DANFOSS BFP 21R3

DANFOSS BFP 21R3 Burner Oil Pump 071N0109

Instrukcja obsługi

1. Wprowadzenie

This manual provides essential information for the safe and efficient installation, operation, and maintenance of the DANFOSS BFP 21R3 Burner Oil Pump, model number 071N0109. Please read this manual thoroughly before attempting any installation or operation to ensure proper function and to prevent damage or injury. Keep this manual for future reference.

DANFOSS BFP 21R3 Burner Oil Pump, general view

Rysunek 1: Ogólne view of the DANFOSS BFP 21R3 Burner Oil Pump.

2. Informacje dotyczące bezpieczeństwa

Always observe general safety precautions when working with fuel systems and electrical components. Failure to follow these instructions may result in property damage, serious injury, or death.

  • Ensure the power supply to the burner system is disconnected before installation, maintenance, or troubleshooting.
  • Należy nosić odpowiedni sprzęt ochrony osobistej (PPE), obejmujący rękawice i okulary ochronne.
  • Handle fuel with care. Fuel is flammable and can cause skin irritation.
  • Instalację i serwisowanie powinien wykonywać wyłącznie wykwalifikowany personel.
  • Check for leaks after installation and before operating the system.
  • Do not modify the pump or its components. Use only genuine DANFOSS replacement parts.

3. Koniec produktuview

The DANFOSS BFP 21R3 is a compact burner oil pump designed for use in oil burner systems. It is engineered for reliable fuel delivery and pressure regulation. The pump features a robust metal construction and is suitable for industrial applications.

Strona view of DANFOSS BFP 21R3 Burner Oil Pump showing ports and model number

Rysunek 2: Strona view of the pump, highlighting the 'P' (pressure) and 'V' (return) ports, and model identification.

Główne cechy obejmują:

  • Model: BFP 21R3
  • Numer części: 071N0109
  • Tworzywo: Metal
  • Kolor: Czarny
  • Aplikacja: Burner Oil Systems
Szczyt view of DANFOSS BFP 21R3 Burner Oil Pump with electrical connector

Rysunek 3: Góra view of the pump, showing the electrical connector for power supply.

4. Konfiguracja i instalacja

Proper installation is crucial for the pump's performance and longevity. Refer to your burner manufacturer's instructions for specific mounting requirements.

4.1 Montaż

  • Mount the pump securely to the burner motor or a stable surface using appropriate fasteners.
  • Ensure the pump shaft aligns correctly with the motor coupling.
Spód view of DANFOSS BFP 21R3 Burner Oil Pump showing shaft and mounting points

Rysunek 4: Dół view of the pump, illustrating the drive shaft and mounting screw locations.

4.2 Fuel Line Connections

Connect the fuel lines as follows:

  1. Inlet (Suction) Line: Connect the fuel supply line to the designated inlet port. Ensure a tight, leak-free connection.
  2. Nozzle Line (Pressure): Connect the line leading to the burner nozzle to the pressure port (marked 'P' on some models).
  3. Linia powrotna: If applicable, connect the return line to the return port (marked 'V' on some models) to send excess fuel back to the tank. For single-pipe systems, the return port must be plugged.

4.3 Połączenia elektryczne

Connect the pump's electrical terminals to the burner control system according to the burner manufacturer's wiring diagram. Ensure correct voltage and polarity. All electrical work must comply with local codes and regulations.

4.4 Zalewanie pompy

After installation, the pump must be primed to remove air from the fuel lines. This is typically done by running the burner for a short period until a steady flame is established. Some pumps may have a bleed screw for manual air removal.

5. Instrukcja obsługi

Once installed and primed, the DANFOSS BFP 21R3 pump operates automatically in conjunction with the burner control system. The pump maintains the required fuel pressure for efficient combustion.

5.1 Regulacja ciśnienia

The pump's pressure can be adjusted via a pressure regulating screw, typically located on the pump body. Use a pressure gauge to set the desired operating pressure as specified by the burner manufacturer. Turn the screw clockwise to increase pressure and counter-clockwise to decrease pressure.

6. Konserwacja

Regular maintenance ensures optimal performance and extends the life of the pump.

6.1 Kontrole rutynowe

  • Inspect fuel lines for leaks, cracks, or damage.
  • Sprawdź szczelność i korozję połączeń elektrycznych.
  • Podczas pracy urządzenia należy zwracać uwagę na nietypowe odgłosy, które mogą wskazywać na problem.

6.2 Wymiana filtra

The pump typically contains an internal filter that should be inspected and replaced periodically, usually annually or as recommended by the burner manufacturer. A clogged filter can restrict fuel flow and reduce pump performance.

Z bliska view of the pump's drive shaft

Figure 5: Close-up of the pump's drive shaft, which connects to the motor.

7. Rozwiązywanie Problemów

This section outlines common issues and potential solutions. Always disconnect power before performing any troubleshooting steps.

ProblemMożliwa przyczynaRozwiązanie
Brak przepływu olejuClogged filter, air in lines, faulty motor, incorrect rotationClean/replace filter, bleed air, check motor, verify pump rotation
Niskie ciśnienie olejuClogged filter, worn pump components, incorrect pressure settingClean/replace filter, inspect pump, adjust pressure regulator
Nadmierny hałasAir in lines, loose mounting, worn bearingsBleed air, tighten mounting bolts, inspect for wear
Wycieki olejuLoose fittings, damaged sealsTighten connections, replace seals

8. Specyfikacje

SpecyfikacjaWartość
ProducentDANFOSS
Numer modeluBFP 21R3
Numer części071N0109
TworzywoMetal
KolorCzarny
StylPrzemysłowy

9. Gwarancja i wsparcie

For warranty information or technical support, please contact your authorized DANFOSS dealer or the seller from whom the product was purchased. Keep your proof of purchase for warranty claims.