[1094]DIGIO2 Source. [1064]APP Lock. Page 85. C–4 Appendix. MN737. Demultiplexer. Multiplexer. Logic Func 4. FALSE. FALSE. FALSE. NOT(A). Logic Func 3. Logic ...
Series 37D Encoderless Vector Control Installation & Operating Manual 7/02 MN737 Table of Contents Section 1 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 Receiving and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Remote Keypad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reduced Input Voltage Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size 1, 2 and 3 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . Size C Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . Size D Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . Size E Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size F Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermistor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications/Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Load an Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Keypad Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Standard Run 3 Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 Speed 2 Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Speed Command Select 3 Wire Mode . . . . . . . . . . . . . . . . . . . . . . 5 3 Speed Command Select 2 Wire Mode . . . . . . . . . . . . . . . . . . . . . . 6 EPOT 3 Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 EPOT 2 Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PID 2 Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Reserved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 21 21 21 22 22 31 31 31 33 36 37 37 37 37 38 38 38 38 39 39 311 313 314 315 316 317 317 317 317 318 319 319 320 321 322 323 324 325 326 327 328 MN737 Table of Contents i Section 4 Start-Up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotating Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stationary Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Change a Parameter Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Menu Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control Loop Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Saving Your Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 6 Specifications & Product Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tightening Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A Dynamic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix B CE Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C Software Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 41 42 42 43 46 46 46 47 48 48 411 417 419 419 419 51 51 54 61 61 62 62 63 63 63 63 63 64 65 66 A1 B1 C1 ii Table of Contents MN737 Appendix D Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMMS Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Demultiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluxing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flycatching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INJ Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inverse Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Logic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimum Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OP Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pattern GEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Raise Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Jog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequencing Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Skip Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slew Rate Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slip Comp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stabilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stall Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Port (P3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trips History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trips Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Value Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1 D3 D3 D4 D5 D6 D7 D8 D9 D10 D12 D13 D14 D16 D18 D20 D21 D22 D23 D24 D28 D29 D31 D32 D33 D34 D36 D37 D38 D39 D41 D42 D43 D44 D47 D48 D49 D50 D52 D53 D54 D55 D56 D57 D59 MN737 Table of Contents iii iv Table of Contents MN737 Section 1 Quick Start The basic steps for connection and setup are provided in this section. Detailed descriptions of each step and parameter settings are provided later in this manual. Be sure to comply with all applicable codes when installing this control. Minimum Connection Requirements Refer to Section 3 for cover removal procedure. Size 1, 2, 3 Power and Motor Connections Figure 1-1 shows the minimum connections required at the power connector. Figure 1-1 Power Connections Size 2 Shown Port P3 RS232 TH1A and TH1B must be jumpered if thermistor is not used AC Line Connections Dynamic Brake Connections Motor Connections RL1A RL1B TH1A TH1B L1 L2/N L3 DC+ DBR M1/U M2/V M3/W Use a cable tie in this area for control wires. 13 12 11 10 9 8 7 6 5 4 3 2 1 Wire Retainer (Channel) ÇÇÇÇ Use 2 Ground Wires Motor Cable Mains Supply L1, L2, L3, GND Cable Dynamic Brake Cable Thermistor Cable Control Signal Cable Grounded Cable Clamp MN737 Quick Start 11 Figure 1-2 Power Connections Continued Size 1 and 3 Terminal Strips AC Line Motor Size 1 TH1A TH1B Size 3 TH1A TH1B L1 L2/N M1/U M2/V M3/W AC Line Dynamic Brake L1 L2 L3 DC+ DBR 1 230VAC DC M1/U Motor M2/V M3/W 3 460VAC Size C Power and Motor Connections Figure 1-3 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 2. Lift the internal power terminal shield to allow connection of power and motor wires. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten power terminals to a torque of 12 lbin (1.3Nm) 5.5kW model, 16 lbin (1.8Nm) 7.511kW models; and earth terminals to 28 lbin (3Nm). Tighten brake terminals to 12 lbin (1.3Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. Figure 1-3 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/TEMP PE1 PE2 PE L1 L2 L3 12 Quick Start brake resistor M Motor thermistor terminals must be jumpered if thermistor is not installed. MN737 Size D Power and Motor Connections Figure 1-4 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 2. Lift the internal power terminal shield to allow connection of power and motor wires. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals to a torque of 35 lbin (4.0Nm), and earth terminals to 44 lbin (5.0Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. Power Board Figure 1-4 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/TEMP PE1 PE2 brake motor thermistor resistor PE L1 L2 L3 M Motor thermistor terminals must be jumpered if thermistor is not installed. Size E Power and Motor Connections Figure 1-5 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals and earth terminals to 70 lbin (8.0Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. MN737 Quick Start 13 Figure 1-5 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/ TEMP motor PE1 brake thermistor resistor PE L1 L2 L3 M Motor thermistor terminals must be jumpered if thermistor is not installed. Size F Power and Motor Connections Figure 1-6 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals to a torque of 177 lbin (20.0Nm), and earth terminals to 50 lbin (6.0Nm). Tighten brake terminals to 16 inlb (1.8Nm). Tighten thermistor and fan terminals to 6 inlb (0.7Nm). 4. Lower the internal power terminal shield. Figure 1-6 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR auxiliary supply (fan) PE1 PE L1 L2 L3 M 14 Quick Start brake resistor MOT/ TEMP Motor thermistor terminals must be jumpered if thermistor is not installed. MN737 Thermistor Connections (connections are shown in Figures 1-3 to 1-6). This input is provided for overtemperature detection for motors that have an internal thermistor. There is no polarity to the thermistor connections. This provides "Basic" insulation only to the SELV control circuits and assumes the motor has "Basic" insulation to the windings/mains circuits. The thermistor type supported is PTC `Type A' as defined in IEC 3411 Part 2. The resistance thresholds are: Rising temperature trip resistance: 1650 to 4000 ohms Falling temperature trip reset resistance 750 to 1650 ohms If the motor does not have an internal thermistor, you should disable the thermistor trip function either by setting Invert Thermistor Input ( S Ot) to 1, or by shorting the thermistor terminals TH1A and TH1B. TRIPS MENU External Brake Resistor For Size 2 and 3 controls, connect the dynamic brake resistor between terminals DC+ and DBR as shown in Figure 3-7. For Size C to F controls, connect the dynamic brake resistor between terminals DBR+ and DBR as shown in Figures 1-3 to 1-6. User Relay A customer provided, external DC or AC power source must be used for external load. Control RL1A Voltage Note: Contact rated 250V @4A resistive (non-inductive). Contact is open when power is on and no faults are present. RL1B Load Customer Provided Load MN737 Quick Start 15 Signal Connections 1. With the cover removed, connect the analog and digital inputs and outputs as shown in Figure 1-2. The signals are described in Table 11. 2. Install the front cover. Terminal (SELV) P3 RL1A RL1B 13 12 11 10 9 8 7 6 5 4 3 2 1 Table 11 Analog/Digital Signal Descriptions Signal Name Description User Relay User Relay DIN7 (ENC B) DIN6 (ENC A) DIN5 DIN4/ DOUT2 DIN3/ DOUT1 DIN2 DIN1 +24V AOUT1 10VREF AIN2 AIN1 0V RS232 port for use with remote mounted keypad. Volt-free contact - 4A maximum, non-inductive Volt-free contact - 4A maximum, non-inductive Configurable digital input or digital output. See Operating Modes 0-8 for function definition. For Encoder Follower mode, used as the Encoder B channel signal input. Configurable digital input or digital output. See Operating Modes 0-8 for function definition. For Encoder Follower mode, used as the Encoder A channel signal input. Configurable digital input or digital output. See Operating Modes 0-8 for function definition. Configurable digital input or digital output (output is source, open collector, 20mA maximum). See Operating Modes 0-8 for function definition. Configurable digital input or digital output (output is source, open collector, 20mA maximum). See Operating Modes 0-8 for function definition. Digital Input 2. Digital Input 1. 24V 24V supply for digital I/O Analog Output 10mA maximum 10V reference (10mA maximum loading) Analog Input 2 Analog Input 1 - Setpoint. If unused, connect to 0VDC. 0V - Reference for Analog/Digital I/O For single control installations, connect pin 1 (0V) to PE. For multiple control installations, connect the 0V terminals of each control together. Then connect only one control to PE. Range 0-250VAC/24VDC 0-250VAC/24VDC 0-24V source open collector 20mA max 0-24V source open collector 20mA maximum 0-24V 0-24V 50mA max 0-10V 10V 0-10V, 4-20mA 0-10V 0V 16 Quick Start MN737 Section 2 General Information Copyright Baldor 2002. All rights reserved. This manual is copyrighted and all rights are reserved. This document may not, in whole or in part, be copied or reproduced in any form without the prior written consent of Baldor. Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without notice. Baldor assumes no responsibility for any errors that may appear in this document. Microsoft and MSDOS are registered trademarks, and Windows is a trademark of Microsoft Corporation. UL and cUL are registered trademarks of Underwriters Laboratories. CE Compliance A custom unit may be required, contact Baldor. Compliance to Directive 89/336/EEC is the responsibility of the system integrator. A control, motor and all system components must have proper shielding, grounding, and filtering as described in MN1383. Please refer to MN1383 for installation techniques for CE compliance. For additional information, refer to Section 3 and Appendix B of this manual. Limited Warranty For a period of one (1) year from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDOR's total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses. Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid. MN737 General Information 21 Product Notice Intended use: These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204 and VDE0160. They are designed for machine applications that require variable speed controlled three phase AC induction motors. These drives are not intended for use in applications such as: Home appliances Mobile vehicles Ships Airplanes Unless otherwise specified, this drive is intended for installation in a suitable enclosure. The enclosure must protect the control from exposure to excessive or corrosive moisture, dust and dirt or abnormal ambient temperatures. Safety Notice: This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. System documentation must be available at all times. Keep non-qualified personnel at a safe distance from this equipment. Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures. Always remove power before making or removing any connections to this control. PRECAUTIONS: Classifications of cautionary statements. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to property. Continued on next page. 22 General Information MN737 WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Be sure all wiring complies with the National Electrical Code and all regional and local codes or CE Compliance. Improper wiring may cause a hazardous condition. Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury. Do not remove cover for at least five (5) minutes after AC power is disconnected to allow capacitors to discharge. Electrical shock can cause serious or fatal injury. Improper operation may cause violent motion of the motor and driven equipment. Be certain that unexpected movement will not cause injury to personnel or damage to equipment. Motor circuit may have high voltage present whenever AC power is applied, even when motor is not moving. Electrical shock can cause serious or fatal injury. If a motor is driven mechanically, it may generate hazardous voltages that are conducted to its power input terminals. The enclosure must be grounded to prevent a possible shock hazard. The user must provide an external hard-wired emergency stop circuit to disable the control in the event of an emergency. Continued on next page. MN737 General Information 23 Caution: Caution: Caution: Caution: Caution: Caution: Caution: Caution: Caution: Caution: To prevent equipment damage, be certain that the input power has correctly sized protective devices installed as well as a power disconnect. Avoid locating the control immediately above or beside heat generating equipment, or directly below water or steam pipes. Avoid locating the control in the vicinity of corrosive substances or vapors, metal particles and dust. Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at rated voltage. Horsepower RMS Symmetrical Amperes 1.550 5,000 51200 10,000 201400 18,000 401600 30,000 601900 42,000 Baldor recommends not using "Grounded Leg Delta" transformer power leads that may create ground loops and degrade system performance. Instead, we recommend using a four wire Wye. Logic signals are interruptible signals; these signals are removed when power is removed from the drive. The safe integration of the driver into a machine system is the responsibility of the machine designer. Be sure to comply with the local safety requirements at the place where the machine is to be used. Controls must be installed inside an electrical cabinet that provides environmental control and protection. Installation information for the drive is provided in this manual. Motors and controlling devices that connect to the driver should have specifications compatible to the drive. Do not tin (solder) exposed wires. Solder contracts over time and may cause loose connections. Electrical components can be damaged by static electricity. Use ESD (electro-static discharge) procedures when handling this control. 24 General Information MN737 Section 3 Receiving and Installation Receiving & Inspection Baldor Controls are thoroughly tested at the factory and carefully packaged for shipment. When you receive your control, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control. 2. Remove the control from the shipping container and remove all packing materials. The container and packing materials may be retained for future shipment. 3. Verify that the part number of the control you received is the same as the part number listed on your purchase order. 4. Inspect the control for external physical damage that may have been sustained during shipment and report any damage immediately to the commercial carrier that delivered your control. 5. If the control is to be stored for several weeks before use, be sure that it is stored in a location that conforms to published storage humidity and temperature specifications stated in this manual. Location and Mounting The location of the control is important. Installation should be in an area that is protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these can reduce the operating life and degrade performance of the control. Several other factors should be carefully evaluated when selecting a location for installation: To maintain compliance with European Electrical Safety Standard VDE0160(1994)/EN50178 (1998) the control must be mounted inside an enclosure that requires a tool for opening. The enclosure should provide 15dB attenuation to radiated emissions between 30100MHz. Mount the drive vertically on a solid, flat, nonflammable, vertical surface. It can be panelmounted, or Size 1, 2,and 3 controls can be railmounted on a rail complying with EN50022 (35mm DIN). For DIN mount, hang the unit on the top DIN rail and push the unit onto the bottom DIN rail until it snaps in to position. Secure with a screw in the lower hole. See Dimensions in Section 6 of this manual. 1. For effective cooling and maintenance, the control should be mounted vertically on a smooth non-flammable surface. 2. At least 4.0 inches (100mm) top and bottom clearance must be provided for air flow. At least 0.4 inches (10mm) clearance is required between controls (each side). Size 13 have zero horizontal clearance. 3. Operating Altitude derating. Up to 3300 feet (1000 meters) no derating required. Derate the continuous and peak output current by 1% for each 330 feet (100 meters) above 3300 feet. Maximum operating altitude 16,500 feet (5,000 meters). 4. Operating Temperature derating. 0°C to 40°C ambient. Linear derating to 50°C maximum ambient. MN737 Receiving & Installation 31 Catalog No. ZD37D8A1F5-COD ZD37D8A2F2-COD ZD37D8A03-COD ZD37D8A04-COD ZD37D8A07-COD ZD37D2A10-CRD ZD37D2A16-CRD ZD37D2A22-ERD ZD37D2A28-ERD ZD37D2A42-ERD ZD37D2A54-ERD ZD37D2A68-ERD ZD37D2A80-ERD ZD37D2A104-CRD1 ZD37D2A130-CRD1 ZD37D2A154-CRD1 Table 3-1 Watts Loss Ratings Output Current (A) 1.5 2.2 3.0 4.0 7.0 10.5 16.5 22 28 42 54 68 80 104 130 154 Watts Loss (W) 26 32 41 52 82 3 3 330 350 640 740 920 920 1100 1450 1650 Catalog No. ZD37D4A1F5-CRD ZD37D4A02-CRD ZD37D4A2F5-CRD ZD37D4A4F5-CRD ZD37D4A5F5-CRD ZD37D4A09-CRD ZD37D4A12-CRD ZD37D4A16-CRD ZD37D4A23-ERD ZD37D4A27-ERD ZD37D4A31-ERD ZD37D4A38-ERD ZD37D4A45-ERD ZD37D4A52-ERD ZD37D4A59-ERD ZD37D4A73-ERD ZD37D4A87-ERD ZD37D4A105-CRD1 ZD37D4A125-CRD1 ZD37D4A156-CRD1 ZD37D4A180-CRD1 Output Current (A) 1.5 2.0 2.5 4.5 5.5 9.0 12 16 23 27 31 38 45 52 59 73 87 105 125 156 180 Watts Loss (W) 26 32 40 61 70 100 126 180 330 450 480 605 730 810 863 1052 1252 1220 1500 1780 2180 32 Receiving & Installation MN737 Optional Remote Keypad Installation Size 1, 2, and 3 (Enclosure rating of IP54 when correctly mounted) . The keypad may be remotely mounted using optional Baldor keypad extension cable. Cable CBLD030KP is also required. Tools Required: · Center punch, file and screwdrivers (Phillips and straight) and crescent wrench. · #19 drill and drill motor. Figure 3-7 Remote Installation 1 2 3 4 CBLD030KP Mounting Instruction: For tapped mounting holes 1. Locate a flat mounting surface. Place the template on the mounting surface or mark the holes as shown (1). 2. Accurately center punch the mounting holes. 3. Drill holes for the two mounting screws (2). 4. Use the drill to remove metal for the 18 x 31 mm rectangular hole (2). 5. Debur the hole making sure the panel stays clean and flat. 6. Assemble the keypad to the panel (3). Use two screws provided. 7. Connect the 10 ft. cable at the keypad and P3 of the control (4). Figure 3-8 Template (Size 1, 2, and 3) Bottom 2.83 (72) 2.30 (58.5) 1.22 (31) 0.71 (18) 0.43 (11) 0.27 (6.75) 2.04 (52) 1.02 0.60 (15) (26) MN737 Receiving & Installation 33 Optional Remote Keypad Installation Continued Size C, D, E and F (Enclosure rating of IP54 when correctly mounted). The keypad may be remotely mounted using optional Baldor keypad extension cable. Keypad assembly ACBD02A01 includes Bezel, 10ft (3m) cable, screws and gasket required to mount it to an enclosure. Cable CBLD030KP is also required. Tools Required: · Center punch, file, screwdrivers and crescent wrench. · #19 drill and drill motor. Figure 3-1 Remote Installation 2 3 4 5 Seal ACBD04A01 Keypad ACBD01A01 CBLD030KP Bezel ACBD03A01 Mounting Instruction: For tapped mounting holes 1. Locate a flat mounting surface. Place the template on the mounting surface or mark the holes as shown (1). 2. Accurately center punch the mounting holes. 3. Drill holes for the two mounting screws (2). 4. Use the drill to remove metal for the 18 x 31 mm rectangular hole (2). 5. Debur the hole making sure the panel stays clean and flat. 6. Remove the protective film from the keypad seal (3). 7. Assemble the keypad to the panel (4). Use two screws provided. 8. Connect the 10 ft. cable at the keypad and P3 of the control (5). 34 Receiving & Installation MN737 Figure 3-2 Template (Size C, D, E and F) 4.09 (104) 3.40 (86.5) 1.90 (48.25) 3.80 (96.5) 1.57 (40) 0.41 1.97 (50) (10.5) 1.06 (27) 1.14 (29) 5.22 (132.5) Bottom MN737 Receiving & Installation 35 Cover Removal Size 1, 2 and 3 To connect power and signal wires, the cover must be removed. This procedure describes how to access all terminal connections inside the control. Using your thumbs, press in and slide the cover down as shown in Figure 3-3. Figure 3-3 Top Cover Removal 1. Press in to release cover 2. Slide cover down and remove. Size C, D, E and F To connect power and signal wires, the cover must be removed. This procedure describes how to access all terminal connections inside the control. 1. Loosen the two cover screws shown in Figure 3-4. 2. Lift and remove the cover as shown. Figure 3-4 Top Cover Removal Lift and remove cover Cover Screws (2) 36 Receiving & Installation MN737 Power Conditioning System Grounding Baldor Controls are designed to be powered from standard three phase power lines that are electrically symmetrical with respect to ground. System grounding is an important step in the overall installation to prevent problems. A four wire Wye connection is recommended. Ungrounded Distribution System With an ungrounded power distribution system it is possible to have a continuous current path to ground through the MOV devices. To avoid equipment damage, an isolation transformer with a grounded secondary is recommended. This provides three phase AC power that is symmetrical with respect to ground. Input Power Conditioning Baldor controls are designed for direct connection to standard three phase lines that are electrically symmetrical with respect to ground. Certain power line conditions must be avoided. An AC line reactor or an isolation transformer may be required for some power conditions. S If the feeder or branch circuit that provides power to the control has permanently connected power factor correction capacitors, an input AC line reactor or an isolation transformer must be connected between the power factor correction capacitors and the control. S If the feeder or branch circuit that provides power to the control has power factor correction capacitors that are switched on line and off line, the capacitors must not be switched while the control is connected to the AC power line. If the capacitors are switched on line while the control is still connected to the AC power line, additional protection is required. TVSS (Transient Voltage Surge Suppressor) of the proper rating must be installed between the AC line reactor or an isolation transformer and the AC input to the control. Line Impedance The Baldor control requires a 1% line impedance minimum . If the impedance of the incoming power does not meet the requirement for the control, a 3 phase line reactor can be used to provide the needed impedance in most cases. Line reactors are optional and are available from Baldor. The input impedance of the power lines can be determined as follows: Measure the line to line voltage at no load and at full rated load. Use these measured values to calculate impedance as follows: %Impedance + (VoltsNo Load Speed * VoltsFull Load Speed) (VoltsNo Load Speed) 100 Line Reactors Three phase line reactors are available from Baldor. The line reactor to order is based on the full load current of the motor (FLA). If providing your own line reactor, use the following formula to calculate the minimum inductance required. L + (VL*L (I 3 0.03) 377) Where: L Minimum inductance in Henries. VL-L Input volts measured line to line. 0.03 Desired percentage of input impedance. I Input current rating of control. 377 Constant used with 60Hz power. Use 314 if input power is 50Hz. MN737 Receiving & Installation 37 Load Reactors Line reactors may be used at the control output to the motor. When used this way, they are called Load Reactors. Load reactors serve several functions that include: S Protect the control from a short circuit at the motor. S Limit the rate of rise of motor surge currents. S Slowing the rate of change of power the control delivers to the motor. Load reactors should be installed as close to the control as possible. Selection should be based on the motor nameplate FLA value. Power Disconnect A power disconnect should be installed between the input power service and the control for a fail safe method to disconnect power. The control will remain in a powered-up condition until all input power is removed from the control and the internal bus voltage is depleted. Protective Devices Recommended fuse sizes are based on the following: 115% of maximum continuous current for time delay. 150% of maximum continuous current for Fast or Very Fast action. Note: These general size recommendations do not consider harmonic currents or ambient temperatures greater than 40°C. Be sure a suitable input power protection device is installed. Use the recommended fuses and wire sizes shown in Table 3-2 is based on the use of copper conductor wire rated at 75 °C. The table is specified for NEMA B motors. Reduced Input Voltage Derating All power ratings stated in Section 6 are for the stated nominal AC input voltages (230 or 460VAC). The power rating of the control must be reduced when operating at a reduced input voltage. The amount of reduction is the ratio of the voltage change. Examples: A 5hp, 230VAC control operating at 208VAC has a reduced power rating of 4.5hp. 5HP 208VAC 230VAC + 4.5hp Likewise, a 3hp, 460VAC control operating at 380VAC has a reduced power rating of 2.47hp. 3HP 380VAC 460VAC + 2.47hp 38 Receiving & Installation MN737 Electrical Installation All interconnection wires between the control, AC power source, motor, host control and any operator interface stations should be in metal conduits or shielded cable must be used. Use listed closed loop connectors that are of appropriate size for wire gauge being used. Connectors are to be installed using crimp tool specified by the manufacturer of the connector. Only class 1 wiring should be used. Figure 3-5 Unshielded and Shielded Couplings Rubber Metal 360 Degree Grommet Coupling Coupling ÂÂÂÂ ÂÂÂÂ 360 Degree Coupling Holes are required in the enclosure assembly to allow connections to be made. Use the correct size rubber grommet, conduit coupling or 360 degree coupling. Clamp Terminals To install a wire into a clamp terminal, first strip wire insulation to 0.200.24 in. (56mm). Insert a flatblade screwdriver, maximum blade size 0.138 in. (3.5mm) into the adjacent hole. Do not twist or rotate the screwdriver as this action may damage the terminal. A very slight downward pressure on the screwdriver should open the terminals and allow the wire to be inserted. Insert the wire into the clamp opening (Figure 3-6). Remove the screwdriver. The terminal provides the correct force for a secure connection. Figure 3-6 Clamp Terminal Power Connections The signals are shown in Figure 3-7 and described in Table NO TAG. 1. Remove the cover, shown in Figure 3-3. 2. Loosen the grounded cable clamp, Figure 3-7. 3. Connect the Mains Cable, Motor Cable, Dynamic Brake Cable and Thermistor Cable wires, if used to their proper clamp terminal, Figure 3-7. Be sure the shields of all shielded cables are in contact with the grounded cable clamp. Note: The series 37D control must have two separate mains earth grounds connected as shown in Figure 3-7. 4. Tighten the grounded cable clamp screws to securely hold the cables. MN737 Receiving & Installation 39 Table 3-2 Wire Size Catalog Number Input Size Volts Fuse (A) PH ZD37D8A1F5-COD 1 230 10 1 ZD37D8A2F2-COD 1 230 10 1 ZD37D8A03-COD 1 230 10 1 ZD37D8A04-COD 1 230 15 1 ZD37D8A07-COD 2 230 20 1 ZD37D2A10-CRD 3 230 15 3 ZD37D2A16-CRD 3 230 20 3 ZD37D2A22-CRD C 230 32 3 ZD37D2A28-CRD C 230 40 3 ZD37D2A42-CRD C 230 63 3 ZD37D2A54-CRD D 230 80 3 ZD37D2A68-CRD D 230 100 3 ZD37D2A80-CRD E 230 125 3 ZD37D2A104-CRD1 F 230 150 3 ZD37D2A130-CRD1 F 230 175 3 ZD37D2A154-CRD1 F 230 200 3 ZD37D4A1F5-CRD 2 460 10 3 ZD37D4A02-CRD 2 460 10 3 ZD37D4A2F5-CRD 2 460 10 3 ZD37D4A4F5-CRD 2 460 10 3 ZD37D4A5F5-CRD 2 460 15 3 ZD37D4A09-CRD 3 460 20 3 ZD37D4A12-CRD 3 460 25 3 ZD37D4A16-CRD 3 460 30 3 ZD37D4A23-ERD C 460 32 3 ZD37D4A27-ERD C 460 40 3 ZD37D4A31-ERD D 460 40 3 ZD37D4A38-ERD D 460 50 3 ZD37D4A45-ERD D 460 63 3 ZD37D4A52-ERD D 460 80 3 ZD37D4A59-ERD E 460 80 3 ZD37D4A73-ERD E 460 100 3 ZD37D4A87-ERD E 460 125 3 ZD37D4A105-CRD1 F 460 150 3 ZD37D4A125-CRD1 F 460 175 3 ZD37D4A156-CRD1 F 460 200 3 ZD37D4A180-CRD1 F 460 250 3 L1, L2, L3, N, GND and Motor AWG MM2 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 10 5.26 10 5.26 8 8.37 8 8.37 6 13.3 4 21.2 3 26.7 2 33.6 1 42.4 2/0 67.4 3/0 85.0 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 10 5.26 10 5.26 10 5.26 8 8.37 8 8.37 8 8.37 8 8.37 6 13.3 4 21.2 4 21.2 3 26.7 2 33.6 1 42.4 2/0 67.4 3/0 85.0 4/0 107 Wire Size DC+, DBR AWG MM2 10 5.26 10 5.26 12 3.31 12 3.31 10 5.26 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 10 5.26 10 5.26 10 5.26 12 2.5 12 2.5 12 2.5 10 5.26 10 5.26 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 8 8.37 TH1A, TH1B AWG MM2 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 12 3.31 Note: All wire sizes are based on 75°C copper wire, 40°C ambient temperature, 4-6 conductors per conduit or raceway. 310 Receiving & Installation MN737 Size 1, 2 and 3 Power and Motor Connections Terminal Description Function Range 230V 1Phase 230V 3Phase 460V 3Phase RLY1 Relay Output Normally open, programmable contact for a relay output. Contact closes when the programmed condition (see Section 4) is true. No voltage is present on this contact. 6 conditions are available. TH1A Thermistor TH1B Thermistor Connection to motor thermistor Connection to motor thermistor It is good practice to protect motors by using thermistors. A typical resistance (up to a reference temperature of 125_C) is 200, rising rapidly to 2000 above this temperature. Connect devices in series between TH1A and TH1B. Jumper TH1A and TH1B if temperature sensors are not used. Reference Terminal Supply protective earth (PE). This terminal must be connected to a protective (earth) ground for permanent ground. L1 L2/N L2 L3 DCDC+ DBR M1/U M2/V M3/W Power Input Power Input Power Input Dynamic Brake Dynamic Brake Power Outputs Reference Terminal Single and three phase line connection 220/240VAC±10% 220/240VAC±10% 380/460VAC±10% with respect to with respect to with respect to L2/N. L2/L3. L2/L3. Single phase neutral (or L2 three phase line connection) 220/240VAC±10% with respect to L1. 220/240VAC±10% with respect to L1/L3. 380/460VAC±10% with respect to L1/L3. Three phase line connection Not applicable 220/240VAC±10% 380/460VAC±10% with respect to with respect to L1/L2. L1/L2. No user connection Connection to external brake resistor Connection to external brake resistor 3-phase supply connection for motor Not applicable Not applicable 0 to 220/240VAC 0 to 240Hz Frame 3. See Internal Dynamic Brake Switch" table Frame 3. See Internal Dynamic Brake Switch" table 0 to 220/240VAC 0 to 240Hz Frame 2 (high volt only) & 3. See Internal Dynamic Brake Switch" table Frame 2 (high volt only) & 3. See Internal Dynamic Brake Switch" table 0 to 380/460VAC 0 to 240Hz Supply protective earth (PE). This terminal must be connected to a protective (earth) ground for permanent ground. MN737 Receiving & Installation 311 Figure 3-7 Size 1, 2, and 3 Power and Ground Connections Size 2 Shown Port P3 RS232 TH1A and TH1B must be jumpered if thermistor is not used AC Line Connections Dynamic Brake Connections Motor Connections RL1A RL1B TH1A TH1B L1 L2/N L3 DC+ DBR M1/U M2/V M3/W Use a cable tie in this area for control wires. 13 12 11 10 9 8 7 6 5 4 3 2 1 Wire Retainer (Channel) ÇÇ Use 2 Ground Wires Motor Cable Mains Supply L1, L2, L3, GND Cable Dynamic Brake Cable Thermistor Cable Control Signal Cable 312 Receiving & Installation Grounded Cable Clamp Size 1 and 3 Terminal Strips AC Line Motor Size 1 TH1A TH1B Size 3 TH1A TH1B L1 L2/N M1/U M2/V AC Line L1 L2 L3 M3/W Dynamic DC+ Brake DBR 1 230VAC DC M1/U Motor M2/V M3/W 3 460VAC MN737 Size C Power and Motor Connections Figure 3-8 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 2. Lift the internal power terminal shield to allow connection of power and motor wires. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten power terminals to a torque of 12 lbin (1.3Nm) 5.5kW model, 16 lbin (1.8Nm) 7.511kW models; and earth terminals to 28 lbin (3Nm). Tighten brake terminals to 12 lbin (1.3Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. Figure 3-8 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/TEMP PE1 PE2 PE L1 L2 L3 brake resistor M Motor thermistor terminals must be jumpered if thermistor is not installed. MN737 Receiving & Installation 313 Size D Power and Motor Connections Figure 3-9 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 2. Lift the internal power terminal shield to allow connection of power and motor wires. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals to a torque of 35 lbin (4.0Nm), and earth terminals to 44 lbin (5.0Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. Power Board Figure 3-9 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/TEMP PE1 PE L1 L2 L3 PE2 M brake resistor motor thermistor Motor thermistor terminals must be jumpered if thermistor is not installed. 314 Receiving & Installation MN737 Size E Power and Motor Connections Figure 3-10 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals and earth terminals to 70 lbin (8.0Nm). Tighten thermistor terminals to 7 inlb (0.8Nm). 4. Lower the internal power terminal shield. Figure 3-10 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR MOT/ TEMP PE1 PE L1 L2 L3 M brake resistor motor thermistor Motor thermistor terminals must be jumpered if thermistor is not installed. MN737 Receiving & Installation 315 Size F Power and Motor Connections Figure 3-11 shows the minimum connections required at the power connector. All cables must be shielded and the shields must be grounded at the knockout plate. The brake resistor and cable must be shielded if installed outside the enclosure. 1. Remove the terminal cover retaining screws and remove the terminal cover. 3. Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten the large terminals to a torque of 177 lbin (20.0Nm), and earth terminals to 50 lbin (6.0Nm). Tighten brake terminals to 16 inlb (1.8Nm). Tighten thermistor and fan terminals to 6 inlb (0.7Nm). 4. Lower the internal power terminal shield. Figure 3-11 Power Connections L1 L2 L3 DC+ DC M1/U M2/V M3/W DBR+DBR auxiliary supply (fan) PE1 PE L1 L2 L3 brake resistor MOT/ TEMP M Motor thermistor terminals must be jumpered if thermistor is not installed. 316 Receiving & Installation MN737 Thermistor Connections (connections are shown in Figures 3-8 to 3-11). This input is provided for overtemperature detection for motors that have an internal thermistor. There is no polarity to the thermistor connections. This provides "Basic" insulation only to the SELV control circuits and assumes the motor has "Basic" insulation to the windings/mains circuits. The thermistor type supported is PTC `Type A' as defined in IEC 3411 Part 2. The resistance thresholds are: Rising temperature trip resistance: 1650 to 4000 ohms Falling temperature trip reset resistance 750 to 1650 ohms If the motor does not have an internal thermistor, you should disable the thermistor trip function by: 1. Connecting a jumper wire between the thermistor terminals TH1A and TH1B. or 2. Set the parameter Invert Thermistor Input to 1. TRIPS MENU External Brake Resistor For Size 2 and 3 controls, connect the dynamic brake resistor between terminals DC+ and DBR as shown in Figure 3-7. For Size C to F controls, connect the dynamic brake resistor between terminals DBR+ and DBR as shown in Figures 3-8 to 3-11. User Relay A customer provided, external DC or AC power source must be used if relay output is to be used. Control Volts Note: Contact is rated to 250V @ 4A resistive (noninductive). RL1A Contact is open when power is on and no faults are present. RL1B Load Customer Provided Load Cooling Fan Size F enclosures provide terminals for connection of the cooling fan. Figure 3-11 shows the terminals. Protect the fan by using a 3A fuse in the supply line. This fan provides 240cfm (410 m3/hr) at 200Pa. MN737 Receiving & Installation 317 Signal Connections 1. With the cover removed, connect the analog and digital inputs and outputs as shown in Figure 3-7. The signals are described in Table 3-3. 2. Install the front cover. Table 3-3 Analog/Digital Signal Descriptions Terminal (SELV) Signal Name Description Range P3 RS232 port for use with remote mounted keypad. RL1A User Relay Volt-free contact - 4A maximum, non-inductive 0-250VAC/24VDC RL1B User Relay Volt-free contact - 4A maximum, non-inductive 0-250VAC/24VDC 13 DIN7 Configurable digital input or digital output. See Operating 0-24V source (ENC B) Modes 0-8 for function definition. For Encoder Follower open collector mode, used as the Encoder B channel signal input. 12 DIN6 Configurable digital input or digital output. See Operating 0-24V source (ENC A) Modes 0-8 for function definition. For Encoder Follower open collector mode, used as the Encoder A channel signal input. 11 DIN5 Configurable digital input or digital output. See Operating 0-24V source Modes 0-8 for function definition. open collector 10 DIN4/ Configurable digital input or digital output (output is source, 0-24V source DOUT2 open collector, 20mA maximum). See Operating Modes 0-8 open collector for function definition. 9 DIN3/ Configurable digital input or digital output (output is source, 0-24V source DOUT1 open collector, 20mA maximum). See Operating Modes 0-8 open collector for function definition. 8 DIN2 Digital Input 2. 0-24V 7 DIN1 Digital Input 1. 0-24V 6 +24V 24V 24V supply for digital I/O 50mA max 5 AOUT1 Analog Output 10mA maximum 0-10V 4 10VREF 10V reference (10mA maximum loading) 10V 3 AIN2 Analog Input 2 0-10V, 4-20mA 2 AIN1 Analog Input 1 - Setpoint. If unused, connect to 0VDC. 0-10V 1 0V 0V - Reference for Analog/Digital I/O 0V For single control installations, connect pin 1 (0V) to PE. For multiple control installations, connect the 0V terminals of each control together. Then connect only one control to PE. 318 Receiving & Installation MN737 Applications/Operating Modes There are 8 operating modes. Each mode configures the terminal strip wiring for a specific application. The following diagrams document the terminal strip wiring for each (Application 0 to Application 8). Note: Parameter values are not changed by loading a new Application. How to Load an Application In the menu, go to and press the key. The Applications are stored in this menu. Use the keys to select the appropriate Application by number. Press the key to load the Application. MN737 Receiving & Installation 319 1 Keypad Mode In Keypad mode, the control is operated by the keypad and opto isolated inputs and the analog command inputs are ignored. The analog output remain active. Figure 3-12 Keypad Connection Diagram 13 12 11 10 9 8 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 Analog GND. Reference for analog inputs. 2 Not used. 3 Not used. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 Not used. 8 Not used. 9 Not used. 10 Not used. 11 Not used. 12 Not used. 13 Not used. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B 320 Receiving & Installation MN737 2 Standard Run 3 Wire Mode In Standard Run mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-13 or logic signals from another device. Figure 3-13 Standard Run Connection Diagram Speed Select 1 2 3 Open Closed Open Closed Open Open Closed Closed Open Open Open Open Open Closed Open Closed Open Open Closed Closed Closed Closed Closed Closed Command Analog Input 1 & 2 (Add) Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint Related Parameters p8 Jog Speed 10KW Pot or 0-10VDC Speed SEL3 13 Speed SEL2 12 Speed SEL1 11 Jog 10 Stop 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Jog Accel Jog Decel Healthy RLY1A RLY1B 1 Analog GND. Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 Momentary CLOSED starts motor operation in the Forward direction. 8 Momentary CLOSED starts motor operation in the Reverse direction. 9 Momentary OPEN motor decels to stop. 10 CLOSED places control in JOG mode, Forward and Reverse run are used to jog the motor. 11 Speed Select 1, selects preset speeds 17. 12 Speed Select 2, selects preset speeds 17. 13 Speed Select 3, selects preset speeds 17. RLY1 Digital output that represents the fault status "Healthy". MN737 Receiving & Installation 321 3 8 Speed 2 Wire Mode In 8 Speed mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-14 or logic signals from another device. Figure 3-14 8 Speed Connection Diagram Speed Select 1 2 3 Open Closed Open Closed Open Open Closed Closed Open Open Open Open Open Open Closed Open Closed Closed Command Analog Input 1 & 2 (Add) Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Speed SEL3 13 Speed SEL2 12 Speed SEL1 11 Jog 10 Analog IN SEL 9 Run REV 8 Open Closed Closed Preset Speed 6 Closed Closed Closed Preset Speed 7 Run FWD 7 +24VDC 6 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint Analog IN Select Open Closed Command Analog Input 1 Analog Input 2 Related Parameters 10KW Pot or 0-10VDC Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 p8 Jog Speed Jog Accel Jog Decel Healthy RLY1A RLY1B 1 0VDC Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 CLOSED starts motor operation in the Forward direction. In JOG mode (10 Closed), continuous Closed jogs motor in the Forward direction. 8 CLOSED starts motor operation in the Reverse direction. In JOG mode (10 Closed), continuous closed JOGS motor in the Reverse direction. 9 OPEN selects Analog Input 1 (2). CLOSED selects Analog Input 2 (3). 10 CLOSED places control in JOG mode, Forward and Reverse run are used to jog the motor. 11 Speed Select 1, selects preset speeds 17. 12 Speed Select 2, selects preset speeds 17. 13 Speed Select 3, selects preset speeds 17. RLY1 Digital output that represents the fault status "Healthy". 322 Receiving & Installation MN737 4 3 Speed Command Select 3 Wire Mode In 3 speed 3 wire mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-15 or logic signals from another device. Figure 3-15 3 Speed Command Select Connection Diagram Speed Select 1 2 Open Closed Open Closed Open Open Closed Closed Command Analog Input 1 & 2 (Add) Preset Speed 1 Preset Speed 2 Preset Speed 3 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint 10KW Pot or 0-10VDC Speed SEL2 13 Speed SEL1 12 SPD CMD SEL 11 Run CMD SEL 10 Stop 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 0VDC Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 Momentary CLOSED starts motor operation in the Forward direction. 8 Momentary CLOSED starts motor operation in the Reverse direction. 9 Momentary OPEN motor decels to stop. 10 CLOSED selects Stop/Start and Reset commands from the terminal strip. OPEN selects Stop/Start and Reset commands from the keypad. 11 CLOSED selects speed commands defined in the table of Figure 3-15. OPEN selects speed commands from the keypad. 12 Speed Select 1, selects preset speeds 13. 13 Speed Select 2, selects preset speeds 13. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B MN737 Receiving & Installation 323 5 3 Speed Command Select 2 Wire Mode In 3 speed 2 wire mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-16 or logic signals from another device. Figure 3-16 3 Speed Command Select Connection Diagram Speed Select 1 2 Open Closed Open Closed Open Open Closed Closed Command Analog Input Preset Speed 1 Preset Speed 2 Preset Speed 3 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint Analog IN Select Open Closed Command Analog Input 1 Analog Input 2 10KW Pot or 0-10VDC Speed SEL2 13 Speed SEL1 12 SPD CMD SEL 11 Run CMD SEL 10 Analog IN SEL 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 0VDC Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 CLOSED starts motor operation in the Forward direction. 8 CLOSED starts motor operation in the Reverse direction. 9 Analog IN Select. OPEN selects Analog Input 1 (2). CLOSED selects Analog Input 2 (3). 10 CLOSED selects Stop/Start and Reset commands from the terminal strip. OPEN selects Stop/Start and Reset commands from the keypad. 11 CLOSED selects speed commands defined in the table of Figure 3-16. OPEN selects speed commands from the keypad. 12 Speed Select 1, selects preset speeds 13. 13 Speed Select 2, selects preset speeds 13. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B 324 Receiving & Installation MN737 6 EPOT 3 Wire Mode In EPOT 3 wire mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-17 or logic signals from another device. Figure 3-17 EPOT Connection Diagram Speed Select 1 2 Open Closed Open Closed Open Open Closed Closed Command EPOT Analog Input 1 Analog Input 2 Preset Speed 1 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint 10KW Pot or 0-10VDC Speed SEL2 13 Speed SEL1 12 Decrease 11 Increase 10 Stop 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 0VDC Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 Momentary CLOSED starts motor operation in the Forward direction. 8 Momentary CLOSED starts motor operation in the Reverse direction. 9 Momentary OPEN motor decels to stop. 10 Momentary CLOSED increases motor speed while the contact is closed. 11 Momentary CLOSED decreases motor speed while the contact is closed. 12 Speed Select 1, selects preset speeds 13. 13 Speed Select 2, selects preset speeds 13. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B MN737 Receiving & Installation 325 7 EPOT 2 Wire Mode (Electronic Potentiometer) In EPOT 2 wire mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-18 or logic signals from another device. Figure 3-18 EPOT Connection Diagram Speed Select 1 2 3 Open Closed Open Closed Open Open Closed Closed Open Open Open Open Open Closed Open Closed Open Open Closed Closed Closed Closed Closed Closed Command EPOT Analog Input 1 Analog Input 2 Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint 10KW Pot or 0-10VDC Speed SEL3 13 Speed SEL2 12 Speed SEL1 11 Decrease 10 Increase 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 0VDC Reference for analog inputs. 2 Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 Setpoint 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 CLOSED starts motor operation in the Forward direction. 8 CLOSED starts motor operation in the Reverse direction. 9 Momentary CLOSED increases motor speed while the contact is closed. 10 Momentary CLOSED decreases motor speed while the contact is closed. 11 Speed Select 1, selects preset speeds 15. 12 Speed Select 2, selects preset speeds 15. 13 Speed Select 3, selects preset speeds 15. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B 326 Receiving & Installation MN737 8 PID 2 Wire Mode In PID 2 wire mode, the control is operated by the opto isolated inputs and the analog command input. The opto inputs can be switches as shown in Figure 3-19 or logic signals from another device. Figure 3-19 PID Connection Diagram Speed Select 1 Open Closed Command PID Preset Speed 1 Analog Input 1 = 010VDC Setpoint Analog Input 2 = 420mA Setpoint 10KW Pot or 0-10VDC Not Used 13 Speed SEL1 12 Jog REV 11 Jog FWD 10 Process Enable 9 Run REV 8 Run FWD 7 +24VDC 6 Speed Output 5 Pot Reference 4 Analog Input 2 3 Analog Input 1 2 Analog GND 1 Healthy 1 0VDC Reference for analog inputs. 2 PID Setpoint 010VDC. Single ended analog voltage input, referenced to 1. 3 PID Feedback 420mA. Single ended analog current input, referenced to 1. 4 +10VDC reference voltage for potentiometer. 5 Analog output that represents the commanded speed output. 6 +24VDC for Optical Inputs power. 7 CLOSED starts motor operation in the Forward direction. 8 CLOSED starts motor operation in the Reverse direction. 9 CLOSED enables the process mode. 10 CLOSED causes the motor to JOG in the Forward direction. 11 CLOSED causes the motor to JOG in the Reverse direction. 12 CLOSED selects Preset Speed 1. OPEN selects PID. 13 Not used. RLY1 Digital output that represents the fault status "Healthy". RLY1A RLY1B MN737 Receiving & Installation 327 9 Reserved 328 Receiving & Installation MN737 Section 4 Start-Up and Operation Keypad Description Figure 4-1 Keypad Description Display Local Run Programming Keys Local Stop Key Operation Escape Menu Increment Decrement Run Description Navigation Displays the previous level's menu Parameter Returns to the parameter list Trip Acknowledge Acknowledges displayed Trip or Error message Navigation Displays the next menu level, or the first parameter of the current Menu Parameter Moves cursor to the left when the parameter is adjustable Navigation Move upwards through the menu system Parameter Increase value of the displayed parameter Local Mode Increase value of the local setpoint Navigation Move down through the menu system Parameter Decrease value of the displayed parameter Local Mode Decrease value of the local setpoint Local Mode Run the drive Stop Local Mode Stops the drive. Trip Reset in all modes Navigation Press and hold to toggle between Local and Remote Control modes (refer to Special Menu Features) MN737 The keypad provides local control, monitoring, and complete access for application programming. Remove it by simply pulling it from the drive. To install it, push it back into place. The keypad can be remotemounted up to 10 feet (3 meters) from the control (see Section 3). Startup and Operation 41 Display when in the Parameter menu when in the Setup menu when displaying an Alarm code a negative parameter value Displays the units for the value: S for time in seconds, A for current in Amps V for voltage in Volts, % for percentage Hz for frequency in Hertz Represents a rotating motor shaft: CW = forward rotation CCW = reverse rotation. Parameter numbers or values, trip information, error codes etc. See Drive Status Indications. Not Used Local mode. (Remote mode when hand is not visible.) Drive Status Indications (shown on keypad) Display Status Indication and Meaning Possible Cause READY/HEALTHY No alarms present. Remote mode selected PASSWORD Current password must be entered before this parameter may be altered. Enter password to change the parameter. (See password protection). LOCAL Local mode selected Added or removed from the display letterbyletter to indicate entering or leaving Local mode Diagnostics Menu Display Name Frequency Description The current output frequency in Hertz Speed Setpoint The set point as a percentage of MAX Frequency DC Link Volts VAC 2 = dc link Volts Motor Current The current load value in Amps 42 Startup and Operation MN737 Power Up Local mode is the most simple operating mode. Local mode only allows inverter operation (VOLTS/Hz). On initial powerup, the drive is in Local control mode and the keypad will display the Local Setpoint. . If not, refer to Troubleshooting in Section 5 and select Local Control. All parameters are at factory settings. Any changes to these conditions are automatically saved. The drive will initialize on subsequent powerups with the previously saved settings and control mode. Verify operation in the local mode as follows: LOCAL Press to apply a small setpoint (see Reverse below) Press to start the motor and it will ramp to the setpoint Press to stop the motor and it will ramp to zero Reverse From zero, release and press again for a negative setpoint The drive will operate as an openloop drive. Use the keypad to change parameters to meet your application if necessary. The complete list of parameters is provided later in this section, but Tables 4-4 and 4-5 describe the most common parameters to customize for V/Hz or Encoderless Vector operation. Note: For V/Hz operation, autotune is not necessary. For encoderless vector operation, you must autotune (described later in this section). MN737 Startup and Operation 43 Display Table 4-4 Common Parameters for V/Hz Operation Parameter Description MAX Frequency MIN Frequency The maximum operating frequency (when the maximum setpoint is applied). Minimum speed clamp. Factory Setting 60Hz 0.0% ACCEL Time DECEL Time Motor Rated Current Control Base Frequency JOG Setpoint The time required for the output frequency to ramp from zero to MAX FREQUENCY. The time required for the output frequency to ramp from MAX FREQUENCY to zero. The motor fullload current stated on the nameplate. The output frequency at which maximum voltage is reached. The speed setpoint for Jog moves. 5.0s 5.0s 12.0% Run Stop Mode V/F Shape Selects a type of "ramp to stop" to use when the RUN signal is removed. Constant torque V to F characteristic. 0 Linear Heavy/Normal Duty Torque Boost Control Mode Selects Constant or Quadratic mode of operation. Boosts starting torque by adding volts at low speed. This parameter contains the main method of motor control used by the drive. 0 0 Volts/Hz Table 4-4 Common Parameters for V/Hz Operation Continued Display Additional V/Hz parameters if or enabled. Parameter Description Motor Rated Speed Rated motor fullload speed. are Factory Setting 1445.0 Motor Poles Motor pole pairs stated on nameplate. 1 (4 pole) Motor Rated Volts MAG Current Motor operating voltage stated on nameplate. The motor noload AC line current stated on nameplate (or determined during autotune). Also called Load Current. 44 Startup and Operation MN737 Table 4-5 Common Parameters for Encoderless Flux Vector Operation Display Parameter Description Factory Setting MAX Frequency The maximum operating frequency (when 60Hz the maximum setpoint is applied). MIN Frequency Minimum speed clamp. 0.0% ACCEL Time DECEL Time Motor Rated Current Control Base Frequency JOG Setpoint The time required for the output frequency to ramp from zero to MAX Frequency. The time required for the output frequency to ramp from MAX Frequency to zero. The motor fullload current stated on the nameplate. The output frequency at which maximum voltage is reached. The speed setpoint for Jog moves. 5.0s 5.0s 12.0% Run Stop Mode Heavy/Normal Duty Control Mode Motor Rated Speed Selects a type of "ramp to stop" to use when the RUN signal is removed. Selects Constant or Quadratic mode of operation. This parameter contains the main method of motor control used by the drive. Rated motor fullload speed. 0 0 0 Volts/Hz 1445.0 Motor Poles Motor pole pairs stated on nameplate. 1 (4 pole) Motor Rated Volts Motor rated voltage stated on the motor nameplate. Autotune Mode Selects the Autotune operating mode. 0 Autotune Enable Enable or disable Autotune. 0 Autotune is enabled when set to TRUE and the drive is run. MN737 Startup and Operation 45 Autotune Autotune can be performed with the motor shaft stationary or rotating. Rotating is preferred but if the load is attached to the motor shaft, use the stationary procedure. Enter values for the following parameters before Autotune. Motor Rated Current Control Base Frequency Motor Rated Voltage Motor Rated Speed Motor Poles Rotating Autotune (Motor shaft must spin freely, no load) During autotune, the motor will spin up to the maximum speed set by the user. This is necessary to identify all necessary motor characteristics. 1. Verify that the motor can rotate freely in the forward direction. 2. Ensure also that the motor is unloaded. Ideally, the motor shaft should be disconnected from the load. If the motor is connected to a gearbox this is ok, provided that there is nothing on the output of the gearbox which could load the motor. 3. Set MAX Frequency to the maximum motor speed you will operate the drive during normal operation. The Autotune will characterize the motor up to 30% above this speed. If you later wish to run faster than this, you will need redo autotune with a different MAX Speed value. 4. Set the Autotune Mode parameter to (1) Rotating. 5. Set Autotune Enable to 1 (true), and press the RUN key. on the keypad display indicates the drive has started a rotating autotune. Autotune may take several minutes. The motor will be accelerated to maximum speed and then brought to a stop. When complete, the drive is stopped and the Autotune Enable parameter is reset to 0 (false). Stationary Autotune (Only used when motor cannot spin freely) During stationary Autotune, the Motor does not spin. A limited set of motor characteristics are identified. 1. Enter the correct value of magnetizing current on the motor nameplate, also called load current. usually 2. Set Autotune Enable to 1 (true), and press the RUN key. on the keypad display indicates the drive has started a rotating autotune. Autotune may take several minutes. During stationary autotune, the control injects current into the motor windings but does not rotate the shaft. When complete, the drive is returned to the stopped condition and the Autotune Enable parameter is reset to 0 (false). Do not operate the drive above base speed. 46 Startup and Operation MN737 Menu System There are three menu levels as shown in this diagram: Menu Level 1 Menu Level 2 Menu Level 3 Parameter Level PARAMETER MENU REMOTE CONTROL HOLD FOR 1 SECOND HOLD FOR 2 SECONDS LOCAL CONTROL (showing LOCAL SETPOINT) SETUP MENU DIAGNOSTIC MENU CONTROL MENU MISCELLANEOUS SETUP MENU SERIAL COMMS MENU TRIPS MENU OUTPUTS MENU MN737 INPUTS MENU Startup and Operation 47 How to Change a Parameter Value You can change the values of parameters stored in the and menus. Refer to "Parameter Definitions" for further information. · View the parameter to be edited and press parameter's value. to display the · Select the digit to be changed (pressing the cursor from right to left). key moves the · Use the keys to adjust the value. Press the key momentarily to adjust the value slowly, or hold the key longer to make rapid changes; the rate of change varies with the time held. · Press stored. to return to the parameter display. The new value is Special Menu Features Reset to Factory Settings (2 button Reset) Turn power on while pressing the Y and B keys. This loads or restores the factory settings and application 1. HOLD Then press Select Local or Remote Remote Control Mode: Allows control and monitoring of the drive using digital and analog inputs and outputs. Local control keys are inactive when Remote control mode is selected. In remote mode, the control uses a remote speed command (analog Input 1). Local Control Mode: Provides local control and monitoring of the drive using the keypad. In local mode, the control uses the local speed command parameter and the value is adjusted using the keypad. Note: You can only change between Local and Remote control when the control is "stopped", and either Remote to Local or the Local Setpoint is displayed. Hold this key down until the display shows REMOTE Hold this key down until the display spells LOCAL Note: For safety reasons, the control will not return to Remote mode if this will cause the drive to start. Verify that the RUN and JOG inputs are low. 48 Startup and Operation MN737 Special Menu Features Continued Quick Application Selection Press and hold the Stop key. Power up the control. Continue to hold the key for at least 1 second. You can navigate immediately to the application parameter, P1, from this powerup condition. Then, press the key to display the active application. Use the keys to select the appropriate application by number. Press the key to load the selected application. Password Protection When activated, the password prevents unauthorized parameter modification by making all parameters "readonly". Password protection is setup using the parameter. Steps 1 Actions Go to ACTIVATE Display Press 2 Use to enter new password For example 3 Press until top Remote or menu is reached local setpoint 4 Press to activate Remote or password local setpoint Default = 0000, de-activated. Any other value is a password MN737 Startup and Operation 49 Special Menu Features Continued Steps TEMPORARY DEACTIVATION Actions Display 1 Try to edit any parameter with password activated 2 Use to enter password For example 3 Press Original parameter displayed, password de-activated A drive will power-up with the last password status. Temporary de-activation is lost on power-down. Steps 1 REMOVE PASSWORD Actions Go to Display Press 2 3 Press Reset to 0000 using For example 4 Press to remove password 410 Startup and Operation MN737 Parameter Definitions You can program the Inverter for specific applications. The Inverter is supplied with preprogrammed applications that can be used as starting points for applicationspecific programming. Programming is simply selecting an application, changing some of the parameter values and finally saving the changes. Each application configures the terminal wiring for a differently. The Inverter retains the new settings during powerdown. The next time the inverter is powered up, the new settings will be used. Table 4-1 Parameter Definitions Display Parameter Description Range Factory Setting Application Selects the applicaton to be used Application 1: Keypad Application 2: Standard Run 3-Wire Application 3: 8 Speed 2-Wire Application 4: 3 Speed Command Select 3-Wire Application 5: 3 Speed Command Select 2-Wire Application 6: EPOT 3-Wire Application 7: EPOT 2-Wire Application 8: PID 2-Wire 0= Application 0 1 1= Application 1 2= Application 2 3= Application 3 4= Application 4 5= Application 5 6= Application 6 7= Application 7 8= Application 8 MAX Frequency The frequency at which the control will run when 7.5 to 240.0Hz maximum setpoint is applied. 60.0Hz MIN Frequency The minimum frequency at which the control will -100.0 to 100.0% 0.0% run. ACCEL Time The time taken for the control output frequency to 0.0 to 3000.0s 5.0s ramp up from zero to MAX FREQUENCY. DECEL Time The time taken for the control output frequency to 0.0 to 3000.0s 5.0s ramp down from MAX FREQUENCY to zero. Motor Rated The motor full-load current stated on the Current nameplate. Mode dependent - Control Base The output frequency at which maximum voltage is 25.0 to 240.0Hz Frequency reached. JOG Frequency The output frequency for Jog moves. -100.0 to 100.0% 12.0% Run Stop Decel : The motor speed is reduced to zero at a 0=Decel 0 Mode rate set by DECEL Time (P5). A 2 second pulse is 1=Coast applied at end of ramp 2=Injection Coast : The motor freewheels to a stop Injection : On a stop command, the motor volts are rapidly reduced at constant frequency. A low frequency braking current is then applied until the motor speed is almost zero. This is followed by a timed DC pulse to hold the motor shaft. V/F Shape Output V to F characteristic. OUTPUT VOLTS 100% 0=Linear 0 CONSTANT 1=Fan/Pump POWER RANGE LINEAR Fan / Pump FREQUENCY f B = BASE FREQUENCY f B MN737 Startup and Operation 411 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Heavy/Normal % of Rated Motor Current % of Rated Motor Current 0=Heavy Duty (Heavy Duty) 150% (Normal Duty) 150% 1=Normal Factory Setting 0 27.5% Torque Boost Password 110% 100% 30 60 sec 100% 10 30 60 sec Heavy Duty: Inverse time allows 150% overload for 30s, then ramps back the current limit to 105% over a 10s period. At a lower load, the overload area remains the same, e.g. at 127.5% load for 60s - after 60s has expired, the output of the inverse time function is ramped back over a 10s period from 150% as before. Normal Duty: the current limit is set to 110% motor current, inverse time delay is set to 10seconds. Note: When P11 is changed from Fan to Linear, P12 is set to 0 (Heavy). When P11 is changed from Linear to Fan, P12 is set to 1 (Normal) P12 can be changed independently. Allows the control to produce greater starting torque for high friction loads. It increases the motor volts above the selected V/F characteristic at the lower end of the speed range 0.00 to 25.00% 5.00% 0.00 to 25.00% Output Volts 100% Torque Boost Constant Power Range Normal V/F Ratio 25% 0% Increased Boost Frequency Base Frequency A password may be set to prohibit unauthorized adjustment of parameters. When P99 is set to non-zero you will be required to match this value before parameters can be adjusted. 0000 FFFF 5.00% 0000 Parameters P301 to P308 are visible in the PAR menu when Application 3 is selected in parameter P1. Facgtory setting vaies with application selected. Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 User-adjustable speed preset set by potentiometer User-adjustable speed preset User-adjustable speed preset User-adjustable speed preset User-adjustable speed preset -100.00 to 100.00 -100.00 to 100.00 -100.00 to 100.00 -100.00 to 100.00 -100.00 to 100.00 - 412 Startup and Operation MN737 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Preset 6 User-adjustable speed preset -100.00 to 100.00 Factory Setting - Preset 7 User-adjustable speed preset -100.00 to 100.00 - Preset 8 User-adjustable speed preset -100.00 to 100.00 - Parameters P401 to P404 are visible in the PAR menu when Application 4 is selected in parameter P1 R/L Ramp Time The time taken to ramp the Raise/Lower output 0.0 to 600.0s from 0.00% to 100.00% of its value R/L MAX Value The maximum value for the ramp output -100.0 to 100.0% R/L MIN Value The minimum value for the ramp output -100.0 to 100.0% R/L Reset Value The value the output is set to when reset is true, -100.00 to when DIN4 (terminal 10) is 24V in Application 4 100.00% Parameters P501 and P502 are visible in the PAR menu when Application 5 is selected in parameter P1 PI P Gain The PI proportional gain 0.00 to 100.00 PI I Gain The PI integral gain 0.00 to 100.00 10.0s 100.0% 0.0% 0.00% 1.00 0.00 SET::CTRL Menu Control Mode Sets the main method of motor control. 0=Volts/Hz 0 1=Encoderless Vector Motor Rated Rated motor full-load speed. This is the motor - Speed speed in RPM at base frequency minus full load slip. Fly-catching Enables flycatching in Volts/Hz control mode 0=False 0 Enable when true. Allows the drive to catch a spinning 1=True load. Slip Slip compensation is operational when true. 0=False 0 Compensation Reduces motor speed variations under load 1=True conditions in V/F Mode. Stabilization Enables the stabilisation function when true. 0=False 1 Reduces light load speed variations in V/F 1=True Mode. Decel Control NONE : No control of PWM modulation. 0=None 0 Mode FIXED : Output voltage is maintained, for variations in the dc link voltage. 1=Fixed 2=Automatic AUTOMATIC : The drive adjusts motor voltage during motor deceleration to help prevent overcurrent trips. Motor Rated The motor full-load current stated on the - - Current nameplate. MN737 Startup and Operation 413 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Motor Poles Motor Rated Volts Motor Power Factor Motor MAG Current Autotune Mode Sets the motor nameplate pole pairs. Speed 50Hz 60Hz Pole Set 2900 3550 2 0 1450 1750 4 1 950 1150 6 2 The motor voltage stated on the nameplate. The motor full-load power factor. The motor no-load line current, determined by autotune. Selects the Autotune operating mode. Autotune Enable Enable/disable the autotune sequence. The autotune sequence is operational when set to true and the drive is commanded to run. 0=2 pole 1=4 pole 2=6 pole 3=8 pole 4=10 pole 5=12 pole - 0.50 to 0.99 0.01 to 999.99 A 0= Stationary 1= Rotating 0= False 1= True Factory Setting 1 0 0 SET::IN Menu DIN 1 Invert DIN 2 Invert DIN 3 Invert DIN 4 Invert AIN 1 Scale AIN 1 Offset AIN 1 Type AIN 2 Scale AIN 2 Offset AIN 2 Type 0 0 Inverts the value of the digital input signal. 0= Direct 1= Inverted 0 0 -150.0 to 150.0% 100.0% -100.0 to 100.0% 0.00% TYPE SCALE OFFSET X UNPROCESSED INPUT + 0 to 100% of selected TYPE VALUE 0= 0-10V 1= 0-5V -150.0 to 150.0% -100.0 to 100.0% 0= 0-10V 1= 0-5V 2= 0-20mA 3= 4-20mA 0 0.00% 100.0% 3 414 Startup and Operation MN737 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Factory Setting SET::OUT Menu AOUT 1 Source ANALOG OUTPUT 0 NONE 1 DEMAND % SCALE 2 CURRENT % OFFSET 3 PI ERROR % ABSOLUTE 4 RAISE/ LOWER OUTPUT % AOUT 1 Scale SCALE OFFSET Output 0= None 1= Demand 2= Current 3= PI Error 4= Raise/Lower Output ABS -300.0 to 300.0 1 100.0% X AOUT 1 Offset Source + X -300.0 to 300.0% 0.00% AOUT 1 Absolute 100% 0= Bipolar 1 Clamp Output 1= Absolute DOUT 2 Source DIN4 / DOUT2 0 NONE 1 HEALTH 2 TRIPPED 3 RUNNING 4 AT ZERO 5 AT SPEED 100% INVERT (output) 0= None 0 1= Health 2= Tripped 3= Running 4= At Zero 5= At Speed DOUT 2 Invert Inverts the output signal. Set to 0 for applications 0= Direct 0 1 & 5. 1= Inverted Relay Source RELAY 0 NONE 1 HEALTH 2 TRIPPED 3 RUNNING 4 AT ZERO 5 AT SPEED 0= None 1 1= Health 2= Tripped INVERT (output) 3= Running 4= At Zero 5= At Speed Relay Invert Inverts the value of the signal. 0= Direct 0 1= Inverted MN737 Startup and Operation 415 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Factory Setting SET::TRIP Menu Disable Loop Disables lost I loop trip (4-20mA). AIN2 Overload Disables the overload trip (Terminal 3). Disable Stall Disables stall trip. Disable Motor Overtemp Dynamic Brake Resistor Dynamic Brake Switch OP Station Disables the motor thermistor trip. Disables the dynamic brake resistor trip. Disables the dynamic brake switch trip. Disables the keypad trip. 1 0 0 0= Trip Enabled 1 1= Trip Disabled 1 1 0 SET::SETP Menu JOG Accel Time JOG DECEL Time Ramp Type S Curve Jerk S Curve Continuous Skip Frequency 1 Skip Frequency Band 1 Skip Frequency 2 Skip Frequency Band 2 As P4, for Jog As P5, for Jog 0.0 to 3000.0s 0.0 to 3000.0s Selects the ramp type Rate of change of acceleration of the curve in units per second3. When true and the S Ramp is selected, forces a smooth transition if the speed setpoint is changed when ramping. The curve is controlled by the S Ramp Jerk parameter. When false, there is an immediate transition from the old curve to the new curve. The center frequency of skip band 1 in Hz. 0= Linear 1= S Curve 0.01 to 100.00 s3 0= False 1= True The width of skip band 1 in Hz. The center frequency of skip band 2 in Hz. The width of skip band 2 in Hz. 1.0 1.0 0 10.00 1 0.0 0.0 0.0 0.0 416 Startup and Operation MN737 Display Table 4-1 Parameter Definitions Continued Parameter Description Range Auto Restart Attempts Auto Restart Delay Auto Restart Triggers Auto Restart Triggers+ Dynamic Brake Enable Dynamic Brake Resistance Dynamic Brake Power Dynamic Brake Over-Rating The number of restarts allowed before requiring an external fault reset. Determines the delay between restart attempts for a trip included in Auto Restart Triggers. The delay starts when the error condition is cleared. Allows auto restart to be enabled for a selection of trip conditions (described in Section 5). Allows auto restart to be enabled for a selection of trip conditions (described in Section 5). Enables operation of the dynamic braking block. The value of the dynamic brake load resistance. The power that the load resistance may continually dissipate. Multiplier that may be applied to Dynamic Brake Power for power overloads lasting no more than 1 second. 0 to 10 0.0 to 600.0 s 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0= False 1= True 0.1 to 510.0 kW 1 to 40 Factory Setting 0 10.0 0x0000 0x0000 1 100 0.1 25 Process Control Loop Gains Proportional Gain (P501) This is used to adjust the basic response of the closed loop control system. The control loop error is multiplied by the Proportional Gain. Integral Gain (P502) The Integral gain is used to reduce steady state error between the setpoint and feedback values of the control loop . If the integral is set to zero, then there will always be a steady state error. P Gain Setpoint + Error (AIN1) I Gain dt Feedback (AIN2) + + Output MN737 Startup and Operation 417 Process Control Loop Gains Continued A Method for Settingup the Process Control Gains The gains should be setup so that a critically damped response is achieved for a step change in setpoint. An underdamped or oscillatory system can be thought of as having too much gain, and an overdamped system has too little. Underdamped (oscillatory) Critically Damped OUTPUT Overdamped SETPOINT To set up the Proportional gain, set the Integral gain to zero. Apply a step change in setpoint that is typical for the System, and observe the response. Increase the gain and repeat the test until the system becomes oscillatory. At this point, reduce the Proportional gain until the oscillations are reduced. This is the maximum value of Proportional gain to be used. If a steady state error is present, i.e. the feedback never reaches the setpoint value, the Integral gain needs to be increased. Increase the I gain and apply the step change. Monitor the output. If the output becomes oscillatory, reduce the Proportional gain slightly. This should reduce the steady state error. Increasing the Integral gain further may reduce the time to achieve zero steady state error. The Proportional and Integral gains can now be adjusted to provide the response required for this step change. 418 Startup and Operation MN737 Routine Maintenance Periodically inspect the Inverter for buildup of dust or obstructions that may affect cooling. Remove any buildup using dry air. Saving Your Application Data You should write down your application settings after programming. Keep them where they will be easy to find. When a failure occurs, you may not be able to access the parameter values before returning the unit. Contact an authorized Baldor service center to arrange for the repair. Disposal This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91/689/EEC. We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws. The following table shows which materials can be recycled and which have to be disposed of in a special way. Material metal plastics material printed circuit board Recycle yes yes no Disposal no no yes The printed circuit board should be disposed of in one of two ways: 1. High temperature incineration (minimum temperature 1200_C) by an incinerator authorized under parts A or B of the Environmental Protection Act. 2. Disposal in an engineered land fill site that is licensed to take aluminium electrolytic capacitors. Do not dispose of in a land fill site set aside for domestic waste. Packaging During transport our products are protected by suitable packaging. This is entirely environmentally compatible and should be taken for central disposal as secondary raw material. MN737 Startup and Operation 419 420 Startup and Operation MN737 Section 5 Troubleshooting Trips The trip display message is briefly displayed repeatedly (flashing) on the screen to warn of an imminent trip. Some trip conditions need time to take effect. The warning can allow you time to resolve the situation. The message will clear when you use the keypad, but after a short time will reappear until the problem is resolved, or the drive trips. When a trip occurs, the control's power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to transient conditions are captured and the control is disabled, even when the original cause of the trip is no longer present. At this time, the activated alarm is displayed on the keypad display. Reset a Trip All trips must be reset before the control can be reenabled. A trip can only be reset once the trip condition is no longer active, i.e. a trip due to a heatsink overtemperature will not reset until the temperature is below the trip level. You can reset the trip as follows: 1. Press the (STOP) key to reset the trip and clear the alarm from the display. 2. Remove and then reapply the RUN command and the drive will run normally. Success is indicated by either or the Local Setpoint being displayed. Display Trip Message and Meaning DC LINK HIGH The control internal dc link voltage is too high DC LINK LOW OVERCURRENT The motor current being drawn from the control is too high HEATSINK OVERTEMPERATURE Drive heatsink temperature > 100°C EXTERNAL TRIP LOST I LOOP (Disable: Possible Reason for Trip The supply voltage is too high Trying to decelerate a large inertia load too quickly; DECEL TIME time too short The brake resistor is open circuit DC LINK low trip. Supply is too low/power down Trying to accelerate a large inertia load too quickly; ACCEL TIME time too short Trying to decelerate a large inertia load too quickly; DECEL TIME time too short Application of shock load to motor Short circuit between motor phases Short circuit between motor phase and earth Motor output cables too long or too many parallel motors connected to the control FIXED BOOST level set too high The ambient air temperature is too high Poor ventilation or spacing between controls The external trip input is high. Check configuration to identify the source of the signal (non-standard configuration) A current of less than 1mA is present when 4-20mA setpoint is selected look for a wire break MN737 Troubleshooting 51 Display Trip Message and Meaning Possible Reason for Trip STALL (Disable: ) The motor has stalled (not rotating) Drive in current limit >200 sec TERMINAL 3 OVERLOAD Motor loading too great FIXED BOOST level set too high AIN2 overload - overcurrent applied in Current mode DYNAMIC BRAKE RESISTOR External dynamic brake resistor has been overloaded DYNAMIC BRAKE SWITCH Internal dynamic braking switch has been overloaded DISPLAY (KEYPAD) Keypad has been disconnected from drive whilst drive is running in Local Control SERIAL COMMS CONTACTOR FEEDBACK SPEED FEEDBACK Attempting to decelerate a large inertia too quickly or too often Attempting to decelerate a large inertia too quickly or too often Keypad accidentally disconnected from drive (indicated over comms, or by second keypad) COMMS TIMEOUT parameter set too short Master device failed Wiring broken Incorrect comms setup Check connection to the terminal wired to "contactor closed" parameter in Sequencing Logic (non-standard configuration) SPEED ERROR > 50.00% for 10 seconds AMBIENT OVERTEMPERATURE The ambient temperature in the drive is too high MOTOR OVERTEMPERATURE The motor temperature is too high CURRENT LIMIT Software overcurrent trip TERMINAL 6 24V Excessive load; motor voltage rating incorrect; FIXED BOOST level set too high; prolonged operation of the motor at low speed without forced cooling; break in motor thermistor connection If the current exceeds 180% of stack rated current for a period of 1 second, the drive will trip. This is caused by shock loads. Remove the shock load. Other causes are: ACCEL TIME and/or FIXED BOOSTset too high; DECEL TIME set too low Terminal 6 24V output overload (warning only) LOW SPEED OVERCURRENT The motor is drawing too much current (>100%) at zero output frequency TERMINAL 4 OVERLOAD FIXED BOOST level set too high Terminal 6 24V output overload (warning only) DESATURATION Instantaneous overcurrent. Also see OVERCURRENT. DC LINK RIPPLE A dc link ripple alert DYNAMIC BRAKE SHORT Brake resistor overcurrent OVERSPEED Supply imbalance in a 3-phase system Poor supply regulation in a 1-phase system Check brake resistor value is greater than minimum allowed Overspeed (> 150% base speed when in Sensorless Vector mode) 52 Troubleshooting MN737 Display Trip Message and Meaning TERMINAL 5 OVERLOAD Possible Reason for Trip AOUT overload - 10mA maximum TERMINAL 9 OVERLOAD DIN3 overload - 20mA maximum TERMINAL 10 OVERLOAD DOUT2 overload - 50mA maximum UNKNOWN TRIP Unknown trip OTHER "OTHER" trip is active (Trip ID 33 to 44 inclusive) AUTOTUNE MAX SPEED LOW AUTOTUNE MAINS VOLTS LOW AUTOTUNE NOT AT SPEED AUTOTUNE MAG CURRENT FAIL AUTOTUNE NEGATIVE SLIP FREQ AUTOTUNE TR TOO LARGE AUTOTUNE TR TOO SMALL AUTOTUNE MAX RPM DATA ERROR AUTOTUNE MOTOR TURNING ERROR AUTOTUNE MOTOR STALLED ERROR AUTOTUNE LEAKAGE L TIMEOUT Product Code Error During Autotune the motor is required to run at the nameplate speed of the motor. If MAX SPEED RPM limits the speed to less than this value, an error will be reported. Increase the value of MAX SPEED RPM up to the nameplate RPM of the motor (as a minimum). It may be reduced, if required, after the Autotune is complete. The mains input voltage is not sufficient to carry out the Autotune. Re-try when the mains has recovered. The motor was unable to reach the required speed to carry out the Autotune. Possible reasons include: S motor shaft not free to turn S the motor data is incorrect It was not possible to find a suitable value of magnetising current to achieve the required operating condition for the motor. Check the motor data is correct, especially nameplate RPM and motor volts. Also check that the motor is correctly rated for the drive. Autotune has calculated a negative slip frequency, which is not valid. Nameplate RPM may have been set to a value higher than the base speed of the motor. Check nameplate RPM, base frequency, and pole pairs are correct. The calculated value of rotor time constant is too large. Check the value of nameplate RPM. The calculated value of rotor time constant is too small. Check the value of nameplate RPM. This error is reported when the MAX SPEED RPM is set to a value outside the range for which Autotune has gathered data. Autotune gathers data on the motor characteristics up to 30% beyond max speed RPM". If MAX SPEED RPM is later increased beyond this range, the drive had no data for this new operating area, and so will report an error. To run the motor beyond this point it is necessary to autotune with MAX SPEED RPM set to a higher value. The motor must be stationary when starting the Autotune The motor must be able to rotate during Autotune The leakage inductance measurement requires a test current to be inserted into the motor. It has not been possible to achieve the required level of current. Check that the motor is wired correctly. Switch unit off/on. If persistent, contact Baldor. MN737 Troubleshooting 53 Display Trip Message and Meaning Calibration Data Error Configuration Data Error Possible Reason for Trip Switch unit off/on. If persistent, contact Baldor. Press the key to accept the default configuration. If persistent, contact Baldor. General Failures Problem Control will not powerup Control fuse keeps blowing Cannot obtain poweron state Motor will not run at switchon Motor runs and stops Possible Cause Fuse blown Faulty cabling Faulty cabling or connections wrong Faulty control Incorrect or no supply available Motor jammed Remedy Check supply details, install correct fuse. Check Product Code and Model No. Check all connections are correct/ secure. Check cable continuity Check for problem and rectify before replacing with correct fuse Contact Eurotherm Drives Check supply details Stop the control and clear the jam Motor becomes jammed Stop the control and clear the jam Open circuit speed reference Check terminal potentiometer 54 Troubleshooting MN737 Section 6 Specifications & Product Data General Specifications: Enclosure: See Ratings table. Mounting method: Panel mount (all sizes) or DIN rail mounting (35mm) for size 1, 2 and 3 only. Enclosure emissions: Enclosure provides 15dB attenuation to radiated emissions between 30-100MHz. It must also require a security tool for opening. Horsepower: Voltage Range: 230 VAC Models 460 VAC Models 1/3-2 HP @ 230VAC, 1 Phase 3-5 HP @ 230VAC, 3 Phase 1/2-10 HP @ 460VAC, 3 Phase 198264 VAC 1 60 Hz / 198264 VAC 1 50 Hz 198264 VAC 3 60 Hz / 198264 VAC 3 50 Hz 342506 VAC 3 60 Hz / 342506 VAC 3 50 Hz Input Line Impedance: 1% minimum Service Factor: Duty: Ambient Operating Temperature: 1.0 Continuous 0 to +40 °C with linear derating to 50 °C (maximum). Cooling: Forced air included when required. Rated Storage Temperature: Humidity: Altitude: Shock: Vibration: Climatic conditions: Safety: Europe North America / Canada Overvoltage Category EMC Compliance: Pollution Degree Immunity: Radiated Emissions: - 25 °C to +55 °C 10 to 85% RH @ 40 °C NonCondensing Sea level to 3300 Feet (1000 Meters) Derate 1% per 330 Feet (100 Meters) above 3300 Feet 1G 0.5G at 10Hz to 60Hz Class 3k3, as defined by EN50178 (1998) EN50178 (1998), when installed inside suitable enclosure. UL508C Category III (3 phase power), Category II (1 phase Logic power) Pollution Degree 2 EN50082-1 (1992), EN50082-2 (1992), EN61800-3 EN50081-1(1992) and EN61800-3 when mounted inside an enclosure. Control and motor cables must be screened and correctly installed with shielded couplings where they exit the enclosure. Control 0V must be connected to protective earth/ground. Conducted Emissions: Size 1 & 2 only EN50081-1(1992), EN61800-3 unrestricted distribution, maximum motor cable length is 25m. Size 2 & 3 only EN50081-2(1994), EN61800-3 unrestricted distribution, maximum motor cable length is 25m. MN737 Specifications & Product Data 61 Control Specifications: Control method: Peak Overload Capacity: PWM Frequency: Output Voltage: V/Hz Ratio: Torque Boost Brake Torque: Skip Frequency: Frequency Setting: Accel/Decel: Protective Features: Optional Cooling Fan Inverter trip: Stall Prevention: Outputs: Max ambient Cooling capacity 115VAC rating 230VAC rating Selectable Encoderless Vector with auto flux control or V/Hz control. 150% for 30 sec (Constant Torque); 110% for 10 sec (Variable Torque) 0 to 240Hz (Random PWM for quiet operation 3kHz base frequency). 0 to maximum AC Volts RMS. Linear squared reduced; base frequency; min frequency limit; max frequency limit. Automatic adjustment to load or manually adjustable 0-25% of input voltage. Optional external braking resistors available for Size 2, 3, C, D, E and F controls. 2 zones with adjustable bandwidth. 0-5VDC, 0-10VDC, 0-20mA, 4-20mA or digital using key pad. Separate Accel and Decel rates from 0-3000 seconds to maximum frequency. Over voltage, over current, under voltage, heatsink over temp, motor overload, lost command. Adjustable stall trip time and level. Analog meter output, opto isolated output, relay output. 45 °C 240cfm (410m3/hr) @ 200Pa 130W, 10µF, 16 stator resistance 140W, 2.5µF, 62 stator resistance Keypad Display: Display: Keys: Display Function: Remote Mount Running Setting Trip 7 segment and custom character display. 6 keys with tactile response. Output frequency, set speed %, DC link voltage, motor current. Parameter values for setting and viewing. Separate message for each trip. 10 feet (3m) max from control. 62 Specifications & Product Data MN737 Specifications: Continued Analog Inputs: Operating range Input impedance Resolution Sample rate 0-5VDC and 0-10VDC (no sign), set with parameter SIP13 (AIN1) 0-5VDC, 0-10VDC, 0-20mA and 4-20mA (no sign), set with pa rameter SIP23 (AIN2) 25mA maximum input current; 24VDC maximum input voltage 40k ohms (current input <6VDC @ 20mA) 10 bits (1 in 1024) 10mseconds Analog Outputs: Operating range Resolution Dynamic response 0-10VDC (no sign); maximum rated output current 10mA with short circuit protection 10 bits (1 in 1024) Bandwidth 15Hz Digital Inputs: Operating range Input impedance Rated output current 0-5VDC=OFF; 15-24VDC=ON (30VDC maximum) 6k ohms 20mA Digital Outputs: DOut2 (DOut1 is reserved) Nominal open circuit output voltage 22.95VDC (19VDC minimum) Nominal output impedance 82 ohms Rated output current 20mA Relay Output: Operating range Maximum current Sample rate 250VAC maximum 4A resistive (non-inductive) 10mseconds MN737 Specifications & Product Data 63 Ratings Catalog Number ZD37D8A1F5-COD ZD37D8A2F2-COD ZD37D8A03-COD ZD37D8A04-COD ZD37D8A07-COD ZD37D2A10-CRD ZD37D2A16-CRD ZD37D2A22-ERD ZD37D2A28-ERD ZD37D2A42-ERD ZD37D2A54-ERD ZD37D2A68-ERD ZD37D2A80-ERD ZD37D2A104-CRD1 ZD37D2A130-CRD1 ZD37D2A154-CRD1 Size Encl * 1 1 1 1 2 3 3 C C D D D E F F F Input V PH 230 1 230 1 230 1 230 1 230 1 230 3 230 3 230 3 230 3 230 3 230 3 230 3 230 3 230 3 230 3 230 3 Output Ratings Constant Torque Variable Torque HP kW IC IP HP kW IC IP 0.33 0.25 1.5 2.3 0.50 0.37 2.2 3.3 0.75 0.56 3.0 4.5 1 0.75 4.0 6.0 2 1.5 7.0 10.5 3 2.2 10.5 15.8 5 3.7 16.5 24.8 7.5 5.5 22 33 10 7.4 28 30.8 10 7.4 28 42 15 11.1 42 46.2 15 11.1 42 63 20 14.9 54 59 20 15 54 81 25 18.6 68 74.8 25 19 68 102 30 22 80 120 40 30 104 114.4 40 30 104 156 50 37 130 143 50 37 130 195 60 45 154 169.4 60 45 154 231 ZD37D4A1F5-CRD 2 460 3 0.50 0.37 1.5 2.3 ZD37D4A02-CRD 2 460 3 0.75 0.56 2.0 3.0 ZD37D4A2F5-CRD 2 460 3 1 0.75 2.5 3.8 ZD37D4A4F5-CRD 2 460 3 2 1.5 4.5 6.8 ZD37D4A5F5-CRD 2 460 3 3 2.2 5.5 8.3 ZD37D4A09-CRD 3 460 3 5 3.7 9 13.5 ZD37D4A12-CRD 3 460 3 7.5 5.5 12 18 ZD37D4A16-CRD 3 460 3 10 7.4 16 24 ZD37D4A23-ERD C 460 3 15 11.1 23 34.5 20 15 31 34.1 ZD37D4A27-ERD C 460 3 20 15 27 40.5 25 18 34 37.4 ZD37D4A31-ERD D 460 3 20 15 31 46.5 25 19 38 41.8 ZD37D4A38-ERD D 460 3 25 19 38 57.0 30 22 45 49.5 ZD37D4A45-ERD D 460 3 30 22 45 67.5 40 30 59 64.9 ZD37D4A52-ERD D 460 3 40 30 52 78 50 37 65 71.5 ZD37D4A59-ERD E 460 3 40 30 59 88.5 50 37 73 80.3 ZD37D4A73-ERD E 460 3 50 37 73 109.5 60 45 87 95.7 ZD37D4A87-ERD E 460 3 60 45 87 130.5 75 56 105 115.5 ZD37D4A105-CRD1 F 460 3 75 56 105 157.5 100 75 125 137.5 ZD37D4A125-CRD1 F 460 3 100 75 125 187.5 125 93 156 171.6 ZD37D4A156-CRD1 F 460 3 125 93 156 234 150 112 180 198.0 ZD37D4A180-CRD1 F 460 3 150 112 180 270 V=Volts; PH=Phase; HP=Horsepower; kW=KWatts; IC=Continuous Current; IP=Peak Current. * Enclosure Types - & - IP20; - IP20/40 64 Specifications & Product Data MN737 Tightening Torque Specifications Catalog Number Size ZD37D8A1F5-COD 1 ZD37D8A2F2-COD 1 ZD37D8A03-COD 1 ZD37D8A04-COD 1 ZD37D8A07-COD 2 ZD37D2A10-CRD 3 ZD37D2A16-CRD 3 ZD37D2A22-ERD C ZD37D2A28-ERD C ZD37D2A42-ERD D ZD37D2A54-ERD D ZD37D2A68-ERD D ZD37D2A80-ERD E ZD37D2A104-CRD1 F ZD37D2A1130-CRD1 F ZD37D2A1154-CRD1 F ZD37D4A1F5-CRD 2 ZD37D4A02-CRD 2 ZD37D4A2F5-CRD 2 ZD37D4A4F5-CRD 2 ZD37D4A5F5-CRD 2 ZD37D4A09-CRD 3 ZD37D4A12-CRD 3 ZD37D4A16-CRD 3 ZD37D4A23-ERD C ZD37D4A27-ERD C ZD37D4A31-ERD D ZD37D4A38-ERD D ZD37D4A45-ERD D ZD37D4A52-ERD D ZD37D4A59-ERD E ZD37D4A73-ERD E ZD37D4A87-ERD E ZD37D4A105-CRD1 F ZD37D4A125-CRD1 F ZD37D4A156-CRD1 F ZD37D4A180-CRD1 F L1, L2, L3, M1, M2, M3 and DC lb-in Nm 12 1.4 12 1.4 35 7 35 7 35 7 62 7 177 20 177 20 177 20 12 1.4 12 1.4 35 4 35 4 35 4 35 4 62 7 62 7 62 7 177 20 177 20 177 20 177 20 Tightening Torque Earth DBR lb-in Nm lb-in Nm 28 3 12 1.4 28 3 12 1.4 44 5 35 4 44 5 35 4 44 5 35 4 70 8 62 7 130 15 16 1.8 130 15 16 1.8 130 15 16 1.8 28 3 12 1.4 28 3 12 1.4 44 5 35 4 44 5 35 4 44 5 35 4 44 5 35 4 70 8 62 7 70 8 62 7 70 8 62 7 130 15 16 1.8 130 15 16 1.8 130 15 16 1.8 130 15 16 1.8 TH1A, TH1B & Fan lb-in Nm MN737 Specifications & Product Data 65 Dimensions For Size 1 and 2 controls,the DIN clip can be repositioned to provide the upper mounting hole for wall mounting. B A2 DIN centerline A3 A4 A A1 B A2 A3 DIN centerline A4 DIN centerline A A1 C SIDE VIEW - Size 1 shown (Size 2 is similar) B 2 REAR VIEW - Size 1 shown (Size 2 is similar) B REA2R VIEW - Size 3 Size C, D E, F Size A Dimensions A1 A2 A3 A4 B B1 Weight C lbs 1 5.6 (143) 5.2 (132) 0.2 (6) 1.4 (35) 5.5 (139) 2.9 (73) 5.6 (142) 1.9 2 7.9 (201) 7.4 (188) 0.24 (6.5) 1.4 (35) 7.7 (194) 2.9 (73) 6.8 (173) 3.1 3 10.2 (260) 9.5 (242) 0.2 (6) 1.5 (38) 4.4 (112) 3.8 (96) 7.9 (200) 5.9 C 14.4 (365) 13.2 (335) 7.9 (201) 5.9 (150) 8.2 (208) 20.5 D 18.5 (471) 17.3 (440) 9.92 (252) 5.9 (150) 9.7 (245) 38.2 E 26.6 (676) 24.8 (630) 10.1 (257) 5.9 (150) 12.3 (312) 72.0 F 27.6 (700) 27.6 (700) 10.1 (257) 5.9 (150) 14.0 (355) 90.4 66 Specifications & Product Data MN737 Appendix A Dynamic Brake 230VAC 1 & 3 Phase Controls All controls are supplied without braking resistors. Size 1 Size 1 controls have no external dynamic brake capability. Size 2 & 3 230VAC Size 2 & 3 controls have internal brake circuit and can accept external brake resistor. The dynamic brake circuit is designed for short term stopping or braking only. It is not rated for a continuously overhauling load. 460VAC 3 Phase Controls Size 2 and 3 460VAC Size 2 and 3 460VAC controls have internal brake circuit and can accept external brake resistor. The dynamic brake circuit is designed for short term stopping or braking only. It is not rated for a continuously overhauling load. All controls are supplied without braking resistors. The dynamic brake switch terminals allow easy connection of an external resistor. These resistors should be mounted on a heatsink (enclosure panel) and covered to prevent severe buring. Brake Calculations Brake assemblies must be rated to absorb the peak brake power during deceleration and the average power over the complete cycle. Ppk + 0.0055 x J x (n12 * n22) tb (W) Pav + Ppk tc x tb 120 Resistor Derating Graph 100 chassis mounted 80 free air % of Rated Power 60 40 20 where: J = n1 = n2 = tb = tc = 0 0 25 total inertia (kgm2) initial speed (RPM) final speed (RPM) brake time (seconds) cycle time (seconds) 50 75 100 125 150 175 200 Ambient Temp (C) The minimum resistance of the combination (series/parallel resistor connections) must be as specified in Table A-1. RGA and RGJ Assemblies Assemblies include braking resistors completely assembled and mounted in a NEMA 1 enclosure. A listing of available resistor assemblies is provided in Table A-1. The minimum resistance "Min Ohms" shown in the table is the minimum resistor value that can be connected to the control without causing damage to the internal dynamic brake switch. MN737 Appendix A1 A2 Appendix Table A-1 External Brake Resistor Selection Input Volts 230 230 230 230 230 230 230 230 460 460 460 460 460 460 460 460 460 460 HP Size 3 3 5 3 7.5 C 10 C 15 - 25 D 30 E 40 F 50 - 60 F 0.5-1 2 2-3 2 5 3 7.5 - 10 3 15 - 20 C 20 - 40 D 40 - 50 E 60 E 75 F 100 - 150 F Min Ohms 30 30 30 20 14 10 6 4 500 200 120 60 60 30 20 14 10 6 100 RGJ1500 RGJ1200 RGJ1120 RGJ160 RGJ160 200 RGJ2500 RGJ2200 RGJ2120 RGJ260 RGJ260 300 RGJ3200 RGJ3120 RGJ360 RGJ360 600 RGA630 RGA630 RGA630 RGA620 RGA6200 RGA6120 RGA660 RGA660 RGA630 RGA620 Continuous Rated Watts 1200 2400 4800 RGA1230 RGA2430 RGA4830 RGA1230 RGA2430 RGA4830 RGA1230 RGA2430 RGA4830 RGA1220 RGA2420 RGA4820 RGA1214 RGA2414 RGA4814 RGA1210 RGA2410 RGA4810 RGA1206 RGA2406 RGA4806 RGA1204 RGA2404 RGA4804 RGA12120 RGA1260 RGA1260 RGA1230 RGA1220 RGA1214 RGA1210 RGA1206 RGA24120 RGA2460 RGA2460 RGA2430 RGA2420 RGA2414 RGA2410 RGA2406 RGA4860 RGA4860 RGA4830 RGA4820 RGA4814 RGA4810 RGA4806 6400 RGA6414 RGA6410 RGA6406 RGA6404 RGA6414 RGA6410 RGA6406 9600 RGA9610 RGA9606 RGA9604 RGA9610 RGA9606 14200 RGA14206 RGA14204 RGA14206 Contact Baldor for information on resistor kits that are not shown. MN737 Appendix B CE Guidelines CE Declaration of Conformity Baldor indicates that the products are only components and not ready for immediate or instant use within the meaning of "Safety law of appliance", "EMC Law" or "Machine directive". The final mode of operation is defined only after installation into the user's equipment. It is the responsibility of the user to verify compliance. The product conforms with the following standards: DIN VDE 0160 / 05.88 Electronic equipment for use in electrical power installations DIN VDE 0100 Erection of power installations with nominal voltages up to 1000V DIN IEC 326 Teil 1 / 10.90 Design and use of printed boards DIN VDE 0110Teil 1-2 / 01.89 Dimensioning of clearance and creepage DIN VDE 0110Teil 20 / 08.90 distances EN 60529 / 10.91 Degrees of protection provided by enclosures EMC Conformity and CE Marking The information contained herein is for your guidance only and does not guarantee that the installation will meet the requirements of the council directive 89/336/EEC. The purpose of the EEC directives is to state a minimum technical requirement common to all the member states within the European Union. In turn, these minimum technical requirements are intended to enhance the levels of safety both directly and indirectly. Council directive 89/336/EEC relating to Electro Magnetic Compliance (EMC) indicates that it is the responsibility of the system integrator to ensure that the entire system complies with all relative directives at the time of installing into service. Motors and controls are used as components of a system, per the EMC directive. Hence all components, installation of the components, interconnection between components, and shielding and grounding of the system as a whole determines EMC compliance. The CE mark does not inform the purchaser which directive the product complies with. It rests upon the manufacturer or his authorized representative to ensure the item in question complies fully with all the relative directives in force at the time of installing into service, in the same way as the system integrator previously mentioned. Remember, it is the instructions of installation and use, coupled with the product, that comply with the directive. Wiring of Shielded (Screened) Cables Remove the outer insulation to expose the overall screen. Conductive Clamp <30mm 500mm max. <30mm MN737 Appendix B1 Using CE approved components will not guarantee a CE compliant system! 1. The components used in the drive, installation methods used, materials selected for interconnection of components are important. 2. The installation methods, interconnection materials, shielding, filtering and grounding of the system as a whole will determine CE compliance. 3. The responsibility of CE mark compliance rests entirely with the party who offers the end system for sale (such as an OEM or system integrator). Baldor products which meet EMC directive requirements are indicated by a "CE" mark. A duly signed CE declaration of conformity is available from Baldor. EMC Wiring Technique Y Capacitor 1 CABINET The drawing shows an electroplated zinc coated enclosure, connected to ground. This enclosure has the following advantages: - All parts mounted on the back plane are connected to ground. - All shield (screen) connections are connected to ground. Within the cabinet there should be a spatial separation between power wiring (motor and AC power cables) and control wiring. 2 SCREEN CONNECTIONS All connections between components must use shielded cables. The cable shields must be connected to the enclosure. Use conductive clamps to ensure good ground connection. With this technique, a good ground shield can be achieved. 3 EMC - FILTER The EMI or main filter should be mounted next to the power supply (here BPS). For the connection to and from the main filter screened cables should be used. The cable screens should be connected to screen clamps on both sides. (Exception: Analog Command Signal). 4 Grounding (Earth) For safety reasons (VDE0160), all BALDOR components must be connected to ground with a separate wire. The diameter of the wire must be at minimum AWG#6 (10mm@). Ground connections (dashed lines) must be made from the central ground to the regen resistor enclosure and from the central ground to the Shared Power Supply. 5 Y-CAPACITOR The connection of the regeneration resistor can cause RFI (radio frequency interference) to be very high. To minimize RFI, a Y-capacitor is used. The capacitor should only be connected between the dynamic brake resistor housing and terminal pin R1 (lead from Lin). Recommendation: 0,1µF / 250VAC Type: PME265 BALDOR-Ordering-No.: ASR27104 B2 Appendix MN737 EMC Installation Instructions To ensure electromagnetic compatibility (EMC), the following installation instructions should be completed. These steps help to reduce interference. Consider the following: · Grounding of all system elements to a central ground point · Shielding of all cables and signal wires · Filtering of power lines A proper enclosure should have the following characteristics: A) All metal conducting parts of the enclosure must be electrically connected to the back plane. These connections should be made with a grounding strap from each element to a central grounding point . B) Keep the power wiring (motor and power cable) and control wiring separated. If these wires must cross, be sure they cross at 90 degrees to minimize noise due to induction. C) The shield connections of the signal and power cables should be connected to the screen rails or clamps. The screen rails or clamps should be conductive clamps fastened to the cabinet. D) The cable to the regeneration resistor must be shielded. The shield must be connected to ground at both ends. E) The location of the AC mains filter has to be situated close to the drive so the AC power wires are as short as possible. F) Wires inside the enclosure should be placed as close as possible to conducting metal, cabinet walls and plates. It is advised to terminate unused wires to chassis ground. G) To reduce ground current, use at least a 10mm2 (6 AWG) solid wire for ground connections. Grounding in general describes all metal parts which can be connected to a protective conductor, e.g. housing of cabinet, motor housing, etc. to a central ground point. This central ground point is then connected to the main plant (or building) ground. Or run as twisted pair at minimum. MN737 Appendix B3 Cable Screens Grounding Cable (Twisted Pair Conductors) Control X3 1 2 3 7 9 10 11 Conductive Clamp - Must contact bare cable shield and be secured to metal backplane. Input Signal Cable Grounding Cable B4 Appendix MN737 Baldor UK Limited Mint Motion Centre Hawkley Drive. Bristol Distribution Centre, Bristol, BS32 0BF United Kingdom Tel: (+44) 01454 850000 Date: 1/5/02 EC Declarations of Conformity Ref: DE00013000 This is to certify that Baldors Inverter products comply with the requirements of CE Directive as described below and being one of: 35D Family 37D Family 38D Family When used in accordance with the guidance and instructions given in the corresponding Product Installation Manual, the above Electronic Products conform with the protection requirements of Council Directive 89/336/EEC and amended by 92/31/EEC and 93/68/EEC, Article 10 and Annex 1, relating to the EMC Directive and Manufacturers Declaration for EMC, by the application of the relevant clauses of the following standards: Standard EMC Directive Manufacturers Declaration BSEN 5000811: 1992 &/or n n BSEN500812 (1994): 1996 n n BSEN 500821#: 1998 n n BSEN 500822#: 1995 n n BSEN 618003 : 1996 n n BSEN 6100032: 1995 n n # compliant with these immunity standards without specifed EMC Filters and with the protection requirements of Council Directive 72/23/EEC (amended by 93/68/EEC) article 13 and Annex III relating to Low Voltage Equipment, by following the guidance found in the relevant clauses of the following standard: Standard EN50178: 1997 Title Electronic equipment for use in power installations Machinery Directive The above Electronic Products are components to be incorporated into machinery and may not be operated alone. The complete machinery or installation using this equipment may only be put in to service when the safety considerations of the Directive 89/392/EEC are fully adhered to. Particular reference should be made to EN602041 (Safety of Machinery Electrical Equipment of Machines). All instructions, warnings and safety information of the Product Installation Manual must be adhered to. Signed: ..................................... Dr. Gerry Boast Engineering Manager MN737 Appendix B5 B6 Appendix MN737 Appendix C Software Block Diagrams ANA In Sel Preset 1 Preset 2 Preset 3 Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Digital Input 3 Value[37] [36]Invert Digital Input 5 Value[43] [42]Invert Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Run Fwd Run Rev JOG Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Digital Input 4 Value[40] [39]Invert Baldor Macro 2: 8 Speed, 2 Wire Important! Configurations display configurable connections and parameters only. MN737 Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time DWN CHK APP Appendix C1 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C2 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] System Port (P3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold At Speed At Speed[1096] [1095]Hysterisis Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Appendix C3 At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Logic Func 3 FALSE FALSE FALSE NOT(A) Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C4 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Ana In Sel Preset 1 Preset 2 Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Digital Input 3 Value[37] [36]Invert Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Run Fwd Run Rev Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Run Command Digital Input 4 Value[40] [39]Invert Speed Command Digital Input 5 Value[43] [42]Invert Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Baldor Macro 3: 3 Speed Command Select, 2 Wire Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Appendix C5 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C6 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C7 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C8 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Preset 1 Preset 2 Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Run Fwd Run Rev Stop Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Digital Input 3 Value[37] [36]Invert Run Command Digital Input 4 Value[40] [39]Invert Speed Command Digital Input 5 Value[43] [42]Invert Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Baldor Macro 4: 3 Speed Command Select, 3 Wire Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Appendix C9 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C10 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C11 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C12 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Increase Decrease Preset 1 Preset 2 Preset 3 Run Fwd Run Rev Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Digital Input 3 Value[37] [36]Invert Digital Input 4 Value[40] [39]Invert Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Digital Input 5 Value[43] [42]Invert Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Baldor Macro 5: EPOT, 2 Wire Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Appendix C13 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C14 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C15 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C16 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Increase Decrease Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Digital Input 4 Value[40] [39]Invert Digital Input 5 Value[43] [42]Invert Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Preset 1 Preset 2 Run Fwd Run Rev Stop Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Digital Input 3 Value[37] [36]Invert Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Baldor Macro 6: 8 EPOT, 3 Wire Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Appendix C17 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C18 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C19 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] FALSE [195]Input A FALSE [196]Input B FALSE [197]Input C NOT(A) [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C20 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Preset Speed Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Process Enable Digital Input 3 Value[37] [36]Invert Run Fwd Run Rev Jog Fwd Jog Rev Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Digital Input 4 Value[40] [39]Invert Digital Input 5 Value[43] [42]Invert Baldor Macro 7: PID Important! Configurations display configurable connections and parameters only. MN737 Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type DWN CHK APP Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault Appendix C21 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C22 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip [241]Stall Time [240]Stall Limit Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset Encoder Speed[111] Position[748] [565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale MN737 Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C23 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Multiplexer Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C24 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Analog Input 1 Value[16] [14]Scale [15]Offset [13]Type Analog Input 2 Value[25] [23]Scale [24]Offset [22]Type [26]Break Value Follow Enable ENC Ch A ENC Ch B Digital Input 3 Value[37] [36]Invert Digital Input 6 Value[726] [725]Invert Digital Input 7 Value[728] [727]Invert Skip Frequencies Output[346] [340]Input [341]Band 1 [342]Frequency1 [680]Band 2 [343]Frequency2 Encoder Speed[111] Position[748]] [[565]Mode [747]Reset [567]Invert [566]Lines [110]Speed Scale Run Fwd Run Rev Digital Input 1 Value[31] [30]Invert Digital Input 2 Value[34] [33]Invert Jog Fwd Jog Rev Digital Input 4 Value[40] [39]Invert Digital Input 5 Value[43] [42]Invert Logic Func 1 Output[183] [180]Input A [181]Input B [182]Input C [184]Type Value Func 2 Output[138] [135]Input A [136]Input B [137]Input C [139]Type Baldor Macro 8: Encoder Follower Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Minimum Speed Output[335] [336]Input [337]Minimum [338]Mode Value Func 3 Output[143] [140]Input A [141]Input B [142]Input C [144]Type Value Func 1 Output[133] [130]Input A [131]Input B [132]Input C [134]Type Reference Jog [246]Setpoint [261]ACCEL Time [262]DECEL Time Sequencing Logic Tripped[289] Running[285] Jogging[302] Stopping[303] Output Contactor[286] Switch On Enable[288] Switched On[306] Ready[287] System Reset[305] Sequencer State[301] Remote REV Out[296] Healthy[274] [291]Run Forward [292]Run Reverse [293]Not Stop [280]Jog [1235]Contactor Closed [276]Drive Enabled [277]Not Fast Stop [278]Not Coast Stop [294]Remote Reverse [282]REM Trip Reset [290]Trip RST by Run [283]Power Up Start Appendix C25 Reference Speed Demand[255] Speed Setpoint[254] Local Setpoint [247] Reverse[256] COMMS Setpoint[770] Local Reverse [250] [245]Remote Setpoint [248] Speed Trim [57] MAX Speed [252]MAX Speed Clamp [253]MIN Speed Clamp [243]Trim In Local [249]Remote Reverse Reference Ramp Ramping[698] [244]Ramp Type [258]ACCEL Time [259]DECEL Time [694]SRAMP Jerk1 [691]SRAMP Continuous [260]Hold Reference Stop [279]Run Stop Mode [263]Stop Time [266]Stop Zero Speed [284]Stop Delay [304]Fast Stop Mode [275]Fast Stop Limit [264]Fast Stop Time [126]Final Stop Rate Analog Output [45]Value [46]Scale [47]Offset [48]Absolute Speed Output Digital Output 1 [52]Value [51]Invert Do Not Use Digital Output 2 [55]Value [54]Invert Do Not Use Digital Output 3 [737]Value [736]Invert Fault SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 1 OF 4 Motor Data [1159]Base Frequency [1160]Motor Voltage [64]Motor Current [65]MAG Current [83]Namplate RPM [84]Motor Poles [1157] Control Mode [1158]Power [124]Motor Connection [242]Power Factor [1164]Overload [119]Stator RES [120]Leakage IND [121]Mutual IND [1163]Rotor Time Const Pattern Gen Drive Frequency[591] [98]Random Pattern [100]Deflux Delay Current Limit [365]Current Limit [686]REGEN LIM Enable Inj Braking Active[583] [710]Deflux Time [577]Frequency [578]I-LIM Level [579]DC Pulse [580]Final DC Pulse [581]DC Level [582]Timeout [739]Base Volts Stabilisation [128]Enable Inverse Time IT Limiting[1152] Inverse TimeOP[1153] [1148]Aiming Point [1149]Delay [1150]Down Time [1151]Up Time Fluxing [104]V/F Shape [107]Fixed Boost [108]Auto Boost [1058]601 Fluxing Important! DWN Configurations display configurable CHK connections and parameters only. APP C26 Appendix Slew Rate Limit [60]Enable [62]ACCEL Limit [61]DECEL Limit Torque Limit Actual POS LIM[1212] Actual NEG LIM[1213] [1208]POS Torque LIM [1209]NEG Torque LIM [1210]Main Torque LIM [1211]Symmetrical LIM [1554]Fast StopT- LIM Slip Comp [82]Enable [85]Motoring Limit [86]REGEN Limit Dynamic Braking Braking[81] [80]Enable [77]Brake Resistance [78]Brake Power [79]1Sec Over Rating Feedbacks DC Volts[75] Terminal Volts[1020] Speed FBK RPM[569] Speed FBK REV/S[568] Speed FBK %[749] Torque Feedback[70] Field Feedback[73] Motor Current %[66] Motor Current A[67] [50]Quadratic Torque Speed Loop TOTL SPD DMD RPM[1203] Total SPD DMD%[1206] Speed Error[1207] Torque Demandd[1204] [1187]Speed PROP Gain [1188]Speed INT Time [1189]INT Defeat [1190]Speed INT Preset [1191]Speed DMD Filter [1192]Speed FBK Filter [1193](AUX) Torque DMD [1200]Speed POS LIM [1201]Speed NEG Lim [1202]Torque CTRL Mode Voltage Control [595]Voltage Mode [112]Base Volts Stall Trip 600.0 s [241]Stall Time 100.00 % [240]Stall Limit FALSE STATIONARY 0x0000 Autotune Active[604] [603]Enable [689]Mode [1025]Test Disable Flycatching Active[576] Setpoint[28] [570]VHz Enable [1553]Vector Enable [571]Start Mode [572]Search Mode [573]Search Volts [32]Search Mode [574]Search Time [575]MIN Search Speed [709]Reflux Time Energy Meter Power[1604] Power[1605] Reactive Power[1606] Energy Used[1607] [1603]Reset MN737 FALSE FALSE 10.0 s 100.00 % -100.00 % 0.00 % FALSE Raise/lower Output[325] [327]Raise Input [328]Lower Input [326]Ramp Time [330]MAX Value [329]MIN Value [331]Reset Value [332]Reset PID Output[1256] Error[619] Limiting[1257] [1247]Setpoint [617]Feedback [1248]Feed FWD [618]Feedback Gain [1249]Feed FWD Gain [1250]P Gain [1251]I Gain [1252]D Gain [1253]Limit [1254]Enable PID [1098]Integral Defeat [1255]D Filter TC Preset Output1[356] Output2[372] [355]Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 2 OF 4 Value Func 4 Output[148] [145]Input A [146]Input B [147]Input C [149]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP MN737 Local Control Remote SEQ[297] Remote REF[257] [298]Local/Remote [265]REF Modes [299]Power Up Mode [281]SEQ Direction Io Trips Thermist State[1155} [760]Invert Termist [234]External Trip Trips Status Active Trips[4] Active Trips+[740] Warnings[5] Wanrnings+[741] First Trip[6] [231]Disable Trips [742]Disable Trips+ Trips History Trip 1 (Newest)[500] Trip 2[501] Trip 3[502] Trip 4[503] Trip 5[504] Trip 6[505] Trip 7[506] Trip 8[507] Trip 9[508] Trip 10(Oldest)[509] Auto Restart Pending[608] Restarting[616] Attempts Left[614] Time Left[615] [612]Attemps [613]Attempt Delay1 [609]Triggers1 [744]Triffers 1+ Op Station DISP 1 Version[230] DISP 2 Version[1110] Access Control [8]Password [878]Detailed Menus System Port (p3) [102]Group ID (GID) [103]Unit ID (UID) Comms Control COMMS SEQ[295] COMMS REF[270] COMMS Status[272] Comms Command[273] [300]Remote COMMS SEL [307]Remote SEQ Modes [308]RemoteREF Modes [309]COMMS Timeout App Config [1091]Application [1092]ANOUT Source [1093]Relay Source [1094]DIGIO2 Source [1064]APP Lock Zero Speed At Zero Speed[1233] [359]Hysterisis [357]Threshold Appendix C27 At Speed At Speed[1096] [1095]Hysterisis At Load At or Above Load[622] [621]Level SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 3 OF 4 Logic Func 2 Output[188] [185]Input A [186]Input B [187]Input C [189]Type Output[598] [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Logic Func 3 Output[193] [190]Input A [191]Input B [192]Input C [194]Type Demultiplexer Output0[657] Output1[658] Output2[659] Output3[660] Output4[661] Output5[662] Output6[663] Output7[664] Output8[665] Output9[666] Output10[667] Output11[668] Output12[669] Output13[670] Output14[671] Output15[672] [599]Input Logic Func 4 Output[198] [195]Input A [196]Input B [197]Input C [199]Type Important! DWN Configurations display configurable CHK connections and parameters only. APP C28 Appendix MN737 SIZE A DWG. NO. ISSUE 1 SCALE SHEET 25 Apr 02 4 OF 4 Appendix D Programming Overview The shipping configuration allows the user to start up and run a motor in simple speed control from the keypad. The flexibility is having the ability to change configuration and to tune the control for optimum performance. This chapter describes each of the parameters associated with the 37D configuration files within WorkbenchD. The drive's parameters and function block inputs and outputs are defined as either a percentage if they are continuous, or as boolean value (1 or 0) if they are discrete. Depending on how the drive is configured, these parameters can represent physical entities such as motor speed or current. Connecting inputs or outputs to software function blocks or to real world signals defines what the function block inputs or outputs represent. For example, the output (Destination Tag) from the Raise/Lower function block can represent current demand if sent to the current loop or a speed setpoint if sent to the speed loop. Connection Method Connection of signals from an input or output of one block to an input or output of another block are made using WorkbenchD. The graphical user interface makes connections simple. Parameter Types Each drive parameter is associated with a unique address, or "tag." When "connecting" any parameter to drive inputs, outputs, or links, this tag is designated as the source or destination address. The drive parameters are listed by tag number, parameter name and menu group name in the appendix of this manual. There are only two types of parameters: logic or value. Logic Logic parameters are boolean or either On (1) or Off (0). The keypad displays logic signals in a variety ways, each associated with the On and Off state like Enabled/ Disabled, True/False, Positive/Negative, or Even/Odd. Value Value parameters have a range of values depending on its function. The display is formatted appropriately (for example in percent). In all cases these values will not exceed five digits. For example, 100.00% is handled by the controller as 10000 and 30.00 as 3000. Other value parameters can be Logic values, HEX numbers, ordinals, and lists. The ranges of these values depend on the parameter type. An output value (for example x.xx %) is dependent upon the blocks that provide the signal and it's value has an accuracy of one or two decimal places. the x.x or x.xx indicates the accuracy (one or two decimal places) and the units (%, A, V etc.) indicate the type of measurement. MN737 Appendix D1 Configuration Procedure You can set the parameter values from the keypad or within WorkbenchD (see Manual MN794). The keypad has a limited number of parameter values that can be adjusted. Much more flexibility is provided with the WorkbenchD software. You can also configure the drive or connect and reconnect signals between drive function blocks and I/O terminals from the keypad or WorkbenchD. Parameters described in this section are in alphabetical order and are only available in WorkbenchD. Make configuration changes from the keypad as follows: 1. Load one of the 37D configurations. 2. Find the input or output you want to change. 3. Link a source to a destination to connect signals of one block to another as required. 4. Set the or analog or digital I/O parameter calibrations as needed. 5. Save Parameters by saving the configuration to a new name. 6. Download the new configuration to the drive memory. 7. Run the new configuration. D2 Appendix MN737 Parameter Descriptions Analog Inputs Two analog input blocks are used to scale and clamp the inputs for terminals 2 and 3. Analog input 1 is the 010V speed reference input. Analog input 2 is the 420mA input. The input signal is preprocessed and converted to a numeric value. A scale factor is applied so that an input value of 0.00% represents an input equal to the low input range and an input value of 100.00% represents an input equal to the high input range. An Offset value is then added to the scaled input signal level to produce the Value output. Analog Input 1 Analog Input 1 Tag Parameter [15] Offset [14] Scale Factory Setting 0.00% 100.00 2 + [16] Value [13] Type 0..+10 V Analog Input 2 Analog Input 2 Tag Parameter [24] Offset [23] Scale Factory Setting 0.00% 100.00 3 + [25] Value [22] Type 4..20 mA Parameter Descriptions Type The type of signal being applied to the input terminal. Scale A scaling factor applied to the raw input. With a scaling factor of 100.00% and an offset of 0.00%, an input equal to the low input range will appear as a value of 0.00%. Similarly, an input equal to the high input range will appear as a value of 100.00%. Offset An offset added to the input after the scaling factor has been applied. Range: 0 : 0..5 V 1 : 0..10 V 2 : 0..20 mA 3 : 4..20 mA Range: 300.00 to 300.00 % Range: 300.00 to 300.00 % MN737 Appendix D3 Analog Output One Analog Outputs is avalable. The analog output block converts the demand percentage into a signal level required at the analog output. Analog Output Tag Parameter [47] Offset [46] Scale Factory Setting 0.00% +100.00% [45] Value 0.0% [48] Absolute True ABS 5 Analog Output Parameter Descriptions Value The speed demand signal. Scale This value is based on the range of the source. It can be set positive or negative to set the sign of the output and scale the input to give a 10V output. OFFSET Offset value added to the input value after the scaler and before the ABS. ABS Absolute Value Absolute value determines whether the analog output is bipolar or unipolar. False allows the input to pass through to the output (bipolar). TRUE, the output is unipolar (will not go negative). Negative input values are made positive (absolute value). Range: 0 to 549 Range: 300.00 to 300.00 % Range: 100.00 to 100.00 % Range: 0 : False 1 : True D4 Appendix MN737 Auto Restart Auto Restart provides an automatic reset after a trip. The number of attempts and other conditions are programmable if the drive is not successful at restart. The number of attempted restarts are recorded. If auto restart is not successful, a manual reset is required. This count is cleared after any of the following: 1. A tripfree period of operation (5 minutes or 4 x Attempt Delay 1, whichever is longer). 2. A successful manual or remote trip reset. 3. Removing the Run signal. 4. Setting the Enable input to this block to False. Auto Restart [612] Attempts Pending [608] [613] Attempt Delay 1 Restarting [606] [609] Triggers 1 Attempts Left [614] [744] Triggers 1+ Time Left [615] Parameter Descriptions Pending (Output) Indicates an auto restart will occur after the programmed "Attempt Delay 1". Restarting (Output) An auto restart is occurring. True for a single block diagram execution cycle. Attempts Left (Output) The number of remaining attempts before an external fault reset is required. Time Left (Output) The time remaining before an auto restart attempt is allowed. Attempts The number of restarts allowed before an external fault reset is required. Attempt Delay 1 The delay between restart attempts for a trip included in Triggers 1 . The delay is measured from all error conditions clearing. Triggers 1 and Triggers1+ Allows Auto Restart to be enabled for a selection of trip codes. If a trip is included in both TRIGGERS 1 and TRIGGERS 2, then the times associated with TRIGGERS 1 will take priority. Refer to the Section 5 Troubleshooting for an explanation of the trip codes. Range: Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0 : False 1 : True x x.x sec 0000 to FFFF 0.0 to 600.0 sec 0000 to FFFF MN737 Appendix D5 Autotune Autotune is an automatic test sequence to identify motor operating parameters. A motor model is used by both the Sensorless Vector and ClosedLoop Vector modes. You must perform an autotune before operating in either Vector control modes. The autotune sequence identifies the following motor parameters: S Perphase stator resistance (Stator RES) S Perphase leakage inductance (Leakage INDUC) S Perphase mutual inductance (Mutual INDUC) S Rotor time constant (Rotor Time CONST) S Noload magnetizing line current (MAG Current) S The encoder direction (Encoder Invert) During the Rotating autotune sequence the motor rotates to MAX Speed (Setpoint Scale block). The Stationary autotune sequence does not rotate the motor and requires the Magnetizing Current parameter to be manually entered. These values are stored in the Motor Data block. Autotune will overwrite any previously stored values. Autotune can only be initiated from the stopped condition. When complete, the control is disabled and Enable [603] is set to False. Autotune [603] Enable [689] Mode [1025] Test Disable Active [604] Parameter Descriptions Active (Output) Indicates the current state of the Autotune sequence. True = Autotune sequence is active, False = Autotune sequence is finished or not active. Enable Enables the Autotune sequence. Autotune sequence is operational when set to True and the drive is run. Mode Selects the Autotune operating mode. Test Disable This parameter expands on the MMI to show four tests. Each test can be individually disabled by setting to TRUE. Range: Range: Range: Range: 0 : False 1 : True 0 : False 1 : True 0 : Rotating 1 : Stationary 0 : Stator RES 1 : Leakage IND 2 : Encoder DIR 3 : Mag Current D6 Appendix MN737 COMMS Control This block switches between Remote Terminal and Remote Comms operating modes. The Inverter must be in Remote mode for selection to be made Remote mode is enabled in the Local Control block (REF Modes) and selected by the Operator Station. Refer to the outputs of the Local Control block for the mode in use. COMMS Control [300] Remote COMMS SEL COMMS SEQ [295] [307] Remote COMMS Modes COMMS REF [270] [308] Remote REF Modes COMMS Status [272] [309] COMMS Timeout COMMS Command [273] Parameter Descriptions COMMS SEQ (Output) True if operating in Remote Sequencing Comms Mode. COMMS REF (Output) True if operating in Remote Reference Comms Mode. COMMS Status (Output) The 16bit Status word as seen by the communications. COMMS Command (Output) The 16bit Command as written by the communications. Remote COMMS SEL Selects the type of remote communications mode: False, and in Remote mode then control is from the terminals. True, and in Remote mode then control is from the communications. Remote COMMS Modes Sets the type of remote sequence mode. Remote REF Modes Sets the type of remote reference mode. COMMS Timeout Sets the maximum time allowed between refreshing the COMMS Command parameter. The drive will trip if this time is exceeded. 0.00 seconds disables this feature. Range: Range: Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0 : False 1 : True 0000 to FFFF 0000 to FFFF 0 : False 1 : True 0 : Terminals/Comms 1 : Terminals Only 2 : Comms Only 0 : Terminals/Comms 1 : Terminals Only 2 : Comms Only 0.0 to 600.0 sec MN737 Appendix D7 Current Limit The value of measured motor current at which current limit action occurs. If the measured motor current exceeds the current limit value with a motoring load, the motor speed is reduced to shed the excess load. If the measured motor current exceeds the current limit value with a regenerating load (REGEN Limit), the motor speed is increased up to a maximum of MAX Speed (Setpoint Scale function block). Current Limit [365] Current Limit [686] Regen LIM Enable Parameter Descriptions Current Limit Sets the maximum motor current (as a % of the user set Motor Current) before current limit action occurs. Regen LIM Enable Enables (True) or disables (False) regenerative current limit action. (This parameter only works in openloop Volts / Hz mode.) Range: Range: 0.00 to 150.00 % 0 : False 1 : True D8 Appendix MN737 Demultiplexer The demultiplexer divides the input word into 16 individual signals or bits. As an example, this can be used to extract the individual trip bits from the Active Trips parameter. Also see Multiplexer. Demultiplexer [599] Input Output 0 [657] Output 1 [658] Output 2 [659] Output 3 [660] Output 4 [661] Output 5 [662] Output 6 [663] Output 7 [664] Output 8 [665] Output 9 [666] Output 10 [667] Output 11 [668] Output 12 [669] Output 13 [670] Output 14 [671] Output 15 [672] Parameter Descriptions Input The 16 bit input word to be decoded. Output 0 to 15 Each output is set true or false depending upon the corresponding bit of the 16 bit input word. Range: 0000 to FFFF Range: 0 : False 1 : True MN737 Appendix D9 Digital Input Allows remote operation by the terminal strip. Each digital input can be configured to point to a destination tag and to set that destination true or false depending upon programmable values. Digital Input 1 Digital Input 1 Tag [30] Parameter Invert 7 Digital Input 2 Digital Input 2 Tag [33] Parameter Invert 8 Digital Input 3 Digital Input 3 Tag [36] Parameter Invert 9 Digital Input 4 Digital Input 4 Tag [39] Parameter Invert 10 Digital Input 5 Digital Input 5 Tag [42] Parameter Invert 11 Digital Input 6 Digital Input 6 Tag [725] Parameter Invert 12 Digital Input 7 Digital Input 7 Tag [727] Parameter Invert 13 Setting False -1 Setting False -1 Setting False -1 Setting False -1 Setting False -1 Setting False -1 Setting False -1 [31] Value [34] Value [37] Value [40] Value [43] Value [726] Value [728] Value D10 Appendix MN737 Digital Input Continued Parameter Descriptions Value (Output) The output representation of the digital input. Invert False = no inversion of the input (input=output). True = invert the input signal (true input = false output) Range: Range: 0 to 549 300.00 to 300.00 % MN737 Appendix D11 Digital Output Allows a 0 or 1 value (fault etc.) to be sent to an external device. Digital Output 1 Tag Parameter [51] Invert [52] Value Digital Output 2 Tag Parameter [54] Invert [55] Value Digital Output 3 Tag Parameter [736] Invert [737] Value Setting False False Setting False False Setting False True 9 Digital Output 1 -1 -1 -1 RE 10 Digital Output 2 Digital Output 3 RLY1 RLY2 Terminal 9 : Digital Input 3 / Digital Output 1 Terminal 10 : Digital Input 4 / Digital Output 2 Relay Output : Digital Output 3 Parameter Descriptions Value The logic value to be sent to the output. Invert False = no inversion of the input (input=output). True = invert the input signal (true input = false output, etc.). Range: Range: 0 : False 1 : True 0 : False 1 : True D12 Appendix MN737 Dynamic Braking Dynamic braking controls the rate at which energy from a regenerating motor is dissipated by a resistive load. This prevents the dc link voltage from reaching levels that will cause an Overvoltage trip. Dynamic Braking [80] Enable [77] Brake Resistance [78] Brake Power [79] 1 Sec Over Rating Braking [81] Parameter Descriptions Braking (Output) False = Dynamic Brake is not active. True = Dynamic Brake is active. Enable Enables dynamic braking. Brake Resistance The resistor rating of the load resistance. Brake Power The dissipation rating of the load resistance. 1Second Over Rating A multiplier value to be applied to Brake Power for overloads that last less than 1second. Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 1 to 1000 Ohm Range: 0.1 to 510.0 kW Range: 1 to 40 1 Second Control Peak Power Rating 1Second Over Rating + Brake Power MN737 Appendix D13 Feedbacks Allows viewing of certain speed feedback and motor parameter values. Feedbacks [50] Quadratic Torque DC Link Volts [75] Terminal Volts [1020] Speed Fbk RPM [569] Speed Fbk Rev/S [568] Speed Fbk % [749] Torque Feedback [70] Field Feedback [73] Motor Current % [66] Motor Current A [67] Parameter Descriptions DC Link Volts (Output) The voltage on the dc link capacitors (Bus voltage). Terminal Volts (Output) The phase to phase RMS voltage applied to the motor terminals. This should be 90% of Motor Volts at base speed if the motor is unloaded. Speed Fbk RPM (Output) S In Closedloop Vector mode the parameter shows the mechanical speed of the motor shaft in revolutions per minute as calculated from the Encoder expansion board. S In Sensorless Vector mode the parameter shows the calculated mechanical speed of the motor shaft in revolutions per minute. Speed Fbk Rev/S (Output) S In Closedloop Vector mode the parameter shows the mechanical speed of the motor shaft in revolutions per second as calculated from the Encoder expansion board. S In Sensorless Vector mode the parameter shows the calculated mechanical speed of the motor shaft in revolutions per second. S In Volts / Hz mode, the parameter shows the motor synchronous speed in revolutions per second. Range: Range: Range: Range: x.x V x.x V x.xx RPM x.xx Rev/s D14 Appendix MN737 Feedbacks Continued Parameter Descriptions Speed Fbk % (Output) S In Closedloop Vector mode the parameter shows the mechanical speed of the motor shaft as a percentage of the user maximum speed setting (MAX Speed in the Setpoint Scale function block) as calculated from the Encoder expansion board. S In Sensorless Vector mode the parameter shows the calculated mechanical speed of the motor shaft as a percentage of the user maximum speed setting (MAX Speed in the Setpoint Scale function block). S In Volts / Hz mode, the parameter shows the output frequency as a percentage of the user maximum speed setting (MAX Speed in the Setpoint Scale function block). Torque Feedback (Output) Shows the estimated motor torque, as a percentage of rated motor torque. Field Feedback (Output) A value of 100% indicates the motor is operating at rated magnetic flux (field). Motor Current % (Output) The RMS line current used by the motor as a % of the Motor Current parameter in the Motor Data function block. Motor Current A (Output) The RMS line current being used by the motor. Quadratic Torque When TRUE, selects higher continuous ratings with less overload capability. This mode is especially suited for fan or pump applications. Range: Range: Range: Range: Range: Range: x.xx % x.xx % x.xx % x.xx % x.xx A 0 : False 1 : True MN737 Appendix D15 Fluxing Allows customization of the conventional parameters for volts/hertz operation. Starting torque can also be adjusted with the Fixed Boost and Auto Boost parameters. Correct adjustment (motor is operating at rated magnetic flux) is achieved when Field FBK in the Feedbacks block indicates 100%. Measured Load Base Frequency Fluxing Tag# Parameter [108] Auto Boost [104] V/F Shape Inverter Frequency Linear Law Setting 0.00% Linear Law Load Filter + + + Demanded Volts Fan Law [107] Fixed Boost [1058] 601 Fluxing 0.00% False Parameter Descriptions V/F Shape Sets the Volts/Frequency ratio of the output to the motor for all values of output voltage versus output frequency. Because motor voltage is related to motor current, motor voltage can be related to motor torque. A change in the V/Hz profile can adjust how much motor torque is available at various speeds. Base Frequency The point on the V/Hz profile at which output voltage becomes constant with increasing output frequency (constant hp). Below base frequency, the volts will vary with frequency as determined by the V/F Shape parameter. Above base frequency, the volts will saturate at the maximum value. Fixed Boost (Low Frequency Adjustment) This parameter allows for noload stator resistance voltage drop compensation. This correctly fluxes the motor (under noload conditions) at low output frequencies, thereby increasing available motor torque. Fixed boost can be set in addition to auto boost. Range: Range: Range: 0 : Linear Law 1 : Fan Law 7.5 to 500.0 Hz 0.00 to 25.00 % D16 Appendix MN737 Fluxing Continued Parameter Descriptions Volts Boost = 10% 0 Frequency Base Frequency Auto Boost (Under Load Adjustment) Allows for load dependent stator resistance voltage drop compensation. This correctly sets the Volts/Frequency ratio at low output frequencies to increase motor torque. Auto boost can be set in addition to fixed boost. The value of the Auto Boost parameter determines level of additional volts supplied to the motor for 100% load. Setting the value of auto boost too high can cause the control to enter current limit. If this occurs, the control will be unable to ramp up in speed. Reducing the value of auto boost will correct this problem. Range: 0.00 to 25.00 % MN737 Appendix D17 Flycatching Flycatching allows the drive to be restarted smoothly with a rotating motor. It applies small search voltages to the motor while ramping the Inverter frequency from maximum speed to zero. When the motor load goes from motoring to regenerating, the speed search has succeeded and is terminated. If the search frequency decreases below the minimum search speed, the speed search has failed and the Inverter will ramp to the speed setpoint from zero. It allows the control to detect and match a spinning motor before controlling the motor. Once the motor is "caught" the control can bring it to the desired setpoint. Especially useful for large inertia fan loads, where drafts in building air ducts can cause a fan to "windmill". The flycatching sequence can be triggered by different starting modes: ALWAYS: All starts (after controlled or uncontrolled stop, or after a powerup) TRIP or POWERUP: After uncontrolled stop, i.e. trip or coast, or after a powerup TRIP: After uncontrolled stop, i.e. trip or coast Flycatching [570] Enable [1553] Vector Enable [571] Start Mode [572] Search Mode [573] Search Volts [32] Search Boost [574] Search Time [575] MIN Search Speed [709] Reflux Time Active [576] Setpoint [28] Parameter Descriptions Active (Output) Indicates if flycatching is active. Setpoint (Output) The setpoint caught at the end of a successful flycatching sequence. Enable Enables flycatching in Volts/Hz Control mode when TRUE. Vector Enable Enables flycatching in Vector Control mode when TRUE. Start Mode The mode for the flycatching sequence. Search Mode Unidirectional The search is performed only in the direction of the speed setpoint. Bidirectional Search begins in the direction of the speed setpoint. If the drive fails to identify the motor speed in this direction, a second speed search is performed in the reverse direction. Range: 0 : False 1 : True Range: xxx.xx % Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : Always 1 : Trip Or Powerup 2 : Trip Range: 0 : Bidirectional 1 : Unidirectional D18 Appendix MN737 Flycatching Continued Parameter Descriptions Search Volts The maximum motor voltage for the search. Increasing this parameter improves the accuracy of the discovered motor speed but increases the braking influence of the speed search on the rotating motor. Search Boost The level of search boost applied to the motor during the speed search phase of the flycatching sequence. Search Time The search rate during the speed search phase of the flycatching sequence. Performing the flycatching speed search too quickly can cause the drive to inaccurately identify the motor speed and cause the drive to trip on overvoltage. If this occurs, increasing this parameter will reduce the risk of tripping. MIN Search Speed The slowest search speed before the search is considered to have failed. Reflux Time The rate of increase of volts from the search level to the working level after a successful search. Too low a setting cause the drive to trip on either overvoltage or overcurrent. In either case, increasing this parameter will reduce the risk of tripping. Range: Range: Range: Range: Range: 0.00 to 100.00 % 0.00 to 50.00 % 0.1 to 60.0 sec 0.0 to 500.0 Hz 0.1 to 20.0 s MN737 Appendix D19 INJ Braking A method to stop an induction motor without returning regenerative energy of the motor and load back to the dc link. On a stop command, the motor volts are rapidly reduced at constant frequency. A low frequency braking current is then applied until the motor speed is almost zero. This is followed by a timed DC pulse to hold the motor shaft. The stored energy is dissipated in the motor. Thus, high inertia loads may be stopped without the need for an external dynamic braking resistor. INJ Braking [710] Deflux Time [577] Frequency [578] I-Lim Level [579] DC Pulse [580] Final DC Pulse [581] DC Level [582] Timeout [739] Base Volts Active [583] Parameter Descriptions Active (Output) TRUE when injection braking is active. Deflux Time The time the control decreases the motor volts prior to injection braking. Frequency The maximum frequency applied to the motor for the low frequency injection braking mode. It is also limited to never to exceed 50% of base speed value. ILim Level The amount of motor current during low frequency injection braking. DC Pulse The duration of the DC pulse applied to the motor during injection braking for motor speeds less than 20% of base speed. The actual DC pulse time applied to the motor is dependent on the ratio of initial motor speed to 20% of base speed. Final DC Pulse The duration of the final DC holding pulse applied to the motor after either low frequency injection braking or timed dc pulse. DC Level The level of DC pulse applied to the motor during either the timed or final dc pulse. Timeout The maximum time duration allowed for the low frequency injection braking to be active. Base Volts The maximum motor volts at base speed during injection braking. Range: Range: Range: Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0.1 to 20.0 sec 1.0 to 480.0 Hz 50.00 to 150.00 % 0.0 to 100.0 sec 0.0 to 10.0 sec 0.00 to 25.00 % 0.0 to 600.0 sec 0.00 to 115.47 % D20 Appendix MN737 I/O Trips Works with the Analog and Digital Input blocks to trip the control on a loss of setpoint input or safety control input. I/O Trips [760] Invert Thermist [234] External Trip Thermist [1155] Parameter Descriptions Thermist (Output) The state of the motor thermistor trip input, modified by Invert Thermistor input. Invert Thermist When True, inverts the motor thermistor input level. FALSE is normallyclosed/low impedance. External Trip The current state of the External Trip input (Motor/Temp). Note that this input is inverted, so TRUE indicates 0V is on the terminal. Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True MN737 Appendix D21 Inverse Time The inverse time function automatically reduces the current limit during prolonged overload conditions. As the motor current exceeds the Aiming Point level, the excess current is integrated. Up to 150.0 % rated motor current is allowed to flow for a period defined by the Delay parameter. At this point the inverse time current limit is ramped down from 150.0 % to the level defined by Aiming Point. The rate at which the inverse time current limit is ramped to the Aiming Point is defined by Down Time. Once the overload condition is removed, the inverse time current limit level is ramped back toward the 150.0 % level at a rate defined by Up Time. In Quadratic Torque mode, the allowed overload is reduced to 115.0 % for 60.0 s before inverse time current limit action occurs. Inverse Time [1148] Aiming Point [1149] Delay [1150] Down Time [1151] Up Time IT Limiting [1152] Inverse Time [1153] Parameter Descriptions IT Limiting (Output) True indicates the inverse time current limit is active. Inverse Time (Output) Indicates the present level of the inverse time current limit. Aiming Point The final level of the inverse time current limit after a prolonged motor overload. Delay The maximum allowed overload duration for 150.0 % motor current (110.0% in Quadratic Torque mode) before inverse time current limit action takes over. Down Time The rate at which the inverse time current limit is ramped to the Aiming Point after a prolonged overload. Up Time The rated at which the inverse time current limit is ramped to 150.0 % (110.0 % in Quadratic Torque mode) after the overload is removed. Range: 0 : False 1 : True Range: x.xx % Range: 50.00 to 150.00% Range: 5.0 to 60.0sec Range: 1.0 to 10.0sec Range: 1.0 to 600.0sec D22 Appendix MN737 Local Control Allows the Local and Remote modes to be customized. It also indicates the selected mode. You can only switch between Local and Remote modes using the Operator Station (by pressing the L/R key). Local Control [298] SEQ Modes [265] REF Modes [299] Power Up Mode [281] SEQ Direction Remote SEQ [297] Remote REF [257] Parameter Descriptions Remote SEQ (Output) Indicates the present source of the sequencing commands. True = Remote. Remote REF (Output) Indicates the present source of the reference signal. True = Remote. SEQ Modes Selects the source of sequencing commands. (Local =Keypad, Remote = is an external signal at the terminal strip.) REF Modes Selects the source of the reference signal to be selected. (Local =Keypad, Remote = is an external signal at the terminal strip.) Power Up Mode Allows the powerup mode to be selected. (Local =Keypad, Remote = is an external signal at the terminal strip, Automatic = the same mode as when powered down.) SEQ Direction When TRUE, direction is a Sequencing command. When FALSE, direction is a Reference command. Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0 : False 1 : True 0 : Local/Remote 1 : Local Only 2 : Remote Only 0 : Local/Remote 1 : Local Only 2 : Remote Only 0 : Local 1 : Remote 2 : Automatic 0 : False 1 : True MN737 Appendix D23 Logic Function These blocks can be configured to perform a simple logic operation on the inputs. Logic Func 1 [180] Input A [181] Input B [182] Input C [184] Type Logic Func 2 [185] Input A [186] Input B [187] Input C [189] Type Output [183] Output [188] Logic Func 3 [190] Input A [191] Input B [192] Input C [194] Type Logic Func 4 [195] Input A [196] Input B [197] Input C [199] Type Output [133] Output [198] Parameter Descriptions Output The result of performing the logical operation on the input values. Input A Logical input signal (True/False). Input B Logical input signal (True/False). Input C Logical input signal (True/False). Type The logical operation to be performed on the three inputs. Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : NOT(A) 1 : AND(A,B,C) 2 : NAND(A,B,C) 3 : OR(A,B,C) 4 : NOR(A,B,C) 5 : XOR(A,B) 6 : 01 EDGE(A) 7 : 10 EDGE(A) 8 : AND(A,B,!C) 9 : OR(A,B,!C) 10 : S FLIPFLOP 11 : R FLIPFLOP D24 Appendix MN737 Logic Function Continued NOT(A) Input A Invert input A. Output If Input A is True, the output is False. If Input A is False, the output is True. AND(A, B, C) Input A Input B Input C NAND(A, B, C) Input A Input B Input C OR(A, B, C) Input A Input B Input C NOR(A, B, C) Input A Input B Input C Output AND Inputs A, B and C. If all inputs are True, the output is True. Otherwise, the output is False. Input A B Output C False True . . . True True False False . . . True True False False . . . False True False False . . . False True Output NAND Inputs A, B and C. If all inputs are True, the output is False. Otherwise, the output is True. A False True . . . True True Input B False False . . . True True C False False . . . False True Output True True . . . True False Output OR Inputs A, B and C. If one or more input is True, the output is True. Otherwise, the output is False. A False True . . . True True Input B False False . . . True True C False False . . . False True Output False True . . . True True Output NOR Inputs A, B and C. If one or more input is True, the output is False. Otherwise, the output is True. A False True . . . True True Input B False False . . . True True C False False . . . False True Output True False . . . False False MN737 Appendix D25 Logic Function Continued XOR(A, B) Input A Input B Output XOR Inputs A and B. If both inputs are the same, the output is False. Otherwise, the output is True. Input A B False True False True False False True True Output False True True False 0-1 Edge(A) Input A 1-0 Edge(A) Input A AND(A, B, !C) Input A Input B Input C 5ms 20ms Rising edge trigger. Input B not used. Output Output is a 5msec pulse when Input A becomes True. When Input C is True, the output is inverted. Input Output Input C =False Output Input C =True Rising edge trigger. Input B not used. Output Output is a 20msec pulse when Input A becomes False. When Input C is True, the output is inverted. Input Output Input C =False Output Input C =True AND Inputs A, B and Inverted C. Output A False False False False True True True True Input B False False True True False False True True C False True False True False True False True Output False False False False False False True False D26 Appendix MN737 Logic Function Continued OR(A, B, !C) Input A Input B Input C Output OR Inputs A, B and Inverted C. A False False False False True True True True Input B False False True True False False True True C False True False True False True False True Output True False True True True True True True S Flip-Flop Input A Input B Output Set dominant flip-flop. Input A is the Set input. Input B is the Reset input. A True at Input A sets the Output True until a True at Input B resets the Output to False. R Flip-Flop Input A Input B Input A B False False True True False True False True Output False False True False Output Reset dominant flip-flop. Input A is the Reset input. Input B is the Set input. A True at Input B sets the Output True until a True at Input A resets the Output to False. Input A B False False True True False True False True Output False True False False MN737 Appendix D27 Minimum Speed The minimum speed block determines how to follow a reference signal. There are two modes: 1. Proportional : minimum limit 2. Linear : between minimum and maximum. Minimum Speed [336] Input [337] Minimum [338] Mode Output [335] Parameter Descriptions Output The output is determined by the MODE selected. Range: x.xx% Input Reference input to the block. Range: 300.00 to 300.00 % Minimum Sets the minimum value of the output. Range: 100.00 to 100.00 % Mode Sets the operating mode of the block. Range: 0 : PROP. W/MIN. 1 : LINEAR Proportional With Minimum In this mode, the MINIMUM SPEED block acts as simple clamp. The minimum value has the valid range -100% to 100% and the output is always greater than or equal to the minimum value. Output 100 Input Minimum -100 Linear 0 100% In this mode the MINIMUM SPEED block first clamps the input to zero then rescales the input such that the output goes linearly between minimum and 100% for an input that goes from 0 to 100%. Note these constraints: min>= 0, input >= 0, max = 100%. Output 100 max=(300%) - (2 x min) Input Minimum -100 0 100% 200% D28 Appendix MN737 Motor Data In this function block you enter the details of the motor under control and any available motor nameplate information. The Autotune feature will determine the Mag Current, Stator Resistance, Leakage Inductance, Mutual Inductance and Rotor Time Constant motor model parameters. The Overload parameter determines the allowed level of motor overload. This can be useful when operating with motors smaller than the inverter rating. Motor Data [1157] Control Mode [1158] Power [1159] Base Frequency [1160] Motor Voltage [64] Motor Current [65] MAG Current [83] Nameplate RPM [124] Motor Connection [84] Motor Poles [242] Power Factor [1164] Overload [119] Stator RES [120] Leakage INDUC [121] Mutual INDUC [1163] Rotor Time CONST Parameter Descriptions Control Mode Sets the main method of motor control. Power Sets the motor nameplate power. (1hp=0.746kW) Base Frequency Sets the motor nameplate base frequency. Motor Voltage Sets the motor nameplate voltage at base frequency. Motor Current Sets the motor nameplate fullload line current. MAG Current Sets the motor model noload line current as determined by Autotune. Nameplate RPM Sets the motor nameplate fullload rated speed. This is the motor speed in RPM at base frequency minus full load slip. Motor Connection Sets the motor nameplate connection method. Range: 0 : Volts / Hz 1 : Sensorless VEC 2 : Closedloop VEC Range: 0.00 to 355.00kW Range: 7.5 to 500.0Hz Range: 0.0 to 575.0V Range: 0.00 to 595.00A Range: 0.00 to 595.00A Range: 0.0 to 32000.0 RPM Range: 0 : Delta 1 : Star MN737 Appendix D29 Motor Data Continued Parameter Descriptions Motor Poles Sets the motor nameplate pole pairs. Power Factor Sets the motor nameplate fullload power factor. Overload Sets the allowable motor overload factor. Matches the control current measurement range to the motor. The Motor Current x Overload is measured up to a maximum of 2 x constant torque current rating. The Overload parameter has no effect on the current, inverse time or torque limits. Stator RES Sets the motor model perphase stator resistance as determined by Autotune. Leakage INDUC Sets the motor model perphase leakage inductance as determined by Autotune. Mutual INDUC Sets the motor model perphase mutual inductance as determined by Autotune. Rotor Time CONST Sets the motor model rotor time constant as determined by Autotune. Range: Range: Range: Range: Range: Range: Range: 0 : 2 pole 1 : 4 pole 2 : 6 pole 3 : 8 pole 4 : 10 pole 5 : 12 pole 0.50 to 0.99 1.0 to 5.0 0.00 to 250.00 Ohm 0.0 to 300.0 mH 0.0 to 3000.0 mH 10.00 to 3000.00 D30 Appendix MN737 Multiplexer Creates a 16 bit word from its 16 Boolean inputs. Also see Demultiplexer. Multiplexer [641] Input 0 [642] Input 1 [643] Input 2 [644] Input 3 [645] Input 4 [646] Input 5 [647] Input 6 [648] Input 7 [649] Input 8 [650] Input 9 [651] Input 10 [652] Input 11 [653] Input 12 [654] Input 13 [655] Input 14 [656] Input 15 Parameter Descriptions Output The resulting 16 bit word. Input 0 Input 15 16 Boolean inputs. Output [598] Range: 0000 to FFFF Range: 0 : False 1 : True MN737 Appendix D31 OP Station (Keypad) The keypad block allows the control keys to be enabled or disabled. Keypad [300] Remote COMMS SEL COMMS SEQ [295] Parameter Descriptions OP VERSION (Output) Displays the version of keypad software. It is set to 0000 if no keypad is present. Enabled Keys The following keys can be enabled or disabled individually. Parameter Value Run L/R JOG DIR Range: 0000 to FFFF Range: 0000 to FFFF 0000 - - - - 0010 - - - Enabled 0020 - - Enabled - 0030 - - Enabled Enabled 0040 - Enabled - - 0050 - Enabled - Enabled 0060 - Enabled Enabled - 0070 - Enabled Enabled Enabled 0080 Enabled - - - 0090 Enabled - - Enabled 00A0 Enabled - Enabled - 00B0 Enabled - Enabled Enabled 00C0 Enabled Enabled - - 00D0 Enabled Enabled - Enabled 00E0 Enabled Enabled Enabled - 00F0 Enabled Enabled Enabled Enabled D32 Appendix MN737 Pattern GEN The Pattern generator allows adjustment of the PWM (Pulse Width Modulator) operation. Quiet mode (Random Pattern=True) reduces audible motor noise to a dull hiss. The PWM carrier frequency may also be set as desired. This sets up the main switching frequency of the power output stage. A high setting of carrier frequency (e.g. 6kHz) reduces audible motor noise but only at the expense of higher Inverter losses and smooth motor rotation at low output frequencies. A low setting of carrier frequency (e.g. 3kHz), reduces Inverter losses but may increase audible motor noise. Pattern GEN [98] Random Pattern [99] Freq Select [100] Deflux Delay Drive Frequency [591] Parameter Descriptions Drive Frequency (Output) The PWM output frequency. Random Pattern True selects random pattern (quiet motor noise), False selects fixed carrier PWM. FREQ Select Sets the base switching frequency of the output stage. 3kHz reduces power losses but increases audible motor noise. Deflux Delay The minimum allowed delay between disabling and then reenabling PWM generator (i.e. stopping and starting the drive). Range: x.x Hz Range: 0 : False 1 : True Range: 0 : 3 kHz 1 : 6 kHz Range: 0.1 to 10.0 sec MN737 Appendix D33 PID Used in applications requiring a trim to the setpoint, depending on feedback from an external measurement device. Typically for process control, i.e. pressure or flow. For an application that requires closed loop control, the error term may be derived from the setpoint and feedback using a value function block. This error term is then used by the PID. The output of the PID may be used to trim the demand setpoint (the Speed Trim parameter in the Reference function block). PID Tag Parameter Factory Setting [1250] P Gain 1.00 [1251] I Gain 0.00 [1252] D Gain 0.00 [1248] Feed FWD 0.00% [1249] Feed FWD Gain 0.00 [1247] Setpoint 0.100 Seconds + PID [617] Feedback 1.0000 - [618] Feedback Gain 1.00 [1254] Enable False [1098] Integral Defeat False [1253] Limit 300.00% [1255] D Filter TC 0.05 sec [1257] Limiting [1256] Output [619] Error Parameter Descriptions Output (Output) The output of the PID function. Error (Output) (SetpointFeedback) clamped to between ±100.00%. Limiting (Output) When True, the Output is at the Limit value. P Gain The true proportional gain of the PID controller. If P Gain=0, the PID output is zero. I Gain The integral time constant of the PID controller. D Gain The derivative time constant of the PID controller. Feed FWD Feed forward input to the PID controller. Feed FWD Gain Sets the Feed forward gain of the PID controller. Setpoint The setpoint input to the PID controller. Range: x.xx % Range: x.xx % Range: 0 : False 1 : True Range: 0.0 to 100.0 Range: 0.01 to 100.00 sec Range: 0.01 to 10.00 sec Range: 300.00 to 300.00 % Range: 300.00 to 300.00 Range: 300.00 to 300.00 % D34 Appendix MN737 PID Continued Parameter Descriptions Feedback The feedback input to the PID controller. Feedback Gain Sets the Feedback gain of the PID controller. Enable TRUE allows the PIDcontroller to operate. False, resets the PID output and integral term. Integral Defeat True resets the PID integral term. Limit Sets the maximum positive and negative levels (Limit) of the PID output. D FIlter TC The derivative time constant of the PID controller. Range: 300.00 to 300.00 % Range: 300.00 to 300.00 Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0.00 to 300.00% Range: 0.000 to 10.000 sec MN737 Appendix D35 Position The Position function block counts the encoder position from reset. The output will count 4 x the number of lines on the encoder per revolution. Position [747] Reset Output [748] Parameter Descriptions Output The number of encoder counts since the last reset. The output is preserved during powerdown. Reset True resets the position count to zero. Range: x Range: 0 : False 1 : True D36 Appendix MN737 Preset Selects an output value from one of eight inputs, depends on the value of the Select Input. A second output is provided to allow a choice of two banks of eight values. Tag Parameter [355] Select Input [347] Input 0 [348] Input 1 [349] Input 2 [350] Input 3 [351] Input 4 [352] Input 5 [353] Input 6 [354] Input 7 Preset Factory Setting Input 0 10.00 10.00 20.00 40.00 50.00 60.00 80.00 100.00 [356] Output 1 0 [372] Output 2 0 0 0 Parameter Descriptions Output 1 Ouput = selected input. Output 2 Ouput = selected input (if selected input range is). Select Input Selects which input is connected to Output 1. If Select Input is in the range 0 to 3, Input 4 to 7 is connected to Output 2, otherwise Output 2=0. (If Select Input = 0; Output 1=Input 0, Output 2=Input 4. If Select Input = 1; Output 1=Input 1, Output 2=Input 5 etc.) Input 0 7 Inputs to the Preset block. Range: x.xx Range: x.xx Range: 0 : INPUT 0 1 : INPUT 1 2 : INPUT 2 3 : INPUT 3 4 : INPUT 4 5 : INPUT 5 6 : INPUT 6 7 : INPUT 7 Range: 300.00 to 300.00 MN737 Appendix D37 Raise Lower Provides a electronic potentiometer (EPOT) function. The Output is preserved during the power down. The table describes how Output is controlled by the Raise Input, Lower Input and Reset inputs. Note: If Output is greater than MAX Value the Output will ramp down to MAX Value at Ramp Time. If Output is less than MIN Value the Output will ramp up to MIN Value at Ramp Time. Reset Raise Input Lower Input Action True True/False True/False Output equals Reset Value False True False Output ramps up to MAX Value during Ramp Time False False True Output ramps down to MIN Value during Ramp Time False False False * Output is unchanged False True True * Output is unchanged * If Output is greater than MAX Value the Output will ramp down to MAX Value during Ramp Time. If OUTPUT is less than MIN VALUE the OUTPUT will ramp up to MIN Value during Ramp Time. Note: If MAX Value is less than or equal to MIN Value, the Output is set to MAX Value. Raise/Lower [327] Raise Input [328] Lower Input [326] Ramp Time [330] MAX Value 329] MIN Value [331] Reset Value [332] Reset Output [325] Parameter Descriptions Output The ramped output. The output is preserved during powerdown. Raise Input When True causes Output to ramp up. Lower Input When True causes Output to ramp down. Ramp Time Rate of change of the Output. The time to change from 0.00% to 100.00%. Note that the raise and lower rates are always the equal. MAX Value The maximum value to which Output will ramp. MIN Value The minimum value to which Output will ramp. Reset Value The value of the Output when Reset is True. Reset When True, forces Output to the Reset Value. Range: Range: Range: Range: Range: Range: Range: Range: x.xx% 0 : False 1 : True 0 : False 1 : True 0.0 to 600.0 sec 300.00 to 300.00 % 300.00 to 300.00 % 300.00 to 300.00 % 0 : False 1 : True D38 Appendix MN737 Reference Sets the parameters for the Local and Remote generation of the setpoint reference. Reference Remote Tag Parameter Factory Setting [252] MAX Speed Clamp 110.0% [770] * COMMS Setpoint 0.0% [245] * Remote Setpoint 0.0% [57] MAX Speed 60.0Hz [248] Speed Trim 0.0% [253] MIN Speed Clamp -110.0% [249] * Remote Reverse False +- Reference + Ramp + [254] Speed Setpoint [255] Speed Demand [256] Reverse * Set only from Comms using tag 269 (readable as tag 770 in block diagram) Remote Setpoint if Remote Reference Terminal mode Comms Setpoint if Remote Reference Comms mode (Mode is selectable in COMMS Control block) Reference Local Tag Parameter Factory Setting [254] [252] MAX Speed Clamp 110.0% [247] Local Setpoint 0.0% +- [57] MAX Speed 60.0Hz [248] Speed Trim 0.0% [243] Trim in Local False 0 Reference Ramp + + [255] [253] MIN Speed Clamp -110.0% [249] Local Reverse False [256] Speed Setpoint Speed Demand Reverse Parameter Descriptions Speed Demand (Output) Indicates the actual speed demand. Speed Setpoint (Output) Indicates target speed. This is equal to (one): Local Setpoint, Remote Setpoint, Jog Setpoint or Comms Setpoint. (Also see Reference Jog). Reverse (Output) Indicates demanded direction. This may not be the actual direction. COMMS Setpoint The target reference that the control will ramp to in Remote Reference Comms mode (not including trim). The direction is always positive, i.e. forward. Remote Setpoint The target reference that the control will ramp to in Remote Reference mode (not including trim). Direction depends on Remote Reverse and the sign of Remote Setpoint. Speed Trim The trim is added to the ramp output in remote mode (or if Trim in Local is True) to form Speed Demand. Range: x.x % Range: x.x % Range: 0 : False 1 : True Range: x.xx % Range: 300.00 to 300.00 % Range: 300.00 to 300.00 % MN737 Appendix D39 Reference Continued Parameter Descriptions MAX Speed Maximum commanded speed allowed. MAX Speed Clamp Maximum value for Speed Demand output. MIN Speed Clamp Minimum value for Speed Demand output. Trim in Local True, Speed Trim is always added to the ramp output. False, Speed Trim is added only to Remote mode. Remote Reverse Demanded direction in Remote Reference mode. Normally connected to the Sequencing Logic. Local Setpoint Setpoint set at Keypad. Always a positive value and is saved on power down. Direction is taken from Local Reverse. Range: Range: Range: Range: Range: Range: 7.5 to 240 Hz 0.00 to 110.00 % 110.00 to 0.00 % 0 : False 1 : True : False 1 : True 0.00 % D40 Appendix MN737 Reference Jog Sets the parameters for the Jog function. Reference Jog [246] Setpoint [261] Accel Time [262] Decel Time Parameter Descriptions Setpoint The reference speed the control will ramp to. Accel Time The acceleration time for Jog mode. Decel Time The deceleration time for Jog mode. Range: 100.00 to 100.00 % Range: 0.0 to 3000.0 sec Range: 0.0 to 3000.0 sec MN737 Appendix D41 Reference Ramp Sets the parameters that control the output ramp's rate of change in response to a change in demand. 60 % S-Ramp Acceleration 50 40 Jerk 1 Deceleration Jerk Acceleration Velocity 30 20 10 0 -10 Time (secs) -20 Reference Ramp [244] Ramp Type [258] Accel Time [259] Decel Time [694] Sramp Jerk 1 [691] Sramp Continuous [260] Hold Ramping [698] Parameter Descriptions Ramping (Output) Set True when ramping is active. Ramp Type Sets Linear or S type ramp. Accel Time The time to ramp from 0.00% to 100.00%. Decel Time The time to ramp from 100.00% to 0.00%. SRamp Jerk 1 Rate of change of acceleration for the first segment of the curve in units per second3. (Example, if full machine speed is 1.25m/s the acceleration will be: 1.25 x 50.00% = 0.625m/s3 SRamp Continuous False causes an immediate transition from the old curve to the new curve. True causes a smooth transition If the speed setpoint is changed when ramping (if Ramp Type = Sramp). The curve is controlled by Sramp Accel and Sramp Jerk 1. Hold When TRUE, the last value of the output is held. Range: Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0 : LINEAR 1 : S 0.0 to 3000.0 sec 0.0 to 3000.0 sec 0.00 to 100.00 % 0 : False 1 : True 0 : False 1 : True D42 Appendix MN737 Reference Stop Sets the stopping method parameters. Reference Stop [279] Run Stop Mode [263] Stop Time [266] Stop Zero Speed [284] Stop Delay [304] Fast Stop Mode [275] Fast Stop Limit [264] Fast Stop Time [126] Final Stop Rate Parameter Descriptions Run Stop Mode Sets the stop mode. Used when run command is removed. Ramped stop mode uses Reference Ramp Decel Time. Coast mode allows the motor will freewheel. DC Injection stops the motor by injecting DC current. Stop Time Rate at which the Speed Demand is ramped to zero after the ramp is quenched. Stop Zero Speed Threshold for zero speed detection. Stop Delay The time that zero speed is held before quenching (after a normal stop or a Jog stop). Useful if a mechanical brake requires time to operate at zero speed, or for jogging a machine to position. Fast Stop Mode Selects stopping mode used during a fast stop. Fast Stop Limit Maximum time the control will try to Fast Stop before quenching. Fast Stop Time Rate at which the Speed Demand is ramped to zero. Final Stop Rate Rate at which any internally generated setpoint trims are removed. For example, the trim due to the slip compensation block. Range: 0 : Ramped 1 : Coast 2 : DC Injection Range: 0.0 to 600.0 sec Range: 0.00 to 100.00 % Range: 0.000 to 30.000 sec Range: 0 : Ramped 1 : Coast Range: 0.0 to 3000.0 sec Range: 0.0 to 600.0 sec Range: 12 to 4800 Hz/s MN737 Appendix D43 Sequencing Logic Controls the sequencing (start and stop) of the control. Before the control will respond to the Run Fwd, Run Rev or Jog parameters, the parameters Drive Enable, Not Fast Stop and Not Coast Stop must be set to True. In addition, the Inverter needs to be healthy (Healthy is True). The Inverter will only respond to Run Fwd, Run Rev and Jog if the Inverter is in the Remote Sequencing mode. If Run Fwd and Run Rev are True, both are ignored and the Inverter will stop. COMMS Control [291] Run Forward [292] Run Reverse [293] Not Stop [280] Jog [1235] Contactor Closed [276] Drive Enable [277] Not Fast Stop [278] Not Coast Stop [294] Remote Reverse [282] REM Trip Reset [290] Trip RST by Run [283] Power Up Start Tripped [289] Running [285] Jogging [302] Stopping [303] Output Contactor [286] Switch on Enable [288] Switched On [306] Ready [287] System Reset [305] Sequencer State [301] Remote Rev Out [296] Healthy [274] Parameter Descriptions Tripped (Output) True indicates a latched trip is present. Running (Output) True indicates the control is enabled. Jogging (Output) True indicates the control is in JOG mode. Stopping (Output) True indicates the control is stopping. Output Contactor (Output) Output to drive an external motor contactor. This contactor is normally closed. Switch On Enable (Output) Indicates the control is ready to accept a run command. Switched On (Output) Run accepted. Waiting for Contactor Closed. Ready (Output) True indicates the control is ready and will run if enabled. System Reset (Output) True for a single execution cycle after the control enters either Run or Jog mode. Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True D44 Appendix MN737 Sequencing Logic Continued Parameter Descriptions Sequencer State (Output) Indicates the current state of the sequencer: Remote Rev Out (Output) True indicates a remote demand to Run REV (Remote Reverse and Run Reverse inputs active.) Healthy (Output) Set False when a trip occurs, and set True when the run command is removed. Run Forward True causes the control to run in the forward direction if enabled. Run Reverse True causes the control to run in the reverse direction if enabled. Not Stop True will latch the Run FWD or Run REV command. Once latched, therun command can be reset to False and the control will continue to run. False causes the run commands to be unlatched. Jog True causes the control to run at Jog speed (Jog Setpoint in the Reference Jog block). False causes a ramp to zero stop. Contactor Closed Feedback to indicate the external contactor is closed. It must be True for the sequencer to proceed from the Switched On state to the Ready State, refer to Sequencer State. Drive Enable False disables the control and the motor will coast to a stop if running. Range: Range: Range: Range: Range: Range: Range: Range: Range: 0 : START DISABLED 1 : START ENABLED 2 : SWITCHED ON 3 : READY 4 : ENABLED 5 : FSTOP ACTIVE 6 : TRIP ACTIVE 7 : TRIPPED 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True MN737 Appendix D45 Sequencing Logic Continued Parameter Descriptions Not Fast Stop False causes a ramp to zero stop if the motor is running. The ramp rate is set by Fast Stop Rate in the Stop block. True is a latched condition. The control cannot be restarted until fast stop is complete. Not Coast Stop False disables the control and the motor will coast to a stop if running. True is a latched condition. The control cannot be restarted until coast stop is complete. Remote Reverse (for remote setpoints) True inverts the demanded rotation direction. REM Trip Reset False to True transition clears the latched trips. Trip RST by Run Allows the rising edge of a run command to clear latched trips. Power Up Start True allows the control to run if in remote and a run command is present. False requires a low to high run command transition. Range: Range: Range: Range: Range: Range: 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True D46 Appendix MN737 Skip Frequencies Useful to prevent the operation at frequencies that cause mechanical resonance in the load. For example, if Frequency 1 is set to 20Hz and Band 1 is set to 10Hz, continuous operation is not allowed in the dead band of 15Hz to 25Hz. The skip frequencies are symmetrical and work in forward and reverse directions. Note: Setting the Frequency to 0 disables the corresponding band. Setting the Band to 0 causes the value of Band 1 to be used for this band. Skip Frequencies [340] Input [341] Band 1 [342] Frequency 1 [680] Band 2 [343] Frequency 2 Output [346] Parameter Descriptions Output The output of the function block in Hz. Input The value of the block input in %. Band 1 (Band 2) The width of the skip band centered about the skip frequency (Frequency 1 or 2). Frequency 1 (Frequency 2) The center frequency of the skip band to skip or treat as a dead band. Range: x.x Hz Range: 300.00 to 300.00 % Range: 0.0 to 480.0 Hz Range: 0.0 to 480.0 Hz MN737 Appendix D47 Slew Rate Limit Prevents overcurrent and overvoltage faults during a rapidly changing setpoint. When the braking block determines that the internal dc link voltage is too high it issues a Hold signal. This causes the Slew Rate Limit block to hold the setpoint at its current value. This typically lasts for only 1ms to allow the excess energy to be dumped into the braking resistor. Slew Rate Limit [60] Enable [62] Accel Limit [61] Decel Limit Parameter Descriptions Enable False disables the funtion block. Accel Limit The maximum allowed rate at which the setpoint may accelerate from zero. Decel Limit The maximum allowed rate at which the setpoint may decelerate towards zero. Range: 0 : False 1 : True Range: 1.0 to 1200.0 Hz/ Range: 1.0 to 1200.0 Hz/ D48 Appendix MN737 Slip Comp Allows the control to maintain motor speed in the presence of load disturbances. Based on the rated speed, the no load speed and the rated load of the motor, the slip compensation block adjusts the demand frequency to compensate for any speed slippage due to the load. Slip Comp [82] Enable [85] Motoring Limit [86] Regen Limit Parameter Descriptions Enable True allows slip compensation operation. Motoring Limit The maximum trim produced by the slip compensation block when the motor is driving the load (motoring). Regen Limit The maximum trim produced by the slip compensation block when the motor is being driven by the load, (regenerating). Torque Range: 0 : False 1 : True Range: 0.0 to 600.0 RPM Range: 0.0 to 600.0 RPM RatedTorque No Load Speed (synchronous speed) Rated Speed Speed MN737 Appendix D49 Speed Loop For Sensorless Vector and Closed Loop Vector modes only. Controls the motor speed by comparing the actual speed to the demanded speed, and applying more or less torque in response to the error. Fixed Inputs and Outputs Speed Demand This is connected to the output of the Setpoint Scale function block. Speed Feedback Calculated from the voltages and currents in Sensorless Vector. Torque Demand The output of the Speed Loop function block is a torque demand. This torque demand is passed on to the Torque Limit function block, which causes the torque to be generated in the motor. The speed error (Speeddemand Speedfdbk) is processed by the proportional + integral (PI) controller. The output is a torque demand to the torque control block. Speed demand is derived from the Setpoint Scale block. In Sensorless VEC mode, speed feedback is calculated from motor voltages and currents. Aux Torque Direct Demand Input Torque Demand Torque Isolate Limits Speed Demand ++ Speed Feedback Lo-Pass Filter Lo-Pass Filter +- Kp +++ Prop Term KSi Integral Term Integral Preset Integral Defeat ++ Torque Control Speed Control Clamp Torque Demand Speed Loop [1187] Speed PROP Gain [1188] Speed INT Time [1189] INT Defeat [1190] Speed INT Preset [1191] Speed DMD Filter [1192] Speed FBK Filter [1193] AUX Torque DMD [1200] Speed POS LIM [1201] Speed NEG LIM [1202] TORQ CTRL Mode Total SPD DMD RPM [1203] Total SPD DMD% [1206] Speed Error [1207] Torque Demand [1204] D50 Appendix MN737 Speed Loop Continued Parameter Descriptions Total SPD DMD RPM (Output) The final value of the speed demand obtained after summing all sources. This is the value which is presented to the speed loop. Total SPD DMD % (Output) The final values of the speed demand obtained after summing all sources. This is the value which is presented to the speed loop. Speed Error (Output) The difference between the demanded speed and the actual speed. Torque Demand (Output) The motor torque demand as a percentage of rated motor torque. Speed PROP Gain Sets the proportional gain of the loop. Speed error (revolutions per second) x proportional gain = torque percent. Speed INT Time The integral time constant of the speed loop. A speed error which causes the proportional term to produce a torque demand T, will cause the integral term to also ramp up to a torque demand T after a time equal to Speed INT Time. INT Defeat When True, the integral term does not operate. Speed INT Preset The integral term will be preset to this value when the drive starts. Speed DMD Filter Filters the speed demand to reduce ripple. The filter is first order with time constant equal to the value of this parameter. Speed FBK Filter Filters the speed feedback to reduce ripple (caused by low line count encoders). The filter is first order with time constant equal to the value of this parameter. AUX Torque DMD In speed control mode, this value is added to the torque demand produced by the speed loop PI. In torque control mode (i.e. Torq CTRL Mode is True) the speed loop PI does not operate. Speed POS LIM Sets the upper limit of the speed demand. Speed NEG LIM Sets the lower limit of the speed demand. TORQ CTRL Mode Determines if operation is in Speed control or Torque control mode. Range: Range: Range: Range: Range: Range: Range: Range: Range: Range: Range: Range: Range: Range: x.xx RPM x.xx % x.xx % x.xx % 0.00 to 300.00 1 to 15000 ms 0 : False 1 : True 500.00 to 500.00 % 0.0 to 14.0 ms 0.0 to 15.0 ms 300.00 to 300.00 % 110.00 to 110.00 % 110.00 to 110.00 % 0 : False 1 : True MN737 Appendix D51 Stabilization Reduces unstable operation in induction motors typically observed at half full speed, and under low load conditions. Stablization [128] Enable Parameter Descriptions Enable True enables the stabilization function. Range: 0 : False 1 : True D52 Appendix MN737 Stall Trip Protects the motor from damage due to continuous operation beyond specification. If the estimated load exceeds the Stall Limit for a time greater than Stall Time then the stall trip will become active. The timer is reset whenever the estimated load is less than the Stall Limit. Stall Trip [2400] Stall Limit [241] Stall Time Parameter Descriptions Stall Limit The load limit beyond which the stall trip monitoring becomes active. Stall Time The time after which a stall condition will cause a trip. Range: 50.00 to 150.00 % Range: 0.1 to 3000.0 sec MN737 Appendix D53 System Port (P3) The unisolated RS232 programming port(s) allows for connection to the keypad (OP Station) or to a PC for drive configuration and storage of parameters. The port uses a BISYNCH ASCII protocol. The control will always respond to GID = 0 and UID = 0, as this used by the keypad. System Port (P3) [102] Group ID [103] Unit ID Parameter Descriptions Group ID (GID) The protocol group identity address. Unit ID (UID) The protocol unit identity address. Range: 0 to 9 Range: 0 to 15 D54 Appendix MN737 Torque Limit Allows you to set the maximum motor rated torque before torque limit action occurs. If the estimated motor torque is greater than the Actual POS LIM value, the motor speed is controlled to maintain the torque at this level. A similar situation occurs if the estimated motor torque is less that the Actual NEG LIM value. Separate positive and negative torque limits as well as a symmetric main torque limit are provided. The smallest positive and negative torque limits (including any current limit or inverse time current limit action) is indicated in the Actual POS LIM and Actual NEG LIM diagnostic. These are the final limits for motor torque. Torque Limit [1208] POS Torque LIM [1209] NEG Torque LIM [1210] Main Torque LIM [1211] Symmetric LIM [1554] Fast Stop T-LIM Actual POS LIM [1212] Actual NEG LIM [1213] Parameter Descriptions Actual POS LIM (Output) The final actual positive torque limit including any current limit or inverse time current limit action. Actual NEG LIM (Output) The final actual negative torque limit including any current limit or inverse time current limit action. POS Torque LIM Sets the maximum allowed of positive motor torque. NEG Torque LIM Sets the maximum allowed of negative motor torque. Main Torque LIM Sets the maximum symmetric motor torque limit. Symmetric LIM True forces the NEG Torque LIM to the same value as the POS Torque LIM parameter. Fast Stop TLIM Sets the torque limit used during a Fast Stop. Range: x.xx % Range: x.xx % Range: 300.00 to 300.00 % Range: 300.00 to 300.00 % Range: 0.00 to 300.00 % Range: 0 : False 1 : True Range: 0.00 to 300.00 % MN737 Appendix D55 Trips History Records the last ten trips that caused the Inverter to stop. If more than 10 trips occur, the oldest is deleted from the log so that only the last 10 are stored. These parameters are preserved during power loss. Trips History Parameter Descriptions Trip 1 (Output) Most Recent Records the most recent trip. Trip 2 (Output) Records the next most recent trip. Trip 3 (Output) Records the next most recent trip. Trip 4 (Output) Records the next most recent trip. Trip 5 (Output) Records the next most recent trip. Trip 6 (Output) Records the next most recent trip. Trip 7 (Output) Records the next most recent trip. Trip 8 (Output) Records the next most recent trip. Trip 9 (Output) Records the next most recent trip. Trip 10 (Output) Oldest Records the oldest trip. Trip 1 [500] Trip 2 [501] Trip 3 [502] Trip 4 [503] Trip 5 [504] Trip 6 [505] Trip 7 [506] Trip 8 [507] Trip 9 [508] Trip 10 [509] Most Recent Oldest Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 Range: 0 to 45 D56 Appendix MN737 Trips Status The Inverter supports advanced and flexible trip logic to support monitoring of the Inverter itself, the motor and the load. This function block provides a view into the current trip condition(s) and allows some trips to be disabled. Trips Status [231] Disabled Trips [742] Disabled Trips+ Active Trips [4] Active Trips+ [740] Warnings [5] Warnings+ [741] First Trip [6] Parameter Descriptions Active Trips and Active Trips+ (Output) Indicates which trips are currently active. These parameters are a coded representation of the trip status. Warnings and Warnings+ (Output) Indicates which conditions are likely to cause a trip. These parameters are a coded representation of the warning status. First Trip (Output) When a trip occurs until that trip is reset, this parameter indicates the trip source. When several trips have occurred, this parameter indicates the first trip that was detected. Disabled Trips and Disabled Trips+ Indicates which trips have been disabled. Not all trips may be disabled. The Disabled Trips mask is ignored for trips that cannot be disabled. Table D-1 is provided to describe how this parameter is formed. Range: 0000 to FFFF Range: 0000 to FFFF Range: 0 to 45 Range: 0000 to FFFF Hexadecimal Representation of Trips When more than one trip is to be represented at the same time, the Hex trip codes are simply added together to form the value displayed. Within each digit, values between 10 and 15 are displayed as letters A to F. Example, the Active Trips parameter is 02A8, this represents: "2" in digit 3 "8" and a "2" in digit 2 (8+2 = 10, displayed as A) "8" in digit 1 Active Trips can represent the active trips Brake Resistor, Motor Stalled, Input 1 Break and Heatsink Temp, (an unlikely situation). Active Trips+ can represent Current Limit, Desat (Over I), Trip 22 and 24V failure, (another unlikely situation). Note: The hexadecimal value is used over comms, however, pressing the M key (keypad) when displaying the hexadecimal trip value will show the list of all trips and their current values. MN737 Appendix D57 Trips Status Continued Table D-1 Trip Identification Trip Name (MMI) Value Mask User Disable NO TRIP 0 0x0000 N/A OVERVOLTAGE 1 0x0001 No UNDERVOLTAGE 2 0x0002 No OVERCURRENT 3 0x0004 No HEATSINK 4 0x0008 No EXTERNAL TRIP 5 0x0010 No INPUT 1 BREAK 6 0x0020 Yes INPUT 2 BREAK 7 0x0040 Yes MOTOR STALLED 8 0x0080 Yes TRIP 9 (Reserved) 9 0x0100 No BRAKE RESISTOR 10 0x0200 Yes BRAKE SWITCH 11 0x0400 Yes OP STATION 12 0x0800 Yes LOST COMMS 13 0x1000 Yes CONTACTOR FBK 14 0x2000 Yes SPEED FEEDBACK 15 0x4000 Yes AMBIENT TEMP 16 0x8000 No MOTOR OVERTEMP 17 0x0001 Yes CURRENT LIMIT 18 0x0002 No TRIP 19 (Reserved) 19 0x0004 No 24V FAILURE 20 0x0008 Yes LOW SPEED OVER I 21 0x0010 No TRIP 22 (Reserved) 22 0x0020 No ENCODER 1 FAULT 23 0x0040 Yes DESAT (OVER I) 24 0x0080 No VDC RIPPLE 25 0x0100 No BRAKE SHORT CCT 26 0x0200 No OVERSPEED 27 0x0400 Yes TRIP 28 (Reserved) 28 0x0800 No TRIP 29 (Reserved) 29 0x1000 No TRIP 30 (Reserved) 30 0x2000 No UNKNOWN 31 0x4000 No OTHER 32 0x8000 No MAX SPEED LOW 33 0x8000 N/A MAINS VOLTS LOW 34 0x8000 N/A NOT AT SPEED 35 0x8000 N/A MAG CURRENT FAIL 36 0x8000 N/A NEGATIVE SLIP F 37 0x8000 N/A TR TOO LARGE 38 0x8000 N/A TR TOO SMALL 39 0x8000 N/A MAX RPM DATA ERR 40 0x8000 N/A STACK TRIP 41 0x8000 N/A LEAKGE L TIMEOUT 42 0x8000 N/A POWER LOSS STOP 43 0x0002 No Auto-restart N/A Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Yes Yes Yes Yes Yes No No No Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Yes D58 Appendix MN737 Value Function Each value function block can has three inputs and one output. Each may be configured to perform a logical expression on the inputs to produce an output value. Value Func 1 Value Func 3 [130] Input A [131] Input B [132] Input C [134] Type Output [133] [140] Input A [141] Input B [142] Input C [144] Type Output [143] Value Func 2 [135] Input A [136] Input B [137] Input C [139] Type Output [138] Value Func 4 [145] Input A [146] Input B [147] Input C [149] Type Output [148] Parameter Descriptions Output The value after the selected function is performed. Input A, Input B, Input C General purpose digital input. Type The function to be performed on the three inputs to produce the output value. Range: x.xx Range: 32768.00 to 32767.00 Range: 0 : If(C) a 1 : Abs(A+B+C) 2 : Switch(A,B) 3 : (A*B)/C 4 : A+B+C 5 : Abc 6 : B<=A<=C 7 : A>B+/c 8 : A>=B 9 : Abs(A)>B+/c 10 : Abs(A)>=B 11 : A(1+B) 12 : If(C) Hold(A) 13 : Binary Decode 14 : On Delay 15 : Off Delay 16 : Timer 17 : Minimum Pulse 18 : Pulse Train 19 : Window 20 : Up/Dwn Counter 21 : (A*B)/C Round 22 : Window No Hyst MN737 Appendix D59 Value Function Continued Function Description IF(C) -A If Input C is not zero, the Output is minus Input A, otherwise the Output is the same as Input A. ABS(A+B+C) The Output is set to the absolute value of Input A + Input B + InputC. Switch(A,B) Input A Input B If Input C is zero the Output is set to Input A, Output otherwise the Output is set to Input B. Input C (A*B)/C The Output is set to (Input A * Input B) / (Input C). The algorithm compensates for the remainder term. A+B+C The Output is set to (Input A + Input B + Input C). A-B-C The Output is set to (Input A - Input B - Input C). B<=A<=C Input A Input B Input C Output The Output is set to the value of Input A, but cannot exceed the maximum value of Input C nor be less than the minimum value of Input B. If Input B > Input C the output is undefined. A>B+/-C Input A Input B The Output is True if Input A is greater than Input B + Input C. Output The Output is False if Input A is less than Input B - Input C. Input C Otherwise the Output is unchanged. In this way the block acts as a simple comparator with a comparison level of Input B and a hysteresis band equal to ± Input C. A>=B Input A Input B The Output is True if Input A is greater than or equal to Input B, Output otherwise the Output is False. ABS(A)>B+/-C |Input A| |Input B| The OUTPUT is TRUE if the absolute value of A is greater than Output the absolute value of B +/-INPUT C. Input C The OUTPUT is FALSE if the absolute value of A is less than or equal to the absolute value of B - INPUT C. Otherwise the OUTPUT is unchanged. In this way the block acts as a magnitude comparator with a comparison level of INPUT B and a hysteresis band equal to ± Input C. ABS(A)>=B Input A Input B The Output is True if the absolute value of A is greater than or Output equal to the absolute value of B, otherwise the Output is False. A(1+B) The OUTPUT is set to INPUT A + ( INPUT A * INPUT B / 100.00 ). IF(C) Hold(A) If INPUT C is zero, the OUTPUT is set to INPUT A, otherwise the OUTPUT is unchanged. On powering up the drive, the output is preset to the last saved value of input B. Binary Decode The OUTPUT is set according to which of the INPUTs are non-zero. INPUT C INPUT B INPUT A OUTPUT 0 0 0 0.00 0 0 0 1.00 0 0 0 2.00 0 0 0 3.00 0 0 0 4.00 0 0 0 5.00 0 0 0 6.00 0 0 0 7.00 Note: 0 indicates that the corresponding input is not equal to zero. D60 Appendix MN737 Value Function Continued Function Description ON Delay Input A OFF Delay Output Input C False Input C True t Target time (Input B) A programmable delay between receiving and outputting a Boolean TRUE signal. INPUT A becoming TRUE starts the delay timer. INPUT B sets the duration of the delay in seconds. At the end of the duration, OUTPUT becomes TRUE unless INPUT A has reverted to FALSE. Setting INPUT C to TRUE (0) inverts the output. Input A Output Input C False Input C True t Target time (Input B) A programmable delay between receiving and outputting a Boolean FALSE signal. INPUT A becoming FALSE starts the delay timer. INPUT B sets the duration of the delay in seconds. Setting INPUT C to TRUE (0) inverts the output. At the end of the duration, OUTPUT becomes FALSE unless INPUT A has reverted to TRUE. MN737 Appendix D61 Value Function Continued Function Description Timer Input A Input B Output Minimum Pulse Times the period elapsed from when INPUT A is set TRUE and held TRUE, to when INPUT B becomes TRUE. OUTPUT is the duration of the timer in seconds, starting from zero. If INPUT B is TRUE, the value for OUTPUT is held until INPUT B is released. If on release INPUT A is still TRUE, the timer will continue from the held value. Setting INPUT A and INPUT B to FALSE resets the timer. INPUT C is not used. Input A Output Input C False Input C True t t Duration (Input B) Creates an output of adjustable minimum time when INPUT A is TRUE. (INPUT A is assumed to be a sequence of TRUE pulses and FALSE off periods.) INPUT B sets the length of the minimum pulse required in seconds. INPUT C inverts the output when TRUE. The duration of the pulse is at least the period set by INPUT B. D62 Appendix MN737 Value Function Continued Function Description Pulse Train Input A Window Output ON TiOmNe T(Iinmpeut(IBn)put B) OFF Time (Input C) Creates a pulsed FALSE / TRUE output of programmable frequency. INPUT A enables the pulse train when TRUE, disables when FALSE. INPUT B sets the length of the on part of the pulse in seconds. INPUT C sets the length of the off part of the pulse in seconds. Input C window width Input A Output Input B threshold Input C +ve Input C -ve This function outputs TRUE when INPUT A is within a programmable range, and FALSE otherwise. INPUT B sets the threshold of the window to be monitored. INPUT C defines the range of the window around the threshold. When the value of INPUT A is inside the window, the window expands by 0.01 to avoid flutter on output if noisy, i.e. if INPUT B = 5 and INPUT C = 4 then the range is 3 to 7, expanded to 2.5 to 7.5 when the value if INPUT A is inside the window. If INPUT C is set to zero, the output will only be TRUE if INPUT A is exactly equal to INPUT B (this is fulfilled in the default condition when inputs A, B & C are all zero) If INPUT C is set to a negative value, its absolute value defines the window range, and the output is inverted. MN737 Appendix D63 Value Function Continued Function Description Up/DWN Counter Input A Input B Output 0 (A*B)/C Round Window NO HYST INPUT A provides a rising edge trigger to increment the output count by one. INPUT B provides a rising edge trigger to decrement the output count by one. INPUT C holds the output at zero. The output starts at zero. The output is limited at ±300.00. The OUTPUT is set to (INPUT A * INPUT B) / (INPUT C). This is the same as (A*B)/C (Type 3) except that the result is rounded. This is the same as WINDOW (Type 19) except that there is no hysteresis when inside the window. Thus, from the diagram given in WINDOW, if INPUT B = 5 and INPUT C = 4 then the range is 3 to 7. D64 Appendix MN737 BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 729022400 (479) 6464711 Fax (479) 6485792 www.baldor.com CH TEL: +41 52 647 4700 FAX: +41 52 659 2394 I TEL: +39 11 562 4440 FAX: +39 11 562 5660 D TEL: +49 89 90 50 80 FAX: +49 89 90 50 8491 AU TEL: +61 29674 5455 FAX: +61 29674 2495 UK TEL: +44 1454 850000 FAX: +44 1454 859001 CC TEL: +65 744 2572 FAX: +65 747 1708 F TEL: +33 145 10 7902 FAX: +33 145 09 0864 MX TEL: +52 47 61 2030 FAX: +52 47 61 2010 Baldor Electric Company MN737 Printed in USA 7/02 C&J 1000 Series 37D Encoderless Vector Control MN737Acrobat Distiller 4.0 for Windows