User Manual Q&AAnswer
Apr 30, 2025 - 05:22 AM
To install the threaded insert for the ROCKLER 64319 Serving Spatula Turning Kit, you have a few options depending on the tools you have available. Here are the steps outlined in the manual:
1. Choose Your Stock: Select a wood or acrylic blank measuring at least 1 1/2" x 1 1/2" x 6". Make sure it is long enough to leave some material for cutting the handle off the lathe.
2. Drill the Blank: There are three ways to drill the hole needed for the threaded insert. All methods require the end of the blank to be square to the other faces. You can choose to drill the hole at a drill press, on the lathe, or with a handheld drill. Follow the specific instructions provided in the manual for each method.
3. Install the Threaded Insert: If you drilled a larger hole in your stock to reduce the risk of splitting, you might need to apply a small amount of epoxy or thick CA glue to the insert. Be careful not to get any glue on the interior of the insert. Put a small piece of tape on the bottom of the insert to prevent glue from coming up into the threads. If you’re using acrylics for your handle, heating the insert before installing is recommended.
- At a drill press: Install the 3/4" Shoulder Mandrel with 1/4"-20 Threads in the drill press and thread the insert on the mandrel. Use a handscrew clamp or drill press vise to hold the blank perpendicular to the table, with the hole directly under the mandrel. Lubricate the threads on the insert with beeswax, xxxx lube, or soap. Manually turn the drill press chuck to drive the insert into the stock. DO NOT TURN ON THE DRILL PRESS.
- On the lathe: Install a lathe drill chuck in the headstock. Secure the 3/4" Shoulder Mandrel with 1/4"-20 Threads in the drill chuck, and thread the insert on the mandrel. Lubricate the external threads with beeswax, xxxx lube, or soap. Bring the blank to the mandrel and, taking care to keep it parallel, slowly turn the drill chuck to drive the insert into the stock. DO NOT TURN ON THE LATHE.
- By hand: Lubricate the external threads of the insert with beeswax, xxxx lube, or soap. Position the insert at the opening of the hole and use a 6mm hex wrench to turn it to install it in the blank. Try to keep it as square to the blank as possible.
Once the threaded insert is installed, you can proceed with turning the handle and assembling the serving spatula according to the remaining instructions provided in the manual.
Please refer to the manual for any additional safety warnings and guidelines. If you have further questions or need assistance, you can contact Rockler's Technical Support Department at 1-800-260-9663 or support@rockler.com.
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