LCN Senior Swing Control Box Installation Instructions
Model Numbers: 2800 Overhead Concealed Series, 9500 Surface Applied Series
Important Safety Information
IMPORTANT: These instructions are presented in step-by-step sequence. It is very important that installation begins with "1. Pre-Installation Site and Product Check" (page 3) and continues as directed after each section.
WARNING: Always disconnect main power to the operator prior to replacing. Control box contains no serviceable parts inside.
Table of Contents
- General Information
- Electrical Specifications
- 1 Pre-Installation Site and Product Check
- 2 Installation
- 3 Wiring
- 4 Keypad Settings
- 5 System Test
- 6 Troubleshooting
- 7 Release for Service
General Information
The Senior Swing Control Box is for use with the Senior Swing Power Operator System. The system can operate a single door (2810, 9530, and 9540 Series), a simultaneous pair of doors (2850 and 9550 Series), or an independent pair of doors (2860 and 9560 Series).
ANSI/BHMA A156.19 Compliance: The Senior Swing Power Operator System is a low energy product and must conform to the latest version of ANSI/BHMA A156.19 (American National Standard for Power Assist and Low Energy Power Operated Doors).
Installation Instructions: All installation instructions are valuable references and should be given to the building owner or maintenance supervisor after installation is complete. The Senior Swing Control Box installation instructions and the manufacturer's instruction manual accompanying any sensor must be referenced to ensure proper installation, setup, and operation.
Electrical Specifications
| AC input voltage | 120 VAC |
| AC fuse | 120 VAC, 2.5 A time-delay fuse |
| Motor protection | Solid state failure detection and shutdown |
| Activate inputs | dry NO contacts (close contacts to open door) |
| Safety inputs | dry NO contacts (closed contacts indicate an obstruction) |
| Breakaway input | dry NC contacts (open contacts indicate breakaway) |
| 3-position switch input | dry 3-position switch |
| Power Boost disable input | dry NO contacts (close contacts to disable Power Boost) |
| Lock output | Form C dry relay contacts rated 8 A, 30 VDC maximum |
| Accessory power output | 24 VDC, 1A (protected by resettable thermal fuse) |
| Logic power output | 5 V, 50 mA (protected by resettable thermal fuse) |
1 Pre-Installation Site and Product Check
IMPORTANT:
| Type | Width per Leaf | Maximum Weight per Leaf |
|---|---|---|
| Single Door | 36" to 48" | 200 lb. (36 in. @ 400 lbs.) |
| Simultaneous Pair | 30" to 48" | 200 lb. (36 in. @ 400 lbs.) |
1a. All required installation steps listed before "8. Control Box Installation" in the Senior Swing installation instructions should be completed before installing the Senior Swing control box.
1b. Check that the control box model (indicated on control box label; Figure 1-1) is correct for the application.
1c. Check that the available AC voltage matches the control box voltage requirement (120 VAC).
1d. Check that all accessories required for the application are on hand. Diagram showing the LCN Senior Swing control box panel with labels indicating model, settings, and various input/output connectors (P1-P10). Key settings like Opening Speed, Backcheck Speed, Hold-Open Delay, etc., are listed with their corresponding setting codes and default values.
2 Installation
To install the Senior Swing Control Box, follow the Senior Swing installation instructions beginning with "8. Control Box Installation" on page 12 of those instructions.
CAUTION: Improper installation or set up may result in personal injury or property damage. Follow instructions carefully. For answers to questions, call 1-877-671-7011.
3 Wiring
- Review the separate wiring diagrams in the accessory instructions so that all wiring can be completed.
- See Figure 3-1 for system configuration terminology.
- See Figure 3-2, Figure 3-3, and Figure 3-4 for names and locations of control box connectors.
- See Figure 3-5 for control box plug and jack descriptions, wiring, and mating cables.
- See Figure 3-6 for electric strike locking device sample wiring.
- See Figure 3-7 for EL (electric latch retraction) locking device sample wiring.
CAUTION: When joining or separating a plug and receptacle, do not push or pull on wires. This may cause a wire to be pulled loose from a terminal, which may result in a malfunction. Diagram shows two door configurations. For a single door, the operator's motor power cable connects to the control box's Master Motor Power. For a dual door setup, the master operator connects to the Master Motor Power, and the companion operator connects to the Companion Motor Power receptacle (P5) on the control box power board. Both diagrams indicate the 'Approach side' and 'Safety side' of the doors. Diagram shows the power board of the control box with connections for AC fuse (120 VAC, 2.5 A time-delay), AC power, Companion motor power (P5), and Master motor power. Diagram shows the logic board of the control box with connections for Breakaway, 3-position switch, and references Figure 3-4 for a closer look at logic board connectors. Diagram provides a detailed view of the logic board connectors, labeling various inputs and outputs such as DMSS (companion and master, approach and safety sides), Activate, Bodyguard (safety side), Locking Interface and Power Boost disable input, and Retrofit Accessories. Detailed wiring diagram illustrating connections between the Logic Board (P1-P8, P10) and Power Board (P5) to various components like DMSS sensors, Activate inputs, Breakaway switch, 3-Position Switch, Locking Interface, Companion Motor Power, Master Motor Power, and AC Input. Specific cable part numbers and wire color codes are provided for each connection. Diagram shows wiring for a fail-safe electric strike. It connects the control box locking interface (P10) to the electric strike using Cable 761465. The diagram illustrates the polarity of the diode and the connections for the COM and NO (normally open) terminals of the strike. The keypad EL (electric lock) setting should be SA (fail safe). Diagram shows wiring for a fail-secure electric latch retraction (EL) device, such as the Von Duprin PS914 x 900-2RS. It connects the control box locking interface (P10) using Cable 761465. The diagram specifies using 12 AWG stranded wire for outputs 01 and 02. The keypad EL (electric lock) setting should be SE (fail secure).
4 Keypad Settings
Settings for the Senior Swing Power Operator System are adjusted using keypad pushbuttons and an alphanumeric display on the control box (Figures 4-1 and 4-2). Close speed is adjusted using dials on the control box.
CAUTION: Adjust the operator for the slowest operation practical in accordance with the latest revisions of Americans with Disabilities Act, ANSI/BHMA A156.19 (American National Standard for Power Assist and Low Energy Power Operated Doors), and local codes. Diagram of the control box panel showing the keypad, setting display, value display, close speed dials, and various setting selection and value selection pushbuttons. Labels indicate functions like OPENING SPEED, BACKCHECK SPEED, HOLD-OPEN DELAY, etc. A closer view of the control box keypad, highlighting the setting display, value display, setting selection pushbuttons (UP/DOWN), value selection pushbuttons (UP/DOWN), and the DEFAULT pushbutton. It lists various settings with their corresponding codes (e.g., 05: OPENING SPEED, 65: BACKCHECK SPEED).
To change setting values:
- Set the 3-position switch, if used, to OFF.
- Apply AC power. The POWER light will illuminate and the display will remain blank.
- Press any two pushbuttons at the same time for 1 second to turn on the keypad. The display will illuminate.
- Press the UP or DOWN setting selection pushbutton to select the desired setting. The setting is shown in the SETTING display, and the current value for that setting is shown in the VALUE display.
- Press the UP or DOWN value selection pushbutton to select the desired value for the displayed setting. The value for the setting is indicated in the VALUE display.
- The keypad will automatically turn off after 5 minutes of inactivity.
To reset all values to default:
- Set the 3-position switch, if used, to OFF.
- Apply AC power. The POWER light will illuminate, and the display will remain blank.
- Press any two pushbuttons at the same time for 1 second to turn on the keypad. The display will illuminate.
- Press the DEFAULT pushbutton for 4 seconds.
- The values are set to default, and the display will indicate the opening speed setting and value.
- The keypad will automatically turn off after 5 minutes of inactivity.
Diagram illustrating key door positions during opening and closing cycles, including Back check speed, Back check position, Opening speed, Closing speed, Latch position, and Deceleration to fully closed position.
Table 4-1. Control Box Settings and Selectable Values
| Setting | Setting Display | Selectable Values | Values as Displayed | Description |
|---|---|---|---|---|
| Opening Speed | 05 | 01 = slow, 02 = medium, 03 = fast (default = 01) | 01, 02, 03 | Controls opening speed of any normal weight and size door |
| Back Check Speed | 65 | 01 = slow, 02 = medium (default = 01) | 01, 02 | Controls speed of door near full open position to prevent door slamming open |
| Back Check Position | 6P | 45-80 degrees (default = 70) | 45-80 | Approximate angle at which door begins to decelerate near the full open position |
| Hold Open Delay | hd | 01-32 seconds (default = 05) | 01-32 | Amount of time (in seconds) door remains fully open following an activate signal |
| Latch Position | LP | 00-23 degrees (default = 13) | 00-23 | Approximate angle at which door begins to decelerate near the full closed position |
| Auto Reverse Closing | AC | off, on (default = off) | OF, On | When on, door will re-open upon hitting an obstruction |
| Electric Lock | EL | off, SA = fail safe, SE = fail secure (default = off) | OF, SA, SE | To turn on, set to SA (fail safe) or SE (fail secure) to match locking device connected to control box locking interface receptacle (P10); when on, causes a 1 second delay between activate signal and door opening to allow time for most electric locks to disengage before operator opens door |
| Power Boost | Pb | off, 1 sec, 2 sec, 3 sec, 4 sec, 5 sec, continuous (default = off) | OF, 01, 02, 03, 04, 05, Сп | When on, increases closing force of door from 9 lbs to 18 lbs to close door against high winds or stack pressure; turns on for seconds or continuously after door reaches latch position during closing cycle; disabled by Power Boost disable input |
| Push 'N' Go | P6 | off, on, fd (default = off) | OF, On, Fd | When set to On or Fd, pushing door open 5 degrees causes operator to open door remainder of way and hold open. Hold open time is same as hd setting when set to On. Hold open time is 1 second when set to Fd. |
| Alternate Activate | AA | off, on (default = off) | OF, On | When on, door stays open until a second activate signal is received. |
| Safety Slow/Stop | 55 | slow, stop (default = slow) | SL, SP | Determines response to a DMSS on the safety side of the door; if SL (slow), door goes to back check speed; if SP (stop), door stops for 5 seconds, then continues opening at back check speed |
| Special | 5d | off, 30-85 (default = off) | OF, 30-85 | Deactivate the Door Mounted Safety Sensor (DMSS) on safety side of door to eliminate nuisance detection of a wall or guard rail. |
| Status Announcement | SA | Reserved | Reserved | Reserved |
5 System Test
WARNING: KEEP HANDS, CLOTHING, WIRES, TOOLS, LADDERS, ETC. AWAY FROM THE DOOR WHEN THE OPERATOR IS INITIALLY TURNED ON.
If control box does not operate as expected during system test, see section 6 for troubleshooting tips.
5a. With the door closed, set the 3-position switch, if used, to AUTO and turn on all AC power. For applications using companion door, try to get both doors to open same amount of degrees before hitting hard stop (either internal gearbox stop or rubber bumper on wall).
5b. Activate the operator using an activation device. The operator should perform one sizing cycle. Sizing cycle: Occurs when the door is activated for the first time after power is turned on. During the sizing cycle, the door opens and closes once.
If the door sizes properly, go to step No. 5.3.
If the door does not open at all during the sizing cycle:
- Check that the 3-position switch, if used, is not set to OFF.
- Check door for binds and proper mechanical installation.
- Verify that all safety sensors are inactive.
- If an electromechanical lock is used, check that the lock disengages before the operator opens the door.
- Verify that the Breakaway switch, if used, is connected to NC contacts. If a Breakaway switch is not used, check that the Breakaway cable coming from the control box logic board is jumpered (jumper part No. 761492-00).
- Check fuse, wiring, and connections.
- Adjust the operator as follows and check door operation: Opening speed: 01, Back check speed: 01 for slow, 02 for medium, Hold open delay: 05, Back check position: 75, Latch position: 10, Close speed: medium, Electric lock: SA (fail safe) or SE (fail secure) to match lock.
If the door does not open fully during the sizing cycle, check door for binds, obstructions, or items that could activate safety sensors.
5c. After the sizing cycle is complete and the door is closed, apply a maintained activation signal and check that the door remains open while the activation signal is applied. Then release the activate signal and verify door closes after the open time delay expires.
5d. To check the function of the door safety device:
- Activate the door and then activate the approach side safety device while the door is open. The door should not close while the safety device is activated. Next, deactivate the safety device. The door should close after the hold open time delay expires.
- With the door closed, activate the safety side safety device, then activate the door. The door should not open while the safety device is activated. Next, deactivate the safety device. The door should open when activated.
5e. Set the 3-position switch, if used, to HOLD. Verify that the door opens and stays open.
5f. Set the 3-position switch, if used, to OFF. Verify that the door closes. Verify that an activate signal does not open the door.
5g. If a Breakaway switch is connected, set the 3-position switch, if used, to AUTO, then break open the door. Verify that an activate signal does not cause the door to move. Re-latch the door after testing.
5h. Do not release the system for service until it is operating properly.
6 Troubleshooting
6a. Identify all switch and sensor inputs that are currently active:
- Remove breakaway jumper to enter diagnostic mode. Note: When in diagnostic mode, controller will not open door.
- Keypad display shows each active input signal for 1 second. See table below:
| Input Status | Display Code |
|---|---|
| (Key switch) set to Auto OR is not present | SA80 |
| (Key switch) set to OFF | SA81 |
| (Key switch) set to HOLD | SA82 |
| (Activate) input is ON | SA83 |
| (DMSS approach) activate input is ON | SA84 |
| (DMSS safety) slowdown input is ON | SA85 |
| (Carpet Safety) input is ON | SA86 |
| (Bodyguard) input is ON | SA87 |
| (Power Boost Disable) input is ON | SA88 |
For example, if key switch is set to Auto, Activate button is pressed, and DMSS sees something on the safety side, then display will repeat the sequence SA80, SA83, SA85 continuously until breakaway jumper is replaced.
3. After completing diagnostics, reinstall breakaway jumper for normal operation.
6b. If control box does not function and the error message Er## flashes on the control box Setting and Value displays, turn AC power off and on to reset the control box. The following are common errors and suggested fixes:
- ER 06: Master motor problem - verify master motor cable is connected to motor.
- ER 14: Companion door added to a setup that was already sized - turn AC power off, then on and resize with both doors connected.
If problem cannot be corrected by using suggested fixes, contact 1-877-671-7011.
7 Release for Service
7a. Remove all tools, installation equipment, and debris from the vicinity of the door.
7b. Install all safety, traffic control, and instruction decals on the door as required by the latest revision of ANSI/BHMA A156.19. This is very important! Failure to do this leaves the installer LIABLE for any accident that might occur. This must be done!
7c. Verbally instruct the owner or person in charge of the proper operation of the door.
7d. Instruct the owner or person in charge to routinely inspect the door for the following:
- Visible damage
- Developing problems
- Minor preventive maintenance
7e. Instruct the owner or person in charge who and where to call for service when required.
IMPORTANT: Make sure to install all safety, traffic control, and instruction decals on the door as required.
Customer Service: 1-877-671-7011
Website: www.allegion.com/us
Allegion 2018
Printed in U.S.A.
72937 Rev. 10/18-a
File Info : application/pdf, 12 Pages, 2.69MB
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