Installation and
maintenance notebook

DETECT LINE NG

Attention: document to be filled during each installation. If the system is installed by you, thank you to return imperatively the double page of the middle (P9-10-11-12). Otherwise, the guarantee can not be taken into account.

In order to ensure the proper functioning of the system, preventive maintenance must be carried out every 24 months. Thank you to contact the company MADE for the establishment of a maintenance contract.

General information

Company Name: ………
Date of installation: ……
Name of the installer: ……

Installation

Installation support: …………
Vehicle registration: …………
Vehicle characteristics: ………

Materials

Central Unit case serial number: …………
UC : .……………Software version:……
Sensor:…………
……………………
……………………
Outside display unit:………

Security seal number:……
Positioning of the sensor on the support in the free area ▢Yes ▢No***
If not, specify why the sensor is not in free field and the cause:
…………………………………
…………………………………
…………………………………
…………………………………
…………………………………
…………………………………
***: MADE can’t guarantee the optimal functioning of the system.
For optimal operation, the sensor must be in a free field on the highest point of the machine.

FI_CE_NG_DETECT_LINE_USB_FCC_V1_00US.docx

Presentation

DETECT LINE NG: High Voltage line volumetric detector: HVA (< 50 kV) and HVB (> 50 kV).
DETECT LINE NG warns the user by an audible alarm when the lifting machine enters a risk zone.
Central unit
Sensor management and control sensors, generation of audible and visual alarms, movement blocking management (optional). Lamp « power on »

System in working order	Electric field present	Breakdown
– Lamp “Audible alarm” off – Lamp “Movement cut” off – Lamp “Visual alarm” off. – Lamp “On work” light on steady. * slow flash: system	– Lamp “Audible alarm” flashing*. – Lamp “Movement cut” light on steady* -Lamp “Visual alarm” light on steady -Lamp “On work” light on steady. – Buzzer on*.	– Lamp “On work” off power off – slow flash: system waiting for alarm activation – flashing fast: equipment fault.

Outside display unit

The outside display unit indicates the danger and allows acknowledging the audible alarm and the “Movement cut” (optional).

System in working order	Electric field present	Breakdown
– Lamp “Danger” off	– Lamp “DANGER” flashing*. – Buzzer on*.	– flashing fast: equipment fault.

Sensor

Sensor measures the electric field radiated by the High Voltage lines and communicates by wire connection with the CPU.

Connections

Full system connection:

Indicate the place: ………………
Observations: …………………
Sensor wiring:
Use the M8 3-pin male connector for sensor wiring

Warning: the earth cable must be as small as possible. Use the Allen key supplied for the wiring

Power supply, Cut-off, and alarm activation connection:

Pin number	Operation	Sick over-molded connector cable	Cable 5x1mm² Black	Cable 5×0.5mm² Grey
1	Power 0V	Brown	Brown	Brown
2	Cut movement (in)	White	Green	Black
3	Power 12/24V	Blue	Blue	Blue
4	Alarm activation	Black	Black	Grey
5	Cut movement (out)	Grey	Yellow	Black

Example :
pinout connector

Alarm activation: factory configuration in + 12 / 24V

Display unit wiring:

Installation of the security seal at the end of the installation and testing:

Alarm activation

To validate the alarm monitoring mode:
Version without PTO activation

Another way is to reverse the direction of bpext_sens using software « SNGU_Config_Vxxx »).

To activate the alarm monitoring mode, the control input must therefore be activated at ground potential (GND) or V + (12-24V). To do this, you must also configure the BPEXT_SENS option in the central unit (using the “Pc_SNG_Config_Vxxx” software)

Version: Signal Power take-off to ground

2 actions for configuration are to be performed: Position the switches on the CPU board Configure the option with the software

Version: Power take-off to 12-24V

2 actions for configuration are to be performed: Position the switches on the CPU board Configure the option with the software

FCC statement §15.21

The user that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

FCC statement §15.105 a)

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: – Reorient or relocate the receiving antenna. – Increase the separation between the equipment and receiver. – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. – Consult the dealer or an experienced radio/TV technician for help.

Pages (9-10-11-12) are to be sent back to the MADE company.

DETECT LINE NG
Installation and maintenance NoteBook

Attention: Page (9-10-11-12) to be filled during each installation, and returned to us
Return the double page at the address:
MADE S.A.

167, Impasse de la garrigue
F 83210 LA FARLEDE
Phone : +33 (0) 494 083 198

Or by mail:
interventions@made-sa.com
Otherwise, the guarantee cannot be taken into account.

General information

Company Name: ……
Date of installation: ……
Name of the installer: ……

Installation

Installation support: ………
Vehicle registration: ………
Vehicle characteristics: ………

Materials

UC case serial number: …………
UC:…………….……Software version: .………
Sensor:……………..…
Display unit:………………
Security seal number:………………

If not, specify why the sensor is not in free field and the cause:
……………………………
……………………………
……………………………
……………………………
……………………………
……………………………
*** : MADE can guarantee an optimal system.

For optimal operation, the sensor must be in a free field on the highest point of the machine.

Specify:

Installation of the security seal at the end of installation and testing:

Tests

✓Sensor test
Testeur TC HT

Use Testeur TC HT.
Otherwise, approach a 230V cable on the sensor.▢
✓ Display unit Test▢
✓ General control of functions: (bring an AC voltage source to the sensor)

MADE-SA:

Customer:

Observations:
………………………………………………

Tests

✓ Sensor test
Testeur TC HT

Use Testeur TC HT.
Otherwise, approach a 230V cable on the sensor.▢

✓ Display unit Test▢

MADE-SA:

Customer:

Observations:
………………………………………………

Technical visits

Reminder on High Voltage lines

Reminder on the
Electrical lines

AN OPERATIONAL AID
Detection of powered overhead lines
from 20000Volts∼.

Warning :
The system is inoperative on:

• Low Voltage overhead power lines (380V)
• Medium voltage direct current power lines (trams, railways in general, ..)

The VIGILANCE and ATTENTION of the operator must remain maximum when approaching live power lines.

Electrocution can happen even without touching the line!

The different lines!

Safety distances

M A D E – SA
167, Impasse de la garrigue
F 83210 LA FARLEDE
Phone : +33 (0) 494 083 198
E-mail : contact@made-sa.com – Web : www.made-sa.com

FI_CE_NG_DETECT_LINE_USB_FCC_V1_00US.docx

Documents / Resources

MADE SA DETECT LINE NG High Voltage Detector [pdf] Instruction Manual DLGU, 2A38S-DLGU, 2A38SDLGU, DETECT LINE NG High Voltage Detector, DETECT LINE NG, High Voltage Detector

References

• User Manual