User Guide for Danfoss models including: AK-CC 550A Controller for Appliance Control, AK-CC 550A, Controller for Appliance Control, for Appliance Control, Appliance Control
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DocumentDocumentUser Guide Controller for appliance control AK-CC 550A ADAP-KOOL® Refrigeration control systems Introduction Application Complete refrigeration appliance control with great flexibility to adapt to refrigeration appliances and cold storage rooms. Can also regulate with adaptive liquid control. Advantages · Allows the suction pressure to be raised several degrees · Energy optimization of the whole refrigeration appliance · One controller for several different refrigeration appliances · Integrated display at the front of the controller · Quick set-up with predefined settings Principle The temperature in the appliance is registered by one or two temperature sensors which are located in the air flow before the evaporator (S3) or after the evaporator (S4) respectively. A setting for thermostat, alarm thermostat and display reading determines the influence the two sensor values should have for each individual function. In addition product sensor S6, which can be optionally placed in the appliance, can be used to register the temperature near the required product in a certain place within the appliance. The temperature of the evaporator is registered with the S5 sensor which can be used as a defrosting sensor. In addition to the outlet to the electronic injection valve of the type AKV, the controller has 5 relay outputs which are defined by the use selected the individual usage options are described in detail on page 12. Functions · Day/night thermostat with ON/OFF or modulating principle · Product sensor S6 with separate alarm limits · Switch between thermostat settings via digital input · Adaptive control of superheat · Superheat can be regulated down to 0 K · Adaptive defrosting based on evaporator performance · Start of defrost via schedule, digital input or network · Natural, electric or hot gas defrost · Stop of defrost on time and/or temperature · Coordination of defrosting among several controls · Pulsing of fans when thermostat is satisfied · Appliance cleaning function for documentation of HACCP proce- dure · Rail heat control via day/night load or dew point · Door function · Control of two compressors · Control of night blinds · Light control · Heat thermostat · Factory calibration that will guarantee a better measuring accuracy than stated in the standard EN ISO 23953-2 without subsequent calibration (Pt 1000 ohm sensor) · Integrated MODBUS communication with the option of mounting a LonWorks communication card Appliance examples Contents Introduction ....................................................................................................... 2 Operation ............................................................................................................ 4 Applications ..................................................................................................... 12 Survey of functions........................................................................................15 Operation ..........................................................................................................26 Menu survey.....................................................................................................28 Connections .....................................................................................................32 Data .....................................................................................................................34 Ordering ............................................................................................................35 2 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Applications Here is an overview of the controller's usage options. A setting will configure input and outputs so that the controller's operation interface is directed at the selected application. The current settings for the respective uses can be found on page 28. Application 1-8 These uses are applied to standard appliances or cold storage rooms with one valve, one evaporator and one refrigeration section. The sensors are used according to standard principles. The output functions change depending on the selected application. Application 9 This use is for refrigeration appliances with one valve, two evaporators and two refrigeration sections. Here the temperature and alarm monitoring are always controlled using the S4 sensor. The S3 sensor is used for display readings. The product sensor is replaced by an extra defrosting sensor S5B for the second evaporator. Application 10 This use is for refrigeration appliances with one valve, one evaporator and two refrigeration sections. Here temperature is always controlled using the S4 temperature. The two S3 temperatures are used for alarm monitoring and display readings for each refrigeration section. There are common alarm limits for the two refrigeration section. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 3 Operation Liquid injection Liquid injection in the evaporator is controlled by an electronic injection valve of the type AKV. The valve functions as both expansion valve and solenoid valve. The valve opens and closes using signals from the controller. The function contains an adaptive algorithm which independently adjusts the valve's opening so that the evaporator constantly supplies optimum refrigeration. Superheat is measured via: · Pressure sensor P0 and temperature sensor S2 For this use a correct measurement of superheat is achieved under all conditions which ensures a very robust and precise control. The signal from one pressure transmitter can be used by several controllers, but only if there is no significant pressure difference between the evaporators in question. There are two parallel settings for superheat: 1. Dry expansion, which does not allow liquid flow 2. Adaptive liquid control, which allows liquid flow. This type of control requires that the controller receives an on/off signal from (for example) a tank in the suction line. A level switch in the tank will register when the liquid level is exceeded. When this happens, the controller will switch to dry expansion, and then back to adaptive liquid control when the liquid level has dropped. The function is defined in setting o02, o37 or o84. The function can also be received via data communication from a system unit. Temperature control The temperature in the appliance is registered by one or two temperature sensors which are located in the air flow before the evaporator (S3) or after the evaporator (S4) respectively. A setting for the thermostat, alarm thermostat and display reading determines how much the two sensor values should influence each individual function, e.g. 50% will produce an equal value from both sensors. The actual temperature control can take place in two ways: as an ordinary ON/OFF regulation with a differential, or as a modulating control there the temperature variation will not be nearly as great as in ON/OFF control. There is however a limit to the use of a modulating control as it can only be used in central plant. In a decentralised plant the thermostat function with ON/OFF control should be selected. In a central plant the thermostat function may either be selected for ON/OFF control or modulating control. Temperature monitoring Just as is possible for the thermostat, the alarm monitoring can be set with a weighting between S3 and S4 so that you can decide how much the two sensor values should influence the alarm monitoring. Minimum and maximum limits can be set for alarm temperature and time delays. A longer time delay can be set for high temperature alarm. This time delay is active after defrosting, appliance cleaning and start-up. Warning Accidental actuation may allow liquid throughput to the compressor. It is the installer's responsibility to ensure that signal loss to the controller will not result in liquid throughput to the compressor. Danfoss accepts no responsibility for damage resulting from inadequate installation. 4 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Thermostat bands Thermostat bands can be used beneficially for appliances where different product types are stored which require different temperature conditions. It is possible to change between the two different thermostat bands via a contact signal on a digital input. Separate thermostat and alarm limits can be set for each thermostat band also for the product sensor. Night setback of thermostat value In refrigeration appliances there may be big load differences between the shop's opening and closing hours, especially if night lids/blinds are used. The thermostat reference may be raised here without it having any effect on the product temperature. Change-over between day and night operation can take place, as follows: · via an external switch signal. · via a signal from the data communication system. Product sensor A separate optional product sensor S6, which may be placed in the appliance, can also be used and which can register and monitor the temperature in the warmest part of the appliance. There are separate alarm limits and time delays for the product sensor. Appliance cleaning This function makes it easy for the shop's staff to carry out a cleaning of the appliance according to a standard procedure. Appliance cleaning is activated via a signal as a rule via a key switch placed on the appliance. Appliance cleaning is carried out via three phases: 1 - at the first activation the refrigeration is stopped, but the fans keep on operating in order to defrost the evaporators. "Fan" is - + + °C shown on the display. 1 ÷ + Fan 2 - at the second activation the fans are also stopped and the appliance can now be cleaned. "OFF" is shown on the display. 2 ÷ ÷ Off 3 - At the third activation refrigeration is recommenced. The 3 + + °C display will show the actual appliance temperature, (o97 setting). When appliance cleaning is activated a cleaning alarm is transmitted to the normal alarm recipient. A later processing of these alarms will document that the appliance has been cleaned as often as planned. Alarm monitoring There are no temperature alarms during appliance cleaning. Appliance shut-down The function closes the AKV valve and all outputs are switched off. The cooling appliance is stopped like the "Main switch", but this happens without an "A45 standby alarm". The function can be enabled by a switch on the DI input or via a setting through data communication. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 5 Defrost Depending on the application you may choose between the following defrost methods: Natural: Here the fans are kept operating during the defrost Electric: The heating element is activated Hotgas: Here the solenoid valves are controlled so that the hotgas can flow through the evaporator Defrost sequence 1) Pump down 2) Defrost 3) Waiting position after defrost 4) Draining (drain delay. Hotgas only) 5) Drip off 6) Delay of fan Hot gas defrost (application 6 only) This type of connection can be used on systems with hotgas defrost, but only in small systems in, say, supermarkets the functional content has not been adapted to systems with large charges. Relay 2 is used for the suction valve Relay 4's change-over function is used by the bypass valve and hot gas valve, respectively. If the valves PMLX and GPLX are used, the delay time "d23" will have to be properly set. During hot gas defrosting, it is not possible to start a manual defrosting with a touch on the controller's lower button. Hot gas application Drip tray heating element It is possible to control a heating element in the drip tray for hot gas defrosting. When defrosting is commenced, the heating element is activated. The heating element remains activated until a set time after defrosting has ended by time or temperature. Start of defrost A defrost can be started in different ways Interval: Defrost is started at fixed time intervals, say, every eighth hour. An interval must ALWAYS be set to a "higher" value than the period set between two defrostings when a schedule or network signal is used. Refrigeration time: Defrost is started at fixed refrigeration time intervals, in other words, a low need for refrigeration will "postpone" the defrost Schedule: Here defrost can be started at fixed times of the day and night. However, max. 6 times Contact: Defrost is started with a contact signal on a digital input Network: The signal for defrost is received from a system unit via the data communication Adaptive defrost: Here defrosting is started based on intelligent registering of evaporator performance. Manual: An extra defrost can be activated from the controller's lower-most button (though, not with application 6) or via a parameter setting. All the mentioned methods can be used at random if just of them is activated a defrost will be started. Stop of defrost Defrosting can be stopped by either: · Time · Temperature (with time as safety). Compressor If the defrosting method is set to "Gas," the compressor will be "On" during the defrost cycle. Fans The fans can be stopped or operated during defrosting. They can also run and then be stopped at a set temperature. The temperature signal is obtained from the defrost stop temperature. 6 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Coordinated defrost There are two ways in which coordinated defrost can be arranged. Either with wire connections between the controllers or via data communication Wire connections The digital input DI2 is connected between the current controllers. When one controller starts a defrost all the other controllers will follow suit and likewise start a defrost. After the defrost the individual controllers will move into waiting position. When all are in waiting position there will be a change-over to refrigeration. Coordination via data communication Here the system unit handles the coordination. The controllers are gathered in defrosting groups and the system unit ensures that defrosting is started in the group according to a weekly schedule. When a controller has completed defrosting, it sends a message to the system unit and then goes into a waiting position. When every controller in the group is in a waiting position, refrigeration is again permitted in all the individual controllers. System manager Max. 10 Defrost on demand 1 Based on refrigeration time When the aggregate refrigeration time has passed a fixed time, a defrost will be started. (The function is not activated if the adaptive defrosting has been set to 2, 3 or 4.) Adaptive defrosting: This function assesses the need for defrosting on the basis of the airflow through the appliance. It may even start a defrost and may even cancel a scheduled defrost. The following functions can be selected: 0 Off 1 Monitoring A value is calculated for the evaporator air flow here. An alarm will be triggered in the case of icing up or flash gas. 2 Adaptive day (can replace one defrost per day). This setting can be used if the appliance does not have a blind or lid during the day, and blinds or lids are used at night. A value is calculated for the day evaporator air flow. The evaporator is monitored during the day only, and the next scheduled defrost is carried out if required. If the function does not require a defrost at the time of the scheduled defrost during the day, the defrost will not be carried out. All scheduled and DI defrosts are carried out during the night. 3 Adaptive day and night (can replace defrosting both day and night). This setting can be used if the appliance has a door or a sliding door, or it is completely uncovered both day and night. The setting is also recommended for rooms. A value is calculated for the evaporator air flow. The evaporator is monitored, and the next scheduled defrost will be carried out as required. If the function does not require a defrost at the time of the scheduled defrost, the defrost will not be carried out. 4 Full adaptive (can start an extra defrost). This setting can be used if the appliance has a door or a sliding door, or it is completely uncovered both day and night. The setting is also recommended for rooms. A value is calculated for the evaporator air flow. The evaporator is monitored, and a defrost will be carried out as required regardless of schedules. All scheduled defrosts will also be carried out. Adaptive defrosting requires the following connections: - Expansion valve type AKV - Temperature signal from both S3 and S4 - Temperature signal from the condensing pressure Pc which is distributed via the network from a system manager. The value should show the pressure in front of AKV valve. On plants where each part is not representative is the signal from system manager not be used. Here, the controller uses a constant. NOTE. The S3 and S4 sensors must be placed in the air flow/channel immediately before/after the evaporator. Note The function "Adaptive defrost" should only be activated when the evaporator runs under normal operational conditions. Min. time between defrosts There is a 2 hours minimum time between defrosts. This avoids that planned defrosts in accordance with the weekly schedule or DI signal are carried out immediately after a defrost on demand has been carried out. The time applies from when a defrost on demand has been completed to when a planned defrost is again permitted. The defrost on demand will not start defrosting with a shorter interval than the 2 hours either. Melting function This function will stop the air flow in the evaporator from being reduced by frost created by uninterrupted operation for a long time. The function is activated if the thermostat temperature has remained in the range between -5°C and +10°C for a longer period than the set melting interval. The refrigeration will then be stopped during the set melting period. The frost will be melted so that the air flow and hence the evaporator's capacity will be greatly improved. Real-time clock The controller has a built-in real-time clock which can be used to start defrosts. This clock has a power reserve of four hours. If the controller is equipped with data communication, the clock will automatically be updated from the system unit. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 7 Control of two compressors (application 5) The two compressors must be of the same size. When the controller demands refrigeration it will first cut in the compressor with the shortest operating time. After the time delay the second compressor will be cut in. When the temperature has dropped to "the middle of the differential", the compressor with the longest operation time will be cut out. The running compressor will continue until the temperature has reached the cutout value. Then it will cut out. When the temperature again reaches the middle of the differential, a compressor will again be started. If one compressor cannot maintain the temperature within the differential, the second compressor will also be started. If one of the compressors has run on its own for two hours, the compressors will be changed over so that operational time is balanced. The two compressors must be of a type that can start up against a high pressure. The compressors's settings for "Min On time" and "Min Off time" will always have top priority during normal regulation. But if one of the override functions is activated, the "Min On time" will be disregarded. Railheat It is possible to pulse-control the power to the rail heat in order to save energy. Pulse control can either be controlled according to day/night load or dew point. Pulse control according to day and night Various ON periods can be set for day and night operation. A period time is set as well as the percentage part of the period in which the rail heat is ON. Pulse control according to dew point In order to use this function a system manager of the type AK-SM is required which can measure dew point and distribute the current dew point to the appliance controllers. For this the rail heat's ON period is controlled from the current dew point. Two dew point values are set in the appliance control: · One where the effect must be max. i.e.100%. (o87) · One where the effect must be min. (o86). At a dew point which is equal to or lower than the value in 086, the effect will be the value indicated in o88. In the area between the two dew point values the controller will manage the power to be supplied to the rail heat. During defrosting During defrosting rail heat will be active, as selected in setting d27. Rail heat Dew point 8 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Fan Pulse control To obtain energy savings it is possible to pulse control the power supply to the fans at the evaporators. Pulse control can be accomplished in one of the following ways: - during the thermostat's cutout period (cold room) - during night operation and during the thermostat's cutout pe- riod (appliance with night lid) (The function is not actual when r14=2, i.e. modulating regulation). A period of time is set as well as the percentage of this period of time where the fans have to be operating. Cutout of fans during plant breakdowns If the refrigeration in a breakdown situation stops, the temperature in the cold room may rise quickly as a result of the power supply from large fans. In order to prevent this situation the controller can stop the fans if the temperature at S5 exceeds a set limit value. Period time Light function The function can be used for controlling the light in a refrigeration appliance or in a cold room. It can also be used for controlling a motorised night blind. The light function can be defined in three ways: - the light is controlled via a signal from a door contact. Together with this function a time delay can be set so that the light is kept on for a period of time after the door has been closed. - the light is controlled via the day/night function - the light is controlled via the data communication from a system unit. Here there are two operational options if data communication should fail: - The light can go ON - The light can stay in its current mode. The light load must be connected to the NC switch on the relay. This ensures that the light remains on in the appliance if power to the controller should fail. The light is switched off when "r12" (Main switch) is set to off (see o98). The light is switched off when the appliance cleaning function is activated. Night blind Motorised night blind can be controlled automatically from the controller. The night blinds will follow the status of the light function. When the light is switched on, the night blinds opens and when the light is switched off, the night blinds close again. When the night blinds are closed, it is possible to open them using a switch signal on the digital input. If this pulse signal is activated, the night blinds will open and the refrigeration appliance can be filled with new products. If the pulse signal is activated again, the blinds close again. When the night blind function is used, the thermostat function can control with different weighting between the S3 and S4 sensors. A weighting during day operation and another when the blind is closed. A night blind is open when the appliance cleaning function is activated. A setting can define that the night blind is open when "r12" (Main switch) is set to off (see o98). When the night blind rolls down, the fan will be stopped for 2 minutes. The night blind can thereby roll down to the correct position. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 9 Digital inputs There are two digital inputs DI1 and DI2 with contact function and one digital input DI3 with high voltage signal. They can be used for the following functions: - Retransmission of contacts position via data communication - Door contact function with alarm - Starting a defrost - Main switch - start/stop of cooling - Night setback - Thermostat bands switch - General alarm monitoring - Appliance cleaning - Case shut down - Forced cooling - Override of night blinds - Allow adaptive liquid control - Coordinated defrost (DI2 only) - Forced closing of valve (DI 3 only) - Receive signal about refrigerant leakage (DI1 and DI2 only). Forced closing The AKV valves can be closed with an external signal ( "Forced closing"). The function must be used in connection with the compressor's safety circuit, so that there will be no injection of liquid into the evaporator when the compressor is stopped by the safety controls. (However not at low pressure LP). If a defrost cycle is in progress, the forced closing status will not be re-established until the defrost is completed. Otherwise, the defrost cycle is stopped immediately once the signal is received. The function is defined in o90. The signal can be received from the DI3-input or via the data communication. During a forced closing the fans can be defined to be stopped or in operation. Door contact The door contact function can via the digital inputs be defined for two different applications: Alarm monitoring The controller monitors the door contact and delivers an alarm message if the door has been opened for a longer period than the set alarm delay. Alarm monitoring and stop of refrigeration When the door is opened the refrigeration is stopped, i.e. the injection, the compressor and the fan are stopped and light switch on. If the door remains open for a longer time than the set restart time, refrigeration will be resumed. This will ensure that refrigeration is maintained even if the door is left open or if the door contact should be defective. If the door remains open for a longer period than the set alarm delay an alarm will also be triggered. Heating function (application 8) The heating function is used to prevent the temperature becoming too low, e.g. in a cutting room, etc. The limit for when the heating function cuts off is set as an offset value under the current cutout limit for the refrigeration thermostat. This ensures that refrigeration and heating do not occur simultaneously. The difference for the heating thermostat has the same value as for the refrigeration thermostat. To prevent that the heating thermostat cuts in during short-term drops in air temperature a time delay can be set for when to change from refrigeration to heating. Refrigeration Neutral zone Heat 10 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Data communication The controller has fixed built-in MODBUS data communication. If there is a requirement for a different form of data communication, a Lon RS 485 or DANBUSS module can be inserted in the controller. The connection must then be to terminal RS 485. (To use a Lon RS 485 module and gateway type AKA 245 the AKA 245 must be Version 6.20 or higher.) Display The controller has one plug for a display. Here display type EKA 163B or EKA 164B (max. length 15m) can be connected. EKA 163B is a display for readings. EKA 164B is both for readings and operation. The connection between display and controller may be with a cable which has a plug at both ends. If the distance between display and controller is greater than 15 m, the connection must take another form. An extra module must also be mounted in the controller if data communication is used. The built-in MODBUS data communication is used so that the display connection and the data communication to the other controllers must take place via a module. The module can be: Lon RS 485, DANBUSS or MODBUS. When a display is to be connected to the built-in MODBUS, the display can advantageously be changed to one of the same type, but with Index A (version with screw terminals). The controllers address must be set higher than 0 in order for the display to be able to communicate with the controller. If connection of two displays is required, one must be connected to the plug (max. 15 m) and the other must then be connected to the fixed data communication. ! Address o03 > 0 Important All connections to the data communication MODBUS, DANBUSS and RS 485 must comply with the requirements for data communication cables. See literature: RC8AC. The display requires a voltage of at least 8 V. If the voltage drop from the controller becomes so large that the 8V can not be maintained, the display must have a separate external power supply. Override The controller contains a number of functions which can be used together with the override function in the master gateway/system manager. Function via data communication Start of defrosting Coordinated defrost Prevent defrost start Day/Night schedule Light control Forced closing Forced cooling Railheat link to dew point P0 optimization Adaptive defrost Adaptive liquid control Function in gateway/system manager Defrost control / Time schedule / Defrost group Defrost control / Defrost group Day/Night control / Time schedule / Light zone Day/Night control / Time schedule Forced Close / Injection ON / AKC ON / Enhanced railheat P0 Optimization / Adaptive defrost. System manager only Customized control in AK-SM 850 On/off + Boolean function in the AK-SM 720 Used parameters in AK-CC 550A --- Def start --- HoldAfterDef / - - - DefrostState --- Disable Def --- Night setback O39 light Remote --- Forced cl. --- Forced cool --- Dew point The controller supports P0 optimization - - - Tc TempMean, MC Def.start - - - MC Liq. Ctrl AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 11 Applications Here is a survey of the controller's field of application. A setting will define the relay outputs so that the controller's interface will be targeted to the chosen application. On page 28 you can see the relevant settings for the respective wiring diagrams. S3 and S4 are temperature sensors. The application will determine whether either one or the other or both sensors are to be used. S3 is placed in the air flow before the evaporator. S4 after the evaporator. A percentage setting will determine how the control is to be based. S5 is a defrost sensor and is placed on/in the fins of the evaporator. S6 is a product sensor, but in application 9 and 10 it has a different use. DI1, DI2 and DI3 are contact functions that can be used for one of the following functions: door function, alarm function, defrost start, external main switch, night operation, change of thermostat reference, appliance cleaning, forced refrigeration, case shut down, refrigerant alarm, adaptive liquid control or coordinated defrost. DI3 has a 230 V input. See the functions in settings o02, o37and o84. General: 1 The ten uses are all adapted for commercial refrigeration systems in the form of either refrigeration appliances or cold storage rooms. In general all have outputs for: · AKV valve · Fan · Defrost In addition they have different uses and thereby input and outputs. Application 1-4 2 Standard applications. This is for standard use where the vital difference is only different combinations of the following functions/outputs: · Alarm · Rail heat · Compressor · Light 3 4 12 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A 5 The following uses have some special functions which in brief are: Application 5 "Two-compressor" operation. The two compressors must be of the same size. On start-up (after defrosting, operational stop, etc.) both compressors are started with a set time shift. One compressor starts at half the differential so that an optimum adaptation of compressor capacity takes place for the current load in the appliance/room. There is automatic runtime 6 equalisation between the compressors. For a more detailed description please refer to earlier sections in the manual. Application 6 Hot gas defrosting. Hot gas defrosting is adapted to commercial appliances/rooms with limited system filling. One relay controls the main valve in the suction line. A changeover relay controls both the hot gas 7 valve and the drain valve. This means that there is no time delay between stops of hot gas and start of draining. Application 7 Control of night blinds Night blinds follow the status of the light function when the light is switched on, the night blinds are up and when the light is switched off, the night blinds are down. In addition a digital input provides the option of forced opening of the blinds so that the appliance can be filled with 8 products. Application 8 Heat thermostat The heat thermostat is typically used if the temperature is to be controlled within narrower limits, e.g. for cutting rooms, etc. The heating thermostat can be set as a difference in relation to the cutout limit for the refrigeration thermostat so that simultaneous refrigeration and heating are avoided. 9 Application 9 Two refrigeration sections two defrost outputs This application is for refrigeration appliances with one valve, two evaporators and two refrigeration sections. The temperature is controlled and is always alarm monitored according to the S4 temperature. For this the product sensor is used as a defrosting stop sensor for evaporator no. 2. Application 10 Two refrigeration sections individual alarm/ 10 display via S3 This application is for refrigeration appliances with one valve, one evaporator and two refrigeration sections. The temperature is always controlled according to the S4 temperature. The product sensor is used as an extra S3 sensor for section no. 2. Alarm monitoring and display readings take place individually via the "S3" sensors in each refrigeration section. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 13 Connection signs The controller is provided with signs from the factory indicating application 1. If you employ another use, signs are provided so that you can mount the relevant one. It is only the lower sign that needs to be mounted. The number is indicated on the left-hand side of the signs. Use the sign with the current application number. One of the signs applies to both applications 4 and 10. 14 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Survey of functions Function Normal display Para- Parameter by operation via data meter communication Normally the temperature value from one of the two thermostat sensors S3 or S4 or a mixture of the two measurements is displayed. In o17 the ratio is determined. Display air (u56) Thermostat Thermostat control Set point Regulation is based on the set value plus a displacement, if applicable. The value is set via a push on the centre button. The set value can be locked or limited to a range with the settings in r02 and r 03. The reference at any time can be seen in "u91 Cutout temp". Cutout °C Differential When the temperature is higher than the reference + the set differential, the compressor relay will be cut in. It will cut out again when the temperature comes down to the set reference. r01 Differential Ref. Dif. Setpoint limitation The controller's setting range for the setpoint may be narrowed down, so that much too high or much too low values are not set accidentally - with resulting damages. To avoid a too high setting of the setpoint, the max. allowable reference value may be r02 Max cutout °C lowered. To avoid a too low setting of the setpoint, the min. allowable reference value may be increased. r03 Min cutout °C Correction of the display's temperature If the temperature at the products and the temperature received by the controller are not identical, an offset adjustment of the display temperature can be carried out. r04 Disp. Adj. K Temperature unit Set here if the controller is to show temperature values in °C or in °F. r05 Temp. unit °C=0. / °F=1 (Only °C on AKM, whatever the setting) Correction of signal from S4 Compensation possibility due to long sensor cable r09 Adjust S4 Correction of signal from S3 Compensation possibility due to long sensor cable r10 Adjust S3 Start / stop of refrigeration r12 Main Switch With this setting refrigeration can be started, stopped or a manual override of the outputs can be allowed. (For manual control the value is set at -1. Then the AKV outlet 1: Start and the relay outlets can be force-controlled by the respective reading parameters 0: Stop (u23, u58, etc.). Here the read value can be overwritten.) -1: Manual control of outputs allowed Start / stop of refrigeration can also be accomplished with the external switch func- tion connected to a DI input. Stopped refrigeration will give a "Standby alarm". Night setback value The thermostat's reference will be the setpoint plus this value when the controller changes over to night operation. (Select a negative value if there is to be cold accumulation.) r13 Night offset Thermostat function r14 Therm. mode Here it is defined how the thermostat is to operate. Either as an ordinary ON/OFF ther- mostat or as a modulating thermostat. 1: ON/OFF thermostat 2: Modulating When operation is "modulating" the AKV valve will limit the flow of refrigerant so that the temperature variation will be less than for the ON/OFF thermostat. The differential (r01) must not be set lower than 2K for "modulating". In a decentralised plant you must select the ON/OFF thermostat setting. Selection of thermostat sensor during day operation r15 Ther. S4 % Here you define the sensor the thermostat is to use for its control function. S3, S4, or a combination of them. With the setting 0%, only S3 is used (Sin). With 100%, only S4. Melt function Only for control of refrigeration (-5 to +10°C). The function ensures that the evaporator will not be blocked by frost. Here you set how often the function is to stop the refrigeration and hence transform the frost to water (or ice if there is too much frost). r16 MeltInterval AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 15 Melt period Here you set how long an on-going melt function is to last. r17 Melt period Set point 2 The thermostat's cutout value when the thermostat band 2 is activated via a digital input. r21 Cutout2 temp Correction of signal from S6 Compensation possibility due to long sensor cable r59 Adjust S6 Selection of thermostat sensor S4% during night operation r61 Ther.S4% Ngt Here you define the sensor the thermostat is to use for its control function. S3, S4, or a combination of them. With the setting 0%, only S3 is used (Sin). With 100%, only S4. Heat function Set the size of the Neutral Zone for changeover from cooling to heating r62 Heat NZ Time delay on transition from refrigeration phase to heating phase. (there is not time delay on transition from heating phase to refrigeration phase). r63 HeatStartDel Night setbck (start of night signal. 0=Day, 1=Night) Forced cool. (start of forced cooling) Forced close (Forced stop of cooling) Alarm Alarm settings The controller can give alarm in different situations. When there is an alarm all the light-emitting diodes (LED) will flash on the controller front panel, and the alarm relay will cut in. With data communication the importance of the individual alarms can be defined. Setting is carried out in the "Alarm destinations" menu via AKM. Alarm delay (short alarm delay on air temperature) If the upper or the lower alarm limit values are exceeded, a timer function will commence. The alarm will not become active until the set time delay has been passed. The time delay is set in minutes. A03 Alarm delay Time delay for door alarm The time delay is set in minutes. The function is defined in o02 , o37 or in o84. A04 DoorOpen del Time delay for cooling (long alarm delay) A12 Pulldown del This time delay is used during start-up, during defrost, and after a Appliance cleaning. There will be change-over to the normal time delay (A03) when the temperature has dropped below the set upper alarm limit. The time delay is set in minutes. Upper alarm limit Here you set when the alarm for high temperature is to start. The limit value is set in °C (absolute value). The limit value will be raised during night operation. The value is the same as the one set for night setback, but will only be raised if the value is positive. A13 HighLim Air Lower alarm limit Here you set when the alarm for low temperature is to start. The limit value is set in °C (absolute value). A14 LowLim Air Upper alarm limit for thermostat 2 (Thermostat band 2) (Same function as for thermostat 1) A20 HighLim2 Air Lower alarm limit for thermostat 2 (Thermostat band 2) (Same function as for thermostat 1) A21 LowLim2 Air Upper alarm limit for S6 temperature at thermostat 1 A22 HighLim1 S6 Lower alarm limit for S6 temperature at thermostat 1 A23 LowLim1 S6 Upper alarm limit for S6 temperature at thermostat 2 (Thermostat band 2) A24 HighLim2 S6 Lower alarm limit for S6 temperature at thermostat 2 (Thermostat band 2) A25 LowLim2 S6 S6 temperature alarm delay The alarm is activated if one of the relevant alarm limits A22, A23, A24 or A25 is exceeded. The time delay is set in minutes. (Alarms will not activate when the setting is set to the maximum value.) A26 Al. Delay S6 Delay of a DI1 alarm A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o02. A27 AI.Delay DI1 Delay of a DI2 alarm A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o37 A28 AI.Delay DI2 Signal to the alarm thermostat Here you have to define the ratio between the sensors which the alarm thermostat has to use. S3, S4 or a combination of the two. With setting 0% only S3 is used. With 100% only S4 is used A36 Alarm S4% 16 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Time delay on S6 (product sensor) for pull-down (long alarm delay) This time delay is used for start-up, during defrosting, immediately after a defrost and after an appliance clean. A change is carried out to standard time delay (A26) when the temperature has reached below the set upper alarm limit. The time delay is set in minutes. A52 PullD del.S6 Reset alarm Ctrl. Error (EKC error) Compressor The compressor relay works in conjunction with the thermostat. When the thermostat calls for refrigeration the compressor relay be operated. Compressor control Running times To prevent irregular operation, values can be set for the time the compressor is to run once it has been started. And for how long it at least has to be stopped. The running times are not observed when defrosts start. Min. ON-time (in minutes) c01 Min. On time Min. OFF-time (in minutes) c02 Min. Off time Time delay for couplings of two compressors Settings indicate the time that has to elapse from the first relay cuts in and until the next relay has to cut in. c05 Step delay The LED on the controller's front will show whether refrigeration is in progress. u58 comp7/LLSV Here you can read the status of the compressor relay. Defrost Defrost control The controller contains a timer function that is zeroset after each defrost start. The timer function will start a defrost if/when the interval time is passed. The timer function starts when voltage is connected to the controller, but it is displaced the first time by the setting in d05. If there is power failure the timer value will be saved and continue from here when the power returns. This timer function can be used as a simple way of starting defrosts, but it will always act as safety defrost if one of the subsequent defrost starts is not received. The controller also contains a real-time clock. By means of settings of this clock and times for the required defrost times, defrost can be started at fixed times of the day. Defrost start can also be accomplished via data communication, via contact signals or manual start-up. All starting methods will function in the controller. The different functions have to be set, so that multiple defrosts are avoided.. Defrost can be accomplished with electricity, hotgas or brine. The actual defrost will be stopped based on time or temperature with a signal from a temperature sensor. Defrost method Here you set whether defrost is to be accomplished with electricity, gas, or (none). During defrost the defrost relay will be cut in. d01 Def. method 0 = off 1 = El 2 = Gas Defrost stop temperature The defrost is stopped at a given temperature which is measured with a sensor (the sensor is defined in d10). The temperature value is set. d02 Def. Stop Temp Interval between defrost starts d03 Def Interval The function is zeroset and will start the timer function at each defrost start. When (0=off ) the time has expired the function will start a defrost. The function is used as a simple defrost start, or it may be used as a safeguard if the normal signal fails to appear. If master/slave defrost without clock function or without data communication is used, the interval time will be used as max. time between defrosts. If a defrost start via data communication does not take place, the interval time will be used as max. time between defrosts. When there is defrost with clock function or data communication, the interval time must be set for a somewhat longer period of time than the planned one, as the interval time will otherwise start a defrost which a little later will be followed by the planned one. In connection with power failure the interval time will be maintained, and when the power returns the interval time will continue from the maintained value. The interval time is not active when set to 0. Max. defrost duration This setting is a safety time so that the defrost will be stopped if there has not already been a stop based on temperature or via coordinated defrost. (The setting is the defrost time if d10 is set to 0.) d04 Max Def. time AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 17 Time staggering for defrost cut ins during start-up d05 Time Stagg. The function is only relevant if you have several refrigeration appliances or groups where you want the defrost to be staggered in relation to one another. The function is furthermore only relevant if you have chosen defrost with interval start (d03). The function delays the interval time d03 by the set number of minutes, but it only does it once, and this at the very first defrost taking place when voltage is connected to the controller. The function will be active after each and every power failure. Drip-off time Here you set the time that is to elapse from a defrost and until the compressor is to start again. (The time when water drips off the evaporator). d06 DripOff time Delay of fan start after defrost Here you set the time that is to elapse from compressor start after a defrost and until the fan may start again. (The time when water is "tied" to the evaporator). d07 FanStartDel Fan start temperature The fan may also be started a little earlier than mentioned under "Delay of fan start after defrost", if the defrost sensor S5 registers a lower value than the one set here. d08 FanStartTemp Fan cut in during defrost Here you can set whether fan is to operate during defrost. 0: Stopped (Runs during pump down) 1: Running (stopped during "fan delay") 2: Running during pump down and defrost. After that stopped 3: Running but stops at the set d41 temperature Defrost sensor Here you define the defrost sensor. 0: None, defrost is based on time 1: S5 2: S4 3: Sx. For application 1 to 8 and 10 defrosting is stopped when both S5 and S6 have reached the set temperature (Both sensors must be located on the evaporator). For application 9 defrosting is stopped individually on the two sections of S5 / S5B d09 FanDuringDef d10 DefStopSens. Pumpdown delay Set the time where the evaporator is emptied of refrigerant prior to the defrost. d16 Pump dwn del. Drain delay (only in connection with hotgas) Set the time where the evaporator is emptied of condensed refrigerant after the defrost. d17 Drain del Defrost on demand aggregate refrigeration time Set here is the refrigeration time allowed without defrosts. If the time is passed, a defrost will be started. With setting = 0 the function is cut out. Delay on stop of heating in the drip tray The time applies from the time the defrost stops by time or temperature to the time the heating element in the drip tray needs to be disconnected. d18 MaxTherRunT d20 Drip Tray del Adaptive defrosting d21 AD mode An adaptive defrosting is an extra defrost in addition to the scheduled defrosts or a cancellation of a scheduled defrost. Here the adaptive defrost is set for when it can come into operation if the need arises: 0: Never, 1: Never, but triggers an alarm in the case of icing up 2: Cancellation of day schedule is permitted. Night schedule is carried out 3: Cancellation of day schedule is permitted. Cancellation of night schedule is permit- ted 4: All schedules are carried out + extra if it is registered that it is required. (Reset: Temporary setting to 0 will reset the recorded values and start a new calcula- tion of the evaporator air flow.) Time delay before opening of hot gas valve, so a PMLX valve can close. d23 HotGasInjDel Rail heat during defrost 0=off. 1=on. 2=Pulsating Max. duration of -d- in the display Controls the readout of "-d-" after defrost, thus "-d-" is shown until the temperature is ok, set delay has expired, or a temperature alarm will occur. Fan stop temperature during defrosting When the defrost stop temperature reaches the set value, the fans will stop. (If d09 is set to 3.) If you wish to see the temperature at the defrost sensor, push the controller's lowermost button. (May be changed to another function in o92.) If you wish to start an extra defrost, push the controller's lowermost button for four seconds. You can stop an ongoing defrost in the same way d27 Railh. at def. d40 Disp. d del. d41 Def fan stop Defrost temp. Def Start Here you can start a manual defrost Hold After Def Shows ON when the controller is operating with coordinated defrost. 18 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Disable def. Defrost in progress can be stopped Parameter for cooling function Max. value for the superheat reference Min. value for the superheat reference MOP temperature If no MOP function is required, select pos. OFF AKV valve's time period in seconds Should only be set to a lower value if it is a decentralised plant and the suction pressure fluctuates a lot and in line with the opening of the AKV valve. Max. value for the superheat reference when regulating with adaptive liquid control Min. value for the superheat reference when regulating with adaptive liquid control Fan Fan stop temperature The function stops the fans in an error situation, so that they will not provide power to the appliance. If the defrost sensor registers a higher temperature than the one set here, the fans will be stopped. There will be re-start at 2 K below the setting. The function is not active during a defrost or start-up after a defrost. With setting +50°C the function is interrupted. Pulse operation of fan 0: No pulse operation 1: Pulse operation when the thermostat does not call for refrigeration 2: Pulse operation when the thermostat does not call for refrigeration, but only during night operation Pulse operation period for fan Here the overall pulse time is set. The sum of ON-to and OFF time. ON time for fan Here the % part of the period the fans are to be in operation is set. The LED on the controller's front will indicate whether a defrost is going on. Defrost State Status on defrost 1= pump down / defrost n09 Max SH n10 Min SH n11 MOP temp (A value of 15 corresponds to OFF) n13 AKV Period P86 Max SH Flood P87 Min SH Flood Fan control F04 FanStopTemp. F05 FanPulseMode F06 Fan cycle F07 Fan ON % u59 Fan Relay Here you can read the fan relay status, or force-control the relay in "Manual control" mode. Internal defrosting schedule/clock function (Not used if an external defrosting schedule is used via data communication.) Up to six individual times can be set for the defrost start throughout the day. Defrost start, hour setting t01-t06 Defrost start, minute setting (1 and 11 belong together, etc.) When all t01 to t16 equal 0 the clock will not start defrosts. t11-t16 Real-time clock:: Setting the clock is only necessary when there is no data communication. In the event of a power failure of less than four hours, the clock function will be saved. Clock: Hour setting t07 Clock: Minute setting t08 Clock: Date setting t45 Clock: Month setting t46 Clock: Year setting t47 Miscellaneous Delay of output signal after start-up Start-up after a power failure the controller's functions can be delayed so that overloading of the electricity supply network is avoided. Here you can set the time delay. Miscellaneous o01 DelayOfOutp. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 19 Digital input signal - DI1 The controller has a digital input 1 which can be used for one of the following functions: Off: The input is not used o02 DI 1 Config. Definition takes place with the numerical value shown to the left. 1) Status display of a contact function 2) Door function. When the input is open it signals that the door is open. The refrig- (0 = off ) eration and the fans are stopped and light switched on. When the time setting in "A04" is passed, an alarm will be given and refrigeration will be resumed (o89). 3) Door alarm. When the input is open it signals that the door is open. When the time setting in "A04" is passed, there will be alarm. 4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. 5) Main switch. Regulation is carried out when the input is short-circuited, and regulation is stopped when the input is put in pos. OFF. DI state (Measurement) The DI input's present status is shown here. ON or OFF. 6) Night operation. When the input is short-circuited, there will be regulation for night operation. 7) Thermostat band changeover. Switch to thermostat 2 (r21). 8) Separate alarm function. Alarm will be given when the input is short-circuited. 9) Separate alarm function. Alarm will be given when the input is opened. (For 8 and 9 the time delay is set in A27) 10) Appliance cleaning. The function is started with a pulse signal. See also descrip- tion on page 5. 11) Forced refrigeration at hotgas defrost when the input is short-circuited. 12) Night cover 13,14) Not used 15) Case shut down when the input is closed. 20) Refrigerant leak alarm 21) Switch to operation with adaptive liquid control when the input is short-circuited If the controller is built into a network with data communication, it must have an address, and the master gateway of the data communication must then know this address. The address is set between 0 and 240, depending on the system unit and the selected o03 data communication. If the system unit is gateway type AKA 245, the version must be 6.20 or higher. The address is sent to the gateway when the menu is set in pos. ON o04 IMPORTANT: Before you set o04, you MUST set o61. Otherwise you will be transmit- ting incorrect data. (The function is not used when the data communication is MODBUS) Access code 1 (Access to all settings) o05 Acc. code If the settings in the controller are to be protected with an access code you can set a numerical value between 0 and 100. If not, you can cancel the function with setting 0. (99 will always give you access). Sensor type for S3, S4, S5 Normally a Pt 1000 sensor with great signal accuracy is used. But you can also use a PTC 1000 sensor with another signal accuracy. All the mounted sensors S3-S5 must be of the same type. o06 SensorConfig Pt = 0 PTC = 1 Local readout of software version o08 SW version Max. standby time after coordinated defrost When a controller has completed a defrost it will wait for a signal which tells that the refrigeration may be resumed. If this signal fails to appear for one reason or another, the controller will itself start the refrigeration when this standby time has elapsed. o16 Max HoldTime Select signal for the display S4% Here you define the signal to be shown by the display. S3, S4, or a combination of the two. With setting 0% only S3 is used. With 100% only S4. o17 Disp. S4% Pe. Working range for pressure transmitter - min. value o20 MinTransPres Pe. Working range for pressure transmitter - max. value o21 MaxTransPres Refrigerant setting (only if "r12" = 0) Before refrigeration is started, the refrigerant must be defined. You may choose between the following refrigerants 1=R12. 2=R22. 3=R134a. 4=R502. 5=R717. 6=R13. 7=R13b1. 8=R23. 9=R500. 10=R503. 11=R114. 12=R142b. 13=Userdefined. 14=R32. 15=R227. 16=R401A. 17=R507. 18=R402A. 19=R404A. 20=R407C. 21=R407A. 22=R407B. 23=R410A. 24=R170. 25=R290. 26=R600. 27=R600a. 28=R744. 29=R1270. 30=R417A. 31=R422A. 32=R413A. 33=R422D. 34=R427A. 35=R438A. 36=XP10. 37=R407F. 38=R1234ze. 39=R1234yf. 40=R448A. 41=R449A. 42=R452A. Warning: Wrong selection of refrigerant may cause damage to the compressor. Other refrigerants: Here Setting 13 is selected and then three factors -Ref.Fac a1, a2 and a3 - via AKM must be set. o30 Refrigerant 20 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Digital input signal - D2 The controller has a digital input 2 which can be used for one of the following functions: o37 DI2 config. Off: The input is not used. 1) Status display of a contact function 2) Door function. When the input is open it signals that the door is open. The refrig- eration and the fans are stopped. When the time setting in "A04" is passed, an alarm will be given and refrigeration resumed. (o89). 3) Door alarm. When the input is open it signals that the door is open. When the time setting in "A04" is passed an alarm will be given. 4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND). 5) Main switch. Regulation is carried out when the input is short-circuited, and regulation is stopped when the input is put in pos. OFF. 6) Night operation. When the input is short-circuited, there will be regulation for night operation. 7) Thermostat band changeover. Switch to thermostat 2 (r21) 8) Separate alarm function. Alarm will be given when the input is short-circuited. 9) Separate alarm function. Alarm will be given when the input is opened. 10) Appliance cleaning. The function is started with a pulse signal. See also descrip- tion on page 5. 11) Forced refrigeration at hotgas defrost when the input is short-circuited. 12) Night blinds. When the input is short-circuited the night blinds will be activated. 13) The input is used for coordinated defrost in conjunction with other controllers of the same type 14) Not used. 15) Case shut down when input is closed. 20) Refrigerant leak alarm 21) Switch to operation with adaptive liquid control when the input is short-circuited Configuration of light function o38 Light config (If night blind is selected, it will be synchronised with the light function) 1) Light is controlled via day/night status 2) Light is controlled via data communication and "Light remote o39" 3) Light is controlled by door contact, defined in either o02, o37 or o84 where the set- ting is selected to either 2 or 3. When the door is opened the relay will cut in. When the door is closed again there will be a time delay of two minutes before the light is switched off. 4) As "2" but if there are any 15-minute network errors, the light will switch on and the night blind will open. Activation of light relay The light relay can be activated here, but only if defined in o38 with setting 2. o39 Light remote Rail heat during day operation The ON period is set as a percentage of the time o41 Railh.ON day% Rail heat during night operation The ON period is set as a percentage of the time o42 Railh.ON ngt% Rail heat cycle The period of time for the aggregate ON time + OFF time is set in minutes o43 Railh. cycle Appliance cleaning The status of the function can be followed here or the function can be started manually. 0 = Normal operation (no cleaning) 1 = Cleaning with fans operating. All other outputs are Off. 2 = Cleaning with stopped fans. All outputs are Off. If the function is controlled by a signal at the DI1, DI2 or DI3 input, the relevant status can be seen here in the menu. o46 Case clean Selection of application The controller can be defined in various ways. Here you set which of the 10 applications is required. On page 12 you can see a survey of applications. This menu can only be set when regulation is stopped, i.e. "r12" is set to 0. o61 Appl. Mode Transfer a set of pre-settings to the controller An option exists to select quick settings for a number of parameters. This is based on whether an appliance or a room needs to be controlled or whether the defrosting must be stopped by time or by temperature. The overview can be seen on page 27. This menu can only be set when the control is stopped, i.e. When "r12" is set at 0. o62 - On setting the value will fall back to 0. A subsequent adjustment/setting of parameters can be carried out as required. Access code 2 (Access to adjustments) There is access to adjustments of values, but not to configuration settings. If the settings in the controller are to be protected with an access code you can set a numerical value between 0 and 100. If not, you can cancel the function with setting 0. If the function is used, access code 1 (o05) must also be used. o64 Acc. code 2 AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 21 Save as factory setting With this setting you save the controller's actual settings as a new basic setting (the earlier factory settings are overwritten). o67 - Digital input signal - DI3 (high voltage input) The controller has a digital input 3 which can be used for one of the following functions: Off: The input is not used. 1) Status display of 230 V signal 2) Door function. When the input is 0 V it signals that the door is open. The refrigera- tion and the fans are stopped. When the time setting in "A04" is passed, an alarm will be given and refrigeration resumed. (o89) 3) Door alarm. When the input is 0 V it signals that the door is open. When the time setting in "A04" is passed an alarm will be given. 4) Defrost. The function is started with a pulse signal. (puls on 230 V) 5) Main switch. Regulation is carried out when the input is 230 V, and regulation is stopped when the input is 0 V. 6) Night operation. When the input is 230 V, there will be regulation for night operation. 7) Thermostat band changeover. Switch to thermostat 2 (r21) 8) Not used. 9) Not used. 10) Appliance cleaning. The function is started with a pulse signal (pulse on 230 V). See also description on page 5. 11) Forced refrigeration at hotgas defrost when the input is 230 V. 12) Night cover 13) Not used 14) Cooling stopped with the function "Forced closing" 15) Case shut down when the input is closed. Receiver 230V 21) Switch to operation with adaptive liquid control when the input is short-circuited o84 DI3 config. Rail heat control The rail heat can be controlled in several ways: 0: The function is not used 1: Pulse control is used with a timer function following the day/night operation (o41 and o42) 2: Pulse control is used with a dew point function. This function requires that a signal is received about the dew point value. The value is measured by a system manager and sent to the controller via the data communication. o85 Railh. mode Dew point value where the rail heat is minimum This function is discussed earlier in the manual. o86 DewP Min lim Dew point value where the rail heat is maximum This function is discussed earlier in the manual. o87 DewP Max lim Lowest permitted rail heat effect Here the % part of the effect to be achieved when the dew point value is minimum. o88 Rail Min ON% Start of refrigeration when door is open o89 DoorInjStart If the door has been left open, refrigeration must be started after a set time. That time can be set here. Defrosting and fan operation during forced closing o90 Mode ForcedCl You can set whether fans should be operational or stopped if the function "Forced closing" is activated here. 0: The fans will be stopped and defrosting will be permitted. 1: The fans will run and defrosting will be permitted. 2: The fans will be stopped and defrosting will not be permitted during a forced closing. 3: The fans will run and defrosting will not be permitted during a forced closing. Alternative display A reading can be displayed by pressing the lower button on the controller. This reading is set from the factory so that the defrosting stop temperature is displayed. A different setting will give the following reading: 1: (Defrost stop temperature = factory setting) 2: S6 temperature 3: S5B temperature (Application 9 only) 4: S3B temperature (Application 10 only) o92 Displ menu 2 Display of temperature during normal operation 1: Air temperature. Weighted S3 + S4 2: Product temperature S6 (not application 9 and 10) o97 Disp. Ctrl. Light and night blinds definition 0: Light is switched off and night blinds are open when the main switch is off 1: Light and night blinds are independent of main switch. o98 Light MS = Off 22 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Configuration of alarm relay P41 The alarm relay will be activated upon an alarm signal from the following groups: 1 - High temperature alarms 2 - Low temperature alarms 4 - Sensor error 8 - Digital input enabled for alarm 16 - Defrosting alarms 32 - Miscellaneous 64 - Injection alarms The groups that are to activate the alarm relay must be set by using a numerical value which is the sum of the groups that must be activated. (E.g.: a value of 5 will activate all high temperature alarms and all sensor error and 0 will cancel relay function Service Temperature measured with S5 sensor u09 Status on DI1 input. on/1=closed u10 Read the duration of the ongoing defrost or the duration of the last completed u11 defrost. Temperature measured with S3 sensor u12 Status at the day-/night operation (night operation: on/off ) u13 Temperature measured with S4 sensor u16 Thermostat temperature u17 Read the ongoing cutin time for the thermostat or the duration of the last com- u18 pleted cutin Read the temperature at the S2 sensor u20 Read superheat u21 Read the control's actual superheat reference u22 Read the valve's actual opening degree u23 Read the evaporating pressure u25 Read the evaporating temperature u26 Read the temperature at the S6 sensor u36 Status on DI2 input. on/1=closed u37 Air temperature. Weighted S3 + S4 u56 Measured temperature for alarm thermostat u57 * Status on relay for cooling u58 * Status on relay for fan u59 * Status on relay for defrost u60 * Status on relay for railheat u61 * Status on relay for alarm u62 * Status on relay for light u63 * Status on relay for valve in suction line u64 * Status on relay for compressor 2 u67 * Temperature measured with S5B sensor u75 * Temperature measured with S3B sensor u76 * Status on relay for hot gas u80 * Status on relay for heating element in drip tray u81 * Status on relay for night blinds u82 * Status on relay for defrost B u83 * Status on relay for heat function u84 * Readout of the actual rail heat effect in % u85 Readout of which thermostat used for regulation: 1= Thermostat 1, u86 2= Thermostat 2 Status on input DI3 (on/1 = 230 V) u87 Readout of the actual cutin value for the thermostat u90 Readout of the actual cut out value for the thermostat u91 Al.Rel. Conf. Case shut down Service S5 temp. DI1 status Defrost time S3 air temp Night Cond. S4 air temp Ther. air Ther runtime S2 temp. Superheat SH ref. AKV OD % Evap.press Pe Evap.temp Te S6 temp DI2 status Display air Alarm air Comp1/LLSV Fan relay Def. relay Railh. relay Alarm relay Light relay SuctionValve Comp2 relay S5 temp. B S3 temp. B Hotgas valve Drip tray Blinds relay Def. relay B Heat relay Rail DutyC % Ther. band DI3 status Cutin temp. Cutout temp. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 23 Status on function "Adaptive defrost" 0: Off. Function is not activated and is zero set 1: Sensor error S3/S4 are reversed. 2: Tuning is in progress 3: Normal 4: Light build-up of ice 5: Medium build-up of ice 6: Heavy build-up of ice U01 AD state Number of defrosts carried out since the initial power up or since the resetting of the function U10 Acc.defrost Number of defrosts skipped since the initial power up or since the resetting of the U11 Acc.def.skip function *) Not all will be displayed. Only the function belonging to the selection application is displayed. Operating status The controller goes through some regulating situations where it is just waiting for the next point of the regulation. To make these "why is nothing happening" situations visible, you can see an operating status on the display. Push briefly (1s) the upper button. If there is a status code, it will be shown on the display. The individual status codes have the following meanings: Normal regulation S0 Waiting for end of the coordinated defrost S1 When the compressor is operating it must run for at least x minutes. S2 When the compressor is stopped, it must remain stopped for at least x minutes. S3 The evaporator drips off and waits for the time to run out S4 Refrigeration stopped by main switch. Either with r12 or a DI-input S10 Refrigeration stopped by thermostat S11 Defrost sequence. Defrost in progress S14 Defrost sequence. Fan delay -- water attaches to the evaporator S15 Refrigeration stopped due to open ON input or stopped regulation S16 Door is open. DI input is open S17 Melt function in progress. Refrigeration is interrupted S18 Modulating thermostat control S19 Emergency cooling due to sensor error S20 Regulation problem in the injections function S21 Start-up phase 2. Evaporator being charged S22 Adaptive control S23 Start-up phase 1. Signal reliability from sensors is controlled S24 Manual control of outputs S25 No refrigerant selected S26 Appliance cleaning S29 Forced cooling S30 Delay on outputs during start-up S32 Heat function r36 is active S33 Case shut down S45 Operation with adaptive liquid control S48 Other displays: The defrost temperature cannot be displayed. There is stop based on time non Defrost in progress / First cooling after the defrost where the temperature is still above the -d- thermostat band. Password required. Set password PS Regulation is stopped via main switch OFF (Measurement) Ctrl. state: (Shown in all menu displays) 0 1 2 3 4 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 32 33 45 48 *) Emergency cooling will take effect when there is lack of signal from a defined S3 or S4 sensor or signal from the pressure transmitter is outside signal range. The regulation will continue with a registered average cutin frequency. There are two registered values one for day operation and one for night operation. 24 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Fault message In an error situation the LED's on the front will flash and the alarm relay will be activated. If you push the top button in this situation you can see the alarm report in the display. There are two kinds of error reports - it can either be an alarm occurring during the daily operation, or there may be a defect in the installation. A-alarms will not become visible until the set time delay has expired. E-alarms, on the other hand, will become visible the moment the error occurs. (An A alarm will not be visible as long as there is an active E alarm). Here are the messages that may appear: Code / Alarm text via data communication Description Alarm relay groups (P41) A1/--- High t.alarm High temperature alarm 1 A2/--- Low t. alarm Low temperature alarm 2 A4/--- Door alarm Door alarm 8 A5/--- Max hold time The "o16" function is activated during a coordinated defrost 16 A10/--- Inject prob. Control problem 64 A11/--- No Rfg. sel. No refrigerant selected 64 A13/--- High temp S6 Temperature alarm. High S6 1 A14/--- Low temp S6 Temperature alarm. Low S6 2 A15/--- DI1 alarm DI1 alarm 8 A16/--- DI2 alarm DI2 alarm 8 A45/--- Standby mode Standby position (stopped refrigeration via r12 or DI input) - A59/--- Case clean Appliance cleaning. Signal from DI input - AA2/ ---Refrig Leak A refrigerant leak detection signal is received 8 AA3/--- CO2 alarm A refrigerant leak detection signal is received and the selected refrigerant is 8 CO2 --- AD fault Error in the adaptive defrost function 16 --- AD Iced Evaporator is iced up. Reduction of air flow 16 --- AD not defr. Defrost of evaporator is not satisfactory 16 --- AD flashgas Flash gas is formed at the valve 16 E1/--- Ctrl. error Faults in the controller 32 E6/--- RTC error Check clock 32 E20/--- Pe error Error on pressure transmitter Pe 64 E24/--- S2 error Error on S2 sensor 4 E25/--- S3 error Error on S3 sensor 4 E26/--- S4 error Error on S4 sensor 4 E27/--- S5 error Error on S5 sensor 4 E28/--- S6 error Error on S6 sensor 4 E34/--- S3 error B Error on S3B sensor (appl. 10 only) 4 E37/--- S5 error B Error on S5B sensor 4 ---/--- Max Def.Time Defrost stopped based on time instead of, as wanted, on temperature 16 Data communication The importance of individual alarms can be defined with a setting. The setting must be carried out in the group "Alarm destinations" Settings from System manager High Middle Low Log only Disabled Settings from Log AKM (AKM destination) 1 X 2 X 3 X X Alarm relay Send via Non High Low-High Network X X X X X X X AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 25 Operation Display The values will be shown with three digits, and with a setting you can determine whether the temperature is to be shown in °C or in °F. Get a good start With the following procedure you can start regulation very quickly: 1 Open parameter r12 and stop the regulation (in a new and not previously set unit, r12 will already be set to 0 which means stopped regulation.) Light-emitting diodes (LED) on front panel The LED's on the front panel will light up when the relevant relay is activated. = Refrigeration = Defrost = Fan running The light-emitting diodes will flash when there is an alarm. In this situation you can download the error code to the display and cancel/sign for the alarm by giving the top button a brief push. 2 Select electrical connection based on the drawings on page 12 and 13 3 Open parameter o61 and set the electric connection number in it 4 Now select one of the preset settings from the table on page 27. 5 Open parameter o62 and set the number for the array of presettings. The few selected settings will now be transferred to the menu. 6 Select refrigerant via parameter o30 The buttons When you want to change a setting, the upper and the lower buttons will give you a higher or lower value depending on the button you are pushing. But before you change the value, you must have access to the menu. You obtain this by pushing the upper button for a couple of seconds - you will then enter the column with parameter codes. Find the parameter code you want to change and push the middle buttons until value for the parameter is shown. When you have changed the value, save the new value by once more pushing the middle button. Examples 7 Open parameter r12 and start the regulation 8 Go through the survey of factory settings. The values in the grey cells are changed according to your choice of settings. Make any necessary changes in the respective parameters. 9 For network. Set the address in o03 10 Send address to system unit: · MODBUS: Activate scan function in system unit · If another data communication card is used in the controller: - LON RS485: Activate the function o04 - DANBUSS: Activate the function o04 Set menu 1. Push the upper button until a parameter r01 is shown 2. Push the upper or the lower button and find that parameter you want to change 3. Push the middle button until the parameter value is shown 4. Push the upper or the lower button and select the new value 5. Push the middle button again to freeze the value. Cutout alarm relay / receipt alarm/see alarm code · A short press of the upper button If there are several alarm codes they are found in a rolling stack. Push the uppermost or lowermost button to scan the rolling stack. Set temperature 1. Push the middle button until the temperature value is shown 2. Push the upper or the lower button and select the new value 3. Push the middle button again to conclude the setting. Reading the temperature at defrost sensor (Or product sensor, if selected in o92.) · A short press of the lower button Manuel start or stop of a defrost · Push the lower button for four seconds. (not application 6) 26 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Auxiliary schedule for settings (quick-setup) Case Preset settings (o62) Temperature (SP) Max. temp. setting (r02) Min. temp. setting (r03) Sensor signal for thermostat. S4% (r15) Alarm limit high (A13) Alarm limit low (A14) Sensor signal for alarm funct.S4% (A36) Interval between defrost (d03) Defrost sensor: 0=time, 1=S5, 2=S4 (d10) DI1 config. (o02) Sensor signal for display view S4% (017) Defrost stop on time 1 Defrost stop on S5 2 3 2°C -2°C -28°C 6°C 4°C -22°C 0°C -4°C -30°C 100% 8°C 6°C -15°C -5°C -5°C -30°C 0% 100% 6 h 6h 12h 0 1 1 Appliance cleaning (=10) Room Defrost stop on time 4 Defrost stop on S5 5 6 4°C 8°C 0°C 10°C 0°C 8h 0 0% 0°C 5°C -2°C 0% 8°C 0°C 0% 8h 1 Door function (=2) -22°C -20°C -24°C -15°C -30°C 6h 1 Note: For applications 9 and 10 the sensor weighting for the S3/S4 sensors is not used for the thermostat, alarm thermostat and display readings as the sensor uses are predefined. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 27 Menu survey Function Parameter Normal operation Temperature (setpoint) Thermostat Differential Max. limitation of setpoint setting Min. limitation of setpoint setting Adjustment of temperature indication Temperature unit (°C/°F) Correction of the signal from S4 Correction of the signal from S3 Manual service, stop regulation, start regulation (-1, 0, 1) Displacement of reference during night operation Define thermostat function 1=ON/OFF, 2=Modulating Definition and weighting, if applicable, of thermostat sensors - S4% (100%=S4, 0%=S3) Time between melt periods Duration of melt periods Temperature setting for thermostat band 2 . As differential use r01 Correction of the signal from S6 Definition and weighting, if applicable, of thermostat sensors when night cover is on. (100%=S4, 0%=S3) Heat function Neutral zone between refrigeration and heat function Time delay at switch between refrigeration and heat function Alarms Delay for temperature alarm Delay for door alarm Delay for temperature alarm after defrost High alarm limit for thermostat 1 Low alarm limit for thermostat 1 High alarm limit for thermostat 2 Low alarm limit for thermostat 2 High alarm limit for sensor S6 at thermostat 1 Low alarm limit for sensor S6 at thermostat 1 High alarm limit for sensor S6 at thermostat 2 Low alarm limit for sensor S6 at thermostat 2 S6 alarm time delay With setting = 240 the S6 alarm will be omitted Alarm time delay or signal on the DI1 input Alarm time delay or signal on the DI2 input Signal for alarm thermostat. S4% (100%=S4, 0%=S3) Delay for S6 (product sensor alarm) after defrost Compressor Min. ON-time Min. OFF-time Time delay for cutin of comp.2 Defrost Defrost method: 0=off, 1= EL, 2= gAs Defrost stop temperature Interval between defrost starts Max. defrost duration Displacement of time on cutin of defrost at start-up Drip off time Delay for fan start after defrost Fan start temperature Fan cutin during defrost 0: Stopped 1: Running 2: Running during pump down and defrost 3: Running but stops at the temperature set in d41 SW = 2.0x EL-diagram page 12 or 13 Code 1 23 4 5 67 8 9 10 Min.-value Max.-value Factory setting Actual setting - - - 1 1 1 1 1 1 1 1 1 1 -50°C r01 1 1 1 1 1 1 1 1 1 1 0.1 K r02 1 1 1 1 1 1 1 1 1 1 -49°C r03 1 1 1 1 1 1 1 1 1 1 -50°C r04 1 1 1 1 1 1 1 1 1 1 -10 r05 1 1 1 1 1 1 1 1 1 1 0/°C r09 1 1 1 1 1 1 1 1 1 1 -10 K r10 1 1 1 1 1 1 1 1 1 1 -10 K r12 1 1 1 1 1 1 1 1 1 1 -1 r13 1 1 1 1 1 1 1 1 1 1 -50 K r14 1 1 1 1 1 1 1 1 1 1 1 r15 1 1 1 1 1 1 1 1 0 % r16 1 1 1 1 1 1 1 1 1 1 0 hrs r17 1 1 1 1 1 1 1 1 1 1 0 min. r21 1 1 1 1 1 1 1 1 1 1 -50°C r59 1 1 1 1 1 1 1 1 r61 1 1 1 1 1 1 1 1 r62 1 -10 K 0 % 0 K r63 1 0 min. 50°C 2 20 K 2 50°C 50 49°C -50 10 0 1/F 0/°C 10 K 0 10 K 0 1 0 50 K 0 2 1 100 % 100 10 hrs 1 30 min. 5 50°C 2 10 K 0 100 % 100 50 K 2 240 min. 0 A03 1 1 1 1 1 1 1 1 1 1 0 min. A04 1 1 1 1 1 1 1 1 1 1 0 min. A12 1 1 1 1 1 1 1 1 1 1 0 min. A13 1 1 1 1 1 1 1 1 1 1 -50°C A14 1 1 1 1 1 1 1 1 1 1 -50°C A20 1 1 1 1 1 1 1 1 1 1 -50°C A21 1 1 1 1 1 1 1 1 1 1 -50°C A22 1 1 1 1 1 1 1 1 -50°C A23 1 1 1 1 1 1 1 1 -50°C A24 1 1 1 1 1 1 1 1 -50°C A25 1 1 1 1 1 1 1 1 -50°C A26 1 1 1 1 1 1 1 1 0 min. A27 1 1 1 1 1 1 1 1 1 1 0 min. A28 1 1 1 1 1 1 1 1 1 1 0 min. A36 1 1 1 1 1 1 1 1 0 % A52 1 1 1 1 1 1 1 1 0 min. 240 min. 30 240 min. 60 240 min. 90 50°C 8 50°C -30 50°C 8 50°C -30 50°C 8 50°C -30 50°C 8 50°C -30 240 min. 240 240 min. 30 240 min. 30 100 % 100 240 min. 90 c01 1 1 1 1 c02 1 1 1 1 c05 1 0 min. 0 min. 0 sec 30 min. 0 30 min. 0 999 sec 5 d01 1 1 1 1 1 1 1 1 1 1 0/off 2/gAs 1/EL d02 1 1 1 1 1 1 1 1 1 1 0°C 50°C 6 d03 1 1 1 1 1 1 1 1 1 1 0 hrs/Off 240 hrs 8 d04 1 1 1 1 1 1 1 1 1 1 0 min. d05 1 1 1 1 1 1 1 1 1 1 0 min. 360 min. 45 240 min. 0 d06 1 1 1 1 1 1 1 1 1 1 0 min. d07 1 1 1 1 1 1 1 1 1 1 0 min. d08 1 1 1 1 1 1 1 1 1 1 -50 °C d09 1 1 1 1 1 1 1 1 1 1 0 60 min. 0 60 min. 0 0 °C -5 3 1 28 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Continued Defrost sensor: 0 =Stop on time, 1=S5, 2=S4, 3=Sx (Application 1-8 and 10: both S5 and S6. Application 9: S5 and S5B) Pump down delay Drain delay (used at hot gas defrost only) Max. aggregate refrigeration time between two defrosts Heat in drip tray. Time from defrosting stops to heating in the drip tray is switched off Adaptive defrost: 0=not active, 1=monitoring only, 2=skip allowed day, 3=skip allowed both day and night, 4=own assessment + all schedules Time delay before opening of hot gas valve Rail heat during defrost 0=off. 1=on. 2=Pulsating Max. duration of -d- in display Temperature limit for fan stop during defrost when d09 is set to 3 Injection control function Max. value of superheat reference Min. value of superheat reference MOP temperature. Off if MOP temp. = 15.0 °C Period time of AKV pulsation Only for trained personnel Max. limitation for the superheat reference when regulating with adaptive liquid control Min. limitation for the superheat reference when regulating with adaptive liquid control Fan Fan stop temperature (S5) Pulse operation on fans: 0=No pulse operation, 1=At thermostat cuts out only, 2= Only at thermostat cut outs during night operation Period time for fan pulsation (on-time + off-time) On-time in % of period time Real time clock Six start times for defrost. Setting of hours. 0=OFF Six start times for defrost. Setting of minutes. 0=OFF Clock - Setting of hours Clock - Setting of minute Clock - Setting of date Clock - Setting of month Clock - Setting of year Miscellaneous Delay of output signals after power failure Input signal on DI1. Function: 0=not used. 1=status on DI1. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext.main switch. 6=night operation 7=thermostat band changeover (activate r21). 8=alarm function when closed. 9=alarm function when open. 10=Appliance cleaning (pulse signal). 11=forced cooling at hot gas defrost, 12=night cover. 15=case shut down. 20=Refrigerant alarm. 21= adaptive liquid control at short circuited Network address On/Off switch (Service Pin message) IMPORTANT! o61 must be set prior to o04 (used at LON 485 and DANBUSS only) Access code 1 (all settings) Used sensor type : 0=Pt1000, 1=Ptc1000, Readout of software version Max hold time after coordinated defrost Select signal for display view. S4% (100%=S4, 0%=S3) Pressure transmitter working range min. value Pressure transmitter working range max. value Code 1 2 3 4 5 6 7 8 9 10 Min. d10 1 1 1 1 1 1 1 1 1 1 0 Max. 3 Fac. 0 Actual d16 1 1 1 1 1 1 1 1 1 1 0 min. d17 1 0 min. d18 1 1 1 1 1 1 1 1 1 1 0 hrs d20 1 0 min. d21 1 1 1 1 1 1 1 1 1 1 0 60 min. 60 min. 48 hrs 240 min. 0 0 0/OFF 30 4 0 d23 1 0 min d27 1111 1 11 0 d40 1 1 1 1 1 1 1 1 1 1 5 min. d41 1 1 1 1 1 1 1 1 1 1 -20°C 60 min 0 2 2 240 min. 30 min. 20°C 0 n09 1 1 1 1 1 1 1 1 1 1 2°C 20°C 12 n10 1 1 1 1 1 1 1 1 1 1 2°C 20°C 3 n11 1 1 1 1 1 1 1 1 1 1 -50°C 15°C 15 n13 1 1 1 1 1 1 1 1 1 1 3 sec 6 sec 6 P86 1 1 1 1 1 1 1 1 1 1 1°C 20°C 3 P87 1 1 1 1 1 1 1 1 1 1 0°C 20°C 1 F04 1 1 1 1 1 1 1 1 1 1 -50°C 50°C 50 F05 1 1 1 1 1 1 1 1 1 1 0 2 0 F06 1 1 1 1 1 1 1 1 1 1 1 min. F07 1 1 1 1 1 1 1 1 1 1 0 % 30 min. 5 100 % 100 t01 - 1 1 1 1 1 1 1 1 1 1 0 hrs t06 t11 - 1 1 1 1 1 1 1 1 1 1 0 min. t16 t07 1 1 1 1 1 1 1 1 1 1 0 hrs t08 1 1 1 1 1 1 1 1 1 1 0 min. t45 1 1 1 1 1 1 1 1 1 1 1 day t46 1 1 1 1 1 1 1 1 1 1 1 mon. t47 1 1 1 1 1 1 1 1 1 1 0 year 23 hrs 0 59 min. 0 23 hrs 0 59 min. 0 31 day 1 12 mon. 1 99 year 0 o01 1 1 1 1 1 1 1 1 1 1 0 sec o02 1 1 1 1 1 1 1 1 1 1 0 600 sec 5 21 0 o03 1 1 1 1 1 1 1 1 1 1 0 o04 1 1 1 1 1 1 1 1 1 1 0/Off 240 1/On 0 0/Off o05 1 1 1 1 1 1 1 1 1 1 0 o06 1 1 1 1 1 1 1 1 1 1 0/Pt o08 1 1 1 1 1 1 1 1 1 1 o16 1 1 1 1 1 1 1 1 1 1 0 min. o17 1 1 1 1 1 1 1 1 0 % o20 1 1 1 1 1 1 1 1 1 1 -1 bar o21 1 1 1 1 1 1 1 1 1 1 6 bar 100 0 1/Ptc 0/Pt 360 min. 20 100 % 100 5 bar -1 200 bar 12 AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 29 Continued Refrigerant setting: 1=R12. 2=R22. 3=R134a. 4=R502. 5=R717. 6=R13. 7=R13b1. 8=R23. 9=R500. 10=R503. 11=R114. 12=R142b. 13=User defined. 14=R32. 15=R227. 16=R401A. 17=R507. 18=R402A. 19=R404A. 20=R407C. 21=R407A. 22=R407B. 23=R410A. 24=R170. 25=R290. 26=R600. 27=R600a. 28=R744. 29=R1270. 30=R417A. 31=R422A. 32=R413A. 33=R422D. 34=R427A. 35=R438A. 36=R513A. 37=R407F. 38=R1234ze. 39=R1234yf. 40=R448A. 41=R449A. 42=R452A Input signal on DI2. Function: (0=not used. 1=status on DI2. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext. main switch 6=night operation 7=thermostat band changeover (activate r21). 8=alarm function when closed. 9=alarm function when open. 10=Appliance cleaning (pulse signal). 11=forced cooling at hot gas defrost.). 12=night cover, 13=coordinated defrost). 15=case shut down. 20=Refrigerant alarm. 21= adaptive liquid control at short circuited Configuration of light function: 1=Light follows day /night operation, 2=Light control via data communication via `o39', 3=Light control with a DI-input, 4=As "2", but light switch on and night cover will open if the network cut out for more than 15 minutes. Activation of light relay (only if o38=2) On=light Rail heat On time during day operations Rail heat On time during night operations Code 1 2 3 4 5 6 7 8 9 10 Min. o30 1 1 1 1 1 1 1 1 1 1 0 o37 1 1 1 1 1 1 1 1 1 1 0 o38 1 1 1 111111 o39 1 1 1 1 1 1 1 1 0/Off o41 1111 1 1 1 0% o42 1111 1 1 1 0% Rail heat period time (On time + Off time) o43 Appliance cleaning. 0=no Appliance cleaning. 1=Fans only. *** o46 2=All output Off. Selection of EL diagram. See overview page 12 and 13 * o61 Download a set of predetermined settings. See overview * o62 page 27. Access code 2 (partial access) *** o64 Replace the controllers factory settings with the present o67 settings Input signal on DI3. Function: (high voltage input) o84 (0=not used. 1=status on DI2. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext. main switch 6=night operation, 7=thermostat band changeover (activate r21). 8=Not used. 9=Not used. 10=Appliance cleaning (pulse signal). 11=forced cooling at hot gas defrost, 12=night cover. 13=Not used. 14=Refrigeration stopped (forced closing)). 15=case shut down. 21= adaptive liquid control at short circuited Rail heat control o85 0=not used, 1=pulse control with timer function (o41 and o42), 2=pulse control with dew point function Dew point value where the rail heat is minimum o86 Dew point value where the rail heat is 100% on o87 Lowest permitted rail heat effect in % o88 Time delay from "open door" refrigeration is started o89 Fan operation at stopped cooling (forced closing): o90 0= Stopped (defrost allowed) 1= Running (defrost allowed) 2= Stopped (defrost not allowed) 3= Running (defrost not allowed) 1=defrost stop temperature, 2=S6 temperature, o92 3=S5_B temperature (application 9), 4=S3B (application 10) Display of temperature o97 1= u56 Air temperature 2= u36 product temperature Light and night blinds defined o98 0: Light is switch off and night blind is open when the main switch is off 1: Light and night blind is independent of main switch 1111 1 1 1 6 min. 11111111110 11111111111 11111111110 11111111110 1 1 1 1 1 1 1 1 1 1 0/Off 11111111110 1111 1 110 1111 1 1 1 -10°C 1111 1 1 1 -9°C 1111 1 1 1 0% 1 1 1 1 1 1 1 1 1 1 0 min. 11111111110 11111111111 11111111111 11111111110 Max. 42 Fac. 0 21 0 4 1 1/On 100 % 100 % 60 min. 2 10 6 100 1/On 21 0/Off 100 100 10 0 1 0 0 0/Off 0 2 0 50°C 8 50°C 17 100 % 30 240 min. 30 3 1 4 1 2 1 1 0 Actual 30 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Continued Code 1 2 3 4 5 6 7 8 9 10 Min. Max. Fac. Actual Configuration of alarm relay P41 The alarm relay will be activated upon an alarm signal from the following groups: 1 - High temperature alarms 2 - Low temperature alarms 4 - Sensor error 8 - Digital input enabled for alarm 16 - Defrosting alarms 32 - Miscellaneous 64 - Injection alarms The groups that are to activate the alarm relay must be set by using a numerical value which is the sum of the groups that must be activated. (E.g.: a value of 5 will activate all high temperature alarms and all sensor error and 0 will cancel the relay function). Service Temperature measured with S5 sensor u09 Status on DI1 input. on/1=closed u10 Actual defrost time (minutes) u11 Temperature measured with S3 sensor u12 Status on night operation (on or off ) 1=on u13 Temperature measured with S4 sensor u16 Thermostat temperature Run time of thermostat (cooling time) in minutes Temperature of evaporator outlet temp. Superheat across evaporator Reference of superheat control Opening degree of AKV valve Evaporating pressure Po (relative) Evaporator temperature To (Calculated) Temperature measured with S6 sensor (product temperature) Status on DI2 input. on/1=closed Air temperature . Weighted S3 and S4 Measured temperature for alarm thermostat Status on relay for cooling Status on relay for fan Status on relay for defrost Status on relay for railheat Status on relay for alarm Status on relay for light Status on relay for valve in suction line Status on relay for compressor 2 u17 u18 u20 u21 u22 ** u23 u25 u26 u36 u37 u56 u57 ** u58 ** u59 ** u60 ** u61 ** u62 ** u63 ** u64 ** u67 Temperature measured with S5B sensor Temperature measured with S3B sensor Status on relay for hot gas- / drain valve Status on relay for heating element in drip tray Status on relay for night blinds Status on relay for defrost B Status on relay for heat function Readout of the actual rail heat effect 1: Thermostat 1 operating, 2: Thermostat 2 operating Status on high voltage input DI3 Readout of thermostats actual cut in value Readout of thermostats actual cut out value Readout of status on the adaptive defrost 0: Off. Function is not activated and are zero set 1: Sensor error or S3/S4 are reversed. 2: Tuning is in progress 3: Normal 4: Light build-up of ice 5: Medium build-up of ice 6: Heavy build-up of ice Number of defrosts carried out since the initial power up or since the resetting of the function Number of defrosts skipped since the initial power up or since the resetting of the function u75 u76 ** u80 ** u81 ** u82 ** u83 ** u84 u85 u86 u87 u90 u91 U01 U10 U11 *) Can only be set when regulation is stopped (r12=0) **) Can be controlled manually, but only when r12=-1 ***) With access code 2 the access to these menus will be limited 1 11 1 10 127 111 1111111111 1111111111 1111111111 1111111111 1111111111 1111111111 11111111 1111111111 1111111111 1111111111 1111111111 1111111111 1111111111 1111111111 11111111 1111111111 1111111111 11111111 111 1 1111111111 11111 1111 1111 1 11 1 11 1 1 11 1 11111 1 1 1 1 1 1 1 1 1 1111 1 11 1111111111 1111111111 1111111111 1111111111 1111111111 1111111111 1111111111 Factory setting If you need to return to the factory-set values, it can be done in this way: - Cut out the supply voltage to the controller - Keep upper and lower button depressed at the same time as you reconnect the supply voltage AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 31 Connections Overview of outputs and applications. See also electrical diagrams earlier in the manual Application 1 2 3 4 5 6 7 8 9 10 DO1 DO2 DO3 DO4 DO5 DO6 DI1 DI2 DI3 AI1 AI2 AI3 AI4 AI5 AI6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 suction Blinds hotgas heat 21 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S6 · · · P0 S2 S3 S4 S5 S5B · · · P0 S2 S3 S4 S5 S3B DI1 Digital input signal. The defined function is active when the input is short-circuited/ opened. The function is defined in o02. DI2 Digital input signal. The defined function is active when the input is short-circuited/ opened. The function is defined in o37. Pressure transmitter AKS 32R Connect to terminal 30, 31 and 32. (Used cable 060G1034: Black=30, Blue=31, Brown=32) The signal from one pressure transmitter can be received by up to 10 controllers. But only if there are no significant pressure decreases between the evaporators to be controlled. See drawing on page 34. S2, S6 Pt 1000 ohm sensor S6 / S5B / S3B, product sensor or defrost sensor B or air sensor B. The application determines which. S3, S4, S5 Pt 1000 ohm sensor or PTC 1000 ohm sensor. All have to be of the same type. S3, air sensor, placed in the warm air before the evaporator S4, air sensor, placed in the cold air after the evaporator (the need for either S3 or S4 can be deselected in the configuration) S5, defrost sensor, placed on the evaporator EKA Display If there is be external reading/operation of the controller, display type EKA 163B or EKA 164B can be connected. RS485 (terminal 51, 52, 53) For data communication, but only if a data communication module is inserted in the controller. The module can be a LON RS485, DANBUSS or a MODBUS. Terminal 51 = screen Terminal 52 = A (A+) Terminal 53 = B (B-) (For LON RS485 and gateway type AKA 245 the gateway must be version 6.20 or higher.) RJ45 For data communication, but only if a TCP/IP module is inserted in the controller. (OEM specific) MODBUS For data communication. Terminal 56 = screen Terminal 57 = A+ Terminal 58 = B(Alternatively the terminals can be connected to an external display type EKA 163A or 164A, but then they cannot be used for data communication. Any data communication must then be carried out by one of the other methods.) Supply voltage 230 V a.c. 32 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A DO1 Connection of expansion valve type AKV or AKVA. The coil must be a 230 V a.c. coil. DO2 Alarm There is a connection between terminal 7 and 8 in alarm situations and when the controller is without power. Rail heat and heating element in drip tray There is connection between terminal 7 and 9 when heating takes place. Night blind There is connection between terminal 7 and 9 when the night blind is up. Suction line valve There is connection between terminal 7 and 9 when the suction line must be open. DO3 Refrigeration, Rail heat, Heat function, Defrost 2 There is connection between terminal 10 and 11 when the function must be active. Heating element in drip tray There is connection between terminal 10 and 11 when heating takes place. DO4 Defrost There is connection between terminal 12 and 14 when defrosting takes place. Hot gas / drain valve There is connection between terminal 13 and 14 during normal operation. There is connection between terminal 12 and 14 when the hot gas valves must open. DO5 Fan There is connection between terminal 15 and 16 when the fan is on. DO6 Light relay There is connection between terminal 17 and 18 when the light must be on. Rail heat, Compressor 2 There is connection between terminal 17 and 19 when the function must be active. DI3 Digital input signal. The signal must have a voltage of 0 / 230 V AC. The function is defined in o84. Data communication If data communication is used, it is important that the installation of the data communication cable is performed correctly. See separate literature No. RC8AC... Electric noise Cables for sensors, DI inputs and data communication must be kept separate from other electric cables: - Use separate cable trays - Keep a distance between cables of at least 10 cm - Long cables at the DI input should be avoided Installation considerations Accidental damage, poor installation, or site conditions, can give rise to malfunctions of the control system, and ultimately lead to a plant breakdown. Every possible safeguard is incorporated into our products to prevent this. However, a wrong installation, for example, could still present problems. Electronic controls are no substitute for normal, good engineering practice. Danfoss will not be responsible for any goods, or plant components, damaged as a result of the above defects. It is the installer's responsibility to check the installation thoroughly, and to fit the necessary safety devices. Special reference is made to the necessity of signals to the controller when the compressor is stopped and to the need of liquid receivers before the compressors. Your local Danfoss agent will be pleased to assist with further advice, etc. Coordinated defrost via cable connections Max. 10 The following controllers can be connected up in this way: EKC 204A, AK-CC 210, AK-CC 250, AK-CC 450, AK-CC 550_ Refrigeration is resumed when all controllers have "released" the signal for defrost. Coordinated defrost via data communication The setting of controllers to coordinate their defrosting takes place in the gateway/system manager. Refrigeration is resumed when all controllers have "released" the signal for defrost. AK-CC 550A User guide RS8FS602 © Danfoss 2018-09 33 Data Supply voltage 230 V a.c. +10/-15 %. 5 VA, 50/60 Hz Sensor S2, S6 Pt 1000 Pt 1000 or Sensor S3, S4, S5 PTC 1000 ohm (All 3 must be of the same type) Measuring range -60 to +120°C Accuracy Controller ±1 K below -35°C ±0.5 K between -35 to +25°C ±1 K above +25°C Pt 1000 sensor ±0.3 K at 0°C ±0.005 K per grad Measuring of Pe Pressure transmitter AKS 32R Display LED, 3-digits External display EKA 163B or 164B. (any EKA 163A or 164A) Digital inputs DI1, DI2 Signal from contact functions Requirements to contacts: Gold plating Cable length must be max. 15 m Use auxiliary relays when the cable is longer Digital input DI3 230 V a.c. Electrical connection cable Max.1.5 mm2 multi-core cable Solid state output DO1 (for AKV coil) Max. 240 V a.c. , Min. 28 V a.c. Max. 0.5 A Leak < 1 mA Max. 1 pcs. AKV (2 pcs. if EEC coils are used) CE (250 V a.c.) Relays* DO3, DO4 4 (3) A DO2, DO5, DO6 4 (3) A Environments 0 to +55°C, During operations -40 to +70°C, During transport 20 - 80% Rh, not condensed No shock influence / vibrations Density IP 20 Mounting DIN-rail or wall Weight 0.4 Kg Fixed MODBUS LON RS485 Data Extension options communication TCP/IP MODBUS DANBUSS The controller cannot be hooked up with a monitoring unit type m2. Power reserve for the clock 4 hours Approvals EU Low Voltage Directive and EMC demands re CEmarking complied with LVD tested acc. EN 60730-1 and EN 60730-2-9, A1, A2 EMC tested acc. EN 61000-6-2 and EN 61000-6-3 * DO3 and DO4 are 16 A relays. DO2, DO5 and DO6 are 8 A relays. Max. load must be observed. AKV info !! AKS 32R info 230 V a.c. coil The signal from one pressure transmitter can be received by up to ten controllers. There cannot be a significant drop in pressure between the pressure transmitter's position in the suction line and the S2 temperature in the individual evaporators. 34 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550A Ordering Type AK-CC 550A EKA 175 EKA 178B EKA 176 EKA 176A EKA 163B EKA 164B EKA 163A EKA 164A Order examples: Installation Function Case controller with MODBUS data communication Sensor connections are with screw terminals Data communication module LON RS 485 Data communication module MODBUS Data communication module DANBUSS for Gateway Data communication module DANBUSS for AK-PI 200 External display with plug for direct connection External display with operation buttons and plug for direct connections External display with screw terminals Code no. 084B8030 084B8579 084B8571 084B8583 084B8591 084B8574 084B8575 084B8562 External display with operation buttons and screw terminals 084B8563 Data communication MODBUS Connection Code no. 084B8030 (AK-CC 550A) LON DANBUSS MODBUS L LON / DANBUSS L < 15 m MODBUS / LON / DANBUSS L AK-CC 550A L > 15 m User guide RS8FS602 © Danfoss 2018-09 084B8030 084B8579 084B8030 084B8583 084B8030 084B8574 (Display) 084B7299 (Cable, 6 m) 084B8030 084B8574 (Display) 084B7299 (Cable, 6 m) 084Bxxxx (Data module) 084B8030 084B8562 (Display) 084Bxxxx (Data moduld) 35 ADAP-KOOL® Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. 36 User Guide RS8FS602 © Danfoss 2018-09 AK-CC 550ADanfoss A/S GPL Ghostscript 10.03.1