... RX frame. 159. RS X seal. 159. S frame. 163. Plastic pipe solutions. 170. RS PPS/S ... 230 x 65 9.055 x 2.559 5.03 11.089 RSXG001751021. RS X 200 AISI 316 woc ...
MARINE
CABLE & PIPE TRANSITS
FOR MARINE APPLICATIONS
We Seal Your WorldTM
2
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Safe Blue Seal
There is a simple way of bringing peace and safety to a ship, no matter if it is an advanced navy ship, an offshore supply vessel or the world's biggest luxury cruise liner. Make sure you specify, design for and install Roxtec cable and pipe transits the blue seals made for the Seven Seas.
Efficient solutions
Roxtec cable and pipe transits ensure operational reliability by providing certified protection against fire, gas, water and dust. The corrosion resistant and area efficient seals help you reduce vibration, noise, and overall weight. They are also available in EMC versions for electrical safety and protection against electromagnetic interference and as ATEX/IECEx certified products for use in explosive atmospheres.
Upgrade anytime
The Roxtec sealing system is easy to use and quick to install. The sealing modules are adaptable to cables and pipes of different sizes and offer built-in spare capacity for future needs and upgrades. You can open up the transits whenever you want and just add new cables or pipes.
www.roxtec.com
3
ROXTEC IN ACTION
6
Application areas
8
Sealing solutions for any ship
12
First class performance
18
Focusing on sustainability
20
Roxtec Transit Designer
22
THE ROXTEC SEALING SYSTEM
24
System components
26
Roxtec modules
RM modules
27
CM modules
29
Wedges
32
Stayplates
35
Lubricant/Assembly gel
37
CABLE ENTRY SOLUTIONS
38
Regular frames and seals
39
S frame
40
SRC frame
47
SK frame
52
SBTB frame
54
SF frame
56
GHM frame
61
R frame
63
Sleeves for R frame
66
RS seal
69
Sleeves for RS seal
73
RS OMD seal
78
RX frame
81
RS X seal
81
Enclosure solutions
85
ComSeal LW
86
ComSeal
88
CF 8/CF 32 frames
91
KFO frame
94
C KFO frame
96
G frame
98
EMC SEALING SYSTEM
102
Electromagnetic compatibility
103
EMC sealing system selection guide 109
EMC modules
RM BG B, RM BG modules
110
RM ES B, RM ES modules
112
RM PE B, RM PE modules
115
CM BG B modules
118
CM ES modules
119
CM PE modules
120
EMC Wedge
121
EMC frame selection guide
123
Ground lug
123
EMC marking tool
123
Frames/seals for EMC applications
124
R EMC frame
125
RS EMC seals
127
ComSeal EMC
129
CF 8 EMC/CF 32 EMC frames/kits 131
Roxtec EMC installation basic steps 133
PIPE ENTRY SOLUTIONS
134
Metal pipe solutions
137
RS seal
138
Sleeves for RS frame
142
RS OMD seal
147
R frame
150
Sleeves for R frame
153
SPM seal
156
RX frame
159
RS X seal
159
S frame
163
Plastic pipe solutions
170
RS PPS/S single-side seal
172
Sleeves for RS PPS/S seal
174
RS PPS back-to-back seal
176
Sleeves for RS PPS seal
179
SE PPS extension frame
180
Sleev-it Fire penetration seal
182
Sleev-it Waterproof penetration seal 185
Sleev-it Transition collar
188
Water-tightness after fire solutions
190
RS F+WT
191
RS PPS/S F+WT
192
RS PPS F+WT
194
Roxtec pipe seal selection guide
196
RETROFIT SOLUTIONS
200
CUSTOMIZED SOLUTIONS
206
CABLE AND PIPE MANAGEMENT 210
Cable straps
212
Roxtec installation tools
214
EASY INSTALLATION WITH ROXTEC 220
Installation instructions
221
Training and inspections
253
PRACTICAL USER GUIDELINES
264
Welding
266
Bolting
276
Insulation
283
Templates and holecut patterns
284
ROXTEC IN ACTION
6
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7
Discover some of the applications in the marine industry where Roxtec cable and pipe transits are used to protect life and sensitive equipment. Approved by all major classification societies, Roxtec transits are recommended both for new build and retrofit projects.
PROPULSION ROOM
Propulsion machinery spaces.
Needs and requirements
Fire protection Gas-tight Watertight EMI protection Capacity to withstand
temperature changes Vibration damping Area efficient multi-cable
management
GAS-TIGHT AREA
Gas-tight seals ideal for use in areas where there is a need for maintaining the pressure.
Needs and requirements
Firestop Water barrier Gas-tight Pressure resistant
EMC APPLICATION AREAS
Sensitive equipment ensuring data, security and functionality onboard.
Needs and requirements
EMC, electromagnetic compatibility
Electromagnetic shielding against EMI
Optional sealing solution:
Optional sealing solution:
Optional sealing solution:
Roxtec SRC
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Roxtec S
Roxtec SF EMC
SERVICE PIPES
Single or multiple pipes for air compression and cooling; plastic pipes for reduction of overall weight.
Needs and requirements
Fire protection Gas-tight Watertight Noise reduction Vibration damping
ROOM PENETRATIONS IN DECKS AND BULKHEADS ABOVE THE WATERLINE
Cable and pipe penetrations in decks and bulkheads between fire zones.
Needs and requirements
Firestop Gas-tight Watertight Multi-cable management
CABINS
Light-weight and versatile solutions recommended both for new build and retrofit projects.
Needs and requirements
Gas-tight Watertight Easy installation Minimal insulation
Optional sealing solution:
Optional sealing solution:
Optional sealing solution:
Roxtec RS
Roxtec Sleev-itTM Fire penetration seal
Roxtec ComSealTM
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OUTER LIGHTING
Round seals for single wires through outer bulkheads for external lighting installations.
Needs and requirements
Area efficient Fire protection Watertight Adaptability to cables of
different sizes
WATER PIPES
Light-weight seals for steel pipes and plastic pipes as well as fire collars and steel-toplastic transition collars.
Needs and requirements
Fire protection Gas-tight Watertight Vibration protection Easy installation Non-welding solutions
CABIN SERVICE LOCKERS
Management and sealing of service pipes and cables connected to the cabin locker area behind the cabin.
Needs and requirements
Firestop Combination of steel and
plastic pipes
Optional sealing solution:
Optional sealing solution:
Optional sealing solution:
Roxtec RS
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Roxtec RS PPS
Roxtec Sleev-itTM Watertight penetration seal
ROOM PENETRATIONS BELOW THE WATERLINE
Multiple cables penetrating decks and bulkheads.
Needs and requirements
Fire-proof according to A-0 to A-60 marine fire rating
Watertight according to class approval programs
Smoke protection Pressure rated Vibration damping
COMMON OPERATION ROOM
Efficient solutions for EMC, electromagnetic compatibility, inside and around the operation room.
Needs and requirements
Equipment protection Data security High-precision operation Electromagnetic shielding
BRIDGE OPERATION ROOM
EMC cable and pipe transits developed to guarantee electromagnetic shielding.
Needs and requirements
Fire-resistant Watertight Gas-tight Electromagnetic shielding Protection for sensitive
equipment
Optional sealing solution:
Optional sealing solution:
Optional sealing solution:
Roxtec S
Roxtec CF EMC
Roxtec S EMC
www.roxtec.com
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Sealing solutions for any ship
Shipbuilders and ship owners standardize with Roxtec transits for cables, metal pipes and plastic pipes. Approved for A class rated sections, the seals handle fire, water, gas pressure, thermal bridges, and material fatigue in any kind of vessel, from work boats to mega yachts.
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Cruise liners and ferries
With Roxtec, it is easy to add cables, metal and plastic pipes whenever it is time for new attractions. Upgrades can be performed while cruising and without risking structure or passenger safety. This barrier against fire and water holds down the total cost of ownership.
Roxtec in the cabin
Roxtec seals are light-weight, versatile and easy to install solutions providing certified fire protection. They prevent fire, gas or water from entering the next compartment. The seals are area efficient and require minimal welding and insulation.
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Navy ships
Reliability is key. Besides water-tightness and blast load durability, the Roxtec EMC product line ensures protection against electromagnetic threats and prevents disclosure of electronic signatures. Vibration damping, area efficiency, and plastic pipe solutions contribute to lower overall weight, more space onboard and silent operation. All components have been tested to provide certified protection.
Roxtec in the common operation room
Roxtec has developed efficient solutions for EMC inside and around the operation room. The cable and pipe transits ensure electrical safety. Use Roxtec transits to prevent EMI and secure high-precision operation.
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Commercial shipping and supply vessels
Ship owners specify Roxtec to be able to operate their ships and maintain their value for years. Designers and installers all over the world recognize that Roxtec transits make it easy to upgrade and even inspect ships in accordance with new technical and safety demands. For hazardous areas, Roxtec provides ATEX/ IECEx certified seals.
Roxtec around the water pipes
Roxtec offers light-weight seals for steel pipes and plastic pipes as well as fire collars and steelto-plastic transition collars and all of them are very easy to install. Most Roxtec seals can be installed horizontally or vertically from one side and there are versions available that do not require any welding.
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Special purpose ships
Roxtec standard and customized seals are used for everything from high-precision bow thruster systems to underwater operation equipment and cranes. They protect against fire, gas, water and vibration while keeping the ship prepared for upgrades. This extends the life cycle without increasing costs.
Gas-tight area
Roxtec solutions do not only act as firestops and water barriers. The seals include features such as gas-tightness, making them ideal for use in areas where there is a need for maintaining the pressure. If, for example, there is a fire nearby and the atmosphere is filled with explosive chemicals and toxic substances, it is crucial to be able to keep dangers out by pressurizing the vessel's interior.
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Yachts
Roxtec seals give outstanding possibilities to accommodate new technologies. The ability to handle plastic pipes of different sizes helps reducing overall weight and the risk of corrosion. Add also the excellent sound and vibration damping, which improves the total yachting experience.
Outer lighting
Roxtec round seals for single cables are perfect for use in outer bulkheads when you want to secure external lighting installations, for example on passenger cabin balconies. The solutions are neat and area efficient, and provide superior protection against fire and water.
www.roxtec.com
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First class performance
Do you fear a fire onboard? Or water flooding from one compartment to another? We can provide you certified protection thanks to our thoroughly tested cable and pipe transits.
You can use the Roxtec sealing system to seal all types of penetrating cables, steel pipes and plastic pipes passing through decks and bulkheads, in and between different sections and constructions such as machine rooms, storage rooms, living compartments and the bridge. You can also use it in various types of control cabinets, electrical enclosures and junction boxes.
Certified for peace of mind
Our sealing solutions bring peace of mind to your project, because they have undergone hundreds of registered tests and approvals and received more than 250 certificates showing their excellent performance and resistance to hazards. Roxtec products are fire tested and approved for use in A, B and H class rated sections according to IMO Res. A 754 (18)/ IMO FTP 2010 and SOLAS, and tightness tested according to DNV type approval program 8-471.19-1. The Roxtec sealing system is also approved according to different military standards in various countries.
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Eliminating risk factors
Roxtec seals ensure protection against fire, water, gas, salt, and dust. They can protect against the risk of explosion, lightning strikes, and noise. They also offer solutions for bonding, grounding, and EMC. The system is well suited for sealing of hydraulic pipes, since the rubber absorbs vibrations. It is a high quality sealing system designed to withstand tough conditions.
A, H and jet-fire rated Gas-tight Watertight Dust-tight Corrosion protection
Vibration-proof Noise reduction Blast load protection Hazardous locations
Electromagnetic shielding Potential equalization Lightning strike protection Bonding and grounding
Safety awareness
Our process of developing standard sealing products and creating customized solutions is supported by our procedures for testing. We have a technical center with an advanced test laboratory in combination with a fire laboratory, daily used for R&D, indicative as well as third party witnessed tests. Our type approval certificates, issued by the classification societies, are of course issued on basis of tests conducted at IMO recognized/ accredited test laboratories.
A and B class fire (standard, fibrous)
H class fire (hydrocarbon, oil-based)
Water pressure tests up to 6 bar
Gas pressure test up to 2.5 bar Pull-out tests Periodic cycling Simulated IP rating tests EMC testing Vibration testing and analyzing
Verified by inspectors
Roxtec products are certified by all leading classification societies such as Lloyd's Register of Shipping, American Bureau of Shipping, Bureau Veritas, DNV GL and Russian Maritime Register of Shipping. It is, however, important to remember that the certified protection provided by the Roxtec sealing system depends on correct attachment to the structure by welding or bolting as well as a correct installation procedure. Read more about this on pages 220 and 264 and on www.roxtec.com.
www.roxtec.com
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Focusing on sustainability
We do not just believe in safety. We also care about the people, the nature and the oceans of our beautiful blue planet. Therefore, we assure quality and minimize our environmental impact.
Roxtec International is certified in accordance with the quality and environmental standards ISO 9001 and ISO 14001. Among the components we produce, you find steel frames and vulcanized rubber, but you can be sure that no Roxtec labeled products contain any dangerous materials. We follow national and international environmental legal requirements. We respect environmental objectives and ethical issues as well as issues concerning chemicals and law requirements such as RoHS and REACH. We also handle our waste correctly to save our planet.
www.roxtec.com
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Design your own transits
The Roxtec Transit DesignerTM is a free, web-based engineering tool. It allows auto-planning, drives project efficiency and reduces the risk of mistakes in all project phases.
The Roxtec Transit Designer simplifies product selection as well as the entire process of designing, purchasing and installing cable and pipe transits. Its batch import with auto validation feature helps designers create and update thousands of transits automatically and take full control of their largest project designs. They can also validate their complete project by using the Roxtec CAD symbols and the Roxtec Transit Designer for easy incorporation of transits into the design of the entire ship or vessel.
Always available, everywhere
Roxtec Transit Designer is accessible online. You can share your work with project teams worldwide, and Roxtec experts are always available through the chat function. To start using it, just register on www.roxtec.com.
Features
Free web-based application, available online
Simple product selection Copy and paste for cable or
pipe schedule inputs Manufacturer-approved
engineering outputs Improve project efficiency
and flexibility Import multiple transits to
speed up design work Reduce project risks
SIMPLE USER INPUT
Cable/pipe schedule or estimates
Sealing/certification requirements
Installation preferences
Material quality selection
GET STARTED ON
roxtec.com
APPROVED OUTPUT 2D drawings in DXF and PDF 3D STEP Bill of material in Excel Installation instructions
www.roxtec.com
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THE ROXTEC SEALING SYSTEM
THE ROXTEC SEALING SYSTEM
24
www.roxtec.com
THE ROXTEC SEALING SYSTEM
Superior flexibility
Roxtec sealing solutions for cables and pipes ensure safety, efficiency and long-term operational reliability in a wide range of marine projects worldwide.
Our invention for adaptability, MultidiameterTM, is a solution based on rubber modules with removable layers. It allows for a perfect sealing, regardless of the dimension of the cable or pipe. This flexibility simplifies planning and design, speeds up installation work and reduces the need for stock, material and logistics. It also provides built-in spare capacity for cost-efficient maintenance and future upgrades.
Breaking innovation
The Roxtec solution has revolutionized the design and the process of cable routing and pipe installation. Thanks to Roxtec Multidiameter, each module can handle a number of cable and pipe sizes. It is also possible to add extra capacity from the start. Users can therefore perform their tasks without knowing the size or number of cables or pipes in advance which reduces engineering hours.
Flexible components
The Roxtec sealing system is a mechanical sealing solution available for various applications, including multiple as well as
single-cable and pipe penetrations. In most Roxtec transits, the sealing modules are inserted around cables or pipes in frames that are welded or bolted to the structure. The frames are available in different shapes, materials and sizes for different applications. The system is sealed with a Roxtec Wedge or an integrated compression unit.
Adaptable modules
The Roxtec system means very few parts. With six basic Roxtec module sizes, you can easily seal cables and pipes from 4 mm to 99 mm in diameter in transits with multiple openings. Standard versions of single penetration seals handle cables or pipes with a diameter of up to 580 mm. There is also a range of modules with different features, in order to cover all your safety needs. There is, for example, the EMC product line. It provides efficient solutions for bonding and grounding of armored and shielded cables as well as for electrical safety in fully shielded environments.
www.roxtec.com
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THE ROXTEC SEALING SYSTEM
Few parts to make a strong barrier
This is an overview showing how very few components you need to put together a complete Roxtec sealing solution. There are rectangular and round seals available as well as practical kit solutions.
Wedge
RECTANGULAR SOLUTIONS
Wedge Clip
Frame
Stayplate
Modules
Frame
Seal*
KIT SOLUTIONS
*Seal solution for single cable or pipe
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Lubricant
ROUND SOLUTIONS
Sleeve
Kit including all components
THE ROXTEC SEALING SYSTEM
Roxtec modules
Roxtec modules in product group RM are based on 60 mm (2.362") standard depth and used for sealing of cables and pipes in walls, floors, bulkheads and decks. Modules in group CM are based on depths of 15-40 mm (0.591"-1.575"). Areas of use are entry sealing of cables and smaller hoses in cabinets and enclosures. Both groups, RM and CM, are available for the EMC and Ex application areas. Roxtec RM modules with MultidiameterTM are adaptable
to cables and pipes with OD 3.0-99.0 mm (0.118"-3.898") Roxtec CM modules with MultidiameterTM are adaptable
to cables and pipes with OD 3.5-34.5 mm (0.138"-1.358") When used with a solid core the module functions as a
spare module for future capacity needs.
Roxtec RM modules
RM 15
RM 15w40*
RM 20
RM 20w40*
RM 30
RM 40
RM 40 10-32
RM 60
RM 60 24-54
RM 60 woc
RM 80 woc
RM 90 woc
RM 120 woc
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THE ROXTEC SEALING SYSTEM
Roxtec RM modules
Module WITH CORE RM 15 RM 15w40* RM 20 RM 20w40* RM 30 RM 40 RM 40 10-32 RM 60 RM 60 24-54 WITHOUT CORE RM 60 woc RM 80 woc RM 90 woc RM 120 woc
Number of cables/pipes
1 3 1 2 1 1 1 1 1
1 1 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
0+3.0-11.0 0+0.118-0.433 0+3.5-10.5 0+0.138-0.413 0+4.0-14.5 0+0.157-0.571 0+3.5-16.5 0+0.138-0.650 0+10.0-25.0 0+0.394-0.984 0+21.5-34.5 0+0.846-1.358 0+9.5-32.5 0+0.374-1.280 0+28.0-54.0 0+1.102-2.126 0+24.0-54.0 0+0.945-2.126
28.0-54.0 48.0-71.0 48.0-71.0 67.5-99.0
1.102-2.126 1.890-2.795 1.890-2.795 2.657-3.898
External dim. (mm) HxW (D=60 mm)
15x15 15x40 20x20 20x40 30x30 40x40 40x40 60x60 60x60
60x60 80x80 90x90 120x120
Weight (max)
(kg)
(lb)
0.02
0.044
0.05
0.110
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.14
0.309
0.33
0.728
0.33
0.728
0.26
0.573
0.44
0.970
0.56
1.253
0.94
2.072
* Smart tip: Whenever possible we recommend choosing twin or triplet modules like RM 20w40 or RM 15w40. Benefits are higher area efficiency per frame opening, quicker installation and improved cost-effectiveness.
Art. No
RM00100151000 RM00115401000 RM00100201000 RM00120401000 RM00100301000 RM00100401000 RM00140101000 RM00100601000 RM00160201000
RM00000601000 5RM0000000534 RM00000901000 RM00001201000
Roxtec solid compensation module kits for SRC frames
RM 20/0 RC
Module RM 20/0 RC RM 40/0 RC
RM 40/0 RC
No. of modules/kit 4 4
External dim. (mm) HxW (D=60 mm)
20x20
40x40
Weight per kit
(kg)
(lb)
0.13
0.287
0.30
0.661
Art. No RMC0300201000 RMC0300401000
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Roxtec RM solid compensation modules
THE ROXTEC SEALING SYSTEM
RM 30/0
RM 5/0x24
RM 10/0x12
Module RM 5/0x24 RM 10/0x12 RM 15/0 RM 20/0 RM 30/0 RM 40/0 RM 60/0
External dim. (mm) HxW (D=60 mm)
5x120 10x120 15x15 20x20 30x30 40x40 60x60
(kg) 0.06 0.12 0.02 0.04 0.08 0.15 0.33
Weight (max) (lb)
0.126 0.256 0.049 0.086 0.179 0.320 0.719
Art. No RM00305241000 RM00310121000 RM00300151000 RM00300201000 RM00300301000 RM00300401000 RM00300601000
Smart tip: Consider using an RM module rather than a solid module. A Roxtec RM module installed with a solid centre core serves the same purpose as a traditional solid module, but it also provides spare capacity for future installations.
Roxtec CM modules
CM 15w40*
CM 20
CM 20w40*
CM 30
CM 30w40
CM 40
CM 40 10-32
Module CM 15w40* CM 20 CM 20w40* CM 30 CM 30w40 CM 40 CM 40 10-32
Number of cables/pipes
3 1 2 1 1 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
0+ 3.5-10.5 0+ 0.138-0.413
0+ 4.0-14.5 0+ 0.157-0.571
0+ 3.5-16.5 0+ 0.138-0.650
0+ 10.0-25.0 0+ 0.394-0.984
0+ 10.0-25.0 0+ 0.394-0.984
0+21.5-34.5 0+ 0.846-1.358
0+ 9.5-32.5 0+ 0.374-1.280
External dim. (mm) HxW (D=30 mm)
15x40 20x20 20x40 30x30 30x40 40x40 40x40
Weight (max)
(kg)
(lb)
0.03
0.055
0.02
0.044
0.04
0.077
0.04
0.088
0.06
0.121
0.07
0.135
0.07
0.135
* Smart tip: Whenever possible we recommend choosing twin or triplet modules like CM 20w40 or CM 15w40. Benefits are higher area efficiency per frame opening, quicker installation and improved cost-effectiveness.
Art. No C000115401000 C000100201000 C000120401000 C000100301000 C000130401000 5CM0000008983 C000140101000
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THE ROXTEC SEALING SYSTEM
Roxtec CM solid compensation modules
CM 5w40/0*
CM 10w40/0*
Module CM 5w40/0 CM 10w40/0
External dim. (mm) HxW (D=30 mm)
5x40
10x40
(kg) 0.01 0.02
Weight (max) (lb)
0.022
0.044
Art. No C000305401000 C000310401000
* Smart tip: Consider using a CM module rather than a solid module. A Roxtec CM module installed with a solid centre core serves the same purpose as a traditional solid module, but it also provides spare capacity for future installations.
Roxtec RM modules, technical information
RM modules
H
D
Øa
Øb W
H
D
Øa
Øb W
H
D
Pos Øa Min. cable/pipe diameter Øb Max. cable/pipe diameter D 60 mm 2.362"
Øa Øb
W
Note: All dimensions are nominal values
H c H
Solid corner compensation module for SRC frames
R1
D
W
W c
D
Pos
(mm)
(in)
R1
R 20 R 0.787
R2
R 40 R 1.575
c
20
0.787
D
60
2.362
R2
Note: All dimensions are nominal values
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THE ROXTEC SEALING SYSTEM
Roxtec RM solid compensation modules, technical information
H
Pos
(mm)
(in)
D
60 2.362
D
W
H
D
W
H
D
W
Note: All dimensions are nominal values
Roxtec CM modules, technical information
CM modules
CM solid compensation modules
H
H
D
Øa
Øb
W
H
D
Øa
Øb W
H
D
Øa
Øb W
Pos
Øa Min. cable/pipe diameter Øb Max. cable/pipe diameter D 30 mm 1.181"
Note: All dimensions are nominal values
D
W
Pos
(mm)
(in)
D
30 1.181
Note: All dimensions are nominal values
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THE ROXTEC SEALING SYSTEM
Roxtec Wedges
Roxtec Wedges are used in frames with a rectangular packing space without built-in compression to compress and seal the installation of cables, pipes, modules and stayplates.
The Roxtec Wedge is for use with Group RM frames and components
The Roxtec C Wedge is for use with Group CM frames and components
Wedge kit/parts, galvanized
Wedge kit galv
Wedge 120 galv
Wedge 60 galv
Wedge Wedge kit galv* Wedge 120 galv Wedge 60 galv
External dimensions
W (mm)
W (in)
(wedge) 120
(wedge) 4.724
120
4.724
60
2.362
Weight
(kg)
(lb)
1.5
3.307
0.8
1.764
0.4
0.882
Art. No AWK0001201018 ARW0001201018 ARW0000601018
* The Wedge kit includes one Roxtec Wedge 120, five stayplates, one Wedge Clip, one lubricant and installation instructions.
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Wedge kit/parts, acid-proof stainless steel
THE ROXTEC SEALING SYSTEM
Wedge kit AISI 316
Wedge 120 AISI 316
Wedge 60 AISI 316
Wedge Wedge kit AISI 316* Wedge 120 AISI 316 Wedge 60 AISI 316
External dimensions
W (mm)
W (in)
(wedge) 120
(wedge) 4.724
120
4.724
60
2.362
Weight
(kg)
(lb)
1.5
3.307
0.8
1.764
0.4
0.882
Art. No AWK0001201021 ARW0001201021 ARW0000601021
* The Wedge kit includes one Roxtec Wedge 120, five stayplates, one Wedge Clip, one lubricant and installation instructions.
C Wedge kit/parts, galvanized
C Wedge kit galv
C Wedge 120 galv
Wedge C Wedge kit galv* C Wedge 120 galv
External dimensions
W (mm)
W (in)
120
4.724
120
4.724
(kg) 0.65 0.40
Weight (lb)
1.443 0.882
Art. No AWK2001201018 CRW0001201018
* The Wedge kit includes one Roxtec C Wedge 120, six C stayplates, one lubricant and installation instructions.
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THE ROXTEC SEALING SYSTEM
C Wedge kit/parts, acid-proof stainless steel
C Wedge kit AISI 316
C Wedge 120 AISI 316
Wedge C Wedge kit AISI 316* C Wedge 120 AISI 316
External dimensions
W (mm)
W (in)
120
4.724
120
4.724
(kg) 0.65 0.40
Weight (lb)
1.443 0.882
* The Wedge kit includes one Roxtec C Wedge 120, six C stayplates, one lubricant and installation instructions.
Art. No AWK2001201021 5crw000011340
Wedge, technical information
Wedge
c c
h1 h1
h3 h2
d1 Compressed
d2 Uncompressed
W Wedge 120
W Wedge 60
C Wedge
d3 Compressed
d4 Uncompressed
c
W C Wedge 120
Pos (mm)
(in)
d1
109
4.291
d2
130
5.118
d3
61
2.402
d4
70
2.756
h1
48
1.890
h2
29
1.142
h3
32
1.260
c
SW 13 SW 0.512
Note: All dimensions are nominal values
34
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THE ROXTEC SEALING SYSTEM
Roxtec Stayplates
Roxtec Stayplates provide mechanical anchorage for the modules in order to keep them in the frame and protect against blow-outs. To be inserted between rows of modules in frames with a rectangular packing space and no built-in compression. The Roxtec Stayplate is for use with Group RM frames
and components The Roxtec C Stayplate is for use with Group CM frames
and components
Stayplate
Stayplate 120 galv
Stayplate 60 galv
Stayplate 120 AISI 316 Stayplate 60 AISI 316 Stayplate 120 ALU
Stayplate 60 ALU
Stayplate Stayplate 120 galv Stayplate 60 galv Stayplate 120 AISI 316 Stayplate 60 AISI 316 Stayplate 120 ALU Stayplate 60 ALU
Fits packing space
W (mm)
W (in)
120
4.724
60
2.362
120
4.724
60
2.362
120
4.724
60
2.362
Weight
(kg)
(lb)
0.1
0.243
0.06
0.132
0.1
0.243
0.06
0.132
0.04
0.088
0.02
0.044
Art. No ASP0001200018 ASP0000600018 ASP0001200021 ASP0000600021 ASP0001200031 ASP0000600031
C Stayplate
C Stayplate 120 galv
Stayplate C Stayplate 120 galv C Stayplate 120 AISI 316
C Stayplate 120 AISI 316
Fits packing space
W (mm)
W (in)
120
4.724
120
4.724
Weight
(kg)
(lb)
0.02
0.051
0.02
0.051
Art. No ASP2001200018 ASP3001200021
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35
THE ROXTEC SEALING SYSTEM
Stayplate, technical information
d D
d D
Stayplate 120
t
H
f
W1
c
w1
Stayplate 60
t
H
e
W2
c
w2
Pos (mm)
c
4
d
62
e
26
f
86
t
0.5
D
82
H
5
W1
119
w1
127
W2
59
w2
67
(in) 0.157 2.499 1.024 3.386 0.020 3.228 0.197 4.685 5.000 2.323 2.638
galv
Galvanized
AISI 316 Acid-proof stainless steel
ALU
Aluminum
Note: All dimensions are nominal values
36
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THE ROXTEC SEALING SYSTEM
Roxtec Lubricant/ Roxtec Assembly Gel
The lubricant is natural tallow used to lubricate the sealing modules, the Roxtec Wedge and the inside of the frame. This provides correct compression and a secure seal. The assembly gel is intended for Roxtec ComSealTM LW and Roxtec ComSealTM.
Roxtec Lubricant
Lubricant 10 ml
Lubricant 25 ml
Roxtec Assembly Gel
Lubricant Lubricant 10 ml Lubricant 25 ml
Art. No ALT0000001000 ALT0000003000
Assembly Gel 30 ml Assembly Gel Bag 10 ml
Assembly Gel Assembly Gel 30 ml Assembly Gel Bag 10 ml
Art. No ALT0000004000 ALT0000005000
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37
CABLE ENTRY SOLUTIONS
CABLE ENTRY SOLUTIONS
38
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CABLE ENTRY SOLUTIONS
Regular frames and seals
Roxtec regular cable transits for decks, bulkheads, floors and walls are successfully used in the shipbuilding industry since 1990.
Roxtec regular frames are available in different designs and materials, such as mild steel, stainless steel and aluminum, and they can be attached either through bolting, welding or fitting into sleeves. The depth of the frames is normally 60 mm (2.362"), and they are filled with standard RM modules of the same depth. Together the modules cover a cable diameter range of 3 to 99 mm (0.118"-3.898"). To complete the installation and seal the transit, you also need lubricant, stayplates and a wedge. The seals are also available for use in EMC and Ex applications.
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39
CABLE ENTRY SOLUTIONS
Roxtec S frame
Roxtec S frame is a metal frame available with a single opening, or in combinations with several openings in width and/or height.
For use with Group RM components Attachment by welding
S frame, primed mild steel
S 6x1 primed
RATINGS
Frame S 1x1 primed S 2x1 primed S 2x2 primed S 2x3 primed S 2x4 primed S 2x5 primed S 2x6 primed S 3x1 primed
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 60
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
5
60 x 120
6
60 x 120
1
120 x 60
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 80
4.764 x 3.150
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
180 x 80
7.087 x 3.150
Weight
(kg)
(lb)
1.6
3.527
2.2
4.938
3.9
8.488
5.5
12.037
7.1
15.609
8.7
19.158
10.3
22.707
2.3
5.071
Art. No SS01000000112 S002000000112 S002000000212 S002000000312 S002000000412 S002000000512 S002000000612 SS03000000112
40
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CABLE ENTRY SOLUTIONS
S frame, primed mild steel
Frame S 4x1 primed S 4x2 primed S 4x3 primed S 4x4 primed S 4x5 primed S 4x6 primed S 4x7 primed S 4x8 primed S 4x9 primed S 4+4x1 primed S 4+4x2 primed S 4+4x3 primed S 4+4x4 primed S 4+4x5 primed S 4+4x6 primed S 4+4x7 primed S 4+4x8 primed S 4+4+4x1 primed S 4+4+4x2 primed S 4+4+4x3 primed S 4+4+4x4 primed S 4+4+4x5 primed S 4+4+4x6 primed S 5x1 primed S 6x1 primed S 6x2 primed S 6x3 primed S 6x4 primed S 6x5 primed S 6x6 primed S 6x7 primed S 6x8 primed S 6x9 primed S 6+6x1 primed S 6+6x2 primed S 6+6x3 primed S 6+6x4 primed S 6+6x5 primed
Frame Packing space
openings
(mm)
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
5
120 x 120
6
120 x 120
7
120 x 120
8
120 x 120
9
120 x 120
2
120 x 120
4
120 x 120
6
120 x 120
8
120 x 120
10
120 x 120
12
120 x 120
14
120 x 120
16
120 x 120
3
120 x 120
6
120 x 120
9
120 x 120
12
120 x 120
15
120 x 120
18
120 x 120
1
180 x 60
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
7
180 x 120
8
180 x 120
9
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
180 x 924
7.087 x 36.378
180 x 1054
7.087 x 41.496
180 x 1185
7.087 x 46.654
349 x 141
13.740 x 5.551
359 x 271
14.134 x 10.669
359 x 402
14.134 x 15.827
359 x 532
14.134 x 20.945
359 x 663
14.134 x 26.102
359 x 793
14.134 x 31.220
359 x 924
14.134 x 36.378
359 x 1054 14.134 x 41.496
519 x 141
20.433 x 5.551
539 x 271
21.220 x 10.669
539 x 402
21.220 x 15.827
539 x 532
21.220 x 20.945
539 x 663
21.220 x 26.102
539 x 793
21.220 x 31.220
238 x 80
9.370 x 3.150
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
238 x 924
9.370 x 36.378
238 x 1054
9.370 x 41.496
238 x 1185
9.370 x 46.654
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.945
476 x 663
18.740 x 26.102
Weight
(kg)
(lb)
2.8
6.151
4.7
10.318
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
14.1
31.129
16.0
35.296
17.9
39.440
5.0
11.067
9.5
20.878
13.5
29.321
17.1
37.743
21.0
46.186
24.8
54.630
28.6
63.096
32.6
71.539
6.6
14.550
14.2
31.305
19.9
43.872
26.2
57.761
31.3
69.004
37.0
81.570
2.8
6.173
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
16.3
35.979
18.5
40.763
20.7
45.525
6.1
13.492
11.1
24.537
15.5
34.171
19.9
43.827
24.3
53.506
Art. No S004000000112 S004000000212 S004000000312 S004000000412 S004000000512 S004000000612 S004000000712 S004000000812 S004000000912 S004400000112 S004400000212 S004400000312 S004400000412 S004400000512 S004400000612 S004400000712 S004400000812 S004440000112 S004440000212 S004440000312 S004440000412 S004440000512 S004440000612 SS05000000112 S006000000112 S006000000212 S006000000312 S006000000412 S006000000512 S006000000612 S006000000712 S006000000812 S006000000912 S006600000112 S006600000212 S006600000312 S006600000412 S006600000512
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41
CABLE ENTRY SOLUTIONS
S frame, primed mild steel
Frame S 6+6x6 primed S 6+6x7 primed S 6+6x8 primed S 6+6x9 primed S 6+6x10 primed S 6+6+6x1 primed S 7x1 primed S 8x1 primed S 8x2 primed S 8x3 primed S 8x4 primed S 8x5 primed S 8x6 primed S 8+8x1 primed S 8+8x2 primed S 8+8x3 primed S 8+8x4 primed S 8+8x5 primed S 8+8x6 primed S 8+8x7 primed S 8+8x8 primed S 8+8x9 primed S 8+8x10 primed S 8+8+8x1 primed
Frame Packing space
openings
(mm)
12
180 x 120
14
180 x 120
16
180 x 120
18
180 x 120
20
180 x 120
3
180 x 120
1
240 x 60
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
5
240 x 120
6
240 x 120
2
240 x 120
4
240 x 120
6
240 x 120
8
240 x 120
10
240 x 120
12
240 x 120
14
240 x 120
16
240 x 120
18
240 x 120
20
240 x 120
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
476 x 793
18.740 x 31.220
476 x 924
18.740 x 36.378
476 x 1054 18.740 x 41.496
476 x 1185 18.740 x 46.654
476 x 1315 18.740 x 51.772
694 x 141
27.323 x 5.551
298 x 80
11.732 x 3.150
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
596 x 271
23.465 x 10.669
596 x 402
23.465 x 15.827
596 x 532
23.465 x 20.945
596 x 663
23.465 x 26.102
596 x 793
23.465 x 31.220
596 x 924
23.465 x 36.378
596 x 1054 23.465 x 41.496
596 x 1185 23.465 x 46.654
596 x 1315 23.465 x 51.772
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
28.6
63.140
33.0
72.796
37.4
82.474
41.8
92.108
46.2
101.764
8.2
18.078
3.3
7.363
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
7.3
16.005
12.3
27.006
16.6
36.640
21.0
46.341
25.4
55.975
29.8
65.609
34.2
75.309
38.5
84.943
42.9
94.577
47.3
104.278
9.9
21.826
Art. No S006600000612 S006600000712 S006600000812 S006600000912 S006600001012 S006660000112 SS07000000112 S008000000112 S008000000212 S008000000312 S008000000412 S008000000512 S008000000612 S008800000112 S008800000212 S008800000312 S008800000412 S008800000512 S008800000612 S008800000712 S008800000812 S008800000912 S008800001012 S008880000112
42
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CABLE ENTRY SOLUTIONS
S frame, acid-proof stainless steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
S 6x1 AISI 316
RATINGS
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame
Frame Packing space
openings
(mm)
S 2x1 AISI 316
1
60 x 120
S 2x2 AISI 316
2
60 x 120
S 2x3 AISI 316
3
60 x 120
S 2x4 AISI 316
4
60 x 120
S 2x5 AISI 316
5
60 x 120
S 2x6 AISI 316
6
60 x 120
S 4x1 AISI 316
1
120 x 120
S 4x2 AISI 316
2
120 x 120
S 4x3 AISI 316
3
120 x 120
S 4x4 AISI 316
4
120 x 120
S 4x5 AISI 316
5
120 x 120
S 4x6 AISI 316
6
120 x 120
S 4+4x1 AISI 316
2
120 x 120
S 4+4+4x1 AISI 316
3
120 x 120
S 6x1 AISI 316
1
180 x 120
S 6x2 AISI 316
2
180 x 120
S 6x3 AISI 316
3
180 x 120
S 6x4 AISI 316
4
180 x 120
S 6x5 AISI 316
5
180 x 120
S 6x6 AISI 316
6
180 x 120
S 6+6x1 AISI 316
2
180 x 120
S 6+6x2 AISI 316
4
180 x 120
S 6+6x3 AISI 316
6
180 x 120
S 6+6x4 AISI 316
8
180 x 120
S 6+6x5 AISI 316
10
180 x 120
S 6+6x6 AISI 316
12
180 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
349 x 141
13.740 x 5.551
519 x 141
20.433 x 5.551
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.945
476 x 663
18.740 x 26.102
476 x 793
18.740 x 31.220
Weight
(kg)
(lb)
2.2
4.938
3.9
8.488
5.5
12.037
7.1
15.609
8.7
19.158
10.3
22.707
2.8
6.151
4.7
10.318
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
5.0
11.067
6.6
14.550
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
6.1
13.492
11.1
24.537
15.5
34.171
19.9
43.872
24.3
53.506
28.6
63.140
Art. No
S002000000121 S002000000221 S002000000321 S002000000421 S002000000521 S002000000621 S004000000121 S004000000221 S004000000321 S004000000421 S004000000521 S004000000621 S004400000121 S004440000121 S006000000121 S006000000221 S006000000321 S006000000421 S006000000521 S006000000621 S006600000121 S006600000221 S006600000321 S006600000421 S006600000521 S006600000621
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43
CABLE ENTRY SOLUTIONS
S frame, acid-proof stainless steel
Frame
Frame Packing space
openings
(mm)
S 8x1 AISI 316
1
240 x 120
S 8x2 AISI 316
2
240 x 120
S 8x3 AISI 316
3
240 x 120
S 8x4 AISI 316
4
240 x 120
S 8x5 AISI 316
5
240 x 120
S 8x6 AISI 316
6
240 x 120
S 8+8x1 AISI 316
2
240 x 120
S 8+8+8x1 AISI 316
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
7.3
16.005
9.9
21.826
Art. No
S008000000121 S008000000221 S008000000321 S008000000421 S008000000521 S008000000621 S008800000121 S008880000121
S frame, aluminum
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
S 6x1 ALU
RATINGS
Frame S 2x1 ALU S 2x2 ALU S 2x3 ALU S 2x4 ALU S 2x5 ALU S 2x6 ALU S 2+2x1 ALU S 2+2+2x1 ALU S 4x1 ALU S 4x2 ALU S 4x3 ALU
Fire: A class, H class Water pressure: 4 bar Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
5
60 x 120
6
60 x 120
2
60 x 120
3
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
232 x 141
9.134 x 5.551
343 x 141
13.504 x 5.551
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
Weight
(kg)
(lb)
0.8
1.698
1.3
2.910
1.9
4.145
2.4
5.357
3.0
6.592
3.5
7.804
1.3
2.965
1.7
3.748
1.0
2.116
1.6
3.549
2.3
4.982
Art. No S002000000131 S002000000231 S002000000331 S002000000431 S002000000531 S002000000631 S002200000131 S002220000131 S004000000131 S004000000231 S004000000331
44
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CABLE ENTRY SOLUTIONS
S frame, aluminum
Frame S 4x4 ALU S 4x5 ALU S 4x6 ALU S 4+4x1 ALU S 4+4x2 ALU S 4+4x3 ALU S 4+4x4 ALU S 4+4+4x1 ALU S 6x1 ALU S 6x2 ALU S 6x3 ALU S 6x4 ALU S 6x5 ALU S 6x6 ALU S 6+6x1 ALU S 6+6x2 ALU S 6+6x3 ALU S 6+6x4 ALU S 6+6x5 ALU S 6+6x6 ALU S 6+6+6x1 ALU S 8x1 ALU S 8x2 ALU S 8x3 ALU S 8x4 ALU S 8x5 ALU S 8x6 ALU S 8+8x1 ALU S 8+8+8x1 ALU
Frame Packing space
openings
(mm)
4
120 x 120
5
120 x 120
6
120 x 120
2
120 x 120
4
120 x 120
6
120 x 120
8
120 x 120
3
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
12
180 x 120
3
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
5
240 x 120
6
240 x 120
2
240 x 120
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
349 x 141
13.740 x 5.551
359 x 271
14.134 x 10.669
359 x 402
14.134 x 15.827
359 x 532
14.134 x 20.495
519 x 141
20.433 x 5.551
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.495
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.495
476 x 663
18.740 x 26.102
476 x 793
18.740 x 31.220
694 x 141
27.323 x 5.551
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.872
298 x 532
11.732 x 20.495
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
2.9
6.415
3.6
7.848
4.2
9.281
1.7
3.762
3.2
7.099
4.5
9.965
5.8
12.831
2.3
5.071
1.2
2.535
1.9
4.167
2.6
5.820
3.4
7.452
4.1
9.083
4.9
10.736
2.1
4.630
3.8
8.333
5.3
11.640
6.8
14.903
8.2
18.166
9.7
21.473
2.8
6.173
1.3
2.954
2.2
4.806
3.0
6.658
3.9
8.532
4.7
10.385
5.6
12.236
2.5
5.467
3.4
7.496
Art. No S004000000431 S004000000531 S004000000631 S004400000131 S004400000231 S004400000331 S004400000431 S004440000131 S006000000131 S006000000231 S006000000331 S006000000431 S006000000531 S006000000631 S006600000131 S006600000231 S006600000331 S006600000431 S006600000531 S006600000631 S006660000131 S008000000131 S008000000231 S008000000331 S008000000431 S008000000531 S008000000631 S008800000131 S008880000131
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45
CABLE ENTRY SOLUTIONS
S frame, technical information
t1
A
R
A
H h
h
H
A
D
t1
w
A-A
W
S Zx1
A
A
t1
A
w
A-A
W
S ZxN
A
H h t1
H h t1 H h t2
A
A-A
w
W
S Z+Zx1
t1
A
A-A
w
W
S Z+ZxN
A
A-A
w
W
S Z+Z+Zx1
Pos (mm)
h
H - 20
w
W - 20
D
60
t1
10
t2
20
R
R 10
(in) H - 0.787 W - 0.787
2.362 0.394 0.787 R 0.394
Z = Frame size N = Number of horizontal openings
Note: All dimensions are nominal values
46
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CABLE ENTRY SOLUTIONS
Roxtec SRC frame
The Roxtec SRC frame is a metal frame intended for load bearing structures. Designed with rounded corners to reduce stress concentration and the risk of cracks around the frame. Available in two standard versions, SRC r20 and SRC r40. For use with Group RM components Attachment by welding
SRC frame, corner radius 20 mm, primed mild steel
See parts needed for a complete solution on page 26. See installation instructions on page 226. See practical user guidelines on page 264. For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SRC 6x1 r20 primed
RATINGS
Fire: A class, H class Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame
Frame Packing space*
openings
(mm)
SRC 2x1 r20 primed
1
60 x 120
SRC 2x2 r20 primed
2
60 x 120
SRC 2x3 r20 primed
3
60 x 120
SRC 2x4 r20 primed
4
60 x 120
SRC 2x5 r20 primed
5
60 x 120
SRC 2x6 r20 primed
6
60 x 120
SRC 4x1 r20 primed
1
120 x 120
SRC 4x2 r20 primed
2
120 x 120
External dimensions
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
180 x 141
7.077 x 5.551
180 x 271
7.077 x 10.669
Weight
(kg)
(lb)
2.2
4.938
3.9
8.488
5.5
12.037
7.1
15.609
8.7
19.158
10.3
22.707
2.8
6.151
4.7
10.318
Art. No SRC2000020112 SRC2000020212 SRC2000020312 SRC2000020412 SRC2000020512 SRC2000020612 SRC4000020112 SRC4000020212
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47
CABLE ENTRY SOLUTIONS
SRC frame, corner radius 20 mm, primed mild steel
Frame
Frame Packing space*
openings
(mm)
SRC 4x3 r20 primed
3
120 x 120
SRC 4x4 r20 primed
4
120 x 120
SRC 4x5 r20 primed
5
120 x 120
SRC 4x6 r20 primed
6
120 x 120
SRC 4x7 r20 primed
7
120 x 120
SRC 4x8 r20 primed
8
120 x 120
SRC 4x9 r20 primed
9
120 x 120
SRC 6x1 r20 primed
1
180 x 120
SRC 6x2 r20 primed
2
180 x 120
SRC 6x3 r20 primed
3
180 x 120
SRC 6x4 r20 primed
4
180 x 120
SRC 6x5 r20 primed
5
180 x 120
SRC 6x6 r20 primed
6
180 x 120
SRC 6x7 r20 primed
7
180 x 120
SRC 6x8 r20 primed
8
180 x 120
SRC 6x9 r20 primed
9
180 x 120
SRC 8x1 r20 primed
1
240 x 120
SRC 8x2 r20 primed
2
240 x 120
SRC 8x3 r20 primed
3
240 x 120
SRC 8x4 r20 primed
4
240 x 120
SRC 8x5 r20 primed
5
240 x 120
SRC 8x6 r20 primed
6
240 x 120
External dimensions
HxW (mm)
HxW (in)
180 x 402
7.077 x 15.827
180 x 532
7.077 x 20.945
180 x 663
7.077 x 26.102
180 x 793
7.077 x 31.220
180 x 924
7.077 x 36.378
180 x1054
7.077 x 41.496
180 x 1185
7.077 x 46.654
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
238 x 924
9.370 x 36.378
238 x 1054 9.370 x 41.496
238 x 1185
9.370 x 45.654
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
* Please note that the corner radius reduces actual packing space for SRC frames.
Weight
(kg)
(lb)
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
14.1
31.129
16.0
35.296
17.9
39.440
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
16.3
35.979
18.5
40.763
20.8
45.525
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
Art. No SRC4000020312 SRC4000020412 SRC4000020512 SRC4000020612 SRC4000020712 SRC4000020812 SRC4000020912 SRC6000020112 SRC6000020212 SRC6000020312 SRC6000020412 SRC6000020512 SRC6000020612 SRC6000020712 SRC6000020812 SRC6000020912 SRC8000020112 SRC8000020212 SRC8000020312 SRC8000020412 SRC8000020512 SRC8000020612
48
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CABLE ENTRY SOLUTIONS
SRC frame, corner radius 20 mm, technical information
R1
A
R2
A
H h
h
H
t
A
D
A-A
t
w
W
SRC Zx1
t
A
A-A
w
W
SRC ZxN
Pos
(mm)
(in)
h
H - 20
H - 0.787
w
W - 20
W - 0.787
D
60
2.362
t
10
0.394
R1
R 20 (4x) R 0.787 (4x)
R2
R 30 (4x) R 1.181 (4x)
Z = Frame size N = Number of horizontal openings
Note: All dimensions are nominal values
Packing space
Wedge 120
Wedge 120
Wedge 120
RM 20/0 RC
SRC 6x1
SRC 6x2
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49
CABLE ENTRY SOLUTIONS
SRC frame, corner radius 40 mm, primed mild steel
See parts needed for a complete solution on page 26. See installation instructions on page 226. See practical user guidelines on page 264. For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SRC 6x1 r40 primed
RATINGS
Fire: A class, H class Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame
Frame Packing space
openings
(mm)
SRC 4x1 r40 primed
1
120 x 120
SRC 4x2 r40 primed
2
120 x 120
SRC 4x3 r40 primed
3
120 x 120
SRC 4x4 r40 primed
4
120 x 120
SRC 4x5 r40 primed
5
120 x 120
SRC 4x6 r40 primed
6
120 x 120
SRC 4x7 r40 primed
7
120 x 120
SRC 4x8 r40 primed
8
120 x 120
SRC 4x9 r40 primed
9
120 x 120
SRC 6x1 r40 primed
1
180 x 120
SRC 6x2 r40 primed
2
180 x 120
SRC 6x3 r40 primed
3
180 x 120
SRC 6x4 r40 primed
4
180 x 120
SRC 6x5 r40 primed
5
180 x 120
SRC 6x6 r40 primed
6
180 x 120
SRC 6x7 r40 primed
7
180 x 120
SRC 6x8 r40 primed
8
180 x 120
SRC 6x9 r40 primed
9
180 x 120
SRC 8x1 r40 primed 1
240 x 120
SRC 8x2 r40 primed 2
240 x 120
SRC 8x3 r40 primed 3
240 x 120
SRC 8x4 r40 primed 4
240 x 120
SRC 8x5 r40 primed 5
240 x 120
SRC 8x6 r40 primed 6
240 x 120
External dimensions
HxW (mm)
HxW (in)
180 x 141
7.077 x 5.551
180 x 271
7.077 x 10.669
180 x 402
7.077 x 15.827
180 x 532
7.077 x 20.945
180 x 663
7.077 x 26.102
180 x 793
7.077 x 31.220
180 x 924
7.077 x 36.378
180 x 1054
7.077 x 41.496
180 x 1185
7.077 x 46.654
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
238 x 924
9.370 x 36.378
238 x 1054
9.370 x 41.496
238 x 1185
9.370 x 45.654
298 x 141
11.732 x 5.551
298 x 271 11.732 x 10.669
298 x 402 11.732 x 15.827
298 x 532 11.732 x 20.945
298 x 663 11.732 x 26.102
298 x 793 11.732 x 31.220
Weight
(kg)
(lb)
2.8
6.151
4.7
10.318
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
14.1
31.129
16.0
35.296
17.9
39.440
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
16.3
35.979
18.5
40.763
20.8
45.525
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
Art. No SRC4000040112 SRC4000040212 SRC4000040312 SRC4000040412 SRC4000040512 SRC4000040612 SRC4000040712 SRC4000040812 SRC4000040912 SRC6000040112 SRC6000040212 SRC6000040312 SRC6000040412 SRC6000040512 SRC6000040612 SRC6000040712 SRC6000040812 SRC6000040912 SRC8000040112 SRC8000040212 SRC8000040312 SRC8000040412 SRC8000040512 SRC8000040612
* Please note that the corner radius reduces actual packing space for SRC frames.
50
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CABLE ENTRY SOLUTIONS
SRC frame, corner radius 40 mm, technical information
R1
A
R2
A
H h
h
H
t
A
D
t
w
A-A
W
SRC Zx1
t
A
A-A
w
W
SRC ZxN
Pos
(mm)
(in)
h
H - 20
H - 0.787
w
W - 20
W - 0.787
D
60
2.362
t
10
0.394
R1
R 40 (4x) R 1.575 (4x)
R2
R 50 (4x) R 1.969 (4x)
Z = Frame size N = Number of horizontal openings
Note: All dimensions are nominal values
Packing space
Wedge 120
Wedge 120
Wedge 120
RM 40/0 RC
SRC 6x1
SRC 6x2
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51
CABLE ENTRY SOLUTIONS
Roxtec SK frame
Roxtec SK frame is an S frame with extended depth. This enables, among other benefits, angled installations and/or increased distance between the packing space and the steel section.
For use with Group RM components Attachment by welding
SK frame, primed mild steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SK 6x1 primed
RATINGS
Frame SK 2x1 primed SK 2x2 primed SK 2x3 primed SK 2x4 primed SK 4x1 primed SK 4x2 primed SK 4x3 primed SK 4x4 primed
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
External dimensions (D=100 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
180 x 532
7.087 x 20.945
Weight
(kg)
(lb)
4.4
9.612
7.1
15.675
9.9
21.738
12.6
27.800
5.4
11.905
8.4
18.585
11.5
25.243
14.5
31.923
Art. No 5SK0000002074 5SK0000003137 5SK0000003138 5SK0000003148 5SK0000004398 5SK0000003139 5SK0000003140 5SK0000003141
52
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CABLE ENTRY SOLUTIONS
SK frame, primed mild steel
Frame SK 6x1 primed SK 6x2 primed SK 6x3 primed SK 6x4 primed SK 8x1 primed SK 8x2 primed SK 8x3 primed SK 8x4 primed
Frame Packing space
openings
(mm)
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=100 mm)
HxW (mm)
HxW (in)
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
Weight
(kg)
(lb)
5.2
11.464
8.2
18.298
11
24.251
14.3
31.526
7.5
16.535
12.4
27.315
17.3
38.118
22.2
48.899
Art. No 5SK0000004397 5SK0000004504 5SK0000004399 5SK0000004400 5SK0000004915 5SK0000003145 5SK0000003146 5SK0000003147
SK frame, technical information
t1
A
R
A
H h
h
H
A
t1
w
W
SK Zx1
d D A-A
t1
A
w
W
SK ZxN
Pos (mm)
h
H - 20
w
W - 20
D
100
d
60
t1
10
R
R 10
(in) H - 0.787 W - 0.787
3.937 2.362 0.394 R 0.394
Z = Frame size N = Number of horizontal openings
d D A-A
Note: All dimensions are nominal values
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53
CABLE ENTRY SOLUTIONS
Roxtec SBTB frame
The Roxtec SBTB frame is a metal frame with two packing spaces behind each other (back-to-back). The SBTB frame is designed to meet high levels of fire protection and for easy verification of pressure tightness after installation.
For use with two sets of Group RM components Pressure test pipe available Attachment by welding
SBTB frame, primed mild steel
SBTB 6x1 primed
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
RATINGS
Frame SBTB 2x1 primed SBTB 2x2 primed SBTB 2x3 primed SBTB 2x4 primed SBTB 4x1 primed SBTB 4x2 primed SBTB 4x3 primed SBTB 4x4 primed SBTB 4x5 primed SBTB 4x6 primed
Fire: A class, H class
Water pressure: 4 bar Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
5
120 x 120
6
120 x 120
External dimensions (D=200 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.531
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
180 x 141
7.087 x 5.531
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.807
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.083
180 x 793
7.087 x 31.220
Weight
(kg)
(lb)
7.2
15.939
12.0
26.389
16.7
36.839
21.5
47.289
8.9
19.709
14.2
31.372
19.5
43.034
24.8
54.697
30.1
66.359
35.4
78.022
Art. No 5SBT000003961 SBTB020000212 SBTB020000312 SBTB020000412 5S00000004392 SBTB040000212 SBTB040000312 SBTB040000412 SBTB040000512 SBTB040000612
54
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CABLE ENTRY SOLUTIONS
SBTB frame, primed mild steel
Frame SBTB 6x1 primed SBTB 6x2 primed SBTB 6x3 primed SBTB 6x4 primed SBTB 6x5 primed SBTB 6x6 primed SBTB 8x1 primed SBTB 8x2 primed SBTB 8x3 primed SBTB 8x4 primed
Frame Packing space
openings
(mm)
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=200 mm)
HxW (mm)
HxW (in)
238 x 141
9.370 x 5.531
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.807
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.083
238 x 793
9.370 x 31.220
298 x 141
11.732 x 5.531
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.807
298 x 532
11.732 x 20.945
Weight
(kg)
(lb)
10.6
23.479
16.5
36.354
22.3
49.229
28.2
62.104
34.0
74.979
39.9
87.854
12.4
27.337
18.8
41.469
25.2
55.579
31.6
69.710
Art. No 5S00000004391 5S00000004503 5S00000004393 5S00000004394 5S00000004528 5S00000004500 SBTB080000112 SBTB080000212 SBTB080000312 SBTB080000412
SBTB frame, technical information
t
A
R
A
H h
h
H
A
t
w
W
SBTB Zx1
d
d
D
A-A
t
A
w
W
SBTB ZxN
Pos (mm)
h
H - 20
w
W - 20
D
200
d
60
t
10
R
R 10
(in) H - 0.787 W - 0.787
7.874 2.362 0.394 R 0.394
Z = Frame size N = Number of horizontal openings
d
d
D
A-A
Note: All dimensions are nominal values
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55
CABLE ENTRY SOLUTIONS
Roxtec SF frame
Roxtec SF frame is a metal frame with flange. Available with a single opening, or in combinations with several openings in width and/or height.
For use with Group RM components Attachment by welding or bolting
SF frame, primed mild steel
SF 6x1 primed
RATINGS
Frame SF 2x1 primed SF 2x2 primed SF 2x3 primed SF 2x4 primed SF 2x5 primed SF 2x6 primed SF 4x1 primed SF 4x2 primed SF 4x3 primed SF 4x4 primed
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
5
60 x 120
6
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
241 x 261
9.488 x 10.276
241 x 391
9.488 x 15.394
241 x 522
9.488 x 20.551
241 x 652
9.488 x 25.669
241 x 783
9.488 x 30.827
241 x 913
9.488 x 35.945
300 x 261
11.811 x 10.276
300 x 391
11.811 x 15.394
300 x 522
11.811 x 20.551
300 x 652
11.811 x 25.669
Weight
(kg)
(lb)
6.0
13.184
9.0
19.775
12.0
26.345
14.9
32.937
17.9
39.528
20.9
46.098
7.1
15.675
10.4
22.862
13.6
30.049
16.9
37.236
Art. No SFF2000000112 SFF2000000212 SFF2000000312 SFF2000000412 SFF2000000512 SFF2000000612 SFF4000000112 SFF4000000212 SFF4000000312 SFF4000000412
56
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CABLE ENTRY SOLUTIONS
SF frame, primed mild steel
Frame SF 4x5 primed SF 4x6 primed SF 4+4x1 primed SF 4+4+4x1 primed SF 6x1 primed SF 6x2 primed SF 6x3 primed SF 6x4 primed SF 6x5 primed SF 6x6 primed SF 6+6x1 primed SF 6+6x2 primed SF 6+6x3 primed SF 6+6x4 primed SF 6+6x5 primed SF 6+6x6 primed SF 6+6x7 primed SF 6+6x8 primed SF 6+6x9 primed SF 6+6x10 primed SF 6+6+6x1 primed SF 8x1 primed SF 8x2 primed SF 8x3 primed SF 8x4 primed SF 8x5 primed SF 8x6 primed SF 8+8x1 primed SF 8+8x2 primed SF 8+8x3 primed SF 8+8x4 primed SF 8+8x5 primed SF 8+8x6 primed SF 8+8x7 primed SF 8+8x8 primed SF 8+8x9 primed SF 8+8x10 primed SF 8+8+8x1 primed
Frame Packing space
openings
(mm)
5
120 x 120
6
120 x 120
2
120 x 120
3
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
12
180 x 120
14
180 x 120
16
180 x 120
18
180 x 120
20
180 x 120
3
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
5
240 x 120
6
240 x 120
2
240 x 120
4
240 x 120
6
240 x 120
8
240 x 120
10
240 x 120
12
240 x 120
14
240 x 120
16
240 x 120
18
240 x 120
20
240 x 120
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
300 x 783
11.811 x 30.827
300 x 913
11.811 x 35.945
469 x 261
18.465 x 10.276
639 x 261
25.157 x 10.276
358 x 261
14.095 x 10.276
358 x 391
14.095 x 15.394
358 x 522
14.095 x 20.551
358 x 652
14.095 x 25.669
358 x 783
14.095 x 30.827
358 x 913
14.095 x 35.945
586 x 261
23.071 x 10.276
596 x 391
23.465 x 15.394
596 x 522
23.465 x 20.551
596 x 652
23.465 x 25.669
596 x 783
23.465 x 30.827
596 x 913
23.465 x 35.945
596 x 1044 23.465 x 41.102
596 x 1174 23.465 x 46.220
596 x 1305 23.465 x 51.378
596 x 1435 23.465 x 56.496
814 x 261
32.047 x 10.276
418 x 261
16.457 x 10.276
418 x 391
16.457 x 15.394
418 x 522
16.457 x 20.551
418 x 652
16.457 x 25.669
418 x 783
16.457 x 30.827
418 x 913
16.457 x 35.945
706 x 261
27.795 x 10.276
716 x 391
28.189 x 15.394
716 x 522
28.189 x 20.551
716 x 652
28.189 x 25.669
716 x 783
28.189 x 30.827
716 x 913
28.189 x 35.945
716 x 1044 28.189 x 41.102
716 x 1174 28.189 x 46.220
716 x 1305 28.189 x 51.378
716 x 1435 28.189 x 56.496
944 x 261
37.165 x 10.276
Weight
(kg)
(lb)
20.2
44.423
23.4
51.632
10.9
24.118
14.8
32.540
8.2
18.144
11.8
25.948
15.3
33.752
18.8
41.557
22.4
49.339
25.9
57.143
13.1
28.968
19.6
43.320
25.4
56.107
31.2
68.872
37.0
81.636
42.8
94.423
48.6
107.188
54.4
119.974
60.2
132.739
66.0
145.504
18.1
39.991
9.4
20.701
13.2
29.123
17.0
37.544
20.8
45.966
24.7
54.387
28.5
62.809
15.5
34.171
22.6
49.758
28.9
63.779
35.3
77.800
41.6
91.822
48.0
105.843
54.4
119.864
60.7
133.885
67.1
147.907
73.4
161.928
21.6
47.619
Art. No SFF4000000512 SFF4000000612 SFF4400000112 SFF4440000112 SFF6000000112 SFF6000000212 SFF6000000312 SFF6000000412 SFF6000000512 SFF6000000612 SFF6600000112 SFF6600000212 SFF6600000312 SFF6600000412 SFF6600000512 SFF6600000612 SFF6600000712 SFF6600000812 SFF6600000912 SFF6600001012 SFF6660000112 SFF8000000112 SFF8000000212 SFF8000000312 SFF8000000412 SFF8000000512 SFF8000000612 SFF8800000112 SFF8800000212 SFF8800000312 SFF8800000412 SFF8800000512 SFF8800000612 SFF8800000712 SFF8800000812 SFF8800000912 SFF8800001012 SFF8880000112
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57
CABLE ENTRY SOLUTIONS
SF frame, acid-proof stainless steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SF 6x1 AISI 316
RATINGS
Frame SF 2x1 AISI 316 SF 4x1 AISI 316 SF 4x2 AISI 316 SF 4x3 AISI 316 SF 4x4 AISI 316 SF 6x1 AISI 316 SF 6x2 AISI 316 SF 6x3 AISI 316 SF 6x4 AISI 316 SF 8x1 AISI 316 SF 8x2 AISI 316 SF 8x3 AISI 316 SF 8x4 AISI 316
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
241 x 261
9.488 x 10.276
300 x 261
11.811 x 10.276
300 x 391
11.811 x 15.394
300 x 522
11.811 x 20.551
300 x 652
11.811 x 25.669
358 x 261
14.095 x 10.276
358 x 391
14.095 x 15.394
358 x 522
14.095 x 20.551
358 x 652
14.095 x 25.669
418 x 261
16.457 x 10.276
418 x 391
16.457 x 15.394
418 x 522
16.457 x 20.551
418 x 652
16.457 x 25.669
Weight
(kg)
(lb)
6.0
13.184
7.1
15.675
10.4
22.862
13.6
30.049
16.9
37.236
8.2
18.144
11.8
25.948
15.3
33.752
18.8
41.557
9.4
20.701
13.2
29.123
17.0
37.544
20.8
45.966
Art. No SFF2000000121 SFF4000000121 SFF4000000221 SFF4000000321 SFF4000000421 SFF6000000121 SFF6000000221 SFF6000000321 SFF6000000421 SFF8000000121 SFF8000000221 SFF8000000321 SFF8000000421
58
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CABLE ENTRY SOLUTIONS
SF frame, aluminum
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SF 6x1 ALU
RATINGS
Frame SF 2x1 ALU SF 4x1 ALU SF 4x2 ALU SF 4x3 ALU SF 4x4 ALU SF 6x1 ALU SF 6x2 ALU SF 6x3 ALU SF 6x4 ALU SF 8x1 ALU SF 8x2 ALU SF 8x3 ALU SF 8x4 ALU
Fire: A class, H class Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
241 x 261
9.488 x 10.276
300 x 261
11.811 x 10.276
300 x 391
11.811 x 15.394
300 x 522
11.811 x 20.551
300 x 652
11.811 x 25.669
358 x 261
14.095 x 10.276
358 x 391
14.095 x 15.394
358 x 522
14.095 x 20.551
358 x 652
14.095 x 25.669
418 x 261
16.457 x 10.276
418 x 391
16.457 x 15.394
418 x 522
16.457 x 20.551
418 x 652
16.457 x 25.669
Weight
(kg)
(lb)
2.1
4.541
2.4
5.379
3.6
7.870
4.7
10.340
5.8
12.809
3.3
7.187
4.6
10.229
6.0
13.250
7.4
16.292
3.7
8.157
5.2
11.398
6.6
14.661
8.1
17.901
Art. No SFF2000000131 SFF4000000131 SFF4000000231 SFF4000000331 SFF4000000431 SFF6000000131 SFF6000000231 SFF6000000331 SFF6000000431 SFF8000000131 SFF8000000231 SFF8000000331 SFF8000000431
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59
CABLE ENTRY SOLUTIONS
SF frame, technical information
A
t2
A
t2
h
H
h
H
t1
t1
f
f
t1 A
f
w
W
SF Zx1
A
t1 D A-A
t2
t1
A
t1
f
w
W
SF ZxN
A
t1 A-A
t2
A
t2
H h t1
H h t3
H h t1
f t1
f t1
f t1
t1 A
f
w
W
SF Z+Zx1
t1 A-A
t1
t1
A
f
w
W
SF Z+ZxN
t1 A-A
t1 A fw
W
SF Z+Z+Zx1
t1 A-A
Pos (mm)
h
H - 120
w
W -120
D
60
f
60
t1
10
t2
3
t3
20
(in) H - 4.724 W - 4.724
2.362 2.362 0.394 0.118 0.787
Z = Frame size N = Number of horizontal openings
Note: All dimensions are nominal values
60
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CABLE ENTRY SOLUTIONS
Roxtec GHM frame
The Roxtec GHM frame is designed for installation through bolting where welding is not suitable. The frame is sealed onto the structure by use of the TSL sealing strip. For use with Group RM components Attachment by bolting Drilled according to standardized hole pattern
GHM frame, primed mild steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
GHM 6x1 primed
RATINGS
Frame GHM 2x1 primed GHM 2x2 primed GHM 2x3 primed GHM 4x1 primed GHM 4x2 primed GHM 4x3 primed GHM 6x1 primed GHM 6x2 primed GHM 6x3 primed
Fire: A class
Water pressure: 3 bar
Gas pressure: 1.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
233 x 253
9.173 x 9.961
233 x 383
9.173 x 15.079
233 x 514
9.173 x 20.236
292 x 253
11.496 x 9.961
292 x 383
11.496 x 15.079
292 x 514
11.496 x 20.236
350 x 253
13.780 x 13.961
350 x 383
13.780 x 15.079
350 x 514
13.780 x 20.236
Weight
(kg)
(lb)
3.4
7.562
5.4
11.905
7.4
16.218
4.1
9.039
6.3
13.977
8.6
18.938
4.8
10.516
7.3
16.072
9.8
21.627
Art. No GHM2000000112 GHM2000000212 GHM2000000312 GHM4000000112 GHM4000000212 GHM4000000312 GHM6000000112 GHM6000000212 GHM6000000312
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61
CABLE ENTRY SOLUTIONS
GHM frame, technical information
A
t1
A
t1
e
h2
H
h2
H
Y(Sx) c
t1
t1
f2
f2
t1 A f2 w2
W
G Zx1
t4 D A-A
Z = Frame size N = Number of horizontal openings
Pos (mm)
h2 H - 120
w2 W -120
D
60
f2
60
t1
6
t2
10
t3
12
t4
3
e
10
c
35
(in) H - 4.724 W - 4.724
2.362 2.362 0.263 0.394 0.394 0.118 0.394 1.378
t1 t2
A
f2
w2
W
G ZxN
t4 D A-A
c X(Tx)
Hole pattern
X(Tx)
X (mm) X (in) T GHM 2x1 101.3 3.988 2
GHM 2x2
111 4.370 3
GHM 2x3
92.7 3.650 5
GHM 4x1 GHM 4x2 GHM 4x3
101.3 3.988 2 111 4.370 3 92.7 3.650 5
GHM 6x1 GHM 6x2 GHM 6x3
101.3 3.988 2 111 4.370 3 92.7 3.650 5
Y(Sx) Y (mm) Y (in) S
91.5 3.602 2 91.5 3.602 2 91.5 3.602 2
80.5 3.169 3 80.5 3.169 3 80.5 3.169 3
75 2.953 4 75 2.953 4 75 2.953 4
Note: All dimensions are nominal values
62
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CABLE ENTRY SOLUTIONS
Roxtec R frame
The Roxtec R is a round expansion frame with a square packing space for cables and modules. Compression is integrated in the frame. Allows installation around existing cables. For use with RM modules Attachment by expansion in sleeves Sleeves are available
R frame, galvanized fittings
R 100 galv
R 125 galv
R 127 galv
R 150 galv
R 200 galv
See parts needed for a complete solution on page 26. See sleeves on page 66. See installation instructions on page 231.
RATINGS Fire: A class, H class Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame R 100 galv R 125 galv R 127 galv R 150 galv R 200 galv
Packing space (mm)
60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
100-102
3.937-4.016
125-127
4.921-5.000
127-129
5.000-5.079
150-152
5.906-5.984
200-202
7.874-7.953
Weight
(kg)
(lb)
0.7
1.499
1.1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No R000001001018 R000001251018 R000001271018 R000001501018 R000002001018
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63
CABLE ENTRY SOLUTIONS
R frame, acid-proof stainless steel fittings
R 70 AISI 316
R 75 AISI 316
R 100 AISI 316
R 125 AISI 316
R 127 AISI 316
R 150 AISI 316
R 200 AISI 316
See parts needed for a complete solution on page 26. See sleeves on page 66. See installation instructions on page 231.
RATINGS
Frame R 70 AISI 316 R 75 AISI 316 R 100 AISI 316 R 125 AISI 316 R 127 AISI 316 R 150 AISI 316 R 200 AISI 316
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Packing space (mm)
40 x 40 40 x 40 60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
70-72
2.756-2.835
75-77
2.953-3.031
100-102
3.937-4.016
125-127
4.921-5.000
127-129
5.000-5.079
150-152
5.906-5.984
200-202
7.874-7.953
Weight
(kg)
(lb)
0.5
1.014
0.5
1.102
0.6
1.499
1.1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No R000000701021 R000000751021 R000001001021 R000001251021 R000001271021 R000001501021 R000002001021
64
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R frame, technical information
R 70 / R 75
A
Ø2
w
Ø1
e
c d A-A
R 100
c d A-A
R 125 / R 127 / R 150 / R 200
Ø1
w
Ø2
A A
e
A A e
Ø3
Ø3
CABLE ENTRY SOLUTIONS
Ø 3
Ø2
w
Ø1
c
A
d
A-A
R 70 Pos (mm)
Ø1
85
Ø2
70
Ø3
91
w ( ) 40
c
71
d
85
e
*
R 75 (in) (mm)
3.346
85
2.756
75
3.583
91
1.575
40
2.795
71
3.346
85
*
*
(in) 3.346 2.953 3.583 1.575 2.795 3.346
*
R 100 (mm)
115 100 125
60 75 85
*
(in) 4.528 3.937 4.921 2.362 2.953 3.346
*
R 125 (mm)
142 125 148
80 71 80 **
(in) 5.591 4.921 5.827 3.150 2.795 3.150
**
R 127 (mm)
142 127 148
80 71 80 **
(in) 5.591 5.000 5.827 3.150 2.795 3.150
**
R 150 (mm)
165 150 171
90 71 85 ***
R 200 (in) (mm) (in)
6.496 215 8.465
5.906 200 7.874
6.732 223 8.780
3.543 120 4.724
2.795
71 2.795
3.346
85 3.346
***
*** ***
* SW10 mm (4x) / SW0.394" (4x) ** SW10 mm (8x) / SW0.394 (8x) *** SW13 mm (8x) / SW0.512 (8x)
Ø3 = Dimension with front fittings in outer position
Note: All dimensions are nominal values
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65
CABLE ENTRY SOLUTIONS
Sleeves without flange, for R frame
SLR primed mild steel
SLR acid-proof stainless steel
SLR aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLR 70 primed SLR 75 primed SLR 100 primed SLR 125 primed SLR 127 primed SLR 150 primed SLR 200 primed
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.262
55
3.498
55
4.480
55
5.502
55
5.502
55
6.445
55
8.410
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.58
1.27
0.72
1.58
0.93 2.05
1.17 2.59
1.01 2.23
1.38
3.04
1.80
3.97
Art. No ASLR100700012 ASLR100750012 ASLR101000012 ASLR101250012 ASLR101270012 ASLR101500012 ASLR102000012
Acid-proof stainless steel
Sleeve SLR 70 AISI 316 SLR 75 AISI 316 SLR 100 AISI316 SLR 125 AISI 316 SLR 127 AISI 316 SLR 150 AISI 316 SLR 200 AISI 316
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.262
55
3.498
55
4.480
55
5.502
55
5.502
55
6.445
55
8.410
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.60 1.32
0.71 1.57
0.96 2.12
1.21 2.66
1.09 2.41
1.39 3.07
1.85 4.07
Art. No ASLR100700021 ASLR100750021 ASLR101000021 ASLR101250021 ASLR101270021 ASLR101500021 ASLR102000021
Aluminum
Sleeve SLR 70 Alu SLR 75 Alu SLR 100 Alu SLR 125 Alu SLR 127 Alu SLR 150 Alu SLR 200 Alu
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.268
55
3.504
55
4.488
55
5.512
55
5.512
55
6.457
55
8.425
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.15 0.33
0.22 0.49
0.33 0.73
0.40 0.88
0.50 1.10
0.45 0.99
1.00 2.20
Art. No 5ASLR00003974 5ASLR00008711 5ASLR00000894 5ASL0000007647 5ASLR00003246 5ASLR00003239 5ASLR00003240
66
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Sleeves with flange, for R frame
CABLE ENTRY SOLUTIONS
SLFR primed mild steel
SLFR galvanized mild steel
SLFR aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLFR 70 primed SLFR 75 primed SLFR 100 primed SLFR 125 primed SLFR 127 primed SLFR 150 primed SLFR 200 primed
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195
7.677
213
8.386
213
8.386
236
9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
1.05 2.31
1.20 2.63
1.58 3.48
1.82 4.00
1.67 3.68
2.10 4.63
2.78 6.13
Art. No ASFR100700012 ASFR100750012 ASFR101000012 ASFR101250012 ASFR101270012 ASFR101500012 ASFR102000012
Galvanized mild steel
Sleeve SLFR 70 galv SLFR 75 galv SLFR 100 galv SLFR 125 galv SLFR 127 galv SLFR 150 galv SLFR 200 galv
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195
7.677
213
8.386
213
8.386
236
9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
1.08 2.37
1.23 2.71
1.61 3.55
1.91 4.20
1.73 3.81
2.18 4.80
2.90 6.39
Art. No ASFR100700015 ASFR100750015 ASFR101000015 ASFR101250015 ASFR101270015 ASFR101500015 ASFR102000015
Aluminum
Sleeve SLFR 70 Alu SLFR 75 Alu SLFR 100 Alu SLFR 125 Alu SLFR 127 Alu SLFR 150 Alu SLFR 200 Alu
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195
7.677
213
8.386
213
8.386
236
9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
0.33 0.73
0.40 0.88
0.53 1.17
0.63 1.39
0.57 1.26
0.71 1.57
0.96 2.12
Art. No 5ASFR00008713 5ASF000008712 5ASFR00001917 5ASF000004286 5ASFR00008714 5ASFR00007671 5ASFR00001918
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67
CABLE ENTRY SOLUTIONS
Openable sleeves with flange, for R frame
SLFO/RI acid-proof stainless steel
See practical user guidelines on page 264.
Acid-proof stainless steel
Sleeve SLFO/RI 75 AISI 316 SLFO/RI 100 AISI 316 SLFO/RI 125 AISI 316 SLFO/RI 150 AISI 316 SLFO/RI 200 AISI 316
External flange diameter
ØA (mm)
ØA (in)
252
9.9
317
12.5
343
13.5
367
14.5
417
16.4
Aperture diameter
ØB (mm)
ØB (in)
188
7.4
253
9.9
279
10.9
303
11.9
353
13.9
Weight
(kg)
(lb)
5.5
12.1
9.5
20.9
10.8
23.8
11.6
25.6
13.7
3
Art. No SLFORI0007521 SLFORI0010021 SLFORI0012521 SLFORI0015021 SLFORI0020021
Max 100 mm
ØB
ØA
68
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CABLE ENTRY SOLUTIONS
Roxtec RS seal
The Roxtec RS is a round entry seal, consisting of two halves and an adaptable center with removable layers. Compression is integrated in the seal. Allows installation around an existing cable. Attachment by expansion in holes For one cable Sleeves are available
RS seal, with core, acid-proof stainless steel fittings
RS 25 AISI 316
RS 31 AISI 316
RS 43 AISI 316
RS 50 AISI 316
RS 68 AISI 316
RS 75 AISI 316
RS 100 AISI 316
RS 125 AISI 316
See sleeves on page 73. See installation instructions on page 233. See practical user guidelines on page 264.
RATINGS
Fire: A class, H class Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal RS 25 AISI 316 RS 31 AISI 316 RS 43 AISI 316 RS 50 AISI 316
For cable Ø
(mm)
(in)
0+3.6-12
0+0.142-0.472
0+4-17
0+0.157-0.669
0+4-23
0+0.157-0.906
0+8-30
0+0.315-1.181
For hole Ø
(mm)
(in)
25-26
0.984 - 1.024
31-32
1.221 - 1.260
43-45
1.693 - 1.772
50-52
1.967 - 2.047
(kg) 0.04 0.06 0.2 0.3
Weight (lb)
0.093 0.132 0.529 0.639
Art. No RS00100251023 RS00100311023 RS00100431023 RS00100501023
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69
CABLE ENTRY SOLUTIONS
RS seal, with core, acid-proof stainless steel fittings
Seal RS 68 AISI 316 RS 75 AISI 316 RS 100 AISI 316 RS 125 AISI 316
For cable Ø
(mm)
(in)
0+26-48
0+1.024-1.890
0+24-54
0+0.945-2.126
0+48-70
0+1.890-2.756
0+66-98
0+2.598-3.858
For hole Ø
(mm)
(in)
68-70
2.677 - 2.756
75-77
2.953 - 3.031
100-102 3.937 - 4.016
125-127 4.921 - 5.000
Weight
(kg)
(lb)
0.5
1.102
0.7
1.543
1.0
2.205
1.6
3.417
Art. No RS00100681023 RS00100751023 RS00101001023 RS00101251023
RS seal, without core, acid-proof stainless steel fittings
See sleeves on page 73.
See installation instructions on page 233.
See practical user guidelines on page 264.
RS 100 AISI 316 woc RS 125 AISI 316 woc RS 150 AISI 316 woc
RS 225-250 AISI 316 woc
RATINGS
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal RS 100 AISI 316 woc RS 125 AISI 316 woc RS 150 AISI 316 woc RS 175 AISI 316 woc RS 200 AISI 316 woc RS 225 AISI 316 woc RS 250 AISI 316 woc
For cable Ø
(mm)
(in)
48-70
1.890-2.756
66-98
2.598-3.858
93-119
3.661-4.685
119-145
4.685-5.709
138-170
5.433-6.693
151-181
5.945-7.126
176-206
6.913-8.110
For hole Ø
(mm)
(in)
100-102 3.937-4.016
125-127 4.921-5.000
150-152
5.906-5.984
175-177 6.890-6.969
200-203 7.874-7.992
225-228 8.858-8.976
250-253 9.843-9.961
Weight
(kg)
(lb)
0.8
1.874
1.2
2.756
1.6
3.417
2.2
4.189
2.8
5.732
3.1
6.834
3.3
7.275
Art. No RS00001001023 RS00001251023 RS00001501023 RS00175750021 RS00200750021 RS00002250021 RS00002500021
70
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RS seal, technical information
RS 25 / RS 31 / RS 43 / RS 50 / RS 68
CABLE ENTRY SOLUTIONS
A e
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS 25 Pos (mm) (in)
RS 31 (mm) (in)
RS 43 (mm) (in)
RS 50 (mm) (in)
RS 68 (mm) (in)
RS 75 (mm) (in)
Øa
3.6 0.142
4 0.157
4 0.157
8 0.315
26 1.024
24 0.945
Øb
12 0.472
17 0.669
23 0.906
30 1.181
48 1.890
54 2.126
Ø1
25 0.984
31 1.220
43 1.693
50 1.969
68 2.677
75 2.953
Ø2
32 1.260
37 1.457
53 2.087
60 2.362
78 3.071
85 3.346
c
39 1.535
40 1.575
78 3.071
78 3.071
78 3.071
78 3.071
d
43 1.693
44 1.732
85 3.346
85 3.346
85 3.346
85 3.346
e
*
*
*
*
**
**
**
**
**
**
***
***
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157" (4x) *** SW4 mm (6x) / SW0.157" (6x)
RS 75 / RS 100, RS 100 woc / RS 125, RS 125 woc
c d A-A
RS 150 woc
c d A-A Note: All dimensions are nominal values
Øa
Øb
Øa
Ø1
Øb
Ø1
Ø2
Ø2
RS 100 (woc) RS 125 (woc)
A
Pos (mm) (in) (mm) (in)
e Øa
48 1.890
66 2.598
Øb
70 2.756
98 3.858
Ø1
100 3.937 125 4.921
Ø2
110 4.331 145 5.709
c
78 3.071
78 3.071
A
d
87 3.425
87 3.425
e
***
*** **** ****
*** SW4 mm (6x) / SW0.157" (6x)
A
**** SW5 mm (6x) / SW0.197" (6x)
e A
RS 150 woc
Pos (mm) (in)
Øa
93 3.661
Øb
119 4.685
Ø1
150 5.906
Ø2
170 6.693
c
79 3.110
d
88 3.465
e
***** *****
***** SW5 mm (8x) / SW0.197" (8x)
www.roxtec.com
71
CABLE ENTRY SOLUTIONS
RS seal, technical information
RS 175 woc / RS 200 woc
c d A-A
RS 225 woc / RS 250 woc
Øa
Øb
Ø1
Ø2
A
e
A
Pos Øa Øb Ø1 Ø2 c
d
e
RS 175 (woc) (mm) (in)
119 4.685
147 5.787
175 6.890
195 7.677
80 3.150
90 3.543
*
*
RS 200 (woc) (mm) (in)
138 5.433
170 6.693
200 7.874
220 8.661
80 3.150
90 3.543
*
*
* SW 5 mm (8x) / SW 0.197 " (8x)
fA e
Ø1
Øa Øb
c d A-A
Pos Øa Øb Ø1 c d
f e
RS 225 (woc) (mm) (in)
151 5.945
181 7.126
225 8.858
68 2.672
84 3.302
19 0.743
**
**
RS 250 (woc) (mm) (in)
176 6.913
206 8.110
250 9.843
69 2.696
85 3.326
19 0.743
**
**
** SW 10 mm (10x) / SW 0.394" (10x)
72
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A Note: All dimensions are nominal values
Sleeves without flange, for RS seal
CABLE ENTRY SOLUTIONS
SLRS primed mild steel
SLRS acid-proof stainless steel
SLRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLRS 25 primed SLRS 31 primed SLRS 43 primed SLRS 50 primed SLRS 68 primed SLRS 75 primed SLRS 100 primed SLRS 125 primed SLRS 150 primed SLRS 175 primed SLRS 200 primed SLRS 225 primed SLRS 250 primed
Ø (mm) 34 40 52 63 83 89 114 140 164 189 214 239 264
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
7.441
65
8.425
65
9.409
55
10.394
55
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.165 2.165
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
176
6.929
201
7.913
227
8.937
252
9.921
Weight
(kg)
(lb)
0.11
0.24
0.14
0.30
0.31
0.68
0.54
1.19
0.81
1.79
0.83
1.83
1.10
2.43
1.50
3.31
1.63
3.58
1.60
3.53
1.80
3.97
1.90
4.19
2.10
4.63
Art. No ASL1000250012 ASL1000310012 ASL1000430012 ASL1000500012 ASL1000680012 ASL1000750012 ASL1001000012 ASL1001250012 ASL1001500012 ASLR100017512 ASLR100020012 ASL1002250012 ASL1002500012
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73
CABLE ENTRY SOLUTIONS
Sleeves without flange, for RS seal
Acid-proof stainless steel
Sleeve SLRS 25 AISI 316 SLRS 31 AISI 316 SLRS 43 AISI 316 SLRS 50 AISI 316 SLRS 68 AISI 316 SLRS 75 AISI 316 SLRS 100 AISI 316 SLRS 125 AISI 316 SLRS 150 AISI 316 SLRS 175 AISI 316 SLRS 200 AISI 316 SLRS 225 AISI 316 SLRS 250 AISI 316
Ø (mm) 34 40 52 63 83 89 114 140 164 189 214 239 264
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
7.441
65
8.425
65
9.409
55
10.394
55
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.165 2.165
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
176
6.929
201
7.913
227
8.937
252
9.921
Weight
(kg)
(lb)
0.11
0.24
0.14
0.30
0.31
0.67
0.54
1.18
0.83
1.83
0.83
1.83
1.13
2.49
1.53
3.37
1.63
3.59
1.60
3.53
1.85
4.07
2.20
4.85
2.10
4.63
Art. No ASL1000250021 ASL1000310021 ASL1000430021 ASL1000500021 ASL1000680021 ASL1000750021 ASL1001000021 ASL1001250021 ASL1001500021 ASLR101750021 ASLR100020021 5ASL000007919 5ASL000008504
Aluminum
Sleeve SLRS 25 Alu SLRS 31 Alu SLRS 43 Alu SLRS 50 Alu SLRS 68 Alu SLRS 75 Alu SLRS 100 Alu SLRS 125 Alu SLRS 150 Alu
Ø (mm) 34 40 52 63 83 89 114 140 164
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
0.05
0.11
0.03
0.07
0.10
0.22
0.09
0.20
0.12
0.26
0.27
0.60
0.38
0.84
0.51
1.12
0.53
1.17
Art. No 5ASL000004450 5ASL000003374 5ASL000006302 5ASL000000663 5ASL000000516 5ASL000000517 5ASL000001259 5ASL000000421 5ASL000000191
74
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Sleeves with flange, for RS seal
CABLE ENTRY SOLUTIONS
SLFRS primed mild steel
SLFRS galvanized mild steel
SLFRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLFRS 25 primed SLFRS 31 primed SLFRS 43 primed SLFRS 50 primed SLFRS 68 primed SLFRS 75 primed SLFRS 100 primed SLFRS 125 primed SLFRS 150 primed SLFRS 175 primed SLFRS 200 primed SLFRS 225 primed SLFRS 250 primed
External flange Ø
(mm)
(in)
96
3.780
External dimensions Ø (mm) Ø (in) L (mm) L (in)
34 1.339 35 1.378
102
4.016
40 1.575 35 1.378
110
4.331
52 2.047 65 2.559
140
5.512
63 2.480 65 2.559
155
6.102
83 3.268 65 2.559
165
6.496
89 3.504 65 2.559
195
7.677 114 4.488 65 2.559
213
8.386 140 5.512 65 2.559
236
9.291 164 6.457 65 2.559
255 10.039 189 7.441 65 2.559
290 11.417 214 8.425 65 2.559
320 12.598 239 9.409 55 2.165
345 13.583 264 10.394 55 2.165
Internal Ø
(mm)
(in)
25.5 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
176 6.929
201 7.913
227 8.937
252 9.921
Weight
(kg)
(lb)
0.26 0.58
0.30 0.65
0.50 1.10
0.93 2.05
1.23 2.72
1.33 2.93
1.76 3.87
2.07 4.56
2.34 5.16
2.30 5.07
2.78 6.13
3.35 7.39
3.70 8.16
Art. No ASF1000250012 ASF1000310012 ASF1000430012 ASF1000500012 ASF1000680012 ASF1000750012 ASF1001000012 ASF1001250012 ASF1001500012 ASFR101750012 ASFR100020012 5ASF000005709 ASF1002500012
www.roxtec.com
75
CABLE ENTRY SOLUTIONS
Sleeves with flange, for RS seal
Galvanized mild steel
Sleeve SLFRS 25 galv SLFRS 31 galv SLFRS 43 galv SLFRS 50 galv SLFRS 68 galv SLFRS 75 galv SLFRS 100 galv SLFRS 125 galv SLFRS 150 galv
External flange Ø
(mm) 96
(in) 3.780
102
4.016
110
4.331
140
5.512
155 6.102
165 6.496
195 7.677
213 8.386
236 9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
34 1.339 35 1.378 40 1.575 35 1.378 52 2.047 65 2.559 63 2.480 65 2.559 83 3.268 65 2.559 89 3.504 65 2.559 114 4.488 65 2.559 140 5.512 65 2.559 164 6.457 65 2.559
Internal Ø
(mm) 25.5
(in) 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.26 0.58
0.31 0.68
0.50 1.10
0.96 2.11
1.26 2.78
1.35 2.97
1.79 3.95
2.13 4.70
2.41 5.31
Art. No ASF1000250015 ASF1000310015 ASF1000430015 ASF1000500015 ASF1000680015 ASF1000750015 ASF1001000015 ASF1001250015 ASF1001500015
Aluminum
Sleeve SLFRS 25 Alu SLFRS 31 Alu SLFRS 43 Alu SLFRS 50 Alu SLFRS 68 Alu SLFRS 75 Alu SLFRS 100 Alu SLFRS 125 Alu SLFRS 150 Alu
External flange Ø
(mm) 96
(in) 3.780
102
4.016
110
4.331
140
5.512
155 6.102
165 6.496
195 7.677
213 8.386
236 9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
96 3.780 35 1.378 102 4.016 35 1.378 110 4.331 65 2.559 140 5.512 65 2.559 155 6.102 65 2.559 165 6.496 65 2.559 195 7.677 65 2.559 213 8.386 65 2.559 236 9.291 65 2.559
Internal Ø
(mm) 25.5
(in) 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.03 0.07
0.55 1.21
0.18 0.40
0.31 0.68
0.40 0.88
0.43 0.95
0.40 0.88
0.60 1.32
0.80 1.76
Art. No 5ASF000008715 5ASF000002399 5ASF000002197 5ASF000002198 5ASF000007125 5ASF000008716 5ASF000004042 5ASF000003956 5ASF000008717
76
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Openable sleeves with flange, for RS seal
CABLE ENTRY SOLUTIONS
SLFO/RI acid-proof stainless steel
See practical user guidelines on page 264.
Acid-proof stainless steel
Sleeve SLFO/RI 43 AISI 316 SLFO/RI 50 AISI 316 SLFO/RI 68 AISI 316 SLFO/RI 75 AISI 316 SLFO/RI 100 AISI 316 SLFO/RI 125 AISI 316 SLFO/RI 150 AISI 316 SLFO/RI 175 AISI 316 SLFO/RI 200 AISI 316 SLFO/RI 225 AISI 316 SLFO/RI 250 AISI 316
External flange diameter
ØA (mm)
ØA (in)
215
8.5
226
8.9
246
9.7
252
9.9
317
12.5
343
13.5
367
14.5
392
15.4
417
16.4
450
17.7
475
18.7
Aperture diameter
ØB (mm)
ØB (in)
151
5.95
162
6.4
182
7.2
188
7.4
253
9.9
279
10.9
303
11.9
328
12.9
353
13.9
386
15.2
411
16.2
Weight
(kg)
(lb)
4.2
9.3
4.7
10.4
5.4
11.9
5.5
12.1
9.5
20.9
10.8
23.8
11.6
25.6
12.6
27.8
13.7
30.2
16.8
37.1
18.1
39.9
Art. No SLFORI0004321 SLFORI0005021 SLFORI0006821 SLFORI0007521 SLFORI0010021 SLFORI0012521 SLFORI0015021 SLFORI0017521 SLFORI0020021 SLFORI0022521 SLFORI0025021
Max 100 mm
ØB
ØA
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77
CABLE ENTRY SOLUTIONS
Roxtec RS OMD seal
The Roxtec RS OMD is a round entry seal, consisting of two adaptable halves with removable layers on both the inside and the outside. Compression is integrated in the seal. Allows easy installation around an existing cable.
Attachment by expansion in holes Adaptability on the outside to fit round openings of
varying sizes For one cable
How it works
The example shows the features that make it quick and easy to install the RS OMD.
1
2
3
The Roxtec RS OMD has two halves equipped with removable layers on the outside. It can easily be adapted to fit openings of varying sizes and nonstandard sleeve sizes.
Each half of the seal is also equipped with removable layers inside in order to be adaptable to cables of different sizes.
Each half is adapted on the inside and on the outside and the flexible solution is sealed by expansion.
78
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RS OMD seal, acid-proof stainless steel fittings
CABLE ENTRY SOLUTIONS
RS 25 OMD AISI 316
RS 31 OMD AISI 316
RS 43 OMD AISI 316
RS 50 OMD AISI 316
RS 68 OMD AISI 316
RS 100 OMD AISI 316
RS 125 OMD AISI 316
RS 100 OMD AISI 316 woc
RS 125 OMD AISI 316 woc
RS 150 OMD AISI 316 woc
Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal WITH CORE RS 25 OMD AISI 316 RS 31 OMD AISI 316 RS 43 OMD AISI 316 RS 50 OMD AISI 316 RS 68 OMD AISI 316 RS 100 OMD AISI 316 RS 125 OMD AISI 316 WITHOUT CORE RS 100 OMD AISI 316 woc RS 125 OMD AISI 316 woc RS 150 OMD AISI 316 woc
For cable Ø
(mm)
(in)
For hole Ø
(mm)
(in)
0+3,6-12 0+4-17 0+4-23 0+8-30 0+26-48 0+48-70 0+66-98
0+0.142-0.472 0+0.157-0.669 0+0.157-0.906 0+0.315-1.181 0+1.024-1.890 0+1.890-2.756 0+2.598-3.858
25-30 31.5-35.5 43.5-51.0 50.5-58.0 69.0-76.5 101.0-108.0 126.0-143.0
0.984-1.181 1.240-1.398 1.713-2.008 1.988-2.283 2.717-3.012 3.976-4.252 4.961-5.630
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
101.0-108.0 126.0-143.0 151.0-168.0
3.976-4.252 4.96 -5.630 5.945-6.614
Weight
(kg)
(lb)
0.05
0.121
0.06
0.132
0.2
0.441
0.3
0.661
0.5
1.102
1.0
2.205
1.9
4.058
0.9
1.984
1.2
2.756
1.6
3.417
Art. No
RSO0100251021 RSO0100311021 RSO0100431021 RSO0100501021 RSO0100681021 RSO0101001021 RSO0101251021
RSO0001001021 RSO0001251021 RSO0001501021
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79
CABLE ENTRY SOLUTIONS
RS OMD seal, technical information
RS 25 OMD / RS 31 OMD / RS 43 OMD / RS 50 OMD / RS 68 OMD
A e
Ø3
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS 100 OMD / RS 100 OMD woc / RS 125 OMD / RS 125 OMD woc
A
e
Ø3
Ø2
Ø1
Øb
Øa
c d A-A
RS 150 OMD / RS 150 OMD woc
A
A e
Ø3
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS OMD 25 RS OMD 31 RS OMD 43
Pos (mm) (in) (mm) (in)
(mm) (in)
RS OMD 50 (mm) (in)
RS OMD 68 (mm) (in)
RS OMD 100 (mm) (in)
RS OMD 125 RS OMD 150
(mm) (in)
(mm) (in)
Øa
3.6 0.142 4 0.157 4 0.157 8 0.315 26 1.024 48 1.890 66 2.598 93 3.661
Øb
12 0.472 17 0.669 23 0.906 30 1.181 48 1.890 70 2.756 98 3.858 119 4.685
Ø1
25 0.984 31 1.220 43 1.693 50 1.969 68 2.677 100 3.937 125 4.921 150 5.906
Ø2
30 1.181 36 1.417 51 2.008 58 2.283 76 2.992 108 4.252 143 5.630 168 6.614
Ø3
32 1.260 37 1.457 53 2.087 60 2.362 78 3.071 110 4.331 145 5.709 170 6.693
c
38.5 1.516 40 1.575 78 3.071 78 3.071 78 3.071 78 3.071 78 3.071 79 3.110
d
43 1.693 44 1.732 85 3.346 85 3.346 85 3.346 87 3.425 87 3.425 88 3.465
e
*
* *
* **
** **
** **
** *** *** **** **** ***** *****
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157 (4x) *** SW4 mm (6x) / SW0.157 (6x) **** SW5 mm (6x) / SW0.197 (6x) ***** SW5 mm (8x) / SW0.197 (8x)
Note: All dimensions are nominal values
80
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CABLE ENTRY SOLUTIONS
Roxtec R X, RS X seals
The Roxtec R X and RS X solutions are designed for use where welding is not desired. The kit consists of one R or RS seal and one sleeve. R X for use with RM modules Attachment by expansion For one or several cables
How it works
The example shows the features that allow the RS X to be installed in a deck or bulkhead without welding.
1
2
3
The Roxtec RS X is attached through expansion. Its rubber compresses and expands towards the inside of the opening to create tightness between the structure and the SLX sleeve (included in the kit).
The standard operation of the seal also compresses the rubber against the outside of the cable.
Each half of the seal is equipped with removable layers in order to be adaptable to any existing cable.
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81
CABLE ENTRY SOLUTIONS
R X kits, galvanized with galvanized sleeve
R X 100 galv/galv
See information and measurements for R frame on page 65. See parts needed for a complete solution on page 26. Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
Packing space Aperture dim. ± 1 mm (0.0394")
Kit
(mm)
Ø (mm)
Ø (in)
R X 100 galv/galv 60 x 60
146
5.748
R X 125 galv/galv 80 x 80
171
6.732
R X 150 galv/galv 90 x 90
200
7.874
R X 200 galv/galv 120 x 120
251
9.882
External dimensions sleeve
ØxD (mm)
ØxD (in)
155 x 55 6.102 x 2.165
180 x 55 7.087 x 2.165
209 x 55 8.228 x 2.165
260 x 55 10.236 x 2.165
Weight sleeve
(kg)
(lb)
Art. No
2.2 4.850 RXG0001001018
2.8 6.173 RXG0001251018
3.5 7.716 RXG0001501018
4.6 10.141 RXG0002001018
R X kits acid-proof stainless steel with galvanized sleeve
R X 100 AISI 316/galv
See information and measurements for R frame on page 65. See parts needed for a complete solution on page 26. Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
Kit R X 75 AISI 316/galv
Packing Aperture dim. ± 1 mm (0.0394")
space (mm) Ø (mm)
Ø (in)
40 x 40
116
4.567
External dimensions sleeve
ØxD (mm)
ØxD (in)
125 x 55 4.921 x 2.165
R X 100 AISI 316/galv 60 x 60
146
5.748
155 x 55 6.102 x 2.165
R X 125 AISI 316/galv 80 x 80
171
6.732
180 x 55 7.087 x 2.165
R X 150 AISI 316/galv 90 x 90
200
7.874
209 x 55 8.228 x 2.165
R X 200 AISI 316/galv 120 x 120
251
9.882
260 x 55 10.236 x 2.165
Weight sleeve
(kg)
(lb)
1.6 3.527
Art. No RXG0000751021
2.2 4.850 RXG0001001021
2.8 6.173 RXG0001251021
3.5 7.716 RXG0001501021
4.6 10.141 RXG0002001021
82
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CABLE ENTRY SOLUTIONS
RS X kits, acid-proof stainless steel with galvanized sleeve
RS X 100 AISI 316/galv
RS X 100 AISI 316 woc/galv
See information and measurements for RS seal on page 71.
Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
For cable Ø
Aperture dim. ± 1 mm (0.0394")
External dimensions sleeve
Weight
Kit
(mm)
(in)
Ø (mm) Ø (in) ØxD (mm) ØxD (in)
(kg) (lb) Art. No
WITH CORE
RS X 43 AISI 316/galv
0+4-23 0+0.157-0.906 83 3.268 92 x 65 3.622 x 2.559 0.8 1.764 RSXG100431021
RS X 50 AISI 316/galv
0+8-30 0+0.315-1.181 91 3.583 100 x 65 3.937 x 2.559 1.2 2.646 RSXG100501021
RS X 75 AISI 316/galv
0+24-54 0+0.945-2.126 116 4.567 125 x 65 4.921 x 2.559 1.6 3.527 RSXG100751021
RS X 100 AISI 316/galv
0+48-70 0+1.890-2.756 146 5.748 155 x 65 6.102 x 2.559 2.2 4.850 RSXG101001021
RS X 125 AISI 316/galv
0+66-98 0+2.598-3.858 171 6.732 180 x 65 7.087 x 2.559 2.8 6.173 RSXG101251021
WITHOUT CORE
RS X 100 AISI 316 woc/galv 48-70 1.890-2.756 146 5.748 155 x 65 6.102 x 2.559 2.2 4.850 RSXG001001021
RS X 125 AISI 316 woc/galv 66-98 2.598-3.858 171 6.732 180 x 65 7.087 x 2.559 2.8 6.173 RSXG001251021
RS X 150 AISI 316 woc/galv 93-119 3.661-4.685 200 7.874 209 x 65 8.228 x 2.559 3.5 7.716 RSXG001501021
RS X 175 AISI 316 woc/galv 119-145 4.685-5.709 221 8.701 230 x 65 9.055 x 2.559 5.03 11.089 RSXG001751021
RS X 200 AISI 316 woc/galv 138-170 5.433-6.693 251 9.882 260 x 65 10.236 x 2.559 6.55 14.440 RSXG002001021
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83
CABLE ENTRY SOLUTIONS
R X, RS X kits, technical information
A
e
Ø1 Ø2
c A
D
A-A
R X 75
R X 100
R X 125
R X 150
R X 200
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
125 4.921
155 6.102
180 7.087
209 8.228
260 10.236
Ø2
115 4.528
145 5.709
170 6.693
199 7.835
250 9.843
c
43 1.693
43 1.693
43 1.693
43 1.693
43 1.693
D
55 2.165
55 2.165
55 2.165
55 2.165
55 2.165
e
*
*
**
**
**
**
**
**
***
***
* SW 5 mm (4x) / SW 0.197" (4x) ** SW 5 mm (6x) / SW 0.197" (6x) *** SW 5 mm (8x) / SW 0.197" (8x)
RS X 43
RS X 50
RS X 75
RS X 100 (woc)
RS X 125 (woc)
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
92 3.622
100 3.937
125 4.921
155 6.102
180 7.087
Ø2
82 3.228
90 3.543
115 4.527
145 5.709
170 6.693
c
53 2.087
53 2.087
53 2.087
53 2.087
53 2.087
D
65 2.559
65 2.559
65 2.559
65 2.559
65 2.559
e
****
****
****
**** ***** ***** ***** ***** ***** *****
**** SW 4 mm (4x) / SW 0.157 " (4x) ***** SW 5 mm (6x) / SW 0.197" (6x)
RS X 150 (woc)
RS X 175 (woc)
RS X 200 (woc)
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
209 8.228
230 9.055
260 10,236
Ø2
199 7.835
220 8.661
250 9,843
c
53 2.087
53 2.087
53 2,087
D
65 2.559
65 2.559
65 2,559
e
***** ***** *****
***** ***** *****
***** SW 5 mm (6x) / SW 0.197" (6x)
Note: All dimensions are nominal values
84
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ENCLOSURE SOLUTIONS
Enclosure solutions
Use Roxtec multi-cable entry seals for control cabinets, junction boxes and other electrical and instrumentation enclosures.
The seals secure and protect equipment within stainless steel, metal, plastic and composite enclosures. Roxtec solutions often pay for themselves by allowing for high cable density which enables designers to reduce the size and weight of the cabinets. The seals are always ready for last minute changes and you can easily add new cables or change cables in your cabinets. The seals are available in EMC versions.
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85
ENCLOSURE SOLUTIONS
Roxtec ComSealTM LW
The Roxtec ComSeal LW is a light-weight and area efficient cable sealing solution for cabinets. The frames are made out of cast aluminum and the solutions are approved for IP 44 and UL/ NEMA 3R. They are equipped with adaptable sealing modules and supplied as ready-made kits.
Available in three different sizes For use with Roxtec EM modules Attached on inside or outside of cabinet Version available for the FL 21 cut-out Only for use in enclosures
ComSealTM LW kits, integrated compression unit, aluminum
ComSeal LW 6
ComSeal LW 12
ComSeal LW 12 FL 21
ComSeal LW 16
See practical user guidelines on page 264.
Installation instructions are available on www.roxtec.com
RATINGS
IP: 44
UL/NEMA: 3R
Kit
ComSeal LW 6/3 ComSeal LW 6/6 ComSeal LW 6/12 ComSeal LW 12/3 ComSeal LW 12/6 ComSeal LW 12/9 ComSeal LW 12/12 ComSeal LW 12/3 FL 21 ComSeal LW 12/6 FL 21 ComSeal LW 12/9 FL 21
Diameter range and number of cables
0+3.5-10.5 mm 0+0.138-0.413 in (EM 15w40)
12 cables
0+3.5-16.5 mm 0+0.138-0.650 in (EM 20w40)
2 cables
6 cables
0+9.5-32.5 mm 0+0.374-1.280 in (EM 40 10-32)
1 cable
4 cables 8 cables 12 cables
4 cables 8 cables
3 cables 2 cables 1 cable
3 cables 2 cables 1 cable
Weight
(kg)
(lb)
Art. No
0.322 0.322 0.322 0.445 0.445 0.445 0.445 0.488 0.488 0.488
0.710 0.710 0.710 0.981 0.981 0.981 0.981 1.076 1.076 1.076
107788 107789 107790 107791 107792 107793 108020 107799 107800 107802
86
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ENCLOSURE SOLUTIONS
ComSealTM LW kits, integrated compression unit, aluminum
Kit
ComSeal LW 12/12 FL 21 ComSeal LW 16/4 ComSeal LW 16/7 ComSeal LW 16/10 ComSeal LW 16/16
Diameter range and number of cables
0+3.5-10.5 mm 0+0.138-0.413 in (EM 15w40)
0+3.5-16.5 mm 0+0.138-0.650 in (EM 20w40)
12 cables
4 cables 8 cables 16 cables
0+9.5-32.5 mm 0+0.374-1.280 in (EM 40 10-32)
4 cables 3 cables 2 cables
Weight
(kg)
(lb)
Art. No
0.488 0.536 0.536 0.536 0.536
1.076 1.180 1.180 1.180 1.180
108018 107794 107795 107796 107797
ComSealTM LW frame, technical information
ComSeal LW 6
W
c ø
D
ComSeal LW 12
W
ø
c
D
ComSeal LW 12 FL 21
W
ø
c
D
l H
l
H
h1
h1
h1
w1
ComSeal LW 16
W
c ø
D
l
h1
w1
w1
w1
ComSeal LW 6 ComSeal LW 12
ComSeal LW 12 FL 21
ComSeal LW 16
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
c
68.5 2.697 68.5 2.697
62 2.441 68.5 2.697
D
55 2.165
55 2.165
55 2.165
55 2.165
H
133 5.236 193 7.598 216 8.504 233 9.173
h1
60 2.362 120 4.724 120 4.724 160 6.299
l
121 4.764 90.5 3.583 193 7.598 73.5 2.913
w1
40 1.575
40 1.575
40 1.575
40 1.575
W
80.5 3.169 80.5 3.169
88 3.465 80.5 3.169
ø
5.5 0.217 5.5 0.217 8.5 0.335 5.5 0.217
For ComSeal LW 12 FL 21: If the wall is thinner than 2 mm, a Roxtec ComSeal 12 counter flange 2CV0001020219 is recommended (not supplied in the kit).
Note: All dimensions are nominal values
l H
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87
H
ENCLOSURE SOLUTIONS
Roxtec ComSealTM
The Roxtec ComSeal is a light-weight and area efficient cable sealing solution for cabinets. The frames are made out of cast aluminum or cast acid-proof stainless steel, AISI 316, and the solutions are approved for IP 55 and UL/NEMA 3, 12, 12K. They are equipped with adaptable sealing modules and supplied as ready-made kits.
Available in six different sizes For use with Group CM components Attached on inside or outside of cabinet Only for use in enclosures
ComSealTM kits, integrated compression unit, aluminum
ComSeal 10
ComSeal 12
ComSeal 15
ComSeal 16
ComSeal 30
ComSeal 32
See installation instructions on page 241.
See practical user guidelines on page 264.
RATINGS
IP: 55
UL/NEMA: 3, 12, 12K
Kit
ComSeal 10/4 ComSeal 10/7 ComSeal 10/10 ComSeal 12/3 ComSeal 12/6 ComSeal 12/9 ComSeal 12/12 ComSeal 15/3 ComSeal 16/4
Diameter range and number of cables
0+3.5-16.5 mm 0+0.138-0.650 in (CM 20W40)
2 cables 6 cables 10 cables
4 cables 8 cables 12 cables
0+9.5-32.5 mm 0+0.374-1.280 in (CM 40 10-32)
2 cables 1 cable
3 cables 2 cables 1 cable
4 cables
0+28-43 mm 0+1.102-1.693 in (CM 50)
3 cables
Weight
(kg)
(lb)
Art. No
0.515 0.515 0.515 0.61 0.61 0.61 0.61 0.91 0.666
1.13 105299
1.13 105301
1.13 105302
1.34 105303
1.34 105305
1.34 105306
1.34 105307
2.0
105308
1.47 105310
88
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ENCLOSURE SOLUTIONS
ComSealTM kits, integrated compression unit, aluminum
Kit
ComSeal 16/7 ComSeal 16/10 ComSeal 16/16 ComSeal 30/6 ComSeal 32/8 ComSeal 32/14 ComSeal 32/20 ComSeal 32/32
Diameter range and number of cables
0+3.5-16.5 mm 0+0.138-0.650 in (CM 20W40)
4 cables 8 cables 16 cables
8 cables 16 cables 32 cables
0+9.5-32.5 mm 0+0.374-1.280 in (CM 40 10-32)
3 cables 2 cables
8 cables 6 cables 4 cables
0+28-43 mm 0+1.102-1.693 in (CM 50)
6 cables
Weight
(kg)
(lb)
Art. No
0.666 0.666 0.666 1.40 1.259 1.259 1.259 1.259
1.47 105312 1.47 105313 1.47 105314 3.09 105315 2.78 105316 2.78 105320 2.78 105321 2.78 105322
ComSealTM kits, integrated compression unit, acid-proof stainless steel
ComSeal 10 AISI 316 ComSeal 16 AISI 316
ComSeal 32 AISI 316
RATINGS
IP: 55
UL/NEMA: 3, 12, 12K
Kit
ComSeal 10/4 AISI 316 ComSeal 10/7 AISI 316 ComSeal 10/10 AISI 316 ComSeal 16/4 AISI 316 ComSeal 16/7 AISI 316 ComSeal 16/10 AISI 316 ComSeal 16/16 AISI 316 ComSeal 32/8 AISI 316 ComSeal 32/14 AISI 316 ComSeal 32/20 AISI 316 ComSeal 32/32 AISI 316
Diameter range and number of cables
0+3.5-16.5 mm 0+0.138-0.650 in (CM 20W40)
2 cables 6 cables 10 cables
4 cables 8 cables 16 cables
8 cables 16 cables
0+9.5-32.5 mm 0+0.374-1.280 in (CM 40 10-32)
2 cables 1 cable
4 cables 3 cables 2 cables
8 cables 6 cables 4 cables 32 cables
See installation instructions on page 241.
See practical user guidelines on page 264.
Weight
(kg)
(lb)
Art. No
1.096 1.096 1.096 1.407 1.407 1.407 1.407 2.395 2.395 2.395 2.395
2.42
105676
2.42
105677
2.42
105678
3.11
105679
3.11
105680
3.11
105681
3.11
105682
5.28
105683
5.28
105684
5.28
105685
5.28
105686
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89
ENCLOSURE SOLUTIONS
ComSealTM frame, technical information
ComSeal 10
ø
ComSeal 12
ø
I
I
H
h1
H
h1
I
I
w1
c
W
D
ComSeal 16
ø
w1
c
W
D
ComSeal 30
ø
H
I
I
ComSeal 15
ø
h1
w1
c
W
D
ComSeal 32
ø
I
I
I
H
I
H
I
H
h1
h1
h1
I
I
w1
c
W
D
w1
c
c
W
D
I
w1
c
c
W
D
ComSeal 10
ComSeal 12
ComSeal 15
ComSeal 16
ComSeal 30
ComSeal 32
Pos
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
c
68.5 2.697
62 2.441
78.5 3.091
68.5 2.697 71.5 2.815
61.5 2.421
D
33 1.299
33 1.299
33 1.299
33 1.299
33 1.299
33 1.299
H
173 6.811
216 8.504
223 8.780
233 9.173
231 9.094
241 9.488
h1
100 3.937
120 4.724
150 5.906
160 6.299
150 5.906
160 6.299
l
80.5 3.169
193 7.598 105.5 4.154
73.7 2.902 109.5 4.311 76.33 3.005
w1
40 1.575
40 1.575
50 1.969
40 1.575
50 1.969
40 1.575
W
80.5 3.169
88 3.465 90.5 3.563
80.5 3.169
155 6.102
135 5.315
ø
5.5 0.217
8.5 0.335
5.5 0.217
5.5 0.217
5.5 0.217
5.5 0.217
Roxtec ComSeal 12 fits the FL 21 knock-out.
Note: All dimensions are nominal values
90
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ENCLOSURE SOLUTIONS
Roxtec CF 8/ CF 32 frames
The Roxtec CF 8 and CF 32 entry seals are made from cast aluminum. Compression unit is integrated in the frame. For use with Group CM components Attachment by bolting Available in kits Only for use in enclosures
CF 8/CF 32 frames, integrated compression unit, aluminum
CF 8
CF 32
See parts needed for a complete solution on page 26. See installation instructions on page 243. See practical user guidelines on page 264.
RATINGS IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Frame CF 8 CF 32
Frame Packing space
openings
(mm)
1
40 x 80
2
40 x 160
External dimensions
HxW (mm)
HxW (in)
140 x 75
5.512 x 2.952
230 x 130
9.055 x 5.118
Weight
(kg)
(lb)
0.6
1.323
1.4
3.086
Art. No CSF0000080035 CSF0000320035
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91
ENCLOSURE SOLUTIONS
CF 8/CF 32 kits, integrated compression unit, aluminum
CF 8/5
CF 8/8
CF 8/9
CF 32/20
CF 32/32
CF 32/41
See installation instructions on page 243. See practical user guidelines on page 264.
RATINGS IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Kit CF 8/5
Diameter range and number of cables
0+3.5-10.5 0+0.138-0.413 (CM 15W40)
0+3.5-16.5 0+0.138-0.650 (CM 20w40)
4 cables
0+10.0-25.0 0+0.394-0.984 (CM 30w40)
0+9.5-32.5 0+0.374-1.280 (CM 40 10-32)
1 cable
External dimensions
HxW (mm)
HxW (in)
140 x 75 5.512 x 2.952
Weight (kg) (lb)
Art. No
0.7 1.543 CKT8000000005
CF 8/8
8 cables
140 x 75 5.512 x 2.952 0.7 1.543 CKT8000000008
CF 8/9
6 cables
2 cables
1 cable
140 x 75 5.512 x 2.952 0.7 1.543 CKT0000000009
CF 32/20
16 cables
4 cables
230 x 130 9.055 x 5.118 2.0 4.409 CKT3200000020
CF 32/32
32 cables
230 x 130 9.055 x 5.118 2.0 4.409 CKT3200000032
CF 32/41 24 cables
16 cables
1 cable
230 x 130 9.055 x 5.118 2.0 4.409 CKT3200000041
92
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CF 8/CF 32 frames, technical information
CF 8
e
r
f
ENCLOSURE SOLUTIONS
l
h1 H
l
c
g
t1
w1
t2
W
CF 32
e m
r f
k
h2 H
k
k
n
n
g
t1
t2
w1
w1
W
Pos
(mm)
c
53
e
59
f
38
g
12
l
60
(in) 2.087 2.323 1.496 0.472 2.362
Pos
(mm)
k
70
m
48
n
51
r
SW 4
t1
4
(in) 2.756 1.890 2.008 SW 0.157 0.157
Pos
(mm)
t2
Wall thickness Max 4
h1
80
h2
160
w1
40
(in)
Max 0.157
3.150 6.299 1.575
Note: All dimensions are nominal values
www.roxtec.com
93
ENCLOSURE SOLUTIONS
Roxtec KFO frame
The Roxtec KFO is a light-weight composite frame in size 6x1. The frame is openable for easy installation around existing cables.
For use with Group RM components Attachment by bolting Available with or without flange Only for use in enclosures
KFO frame, PA 6.6, 30% GF - flange, PP
KFO 6x1
KFO 6x1 with flange
See parts needed for a complete solution on page 26. See practical user guidelines on page 264. Installation instructions are available on www.roxtec.com
RATINGS
IP: 66/67
Frame
For No. Packing space
openings
(mm)
KFO 6x1
1
180 x 120
KFO 6x1 with flange
1
180 x 120
External dimensions
HxW (mm)
HxW (in)
260 x 159
10.236 x 6.260
420 x 319
16.535 x 12.559
Weight
(kg)
(lb)
1.0
2.094
1.6
3.417
Art. No KFO0000060059 KFO1000060059
Available with stainless steel fasteners upon request to meet requirements in aggressive corrosive environments.
94
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ENCLOSURE SOLUTIONS
KFO frame, technical information
H
KFO 6x1
gg
c
k
j
c
d e f W
KFO 6x1 with flange
s
m
t1 D
n
Pos (mm)
(in)
c
70
2.756
d
Ø 8.2 (8x) Ø 0.323 (8x)
e
120
4.724
f
140
5.512
g
26
1.024
j
241
9.488
k
222
8.740
t1 Wall thickness 5-8 0.197-0.315
D
57-60 2.244-2.362
Pos (mm)
(in)
l
95 (4x)
3.740 (4x)
m
96 (3x)
3.780 (3x)
n
Ø 10 (23x) Ø 0.394 (23x)
o
116
4.567
p
160
6.299
q
220
8.661
r
299
11.772
s
20
0.787
t2
8
0.315
D
60
2.362
l
s
s
o
p
t2
q
D
r
W
Note: All dimensions are nominal values
H
www.roxtec.com
95
ENCLOSURE SOLUTIONS
Roxtec C KFO frame
The Roxtec C KFO is a light-weight composite frame in size 6x1. The frame is openable for easy installation around existing cables.
For use with Group CM components Attachment by bolting Available with or without flange Only for use in enclosures
C KFO frame, PA 6.6, 30% GF - flange, PP
C KFO 6x1
C KFO 6x1 with flange
C KFO Counter frame
See parts needed for a complete solution on page 26.
See practical user guidelines on page 264.
Installation instructions are available on www.roxtec.com
RATINGS
IP: 55
Frame C KFO 6x1 C KFO 6x1 with flange C KFO Counter frame*
For No. Packing space
openings
(mm)
1
180 x 120
1
180 x 120
1
180 x 120
External dimensions
HxW (mm)
HxW (in)
260 x 159 10.236 x 6.260
420 x 319 16.535 x 12.559
262 x 161 10.315 x 6.338
*The C KFO Counter frame is recommended if the wall is 1.5 mm (0.059'') or thinner. Available with stainless steel fasteners upon request.
Weight
(kg)
(lb)
0.6
1.323
1.2
2.646
0.4
0.882
Art. No CKF0000060059 CKF1000060059 KFC0000100011
96
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ENCLOSURE SOLUTIONS
C KFO frame, technical information
H
C KFO 6x1
e
h1
c
e
f w1 g W
t1 D
C KFO 6x1 with flange
k
f
p
D g
e
c
c
l
t1
m
n
o
W
Pos (mm)
(in)
c
241
9.488
e
70
2.756
f
Ø 8.2 (8x) Ø 0.323 (8x)
g
140
5.512
h1
222
w1
120
t1
gasket 2
8.740 4.724 0.079
D
26
1.024
Pos (mm)
(in)
c
20
0.787
e
95 (4x)
3.740 (4x)
f
96 (2x)
3.780 (2x)
g
Ø 10 (23x) Ø 0.394 (23x)
l
116
4.567
m
161
6.339
n
228
8.976
o
299
11.772
t1
8
0.315
p
87
3.425
D
34
1.339
Note: All dimensions are nominal values
H
www.roxtec.com
97
ENCLOSURE SOLUTIONS
Roxtec G frame
The Roxtec G frame is a flanged metal frame available with a single opening or in combinations with several openings in width and/or height.
For use with Group RM components Attachment by bolting or welding Only for use in enclosures
G frames, primed mild steel
G 6x1 primed
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, or for openable versions of this frame or for versions with wider flanges, please contact your local Roxtec supplier or e-mail: info@roxtec.com
RATINGS
Frame G 2x1 primed G 2x2 primed G 2x3 primed G 2x4 primed G 4x1 primed G 4x2 primed G 4x3 primed G 4x4 primed
IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
233 x 253
9.173 x 9.961
233 x 383
9.173 x 15.079
233 x 514
9.173 x 20.236
233 x 644
9.173 x 25.354
292 x 253
11.496 x 9.961
292 x 383
11.496 x 15.079
292 x 514
11.496 x 20.236
292 x 644
11.496 x 25.354
Weight
(kg)
(lb)
3.4
7.562
5.4
11.905
7.4
16.248
9.3
20.591
4.1
9.039
6.3
13.977
8.6
18.938
10.8
23.898
Art. No G002000000112 G002000000212 G002000000312 G002000000412 G004000000112 G004000000212 G004000000312 G004000000412
98
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ENCLOSURE SOLUTIONS
G frames, primed mild steel
Frame G 4x5 primed G 4x6 primed G 4+4x1 primed G 4+4x2 primed G 4+4x3 primed G 4+4x4 primed G 4+4x5 primed G 4+4x6 primed G 4+4x7 primed G 4+4x8 primed G 4+4x9 primed G 4+4x10 primed G 4+4+4x1 primed G 6x1 primed G 6x2 primed G 6x3 primed G 6x4 primed G 6x5 primed G 6x6 primed G 6+6x1 primed G 6+6x2 primed G 6+6x3 primed G 6+6x4 primed G 6+6x5 primed G 6+6x6 primed G 6+6x7 primed G 6+6x8 primed G 6+6x9 primed G 6+6x10 primed G 6+6+6x1 primed G 8x1 primed G 8x2 primed G 8x3 primed G 8x4 primed
Frame Packing space
openings
(mm)
5
120 x 120
6
120 x 120
2
120 x 120
4
120 x 120
6
120 x 120
8
120 x 120
10
120 x 120
12
120 x 120
14
120 x 120
16
120 x 120
18
120 x 120
20
120 x 120
3
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
12
180 x 120
14
180 x 120
16
180 x 120
18
180 x 120
20
180 x 120
3
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
292 x 775
11.496 x 30.512
292 x 905
11.496 x 35.630
461 x 253
18.150 x 9.961
463 x 383
18.228 x 15.079
463 x 514
18.228 x 20.236
463 x 644
18.228 x 25.354
463 x 775
18.228 x 30.512
463 x 905
18.228 x 35.630
463 x 1036 18.228 x 40.787
463 x 1166 18.228 x 45.906
463 x 1297 18.228 x 51.063
463 x 1427 18.228 x 56.181
631 x 253
24.843 x 9.961
350 x 253
13.780 x 13.961
350 x 383
13.780 x 15.079
350 x 514
13.780 x 20.236
350 x 644
13.780 x 25.354
350 x 775
13.780 x 30.512
350 x 905
13.780 x 35.630
578 x 253
22.756 x 9.961
580 x 383
22.835 x 15.079
580 x 514
22.835 x 20.236
580 x 644
22.835 x 25.354
580 x 775
22.835 x 30.512
580 x 905
22.835 x 35.630
580 x 1036 22.835 x 40.787
580 x 1166 22.835 x 45.906
580 x 1297 22.835 x 51.063
580 x 1427 22.835 x 56.181
806 x 253
31.732 x 9.961
410 x 253
16.142 x 9.941
410 x 383
16.142 x 15.079
410 x 514
16.142 x 20.236
410 x 644
16.142 x 25.354
Weight
(kg)
(lb)
13.1
28.858
15.3
33.797
6.6
14.572
10.5
23.082
14.2
31.305
17.9
39.551
21.7
47.796
25.4
56.019
29.2
64.264
32.9
72.509
36.6
80.732
40.4
88.979
9.1
20.106
4.8
10.516
7.3
16.072
9.8
21.627
12.3
27.205
14.9
32.760
17.4
38.316
8.0
17.527
12.4
27.249
16.6
36.707
20.9
46.142
25.2
55.601
29.5
65.059
33.8
74.515
38.1
83.973
42.4
93.409
46.7
102.867
11.1
24.538
5.5
12.037
8.3
18.210
11.1
24.405
13.9
30.578
Art. No G004000000512 G004000000612 G004400000112 G004400000212 G004400000312 G004400000412 G004400000512 G004400000612 G004400000712 G004400000812 G004400000912 G004400001012 G004440000112 G006000000112 G006000000212 G006000000312 G006000000412 G006000000512 G006000000612 G006600000112 G006600000212 G006600000312 G006600000412 G006600000512 G006600000612 G006600000712 G006600000812 G006600000912 G006600001012 G006660000112 G008000000112 G008000000212 G008000000312 G008000000412
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99
ENCLOSURE SOLUTIONS
G frame, acid-proof stainless steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame or for versions with wider flanges, please contact your local Roxtec supplier or e-mail: info@roxtec.com
G 6x1 AISI 316
RATINGS
IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Frame G 2x1 AISI 316 G 4x1 AISI 316 G 4x2 AISI 316 G 4x3 AISI 316 G 4x4 AISI 316 G 6x1 AISI 316 G 6x2 AISI 316 G 6x3 AISI 316 G 6x4 AISI 316 G 8x1 AISI 316 G 8x2 AISI 316 G 8x3 AISI 316 G 8x4 AISI 316
Frame Packing space
openings
(mm)
1
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
233 x 253
9.173 x 9.961
292 x 253
11.496 x 9.961
292 x 383
11.496 x 15.079
292 x 514
11.496 x 20.236
292 x 644
11.496 x 25.354
350 x 253
13.780 x 9.961
350 x 383
13.780 x 15.079
350 x 514
13.780 x 20.236
350 x 644
13.780 x 25.354
410 x 253
16.142 x 9.941
410 x 383
16.142 x 15.079
410 x 514
16.142 x 20.236
410 x 644
16.142 x 25.354
Weight
(kg)
(lb)
3.4
7.562
4.1
9.039
6.3
13.977
8.6
18.938
10.8
23.898
4.8
10.516
7.3
16.072
9.8
21.627
12.4
27.205
5.5
12.037
8.3
18.210
11.1
24.405
13.9
30.578
Art. No G002000000121 G004000000121 G004000000221 G004000000321 G004000000421 G006000000121 G006000000221 G006000000321 G006000000421 G008000000121 G008000000221 G008000000321 G008000000421
100
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G frame, technical information
A
t1
A
t1
ENCLOSURE SOLUTIONS
h
H
h
H
t1
t1
f
f
t1 A fw
W G Zx1
A
t4 D A-A
t1
t1 t2
A
f
w
W
G ZxN
A
t4 D A-A
t1
A
t1
h
H
h
H
h
H
t2
t3
t2
f
t1
t1 A fw
W G Z+Zx1
t4 D A-A
t1 t2
A
f
w
W
G Z+ZxN
t4 D A-A
Pos (mm)
h
H - 120
w
W -120
D
60
f
60
t1
6
t2
10
t3
12
t4
3
(in) H - 4.724 W - 4.724
2.362 2.362 0.263 0.394 0.394 0.118
Z = Frame size N = Number of horizontal openings
f
t1
f
t1
t1 A fw
W G Z+Z+Zx1
t4 D A-A
Note: All dimensions are nominal values
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101
EMC SEALING SYSTEM
EMC SEALING SYSTEM
102
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EMC SEALING SYSTEM
Electromagnetic compatibility
The use of sophisticated equipment onboard vessels has increased and resulted in an extensive need for protection against electromagnetic interference (EMI).
The impact from EMI can be difficult to foresee and can range from harmless symptoms to a severe issue arising from an initial exposure inside a control or safety system. EMI sources capable of causing such issues or levels of disturbance may be unpredictable and also numerous in the many routes they take. Therefore, EMC is a two-way thinking process. You have to make sure your equipment is not directly affected or impaired by various sources of EMI, and also make sure it operates effectively in its intended environment without becoming the disturbing
source of EMI for other technologies or equipment.
Combined protection
The Roxtec EMC product range for EMI protection can combine this with protection against fire, smoke, water, gas, explosion, vibration, dust and dirt. Every cable penetration has its own unique set of risk priorities in respect of its protection requirements. Even when EMC is the core concern, other levels of required protection are not compromised as a result of mitigating the EMI risk.
On a ship, where it is a great concern to ensure personal safety and protect large financial investments, owners can feel safe in the knowledge that the Roxtec EMC product range is performing multiple risk prevention functions at the same time.
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103
EMC SEALING SYSTEM
Electromagnetic threats
There are natural phenomena such as lightning strikes, but also predictable causes of interference from radar, wireless communication systems and side effects from switching devices or technical systems such as propulsion systems. Intentional electromagnetic interference and high power microwave (HPM) technology have also become threats that generate a great deal of concern. Electromagnetic disturbances have many different origins, but only two forms of travel. They are either conducted along a metallic object or propagate through air. It is also possible that one single source generates both forms of disturbance.
Increased EMI exposure
Marine vessels have miles of cables running through their whole structure. With advances in technology generating more and more sophisticated ships, the volumes and variations of different types of cables onboard are also growing. A material that can conduct electricity can also transport unwanted signals. The armor in an armored cable can pick up and carry signals throughout its whole length and cause interference in a system far away from the original source. This means that normal working environments can generate EMI exposure and this risk is important for designers, engineers and owners to consider.
Required features
In order to eliminate such risks and achieve electromagnetic compatibility, ground connections must be as short as possible and have large contact areas exposed to its mating surface. With flat and wide conductors (tin-plated copper tape or braid) and barriers embedded inside the sealing module, the Roxtec EMC solutions ensure the very best properties over the full frequency spectra.
104
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EMC SEALING SYSTEM
Plan for EMC to reduce risk and cost
Bonding and grounding solutions for electrical safety requirements such as protective earthing, equipotential bonding and lightning protection cannot be managed independently without considering EMC aspects. Including EMC into the initial electrical design is a way to avoid impairing or compromising the performance of any EMC solution by having to add it at a later stage. Malfunction of systems due to EMI can cause severe operational difficulties and trying to identify EMC problems and track the cause after the event is a difficult process. Predefining electromagnetic zones is a help to decide for a specific penetration where earthing is sufficient or where full electromagnetic shielding is required. A stage by stage approach to identify EMI requirements will enable a cumulative view in identifying the applicable solutions required along the route of the cable.
Only as strong as the weakest link
Roxtec EMI solutions are capable of managing a tight and compressed fit against both sides of a stripped braided armored cable. If not, one half of the cable security would be compromised. A strong and consistent connection to the cable armor is one of the keys for maximizing the EMI protection. With MultidiameterTM, upfront knowledge of the exact dimension of each cable is not that important as the Roxtec BG/ EMC products are separately adaptable to obtain the correct fit for both the outer sheet of the cable and the armor/shield. Roxtec products also support best practice EMI protection principles by providing a single entry and by having the earth path integrated within the cable entry. The use of combination frames with several openings simplifies the issue of cable segregation in order to avoid cable to cable interference.
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105
EMC SEALING SYSTEM
Bonding and grounding for EMC
Cable armor, shields or screens all need to be connected to earth, but traditional earthing methods may be ineffective as earth paths for higher frequencies. Flattened braids are commonly used to resolve this problem by combining large copper masses in a flat form to deliver better high frequency properties than a circular conductor.
Embedded braid
The Roxtec BG B/BG solution addresses this issue by having a braid embedded in the seal. It is fitted at the point of cable entry and surrounded by the solid metal frame. Applying such methods for all earthing needs ensures that total EMC requirements are met.
The robust, but still flexible design of the Roxtec solution
works very well with rigid and irregular cable armor
withstands high currents if a fault occurs within the system
withstands surges from lightning strikes
is an effective protection against conducted interference.
Electromagnetic shielding
To prevent very high frequencies from disturbing equipment, electromagnetically sealed enclosures and compartments are used. All cables going in or out from them have to be shielded and connected to earth, and cables with tight shields are required to protect inner conductors from interfering signals. In addition, the gaps between each cable have to
be electromagnetically sealed so the cable entry solution operates as an extension of the conductive wall. This prevents conducted and radiated electromagnetic signals from penetrating the enclosure wall.
The Roxtec ES B/ES solutions achieve this by having a barrier in each module sealing the gaps between the cable shield and the frame, or via the adjacent modules. The seals are tested to a minimum of 18GHz to prove the shielding effectiveness. Transfer impedance from cable shield to frame is also measured up to 30MHz.
Electromagnetic threats
POWER DENSITY
- 10kHz
- 1 MHz - 10 MHz - 300 MHz
FREQUENCY (Hz)
- 1-10 GHz
Lightning
HEMP
Switching equipment
High power microwave Broadcasting, wireless and microwave communication
106
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Typical EMC application areas
EMC SEALING SYSTEM
Terminal and junction boxes
By using the compact versions of Roxtec EMC solutions, you can easily ensure area efficiency and electromagnetic compatibility in connections points all over the ship.
Control cabinets
Roxtec compact EMC seals shield and protect. They also allow the use of pre-terminated cables and provide built-in spare capacity for future modifications.
Communication area
RFI-shielded EMC solutions from Roxtec provide EMI protection for sensitive equipment as well as protection against fire, gas, smoke, water and vibration.
Motors, converters and switchgear
Ensure continuous operation with Roxtec EMC solutions for frequency converters, remote I/O and other disturbing or sensitive equipment, and combine IP ratings with protection against electromagnetic threats.
Outdoor deck area
Roxtec EMC solutions can be used in corrosive environments to ensure both environmental and EMI protection a safe way to secure antennas and functionality in case of lightning strikes.
Bulkhead, deck and floor penetrations
Roxtec provides frames with rounded corners to reduce stress in bulkheads. This transit combines electromagnetic shielding with certified protection against fire, smoke and water.
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107
EMC SEALING SYSTEM
Roxtec modules for EMC
Roxtec full length modules are available for both single- and doublesided environmental protection while the shorter modules are available for single-sided environmental protection.
Roxtec BG BTM/BGTM
The BG B/BG product family is designed for bonding and grounding of armored and shielded cables. By design it also protects against conducted interference. The tin-plated copper braid shapes perfectly to the irregularities of the metallic armor and provides substantial copper mass to withstand high fault currents or surges from for example lightning strikes.
Roxtec ES B/ES
The ES B/ES product family is designed for shielded or screened cables where electromagnetic shielding is required in the cable entry. The low-impedance path from cable screen to earth eliminates conducted interference and provides at the same time a conductive barrier that efficiently prevents electromagnetic fields from penetrating the seal. The ES B/ ES is intended for use with high quality shielded cables for entries into shielded environments such as enclosures or compartments of the ship.
Roxtec PE B/PE
The PE B/PE products protect against conducted interference and are primarily intended for cables with braided and foil screens where current withstand capabilities and electromagnetic shielding are of less importance.
Section of a BG B module
Section of an ES B module
Section of a PE B module
108
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EMC SEALING SYSTEM
Using the right cable and system
Cable constructions and types vary across the world, and the cables are designed with various specific purposes in mind. The fact that all Roxtec EMC products contact the first metallic layer, armor, screen or shield under the insulation influences the selection and installation of the correct products and frames. Cable armor can be very rigid and made of corrugated aluminum or steel wires as its primary purpose is to provide mechanical protection. Other armor can be made of braided copper wires for
applications where flexibility is key. The tighter the braiding, the better electromagnetic shielding is achieved. There are also cables with very thin screens of metallic foils for pure electromagnetic shielding and cable armor of copper wires with the function of being the return path for fault current, the protective earthing conductor. Therefore, it is important that the right cables are chosen for their intended purpose and installed in line with the intent. The selection of what EMC seal-
ing system to use can be based on the expected cable or pipe type. If the application uses an armored cable, electrical safety must be considered meaning that a BG B/BG system is recommended. If the cables are shielded it is more likely an EMI application where the ES B/ES or PE B/ PE system should be used. With the ES B/ES system, waveguide techniques can be applied when non-metallic fiber optic cables and plastic pipes or hoses run through an ES B/ES system into shielded environments.
EMC sealing system selection guide
CABLE/PIPE TYPES
ARMORED CABLES
SHIELDED CABLES
METAL CLAD
BRAIDED
FOIL
WIRE ARMOR
REQUIREMENTS
BONDING GROUNDING CONDUCTED EMI
EMI/EMP
PRIMARY CHOICE
BG B
Environmental seal on one side
CONDUCTED EMI SHIELDING
ES B
CONDUCTED EMI
PE B
ALTERNATIVE CHOICE
BG
ES
PE
Environmental seal on both sides
Pipes can use any module type depending on protection required. See disclaimer on page 291.
WAVEGUIDES FIBER OPTIC NON-METALLIC NON-ARMORED SHIELDING RADIATED EMI
ES B
ES
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109
EMC SEALING SYSTEM
Roxtec RM BGTM B modules
RM 40 10-32 BG B front view
RM 40 10-32 BG B back view
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module WITH CORE RM 20 BG B RM 20w40 BG B RM 30 BG B RM 40 10-32 BG B RM 60 24-54 BG B WITHOUT CORE RM 80 BG B woc RM 90 BG B woc RM 120 BG B woc
Number of cables/pipes
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
Weight
(kg)
(lb)
1
0+4.0-14.5 0+0.157-0.571
20x20
2
0+3.5-16.5 0+0.138-0.650
20x40
1
0+10.0-25.0 0+0.394-0.984
30x30
1
0+9.5-32.5 0+0.374-1.280
40x40
1
0+24.0-54.0 0+0.945-2.126
60x60
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.33
0.728
1
48.0-71.0 1.890-2.795
1
48.0-71.0 1.890-2.795
1
67.5-99.0 2.657-3.898
80x80 90x90 120x120
0.46
1.014
0.56
1.235
0.94
2.072
Art. No
103329 103331 103332 103333 103336
118502 103338 103313
Roxtec RM BGTM modules
RM 40 10-32 BG
Module WITH CORE RM 20 BG RM 20w40 BG RM 30 BG RM 40 10-32 BG RM 60 24-54 BG WITHOUT CORE RM 80 BG woc RM 90 BG woc RM 120 BG woc
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Number of cables/pipes
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
Weight
(kg)
(lb)
Art. No
1
0+4.0-14.5 0+0.157-0.571
20x20
2
0+3.5-16.5 0+0.138-0.650
20x40
1
0+10.0-25.0 0+0.394-0.984
30x30
1
0+9.5-32.5 0+0.374-1.280
40x40
1
0+24.0-54.0 0+0.945-2.126
60x60
0,04
0.088 102415
0.07
0.154 102416
0.08
0.176 102417
0.14
0.309 102419
0.33
0.728 102422
1
48.0-71.0 1.890-2.795
1
48.0-71.0 1.890-2.795
1
67.5-99.0 2.657-3.898
80x80 90x90 120x120
0.46
1.014 118505
0.56
1.235 102424
0.94
2.072 102412
110
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EMC SEALING SYSTEM
Roxtec RM BGTM B, RM BGTM solid compensation modules
RM 40/0 BG B front view
RM 40/0 BG B back view
RM 40/0 BG
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module RM 10w120/0 BG B RM 20/0 BG B RM 30/0 BG B RM 40/0 BG B RM 60/0 BG B RM 10w120/0 BG RM 20/0 BG RM 30/0 BG RM 40/0 BG RM 60/0 BG
External dim. (mm) HxW (D=60 mm)
10x120 20x20 30x30 40x40 60x60 10x120 20x20 30x30 40x40 60x60
(kg) 0.12 0.04 0.08 0.15 0.34 0.12 0.04 0.08 0.15 0.34
Weight (max) (lb)
0.256 0.088 0.181 0.320 0.754 0.256 0.088 0.181 0.320 0.754
Art. No 109378 103345 103348 103351 103354 109376 102431 102432 102433 102434
Smart tip: Consider using an RM module rather than a solid module. A Roxtec RM module installed with a solid center core serves the same purpose as a traditional solid module, but it also provides spare capacity for future installations.
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111
EMC SEALING SYSTEM
Roxtec RM ES B modules
RM 40 ES B front view
RM 40 ES B back view
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module WITH CORE RM 15 ES B RM 15w40 ES B RM 20 ES B RM 20w40 ES B RM 30 ES B RM 40 ES B RM 40 10-32 ES B RM 60 ES B RM 60 24-54 ES B WITHOUT CORE RM 60 ES B woc RM 80 ES B woc RM 90 ES B woc RM 120 ES B woc
Number of cables/pipes
1 3 1 2 1 1 1 1 1
1 1 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
0+3.0-11.0 0+0.118-0.433 0+3.5-10.5 0+0.138-0.413 0+4.0-14.5 0+0.157-0.571 0+3.5-16.5 0+0.138-0.650 0+10.0-25.0 0+0.394-0.984 0+21.5-34.5 0+0.846-1.358 0+9.5-32.5 0+0.374-1.280 0+28.0-54.0 0+1.102-2.126 0+24.0-54.0 0+0.945-2.126
15x15 15x40 20x20 20x40 30x30 40x40 40x40 60x60 60x60
28.0-54.0 48.0-71.0 48.0-71.0 67.5-99.0
1.102-2.126 1.890-2.795 1.890-2.795 2.657-3.898
60x60 80x80 90x90 120x120
Weight
(kg)
(lb)
0.02
0.044
0.05
0.110
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.14
0.309
0.33
0.728
0.33
0.728
0.26
0.573
0.46
1.014
0.56
1.235
0.94
2.072
Art. No
ERM1100151181 ERM1115401181 ERM1100201181 ERM1120401181 ERM1100301181 ERM1100401181 ERM1140101181 ERM1100601181 ERM1160201181
ERM1000601181 110100 ERM1000901181 ERM1001201181
112
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EMC SEALING SYSTEM
Roxtec RM ES modules
RM 40 ES
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module WITH CORE RM 15 ES RM 15w40 ES RM 20 ES RM 20w40 ES RM 30 ES RM 40 ES RM 40 10-32 ES RM 60 ES RM 60 24-54 ES WITHOUT CORE RM 60 ES woc RM 80 ES woc RM 90 ES woc RM 120 ES woc
Number of cables/pipes
1 3 1 2 1 1 1 1 1
1 1 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
0+3.0-11.0 0+0.118-0.433 0+3.5-10.5 0+0.138-0.413 0+4.0-14.5 0+0.157-0.571 0+3.5-16.5 0+0.138-0.650 0+10.0-25.0 0+0.394-0.984 0+21.5-34.5 0+0.846-1.358 0+9.5-32.5 0+0.374-1.280 0+28.0-54.0 0+1.102-2.126 0+24.0-54.0 0+0.945-2.126
15x15 15x40 20x20 20x40 30x30 40x40 40x40 60x60 60x60
28.0-54.0 48.0-71.0 48.0-71.0 67.5-99.0
1.102-2.126 1.890-2.795 1.890-2.795 2.657-3.898
60x60 80x80 90x90 120x120
Weight
(kg)
(lb)
0.02
0.044
0.05
0.110
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.14
0.309
0.33
0.728
0.33
0.728
0.26
0.573
0.46
1.014
0.56
1.235
0.94
2.072
Art. No
ERM0100151181 ERM0115401181 ERM0100201181 ERM0120401181 ERM0100301181 ERM0100401181 ERM0140101181 ERM0100601181 ERM0160201181
ERM0000601181 110097 ERM0000901181 ERM0001201181
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113
EMC SEALING SYSTEM
Roxtec RM ES B, RM ES solid compensation modules
RM 40/0 ES B front view
RM 40/0 ES B back view
RM 40/0 ES
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module RM 5w120/0 ES B RM 10/0 ES B RM 10w120/0 ES B RM 15/0 ES B RM 20/0 ES B RM 30/0 ES B RM 40/0 ES B RM 60/0 ES B RM 5w120/0 ES RM 10/0 ES RM 10w120/0 ES RM 15/0 ES RM 20/0 ES RM 30/0 ES RM 40/0 ES RM 60/0 ES
External dim. (mm) HxW (D=60 mm)
5x120 10x10 10x120 15x15 20x20 30x30 40x40 60x60 5x120 10x10 10x120 15x15 20x20 30x30 40x40 60x60
(kg) 0.06 0.01 0.12 0.02 0.04 0.08 0.15 0.34 0.06 0.01 0.12 0.02 0.04 0.08 0.15 0.34
Weight (max) (lb)
0.126 0.024 0.254 0.046 0.088 0.181 0.320 0.754 0.126 0.024 0.254 0.046 0.088 0.181 0.320 0.754
Art. No ERM1351201181 ERM1300101181 ERM1310121181 ERM1300151181 ERM1300201181 ERM1300301181 ERM1300401181 ERM1300601181 ERM0305121181 ERM0300101181 ERM0310121181 ERM0300151181 ERM0300201181 ERM0300301181 ERM0300401181 ERM0300601181
Smart tip: Consider using an RM module rather than a solid module. A Roxtec RM module installed with a solid centre core serves the same purpose as a traditional solid module, but it also provides spare capacity for future installations.
114
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EMC SEALING SYSTEM
Roxtec RM PE B modules
RM 40 PE B front view
RM 40 PE B back view
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module WITH CORE RM 15 PE B RM 15w40 PE B RM 20 PE B RM 20w40 PE B RM 30 PE B RM 40 PE B RM 40 10-32 PE B RM 60 PE B RM 60 24-54 PE B WITHOUT CORE RM 60 PE B woc RM 80 PE B woc RM 90 PE B woc RM 120 PE B woc
Number of cables/pipes
1 3 1 2 1 1 1 1 1
1 1 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
0+3.0-11.0 0+0.118-0.433 0+3.5-10.5 0+0.138-0.413 0+4.0-14.5 0+0.157-0.571 0+3.5-16.5 0+0.138-0.650 0+10.0-25.0 0+0.394-0.984 0+21.5-34.5 0+0.846-1.358 0+9.5-32.5 0+0.374-1.280 0+28.0-54.0 0+1.102-2.126 0+24.0-54.0 0+0.945-2.126
15x15 15x40 20x20 20x40 30x30 40x40 40x40 60x60 60x60
28.0-54.0 48.0-71.0 48.0-71.0 67.5-99.0
1.102-2.126 1.890-2.795 1.890-2.795 2.657-3.898
60x60 80x80 90x90 120x120
Weight
(kg)
(lb)
0.02
0.044
0.05
0.110
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.14
0.309
0.33
0.728
0.33
0.728
0.26
0.573
0.44
0.97
0.56
1.235
0.94
2.072
Art. No
PRM1100151181 PRM1115401181 PRM1100201181 PRM1120401181 PRM1100301181 PRM1100401181 PRM1140101181 PRM1100601181 PRM1160201181
PRM1000601181 110109 PRM1000901181 PRM1001201181
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115
EMC SEALING SYSTEM
Roxtec RM PE modules
RM 40 PE
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module WITH CORE RM 15 PE RM 15w40 PE RM 20 PE RM 20w40 PE RM 30 PE RM 40 PE RM 40 10-32 PE RM 60 PE RM 60 24-54 PE WITHOUT CORE RM 60 PE woc RM 80 PE woc RM 90 PE woc RM 120 PE woc
Number of cables/pipes
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
External dim. (mm) HxW (D=60 mm)
1
0+3.0-11.0 0+0.118-0.433
15x15
3
0+3.5-10.5 0+0.138-0.413
15x40
1
0+4.0-14.5 0+0.157-0.571
20x20
2
0+3.5-16.5 0+0.138-0.650
20x40
1
0+10.0-25.0 0+0.394-0.984
30x30
1
0+21.5-34.5 0+0.846-1.358
40x40
1
0+9.5-32.5 0+0.374-1.280
40x40
1
0+28.0-54.0 0+1.102-2.126
60x60
1
0+24.0-54.0 0+0.945-2.126
60x60
1
28.0-54.0 1.102-2.126
1
48.0-71.0 1.890-2.795
1
48.0-71.0 1.890-2.795
1
67.5-99.0 2.657-3.898
60x60 80x80 90x90 120x120
Weight
(kg)
(lb)
0.02
0.044
0.05
0.110
0.04
0.088
0.07
0.154
0.08
0.176
0.14
0.309
0.14
0.309
0.33
0.728
0.33
0.728
0.26
0.573
0.44
0.97
0.56
1.235
0.94
2.072
Art. No
PRM0100151181 PRM0115401181 PRM0100201181 PRM0120401181 PRM0100301181 PRM0100401181 PRM0140101181 PRM0100601181 PRM0160201181
PRM0000601181 110108 PRM0000901181 PRM0001201181
116
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EMC SEALING SYSTEM
Roxtec RM PE B, RM PE solid compensation modules
RM 40/0 PE B front view
RM 40/0 PE B back view
RM 40/0 PE
See information and measurements on page 30.
For information about other module sizes, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Module RM 5w120/0 PE B RM 10/0 PE B RM 10w120/0 PE B RM 15/0 PE B RM 20/0 PE B RM 30/0 PE B RM 40/0 PE B RM 60/0 PE B RM 5w120/0 PE RM 10/0 PE RM 10w120/0 PE RM 15/0 PE RM 20/0 PE RM 30/0 PE RM 40/0 PE RM 60/0 PE
External dim. (mm) HxW (D=60 mm)
5x120 10x10 10x120 15x15 20x20 30x30 40x40 60x60 5x120 10x10 10x120 15x15 20x20 30x30 40x40 60x60
Weight (max)
(kg)
(lb)
0.06
0.126
0.01
0.024
0.12
0.254
0.02
0.046
0.04
0.088
0.08
0.181
0.15
0.320
0.34
0.754
0.06
0.126
0.01
0.024
0.12
0.254
0.02
0.046
0.04
0.088
0.08
0.181
0.15
0.320
0.34
0.754
Art. No PRM1351201181 PRM1300101181 PRM1310121181 PRM1300151181 PRM1300201181 PRM1300301181 PRM1300401181 PRM1300601181 PRM0305121181 PRM0300101181 PRM0310121181 PRM0300151181 PRM0300201181 PRM0300301181 PRM0300401181 PRM0300601181
Smart tip: Consider using an RM module rather than a solid module. A Roxtec RM module installed with a solid centre core serves the same purpose as a traditional solid module, but it also provides spare capacity for future installations.
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117
EMC SEALING SYSTEM
Roxtec CM BG BTM modules
See information and measurements on page 31.
CM 40 10-32 BG B front view
CM 20w40 BG B front view
CM 20w40 BG B back view
Module CM 20w40 BG B CM 30w40 BG B CM 40 10-32 BG B
Number of cables/pipes
2 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
0+3.5-16.5 0+0.138-0.650
0+10-25
0+0.394-0.984
0+9.5-32.5 0+0.374-1.280
External dim. (mm) HxW (D=40 mm)
20x40 30x40 40x40
Weight
(kg)
(lb)
0.05
0.110
0.08
0.176
0.10
0.220
Art. No 103375 103379 103381
Roxtec CM BGTM B solid compensation modules
CM 40/0 BG B front view
CM 40/0 BG B back view
Module CM 10w40/0 BG B CM 40/0 BG B
External dim. (mm) HxW (D=40 mm)
10 x 40
40 x 40
See information and measurements on page 31.
(kg) 0.02 0.08
Weight (max) (lb)
0.044
0.176
Art. No 103903 103366
118
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Roxtec CM ES modules
EMC SEALING SYSTEM
See information and measurements on page 31.
CM 20w40 ES front view
CM 20w40 ES back view
Module CM 15w40 ES CM 20 ES CM 20w40 ES CM 30w40 ES CM 40 10-32 ES
Number of cables/pipes
3 1 2 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
0+3.5-10.5 0+0.138-0.413
0+4.0-14.5 0+0.157-0.571
0+3.5-16.5 0+0.138-0.650
0+10.0-25.0 0+0.394-0.984
0+9.5-32.5 0+0.374-1.280
External dim. (mm) HxW (D=40 mm)
15x40 20x20 20x40 30x40 40x40
Weight
(kg)
(lb)
0.04
0.088
0.03
0.066
0.05
0.110
0.08
0.176
0.10
0.220
Art. No EC00115401181 EC00100201181 EC00120401181 EC00130401181 EC00140121181
Roxtec CM ES solid compensation modules
CM 10w40/0 ES front view
Module CM 5w40/0 ES CM 10w40/0 ES CM 40/0 ES
CM 10w40/0 ES back view
External dim. (mm) HxW (D=40 mm)
5 x 40 10 x 40 40 x 40
See information and measurements on page 31.
(kg) 0.01 0.02 0.10
Weight (max) (lb)
0.022 0.044 0.220
Art. No EC00305401181 EC00310401181 5EC0000000005
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119
EMC SEALING SYSTEM
Roxtec CM PE modules
See information and measurements on page 31.
CM 20w40 PE front view
CM 20w40 PE back view
Module CM 15w40 PE CM 20 PE CM 20w40 PE CM 30w40 PE CM 40 10-32 PE
Number of cables/pipes
3 1 2 1 1
For cable/pipe diameter
Øa-Øb (mm)
Øa-Øb (in)
0+3.5-10.5 0+0.138-0.413
0+4.0-14.5 0+0.157-0.571
0+3.5-16.5 0+0.138-0.650
0+10.0-25.0 0+0.394-0.984
0+9.5-32.5 0+0.374-1.280
External dim. (mm) HxW (D=40 mm)
15x40 20x20 20x40 30x40 40x40
Weight
(kg)
(lb)
0.04
0.088
0.03
0.066
0.05
0.110
0.08
0.176
0.10
0.220
Art. No PC00115401181 PC00100201181 PC00120401181 PC00130401181 PC00140101181
Roxtec CM PE solid compensation modules
CM 10w40/0 ES front view
Module CM 5w40/0 PE CM 10w40/0 PE CM 40/0 PE
CM 10w40/0 ES back view
External dim. (mm) HxW (D=40 mm)
5 x 40 10 x 40 40 x 40
See information and measurements on page 31.
(kg) 0.01 0.02 0.10
Weight (max) (lb)
0.022 0.044 0.220
Art. No PC00305401181 PC00310401181 PC00300401181
120
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EMC SEALING SYSTEM
Roxtec Wedge EMC
The Roxtec Wedge EMC is used in frames with a rectangular packing space without built-in compression. Compresses and seals the installation of cables, pipes, modules and stayplates. For use with Group RM EMC frames and components
Roxtec BGTM, PE system wedge kits/parts, galvanized/AISI 316
Wedge kit 120 galv
Wedge 120 galv
Wedge 60 galv
See information and measurements on page 34.
Wedge Wedge kit 120 galv Wedge 120 galv Wedge 60 galv Wedge kit 120 AISI 316 Wedge 120 AISI 316 Wedge 60 AISI 316
External dimensions
W (mm)
W (in)
120
4.724
120
4.724
60
2.362
120
4.724
120
4.724
60
2.362
Weight
(kg)
(lb)
1.5
3.307
0.8
1.764
0.4
0.882
1.5
3.307
0.8
1.764
0.4
0.882
Art. No AWK0001201018 ARW0001201018 ARW0000601018 AWK0001201021 ARW0001201021 ARW0000601021
* The Wedge kit includes one Roxtec Wedge 120, five stayplates, one Wedge Clip, one lubricant and installation instructions.
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121
EMC SEALING SYSTEM
Roxtec ES system wedge kits/parts, galvanized/AISI 316
Wedge kit 120 ES galv
Wedge 120 ES galv
Wedge 60 ES galv
See information and measurements on page 34.
Wedge Wedge kit 120 ES galv Wedge 120 ES galv Wedge 60 ES galv Wedge kit 120 ES AISI 316 Wedge 120 ES AISI 316 Wedge 60 ES AISI 316
External dimensions
W (mm)
W (in)
120
4.724
120
4.724
60
2.362
120
4.724
120
4.724
60
2.362
Weight
(kg)
(lb)
1.5
3.307
0.8
1.764
0.4
0.882
1.5
3.307
0.8
1.764
0.4
0.882
Art. No 103400 ARW0000012391 103398 103401 103370 103397
* The Wedge kit 120 ES includes one Roxtec Wedge 120 ES, five stayplates, one Wedge Clip, one lubricant and installation instructions.
122
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Roxtec EMC frame selection guide
Suitable for EMC installations with BG, ES or PE modules. Frames must be properly connected to earth.
EMC SEALING SYSTEM
Bonding and grounding
Shielding
Rectangular frames
Enclosure frames
CF 8,
CF 32 CF 8, ComSeal
S
SF
SK
SBTB
GHM
EMC CF 32 BG EMC
G
1
--
--
3
3
2
--
3
Conducted EMI
1
3
1. Comes without ground lug 2. Conductive gasket not included 3. If installed by welding
Sleeves for round frames/seals
SLF R/RS
SL R/RS
--
--
2
2
Ground lug
Recommended addition to frames used for bonding and grounding. Frames with a ground lug with alternative flange dimensions available upon request.
Roxtec EMC marking tool
The marking tool is used for simple and quick guidance on where to remove the cable sheath and where to add check marks on the cables before assembly. This is to make sure that both the cable and its uncovered cable screen are fitted correctly into the module.
Tool EMC Marking Tool
Art. No IQR0002000000
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123
EMC SEALING SYSTEM
Roxtec frames and seals for EMC applications
This is an overview showing Roxtec frames and seals suitable for EMC applications:
Roxtec S frame
See page 40.
Roxtec SK frame
See page 52.
Roxtec SBTB frame
See page 54.
Roxtec SF frame
See page 56.
Roxtec GHM frame
See page 61.
Roxtec G frame
See page 98.
Roxtec R EMC frame
See page 125.
Roxtec RS EMC seal
See page 127.
Roxtec ComSealTM EMC
See page 129.
Roxtec CF 8 EMC frame
See page 131.
Roxtec CF 32 EMC frame
See page 131.
124
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EMC SEALING SYSTEM
Roxtec R EMC frame
The Roxtec R EMC is a round expansion frame with a square packing space for cables, pipes and modules. Compression is integrated in the frame. Allows installation around existing cables and pipes. Compression by expansion For use with Roxtec RM ES and RM PE modules Sleeves are available
R EMC frame, galvanized mild steel fittings
See information and measurements on page 65. See parts needed for a complete solution on page 26. See sleeves on page 66. Installation instructions are available on www.roxtec.com
R 150 EMC galv
RATINGS
A class, H class, water and gas-tight
Frame R 100 EMC galv R 125 EMC galv R 127 EMC galv R 150 EMC galv R 200 EMC galv
Packing space (mm)
60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
100 x 85
3.937 x 3.346
125 x 70
4.921 - 2.756
127 x 70
5.000 x 2.756
150 x 70
5.906 x 2.756
200 x 70
7.874 x 2.756
Weight
(kg)
(lb)
0.7
1.499
1,1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No ER00A01001118 5R00000007751 ER00A01271118 ER00A01501118 ER00A02001118
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EMC SEALING SYSTEM
R EMC frame, acid-proof stainless steel fittings
See information and measurements on page 65. See parts needed for a complete solution on page 26. See sleeves on page 66. Installation instructions are available on www.roxtec.com
R 150 EMC AISI 316
RATINGS
Frame R 70 EMC AISI 316 R 75 EMC AISI 316 R 100 EMC AISI 316 R 125 EMC AISI 316 R 127 EMC AISI 316 R 150 EMC AISI 316 R 200 EMC AISI 316
A class, H class, water and gas-tight
Packing space (mm)
40 x 40 40 x 40 60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
70 x 70
2.756 x 2.756
75 x 70
2.953 x 2.756
100 x 85
3.937 x 3.346
125 x 70
4.921 x 2.756
127 x 70
5.000 x 2.756
150 x 70
5.906 x 2.756
200 x 70
7.874 x 2.756
Weight
(kg)
(lb)
0.5
1.014
0.5
1.102
0.6
1.499
1.1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No ER00A00701121 ER00A00751121 ER00A01001121 5ER0000003976 ER00A01271121 ER00A01501121 ER00A02001121
126
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EMC SEALING SYSTEM
Roxtec RS EMC seals
Roxtec RS EMC seals are round entry seals consisting of two halves with an adaptable center with removable layers. Compression is integrated in the seal. Allows installation around an existing cable or pipe. Electromagnetic shielding Potential equalization For one cable or one pipe Sleeves are available
RS ES seal, acid-proof stainless steel fittings
RS 100 ES AISI 316
RS 100 ES AISI 316 woc
See information and measurements on page 71.
See sleeves on page 73.
Installation instructions are available on www.roxtec.com
RATINGS
A class, H class, water and gas-tight
Seal WITH CORE RS 25 ES AISI 316 RS 31 ES AISI 316 RS 43 ES AISI 316 RS 50 ES AISI 316 RS 68 ES AISI 316 RS 75 ES AISI 316 RS 100 ES AISI 316 RS 125 ES AISI 316
For cable/pipe Ø
(mm)
(in)
0+3.6-12 0+4-17 0+4-23 0+8-30 0+26-48 0+24-54 0+48-70 0+66-98
0+0.142-0.472 0+0.157-0.669 0+0.157-0.906 0+0.315-1.181 0+1.024-1.890 0+0.945-2.126 0+1.890-2.756 0+2.598-3.858
External dimensions
ØxD (mm)
ØxD (in)
25 x 40 31 x 40 43 x 78 50 x 78 68 x 78 75 x 78 100 x 83 125 x 83
0.984 x 1.575 1.220 x 1.575 1.693 x 3.071 1.969 x 3.071 2.677 x 3.071 2.953 x 3.071 3.937 x 3.268 4.921 x 3.268
Weight
(kg)
(lb)
Art. No
0.04
0.093 ERS0100251121
0.06
0.132 ERS0100311121
0.2
0.529 ERS0100431121
0.3
0.639 ERS0100501121
0.5
1.102 ERS0100681121
0.7
1.543 ERS0100751121
1.0
2.205 ERS0101001121
1.6
3.417 ERS0101251121
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127
EMC SEALING SYSTEM
RS ES seal, acid-proof stainless steel fittings
Seal WITHOUT CORE RS 100 ES AISI 316 woc RS 125 ES AISI 316 woc RS 150 ES AISI 316 woc
For cable/pipe Ø
(mm)
(in)
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
External dimensions
ØxD (mm)
ØxD (in)
100 x 83 125 x 83 150 x 85
3.937 x 3.268 4.921 x 3.268 5.906 x 3.346
Weight
(kg)
(lb)
Art. No
0.8
1.874 ERS0001001121
1.2
2.756 ERS0001251121
1.6
3.417 ERS0001501121
RS PE seal, acid-proof stainless steel fittings
See information and measurements on page 71.
See sleeves on page 73.
Installation instructions are available on www.roxtec.com
RS 100 PE AISI 316
RS 100 PE AISI 316 woc
RATINGS
A class, H class, water and gas-tight
Seal WITH CORE RS 25 PE AISI 316 RS 31 PE AISI 316 RS 43 PE AISI 316 RS 50 PE AISI 316 RS 68 PE AISI 316 RS 75 PE AISI 316 RS 100 PE AISI 316 RS 125 PE AISI 316 WITHOUT CORE RS 100 PE AISI 316 woc RS 125 PE AISI 316 woc RS 150 PE AISI 316 woc
For cable/pipe Ø
(mm)
(in)
External dimensions
ØxD (mm)
ØxD (in)
0+3.6-12 0+4-17 0+4-23 0+8-30 0+26-48 0+24-54 0+48-70 0+66-98
0+0.142-0.472 0+0.157-0.669 0+0.157-0.906 0+0.315-1.181 0+1.024-1.890 0+0.945-2.126 0+1.890-2.756 0+2.598-3.858
25 x 40 31 x 40 43 x 78 50 x 78 68 x 78 75 x 78 100 x 83 125 x 83
0.984 x 1.575 1.220 x 1.575 1.693 x 3.071 1.969 x 3.071 2.677 x 3.071 2.953 x 3.071 3.937 x 3.268 4.921 x 3.268
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
100 x 83 125 x 83 150 x 85
3.937 x 3.268 4.921 x 3.268 5.906 x 3.346
Weight
(kg)
(lb)
Art. No
0.04 0.093 PRS0100251121
0.06 0.132 PRS0100311121
0.2
0.529 PRS0100431121
0.3
0.639 PRS0100501121
0.5
1.102 PRS0100681121
0.7
1.543 PRS0100751121
1.0
2.205 PRS0101001121
1.6
3.417 PRS0101251121
0.8
1.874 PRS0001001121
1.2
2.756 PRS0001251121
1.6
3.417 PRS0001501121
128
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EMC SEALING SYSTEM
Roxtec ComSealTM EMC
The Roxtec ComSeal EMC protects against EMI. The product family is designed for industrial and telecom applications such as converters, generators and cabinets. The frame is in nickel-plated aluminum and allows for pre-terminated cables. The frames are supplied as pre-defined kits Electromagnetic shielding Potential equalization
ComSealTM EMC kits, nickel-plated aluminum, ES/PE system
ComSeal 10/4 ES
ComSeal 12/3 ES
ComSeal 15/3 ES
ComSeal 16/10 ES
ComSeal 30/6 ES
ComSeal 32/8 ES
See information and measurements on page 90. Installation instructions are available on www.roxtec.com See practical user guidelines on page 264. Additional modules, depth 30 mm, can be purchased separately.
RATINGS
IP: 54
UL/NEMA: 12, 12K
Kit
ComSeal 10/4 ES ComSeal 10/7 ES ComSeal 10/10 ES ComSeal 10/4 PE
Diameter range and number of cables/pipes Note: Module depth 30 mm
0+3.5-16.5 mm 0+0.138-0.650 in (CM 20w40 ES/PE 30)
0+9.5-32.5 mm
0+28-43 mm
0+0.374-1.280 in
0+1.102-1.693 in
(CM 40 10-32 ES/PE 30) (CM 50 ES/PE 30)
2 cables/pipes
2 cables/pipes
6 cables/pipes
1 cable/pipe
10 cables/pipes
2 cables/pipes
2 cables/pipes
Weight
(kg)
(lb)
Art. No
0.52
1.14 CSE0000000104
0.52
1.14 CSE0000000107
0.52
1.14 CSE0000001010
0.52
1.14 CSP0000000104
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129
EMC SEALING SYSTEM
ComSealTM EMC kits, nickel-plated aluminum, ES/PE system
Kit
ComSeal 10/7 PE ComSeal 10/10 PE ComSeal 12/3 ES ComSeal 12/6 ES ComSeal 12/9 ES ComSeal 12/12 ES ComSeal 12/3 PE ComSeal 12/6 PE ComSeal 12/9 PE ComSeal 12/12 PE ComSeal 15/3 ES ComSeal 15/3 PE ComSeal 16/4 ES ComSeal 16/7 ES ComSeal 16/10 ES ComSeal 16/16 ES ComSeal 16/4 PE ComSeal 16/7 PE ComSeal 16/10 PE ComSeal 16/16 PE ComSeal 30/6 ES ComSeal 30/6 PE ComSeal 32/8 ES ComSeal 32/14 ES ComSeal 32/20 ES ComSeal 32/32 ES ComSeal 32/8 PE ComSeal 32/14 PE ComSeal 32/20 PE ComSeal 32/32 PE
Diameter range and number of cables/pipes Note: Module depth 30 mm
0+3.5-16.5 mm 0+0.138-0.650 in (CM 20w40 ES/PE 30)
0+9.5-32.5 mm
0+28-43 mm
0+0.374-1.280 in
0+1.102-1.693 in
(CM 40 10-32 ES/PE 30) (CM 50 ES/PE 30)
6 cables/pipes
1 cable/pipe
10 cables/pipes
3 cables/pipes
4 cables/pipes
2 cables/pipes
8 cables/pipes
1 cable/pipe
12 cables/pipes
3 cables/pipes
4 cables/pipes
2 cables/pipes
8 cables/pipes
1 cable/pipe
12 cables/pipes
3 cables/pipes
3 cables/pipes
4 cables/pipes
4 cables/pipes
3 cables/pipes
8 cables/pipes
2 cables/pipes
16 cables/pipes
4 cables/pipes
4 cables/pipes
3 cables/pipes
8 cables/pipes
2 cables/pipes
16 cables/pipes
6 cables/pipes
6 cables/pipes
8 cables/pipes
8 cables/pipes
6 cables/pipes
16 cables/pipes
4 cables/pipes
32 cables/pipes
8 cables/pipes
8 cables/pipes
6 cables/pipes
16 cables/pipes
4 cables/pipes
32 cables/pipes
Weight
(kg)
(lb)
Art. No
0.52 0.52 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.91 0.91 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.67 1.40 1.40 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26
1.14 CSP0000000107
1.14 CSP0000001010
1.34 CSE0000001203
1.34 CSE0000001206
1.34 CSE0000001209
1.34 CSE0000001212
1.34 CSP0000001203
1.34 CSP0000001206
1.34 CSP0000001209
1.34 CSP0000001212
2.0
CSE0000001503
2.0
CSP0000001503
1.47 CSE0000000164
1.47 CSE0000000164
1.47 CSE0000000167
1.47 CSE0000001610
1.47 CSE0000001616
1.47 CSP0000000164
1.47 CSP0000000167
1.47 CSP0000001610
3.09 CSE0000003006
3.09 CSP0000003006
2.78 CSE0000003208
2.78 CSE0000003214
2.78 CSE0000003220
2.78 CSE0000003232
2.78 CSP0000003208
2.78 CSP0000003214
2.78 CSP0000003220
2.78 CSP0000003232
130
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EMC SEALING SYSTEM
Roxtec CF 8/CF 32 EMC/ BG frames/kits
The frames of cast aluminum with nickel-plating ensure good electrical conductivity. They can handle multiple pre-terminated cables/pipes in one opening.
For use with CM BG B, CM ES or CM PE modules Electromagnetic shielding Potential equalization Bonding and grounding
CF 8 EMC/CF 32 EMC frames, ES/PE system
CF 8 EMC
CF 32 EMC
Note: The compression unit is ordered separately. See information and measurements on page 93. See practical user guidelines on page 264. Installation instructions are available on www.roxtec.com
C Compression unit ES AISI 316
C Compression unit IP/PE AISI 316
RATINGS
IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Frame CF 8 EMC CF 32 EMC C Compression unit ES AISI 316 C Compression unit IP/PE AISI 316
External dimensions
HxW (mm)
HxW (in)
140 x 75
5.512 x 2.952
230 x 130
9.055 x 5.118
30 x 40
1.181 x 1.575
30 x 40
1.181 x 1.575
Weight
(kg)
(lb)
0.6
1.213
1.4
3.086
0.2
0.340
0.2
0.340
Art. No ECF0000080035 ECF0000320035 ECC0001001123 CC00001001023
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131
EMC SEALING SYSTEM
CF 8 BGTM B/CF 32 BGTM B kits/frames
CF 8/8 BG B
CF 32/8 BG B
CF 32/20 BG B
CF 32/32 BG B
CF 8 EMC BG
CF 32 EMC BG
Note: CF 8 EMC BG includes compression unit and ground lug. CF 32 EMC BG includes compression units and ground lug. See information and measurements on page 93. See practical user guidelines on page 264. Installation instructions are available on www.roxtec.com
RATINGS
IP: 66/67
UL/NEMA: 4, 4X, 12, 13
Kit
CF 8/8 BG B CF 32/8 BG B CF 32/20 BG B CF 32/32 BG B CF 8 EMC BG CF 32 EMC BG
Diameter range and number of cables/pipes
0+3.5-16.5 mm/ 0+0.138-0.650 in (CM 20w40 BG B)
0+9.5-32.5 mm/ 0+0.374-1.280 in (CM 40 10-32 BG B)
8 cables/pipes
8 cables/pipes
16 cables/pipes
4 cables/pipes
32 cables/pipes
Weight
(kg)
(lb)
Art. No
0.70
1.543 103464
2.00
4.409 103462
2.00
4.409 103463
2.00
4.409 103461
0.6
1.213 103465
1.4
3.086 102826
132
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EMC SEALING SYSTEM
Basic steps
1
2
3a Cable
3b
sheath
Braid
Cable shield Inner layer
Braid
Inner layer
Outer layer
Clean the frame from dirt, paint etc. to secure good electrical conductivity.
3c
Cut and remove the outer sheath to expose the shield or armor of the cable.
Outer layer
RM BG B
The following steps 3a3f show the module preparation for the different types of EMC modules.
3d
3e
Outer layer
RM BG
Fold back the tape or braid. Adapt the outer module layers to cable sheath and the inner ones to the cable shield.
3f
Vertical screen
Adapted vertical screen
Cable sheath
Cable shield
RM ES B For ES modules, adapt vertical screen to cable shield.
RM ES
RM PE B
RM PE
4
0.1íPP
5
6
7
í
Achieve a 0.11.0 mm gap between the two halves when held against the cable/pipe. Fold the tape or braid tightly inside each module half.
8
Lubricate the frame and modules.
9
Place the cables in the module halves according to your packing plan.
10
Insert a stayplate after every row of modules and fill the packing space.
Installation tools
In order to further simplify installation, we provide tools for precompression of the modules in the frame. For more information about Roxtec tools, see page 214.
Lubricate and insert the wedge. Tighten the bolts alternately until full mechanical stop.
Attach the Wedge Clip to finalize the installation.
Verify earth continuity from each cable armor/screen to earth. Use a suitable instrument.
For complete installation instructions, please see www.roxtec.com
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133
PIPE ENTRY SOLUTIONS
PIPE ENTRY SOLUTIONS
134
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PIPE ENTRY SOLUTIONS
Covering a wide range of systems
Roxtec seals for pipe applications protect both life and assets against fire, water ingress and gas. They are designed to maintain the deck and bulkhead fire classifications after being penetrated by pipes.
A marine vessel is supported by a complex web of pipework which feeds various essential systems such as engine transfer systems, hydraulic fluid systems, sprinkler systems, hot and cold water and wastewater systems. The number of essential systems is matched by the variation in different types of pipe materials used to support them such as steel, copper, plastic and glass fiber.
Maintain the integrity
These variations in pipe material present multiple challenges when developing sealing solutions to protect pipe penetrations against hazards such as fire, water ingress and gas. To overcome
these difficulties, We have developed a wide range of pipe sealing solutions that offer protection against these hazards and maintain the integrity of the marine rated division.
Single or multiple pipes
Roxtec is also able to provide solutions that can be installed from only one side of the deck or bulkhead to increase flexibility within the installation process.
With a portfolio of certified pipe sealing solutions ranging from single to multiple penetrations and from 3.6 mm to 580 mm in diameter, we have the ability to meet all your pipe sealing needs.
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135
PIPE ENTRY SOLUTIONS
Tested and certified
The sealing solutions offered by Roxtec provide protection to the following standards and ratings as defined by IMO and comply with the various testing programmes of each class society:
Fire rating: A class, B class, H class and jet-fire ratings Water pressure: up to 6 bar Gas-pressure: up to 2.5 bar
(All protection ratings depending on specific class society)
In addition to the standard Roxtec solutions, customized solutions can be designed and supplied which offer protection in areas that have higher demand requirements.
Safety and simplicity
The Roxtec pipe sealing solutions are designed to satisfy the various needs and requirements of
the marine segment. It is recognized that the demands in relation to fire integrity and water pressure requirements are different depending upon the location of the installation within the marine vessel. Therefore, the Roxtec approach to its product range is to develop solutions that fit the relevant requirements for each of these areas in order to provide a safe and secure penetration seal that is both quick and easy to install. For this reason, the Roxtec product range includes firestop solutions, watertight and firestop solutions as well as solutions suitable for use either above or below the waterline.
Developed for specific needs
In addition to these operating criteria, We have developed our solution to maintain a watertight seal after a fire has occurred. It is to be used when the requirements make this necessary due
to the use of heat sensitive materials passing through watertight bulkheads. To reduce the need for welding during the installation process, Roxtec has also developed pipe sealing products that are non-welding solutions. Roxtec pipe sealing solutions can be used in steel decks and bulkheads as well as in aluminum structures where galvanic corrosion and other installation issues have been resolved. Further Roxtec solutions are also available for use in some A and B rated sandwich panel structures.
136
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PIPE ENTRY SOLUTIONS
Metal pipe solutions
Roxtec provides first class sealing solutions for single and multiple metal pipes when passing through in decks and bulkheads. Ship owners and shipbuilders appreciate the excellent fire-stopping and watertight features of our systems to ensure high degrees of security and to maintain a safe working environment.
Roxtec transits for metal pipes are available in a wide range of types and sizes for various environments and use. We supply modular-based transits for both multiple pipe penetrations and single pipe penetrations. There are frames for round and rectangular openings as well as frames specifically designed to maintain the structural integrity of certain openings when located in high demand areas.
Water pipes Wastewater pipes Hydraulic pipes Pneumatic pipes Transfer and distribution
systems Sprinkler systems Restaurant and beverage pipes
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137
PIPE ENTRY SOLUTIONS
Roxtec RS seal
The Roxtec RS seal is a circular solution which protects single metal pipe as well as glass fiber pipe penetrations. It consists of two halves and an adaptable center with MultidiameterTM (removable layers for adaptability to pipes of different sizes).
Tightness obtained by expansion within the seal Single pipe penetration Sleeves are available Single side installation Certified fire, water and gas protection
RS seal, with core, acid-proof stainless steel fittings
RS 25 AISI 316
RS 31 AISI 316
RS 43 AISI 316
RS 50 AISI 316
RS 68 AISI 316
RS 75 AISI 316
RS 100 AISI 316
RS 125 AISI 316
See sleeves on page 142. See installation instructions on page 233. See practical user guidelines on page 264.
RATINGS
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal RS 25 AISI 316 RS 31 AISI 316 RS 43 AISI 316 RS 50 AISI 316
For pipe Ø
(mm)
(in)
0+3.6-12
0+0.142-0.472
0+4-17
0+0.157-0.669
0+4-23
0+0.157-0.906
0+8-30
0+0.315-1.181
For hole Ø
(mm)
(in)
25-26
0.984 - 1.024
31-32
1.221 - 1.260
43-45
1.693 - 1.772
50-52
1.967 - 2.047
(kg) 0.04 0.06 0.2 0.3
Weight (lb)
0.093 0.132 0.529 0.639
Art. No RS00100251023 RS00100311023 RS00100431023 RS00100501023
138
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PIPE ENTRY SOLUTIONS
RS seal, with core, acid-proof stainless steel fittings
Seal RS 68 AISI 316 RS 75 AISI 316 RS 100 AISI 316 RS 125 AISI 316
For pipe Ø
(mm)
(in)
0+26-48
0+1.024-1.890
0+24-54
0+0.945-2.126
0+48-70
0+1.890-2.756
0+66-98
0+2.598-3.858
For hole Ø
(mm)
(in)
68-70
2.677 - 2.756
75-77
2.953 - 3.031
100-102 3.937 - 4.016
125-127 4.921 - 5.000
Weight
(kg)
(lb)
0.5
1.102
0.7
1.543
1.0
2.205
1.6
3.417
Art. No RS00100681023 RS00100751023 RS00101001023 RS00101251023
RS seal, without core, acid-proof stainless steel fittings
See sleeves on page 142.
See installation instructions on page 233.
See practical user guidelines on page 264.
RS 100 AISI 316 woc RS 125 AISI 316 woc RS 150 AISI 316 woc
RS 225-644 AISI 316 woc
RATINGS
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal RS 100 AISI 316 woc RS 125 AISI 316 woc RS 150 AISI 316 woc RS 175 AISI 316 woc RS 200 AISI 316 woc RS 225 AISI 316 woc RS 250 AISI 316 woc RS 300 AISI 316 woc RS 350 AISI 316 woc RS 400 AISI 316 woc RS 450 AISI 316 woc RS 500 AISI 316 woc RS 550 AISI 316 woc RS 600 AISI 316 woc RS 644 AISI 316 woc
For pipe Ø
(mm)
(in)
48-70
1.890-2.756
66-98
2.598-3.858
93-119
3.661-4.685
119-145 4.685-5.709
138-170 5.433-6.693
151-181 5.945-7.126
176-206 6.913-8.110
206-236 8.094-9.291
244-286 9.614-11.259
294-336 11.583-13.228
344-386 13.551-15.197
394-436 15.519-17.165
444-486 17.488-19.134
494-536 19.457-21.102
538-580 21.189-22.835
For hole Ø
(mm)
(in)
100-102 3.937-4.016
125-127 4.921-5.000
150-152
5.906-5.984
175-177 6.890-6.969
200-203 7.874-7.992
225-228 8.858-8.976
250-253 9.843-9.961
300-303 11.811-11.929
350-353 13.780-13.898
400-403 15.748-15.886
450-453 17.717-17.835
500-503 19.685-19.803
550-553 21.654-21.772
600-603 23.622-23.740
644-647 25.354-25.472
Weight
(kg)
(lb)
0.8
1.874
1.2
2.756
1.6
3.417
2.2
4.189
2.8
5.732
3.1
6.834
3.3
7.275
5.7
12.566
7.3
16.094
8.9
19.621
10.7
23.589
13.0
28.660
14.4
31.746
15.7
34.612
17.0
37.478
Art. No RS00001001023 RS00001251023 RS00001501023 RS00175750021 RS00200750021 RS00002250021 RS00002500021 RS00003000021 RS00003500021 RS00004000021 RS00004500021 RS00005000021 RS00005500021 RS00006000021 RS00006440021
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139
PIPE ENTRY SOLUTIONS
RS seal, technical information
RS 25 / RS 31 / RS 43 / RS 50 / RS 68
A e
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS 25 Pos (mm) (in)
RS 31 (mm) (in)
RS 43 (mm) (in)
RS 50 (mm) (in)
RS 68 (mm) (in)
RS 75 (mm) (in)
Øa
3.6 0.142
4 0.157
4 0.157
8 0.315
26 1.024
24 0.945
Øb
12 0.472
17 0.669
23 0.906
30 1.181
48 1.890
54 2.126
Ø1
25 0.984
31 1.220
43 1.693
50 1.969
68 2.677
75 2.953
Ø2
32 1.260
37 1.457
53 2.087
60 2.362
78 3.071
85 3.346
c
39 1.535
40 1.575
78 3.071
78 3.071
78 3.071
78 3.071
d
43 1.693
44 1.732
85 3.346
85 3.346
85 3.346
85 3.346
e
*
*
*
*
**
**
**
**
**
**
***
***
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157" (4x) *** SW4 mm (6x) / SW0.157" (6x)
RS 75 / RS 100, RS 100 woc / RS 125, RS 125 woc
c d A-A
RS 150 woc
c d A-A Note: All dimensions are nominal values
Øa
Øb
Øa
Ø1
Øb
Ø1
Ø2
Ø2
RS 100 (woc) RS 125 (woc)
A
Pos (mm) (in) (mm) (in)
e Øa
48 1.890
66 2.598
Øb
70 2.756
98 3.858
Ø1
100 3.937 125 4.921
Ø2
110 4.331 145 5.709
c
78 3.071
78 3.071
A
d
87 3.425
87 3.425
e
***
*** **** ****
A
*** SW4 mm (6x) / SW0.157" (6x)
**** SW5 mm (6x) / SW0.197" (6x)
e
RS 150 woc
Pos (mm) (in)
Øa
93 3.661
Øb
119 4.685
Ø1
150 5.906
Ø2
170 6.693
c
79 3.110
A
d
88 3.465
e
***** *****
***** SW5 mm (8x) / SW0.197" (8x)
140
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PIPE ENTRY SOLUTIONS
RS seal, technical information
RS 175 woc / RS 200 woc
c d A-A
RS 225 woc / RS 250 woc
Øa
Øb
Ø1
Ø2
Ae
A f Ae
Ø1
Øb
Øa
c
d
A
A-A
RS 300 woc / RS 350 woc / RS 400 woc / RS 450 woc / RS 500 woc /
RS 550 woc / RS 600 woc / RS 644 woc
A
f
e
Pos Øa Øb Ø1 Ø2 c
d
e
RS 175 (woc) (mm) (in)
119 4.685
147 5.787
175 6.890
195 7.677
80 3.150
90 3.543
*
*
RS 200 (woc) (mm) (in)
138 5.433
170 6.693
200 7.874
220 8.661
80 3.150
90 3.543
*
*
* SW 5 mm (8x) / SW 0.197 " (8x)
Pos Øa Øb Ø1 c d
f e
RS 225 (woc) (mm) (in)
151 5.945
181 7.126
225 8.858
68 2.672
84 3.302
19 0.743
**
**
RS 250 (woc) (mm) (in)
176 6.913
206 8.110
250 9.843
69 2.696
85 3.326
19 0.743
**
**
** SW 10 mm (10x) / SW 0.394" (10x)
Ø1
Øb
Øa
c
d
A
A-A
RS 300 (woc) RS 350 (woc) RS 400 (woc) RS 450 (woc) RS 500 (woc) RS 550 (woc) RS 600 (woc) RS 644 (woc) Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
71 2.775 71 2.775 71 2.775 71 2.775 74 2.889 74 2.889 74 2.889 74 2.889
d
85 3.342 85 3.342 86 3.357 96 3.755 96 3.755 96 3.755 96 3.755 96 3.755
Øa
206 8.094 244 9.614 294 11.583 344 13.551 394 15.519 444 17.488 494 19.457 538 21.189
Øb
236 9.291 286 11.259 336 13.228 386 15.197 436 17.165 486 19.134 536 21.102 580 22.835
Ø1
300 11.811 350 13.779 400 15.748 450 17.717 500 19.685 550 21.654 600 23.622 644 25.354
f
28 1.102 28 1.102 28 1.102 28 1.102 28 1.102 28 1.102 28 1.102 28 1.102
e
***
*** ***
*** ***
*** **** **** ****
**** **** **** **** **** **** ****
*** SW 13 mm (10x) / SW 0.512" (10x) **** SW 17 mm (10x) / SW 0.669" (10x)
Note: All dimensions are nominal values
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141
PIPE ENTRY SOLUTIONS
Sleeves without flange, for RS seal
SLRS primed mild steel
SLRS acid-proof stainless steel
SLRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLRS 25 primed SLRS 31 primed SLRS 43 primed SLRS 50 primed SLRS 68 primed SLRS 75 primed SLRS 100 primed SLRS 125 primed SLRS 150 primed SLRS 175 primed SLRS 200 primed SLRS 225 primed SLRS 250 primed SLRS 300 primed SLRS 350 primed SLRS 400 primed SLRS 450 primed SLRS 500 primed SLRS 550 primed SLRS 600 primed SLRS 644 primed
Ø (mm) 34 40 52 63 83 89 114 140 164 189 214 239 264 314 364 414 464 514 564 614 658
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
7.441
65
8.425
65
9.409
55
10.394
55
12.362
55
14.331
55
16.299
55
18.268
55
20.236
55
22.205
55
24.173
55
25.905
55
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.165 2.165 2.165 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
176
6.929
201
7.913
227
8.937
252
9.921
302
11.890
352
13.858
402
15.827
452
17.795
502
19.764
552
21.732
602
23.701
646
25.433
Weight
(kg)
(lb)
0.11
0.24
0.14
0.30
0.31
0.68
0.54
1.19
0.81
1.79
0.83
1.83
1.10
2.43
1.50
3.31
1.63
3.58
1.60
3.53
1.80
3.97
1.90
4.19
2.10
4.63
2.50
5.51
2.90
6.39
3.30
7.28
3.70
8.16
4.10
9.04
4.50
9.92
4.90 10.80
5.30 11.68
Art. No ASL1000250012 ASL1000310012 ASL1000430012 ASL1000500012 ASL1000680012 ASL1000750012 ASL1001000012 ASL1001250012 ASL1001500012 ASLR100017512 ASLR100020012 ASL1002250012 ASL1002500012 ASL1003000012 ASL1003500012 ASL1004000012 ASL1004500012 ASL1005000012 ASL1005500012 ASL1006000012 ASL1006440012
142
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PIPE ENTRY SOLUTIONS
Sleeves without flange, for RS seal
Acid-proof stainless steel
Sleeve SLRS 25 AISI 316 SLRS 31 AISI 316 SLRS 43 AISI 316 SLRS 50 AISI 316 SLRS 68 AISI 316 SLRS 75 AISI 316 SLRS 100 AISI 316 SLRS 125 AISI 316 SLRS 150 AISI 316 SLRS 175 AISI 316 SLRS 200 AISI 316 SLRS 225 AISI 316 SLRS 250 AISI 316 SLRS 300 AISI 316
Ø (mm) 34 40 52 63 83 89 114 140 164 189 214 239 264 314
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
7.441
65
8.425
65
9.409
55
10.394
55
12.362
55
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.165 2.165 2.165
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
176
6.929
201
7.913
227
8.937
252
9.921
302
11.890
Weight
(kg)
(lb)
0.11
0.24
0.14
0.30
0.31
0.67
0.54
1.18
0.83
1.83
0.83
1.83
1.13
2.49
1.53
3.37
1.63
3.59
1.60
3.53
1.85
4.07
2.20
4.85
2.10
4.63
3.00
6.61
Art. No ASL1000250021 ASL1000310021 ASL1000430021 ASL1000500021 ASL1000680021 ASL1000750021 ASL1001000021 ASL1001250021 ASL1001500021 ASLR101750021 ASLR100020021 5ASL000007919 5ASL000008504 ASL1003000021
Aluminum
Sleeve SLRS 25 Alu SLRS 31 Alu SLRS 43 Alu SLRS 50 Alu SLRS 68 Alu SLRS 75 Alu SLRS 100 Alu SLRS 125 Alu SLRS 150 Alu
Ø (mm) 34 40 52 63 83 89 114 140 164
External dimensions
Ø (in)
L (mm)
1.339
35
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
L (in) 1.378 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559
Internal Ø
(mm)
(in)
25.5
1.004
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
0.05
0.11
0.03
0.07
0.10
0.22
0.09
0.20
0.12
0.26
0.27
0.60
0.38
0.84
0.51
1.12
0.53
1.17
Art. No 5ASL000004450 5ASL000003374 5ASL000006302 5ASL000000663 5ASL000000516 5ASL000000517 5ASL000001259 5ASL000000421 5ASL000000191
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143
PIPE ENTRY SOLUTIONS
Sleeves with flange, for RS seal
SLFRS primed mild steel
SLFRS galvanized mild steel
SLFRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLFRS 25 primed SLFRS 31 primed SLFRS 43 primed SLFRS 50 primed SLFRS 68 primed SLFRS 75 primed SLFRS 100 primed SLFRS 125 primed SLFRS 150 primed SLFRS 175 primed SLFRS 200 primed SLFRS 225 primed SLFRS 250 primed SLFRS 300 primed SLFRS 350 primed SLFRS 400 primed SLFRS 450 primed SLFRS 500 primed SLFRS 550 primed SLFRS 600 primed SLFRS 644 primed
External flange Ø
(mm)
(in)
96
3.780
External dimensions Ø (mm) Ø (in) L (mm) L (in)
34 1.339 35 1.378
102
4.016
40 1.575 35 1.378
110
4.331
52 2.047 65 2.559
140 5.512 63 2.480 65 2.559
155 6.102 83 3.268 65 2.559
165 6.496 89 3.504 65 2.559
195 7.677 114 4.488 65 2.559
213 8.386 140 5.512 65 2.559
236 9.291 164 6.457 65 2.559
255 10.039 189 7.441 65 2.559
290 11.417 214 8.425 65 2.559
320 12.598 239 9.409 55 2.165
345 13.583 264 10.394 55 2.165
395 15.551 314 12.362 55 2.165
445 17.520 364 14.331 55 2.165
495 19.488 414 16.299 55 2.165
544 21.417 464 18.268 55 2.165
595 23.425 514 20.236 55 2.165
645 25.394 564 22.205 55 2.165
695 27.362 614 24.173 55 2.165
739 29.094 658 25.905 55 2.165
Internal Ø
(mm)
(in)
25.5 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
176 6.929
201 7.913
227 8.937
252 9.921
302 11.890
352 13.858
402 15.827
452 17.795
502 19.764
552 21.732
602 23.701
646 25.433
Weight
(kg)
(lb)
0.26 0.58
Art. No ASF1000250012
0.30 0.65 ASF1000310012
0.50 1.10 ASF1000430012
0.93 2.05 ASF1000500012
1.23 2.72 ASF1000680012
1.33 2.93 ASF1000750012
1.76 3.87 ASF1001000012
2.07 4.56 ASF1001250012
2.34 5.16 ASF1001500012
2.30 5.07 ASFR101750012
2.78 6.13 ASFR100020012
3.35 7.39 5ASF000005709
3.70 8.16 ASF1002500012
4.40 9.70 ASF1003000012
5.00 11.02 ASF1003500012
5.70 12.57 ASF1004000012
6.40 14.11 ASF1004500012
7.60 16.76 ASF1005000012
8.40 18.52 ASF1005500012
9.10 20.06 ASF1006000012
9.70 21.38 ASF1006440012
144
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PIPE ENTRY SOLUTIONS
Sleeves with flange, for RS seal
Galvanized mild steel
Sleeve SLFRS 25 galv SLFRS 31 galv SLFRS 43 galv SLFRS 50 galv SLFRS 68 galv SLFRS 75 galv SLFRS 100 galv SLFRS 125 galv SLFRS 150 galv
External flange Ø
(mm) 96
(in) 3.780
102
4.016
110
4.331
140
5.512
155
6.102
165
6.496
195
7.677
213
8.386
236
9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
34 1.339 35 1.378 40 1.575 35 1.378 52 2.047 65 2.559 63 2.480 65 2.559 83 3.268 65 2.559 89 3.504 65 2.559 114 4.488 65 2.559 140 5.512 65 2.559 164 6.457 65 2.559
Internal Ø
(mm)
(in)
25.5 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.26 0.58
0.31 0.68
0.50 1.10
0.96 2.11
1.26 2.78
1.35 2.97
1.79 3.95
2.13 4.70
2.41 5.31
Art. No ASF1000250015 ASF1000310015 ASF1000430015 ASF1000500015 ASF1000680015 ASF1000750015 ASF1001000015 ASF1001250015 ASF1001500015
Aluminum
Sleeve SLFRS 25 Alu SLFRS 31 Alu SLFRS 43 Alu SLFRS 50 Alu SLFRS 68 Alu SLFRS 75 Alu SLFRS 100 Alu SLFRS 125 Alu SLFRS 150 Alu
External flange Ø
(mm) 96
(in) 3.780
102
4.016
110
4.331
140
5.512
155
6.102
165
6.496
195
7.677
213
8.386
236
9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
96 3.780 35 1.378 102 4.016 35 1.378 110 4.331 65 2.559 140 5.512 65 2.559 155 6.102 65 2.559 165 6.496 65 2.559 195 7.677 65 2.559 213 8.386 65 2.559 236 9.291 65 2.559
Internal Ø
(mm)
(in)
25.5 1.004
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.03 0.07
0.55 1.21
0.18 0.40
0.31 0.68
0.40 0.88
0.43 0.95
0.40 0.88
0.60 1.32
0.80 1.76
Art. No 5ASF000008715 5ASF000002399 5ASF000002197 5ASF000002198 5ASF000007125 5ASF000008716 5ASF000004042 5ASF000003956 5ASF000008717
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145
PIPE ENTRY SOLUTIONS
Openable sleeves with flange, for RS seal
SLFO/RI acid-proof stainless steel
Acid-proof stainless steel
Sleeve SLFO/RI 43 AISI 316 SLFO/RI 50 AISI 316 SLFO/RI 68 AISI 316 SLFO/RI 75 AISI 316 SLFO/RI 100 AISI 316 SLFO/RI 125 AISI 316 SLFO/RI 150 AISI 316 SLFO/RI 175 AISI 316 SLFO/RI 200 AISI 316 SLFO/RI 225 AISI 316 SLFO/RI 250 AISI 316 SLFO/RI 300 AISI 316 SLFO/RI 350 AISI 316 SLFO/RI 400 AISI 316 SLFO/RI 450 AISI 316 SLFO/RI 500 AISI 316 SLFO/RI 550 AISI 316 SLFO/RI 600 AISI 316 SLFO/RI 644 AISI 316
External flange diameter
ØA (mm)
ØA (in)
215
8.5
226
8.9
246
9.7
252
9.9
317
12.5
343
13.5
367
14.5
392
15.4
417
16.4
450
17.7
475
18.7
525
20.7
575
22.6
625
24.6
675
26.6
725
28.5
775
30.5
825
32.5
869
34.2
Aperture diameter
ØB (mm)
ØB (in)
151
5.95
162
6.4
182
7.2
188
7.4
253
9.9
279
10.9
303
11.9
328
12.9
353
13.9
386
15.2
411
16.2
461
18.2
511
20.1
561
22.1
611
24.1
661
26.1
711
27.9
761
29.9
805
31.7
See practical user guidelines on page 264.
Weight
(kg)
(lb)
4.2
9.3
4.7
10.4
5.4
11.9
5.5
12.1
9.5
20.9
10.8
23.8
11.6
25.6
12.6
27.8
13.7
30.2
16.8
37.1
18.1
39.9
20.5
45.2
23.0
50.7
25.5
56.2
27.9
61.5
30.4
67.1
32.9
72.5
35.3
77.8
37.5
82.3
Art. No SLFORI0004321 SLFORI0005021 SLFORI0006821 SLFORI0007521 SLFORI0010021 SLFORI0012521 SLFORI0015021 SLFORI0017521 SLFORI0020021 SLFORI0022521 SLFORI0025021 SLFORI0030021 SLFORI0035021 SLFORI0040021 SLFORI0045021 SLFORI0050021 SLFORI0055021 SLFORI0060021 SLFORI0064421
Max 100 mm
ØB
ØA
146
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PIPE ENTRY SOLUTIONS
Roxtec RS OMD seal
The Roxtec RS OMD seal is a circular solution which protects single metal pipe penetrations. It can be adjusted on the outside to fit non-standard sleeve sizes, and its two halves and adaptable center are also equipped with Roxtec MultidiameterTM (removable layers for adaptability to pipes of different sizes). Tightness obtained by expansion within the seal Multiple pipe dimensions covered by one product size Single side installation Certified for fire, water and gas protection Adaptability on the outside to fit round openings of varying sizes Single pipe penetration
How it works
The example shows the features that make it quick and easy to install the RS OMD.
1
2
3
The Roxtec RS OMD has two halves equipped with removable layers on the outside. It can easily be adapted to fit openings of varying sizes and nonstandard sleeve sizes.
Each half of the seal is also equipped with removable layers inside in order to be adaptable to pipes of different sizes.
Each half is adapted on the inside and on the outside and the flexible solution is sealed by tightening the expansion mechanism.
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147
PIPE ENTRY SOLUTIONS
RS OMD seal, acid-proof stainless steel fittings
RS 25 OMD AISI 316
RS 31 OMD AISI 316
RS 43 OMD AISI 316
RS 50 OMD AISI 316
RS 68 OMD AISI 316
RS 100 OMD AISI 316
RS 125 OMD AISI 316
RS 100 OMD AISI 316 woc
RS 125 OMD AISI 316 woc
RS 150 OMD AISI 316 woc
Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal WITH CORE RS 25 OMD AISI 316 RS 31 OMD AISI 316 RS 43 OMD AISI 316 RS 50 OMD AISI 316 RS 68 OMD AISI 316 RS 100 OMD AISI 316 RS 125 OMD AISI 316 WITHOUT CORE RS 100 OMD AISI 316 woc RS 125 OMD AISI 316 woc RS 150 OMD AISI 316 woc
For pipe Ø
(mm)
(in)
For hole Ø
(mm)
(in)
0+3,6-12 0+4-17 0+4-23 0+8-30 0+26-48 0+48-70 0+66-98
0+0.142-0.472 0+0.157-0.669 0+0.157-0.906 0+0.315-1.181 0+1.024-1.890 0+1.890-2.756 0+2.598-3.858
25-30 31.5-35.5 43.5-51.0 50.5-58.0 69.0-76.5 101.0-108.0 126.0-143.0
0.984-1.181 1.240-1.398 1.713-2.008 1.988-2.283 2.717-3.012 3.976-4.252 4.961-5.630
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
101.0-108.0 126.0-143.0 151.0-168.0
3.976-4.252 4.96 -5.630 5.945-6.614
Weight
(kg)
(lb)
0.05
0.121
0.06
0.132
0.2
0.441
0.3
0.661
0.5
1.102
1.0
2.205
1.9
4.058
0.9
1.984
1.2
2.756
1.6
3.417
Art. No
RSO0100251021 RSO0100311021 RSO0100431021 RSO0100501021 RSO0100681021 RSO0101001021 RSO0101251021
RSO0001001021 RSO0001251021 RSO0001501021
148
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PIPE ENTRY SOLUTIONS
RS OMD seal, technical information
RS 25 OMD / RS 31 OMD / RS 43 OMD / RS 50 OMD / RS 68 OMD
A e
Ø3
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS 100 OMD / RS 100 OMD woc / RS 125 OMD / RS 125 OMD woc
A
e
Ø3
Ø2
Ø1
Øb
Øa
c d A-A
RS 150 OMD / RS 150 OMD woc
A
A e
Ø3
Ø2
Ø1
Øb
Øa
c
A
d A-A
RS OMD 25 RS OMD 31 RS OMD 43
Pos (mm) (in) (mm) (in)
(mm) (in)
RS OMD 50 (mm) (in)
RS OMD 68 (mm) (in)
RS OMD 100 (mm) (in)
RS OMD 125 (mm) (in)
RS OMD 150 (mm) (in)
Øa
3.6 0.142 4 0.157 4 0.157 8 0.315 26 1.024 48 1.890 66 2.598 93 3.661
Øb
12 0.472 17 0.669 23 0.906 30 1.181 48 1.890 70 2.756 98 3.858 119 4.685
Ø1
25 0.984 31 1.220 43 1.693 50 1.969 68 2.677 100 3.937 125 4.921 150 5.906
Ø2
30 1.181 36 1.417 51 2.008 58 2.283 76 2.992 108 4.252 143 5.630 168 6.614
Ø3
32 1.260 37 1.457 53 2.087 60 2.362 78 3.071 110 4.331 145 5.709 170 6.693
c
38.5 1.516 40 1.575 78 3.071 78 3.071 78 3.071 78 3.071 78 3.071 79 3.110
d
43 1.693 44 1.732 85 3.346 85 3.346 85 3.346 87 3.425 87 3.425 88 3.465
e
*
* *
* **
** **
** **
** *** *** **** **** ***** *****
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157 (4x) *** SW4 mm (6x) / SW0.157 (6x) **** SW5 mm (6x) / SW0.197 (6x) ***** SW5 mm (8x) / SW0.197 (8x)
Note: All dimensions are nominal values
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149
PIPE ENTRY SOLUTIONS
Roxtec R frame
The Roxtec R frame is a circular frame with a square packing space to encase RM modules with MultidiameterTM. The solution protects multiple metal pipes penetrating an opening and also allows for "future included" planning by including extra capacity for metal pipe additions. The frame is simply inserted into the sleeve and compressed by expansion to seal the transit. Tightness obtained by expansion within the seal Multiple pipe dimensions covered by one product size Multiple pipe penetrations included within one opening in
the deck or bulkhead Single side installation Certified fire, water and gas protection Sleeves are available
R frame, galvanized fittings
R 100 galv
R 125 galv
R 127 galv
R 150 galv
R 200 galv
See parts needed for a complete solution on page 26. See sleeves on page 153. See installation instructions on page 231.
RATINGS Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame R 100 galv R 125 galv R 127 galv R 150 galv R 200 galv
Packing space (mm)
60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
100-102
3.937-4.016
125-127
4.921-5.000
127-129
5.000-5.079
150-152
5.906-5.984
200-202
7.874-7.953
Weight
(kg)
(lb)
0.7
1.499
1.1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No R000001001018 R000001251018 R000001271018 R000001501018 R000002001018
150
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R frame, acid-proof stainless steel fittings
PIPE ENTRY SOLUTIONS
R 70 AISI 316
R 75 AISI 316
R 100 AISI 316
R 125 AISI 316
R 127 AISI 316
R 150 AISI 316
R 200 AISI 316
See parts needed for a complete solution on page 26. See sleeves on page 153. See installation instructions on page 231.
RATINGS
Frame R 70 AISI 316 R 75 AISI 316 R 100 AISI 316 R 125 AISI 316 R 127 AISI 316 R 150 AISI 316 R 200 AISI 316
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Packing space (mm)
40 x 40 40 x 40 60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
For hole Ø
(mm)
(in)
70-72
2.756-2.835
75-77
2.953-3.031
100-102
3.937-4.016
125-127
4.921-5.000
127-129
5.000-5.079
150-152
5.906-5.984
200-202
7.874-7.953
Weight
(kg)
(lb)
0.5
1.014
0.5
1.102
0.6
1.499
1.1
2.447
1.1
2.447
1.6
3.638
2.6
5.732
Art. No R000000701021 R000000751021 R000001001021 R000001251021 R000001271021 R000001501021 R000002001021
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151
Ø3
PIPE ENTRY SOLUTIONS
R frame, technical information
R 70 / R 75
A
Ø2
w
Ø1
e
c d A-A
R 100
c d A-A
R 125 / R 127 / R 150 / R 200
Ø1
w
Ø2
A A
e
A A e
Ø3
Ø 3
Ø2
w
Ø1
c
A
d
A-A
R 70 Pos (mm)
Ø1
85
Ø2
70
Ø3
91
w ( ) 40
c
71
d
85
e
*
R 75 (in) (mm)
3.346
85
2.756
75
3.583
91
1.575
40
2.795
71
3.346
85
*
*
(in) 3.346 2.953 3.583 1.575 2.795 3.346
*
R 100 (mm)
115 100 125
60 75 85
*
R 125 (in) (mm)
4.528 142
3.937 125
4.921 148
2.362
80
2.953
71
3.346
80
*
**
(in) 5.591 4.921 5.827 3.150 2.795 3.150
**
R 127 (mm)
142 127 148
80 71 80 **
(in) 5.591 5.000 5.827 3.150 2.795 3.150
**
R 150 (mm)
165 150 171
90 71 85 ***
R 200 (in) (mm) (in)
6.496 215 8.465
5.906 200 7.874
6.732 223 8.780
3.543 120 4.724
2.795
71 2.795
3.346
85 3.346
***
*** ***
* SW10 mm (4x) / SW0.394" (4x) ** SW10 mm (8x) / SW0.394 (8x) *** SW13 mm (8x) / SW0.512 (8x)
Ø3 = Dimension with front fittings in outer position.
Note: All dimensions are nominal values
152
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Sleeves without flange, for R frame
PIPE ENTRY SOLUTIONS
SLR primed mild steel
SLR acid-proof stainless steel
SLR aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLR 70 primed SLR 75 primed SLR 100 primed SLR 125 primed SLR 127 primed SLR 150 primed SLR 200 primed
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.262
55
3.498
55
4.480
55
5.502
55
5.502
55
6.445
55
8.410
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.58
1.27
0.72
1.58
0.93 2.05
1.17 2.59
1.01 2.23
1.38
3.04
1.80
3.97
Art. No ASLR100700012 ASLR100750012 ASLR101000012 ASLR101250012 ASLR101270012 ASLR101500012 ASLR102000012
Acid-proof stainless steel
Sleeve SLR 70 AISI 316 SLR 75 AISI 316 SLR 100 AISI316 SLR 125 AISI 316 SLR 127 AISI 316 SLR 150 AISI 316 SLR 200 AISI 316
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.262
55
3.498
55
4.480
55
5.502
55
5.502
55
6.445
55
8.410
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.60 1.32
0.71 1.57
0.96 2.12
1.21 2.66
1.09 2.41
1.39 3.07
1.85 4.07
Art. No ASLR100700021 ASLR100750021 ASLR101000021 ASLR101250021 ASLR101270021 ASLR101500021 ASLR102000021
Aluminum
Sleeve SLR 70 Alu SLR 75 Alu SLR 100 Alu SLR 125 Alu SLR 127 Alu SLR 150 Alu SLR 200 Alu
Ø (mm) 83 89 114 140 140 164 214
External dimensions
Ø (in) L (mm)
3.268
55
3.504
55
4.488
55
5.512
55
5.512
55
6.457
55
8.425
55
L (in) 2.165 2.165 2.165 2.165 2.165 2.165 2.165
Internal Ø
(mm)
(in)
71.5
2.815
76.5
3.012
101
3.976
126
4.961
128
5.039
151
5.945
201
7.913
Weight
(kg)
(lb)
0.15 0.33
0.22 0.49
0.33 0.73
0.40 0.88
0.50 1.10
0.45 0.99
1.00 2.20
Art. No 5ASLR00003974 5ASLR00008711 5ASLR00000894 5ASL0000007647 5ASLR00003246 5ASLR00003239 5ASLR00003240
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153
PIPE ENTRY SOLUTIONS
Sleeves with flange, for R frame
SLFR primed mild steel
SLFR galvanized mild steel
SLFR aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLFR 70 primed SLFR 75 primed SLFR 100 primed SLFR 125 primed SLFR 127 primed SLFR 150 primed SLFR 200 primed
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195
7.677
213
8.386
213 8.386
236 9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
1.05 2.31
1.20 2.63
1.58 3.48
1.82 4.00
1.67 3.68
2.10 4.63
2.78 6.13
Art. No ASFR100700012 ASFR100750012 ASFR101000012 ASFR101250012 ASFR101270012 ASFR101500012 ASFR102000012
Galvanized mild steel
Sleeve SLFR 70 galv SLFR 75 galv SLFR 100 galv SLFR 125 galv SLFR 127 galv SLFR 150 galv SLFR 200 galv
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195
7.677
213
8.386
213
8.386
236 9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
1.08 2.37
1.23 2.71
1.61 3.55
1.91 4.20
1.73 3.81
2.18 4.80
2.90 6.39
Art. No ASFR100700015 ASFR100750015 ASFR101000015 ASFR101250015 ASFR101270015 ASFR101500015 ASFR102000015
Aluminum
Sleeve SLFR 70 Alu SLFR 75 Alu SLFR 100 Alu SLFR 125 Alu SLFR 127 Alu SLFR 150 Alu SLFR 200 Alu
External flange Ø
(mm)
(in)
160
6.299
165
6.496
195 7.677
213 8.386
213 8.386
236 9.291
290 11.417
External dimensions Ø (mm) Ø (in) L (mm) L (in)
160 6.299 55 2.165 165 6.496 55 2.165 195 7.677 55 2.165 213 8.386 55 2.165 213 8.386 55 2.165 236 9.291 55 2.165 290 11.417 55 2.165
Internal Ø
(mm)
(in)
71.5 2.815
76.5 3.012
101 3.976
126 4.961
128 5.039
151 5.945
201 7.913
Weight
(kg)
(lb)
0.33 0.73
0.40 0.88
0.53 1.17
0.63 1.39
0.57 1.26
0.71 1.57
0.96 2.12
Art. No 5ASFR00008713 5ASF000008712 5ASFR00001917 5ASF000004286 5ASFR00008714 5ASFR00007671 5ASFR00001918
154
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Openable sleeves with flange, for R frame
PIPE ENTRY SOLUTIONS
SLFO/RI acid-proof stainless steel
See practical user guidelines on page 264.
Acid-proof stainless steel
Sleeve SLFO/RI 75 AISI 316 SLFO/RI 100 AISI 316 SLFO/RI 125 AISI 316 SLFO/RI 150 AISI 316 SLFO/RI 200 AISI 316
External flange diameter
ØA (mm)
ØA (in)
252
9.9
317
12.5
343
13.5
367
14.5
417
16.4
Aperture diameter
ØB (mm)
ØB (in)
188
7.4
253
9.9
279
10.9
303
11.9
353
13.9
Weight
(kg)
(lb)
5.5
12.1
9.5
20.9
10.8
23.8
11.6
25.6
13.7
3
Art. No SLFORI0007521 SLFORI0010021 SLFORI0012521 SLFORI0015021 SLFORI0020021
Max 100 mm
ØB
ØA
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155
PIPE ENTRY SOLUTIONS
Roxtec SPMTM seal
The Roxtec SPM is a non-weld solution for any kind of metal pipe. It maintains a tight seal around the pipe as well as inside an uneven opening. The seal is quick and easy to install from only one side of steel decks or bulkheads which may range in thickness from 6 to 15 mm.
Light-weight Single pipe penetration Single-side installation Non-weld solution Certified fire, water and gas protection
How it works
The example shows the features that make it a quick and easy process to install the Roxtec SPM seal.
1
2
3
Slide the pipe through the Roxtec SPM seal and insert it into the opening. The seal copes with wide tolerances towards both pipe and opening.
Fit the seal against the inside of the opening and tighten the bolts. It maintains a tight seal around the pipe and inside the opening.
The indicators show when full compression is achieved in order to simplify both installation and inspection.
156
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SPMTM seal, acid-proof stainless steel fittings
PIPE ENTRY SOLUTIONS
SPM 81
RATINGS
Seal SPM 41 SPM 54 SPM 59 SPM 62 SPM 69 SPM 81 SPM 87 SPM 92 SPM 103 SPM 119 SPM 138 SPM 157 SPM 168 SPM 196 SPM 226 SPM 279
SPM 138
See installation instructions on page 235.
Fire: A class
Water pressure: 1 bar Gas pressure: 0.67 bar
For pipe outside Ø
(mm)
(in)
12-16
0.472 - 0.630
19-23
0.748 - 0.906
24-28
0.945 - 1.102
27-31
1.063 - 1.220
32-36
1.260 - 1.417
41.4-45.4
1.630 - 1.787
47-51
1.850 - 2.008
52-56
2.047 - 2.205
56.2-61.1
2.213 - 2.406
72.2-76.9
2.843 - 3.028
88-92
3.465 - 3.622
107-111
4.213 - 4.370
113-117
4.449 - 4.606
138.5-143
5.453 - 5.630
167-171
6.575 - 6.732
218-222
8.583 - 8.740
(mm)
For hole Ø (in)
41-45
1.614-1.772
53.5-57.5
2.106-2.264
58.5-62.5
2.303-2.461
61.5-65.5
2.421-2.579
68.5-72.5
2.697-2.854
81-85
3.189-3.346
87-91
3.425-3.583
92-96
3.622-3.779
103-107
4.055-4.213
119-123
4.685-4.843
138-142
5.433-5.591
157-161
6.181-6.339
168-172
6.614-6.772
196-200
7.717-7.874
226-230
8.898-9.055
279-283
10.984-11.142
Weight
(kg)
(lb)
0.1
0.263
0.2
0.441
0.3
0.551
0.3
0.573
0.3
0.683
0.5
1.014
0.5
1.102
0.5
1.168
0.7
1.433
0.8
1.720
1.1
2.315
1.2
2.734
1.6
3.461
1.9
4.255
2.4
5.291
3.0
6.702
Art. no 153052 153060 153064 153068 153072 153040 153076 153080 153084 153088 153056 153092 153096 153100 153104 153036
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157
PIPE ENTRY SOLUTIONS
SPMTM seal, technical information
A e
Ø1
Ø2
A
c
d
A-A A
Ø1
Ø2
A
e
c
d
A-A
SPM 41
SPM 54
SPM 59
SPM 62
SPM 69
SPM 81
SPM 87
SPM 92
Pos (mm)
Ø1 41
Ø2 51
c
41
(in) (mm) 1.614 53.5 2.008 64 1.614 40
(in) (mm) 2.106 58.5 2.520 69 1.575 37
(in) (mm) 2.303 61.5 2.717 72 1.457 37
(in) (mm) 2.421 68.5 2.835 79 1.457 37
(in) (mm) 2.697 81 3.110 89 1.457 40
(in) (mm) 3.189 87 3.504 95 1.575 40
(in) (mm) 3.425 92 3.740 100 1.575 40
(in) 3.622 3.937 1.575
d
49 1.929 49 1.929 47 1.850 47 1.850 47 1.850 51 2.008 51 2.008 51 2.008
e
*
*
*
* **
** **
** **
** ***
*** ***
*** ***
***
SPM 103
SPM 119
SPM 138
SPM 157
SPM 168
SPM 196
SPM 226
SPM 279
Pos (mm)
Ø1 103
Ø2 112
c
41
(in) (mm) 4.055 119 4.409 128 1.614 37
(in) (mm) 4.685 138 5.039 147 1.457 41
(in) (mm) 5.433 157 5.787 166 1.614 41
(in) 6.181 6.535 1.614
(mm) 168 180
46
(in) 6.614 7.087 1.811
(mm) 196 206
46
(in) 7.717 8.110 1.811
(mm) 226 238
46
(in) 8.898 9.370 1.811
(mm) 279 291
46
(in) 10.984 11.457
1.811
d
51 2.008 47 1.850 51 2.008 51 2.008 58 2.283 58 2.283 58 2.283 58 2.283
e
***
*** ***
*** ***
*** ***
*** ****
**** ****
**** ****
**** ****
****
* SW3 mm/SW0.118" ** SW4 mm/SW0.157" *** SW5 mm/SW0.197" **** SW6 mm/SW0.236"
Note: All dimensions are nominal values
158
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PIPE ENTRY SOLUTIONS
Roxtec R X, RS X seals
The Roxtec R X and RS X seals are designed for retrofit or installations late in the process when welding is not allowed. The kit consists of a non-welding sleeve (SLX) and an RS seal for a single pipe penetration or an R frame for multiple pipes. The R X solution also provides built-in spare capacity for future upgrades. R X for use with RM modules Single or multiple metal pipe penetrations Multiple pipe dimensions covered by one product size Single side installation Certified fire, water and gas protection
How it works
The example shows the features that allow the RS X to be installed in a deck or bulkhead without welding.
1
2
3
The Roxtec RS X is attached through expansion. Its rubber compresses and expands towards the inside of the opening to create tightness between the structure and the SLX sleeve (included in the kit).
The standard operation of the seal also compresses the rubber against the outside of the pipe.
Each half of the seal is equipped with removable layers in order to be adaptable to any pipe.
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159
PIPE ENTRY SOLUTIONS
R X kits, galvanized with galvanized sleeve
R X 100 galv/galv
See information and measurements for R frame on page 152. See parts needed for a complete solution on page 26. Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
Packing space Aperture dim. ± 1 mm (0.0394")
Kit
(mm)
Ø (mm)
Ø (in)
R X 100 galv/galv 60 x 60
146
5.748
R X 125 galv/galv 80 x 80
171
6.732
R X 150 galv/galv 90 x 90
200
7.874
R X 200 galv/galv 120 x 120
251
9.882
External dimensions sleeve
ØxD (mm)
ØxD (in)
155 x 55 6.102 x 2.165
180 x 55 7.087 x 2.165
209 x 55 8.228 x 2.165
260 x 55 10.236 x 2.165
Weight sleeve
(kg)
(lb)
Art. No
2.2 4.850 RXG0001001018
2.8 6.173 RXG0001251018
3.5 7.716 RXG0001501018
4.6 10.141 RXG0002001018
R X kits, acid-proof stainless steel with galvanized sleeve
R X 100 AISI 316/galv
See information and measurements for R frame on page 152. See parts needed for a complete solution on page 26. Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
Kit R X 75 AISI 316/galv
Packing Aperture dim. ± 1 mm (0.0394")
space (mm) Ø (mm)
Ø (in)
40 x 40
116
4.567
External dimensions sleeve
ØxD (mm)
ØxD (in)
125 x 55 4.921 x 2.165
R X 100 AISI 316/galv 60 x 60
146
5.748
155 x 55 6.102 x 2.165
R X 125 AISI 316/galv 80 x 80
171
6.732
180 x 55 7.087 x 2.165
R X 150 AISI 316/galv 90 x 90
200
7.874
209 x 55 8.228 x 2.165
R X 200 AISI 316/galv 120 x 120
251
9.882
260 x 55 10.236 x 2.165
Weight sleeve
(kg)
(lb)
1.6 3.527
Art. No RXG0000751021
2.2 4.850 RXG0001001021
2.8 6.173 RXG0001251021
3.5 7.716 RXG0001501021
4.6 10.141 RXG0002001021
160
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PIPE ENTRY SOLUTIONS
RS X kits, acid-proof stainless steel with galvanized sleeve
RS X 100 AISI 316/galv
RS X 100 AISI 316 woc/galv
See information and measurements for RS seal on page 140.
Installation instructions are available on www.roxtec.com
RATINGS
Fire: A class
Water pressure: 4 bar Gas pressure: 2.5 bar
For pipe Ø
Aperture dim. ± 1 mm (0.0394")
External dimensions sleeve
Weight
Kit
(mm)
(in)
Ø (mm) Ø (in) ØxD (mm) ØxD (in)
(kg) (lb) Art. No
WITH CORE
RS X 43 AISI 316/galv
0+4-23 0+0.157-0.906 83 3.268 92 x 65 3.622 x 2.559 0.8 1.764 RSXG100431021
RS X 50 AISI 316/galv
0+8-30 0+0.315-1.181 91 3.583 100 x 65 3.937 x 2.559 1.2 2.646 RSXG100501021
RS X 75 AISI 316/galv
0+24-54 0+0.945-2.126 116 4.567 125 x 65 4.921 x 2.559 1.6 3.527 RSXG100751021
RS X 100 AISI 316/galv
0+48-70 0+1.890-2.756 146 5.748 155 x 65 6.102 x 2.559 2.2 4.850 RSXG101001021
RS X 125 AISI 316/galv
0+66-98 0+2.598-3.858 171 6.732 180 x 65 7.087 x 2.559 2.8 6.173 RSXG101251021
WITHOUT CORE
RS X 100 AISI 316 woc/galv 48-70 1.890-2.756 146 5.748 155 x 65 6.102 x 2.559 2.2 4.850 RSXG001001021
RS X 125 AISI 316 woc/galv 66-98 2.598-3.858 171 6.732 180 x 65 7.087 x 2.559 2.8 6.173 RSXG001251021
RS X 150 AISI 316 woc/galv 93-119 3.661-4.685 200 7.874 209 x 65 8.228 x 2.559 3.5 7.716 RSXG001501021
RS X 175 AISI 316 woc/galv 119-145 4.685-5.709 221 8.701 230 x 65 9.055 x 2.559 5.03 11.089 RSXG001751021
RS X 200 AISI 316 woc/galv 138-170 5.433-6.693 251 9.882 260 x 65 10.236 x 2.559 6.55 14.440 RSXG002001021
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161
PIPE ENTRY SOLUTIONS
R X, RS X kits, technical information
A
e
Ø1 Ø2
c A
D
A-A
R X 75
R X 100
R X 125
R X 150
R X 200
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
125 4.921
155 6.102
180 7.087
209 8.228
260 10.236
Ø2
115 4.528
145 5.709
170 6.693
199 7.835
250 9.843
c
43 1.693
43 1.693
43 1.693
43 1.693
43 1.693
D
55 2.165
55 2.165
55 2.165
55 2.165
55 2.165
e
*
*
**
**
**
**
**
**
***
***
* SW 5 mm (4x) / SW 0.197" (4x) ** SW 5 mm (6x) / SW 0.197" (6x) *** SW 5 mm (8x) / SW 0.197" (8x)
RS X 43
RS X 50
RS X 75
RS X 100 (woc)
RS X 125 (woc)
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
92 3.622
100 3.937
125 4.921
155 6.102
180 7.087
Ø2
82 3.228
90 3.543
115 4.527
145 5.709
170 6.693
c
53 2.087
53 2.087
53 2.087
53 2.087
53 2.087
D
65 2.559
65 2.559
65 2.559
65 2.559
65 2.559
e
****
****
****
**** ***** ***** ***** ***** ***** *****
**** SW 4 mm (4x) / SW 0.157 " (4x) ***** SW 5 mm (6x) / SW 0.197" (6x)
RS X 150 (woc)
RS X 175 (woc)
RS X 200 (woc)
Pos (mm)
(in)
(mm)
(in)
(mm)
(in)
Ø1
209 8.228
230 9.055
260 10,236
Ø2
199 7.835
220 8.661
250 9,843
c
53 2.087
53 2.087
53 2,087
D
65 2.559
65 2.559
65 2,559
e
***** ***** *****
***** ***** *****
***** SW 5 mm (6x) / SW 0.197" (6x)
Note: All dimensions are nominal values
162
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PIPE ENTRY SOLUTIONS
Roxtec S frame
The Roxtec S frame is a metal frame attached by welding. It comes as a single opening or in various combination options and provides packing space for numerous sizes of Roxtec RM modules with MultidiameterTM. The solution protects multiple metal pipe penetrations and also allows for "future included" planning by including extra capacity for future metal pipe additions.
For use with Group RM components Attachment by welding Multiple pipe dimensions covered by one product size Multiple pipe penetrations included within one opening in
the deck or bulkhead Single side installation Certified fire, water and gas protection
S frame, primed mild steel
S 6x1 primed
RATINGS
Frame S 1x1 primed S 2x1 primed S 2x2 primed S 2x3 primed S 2x4 primed S 2x5 primed S 2x6 primed S 3x1 primed
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
Remove primer from the inside of the frame to ensure good conductivity in EMC applications.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 60
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
5
60 x 120
6
60 x 120
1
120 x 60
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 80
4.764 x 3.150
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
180 x 80
7.087 x 3.150
Weight
(kg)
(lb)
1.6
3.527
2.2
4.938
3.9
8.488
5.5
12.037
7.1
15.609
8.7
19.158
10.3
22.707
2.3
5.071
Art. No SS01000000112 S002000000112 S002000000212 S002000000312 S002000000412 S002000000512 S002000000612 SS03000000112
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163
PIPE ENTRY SOLUTIONS
S frame, primed mild steel
Frame S 4x1 primed S 4x2 primed S 4x3 primed S 4x4 primed S 4x5 primed S 4x6 primed S 4x7 primed S 4x8 primed S 4x9 primed S 4+4x1 primed S 4+4x2 primed S 4+4x3 primed S 4+4x4 primed S 4+4x5 primed S 4+4x6 primed S 4+4x7 primed S 4+4x8 primed S 4+4+4x1 primed S 4+4+4x2 primed S 4+4+4x3 primed S 4+4+4x4 primed S 4+4+4x5 primed S 4+4+4x6 primed S 5x1 primed S 6x1 primed S 6x2 primed S 6x3 primed S 6x4 primed S 6x5 primed S 6x6 primed S 6x7 primed S 6x8 primed S 6x9 primed S 6+6x1 primed S 6+6x2 primed S 6+6x3 primed S 6+6x4 primed S 6+6x5 primed
Frame Packing space
openings
(mm)
1
120 x 120
2
120 x 120
3
120 x 120
4
120 x 120
5
120 x 120
6
120 x 120
7
120 x 120
8
120 x 120
9
120 x 120
2
120 x 120
4
120 x 120
6
120 x 120
8
120 x 120
10
120 x 120
12
120 x 120
14
120 x 120
16
120 x 120
3
120 x 120
6
120 x 120
9
120 x 120
12
120 x 120
15
120 x 120
18
120 x 120
1
180 x 60
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
7
180 x 120
8
180 x 120
9
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
180 x 924
7.087 x 36.378
180 x 1054
7.087 x 41.496
180 x 1185
7.087 x 46.654
349 x 141
13.740 x 5.551
359 x 271
14.134 x 10.669
359 x 402
14.134 x 15.827
359 x 532
14.134 x 20.945
359 x 663
14.134 x 26.102
359 x 793
14.134 x 31.220
359 x 924
14.134 x 36.378
359 x 1054 14.134 x 41.496
519 x 141
20.433 x 5.551
539 x 271
21.220 x 10.669
539 x 402
21.220 x 15.827
539 x 532
21.220 x 20.945
539 x 663
21.220 x 26.102
539 x 793
21.220 x 31.220
238 x 80
9.370 x 3.150
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
238 x 924
9.370 x 36.378
238 x 1054
9.370 x 41.496
238 x 1185
9.370 x 46.654
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.945
476 x 663
18.740 x 26.102
Weight
(kg)
(lb)
2.8
6.151
4.7
10.318
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
14.1
31.129
16.0
35.296
17.9
39.440
5.0
11.067
9.5
20.878
13.5
29.321
17.1
37.743
21.0
46.186
24.8
54.630
28.6
63.096
32.6
71.539
6.6
14.550
14.2
31.305
19.9
43.872
26.2
57.761
31.3
69.004
37.0
81.570
2.8
6.173
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
16.3
35.979
18.5
40.763
20.7
45.525
6.1
13.492
11.1
24.537
15.5
34.171
19.9
43.827
24.3
53.506
Art. No S004000000112 S004000000212 S004000000312 S004000000412 S004000000512 S004000000612 S004000000712 S004000000812 S004000000912 S004400000112 S004400000212 S004400000312 S004400000412 S004400000512 S004400000612 S004400000712 S004400000812 S004440000112 S004440000212 S004440000312 S004440000412 S004440000512 S004440000612 SS05000000112 S006000000112 S006000000212 S006000000312 S006000000412 S006000000512 S006000000612 S006000000712 S006000000812 S006000000912 S006600000112 S006600000212 S006600000312 S006600000412 S006600000512
164
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PIPE ENTRY SOLUTIONS
S frame, primed mild steel
Frame S 6+6x6 primed S 6+6x7 primed S 6+6x8 primed S 6+6x9 primed S 6+6x10 primed S 6+6+6x1 primed S 7x1 primed S 8x1 primed S 8x2 primed S 8x3 primed S 8x4 primed S 8x5 primed S 8x6 primed S 8+8x1 primed S 8+8x2 primed S 8+8x3 primed S 8+8x4 primed S 8+8x5 primed S 8+8x6 primed S 8+8x7 primed S 8+8x8 primed S 8+8x9 primed S 8+8x10 primed S 8+8+8x1 primed
Frame Packing space
openings
(mm)
12
180 x 120
14
180 x 120
16
180 x 120
18
180 x 120
20
180 x 120
3
180 x 120
1
240 x 60
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
5
240 x 120
6
240 x 120
2
240 x 120
4
240 x 120
6
240 x 120
8
240 x 120
10
240 x 120
12
240 x 120
14
240 x 120
16
240 x 120
18
240 x 120
20
240 x 120
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
476 x 793
18.740 x 31.220
476 x 924
18.740 x 36.378
476 x 1054 18.740 x 41.496
476 x 1185 18.740 x 46.654
476 x 1315 18.740 x 51.772
694 x 141
27.323 x 5.551
298 x 80
11.732 x 3.150
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
596 x 271
23.465 x 10.669
596 x 402
23.465 x 15.827
596 x 532
23.465 x 20.945
596 x 663
23.465 x 26.102
596 x 793
23.465 x 31.220
596 x 924
23.465 x 36.378
596 x 1054 23.465 x 41.496
596 x 1185 23.465 x 46.654
596 x 1315 23.465 x 51.772
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
28.6
63.140
33.0
72.796
37.4
82.474
41.8
92.108
46.2
101.764
8.2
18.078
3.3
7.363
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
7.3
16.005
12.3
27.006
16.6
36.640
21.0
46.341
25.4
55.975
29.8
65.609
34.2
75.309
38.5
84.943
42.9
94.577
47.3
104.278
9.9
21.826
Art. No S006600000612 S006600000712 S006600000812 S006600000912 S006600001012 S006660000112 SS07000000112 S008000000112 S008000000212 S008000000312 S008000000412 S008000000512 S008000000612 S008800000112 S008800000212 S008800000312 S008800000412 S008800000512 S008800000612 S008800000712 S008800000812 S008800000912 S008800001012 S008880000112
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165
PIPE ENTRY SOLUTIONS
S frame, acid-proof stainless steel
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
S 6x1 AISI 316
RATINGS
Fire: A class, H class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Frame
Frame Packing space
openings
(mm)
S 2x1 AISI 316
1
60 x 120
S 2x2 AISI 316
2
60 x 120
S 2x3 AISI 316
3
60 x 120
S 2x4 AISI 316
4
60 x 120
S 2x5 AISI 316
5
60 x 120
S 2x6 AISI 316
6
60 x 120
S 4x1 AISI 316
1
120 x 120
S 4x2 AISI 316
2
120 x 120
S 4x3 AISI 316
3
120 x 120
S 4x4 AISI 316
4
120 x 120
S 4x5 AISI 316
5
120 x 120
S 4x6 AISI 316
6
120 x 120
S 4+4x1 AISI 316
2
120 x 120
S 4+4+4x1 AISI 316
3
120 x 120
S 6x1 AISI 316
1
180 x 120
S 6x2 AISI 316
2
180 x 120
S 6x3 AISI 316
3
180 x 120
S 6x4 AISI 316
4
180 x 120
S 6x5 AISI 316
5
180 x 120
S 6x6 AISI 316
6
180 x 120
S 6+6x1 AISI 316
2
180 x 120
S 6+6x2 AISI 316
4
180 x 120
S 6+6x3 AISI 316
6
180 x 120
S 6+6x4 AISI 316
8
180 x 120
S 6+6x5 AISI 316
10
180 x 120
S 6+6x6 AISI 316
12
180 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
349 x 141
13.740 x 5.551
519 x 141
20.433 x 5.551
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.945
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.945
476 x 663
18.740 x 26.102
476 x 793
18.740 x 31.220
Weight
(kg)
(lb)
2.2
4.938
3.9
8.488
5.5
12.037
7.1
15.609
8.7
19.158
10.3
22.707
2.8
6.151
4.7
10.318
6.6
14.484
8.5
18.629
10.3
22.796
12.2
26.962
5.0
11.067
6.6
14.550
3.3
7.363
5.5
12.147
7.7
16.909
9.8
21.671
12.0
26.455
14.2
31.217
6.1
13.492
11.1
24.537
15.5
34.171
19.9
43.872
24.3
53.506
28.6
63.140
Art. No
S002000000121 S002000000221 S002000000321 S002000000421 S002000000521 S002000000621 S004000000121 S004000000221 S004000000321 S004000000421 S004000000521 S004000000621 S004400000121 S004440000121 S006000000121 S006000000221 S006000000321 S006000000421 S006000000521 S006000000621 S006600000121 S006600000221 S006600000321 S006600000421 S006600000521 S006600000621
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PIPE ENTRY SOLUTIONS
S frame, acid-proof stainless steel
Frame
Frame Packing space
openings
(mm)
S 8x1 AISI 316
1
240 x 120
S 8x2 AISI 316
2
240 x 120
S 8x3 AISI 316
3
240 x 120
S 8x4 AISI 316
4
240 x 120
S 8x5 AISI 316
5
240 x 120
S 8x6 AISI 316
6
240 x 120
S 8+8x1 AISI 316
2
240 x 120
S 8+8+8x1 AISI 316
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.827
298 x 532
11.732 x 20.945
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
3.9
8.620
6.1
13.382
8.2
18.144
10.4
22.928
12.6
27.690
14.7
32.452
7.3
16.005
9.9
21.826
Art. No
S008000000121 S008000000221 S008000000321 S008000000421 S008000000521 S008000000621 S008800000121 S008880000121
S frame, aluminum
See parts needed for a complete solution on page 26.
See installation instructions on page 222.
See practical user guidelines on page 264.
For information about other frame combinations, or for openable versions of this frame, please contact your local Roxtec supplier or e-mail: info@roxtec.com
S 6x1 ALU
RATINGS
Frame S 2x1 ALU S 2x2 ALU S 2x3 ALU S 2x4 ALU S 2x5 ALU S 2x6 ALU S 2+2x1 ALU S 2+2+2x1 ALU S 4x1 ALU S 4x2 ALU S 4x3 ALU
Fire: A class, H class Water pressure: 4 bar Gas pressure: 2.5 bar
Frame Packing space
openings
(mm)
1
60 x 120
2
60 x 120
3
60 x 120
4
60 x 120
5
60 x 120
6
60 x 120
2
60 x 120
3
60 x 120
1
120 x 120
2
120 x 120
3
120 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
121 x 141
4.764 x 5.551
121 x 271
4.764 x 10.669
121 x 402
4.764 x 15.827
121 x 532
4.764 x 20.945
121 x 663
4.764 x 26.102
121 x 793
4.764 x 31.220
232 x 141
9.134 x 5.551
343 x 141
13.504 x 5.551
180 x 141
7.087 x 5.551
180 x 271
7.087 x 10.669
180 x 402
7.087 x 15.827
Weight
(kg)
(lb)
0.8
1.698
1.3
2.910
1.9
4.145
2.4
5.357
3.0
6.592
3.5
7.804
1.3
2.965
1.7
3.748
1.0
2.116
1.6
3.549
2.3
4.982
Art. No S002000000131 S002000000231 S002000000331 S002000000431 S002000000531 S002000000631 S002200000131 S002220000131 S004000000131 S004000000231 S004000000331
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167
PIPE ENTRY SOLUTIONS
S frame, aluminum
Frame S 4x4 ALU S 4x5 ALU S 4x6 ALU S 4+4x1 ALU S 4+4x2 ALU S 4+4x3 ALU S 4+4x4 ALU S 4+4+4x1 ALU S 6x1 ALU S 6x2 ALU S 6x3 ALU S 6x4 ALU S 6x5 ALU S 6x6 ALU S 6+6x1 ALU S 6+6x2 ALU S 6+6x3 ALU S 6+6x4 ALU S 6+6x5 ALU S 6+6x6 ALU S 6+6+6x1 ALU S 8x1 ALU S 8x2 ALU S 8x3 ALU S 8x4 ALU S 8x5 ALU S 8x6 ALU S 8+8x1 ALU S 8+8+8x1 ALU
Frame Packing space
openings
(mm)
4
120 x 120
5
120 x 120
6
120 x 120
2
120 x 120
4
120 x 120
6
120 x 120
8
120 x 120
3
120 x 120
1
180 x 120
2
180 x 120
3
180 x 120
4
180 x 120
5
180 x 120
6
180 x 120
2
180 x 120
4
180 x 120
6
180 x 120
8
180 x 120
10
180 x 120
12
180 x 120
3
180 x 120
1
240 x 120
2
240 x 120
3
240 x 120
4
240 x 120
5
240 x 120
6
240 x 120
2
240 x 120
3
240 x 120
External dimensions (D=60 mm)
HxW (mm)
HxW (in)
180 x 532
7.087 x 20.945
180 x 663
7.087 x 26.102
180 x 793
7.087 x 31.220
349 x 141
13.740 x 5.551
359 x 271
14.134 x 10.669
359 x 402
14.134 x 15.827
359 x 532
14.134 x 20.495
519 x 141
20.433 x 5.551
238 x 141
9.370 x 5.551
238 x 271
9.370 x 10.669
238 x 402
9.370 x 15.827
238 x 532
9.370 x 20.495
238 x 663
9.370 x 26.102
238 x 793
9.370 x 31.220
466 x 141
18.346 x 5.551
476 x 271
18.740 x 10.669
476 x 402
18.740 x 15.827
476 x 532
18.740 x 20.495
476 x 663
18.740 x 26.102
476 x 793
18.740 x 31.220
694 x 141
27.323 x 5.551
298 x 141
11.732 x 5.551
298 x 271
11.732 x 10.669
298 x 402
11.732 x 15.872
298 x 532
11.732 x 20.495
298 x 663
11.732 x 26.102
298 x 793
11.732 x 31.220
586 x 141
23.071 x 5.551
874 x 141
34.409 x 5.551
Weight
(kg)
(lb)
2.9
6.415
3.6
7.848
4.2
9.281
1.7
3.762
3.2
7.099
4.5
9.965
5.8
12.831
2.3
5.071
1.2
2.535
1.9
4.167
2.6
5.820
3.4
7.452
4.1
9.083
4.9
10.736
2.1
4.630
3.8
8.333
5.3
11.640
6.8
14.903
8.2
18.166
9.7
21.473
2.8
6.173
1.3
2.954
2.2
4.806
3.0
6.658
3.9
8.532
4.7
10.385
5.6
12.236
2.5
5.467
3.4
7.496
Art. No S004000000431 S004000000531 S004000000631 S004400000131 S004400000231 S004400000331 S004400000431 S004440000131 S006000000131 S006000000231 S006000000331 S006000000431 S006000000531 S006000000631 S006600000131 S006600000231 S006600000331 S006600000431 S006600000531 S006600000631 S006660000131 S008000000131 S008000000231 S008000000331 S008000000431 S008000000531 S008000000631 S008800000131 S008880000131
168
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S frame, technical information
t1
A
R
A
PIPE ENTRY SOLUTIONS
H h
h
H
A
D
t1
w
A-A
W
S Zx1
A
A
t1
A
w
A-A
W
S ZxN
A
H h t1
H h t1 H h t2
A
A-A
w
W
S Z+Zx1
t1
A
A-A
w
W
S Z+ZxN
A
A-A
w
W
S Z+Z+Zx1
Pos (mm)
h
H - 20
w
W - 20
D
60
t1
10
t2
20
R
R 10
(in) H - 0.787 W - 0.787
2.362 0.394 0.787 R 0.394
Z = Frame size N = Number of horizontal openings
Note: All dimensions are nominal values
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169
PIPE ENTRY SOLUTIONS
Plastic pipe solutions
An increasing trend within the marine industry to use plastic pipe has led us to develop a significant portfolio of products to protect and seal plastic pipe penetrations.
170
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The Roxtec plastic pipe seals are available in a wide range of types and sizes. Seals can be fitted for circular or rectangular openings for either single or multiple plastic pipe penetrations.
Reducing the risk
Plastic pipe penetration seals require an additional level of protection. In the event of a fire onboard a marine vessel, the plastic pipe will quickly soften, melt and disappear, thus leaving a hole in the deck or bulkhead through which the fire can escape and spread into the next compartment. Therefore, the Roxtec pipe sealing solutions need to react during the fire in order to plug or block the hole created by the disappearing plastic pipe to reduce the risk of a fire spreading.
PIPE ENTRY SOLUTIONS
The Roxtec Sleev-itTM solutions and the Roxtec R and RS PPS series contain a mix of intumescent based material. When exposed to the high temperatures of a fire, it reacts by expanding many times its volume. This creates a pressure inside and crushes the softening plastic pipe to form a plug of material which blocks the opening to stop the fire and smoke from spreading into the next compartment. In areas where higher watertight demands are required, we recommend pipe sealing options that incorporate MultidiameterTM. In areas where watertight requirements do not exist or are lower,
such as within some installations above the waterline, we recommend the Roxtec Sleev-itTM range. When the watertight integrity has to be maintained even after the fire, we can also offer a back-toback solution (see page 188). Roxtec solutions for plastic pipes facilitate the decisions of ship owners and shipbuilders to use plastic pipe which may lead to lighter vessels, lower fuel costs, less corrosion issues and reduced maintenance costs. Roxtec seals do not only ensure safety, they also contribute to holding down the total cost of ownership.
Flexible solutions Solution choices to fit applicable
requirements Single or multiple plastic pipe
penetrations Certified protection for various
types of plastic pipe Single-side installation Certified fire, water and gas
protection
How it works
The example shows the RS PPS/S in action. The functionality of the other Roxtec plastic pipe solutions is fundamentally the same.
1
2
3
The Roxtec RS PPS/S seals the plastic pipe against leakage of water and gas through the steel division. Inside the seal, there is an intumescent based material.
This material will expand and close the middle void of the pipe whenever exposed to high temperatures, such as during a fire.
Should a fire occur and the plastic pipe start to burn and melt, the opening will close completely to prevent fire and smoke from spreading through the bulkhead or deck.
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171
PIPE ENTRY SOLUTIONS
Roxtec RS PPS/S, single-side seal
The Roxtec RS PPS/S seal is a circular solution which protects single plastic pipe penetrations. It consists of two halves and an adaptable center with MultidiameterTM (removable layers for adaptability to pipes of different sizes). The two halves are simply inserted into a sleeve and the compression unit inside the seal is tightened in order to correctly protect the plastic pipe. Inside each half, a layer of intumescent based material is placed which reacts with the heat of a fire to protect the penetration once the plastic pipe begins to soften. This solution is installed from only one side of the deck or bulkhead. Approved for single-side installation Certified protection for various types of plastic pipe Single plastic pipe penetrations Multiple pipe dimensions covered by one product size Certified fire, water and gas protection
RS PPS/S seal, acid-proof stainless steel fittings
RS PPS/S 31 AISI 316
RS PPS/S 43 AISI 316
RS PPS/S 50 AISI 316
RS PPS/S 68 AISI 316
RS PPS/S 75 AISI 316
RS PPS/S 100 AISI 316 woc
RS PPS/S 125 AISI 316 woc
RS PPS/S 150 AISI 316 woc
172
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See sleeves on page 174. See installation instructions on page 239.
PIPE ENTRY SOLUTIONS
RS PPS/S seal, acid-proof stainless steel fittings
RATINGS
Fire: A class
Water pressure: 4 bar
Gas pressure: 2 bar
For pipe Ø
Seal
(mm)
(in)
WITH CORE
RS PPS/S 31 AISI 316
0+ 4-17 0+ 0.157-0.669
RS PPS/S 43 AISI 316
0+ 4-23 0+ 0.157-0.906
RS PPS/S 50 AISI 316
0+ 8-30 0+ 0.315-1.181
RS PPS/S 68 AISI 316
0+ 26-48 0+ 1.024-1.890
RS PPS/S 75 AISI 316
0+ 24-54 0+ 0.945-2.126
WITHOUT CORE
RS PPS/S 100 AISI 316 woc 48-70
1.890-2.756
RS PPS/S 125 AISI 316 woc 66-98
2.598-3.858
RS PPS/S 150 AISI 316 woc 93-119
3.661-4.685
For hole Ø
(mm)
(in)
Weight
(kg)
(lb)
31-32 43-45 50-52 68-70 75-77
1.221-1.260 1.693-1.772 1.967-2.047 2.677-2.756 2.953-3.031
0.065 0.251 0.300 0.490 0.606
0.143 0.553 0.661 1.080 1.336
100-102 125-127 150-152
3.937-4.016 4.921-5.000 5.906-5.984
0.939 1.306 1.649
2.070 2.879 3.635
Art. No
PPSS000003121 PPSS000004321 PPSS000005021 PPSS000006821 PPSS000007521
PPSS000010021 PPSS000012521 PPSS000015021
RS PPS/S seal, technical information
A
f
g
Øh
A
c
A-A
(f) Intumescent material
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157" (4x) *** SW4 mm (6x) / SW0.157" (6x) **** SW5 mm (6x) / SW0.197" (6x) ***** SW5 mm (8x) / SW0.197" (8x)
For dimensions, please see page 140.
RS PPS/S 31
Pos (mm)
(in)
c
40 1.575
g
*
*
Øh
37 1.457
RS PPS/S 43
(mm)
(in)
78 3.071
**
**
53 2.087
RS PPS/S 50
Pos (mm)
(in)
c
78 3.071
g
**
**
Øh
60 2.362
RS PPS/S 68
(mm)
(in)
78 3.071
**
**
78 3.071
RS PPS/S 75
Pos (mm)
(in)
c
78 3.071
g
***
***
Øh
85 3.346
RS PPS/S 100 woc
(mm)
(in)
83 3.267
***
***
110 4.331
RS PPS/S 125 woc
Pos (mm)
(in)
c
83 3.267
g
****
****
Øh
145 5.709
RS PPS/S 150 woc
(mm)
(in)
83 3.267
*****
*****
170 6.693
Note: All dimensions are nominal values
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173
PIPE ENTRY SOLUTIONS
Sleeves without flange, for RS PPS/S seal
SLRS primed mild steel
SLRS acid-proof stainless steel
SLRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLRS 31 primed SLRS 43 primed SLRS 50 primed SLRS 68 primed SLRS 75 primed SLRS 100 primed SLRS 125 primed SLRS 150 primed
Ø (mm) 40 52 63 83 89 114 140 164
External dimensions
Ø (in)
L (mm)
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
L (in) 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559
Internal Ø
(mm)
(in)
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
0.14
0.30
0.31
0.68
0.54
1.19
0.81
1.79
0.83
1.83
1.10
2.43
1.50
3.31
1.63
3.58
Art. No ASL1000310012 ASL1000430012 ASL1000500012 ASL1000680012 ASL1000750012 ASL1001000012 ASL1001250012 ASL1001500012
Acid-proof stainless steel
Sleeve SLRS 31 AISI 316 SLRS 43 AISI 316 SLRS 50 AISI 316 SLRS 68 AISI 316 SLRS 75 AISI 316 SLRS 100 AISI 316 SLRS 125 AISI 316 SLRS 150 AISI 316
Ø (mm) 40 52 63 83 89 114 140 164
External dimensions
Ø (in)
L (mm)
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
L (in) 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559
Internal Ø
(mm)
(in)
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
0.14
0.30
0.31
0.67
0.54
1.18
0.83
1.83
0.83
1.83
1.13
2.49
1.53
3.37
1.63
3.59
Art. No ASL1000310021 ASL1000430021 ASL1000500021 ASL1000680021 ASL1000750021 ASL1001000021 ASL1001250021 ASL1001500021
Aluminum
Sleeve SLRS 31 Alu SLRS 43 Alu SLRS 50 Alu SLRS 68 Alu SLRS 75 Alu SLRS 100 Alu SLRS 125 Alu SLRS 150 Alu
Ø (mm) 40 52 63 83 89 114 140 164
External dimensions
Ø (in)
L (mm)
1.575
35
2.047
65
2.480
65
3.268
65
3.504
65
4.488
65
5.512
65
6.457
65
L (in) 1.378 2.559 2.559 2.559 2.559 2.559 2.559 2.559
Internal Ø
(mm)
(in)
31.5
1.240
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
0.03
0.07
0.10
0.22
0.09
0.20
0.12
0.26
0.27
0.60
0.38
0.84
0.51
1.12
0.53
1.17
Art. No 5ASL000003374 5ASL000006302 5ASL000000663 5ASL000000516 5ASL000000517 5ASL000001259 5ASL000000421 5ASL000000191
174
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Sleeves with flange, for RS PPS/S seal
PIPE ENTRY SOLUTIONS
SLFRS primed mild steel
SLFRS galvanized mild steel
SLFRS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLFRS 31 primed SLFRS 43 primed SLFRS 50 primed SLFRS 68 primed SLFRS 75 primed SLFRS 100 primed SLFRS 125 primed SLFRS 150 primed
External flange Ø
(mm)
(in)
102
4.016
110
4.331
140
5.512
155
6.102
165
6.496
195
7.677
213
8.386
236
9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
40 1.575 35 1.378 52 2.047 65 2.559 63 2.480 65 2.559 83 3.268 65 2.559 89 3.504 65 2.559 114 4.488 65 2.559 140 5.512 65 2.559 164 6.457 65 2.559
Internal Ø
(mm)
(in)
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.30 0.65
0.50 1.10
0.93 2.05
1.23 2.72
1.33 2.93
1.76 3.87
2.07 4.56
2.34 5.16
Art. No ASF1000310012 ASF1000430012 ASF1000500012 ASF1000680012 ASF1000750012 ASF1001000012 ASF1001250012 ASF1001500012
Galvanized mild steel
Sleeve SLFRS 31 galv SLFRS 43 galv SLFRS 50 galv SLFRS 68 galv SLFRS 75 galv SLFRS 100 galv SLFRS 125 galv SLFRS 150 galv
External flange Ø
(mm)
(in)
102
4.016
110
4.331
140
5.512
155
6.102
165
6.496
195
7.677
213
8.386
236
9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
40 1.575 35 1.378 52 2.047 65 2.559 63 2.480 65 2.559 83 3.268 65 2.559 89 3.504 65 2.559 114 4.488 65 2.559 140 5.512 65 2.559 164 6.457 65 2.559
Internal Ø
(mm)
(in)
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.31 0.68
0.50 1.10
0.96 2.11
1.26 2.78
1.35 2.97
1.79 3.95
2.13 4.70
2.41 5.31
Art. No ASF1000310015 ASF1000430015 ASF1000500015 ASF1000680015 ASF1000750015 ASF1001000015 ASF1001250015 ASF1001500015
Aluminum
Sleeve SLFRS 31 Alu SLFRS 43 Alu SLFRS 50 Alu SLFRS 68 Alu SLFRS 75 Alu SLFRS 100 Alu SLFRS 125 Alu SLFRS 150 Alu
External flange Ø
(mm)
(in)
102
4.016
110
4.331
140
5.512
155
6.102
165
6.496
195
7.677
213
8.386
236
9.291
External dimensions Ø (mm) Ø (in) L (mm) L (in)
102 4.016 35 1.378 110 4.331 65 2.559 140 5.512 65 2.559 155 6.102 65 2.559 165 6.496 65 2.559 195 7.677 65 2.559 213 8.386 65 2.559 236 9.291 65 2.559
Internal Ø
(mm)
(in)
31.5 1.240
44 1.732
51 2.008
69.5 2.736
76.5 3.012
101 3.976
126 4.961
151 5.945
Weight
(kg)
(lb)
0.55 1.21
0.18 0.40
0.31 0.68
0.40 0.88
0.43 0.95
0.40 0.88
0.60 1.32
0.80 1.76
Art. No 5ASF000002399 5ASF000002197 5ASF000002198 5ASF000007125 5ASF000008716 5ASF000004042 5ASF000003956 5ASF000008717
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175
PIPE ENTRY SOLUTIONS
Roxtec RS PPS back-to-back seal
The Roxtec RS PPS seal is a circular solution which protects single plastic pipe penetrations. The solution comes as a kit and consists of two RS seals and one intumescent based sealing strip that wraps around the plastic pipe, in between the two RS seals. Each RS seal has two halves and an adaptable center with MultidiameterTM (removable layers for adaptability to pipes of different sizes). The two halves are simply inserted into each side of the sleeve and the compression units inside the seals are tightened to correctly protect the plastic pipe. Unlike most Roxtec sealing solutions, the RS PPS seal has to be installed on both sides of the division. Intended for use with SL PPS sleeves Certified protection for various types of plastic pipe Multiple pipe dimensions covered by one product size Single plastic pipe penetrations Certified fire, water and gas protection
RS PPS seal, acid-proof stainless steel fittings
RS PPS 31 AISI 316
RS PPS 43 AISI 316
RS PPS 50 AISI 316
RS PPS 68 AISI 316
RS PPS 75 AISI 316
RS PPS 100 AISI 316 woc
RS PPS 125 AISI 316 woc
176
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PIPE ENTRY SOLUTIONS
RS PPS 150 AISI 316 woc
RS PPS 175-200 AISI 316 woc
RS PPS 225-400 AISI 316 woc
See sleeves on page 179. See installation instructions on page 237.
RS PPS seal, acid-proof stainless steel fittings
RATINGS
Fire: A class
Water pressure: 4 bar
Gas pressure: 2.5 bar
Seal WITH CORE RS PPS 31 AISI 316 RS PPS 43 AISI 316 RS PPS 50 AISI 316 RS PPS 68 AISI 316 RS PPS 75 AISI 316 WITHOUT CORE RS PPS 100 AISI 316 woc RS PPS 125 AISI 316 woc RS PPS 150 AISI 316 woc RS PPS 175 AISI 316 woc RS PPS 200 AISI 316 woc RS PPS 225 AISI 316 woc RS PPS 250 AISI 316 woc RS PPS 300 AISI 316 woc RS PPS 350 AISI 316 woc RS PPS 400 AISI 316 woc
For pipe Ø
(mm)
(in)
For hole Ø
(mm)
(in)
Weight
(kg)
(lb)
Art. No
0+ 4-17 0+ 0.157-0.669 31.5-32.0 1.240-1.260 0.2
0+ 4-23 0+ 0.157-0.906 43.5-44.0 1.713-1.732 0.4
0+ 8-30 0+ 0.315-1.181 50.5-51.0 1.988-2.008 0.5
0+ 26-48 0+ 1.024-1.890 69.0-70.0 2.717-2.756 0.8
0+ 24-54 0+ 0.945-2.126
75-77
2.953-3.031 0.9
0.353 0.816 1.102 1.676 1.962
PPS0000031021 PPS0000043021 PPS0000050021 PPS0000068021 PPS0000075021
48-70 66-98 93-119 119-147 138-170 151-181 176-206 206-236 244-286 294-336
1.890-2.756 2.598-3.858 3.661-4.331 4.685-5.787 5.433-6.693 5.945-7.126 6.929-8.110 8.110-9.291 9.606-11.260 11.575-13.228
100-102 125-127 150-152 175-177 200-202 225-228 250-253 300-303 350-353 400-403
3.976-4.016 1.3 4.964-5.000 1.9 5.945-5.984 2.6 6.929-6.968 3.8 7.913-7.953 7.2 8.858-8.976 6.4 9.843-9.961 6.8 11.811-11.929 11.6 13.780-13.898 14.8 15.748-15.866 18
2.866 4.189 5.732 8.378 15.873 14.11 14.991 25.574 32.628 39.683
PPS0000100021 PPS0000125021 PPS0000150021 PPS0000175021 PPS0000200021 PPS0000225021 PPS0000250021 PPS0000300021 PPS0000350021 PPS0000400021
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177
PIPE ENTRY SOLUTIONS
RS PPS seal, technical information
RS PPS 31 / RS PPS 43 / RS PPS 50 / RS PPS 68 / RS PPS 75
A
g
f
A
c
e
c
d A-A
(f) Intumescent material
RS PPS 31
RS PPS 43
RS PPS 50
RS PPS 68
RS PPS 75
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
40 1.575 40 1.575
40 1.575
40 1.575
40 1.575
d
156 6.142 156 6.142 156 6.142 156 6.142 156 6.142
e
25 0.984 25 0.984
25 0.984
25 0.984
25 0.984
g
*
*
**
**
**
**
**
**
***
***
* SW2.5 mm (4x) / SW0.098" (4x) ** SW4 mm (4x) / SW0.157" (4x) *** SW4 mm (6x) / SW0.157" (6x)
RS PPS 100 woc / RS PPS 125 woc / RS PPS 150 woc
A
g
f
A
c
e
c
d
A-A
RS PPS 100 woc RS PPS 125 woc RS PPS 150 woc
Pos (mm)
(in) (mm) (in)
(mm)
(in)
c
45 1.772
45 1.772
45 1.772
d
156 6.142
156 6.142
156 6.142
e
25 0.984
25 0.984
25 0.984
g
***
***
****
****
***** *****
*** SW4 mm (6x) / SW0.157" (6x) **** SW5 mm (6x) / SW0.197" (6x) ***** SW5 mm (8x) / SW0.197" (8x)
RS PPS 175 woc / RS PPS 200 woc
A
g
A
f
c
e
c
d
A-A
RS PPS 175 woc RS PPS 200 woc
Pos (mm)
(in)
(mm) (in)
c
35 1.378
35 1378
d
156 6.142
156 6.142
e
25 0.984
25 0.984
g
*****
***** ***** *****
***** SW5 mm (8x) / SW0.197" (8x)
RS PPS 225 woc / RS PPS 250 woc / RS PPS 300 woc / RS PPS 350 woc / RS PPS 400 woc
A
f
g
RS PPS 225 RS PPS 250 RS PPS 300 RS PPS 350 RS PPS 400
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
65 2.559 65 2.559
65 2.559 65 2.559
65 2.559
d
400 15.748 400 15.748 400 15.748 400 15.748 400 15.748
e
25 0.984 25 0.984
25 0.984 25 0.984
25 0.984
A
c
e
c
g
**
**
**
**
*** *** ***
***
***
***
d
** SW 10 mm (10x) / SW 0.394" (10x)
A-A
*** SW 13 mm (10x) / SW 0.512" (10x)
For dimensions, please see page 140.
Note: All dimensions are nominal values
178
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PIPE ENTRY SOLUTIONS
Sleeves without flange, for RS PPS seal, primed mild steel
SLPPS primed
SLPPS aluminum
See practical user guidelines on page 264.
Primed mild steel
Sleeve SLPPS 31 PRIMED D=156 SLPPS 43 PRIMED D=156 SLPPS 50 PRIMED D=156 SLPPS 68 PRIMED D=156 SLPPS 75 PRIMED D=156 SLPPS 100 PRIMED D=156 SLPPS 125 PRIMED D=156 SLPPS 150 PRIMED D=156 SLPPS 175 PRIMED D=156 SLPPS 200 PRIMED D=156 SLPPS 225 PRIMED D=400 SLPPS 250 PRIMED D=400 SLPPS 300 PRIMED D=400 SLPPS 350 PRIMED D=400 SLPPS 400 PRIMED D=400
External dimensions Ø (mm) Ø (in) L (mm) L (in)
40 1.575 156 6.142 52 2.047 156 6.142 63 2.480 156 6.142 83 3.268 156 6.142 89 3.504 156 6.142 114 4.488 156 6.142 140 5.512 156 6.142 164 6.457 156 6.142 189 7.441 156 6.142 214 8.425 156 6.142 239 9.409 400 15.748 264 10.394 400 15.748 314 12.362 400 15.748 364 14.331 400 15.748 414 16.299 400 15.748
Internal Ø
(mm)
(in)
31.5
1.24
44
1.73
51
2.01
69.5
2.74
76.5
3.01
101
3.98
126
4.96
151
5.94
176
6.93
201.5 7.93
227
8.94
252 9.921
302 11.890
352 13.858
402 15.827
Weight
(kg)
(lb)
0.55 1.22
0.74 1.63
1.32 2.90
2.05 4.51
2.02 4.45
2.69 5.93
3.58 7.90
3.94 8.68
4.56 10.06
5.00 11.01
13.79 30.40
15.27 33.66
18.23 40.19
21.19 46.71
24.15 53.24
Art. No 5ASL000005820 5ASL000005500 5ASL000003416 5ASL000004742 5ASL000003445 5ASL000003519 5ASL000003446 5ASL000003417 5ASL000003769 5ASL000005458 5ASL000011648 5ASL000010621 5SLPPS0011514 109368 105698
Aluminum
Sleeve SLPPS 31 Alu D=156 SLPPS 43 Alu D=156 SLPPS 50 Alu D=156 SLPPS 68 Alu D=156 SLPPS 75 Alu D=156 SLPPS 100 Alu D=156 SLPPS 125 Alu D=156 SLPPS 150 Alu D=156 SLPPS 175 Alu D=156 SLPPS 200 Alu D=156
Ø (mm) 40 52 63 83 89 114 140 164 189 214
External dimensions Ø (in) L (mm) 1.575 156 2.047 156 2.480 156 3.268 156 3.504 156 4.488 156 5.512 156 6.457 156 7.441 156 8.425 156
L (in) 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142
Internal Ø
(mm)
(in)
31.5
1.24
44
1.73
51
2.01
69.5
2.74
76.5
3.01
101
3.98
126
4.96
151
5.94
176 6.929
201 7.913
Weight
(kg)
(lb)
0.19 0.419
0.23 0.507
0.45 0.992
0.69 1.521
0.7 1.543
0.85 1.874
1.13 2.49
1.24 2.734
1.55 3.417
1.58 3.483
Art. No 109365 5ASL000011395 119603 119604 ASL0156007531 5ASL000008932 5ATS000009641 5ASL000009835 119601 5ASL000012395
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179
PIPE ENTRY SOLUTIONS
Roxtec SE PPS extension frame
The Roxtec SE PPS extension frame is an accessory which in conjunction with a standard Roxtec S/SF frame protects installations of several plastic pipe penetrations against the risk of fire. The solution includes a layer of intumescent based material which reacts with the heat of a fire to protect the penetration once the plastic pipe begins to soften.
Single-side installation Certified protection for various types of plastic pipe Multiple pipe penetrations included within one opening in
the deck or bulkhead Certified fire, water and gas protection Options to allow a mix of pipe materials (metal and plastic) and
in some cases, even cables within the same opening
SE PPS extension frame, galvanized
See parts needed for a complete solution on page 26. See practical user guidelines on page 264. Installation instructions are available on www.roxtec.com For information about other frame combinations, please contact your local Roxtec supplier or e-mail: info@roxtec.com
SE PPS 6x1 galv
Frame SE PPS 2x1 galv SE PPS 2x2 galv SE PPS 2x3 galv SE PPS 2x4 galv SE PPS 3x1 galv SE PPS 4x1 galv SE PPS 4x2 galv
180
www.roxtec.com
External dimensions (D=100 mm)
HxW (mm)
HxW (in)
195 x 215
7.677 x 8.465
195 x 345
7.677 x 13.583
195 x 476
7.677 x 18.740
195 x 606
7.677 x 23.858
254 x 155
9.999 x 6.102
254 x 215
9.999 x 8.465
254 x 345
9.999 x 13.583
Weight
(kg)
(lb)
0.8
1.653
1.2
2.668
1.7
3.704
2.7
4.718
0.7
1.543
0.9
1.984
1.5
3.197
Art. No 5PPSE00003323 5PPSE00003324 5PPSE00005088 5PPSE00005089 5PPSE00003320 5PPSE00003325 5PPSE00003326
PIPE ENTRY SOLUTIONS
SE PPS extension frame, galvanized
Frame SE PPS 4x3 galv SE PPS 4x4 galv SE PPS 5x1 galv SE PPS 6x1 galv SE PPS 6x2 galv SE PPS 6x3 galv SE PPS 6x4 galv
External dimensions (D=100 mm)
HxW (mm)
HxW (in)
254 x 476
9.999 x 18.740
254 x 606
9.999 x 23.858
312 x 155
12.283 x 6.102
312 x 215
12.283 x 8.465
312 x 345
12.283 x 13.583
312 x 476
12.283 x 18.740
312 x 606
12.283 x 23.858
Weight
(kg)
(lb)
2.0
4.431
2.6
5.644
1.0
2.094
1.1
2.315
1.7
3.748
2.4
5.181
3.0
6.614
Art. No 5PPSE00003327 5PPSE00005090 5PPSE00003321 5PPSE00003328 5PPSE00003329 5PPSE00003330 5PPSE00003331
SE PPS extension frame, technical information
g
f
e
H
m
h
A
A k
n
j
W
q p
l
o D A-A
Pos
(mm)
(in)
e
H-22
H-0.866
f
H-50
H-1.968
g
H-82
3.228
h
W-22
H-0.866
j
W-50
H-1.968
k
W-82
3.228
l
Ø 10 (4x) Ø 0.394 (4x)
m
11
1.969
n
25
0.984
o
15
0.591
p
16
0.630
q
25
0.984
D
100
3.937
Thickness steel sheet
(mm) 0.9
(in) 0.035
h
n
Note: All dimensions are nominal values
www.roxtec.com
181
PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Fire penetration seal
The Roxtec Sleev-it Fire penetration seal is a circular solution which protects single plastic pipe penetrations against fire hazards. The solution requires no sleeve to be installed and its stainless steel casing contains layers of intumescent based material that react with the heat of a fire to protect the penetration once the plastic pipe begins to soften. The light weight and ease of installation benefits of this product make it an ideal solution when used in fire only rated divisions. Single-side installation Minimal hot work onboard as it only requires tack welding
into place Certified protection for various types of plastic pipe Quick and easy to install The openable aspect benefits retrofit as well as new-build
projects
Roxtec Sleev-itTM Fire penetration seal, mild steel/stainless steel
Sleev-it FC-MAR 16-40
Sleev-it FC-MAR 50-225
See installation instructions on page 245.
RATINGS Fire: A class, B class
Seal Sleev-it FC - MAR16M Sleev-it FC - MAR20M Sleev-it FC - MAR25M Sleev-it FC - MAR32M
For pipe Ø
(mm)
(in)
16
0.63
20
0.787
25
0.984
32
1.26
Aperture dim. ± 4 mm (0.157")
Ø (mm)
Ø (in)
22
0.866
26
1.024
31
1.220
38
1.496
Weight
(kg)
(lb)
0.09
0.198
0.13
0.287
0.15
0.331
0.17
0.375
Art. No 106239 106245 106247 106249
182
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PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Fire penetration seal, mild steel/stainless steel
Seal Sleev-it FC - MAR40M Sleev-it FC - MAR50M (1.5") Sleev-it FC - MAR60M (2") Sleev-it FC - MAR63M Sleev-it FC - MAR66M Sleev-it FC - MAR75M Sleev-it FC - MAR82M Sleev-it FC - MAR90M (3") Sleev-it FC - MAR110M Sleev-it FC - MAR115M (4") Sleev-it FC - MAR125M Sleev-it FC - MAR140M Sleev-it FC - MAR160M Sleev-it FC - MAR169M (6") Sleev-it FC - MAR200M Sleev-it FC - MAR219M (8") Sleev-it FC - MAR225M
For pipe Ø
(mm)
(in)
40
1.575
48.3
1.902
60.3
2.374
63
2.480
66
2.598
75
2.953
82
3.228
88.9
3.5
110
4.331
114.3
4.5
125
4.921
140
5.512
160
6.3
168.3
6.63
200
7.87
219.1
8.63
225
8.86
Aperture dim. ± 4 mm (0.157")
Ø (mm)
Ø (in)
46
1.811
54
2.126
66
2.598
69
2.717
72
2.835
81
3.189
88
3.465
95
3.740
116
4.567
120
4.724
131
5.157
146
5.748
166
6.535
174
6.850
206
8.110
225
8.858
231
9.094
Weight
(kg)
(lb)
0.2
0.441
0.36
0.794
0.4
0.882
0.41
0.904
0.5
1.102
0.55
1.213
0.6
1.323
0.67
1.477
0.83
1.830
0.83
1.830
0.91
2.006
1.05
2.315
1.3
2.866
1.37
3.020
1.86
4.100
1.95
4.299
2.07
4.563
Fire penetration seals to protect pipe sizes larger than 225 mm and up to 324 mm are available on request.
Art. No 106251 106253 106255 106257 117916 106259 117919 106261 106263 106265 106267 106269 106271 106273 106275 106278 106280
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183
PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Fire penetration seal, technical information
d c
f
d c
f
Ø2 Ø3
(f)
Ø1
Intumescent material
Tab fixing (d 40 mm/1.575")
Toggle fixing (t 50 mm/1.902")
Sleev-it FC MAR16M
Sleev-it FC MAR20M
Sleev-it FC MAR25M
Sleev-it FC MAR32M
Sleev-it FC MAR40M
Sleev-it FC
Sleev-it FC -
- MAR50M (1.5") MAR60M (2")
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
d
60 2.362
60 2.362
60 2.362
60 2.362
60 2.362
61 2.402
61 2.402
Ø1
16 0.63
20 0.787
25 0.984
32 1.26
40 1.575 48.3 1.902 60.3 2.374
Ø2
28 1.102
36 1.417
41 1.614
48 1.890
56 2.205
69 2.717
81 3.189
Ø3
58 2.283
66 2.598
71 2.795
78 3.071
86 3.386
119 4.685
131 5.157
Sleev-it FC MAR63M
Sleev-it FC MAR66M
Sleev-it FC MAR75M
Sleev-it FC MAR82M
Sleev-it FC MAR90M (3")
Sleev-it FC MAR110M
Sleev-it FC MAR115M (4")
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
d
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
Ø1
63 2.48
66 2.598
75 2.953
82 3.228 88.9
3.5 110 4.331 114.3
4.5
Ø2
84 3.307
94 3.701
103 4.055
106 4.173
122 4.803
143 5.630
142 5.591
Ø3
133 5.236
144 5.669
153 6.024
156 6.142
172 6.772
193 7.598
192 7.559
Sleev-it FC MAR125M
Sleev-it FC MAR140M
Sleev-it FC MAR160M
Sleev-it FC MAR169M (6")
Sleev-it FC MAR200M
Sleev-it FC MAR219M (8")
Sleev-it FC MAR225M
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
3 0.118
d
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
61 2.402
Ø1
125 4.921
140 5.512
160
6.3 168.3 6.63
200 7.87 219.1 8.63
225 8.86
Ø2
158 6.220
176 6.929
204 8.031
213 8.386
240 9.449
280 11.024
277 10.906
Ø3
206 8.110
225 8.858
253 9.961
253 9.961
290 11.417
330 12.992
326 12.835
Note: All dimensions are nominal values
184
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PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Waterproof penetration seal
The Roxtec Sleev-it Waterproof penetration seal is a circular solution which protects single plastic pipe penetrations against the risks of fire and water. Its stainless steel casing contains layers of intumescent based material that react with the heat of a fire to protect the penetration once the plastic pipe begins to soften. The specifically engineered rubber grommet is sized per specific pipe size in both metric and imperial sizes and designed to maintain a waterproof seal round the plastic pipe. Single-side installation benefits Certified protection for various types of plastic pipe Quick and easy to install Certified to 1 bar of water pressure Not to be used in high pressure watertight divisions
Roxtec Sleev-itTM Waterproof penetration seal, mild steel/stainless steel
Sleev-it WT-MAR 16-40
Sleev-it WT-MAR 50-225
Sleev-it WT-MAR INCH 1.5-8"
See installation instructions on page 249.
RATINGS Fire: A class, B class
Seal Sleev-it WT - MAR16M Sleev-it WT - MAR20M Sleev-it WT - MAR25M Sleev-it WT - MAR32M
Water pressure: 1 bar
For pipe Ø
(mm)
(in)
16
0.63
20
0.787
25
0.984
32
1.26
Aperture dim. ± 5 mm (0.197")
Ø (mm)
Ø (in)
41
1.614
49
1.929
51
2.008
58
2.283
Weight
(kg)
(lb)
0.25
0.551
0.32
0.705
0.34
0.750
0.37
0.816
Art. No 106315 106316 106319 106322
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185
PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Waterproof penetration seal, mild steel/stainless steel
Seal Sleev-it WT - MAR40M Sleev-it WT - MAR50M (1.5") Sleev-it WT - MAR50M Sleev-it WT - MAR60M (2") Sleev-it WT - MAR63M Sleev-it WT - MAR75M Sleev-it WT - MAR90M (3") Sleev-it WT - MAR90M Sleev-it WT - MAR110M Sleev-it WT - MAR115M (4") Sleev-it WT - MAR125M Sleev-it WT - MAR140M Sleev-it WT - MAR160M Sleev-it WT - MAR169M (6") Sleev-it WT - MAR200M Sleev-it WT - MAR219M (8") Sleev-it WT - MAR225M
For pipe Ø
(mm)
(in)
40
1.575
48,3
1.968
50
1.902
60,3
2.374
63
2.480
75
2.953
88,9
3.49
90
3.543
110
4.49
114,3
4.331
125
4.921
140
5.512
160
6.299
168,3
6.623
200
7.874
219.1
8.626
225
8.858
Aperture dim. ± 5 mm (0.197")
Ø (mm)
Ø (in)
69
2.717
79
3.110
79
3.110
90
3.543
93
3.661
112
4.409
134
5.276
132
5.197
153
6.024
152
5.984
172
6.772
180
7.087
215
8.465
225
8.858
250
9.843
286
11.260
290
11.417
Weight
(kg)
(lb)
0.41
0.904
0.48
1.058
0.47
1.036
0.52
1.146
0.53
1.168
0.72
1.587
0.98
2.160
0.95
2.094
1.2
2.646
1.16
2.557
1.35
2.976
1.5
3.307
1.82
4.012
2
4.409
2.6
5.732
3.5
7.716
3.7
8.157
Waterproof penetration seals to protect pipe sizes larger than 225 mm and up to 324 mm are available on request.
Art. No 106325 106359 106328 106362 106331 106334 106365 106337 106341 106371 106344 106347 106350 106373 106353 106375 106356
186
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PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Waterproof penetration seal, technical information
d c Ø3
f
Ø2
e
Ø1
(e)
Rubber grommet
(f) Intumescent material
Sleev-it WT MAR16M
Sleev-it WT MAR20M
Sleev-it WT MAR25M
Sleev-it WT MAR32M
Sleev-it WT MAR40M
Sleev-it WT -
Sleev-it WT -
MAR50M (1.5") * MAR50M
Pos (mm) (in)
(mm) (in)
(mm) (in)
(mm) (in)
(mm)
(in)
(mm) (in)
(mm) (in)
c
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
d
75 2.953
75 2.953
75 2.953
75 2.953
70 2.756
70 2.756
70 2.756
Ø1
16 0.630
20 0.787
25 0.984
32 1.260
40 1.575 48.3 1.902
50 1.969
Ø2
31 1.220
39 1.535 44.5 1.614
48 1.890
59 2.323
69 2.717
69 2.717
Ø3
71 2.795
79 3.110
84 3.228
88 3.465 102 4.016 112 4.409 112 4.409
Sleev-it WT -
Sleev-it WT -
MAR60M (2") * MAR63M
Sleev-it WT MAR75M
Sleev-it WT -
Sleev-it WT -
MAR90M (3") * MAR90M
Sleev-it WT MAR110M
Sleev-it WT MAR115M (4") *
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
d
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
Ø1
60.3 2.374
63 2.480
75 2.953 88.9 3.500
90 3.543 110 4.331 114.3 4.500
Ø2
80 3.150
83 3.268 102 4.016 124 4.882 122 4.803 143 5.630 142 5.591
Ø3
121 4.764 121 4.764 142 5.591 164 6.457 165 6.496 183 7.205 186 7.323
Sleev-it WT MAR125M
Sleev-it WT MAR140M
Sleev-it WT MAR160M
Sleev-it WT -
Sleev-it WT -
MAR169M (6") * MAR200M
Sleev-it WT -
Sleev-it WT -
MAR219M (8") * MAR225M
Pos (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in)
c
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
5 0.197
d
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
70 2.756
Ø1
125 4.921 140 5.512 160 6.299 168.3 6.626 200 7.874 219.1 8.626 225 8.858
Ø2
162 6.378 170 6.693 205 8.071 215 8.465 240 9.449 276 10.866 280 11.024
Ø3
202 7.953 218 8.583 243 9.567 255 10.039 290 11.417 326 12.835 335 13.189
* Grommet in red color
Note: All dimensions are nominal values
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187
PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Transition collar
The Roxtec Sleev-it Transition collar is a stainless steel casing that wraps around the joint between a steel and plastic pipe. The casing contains layers of intumescent based material that react with the heat of a fire to protect the transition once the plastic pipe begins to soften. The solution is not a coupling between the steel and plastic pipe.
For steel and plastic pipe connections not a coupling mechanism
For use in non-pressurized systems Certified protection for various types of plastic pipe Quick and easy to install a non-welding solution
Roxtec Sleev-itTM Transition collar, stainless steel
Sleev-it TR-MAR
See installation instructions on page 251.
RATINGS Fire: A class
Transition type Sleev-it TR - MAR 50/50 Sleev-it TR - MAR - 50/60 - (2") Sleev-it TR - MAR - 75/75 Sleev-it TR - MAR - 75/90 - (3") Sleev-it TR - MAR - 90/90
Collar length - c
(mm)
(in)
138
5.433
138
5.433
138
5.433
138
5.433
138
5.433
Collar - Ø3
(mm)
(in)
73 2.874
80 3.150
101 3.976
115 4.528
118 4.646
Steel pipe opening - Ø1
(mm)
(in)
50 1.968
50 2.953
75 1.968
75 2.953
90 3.543
Plastic pipe opening - Ø2
(mm)
(in)
53 2.087
62 3.071
78 2.441
92 3.622
92 3.622
Weight
(kg)
(lb) Art. no
0.46 1.014 106289
0.5 1.102 106304
0.66 1.455 106298
0.72 1.587 106307
0.72 1.587 106310
188
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PIPE ENTRY SOLUTIONS
Roxtec Sleev-itTM Transition collar, technical information
c
(f) Intumescent material
Ø2
Ø1
f Ø3
Note: All dimensions are nominal values
www.roxtec.com
189
PIPE ENTRY SOLUTIONS
Water-tightness after fire solutions
We are continuously working to find sealing solutions for our customers. One example is our "back-to-back" arrangements that maintain watertight integrity after a fire.
Wording within the applicable SOLAS regulations refers to heat sensitive material penetrating bulkhead structures below the waterline, where deterioration of such materials in the case of fire may impair the watertight integ-
rity of the bulkhead. The wording specifically applies to watertight installations in SPS vessels and passenger ships for penetrations below the waterline. In order to comply with this regulation, Roxtec has conducted a series
of tests with "back-to-back" arrangements within an elongated sleeve. These tests have successfully maintained watertight integrity after a fire exposure has occurred.
How it works
The example shows the Roxtec RS PPS/S F+WT seal in action.
1
2
3
The Roxtec RS PPS/S F+WT sealing solution includes two RS PPS/S seals to provide a gas and watertight seal around the plastic pipe. Inside the seals we have a layer of intumescent based material designed to react during a fire.
Whenever exposed to the high temperatures of a fire, the material inside the RS PPS/S seal on the fire side of the penetration will exfoliate and expand to crush the softening plastic pipe in order to prevent the fire and smoke from spreading through to the next compartment.
Should a second catastrophic event such as a flood take place, the intumescent based material will not maintain a watertight seal however, the RS PPS/S seal that was not affected by the fire, will maintain its gastight and watertight qualities which will protect the penetration in the division against water ingress.
190
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PIPE ENTRY SOLUTIONS
Roxtec RS F+WT
The Roxtec RS F+WT is a back-to-back sealing solution for openings with single metal pipe penetrations in bulkheads where there is a demand for water-tightness after fire. The kit consists of two RS seals providing protection against hazards caused by fire, gas and water. In case of fire, it efficiently blocks smoke and flames from passing through the penetration, and after a fire it still maintains watertight integrity.
Double-sided installation inside an extended sleeve (length 312 mm)
Certified protection for various types of metal pipes Single metal pipe penetrations Multiple pipe dimensions covered by one product size Certified fire, water and gas protection
RS F+WT kit, acid-proof stainless steel fittings
RS F+WT
See information and measurements for RS seal on page 138.
See sleeves on page 193.
See installation instructions for RS seal on page 233.
RATINGS
Fire: A class
Water pressure: 1.33 bar
Kit WITH CORE RS F+WT 43 AISI 316 RS F+WT 50 AISI 316 RS F+WT 68 AISI 316 RS F+WT 75 AISI 316 RS F+WT 100 AISI 316 RS F+WT 125 AISI 316 WITHOUT CORE RS F+WT 100 AISI 316 woc RS F+WT 125 AISI 316 woc RS F+WT 150 AISI 316 woc
For pipe Ø
(mm)
(in)
For hole Ø
(mm)
(in)
Weight
(kg)
(lb)
Art. No
0+ 4-23 0+ 0.157-0.906 43-45 1.693-1.772 0.4 0+ 8-30 0+ 0.315-1.181 50-52 1.967-2.047 0.6 0+ 26-48 0+ 1.024-1.890 68-70 2.677-2.756 1 0+ 24-54 0+ 0.945-2.126 75-77 2.953-3.031 1.4 0+ 48-70 0+ 1.890-2.756 100-102 3.937-4.016 2 0+ 66-98 0+ 2.598-3.858 125-127 4.921-5.000 3.2
1.058 1.278 2.204 3.086 4.41 6.834
152046 152047 152048 152049 152050 152051
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
100-102 3.937-4.016 1.6 125-127 4.921-5.000 2.4 150-152 5.906-5.984 3.2
3.748 5.512 6.834
152052 152053 152054
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191
PIPE ENTRY SOLUTIONS
Roxtec RS PPS/S F+WT
The Roxtec RS PPS/S F+WT is a back-to-back sealing solution for openings with single plastic pipe penetrations in bulkheads where there is a demand for water-tightness after fire. The kit consists of two RS PPS/S seals providing protection against hazards caused by fire, gas and water. In case of fire, it efficiently blocks smoke and flames from passing through the penetration, and after a fire it still maintains watertight integrity. Double-sided installation inside an extended sleeve
(length 312 mm) Certified protection for various types of plastic pipe Single plastic pipe penetrations Multiple pipe dimensions covered by one product size Certified fire, water and gas protection
RS PPS/S F+WT kit, acid-proof stainless steel fittings
RS PPS/S F+WT
See information and measurements for RS PPS/S seal on page 172.
See installation instructions for RS PPS/S seal on page 239.
RATINGS
Fire: A class
Water pressure: 1.33 bar
Kit WITH CORE RS PPS/S F+WT 43 AISI 316 RS PPS/S F+WT 50 AISI 316 RS PPS/S F+WT 68 AISI 316 RS PPS/S F+WT 75 AISI 316 WITHOUT CORE RS PPS/S F+WT 100 AISI 316 woc RS PPS/S F+WT 125 AISI 316 woc RS PPS/S F+WT 150 AISI 316 woc
For pipe Ø
(mm)
(in)
0+ 4-23 0+ 8-30 0+ 26-48 0+ 24-54
0+ 0.157-0.906 0+ 0.315-1.181 0+ 1.024-1.890 0+ 0.945-2.126
48-70 66-98 93-119
1.890-2.756 2.598-3.858 3.661-4.685
For hole Ø
(mm)
(in)
43-45 50-52 68-70 75-77
1.693-1.772 1.967-2.047 2.677-2.756 2.953-3.031
100-102 125-127 150-152
3.937-4.016 4.921-5.000 5.906-5.984
Weight
(kg)
(lb)
0.5
1.106
0.6
1.322
0.98
2.160
1.21
2.672
1.88
4.140
2.61
5.758
3.3
7.270
Art. No
107487 107488 107489 107490
107491 107492 107493
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PIPE ENTRY SOLUTIONS
Sleeves for RS F+WT and RS PPS/S F+WT, primed mild steel
SLPPS primed mild steel
See practical user guidelines on page 264.
Sleeve SLPPS 43 primed D=312 SLPPS 50 primed D=312 SLPPS 68 primed D=312 SLPPS 75 primed D=312 SLPPS 100 primed D=312 SLPPS 125 primed D=312 SLPPS 150 primed D=312
Ø (mm) 52 63 83 89 114 140 164
External dimensions
Ø (in) L (mm)
2.047
312
2.480
312
3.268
312
3.504
312
4.448
312
5.512
312
6.457
312
L (in) 12.283 12.283 12.283 12.283 12.283 12.283 12.283
Internal dimensions
Ø (mm)
Ø (in)
44
1.732
51
2.008
69.5
2.736
76.5
3.012
101
3.976
126
4.961
151
5.945
Weight
(kg)
(lb)
1.48 3.26
2.64 5.80
4.04 9.02
4.10 8.90
5.38 11.86
7.16 15.80
7.88 17.36
Art. No 103626 103628 103630 103632 103634 103636 103638
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PIPE ENTRY SOLUTIONS
Roxtec RS PPS F+WT
The Roxtec RS PPS F+WT is a back-to-back sealing solution for openings with single plastic pipe penetrations in bulkheads where there is a demand for water-tightness after a fire. The kit solution is an extension of the RS PPS/S F+WT solution as it protects larger plastic pipe diameters by following a similar design. To achieve this, the solution requires a longer extended sleeve. The kit also consists of two standard RS seals and two intumescent based sealing strips which need to be wrapped around the plastic pipe and placed inside the sleeve before the RS seals are tightened. Once installed, the sealing solution will efficiently block smoke and flames from passing through the penetration, and after a fire it will still maintain watertight integrity.
Double-sided installation inside an extended sleeve (length 700 mm)
Certified protection for various types of plastic pipe Single plastic pipe penetrations Multiple pipe dimensions covered by one product size Certified fire, water and gas protection
RS PPS F+WT kit, acid-proof stainless steel fittings
RS PPS F+WT
See information and measurements for RS PPS seal on page 176.
See installation instructions for RS PPS seal on page 237.
RATINGS
Fire: A class
Water pressure: 1.33 bar
Kit WITHOUT CORE RS PPS F+WT 300 AISI 316 woc RS PPS F+WT 350 AISI 316 woc RS PPS F+WT 400 AISI 316 woc
For pipe Ø
(mm)
(in)
206-236 244-286 294-336
8.110-9.291 9.606-11.260 11.575-13.228
For hole Ø
(mm)
(in)
Weight
(kg)
(lb)
Art. No
300-303 350-353 400-403
11.811-11.929 11.8 13.780-13.898 15 15.748-15.866 18.2
26.015 33.069 40.124
109181 109182 109183
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Sleeves for RS PPS F+WT, primed mild steel
PIPE ENTRY SOLUTIONS
SLPPS primed mild steel
See practical user guidelines on page 264.
Sleeve SLPPS 300 primed D=700 SLPPS 350 primed D=700 SLPPS 400 primed D=700
Ø (mm) 314 364 414
External dimensions Ø (in) L (mm) 12.362 700 14.331 700 16.299 700
L (in) 27.559 27.559 27.559
Internal Ø
(mm)
(in)
302
11.890
352
13.858
402
15.827
Weight
(kg)
(lb)
31.9 70.33
37.08 81.74
42.26 93.17
Art. No 121050 109190 123022
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195
ROXTEC PIPE SEAL SELECTION GUIDE
FOR MARINE APPLICATIONS
RS seal
RS OMD seal
SPM seal
RS X seal
RS PPS seal
APPLICATION PIPE SYSTEM
TRADITIONAL PIPE MATERIAL
Grey water systems transfer & collection
Black water systems transfer & collection
Black water systems vacuum piping
Vacuum cleaning system Laundry water systems
Potable water systems
Wet waste system Fresh water generation & treatment systems Chilled water systems
Water heating systems/ cooling water systems
Deck/window washing & high pressure water systems Sprinkler systems CO2 extinguishing systems
Vents & overflow systems
STEEL PLASTIC GLASS FIBER STEEL PLASTIC GLASS FIBER STEEL PLASTIC GLASS FIBER PLASTIC STEEL COPPER PLASTIC STEEL STAINLESS STEEL COPPER PLASTIC MULTILAYER STAINLESS STEEL PLASTIC STEEL PLASTIC STEEL STAINLESS STEEL COPPER PLASTIC MULTILAYER STAINLESS STEEL COPPER GLASS FIBER STEEL STAINLESS STEEL STEEL STAINLESS STEEL STEEL STAINLESS STEEL COPPER STEEL STAINLESS STEEL COPPER PLASTIC MULTILAYER GLASS FIBER
W NW SL
AW BW +
W NW SL AW BW
NW AW BW
NW AW BW
W NW SL
AW BW +
W Welded solution NW Non welded solution SL Requires a sleeve AW Above waterline solution BW Below waterline solution + Water-tightness after fire (F+WT)
RS PPS/S seal W NW SL
AW BW +
R frame W NW SL
AW BW
R X frame
NW AW BW
S frame W NW SL
AW BW
SE PPS extension frame
W NW SL AW BW
Sleev-it Fire pen. seal
Sleev-it Waterproof pen. seal
W NW AW
W AW
Note: Pipe seals should not be used in tank boundaries. This guide is for indication purposes only. Please check the applicable type approval certificate to confirm pipe dimensions and materials.
RS seal
RS OMD seal
SPM seal
RS X seal
RS PPS seal
APPLICATION PIPE SYSTEM
TRADITIONAL PIPE MATERIAL
Water fire fighting system
STEEL
Air conditioning cooling & heat recovery systems
STEEL STAINLESS STEEL
COPPER
PLASTIC
Ballast water systems
STEEL STAINLESS STEEL
COPPER
PLASTIC
MULTILAYER
GLASS FIBER
Scrubber systems
STEEL
STAINLESS STEEL
COPPER
PLASTIC
MULTILAYER
GLASS FIBER
Exhaust gas drainage systems
STEEL GLASS FIBER
Bilge lines
STEEL STAINLESS STEEL
PLASTIC
GLASS FIBER
Pneumatic/compressed air systems
STEEL STAINLESS STEEL
COPPER
Tank cleaning systems
STEEL
STAINLESS STEEL
COPPER
Hydraulic fluid systems/ lubricating oil lines
STEEL STAINLESS STEEL
COPPER
Engine & fuel oil transfer systems
STEEL STAINLESS STEEL
COPPER
GLASS FIBER
Azipod lubrication systems
STEEL STAINLESS STEEL
Bundle/multi-core pipe systems
STEEL STAINLESS STEEL
COPPER
Insulated bundle pipe systems PLASTIC
W NW SL
AW BW +
W NW SL AW BW
NW AW BW
NW AW BW
W NW SL
AW BW +
W Welded solution NW Non welded solution SL Requires a sleeve AW Above waterline solution BW Below waterline solution + Water-tightness after fire (F+WT)
RS PPS/S seal W NW SL
AW BW +
R frame
W NW SL AW BW
R X frame
NW AW BW
S frame
W NW SL AW BW
SE PPS extension frame
W NW SL AW BW
Note: Pipe seals should not be used in tank boundaries. This guide is for indication purposes only. Please check the applicable type approval certificate to confirm pipe dimensions and materials.
Sleev-it Fire pen. seal
Sleev-it Waterproof pen. seal
W NW AW
W AW
RETROFIT SOLUTIONS
RETROFIT SOLUTIONS
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RETROFIT SOLUTIONS
Always ready for upgrades
Modern shipbuilding is very much focused on quick, extensive refurbishment and parallel working methods. The design is often made at the same time as the construction work in the shipyard. Therefore, it is crucial to select the right seals that are readily available in order to be prepared for retrofit work and upgrades.
Open for any changes
Roxtec multi-cable and pipe sealing solutions are rapidly delivered locally all over the world and well-known by marine engineers and shipyard workers worldwide. The safety solutions include extremely flexible frames, seals and sleeves that can be opened, reconfigured and resealed in a very easy way. Roxtec sealing modules and rubber bodies are even adaptable to cables and pipes of different sizes.
Eliminate welding time
You can install the seals around existing cables and pipes, from the beginning of the project or whenever it may be needed. There are a range of bolted non-weld solutions allowing retrofit work and safety enhancements to be made onboard while at sea. Remember that each day out of service is a day with lost revenue.
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RETROFIT SOLUTIONS
Built-in spare capacity
You also have the option to include spare capacity from the start by installing more sealing modules than cables and pipes. The solid core of the module keeps tight until the day you want to open up the transit and add a cable or pipe for new equipment! The built-in spare capacity allows for quick and costefficient upgrades to new regulations during the entire lifespan of a ship's operation.
"Future included"
This feature ensures that your cargo ship can be revitalized and stay operational for years to come and that your cruise ship is ready to be rebuilt in order to accommodate new and amazing attrac-
tions. As the spare modules are already installed on the ship, you can add equipment without adding new material or costs. And you can actually do it without hot work permits or any downtime at all.
Easy pipe sealing retrofit
One example showing the simplicity is the Roxtec RS seal. If you are to turn a worn supply unit into an environmentally aware high-tech multipurpose supply vessel, you only need to bring Roxtec RS in sizes 50, 75, 100 and 125 to cover pipes ranging from 8 to 98 mm. With these four sizes, you manage at least 75 percent of all pipes used. Save oceans of time and avoid weight and logistic challenges.
Few modules cover many cables
You have the same material reducing benefit when it comes to cable sealing. Do you only have a few months to retrofit an aged cruise liner, demolish most of its interior, give it a new identity and make it luxurious, attractive and profitable again? Make sure you bring Roxtec RM 20w40, 30, 40 and 60 modules. With very few standard modules, you will be able to seal cables ranging from 3.5 to 54 mm.
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Roxtec retrofit solutions
These Roxtec solutions are especially retrofit-friendly:
RETROFIT SOLUTIONS
Roxtec R frame
See page 63 for cables, 150 for pipes.
Roxtec RS seal
See page 69 for cables, 138 for pipes.
Roxtec RS OMD seal
See page 78 for cables, 147 for pipes.
Roxtec RS PPS seal
See page 147.
Roxtec R X frame
See page 81 for cables, 159 for pipes.
Roxtec RS X seal
See page 81 for cables, 159 for pipes.
Roxtec openable sleeve
See page 68 and 77 for cables, 146 and 155 for pipes.
Roxtec Sleev-itTM Fire penetration seal
See page 182.
Roxtec KFO frame
See page 94.
Roxtec C KFO frame
See page 96.
Roxtec ComSealTM
See page 88.
Roxtec SO frame Roxtec SFO frame
Roxtec SFOH frame
We do not further present the SO, SFO and SFOH frames in this catalogue, but they are in fact openable versions of the S frame (see page 40 for cables, 163 for pipes) and the SF frame (see page 56), respectively.
You are always welcome to send an email to info@roxtec.com or contact your Roxtec representative if you want more information or if you want to discuss possible retrofit solutions.
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RETROFIT SOLUTIONS
Retrofit sleeves and frames examples of how it works
Roxtec SLFO/RI sleeve
1
2
3
The Roxtec SLFO/RI is an openable sleeve consisting of two identical halves which are placed round a cable or pipe to form a robust circular sleeve. It has a wide flange to cover large cut-outs in decks or bulkheads and allow the installation of preflanged pipes.
The two halves are bolted together and also directly to the steel division to form a tight seal protecting against fire, water and gas. A fitted gasket between the sleeve and the steel division assists in maintaining tightness.
The circular sleeve is fitted with a flexible Roxtec RS seal with MultidiameterTM. The cable or pipe is sealed tight by removing layers to adapt the seal to fit. The sleeve can be customized for larger sizes.
Roxtec SFOHK frame
1
2
3
The Roxtec SFOHK frame is a robust openable frame to be used for retrofit or around existing cables.
It has an openable collar to distance the transit from the steel division making it possible to use without removing the old cable transit. It perfectly solves problems such as too many cables or the change of any former solution or an entire piping system.
There is no need for welding. When bolted together, the Roxtec SFOHK frame forms a tight seal against the steel division providing protection against fire, gas and water.
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RETROFIT SOLUTIONS
Your partner in retrofit
Dedicated to first class safety, we offer everything from installation quality trainings and inspection services through to design support and customized solutions.
Our retrofit offering ranges from web-based applications for design through to inspections at shipyards. Our goal is to help you ensure that all deck and bulkhead penetrations are correctly and safely sealed. And we are eager to follow and support your project for years to come.
Experienced inspectors
Our team of installation inspectors can go onsite to make sure that our seals are properly installed, to follow-up projects and to help you plan for upgrades. They conduct visual inspections
of our transits at shipyards all over the world. The standardized inspection process results in a detailed visual inspection report, enabling you to understand the status of each one of your installed transits.
Maintenance planning
The report is used to evaluate safety concerns and also to generate a priority list if changes or corrective actions are needed. We help you keep track of your cable and pipe transits. It is, for example, a great advantage to know all facts about earlier
changes when you make plans for refurbishments and future upgrades. We offer:
Trainings Inspections Design and engineering Tailored solutions Documentation Built-in spare capacity Easy maintenance
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CUSTOMIZED SOLUTIONS
CUSTOMIZED SOLUTIONS
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CUSTOMIZED SOLUTIONS
Tailor-made according to your needs
We are here to solve your sealing problem even when it requires the creation of an entirely new customized solution. We have an entire team with designers, engineers and test technicians ready to develop and test tailored cable and pipe transits according to your needs.
Covering all requirements
The certified Roxtec sealing system is normally the base, but we can supply it in many other dimensions than the standard ones, with special frames, other rubber materials or customized sealing modules. We have, for example, in cooperation with our customers, created solutions for insulated busway systems and service locker flanges in order to cover specific requirements.
Experience in innovation
If you need a special sealing solution, you can just inform your local Roxtec representative about the specific requirements. In many cases, we have already supplied a similar sealing solution, somewhere in the world, allowing us to respond very quickly to your request.
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CUSTOMIZED SOLUTIONS
Prefabricated multi-penetrations
Roxtec can offer prefabricated plates of any size or shape that incorporate multiple penetrations for either pipes and/or cables. The design is bespoke to customer requirements and the solution will enable the customer to make only one opening for multiple pipes or cables. This is an efficient way of preparing for applications where the same installation designs are frequently repeated.
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Roxtec multi-penetration plates in stainless or mild steel help you secure your pipe or cable
sealing needs in advance.
CUSTOMIZED SOLUTIONS
Flexible off-center solutions
Roxtec customized off-center solutions are useful when cables or pipes are already fixed or too heavy to move. The solutions consist of extremely flexible round single penetration seals. They are beneficial when it is impossible to change the position of an existing pipe or a stiff already connected power cable. You just turn the seal according to the cable or pipe, and secure it in its transit position.
Roxtec off-center seals simplify installation of large, pre-terminated cables or pipes that are
difficult to position.
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CABLE AND PIPE MANAGEMENT
CABLE AND PIPE MANAGEMENT
210
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CABLE AND PIPE MANAGEMENT
Systems for flexible fixation
Roxtec cable sealing and management systems are used worldwide. It is beneficial for you to select one experienced supplier for an entire package including both cable straps and sealing solutions.
Our innovative cable management solutions are used to ensure safety, efficiency and operational reliability. They simplify design and engineering, speed up installation work and reduce the need for stock, material and logistics in a wide range of projects.
Complete solutions
We have a long, impressive story when it comes to developing cable management products and provide systems for use in marine applications even under extreme conditions. Our products have been tested over time and cover a wide range of needs.
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CABLE AND PIPE MANAGEMENT
Roxtec cable straps
Roxtec cable straps
Roxtec plastic-coated metal straps help you ensure quick, easy and safe fixation of cables. The straps are mechanically strong and resistant to fire. They fulfill the technical requirements regarding regular metallic fixation of cables to the cable racks and are approved by leading classification societies.
Available in three materials Available in fixed lengths or rolls Tightening tool with cutting function Damp heat test, cyclic, acc. to DIN EN 60068-2-30 Salt fog test, acc. to rules of RMRS, edition 2012 (part IV.
Technical supervision during manufacture of products item 10.5.4.5.6)
Roxtec cable straps
Length
mm inch 200 7.87 300 11.81 400 15.75 500 19.68 600 23.62 700 27.56 800 31.50 900 35.43 1000 39.37
GREY
Steel, hot dip galvanized
15 x 0.5 mm / 0.59 x 0.02 inch
BLACK
BROWN
Stainless steel, AISI 430 (1.4016)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
-- GK000000101006 GK000000101007 GK000000101008 GK000000101009 GK000000101100 GK000000101101 GK000000210806 GK000000100710
-- GK000000101102 GK000000101103 GK000000101104 GK000000101105 GK000000101106 GK000000101107 GK000000210812 GK000000100809
-- GK000000100046 GK000000100048 GK000000100050 GK000000100169 GK000000100185 GK000000100187 GK000000210809 GK000000100375
8 x 0.3 mm / 0.31 x 0.01 inch
BLACK
BROWN
Stainless steel, AISI 304 (1.4301)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
GK000000260044 GK000000100900 GK000000100904 GK000000100906 GK000000100908
-- -- -- --
GK000000260429 GK000000200779 GK000000210817 GK000000210822 GK000000210824
-- -- -- --
212
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CABLE AND PIPE MANAGEMENT
Rolls
GREY
15 x 0.5 mm, 25 m, ca 1,8 kg / 0.59 x 0.02 inch, 82 ft, 3.97 lb
BLACK
BROWN
Steel, hot dip galvanized
Stainless steel, AISI 430 (1.4016)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
8 x 0.3 mm, 75 m, ca 1,9 kg / 0.31 x 0.01 inch, 246 ft, 4.19 lb
BLACK
BROWN
Stainless steel, AISI 304 (1.4301)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
GK000000101001 GK000000101002 GK000000101003 GK000000101004 GK000000201251
Strap clip
15 x 0.5 mm / 0.59 x 0.02 inch
GREY
BLACK
BROWN
Steel, hot dip galvanized
Stainless steel, AISI 304 (1.4301)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
8 x 0.3 mm / 0.31 x 0.01 inch
BLACK
BROWN
Stainless steel, AISI 304 (1.4301)
(A2-class)
Stainless steel, a-mag AISI 316 (1.4571) (A4-class)
GK000000101108 GK000000101109 GK000000101200 GK000000101201 GK000000200435
Tightening tools
Type 140
Type 140, with cutting function up to 15 mm / 0.59 inch
GK000000101400
Type 142, without cutting function up to 8 mm / 0.31 inch
GK000000101402
Type 142
Installation
1.
A
2.
3.
2. 1.
Insert strap into the strap clip. (A)*
B* aOnndlyinwdhienHsütlrsaep(bAo)xeinsfuüsheredn*.
*O l h
b
d
Bend the strap around the cable, through the cable tray and back through the clip.
D B d di K b lb h l
Tighten strap by hand, apply tightening tool to the clip and tighten strap by means of the movable arm.
The latest version of this document is available on www.roxtec.com.
When it is tightened, bend the strap over the clip and cut it.
Nach dem Spannvorgang die
Z h hbi
dB dd h
Bend the strap completely. Bend the flaps of the clip over the strap. Secure it by hitting with a hammer.
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CABLE AND PIPE MANAGEMENT
Speed up and secure your installation
We have developed a range of practical tools to simplify quick and safe onsite installations and reinstallations of Roxtec sealing solutions.
The tools are handy for anyone working with the installation of Roxtec solutions including frames, modules and wedges. Include a selection of tools in your next specifications and bills of materials in order to maximize efficiency.
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CABLE AND PIPE MANAGEMENT
Roxtec Pre-compression tool
For regular frames in all sizes. This user-friendly pre-compression tool comes in a small and a large version. Use it to compress rows of installed modules and stayplates to make more room for the following row and the Roxtec Wedge. The tool helps keeping all items in place during installation.
Pre-compression tool, small
Pre-compression tool, large
Tool Pre-compression tool, small Pre-compression tool, large
Art. No 5ICT000001269 ICT0001000000
Roxtec Pre-compression eccentric tool
A convenient assembly tool for pre-compression. The tool has a 3/8" square drive, which fits most types of socket wrenches. When the tool is turned with a wrench, it will compress the modules and leave room for more modules and/or the wedge. It is easily handled and provides pre-compression in only a few seconds. It is available in three sizes and for both regular frames and compact frames such as Roxtec CF 8/32, Roxtec ComSeal and Roxtec C KFO.
Pre-compression eccentric tool, small
Pre-compression eccentric tool, large
Pre-compression eccentric tool, compact
Tool Pre-compression eccentric tool, small Pre-compression eccentric tool, large Pre-compression eccentric tool, compact
Art. No ICT0001000302 ICT0001000301 ICT0001000316
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215
CABLE AND PIPE MANAGEMENT
Roxtec Handgrip pre-compression tool
For regular frames in all sizes. The handgrip pre-compression tool simplifies quick and easy installation. With this tool, you can pre-compress the installed modules evenly while keeping them in place. This gives you more packing space to insert and install the wedge in a safe and smooth way.
Handgrip pre-compression tool
Tool Handgrip pre-compression tool
Art. No ICT0001000401
Roxtec Pre-compression wedge
For regular frames in all sizes. This tool is handy when you need to make room for the wedge during assembly. It fits easily into the frame and expands to almost twice its size when the bolt is tightened. Leave it for a few minutes and then loosen the bolt. The wedge returns to its original size and is easy to pull out. The modules stay compressed for a while, leaving room for the wedge to be inserted.
Pre-compression wedge 60/40 Pre-compression wedge 120
Tool Pre-compression wedge 60/40 Pre-compression wedge 120
Art. No 5ICT000003691 ICT0001000500
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CABLE AND PIPE MANAGEMENT
Roxtec Stayplate clamps
Horizontal installations become much more convenient and faster with this tool. By fixing a stayplate holder on each stayplate edge, each finished row of modules and cables is firmly kept in position. You work with them in pairs and the modules are efficiently prevented from falling through the transit. Width 120 mm, 4.724".
Stayplate clamps
Tool Stayplate clamps, 2 pcs
Art. No ICT0001000100
Roxtec Stayplate clip
The stayplate clip provides help during installation. Attach it below the top stayplate to keep it out of the way until it is time to put it in position on top of the last row of modules. For use with RM stayplates, width 120 mm, 4.724".
Stayplate clip
Tool Stayplate clip
Art. No ICT0001000200
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217
CABLE AND PIPE MANAGEMENT
Roxtec Wedge puller
Simplifies removal of the wedge for maintenance and retrofit work where space is limited.
Roxtec Wedge puller
Tool Roxtec Wedge puller
Art. No 103248
Roxtec Module Adaption Indicator
Measuring tool for easier selection of sealing module. Indicates how many rubber layers to peel off to achieve perfect adaption. It also simplifies inspection.
Module Adaption Indicator
Tool Module Adaption Indicator
Art. No IQR2009000101
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CABLE AND PIPE MANAGEMENT
Roxtec Pressure Test Pipe
The test pipe is used for verifying a transit's integrity after installation on site. To be used with RM components in back-to-back solutions.
Pressure Test Pipe
Tool Pressure Test Pipe
Art. No ICT2006000130
Roxtec Welding Fixture tool
Holds the frame within tolerance during welding.
Welding Fixture tool
Tool Welding Fixture tool
Art. No 121932
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EASY INSTALLATION WITH ROXTEC
INSTALLATION INSTRUCTIONS
220
Roxtec rectangular system
S frame
222
SK frame
222
SBTB frame
222
SF frame
222
GHM frame
222
G frame
222
SRC frame
226
R frame
231
RS seal
233
SPM seal
235
RS PPS seal
237
RS PPS/S seal
239
ComSeal
241
CF 8/CF 32 frames
243
Sleev-it Fire penetration seal
245
Sleev-it Waterproof penetration seal 249
Sleev-it Transition collar
251
TRAININGS AND INSPECTIONS
253
Installation checkpoints,
rectangular frames
254
Installation checklist,
rectangular frames
258
Installation checkpoints, round frames 259
Installation checklist, round frames
263
Our installations instructions are available on www.roxtec.com, and you can watch our installation movies on YouTube.
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INSTALLATION INSTRUCTIONS ROXTEC RECTANGULAR SYSTEM PAGE 1/4
Roxtec rectangular system
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Parts
Wedge
Stayplate Wedge clip
Module Lubricant
Installation
1
2
3
4
hH
120
Measure your frame height (H). This corresponds to your packing height (h) according to the table. Consider your packing height when inserting the modules.
Clean the frame.
Lubricate the inside surfaces of the frame all around with Roxtec Lubricant, especially into the corners.
5
6
0.1íPP
7
8
í
Adapt modules, which are to hold cables or pipes, by peeling off layers until you reach the gap seen in pic. 6. The number of layers may not differ by more than one between the halves.
Achieve a 0.11.0 mm gap between the two halves when held against the cable/pipe.
Lubricate all modules thoroughly, both the inside and the outside sealing surfaces.
Do not remove the center cores of the spare modules.
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INSTALLATION INSTRUCTIONS ROXTEC RECTANGULAR SYSTEM PAGE 2/4
9
10
11
12
Lubricate solid modules on the sealing surfaces.
13
Insert the modules according to your installation plan (transit plan). Place the spare modules as close to the wedge as possible to simplify future installations.
Insert a stayplate on top of every finished row of modules.
Ensure that the modules are secured within the stayplate edges.
14
15
16
Before inserting the final row of modules, insert two stayplates.
Separate the two stayplates and insert the final row of modules between the stayplates.
Drop the upper stayplate on top of the modules.
If there is not enough room for the wedge, insert the optional Roxtec pre-compression tool.
17
18
Uncompressed
19 Stop flange
20
Compressed
Ensure that the wedge is fully uncompressed by untightening the screws of the wedge before inserting the wedge.
Lubricate the short sides of the wedge.
21
22
min 25 mm
Stayplate
Orientate the wedge so the face marked "Stayplate this side"faces a stayplate. Insert the wedge to the stop flange. Ensure that the wedge is accommodated and secured by the stayplate.
Tighten the screws alternately until full mechanical stop, approx 20 full revolutions per screw. Do not exceed 20 Nm (15 ft.lb.).
23
25 mm of the screws shall be exposed.
Attach the wedge clip to the wedge screws to complete the installation.
Optional wedge positions (anywhere in frame).
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INSTALLATION INSTRUCTIONS ROXTEC RECTANGULAR SYSTEM PAGE 3/4
Disassembly
1
2
3 Wedge
4
Remove the wedge clip from the wedge.
Stayplate
Release the compression by loosen the screws alternately to full stop. Do not exceed 20 Nm (15 ft.lb.).
Insert a flat tool between the wedge and the stayplate to simplify removal of the wedge. Roxtec special tools are available.
Remove the stayplate.
5
Remove the modules required. Keep the rows sorted until it is time to re-install the transit. If a module is damaged or replaced, all modules in that row must be replaced.
Re-installation
1
2
3
Make sure that the inside surfaces of the exposed packing space are free from dirt or dust.
Lubricate the inside surfaces all around with Roxtec Lubricant, especially into the corners. Continue from step 5 under "Installation".
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INSTALLATION INSTRUCTIONS ROXTEC RECTANGULAR SYSTEM PAGE 4/4
124037 Rev A/multilingual/1402/stsan
Packing space
Frame height (H)
101 160 218 278
Packing height (h)
60 120 180 240
Frame size
2 4 6 8
Wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure. Wedge is to be used with: RM components. Cables shall go straight through the frame. Amendments to these installation instructions are available on www.roxtec.com. Ensure that the wedge clip is attached to the wedge bolts.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
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225
INSTALLATION INSTRUCTIONS ROXTEC SRC FRAMES PAGE 1/5
Roxtec SRC frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Frame types
r30
r20
r50 r40
r70 r60
SRC r20 frame
SRC r40 frame
Packing of SRC frames
You will need 4 pieces of RC modules to compensate for the corner radius. These RC modules will have an impact on the available packing space.
r20 frame
20
RM 20
20
40 100 160
180
r40 frame
r60 frame
160
60 40
220
20
40 20
SRC r60 frame
20 RM 20/0 RC module
20 40
RM 40/0 RC module
40 60
RM 60/0 RC module
226
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INSTALLATION INSTRUCTIONS ROXTEC SRC FRAMES PAGE 2/5
Installation
1
2
3
4
Make sure that the inside surfaces of the frame are free from dirt or dust.
5
Lubricate the inside surfaces of the frame with Roxtec Lubricant.
6
Adapt modules, which are to hold cables or pipes, by peeling off layers until you reach the gap seen in pic. 4. The halves may not differ by more than one layer.
Achieve a 0.1-1.0 mm gap between the two halves when held against the cable/pipe.
7
Lubricate all modules for the frame thoroughly, both the inside and the outside surfaces, using Roxtec Lubricant.
Do not remove the center cores of the spare modules.
Lubricate solid modules on the sealing surfaces.
r20 installation continued
1
2
3
4
Insert the lubricated RM 20/0 RC modules in the bottom corners.
Fill the space between the corner modules with RM 20w40 or RM 20 modules and insert a stayplate on top.
Continue to fill up the packing space of the frame according to your installation plan (transit plan). It is recommended to keep spare modules close to the wedge.
Insert a stayplate on top of every finished row of modules.
5
6
7
8
Module Module
Stayplate
Uncompressed
Ensure that the modules are secured within the stayplates edges.
Compressed
Insert the lubricated RM 20/0 RC modules in the top corners and fill with modules RM 20w40 or RM 20 modules. Install a stayplate. Make room for the wedge at desired position.
Ensure that the wedge is fully uncompressed by untightening the screws of the wedge before inserting the wedge.
Lubricate the short sides of the wedge.
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INSTALLATION INSTRUCTIONS ROXTEC SRC FRAMES PAGE 3/5
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9
Stop flange
10
11
12
min 25 mm
Stayplate
Orientate the wedge so the face marked "Stayplate this side"faces a stayplate. Insert the wedge to the stop flange. Ensure that the wedge is accommodated and secured by the stayplate.
Tighten the screws alternately until full mechanical stop, approx 20 full revolutions per screw. Do not exceed 20 Nm (15 ft.lb.).
25 mm of the screws shall be exposed.
Attach the wedge Clip to the wedge screws to complete the installation.
r40 installation continued
1
2
3
4
Insert the lubricated RM 40/0 RC modules in the bottom corners.
Fill the space between the corner modules with one RM 40 and two RM 20 modules and insert a stayplate on top.
Continue to fill up the packing space of the frame according to your installation plan (transit plan). It is recommended to keep spare modules close to the wedge.
Insert a stayplate on top of every finished row of modules.
5
6
7
8
Module Module
Stayplate
Uncompressed
Ensure that the modules are secured within the stayplates edges.
Insert the lubricated RM 40/0 RC modules in the top corners and fill with one RM 40 and two RM 20 modules. Install a stayplate. Make room for the wedge at desired position.
Compressed
Ensure that the wedge is fully uncompressed by untightening the screws of the wedge before inserting the wedge.
Lubricate the short sides of the wedge.
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INSTALLATION INSTRUCTIONS ROXTEC SRC FRAMES PAGE 4/5
9
Stop flange
10
11
12
min 25 mm
Stayplate
Orientate the wedge so the face marked "Stayplate this side"faces a stayplate. Insert the wedge to the stop flange. Ensure that the wedge is accommodated and secured by the stayplate.
Tighten the screws alternately until full mechanical stop, approx 20 full revolutions per screw. Do not exceed 20 Nm (15 ft.lb.).
25 mm of the screws shall be exposed.
Attach the wedge Clip to the wedge screws to complete the installation.
r60 installation continued
1
2
3
4
Insert the lubricated RM 60/0 RC modules in the bottom corners.
5
Fill the space between the corner modules with RM 40 modules and insert a stayplate on top.
6
Continue to fill up the packing space of the frame according to your installation plan (transit plan). It is recommended to keep spare modules close to the wedge.
7
Insert a stayplate on top of every finished row of modules.
8
Module Module
Stayplate
Uncompressed
Ensure that the modules are secured within the stayplates edges.
9
Stop flange
Insert the lubricated RM 60/0 RC modules in the top corners and fill with RM 40 modules. Install a stayplate. Make room for the wedge at desired position.
Compressed
Ensure that the wedge is fully uncompressed by untightening the screws of the wedge before inserting the wedge.
Lubricate the short sides of the wedge.
10
11
12
min 25 mm
Stayplate
Orientate the wedge so the face marked "Stayplate this side"faces a stayplate. Insert the wedge to the stop flange. Ensure that the wedge is accommodated and secured by the stayplate.
Tighten the screws alternately until full mechanical stop, approx 20 full revolutions per screw. Do not exceed 20 Nm (15 ft.lb.).
25 mm of the screws shall be exposed.
Attach the wedge Clip to the wedge screws to complete the installation.
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INSTALLATION INSTRUCTIONS ROXTEC SRC FRAMES PAGE 5/5
Article number: ASS2004000101
Document number: ASS2004000101 version C
Disassembly
1
2
3 Wedge
4
Remove the wedge clip from the wedge.
5
Release the compression by loosen the screws alternately to full stop. Do not exceed 20 Nm (15 ft.lb.).
Stayplate
Insert a flat tool between the wedge and the stayplate to simplify removal of the Wedge. Roxtec special tools are available.
Remove the stayplate.
Remove the modules required. Keep the rows sorted until it´s time to re-install the transit. If a module is damaged or replaced, all modules in that row must be replaced.
Re-installation
1
2
3
Make sure that the inside surfaces of the exposed packing space are free from dirt or dust.
Lubricate the inside surfaces all around with Roxtec Lubricant. Continue the re-installation from step 3, second page.
Note
Wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure. Cables shall go straight through the frame. To be used with RM components. Ensure that the wedge clip is attached to the wedge bolts. Amendments to this installation instruction is available at www.roxtec.com.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
230
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INSTALLATION VIDEO
INSTALLATION INSTRUCTIONS ROXTEC R FRAME PAGE 1/2
Roxtec R frame
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Installation
1
2
3
4
Remove any dirt from the sleeve/ hole.
Lubricate the frame sparsely on the outside with Roxtec Lubricant.
Insert the frame into the sleeve/ hole. Please see table "Aperture dimensions".
If pipes/cables are pre-routed, an R frame can be cut open with a sharp tool. Cut the longside open between screws. For R100, cut between screw and corner.
5
6
7
Push the front fittings to the sides. Lubricate the inside of the frame thoroughly, especially into the corners.
If the frame is provided with a net, cut or bend the net with a sharp tool, or your fingers, to enable cables/pipes to pass through at their position in the frame.
Pull the cables through. Please see note on reverse page.
8
9 0.11.0 mm
10
0.004-0.039"
Adapt modules which are to seal cables or pipes by peeling off layers until you reach the gap seen in pic. 9. The halves may not differ by more than one layer.
Achieve a 0.1-1.0 mm gap between the two halves when held against the cable/pipe.
Lubricate all modules for the frame thoroughly, both the inside and the outside surfaces.
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INSTALLATION INSTRUCTIONS ROXTEC R FRAME PAGE 2/2
ASS2005002501
11
12
13
ver_1.8/GB/1235/stsan
Insert the modules and cables/ pipes according to your installation plan (transit plan).
Push the front fittings back towards the center.
Torque settings
Type:
R 70-R 127 R 150-R 200
Rec. torque* (Nm)
6-7 9-11
Aperture dimensions
Type:
R 70 R 75 R 100 R 125 R 127 R 150 R 200
Aperture Ø (mm) 70-71 75-76 100-102 125-127 127-129 150-152 200-202
Clearance depth (mm) 75 75 80 75 75 75 75
Packing space (mm) 40 x 40 40 x 40 60 x 60 80 x 80 80 x 80 90 x 90 120 x 120
Tighten the nuts crosswise. The frame will compress until it is sealed. Please see recommended torque in the table.
* The recommended torque depends on several things, e.g cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheath, etc.
Disassembly
Reverse order
Note
For optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure. To be used with: RM modules. Cables/pipes shall be parallel to the sleevehole. Cable/pipe with a considerable weight needs to be supported to prevent damage or subsidence to the seal.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
232
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INSTALLATION VIDEO
Roxtec ® and Multidiameter ® are re
INSTALLATION INSTRUCTIONS ROXTEC RS SEAL PAGE 1/2
Roxtec RS seal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Installation Roxtec RS 25-200
Remove any dirt from the sleeve/ hole.
Pull the cable/pipe through. Please see note and table for aperture dimensions.
Lubricate thoroughly on the inside surfaces and sparsely on the outside of the seal with Roxtec Lubricant.
Insert the halves into the sleeve.
0-1.0 mm 0-0.039
Adapt the seal to the cable/pipe by Try to achieve a 0-1.0 mm gap peeling off layers from the halves between the two halves when held until you reach the gap seen in pic.4. against the cable/pipe. The halves may not differ by more than one layer.
Tightening torque
Size: RS
25 - 31 43 - 100 125 - 200
Approx. torque* (Nm)
1 4 7
* The recommended torque depends on several things, e.g cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheath.
Tighten the screws crosswise. The seal will compress and seal the transit. Please see fig. 1 and 2 for reference.
Fig. 1
Fig. 2
Cable
Sleeve
The seal is compressed when rubber expands over the front fittings and the layers bulge outwards.
Aperture dimensions
Type:
RS 25 RS 31 RS 43 RS 50 RS 68 RS 75 RS 100 RS 125 RS 150 RS 175 RS 200
Aperture Ø (mm)
25-26 31-32 43-45 50-52 68-70 75-77 100-102 125-127 150-152 175-177 200-203
Clearance depth (mm)
45 45 83 83 83 83 83 83 83 83 83
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233
INSTALLATION INSTRUCTIONS ROXTEC RS SEAL PAGE 2/2
Installation Roxtec RS 225-644
ASS2010001301 ver_1.2/GB/1302/kasve
Remove any dirt from the sleeve/ hole.
Pull the cable/pipe through. Please see note and table for aperture dimensions.
Fold out all stop flanges. Make sure that they are secured by the fittings.
Adapt the seal to the cable/pipe by peeling off layers from the halves until you reach the gap seen in pic.5. The halves may not differ by more than one layer.
0-1.0 mm 0-0.039
Try to achieve a 0-1.0 mm gap between the two halves when held against the cable/pipe.
Lubricate thoroughly on the inside surfaces and sparsely on the outside of the seal with Roxtec Lubricant.
Insert the halves into the sleeve.
Tighten the bolts crosswise. The seal will compress and seal the transit. Please see table for approx. torque.
Aperture dimensions
Type:
RS 225 RS 250 RS 300 RS 350 RS 400
Aperture Ø (mm)
225-228 250-253 300-303 350-353 400-403
Clearance depth (mm)
75 75 75 75 75
Type:
RS 450 RS 500 RS 550 RS 600 RS 644
Disassembly
Reverse order
Tightening torque
Aperture Ø (mm)
450-453 500-503 550-553 600-603 644-647
Clearance depth (mm)
75 75 75 75 75
Size: RS
225 - 400 450 - 644
Approx. torque* (Nm)
17 35
* The recommended torque depends on several things, e.g cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheath.
Note
Cable/pipe shall be routed perpendicularly to the sleeve or hole. Cable/pipe of considerable weight must be supported by surrounding structure or equipment to
prevent damage or subsidence to the seal. Wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
234
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INSTALLATION VIDEO
Roxtec ® and Multidiameter ® are regist
INSTALLATION INSTRUCTIONS ROXTEC SPM SEAL PAGE 1/2
Roxtec SPMTMseal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Aperture
1
2
3
Make an aperture according to the table.
5
Remove all sharp edges to avoid damage to the rubber of the seal.
4A B
Minimum diameter according to tolerance
A B
Maximum diameter according to tolerance
Irregularities are acceptable within the aperture tolerance. A: Non-acceptable irregularity. B: Acceptable irregularity.
Make sure the aperture is free from dirt and dust.
Aperture dimension and pipe range
Thickness of the structure must be between 6 mm and 15 mm.
SPM seal 41 54 59 62 69 81 87 92 103 119
138 157 168 196 226 279
Pipe diameter range (mm) 12-16 19-23 24-28 27-31 32-36
41.4-45.4 47-51 52-56
56.2-61.1 72.2-76.9
88-92 107-111 113-117 138.5-143 167-171 218-222
Aperture diameter (mm) Aperture diameter tolerance + - (mm)
43
2
55.5
2
60.5
2
63.5
2
70.5
2
83
2
89
2
94
2
105
2
121
2
140
2
159
2
170
2
198
2
228
2
281
2
Maximum tightening torque (Nm) 2 2 3 3 3 3 3 3 7 7
7 7 10 10 10 10
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INSTALLATION INSTRUCTIONS ROXTEC SPM SEAL PAGE 2/2
Article number: 153048 Document number: DOC-0000116 version A
Installation
1
2
3
Correct
4
Incorrect
Slide the pipe through the seal.
Insert the pipe and seal in the aperture.
5
6
Ensure that the pipe is centrally positioned in the aperture.
7
5
8
Steel
2
fitting
Rubber
Make sure the seal is properly fitted against the inside of the opening.
3
4
1
Tighten the bolts crosswise in small steps. Full compression is achieved when the rubber is flush or slightly raised from the steel casing. Do not exceed the maximum torque according to the table on previous page.
Disassembly 1
2
5
3
2
3
1 Untighten the bolts crosswise in quarter turn increments.
4 Remove the seal from the opening.
Roxtec ® and Multidiam
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
236
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VIDEO
INSTALLATION INSTRUCTIONS ROXTEC RS PPS PAGE 1/2
Roxtec RS PPS back-to-back seal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Fig 1: Water tightness or fire rated resistance
Fig 2: Sustained water tightness after fire exposure
Roxtec Plastic Pipe Seal installation
Remove any dirt inside the sleeve and pull the pipe through.
Wrap the intumescent strip once around the pipe without removing the protective tape. This will make it slide better into the sleeve later.
Break the protective tape from the strip and remove it.
Continue to wrap the strip onto the pipe until there is 1.0-5.0 mm free space left between the strip and sleeve.
Tip: Lubricate the pipe with Roxtec Lubricant to ease the sliding.
Move/slide the strip into the sleeve and as close to the center as possible. For sustained water tightness after fire exposure applications place one intumescent strip as close as possible to each RS seal according to fig. 2.
Adapt the seal to the pipe by peeling off layers from the halves until you reach the gap seen in pic.8. The halves may not differ by more than one layer.
Try to achieve a 0.1-1.0 mm gap between the two halves when held against the pipe.
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INSTALLATION INSTRUCTIONS ROXTEC RS PPS PAGE 2/2
ASS2005002901
ver_2.4/EN/1410/stsan
Lubricate thoroughly on the inside surfaces and sparsely on the outside of the seal.
Insert the halves one by one into the sleeve. Make sure the intumescent material stays in the center of the sleeve. For installations having sustained water tightness after fire exposure make sure that the intumescent strips are as close to the RS seals as possible according to fig. 2 at previous page.
Tighten the screws crosswise. The seal will compress and seal the transit. See table below for recommended torque. See fig. 3 and 4 for reference.
Disassembly
Reverse order
Fig. 3
Fig. 4
Sleeve
Roxtec ® and Multidiameter ® are registered trademar
The seal is compressed when rubber expands over the front fittings and the layers bulge outwards.
Tightening torque
Size: RS PPS 31 43 - 100 125 - 200 225 - 400
Approx. torque* (Nm) 1 4 7 17
* The tightening torque depends on several things, e.g. cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheet, etc.
Note
Wait 24 hours or longer after installation before exposing the pipe to strain or pressure. Pipes shall go straight through the frame. Sustained water tightness after fire exposure applications requires a longer sleeve.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
238
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INSTALLATION VIDEO
INSTALLATION INSTRUCTIONS ROXTEC PPS/S PAGE 1/2
Roxtec RS PPS/S single-side seal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Installation
Remove any dirt in the sleeve.
Pull the plastic pipe through.
Adapt the seal to the pipe by peeling off layers from the halves until you reach the gap seen in pic.4. The halves may not differ by more than one layer.
0.1-1.0 mm 0.004-0.039"
Try to achieve a 0.1-1.0 mm gap between the two halves when held against the pipe.
Tightening torque
Size: RS PPS/S
25 - 31 43 - 100 125 - 150
Approx. torque* (Nm)
1 4 7
Lubricate thoroughly on the inside and sparsely on the outside of the rubber surfaces of the seal with Roxtec Lubricant. No need to apply lubricant to the grey intumescent material.
Insert the halves, one by one, into the sleeve.
Tighten the screws crosswise. This will compress and seal the RS PPS/S. See table for approx. torque. See fig. 1 and 2 for reference.
* The tightening torque depends on several things, e.g cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheath.
Fig. 1
Fig. 2
Sleeve
The seal is compressed when rubber expands over the front fittings and the layers bulge outwards.
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239
INSTALLATION INSTRUCTIONS ROXTEC PPS/S PAGE 2/2
ASS2007006501
Sustained water tightness after fire exposure
RS PPS/S Seals mounted back to back in a longer sleeve
ver_2.5/EN/1410/stsan
Roxtec ® and Multidiameter ® are registered trademar
Disassembly
Reverse order
Aperture dimensions
Type:
RS 25 PPS/S RS 31 PPS/S RS 43 PPS/S RS 50 PPS/S RS 68 PPS/S RS 75 PPS/S RS 100 PPS/S RS 125 PPS/S RS 150 PPS/S
Aperture Ø (mm)
25-26 31-32 43-45 50-52 68-70 75-77 100-102 125-127 150-152
Clearance depth (mm)
45 45 83 83 83 83 83 83 83
Note
Wait 24 hours or longer after installation before exposing the pipe to strain or pressure. Install pipes straight through the seal. Sustained water tightness after fire exposure applications requires a longer sleeve.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
240
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INSTALLATION INSTRUCTIONS ROXTEC COMSEAL PAGE 1/2
Roxtec ComSealTM
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
d
Aperture dimensions
ComSealTM 10
ø5.5 (6x) (ø0.217" (6x))
max R10 (4x) (R0.394" (4x))
(mm)
H 149±1
W 56±1
a 68.5±0.5
b 80.5±0.5
c 6.25±1
d
6±1
(in) 5.866±0.039 2.205±0.039 2.697±0.020 3.170±0.020 0.246±0.039 0.236±0.039
b c
a
d
ComSealTM 12
ø9 (4x) (ø0.354" (4x))
max R10 (4x) (R0.394" (4x))
(mm)
(in)
H 169±1 6.654±0.039
W 56±1 2.205±0.039
a 62±0.5 2.441±0.020 b 193±0.5 7.598±0.020
c
a
c
3±1 0.118±0.039
d 12±1 0.472±0.039
ComSealTM 15
ø5.5 (6x) (ø0.217" (6x))
max R5 (4x) (R0.197" (4x))
b
H
(mm)
(in)
195±1 7.677±0.039
W 61±1 2.402±0.039
a 78.5±0.5 3.091±0.020
b 105.5±0.5 4.154±0.020
c
9±1 0.354±0.039
d
8±1 0.315±0.039
b c
a
d d
ComSealTM 16
ø5.5 (8x) (ø0.217" (8x))
max R10 (4x) (R0.394" (4x))
(mm)
H 209±1
W 56±1
a 68.5±0.5
b 73.7±0.5
c 6.25±1
d
6±1
(in) 8.228±0.039 2.204±0.039 2.697±0.020 2.901±0.020 0.246±0.039 0.236±0.039
b c
a
d
ComSealTM 30
ø5.5 (8x) (ø0.217" (8x))
ComSealTM 32
ø5.5 (10x) (ø0.217" (10x))
max R5 (4x) (R0.197" (4x))
(mm) H 195±1 W 120±1 a 71.5±0.5 b 109.5±1 c 11±1 d 12±1
(in) 7.677±0.039 4.724±0.039 b 2.815±0.020 4.311±0.039 0.433±0.039 0.472±0.039
c a
max R10 (4x) (R0.394" (4x))
(mm)
(in)
H 209±1 8.228±0.039
W 103±1 4.055±0.039 a 61.5±0.5 2.421±0.020 b
b 76.3±1 3.005±0.039
c 10±1 0.394±0.039
d 10±1 0.394±0.039
c a
Cut a rectangular opening for the frame, according to the tables above. For Roxtec ComSealTM 12 cut a rectangular opening according to FL 21 or the table above. Use a counter flange with Roxtec ComSealTM 12 (article no. 2CV0001020219) if the wall structure is thinner than 2 mm.
Installation
1
2a
2b
3a
d
Remove the protective foil from the gasket. Decide which side of the flange that is to face the wall/ structure and fasten the gasket on it.
Insert the frame in the opening with gasket side towards the wall/ structure.
Alternatively, insert it with the other Attach the frame firmly, using the
side of the flange and gasket facing enclosed screws, washers and
the wall/structure.
nuts.
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241
INSTALLATION INSTRUCTIONS ROXTEC COMSEAL PAGE 2/2
Article number: ASS2010000801
3b
3c Structure
4
5
ComSeal 12 O-ring Screw
Washer Nut
For ComSeal 12, attach the frame firmly, using the enclosed screws, nuts, o-rings and washers.
For ComSeal 12, make sure that the o-ring is mounted under the bolt head.
6
7
Lubricate the inside surfaces of the frame with Roxtec Assembly Gel, especially in the corners.
Insert the cables through the frame.
8
9
Document number: ASS2010000801 version E
Roxtec
Adapt the modules, which are to hold cables or pipes. Peel off layers until you achieve the gap seen in pic. 7. The halves may not differ by more than one layer.
10
Achieve a 0.1-1.0 mm gap between the two module halves when held against the cable/pipe.
Disassembly
Reverse order.
Lubricate all modules thoroughly, both on the inside and the outside surfaces, before installation.
Insert the modules from the back of the frame opening and according to the installation plan (Packing plan). If possible, start with the largest modules.
Tighten the compression unit firmly to seal the frame. Maximum 10 Nm (7.38 ft. lb). A good indication is when the assembly gel is squeezed out between the modules.
Note
For optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure.
To be used together with CM modules. To simplify installation of Roxtec ComSealTM 30 and 32, it is recommended to
fill both openings before tightening the compression units. Cables shall go straight through the frame.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
242
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INSTALLATION INSTRUCTIONS ROXTEC CF 8, CF 32 FRAMES PAGE 1/2
Roxtec CF 8, CF 32 frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Aperture dimensions
5.000±0.02 2.402±0.02
(0.157")
Cut a rectangular opening in the cabinet according to above tables.
Installation
1
2
3
0.02 0.02
(0.157")
4
Insert the CF frame from the outside of the cabinet.
5
Insert the counter frame from the inside of the cabinet.
Fasten the hexagon nuts on the backside.
Lubricate the inside surfaces of the frame with Roxtec Lubricant, especially into the corners.
6
7
8
Insert the cables/pipes through the frame.
Adapt modules which are to hold cables or pipes by peeling off layers until you reach the gap seen in pic. 7. The halves may not differ by more than one layer.
Achieve a 0.1-1.0 mm gap between the two halves when held against the cable/pipe.
Lubricate all modules for the frame thoroughly, both the inside and the outside surfaces.
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243
INSTALLATION INSTRUCTIONS ROXTEC CF 8, CF 32 FRAMES PAGE 2/2
Article number: ASS2005003301
Document number: ASS2005003301 version B
9
10
Insert the modules according to your installation plan (transit plan). Start with the largest modules.
Tighten the compression unit to seal the frame. Recommended torque 8-12 Nm.
Disassembly
Reverse order
Note
For optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure. To be used with: CM components. Cables shall go straight through the frame.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
244
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INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT FIRE PENETRATION SEAL PAGE 1/4
Roxtec Sleev-itTM Fire penetration seal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Aperture dimensions
Type:
Pipe outer diam Ø (mm)
SLEEV-IT FC - MAR16M SLEEV-IT FC - MAR20M SLEEV-IT FC - MAR25M SLEEV-IT FC - MAR32M SLEEV-IT FC - MAR40M SLEEV-IT FC - MAR50M (1.5") SLEEV-IT FC - MAR60M (2") SLEEV-IT FC - MAR63M SLEEV-IT FC - MAR66M SLEEV-IT FC - MAR75M SLEEV-IT FC - MAR82M SLEEV-IT FC - MAR90M (3") SLEEV-IT FC - MAR110M SLEEV-IT FC - MAR115M (4") SLEEV-IT FC - MAR125M SLEEV-IT FC - MAR140M SLEEV-IT FC - MAR160M SLEEV-IT FC - MAR169M (6") SLEEV-IT FC - MAR200M SLEEV-IT FC - MAR219M (8") SLEEV-IT FC - MAR225M
16 20 25 32 40 48.3 60.3 63 66 75 82 88.9 110 114.3 125 140 160 168.3 200 219.1 225
Recommended aperture Art. no ØD (mm)
22 +/-4 26 +/-4 31 +/-4 38 +/-4 46 +/-4 54 +/-4 66 +/-4 69 +/-4 72 +/-4 81 +/-4 88 +/-4 95 +/-4 116 +/-4 120 +/-4 131 +/-4 146 +/-4 166 +/-4 174 +/-4 206 +/-4 225 +/-4 231 +/-4
106239 106245 106247 106249 106251 106253 106255 106257 117916 106259 117919 106261 106263 106265 106267 106269 106271 106273 106275 106278 106280
Installation
Pre-routed pipe.
1
2
3
ØD
4
Route the pipe through the aperture.
5
Open the fire penetration seal.
6a
Apply the fire penetration seal onto Close the fire penetration seal. the pipe.
6b
7a
Lock the fire penetration seal by pulling the tab over.
Fire penetration seal locked (for smaller sizes).
Push down the lever to lock the fastener (for larger sizes).
Tack weld the fire penetration seal to the structure. Minimum 4 positions.
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245
INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT FIRE PENETRATION SEAL PAGE 2/4
7b
Alternative
Drill holes in the flange and bolt the fire penetration seal to the structure. Minimum 4 positions.
Installation
Non pre-routed pipe.
1
2a
2b
3
Locate and align the closed and locked fire penetration seal with the aperture.
Tack weld the fire penetration seal to the structure. Minimum 4 positions.
Alternative
Drill holes in the flange and bolt the fire penetration seal to the structure. Minimum 4 positions.
Route the pipe through the aperture and fire penetration seal.
Installation
Pre-routed multiple pipes.
1
2
3
4
Route the pipes through the aperture.
5
Open the fire penetration seal.
6a
Apply the fire penetration seal onto Lock the fire penetration seal. the pipes.
6b
7a
Lock the fire penetration seal by pulling the tab over.
Fire penetration seal locked (for smaller sizes).
Fire penetration seal locked (for larger sizes).
Tack weld the fire penetration seal to the structure. Minimum 4 positions.
246
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INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT FIRE PENETRATION SEAL PAGE 3/4
7b
8
Alternative
Drill holes in the flange and bolt the fire penetration seal to the structure. Minimum 4 positions.
Fill the void between the pipes and the inside of the fire penetration seal with Roxtec smoke seal putty. Smooth the surface of the putty.
Installation
Non pre-routed multiple pipes.
1
2a
2b
3
Locate and align the closed and locked fire penetration seal with the aperture.
Tack weld the fire penetration seal to the structure. Minimum 4 positions.
Alternative
Drill holes in the flange and bolt the fire penetration seal to the structure. Minimum 4 positions.
Route the pipes through the aperture and fire penetration seal.
4
Fill the void between the pipes and the inside of the fire penetration seal with Roxtec smoke seal putty. Smooth the surface of the putty.
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247
INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT FIRE PENETRATION SEAL PAGE 4/4
ASS2012001301
ver_1.2/EN/1341/stsan
Option 1
For smoke-tight applications. Sealant from non fire penetration sealing side.
1
2
min 5 mm
min 5 mm
Apply Roxtec sealant into the annular gap between the plastic pipe and the structure. Arrange a chamfered filling extending at least 5 mm along the plastic pipe and at least 5 mm onto the structure.
Option 2
For smoke-tight applications. Sealant before installing fire penetration seal.
1
2 min 10 mm
3
min 10 mm
Apply Roxtec sealant into the annular gap between the plastic pipe and the structure. Arrange a chamfered filling extending at least 10 mm along the plastic pipe and with an offset at least 10 mm towards/onto the structure.
After finalized installation of the fire penetration seal, the excessive pressed-out Roxtec sealant is smoothed out on the non fire penetration sealing side, filling the annular gap around the plastic pipe and the structure.
Disassembly
Reverse order
Note
Please see type approval certificates for detailed application information.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
248
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INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT WATERPROOF PENETRATION SEAL PAGE 1/2
Roxtec Sleev-itTM Waterproof penetration seal
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Tools needed
Spray bottle with soapy water
GMAW welder
Installation
1
2
3
4
max a3
Insert the Roxtec Sleev-it Waterproof penetration seal into the aperture.
Remove the rubber grommet from the flange. Tight weld the flange to the structure using the GMAW-process.
Make a waterproof weld using GMAW to reduce the heat input.
If the intumescent material is supplied separately, insert it after the sleeve has cooled down. Ensure that the intumescent material fits properly into the sleeve.
Routing the pipe, alternative 1
1
2
3
4
Lubricate the grommet and sleeve with soap water and insert the rubber grommet.
Lubricate the pipe and the rubber grommet thoroughly with soap water.
Gently route the pipe through the seal from the grommet side.
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249
INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT WATERPROOF PENETRATION SEAL PAGE 2/2
Routing the pipe, alternative 2
1
2
3
4
Article number: ASS2012001201
Document number: ASS2012001201 version C
Lubricate the pipe and the rubber grommet thoroughly with soap water.
5a
Mount the rubber grommet onto the pipe.
5b
Gently route the pipe through the sleeve.
Lubricate the grommet with soap water. Insert the grommet into the sleeve.
Make sure the grommet is properly inserted and secured in the sleeve.
Disassembly
1
2
3
Lubricate the pipe and slide of the grommet
Alternatively remove the pipe.
Note
Please see type approval certificates for detailed application information.
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
250
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INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT TRANSITION COLLAR PAGE 1/2
Roxtec Sleev-itTM Transition collar
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
Installation
1
2
3
4
Position hanging bracket on steel pipe close to plastic pipe with clearance Tighten the jubilee clip to secure
accommodating transition collar slot.
the hanging bracket.
Open the transition collar.
5
6
7
Install the transition collar onto the hanging bracket. Make sure that the intumescent material is on the plastic pipe, not on the steel pipe.
Make sure that the transition between the plastic pipe and the metal pipe is situated as shown in the picture.
Close the transition collar.
7
This cross-section view shows the finalized installation.
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251
INSTALLATION INSTRUCTIONS ROXTEC SLEEV-IT TRANSITION COLLAR PAGE 2/2
ASS2012001101
Disassembly
Reverse order
Note
Also applicable for bell housing type of plastic pipe joint Please see type approval certificates for detailed application information
ver_1.0/GB/1208/stsan
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
INSTALLATION VIDEO
252
www.roxtec.com
Trainings and inspections
High safety standards require correctly installed and easily inspected products. Installation training for local contractors and post-installation inspections are part of our full line of service.
Product installation training
Whenever you want and wherever you operate, we provide product installation training through our staff. We are there to support and train electrical installers in the field in order to ensure that all installations meet certification requirements. Just call us for more information.
Inspection services
We provide extra safety values by offering onsite inspections. As experts within cable and pipe sealing, we can check the products after the installation, verify the actual installation, and, if necessary, recommend or perform measures. This helps you eliminate any inspection failures.
Reduce installation time and labor costs
Ensure quality installation Make sure your installers are
trained Installation instructions
available Online instruction videos
available
www.roxtec.com
253
INSTALLATION CHECKPOINTS RECTANGULAR FRAMES PAGE 1/4
Installation checkpoints, rectangular frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
This list of installation checkpoints can be used to visually assess a Roxtec cable/pipe transit sealing system installation. The check is performed to visually verify the correctness of an installation, not a commissioning or functional inspection. The verifications shall be performed and evaluated with the understanding that not all installation errors can be visually detected, even if it is a great help in the quality assurance work. The installation check is limited to those areas and sections of the installation to which reasonable access is both available and permitted at the date of checking. The scope of these installation checkpoints is limited to the transit (frame, modules, stayplates and wedge). Consequently, it does not cover the attachment of the transit to the structure in question, e.g. insulation required, nor the correctness, quality or routing of cables/pipes. If possible perform the installation check from both sides of the transit.
Checkpoints
1
Original Roxtec frame are identified by Roxtec marking or frame serial number marking. Frames have the marking or label on the front face.
2
Check that the transit and packing system have no mechanical damages, including surface protection, if any. For welding, see Roxtec welding guidelines.
3
Packing space
hH 120
Frame height (H)
101 160 218 278
Packing height (h)
60 120 180 240
Frame size
2 4 6 8
Verify the correct utilization of the entire packing space.
254
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INSTALLATION CHECKPOINTS RECTANGULAR FRAMES PAGE 2/4
4
Yes
No
Check that only one cable/pipe passes through each module or opening in a module.
5
Yes
No
Check that there are no center cores missing.
6
No
Not enough layers removed
No
Too many layers removed
Not enough layers removed
Too many layers removed
Check that there is no visible gap between cable/pipe and modules after compression. Maximum one layer difference between halves of the same module.
7
Yes
No
Check that each consecutive row of modules is divided by a stayplate.
8
Yes
No
Check that all modules are installed between the edges of the stayplates.
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255
INSTALLATION CHECKPOINTS RECTANGULAR FRAMES PAGE 3/4 en alternat n alternate ly www.roxtec.com
ical stop nical stop
9
No
No
Yes No
Tight
ely to full mecha
to full mechan
Tighte
Verify that there is no stayplate installed between modules and the frame or between the wedge and the frame. Verify the correct orientation of the wedge according to the label on the wedge front side or printed text on the upper and lower faces of the unit.
10
Yes
No
Check that the wedge is fully tightened by verifying that the wedge clip is installed and fits behind the bolt heads.
11
Yes
Check that the frame and the modules have been lubricated. Excess lubricant shall be visible directly after installation.
12
Make sure that bolted frame types are sealed to the structure and that all attachment points are used.
13
Yes
Make sure that cables go straight through the frame.
256
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INSTALLATION CHECKPOINTS RECTANGULAR FRAMES PAGE 4/4
ASS2011004301
Note
If possible, take an overlook at the other side of the transit. Check additional installations according to certification requirements, e.g. insulation.
ver_1.1/EN/1522/stsan
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
www.roxtec.com
257
INSTALLATION CHECKLIST RECTANGULAR FRAMES PAGE 1/1
Installation checklist, rectangular frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
For disclaimer and instructions of use, see Installation checkpoints rectangular frames ASS2011004301.
Project/object:
Date:
Transit name:
Full name:
Frame type:
Company:
Opening: C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
Signature:
Checkpoint
1 2 3 4 5 6 7 8 9 10 11 12 13
Activity Verify original Roxtec frame by marking. Check for mechanical damages. Verify the utilization of the packing space. Check that only one cable/pipe passes through each module. Check that there is no center cores missing. Check that there are no visible gap between cable/pipe and module halves. Check that each consecutive row is divided by a stayplate. All modules are within the edges of the stayplates. Verify that there is no stayplate installed next to the frame. Check that the wedge is fully tightened. Make sure the frame and the modules have been lubricated. Check for gaskets and attachment bolts, if applicable. Check additional installations, if applicable. Make sure that cables go straight through the frame.
Notes:
OK
Not OK
258
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ASS2011005101
ver_2.0/EN/1524/thoge
INSTALLATION CHECKPOINTS ROUND FRAMES PAGE 1/4
Installation checkpoints, round frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
This list of installation checkpoints can be used to visually assess a Roxtec cable/pipe transit sealing system installation. The check is performed to visually verify the correctness of an installation, not a commissioning or functional inspection. The verifications shall be performed and evaluated with the understanding that not all installation errors can be visually detected, even if it is a great help in the quality assurance work. The installation check is limited to those areas and sections of the installation to which reasonable access is both available and permitted at the date of checking. The scope of these installation checkpoints is limited to the transit (frame, modules, stayplates and wedge). Consequently, it does not cover the attachment of the transit to the structure in question, e.g. insulation required, nor the correctness, quality or routing of cables/pipes. If possible perform the installation check from both sides of the transit.
Checkpoints
1
Original Roxtec sleeves are identified by Roxtec marking, serial number marking or label. Sleeves can have marking on the front face or the side.
2
No
Check that the transit and packing system have no mechanical damages, including surface protection, if any. For welding, see Roxtec welding guidelines.
3
Yes
No
Yes
No
Check that only one cable/pipe passes through each module or opening in a module.
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259
INSTALLATION CHECKPOINTS ROUND FRAMES PAGE 2/4
4
Yes
Check that there are no center cores missing.
5
Yes
Check that all bolts are tightened similarly.
6
Yes
Verify that the frame is pushed in all the way to the sleeve.
7
Make sure that cables go straight through the frame.
260
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No Yes No
INSTALLATION CHECKPOINTS ROUND FRAMES PAGE 3/4
R Frames 8
A
Verify the correct utilization of the entire packing space (R frames).
9
Yes
Roxtec R frame packing space
Frame
R70/75 R100 R125/127 R150 R200
Packing space
A=40mm A=60mm A=80mm A=90mm A=120mm
No
Make sure that the front fittings are positioned so that the modules are retained.
10
Yes
Yes
Check the compression by verifying that the bolts are tightened similarly and that excessive lubricant is visible directly after installation.
11
Too many layers removed
No
Too many layers removed
No
Not enough layers removed
Not enough layers removed
Check that there is no visible gap between cable/pipe and module halves. Maximum one layer difference between halves of the same module. Check that front fitting still holds the modules retained after bolts are tightened.
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INSTALLATION CHECKPOINTS ROUND FRAMES PAGE 4/4
ASS2011004401
Note
If possible, take an overlook at the other side of the transit. Check additional installations according to certification requirements, e.g. insulation.
ver_1.1/EN/1524/thoge
DISCLAIMER
"The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
262
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INSTALLATION CHECKLIST ROUND FRAMES/SEALS PAGE 1/1
Installation checklist, round frames
ALWAYS CHECK OUR LATEST UPDATES You find the latest versions of our installations instructions on www.roxtec.com. Roxtec can and will not take responsibility for transits that are not installed according to the latest installation instructions.
For disclaimer and instructions of use, see Installation checkpoints round frames ASS2011004401.
Project/object:
Date:
Transit name:
Full name:
Frame type:
Company:
Opening:
Signature:
Checkpoint
1 2 3 4 5 6 7 8 9 10 11
Activity Verify original Roxtec sleeve by marking. Check for mechanical damages. Check that only one cable/pipe passes through each module. Check that there are no center cores missing. Check that all bolts are tightened similarly. Verify that the frame is pushed in all the way to the sleeve. Make sure the cables go straight through the frame. Verify the correct utilization of the entire packing space. Make sure the front fittings are positioned. Check the compression. Check that there is no visible gap between cable/pipe and modules.
Notes:
OK
Not OK
ASS2011005201
ver_2.0/EN/1524/thoge
www.roxtec.com
263
PRACTICAL USER GUIDELINES
264
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WELDING
266
S frame, aperture dimensions
266
SRC frame, aperture dimensions
267
SF frame, aperture dimensions
268
G frame, aperture dimensions and
welding guidelines
271
S, SRC, SK and SBTB frames,
welding guidelines
272
Sleeves, welding guidelines
274
BOLTING
276
SF frame, aperture dimensions
276
GHM frame, aperture dimensions
277
SF and GHM frames, bolting guidelines 278
G frame, bolting guidelines
279
KFO/C KFO frame, assembly
280
Sleeves, aperture dimensions
281
Sleeves, bolting guidelines
282
INSULATION
283
TEMPLATES/HOLECUT PATTERNS 284
KFO frame
284
C KFO frame
285
CF 8/CF 32 frames
286
ComSeal LW
287
ComSeal/ ComSeal EMC
289
www.roxtec.com
265
PRACTICAL USER GUIDELINES WELDING
S frame, aperture dimensions for welded installations
Frame
S 1
S 2 S 2+2 S 2+2+2
S 3
S 4 S 4+4 S 4+4+4
S 5
S 6 S 6+6 S 6+6+6 S 8 S 8+8 S 8+8+8
Height tolerance ± 1 mm, ±0.039"
1 opening in width >1 opening in width
Width tolerance ± 1 mm ± 0.039"
(mm)
(in)
(mm)
(in)
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
123 4.843
82 3.228
123 4.843 234 9.213 345 13.583
182 7.165
182 7.165 351 13.819 521 20.512
123 4.409 244 9.606 365 14.370
182 7.165 361 14.213 541 21.299
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
82 3.228
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
240 9.449
240 9.449 468 18.425 696 27.402
240 9.449 478 18.819 716 28.189
82 3.228
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
300 11.811 588 23.150 876 34.488
300 11.811 598 23.543 896 35.276
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
Theoretically recommended dimensions
266
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PRACTICAL USER GUIDELINES WELDING
SRC frame, aperture dimensions for welded installations
Height tolerance
Width tolerance
± 1 mm, ±0.039"
± 1 mm
1 opening in width >1 opening in width
± 0.039"
Radius ± 1 mm
Frame
(mm)
(in)
(mm)
(in)
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10 ± 0.039"
SRC r20 2 2+2 2+2+2
123 4.843 234 9.213 345 13.583
123 4.843 244 9.606 365 14.370
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
31 1.220
4 4+4 4+4+4
182 7.165 351 13.819 521 20.512
182 7.165 361 14.213 541 21.299
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
31 1.220
6 6+6 6+6+6
240 9.449 468 18.425 696 27.402
240 9.449 478 18.819 716 28.189
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
31 1.220
8 8+8 8+8+8
300 11.811 588 23.150 876 34.488
300 11.811 598 23.543 896 35.276
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
31 1.220
SRC r40
4 4+4 4+4+4
182 7.165 351 13.819 521 20.512
182 7.165 361 14.213 541 21.299
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
51 2.008
6 6+6 6+6+6
240 9.449 468 18.425 696 27.402
240 9.449 478 18.819 716 28.189
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
51 2.008
8 8+8 8+8+8
300 11.811 588 23.150 876 34.488
300 11.811 598 23.543 896 35.276
143 273 404 534 665 795 926 1056 1187 1317 5.630 10.748 15.906 21.024 26.181 31.299 36.457 41.575 46.732 51.850
51 2.008
Theoretically recommended dimensions
R 31 mm (R 1.220")
R 51 mm (R 2.008")
SRC r20
SRC r40
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267
PRACTICAL USER GUIDELINES WELDING
SF frame, aperture dimensions for welded installations
Frame
SF 2 SF 2+2 SF 2+2+2
Height tolerance ± 15 mm, ±0.591"
1 opening in width >1 opening in width
(mm)
(in)
(mm)
(in)
181 7.126 181 7.126
292 11.496 403 15.866
302 11.890 423 16.654
Width tolerance ± 15 mm ± 0.591"
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
201 332 462 593 723 854 984 1115 1245 1376 7.913 13.071 18.189 23.346 28.465 33.622 38.740 43.898 49.016 54.173
SF 4 SF 4+4 SF 4+4+4
240 9.449 409 16.102 579 22.795
240 9.449 419 16.496 599 23.583
201 332 462 593 723 854 984 1115 1245 1376 7.913 13.071 18.189 23.346 28.465 33.622 38.740 43.898 49.016 54.173
SF 6 SF 6+6 SF 6+6+6
298 11.732 526 20.709 755 29.724
298 11.732 536 21.102 775 30.512
201 332 462 593 723 854 984 1115 1245 1376 7.913 13.071 18.189 23.346 28.465 33.622 38.740 43.898 49.016 54.173
SF 8 SF 8+8 SF 8+8+8
358 14.094 646 25.433 935 36.811
358 14.094 656 25.827 955 37.598
201 332 462 593 723 854 984 1115 1245 1376 7.913 13.071 18.189 23.346 28.465 33.622 38.740 43.898 49.016 54.173
Theoretically recommended dimensions
SF frame, welding guidelines
Width tolerance
Aperture dimensions are centered on the flange. In corrosive environments care should be taken to reduce the risk of crevice corrosion between the overlapping sheet metal parts. To reduce this risk we recommend butt welded frame installations in structures in these environments.
Information for the welding responsible
This guideline is a help for the welding responsible to produce their own welding procedure specification (WPS).
All welds shall be gas-tight, 4 bar Helium.
Welders qualified acc. to: AWS d1.1 latest edition EN 287-1 / ISO 9606-1 2013 ISO 9606-2:2004 or other authorized system
Welding method: Shielded metal arc welding (SMAW) Flux core arc welding (FCAW) Gas tungsten arc welding (GTAW)
Welding consumables: To be chosen according to the materials that shall be welded together. Shall be handled and treated acc. to instructions from manufacturer of consumables.
Mild steel and stainless steel: Welding acc. to EN-ISO 5817 min class C
Aluminum: Welding acc. to EN-ISO 10042 min class C
268
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SF frame, welding guidelines
Aperture reference line
PRACTICAL USER GUIDELINES WELDING
1. Fixing and buttering
The frame can be centered or fixed in a corner of the aperture at any depth.
Example of welding position
Fixing welds
15 mm (min clearance) 15 mm (min clearance)
Note 1
Note 1
2. Tack weld
Keep the frame in tolerance using a clamp during the whole tacking and welding process. Do not remove the clamp until the frame has a temperature below 50°C.
Apply a tack weld in the corners. Also apply a tack weld as close to the center of every flange as possible in combination frames. Adjust the amount of tack welds depending on frame size.
Note 1 Clamps are required at all side openings and in the middle of a x3 combination frame.
According to drawing S1001155, rev H. For latest version please visit roxtec.com
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269
PRACTICAL USER GUIDELINES WELDING
SF frame, welding guidelines
4 8 1
5
Weld pass
6 3
2
1 7 3
2 4
Heat input (kJ/mm) =
Voltage (U) x current (A) x 60
Welding speed (mm/min)x1000x efficiency
Efficiency SMAW=1.0 GMAW/FCAW=0,8 GTAW=0.6
T1 (Frame)
10 10
Weld sizes
T2 (Deck or bulkhead)
<=6
>6
Fillet weld size (max)
a4 (z5) a5 (z7)
Seal weld size (max)
a3 (z4) a3 (z4)
Max heat input (kJ/mm)
Mild steel
Stainless steel
Aluminium
1,3
1,1
2,5
1,5
1,1
2,5
W
+1 -0.5
H ±1
10mm w
Tolerances after welding
Size
H
W
1
101
60
2
101
120
3
159,5
60
4
159,5
120
5
218
60
6
218
120
7
278
60
8
278
120
270
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Weld pass front side
T1 T2
a (z)
Seal weld back side if required by design
3. Fillet weld
Start by welding the seal weld on the backside. Grind off the tack welds on the front side before applying the fillet weld.
The interpass temperature shall not exceed 150°C for stainless steel and 250°C for mild steel or aluminum.
Weld run should not exceed 300mm/weld pass.
Note: the seal weld is for corrosion protection and not mandatory.
4. Measurement
Measure 10 mm into the frame depth on both sides in accordance with the table. Measurements can be made at frame temperatures below 50°C.
According to drawing S1001155, rev H. For latest version please visit roxtec.com
PRACTICAL USER GUIDELINES WELDING
G frame, aperture dimensions for welded installations
Frame
G 2 G 2+2 G 2+2+2 G 4 G 4+4 G 4+4+4 G 6 G 6+6 G 6+6+6 G 8 G 8+8 G 8+8+8
Height tolerance ± 15 mm, ±0.591"
(mm)
173 284 395 232 401 571 290 518 746 350 638 926
(in)
6.811 11.181 15.551
9.134 15.787 22.480 11.417 20.394 29.370 13.780 25.118 36.457
Width tolerance ± 15 mm ± 0.591"
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
188
318
449
579
710
840
971 1101 1232 1362
7.402 12.520 17.677 22.795 27.953 33.071 38.228 43.346 48.504 53.622
188
318
449
579
710
840
971 1101 1232 1362
7.402 12.520 17.677 22.795 27.953 33.071 38.228 43.346 48.504 53.622
188
318
449
579
710
840
971 1101 1232 1362
7.402 12.520 17.677 22.795 27.953 33.071 38.228 43.346 48.504 53.622
188
318
449
579
710
840
971 1101 1232 1362
7.402 12.520 17.677 22.795 27.953 33.071 38.228 43.346 48.504 53.622
G frame, welding guidelines
Aperture dimensions are centered on the flange. In corrosive environments care should be taken to reduce the risk of crevice corrosion between the overlapping sheet metal parts. To reduce this risk we recommend butt welded frame installations in structures in these environments.
Width tolerance
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271
PRACTICAL USER GUIDELINES WELDING
S, SRC, SK, SBTB frames, welding guidelines
Fixing weld
Max 2mm Max 2mm
Max 2mm
Max 2
Max allowable total root gap for fillet weld
1. Fixing and buttering
The frame can be centered or fixed in a corner of the aperture at any depth.
The maximum allowed total root gap is 2 mm to prevent heat deflection.
Max 2mm
Example of positioning
Min 3mm
Max 2
Buttering of fillet weld shall be performed on the deck/bulkhead
12
8
4
Note 1
1
10
5
6
9
2
Note 1
3
7
11
Tack weld
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2. Tack weld
Keep the frame in tolerance using a clamp during the whole tacking and welding process. Do not remove the clamp until the frame has a temperature below 50°C. Apply a tack weld as close to the center of every opening as possible. Note 1 Clamps are required at all side openings and in the middle of a x3 combination frame.
According to drawing S1000703, rev P. For latest version please visit roxtec.com
S, SRC, SK, SBTB frames, welding guidelines
PRACTICAL USER GUIDELINES WELDING
Weld pass
12
8
1
4
1
3
5
10
9
6
4
2
3
2
7
11
Heat input (kJ/mm) =
Voltage (U) x Current (A) x 60
Welding speed (mm/min)x1000x Efficiency
Efficiency SMAW=1.0 GMAW/FCAW=0,8 GTAW=0.6
T1 (Frame)
10 10
Weld sizes
T2 (Deck or bulkhead)
<=6
>6
Fillet weld size (max)
a4 (z5) a5 (z7)
Seal weld size (max)
a3 (z4) a3 (z4)
Max heat input (kJ/mm)
Mild steel
Stainless steel
Aluminum
1,3
1,1
2,5
1,5
1,1
2,5
Weld pass front T1
T2
a (z)
Seal weld backside if required by design
3. Fillet weld
Start by welding the seal weld on the backside. Grind off the tack welds on the front side before applying the fillet weld.
The interpass temperature shall not exceed 150°C for stainless steel and 250°C for mild steel or aluminum.
Weld run should not exceed 200 mm/weld pass for mild steel and aluminum and 150 mm for stainless steel.
Note: the seal weld is for corrosion protection and not mandatory.
W
+1 -0.5
H ±1
10mm w
Tolerances after welding
Size
H
W
1
101
60
2
101
120
3
159,5
60
4
159,5
120
5
218
60
6
218
120
7
278
60
8
278
120
4. Measurement
Measure 10 mm into the frame depth in accordance with the table on both sides. Measurements are to be made at frame temperatures below 50°C.
According to drawing S1000703, rev P. For latest version please visit roxtec.com
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PRACTICAL USER GUIDELINES WELDING
Sleeves, welding guidelines
Fillet weld side
Seal weld side
min 5
min 5
max 2 1
Weld pass 2
Heat input (kJ/mm) =
Voltage (U) x Current (A) x 60
Welding speed (mm/min)x1000x Efficiency
Efficiency SMAW=1.0 GMAW/FCAW=0,8 GTAW=0.6
Weld sizes
Sleeve size
23-644
Fillet weld size (max)
a4 (z5)
Seal weld size (max)
a3 (z4)
Max heat input (kJ/mm)
Mild steel
Stainless steel
Aluminum
1,3
1,1
2,5
T1 Weld pass front
a
(z)
T2
Seal weld backside if required by design
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max 2 Buttering of fillet weld shall be performed on the deck/bulkhead
1. Tacking and buttering
The sleeve can be centered or fixed at one side of the aperture at any depth. The maximum allowed total root gap is 2 mm to prevent heat deflection. Buttering of fillet weld shall be performed on the deck/bulkhead.
2. Fillet weld
Start by welding the seal weld on the backside. Grind off the tack welds on the front side before applying the fillet weld. The interpass temperature shall not exceed 150°C for stainless steel and 250°C for mild steel or aluminum. Weld run should not exceed 300 mm/weld pass. Note: the seal weld is for corrosion protection and not mandatory.
According to drawing S1005870, rev I. For latest version please visit roxtec.com
Sleeves, welding guidelines
10
+B
øD
øD -C
SLR / SLRS
23 25 31 43 50 68 70 75 100 125 150 175 200 225 250 300 350 400 450 500 550 600 644
Sleeve dimensions
D (mm)
23 25 31 43 50 68 70 75 100 125 150 175 200 225 250 300 350 400 450 500 550 600 644
B (mm)
1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3
C (mm)
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PRACTICAL USER GUIDELINES WELDING
3. Measurement
Measure 10 mm into the sleeve depth on both sides in accordance with the table.
According to drawing S1005870, rev I. For latest version please visit roxtec.com
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275
PRACTICAL USER GUIDELINES BOLTING
SF frame, aperture dimensions for bolted installations
Frame
SF 2 SF 2+2 SF 2+2+2
Height tolerance ± 5 mm, ±0.197"
1 opening in width >1 opening in width
(mm)
(in)
(mm)
(in)
141 5.551 141 5.551
252 9.921 363 14.291
262 10.315 383 15.079
Width tolerance ± 5 mm 0.197"
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
161 291 422 552 683 813 944 1074 1205 1335 6.339 11.457 16.614 21.732 26.890 32.008 37.165 42.283 47.441 52.559
SF 4 SF 4+4 SF 4+4+4
200 7.874 369 14.528 539 21.220
200 7.874 379 14.921 559 22.008
161 291 422 552 683 813 944 1074 1205 1335 6.339 11.457 16.614 21.732 26.890 32.008 37.165 42.283 47.441 52.559
SF 6 SF 6+6 SF 6+6+6
258 10.157 486 19.134 714 28.110
258 10.157 496 19.528 734 28.898
161 291 422 552 683 813 944 1074 1205 1335 6.339 11.457 16.614 21.732 26.890 32.008 37.165 42.283 47.441 52.559
SF 8 SF 8+8 SF 8+8+8
318 12.520 606 23.858 894 35.197
318 12.520 616 24.252 914 35.984
161 291 422 552 683 813 944 1074 1205 1335 6.339 11.457 16.614 21.732 26.890 32.008 37.165 42.283 47.441 52.559
Theoretically recommended dimensions
For marine applications, special rules may apply for bolted installations. Please check with the classification society.
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PRACTICAL USER GUIDELINES BOLTING
GHM frame, aperture dimensions for bolted installations
Height tolerance ± 5 mm, ±0.197"
Frame
GHM 2 GHM 2+2 GHM 2+2+2 GHM 4 GHM 4+4 GHM 4+4+4 GHM 6 GHM 6+6 GHM 6+6+6
(mm)
128 241 350 187 358 530 245 473 705
(in)
5.039 9.488 13.780 7.362 14.094 20.866 9.646 18.622 27.756
Theoretically recommended dimensions
Width tolerance ± 5 mm ± 0.197"
x1
x2
x3
x4
x5
x6
x7
x8
x9
x10
148 278 409 539 670 800 931 1061 1192 1322 5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
148 278 409 539 670 800 931 1061 1192 1322 5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
148 278 409 539 670 800 931 1061 1192 1322 5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
For marine applications, special rules may apply for bolted applications. Please check with the classification society.
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PRACTICAL USER GUIDELINES BOLTING
SF and GHM frame, bolting guidelines
Width tolerance
Start/end point
TSL
The frame should be fixed to the wall with screws. The screws should be tightened to a torque corresponding to the type and quality grade of the chosen screw. For fast and easy installations, self-tapping drilling screws can be used. Remember to secure that the screws are sealed, to avoid leakage through the thread.
For installations exposed to pressure, a seal must be fitted between the frame and the construction. We recommend the use of our TSL 15x6 sealing strip. Other seals such as a compound is another alternative.
When using TSL 15x6, the sealing strip should be applied on the flange side facing the bulkhead or deck.
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G frame, bolting guidelines
PRACTICAL USER GUIDELINES BOLTING
Width tolerance
TSL
We recommend the use of our TSL 15x6 alternatively a sealing compound between the frame and the wall. Fixing arrangements, choice of fasteners and gasket/ sealing must be adapted to the type of structure where the frame is installed. For fragile structures, we can supply special frames with wider flanges to reduce the risk of breaking the wall surface while installing with expandable bolts.
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279
PRACTICAL USER GUIDELINES BOLTING
KFO/C KFO frames with flange, assembly
Start/end point
The TSL 15x6 sealing strip is applied on the flange side facing the wall.
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PRACTICAL USER GUIDELINES BOLTING
Sleeves with flange, aperture dimensions for bolting
Frame/seal
R 70 R 75 R 100 R 125 R 127 R 150 R 200 RS 25 RS 31 RS 43 RS 50 RS 68 RS 75 RS 100 RS 125 RS 150 RS 175 RS 200 RS 225 RS 250 RS 300 RS 350 RS 400 RS 450 RS 500 RS 550 RS 600 RS 644
Hole dim. for sleeve
Ø (mm)
Ø (in)
95
3.740
95
3.740
125
4.921
150
5.906
150
5.906
180
7.087
230
9.055
45
1.772
50
1.969
65
2.559
70
2.756
85
3.346
95
3.740
125
4.921
150
5.906
180
7.087
190
7.480
235
9.252
260
10.236
285
11.220
335
13.189
385
15.157
435
17.126
485
19.094
535
21.063
585
23.031
635
24.999
680
26.772
Minimum clearance depth
(mm)
(in)
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
40
1.575
40
1.575
70
2.756
70
2.756
70
2.756
70
2.756
70
2.756
70
2.756
70
2.756
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
60
2.362
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281
PRACTICAL USER GUIDELINES BOLTING
Sleeves, bolting guidelines
Cut a hole in the partition. Position the sleeve inside the hole with only the flange protruding. Attach the bolts as shown.
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Insulation important information
PRACTICAL USER GUIDELINES INSULATION
Installing and ensuring performance of Roxtec sealing solutions sometimes require the use of insulation. As Roxtec holds a large number of certificates covering A, B and H class divisions as well as jet fire arrangements, the use of insulation varies not only depending on division but also on what type of services that penetrate the systems, such as cables, plastic pipes or metal pipes. Roxtec holds certificates towards several different classification societies, so the actual project is also a relevant factor when considering insulation arrangements.
Latest updates online
Roxtec continuously strives towards having the most effective setup to secure performance. Through our extensive testing this is a constantly ongoing work. In order to ensure that you get the latest updated certified installation arrangements, please visit www.roxtec.com or contact your local Roxtec representative for detailed information.
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283
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
KFO/KFO frame with flange, holecut
KFO
KFO 6x1 with flange
270±5 mm, (10.630"±0.197")
170±5 mm, (6.693"±0.197")
284
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Not scale 1:1
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
C KFO/C KFO frame with flange, holecut
C KFO
123 mm (4.843")
C KFO 6x1 with flange
270±5 mm, (10.630"±0.197")
170±5 mm, (6.693"±0.197")
Not scale 1:1
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285
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
CF 8 and CF 32 frames, holecut
CF 8
CF 32
15 mm (0.591")
10 mm (0.394")
127±1 mm (5.000")
216 mm (8.504")
10 mm (0.394")
10 mm (0.394")
61±1 mm (2.402")
10 mm (0.394")
15 mm (0.591")
15 mm (0.591")
110 mm (4.331")
15 mm (0.591")
Area that must be unpainted (conductive) for EMC installations.
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Not scale 1:1
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM LW 6, LW 12 frames, holecut
ComSealTM LW 6
Max R10 mm (R0.394) (4x)
ComSealTM LW 12
Max R10 mm (R0.394") (4x)
121 mm (4.764") 109±1 mm (4.291±0.039") 90.5 mm (3.563") 169±1 mm (6.653±0.039")
6 mm (0.236")
ø 4.6 mm (0.181") A(4x)*
6.25 mm (0.246")
56±1 mm (2.205"±0.039")
68.5 mm (2.697")
6 mm (0.236")
ø 4.6 mm (0.181") A(6x)*
6.25 mm (0.246")
56±1 mm (2.205"±0.039")
68.5 mm (2.697")
Roxtec ComSealTM LW 12 fits FL 21 knock-out (holecut). * ø 5.5 (7/32"). Drill bit size when using nuts.
Not scale 1:1
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287
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM LW 12 FL 21, LW 16 frames, holecut
ComSealTM LW 12 FL 21
Max R10 mm (R0.394") (4x)
ComSealTM LW 16
Max R10 mm (R0.394") (4x)
209±1 mm (8.228±0.039")
193 mm (7.598")
169±1 mm (6.653±0.039")
ø 9.5 mm (0.374") (4x)
12 mm (0.472")
73.68 mm (2.901")
56±1 mm (2.205"±0.039")
62 mm (2.441")
3 mm (0.118")
6 mm (0.236")
ø 4.6 mm (0.181") A(8x)*
6.25 mm (0.246")
56±1 mm (2.205"±0.039")
68.5 mm (2.697")
288
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Not scale 1:1
ComSealTM 10, 12 frames, holecut
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM 10
78.5 mm (3.090") ø 4.6 mm (0.181") (6x)*
Max R10 mm (R0.394) (4x)
Max R10 mm (R0.394") (4x)
ComSealTM 12
88 mm (3.464")
96.5 mm (3.800")
80.5 mm (3.170")
216 mm (8.504")
169±1 mm (6.653±0.039")
149±1 mm (5.866"±0.039")
171 mm (6.732")
80.5 mm (3.170")
96.5 mm (3.800")
11 mm (0.433")
11.3 mm (0.443")
56±1mm (2.205"±0.039")
=
=
68.5 mm (2.697")
Area that must be unpainted (conductive) for EMC installations.
* ø 5.5 (7/32"). Drill bit size when using nuts. Roxtec ComSealTM LW 12 fits FL 21 knock-out (holecut).
ø 9.5 mm (0.374") (4x)
56 mm (2.205")
=
=
62 mm (2.441")
Not scale 1:1
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289
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM 15, 16 frames, holecut
ø 4.6 mm (0.181") (6x)*
ComSealTM 15
195±1 mm (7.677"±0.039")
78.5 mm (3.091")
=
61±1 mm (2.402±0.039")
88.5 mm (3.484")
=
Max R5 mm (R0.197") (4x)
105.5 mm (4.154") 221 mm (8.701")
105.5 mm (4.154")
ComSealTM 16
209±1 mm (8.228"±0.039")
68.5 mm (2.697")
=
56±1 mm (2.205" ±0.039")
78.5 mm (3.090")
Max R10 mm (R0.394") (4x)
=
ø 4.6 mm (0.181") (8x)*
=
=
231 mm (9.094")
73.7 mm (2.902") (3x)
Area that must be unpainted (conductive) for EMC installations.
* ø 5.5 (7/32"). Drill bit size when using nuts.
Not scale 1:1
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ComSealTM 30, 32 frames, holecut
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM 30
154 mm (6.062") ø 4.6 mm (0.181") (8x)*
ComSealTM 32
133 mm (5.236")
ø 4.6 mm (0.181") (10x)*
Max R10 mm (R0.394") (4x)
109.5 mm (4.311")
209±1 mm (8.228"±0.039")
=
239 mm (9.409")
195±1 mm (7.677±0.039")
229 mm (9.016")
=
76.33 mm (3.005") (3x)
109.5 mm (4.311")
Max R5 mm (R0.197") (4x)
71.5 mm (2.815")
71.5 mm (2.815")
120±1 mm (4.724±0.039")
Area that must be unpainted (conductive) for EMC installations.
* ø 5.5 (7/32"). Drill bit size when using nuts.
61.5 mm (2.421") 61.5 mm (2.421") 103±1 mm (4.055"±0.039")
Not scale 1:1
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291
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM 10 AISI 316, 16 AISI 316 frames, holecut
ComSealTM 10 AISI 316
Max R4 mm (R0.157) (4x)
ComSealTM 16 AISI 316
Max R4 mm (R0.157) (4x)
80.5 mm (3.170")
151±1 mm (5.945"±0.039") 73.7 mm (2.902") (3x)
211±1 mm (8.307"±0.039")
80.5 mm (3.170")
5 mm (0.197")
ø 5.5 mm (0.217") (6x)
5 mm (0.197")
58±1 mm (2.303"±0.039") 68.5 mm (2.697")
5 mm (0.197")
ø 5.5 mm (0.217") (8x)*
5 mm (0.197")
58±1 mm (2.303"±0.039") 68.5 mm (2.697")
292
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Not scale 1:1
PRACTICAL USER GUIDELINES TEMPLATES AND HOLECUT PATTERNS
ComSealTM 32 AISI 316 frame, holecut
ComSealTM 32 AISI 316
Max R4 mm (R0.157) (4x)
76.33 mm (3.005") (3x) 213±1 mm (8.386"±0.039")
8 mm (0.315")
ø 5.5 mm (0.217") (6x)
8 mm (0.315")
61.5 mm (2.421") 107±1 mm (4.213"±0.039")
Not scale 1:1
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293
ALL RIGHTS RESERVED We reserve the right to make changes to the product and technical information without further notice. Any errors in print or entry are no claims for indemnity. The content of this publication is the property of Roxtec International AB and is protected by copyright.
DISCLAIMER "The Roxtec cable entry sealing system ("the Roxtec system") is a modularbased system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ("authorized manufacturer"). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below. (a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature. (b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time. The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended. Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses."
Roxtec ® is a registered trademark of Roxtec in Sweden and/or other countries. Multidiameter ® is a registered trademark of Roxtec in Sweden and/or other countries. Roxtec system, a number of products used for cable and pipe entries. © Roxtec International AB 2016 Photo/illustration: Roxtec AB, Production: Roxtec Market Communications
CAT2015000101
ver_3/EN/1636/thoge
Roxtec International AB Box 540, SE-371 23 Karlskrona, SWEDEN PHONE +46 455 36 67 00, FAX +46 455 820 12 EMAIL info@roxtec.com, www.roxtec.com
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