Backyard Saxony Grill Gazebo Owner's Manual
File info: application/pdf · 32 pages · 4.89MB
2104617 GRILL GAZEBO-AI.idw
SAXONY GRILL GAZEBO Backyard Discovery
Made in China | INS-2104617-$ SAXONY GRILL GAZEBO-ENG 0 / /2021 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANU…
Extracted Text
SAXONY GRILL GAZEBO
Model # 2104617
Owner's Manual & Assembly Instructions
MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual, to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2104617-$SAXONY GRILL GAZEBO-ENG 0//2021
INSTALLATION SERVICES
AVAILABLE!*
Need a helping hand?
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*Installation services are only available to U.S. customers.
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Visit www.goconfigure.com for more info!
*Installation services are only available to U.S. customers.
2
Owner's Manual
Please Read This Before Starting Assembly
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Please have the following information ready when you make your call:
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3
Owner's Manual
Limited Warranty
Please read entire booklet completely before beginning the assembly process
Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts.
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Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. "OZVOJOUFOEFEVTFTVDIBTIPNFDIJMEDBSF
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4
Owner's Manual
Safety Warnings and Maintenance Instructions
:$51,1*
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.
� DO NOT climb or walk on the roof for any reason
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� Requires two or more people to assemble safely
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driving stakes into the ground.
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� Permanent structures may require a building permit. CSBDLFUT
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building codes and/or zoning requirements.
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OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
5
Owner's Manual
Instructions for Proper Maintenance
Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
About Our Wood
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the strength of my product?
weathering to wood product?
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6
Owner's Manual
Protrusion Hazard
Incorrect
Assembly Tips
Correct
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Proper Hardware Assembly
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7
/$*6&5(: /2&.:$6+(5
Owner's Manual
Assembly Tips
ASSEMBLY TIP:
Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible.
Sorting Wood
E1 E2
F1 F2
G1 G2
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NUT BARREL H100545
SCREW H100695
T-NUT H100699
Sorting Hardware
WASHER FLAT H100706
BOLT HEX H100716
BOLT H100718
SCREW PWH H100742
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OVUT
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Hardware Identification
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H100378 BOLT WH (x2) 5/16 x 1-3/4
378(x2)
198(x2)
192(x2) 199(x2)
8
Owner's Manual
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9
Owner's Manual Basic Setup Dimensions & Assembly Notes
It is critically important that you start with square and level footings, concrete pad or deck to attach your structure
� Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly � Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a pre-existing or new wood or concrete surface.
� The hardware to attach the post mounts to the structure is included. � The hardware to mount the structure permanently to a concrete surface is included. � The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
5.35 ft [1.6 m]
7.36 ft [2.2 m] 7 ft
6.56 ft [2 m]
[2.1 m]
7.81 ft [2.4 m]
8.63 ft [2.6 m]
6.13 ft [1.9 m]
6.92 ft [2.1 m]
5.94 ft [1.8 m]
7.11 ft [2.2 m]
6.36 ft [1.9 m] 2.98 ft [.9 m]
10
4.34 ft [1.3 m] 3.55 ft [1.1 m]
3.36 ft [1 m] 4.53 ft [1.4 m]
6.19 ft [1.9 m]
Owner's Manual
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D1 JOIST END - W4L14097
(x1) 1 3/8"x5 1/4"x15" (36x134x381)
D2 JOIST END - W4L14098
(x1) 1 3/8"x5 1/4"x15" (36x134x381)
D3 JOIST - W4L14099
(x1) 1 1/2"x5 1/2"x83" (36x134x2108)
D4 CORBEL - W4L14100
(x2) 1 3/8"x4 3/8"x26 1/2" (36x112x673)
D5 CORBEL - W4L14970
(x2) 1 3/8"x4 3/8"x25 7/8" (36x112x657)
D6 BEAM - W4L14107
(x1) 1 3/8"x5 1/4"x64" (36x134x1626)
D8 BEAM - W4L14345
(x1) 1 3/8"x5 1/4"x64" (36x134x1626)
D7 BEAM - W4L14110
(x1) 1 3/8"x5 1/4"x89 1/2" (36x134x2272)
E1 RAFTER - W4L14111
(x2) 1 3/8"x3 3/8"x62 3/8" (36x86x1585)
E2 RAIL - W4L14317
(x4) 1 1/2"x3 1/2"x42 1/2" (36x86x1076)
E3 RAFTER - W4L14971
(x1) 1 3/8"x3 3/8"x62 3/8" (36x86x1585)
11
Owner's Manual
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YY_NYYsYYOs
F1 RAFTER - W4L14108
(x2) 1 7/16"x2 3/8"x62 5/16" (36x60x1582)
H2 PURLIN - W4L14109
(x3) 1"x3 3/8"x89 1/2" (24x86x2272)
Q1 RAIL - W4L14101
(x2) 1"x4 1/2"x52" (24x112x1322)
Q2 RAIL - W4L14102
(x1) 1"x4 1/2"x85" (24x112x2156)
P1 POST - W2A03094
(x1) 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P2 POST - W2A03095
(x1) 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
P3 POST - W2A03096
(x1) 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P4 POST - W2A03097
(x1) 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
12
Owner's Manual
�_sޯ�O�Y
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H100480 BOLT WH BLK (x26) 5/16x4 3/4
H100198 WASHER LOCK EXT BLK
(x44)
8x19
H100964 BOLT WH BLK (x9) 5/16x5-1/2
H100205 BOLT WH BLK (x4) 5/16x2-1/4
H100457 BOLT WH BLK (x4) 5/16x2
H100199 WASHER LOCK EXT BLK
(x52)
12x19
H100405 WASHER LOCK EXT BLK
(x4)
6x15
H100471 LAG SCREW WH BLK (x26) 5/16x1 1/2
H100459 BOLT WH BLK (x18) 5/16x1 1/4
H100469 NUT BARREL WH BLK H100630 WASHER FLAT BLK
(x18) 5/16x5/8
(x22)
8x19
H100792 LAG SCREW WH BLK
(x4)
1/4x3
H100192 NUT BARREL WH BLK
(x9)
5/16x7/8
H100193 NUT BARREL WH BLK (x34) 5/16x1-1/2
H100488 BOLT WH BLK
(x4)
1/4x2
H100201 SCREW PFH BLK
(x7)
8x2-1/2
H100382 SCREW PFH BLK
(x16)
8x1 3/4
H100823 SCREW PWH BLK
(x9)
8x1-1/2
H100653 NUT LOCK BLK
(x4)
1/4
H101008 SCREW CONFIRMAT BLK
(x11)
7x3
H100392 SCREW PWH BLK
(x13)
8x3/4
H100120 SCREW CONCRETE ANCHOR
(x18)
1/4x2
13
H100833 SCREW WOODGRIP
(x44)
10x3/4
H100759 SCREW TAPPING (x15) 1/4x3/4
Owner's Manual
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H100764
(x1)
SCREW SETTER
H100147 TORX BIT
(x2)
T-30
A100042 TORX BIT
(x2)
T-40
H100114 TORX WRENCH
(x2)
T-30
A100041 TORX WRENCH
(x2)
T-40
A4M01162
(x2)
ROOF EDGE TRIM
A4M01160
(x4)
ROOF EDGE TRIM
A100241
(x1)
BYD ID TAG
A100314
(x1)
"A" REVISION TAG
A4M00983
(x2)
ROOF EDGE TRIM SPLICE
A4M01224
(x2)
L BRACKET
A4M01227
(x5)
29GA STEEL SHEETING
A4M01223
(x2)
L BRACKET
9205413
(x1)
ELECTRICAL ENCLOSURE
A4M01228
(x4)
RAFTER BRACKET
A4M01225
(x22)
METAL TUBE
A4M01210
(x2)
TABLE
A4M00855
(x8)
L BRACKET 51x32x82x3.175
A4M01209
(x4)
FOOT BASE
14
A6P00452
(x4)
FOOT BASE COVER
P1 PERGOLA POST - W2A03094
(x1) 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P3 PERGOLA POST - W2A03096
(x1) 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
STEP 1
P2 PERGOLA POST - W2A03095
(x1) 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
P4 PERGOLA POST - W2A03097
(x1) 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
H100823 SCREW PWH BLK
(x8)
8x1-1/2
A6P00452 (x4)
FOOT BASE COVER
P3 (x1)
POST
A4M01209
(x4)
FOOT BASE
TIP:
FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 4.
823 (x4)
SCREW PWH 8x1-1/2 BLK
209 (x2)
FOOT BASE
P4 (x1)
POST
REPEAT FOR THE (2) OTHER POST LABELED P1 & P2.
452 (x2)
FOOT BASE COVER
15
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H100480 BOLT WH BLK (x8) 5/16x4 3/4
H100193 NUT BARREL WH BLK H100459 BOLT WH BLK
(x8) 5/16x1-1/2
(x4) 5/16x1 1/4
H100199 WASHER LOCK EXT BLK
(x12)
12x19
H100471 LAG SCREW WH BLK (x4) 5/16x1 1/2
H100469 NUT BARREL WH BLK (x4) 5/16x5/8
H100198 WASHER LOCK EXT BLK
(x8)
8x19
Q1 RAIL - W4L14101
(x1) 1"x4 1/2"x52" (24x112x1322)
E2 RAIL - W4L14317
(x1) 1 1/2"x3 1/2"x42 1/2" (36x86x1076)
A4M00855 (x2)
L BRACKET 51x32x82x3.175
HAND TIGHTEN ONLY. DO NOT TIGHTEN THIS CONNECTION UNTIL TABLE IS INSTALLED.
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NOTE HOLE LOCATIONS ON BOTH POST FACE SAME DIRECTION.
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H100480 BOLT WH BLK (x8) 5/16x4 3/4
H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2
H100459 BOLT WH BLK (x4) 5/16x1 1/4
H100199 WASHER LOCK EXT BLK
(x12)
12x19
H100471 LAG SCREW WH BLK
(x4)
5/16x1 1/2
H100469 NUT BARREL WH BLK (x4) 5/16x5/8
H100198 WASHER LOCK EXT BLK
(x8)
8x19
Q1 RAIL - W4L14101
(x1) 1"x4 1/2"x52" (24x112x1322)
E2 RAIL - W4L14317
(x1) 1 1/2"x3 1/2"x42 1/2" (36x86x1076)
A4M00855 (x2)
L BRACKET 51x32x82x3.175
HAND TIGHTEN ONLY. DO NOT TIGHTEN THIS CONNECTION UNTIL TABLE IS INSTALLED.
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NOTE HOLES FACE UPWARDS.
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NOTE HOLE LOCATIONS ON BOTH POST FACE SAME DIRECTION.
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D3 JOIST - W4L14099
(x1) 1 1/2"x5 1/2"x83" (36x134x2108)
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D4 CORBEL - W4L14100
(x2) 1 3/8"x4 3/8"x26 1/2" (36x112x673)
H100205 BOLT WH BLK H100192 NUT BARREL WH BLK H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK
(x4) 5/16x2-1/4
(x4) 5/16x7/8
(x4)
8x19
(x4)
12x19
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HAND TIGHTEN ONLY.
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FRONT JOIST ASSEMBLY FROM STEP 4
D1 JOIST END - W4L14097
(x1) 1 3/8"x5 1/4"x15" (36x134x381)
D2 JOIST END - W4L14098
(x1) 1 3/8"x5 1/4"x15" (36x134x381)
H100964 BOLT WH BLK (x8) 5/16x5-1/2
H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2
H100198 WASHER LOCK EXT BLK
(x8)
8x19
H100792 LAG SCREW WH BLK
(x2)
1/4x3
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H100405 WASHER LOCK EXT BLK
(x2)
6x15
NOTE LAP ORIENTATION
FRONT JOIST ASSEMBLY
H100199 WASHER LOCK EXT BLK
(x8)
12x19
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NOTE: TALLER POST ARE LOCATED ON FRONT SIDE
OF THE ASSEMBLY.
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Q2 RAIL - W4L14102
(x1) 1"x4 1/2"x85" (24x112x2156)
D5 CORBEL - W4L14970
(x2) 1 3/8"x4 3/8"x25 7/8" (36x112x657)
H100480 BOLT WH BLK (x8) 5/16x4 3/4
H100457 BOLT WH BLK (x4) 5/16x2
H100792 LAG SCREW WH BLK
(x2)
1/4x3
H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2
H100192 NUT BARREL WH BLK (x4) 5/16x7/8
H100198 WASHER LOCK EXT BLK
(x12)
8x19
H100199 WASHER LOCK EXT BLK
(x12)
12x19
H100405 WASHER LOCK EXT BLK (x2) 6x15
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E2 RAIL - W4L14317
(x2) 1 1/2"x3 1/2"x42 1/2" (36x86x1076)
A4M00855
(x4)
L BRACKET 51x32x82x3.175
A4M01224
(x2)
L BRACKET
H100459 BOLT WH BLK H100469 NUT BARREL WH BLK
(x8) 5/16x1 1/4
(x8) 5/16x5/8
A4M01225
(x22)
METAL TUBE
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A4M01223
(x2)
L BRACKET
DNr
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RAIL ASSEMBLIES FROM ABOVE
NOTE LARGER L BRACKETS FACE TOWARDS OUTSIDE.
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HOLES LOCATED IN THIS EDGE DESIGNATE THE BOTTOM OF THE RAIL
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PLACE RODS INTO BOTTOM BOARD ON UPRIGHT. PLACE E2 ON TOP. SECURE RODS BETWEEN BOTH BOARDS.
21
H100471 LAG SCREW WH BLK (x8) 5/16x1 1/2
REPEAT STEP FOR OPPOSITE SIDE
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BACK FRONT
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ATTACH BOTTOM TWO SCREWS ONLY, BUT DO NOT TIGHTEN COMPLETELY. TABLE TOP WILL ATTACH TO TOP HOLES IN NEXT STEP. REPEAT ON BOTH ENDS OF RAIL.
22
A4M01210
(x2)
TABLE
REPEAT STEP FOR OPPOSITE SIDE
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H100471 LAG SCREW WH BLK (x8) 5/16x1 1/2
AFTER TABLE IS INSTALLED, TIGHTEN ALL CONNECTIONS.
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AFTER TABLE IS ATTACHED, TIGHTEN THE BOTTOM SCREWS ON ALL SIDES AS REQUIRED.
23
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D6 BEAM - W4L14107
(x1) 1 3/8"x5 1/4"x64" (36x134x1626)
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D8 BEAM - W4L14345
(x1) 1 3/8"x5 1/4"x64" (36x134x1626)
H100201 SCREW PFH BLK
(x6)
8x2-1/2
F1 RAFTER - W4L14108
(x2) 1 7/16"x2 3/8"x62 5/16" (36x60x1582)
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BEAM & RAFTER TO BE FLUSH
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24
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E1 RAFTER - W4L14111
(x2) 1 3/8"x3 3/8"x62 3/8" (36x86x1585)
E3 RAFTER - W4L14971
(x1) 1 3/8"x3 3/8"x62 3/8" (36x86x1585)
D7 BEAM - W4L14110
(x1) 1 3/8"x5 1/4"x89 1/2" (36x134x2272)
H101008 SCREW CONFIRMAT BLK
(x10)
7x3
OUTER RAFTER ASSEMBLY FROM STEP 7
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FLUSH
NOTE HOLES TOWARDS TOP OF D7
25
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OUTER RAFTER ASSEMBLY FROM STEP 7
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H2 PURLIN - W4L14109
(x3) 1"x3 3/8"x89 1/2" (24x86x2272)
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H100382 SCREW PFH BLK
(x15)
8x1 3/4
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11[228i4n5 mm]
SQUARED ROO) REF DIMENSIONS
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FLUSH
A4M01227
(x5)
29GA STEEL SHEETING
H100833 SCREW WOODGRIP
(x40)
10x3/4
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WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP.
LOOKING AT THE FRONT OF THE UNIT AS PICTURED BELOW, PLACE TIN SHEETS DOWN AS SHOWN, STARTING AT THE LEFT SIDE AND WORKING TOWARDS THE RIGHT SIDE.
BACK
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FRONT
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ROOF/RAFTER ASSEMBLY FROM PREVIOUS STEPS
NOTE: SHEETS OVERLAP BY (1) RIB
NOTE HOLE LOCATIONS GO TOWARDS FRONT OF UNIT.
3 3/8 in [86 mm]
TOP VIEW TIN SHEETING
27
NOTE HOLE LOCATIONS GO TOWARDS REAR OF UNIT.
1/2 in [14 mm]
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A4M01160
(x4)
ROOF EDGE TRIM
A4M00983
(x2)
ROOF EDGE TRIM SPLICE
A4M01162
(x2)
ROOF EDGE TRIM
H100759 SCREW TAPPING
(x14)
1/4x3/4
r SCREWS GO THROUGH EDGE TRIM INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN.
IT IS RECOMMENDED TO PREDRILL EDGE TRIM.
KEEP EDGE SCREWS IN LINE WITH SCREWS ON TIN.
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SCREWS TO ATTACH TO CENTER OF RAFTERS.
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SLIDE ROOF EDGE TRIM 160 INTO EACH SIDE OF EDGE TRIM SPLICE 983. PUSH TOGETHER UNTIL ROOF EDGE TRIM 160 IS FLUSH WITH ROOF EDGE TRIM 162 ON EACH SIDE OF THE UNIT. INSTALL SCREWS.
28
FLUSH
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A4M01228
(x4)
RAFTER BRACKET
H100488 BOLT WH BLK
(x4)
1/4x2
H100653 NUT LOCK BLK
(x4)
1/4
H100630 WASHER FLAT BLK
(x4)
8x19
H100392 SCREW PWH BLK
(x8)
8x3/4
SLIDE ROOF PANEL ON FROM BACKSIDE
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CORBELS FROM PREVIOUS STEPS.
REPEAT STEP TO FASTEN RAFTER BRACKETS ON FRONT OF UNIT.
29
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H100630 WASHER FLAT BLK
(x16)
8x19
H100120 SCREW CONCRETE ANCHOR
(x16)
1/4x2
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MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW
FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK.
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PRE-DRILL HOLES FOR CONCRETE ANCHORS USNING A 3/16" CONCRETE DRILL BIT.
30
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A100241
(x1)
BYD ID TAG (SMALL) WITHOUT AGES
A100314
(x1)
"A" REVISION TAG
H100392 SCREW PWH BLK
(x4)
8x3/4
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FRONT
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31
REAR
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32
Backyard Discovery - Outdoor Home Decor and Furniture 
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