KOMSHINE FX37

KOMSHINE FX37 Core Alignment Fusion Splicer User Manual

Tauira: FX37

1. Kupu Whakataki

This manual provides comprehensive instructions for the safe and efficient operation, maintenance, and troubleshooting of the KOMSHINE FX37 Core Alignment Fusion Splicer. The FX37 is designed for precise fiber optic splicing, featuring fast splicing and heating times, a high-definition touch screen, and robust construction for various field applications.

KOMSHINE FX37 Core Alignment Fusion Splicer with key features highlighted

Image: KOMSHINE FX37 Core Alignment Fusion Splicer, illustrating its main features including the 4.3-inch LCD monitor, 0.01dB average splicing loss, HD CMOS sensor, 7-second splicing, and 18-second heating.

2. Nga korero haumaru

Kia mau tonu ki nga whakaritenga haumaru e whai ake nei hei aukati i te whara me te kino o nga taputapu:

  • Me whakarite kia ma, kia maroke, kia mārama hoki te wāhi mahi.
  • Handle optical fibers with extreme care. Fiber shards are very sharp and can cause serious injury. Always use a fiber waste container.
  • Do not look directly into the fiber end faces when the splicer is operating, as invisible laser light may be present.
  • Use only the provided AC adapter and battery pack. Using unauthorized power sources may damage the device or cause fire.
  • Keep the splicer away from water, moisture, and flammable materials.
  • Kaua e ngana ki te wetewete, ki te whakatika rānei i te waeine māu ake. Me tuku atu ki ngā kaimahi ratonga whai tohu.

3. Ihirangi mokete

Manatokohia ko nga mea katoa kei raro nei kei roto i to kete:

Complete KOMSHINE FX37 Fusion Splicer kit with accessories

Image: The complete KOMSHINE FX37 Fusion Splicer kit, including the splicer unit, carrying case, power adapter, fiber cleaver, strippers, and other essential accessories.

  • FX37 Arc Fusion Splicer (1 unit)
  • AC Adapter (1 unit)
  • FIS Fiber Stripper (1 unit)
  • Spare Electrodes (1 pair)
  • Battery Pack (1 unit)
  • Alcohol Pump Bottle (1 unit)
  • Cleaning Wipes (100 pieces)
  • Flat Cable Stripper (1 unit)
  • Cooling Tray (1 unit)
  • Fiber Cleaver TFC-30 (1 unit)
  • Pukapuka Kaiwhakamahi (1 wae)
  • Carrying Case (1 unit)
  • Protection Sleeves 60mm (100 pieces)

4. Nga Hua o te Hua

The KOMSHINE FX37 Fusion Splicer offers advanced features for reliable fiber optic splicing:

  • Core Alignment: Precise core alignment method for ultra-low fiber fusion splicing consumption.
  • Fast Splicing & Heating: 7-second typical fusion splicing time and 18-second typical heating time.
  • Whakaaturanga Whakamarama-Teitei: 4.3-inch high-definition capacitive touch screen for clear image display.
  • Whakarahi Atahanga: 320 times image magnification for detailed fiber inspection.
  • Versatile Splicing Modes: 300 groups of fusion splicing modes and 100 groups of heating modes.
  • Roa te Ora o te Pūhiko: Built-in modular lithium battery supports approximately 330 splicing and heating cycles on a single charge.
  • Rokiroki Raraunga: Stores 10,000 groups of fusion records and 64 images.
  • Wae Roa: Ceramic presser foot, ceramic V-block, and all-in-one fixture.
  • Mahi Aunoa: Dual-direction splicing, automatic splicing, and intelligent pyrocondensation.
  • Hononga: USB and SD card interfaces for data transfer and U-disk automatic software upgrades.

5. Tatūnga

  1. Wewete ana: Carefully remove the splicer and all accessories from the carrying case. Place the splicer on a stable, clean, and level surface.
  2. Tāutanga/Whakautu Pūhiko:

    The battery pack is typically pre-installed. If not, insert the battery pack into its compartment. Connect the AC adapter to the splicer and a power outlet to charge the battery. The charging indicator will show the status. A full charge supports approximately 330 splicing and heating operations.

    KOMSHINE FX37 battery capacity and charging cycles

    Image: Illustration of the FX37's battery, indicating 330 splicing cycles and 6800mAh capacity.

  3. Whakahiko: Press and hold the power button until the display illuminates. The splicer will perform a self-test.
  4. Tautuhinga Tuatahi: Navigate through the touch screen menu to set language, date, time, and other preferences as needed.

6. Nga Tohutohu Whakahaere

6.1 Fiber Preparation

  1. Tihorea: Use the FIS Fiber Stripper or Flat Cable Stripper to remove the fiber coating to the required length (typically 30-40mm). Ensure the stripping tool is clean and sharp.
  2. Te horoi: Clean the stripped fiber thoroughly with an alcohol wipe (99% isopropyl alcohol) to remove any residue. Allow the alcohol to evaporate completely.
  3. Cleaving: Place the cleaned fiber into the TFC-30 Fiber Cleaver. Ensure the fiber is positioned correctly according to the cleaver's instructions to achieve a precise 90-degree end face. Operate the cleaver to cut the fiber.TFC-30 Fiber Cleaver

    Image: The TFC-30 Fiber Cleaver, used for preparing fiber ends for splicing.

  4. Tirotiro: Visually inspect the cleaved fiber end face for any imperfections using the splicer's magnified view. Recleave if necessary.

6.2 Splicing Process

  1. Open Wind Protector: Lift the wind protector cover of the splicer.
  2. Place Fibers: Carefully place the prepared fibers into the V-grooves of the splicer. Ensure the fiber ends are positioned correctly between the electrodes.Fiber placement in KOMSHINE FX37 splicer

    Image: Step-by-step illustration of compatible fiber/cable types and their correct placement within the FX37 splicer's V-grooves.

  3. Close Wind Protector: Gently close the wind protector. The splicer will automatically begin the alignment process.
  4. Automatic Splicing: The FX37 will automatically align the fiber cores and initiate the fusion splicing process. This typically takes 7 seconds. The display will show the splicing progress and estimated loss.KOMSHINE FX37 splicing and heating times display

    Image: The FX37 display showing the splicing process, indicating a 7-second splicing time and 18-second heating time, with a typical loss of 0.01dB.

  5. Inspect Splice: After splicing, the splicer will display the estimated splice loss. Visually inspect the splice point on the screen for any defects.

6.3 Heating Process

  1. Position Protection Sleeve: Slide a protection sleeve over the spliced fiber.
  2. Place in Heater: Open the heating oven cover and carefully place the spliced fiber with the protection sleeve into the heating oven.
  3. Close Heater: Close the heating oven cover. The splicer will automatically begin the heating process, which typically takes 18 seconds.
  4. Matao: Once heating is complete, carefully remove the fiber from the oven and place it in the cooling tray to cool down.

7. Tiaki

7.1 Te horoi

  • V-Grooves and Clamps: Regularly clean the V-grooves and fiber clamps with a cotton swab dipped in isopropyl alcohol to prevent dust and fiber debris from affecting splicing performance.
  • Ngā Hiko: Clean the electrodes periodically using a specialized electrode cleaner or a cotton swab with alcohol. Ensure the splicer is powered off before cleaning electrodes.
  • Whakaatu Mata: Use a soft, lint-free cloth to clean the touch screen. Do not use abrasive cleaners.

7.2 Electrode Replacement

Electrodes have a limited lifespan (approximately 4,000 splices). When the splicer indicates electrode wear or splicing performance degrades, replace them:

KOMSHINE FX37 electrode detail with lighting

Whakaahua: Kati-ake view of the FX37 electrodes, highlighting their position and the integrated LED lighting for dim environments.

  1. Power off the splicer and disconnect the power adapter.
  2. Carefully remove the old electrodes using the provided tool or tweezers.
  3. Insert the new spare electrodes, ensuring they are correctly seated.
  4. Power on the splicer and perform an arc calibration (refer to the splicer's on-screen menu for this function).

8. Te Raru

RaruraruTake peaRongoā
High Splice LossDirty fiber ends, poor cleave, worn electrodes, dirty V-grooves, incorrect splicing parameters.Clean fiber ends thoroughly. Recleave fiber. Replace electrodes. Clean V-grooves and clamps. Check splicing mode settings.
Fiber Not AligningDirty V-grooves, damaged fiber clamps, fiber not seated correctly, motor issue.Clean V-grooves and clamps. Ensure fiber is properly placed. Contact support if motor issues persist.
Splicer Not Powering OnLow battery, faulty AC adapter, power button issue.Charge battery or connect AC adapter. Check power outlet. Contact support if issue persists.
Heating Oven Not WorkingHeater element failure, sensor issue.Ensure the heater cover is fully closed. Contact support for repair.

9. Whakatakotoranga

TawhāUara
Alignment MethodPrecise core alignment and cladding alignment
Optical Fiber DiameterCladding: 80~150µm, Coating layer: 0.1~3mm
Fusion Splicing Time (typical)7 hēkona
Heating Time (typical)18 hēkona
Whakaaturanga WhakairoiroHigh-performance 4.3 inch LCD
Magnification Time320 times / 88 times
Rekoata Whakakotahitanga10,000 roopu
Te Ora Ratonga PūhikoCycle charging times reach 300-500, replaceable
Tauranga o wahoUSB / SD
Taumaha Tūemi9 kg (19.84 Pauna)
Puna ManaPūhiko Powered
Nga Waahanga kei rotoFiber cleaver, fiber stripper

10. Pūtāhui me te Tautoko

The KOMSHINE FX37 Fusion Splicer comes with a 1-Tau Pūtāhui mai i te ra o te hokonga. Ka kapi tenei whakamana i nga hapa o te hangahanga me nga mahi kino i raro i te whakamahinga noa. Tena koa pupurihia to tohu mo te hoko mo nga kereme whakamana.

For technical support, service, or warranty inquiries, please contact your authorized KOMSHINE dealer or visit the official KOMSHINE webpae mo nga korero whakapā.

Note: All buyers are responsible for customs clearance in a timely manner. If assistance is needed, please contact the seller in advance.

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