Cordless Ratchet Wrench KDPB04-10

Instruction Manual

Introduction

Thank you for purchasing this product. Before using this cordless ratchet wrench, please read this instruction manual carefully to ensure correct and safe operation. Please keep this manual in a convenient place for future reference.

Important Safety Precautions for Electric Tools

General Safety

Electrical Safety

Personal Safety

Tool Usage

Battery Tool Usage

Repair

Battery Safety Precautions

Specifications

ModelVoltageSquare DriveFastening CapacityNo Load SpeedTorqueNet Weight (without battery)
KDPB04-1012 V ===9.5mmM5-M120-280 /min54N·m0.8 kg

Specifications are subject to change without notice due to product improvements.

Parts Description

No.Part NameNo.Part Name
1Shaft 12 Circlip28Stator
2Retaining Ring29Brushless Controller
3Friction Pin30Pan Head Tapping Screw ST2.2x6
4Friction Spring31Motor Cover
5Connecting Shaft3212V Brushless Ratchet Wrench Switch (JIABEN- EP)
6Retainer33Terminal Block
7Steering Pin34Pan Head Phillips Screw M4x8
8Steering Spring35Motor Housing Assembly
9Shaft36Clamp Plate
10Steering Silent Pole37Safety Switch
11Ratchet Wheel Core38Trigger
12Driver Bush39Spring Pin
14Pan Head Socket Screw M4x1240Switch Trigger
16Eccentric Shaft41Pan Head Tapping Screw ST2.9x16
17Planetary Carrier4212V Battery Assembly
18Planet Gear4312V Charger
19Inner GearT1Ratchet Wheel Handle Bearing Assembly (13, 15)
20WasherT2Armature Assembly (24, 25, 26, 27)
21O Ring (30x2)
22Motor Housing
23O Ring

An exploded view diagram is available on page 10, illustrating the assembly of these parts.

How to Use

Battery Charging

Insert the charger plug into a suitable power outlet. The charging lamp will flash green, indicating standby mode. Insert the battery firmly into the charger. The charging lamp will turn solid red during charging. If an abnormality occurs with the inserted battery, the charging lamp will flash red and green alternately. When the battery is fully charged, the charging lamp will turn solid green. After charging, unplug the charger from the power outlet. Remove the battery by holding the charger firmly.

Refer to the charger's instruction manual for specific operating procedures and precautions.

Battery Installation/Removal

⚠️ Caution: When installing or removing the battery, ensure the safety switch is set to the locked position. Never pull the trigger.

1. Battery Installation: Insert the battery correctly into the housing until it clicks into place, ensuring it is securely attached. Improper installation may cause the battery to detach unexpectedly, leading to injury. Do not force or strike the battery when inserting.

2. Battery Removal: The battery is located below the tool's grip. Press the lock release buttons on both sides and slide the battery out.

Safety Switch Operation

1. Releasing the Safety Switch: Press the safety switch and move it to the unlocked position (away from the trigger). The tool can now be operated by pulling the trigger.

2. Locking the Safety Switch: Press the safety switch and move it to the locked position (towards the trigger). The trigger cannot be pulled in this position.

Forward/Reverse Switching Knob Operation

Turn the forward/reverse switching knob on the top of the tool to set the output direction to forward (clockwise) or reverse (counter-clockwise) for screwing or unscrewing components. ⚙️ Note: Always confirm the rotation direction before operation and ensure the tool has completely stopped before changing the direction. Changing direction while the tool is running can cause damage.

Attaching and Removing Accessories (Sockets)

Accessories include sockets and socket bits. ⚠️ Caution: Before operation, always set the safety switch to the locked position and remove the battery. Do not force the trigger.

1. Attaching a Socket: Insert the socket fully onto the tool's anvil until it clicks into place. Ensure the socket is securely fixed to the tool's anvil.

2. Removing a Socket: Pull the socket in the direction of the arrow to detach it from the anvil.

Bolt (Nut) Tightening and Loosening

⚠️ Caution: When tightening or loosening bolts (nuts), ensure the tool has completely stopped before attaching the socket to the bolt (nut).

Bolt (Nut) Tightening: Turn the forward/reverse switching knob to set the tool's output to clockwise. Place the socket onto the bolt head and apply light pressure to keep it seated. Slowly pull the trigger, gradually increasing the speed. Release the trigger once the bolt is securely tightened.

? Note: Ensure the bolt is perpendicular to the mounting hole.

Bolt (Nut) Loosening: Turn the forward/reverse switching knob to set the tool's output to counter-clockwise. Place the socket onto the bolt head and pull the trigger fully. Once the bolt is completely removed, slowly release the trigger.

Features

Work Light

? The white LED work light illuminates when the trigger is pulled, providing visibility in low-light conditions. The light flashes approximately twice per second when the battery is low and approximately five times per second when the tool is overheating.

Battery Level Indicator

The power indicator displays the current battery level when the trigger is pulled. The battery level is confirmed by the status of three green LED lamps:

If all three lamps flash 5 times and then turn off, the battery level is very low.

Overload Protection

If the tool is overloaded, the motor will stop. To restart, release the trigger to reset, then pull the trigger again.

Overheating Protection

Do not overload the tool. If the load is too high or the battery exceeds its maximum temperature (75°C), the electronic control system will stop the tool until it returns to a safe operating temperature.

Over-discharge Protection

The tool is equipped with a protection circuit to prevent over-discharge of the battery. When the battery level is critically low, this function will turn off the tool.

Battery Recycling

For environmental protection, please recycle batteries properly. Batteries contain lithium. Consult your local authorities or retailer for recycling information. Cover the terminals of used batteries with strong tape to prevent short circuits or leakage. Do not open or disassemble batteries.

Inspection and Maintenance

Inspection

The owner should inspect the tool periodically. Users should perform daily checks before use. Departments owning the tool should assign staff for regular inspections, at least annually. In areas with extreme temperature changes, high humidity, or harsh working conditions, inspections should be more frequent. Inspections should be completed before the rainy season. If the tool passes regular inspections, apply a "Passed" sticker in an appropriate location, clearly indicating the tool's number, inspection department/mark, inspector/mark, and date of issue.

Maintenance

To maintain the safety and reliability of the product, all repairs, and other maintenance or adjustments should be performed by an authorized retailer. Users and maintenance departments must not alter the original design parameters of the tool. Do not use substitute materials that are inferior to the original specifications or spare parts that do not conform to the original specifications.

Cleaning

Do not use water or chemical cleaning agents to clean the tool. Wipe the tool with a dry cloth.

Environmental Protection

Waste Disposal

Dispose of damaged tools, accessories, and packaging materials according to local regulations for recycling with minimal environmental impact.

Compatible Battery/Charger

Recommended ambient temperature range for operation and storage: 0°C - 45°C

Recommended ambient temperature range for charging: 5°C - 40°C

ModelChargerBattery
FFCL12-4LB1220-1

DONGCHENG continuously improves its batteries. Please check for service and the latest information.

Manufacturer Information

Imported and sold by: Buildy Co., Ltd.

Manufactured by: Jiangsu DONGCHENG M&E TOOLS CO.,LTD.

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