キヤノンバブルジェットプリンタ
34162
i450 SIMPLIFIED MANUAL
Canon i450 printer Service Manual (simplified) i450 SIMPLIFIED MANUAL
1
PRODUCT LIST
2
PRODUCT SPECIFICATIONS
3
ERROR CODE
4
SERVICE MODE
5
EXTERNAL VIEW / PARTS LIST
6
TROUBLESHOOTING FLOWCHART
7
SERVICE INFORMATION
QY8-1386-010
Rev 00 May 7, 2003 Canon Inc
1
1. PRODUCT LIST
1.1 Main Units
Product name Canon Bubble Jet Printer i450
PIXUS 450i
Product code Sales territories
8517A001AA 8517A002AA 8517A003AA 8517A004AA 8517A005AA 8517A006AA 8517A007AA 8517A008AA 8517A009AA 8517A010AA 8517A011AA 8517A013AA 8517A014AA 8517A015AA 8517A012AA
US CAN LAM LVT LAM HVT EUR DE FR ASA HVT AU KR GB TW HK CN JPN
Accessories
1.2 Consumables
Product name Canon Ink Tank
BCI-24BK
BCI-24CL
BCI-24BK Twin Pack
BCI-24CL Twin Pack
Product code
Sales territories
Remarks
6881A001AA to 6881A004AA
6882A001AA to 6882A004AA
6881A008AA to 6881A011AA
6882A008AA to 6882A011AA
001: JPN 002: EUR 003: USA / CAN 004: ASIA / AUST
008: JPN 009: EUR 010: USA / CAN 011: ASIA / AUST
In common with the S300, S330, and i320
2
2. SPECIFICATIONS
2.1. Printer Specifications
Type Paper feeding method Resolution Throughput (Target value)
Printing direction Print width Line feed speed Interface ASF stacking capacity Paper weight Detection functions
Acoustic noise Environmental requirements
Power supply
External dimensions Weight Related standards
Serial number location Remaining ink amount detection Print head alignment
Desktop serial color bubble jet printer
Auto sheet feed (no manual feeding)
4,800 dpi x 1,200 dpi (Max.)
Draft
Standard
Black (New Black)
18 ppm
12 ppm
Color (New Color)
12 ppm
4.8 ppm
Bidirectional, uni-directional
Max. 203.2 mm (220.9 mm in borderless printing)
215.9 mm/s
USB 2.0 Full Speed
High -----
0.8 ppm
Plain paper (75 g/m2): Max. 10 mm (Approx. 100 sheets)
64 to 105 g/m2
- Cover open
- Remaining ink amount (dot count)
- Waste ink amount
- Carriage position
45 dB (high quality mode)
During operation Temperature
Humidity
Non operation
Temperature
Humidity
Input voltage
Frequency
AC 100 to 127 V
50/60 Hz
AC 220 to 240 V
50/60 Hz
- Presence of print head - Paper out (Paper end sensor) - Pick-up roller - Head-to-paper distance
5C to 35C (41F to 95F)
10%RH to 90%RH (no condensation)
0C to 40C (32F to 104F)
5%RH to 95%RH (no condensation)
Power consumption
Standby
32W
2.5W
30W
2.6W
Approx. 393 (W) x 254 (D) x 202 (H) mm
Approx. 3.7 kg, not including print head and optional device
Electromagnetic radiance: VCCI, FCC, IC, CE Mark, Taiwan EMC, Korea EMC, CCIB, C-tick, CCEE
Electrical safety: Electrical Appliance and Material Control Law (DENTORI), UL, C-UL, CB Report, GS, CE Mark, FIMKO, CCIB (EMC), AS, CCEE, PSB, Electrical Safety Regulations of Korea, SASO
Environmental regulations: Energy Star, Blue Angel, Environment label
On the carriage ribbon cable holder (visible when the front cover is open).
Available (by dot count. Reset by user operation. Enabled at default.)
Available (11 types)
3
2.2. Print Head Specifications
Print heads
Type
4-color removable ink tanks, single head for black and color (YMC) ink tanks
Print head
BK: 320 nozzles in 2 vertical lines, 30 pl Color: 256 nozzles in 2 vertical lines (128 nozzles each) per color, alternate
5 pl and 2 pl nozzles in line, horizontal zigzag nozzle allocation
Ink color
Pigment-based black, Dye-based cyan, magenta, yellow
Ink tank
BCI-24Black, BCI-24Color
Weight (Net)
Print head, 60g
Supply method As a service part (not including ink tanks)
Part number
QY6-0047-000
Note: This print head is usable only for the new models of i450 and i470D, and not
usable for the S300 or S330.
4
3. ERROR LIST
3.1. Errors by LED Blinking in Orange
User recoverable errors
LED
blinking in Panel display Error Code
Error
Solution
orange
2 times
301
1000 No paper.
Set the paper, and press the
Resume/Cancel button.
3 times
302
1300 Paper jam.
Remove the jammed paper, and
press the Resume/Cancel button. If
the error is not resolved, check that
no foreign material is inside the
printer.
6 times
402
1401 The print head is not Install the print head, and close the
installed.
access cover.
7 times
403
1405 The print head is not Re-install the print head, or with the
installed
properly. print head installed, turn the printer
(EEPROM data of the off and on. If the error is not
print head is faulty.)
resolved, replace the print head.
8 times
202
1700 Warning: The waste ink Pressing the Resume/Cancel button
absorber becomes almost will exit the error.
full (to approx. 95% to (The waste ink absorber full error
100% of the maximum occurs at 100% capacity, making it
capacity).
impossible to perform printing.
11 times
611
2001 Digital
camera Disconnect the USB cable to the
transmission time-out digital camera, and press the
error (When the printer Resume/Cancel button.
cannot communicate with
a digital camera, the
time-out error occurs.)
612
2001 Digital
camera Disconnect the USB cable, and press
non-supporting device the Resume/Cancel button.
error (When a digital
camera or device other
than a digital camera, not
supporting Direct Printing
is connected to the printer
with the USB cable, the
error occurs.)
*1:The error code is stored in the operator / service call history of the EEPROM information.
5
3.2. Errors by LED Blinking in Orange and Green Alternately, or Lit in Orange
User unrecoverable errors LED
alternate blinking in Panel display orange and
green
Error Code
Error
Solution
2 times
802
4 times
804
6 times
806
7 times
807
8 times
808
9 times Lights in orange
809 No display
5100
5C00 5400 5B00 5200
6800 6800
Carriage error
1. Check that no foreign material
is inside the printer.
2. Replace the timing slit strip
film.
3. Replace the purge unit.
4. Replace the logic board ass'y.
Purge unit error
1. Check that no foreign material
is inside the printer.
2. Replace the purge unit.
3. Replace the logic board ass'y.
Internal temperature error 1. Turn the printer off, and after a
short period of time, turn the
printer on again.
2. Replace the logic board ass'y.
Waste ink absorber full error 1. Replace the ink absorber.
2. Replace the logic board ass'y.
Print head temperature rise 1. Turn the printer off, and after a
error
short period of time, turn the
printer on again.
2. Replace the print head.
3. Replace the logic board ass'y.
EEPROM error
Replace the logic board ass'y.
RAM error
Replace the logic board ass'y.
*1:The error code is stored in the operator / service call history of the EEPROM information.
4. Service mode
4.1 Service mode function
Function Service test print EEPROM information print EEPROM initialization
Waste ink counter reset Destination settings Print head deep cleaning Operation panel display confirmation
Procedures
Remarks
See "Service mode operation Set a sheet of A4/LTR- or larger-sized paper.
procedures" below.
For print sample, see page 9
See "Service mode operation Set a sheet of A4/LTR- or larger-sized paper.
procedures" below.
For print sample, see page 10.
See "Service mode operation The following items are not initialized:
procedures" below.
- USB serial number
- Destination settings (Japan / Overseas)
- Cleaning flag on arrival
- Waste ink counter
See "Service mode operation Both the main and the borderless print waste
procedures" below.
ink counters are reset at the same time.
See "Service mode operation Overseas: i450
procedures" below.
Japan: PIXUS 450i
Cleans black and color, simultaneously.
See "Operation panel operation Confirm the operations of operation panel
confirmation procedures" below. display and operation buttons. Perform the
confirmation at operation panel replacement.
6
4.2. Service mode operation procedures
1) Close the access cover, and turn off the printer. While pressing the Resume/Cancel button, press and
hold the Power button. (The LED lights in green to indicate that a function is selectable.)
2) While holding the Power button, release the Resume/Cancel button.
3) While holding the Power button, press the Resume/Cancel button 2 times, and then release the Power
and Resume/Cancel buttons. (In the operation panel, "02" will be displayed. Each time the
Resume/Cancel button is pressed, the LED lights alternately in either orange or green. During
initialization, the LED blinks in green.)
4) When the LED stops blinking and lights in green, press the Resume/Cancel button the specified number
of time(s) according to the function listed in the table below. (Each time the Resume/Cancel button is
pressed, the LED lights alternately in either orange or green.)
Time(s) LED
Function
Remarks
0 times Green Power off
When the print head is not installed, the carriage returns
and locks in the home position.
1 time Orange Service test print
When the Power button is pressed during printing, printing
stops, and the mode returns to step 4) above.
2 times Green EEPROM information print When the Power button is pressed during printing, printing
stops, and the mode returns to step 4) above.
3 times Orange EEPROM initialization
4 times Green Waste ink counter resetting
5 times Orange Destination settings
Proceed to the following steps 5) and then 6) to set the
destination.
6 times Green Print head deep cleaning
Cleans black and color, simultaneously.
7 times Orange Not used in servicing
8 times Green Return to the menu selection Return to step 4) above.
or more
5) After the function (menu) is selected, press the Power button. The LED lights in green, and the selected function is performed. (When the operation completes, the printer returns to step 4) above.)
<Destination setting>
6) Press the Resume/Cancel button the specified number of time(s) according to the destination listed in
the table below, and then the Power button.
Time(s) LED
Destination
1 time Orange Overseas: i450
2 times Green Japan: PIXUS 450i
7
4.3. Service test print
After repair, print the service test print, and confirm the following items:
<Print quality items>
- Check 1, top of form accuracy: The line shall be within the paper.
- Check 2, EEPROM information: Destination and waste ink counter shall be checked.
- Check 3, nozzle check pattern: Ink shall be ejected from all nozzles.
- Check 4, vertical straight lines: The lines shall not be broken.
- Check 5, halftone:
There shall be no remarkable streaks or unevenness.
Check 1: Top of form accuracy
Check 2: EEPROM information (Refer to page 1-13.)
Check3: Nozzle check pattern
Check 4: Vertical straight lines
Check 5: Halftone
8
4.4. EEPROM information contents
On the EEPROM information print, the printer usage conditions can be confirmed. Refer to the sample print given below.
1 PIXUS 470PDP=V1.00 Destination=02 D=004.8 Page=00562 CH=0002 Bk(00) Cl(00)
2 HeadT Bk=25.5 HeadT C=25.0 EnvT=30.0 FA=01 87 80 USB(1000AQ)
*1
3 PC(M=0000 R=0000 T=0000 D=0000 C=0000) Bk=00000 C=00000 M=00000 Y=00000
4 ER(TIME=2002/10/21-21:48 ER0=5100 ER1=5C00 ER2=1000 ER3=1401)
5 TotalINK(Bk=00057098 C=00008108 M=00006992 Y=00007666)
6 CLTime=2002/10/15-15:36 PC(M=0028 R=0015 T=0000 D=0020 C=0009)
7 IC(Bk=1 C=1 M=1 Y=1) WP=0025 SetUsrReg=NONE
8 UR1(A:Bkeo=000 B:Ce0=000 C:Meo=000(Yeo=000) D:Lceo=000 E:Lmeo=000(Lyeo=000)
9 UR2(F:BkBi=000 G:ClBi=000 H:BkCl=000 I:LCBi=000 J:C_LC=000 K:M_LM=000)
10 ST=2002/9/15-20:15 PW(ON=0009 OFF=00005) BORDERLESS=00000
11 PAGE(ALL=00562 PP=00025 PC=0000 PR=00050 MP=0000 SP=0258)
12 CAMERA(BORDERLESS=0030 NORMAL=0028)
HDEEPROM 13 V0000 14 SN=0318-A43D 15 LN(04 05 01 06 00 00 03) 16 DI(Bk=+001 CL=+001) 17 IL=(Bk=-08 C=-08 M=-08 Y=-08) 18 WLA=-08 WLB=-08 19 NGBk=000 NGC=000 NGM=000 NGY=000
*1: The information surrounded by a blue border is printed in the service test print, also.
1 Model name, ROM version, destination, waste ink amount, number of pages printed, number of times the head was installed, bi-directional registration (black, color)
2 Head temperature (black, color), internal temperature, process inspection information, USB serial number
3 Number of times cleaning was performed (manual, deep cleaning, timer, dot count, head/ink tank replacement), dot count of each color
4 Operator/ service call history (occurrence time*2, ER0, 1, 2, 3) 5 Total ink consumption (Bk=00000000mg, C=00000000mg, M=00000000mg, Y=00000000mg) 6 Cleaning time, number of times cleaning was performed (manual, deep cleaning, timer, dot count,
head/ink tank replacement), dot count of each color 7 Ink sponge recognition flag, number of times wiping was performed 8 User's print head alignment values 9 User's print head alignment values 10 Installation date, number of times printer was turned on/off, number of borderless printing pages 11 Number of pages fed (all, plain paper, postcard, Photo Paper Pro, Matte Photo Paper, Photo Paper Plus
Glossy) 12 Number of pages in Digital Camera Direct Printing (borderless, bordered)
HEAD EEPROM 13 Version 14 Serial number 15 Lot number 16 DI sensor adjustment value 17 Ink ejection level 18 Overlay level 19 Number of unusable nozzles (Bk, C, M, Y)
*2: The time the user last performed printing before the error occurred.
9
5. EXTERNAL VIEW / PARTS LIST
2 1
7
4
3
5 6
Key Part Number
1 0023U60701 2 QM2-0485-000 3 QH3-3618-000
QH3-3619-000 4 WT3-5119-000
WT3-5120-000 WT3-5121-000 WT3-5123-000 WT3-5122-000 WT3-5131-000 WT3-5124-000 WT3-5158-000 WT3-5159-000 5 XB1-2300-607 6 XB4-7300-807 7 QY6-0047-000
Rank Q'ty
Description
Remark
N 1 WHOLE UNIT, W/O POWER SUPPLY UNIT PIXUS 450i
N 1 OUTPUT TRAY UNIT
1 AC Adapter:100-120V 50/60Hz
1 AC Adapter:220-240V 50/60Hz
1 CORD, POWER
220V-240V
1 CORD, POWER
220V-240V (AU)
1 CORD, POWER
220V-240V (GB/HK)
1 CORD, POWER
100V-120V
1 CORD, POWER
100V-120V(JP)
1 CORD, POWER
100V-120V
1 CORD, POWER
220V-240V (CN)
1 CORD, POWER
220V-240V (LAM LV)
1 CORD, POWER
220V-240V (KR)
1 SCREW,MACHINE,BIDING HEAD,M3x6
1 SCREW,TAP TIGHT,BIDING HEAD,M3x8
K 1 PRINT HEAD
10
6. TROUBLESHOOTING FLOWCHART
6.1. Printer Main Unit Troubleshooting Flowchart (how to printer operation confirmation when refurbishing)
Power ON
Error displayed? No
Yes
Open access cover,
Error displayed? No
Yes
Connect to computer
Service test pattern
*Refer to 4. SERVICE MODE
Correct? Yes
No Replace head and print
< Service test pattern check items of > (Refer to the attached print sample.)
1. Ink non-ejection: Yes
NG
2. Top margin:
Outside of paper
NG
3. Line:
Not connected
NG
4. Gray area:
White lines / uneven density NG
Correct? No
Yes
Waste ink counter
No
Yes
Normal
Defective
< Note for normal printer refurbishment > At the final step of refurbishment, be sure to reset the EEPROM in accordance with 4. SERVICE MODE, the EEPROM reset procedure. Remove the print head, unplug the power cord immediately, and do not print afterwards.
12
6.2. Print Head Troubleshooting Flowchart (print head operation confirmation)
Connect to computer
Nozzle check pattern
*Refer to 4. SERVICE MODE
Correct? No
Head cleaning
Yes *Refer to 4. SERVICE MODE
Nozzle check
Correct? No
Head refreshing
Yes *Refer to 4. SERVICE MODE
Nozzle check
Yes Correct?
No Head refreshing
Nozzle check
Yes Correct?
No Replace ink tanks
Nozzle check
Yes Correct?
No
Defective
Normal
13
7. Service Information
7.1 Whole Unit Replacement
When the unit is exchanged as a Whole Unit (WHOLE UNIT, W/O POWER SUPPLY UNIT: 0023U60701 <PIXUS 450i>, take the following procedures: 1. Remove the AC adapter from the printer returned from the user. 2. Install the removed AC adapter in the whole unit. 3. Perform destination setting. (Refer to "4. SERVICE MODE" for details.) 4. Power off the whole unit, and confirm that the printer ready for shipment (with the paper lifting plate
of the ASF in the upper position). Caution: For this printer model, as the Whole Unit for Japan has been designated as a service part, the product name on the Whole Unit is a Japanese model name, PIXUS 450i. Consequently, when replacing the Whole Unit in the regions other than Japan, replacement of the Output Tray Unit (QM2-0485-000), on which "i450" is printed, is necessary.
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