MEAN WELL RPB-1600 Series Intelligent Single Output Battery Charger Owner’s Manual

Features

• Charger for lead-acid batteries (Gel, flooded and AGM) and Li-ion batteries (lithium iron and lithium manganese)
• Built-in default 3 stage charging curves and programmable curve • Built-in I°C interface, PMBus protocol (Optional CANBus protocol)
• Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
• uilt-in active PFC function
• Forced air cooling by built-in DC fan
• Output voltage and current programmable
• Built-in OR-ing FET
• Active current sharing up to 4800W(2+1)
• Protections: Battery under voltage / Battery no connection / Short circuit / Over voltage/Over temperature
• Optional conformal coating
• 5 years warranty

Description

RPB-1600 is a 1.6KW single output AC/DC charger with a high power density up to 25W/inch”. Three embedded charging curves, specifically for the lead-acid batteries, are built into each model. Thanks to the communication protocol, PBS, and CAN Bus one spare curve can be further accommodated to fit other types of batteries such as the li-ion batteries. Each model is cooled by the thermostatically controlled fan. Moreover, RPB-1600 provides various protection mechanisms, offering the best safety for diversified types of applications..

Model Encoding

Applications

Large scale DC UPS or emergency backup system • Marine battery charger module

• Electric scooter or vehicle charger station
• Wastewater treatment system
• Electrolysis system

GTIN CODE

MW Search: bill.comx

SPECIFICATION

Block Diagram

Derating Curve

Static Characteristics

Function Manual

1. PBS Communication Interface
2. Charging Curve
   • RPB-1600 supports PBS Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details,
   • By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus. PIN10 and PIN14 on CN1 are thus shorted by default.
   • To disable/ enable the charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switch to PBS, CAN Bus, PV/PC or SVR control instead and so on, please refer to the Installation Manual.
   • To program the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details
     Default 3 stage charging curve
     
   • Embedded 3 stage charging curve
     

     MODEL	Description	Boost	Float	CC (default)
     12V	Default,  programmable	14.4	13.8	100A
     	Pre-defined, gel battery	14	13.6
     	Pre-defined, flooded battery	14.2	13.4
     	Pre-defined, AGM battery	14.5	13.5
     24V	Default,  programmable	28.8	27.6	55A
     	Pre-defined, gel battery	28	27.2
     	Pre-defined, flooded battery	28.4	26.8
     	Pre-defined, AGM battery	29	27
     48V	Default,  programmable	57.6	55.2	27.5A
     	Pre-defined, gel battery	56	54.4
     	Pre-defined, flooded battery	56.8	53.6
     	Pre-defined, AGM battery	58	54

3. Front Panel LED Indicators & Corresponding Signal at Function Pins
   

   LED	Description
   Green	Float (stage 3)
   Orange	Charging (stage 1 or stage 2)
   Red	Abnormal status (OTP, OLP, Fan Fail, Charging timeout.)

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
   • In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
     
     OUTPUT VOLTAGE(V)
     
     EXTERNAL VOLTAGE (DC)
5. Output Current Programming (or, PC / remote current programming / dynamic current trim)
   • The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
     
     
6. Remote ON-OFF Control
   The power supply can be turned ON/OFF individually or along with other units in parallel by using the “Remote ON-OFF” function.
   

   Between Remote ON-OFF and +5V-AUX	Power Supply Status
   Switch Short	ON
   Switch Open	OFF

7. Temperature Compensation
   
   
8. Alarm Signal Output
   
9. Current Sharing
   RPB-1600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below:
   • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
   • Difference of output voltages among parallel units should be less than 0.2V.
   • The total output current must not exceed the value determined by the following equation:
     Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9
   • When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit)
     the current shared among units may not be balanced.
   • CN500/SW1 Function pin connection
     

     Parallel	PSU1		PSU2		PSU3
     	CN500	SW1	CN500	SW1	CN500	SW1
     1 unit	X	ON	∣	∣	∣	∣
     2 unit	V	ON	V	ON	∣	∣
     3 unit	V	ON	V	OFF	V	ON

(V : CN500 connected ; X : CN500 not connected.)

DA,DB and are connected mutually in parallel.

Mechanical Specification

• Mounting Instruction

• Control Pin No. Assignment( ) : HRS DF11-16DP-2DS or equivalent

Mating Housing: HRS DF11-16DS or equivalent
Terminal: HRS DF11-**SC or equivalent

• AC Input Terminal Pin No. Assignment

• Control Pin No. Assignment( ) : HRS DF11-8DP-2DS or equivalent

Mating Housing: HRS DF11-8DS or equivalent
Terminal: HRS DF11-**SC or equivalent

Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.

• Control Pin No. Assignment(SW1)

Documents / Resources

MEAN WELL RPB-1600 Series Intelligent Single Output Battery Charger [pdf] Owner's Manual RPB-1600 Series Intelligent Single Output Battery Charger, RPB-1600 Series, Intelligent Single Output Battery Charger, Single Output Battery Charger, Output Battery Charger, Battery Charger, Charger

References

• User Manual