Manual Pengguna Alat Angkat Elektrik Toolcraft TC3501 400/800 kg

1. Arahan Keselamatan Penting

Read and understand all safety warnings and instructions before operating this electric hoist. Failure to follow these instructions may result in electric shock, fire, and/or serious injury.

• Keselamatan Kawasan Kerja: Keep the work area clean and well-lit. Do not operate the hoist in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
• Keselamatan Elektrik: Ensure the power supply matches the specifications of the hoist (120V, 60Hz). Do not expose the hoist to rain or wet conditions. Never operate with a damaged cord or plug.
• Keselamatan Diri: Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and safety footwear. Do not overreach. Maintain proper footing and balance at all times.
• Hoist Use and Care:
  • Do not exceed the rated load capacity (400 kg without pulley, 800 kg with pulley).
  • Inspect the hoist, cable, and hooks for damage before each use. Do not use if any part is damaged.
  • Ensure the load is properly secured and balanced before lifting.
  • Keep hands and body clear of the cable and moving parts during operation.
  • Do not use the hoist to lift people or animals.
  • Avoid sudden starts and stops when lifting or lowering loads.
  • Jangan biarkan beban yang digantung tanpa pengawasan.
  • Disconnect the hoist from the power supply before performing any adjustments, changing accessories, or storing.

2. Produk Lebihview dan Komponen

The Toolcraft TC3501 Electric Hoist is designed for lifting and lowering loads up to 800 kg. It features a robust motor, steel cable, and a remote control for safe operation.

Rajah 1: Main hoist unit showing the motor, cable drum, steel cable, main hook, and wired remote control.

Komponen Utama:

• Hoist Motor Unit: Contains the electric motor, gearbox, and cable drum.
• Kabel keluli: High-strength steel cable, 5.0 mm thick, for lifting loads.
• Main Hook: Attached to the end of the steel cable for securing loads.
• Pulley System (Load Doubler): An additional pulley and hook assembly used to double the lifting capacity (from 400 kg to 800 kg) and halve the lifting speed and height.
• Kawalan Jauh: Wired control unit with "Up" and "Down" buttons for operating the hoist.
• Kurungan Pemasangan: Two sturdy brackets for suspending the hoist from a suitable support structure.

Rajah 2: The electric hoist securely mounted on a horizontal support beam using its integrated brackets.

3. Persediaan dan Pemasangan

Proper installation is crucial for safe and efficient operation. Ensure the mounting surface can support the hoist's weight plus the maximum intended load.

3.1 Memasang Hoist

1. Select a Suitable Support: Choose a robust overhead beam or structure capable of safely supporting at least twice the maximum rated load (e.g., 1600 kg for an 800 kg hoist).
2. Kurungan Pemasangan Selamat: The hoist comes with integrated mounting brackets. Position the hoist on the chosen support structure and ensure the brackets are securely fastened. Use appropriate bolts, nuts, and washers (not included) to prevent any movement or slippage.
3. Semak Kestabilan: After mounting, gently pull on the hoist to confirm it is stable and securely attached to the support structure.

Rajah 3: sebelah view illustrating the hoist's mounting brackets and the product specification label.

3.2 Setting Up the Pulley System (for 800 kg capacity)

To achieve the 800 kg lifting capacity, the included pulley system must be used. This configuration effectively doubles the lifting force but halves the lifting speed and maximum height.

1. Attach Pulley to Hoist Hook: Take the main hook (the one directly attached to the steel cable) and attach it to the top loop of the pulley block.
2. Laluan Kabel: Pass the steel cable from the hoist drum, down through the pulley wheel, and then back up to the secondary attachment point on the hoist body. Secure the cable end to this point.
3. Attach Load to Pulley Hook: The load will now be attached to the hook on the pulley block.

Note: When using the pulley system, the maximum lifting height is reduced to 6 meters. Without the pulley, the maximum lifting height is 12 meters.

4. Arahan Operasi

Always perform a pre-operation check before each use.

4.1 Pemeriksaan Pra-Operasi

• Inspect the entire hoist for any visible damage, especially the steel cable, hooks, and power cord.
• Ensure all mounting bolts are tight and the hoist is securely attached.
• Verify that the load to be lifted does not exceed the hoist's capacity for the chosen configuration (400 kg or 800 kg).
• Clear the lifting path of any obstructions.

4.2 Lifting and Lowering Loads

1. Sambungkan Kuasa: Plug the hoist into a grounded 120V, 60Hz power outlet.
2. Pasangkan Beban: Securely attach the load to the hoist hook (or pulley hook if using the 800 kg configuration). Ensure the load is balanced.
3. Beban Angkat: Press and hold the "UP" button on the remote control to lift the load. Lift slowly and smoothly. Observe the load for stability.
4. Beban Lebih Rendah: Press and hold the "DOWN" button on the remote control to lower the load. Lower slowly and smoothly.
5. Hentian kecemasan: In case of an emergency, release the control button immediately. The hoist will stop.
6. Selepas Penggunaan: Once the task is complete, lower the hook to a safe position, disconnect the power, and store the hoist properly.

Rajah 4: bersudut view of the hoist, highlighting the robust construction and the connection point for the remote control cable.

5. Penyelenggaraan

Regular maintenance ensures the longevity and safe operation of your Toolcraft electric hoist.

• Pemeriksaan Kabel: Regularly inspect the steel cable for kinks, fraying, corrosion, or broken strands. Replace the cable immediately if any damage is found.
• Pemeriksaan Cangkuk: Check hooks for deformation, cracks, or excessive wear. Ensure safety latches operate freely.
• Motor and Housing: Keep the motor housing clean and free of dust and debris to ensure proper ventilation. Do not open the motor housing; refer to qualified service personnel for internal issues.
• Pelinciran: The hoist is factory-lubricated. Do not attempt to lubricate internal components unless specified by the manufacturer.
• Storan: Store the hoist in a dry, clean environment when not in use. Protect it from moisture and extreme temperatures.

6. Penyelesaian masalah

This section addresses common issues you might encounter with your electric hoist.

7. Spesifikasi

Technical data for the Toolcraft TC3501 Electric Hoist.

• model: TC3501
• Jenama: KERAF ALAT
• Kuasa: 1,350 W / 1.8 HP
• Voltage: 120V
• Kekerapan: 60Hz
• Maximum Lifting Capacity:
  • 400 kg (without pulley system)
  • 800 kg (with pulley system)
• Ketinggian Angkat Maksimum:
  • 12 m (for 400 kg load)
  • 6 m (for 800 kg load)
• Steel Cable Thickness: 5.0 mm
• Dimensi Produk (L x W x H): 28 x 18 x 44 cm
• Berat produk: 20.3 kg

Rajah 5: A terperinci view of the Toolcraft branding and the cable drum mechanism.

8. Waranti dan Sokongan

This Toolcraft TC3501 Electric Hoist is covered by the manufacturer's standard warranty. Please refer to the warranty card included with your purchase or contact Toolcraft customer service for specific warranty terms and conditions.

For technical support, spare parts, or service inquiries, please contact your authorized Toolcraft dealer or visit the official Toolcraft webtapak.