Instruction Manual for FMS models including: US01B.M8, US04B.M8, Ultrasonic Sensor For Web Guiding Systems
operating manual US01 04B EN
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DocumentDocumentInstallation Manual US01B.M8 / US04B.M8 Ultrasonic sensor for web guiding systems Document Version 1.80 Issue Date / Author 02/2017 / NS Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie Ihre nächstgelegene FMS Vertretung. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt Alle Rechte vorbehalten. Installation manual US01B.M8 / US04B.M8 1 Table of contents 1 TABLE OF CONTENTS ............................................................................................................................. 2 2 SAFETY INSTRUCTIONS.......................................................................................................................... 3 2.1 Presentation of safety information ..................................................................................................... 3 2.1.1 Danger that could result in minor or moderate injuries.................................................................. 3 2.1.2 Note regarding proper function ...................................................................................................... 3 2.2 General safety information ................................................................................................................. 4 3 PRODUCT INFORMATION........................................................................................................................ 5 3.1 System description ............................................................................................................................. 5 3.2 Dimensions ........................................................................................................................................ 5 3.3 Scope of delivery................................................................................................................................ 6 3.3.1 Included ......................................................................................................................................... 6 3.3.2 Not included ................................................................................................................................... 6 4 INSTALLATION.......................................................................................................................................... 7 4.1 Preparation......................................................................................................................................... 7 4.2 General safety information ................................................................................................................. 7 4.3 Electrical connections ........................................................................................................................ 7 5 OPERATION............................................................................................................................................... 8 5.1 Denomination of the sensor position.................................................................................................. 8 5.2 Alignment of the sensor ..................................................................................................................... 9 6 TROUBLE SHOOTING ............................................................................................................................ 10 7 TECHNICAL DATA .................................................................................................................................. 11 17.02.2017 2 Installation manual US01B.M8 / US04B.M8 2 Safety instructions All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to the equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not stress the equipment over the specification limits neither during assembly nor operation. To do so can be potentially harmful to persons or equipment in the event of a fault to the equipment. 2.1 Presentation of safety information The following safety symbols appear in this manual. 2.1.1 Danger that could result in minor or moderate injuries Danger, warning, caution Failure to follow wiring instructions in this manual may result in equipment damage or personal injury. 2.1.2 Note regarding proper function Note Note regarding roper operation Simplification of operation Ensuring function 17.02.2017 3 Installation manual US01B.M8 / US04B.M8 2.2 General safety information The Material Sensors may not be stressed over the specification limits neither during assembly nor operation. The attachment points for the Sensors on the machine frame must be properly designed. The used mounting screws must be of the right size. 17.02.2017 4 Installation manual US01B.M8 / US04B.M8 3 Product information 3.1 System description The ultrasonic sensors can detect a very wide range of web materials including transparent films. The sensors are not suitable for sound permeable materials (e.g. netlike or open weave textiles). They are factory set and don't need any adjustments or calibration. The main advantage of these sensors is the save detection of transparent films of all sizes. The sensor is almost insensitive to changes of material planarity or dust thanks to an optimized sensor and micro-processor controlled ultra-sound transmission. 3.2 Dimensions Figure 1: Dimensions Dimensions mm (in.) (A) Fork width (B) Fork depth (C) Sensor hight (D) Sensor length (F) Bore distance (4) Detection range US01_04B.ai US01B.M8 30 (1.18) 25 (0.89) 65 (2.56) 65 (2.56) 40 (1.57) 8 (0.31) US04B.M8 90 (3.54) 80 (3.15) 125 (4.92) 120 (4.92) 100 (4.92) 8 (0.31) Table 1: Dimensions 17.02.2017 5 Installation manual US01B.M8 / US04B.M8 Terms Position 1 2 3 5 Description LED in plug Marking of center of sensor detection area Marking of center of sensor detection area Side of the ultrasonic transmitter Table 2: Terms 3.3 Scope of delivery 3.3.1 Included material sensor, installation manual 3.3.2 Not included screws, washers, mounting bracket, cable 17.02.2017 6 Installation manual US01B.M8 / US04B.M8 4 Installation 4.1 Preparation The sensors are defined as "partly completed machinery" according to the Directives 2006/42/EC, article 2. In order to assure a proper functionality of the parts and guarantee the essential health and safety requirements of operators working with it, the following conditions for the assembly must be met: 4.2 General safety information The Material Sensors may not be stressed over the specification limits neither during assembly nor operation. The attachment points for the Sensors on the machine frame must be properly designed. The used mounting screws must be of the right size. For correct installation and operation, follow the electrical wiring diagram and instructions in this manual. 4.3 Electrical connections The sensor will be mounted with two M4 screws to a bracket. The bracket itself is fixed to the location rail or to the flange of the steering frame or linear actuator. The bracket varies depending on system configuration (steering frame size, manual or motorized sensor adjustment, etc.). It is not part of supply and must be ordered separately. If the sensor is used with an integrated web guide controller within an FMS steering frame FMS-webMASTER, the sensor is connected with a cable 4x0.14mm2 of the respective length. Figure 2: Pin assignment Pin_Assignment_Sensorkabel_Farben_Stecker.ai 17.02.2017 7 Installation manual US01B.M8 / US04B.M8 5 Operation 5.1 Denomination of the sensor position Left and right are always seen in direction of the running web. Figure 3: Terms on steering frames Terms Position Description 1 Entry side 2 Exit side 3 Rolling direction 4 Sensor axis 5 Sensor axis left 6 Web edge left 7 Sensor axis right 8 Web edge right Table 3: terms sensor position BKS_309.ai 17.02.2017 8 Installation manual US01B.M8 / US04B.M8 5.2 Alignment of the sensor Figure 4: alignment of the sensor Terms sensor alignment Position Description 1 Web edge 2 Sensor axis 3 Deviation of web edge to sensor axis 4 Detection range of the sensor 5 Marking for mid of detection area Table 4: Sensor alignment - Loosen the fixing nut on the bracket and adjust the sensor. - The positioning marks provide a quick and precise alignment of the sensor to the reference edge. - Fix the sensor in the new position. - The sensor will be properly positioned, if the web edge goes through the sensor axis covering half of the ultrasonic transmitter or receiver (ref. to Fig. 4). 17.02.2017 9 Installation manual US01B.M8 / US04B.M8 6 Trouble shooting Causes and possible solutions for errors Description of error Cause Limited control range Edge has moved outside the sensor detection range Occasional control dropouts Ultrasonic transmitter or receiver side is dirty BKS guides web edge immediately out of the sensor detection area Sensor is installed on the wrong side Sensor is connected to the wrong socket Steering frame does not move at all No signal; sensor not connected correctly No signal; cable interruption No signal; sensor defect No power supply Sensor signal is 0V. The sensor is fully covered Sensor signal is 10V. The sensor is uncovered Corrective action Adjust sensor more accurately to the center of the measuring range. Clean sensor with wet cloth Install sensor on the correct side (right sensor for ,,Edge right", etc. Connect sensor plug to the correct socket (left plug to left socket, etc.) Connect sensor correctly according to screw terminal arrangement, follow the installation manual of web guide controller Replace cable or send sensor to FMS Send sensor to FMS; use other sensor Check 24VDC supply Adjust sensor more accurately to the web edge; center measuring range Adjust sensor more accurately to the web edge; center measuring range Table 5: errors and solutions 17.02.2017 10 Installation manual US01B.M8 / US04B.M8 7 Technical data Technical data Parameter Detection range Resolution Measuring rate Output signal Power supply Connecting cable Temperature range Protection class Table 6: technical data US01B.M8 / US04B.M8 8 mm [0.31"] 0.2 mm [0.007"] 2 ms 0 to 10 VDC 0V if detection area is fully covered 10V if detectionaria is not covered at all 5V if material edge is centered in the detection area, LED is active 24 VDC (18 to 30 VDC) M8 connector 4-pole 0 to 60°C [32 to 140°F] IP 67 17.02.2017 11 Installation manual US01B.M8 / US04B.M8 FMS Force Measuring Systems AG Aspstrasse 6 8154 Oberglatt (Switzerland) Tel. 0041 1 852 80 80 Fax 0041 1 850 60 06 info@fms-technology.com www.fms-technology.com FMS USA, Inc. 2155 Stonington Avenue Suite 119 Hoffman Estates,, IL 60169 (USA) Tel. +1 847 519 4400 Fax +1 847 519 4401 fmsusa@fmstechnology.com FMS (UK) Highfield, Atch Lench Road Church Lench Evesham WR11 4UG (Great Britain) Tel. 01386 871023 Fax 01386 871021 fmsuk@fmstechnology.com FMS Italy Via Baranzate 67 20026 Novate Milanese Phone +39 02 39487035 Fax +39 02 39487035 fmsit@fmstechnology.com 17.02.2017 12Acrobat Distiller 15.0 (Windows)