PowerFlex 4 AC Drive. • Volts per Hertz ... PowerFlex 4/40 Technical Data, publication 22-TD001. PowerFlex 4 User Manual, publication 22A-UM001.
PowerFlex 4 AC Drive
PowerFlex 40 AC Drive
PowerFlex 40P AC Drive
PowerFlex 400 AC Drive
· Volts per Hertz · Open Loop Speed Regulation
· Volts per Hertz · Sensorless Vector Control
· Open Loop Speed Regulation
· Volts per Hertz · Sensorless Vector Control
· Closed Loop Speed Regulation
· Volts per Hertz · Open Loop Speed Regulation
· 0.2...1.1 kW · 0.25...1.5 Hp · 1.6...6 A
· 0.37...1.1 kW · 0.5...1.5 Hp · 2.3...6 A
· N/A
· N/A
· 0.2...3.7 kW · 0.25...5 Hp · 1.4...17.5 A
· 0.37...7.5 kW · 0.5...10 Hp · 2.3...33A
· 0.37...7.5 kW · 0.5...10 Hp · 2.3...33 A
· 2.2...37 kW · 3.0...50 Hp · 12...145 A
· 0.37...3.7 kW · 0.5...5 Hp · 1.4...8.7 A
· 0.37...11 kW · 0.5...15 Hp · 1.4...24 A
· 0.37...11 kW · 0.5...15 Hp · 1.4...24 A
· 2.2...250 kW · 3.0...350 Hp · 6...460 A
· N/A
· 0.75...11 kW · 1...15 Hp · 1.7...19 A
· 0.75...11 kW · 1...15 Hp · 1.7...19 A
· N/A
· N/A
· N/A
· N/A
· N/A
· IP20, NEMA/UL Type Open: -10 to 50 °C (14 to 122 °F) · IP20, Zero Stacking: -10 to 40 °C (14 to 104 °F) · IP30, NEMA/UL Type 1: -10 to 40 °C (14 to 104 °F) · Flange = 50 °C (122 °F)
· IP20, NEMA/UL Type Open: -10 to 50 °C (14 to 122 °F) · IP20, Open Type: -10 to 50 °C (14 to 122 °F)
· IP20, Zero Stacking: -10 to 40 °C (14 to 104 °F)
· IP20, Zero Stacking: -10 to 40 °C (14 to 104 °F)
· IP30, NEMA/UL Type 1: -10 to 40 °C (14 to 104 °F) · IP30, NEMA Type 1, UL Type 1: -10 to 40 °C (14 to 104 °F)
· IP66, NEMA/UL Type 4X/12: -10 to 40 °C (14 to 104 °F) · Flange and Plate Mount: Heatsink: -10 to 40 °C (14 to 104 °F)
· Flange = 50 °C (122 °F))
· Drive: -10 to 50 °C (14 to 122 °F)
· IP20, NEMA/UL Type Open, Frame C: -10 to 50 °C (14 to 122 °F) · IP20, NEMA/ULType Open, Frame D and up: -10 to 45°C (14 to 113°F) · IP30, NEMA/UL Type Open, all frames: -10 to 45 °C (14 to 113 °F)
· Internal (1 phase) · External (3 phase)
· Internal (1 phase) · External (3 phase)
· External
· External
· UL, CE, cUL, C-Tick
· UL, CE, cUL, C-Tick
· UL, CE, cUL, C-Tick, TUV FS ISO/EN13849-1 (EN954-1) · UL, CE, cUL, C-Tick
· 150% for 60 secs · 200% for 3 secs
· 150% for 60 secs · 200% for 3 secs
· 150% for 60 secs · 200% for 3 secs
· 110% for 60 secs
· 0...240 Hz · Local Keypad · Remote Keypad · RSLogix 5000 · Studio 5000 · DriveTools SP · Connected Components Workbench (CCW)
· Integral RS485 (Modbus RTU) · Optional: *DeviceNet, *EtherNet/IP, *PROFIBUS DP, *ControlNet, *LonWorks, *BACnet, *Bluetooth
*Optional network for use only with DSI External Communications Kit
· Qty. 1 (unipolar voltage) · None · Qty. 1 (uses an Analog Input) · Qty. 5 (24V DC, 2 programmable) · Qty. 1 (form C) · None · Internal IGBT except catalog numbers ending in "3"
· No
Found on page 25
· 0...400 Hz · Local Keypad · Remote Keypad · RSLogix 5000 · Studio 5000 · DriveTools SP · Connected Components Workbench (CCW)
· Integral RS485 (Modbus RTU) · Optional: DeviceNet, EtherNet/IP, PROFIBUS DP, ControlNet, LonWorks, BACnet, Bluetooth
· Qty. 2 (1 bipolar voltage, 1 current) · Qty. 1 (unipolar voltage or current) · Qty. 1 (uses an Analog Input) · Qty. 7 (24V DC, 4 programmable) · Qty. 1 (form C) · Qty. 2 · Internal IGBT
· No
Found on page 29
· 0...500 Hz
· 0...320 Hz
· 4 Digit LED Display and Fault Reset
· Local Keypad · Remote Keypad
· Remote Keypad · RSLogix 5000 · Studio 5000 · DriveTools SP · RSLogix 5000 · Studio 5000 · DriveTools SP
· Connected Components Workbench (CCW)
· Connected Components Workbench (CCW)
· Integral RS485 (Modbus RTU) · Optional: DeviceNet, EtherNet/IP, PROFIBUS DP, ControlNet, LonWorks, Bluetooth
· Integral RS485 (Modbus RTU, Metasys N2, P1-FLN) · Optional: DeviceNet, EtherNet/IP, PROFIBUS DP, ControlNet, LonWorks, BACnet, Bluetooth
· Qty. 2 (1 bipolar voltage, 1 current) · Qty. 1 (unipolar voltage or current) · Qty. 1 (uses an Analog Input) · Qty. 7 (24V DC, 5 programmable) · Qty. 1 (form C) · Qty. 2 · Internal IGBT
· Qty. 2 (1 bipolar voltage or current, 1 unipolar voltage or current) · Qty. 2 (unipolar voltage or current) · Qty. 1 (uses an Analog Input) · Qty. 7 (24V DC, 4 programmable) · Qty. 2 (form C) · Qty. 1 · No
· Safe Torque-Off SIL2, PLd, Cat 3
· No
Found on page 33
Found on page 36
Allen-Bradley 22A-A4P5N104
For up-to-date product specification, visit www.ab.com/catalogs
19
PowerFlex 4 AC Drive
Designed to meet global OEM and end-user demands for simplicity, space savings, and cost e ciency, this drive provides intuitive features such as an integral keypad with local potentiometer and control keys that are active right out of the box.
Branch circuit protection supplied
separately
Isolation Transformers and Input Line Reactors are available, see pages 44...45.
External EMC Filter is optional (see page 43). Integral lter is included with 240V, single-phase
drives.
DIN Rail Mounting (Frames A...B)
Integral Keypad included. NEMA/UL Type 4X Remote and Type 1 Handheld Keypads are
available (see page 39).
Communications Integral RS-485 See page 40 for other options
Embedded I/O 5 Digital Inputs, 1 Relay Output,
1 Analog Input, 1 PTC Input
Internal Brake IGBT See page 41 for Brake Resistors
PowerFlex 4 at a glance
Ratings
100...120V: 0.2...1.1 kW / 0.25...1.5 Hp / 1.5...6 A 200...240V: 0.2...3.7 kW / 0.25...5 Hp / 1.4...17.5 A 380...480V: 0.4...3.7 kW / 0.5...5 Hp / 1.4...8.7 A
Motor Control V/Hz Control
Enclosures · IP20, NEMA/UL Type Open
· Plate Drive Front = IP20, NEMA/UL Type Open
· Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X
· IP30, NEMA/UL Type 1 (with optional kit)
Certi cations · C-Tick
· c-UL, UL
· CE
· RoHS
Options
See pages 39... 45
Output Reactors, Terminators and Re ected Wave Devices
are optional (see pages 39...45).
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
25
PowerFlex 4 AC Drive
Additional Information
PowerFlex 4/40 Technical Data, publication 22-TD001 PowerFlex 4 User Manual, publication 22A-UM001
Catalog Number Explanation 22A A 1P5 N 1 1 4
Voltage Rating
Rating
Enclosure
Internal EMC Filter 0 = No 1 = Yes
Product Selection
100...120V AC, Single-Phase Input, Three-Phase Output Drives (50/60 Hz, No Filter)
Drive Ratings
IP20/NEMA Type Open
Output Current
kW
Hp
A
Frame Size
Cat. No.
0.2
0.25
1.5
A
22A-V1P5N104
0.4
0.5
2.3
A
22A-V2P3N104
0.75
1
4.5
B
22A-V4P5N104
1.1
1.5
6
B
22A-V6P0N104
§ Plate Drive Front = IP20, NEMA/UL Type Open. # Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.
IP20 Plate Drive §
Cat. No. 22A-V1P5H204 22A-V2P3H204 22A-V4P5H204 22A-V6P0H204
IP20 Flange Mount #
Cat. No. 22A-V1P5F104 22A-V2P3F104 22A-V4P5F104 22A-V6P0F104
200...240V AC, Single-Phase Input, Three-Phase Output Drives (50/60 Hz, No Brake)
Drive Ratings
IP20/NEMA Type Open
Output Current
kW
Hp
A
Frame Size
Cat. No.
with Integral "S Type" EMC Filter
0.2
0.25
1.4
A
22A-A1P4N113
0.4
0.5
2.1
A
22A-A2P1N113
0.75
1
3.6
A
22A-A3P6N113
1.5
2
6.8
B
22A-A6P8N113
2.2
3
9.6
B
22A-A9P6N113
No Filter
0.2
0.25
1.4
A
22A-A1P4N103
0.4
0.5
2.1
A
22A-A2P1N103
0.75
1
3.6
A
22A-A3P6N103
1.5
2
6.8
B
22A-A6P8N103
2.2
3
9.6
B
22A-A9P6N103
§ Plate Drive Front = IP20, NEMA/UL Type Open. # Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X. This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
IP20 Plate Drive §
Cat. No.
IP20 Flange Mount #
Cat. No.
Allen-Bradley 22A-A4P5N104
26
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
PowerFlex 4 AC Drive
200...240V AC, Single-Phase Input, Three-Phase Output Drives (50/60 Hz)
Drive Ratings
IP20/NEMA Type Open
Output Current
kW
Hp
A
Frame Size
Cat. No.
with Integral "S Type" EMC Filter
0.2
0.25
1.5
A
22A-A1P5N114
0.4
0.5
2.3
A
22A-A2P3N114
0.75
1
4.5
A
22A-A4P5N114
1.5
2
8
B
22A-A8P0N114
No Filter
0.2
0.25
1.5
A
22A-A1P5N104
0.4
0.5
2.3
A
22A-A2P3N104
0.75
1
4.5
A
22A-A4P5N104
1.5
2
8
B
22A-A8P0N104
§ Plate Drive Front = IP20, NEMA/UL Type Open. # Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X. This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
IP20 Plate Drive §
Cat. No.
22A-A1P5H204 22A-A2P3H204 22A-A4P5H204 22A-A8P0H204
IP20 Flange Mount #
Cat. No.
22A-A1P5F104 22A-A2P3F104 22A-A4P5F104 22A-A8P0F104
200...240V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
IP20/NEMA Type Open
Output Current
kW
Hp
A
Frame Size
Cat. No.
0.2
0.25
1.5
A
22A-B1P5N104
0.4
0.5
2.3
A
22A-B2P3N104
0.75
1
4.5
A
22A-B4P5N104
1.5
2
8
A
22A-B8P0N104
2.2
3
12
B
22A-B012N104
3.7
5
17.5
B
22A-B017N104
§ Plate Drive Front = IP20, NEMA/UL Type Open. # Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.
IP20 Plate Drive §
Cat. No. 22A-B1P5H204 22A-B2P3H204 22A-B4P5H204 22A-B8P0H204 22A-B012H204 22A-B017H204
IP20 Flange Mount #
Cat. No. 22A-B1P5F104 22A-B2P3F104 22A-B4P5F104 22A-B8P0F104 22A-B012F104 22A-B017F104
380...480V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
IP20/NEMA Type Open
Output Current
kW
Hp
A
Frame Size
Cat. No.
0.4
0.5
1.4
A
22A-D1P4N104
0.75
1
2.3
A
22A-D2P3N104
1.5
2
4
A
22A-D4P0N104
2.2
3
6
B
22A-D6P0N104
3.7
5
8.7
B
22A-D8P7N104
§ Plate Drive Front = IP20, NEMA/UL Type Open. # Flange Mount Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.
IP20 Plate Drive §
Cat. No. 22A-D1P4H204 22A-D2P3H204 22A-D4P0H204 22A-D6P0H204 22A-D8P7H204
IP20 Flange Mount #
Cat. No. 22A-D1P4F104 22A-D2P3F104 22A-D4P0F104 22A-D6P0F104 22A-D8P7F104
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
27
PowerFlex 4 AC Drive
Approximate Dimensions and Weights
Dimensions are in mm (in.) - weights are in kg (lb)
IP20, NEMA/UL Type Open
Frame A
B
H
152.0 (5.98) 185.0 (7.28) #
180.0 (7.09) 213.0 (8.39) #
W 80.0 (3.15)
100.0 (3.94)
# Overall height of drive with IP30, NEMA 1/UL Type 1 option kit installed.
D 136.0 (5.35)
136.0 (5.35)
Weight 1.41 (3.1)
2.22 (4.9)
Plate Drive
Frame A B
H 175.0 (6.89) 125.0 (4.92)
W 104.8 (4.13) 204.0 (8.03)
Flange Mount
Frame A B
H 210.0 (8.27) 250.0 (9.84)
W 175.0 (6.89) 244.0 (9.61)
D1 92.8 (3.65) 94.3 (3.71)
D 94.0 (3.70) 97.5 (3.84)
D2 54.7 (2.15) 63.1 (2.48)
Weight 0.91 (2.0) 1.67 (3.7)
Weight 2.49 (5.5) 4.53 (10.0)
Allen-Bradley 22A-A4P5N104
28
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
PowerFlex 4-Class Options
Human Interface Modules and Accessories
Description Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 Indoor Use Only. Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit. Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable. DSI HIM Cable (DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet) 2.9 Meter (9.5 Feet) h The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
Cat. No. 22-HIM-C2S h
22-HIM-A3
22-HIM-B1
22-HIM-H10 22-HIM-H30
Used with PowerFlex Drive 4M 4 40 40P 400
Safety Options
Description DriveGuard Safe Torque-Off
Cat. No. 20A-DG01
Used with PowerFlex Drive 4M 4 40 40P 400
Other Options
Description Auxiliary Relay Board - Expands drive output capabilities - Frames D...H only.
Used with PowerFlex Drive
Cat. No. 4M 4 40 40P 400
AK-U9-RLB1
Terminators
Description # for use with 3.7 kW (5 Hp) and below drives
for use with 1.5 kW (2 Hp) and up drives
Cat. No. 1204-TFA1
1204-TFB2
Used with PowerFlex Drive 4M 4 40 40P 400
# For selection information, refer to Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication Drives-IN001.
Re ected Wave Reduction Modules
Voltage 380... 480V AC
500... 600V AC
ND kW 2.2...4
4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 149 187 4 5.5 7.5 11
ND Hp 3...5
5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 5 7.5 10 15
Cat. No. 1321-RWR8-DP 1321-RWR12-DP 1321-RWR18-DP 1321-RWR25-DP 1321-RWR25-DP 1321-RWR35-DP 1321-RWR45-DP 1321-RWR55-DP 1321-RWR80-DP 1321-RWR80-DP 1321-RWR100-DP 1321-RWR130-DP 1321-RWR160-DP 1321-RWR200-DP 1321-RWR250-DP 1321-RWR320-DP 1321-RWR320-DP 1321-RWR8-EP 1321-RWR12-EP 1321-RWR18-EP 1321-RWR25-EP
Used with PowerFlex Drive 4M 4 40 40P 400
Re ected Wave Reduction Module with Common Mode Choke
Description # 17A with Common Mode Choke
Used with PowerFlex Drive Cat. No. 4M 4 40 40P 400 1204-RWC-17-A
# For selection information, refer to Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication Drives-IN001.
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
39
PowerFlex 4-Class Options
Communication Option Kits
Description BACnet® MS/TP RS485 Communication Adapter ControlNetTM Communication Adapter DeviceNetTM Communication Adapter EtherNet/IPTM Communication Adapter LonWorks® Communication Adapter PROFIBUSTM DP Communication Adapter Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutiveTM software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector. Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC. Universal Serial BusTM (USB) Converter includes 2m USB, 20-HIM-H10 and 22-HIM-H10 Cables. DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors. Splitter Cable. RJ45 one to two port splitter cable. Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters. External Communications Kit Power Supply Optional 100...240V AC Power Supply for External DSI Communications Kit. Compact I/O Module (3 Channel) Serial Flash Firmware Kit Updates drive firmware via computer. Communication Adapter Cover Houses the Communication Adapter for B and C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B Drive (PowerFlex 40) Frame C Drive (PowerFlex 40) Frame C Drive (PowerFlex 400) Frame B Drive (PowerFlex 40P) Frame C Drive (PowerFlex 40P)
Cat. No. 22-COMM-B 22-COMM-C 22-COMM-D 22-COMM-E 22-COMM-L 22-COMM-P 22-SCM-232
Used with PowerFlex Drive
4M 4 40 40P 400
§ '
§ § ' '
§ § ' '
§ § ' '
§ ' '
§ § ' '
1203-SFC
1203-SNM
1203-USB
22-RJ45CBL-C20
AK-U0-RJ45-SC1
AK-U0-RJ45-TB2P
AK-U0-RJ45-TR1
22-XCOMM-DC-BASE
20-XCOMM-AC-PS1
1769-SM2 AK-U9-FLSH1
22B-CCB 22B-CCC 22C-CCC 22D-CCB 22D-CCC
i i
i i i
When a 22-COMM-P adapter is configured for multi-drive mode, a PowerFlex 40, 40P or 400 drive must be used as a master drive on the network. § PowerFlex 4 and PowerFlex 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted. ' Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives. i If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.
IP30, NEMA/UL Type 1 Conversion Kit
Description Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel.
Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel.
Frame A B C B C
Cat. No. 22-JBAA 22-JBAB 22-JBAC 22-JBCB 22-JBCC
Used with PowerFlex Drive 4M 4 40 40P 400
Allen-Bradley 22A-A4P5N104
40
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
Dynamic Brake Resistors
Drive Rating
Voltage
kW
100...120V, 50/60 Hz,
0.2
Single -Phase
0.4
0.75
1.1
200...240V, 50/60 Hz,
0.2
Single-Phase
0.4
0.75
1.5
2.2
200...240V, 50/60 Hz,
0.2
Three-Phase
0.4
0.75
1.5
2.2
3.7
5.5
7.5
380...480V, 50/60 Hz,
0.4
Three-Phase
0.75
1.5
2.2
4.0
5.5
7.5
11
500...600V, 50/60 Hz, 0.75
Three-Phase
1.5
2.2
4.0
5.5
7.5
11
Minimum Resistance
Hp
Ohms ±10%
0.25
48
0.5
48
1
48
1.5
48
0.25
48
0.5
48
1
48
2
48
3
32
0.25
48
0.5
48
1
48
2
48
3
32
5
19
7.5
13
10
10
0.5
97
1
97
2
97
3
97
5
77
7.5
55
10
39
15
24
1
120
2
120
3
82
5
82
7.5
51
10
51
15
51
k Verify resistor Ohms against minimum resistance for drive being used. Resistors listed are rated 5% duty cycle.
Requires two resistors wired in parallel.
Resistance k Ohms ±5%
91 91 91 91 91 91 91 91 47 91 91 91 91 47 47 30 30 360 360 360 120 120 120 120 120 360 360 120 120 120 120 120
Cat. No. AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-047P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-047P500 AK-R2-047P500 AK-R2-030P1K2 AK-R2-030P1K2 AK-R2-360P500 AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2
PowerFlex 4-Class Options
Used with PowerFlex Drive 4M 4 40 40P 400
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
41
PowerFlex 4-Class Options
Spare Parts
Description Fan
Replacement Kits
Covers
Fan Replacement Kit - Frame A Fan Replacement Kit - Frame B, 1 Fan Fan Replacement Kit - Frame B, 2 Fans Fan Replacement Kit - Frame A Fan Replacement Kit - Frame B Fan Replacement Kit - Frame C Fan Replacement Kit - Frame C, 1 Fan Fan Replacement Kit - Frame C, 1 Fan, 15 Hp Fan Replacement Kit, NEMA 4X Fan Replacement Kit - Frame D, 2 Fans, B049...B090 & D038...D060 Ratings Fan Replacement Kit - Frame E, 2 Fans, B120...B145 & D072...D142 Ratings Fan Replacement Kit - Frame F, 2 Fans, IGBT, D170 & D208 Ratings Fan Replacement Kit - Frame F, 1 Fan, Rectifier, D170 & D208 Ratings Fan Replacement Kit - Frame F, 1 Fan, Choke, D170 & D208 Ratings Fan Replacement Kit - Frame G, 1 Fan (Side), D260 & D310 Ratings Fan Replacement Kit - Frame G, 4 Fans (Bottom), D260 & D310 Ratings Fan Replacement Kit - Frame H, 1 Fan (Upper Side), D370 & D460 Ratings Fan Replacement Kit - Frame H, 1 Fan (Middle Side), D370 & D460 Ratings Fan Replacement Kit - Frame H, 4 Fans (Bottom), D370 & D460 Ratings Encoder Terminal Cover (All Frames) Frame A Cover with Power Terminal Guard Frame B Cover with Power Terminal Guard Frame A Cover Frame B Cover Frame C Cover Frame B Cover with Power Terminal Guard Frame C Cover with Power Terminal Guard Frame B Cover, NEMA 4X Frame B Cover with Power Terminal Guard Frame C Cover with Power Terminal Guard Frame C Cover with Power Terminal Guard Frame D Cover Frame E Cover Frame F Cover Frame G Cover Frame H Cover NEMA 4X Replacement Conduit Plugs
# 3...10 Hp at 200...240V AC and 3...10 Hp at 380...480V AC. 15...20 Hp at 380...480V AC.
Cat. No. SK-U1-FAN1-A1 SK-U1-FAN1-B1 SK-U1-FAN2-B1 SK-U1-FFAN1-A1 SK-U1-FFAN1-B1 SK-U1-FFAN1-C1 SK-U1-FAN1-C1 SK-U1-FAN1-C2 SK-U1-FAN1-B4 SK-U1-FAN2-D1 SK-U1-FAN2-E2 SK-U1-FAN2-F1 SK-U1-FAN1-F2 SK-U1-FAN1-F3 SK-U1-FAN1-G1 SK-U1-FAN4-G3 SK-U1-FAN1-H1 SK-U1-FAN1-H2 SK-U1-FAN4-H3 SK-U1-DCVR4-EN SK-U1-ACVR1-A1 SK-U1-ACVR1-B1 SK-U1-FCVR-A1 SK-U1-FCVR-B1 SK-U1-FCVR-C1 SK-U1-BCVR1-B1 SK-U1-BCVR1-C1 SK-U1-BCVR1-B4 SK-U1-DCVR3-B1 SK-U1-DCVR3-C1 SK-U1-CCVR1-C1 SK-U1-CCVR1-D1 SK-U1-CCVR1-E1 SK-U1-CCVR1-F1 SK-U1-CCVR1-G1 SK-U1-CCVR1-H1 SK-U1-PLUGS-B4
Used with PowerFlex Drive 4M 4 40 40P 400
#
Allen-Bradley 22A-A4P5N104
42
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
PowerFlex 4-Class Options
EMC Filters (Required to Meet CE Certi cation)
Drive Ratings
PowerFlex 4M
Input Voltage kW
100...120V, 0.2
50/60 Hz,
0.4
Single-Phase 0.75
1.1
200...240V, 0.2
50/60 Hz,
0.4
Single-Phase 0.75
1.5
2.2
200...240V, 0.2
50/60 Hz,
0.4
Single-Phase, 0.75
NO BRAKE
1.5
2.2
200...240V, 0.2
50/60 Hz,
0.4
Three-Phase 0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
380...480V, 0.4
50/60 Hz,
0.75
Three-Phase
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
S Type Filter L Type Filter
Hp
Cat. No. #
Cat. No. §
0.25
22F-RF010-AL
0.5
22F-RF010-AL
1
22F-RF025-BL
1.5
22F-RF025-BL
0.25
22F-RF010-AL
0.5
22F-RF010-AL
1
22F-RF010-AL
2
22F-RF025-BL
3
22F-RF025-BL
0.25
0.5
1
2
3
0.25 22F-RF9P5-AS 22F-RF9P5-AL
0.5 22F-RF9P5-AS 22F-RF9P5-AL
1
22F-RF9P5-AS 22F-RF9P5-AL
2
22F-RF9P5-AS 22F-RF9P5-AL
3
22F-RF021-BS 22F-RF021-BL
5
22F-RF021-BS 22F-RF021-BL
7.5 22F-RF039-CS 22F-RF039-CL
10 22F-RF039-CS 22F-RF039-CL
15
20
25
30
40
50
0.5 22F-RF6P0-AS 22F-RF6P0-AL
1
22F-RF6P0-AS 22F-RF6P0-AL
2
22F-RF6P0-AS 22F-RF6P0-AL
3
22F-RF012-BS 22F-RF012-BL
5
22F-RF012-BS 22F-RF012-BL
7.5 22F-RF026-CS 22F-RF026-CL
10 22F-RF026-CS 22F-RF026-CL
15 22F-RF026-CS 22F-RF026-CL
20
25
30
40
50
60
75
100
125
150
200
250
300
350
PowerFlex 4
PowerFlex 40/40P
S Type Filter Cat. No. #
22-RF9P5-AS 22-RF9P5-AS 22-RF9P5-AS 22-RF9P5-AS 22-RF021-BS 22-RF021-BS 22-RF5P7-AS 22-RF5P7-AS 22-RF5P7-AS 22-RF012-BS 22-RF012-BS
L Type Filter Cat. No. § 22-RF010-AL 22-RF010-AL 22-RF018-BL 22-RF025-CL h 22-RF010-AL 22-RF010-AL 22-RF010-AL 22-RF018-BL
22-RF010-AL 22-RF010-AL 22-RF010-AL 22-RF018-BL 22-RF025-CL h 22-RF9P5-AL 22-RF9P5-AL 22-RF9P5-AL 22-RF9P5-AL 22-RF021-BL 22-RF021-BL
22-RF5P7-AL 22-RF5P7-AL 22-RF5P7-AL 22-RF012-BL 22-RF012-BL
S Type Filter Cat. No. #
22-RF021-BS i 22-RF021-BS i 22-RF021-BS i 22-RF021-BS i 22-RF021-BS i 22-RF034-CS 22-RF034-CS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF018-CS 22-RF018-CS 22-RF026-CS
L Type Filter Cat. No. §
22-RF018-BL ' 22-RF018-BL ' 22-RF018-BL '
22-RF018-BL ' 22-RF018-BL ' 22-RF018-BL ' 22-RF025-CL '
22-RF021-BL 22-RF021-BL 22-RF021-BL 22-RF021-BL 22-RF021-BL 22-RF034-CL 22-RF034-CL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF018-CL 22-RF018-CL 22-RF026-CL
PowerFlex 400 IP00 (NEMA/UL
Type Open) Cat. No. #
22-RF034-CS 22-RF034-CS 22-RF034-CS 22-RF034-CS 22-RFD070 22-RFD100 22-RFD100 22-RFD150 22-RFD150 22-RFD180 22-RF018-CS 22-RF018-CS 22-RF018-CS 22-RF018-CS 22-RF026-CS 22-RFD036 22-RFD050 22-RFD050 22-RFD070 22-RFD100 22-RFD100 22-RFD150 22-RFD180 22-RFD208 22-RFD208 22-RFD323 22-RFD480 22-RFD480 22-RFD480
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
43
PowerFlex 4-Class Options
EMC Filters (continued) Drive Ratings
PowerFlex 4M
PowerFlex 4
Input Voltage kW
500...600V, 0.75
50/60 Hz,
1.5
Three-Phase
2.2
4.0
5.5
7.5
11
S Type Filter L Type Filter S Type Filter
Hp
Cat. No. #
Cat. No. §
Cat. No. #
1
2
3
5
7.5
10
15
# This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments. Drives are available in these ratings with internal"S Type"filters. § This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments. h The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C EMC Line Filters. ' PowerFlex 40 Only. i Filter must be Series B or later.
L Type Filter Cat. No. §
PowerFlex 40/40P
S Type Filter Cat. No. #
L Type Filter Cat. No. § 22-RF8P0-BL 22-RF8P0-BL 22-RF8P0-BL 22-RF8P0-BL 22-RF015-CL 22-RF015-CL 22-RF024-CL
PowerFlex 400 IP00 (NEMA/UL
Type Open) Cat. No. #
DC Series Bus Inductors
Drive Rating
Voltage
kW
Hp
Amps
200...240V, 2.2
3
12
50/60 Hz,
3.7
5
17.5
Three-Phase
5.5
7.5
32
7.5
10
40
400...480V, 2.2
3
6
50/60 Hz,
4.0
5
10.5
Three-Phase
5.5
7.5
18
7.5
10
25
11
15
32
15
20
30
500...600V, 5.5
7.5
12
50/60 Hz,
7.5
10
18
Three-Phase
11
15
25
Inductance mH 1.00 0.65 0.85 0.75 2 2.1 3.75 1.28 2.68 2.5 2.1 3.75 1.28
Cat. No. 1321-DC12-1 1321-DC18-1 1321-DC32-1 1321-DC40-2 1321-DC9-2 1321-DC12-2 1321-DC18-4 1321-DC25-4 1321-DC32-3 1321-DC40-4 1321-DC12-2_600 1321-DC18-4 1321-DC25-4
Used with PowerFlex Drive 4M 4 40 40P 400
Isolation Transformers for PowerFlex 400 - IP32, NEMA/UL Type 3R Standalone, 4...6% Nominal Impedance
Rating
Wiring 208V Primary
230V Primary
460V Primary
575V Primary
Diagram 208V, 60 Hz, Three- 230V, 60 Hz, Three- 230V, 60 Hz, Three- 460V, 60 Hz, Three- 230V, 60 Hz, Three- 460V, 60 Hz, Three-
(see page Phase Secondary Phase Secondary Phase Secondary Phase Secondary Phase Secondary Phase Secondary
kW
Hp
126)
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
2.2
3.0
1
1321-3TW005-XX 1321-3TW005-AA 1321-3TW005-BA 1321-3TW005-BB 1321-3TW005-CA 1321-3TW005-CB
22
30
2
1321-3TW040-AA 1321-3TW040-BA 1321-3TW040-BB 1321-3TW040-CA 1321-3TW040-CB
30
40
2
1321-3TW051-AA 1321-3TW051-BA 1321-3TW051-BB 1321-3TW051-CA 1321-3TW051-CB
37
50
2
1321-3TH063-AA 1321-3TH063-BA 1321-3TH063-BB
45
60
2
1321-3TH075-BB
55
75
2
1321-3TH093-BB
75
100
2
1321-3TH118-BB
90
125
2
1321-3TH145-BB
110
150
2
1321-3TH175-BB
132
200
2
1321-3TH220-BB
160
250
2
1321-3TH275-BB
Allen-Bradley 22A-A4P5N104 200
300
2
1321-3TH330-BB
250
350
2
1321-3TH440-BB
44
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
PowerFlex 4-Class Options
Line Reactors - 3% Impedance
Voltage 200...240V,
60 Hz, Three-Phase
380...480V, 60 Hz,
Three-Phase
500...600V, 60 Hz,
Three-Phase
Drive Ratings
kW
Hp
0.2
0.25
0.4
0.5
0.75
1
1.5
2
2.2
3
3.7
5
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
0.4
0.5
0.75
1
1.5
2
2.2
3
4.0
5
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
0.75
1
1.5
2
2.2
3
4.0
5
5.5
7.5
7.5
10
11
15
IP00 # (NEMA/UL Open Type)
IP11 # (NEMA/UL Type 1)
Used with PowerFlex Drive
Amps
Cat. No.
Cat. No.
4M 4 40 40P 400
2.0
1321-3R2-A
4.0
1321-3R4-B
8.0
1321-3R8-B
8.0
1321-3R8-A
12
1321-3R12-A
1321-3RA12-A
17.5
1321-3R18-A
1321-3RA18-A
24
1321-3R25-A
1321-3RA25-A
33
1321-3R35-A
1321-3RA35-A
49
1321-3R45-A
1321-3RA45-A
65
1321-3R55-A
1321-3RA55-A
75
1321-3R80-A
1321-3RA80-A
90
1321-3R80-A
1321-3RA80-A
120
1321-3R100-A
1321-3RA100-A
145
1321-3R130-A
1321-3RA130-A
2.0
1321-3R2-B
4.0
1321-3R4-C
4.0
1321-3R4-B
6.0
1321-3R8-C
1321-3RA8-C
10.5
1321-3R8-B
1321-3RA8-B
12
1321-3R12-B
1321-3RA12-B
17
1321-3R18-B
1321-3RA18-B
22
1321-3R25-B
1321-3RA25-B
30
1321-3R35-B
1321-3RA35-B
38
1321-3R35-B
1321-3RA35-B
45.5
1321-3R45-B
1321-3RA45-B
60
1321-3R55-B
1321-3RA55-B
72
1321-3R80-B
1321-3RA80-B
88
1321-3R80-B
1321-3RA80-B
105
1321-3R100-B
1321-3RA100-B
142
1321-3R130-B
1321-3RA130-B
170
1321-3R160-B
1321-3RA160-B
208
1321-3R200-B
1321-3RA200-B
2.0
1321-3R2-B
4.0
1321-3R4-C
4.0
1321-3R4-B
8.0
1321-3R8-C
12
1321-3R12-B
12
1321-3R12-B
18
1321-3R18-B
# Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to 1321 Power Conditioning Products Technical Data, publication 1321-TD001.
Rockwell Automation Publication PFLEX-SG002H-EN-P - February 2014
45
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