Instruction Manual for POWER MASTER models including: MX11000I, MX11000i, MAXWATT 9000W Electric Remote Start Inverter Generator, MAXWATT, 9000W Electric Remote Start Inverter Generator, Remote Start Inverter Generator, Inverter Generator
MAXWATT 9000W OPEN FRAME ELECTRIC/REMOTE START INVERTER GENERATOR MX11000I | Power Master Generators
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DocumentDocumentMX11000i
INVERTER GENERATOR OPERATOR'S MANUAL
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust fumes contains carbon monoxide. This is a poison you cannot see or smell.
Avoid other generator hazards. READ MANUAL BEFORE USE.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors and vents.
generator,
1
TABLE OF CONTENTS
Introduction ....................................................................................1 Safety Information...........................................................................3 Generator Safety Warnings ..............................................................4 Know Your Generator.......................................................................7 Generator Preparation ...................................................................12 Generator Set Up.............................................................................16 Starting the Generator ...................................................................19 Shutting Off the Generator.............................................................21 Maintenance .................................................................................23 Transportation & Storage ...............................................................28 Troubleshooting Guide ...................................................................29 Warranty Information.......................................................................30
KEY SPECIFICATIONS
Model NO. Starting Wattage Running Wattage Phase Frequency Voltage Amperage Engine Type Engine Displacement Fuel Tank Capacity Oil Capacity
MX11000i 9000W 8500W Single 50Hz AC 240V 35.4A 4-stroke, OHV, single cylinder with forced air cooling system 459cc 40L 1.2 L
2
SAFETY INFORMATION
WARNING: Before operating the generator, make sure to read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire or serious injury.
SAFETY INTRODUCTION
Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains important information regarding the generator's potential safety concerns, as well as preparation, operation, and maintenance instructions. Before operating this generator, be sure to read and observe all warnings and instructions both on the generator labels and in this instruction manual. Failure to follow all instructions listed below may result in personal injury.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. We reserves the right to change this product and specifications at any time without prior notice.
SAVE THESE INSTRUCTIONS - Please keep this manual available to all users during the entire life of the tool. Review it frequently to maximize safety for both yourself and others.
SAFETY SYMBOLS
The purpose of following safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER: indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING: indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION: indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION: when used without the alert symbol, indicates a situation that could result in damage to the machine.
WARNING! HAZARDOUS KEEP NEW AND USED BATTERIES OUT OF REACH OF CHILDREN. Never allow children to replace button batteries on any device. Swallowing or placing inside any part of the body may lead to severe or fatal injuries in as little as 2 hours or less due to chemical burns and potential perforation of the oesophagus. If you suspect your child has swallowed a buton batery or placed inside any part of the body, immediately call the POISONS INFORMATION CENTRE on 13 11 26 for prompt advice. If your child is having any di culty breathing, contact 000.Dispose of used buton/ coin bateries immediately and safely. A batery can s ll be dangerous even when it can no longer operate the device. Place s cky tape around both sides of the batery and dispose of it immediately out of reach of children in an outside bin or recycle safely.
3
GENERATOR SAFETY WARNINGS
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust fumes contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust fumes , you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use a generator OUTSIDE and far away from windows, doors, and vents. These openings can pull in generator exhaust fumes.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flam-
mable and explosive
vapors, which can cause severe burns or even death, if ignited. A nearby
open flame can lead to explosion even if not directly in contact with .
· Do not operate near open flame, heat, or any other ignition source. Do not smoke near generator.
· Always operate on a firm, level surface.
· Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
· Do not overfill fuel tank.
may expand during operation. Do not fill to the top of the tank. Allow for
expansion. Always check for spilled fuel before operating.
· If fuel spills, move the generator at least 9M away from the spill and wipe clean any spilled fuel before starting the engine.
· Empty fuel tank before storing or transporting the generator.
WARNING: If this generator is used as a supply for a BUILDING'S WIRING SYSTEM, the generator MUST be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with all applicable laws and electrical codes and the National Electrical Code. The generator shall be connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
4
GENERATOR SAFETY WARNINGS
WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury.
OPERATING ENVIRONMENT
Using a generator indoors can kill you in minutes. Only use a generator OUTSIDE and far away from windows, doors and vents.
Do not smoke near the generator.
Do not operate near open flame, heat, or flammable materials. This generator may emit highly flammable
and explosive
vapors, which can cause severe burns or even death if ignited. A nearby open flame can
lead to an explosion even if it isn't directly in contact with .
Do not expose the generator to rainy or wet conditions; doing so significantly increases the risk of electrical shock. Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet.
Always operate the generator on a dry, firm, level surface.
The generator should have at least 1.5 of clearance from buildings or other equipment during operation.
Do not allow children or non-qualified persons to operate the generator.
GENERATOR PREPARATION
1.Always ground the generator before using it to maximize safety (see "GROUND THE GENERATOR" section.
2.Do not overfill fuel tank, as petrol may expand during operation. Do not fill to the very top of the tank. Leave room for expansion. Always check for spilled fuel before operating.
3.If any part of the generator, electrical device or power cord is broken, damaged, or defective, make sure it is repaired or replaced before operation. Service should only be performed by a qualified technician. Do not use receptacles or cords that show signs of damage, such as broken or cracked insulation.
4.If connecting the generator to a building's electrical system for standby power, you MUST consult a qualified electrician and install a transfer switch. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
5.Never modify the generator in any way. Modifying or using the machine for any other purpose for which it is not designed may result in serious injuries, machine damage and voiding of the warranty
5
GENERATOR SAFETY WARNINGS
GENERATOR OPERATION
Only use the generator for its intended purposes. Modifying or using the generator for operations for which it was not designed may cause hazards and personal injury.
Do not touch bare wires or receptacles (outlets).
Do not exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle. This could damage the generator and/or connected electrical devices. Check the operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
Allow generator to run for several minutes before connecting electrical devices. Do not start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.
Do not turn ON electrical devices until after they are connected to the generator.
Generators vibrate in normal use. During and after the use of the generator, inspect both the generator as well as extension and power supply cords for damage resulting from vibration.
Do not touch HOT PARTS. This generator produces heat when running. Temperatures near exhaust can exceed 65ºC. Allow generator to cool down after use before touching engine or areas of the gen- erator that become hot during use.
Turn off all connected electrical devices before stopping the generator.
Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Turn the engine switch to "OFF" position when the engine is not running.
Empty fuel tank before storing or transporting the generator. Do not store generator or
near
furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions. Store the
generator and fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.
Always wash hands after handling generator. CAUTION: Misuse of this generator can damage it or shorten its lifespan. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR:
We recommend running your generator at least once a month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electricity.
6
GENERATOR
KNOW YOUR GENERATOR
FUEL CAP
RECOIL STARTER
CONTROL PANEL
WHEEL
MUFFLER FOOT
7
CONTROL PANEL
KNOW YOUR GENERATOR
12 3 4 5 6 7
8
9
19
18 17 16 15 14
13
12 11
10
1.ENGINE SWITCH 2.V.HZ.H DISPLAY 3.ENGINE-START/STOP SWITCH 4.LOW IDLE 5.TWO WIRE CONTROL SWITCH 6.TWO WIRE CONTROL CONNECTOR 7.CIRCUIT PROTECTOR 15A 8.CIRCUIT PROTECTOR 15A 9.CIRCUIT PROTECTOR 32A 10.AC 240V SOCKET
11.GROUNDING NUT 12.AC 240V SOCKET 13.AC 240V SOCKET 14.RCD 15.CIRCUIT BREAKER 37A 16.LOW OIL ALARM 17.OVER LOAD ALARM 18.OUTPUT INDICATOR 19.RECOIL STARTER
8
KNOW YOUR GENERATOR
LOW IDLE
This generator is equipped with an LOW IDLE Switch Engaging this switch allows the system to regulate the engine speed and automatically adjust its fuel consumption to match the required load. When the electrical load changes, the generator engine will automatically speed up and slow down as needed. This reduces fuel consumption and noise levels, while extending runtime and engine's lifespan.
Keep this switch engaged ONLY when the power load requirement is LESS THAN 75% of the rated watts. Do not engage the switch when the total load is more than 75% of the rated watts. The generator engine must run at full speed to supply power for anything over 75% of the rated watts.
CIRCUIT BREAKERS
The circuit breakers protect the individual AC and DC circuits. The AC circuit breaker will activate when the AC outlets exceed. The DC circuit breaker will activate when the DC 12V and USB outlets exceed. When the circuit breaker activates, turn off and disconnect the device from its respective outlet, and press the circuit breaker to reset.
CONNECTING ELECTRICAL DEVICES
CAUTION: Before connecting devices, become familiar with the markings on the control panel before connecting electrical devices.
Follow the steps below to properly connect your device(s) to the generator: 1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and voltage output. 2. Select the device with the highest wattage, and make sure it is turned off. Plug the device into the generator and then turn the device on. Allow the engine to stabilize. 3. Repeat step 2 to plug in each additional device. DO NOT attempt to plug in or start multiple devices at the same time.
9
KNOW YOUR GENERATOR
GENERATOR CAPACITY
Make sure the generator can supply enough running (rated) and starting (max.) watts for the items you will power at the same time. Follow these simple steps.
1. Select the items you will power at the same time. 2. Total the running (rated) watts of these items. This is the amount of power the generator must produce
to keep the items running. 3. Estimate how many starting (max.) watts you will need. Sarting wattage is the short burst of power
needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total starting (max.) watts can be estimated by adding only the item(s) with the highest additional starting (max.) to the total rated watts.
Example:
Tool or Appliance
Running Watts*
Additional Starting Watts*
Refrigerator
700
1350
Portable Fan Laptop 46 in. Flat Panel Television Light (75 Watts)
40 250 190
75 1255 Total Running Watts
120 250 190
75 1350 Highest Starting Watts
Total Running Watts 1255 Highest Starting Watts + 1350
Total Starting Watts Needed 2605
To prolong the life of the generator and attached devices, it is important to take care when adding electrical loads to the generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine as described later in this manual. 2. Plug in and turn on the first load, preferably the largest load you have. 3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly). 4. Plug in and turn on the next load. 5. Again, permit the generator to stabilize. 6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described.
NOTICE: Do not overload the generator's capacity. Exceeding the generator's wattage/amperage capacity may damage the generator and/or electrical devices connected to it.
10
KNOW YOUR GENERATOR
The chart below serves as a reference for the estimated wattage requirements of common electrical devices. However, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
Tool or Appliance Hot plate
Electric stove (each element) Saw - circular
Window air conditioner Saw - miter Microwave
Well water pump Sump pump
Refrigerator freezer Furnace blower Computer Electric drill Television Stereo Box fan Security system
Common light bulb
Rated (Running) Watts 2500
1500-2800 1500 1200 1200 1000 1000 800 800 800 800 600 500 400 300 180 75
Surge (Starting) Watts 0 0
1500 1800 1200
0 1000 1200 1200 1300
0 900
0 0 600 0 0
11
GENERATOR PREPARATION
The following section describes the necessary steps to prepare the generator for use. Failure to perform these steps properly can damage the generator or shorten its life.
STEP 1 - ADD/CHECK OIL
The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 1.2 L .
To add oil, follow these steps:
1. Place the generator on a level surface. Make sure the engine is OFF before adding or checking oil.
CAUTION: Keep the generator level! Tilting the generator to assist in filling will cause oil to flow into the wrong areas of the engine and cause damage.
2. Unscrew the oil access cover knob, and remove the cover from the side panel . Unscrew the oil dipstick from the engine.
3. Using an oil funnel or appropriate dispenser, slowly add oil into the oil fill , being careful not to overfill the unit. Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil fill threads .
4. Reinstall the oil dipstick and firmly tighten it. Wipe clean any spilled oil.
5. Reinstall the oil access cover. Turn the oil access cover knob to the locked position to secure the cover in place.
NOTE: Used engine oil should be disposed of at an approved disposal site. See local retailer for more information.
Degrees Celsiusº(Outside)
Oil Dipstick
Upper Level Fill Line
Full Synthetic 5W-30
Lower Level Fill Line
Degrees Fahrenheitº(Outside)
For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low-oil sensor and will NOT start without a sufficient amount of oil.
12
GENERATOR PREPARATION
To check oil level (before every subsequent start): Place the generator on a level surface. Make sure the engine is OFF before adding or checking oil.
1. Open the oil access cover. Remove and wipe the dipstick with a clean rag.
2. Insert the dipstick into the oil fill without screwing it in. Remove the dipstick to check the oil mark .
If the oil mark covers less than one half of the dipstick, slowly add oil until the oil mark reaches to the top of the dipstick (or when you can see the oil coming halfway up the oil fill threads).
3. Wipe clean any oil leaks and firmly tighten the dipstick. Reinstall the oil access cover.
Upper Limit Lower Limit
STEP 2 - ADD/CHECK FUEL
PETROL WARNING: Keep generator away from open flame. This generator may emit highly
flammable and explosive
vapors, which can cause severe burns or even death if ignited.
A nearby open flame can lead to explosion even if not directly in contact with petrol.
· Do not operate near open flame, heat, or any other ignition source. · Do not smoke near the generator. · Always operate on a firm, level surface. · Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing the fuel cap. Loosen cap slowly to relieve pressure in tank. · Do not overfill fuel tank. Fuel may expand during operation. Do not fill to the top of the tank. Allow for expansion. · Always check for spilled fuel before operating. Clean up any spilled fuel before starting. · Empty fuel tank before storing or transporting the generator to prevent spilling.
Use ONLY fresh (within 30 days from purchase), lead-free
with a minimum of 87 octane rating.
The generator performs best with ethanol-free
. DO NOT use
with over 10% ethanol. The
capacity of the fuel tank is 40L DO NOT mix oil with
.
NOTICE:
·Never use an oil/petrol mixture. ·Never use old petrol. ·Keep petrol away from sparks, open flames, pilot lights, heat and other sources of ignition. ·Avoid getting dirt or water into the fuel tank. ·Petrol can age in the tank and make starting difficult. Never store generator for more
than 2 months with fuel in the tank.
13
GENERATOR PREPARATION
To add petrol, follow these steps: 1. Make sure the generator is shut OFF and on a level surface. Unscrew the fuel cap and set it aside. The fuel cap may be tight and hard to unscrew.
2. Slowly add unleaded petrol to the fuel tank. Be careful not to overfill.
NOTE: Do not fill the fuel tank to the very top. If you do , petrol will expand and spill during use, even with the fuel cap in place.
3. Reinstall fuel cap and wipe clean any spilled petrol with a dry cloth.
Fuel Cap
To check fuel level: During operation, the fuel level will be displayed on the DATA CENTER of the panel, or check the fuel gauge. If the fuel level is low, refill the fuel tank before starting your generator for the next time.
STEP 3 - CONNECT THE BATTERY
WARNING: BATTERY GIVES OFF EXPLOSIVE HYDROGEN GAS. · Keep battery away from sparks, cigarettes, or other sources of flame. · Do not connect or disconnect battery while generator is running. · Service or use battery only in well ventilated areas.
WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill. · Wear protective clothing and eye wear when servicing battery. · Keep out of reach of children. · If battery acid gets on your skin, wash with water immediately. · If battery acid gets in your eyes, flush with water for at least 15 minutes and call a doctor immediately.
If battery acid is swallowed, call a doctor immediately. Drink a large amount of water or milk. Then drink milk of magnesia or vegetable oil.
The generator is shipped with the battery's negative (-) terminal disconnected to maximize safety. To start the generator using electric start, the battery must be connected.
To connect the battery: 1. Turn the battery cover knob to the unlocked position, and remove the access cover from the back panel.
2. Loosen the rubber belts and pull out the battery.
battery
14
GENERATOR PREPARATION
3. Remove the cover from the battery's negative (-) terminal and connect the black cable to the battery's negative (-) terminal . The generator's positive pole has already been connected. Double check to confirm that the connection is secure.
4. Return the battery into position and use the rubber belts to fasten the battery.
5. Reinstall and secure the battery access cover.
NOTICE: If you do not plan to use the generator for a long period of time, we recommend to DISCONNECT the negative battery cable from the battery to protect the battery from losing charge. After disconnecting the cable, cover the free end with an insulator such as electrical tape. You may also choose to use a trickle charger (not included) to maintain battery charge.
STEP 4 - GROUND THE GENERATOR
To reduce the risk of electric shock and to maximize safety, the generator should be properly grounded.
Ground the generator by tightening the grounding nut on the front control panel against a grounding wire. A generally acceptable grounding wire is a 4mm² (Australian stranded copper wire.
(
This grounding wire should be connected at the other end to a copper, brass, or steel grounding rod that is driven into the earth. Wire and grounding rods are not included with the generator.
Grounding Nut
NOTE: Grounding codes can vary by location. Contact a local electrician to check the area codes.
WARNING: Failure to properly ground the generator increases your risk of electric shock.
HIGH ALTITUDE OPERATION ABOVE 915 METERS
The fuel system on this generator may be affected by operation at high altitudes. At elevations above 2438 meters, the engine may experience a decrease in performance, even with the proper altitude kit. Operating this generator may increase the engine's emissions and decrease both fuel economy and performance. Please contact your authorized service center for important information regarding these modifications.
15
GENERATOR SET UP
GENERATOR SET UP
PLANNING THE POWER LOAD
Plan your power load so that you do not exceed the generator's rate capacity. To calculate the running and start wattage requirements for the devices you will be powering, follow the steps on page 10.
SET UP THE PORTABLE POWER SOURCE
This generator is designed to provide up to its max power (in watts) of electrical power. When using the generator as a portable power source, you can plug electric devices and appliances directly into the generator's electrical outlets. This generator is equipped with 2 SAA approved IP66 rate socket outlets, and 1x IP44 outlet. Make sure you plug each electrical device/appliance into the correct generator outlet based on the device's plug configuration and voltage/amperage rating. NEVER exceed the amperage rating of an outlet. Note: You must NOT overload the generator. Overloading may cause serious damage to the generator and attached electrical devices.
SET UP AS BUILDING BACK UP
To set up as a building backup, you must arrange for a licensed electrician to connect the generator to your building's electrical system via the installation of an approved transfer switch. The transfer switch must be installed in accordance with the building electrical code and guidelines supplied by your power company.
A transfer switch does the following: Safely connects the generator to your building's electrical system by isolating your generator from your utility company's power lines. Connects your generator to a critical subset of your building's circuits that are needed for emergency power needs.
DANGER
A transfer switch must be installed in order to isolate your generator from the utility power grid. If your generator is NOT properly isolated from the utility system, serious hazards will arise.
When your generator is running, it's output will back feed into the utility power line and transformer that are normally used to provide you with power. The transformer will step up the current to the normal line voltage. An unsuspecting utility line worker working on what he thinks is a deactivated line could be electrocuted.
If your generator is connected (running or not) when utility power is restored, your generator will be destroyed. It could also explode or cause fire.
Note: Regardless of whether you use your generator as a back-up power source connected to a building or as a portable power source, you MUST NOT overload the generator. Overloading may cause serious damage to the generator and attached electrical devices. If your generator will be connected to your building's system, it MUST ALWAYS BE isolated from the utility power grid with an approved transfer switch installed by a licensed electrician in
16
GENERATOR SET UP
compliance with all applicable building and electrical codes and in accordance with the guidelines supplied by your power company. There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes or ordinances that apply to the intended use of the generator, Please consult a qualified electrician, electrical inspection or the local agency having jurisdiction.
In some areas, generators are required to be registered with local utility companies. If the generator is used at a construction site, there may be additional requirements that must be observed.
GROUNDING THE GENERATOR
WARNING
In order to avoid electrical accidents, all connections to the distribution panel must be carried out by qualified technicians. Incorrect connections can harm people and damage the generator.
Operating the generator when it's not properly grounded can result in electrical shock.
Standard generators are protected by electrical separators. This equipment has a thermic protection device and/or magnet-to-thermic device to protect against a surge of current, overloading and short-circuiting. ln these cases, the generator should under NO circumstance, be earthed using the terminal "PE" or with any other part of the generator.
If a licenced electrician installs the generator with a connection to your building's electrical circuit for use as a back-up power system, grounding may alternatively be completed through the building's grounding system. Ask your electrician.
WARNING
Grounding is not required when the generator is used as a portable power source. Below grounding method is only needed by a qualified electrician if not connecting through your building's electrical system.
If the generator is not grounded through your building's system, follow the procedure below. This procedure can only be carried out by a licensed electrician. 1.Drive a 3/4" or 1" copper pipe or rod intothe ground close to the
generator. The pipe/rod must penetrate moist earth the depth required will be dictated by local soilconditions. 2.Connect an approved ground clamp to the pipe. 3.Run a 10-gauge wire from the clamp to the generator grounding post located on the rear of the generator head. 4.Do not connect the generator grounding post to a water pipe or a ground used by the radio system.
IMPORTANT:(except model MX9000AS and MX3000R which has no RCD and MEN link.)
This generator is fitted with a MEN link(yellow-green cable)cable, the neutral is internally bonded to the generator earth. When a licensed electrician is installing the generator to a building to be used as a backup power source, the MEN must be removed, The MEN link is located underneath the alternator end cap which is labelled to indicate its location. The MEN link cable is clearly labelled as"MEN link."
17
GENERATOR SET UP
EXTENSION CORDS
Extension cords may be used to power devices that are located at a distance from the generator. However, use only Australian approved outdoor-rated, grounded extension cords. Locate the generator in a convenient place and where possible, avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic.
Extension leads should be heavy duty with at least 1mm of appropriate current rating and in any case, not less that 1mm cross-section of conductor and must incorporate an earthing conductor to ensure that there is no voltage difference between the generator set and any equipment powered by the generator.
The electrical continuity of the "earthing" core should be checked periodically from pin to socket to ensure continued electrical safety. Some electrical appliances, eg. portable drills, are marked "double insulated" ,in which case there should not be an earthing conductor in its mains lead(even though it may have a three-pin plug).
WARNING
Use of under sized extension cords can cause electric shock, fire, or damage to connected devices. All extensions and appliance cords must be in good working condition and not worn, bare, frayed, or otherwise damaged. Use of damaged electric cords can cause electric shock or fire. Note: lf an extension cords becomes hot to the touch, it is overloaded or damaged and must be replaced. Maxwatt is NOT responsible for damage or injury resulting from customer use of inadequate extension cords.
SELECT A SUITABLE SITE
Before using the generator, you must select a suitable OUTDOOR location for installation and operation that meets the following criteria:
DRY LEVEL SURFACE:
The generator should be positioned on a dry, firm and level surface. Ensure that the generator sits level and will not slide or shift during operation. lf applicable, block the generator's wheels to prevent sliding and shifting.
WARNING
You must choose a suitable site for operating your generator to avoid equipment damage and/or injury and possible death from carbon monoxide poisoning, electric shock, or fire.
18
STARTING THE GENERATOR
Before starting the generator, make sure you have read and performed the steps in the "Generator Preparation" section of this manual. If you are unsure about how to perform any of the steps in this manual Please contact your authorized service center
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES.Generator exhaust fumes contains carbon monoxide(CO).This is a poison gas you cannot see or smell. If you can smell the generator exhaust fumes, you are breathing CO. But even if you cannot smell the exhaust fumes, you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use a generator OUTSIDE and far away from windows, doors, and vents. These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: DO NOT operate generator near open flame or flammable materials This generator may
emit highly flammable and explosive
vapors, which can cause severe burns or even death if ignited.
A nearby open flame can lead to explosion even if it isn't directly in contact with . Do not smoke near
the generator.
WARNING: This generator produces powerful voltage, which can result in electrocution.
WARNING: Do not use in rainy or wet conditions. Do not touch bare wires or receptacles (outlets). Do not allow children or non-qualified persons to operate.
WARNING: Generator should ONLY be connected to electrical devices, either directly or with an extension cord. NEVER CONNECT TO A BUILDING ELECTRICAL SYSTEM without a qualified electrician and connected to a transfer switch as a separately derived system. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
To maximize safety, ALWAYS ground the generator before using it CAUTION: Disconnect all electrical loads from the generator before attempting to start.
19
STARTING YOUR GENERATOR
Before starting the generator:
Verify that the generator is outside on a dry, level surface. Allow at least 1M of clearance on all sides of the generator.
To maximize safety, check that the generator is properly grounded (see "GROUND THE GENERATOR").
Check there is sufficient level of oil in the crankcase. Add oil if necessary (see "ADD/CHECK OIL").
Make sure there is sufficient level of
in the fuel tank. Add fuel if necessary (see "ADD/CHECK FUEL").
Make sure all electrical devices are unplugged from the generator during ignition. Otherwise it will be difficult for the engine to start.
To start the generator, perform the following steps: 1. Turn the LOW IDLE MODE switch to "OFF". 2. Turn the FUEL switch to the " ON" position.
Manual Start:
1. Turn the Fuel switch to " ON ". 3.Pull recoil starter slowly until resistance is 2. Press the ENGINE SWITCH"ON". felt, then pull rapidly.
ENGINE SWITCH
ON
OFF
One-Button Start:
Turn the Fuel switch to "ON", Press theENGINE SWITCH"ON"and then press One Button start.
ENGINE SWITCH
One-Button Start:
ON OFF
Remote Start
Turn the Fuel switch to "ON", Press theENGINE SWITCH"ON"and then Hold down the REMOTE START switch for 3 seconds.
ENGINE SWITCH
Remote Start
ON
START
OFF STOP
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STARTING YOUR GENERATOR
Automatic Electric Starting of the MX11000iS by 2-Wire Auto Start. 1. Verify the battery is properly installed and both battery cables are attached. 2. If the generator is left in non-operating standby whilst in auto-start mode for an extended period or it starts and stops frequently with a short operating time, the battery may become excessively discharged and unable to automatically start the generator. To ensure reliable service, it is recommended that the battery be connected in parallel to a main(12V) or solar-powered automatic maintenance battery charger(12V). 3. Connect electrical cords or devices into the 240-Volt AC or 12-Volt DC outlets, as required. Switch the 240-Volt AC Main Circuit Breaker to the ON position and ensure that the DC breaker is pushed in. 4. Connect the 2-wire auto start terminals to an external "dry" or voltage-free circuit that will provide the start and stop commands to the generator by closing and opening the circuit, respectively. 5. Move the fuel shut off valve to the ON position. 6. Push the auto start control switch to the ON position. 7. Do not touch the choke lever. It will automatically adjust itself to the correct position if the generator's battery is sufficiently charged. 8. Upon receiving a "start" signal by closing of the external 2 wire remote control circuit, the generator will start automatically. The generator will continue running until it receives a remote "stop" command or is manually stopped or runs out of fuel. 9. When the two-wire control switch is pressed ON, the one -key start, cannot control the starting of the generator set. 10. Only the two-wire control socket (two core aviation) socket can control the start and stopping of the generator set. 11. After 48 hours of turning off the generator set with the one key start, the generator set will enter the power saving mode. At this time, only the "one key start" switch will reenergize the generator set to wake up the v starter module. After the gen set has been woken then the start and stop function of the generator set can be controlled again. 12. When the two-wire control switch is pressed OFF, only the one -key starter, can control the starting or stopping of the generator set.
21
SHUTTING OFF THE GENERATOR
CAUTION: Unplugging running devices can cause damage to the generator. Never stop the engine with electrical devices connected and running.
1. Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause damage to the generator.
2. Allow generator to run at no load for a few minutes to stabilize internal temperatures.
3. pressOne Button"STOP"or press Remote stop"STOP", Press the ENGINE SWITCH " OFF",Turn the Fuel switch to "OFF".
One-Button STOP
ENGINE SWITCH ON OFF
Remote Stop
START STOP
In case you are in a hurry and do not want to wait for the generator to automatically shut down, the manual shutoff feature is available. However, this method will leave stagnant fuel in the carburetor, possibly causing blockages, a shortened lifespan, and other maintenance issues. If this approach is frequently taken, make sure to drain your carburetor before any long storage periods.
1. Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause damage to the generator.
2. Press the "MANUAL SHUTOFF " switch and hold it down in the "OFF" position for about 6 seconds until the engine shuts off.
CAUTION: Allowing
to sit in the fuel tank for long periods of time can make it difficult to start the
generator in the future. NEVER store the generator for extended periods of time (over 2 months) with fuel
in the fuel tank. Refer to "STORING THE GENERATOR".
22
MAINTENANCE
RECOMMENDED MAINTENANCE SCHEDULE
Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the Maintenance Schedule. If there are any questions about the maintenance procedures listed in this manual, Please contact your authorized service center.
WARNING: Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
Recommended Maintenance Schedule
Each 8 hours or
daily
Every 25 hours
Every 3 Every 6 months or months or 50 hours 100 hours
Before Storage
As necessary
Check level
x
Engine Oil
Replace
x*
x
x
Check
x*
Air Filter
Clean
x*
Spark Plug
Check/clean/ regap
Change
x
x
x
Check level
x
Fuel Tank
Drain
x
x
Carburetor
(Auto Shutoff)
Drain
Carburetor (Manual Shutoff)
x
x
x
x
Spark Arrestor
Check/Clean
x
Battery
Disconnect
x
* Clean/change more often under dusty conditions or operating under heavy load.
IMPORTANT GENERATOR MAINTENANCE TIPS: · Drain your carburetor after each use and before storage to prevent it from clogging. · Do not store the generator with fuel inside the tank for more than 2 months - the fuel will go bad. · Run the generator for at least 20 minutes every month to charge the battery and maximize the generator's lifespan.
NOTE: Failure to properly maintain the generator will void the warranty.
23
MAINTENANCE
Air Filter Maintenance 1. Remove the maintenance cover plate on the
side of the unit. 2. Remove knob and air filter cover plate . 3. Remove the filter element. 4. If the filter element is dirty, wash it with warm
soap and clean water and dry it. 5. Apply a layer of engine lubricant on the filter
element and squeeze it out. 6. Reinstall the filter element into the air cleaner
unit. 7. Reinstall the air filter cover plate . 8. Reinstall the side maintenance cover plate of the
unit.
battery
Spark Plug Maintenance
Battery Replacement
WARNING
Burn hazard. The battery contains sulfuric acid (electrolyte) which is highly corrosive and poisonous. Wear protective clothing and eye protection when working near the battery. Keep children away from the battery.
CAUTION
Battery posts, terminals contain lead and lead compounds. Wash hands after handling.
1. Unscrew the knob and remove the left maintenance cover plate .
2. Loosen the nuts and remove the battery cover. 3. Replace the battery with a new battery.
Battery Specification: 12V, lithium battery . LxWxH:4.2x2.2x3.3 inches (107x56x85mm) 4. Put the battery back in place and fix it with nuts and battery cover plate. 5. Reinstall and fix the left maintenance cover plate.
NOTICE
The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation. To check:
1. Turn knob and remove the maintenance cover. 2. Remove the spark plug cap . 3. Clean any dirt from around base of spark plug. 4. Remove spark plug using provided wrench. 5. Inspect spark plug for damage, and clean with a
wire brush before reinstalling. If insulator is cracked or chipped, spark plug should be replaced.
6. Measure plug gap. The correct gap is 0.028-0.031 in. (0.7-0.8 mm). To widen gap, if necessary, carefully bend the ground (top) electrode. To lessen gap, gently tap ground electrode on a hard surface.
7. Seat spark plug in position; thread in by hand to prevent cross-threading.
8. Tighten with wrench to compress washer. If spark plug is new, use 1/2 turn to compress washer appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression.
NOTE: An improperly tightened spark plug will become very hot and could damage the engine. 9. Reinstall the spark plug cap .
Dispose of the used battery properly according to the guidelines established by your local or state government.
24
MAINTENANCE
NOTE: This product is equipped with a spark arrestor that has been evaluated by the USDA Forest Service; however, product users must comply with Federal, State, and local fire prevention regulations. Check .with appropriate authorities. Contact customer service or a qualified service center to purchase a replacement spark arrestor
0.7 - 0.8 mm 0.028 - 0.031 in.
Valve Clearance
Important: Please contact Authorized Service Center for service assistance. Proper valve clearance is essential for prolonging the life of the engine. Check valve clearance per maintenance schedule.
Intake Valve
Exhaust Valve
Valve Clearance
0.004~0.006 inch 0.1~0.15 mm
0.004~0.006 inch 0.1~0.15 mm
Torque
10-12 N·M
10-12 N·M
NOTICE
Checking and adjusting valve clearance must be done when the engine is cold.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before repairing the spark arrester.
2. Loosen the bolt (A) to remove the flange pressing plate (B) and the spark arrester(C)
3. Carefully remove carbon deposits on the filter screen of spark arrester (C) with a steel wire brush.
4. If the spark arrester (C) is damaged, replace it. 5. Place the spark arrester (C) on the muffler and
reinstall it with the bolts removed in step 2.
C BA
GENERATOR MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapours.
NOTE: DO NOT use a garden hose to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. Use a damp cloth to clean exterior surfaces of the generator. Use a soft bristle brush to remove dirt and oil. Use an air compressor 25 PSI (172 kPa) to clear dirt and debris from the generator. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
STORAGE It is recommended to start and run the generator for 30 minutes, every 30 days. If this is not possible, refer to below short term and long term storage.
25
MAINTENANCE
DRAINING THE FUEL TANK / CARBURETOR
To help prevent gum deposits in the fuel system, drain the fuel from the tank and carburetor before storing.
1. With the help of another person, place the generator on an elevated platform such as a table or desk.
2. Unscrew the maintenance cover knob, and remove the cover from the side panel.
To draining fuel tank: 3. Make sure that the fuel switch to turned to "ON".
To draining carburetor:
1. Make sure that the fuel switch to turned to "OFF", at this position, the fuel valve is turned OFF so that only the fuel left inside the carburetor will be drained out.
2. The carburetor can be accessed between the engine and the air filter Locate the transparent tube from the carburetor th at extends down through the base plate of the generator.
3. Prepare an approved
-storage container and direct
the end of the drain tube into the container.
4. Open up the carburetor drain screw with a
flat-head screwdriver (not included) and drain out any
that has built up inside the carburetor through the drain tube
into the approved
-storage container.
Drain Tube
Carburetor Drain Screw
5. Once the fuel has drained, tighten the drain screw with the screwdriver. 6. NOTE: Make sure to drain your carburetor before storing the generator for long periods of time.
7. Reinstall the service panel.
26
MAINTENANCE
DRAINING/CHANGING OIL
Change the oil according to the Recommended Maintenance Schedule. Change the oil MORE OFTEN if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. Changing the oil when the engine is warm allows for complete drainage.
To change engine oil: 1. With the help of another person, place the generator on an elevated platform such as table or workbench.
NOTE: To avoid possible oil spills from the carburetor bowl, drain the carburetor before draining oil.
2. Unscrew the oil access cover knob, and remove the cover from the side panel.
3. Place a suitable container underneath the generator to catch the used oil.
4. Reach under the generator and remove the black rubber seal located below the oil drain plug.
5. Remove the oil fill cap/dipstick.
6. Use a wrench ro remove the oil drain plug and allow the oil to drain completely.
Oil drain piug
7. Reinstall the oil drain plug after the oil has drained.
8. Reinstall the black rubber seal.
NOTE: Never dispose of used engine oil in the trash or down a drain. Please call a local recycling center or auto garage to arrange proper oil disposal.
9. With the generator in a level position and refill with engine oil following the instructions in the Checking/Adding engine oil section previously in this manual.
10. Reinstall the oil dipstick and tighten it securely. Wipe clean any oil spillage and reinstall the oil access cover.
27
TRANSPORTATION & STORAGE
TRANSPORTING THE GENERATOR
To prevent fuel spillage when transporting, be sure to perform the following:
1. Tighten the fuel cap and turn the vacuum relief valve to "OFF". 2. Set the engine switch to "OFF". 3. Drain the fuel tank if possible. 4. Keep the generator upright. Never place the generator on its side or upside down - doing so will make it difficult to start.
WARNING: Avoid direct sunlight inside a vehicle. If the generator is left in an enclosed vehicle for many hours, the high temperature could cause the fuel to vaporize and result in a possible explosion.
STORING THE GENERATOR
Shut off the generator and allow the unit to cool to room temperature before storing it. NEVER place any type of storage cover on the generator while it is still hot. Do not obstruct any ventilation openings.
Follow the procedures below for properly storing your generator. We highly recommend running your generator once a month for 20 to 30 minutes. Plug in a small load in to ensure there is proper power output.
For Short Periods (30 to 60 Days):
· Drain the carburetor. · Disconnect the negative lead from the battery. · Add fuel stabilizer: Follow the suggested portions and instructions of your preferred stabilizer. Run the engine for 15 to 20 minutes, allowing the fuel stabilizer to mix with the and circulate through the carburetor, and then top off with fuel. Filling the fuel tank full reduces the amount of air in the tank and helps fight deterioration of fuel.
For Extended Periods (Over 60 Days):
· Disconnect the negative lead from the battery. · Drain the fuel tank and carburetor (see "DRAINING THE FUEL TANK"). NEVER store generator with fuel in the tank for more than two months. · Change the engine oil (see "CHANGING OIL").
WARNING: Store the generator upright in a cool and dry location, away from sources of heat, open flames, sparks or pilot lights.
PRODUCT DISPOSAL
Do not dispose of used generator or parts with your household waste. This product contains electrical or electronic components that should be recycled. Please take this product to your local recycling facility for responsible disposal to minimize its environmental impact.
Do not dispose of used oil or fuel in the trash or down a drain. Please contact your local recycling center or auto garage to arrange proper oil/fuel disposal.
28
TROUBLESHOOTING GUIDE
ENGINE WILL NOT START
Possible Cause
Battery not charged. Engine switch is in the OFF position.
No fuel.
Stale
or water in
.
Engine oil level is low.
Fuel-switch is in OFF position.
Spark plug faulty, fouled, or improperly gapped.
Engine stored without treating or
draining
, or refueled with
bad
.
Dirty fuel filter.
Solution
Charge battery. Turn engine switch to the ON position. Fill fuel tank. Drain entire system and refill with fresh fuel. Engine is equipped with Low Oil Shutoff. If engine oil level is low, it must be filled before unit will start. Check engine oil level and fill, if necessary.
Turn fuel-switch to the ON position. Replace spark plug.
Drain fuel. Refuel with fresh
.
Replace fuel filter or contact a qualified service center.
ENGINE LACKS POWER.
Possible Cause
Dirty air filter.
Engine stored without treating or
draining
, or refueled with
bad
.
Solution
Check air filter element. Clean or replace as needed.
Drain fuel. Refuel with fresh
. If problem
continues, contact a qualified service center.
AC RECEPTACLE DOES NOT WORK.
Possible Cause
OUTPUT indicator is OFF, and OVERLOAD indicator is ON.
Solution
Check AC load. Stop and restart the engine. Check the cooling air inlet. Stop and restart the engine.
AC Circuit protector(s) tripped.
Check AC load and reset AC circuit protector(s)
RCD system activated.
Reset the RCD .
Item plugged in is defective.
Try a different item.
If problem persists after trying the above solutions, contact your nearest authorized service center for assistance.
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Call us (07) 5500 6027 info@powermastergenerators.com.au Unit 30/211 Brisbane Road Biggera Waters Qld 4216