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39-01-2060-GC-Electronics
Distributed by:
www.Jameco.com 1-800-831-4242
The content and copyrights of the attached material are the property of its owner.
Jameco Part Number 303589
FEATURES AND SPECIFICATIONS
Features and Benefits
Mechanical
s Designed for use with strain relief or overmold applications Contact Insertion Force: 1.5kg max.
s Positive housing lock for secure mating retention
Contact Retention to Housing: 3.0kg min.
s Fully isolated terminals to protect contacts from damage Wire Pull-Out Force: 9.0kg min.
s Uses standard Mini-Fit series terminals
Insertion Force to PCB: 5.0kg max.
s 1-piece strain relief available (41995 series) for use with Mating Force: 0.7kg (1.54 lb) max.
Mini-Fit, Jr. single row receptacles
Unmating Force: 0.35kg (0.7 lb) min.
Normal Force: 200g min.
Power Connectors
Reference Information
Durability: 30 cycles
Product Specification: PS-5556-0001 Packaging: Tray or bag UL File No.: E29179 CSA File No.: LR19980
Physical Housing: 6/6 nylon, UL 94V-2 or 94V-0 Operating Temperature: -40 to +105°C
TUV License No.: R75142
Mates With: 5559, 5566, 5569, 42404, 42440, 42475,
43810, 43879 and 44068 dual row connectors
F Use With: 5556 or 44476 terminals Designed In: Millimeters
4.20mm (.165") Pitch Mini-Fit, Jr.TM Receptacle
5557 Dual Row
CATALOG DRAWING (FOR REFERENCE ONLY)
Polarizing Key
Order No. 15-04-0211
ORDERING INFORMATION AND DIMENSIONS
Circuits
2 4 6 8 10 12 14 16 18 20 22 24
For Use with Strain Relief
94V-2
94V-0
39-01-3022
39-01-3028
39-01-3042
39-01-3048
· 39-01-2060
· 39-01-2065
· 39-01-2080
· 39-01-2085
· 39-01-2100
· 39-01-2105
· 39-01-2120
· 39-01-2125
· 39-01-2140
· 39-01-2145
· 39-01-2160
· 39-01-2165
· 39-01-2180
· 39-01-2185
· 39-01-2200
· 39-01-2205
· 39-01-2220
· 39-01-2225
· 39-01-2240
· 39-01-2245
· US Standard Product, available through Molex franchised distributors
Order No.
Not for Use with Strain Relief
94V-2
94V-0
· 39-01-2020
· 39-01-2025
· 39-01-2040
· 39-01-2045
A
5.40 (.213) 9.60 (.378) 13.80 (.543) 18.00 (.709) 22.20 (.874) 26.40 (1.039) 30.60 (1.205) 34.80 (1.370) 39.00 (1.535) 43.20 (1.701) 47.40 (1.866) 51.60 (2.031)
Dimension
B
4.20 (.165) 8.40 (.331) 12.60 (.496) 16.80 (.661) 21.00 (.827) 25.20 (.992) 29.40 (1.158) 33.60 (1.323) 37.80 (1.488) 42.00 (1.654) 46.20 (1.819)
F-46
MX01
PRODUCT SPECIFICATION
MINI-FIT JR.
1.0 SCOPE This Product Specification covers performance requirements for the MINI-FIT JR. 4.20 mm (.165 inch) centerline (pitch) printed circuit board (PCB) connector series with Tin or Gold plating, and The MINI-FIT JR. connector series terminated with 16 to 28 AWG wire using Crimp technology with Tin or Gold plating.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER (S) PRODUCT NAME Female Crimp Terminal Male Crimp Terminal Receptacle Housing Plug Housing Vertical Header Assembly Right Angle Header Assembly
PART NUMBER 5556-**** 5558-**** 5557-**** 5559-**** 5566-**** 5569-****
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings.
2.3 SAFETY AGENCY APPROVALS UL File: E29179 CSA Certificate: LR 19980 TUV Certificate: R75142-8
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications
4.0 RATINGS
4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC)
4.2 CURRENT AND APPLICABLE WIRES
Maximum Insulation Diameter and
Applicable Wire Gauges
16 AWG: 3.10/. 122 MAXIMUM 18-24 AWG: 3.10/. 122 MAXIMUM 22-28 AWG: 1.80/. 071 MAXIMUM
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
1 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.2 CURRENT AND APPLICABLE WIRES (continued)
MAXIMUM CURRENT RATING (Amperes)
Brass
Phosphor Bronze
Wire Ckt. Size 2 & 3
AWG #16
9
AWG #18
9
AWG #20
7
AWG #22
5
AWG #24
4
AWG #26
3
AWG #28
2
4 - 6 7 - 10
8
7
8
7
6
5
4
4
3
3
2
2
1
1
12 - 24
6 6 5 4 3 2 1
Wire Ckt. Size 2 & 3
AWG #16
8
AWG #18
8
AWG #20
6
AWG #22
4
AWG #24
3
AWG #26
2
AWG #28
1
4 - 6
7 7 5 3 2 1 1
7 - 10
6 6 4 3 2 1 1
12 - 24
5 5 4 3 2 1 1
4.3 TEMPERATURE Operating: * - 40°C to + 105°C Nonoperating: - 40°C to + 105°C
*Including 30°C terminal temperature at rated current
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM DESCRIPTION TEST CONDITION
1
Contact Resistance (Low Level)
Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value.
2
Contact Resistance @ Rated Current
Mate connectors: apply a maximum voltage of 20 mV at rated current.
3
Contact Resistance of Wire Termination (Low Level)
Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA.
4
Insulation Resistance
Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground.
REQUIREMENT
10 milliohms MAXIMUM
[initial]
10 milliohms MAXIMUM
[initial]
5 milliohms MAXIMUM
[initial]
1000 Megohms MINIMUM
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
2 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.1 ELECTRICAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION
Dielectric
Mate connectors: apply a voltage of 1500
5
Withstanding VAC for 1 minute between adjacent terminals
Voltage
and between terminals to ground.
Mate connectors. Measure the temperature
6
Temperature Rise (via Current Cycling)
rise at the rated current after 96 hours, during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and
after final 96-hour steady state.
REQUIREMENT No breakdown. Current leakage < 5 mA
Temperature rise: +30°C MAXIMUM
5.2 MECHANICAL REQUIREMENTS
ITEM DESCRIPTION TEST CONDITION
REQUIREMENT
1
Terminal Insertion and
Withdrawal Forces
Insert and withdraw terminal (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
14.7 N (3.30 lbf) MAXIMUM insertion force
& 1.0 N (0.02 lbf)
MINIMUM withdrawal force
Terminal
Axial pullout force on the terminal in the
2 Retention Force housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
(in Housing)
per minute.
30 N (6.74 lbf) MINIMUM retention force
Mate connectors up to 30 cycles at a
3
Durability
maximum rate of 10 cycles per minute prior
20 milliohms MAXIMUM
to Environmental Tests.
10 milliohms MAXIMUM
4
Vibration (Random)
Mate connectors and vibrate per EIA 364-28, test condition VII.
(change from initial) &
Discontinuity < 1 microsecond
5
Shock (Mechanical)
Mate connectors and shock at 50 g's with ½ 20 milliohms MAXIMUM
sine wave (11 milliseconds) shocks in the
&
±X, ±Y, ±Z axes, (18 shocks total).
Discontinuity < 1 microsecond
16 Awg = 88.0 N (19.8 lbf) Min.
18 Awg = 88.0 N (19.8 lbf) Min.
6
Wire Pullout Force
(Axial)
Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch).
20 Awg = 59.0 N (13.3 lbf) Min. 22 Awg = 39.0 N (8.78 lbf) Min. 24 Awg = 29.0 N (6.52 lbf) Min.
26 Awg = 19.0 N (4.27 lbf) Min.
28 Awg = 9.80 N (2.20 lbf) Min.
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
3 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.2 MECHANICAL REQUIREMENTS (continued)
7
Terminal Insertion Force (into Housing)
Apply an axial insertion force on the terminal
15.0 N (3.37 lbf)
at a rate of 25 ± 6 mm (1 ± ¼ inch).
MAXIMUM insertion force
8
Normal Force
Apply a perpendicular force.
0.49 N (50 grams) MINIMUM [Gold (noble) plating] OR
1.47 N (150 grams) MINIMUM [Tin (non-noble) plating]
9
PCB Engagement and
Separation Forces
Engage and separate a connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Applies to parts with PCB retention features only)
49.0 N (11.0 lbf) MAXIMUM insertion force
& 10.0 N (2.24 lbf) MINIMUM withdrawal force
225 N (50.7 lbf)
10
Panel Insertion Insert and withdraw a connector at a rate of
and
25 ± 6 mm (1 ± ¼ inch) per minute. (Applies
Withdrawal Forces to parts with panel retention features only)
MAXIMUM insertion force &
157 N (35.3 lbf) MINIMUM withdrawal force
11
Pin Retention Force
Apply axial push force at the speed rate of 25 ± 3mm/minute.
12
Thumblatch Operation Force
Depress latch at a speed rate of 25.4 mm/minute.
13
Thumblatch Yield Strength
Mate loaded connectors fully. Pull apart via wires at a speed rate of 25.4 mm/minute.
1.0 KGF MIN. 1.7 KGF MAX. 7.0 KGF MIN.
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
4 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.3 ENVIRONMENTAL REQUIREMENTS (continued)
ITEM DESCRIPTION
TEST CONDITION
REQUIREMENT
20 milliohms MAXIMUM
1
Thermal Shock
Mate connectors: expose for 5 cycles Visual: No Damage Between temperatures 55 and 105° C; Dielectric Strength per 5.1.5 Dwell 0.5 hours at each temperature. Insulation Resistance per
5.1.4
2
Thermal Aging
Mate connectors; expose to: 96 hours at 105 ± 2°C
20 milliohms MAXIMUM &
Visual: No Damage
20 milliohms MAXIMUM
3
Humidity (Steady State)
Mate connectors: expose to a
Dielectric Strength per 5.1.5
temperature of 60 ± 2°C with a relative Insulation Resistance per
humidity of 90-95% for 96 hours.
5.1.4
Visual: No Damage
4
Solderability
Per SMES-152
Solder coverage: 95% MINIMUM (per SMES-152)
5
Solder Resistance
Dip connector terminals tail in solder: Solder Duration: 5 ± 0.5 seconds; Solder Temperature: 260 ± 5°C
Visual: No Damage to insulator
material
6 Cold Resistance
Mate connectors: Duration; 96 hours; Temperature: -40 ± 3°C
7
Corrosive Atmosphere: Sulfur
Dioxide Gas (SO2)
Mate connectors: Duration; 24 hours exposure. Atmosphere: 50 parts per million (ppm) SO2 Gas. Temperature: 40 ± 3°C
20 milliohms MAXIMUM Visual: No Damage
20 milliohms MAXIMUM Visual: No Damage
6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage.
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
5 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
6 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
REVISION:
C
ECR/ECN INFORMATION: TITLE: EC No: UCP2004-2349 DATE: 2004 / 05 / 25
PRODUCT SPECIFICATION FOR MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
7 of 5
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-5556-001
BANDURA
BANDURA
MARGULIS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
