Trane - Service Facts Split System Cooling 4TTX8036A1000C

Trane 4TTX8036A1000C 3464 | S. G. Torrice

PDF preview unavailable. Download the PDF instead.

TRANE 4TTX8036A1000C Service Manual
4TTX8036A-SF-1K-EN

! CAUTION

Service Facts
Split System Cooling
4TTX8036A1000D

UNIT CONTAINS R-410A REFRIGERANT!
R-410A OPERATING PRESSURE EXCEEDS THE LIMIT OF R-22. PROPER SERVICE EQUIPMENT IS REQUIRED. FAILURE TO USE PROPER SERVICE TOOLS MAY RESULT IN EQUIPMENT DAMAGE OR PERSONAL INJURY.
SERVICE
USE ONLY R-410A REFRIGERANT AND APPROVED POE COMPRESSOR OIL.

IMPORTANT -- This document contains a wiring diagram, a parts list, and service information. This is customer property and is to remain with this unit. Please return to service information pack upon completion of work.

WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER and DISCHARGE
CAPACITORS BEFORE SERVICING

PRODUCT SPECIFICATIONS

OUTDOOR UNIT 

4TTX8036A1000D

POWER CONNS. -- V/PH/HZ  MIN. BRCH. CIR. AMPACITY
BR. CIR. PROT. RTG. ­ MAX. (AMPS)

208/230/1/60 18.4 30

COMPRESSOR NO. USED - NO. STAGES VOLTS/PH/HZ R.L. AMPS  - L.R. AMPS FACTORY INSTALLED
START COMPONENTS  INSULATION/SOUND BLANKET COMPRESSOR HEAT

CLIMATUFF® - SCROLL 1 - 2
208/230/1/60 14.2 - 78.1
NO (Uses BAYKSKT263) NO NO

OUTDOOR FAN DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM @ 0.0 IN. W.G.  NO. MOTORS - HP MOTOR SPEED R.P.M. VOLTS/PH/HZ F.L. AMPS

PROPELLER 27.6 - 1
DIRECT - 1 3700 1 - 1/8 835
208/230/1/60 0.64

OUTDOOR COIL -- TYPE ROWS - F.P.I. FACE AREA (SQ. FT.) TUBE SIZE (IN.)

SPINE FINTM 1 - 24 30.79 3/8

REFRIGERANT
LBS. -- R-410A (O.D. UNIT)  FACTORY SUPPLIED
LINE SIZE - IN. O.D. GAS  LINE SIZE - IN. O.D. LIQ. 

R-410A 8 LBS.- 12 OZ.
YES 3/4 3/8

CHARGING SPECIFICATION

SUBCOOLING

9°F

DIMENSIONS CRATED (IN.)

H X W X D 55 X 35.1 X 38.7

WEIGHT

SHIPPING (LBS.)

321

NET (LBS.)

271

TUBING INFORMATION

Tubing Sizes

Suction

Liquid

3/4"

3/8"

3/4"

3/8"

3/4"

3/8"

3/4"

3/8"

3/4"

3/8"

Tubing Length
20' 30' 40' 50' 60'

Additional Refrigerant
3 oz. 9 oz. 15 oz. 21 oz. 27 oz.

 Certified in accordance with the Air-Source Unitary Air-conditioner Equipment certification program, which is based on ARI standard 210/240. In order to achieve ARI standard rating, the indoor fan time delay on the comfort control must be enabled.
 Rated in accordance with ARI standard 270.  Calculated in accordance with Natl. Elec. Codes. Use only HACR circuit breakers or fuses.  Standard Air - Dry Coil - Outdoor  This value approximate. For more precise value see unit nameplate.  Reference the outdoor unit ship-with literature for refrigerant piping length and lift guidelines.
Reference the refrigerant piping software pub # 32-3312-xx or refrigerant piping application guide SSAPG006-xx for long line sets or specialty applications (xx denotes latest revision).
The outdoor condensing units are factory charged with the system charge required for the outdoor condensing unit, ten (10) feet of tested connecting line, and the smallest rated indoor evaporative coil match. Always verify proper system charge via subcooling (TXV/EEV) or superheat (fixed orifice) per the unit nameplate.
 This value shown for compressor RLA on the unit nameplate and on this specification sheet is used to compute minimum branch circuit ampacity and max. fuse size. The value shown is the branch circuit selection current.
 No means no start components. Yes means quick start kit components. PTC means positive temperature coefficient starter. Optional kit shown.
! CAUTION
HOT SURFACE! DO NOT TOUCH TOP OF COMPRESSOR.
May cause minor to severe burning.

! CAUTION
CONTAINS REFRIGERANT!
SYSTEM CONTAINS OIL AND REFRIGERANT UNDER HIGH PRESSURE. RECOVER REFRIGERANT TO RELIEVE PRESSURE BEFORE OPENING SYSTEM.
Failure to follow proper procedures can result in personal illness or injury or severe equipment damage.

! WARNING
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSES SING ADEQUATE BACKGROUNDS OF ELECTRICAL AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A CENTRAL AIR CONDITIONING PRODUCT MAY RESULT IN PERSONAL INJURY AND OR P ROPERTY DAMAGE. THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.

! CAUTION
RECONNECT ALL GROUNDING DEVICES. ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, CLIPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED.

SCHEMATIC DIAGRAM

2

4TTX8036A-SF-1K-EN

WIRING DIAGRAM

4TTX8036A-SF-1K-EN

3

REFRIGERANT LINE LIFT (FT)

SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE)

50 40 30 25 15 10
0 20

Add 1°

4° Add 2°

Add 1°

Use Design Subcooling 1°

30 40 50 60 70 80 90 100 110 120 130 140 150 TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ]

MANUAL CHARGING (HIGH STAGE ONLY) IN COOLING BETWEEN 55°F AND 120°F OD AMBIENT
Trane recommends installing Trane approved matched indoor and outdoor systems.

R-410A REFRIGERANT CHARGING CHART

LIQUID DESIGN SUBCOOLING (°F)

TEMP

8

9

10 11 12 13 14

(°F)

LIQUID GAGE PRESSURE (PSI)

All Trane split systems are AHRI rated with only TXV indoor systems.

55

179 182 185 188 191 195 198

The benefits of installing approved indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.
The following charging methods are therefore prescribed for systems with indoor TXVs.
1. Subcooling (in the cooling mode) is the only recommended method of charging above 55°F ambient temperatures.

60

195 198 201 204 208 211 215

65

211 215 218 222 225 229 232

70

229 232 236 240 243 247 251

75

247 251 255 259 263 267 271

80

267 271 275 279 283 287 291

85

287 291 296 300 304 309 313

90

309 313 318 322 327 331 336

2. For best results - the indoor temperature should be kept between 70°F to 80°F. Add system heat if needed.
3. At start-up, or whenever charge is removed or added, the system must be operated for a minimum twenty (20) minutes to stabilize before accurate measurements can be made.
4. Measure Liquid Line Temperature and Refrigerant Pressure at service valves.

95

331 336 341 346 351 355 360

100

355 360 365 370 376 381 386

105

381 386 391 396 402 407 413

110

407 413 418 424 429 435 441

115

435 441 446 452 458 464 470

120

464 470 476 482 488 495 501

125

495 501 507 514 520 527 533

5. Determine total refrigerant line length, and height (lift) if indoor section is above

Refer to Service Facts or

the condenser. Use the Subcool Charging Chart Corrections Table to

Installer's Guide for charging method.

calculate any additional subcooling required for your specific application.

From Dwg. D154557P01 Rev. 3

6. Determine the Design Subcooling from the unit nameplate or Service Facts.

Add any additional amount of subcooling calculated in Step 5 to the Design Subcooling to arrive at the final subcooling value.

7. Locate this value in the appropriate column of the R-410-A Refrigerant Charging Chart. Locate your liquid line temperature in the left column of the chart, and the intersecting liquid line pressure under your calculated subcooling value column. Add refrigerant to raise the pressure to match the chart, or remove refrigerant to lower the pressure. Again, wait twenty (20) minutes for the system c onditions to stabilize before adjusting charge again.

8. When system is correctly charged, you can refer to System Pressure Curves (in Service Facts) to verify typical performance.

4

4TTX8036A-SF-1K-EN

REFRIGERATION CIRCUITS Cooling Refrigeration Cycle

4TTX8036A-SF-1K-EN

Printed from D158948
5

Compressor fails to start Contactor check

TROUBLESHOOTING

Is contactor energized? (contacts closed)
NO
Check for 24 volts AC across contactor coil

YES

Go To: Compressor won't run

Is voltage present at contactor coil?
NO
Check control transformer and
control fuse

YES

Replace contactor

Is the control transformer and fuse good?
NO
Repair or replace transformer or fuse. Investigate cause for failure (possible short in
field wiring)

YES

Jumper R to Y low voltage terminals at thermostat sub
base.

Does the contactor energize?
NO

YES

Replace the room thermostat

Repair or replace connecting wiring

OUT

Single Pole Contactor (MS)*

T2

T1

Double Pole Contactor (MS)*

T2

T1

OUT

HIGH VOLTAGE

Contactor Coil 24 VAC

HIGH VOLTAGE

IN

L2

L1

L2

L1

IN

*Refer to Wiring Diagram to determine if a single pole or double pole contactor is used.

6

4TTX8036A-SF-1K-EN

Compressor won't run Contactor is closed

TROUBLESHOOTING

Check for high voltage to contactor

Is high voltage present YES at T1 and T2 ?
NO
Check power supply from disconnect and/or breaker panel.

Check for open IOL (Internal Overload) Check resistance of C to S and C to R
Does the resistance check
show an open circuit from C to S
or C to R?

YES

Allow compressor time to cool and
re-test

NO
Check for open windings.

4TTX8036A-SF-1K-EN

Does a resistance check show an open circuit between R and S?

YES

Replace the compressor

NO
Check for locked rotor

Is voltage present at C to S and C to R with locked rotor amps on C?
NO
Check wiring to compressor C, S and R

YES

Check StartCapacitor and Relay (if present) and Run Capacitor

Do the start components and
run capacitor check good?

YES

NO
Replace start components and/ or run capacitor

Replace the compressor

7

LIQUID PRESSURE (PSIG)

PRESSURE CURVES FOR 4TTX8036A1

FIRST STAGE

SECOND STAGE

TAM7A0C36H31

TAM7A0C36H31

Cooling with Thermal Expansion Valve

Cooling with Thermal Expansion Valve

500 INDOOR ENTERING WET BULB CURVES

(2)

500 INDOOR ENTERING WET BULB CURVES

(2)

450 TOP TO BOTTOM 71, 67, 63 AND 59 DEG F.

450

TOP TO BOTTOM 71, 67, 63 AND 59 DEG F.

400

400

350
(3) 300 (4)
250

350

(4)

(3)

300

250

200

150

(1)

40 50 60 70 80 90 100 110 120

200
(1)
150 40 50 60 70 80 90 100 110 120

OUTDOOR TEMPERATURE (Degree F)

INDOOR ENTERING WET BULB CURVES 165 TOP TO BOTTOM 71, 67, 63 AND 59 DEG F.
155

145

(5)

(3)

INDOOR ENTERING WET BULB CURVES 165 TOP TO BOTTOM 71, 67, 63 AND 59 DEG F.

155
(2) (5)
145

(2) (3)

135

135

SUCTION PRESSURE (PSIG)

125

(1)

40 50 60 70 80 90 100 110 120

125

(1)

40 50 60 70 80 90 100 110 120

OUTDOOR TEMPERATURE (Degree F)
COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F. TO CHECK COOLING PERFORMANCE, SELECT THE PROPER INDOOR CFM, ALLOW PRESSURES TO STABILIZE. MEASURE INDOOR WET BULB TEMPERATURE, OUTDOOR TEMPERATURE, LIQUID AND SUCTION PRESSURES. ON THE PLOTS LOCATE OUTDOOR TEMPERATURE (1); LOCATE INDOOR WET BULB (2); FIND INTERSECTION OF OD TEMP. & ID W.B. (3); READ LIQUID (4) OR SUCTION (5) PRESSURE IN LEFT COLUMN .

EXAMPLE: FIRST STAGE (1) OUTDOOR TEMP. 82 F. (2) INDOOR WET BULB 67 F. (3) AT INTERSECTION (4) LIQUID PRESSURE @ 780 CFM IS 307 PSIG (5) SUCTION PRESSURE @ 780 CFM IS 141 PSIG

EXAMPLE: SECOND STAGE (1) OUTDOOR TEMP. 82 F. (2) INDOOR WET BULB 67 F. (3) AT INTERSECTION (4) LIQUID PRESSURE @ 1050 CFM IS 287 PSIG (5) SUCTION PRESSURE @ 1050 CFM IS 147 PSIG

INTERCONNECTING LINES GAS - 3/4" O.D. LIQUID - 3/8" O.D.

ACTUAL: LIQUID PRESSURE SHOULD BE +/- 10 PSI OF CHART SUCTION PRESSURE SHOULD BE +/- 3 PSIG OF CHART
DWG.NO. 4TTX8036A1

Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or tranetechnologies.com.
4TTX8036A-SF-1K-EN 15 Oct 2020 Supersedes 4TTX8036A-SF-1J-EN (May 2020)

The AHRI Certified mark indicates Trane U.S. Inc. participation in the AHRI Certification program. For verification of individual certified products, go to ahridirectory.org.
Trane has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
© 2020 Trane


Adobe InDesign 15.0 (Windows) Adobe PDF Library 15.0; modified using iText 2.1.7 by 1T3XT