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Service Manual NV200 Taxi Nissan Rear Entry Wheelchair Accessible Vehicle Public Use 631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA Phone: 1-574-946-4139 · 1-800-THE-LIFT® · www.braunability.comTM 500321 Rev D July 2016 WARNING Manual Read manual before servicing. Failure to do so may result in serious bodily injury and/or property damage. INTRODUCTION Introduction Maintenance, lubrication, troubleshooting and service procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. BraunAbility® lowered floor conversions are designed to provide mobility independence for wheelchair passengers. Familiarity with proper operation and maintenance procedures will help ensure safe, troublefree operation. Read and become familiar with the operating procedures outlined in the applicable operator's manual and the maintenance and troubleshooting information contained in this manual before beginning operation, maintenance or service procedures. This manual addresses public use conversion standard features as well as options (as available). Safety precautions, maintenance and troubleshooting details are provided. A Repair Parts section with exploded views and corresponding parts lists is also provided. Refer to the information applicable for the conversion you are servicing. Disregard information that does not apply. Contact BraunAbility Aftersales at 1-800-946-7513 if any of this information is not understood. Warranty and Return Authorization Refer to the Limited Warranty for detailed terms and provisions. When processing any warranty claims (parts, repairs, etc.), all requests must be processed through the BraunAbility® Aftersales department. A Return Material Authorization (RMA) number will be issued for processing returns and/or authorizing credit. The last eight digits of the vehicle identification number (VIN) must be provided when filing a warranty claim or ordering parts. Safety Precautions ............................................ 2 Towing ................................................................ 2 Maintenance and Service Preventive Maintenance ............................... 3 Maintenance and Lubrication Schedule ..... 3-5 Troubleshooting Diagnosis Chart ................. 6-9 Below Floor Obstructions ............................... 10 Integrated Securement System Electrical and Mechanical Test .................... 11 Release Time Adjustment ........................... 12 Limit Switch Adjustment .............................. 13 Replacement Parts Parts Kits - NV200 - General ........................14 Parts List - NV200 - Interior Panels ..............14 Exploded View - NV200 - Interior Panels .............................................. 15A, 16A Exploded View - NV200 - Overall ..... 15B, 16B Parts List - NV200 - Overall ........................ 17 Parts List - NV200 - Ramp Assembly .......... 18 Exploded View - NV200 - Ramp Assembly .......................................... 19A, 20A CONTENTS Exploded View - NV200 - Tailgate Assembly .......................................... 19B, 20B Parts List - NV200 - Tailgate Assembly ....... 21 Exploded View - NV200 - Q'Straint ............. 22 Parts List - NV200 - Q'Straint ..................... 22 Exploded View - NV200 - 2nd Row Seat Bridge Plate / Restraint Cover .................... 23 Parts List - NV200 - 2nd Row Seat Bridge Plate / Restraint Cover .................... 23 Exploded View - NV200 - Tumble 2nd Row Seat ............................................. 24 Parts List - NV200 - Tumble 2nd Row Seat ............................................. 25 Exploded View - NV200 - Bumper Covers ......................................................... 26 Parts List - NV200 - Bumper Covers ......................................................... 26 Dimensions ...................................................... 28 Warranty ...................................................... 29-32 Page 1 SAFETY PRECAUTIONS Safety Precautions Read this manual, the conversion's operator's manual and supplements before performing operation, maintenance or service procedures. Failure to do so may result in serious bodily injury and/or property damage. Maintenance and service procedures must be performed only by authorized service personnel. Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual. Perform troubleshooting and service procedures as outlined in this manual and/or service bulletins supplied with replacement parts. Replacement parts must be BraunAbility authorized parts. Do not use accessory devices not authorized by BraunAbility. Keep clear of area in which ramp operates. Never modify (alter) a BraunAbility lowered floor minivan conversion. Do not install a raised top on a BraunAbility lowered floor minivan conversion. Use of a BraunAbility lowered floor minivan conversion for towing is prohibited. Failure to follow these safety precautions may result in serious bodily injury and/or property damage. Towing Towing with a Lowered Floor Vehicle Use of a lowered floor vehicle for towing is prohibited. Transporting a Lowered Floor Vehicle BraunAbility lowered floor vehicles should be transported on a trailer rather than towed with one set of wheels suspended and the other set of wheels remaining in road contact. Page 2 Trailer Transport MAINTENANCE and SERVICE Preventive Maintenance Maintenance is necessary to ensure safe and trouble free operation. General preventive maintenance consisting of inspections of your conversion systems along with cleaning and lubricating procedures should be a part of your routine (lubrication requirements are minimal). Keeping the ramp/lowered floor seal and opening free of debris, ice and snow is one of the most effective preventive maintenance practices to exercise. Regular preventive maintenance procedures will increase service life, as well as enhance safety. Inspect and clean frequently and routinely (weekly). Note: A Preventive Maintenance section is provided in the operator's manual. Maintenance and Lubrication Schedule Normal vehicle maintenance must be performed as outlined in the OEM-supplied owner's manual. This maintenance is not the responsibility of BraunAbility. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to components. Avoid lubricants that can leave stains. The maintenance and lubrication procedures outlined in this schedule must be performed at the recommended scheduled intervals by a BraunAbility authorized service representative. Clean specified components and the surrounding area before applying lubricants. When replacing lubricated components, be sure to lubricate during installation procedures. Inspection, lubrication and maintenance procedures should be repeated at weekly and 3 month intervals. These intervals are a general guideline and will vary according to frequency of use and conditions. Exposure to severe conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than specified. A "dri-film" style of light oil should be applied where Light Oil is called out (goes on wet and then dries). Lubricants of this type are available that do not attract dust and other debris. Discontinue use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage, improper operation or any abnormal condition. Contact your sales representative or call 1-800-946-7513. A BraunAbility Aftersales representative will direct you to an authorized service technician who will inspect your vehicle. Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. Weekly Bridge plate hinge (below 2nd row seat) Ramp/lowered floor seal and opening Clean / sweep area of debris, ice and snow Clean / sweep area of debris, ice and snow Page 3 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Manual Ramp / Tailgate Assembly Outboard ramp extension hinge and fasteners Inspect ramp inboard/outboard pivot points (bolts, screws and bushings/bearings) for positive securement, wear or damage Inspect tailgate hinges Inspect tailgate gas springs for wear, mounting hardware (loose or missing) or other damage Inspect ramp mounting hardware for securement (loose or missing) Inspect ramp vertical latching mechanism (bolts, screws and bushings/bearings) for positive securement, wear or damage 3 Months Wheelchair Tiedown and Occupant Restraint System Q'Straint Wheelchair tiedown and occupant restraint system components Page 4 Wheelchair tiedown / occupant restraint system tiedown power release Inspect Power Source: Vehicle battery, 5 ampere fuse, vehicle engine compartment fuse block Clean and lubricate with Light Oil. Resecure or replace fasteners as needed Clean and lubricate with Light Oil. Tighten, replace or correct as needed Clean and lubricate with Light Oil. Tighten, replace or correct as needed Tighten, replace or correct as needed Tighten, replace or correct as needed Clean and lubricate with Light Oil. Tighten, replace or correct as needed Inspect strap and belt assemblies frequently. Any defects such as strap/belt cuts, fraying or malfunctioning call for replacement of the entire strap/belt assembly. If there is any sign of damage, wear, abnormal condition or improper operation of straps, belts, strap/ belt hardware (hooks, latch plate, receptacle), discontinue use and replace immediately. See Q'Straint replacement parts on page 22 or contact BraunAbility Aftersales. Follow all inspection and maintenance instructions supplied in the Q'Straint Rear-Entry Integrated Securement System Use and Care manual. Severe conditions (weather, environment, heavy usage, etc.) may require more frequent inspections. Exposure to severe conditions will dramatically reduce the life of the system. Check Operation. Refer to Q'Straint RearEntry Integrated Securement System Use and Care manual (500502) Resecure, repair or replace Maintenance and Lubrication Schedule MAINTENANCE and SERVICE Continued 3 Months 2nd Row Tumble Bench Seat / Bridge Plate Inspect UHMW bridge plate slide tracks and associated hardware Inspect bridge plate hinge Inspect seat mount bushings for wear Inspect seat gas springs for wear, mounting hardware (loose or missing) or other damage Inspect bridge plate slide bar Inspect seat latch for proper operation (apply Light Oil) Inspect seat latch and striker mounting hardware for positive securement (loose or missing mounting hardware) Realign, resecure, tighten, lubricate (lithium grease), replace damaged parts or otherwise correct as needed Clean and lubricate with Light Oil. Tighten, replace or correct as needed Replace damaged parts or otherwise correct as needed Replace damaged parts or otherwise correct as needed Resecure, repair or replace Replace damaged parts or otherwise correct as needed Resecure, repair or replace Page 5 TROUBLESHOOTING Troubleshooting Diagnosis Chart Troubleshooting and repair procedures must be performed as specified by an authorized service technician only. Failure to do so may result in serious bodily injury and/or property damage. Operation should be discontinued immediately if a problem occurs. Repairs should not be attempted by the consumer. Contact your sales representative or call 1-800946-7513. A BraunAbility Aftersales representative will direct you to an authorized service technician who will inspect your vehicle. The cause of the problem can be determined by locating the func- tion and related symptom in the Troubleshooting Diagnosis Chart. The specific cause and remedy can then be determined by process of elimination. A Repair Parts section with exploded views and corresponding parts lists is also provided. Correct the problem if possible. If the problem continues, contact BraunAbility at 1-800-946-7513. FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1.00 REAR DOORS (OPEN / CLOSE) 1.10 Faulty Open/ Close Operation 1.20 Does Not Hold Open 1.11 Misalignment, deformation, wear or other damage to latch striker 1.12 Door ajar light illuminated, bottom passenger door latch striker out of adjustment 1.13 Obstruction in door 1.14 Ramp/tailgate assembly obstructing door(s) 1.15 Mechanical binding Realign, tighten, replace damaged parts or otherwise correct as needed Adjust striker for positive engagement Remove obstruction Correct Correct 1.21 See 1.13 1.22 Door doesn't engage OEM full open position hold latch Correct 2.00 2ND ROW BENCH SEAT (TUMBLE) 2.10 Faulty Fold Operation 2.20 Seat Does Not Latch 2.11 Misalignment, deformation, wear or other damaged to seat base assembly 2.12 Obstruction in seat path 2.14 Mechanical binding 2.21 Misalignment, deformation, wear or other damage to latch striker 2.22 See 2.12 2.22 Faulty latch Realign, tighten, replace damaged parts or otherwise correct as needed Remove obstruction Realign, tighten, replace damaged parts or otherwise correct as needed Realign, tighten, replace damaged parts or otherwise correct as needed Replace damaged parts Page 6 FUNCTION SYMPTOM POSSIBLE CAUSE TROUBLESHOOTING REMEDY 3.00 BRIDGE PLATE 3.10 Faulty Operation (Binding) 3.11 Obstruction, misalignment, wear or other damage to bridge plate hinge 3.12 Obstruction, misalignment, wear or other damage to UHMW slides or associated hardware 3.13 Obstruction, misalignment, wear or other damage to bridge plate Remove obstruction, clean, lubricate realign, tighten, replace damaged parts or otherwise correct as needed Remove obstruction, clean, lubricate realign, tighten, replace damaged parts or otherwise correct as needed Remove obstruction, clean, realign, tighten, replace damaged parts or otherwise correct as needed 4.00 RAMP DEPLOY / STOW 4.10 No Deploy / Stow Operation 4.11 Misalignment or damage to: · Ramp vertical latch(es) · Ramp tailgate strikers 4.32 Mechanical binding 4.33 Lack of lubrication 4.20 Ramp Contacts Door 4.21 Door not fully open 4.30 Ramp Not Flat when Deployed (too Heavy to Lift) 4.31 Clock springs out of adjustment Realign, tighten, replace damaged parts or otherwise correct as needed Correct Lubricate - See Maintenance and Lubrication Schedule Open door or see 1.20 Adjust tension block on clock springs 5.00 ENTRANCE LIGHTS 5.10 No ON Operation 5.11 Door not open 5.12 Faulty light 5.13 Entrance light harness disconnected or damaged 5.14 OEM dome light off at instrument panel Open door Replace Connect, repair or replace Turn light to on position 5.20 No OFF Operation 5.21 Door not closed 5.22 See 5.13 5.23 See 1.12 Close door Page 7 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6.11 Power wire (5) amp fuse blown 6.10 Activation Handle does not Work when Pulled 6.12 Power wire harness not connected properly 6.13 Paddle handle harness not connected properly 6.14 Microswitch harness not connected properly Replace fuse at battery in engine compartment Connect, repair or replace Connect, repair or replace Connect, repair or replace 6.20 Front Retractors do not Release when Handle is Pulled 6.21 Rear s-hooks not in the stowed position 6.22 Microswitches out of adjustment 6.23 Retractor prawl is stuck in tension 6.24 See 6.10 Put s-hooks in proper location Adjust microswitches Allow webbing to retract inward before pulling outward. Use override to release tension 6.00 Wheelchair Tiedowns 6.30 Rear Retractors do not Release when Handle Is Pulled 6.31 Cables from handle to rear retractors out of adjustment Adjust, replace or repair 6.40 All Retractors do not Lock Webbing when in Securement Zone 6.41 Handle still pulled/open 6.42 Timing is too long Push handle to deactivate Adjust timing (see page 12) 6.50 S-Hook or Webbing Missing 6.51 Cut-off during an emergency Replace retractor/webbing 6.60 Webbing Difficult to Pull Out 6.61 Webbing is twisted 6.62 Webbing is frayed or cut 6.63 Retractor is worn, damaged 6.70 Webbing will not Self Retract 6.71 Retractor clock spring is worn, damaged Straighten webbing Replace retractor/webbing Replace retractor Replace retractor Page 8 FUNCTION SYMPTOM POSSIBLE CAUSE TROUBLESHOOTING REMEDY Continued 6.00 Wheelchair Tiedowns 6.80 Handle Deactivates Prematurely 6.81 Timing set too short 6.82 Attendee taking too long to load wheelchair Adjust timing (see page 12) Pull handle again Refer to Q'Straint Rear-Entry Integrated Securement System Use and Care Manual for Additional Information (500502) Page 9 BELOW FLOOR OBSTRUCTIONS Below Floor Obstruction Detail & Guidelines When installing aftermarket equipment in a conversion, obstructions below the floor must be avoided. Obstructions include wiring, fuel system, brake lines, etc. Installers must be aware of these obstructions. Refer to this illustration when installing aftermarket equipment to avoid contacting or damaging vital components under the floor. Drilling or cutting into such obstructions may result in potential hazards as well as property damage. Note: Some wiring harnesses shown may not be present. Avoid all harness locations. Color Key Braun Wiring Fuel System Brake System Heat & A/C 5 Amp. Fuse Rear Heat Lines OEM Charcoal Canister Emergency Brake Cables Check for obstructions such as wires, gas lines, exhaust, etc. before drilling or cutting through floor. Failure to do so may result in serious bodily injury and/or property damage. Ramp / Lowered Floor / Tailgate Assembly Page 10 OEM Battery Rear A/C Lines Main Fuel Line Charcoal Vapor Line Fuel Fill Tube Restraint System Wiring Fuel Tank Brake Lines Release Lever Ramp Light INTEGRATED SECUREMENT SYSTEM Q'Straint Rear-Entry Integrated Securement System - Electrical and Mechanical Test The rear-entry integrated securement system is equipped with a timed release on the wheelchair front and rear tiedown straps/retractors. The release paddle is factory set to release the rear retractors for 37 3 seconds, during which the front retractors are released for the first 17 2 seconds. The time of release can be adjusted to meet the users needs (see Page 12). To test the rear-entry integrated securement system electrical and mechanical operation follow the test procedure provided below. Electrical and Mechanical Test Procedure Release Paddle LED Indicator Front Tiedown Strap Override Button Front Tiedown Strap Rear Tiedown Straps 1. Verify the release paddle handle engages for 37 3 seconds when activated. 2. Confirm the LED indicator illuminates when the handle is activated. 3. Verify the release paddle handle returns to the home position after 37 3 seconds. 4. Verify the front tiedown straps/retractors release for 17 2 seconds when the paddle is active. During this time, the rear tiedown straps must be in the stowed position. 5. Verify the front tiedown straps/retractors lock after 17 2 seconds. 6. With the front tiedown straps/retractors in the lock mode, press the override button. Confirm the front tiedown retractors release the tiedown straps for 3 seconds. 7. Verify the front tiedown retractors remain locked if the straps are pulled out of the rear tiedown retractors. If the system does not function accordingly, see troubleshooting section 6.00 on Pages 8 and 9. Page 11 INTEGRATED SECUREMENT SYSTEM Q'Straint Rear-Entry Integrated Securement System - Release Time Adjustment The rear-entry integrated securement system is equipped with a timed release on the wheelchair front and rear tiedown straps/retractors. The release paddle is factory set to release the rear retractors for 37 3 seconds, during which the front retractors are released for the first 17 2 seconds. The time of release can be adjusted to meet the users needs. Dip switches are provided to adjust the release time. The dip switches are located on the securement system control board (see next page). Adjustment procedures are provided. INTEGRATED SECUREMENT SYSTEM - CONTROL BOARD ON 1234567 ON 1234567 FRONT RETRACTORS TIME DIP SWITCH OFF REAR RETRACTORS TIME DIP SWITCH 1234567 ADD TIME 1234567 RELEASE TIME 64 SECOND 32 SECOND 16 SECOND 8 SECOND 4 SECOND 2 SECOND 1 SECOND 64 SECOND 32 SECOND 16 SECOND 8 SECOND 4 SECOND 2 SECOND 1 SECOND Page 12 INTEGRATED SECUREMENT SYSTEM Q'Straint Rear-Entry Integrated Securement System - Limit Switch Adjustment The rear-entry integrated securement system limit switches are factory set. If the switches require adjustment, follow procedure provided below. Limit Switch Adjustment Procedures Retractor Limit Switch Control Board Retractor Limit Switch Note: Procedure is the same for right and left limit switches. 1. Disconnect the limit switch harness from the limit switch. Lightly loosen the screws (2) that secure the limit switch. Note: The limit switch leaf must continue to rest on the smooth coil spring and not touch the toothed gear. 2. Press the red release lever on the rear cable release retractor and pull the webbing completely out from the retractor. 3. Measure 17" from the screw on rear retractor stop and mark the webbing. Measure 25" from the screw and make a second mark. Allow the webbing to retract. 4. Connect a continuity tester to the common (COM) and normally open (NO) terminals on the limit switch. 5. Pull the webbing out completely. While releasing it slowly into the retractor, adjust the switch as follows. a. Mounting plate to 17" mark - Continuous continuity must be indicated (by a beep or other). b. Between 17" and 25" marks - The tester may beep intermittently. c. Beyond the 25" mark - Continuity tester must not beep. d. Remove the continuity tester from the switch terminals. e. Carefully tighten the screws on the Limit Switch. Do not overtighten. 6. Connect the limit switch harness black wire to normally open (NO) terminal on the limit switch. 7. Connect the harness red wire to the common (COM) terminal on the limit switch. 8. After completing the above steps for both right and left limit switches, test the system mechanically and electrically (see Page 11). Page 13 REPLACEMENT PARTS Part Kits - NV200 - General DeItsecmription Qty. Description Muffler Assembly Exhaust Pipe Assembly Exhaust Hangers Rubber Bracket Park Brake Cable Mount Fuel Tank Assembly Complete with Hoses and Lines (w/out OEM Sending Unit) Fuel/Emissions Hose and Line Assembly (non-OEM parts) Rollover Grade Vent Valve Fuel Limit Vent Valve Part List - NV200 - Interior Panels IIttemm 1 2 3 4 5 6 7 8 QQtyy.. 1 1 1 1 1 1 19 2 DDeessccrirpiptiotinon BASE-INTERIOR TUB-PLASTIC SIDE-RH INTERIOR TUB-PLASTIC SIDE-LH INTERIOR TUB-PLASTIC THRESHOLD-REAR-PLASTIC CAP-RH THRESHOLD-INTERIOR-PLASTIC CAP-LH THRESHOLD-INTERIOR-PLASTIC SCREW #8X3/4" SDPH MOD TRUSS/BLK ZK FASTENER-PANEL PLUG-M360630-07 PPaarrtt NNummbbeerr 500267KS 500269KS E51105 NT00191 NT00212 500279KS 500280KS 500281KS PPaarrtt NNummbbeerr NT00213 NT00214 NT00215 NT00216 NT00220 NT00221 34091-0.75 24777 Page 14 1 3 Page 15A Exploded View - Nissan NV200 - Interior Panels 2 7 8 5 8 6 4 Page 16A UEnxpfNoliolIsdndsatefeondrriN:VoirVeP2wa0n0els Exploded View - Nissan NV200 - Overall 8 28 28 3 AI/fold-out art 1-92 Page 15B 7 28 28 27 9 6 27 2 29 16 16 17 14 12 30 32 29 17 15 34 21 30 33 1011 12 1 31 10 11 13 13 20 35 16 20 17 12 16 14 17 21 22 25 23 24 19 22 18 15 35 13 13 12 21 19 19 18 5 20 4 20 Page 16B REPLACEMENT PARTS Part List - NV200 - Overall IIttemm QQtyy.. DDeessccrirpiptiotinon PPaarrtt NNummbbeerr 1 1 WMT-CAGE-LOWERED FLOOR NT00130W 2 1 WMT-PAN-NV200 TAXI NT00100W 3 1 ASSY-RAMP PLATFORM-NV200-SHORT (see Page 19A and 20A) NT00470A 4 1 ASSY-TAILGATE-NV200 (see Page 19B and 20B) NT00150A 5 1 ASSY-COVER-FULLY STOWED NT00165A 6 1 ASSY-WC RESTRAINT-INTEGRATED (see Page 22) NT00050A 7 1 ASSY-BRIDGE PLATE/RESTRAINT COVER (see Page 23) NA 8 1 ASSY-2ND ROW SEAT-TUMBLE-OEM MODIFIED (see Page 24) NA 9 8 SCREW-1/4-20 X 1/2 IN FLAT HEAD CAP SCREW SS BLACK VPM11900 10 2 WMT-PIN-MAIN SHAFT RAMP NT00182W 11 2 SPACER-RAMP-MAIN SHAFT NT00202 12 4 BEARING-FLANGE-1-1/4" X 1/2"-20FDU08-S-X 38505 13 4 SPRING-STOW- 1.25" SHAFT-NV200 38510 14 2 RAMP-TENSIONER STOW NV200 500414BK 15 2 RAMP-TENSIONER DEPLOY NV200 500415BK 16 4 BOLT-3/8-16 X 2.5 HEXTAP 13130 17 4 NUT-3/8-16 JAM 12464 18 2 WMT-CAGE-SPRING COVER NT00139WBK 19 12 NUT-5/16-18 SERRATED FLANGE/AUTO BK 25131 20 16 BOLT-5/16-18 X 1" HEX HD CAP 10013BK 21 14 WASHER-1/4" FLAT/AUTO BK 10062 22 2 PLATE-SPACER-TAILGATE HINGE NT00201BK 23 8 NUT-#10-32 W/LOCK WASHER/AUTO BK 18349 24 2 DOVETAIL SHIM PLATE VPM14821 25 * 1 DOVETAIL DUAL STAGE ROTARY LATCH LH VPM20031 26 * 1 DOVETAIL DUAL STAGE ROTARY LATCH RH 27 4 BOLT-7/16-14 X 1 VPM20032 13167 28 8 SCREW-1/4-20 X 3/4 BHSCS 18-8 SS VPM11848 29 2 BOLT 10MM SHOULDER-SEAT NISSAN OEM 500456 30 2 NUT-5/16-18 TOP LOCK/AUTO BK 28324BK 31 2 WMT REAR PIVOT BELT NT00010BK 32 2 BELT-ADAPTER WC OCCUPANT RESTRAINT 500214 33 2 SPACER REAR PIVOT NV200 500493 34 2 SCREW 7/16-14 X 1-3/4 BHSC MAGNI COAT 500824 35 2 RUBBER BUMPER 9/32 IN HT - PUSH IN 501784 * Note: Dovetail Latches (Items 25 and 26) are optional. If not present, replace in assembly with two additional spacers (item 24). Page 17 REPLACEMENT PARTS Part List - NV200 - Ramp Assembly - NT00470A IIttemm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 QQtyy.. 1 2 2 3 1 1 29 4 12 14 15 2 4 2 1 1 1 4 1 1 2 DDeessccrirpiptiotinon SPACER-RAMP PLATFORM BUMPER-RUBBER-7/8 X 5/8 RIV-POP-SD68BS-3/16"-.376/.500//AUTO-BK SLIDE-RAMP PLATFORM/COVER ASSY SLIDE LATCH NV200 PASS ASSY SLIDE LATCH NV200 DVR NUT-10-32 HEX CENTER LOCK/AUTO-BK SCREW-#10-32 X 7/16"-FHS AUTO BLACK RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK SCREW-#10-32X1/2 FHDHXS-AUTO BLK-W/PATCH SCREW-#10-32 X 3/4 FHSCS/BLACK PLATE-LATCH-SUPPORT SCREW-#6-32 X 3/8 FHCS RUBBER BUMPER-VERT CHAN. HINGE-S.S. 2" X 1/4" X 29" HANDLE FLAP NV200 RAMP SCREW-3/8-16 X 1 FHSCS/BLK SCREW-#10-32 X 7/16" FHS AUTO BLACK RAMP-PLATFORM-STAGE 1-SHORT RAMP PLATFORM-STAGE 2-SHORT BKT-RAMP-STOW PPaarrtt NNummbbeerr NT00172 91223-000 37803 NT00173 500701ABKYL 500702ABKYL 34290BK 35385 11513 17192P 26612BK NT00187 81073-000 32408 18619R029 500422BK 26648 35385 NT00470DS NT00471DS NT00472BK Page 18 20 Page 19A Exploded View - Nissan NV200 - Ramp Assembly 14 6 12 21 8 13 13 10 18 18 11 7 17 1 15 16 2 4 3 9 19 8 12 5 Page 20A UEnxpfNoliRolsdadsamefondprN:VAiVse2swe0m0bly Exploded View - Nissan NV200 - Tailgate Assembly 6 5 13 AI/fold-out ar1t5 25 1-92 23 3 2 19 1 18 Page 19B 20 9 27 17 14 28 9 11 7 6 5 8 23 10 22 24 21 26 25 6 5 1 16 12 13 23 4 Page 20B REPLACEMENT PARTS Part List - NV200 - Tailgate Assembly - NT00150A IIttemm QQtyy.. DDeessccrirpiptiotinon PPaarrtt NNummbbeerr 1 2 BEARING 5/16 ID X 7/16 OD BRONZE 500764 2 6 NUT-5/16-18 HEX LOCK/AUTO-BK 11387BK 3 1 LINKAGE-TAILGATE-DVR LATCH NT00235 4 1 LINKAGE-TAILGATE-PASS LATCH NT00234 5 4 WASHER-1/4" FLAT X 5/8 OD SS 26001 6 4 NUT-1/4-20 HEX LOCK/AUTO-BK 10775 7 1 SHAFT-TAILGATE-LATCH MECHANISM NT00238 8 1 CENTER CASE - TWO POINT - RIGHT HAND 38288 9 2 SCREW-#10-32X1/2 BHSCS/AUTO BLACK 10 1 WASHER-#10 FLAT/AUTO-BK 30375 11541 11 4 RIVET-PUSH IN-8MM 30063 12 2 RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK 14993 13 6 BOLT-5/16-18 X 1 1/2" HEX HD CAP/AUTO-BK 10014BK 14 1 SHAFT-TAILGATE-LATCH MECHANISM NT00240 15 1 DOVETAIL DUAL STAGE ROTARY LATCH RH VPM20032 16 1 DOVETAIL DUAL STAGE ROTARY LATCH LH VPM20031 17 2 STRIKER - TAILGATE - NV200 38472 18 2 RAMP HINGE ASSY-BLACK POWDER COAT VPM10134P 19 1 WMT-TAILGATE-NV200 NT00150WBK 20 2 PLATE-TAILGATE-COVER NT00237BK 21 1 PLATE-TAILGATE-LATCH HANDLE NT00230Y 22 1 PLATE-TAILGATE-CENTER CASE SPACER NT00239BK 23 4 WASHER - SPRING - 0.43" X 0.26" 38506 24 4 SCREW-M8 X 1.25 X 25 FL HD-BK 500398 25 4 TAILGATE LATCH BLACK 500234BK 26 1 NUT PLATE WELDMENT PASSENGER BLACK 500232WBK 27 1 NUT PLATE WELDMENT DRIVER BLACK 500233WBK 28 2 NUT PLATE WELDMENT BACK DOOR NV200 500394WBK 29 1 KIT-TAILGATE ASSEMBLY SHIPOUT 500282KS (items 1-30 above, item 4 page 14 and item 5 page 17) 30 1 KIT-GAS SPRINGS ON TAILGATE W/HARDWARE 500291KS (items 23, 24 above and item 28 page 17) 31 1 KIT-TAILGATE MAIN BOTTOM HINGES W/HARDWARE 500283KS (items 2, 18 above and items 20, 18 page 17) 32 1 KIT-TAILGATE LATCH LH/RH W/HARDWARE & STRIKER PIN 500284KS (items 15,16 above and item 18 page 17) 33 NA WEATHER STRIP TAILGATE SMALL BULB (BY THE FOOT) VPM11951 34 NA WEATHER STRIP TAILGATE LARGE BULB (BY THE FOOT) VPM11946-1 Note: Only parts within shaded area can be ordered. All other parts are supplied in applicable kits. Page 21 REPLACEM5 ENT P3ARTS 4 8 Exploded View - NV200 - Q-Straint (Braun 1Part Kit Numbers) 2 6 10 6 5 3 8 4 1 2 6 10 6 1 Part Kits - NV200 - Q-Straint (Braun Part Kit Numbers) IteImtem Qty. DescripDteisocnription 1 Cover Web Guide (order with cover Item 1 on Page 23) 2 Retractor LH Electrical Front Q840001 NV200 3 Retractor RH Electrical Front Q840002 NV200 4 Retractor LH Rear w/Cable Q060033 NV200 5 Retractor RH Rear w/Cable Q060032 NV200 6 Switch Micro QC12055 NV200 (see Item 7 for harness) 7 * Harness Limit Switch QC12057 NV200 8 Assembly Control Board QC12052 NV200 (see Item 9 for harness) 9 * Harness Power NV200 10 Handle Paddle Release Q070001S NV200 (see Item 11 for harness) 11 * Harness Release Handle QC12056 NV200 * item not shown Page 22 PPaarrtt NNummbbeerr NA 500310 500311 500312 500313 500314 500315 500317 300901A 500316 500318 REPLACEMENT PARTS Exploded View - NV200 - 2nd Row Seat Bridge Plate / Restraint Cover 5 2 4 1 3 Part Kits - NV200 - 2nd Row Seat Bridge Plate / Restraint Cover Item Qty. Description 1 1 Assembly, Bridge Plate / Restraint Cover 2 1 Cover, Restraint Kick 3 4 Screw 1/4-20 x 3/4 BHSCS 18-8 Stainless Steel 4 1 Shaft, Pivot / Slide-Bridge Plate 5 4 Screw, #10-32 x 1/2 BHSCS / Auto Black Note: See item 12 on following page for hatched bridge plate slide blocks. Part Number NT00028A NT00223DS 81068-000 NT00029BK 30375 Page 23 REPLACEMENT PARTS Exploded View - NV200 - Tumble 2nd Row Seat - NT00241A 20 14 15 2 12 5 9 7 5 13 25 12 13 10 11 16 5 17 24 22 8 4 15 10 11 18 5 23 21 26 3 4 19 Page 24 REPLACEMENT PARTS Part Kits - NV200 - Tumble 2nd Row Seat Item Qty. Description Part Number 1 1 Kit, Bench Seat Gas Springs w/Ball Joints & Hardware (items 2-5) 500299KS 2 1 Gas Spring Lockable NV200 500005 3 1 Gas Spring 20" Ext / 12" Com P1=180N 22131 4 2 Ball Stud - 10mm Seat & Lft - A 9008 21301 5 4 Nut 5/16-18 Top Lock / Auto-Bk 28324BK 6 1 Kit Seat Anti Rattle Bumpers NV200 (items 7-11) 500297KS 7 1 Anti Rattle Ramp Driver Side NV200 500048BK 8 1 Anti Rattle Ramp Passenger Side NV200 500047BK 9 2 Bolt 1/4-20 X 3/4 Butt HD / Allen 20143 10 4 Door Block Washer VPM11929 11 2 Bumper Rubber 1"Od X 1"Ht W/ 1/4-20 Stud VPM11928 12 2 Slide Block - Bridge Plate - NV200 Taxi NT00027 13 6 Screw - #10-32 x 1/2 BHSCS / Auto Black 30375 14 6 Nut - #10-32 Hex 11542 15 4 Bushing - Plastic Flange - 10mm ID / 12mm 500013 16 2 Bolt 10mm Shoulder-Seat Nissan OEM 500456 17 1 Weldment - Mounting Plate -FR Leg / 2nd Row Seat NT00169WBK 18 1 Weldment - Mounting Plate -FR Leg / 2nd Row Seat / with Linkage 501272WBK 19 2 Weldment - Striker - Rear Leg NT00190WBK 20 1 Assembly - 2nd Row Seat - Tumble - OEM Modified NT00241A 21 1 Linkage - Seat Leg - NV200 501032BK 22 1 Bumper - 70 Duro - 0.75 x 0.625 LG 5/16-18 Thread 38056 23 1 Bolt 5/16-18 X 3/8 BHSCS ZP 81026-000 24 1 Bolt 1/4-20 X 1-1/4" BHSC Grade 8 28276 25 1 Bolt Shoulder 5/16 OD x 3/16 L 1/4-20 X 7/16 SS 501313 26 1 Nut Jam 1/4-20 SS 83092-000 27 1 Nut 1/4-20 Hex Lock / Auto Black 10775 Note: Only parts within shaded area can be ordered. All other parts are supplied in applicable kits. Page 25 REPLACEMENT PARTS Parts Kit - NV200 - Tumble 2nd Row Seat - NT00241A (continued) Exploded View - NV200 - Bumper Covers 25 5 1 4 3 Part Kits - NV200 - Bumper Covers Item Qty. Description 1 1 Rear Bumper Cover Center Outside 2 1 Cover Bumper Right Hand / Passenger Side Corner 3 1 Cover Bumper Left Hand / Driver Side Corner 4 8 Screw #8 x 3/4" SDPH Mod Truss / Black ZK 5 2 Screw #8 x 3/4" SDPH Mod Truss / MAG Black Note: Corner bumper fasteners are OEM, see Nissan. Page 26 Part Number NT00217 NT00218 NT00219 34091-0.75 34091-1.25 BLANK for LAYOUT Page 27 DIMENSIONS Dimensions - NV200 - Public Use F E G H A B C D I All dimensions are for reference only. Usable Ramp Width A 30" Ramp Length B 60" Lowered Floor Width C 31" Lowered Floor Length D 51" Entrance Height E 58-3/4" Overall Height F 75-1/2" Wheelchair Location Interior Height G 57" Ground Clearance at Skid Plate H 7" Ramp Slope I 10.2º All illustrations, descriptions and speci cations in this brochure are preliminary, BraunAbility reserves the right to make changes at any time without notice. Page 28 WARRANTY Braunability® NV200 Limited Warranty WARRANTY COVERAGE and WARRANTY COVERAGE PERIODS The BraunAbility warranty covers BraunAbility's modifications and alterations for associated parts for three (3) years or the first thirty six thousand (36,000) miles, whichever occurs first. In addition, the corrosion protection portion of this warranty applies to covered parts (see below) for 5 years and 100,000 miles. The 3 year/36,000 mile limited warranty covers substantial defects in materials and workmanship attributable to BraunAbility of the conversion van frame, floor structural components, ramp, door and associated structural components, electrical components, including but not limited to switches, wires, connectors and the controller and interior appearance items such as floor covering and the lower door extension assemblies. The corrosion warranty covers substantial defects in materials and workmanship attributable to BraunAbility of the metal fabrication on or of the frame, floor and lower door extensions. These warranty periods begin on the date that the product is delivered to the first purchaser by an independent, authorized Nissan dealer for this type of product, or, if the dealer places the product into any type of service prior to sale, on the date the dealer first places the product in such service. This limited warranty applies to the first purchaser, only. It may not be transferred to anyone. WHAT BRAUNABILITY WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to BraunAbility, is found to exist during the warranty coverage periods, it will be repaired or replaced, at BraunAbility's option, without charge to the owner, in accordance with the terms, conditions, and limitations of this limited warranty. BraunAbility's obligation to repair or replace defective materials or workmanship is the sole obligation of BraunAbility under this limited warranty. BraunAbility reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. BraunAbility reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. BraunAbility makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner's obligation to notify BraunAbility, or one of the service centers authorized to work on the BraunAbility portions of this vehicle, of a claimed defect does not modify any obligation placed on the owner to contact BraunAbility directly when attempting to pursue remedies under state or federal law. DISCLAIMER OF ALL IMPLIED WARRANTIES BRAUNABILITY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE. As such, this limited warranty is the only warranty applicable to BraunAbility regarding the product. In addition, since this limited warranty is limited in scope and duration, any potential implied warranty, including any potential implied warranty of merchantability or fitness for a particular purpose that could arise under any law is outside the scope of BraunAbility's limited warranty. Therefore, BRAUNABILITY'S LIMITED WARRANTY DOES NOT INCLUDE ANY IMPLIED WARRANTY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Page 29 WARRANTY Braunability® NV200 Limited Warranty TO THE EXTENT THAT ANY IMPLIED WARRANTY SHOULD BE FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, DESPITE THE ABOVE NOTED EXCLUSION, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, THE IMPLIED WARRANTY IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. BraunAbility also disclaims any express or implied warranty, including any implied warranty of fitness or merchantability, on items excluded from coverage as set forth in this limited warranty. BraunAbility makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and BraunAbility does not authorize anyone to create any other obligation for it regarding this product. BraunAbility is not responsible for any representation, promise or warranty made by any dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not BraunAbility's agent, but an independent entity. BRAUNABILITY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY THAT MAY BE FOUND TO ARISE. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall BraunAbility be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow the exclusion of implied warranties, limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, in certain circumstances. As such, the above disclaimers, limitations, or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1. Notify a service center authorized to work on the BraunAbility portions of this vehicle, of the claimed defect attributable to BraunAbility, within the warranty coverage period designated above; 2. Provide the notification mentioned in (1), above, within ten (10) days of when the owner discovered, or should have discovered, the claimed defect; 3. Promptly schedule an appointment with and take the product to a service center authorized to work on the BraunAbility portion of this vehicle for service; and 4. Pay any transportation costs and all expenses associated with obtaining warranty service. Since BraunAbility does not control the scheduling of service work at the independent dealerships you may encounter some delay in scheduling or completion of work. If you need assistance you may contact BraunAbility, at 631 West 11th Street, Winamac, Indiana 46996; 1-800-566-8633 If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be completed, you must, to the extent permitted by law, notify BraunAbility directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that BraunAbility can become directly involved in providing service pursuant to the terms of this limited warranty, and/or getting involved in exercising a final repair attempt for the purpose of performing successful repairs to the identified defect(s). Page 30 WARRANTY Braunability® NV200 Limited Warranty WHAT IS NOT COVERED This Limited Warranty does not cover any of the following: materials, components or parts of the product not attributable to BraunAbility, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component, or part is the direct responsibility of that manufacturer); items that are added or changed after the product leaves BraunAbility's possession; additional items installed at any dealership, or other place of business, or by any other party, other than BraunAbility; normal wear, tear, usage, maintenance, service, periodic adjustments; the effects of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do not affect the product for its intended purpose; items that are working as designed but that you are unhappy with; problems related to mis-operation, misuse, mishandling, neglect or abuse, including failure to maintain the product in accordance with the owner's manual, or other routine maintenance such as inspections, lubricating, adjustments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or collision, anything caused by the environment, including damage or corrosion caused by pollutants, salt, or weather; theft, vandalism, fire, or other intervening acts not attributable to BraunAbility; damage resulting from tire wear or tire failure; defacing, scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its components or parts. Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the factory or when the product is in transit to a dealer. These items are usually detected and corrected at the factory or by the selling dealer prior to delivery to the retail customer. You must inspect the product for this type of damage when you take delivery. If you find any such defect or damage you must notify the selling dealer, or BraunAbility, at the time of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. EVENTS DISCHARGING BRAUNABILITY FROM OBLIGATION UNDER WARRANTY The following shall completely discharge BraunAbility from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner's Manual), unauthorized alteration, off road use, damage from weather or the environment, theft, vandalism, tampering, fire, explosions, overloading the product, and odometer tampering. LEGAL REMEDIES Any action to enforce any portion of this limited warranty, anything arising out of or related to this limited warranty, any implied warranty that may arise despite the exclusions within this warranty, or any other claims having to do with the vehicle covered by this warranty, must be commenced within six (6) months after expiration of the above noted warranty coverage period applicable to your claim, or the action will be barred because of the passage of time. Any performance of repairs shall not suspend this limitation period from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered "good will" repairs, and they will not alter the terms of this limited warranty, or extend any warranty coverage period or the filing limitation period in this paragraph. In addition, since it is reasonable to expect that the product will need some service during the warranty period, this warranty does not extend to future performance. It only sets forth what BraunAbility will do and does not guarantee anything about the product for any time period. Nothing in this warranty, or any action of BraunAbility, or any agent of BraunAbility, shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph. Some states do not allow a reduction in the statute of limitations, so this reduction may not apply to you. Page 31 WARRANTY Braunability® NV200 Limited Warranty If the repair or replacement provisions of this warranty fail to successfully cure a defect after BraunAbility received a reasonable opportunity to cure the defect(s) your sole and exclusive remedy shall be limited to BraunAbility paying you the reasonable costs of having an independent, third party perform repairs to the defect(s) or the diminution in value damages if the defect(s) are not curable. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the BraunAbility Delivery Checklist & Warranty form. That form must be returned to BraunAbility within twenty (20) days of purchase. The BraunAbility warranty will not be registered unless this warranty registration is completed and received by BraunAbility. Failure to file this warranty registration with BraunAbility will not affect your rights under this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the benefits of this limited warranty. It also changes the start date of the warranty to the date of final assembly of the product by BraunAbility. BraunAbility agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above, provided that the repair is authorized by BraunAbility and carried out by a service center authorized to work on the BraunAbility portions of this vehicle (a BraunAbility labor schedule determines the cost allowance for repairs). BraunAbility will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork, and the work is completed by an authorized service center. The appropriate paperwork can be obtained by written or phone contact with BraunAbility at the contact information in this warranty. BraunAbility reserves the right to designate where any warranty work can be performed. BraunAbility also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work. BraunAbility's return authorization procedure must be adhered to in order to process any warranty claims. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE. Page 32 Service Manual NV200 Taxi Nissan Rear Entry Wheelchair Accessible Vehicle Public Use 631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA Phone: 1-574-946-4139 · 1-800-THE-LIFT® · www.braunability.comTM 1.800.THE.LIFT ® 1.800.843.5438 braunability.comTM © 2015 BraunAbility. All rights reserved. All illustrations, descriptions and specifications in this document are based on the latest product information at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. 500321 Rev D July 2016Adobe InDesign CC 2015 (Macintosh) Adobe PDF Library 15.0