Hardkorr Heavy Duty Battery Box PRO User Manual

Congratulations on Purchasing

Congratulations on purchasing this high quality Hardkorr product! You now have the assurance and peace of mind that comes from purchasing a product manufactured to the highest quality standards. Hardkorr aims for you to be completely satisfied with your purchase, and the product is backed by a comprehensive warranty and outstanding after-sales customer service.

If you require technical support, or in the unlikely event your purchase appears to be faulty, please contact the Hardkorr support team for immediate assistance. Contact details for each country are contained within this user guide.

— The Hardkorr Team

Safety Instructions

IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY

• Risk of Fire, Explosion and Burns: Working in the vicinity of lead acid batteries is dangerous. Explosive gases can develop during normal battery operation. Ensure there is enough ventilation to release the gases. Do not smoke when in the vicinity of the battery under charge.
• Ensure the red cable is connected to the positive terminal and the black cable is connected to the negative terminal if using clamps to connect to your battery. Connecting to the wrong terminals may damage the unit.
• Check the manufacturer's data for your battery and ensure the maximum voltage of the profile you select does not exceed the recommended maximum charge voltage.
• Confirm that the plugs are tightly connected to avoid excessive heating from a loose connection.
• Be careful not to short-circuit the battery connections. Accidental shorting of the terminals or wiring can result in sparks, causing personal injury or a fire hazard. It is recommended to cover the panel with a soft cloth during installation of the regulator to block all incoming light. This will ensure that no damage is caused to the solar panel or battery if the wires are accidentally short-circuited.
• The battery box should not be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are supervised or have been instructed on how to use the appliance by a person responsible for their safety.
• Do not alter or disassemble the battery box under any circumstances. Incorrect handling or reassembly may result in a risk of electric shock or fire and may void the unit warranty.
• This product is designed to operate in ambient temperatures between -10°C and 60°C. Do not operate outside of this temperature range. Do not use this product to charge a frozen battery. Discontinue use if the battery becomes excessively warm.

Battery Box Overview

Specifications

Installation

Assembly Guide

Follow these steps to assemble the battery box:

1. Place the battery into the bottom part of the battery box.
2. Attach the lid to the bottom part of the box.
3. Connect the battery terminals: Ensure the positive (+) terminal of the battery is connected to the positive (+) input on the box, and the negative (-) terminal is connected to the negative (-) input. Note: Battery not included.
4. Secure the lid by closing the latch mechanism.

Vehicle Mounting Guide

Follow these steps to mount the battery box in a vehicle:

1. Drilling: Using a 3mm drill bit, drill mounting holes in the desired location in the vehicle. The diagram indicates hole spacing of 405mm and 69mm.
2. Attach Brackets: Secure the mounting brackets to the vehicle using the provided screws and nuts.
3. Thread Strap: Thread one of the mounting straps through the brackets.
4. Position Box: Place the battery box into the vehicle.
5. Secure Box: Thread the strap through the battery box handles and tighten it securely.
6. Repeat: Repeat the strapping process for the alternate handle and strap for added security.

Function Overview

Using Your Battery Box

Main Power Switch: Turn the main power switch clockwise to the 'ON' position. This connects the battery to the inputs/outputs. The switch must remain ON while the battery box is in use for charging or discharging.

Voltmeter: The voltmeter displays the voltage of the battery used in the battery box. Note: This display should not be used to get an accurate reading of lithium batteries; a shunt is recommended for accurate lithium battery voltage readings.

Frequently Asked Questions (FAQ)

• Q. What types of batteries can I charge with this battery box?
  A. All 12V rechargeable deep cycle batteries including AGM, Wet, Calcium, Gel, and Lithium.
• Q. Can I charge the battery and power a device at the same time?
  A. Yes.
• Q. Does the Battery Main Switch need to be on at all times?
  A. Yes, if the battery is being either charged or discharged, the Battery Main Switch must be in the 'ON' position.
• Q. How can I charge the battery box?
  A. The battery box can be charged from any battery charger or solar panels via the Anderson-style plug outlets. You can also use the optional Voltage Sensitive Relay (VSR), which is sold separately.
• Q. Do I need to use a regulator if charging via solar panels?
  A. Yes, you will need to use a regulator if you are charging the battery with solar panels.
• Q. Why have my devices suddenly stopped receiving power?
  A. The circuit breaker may have been tripped due to a connected device drawing too much power. Disconnect all devices and wait for the circuit breaker to reset. If the problem persists, check the fuses and replace any that are blown.
• Q. Can I use this battery box to jump start my car?
  A. Yes, using an Anderson-style jump-starter kit in the 175A Anderson-style plug outlet.

Warranty Information

2 Year Warranty

Hardkorr goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Hardkorr warrants that this product will be free from defects in material and workmanship for two years. The warranty commences on the date of purchase by the original purchaser and is not transferable.

To access the benefits of this warranty, you must retain your proof of purchase and follow any other direction reasonably given (e.g., completing and returning your warranty card if applicable).

To Begin a Warranty Claim:

If you believe your Hardkorr product is defective, it must be returned to Hardkorr for inspection by our warranty claims department.

1. You must have a Return Authorisation (RA) number. To get your RA number, complete the form found on the Hardkorr website and wait for the warranty team to contact you.
2. Once you have an RA number, arrange for the product to be shipped at your own expense back to Hardkorr (keep your receipt). The address for shipment will be provided when the RA number is issued.
3. Ensure that your RA number is clearly marked on the outside of the packaging used for shipping.

Completing these steps will ensure a faster process for your claim, allowing Hardkorr to get your product back to you as soon as possible.

Once Hardkorr receives your returned product, technicians will inspect it. You will then be notified of the outcome of your claim.

If your warranty claim is accepted, Hardkorr will either repair, replace, or refund the goods at their discretion. Shipping costs incurred for sending the goods back will also be reimbursed. Any products that Hardkorr chooses to replace or refund become the property of Hardkorr.

If your claim is not accepted, Hardkorr will advise you of the reason and hold your product for collection. You will need to arrange and pay for the product to be shipped back to you. If your product is not collected within 30 days of your warranty claim being finalised, Hardkorr may destroy it.

Warranty Void Conditions:

Your warranty is voided if Hardkorr (at their sole discretion) determines that there is evidence of one or more of the following:

• Negligence: Improper installation, improper or extreme use, use that contravenes this instruction manual, etc.
• Abuse: Road hazards, Damage beyond the limits of "normal wear and tear."
• Unauthorised Repair: Repair service performed by an unauthorised service centre.
• Disassembly: Any attempt to open, tamper with, or otherwise compromise the integrity of the product.
• Consequential damage: Damage to this product caused by the failure of another component of the vehicle or device in which this product is installed.

Note regarding exterior finishes: Hardkorr uses the highest quality materials available, but depending on location, environment, and exposure, the colour of exterior surfaces can fade. Hardkorr will not approve any warranty claims that relate to fade.

Discontinued Items:

Discontinued items that are still under warranty will be reviewed by Hardkorr. If a discontinued item is covered under warranty, it may be replaced by an equivalent or superior item. If an equivalent item is not available, Hardkorr will determine terms of resolution on a case-by-case basis.