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PARTS MANUAL MODEL DIS185SSI4F Air Compressor (ISUZU 4LE2T DIESEL ENGINE) PARTS LIST NO. E2871203504 Revision #4 (03/01/22) To find the latest revision of this publication or associated operation manual, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. DIS185SSI4F AIR COMPRESSOR Explanation Of Code In Remarks Column............... 4 Suggested Spare Parts............................................ 5 Component Drawings Air End 1 Assembly............................................... 6-7 Air End 2 Assembly............................................... 8-9 Oil Chamber Assembly...................................... 10-11 Minimum Pressure Valve Assembly................... 12-13 Piping 1 Assembly............................................. 14-15 Bypass Thermo Valve Assembly....................... 16-17 Piping 2 Assembly............................................. 18-19 Engine And Radiator 1 Assembly...................... 20-23 Engine And Radiator 2 Assembly...................... 24-25 Control Box Assembly....................................... 26-27 Battery Assembly.............................................. 28-29 Muffler Assembly............................................... 30-31 Fuel Tank Assembly........................................... 32-33 Enclosure 1 Assembly....................................... 34-35 Enclosure 2 Assembly....................................... 36-39 Rubber Seals Assembly.................................... 40-41 Trailer Assembly................................................ 42-43 Nameplate And Decals Assembly..................... 44-45 NOTICE Specifications and part numbers are subject to change without notice. TABLE OF CONTENTS PAGE 2 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NOTES DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 3 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS 1 12345 BOLT .....................1 .....INCLUDES ITEMS W/% 2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY 2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY 3 12348 HOSE ..................A/R ...MAKE LOCALLY 4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE NO. Column Unique Symbols -- All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the "Remarks" column. Duplicate Item Numbers -- Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used -- Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the "Remarks" Column. QTY. Column Numbers Used -- Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the "Remarks" Column. REMARKS Column Some of the most common notes found in the "Remarks" Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit -- All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: "INCLUDES ITEMS W/(unique symbol)" Serial Number Break -- Used to list an effective serial number range where a particular part is used. Indicated by: "S/N XXXXX AND BELOW" "S/N XXXX AND ABOVE" "S/N XXXX TO S/N XXX" Specific Model Number Use -- Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: "XXXXX ONLY" "NOT USED ON XXXX" "Make/Obtain Locally" -- Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. "Not Sold Separately" -- Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) SUGGESTED SPARE PARTS DIS185SSI4F AIR COMPRESSOR WITH ISUZU 4LE2T DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 3............Y0602046615........ELEMENT AIR FILTER, SAFETY (ENGINE) 3............0602046366...........ELEMENT, AIR FILTER, PRIMARY (ENGINE) 3............0602046365...........ELEMENT AIR FILTER, SAFETY (COMPRESSOR) 3............Y0602046634........ELEMENT, AIR FILTER, PRIMARY (COMPRESSOR) 3............8980756761...........CARTRIDGE, OIL FILTER (ENGINE) 3............E2924000214........CARTRIDGE, OIL SEPARATOR FILTER, (COMPRESSOR) 3............E2924000354........CARTRIDGE, OIL FILTER, (COMPRESSOR) 3............Y0603310087........FILTER, ORIFICE (OIL CHAMBER) 3............Y0155600123........ O-RING (MINIMUM PRESSURE VALVE) 3............Y0155600132........ O-RING (MINIMUM PRESSURE VALVE) 3............Y0603043251........ SEAL KIT (INLET VALVE) 5............8982402800...........ELEMENT FUEL FILTER (PRE) 5............8982402790...........ELEMENT FUEL FILTER (MAIN) 3............8981731650...........KIT, FUEL FEED PUMP 5............0605505070........... CAP, FUEL TANK 3............8980490340........... V-BELT 1............E2311601203........RADIATOR HOSE, UPPER 1............E2311601303........RADIATOR HOSE, LOWER 4............0601810830...........BULB, LAMPS 1............0601806642...........FUSE, 5 AMP 3............0601806643...........FUSE, 15 AMP 3............0601806644...........FUSE, 30 AMP 1............0601806640 ..........FUSE, 65 AMP 3............0601824527........... RELAY 3............5825500290...........RELAY, BLOWER 2............EE59644................IGNITION KEY SET NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 5 AIR END 1 ASSY. 2 4 1 3 6 7 5 8 PAGE 6 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2924000304 2 E2924100394 3# E2924100414 4# E2924100404 5 Y0013608015 6 0401450080 7 0040008000 8 E2924100474 AIR END 1 ASSY. PART NAME QTY. REMARKS AIR END ASSY. 1 COUPLING ........................................................1................INCLUDES ITEMS W/# GEAR HUB 1 FLANGE 1 HEX. HEAD BOLT 8 WASHER, FLAT..................................................8................REPLACES P/N 0041208000 WASHER, LOCK 8 HEX. SOCKET SCREW 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 7 AIR END 2 ASSY. 7A 7B 7 PIPING ASSY. (PART 2), X PIPING ASSY. (PART 2), Y PIPING ASSY. (PART 2), S PIPING ASSY. (PART 2), Z 8 13 11 9 12 10 PIPING ASSY. (PART 1), U 17 15 10 16 14 5 2 18 6 3 5 1 6 OIL CHAMBER 19 ASSY. T 20 4 21 22 23 25 OIL CHAMBER 24 ASSY. W PAGE 8 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2151100604 2 Y0013616030 3 0041216000 4 0605000068 5 0030012000 6 0040012000 7 E2924000274 7A 0602046365 7B Y0602046634 8 0602040650 9 E2141100902 10 011008020 11 E2141502003 12 0605515146 13 0605515225 14 E1614800804 15 0603301032 16 0603303010 17 0603302001 18 Y0190400800 19 0603303010 20 0603304000 21 0603302001 22 Y0603310087 23 0126004005 24 0130204000 25 Y0131604020 AIR END 2 ASSY. PART NAME QTY. REMARKS AIR END FOOT 1 HEX. HEAD BOLT 2 WASHER, FLAT 2 RUBBER SUSPENSION 2 HEX. HEAD NUT 2 WASHER, LOCK 2 AIR CLEANER 1 PRIMARY ELEMENT 1 SAFETY ELEMENT 1 INDICATOR 1 AIR CLEANER BRACKET 1 HEX. HEAD BOLT...............................................7................REPLACES P/N 0016908020 COMPRESSOR INTAKE HOSE 1 HOSE BAND 1 HOSE BAND 1 ADAPTOR 1 ELBOW UNION 1 NUT.....................................................................1................REPLACES P/N 0603303021 SLEEVE..............................................................1................REPLACES P/N 0603302021 NYLON TUBE 1 NUT.....................................................................1................REPLACES P/N 0603303001 INSERT 1 SLEEVE 1 FILTER 1 CHECK VALVE....................................................1................REPLACES P/N 0120304005 STREET ELBOW 3/8" 1 REDUCING NIPPLE 3/8"X1/4" 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 9 OIL CHAMBER ASSY. AIR END ASSY. PART 2 (W) 24 23 10 21 X 13 13 22 12 11A 5 11 6 7 1 8 2 9 8 7 3 6 4 PIPING ASSY. 13 PART 1 (V) 16 14 15 X 10-3 10-4 10-5 10-6 10-2 10-1 10-6A 25 AIR END ASSY. PART 2 (T) 25 26 20 17 18 19 PAGE 10 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2624001602 1 Y0603200380 2 012212030 3 Y0603306384 4 Y0603325037 5 Y0603306761 6 Y0603301039 7 0603302001 8 0603303010 9 0190400350 10 E2621001403 10-1 E2624200202 10-2 E2924000214 10-3 E2924000224 10-4 Y0155500123 10-5 Y0155500218 10-6 Y0018210080 10-6A 0040010000 11 0016910025 11A 0042810000 12 E2631001403 13 Y0603306462 14 E2604203304 15 Y0603306392 16 E2607104403 17 Y0601851774 18 Y0603325034 19 Y0603314110 20 0019208020 21 E2604203204 22 Y0603306236 23 Y0603306888 24 E2924000234 25 Y0603006463 26 E2604203104 OIL CHAMBER ASSY. PART NAME QTY. REMARKS AIR RECEIVER ..................................................1................S/N 9500326 AND BELOW AIR RECEIVER ..................................................1................S/N 9500327 AND ABOVE HEX. HEAD BOLT...............................................3................REPLACES P/N 0017112030 PIPE NIPPLE 1 MINI BALL VALVE 1 O-RING PLUG 1 ELBOW UNION 2 SLEEVE..............................................................2................REPLACES P/N 0603302021 NUT.....................................................................2................REPLACES P/N 0603303021 NYLON TUBE 1 AIR SEPARATOR ASSY. 1 ELEMENT BASE 1 AIR OIL SEPARATOR BOX 1 NIPPLE VST 1 O-RING 1 O-RING 1 HEX. SOCKET HEAD CAP SCREW 4 WASHER, LOCK 4 HEX. HEAD BOLT 4 LARGE WASHER, FLAT 4 MINIMUM PRESSURE VALVE 1 STRAIGHT THREAD ELBOW 3 AIR HOSE 1 MALE CONNECTOR 1 AIR MANIFOLD 1 GROMMET 2 BALL VALVE 2 UNIVERSAL FITTING 2 HEX. HEAD BOLT 4 AIR HOSE 1 STREET ELBOW 3/4" 1 PIPE THREAD REDUCER 3/4"X1/2" 1 SAFETY AND RELIEF VALVE 1 STRAIGHT THREAD ELBOW 2 DISCHARGE HOSE 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 11 MINIMUM PRESSURE VALVE ASSY. PAGE 12 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2624200302 2 E2631001304 3 E2631001204 4 E2631001104 5 E9201300004 6 E9201300104 7 Y0155600123 8 Y0155500132 9 0040012000 MINIMUM PRESSURE VALVE ASSY. PART NAME QTY. REMARKS MINIMUM PRESSURE VALVE BODY 1 COVER 1 VALVE 1 PISTON 1 SPRING 1 SPRING 1 O-RING 1 O-RING 1 WASHER, FLAT 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 13 PIPING 1 ASSY. 7 18 16A AIR END ASSY. (PART 2), U 9 8 17 16 3 Y 5 6B 2 17 18 X 6A 5 4 6 17A 3 Y 1 12 5 X 12 OIL CHAMBER ASSY., V 13 10 11 14 15 PAGE 14 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2624800603 2 Y0603306689 3 Y0603306464 4 E2604203604 5 Y0603306465 6 E2924000344 6A E2924000354 6B Y0603310240 7 0016910020 8 E2604203704 9 Y0603306469 10 E2604203404 11 E2604203504 12 Y0603306382 13 Y0603320048 14 E2604203804 15 Y0603320059 16 E2924200374 16A E2494205604 17 E2314101404 17A Y0228900300 18 011008020 PIPING 1 ASSY. PART NAME QTY. REMARKS BYPASS THERMO VALVE ASSY. 1 MALE BRANCH TEE 1 MALE ELBOW 2 OIL HOSE 1 MALE ELBOW 3 OIL FILTER 1 OIL FILTER ELEMENT 1 SENSOR 1 HEX. HEAD BOLT 3 OIL HOSE 1 STRAIGHT THREAD ELBOW 1 OIL HOSE 1 OIL HOSE 1 MALE CONNECTOR 2 MALE CONNECTOR 1 OIL PIPE 1 ADJUSTABLE LOCKNUT ELBOW 1 OIL COOLER 1 ACOUSTIC SHEET 1 OIL COOLER BRACKET 2 SEAL, RUBBER 2 HEX. HEAD BOLT...............................................4................REPLACES P/N 0016908020 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 15 BYPASS THERMO VALVE ASSY. PAGE 16 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2624800403 2 E2624800504 3 E2924100384 4 Y0155500223 5 Y0018206020 BYPASS THERMO VALVE ASSY. PART NAME QTY. BYPASS THERMO VALVE BODY 1 COVER 1 COMPRESSOR OIL THERMOSTAT ASSY. 1 O-RING 1 HEX. SOCKET HEAD CAP SCREW 4 REMARKS DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 17 PIPING 2 ASSY. 22B 22A 11A AIR END ASSY. (PART 2), Y 11B AIR END ASSY. (PART 2), X 23B 23A 25A 25B 24A 24B 6B 6A AIR END ASSY. (PART 2), Z AIR END ASSY. (PART 2), S 20B 20 20A PAGE 18 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 Y0603306237 2 E2614803404 3 0138102000 4 Y0603306383 5 E2221800204 6 Y0603301039 6A 0603302001 6B 0603303010 7 Y0190700580 8 Y0603306687 9 Y0603306709 10 E2924100374 11 Y0603301044 11A Y0603302022 11B Y0603303022 12 Y0190800550 13 Y0603307211 14 E2221800104 15 Y0603306553 16 E2614803604 17 E2614803504 18 Y0190700400 19 E2924100004 20 Y0603301038 20A 0603302001 20B 0603303010 21 Y0190700650 22 Y0603300049 22A 0603302001 22B 0603303010 23 Y0603300048 23A 0603302001 23B 0603303010 24 Y0603300041 24A 0603302001 24B 0603303010 25 Y0603301031 25A 0603302001 25B 0603303010 26 Y0190700560 27 Y0603324283 28 Y0131602000 29 E2221800004 30 Y0603210230 PIPING 2 ASSY. PART NAME QTY. REMARKS STREET ELBOW 3 ADAPTER 1 PLUG 1 NIPPLE 4 SOLENOID VALVE ASSY. 1 ELBOW UNION 4 SLEEVE..............................................................4................REPLACES P/N 0603302021 NUT.....................................................................4................REPLACES P/N 0603303021 NYLON TUBE 3 MALE RUN TEE 3 HOLLOW HEX. PIPE PLUG 2 PROPORTIONAL SOLENOID VALVE 1 ELBOW UNION 2 SLEEVE 2 NUT 2 NYLON TUBE 1 FEMALE PIPE CROSS 1 PRESSURE SENSOR ASSY. (P2) 1 EXPANDER ADAPTOR 1 ORIFICE PLUG 1 MOD. ELBOW CONNECTOR 1 NYLON TUBE 1 BYPASS VALVE 1 ELBOW UNION 1 SLEEVE..............................................................1................REPLACES P/N 0603302021 NUT.....................................................................1................REPLACES P/N 0603303021 NYLON TUBE 1 HALF UNION 1 SLEEVE..............................................................1................REPLACES P/N 0603302021 NUT.....................................................................1................REPLACES P/N 0603303021 HALF UNION 1 SLEEVE..............................................................1................REPLACES P/N 0603302021 NUT.....................................................................1................REPLACES P/N 0603303021 HALF UNION 1 SLEEVE..............................................................1................REPLACES P/N 0603302021 NUT.....................................................................1................REPLACES P/N 0603303021 ELBOW UNION 1 SLEEVE..............................................................1................REPLACES P/N 0603302021 NUT.....................................................................1................REPLACES P/N 0603303021 NYLON TUBE 1 PILOT VALVE 1 REDUCING NIPPLE 1 PRESSURE SENSOR ASSY. (P1) 1 TEMPERATURE SENSOR 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 19 ENGINE AND RADIATOR 1 ASSY. 1A 13B 13 13A 1 55 57 56 51 52 53 54 50 46 12 11 26 47 1B 27 17 18 14 21 16 20 42 44 40A 20 22 24 40 36A 46 15 19 23 36 3 4 5 2 45 41 41A 7 8 55 10 12 6 56 25 64 67 68 68A 39 42 47 56 9 58 62 59 60 61 66 66A PAGE 20 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2924200384 1A 8980490340 1B 8980756761 2 E2304202204 3 0105091025 4 0040010000 5 031110160 6 0605000008 7 0030012000 8 0040012000 9 Y0605511361 10 E2355300404 11 E2355300504 12 012010030 13 E2924200364 13A 0602046366 13B Y0602046615 14 0602040679 15 011008020 16 E2374102503 17 E2374102403 18 E2374000603 19 0605515147 20 Y0605515178 21 Y0605515146 22 8121468300 23 E2374300003 24 0602326063 25 011008020 26 0269200400 27 0605515198 36 E2924100324 36A E2494205604 39 M9312200104 40 E2311200504 40A 0222100320 41 E2311200604 41A Y0222100390 42 011008020 44 E2311601203 45 E2311601303 46 0605515149 47 0605515147 50 0802081403D ENGINE AND RADIATOR 1 ASSY. PART NAME QTY. REMARKS1 ENGINE, ISUZU 4LE2T 1 FAN BELT 1 CARTRIDGE, OIL FILTER 1 ENGINE FOOT 2 HEX. HEAD BOLT...............................................8................REPLACES P/N 0010310025 WASHER, LOCK 8 WASHER, FLAT..................................................8................REPLACES P/N 0041210000 RUBBER SUSPENSION 2 HEX. NUT 2 WASHER, LOCK 2 OIL CHANGER 1 CLAMPER ROD 1 CLAMPER ROD 1 HEX. HEAD BOLT...............................................4................REPLACES P/N 0017110030 AIR CLEANER 1 PRIMARY ELEMENT 1 SAFETY ELEMENT 1 INDICATOR 1 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020 AIR CLEANER HOSE 1 AIR CLEANER HOSE 1 AIR CLEANER PIPE 1 HOSE BAND 1 HOSE BAND 2 HOSE BAND 1 INLET AIR TEMPERATURE SENSOR...............1................REPLACES P/N 0603210240 PIPE BRACKET 1 U-BOLT 1 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020 PUSH-LOCK-HOSE 1 HOSE BAND 2 RADIATOR 1 ACOUSTIC SHEET 1 MOUNT RUBBER 2 RADIATOR BRACKET 1 SEAL RUBBER 1 RADIATOR BRACKET 1 SEAL RUBBER 1 HEX. HEAD BOLT...............................................5................REPLACES P/N 0016908020 RADIATOR HOSE, UPPER 1 RADIATOR HOSE, LOWER 1 HOSE BAND 2 HOSE BAND 2 RESERVE TANK.................................................1................REPLACES P/N M9300000003 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 21 ENGINE AND RADIATOR 1 ASSY. (CONT'D.) 1A 13B 13 13A 1 55 57 56 51 52 53 54 50 46 12 11 26 47 1B 27 17 18 14 21 16 20 42 44 40A 20 22 24 40 36A 46 15 19 23 36 3 4 5 2 45 41 41A 7 8 55 10 12 6 56 25 64 67 68 68A 39 42 47 56 9 58 62 59 60 61 66 66A PAGE 22 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 51 0802081104 52 M1317100004 53 011008020 54 0199100215 55 0199900500 56 0605515189 57 0193601000 58 Y0199901300 59 1622014103 60 0150000018 61 0802011104 62 011206020 64 6141656004 66 Y0013612025 66A 0040012000 67 E2164600303 68 Y0015310060 68A 0040010000 ENGINE AND RADIATOR 1 ASSY. (CONT'D.) PART NAME QTY. REMARKS CAP, RESERVE TANK........................................1................REPLACES P/N M9300100003 BRACKET, RESERVE TANK 1 HEX. HEAD BOLT...............................................1................REPLACES P/N 0016908020 HOSE 1 OVER FLOW HOSE 2 HOSE BAND 6 OVER FLOW HOSE 1 DRAIN HOSE 1 DRAIN JOINT.....................................................1................REPLACES P/N M9602000003 O-RING 1 DRAIN BOLT.......................................................1................REPLACES P/N M9200200004 HEX. HEAD BOLT...............................................2................REPLACES P/N 0019206020 PLATE 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 COUPLING ADAPTOR 1 HEX. SOCKET HEAD CAP SCREW 10 WASHER, LOCK 10 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 23 ENGINE AND RADIATOR 2 ASSY. 37 43 38 49 48 48A 31 31A 31B 28 29 33 33 33 32 32A 32B 30A 30 34 33 35 PAGE 24 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 28 E2324400804 29 011008020 30 8980756710 30A 8980756761 31 Y0010108090 31A 0401450080 31B 0040008000 32 Y0010108110 32A 0401450080 32B 0040008000 33 Y0602022534 34 E2324300004 35 E2324300104 37 M9200100904 38 0150000016 43 Y0601850264 48 E2311700204 48A Y0229200150 49 011008020 ENGINE AND RADIATOR 2 ASSY. PART NAME QTY. REMARKS1 OIL FILTER BRACKET 1 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020 OIL FILTER.........................................................1................REPLACES P/N 2944566410 OIL FILTER CARTRIDGE...................................1................REPLACES P/N Y0602041226 HEX. HEAD BOLT 1 WASHER, FLAT..................................................1................REPLACES P/N 0041208000 WASHER, LOCK 1 HEX. HEAD BOLT 2 WASHER, FLAT..................................................2................REPLACES P/N 0041208000 WASHER, LOCK 2 STRAIGHT ADAPTER 4 OIL HOSE 1 OIL HOSE 1 PLUG 1 O-RING 1 GROMMET 1 HOSE CLAMPER 1 SEAL RUBBER 1 HEX. HEAD BOLT...............................................1................REPLACES P/N 0016908020 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 25 CONTROL BOX ASSY. 33 34 31 36 35-1 30 12 35-2 32A 36 32 13 4 16 7 15 35 16 25 27 16 21 19 16 16 12 1112 17 27A 27C 29 27B 10 9 38 43 40 39 41 42 2 37 8 1 PAGE 26 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2352602303 2 0016906015 3 8982772271 4 E2352900904 5 E2352901004 7 Y0016906010 8 E2352701404 9 E2352901104 10 0017105015 11 0601821370 12 0027105020 13 8972177780 15 0601824527 16 0016906015 17 Y0601830171 19 8944001061 21 8970119490 23 0602220911 25 5825500290 27 E4352900904 27A 0601806642 27B 0601806643 27C 0601806644 27D E9524000004 29 0601806640 30 E2352101203 31 0021506030 32 Y0602100320 32A EE59644 33 0601800682 33 0601800674 34 0027103015 34A 0207003000 35 E2924100434 35-1 E2924100444 35-2 E2924100454 36 0027103008 37 E2352400504 38 Y0605012034 39 0027103010 40 Y0605012100 41 Y0605012101 42 Y0025303010 43 0021003005 CONTROL BOX ASSY. PART NAME QTY. REMARKS CONTROL BOX 1 HEX. HEAD BOLT 4 ENGINE CONTROL UNIT..................................1................REPLACES P/N Y0602202694 CONTROLLER BRACKET 1 CONTROLLER BRACKET 1 HEX. HEAD BOLT 4 INSULATING SHEET 1 INSULATING SHEET BRACKET 1 HEX. HEAD BOLT 4 RECTIFIER.........................................................1................REPLACES P/N 0601823240 MACHINE SCREW 5 BAROMETRIC PRESSURE SENSOR...............1................REPLACES P/N 0602130220 RELAY 5 HEX. HEAD BOLT 21 MAGNET SWITCH 1 RELAY, STARTER...............................................1................REPLACES P/N 8942481610 GLOW PLUG RELAY..........................................1................REPLACES P/N 602202685 COATING CLAMPER..........................................4................REPLACES P/N 0602220910 RELAY................................................................3................REPLACES P/N 0602201400 FUSE BOX 1 FUSE, 5A 3 FUSE, 15A 3 FUSE, 30A 2 DECAL; FUSE BOX 1 FUSE, 65A 1 CONTROL PANEL 1 MACHINE SCREW.............................................6................REPLACES P/N 0021806030 KEY SWITCH SET 1 IGNITION KEY 1 HOUR METER....................................................1................S/N 9500493 AND BELOW HOUR METER....................................................1................S/N 9500494 AND ABOVE MACHINE SCREW 2 SELF-LOCKING NUT 2 CONTROLLER ASSY. 1 DISPLAY BOARD 1 CONTROL BOARD 1 MACHINE SCREW 18 OPERATING PANEL COVER 1 FLAT TORQUE HINGE 2 MACHINE SCREW 10 ROLLER CATCHER 1 KEEPER 1 MACHINE SCREW 2 MACHINE SCREW 2 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 27 6 1 2 BATTERY ASSY. 3 5 4 10 9A 7 9 10A 8 PAGE 28 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 0602220199 1 0602221291 1 0602220199 2 M9310500014 3 M9103000304 4 0602220920 5# 0040006000 6 E2347400504 7 E2347400604 8 E2347200504 9 0017110025 9A 0040510000 10 011208025 10A 0040508000 BATTERY ASSY. PART NAME QTY. REMARKS BATTERY............................................................1................S/N 9500493 AND BELOW BATTERY............................................................1................S/N 9500494 - 9500505 BATTERY............................................................1................S/N 9500506 AND ABOVE BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET..........................................2................INCLUDES ITEMS W/# WASHER, LOCK 2 BATTERY CABLE 1 BATTERY CABLE 1 EARTH CABLE 1 HEX. HEAD BOLT 1 TOOTHED WASHER 1 HEX. HEAD BOLT...............................................1................REPLACES P/N 0016908025 TOOTHED WASHER 1 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 29 MUFFLER ASSY. 11 10 6 1 9A 8 4 5 7A 9 3 7 12 14 21 13 19 20 18 20 12 21 17 21 2 13 16 15 PAGE 30 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 8982353890 2 E2334801703 3 011008020 4 8982284330 5 012010030 6 8982103230 7 020108060 7A 0040008000 8 8973731080 9 8980435280 9A 8971616070 10 M1334300504 11 011008020 12 M1331400204 13 0016906015 14 E2334001403 15 8973679180 16 0207108000 17 E2334801404 18 E2334801504 19 E2334801604 20 Y0272100270 21 Y0602325051 MUFFLER ASSY. PART NAME QTY. REMARKS DOC....................................................................1................REPLACES P/N Y0602330111 DOC BRACKET 1 HEX. HEAD BOLT...............................................4................REPLACES P/N 0016908020 DOC SUPPORT..................................................2................REPLACES P/N Y0602330210 HEX. HEAD BOLT...............................................4................REPLACES P/N 0017110030 U-BOLT...............................................................2................REPLACES P/N Y0602322091 HEX. HEAD NUT................................................4................REPLACES P/N 0030008000 WASHER, LOCK 4 GASKET.............................................................1................REPLACES P/N Y0602320212 HEX. HEAD BOLT...............................................4................REPLACES P/N Y0602322090 HEX. NUT...........................................................4................REPLACES P/N Y0602323007 FLANGE 1 HEX. HEAD BOLT ..............................................4................REPLACES P/N 0016908020 COVER, EXHAUST PIPE 2 HEX. HEAD BOLT 4 EXHAUST PIPE 1 GASKET.............................................................1................REPLACES P/N Y0602320211 SELF-LOCKING NUT 3 EXHAUST HEAT SHIELD (A) 1 EXHAUST HEAT SHIELD (B) 1 EXHAUST HEAT SHIELD (C) 1 HEAT SHIELD TAPE 2 METAL CABLE TIE 7 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 31 FUEL TANK ASSY. 1-4 1-2 1-1 4 2 3 1-3 5 31 25 27 28 26 29 30 6 9 21A 1 13 14 14 19 18 17 16 12A 8 20 12 15 18 16 17 9 15A 9 7 22 24 23 7 9 21 10 11 PAGE 32 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2364001202 1-1 0605505070 1-2 0605501076 1-3 0605516090 1-4 0027104015 2 E2364300504 3 M9310500104 4 011008020 5 020108060 6 0191300550 7 0191300600 8 0191300500 9 Y0605515340 10 E2367700504 11 011008020 12 8982369900 12A 8982402790 13 E2367700403 14 011008020 15 8982369910 15A 8982402800 16 8981263320 17 1096751930 18 1096300850 19 012210035 20 0017110025 21 8980682750 21A 8981731650 22 0017106030 23 E2364300404 24 0016910020 25 Y0191500360 26 1502025103C 27 0605515198 28 0150000018 29 0802011104 30 011206020 31 0222100180 FUEL TANK ASSY. PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK 1 FUEL SENDER UNIT 1 GASKET 1 MACHINE SCREW 5 FUEL TANK BRACKET 2 SUPPORTER SHEET 2 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020 SELF-LOCKING NUT.........................................2................REPLACES P/N 0207008000 FUEL HOSE 2 FUEL HOSE 2 FUEL HOSE 1 HOSE BAND 10 FUEL PUMP BRACKET 1 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020 FUEL FILTER (MAIN).........................................1................REPLACES P/N 0602042428 ELEMENT, FUEL FILTER (MAIN) 1 FILTER BRACKET 1 HEX. HEAD BOLT...............................................4................REPLACES P/N 0016908020 FUEL FILTER (PRE.)..........................................1................REPLACES P/N Y0602042429 ELEMENT, FUEL FILTER (PRE) 1 JOINT PIPE........................................................4................REPLACES P/N Y0602042623 EYE BOLT...........................................................4................REPLACES P/N Y0602042624 PACKING............................................................8................REPLACES P/N Y0602021700 HEX. HEAD BOLT...............................................2................REPLACES P/N 0017110035 HEX. HEAD BOLT 2 FUEL FEED PUMP.............................................1................REPLACES P/N 0602023240 KIT, FUEL PUMP 1 HEX. HEAD BOLT 2 FUEL TANK BRACKET 1 HEX. HEAD BOLT 2 FUEL DRAIN HOSE 1 OIL DRAIN JOINT...............................................1................REPLACES P/N M9200000003 HOSE BAND 2 O-RING 1 DRAIN BOLT.......................................................1................REPLACES P/N M9200200004 HEX. HEAD BOLT...............................................2................REPLACES P/N 0019206020 RUBBER SEAL 3 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 33 ENCLOSURE 1 ASSY. 9 10 10A 10B 2 1 8 3 7 8 5 8 6 8 4 PAGE 34 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2414002512 2 E2414100613 3 E2414102714 4 E2414102803 5 E2414102903 6 E2414103014 7 E2414103114 8 011008020 9 E2434300203 10 0012312030 10A 031112230 10B 0040012000 ENCLOSURE 1 ASSY. PART NAME QTY. REMARKS BASE 1 BASE COVER 1 BASE COVER 1 BASE COVER 1 BASE COVER 1 BASE COVER 1 BASE COVER 1 HEX. HEAD BOLT..............................................33...............REPLACES P/N 0016908020 CENTER FRAME 1 HEX. HEAD BOLT...............................................4................REPLACES P/N 0013612030 WASHER, FLAT..................................................4................REPLACES P/N 0041212000 WASHER, LOCK 4 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 35 ENCLOSURE 2 ASSY. 40 35 39 38 37 38 36 25A 25 34 34A 28 4 6 6A 10 12 9 29 1 49 5 7 3 12 11 8 13 47 25B 30 17 26 48 16 16A 19 20 18 25C 23 21 24 22 15 46 2G 3 2F 15A 44 2B 2E 2A 2C 2D 45 42 38 36 2 41 35 37 50 8A 14 43 42 39A 40 39 32 31 38 33 33A 27 30 29 PAGE 36 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2424002202 2 E2424002302 2A E2494201004 2B Y0314900445 2C Y0314900225 2D Y0314900085 2E Y0314900115 2F Y0314900420 2G Y0314900055 3 011008020 4 0019208020 5 020108060 6 E2424201904 6A E2494205104 7 0019208020 8 E2424200403 8A E2494204904 9 M9112100604 10 M9112100504 11 M9112100404 12 0019208020 13 M9220100004 14 0080200007 15 E2311302603 15A Y0314900420 16 E2311302703 16A Y0314900405 17 011008020 18 E2311400903 19 E2311401003 20 011008020 21 E2314800304 22 0016906015 23 E2444002602 24 0019208020 25 E2464002203 25A E2494602804 25B E2491600304 25C E2491600404 26 011008020 27 E2454201213 28 E2454201313 29 0019208020 30 011008020 ENCLOSURE 2 ASSY. PART NAME QTY. REMARKS FRONT FRAME 1 FRONT FRAME PANEL 1 ACOUSTIC SHEET 1 SEAL RUBBER 1 SEAL RUBBER 1 SEAL RUBBER 2 SEAL RUBBER 1 SEAL RUBBER 1 SEAL RUBBER 1 HEX. HEAD BOLT..............................................17...............REPLACES P/N 0016908020 HEX. HEAD BOLT 8 SELF-LOCKING NUT........................................13...............REPLACES P/N 0207008000 FRONT COVER 1 ACOUSTIC SHEET 1 HEX. HEAD BOLT 8 FRONT COVER 1 ACOUSTIC SHEET 1 HINGE 2 HINGE 1 HINGE 1 HEX. HEAD BOLT 8 SET SCREW 2 E-RING 2 FAN SHROUD 1 SEAL RUBBER 2 FAN SHROUD 1 SEAL RUBBER 2 HEX. HEAD BOLT...............................................8................REPLACES P/N 0016908020 FAN GUARD 1 FAN GUARD 1 HEX. HEAD BOLT...............................................6................REPLACES P/N 0016908020 ALTERNATOR COVER 1 HEX. HEAD BOLT 2 REAR FRAME 1 HEX. HEAD BOLT 9 ROOF PANEL 1 ACOUSTIC SHEET 1 SEAL RUBBER 1 SEAL RUBBER 1 HEX. HEAD BOLT...............................................6................REPLACES P/N 0016908020 SPLASHER PANEL 1 SPLASHER PANEL 1 HEX. HEAD BOLT 10 HEX. HEAD BOLT..............................................12...............REPLACES P/N 0016908020 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 37 ENCLOSURE 2 ASSY. (CONT'D.) 40 35 39 38 37 38 36 25A 25 34 34A 28 4 6 6A 10 12 9 29 1 49 5 7 3 12 11 8 13 47 25B 30 17 26 48 16 16A 19 20 18 25C 23 21 24 22 15 46 2G 3 2F 15A 44 2B 2E 2A 2C 2D 45 42 38 36 2 41 35 37 50 8A 14 43 42 40 39A 39 38 33 33A 27 32 31 30 29 PAGE 38 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 31 E2457800604 32 020108060 33 E2454003803 33A E2494511304 34 E2454003903 34A E2494511404 35 M9112100504 36 M9112100404 37 M9112100604 38 0019208020 39 Y0605012309 39A C9312500004 40 0176060030 41 Y0605001030 42 Y0605001031 43 0016906015 44 0600800321 45 M1483600804 46 0016906015 47 0019208020 48 E2424202004 49 0019208020 50 Y0021104025 ENCLOSURE 2 ASSY. (CONT'D.) PART NAME QTY. REMARKS SPLASHER PANEL HOOK 2 SELF-LOCKING NUT.........................................4................REPLACES P/N 0207008000 SIDE DOOR 1 ACOUSTIC SHEET 1 SIDE DOOR 1 ACOUSTIC SHEET 1 HINGE 4 HINGE 2 HINGE 6 HEX. HEAD BOLT 24 DOOR HANDLE ASSY. 2 SEAL RUBBER 2 SELF-LOCKING NUT.........................................8................REPLACES P/N 0207006000 GAS SPRING 2 BRACKET 4 HEX. HEAD BOLT 8 MANUAL HOLDER 1 CLAMPER, MANUAL-HOLDER 2 HEX. HEAD BOLT 4 HEX. HEAD BOLT 2 RADIATOR CAP COVER 1 HEX. HEAD BOLT 2 MACHINE SCREW 8 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 39 RUBBER SEALS ASSY. PAGE 40 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 Y0419003740 2 Y0222700835 3 Y0222700415 PART NAME SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER RUBBER SEALS ASSY. QTY. REMARKS 2 2 2 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 41 TRAILER ASSY. 5 3 4 6 2 2A 2B 5 1A 1 PAGE 42 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2417804102 1A Y0605805690 2 0012312030 2A 0040012000 2B 031112230 3 E2417804003 4 0016910025 5 E2454400403 6 0019208020 TRAILER ASSY. PART NAME QTY. REMARKS TRACTION ROD 1 BRACKET, JACK MOUNT 1 HEX. HEAD BOLT...............................................6................REPLACES P/N 0013612030 WASHER, LOCK 6 WASHER, FLAT..................................................6................REPLACES P/N 0041212000 REAR BUMPER 1 HEX. HEAD BOLT 2 TIRE COVER 2 HEX. HEAD BOLT 10 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 43 NAMEPLATE AND DECALS ASSY. 28 27 30 13 16 11 30 8 38 9 12 10 17 15 38 12 10 25 6 7 23 22 21 12 10 14 38 33 34 24 5 3 26 19 4 18 38 14 31 1 2 29 37 35 20 36 32 36 PAGE 44 -- DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) NO. PART NO. 1 E2511207103 2 E2511207203 3 E2551002803 4 E2551003004 5 E2551003104 6 M9500300104 7 M9500300004 8 M9503100004 9 M9500100004 10 M9510100004 11 M9503200004 12 M9503000004 13 M9501500004 14 M9500000004 15 M9500100104 16 M9500500104 17 M9503000103 18 E2531200004 19 E9541102104 20 E2531100103 21 M9510000104 22 E2561100104 23 E2561100204 24 E2561100304 25 E2561100403 26 E2561100604 27 E2561100503 28 E2561100704 29 E2561100804 30 E2561002503 31 E2561002603 32 E9511202104 33 0600500092 34 0021106015 35 M9511200103 36 W6140635004 37 E2551002903 38 E9511102704 NAMEPLATE AND DECALS ASSY. PART NAME QTY. REMARKS DECAL; CONTROL PANEL................................1................E21120710 DECAL; ENGINE OPERATING...........................1................E21120720 DECAL; WARNING SAFETY INSTRUCTION.....1................E25100280 DECAL; WARNING HIGH PRESSURE..............1................E25100300 DECAL; WARNING RESIDUAL PRESSURE.....1................E25100310 DECAL; +............................................................1................M90030010 DECAL; -.............................................................1................M90030000 DECAL; WARNING RADIATOR CAP..................1................M90310000 DECAL; WATER..................................................1................M90010000 DECAL; CAUTION HIGH TEMP..........................3................M91010000 DECAL; WARNING EXHAUST GAS...................1................M90320000 DECAL; WARNING ROTATING PART................3................M90300000 DECAL; DIESEL FUEL.......................................1................M90150000 DECAL; OIL DRAIN............................................2................M90000000 DECAL; WATER DRAIN......................................1................M90010010 DECAL; FUEL DRAIN.........................................1................M90050010 DECAL; DAILY CHECK WATER AND OIL..........1................M90300010 DECAL; COMP. OIL LEVEL GAUGE..................1................E23120000 DECAL; DISCHARGE AIR OIL MIXED...............1................E94110210 DECAL; NOISE EMISSION................................1................E23110010 DECAL; DOCUMENT BOX LOCATED...............1................M91000010 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 1 STICKER, MQ 2 STICKER, MQ 1 STICKER, DENYO 1 EMBLEM 1 MACHINE SCREW 4 TIER 4F...............................................................1................M91120010 REFLECTION SHEET 2 DECAL; HANDLING PROCEDURES.................1................E25100290 DECAL; FORK POSITION..................................4................E91110270 DIS185SSI4F AIR COMPRESSOR · PARTS MANUAL -- REV. #4 (03/01/22) -- PAGE 45 PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Inc. (310) 537- 3700 6141 Katella Avenue Suite 200 Cypress, CA 90630 E-MAIL: mq@multiquip.com WEBSITE: www.multiquip.com CANADA Multiquip (450) 625-2244 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 E-MAIL: infocanada@multiquip.com UNITED KINGDOM Multiquip (UK) Limited Head Office 0161 339 2223 Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ E-MAIL: sales@multiquip.co.uk © COPYRIGHT 2022, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations. Manufactured for MQ Power Inc. by DENYO MANUFACTURING CO.Adobe PDF Library 16.0.5 Adobe InDesign 17.1 (Windows)