High Flow Warrior Owners Manual-11-15-13.pmd
rwilson
HIGH-FLOW MANUAL 11-15-13 SPARTAN
Hi-Flow Ultimate Warrior Water Jet
Owners Manual
Record the Serial Number of your
Hi-Flow Ultimate Warrior
and give the number to the factory when ordering parts.
Serial Number .......................................
79940010 11-15-13
Spartan Tool L.L.C.
800.435.3866 www.spartantool.com
© 2013 Spartan Tool LLC
Warning
-- Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. -- Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection. -- Drains and sewer can carry bacteria and other infectious micro-organisms or materials which can cause death or severe illness. Avoid exposing eyes, nose, mouth, ears, hands and cuts and abrasions to waste water or other potentially infectious materials during drain and sewer cleaning operations. To further help protect against exposure to infectious materials, wash hands, arms and other areas of the body, as needed, with hot, soapy water and, if necessary, flush mucous membranes with water. Also, disinfect potentially contaminated equipment by washing such surfaces with a hot soapy wash using a strong detergent. -- For any questions contact the company at the address shown below. "California Prop. 65: This product may contain an extremely small amount of lead in the coating. Lead is a material known to the State of California to cause cancer or reproductive toxicity."
SPARTAN TOOL L.L.C. 1506 W. Division Street
Mendota, IL 61342 800.435.3866 Fax 888.876.2371
www.spartantool.com
Page 2
Hi-Flow Ultimate Warrior Overview
Anti-Freeze Tank
Front Enclosure
Four 150 Gallon Baffled Water Tanks
Break-Away Brake Controller
Electric Brakes
Antifreeze Supply Valve
Hydraulic Reservoir 12 Volt Battery
Pressure Gauge Fill Reel Rear Enclosure
Control Panel
500 Ft. H.P. Hose
Articulated High Pressure Reel
Hose Guide Hose Reel Hydraulic Control Anti-freeze Recirculation Selector Valves
Page 3
Warning
-- Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. Read the engine owners manual for instruction and safety precautions on engine operation.
-- Diesel is flammable and is explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where diesel is stored.
Do not overfill the fuel tank (there should be no fuel in the filler neck).After refueling, make sure the tank cap is closed properly and securely.
-- Use Diesel STA-BIL Fuel Stabilizer during storage and during normal use to prevent fuel deterioration.
-- Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection.
-- Carbon monoxide exhaust and/or gasoline fumes from this equipment can create a hazardous atmosphere in confined spaces (which may include, but are not limited to, manholes and septic tanks), closed garages or other areas which may not be properly ventilated. In particular, excess gasoline fumes can create an explosion hazard. Such hazardous atmospheres can cause death or severe injury. Do not operate this equipment in any confined space or area with inadequate ventilation. Operate this equipment only when located outdoors or in an open, well ventilated area.
-- Insure the jet hose has been placed in the pipe (minimum of 6 feet suggested) before engaging the water pressure to prevent the hose from coming out of the pipe prematurely and causing injury. Always use the red leader hose provided.
-- Always shut the water pressure off before pulling the hose out of the pipe. Mark the hose a minimum of 6 feet from the end to help insure the hose is not accidentally pulled out of the pipe while still under pressure. Shut off the water pressure when the hose mark is encountered. WARNING: Portions of the system can still be under pressure even if the unit is not operating.
-- Never point the wash gun at anyone while operating the unit. Injury may result.
-- Drains and sewer can carry bacteria and other infectious micro-organisms or materials which can cause death or severe illness. Avoid exposing eyes, nose, mouth, ears, hands and cuts and abrasions to waste water or other potentially infectious materials during drain and sewer cleaning operations. To further help protect against exposure to infectious materials, wash hands, arms and other areas of the body, as needed, with hot, soapy water and, if necessary, flush mucous membranes with water. Also, disinfect potentially contaminated equipment by washing such surfaces with a hot soapy wash using a strong detergent.
-- For any questions contact the company at the address shown below.
SPARTAN TOOL L.L.C. 1506 W. Division Street
Mendota, IL 61342 800.435.3866 Fax 888.876.2371
www.spartantool.com
Page 4
Table of Contents
Hi-Flow Ultimate Warrior Overview .................. 3 Power Pack Assembly - 79965000 ................. 47-51
Warning .......................................................... 4 Starter Relay Assembly - 79946130 ..................... 52
Table of Contents ............................................ 5 HP Pump Assembly - 79965100 ..................... 53-54
OPERATING SECTION
High Pressure Pump - 79865500.................... 55-56
Water Jet Specifications ................................. 6 Hi-Flow Unloader - 79965600 .......................... 57-58
Water Jet Features .......................................... 7 Hydraulic Tank Assembly - 79922200 .................. 59
Towing Instructions ..................................... 8-10 Water/Antifreeze Supply - 79940100 .................... 60
Pump and Pressure System ........................... 11 Drain Valve Assembly - 79959000........................ 61
High Pressure Water Jetting .......................... 12 Water Tank Fill Tee - 79921300 ............................ 62
Water Tank Filling .......................................... 12 Fill Reel Assembly - 79940400 ............................. 63
Engine Operating Procedure ......................... 13 Wash Down Package - 73817300 ....................... 64
Setting up for Operation ................................ 13 Handgun Lance VNozzle - 77799800 ................... 66
Hydraulic Rewind Operating Instructions ........ 14 Baseplate Assembly - 79958100 ..................... 65-66
Operating Instructions ............................... 14-15 Recirculation Hose Assemblies ...................... 66-67 Hydrant Fill Assembly - 79949000 ........................ 67
Pipe Jetting Procedure ................................. 16 Lower Latch Assembly - 79957000 ...................... 68
When Obstructions Are Encountered ............. 16 HP Reel Assembly - 79958300 ....................... 69-70
Pulsation ....................................................... 17 Hose Guide - 79962700 ....................................... 71
Wash Down Gun ........................................... 17 Hydraulic Control Valve - 79948170 ..................... 72
Cold Weather Protection .......................... 18-19 Assy, Hyd Valve Operator 79915600 .................... 73
Lubrication and Maintenance ................... 20-24 Optional Wireless Remote 79946000 ............. 77-80
Pump System Malfunction Chart .................... 25 Control Box Assembly - 79965800 .................. 81-82
Control Panel ........................................... 26-27 Final Assembly Wiring Schematic .................. 83-87
Troubleshooting ............................................. 28 Control Panel Wiring Assembly ........................... 88
Electric Braking Systems ........................ 29-30 Trailer Harness - 79954200 ............................. 89-90
PARTS & ACCESSORIES SECTION Standard Accessories ......................................... 91
How To Use Manual ....................................... 31 SAFETY INFORMATION SECTION
Special Note ................................................. 31 Tire Safety Information .................................... 92-94
Final Assembly - 79940000 ............................. 32-43 Reporting Safety Defects ..................................... 95
Front Enclosure Assembly - 79958400 ................ 44 Engine Emissions Information ............................. 96
Lift Up Door Assembly - 79961000 .................. 45-46 Warranty Information ............................................ 97
Page 5
Hi-Flow Ultimate Warrior Water Jet Specifications
GENERAL
Pipe Sizes ...................... 4" to 36"
Max. Water Delivery ..... 35 GPM
Max. Pressure Delivery ..... 3000 psi
TRAILER Gross Vehicle Weight Rating (GVWR) ................. 9900 Lbs (4495 kg) Gross Axle Weight Rating (GAWR) ...................... 4700 Lbs (2134kg) (each) Trailer Length ........................................................ 191" Trailer Width ........................................................... 73" Trailer Height ......................................................... 74" Hitch ........................................................................ 2-5/16" Ball Type (Class IV) Tires ........................................................................ ST225-75-R15BD Water Tank ............................................................. 600 Gallon Capacity Tires (Max Load) ................................................... 2540 lbs (each) Cold Inflation Pressure ........................................ 65 PSI / 448 kPa (each) Rim (Diameter X Width X Capacity) ..................... 15" x 6" x 2600 lbs (each)
ENGINE Kubota Turbocharged Diesel (Tier IV) Model ...........................................V3300-TE Horsepower ................................. 83@2600 RPM Cylinders ...................................... 4 Bore & Stroke .............................. 3.86 x 4.33 Displacement .............................. 202.53 Fuel...............................................Diesel Fuel Oil No. 2-D (ASTM D975) Fuel Tank Capacity .................... 20 Gal. Cooling ......................................... Water Cooled Oil Capacity .................................. 3.5 Gal. Alternator ..................................... 65 Amp Electric ......................................... 12 Volt / Negative Ground Powered Engagement Clutch... NACD Clutch / Power Take Off
enables engine to run without circulating pump
PUMP Max. Pressure .............. 3000 psi Max. Water Output ........ 35 GPM Max. Temperature ........ 140º F
RPM ................................ 1000 Plungers ......................... 3
REWIND Hydraulic/Capacity ........ Hydraulic Pump & Motor with 8 Gallon Reservoir
Page 6
Hi-Flow Ultimate Warrior Features
FEATURES
Low Water Protection
Low Oil Protection
High Engine Temperature Protection
1/2" 1/2"
x x
1550'0Y' eTlhloewrmLaelaPdlearsthicosHeose,,
5/8" x 150' Supply Hose, Mounted On Reel
Single Axle Trailer
Electric Brakes
Easy Access Pump Inlet Filter
Safety Engagement Clutch (enables engine to warm up without running the
pump)
Hydraulic Hose Rewind
Rear Operator Control and Instrument Gauge
2 - 12 Volt Accessory Plugs
Negative Ground Wiring
5' Break Away Wiring Harness
Hitch Jack with Skid Plate/Swivel Caster Wheel
Class IV 2" Hitch with Safety Tether Brake
Automatic Pressure Regulator
Lockable Rear and Side Mounted Tool Boxes
5 Position Nozzle Holder - Located Inside Rear Tool Box
Torsion Axle Suspension
225-75-R15 - Tires/Wheels
Bearing Buddies
Open and Closed Nozzles for ½" Hose
20 Gallon Anti-Freeze Recovery / Winterization System
Electric Pulsator
Page 7
Towing Instructions
Before hitching and towing on public roads, check that the tow vehicle uses a 2-5/16" ball on a hitch rated class IV, make sure keeper engages ball to secure hitch. Adjust if necessary.
The four 150 gallon water tanks are equipped with internal baffles which minimize water sloshing when towed, however; the following 2 rules may limit your vehicles towing capacity and the tank fill level when towed. Determine towing capacity as described below and follow guidelines in using the lowest value from the 2 rules. Trailer Hitch -- Check rating of vehicle's trailer hitch - Class IV - 12,000 lbs. Towing Capacity Vehicle GCWR (Gross Combined Weight Rating) -- Towing capacity = GCWR minus vehicle weight minus cargo weight minus passenger weight.
NOTE: GCWR is provided on your vehicle or in vehicle manual. Vehicle Towing Capacity
-- Refer to your vehicle owner's manual for listed trailer towing capacity. -- Trailer towing capacity should equal GCWR (gross combined weight rating) minus vehicle
weight, cargo weight, people weight and (vehicle) fluids weight. -- Check axle load rating.
Wire the plug receptacle to your vehicle as shown below. Note: The wire colors used on the jet running lights are also indicated in Fig. 8-1 for re-wiring to a different plug design.
-- Always use trailer lights.
Fig. 8-1
Page 8
Towing Instructions (cont.)
Towing 1. Check that the ball Load Rating is the same or greater than the coupler Load Rating.
2. Check that the ball size is the same as the coupler.
3. Loosen loop nut until spring pushes lip down far enough to insert trailer hitch ball.
4. Position hitch coupler above trailer hitch ball.
5. Lower trailer tongue until ball rests in ball socket..
6. Tighten loop nut to pull lip up to ball. While tightening loop nut feel under the coupler to make sure square bolt head is up in the square lip cavity is under the ball head. Jiggle coupler up and down while tightening to make sure it is snugly seated on ball.
7. Lift coupler upwards to test that it will not separate from ball.
CAUTION: Hand-Tighten coupler snug on ball. Do not use a wrench or bar to tighten coupler. Over tightening
Breakaway Cable
Standard Coupler uses 2-5/16" ball
strains and wears bolt and nut threads, and may cause coupler
to seize on the ball and turn on its own nut thus loosening the
ball on right turns.
8. Connect breakaway cable solidly to bumper or frame of tow vehicle as near to center as possible. The cable must hang clear of trailer tongue and be long enough to permit short radius turns without pulling breakaway cable forward.
Safety Chains
Fig. 10-1
9. Make sure breakaway cable is in the released position.
CAUTION: Do not use breakaway cable as a parking brake.
Breakaway Cable
NOTE: Check location of breakaway cable periodically during each trip. Accidental application will cause brakes to drag and heat up, causing failure.
Fig. 10-2 10. Cross safety chains under tongue and securely attach to bumper or frame of tow vehicle.
CAUTION: Always use Safety chains. Chains hold trailer if connection fails.
11. Fully retract hitch jack and remove caster wheel. This will provide adequate ground clearance for transport.
12. Return high pressure reel to towing position, engage the transit lock, and place the hydraulic control lever in the neutral position.
13. You are now ready to tow your trailer.
CAUTION: Avoid sharp turns. This could bend, create extreme stress or fracture either the actuator or trailer tongue.
Page 9
Towing Instructions (cont.)
Cast Steel Couplers No Wrench or Bar Needed to Tighten Nut Down Snug
Lip fits up in between body ledges
Loop Nut
Coupler Body
Assembled Coupler with Ball in Place
2-5/16" Standard
Ball
Fig. 10-1
Tension washer (Loop Nut may jam without washer)
Fig. 10-2
Spring
Lip (Ball Clamp) fits up in between body ledges
Bolt (Square head and special length Thread)
Parts Function. There is a definite safety purpose for each part. Install ALL parts as shown. The body and parts shown comprise a positive locking device. The square bolt head cannot turn in the lip (ball clamp), the loop nut must turn uphill against gravity and ratchet up and down over the ribs around the bolt hole in order to loosen. Both the washer and the spring exert pressure down, joining the ribs and notches securely. A safety chain may be passed through the loop nut handle for added safety. All these features prevent loosening. Do not ignore them.
DO NOT substitute regular nuts or other loop nuts.
DO NOT use hex head bolts in place of square head bolt.
DO NOT leave out washer or spring. Check coupler to make sure the lip and all parts are in place correctly before using or renting.
Fig. 10-3 Optional - P/N 79853700 2 1/2" ID Pintle Ring
Page 10
Pump and Pressure System
The pump and relief valve are the heart of your jet. They have been specially designed for use with cold water (140°F max.) for pipe jetting but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments. The positive displacement pump (each crankshaft revolution has to move a certain amount of water) uses 3 plungers (similar to pistons in an engine) to create water flow. Pressure is not created until the pump outlet is restricted with a valve or nozzle. The pump, valving and hoses can support 3000 psi working pressures.
The regulator valve acts to direct the water flow to the water tank when the hose reel and gun valves are off or if nozzles provide too much restriction for total flow. Always use clean water to keep the regulator valve operating properly. The hose and nozzle are designed to allow full flow at 3000 psi and the wash down gun operates at 1000 PSI max pressure. If leaks develop in the system between the relief valve and hose reel valve (or gun valve) you will hear intermittent engine surges in bypass as the bypass pressure gradually drops and is built up again by the pump. Tighten or otherwise repair the leaks for smooth running. Always stop engine and release pressure before any plumbing changes or repairs.
Fig. 11-1
Because of the inherent hazards with high pressure, use only Spartan high pressure hoses and components when repairing your machine.
If the nozzles become worn or if the gun is used with the jet hose, the regulator valve allows the same total flow but at lower pressure because the restriction is lower. To maintain desired PSI - replace nozzles.
If nozzles become plugged, the regulator valve will direct
some of the flow back to the water tank while providing
pressures over 3000 psi. If these pressures are seen
with normal engine speed check and clean the nozzles.
When using optional lengths of 1/4" hose (>75') the
operating pressure can also be over 3000 psi at full gpm.
Reducing engines rpm will produce lower pressures to
prevent regulator valve from bypassing off and on.
Clean water filter daily. A clogged filter will cause pump to run dry and can cause expensive damage to
pump.
Filter
Page 11
High Pressure Water Jetting
High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes. High pressure water jetting can also be used to remove debris on surfaces.
A high pressure water jet consists of a pump, a motor or engine, a hose reel, a given length of hose and a various assortment of nozzles.
A pipe is cleaned with a high pressure water jet by directing water pressure and flow through a nozzle. Controlled water pressure and flow propels a water jet through the sewer pipe allowing it to remove and wash away the obstruction. (See Fig. 12-1.)
Ideally, a sewer pipe is cleaned from the lower end of the pipe and the hose propels itself to the higher end of the pipe. By slowly withdrawing the jet hose, the water pressure and flow cleans the line most effectively. When it is impossible to clean from the lower end of the pipe, the pipe must be water jetted several times to remove all the debris. A skilled operator can effectively clean a drain/sewer regardless of the obstacles in his way.
How A Jet Works
(Penetrating Nozzle) 79824700
Nozzle to be used for initial penetration of sewer pipe.
Fig. 12-1
(Closed Nozzle) 79824600
Nozzle to be used for thorough cleaning of sewer pipe.
Water Tank Filling
Fill the water tank from a clean water source. Always flush rust out of hydrants before connecting fill hose. Trailer jet unit can be filled using 5/8" garden hose on fill reel or using fire hydrant fill. Fire hydrant fill requires fire hose with 2" cam lock female quick coupler.
Important Note: (If the next 4 items are not followed, cavitation of the pump could occur and reduce operating efficiency and severely damage the pump.)
-- Use water temperatures under 140°F. -- Ensure that water strainer is clean (check daily or as needed). -- Make sure the strainer valve (between the tank and the pump) is fully open during operations. This valve
stops tank flow to allow strainer service. -- The pump drain valve must be closed. It must not drip when engine is off and strainer valve is open.
Page 12
Engine Operating Procedure
Kubota V3300-TE Diesel Engine is equipped with an electronic governor for speed control and engine regulation. Engine speeds are preset at the factory and should require no adjustment in the field. The Spartan Warrior is equipped with an automatic clutch engagement system. The water control switch will automatically trigger the clutch to engage when "On" or disengage clutch and return engine to Idle when "Off." The Warrior is also equipped with a low water safety gauge, which indicates critical water levels in the supply tanks. When tripped, the low water safety switch will disengage the clutch and return the engine to Idle. Start Up
-- Check water tank level. This water jet is equipped with a Low Water Shut-Off switch that will prevent the clutch from engaging at low water levels.
-- Check fuel level. Note: Also Check engine and pump oil levels per manufacturer specifications (attached).
-- Turn fuel valve ON. -- Turn pressure selector switch to 1000 psi / LO setting. -- Turn key to "Preheating (Glow Plug)" position until Glow Lamp turns off on instrument panel.
Note: No preheating required if ambient temperature is above 50° F or when the engine is warmed up. -- Turn key switch to crank position and start engine -- Allow engine to warm up on 1000 psi position for several minutes.
Note: Engine will operate at a preset slow idle for 30 seconds after starting. Pressure selector switch will not operate during the preset 30 second slow idle. Note: If the low water switch is tripped, the clutch will disengage and the engine will run at Idle. To protect the Warrior's systems, the water control will not operate during the safety Idle mode. Engine Shut-Down -- Turn pressure selector switch to 1000 psi / LO setting -- Turn Water Control Switch to "OFF." -- Turn "OFF" key switch -- Turn the fuel valve OFF.
Setting up for Operation
Always locate the jet in the driest and safest place possible. Avoid high traffic areas and use flashers and safety cones. Position the jet so that hose can be pulled directly off of the reel for use. Remember that jetting is most effective when you jet against the water flow. See Fig.13-1 for the recommended positioning of the jet for best visibility during manhole work. Note that loose hose and damaging corners are minimized when the jet is parked as shown. (See pages 12 and 13 for instructions on using upper and lower manhole guides.)
When operating upon unlevel ground, position trailer with the hitch (tank suction) end at the downhill side. For non-manhole use, allow extra space for handling the hose before it is wound back on the reel or run the hose directly to the pipe inlet using extra hose guards to protect the hose from cutting when going around corners.
Warning: Do not unhitch or operate trailer jet unhitched upon unlevel ground. When unhitching the machine from towing vehicle, always follow these steps: -- Disconnect ball hitch by raising lever and jacking hitch up. Disconnect safety chains and light cord before driving away.
Page 13
Fig. 13-1
Hydraulic Rewind Operating Instructions
The hydraulic rewind control valve can be used to feed out high pressure hose and rewind hose back to the reel. The control lever should be left in its neutral position while transporting trailer jet unit. The high pressure hose reel is hydraulically locked from rotating when in neutral (position between hose in and out). Move hydraulic control back to rewind hose on reel and forward to power feed hose off reel. Move hydraulic control completely forward until spool goes into detent; reel will now free spin.
Fig. 14-1
Operating Instructions
Operation: Move hydraulic control lever completely forward into "Free Spin" position. Select and install nozzle, hose guards(s) and roller guides. Always insert sewer hose several feet into pipe opening before actuating water control switch. Never stand in front of pipe opening when nozzle is near pipe opening. As described in "Setup Section," work upstream whenever possible. You are ready to start pipe cleaning operations after tank filling and engine starting procedures are followed. Note: At this time, put on safety goggles to prevent eye injury from flying water and debris. Page 14
Operating Instructions (cont.)
Turn H.P. water control switch to "ON" and choose operating pressure desired. As the nozzle pulls hose into the pipe, the hose reel can free spin or hydraulically feed hose out. Untwist hose kinks as necessary before they enter the pipe. Since it is impossible to know exactly what the nozzle "sees" as it advances in a pipe, always proceed slowly and cautiously. Pull back 1-2 feet for every 4-5 feet of progress to make sure that the hose is not burying itself or tying itself up in an open cavity or larger pipe. Continue working up the line while watching and feeling for speed changes as the nozzle makes its way into a blockage. When working over a manhole, you often will see dirty water, chunks of grease or debris flow past as the nozzle penetrates a blockage. When backed up water flows, the line is probably open. Continue working up the line to open restrictions as desired. Now pull the "working" nozzle back slowly to re-clean and scour the pipe walls. When working through heavy and long blockages you may have to flush debris back to machine every few ft. Repeat until water runs clean from the pipe.
Note: The automatic clutch engagement system will cause a momentary delay following the activation of the water control switch.
Warning: Do not operate unit in 3000 psi setting with reel supply valve closed or clutch disengaged.
When finished, turn water control switch to "OFF" before removing nozzle from pipe.
Hint: Use 15' leader hose as indicator of how close the nozzle is to the pipe opening.
Wind hose back onto reel, remove hose guard and install hose end and nozzle in holder. Secure hose end to recirculation valve located on the right side of the H.P. reel. Store all parts in tool box compartment. Follow engine shut down procedure. Reminder: Engine key switch must be off to prevent battery drain while engine is shut down. Reverse setup instructions, drain tank and disconnect fill hose. Replace manhole cover or pipe caps and clean up machine and job site before leaving.
Operating Hints: The following techniques can be tried if the going gets slow. -- Grab the hose into an "S" shape and twist the hose to help it get around corners and off of pipe edges. (See Fig. 18-1 & 18-2.) -- Turn water valve off and pull hose back out of line. Look for traces of clay or other material to determine if nozzle is burying itself outside of pipe. -- Try different nozzle or different pipe openings. -- Walk to nearby buildings and manholes and listen for water sound to determine if hose is going where it should. The hose may tie itself up in a manhole and need help going into the next pipe. Use a pole or pipe to guide hose so entering the manhole can be avoided.
Page 15
Pipe Jetting Procedure
Equipment: Although the Hi-Flow Ultimate Warrior is capable of various high pressure cleaning jobs, jetting pipes of 4" - 36" is typically the major work required of the jet. The hose reel is designed for outdoor applications. An optional portable hose reel and 1/4" drain hose can be purchased for indoor applications, remote applications, and for lines smaller than 6".
The sewer hose should always be replaced when the reinforcement cord can be seen due to a worn cover.
The Warrior nozzles are designed to match the pressure and flow performance of your jet. They are key to efficient operation because they convert all of the engine and pump power to water speed for hose pull and for cleaning impact.
Nozzles 79966100 and 79966000 are standard equipment. See parts book for part numbers to order additional nozzles and nozzle holders. Nozzle holes will wear after continuous use. If the system pressure drops, try a new nozzle to check for wear. Check for nozzle plugging occasionally by removing the nozzle from the hose and holding up to the light. Clean by inserting small diameter wire if necessary. Plugged nozzles will cause poor hose pull even though the gauge pressure will show higher.
When Obstructions Are Encountered
Fig. 16-1
Fig. 16-2
-- When obstruction or corners are encountered it may be necessary to manually rotate the hose (See Fig. 18-1) to enable feed through that area. The rotation will cause the jetting nozzle to jump over or around those areas. When it becomes necessary to manually rotate the hose to clear obstructions, any rotations in one direction must be followed by an equal number in the opposite direction to prevent kinks from building in the hose.
-- At times, it will be necessary to move the hose slightly in and out of the drain line to assist the jetting nozzle in clearing stubborn clogs, obstructions, or tight corners (See Fig. 18-2).
Page 16
Pulsation
To activate the pulsation feature, turn toggle switch labeled PULSE to the ON position. To deactivate pulsation, turn toggle switch to OFF position.
Electric Pulsator
Pulsation
Electric Pulsation
Fig. 17-1
Fig. 17-2
Note: Operating pressure will decrease and fluctuate when pulsation is activated. See below (Fig. 19-3) for approximate pressures.
Pressure Selector Switch Setting 1000 psi 2000 psi 3000 psi
Pulsation Pressure (PSI) 200 - 700 800 - 1600 1100 - 1700
Fig. 17-3
Wash Down Gun
Note: To use wash-down gun do the following:
1 Turn water control switch "OFF". 2 Connect wash-down gun to end of 500' HP hose. 3 Select 1000 psi / LO setting. Turn water control switch "ON".
The wash down gun is used to control the spray lance. The lance is attached by pulling back on the ring of the guns quick connect fitting. Insert adapter nipple of lance (or 1/4" hose) until ring can slide back to original position. The lance is equipped with an adjustable spray nozzle for general use. The wash down gun can also be used with the optional portable hose reel with 1/4" drain hose.
Caution: HOLD HAND GUN / WASH WAND WITH TWO HANDS AT ALL TIMES. Back pressure buildup on the wash wand / hand gun requires two hands firmly gripping the wand when the trigger is initially pulled.
Caution: Under no circumstances should you ever operate the wash down gun in the direction of any other person(s). To do so may cause serious damage to eyes or other bodily tissue and may even cause death!
Page 17
Cold Weather Protection
The Warrior comes equipped with versatile anti-freeze system that allows the user to choose between different levels of protection.
Antifreeze Recirculation: Full Winterization
The pump and all hoses charged with anti-freeze solution. Antifreeze is conserved by re-circulating back to anti-freeze tank.
Water Recirculation: Temporary Freeze Resistance
Water is re-circulated through hoses and returned to main water tank.
Full Winterization Procedure
Water Supply Valve
Fig. 18-1
Drain Valve
1.
Fill antifreeze tank with Propylene Glycol Antifreeze and water mixture. (Follow manufacturer's
recommendation regarding ratio of water to antifreeze.)
2.
Close water supply valve at pump and open antifreeze supply valve.
3.
Remove nozzle or handgun from H.P. hose reel.
4.
Move the selector valves to "Recycle Direct to Tank" and "Antifreeze Re-circulate".
5.
Confirm the H.P. hose is secured before turning the water on.
6.
Follow engine start up procedures. Turn pressure selector switch to lowest (1000 psi) setting. Turn water
control switch to "On." Caution: Running the engine faster than the lowest setting during
recirculation will result in excessive pressure which could cause serious damage and personal
injury.
7.
Allow water to discharge from H.P. hose. Once the water has visibly changed to antifreeze, turn the water
control switch to "Off."
8.
Optional Winterization: Portable Reel
a. The portable reel can be omitted from the
full winterization procedure if it has already
been filled with antifreeze, or if it is known
to have no water in it. If the portable reel
winterization is omitted, skip to step 11.
b. Connect the Portable Connection Hose
(79951100) to the H.P. Hose.
c. Connect the Portable Connection Hose to
the portable reel quick coupling.
d. Remove nozzle and handgun from the portable reel.
e. Turn pressure selector switch to lowest
Fig. 18-2
Antifreeze Supply Valve
(1000 psi) setting. Turn water control
switch to "On". Caution: Running the engine faster than the
lowest
setting during recirculation will result in excessive pressure which could cause serious damage
and personal injury.
f. Once the portable reel discharges antifeeze, turn water control switch to "Off".
g. Disconnect Portable Connection Hose from the H.P. Hose Reel.
9.
Connect the Handgun to the 500 foot H.P. hose. Turn pressure selector switch to lowest setting (1000 psi)
Turn water control switch to "On" and leave on for10 seconds. Turn water control switch to "Off" position.
With a firm grasp of the handgun. press handgun trigger to release pressure. Caution: HOLD HAND GUN
WITH TWO HANDS AND ALWAYS POINT HANDGUN AWAY FROM ANY OTHER PERSON(S). Disconnect
handgun from H.P. hose.
10. Connect the 500 foot H.P. hose to the recirculation connection fitting located on the H.P. reel.
11. Optional Winterization: Fill Reel
Page 18
Cold Weather Protection
a. The fill reel can be omitted from the full winterization procedure if it has already been filled with antifreeze, or if it is known to have no water in it. If the fill reel winterization is omitted, skip to step 11.
b. Connect the fill hose to the re-circulation fitting. Open the fill hose valve. Note: The fill hose valve located below the recirculation valves must be open during this operation.
c. Move the selector valves to "Recycle Thru Fill Reel" and "Antifreeze Re-circulate". 12. Turn pressure selector switch to lowest (1000 psi) setting. Turn on water by changing water control switch
to "On." Caution: Running the engine faster than the lowest setting during recirculation will result in excessive pressure which could cause serious damage and personal injury. 13. Re-circulate anti-freeze solution for as long as desired. Turn "Off" water control switch and stop engine. 14. Open drain valve and water supply valve at pump to empty tank completely. 15. Close drain and antifreeze valves. 16. Open Hydrant fill valve to confirm that no water is trapped.
Water Recirculation Procedure To provide temporary freezing resistance, plain water can be set to recirculate continuously. The moving water will resist freezing, but only provided the pump continues to run. This condition can only be maintained for a limited time. It must be noted that water recirculation will not prevent freezing in very low temperature conditions. When operating in below freezing weather, monitor the water condition closely to avoid costly damage to the system. It also must be noted that the recirculation plumbing itself needs to be protected from freezing by draining or antifreeze treatment.
1.
Remove nozzle or handgun from H.P. hose reel.
2.
Connect the 500 foot H.P. hose to the recirculation connection
fitting located on the H.P. reel.
3.
If re-circulating thru fill reel, connect fill hose to recirculation
fitting and change selector valve to "Recycle Thru Fill Reel." If
the fill reel is omitted, selector valve should be set to "Recycle Direct to Tank."
Hydrant Fill
Fig. 19-2
4.
Set selector valve to "Water Re-circulate."
5.
Follow engine start up procedures. Turn pressure selector switch to lowest (1000 psi) setting. Turn on
water by changing water control switch to "On." Caution: Running the engine faster than the lowest
setting during recirculation will result in excessive pressure which could cause serious damage
and personal injury.
6.
Re-circulate water for as long as desired. Turn water control switch to "Off" and stop engine.
Water Control Switch
Engine Speed
Fig. 19-3
Page 19
Recirculation Connection
Fig. 19-4
Lubrication and Maintenance
Note: Use a #2 consistency lithium base grease formulated from a high quality mineral oil with rust and oxidation inhibitors.
Engine PTO and clutch. a. Grease main bearings every 100 hours. b. Grease pilot bearing every 100 hours ( 1 or 2 pumps) c. Grease PTO cross shaft every 500 hours d. Open cover and grease release bearing every 8-10 hours (1 or 2 pumps)
c.
a.
b.
d.
Fig. 20-1
High pressure reel Oil chain every 200 hours (SAE 30 or heavier oil.)
Change hydraulic oil and filter every 500 hours. Use Amoco - Rykon AW oil 46.
Hydraulic Oil Filter: Spartan P/N 79807100.
Chain Fig. 20-2
Filter Fill
Page 20
Fig. 20-3
Lubrication and Maintenance (cont.)
Fill
Change pump oil after first 50 hours and every 500
hours thereafter. Use SAE 80 gear oil.
Inlet Filter. Clean daily.
Fig. 21-1
Filter Cup
Fig. 21-2
Page 21
Lubrication and Maintenance (cont.)
Brake Adjusting Slot
Main Fuel Filter
Oil Fill
Oil Level Gauge Oil Filter
Fig. 22-1
Fig. 22-2
Adjust brakes after the first 200 miles and at 3000 miles intervals thereafter, or as use and performance requires. For brake adjustment procedure refer to
the Dexter Axle service manual
Follow maintenance instructions in Kubota Diesel Engine Operator's Manual.
Note: Use Diesel STA-BIL Fuel Stabilizer during storage and during normal use to prevent fuel deterioration. Also will keep fuel system clean.
- Filters available at local Kubota Dealer: Engine Oil Filter 1C010-32430 Main Fuel Filter 16631-43560 Fuel Pre-Filter 12581-43012
- Available at local Enginaire distributor: Outer Air Filter 3.75-E1-828889 Inner Air Filter 3.75-E2-829333
Breakaway Switch
Fig. 22-3
Grease wheel bearings every 12000 miles or 12 months. Follow greasing procedure in the Dexter
Axle Service Manual.
Fig. 22-4
For additional maintenance information review the following section in the Dexter Axle Service Manual: · Braking System - Electric · Hubs/Drums/Bearings · Wheels and Tires
Page 22
Lubrication and Maintenance (cont.)
Check clutch engagement pressure:
Check clutch engagement force after the first 4 hours of engine operation. Then check again after another 4 hours. Then 8 hours after that. After the initial break-in period, check clutch engagement force periodically.
a. With clutch in the disengaged "OFF" position, remove linkage bolt from front clutch lever. See Fig. 23-1.
b. Using a torque wrench, 1-1/2" socket, and an extension (if needed), attach socket to clutch lever hex nut.
c. Check the engagement torque. The correct clutch engagement force is between 101-108 ft.-lbs. If the engagement force has decreased 10% (91 ft.-lbs.) to 15% (86 ft.-lbs.), adjustment to the clutch needs to be made (refer to clutch adjustment procedure on page 24). If the clutch is properly adjusted, reattach clutch linkage by reversing step a.
SCLolWePucvltkraceeechrntec&h1T-h1oe/r2rq"eue
Linkage Bolt
Front Clutch Lever
Fig. 23-1
Page 23
Fig. 23-2
Lubrication and Maintenance (cont.)
Clutch Adjustment Procedure:
PTO NamePlate
Fig. 24-1
a. Remove PTO nameplate and rotate the shaft until you can access the adjusting ring lock.
b. Remove the lock bolt and adjustment lock.
c. Rotate the adjusting ring counter-clockwise to tighten the clutch. Rotating the adjusting ring clockwise will loosen the clutch. Adjust to obtain the proper handle engagement force.
d. Recheck the engagement force using the torque wrench. Once clutch is properly adjusted, reposition the locking finger in a slot and tighten the adjustment lock.
e . Secure PTO nameplate onto clutch.
Lock Bolt & Adjusting Lock
Adjusting Ring
Fig. 24-2
Page 24
MALFUNCTION
The Pressure and/ or the Delivery Drops
Water in crankcase Noisy Operation
Rough/ Pulsating Operation with Pressure Drop
Pulsator doesn't work Excessive Leakage
No water flow
Pump System Malfunction Chart
CAUSE
Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation
Unloader
High humidity Worn seals
Worn bearings
Cavitation
REMEDY
Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/ Replace hose Clean, Reset, Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation
Reduce oil change interval Replace seals
Replace bearings, Refill crankcase oil with recommended lubricant Check inlet lines for restrictions and/ or proper sizing
Worn packing Inlet restriction
Accumulator pressure Unloader Cavitation
Replace packing Check system for stoppage, air leaks, correctly sized inlet plumbing to pump Recharge/ Replace accumulator Check for proper operation Check inlet l ines for restrictions and/ or proper size
Wireless remote switch on panel is in the "ON" position
Worn plungers Worn packing/ seals Excessive vacuum Cracked plungers Inlet pressure too high
Turn switch to "OFF" position
Replace plungers Adjust or Replace packing seals Reduce suction vacuum Replace plungers Reduce inlet pressure
Wireless remote switch on panel is in the "ON" position
Page 25
Turn switch to "OFF" position
Hi-Flow Ultimate Warrior Control Panel
Key Switch. Glow Plug Light
RPM
12 VDC Outlet
Hour Meter
Water Tank
Antifreeze Tank
Low Water Over-ride
Fig. 26-1
Strobe Fuel
Pulsation
Voltmeter
Water Control Switch
Engine Speed Selector
Fig. 26-2 Page 26
Engine Temp Oil Pressure
Hi-Flow Ultimate Warrior Control Panel
Optional: Wireless Remote Control
If the Warrior is equipped with Wireless Remote Contol Activation
Note: If this switch is in the "ON" position, all on-board controls are disabled (except
ignition switch and beacon).
Activate Remote control Fig. 27-1
Handheld Remote Control Transmitter
Fig. 27-2 Page 27
SYMPTOMS
Engine Will Not Run
Low Pressure or Flow Engine Speed Won't Change
Erratic Flowar Pressure
Noisy Pump
Troubleshooting
CAUSES
Fuel Tank Empty
Fuel Valve Shut Off
Water Level Low
Oil Pressure Low
Coolant Temperature High
Clogged Inlet Filter
Jetting Nozzle Worn
Wireless Control Switch is on
REMEDIES
Fill Fuel Tank and Bleed Air from Fuel System (See Engine Operator's Manual)
Turn Fuel Valve ON
Fill Water Tank or Check Low Water Shut - Down
Check Oil Line to Rear of Unit, Replace as Required Check Coolant Level and Thermostat, Refill and Replace as Required
Clean Inlet Filter Element Check for Wear of Orifice in Jetting Nozzle, Replace Nozzle if Required, Use only Approved Jetting Nozzle.
Turn Switch off
Worn or Dirty Pump Valves
Worn or Dirty Regulator Parts
Worn Jetting Nozzle
Clean or Replace Clean or Replace Replace Jetting Nozzle
Low Oil Level Worn or Dirty Valves Bad Bearings
Page 28
Add or Replace Oil Clean or Replace Inspect and Replace as Required
Electric Braking Systems
S ym p tom No Bra ke s W eak Brakes
Locking Bra ke s
Inte rm itte n t Bra ke s
Troubleshooting
C a u se s O pen Circ uits S evere Underadjus tm ents F aulty Controller S hort Circ uits G rease or Oil on M agnets or Linings Corroded Connections
W orn Linings or M agnets S c ored or G rooved B rak e Drum s Im proper S y nc hroniz ation Underadjustm ent Glazed Linings O verloaded Trailer Underadjustm ent Im proper S y nc hroniz ation F aulty Controller Loose, B ent or B roken B rak e Com ponents O ut -of-Round B rak e D rum s
Ins uffic ient W heel Load
B reak away P rot ec t ion A c tivated
F aulty Controller B roken W ires Loose Connections Faulty Ground
Rem edies F ind & Correc t A djust B rakes Test & Correc t F ind & Correc t
Clean or Replace Clean & Correct Cause of Corrosion Replac e
M ac hine or Replace
C orrec t A djust B rakes Reburnish or Replace C orrec t A djust B rakes C orrec t Test & Correc t
Replac e Com ponents M ac hine or Replace A djust Sy stem Resistor and S ynchronize Res et B reakaway P rotection Test & Correc t Repair or Replace Find & Repair Find & Repair
Page 29
S ym p to m Brakes Pull to
One Side
Harsh Brakes
Noisy Brakes
Surging Brakes Dragging Brakes
Electric Braking Systems (cont.)
Troubleshooting
Ca use s Wrong Magnet Led W ire Color
Re m e die s Find & Correct
Incorrect Adjustment
Adjust Brakes
Grease or Oil on Magnets or Linings
Clean or Replace
Broken W ires
Find & Repair
Bad Connections
Find & Repair
Underadjustment
Adjust Brakes
Improper Controller
Change
Faulty Controller
Test & Correct
Improper Synchronization
Correct
Underadjustment
Test & Correct
Lack of Lubrication
Incorrect Brake Components Broken Brake Components Out-of-Round or Cracked Brake Drums
Faulty Controller
Grease or Oil on Magnets or Linings
Overadjus t m ent s
Out-of-Round or Cracked Brake Drums Incorrect Brake Components Loose, Bent or Broken Brake Components
Faulty Breakaway Switch
Loose W heel Bearing A djus t m ent
Bent Spindle
Lubricate Correct Replace Components Machine or Replace Test & Correct Clean or Replace Re-adjust Machine or Replace Replace Replace Components Repair or Replace Adjust Replace Axle
Page 30
How To Use Parts & Accessories Manual
Spartan Tool will supply all parts or accessories you require as quickly as possible. In order to do so, we must have information from you, including machine serial number and part numbers. Please record the serial number of your machine in the space provided below:
Spartan Warrior Serial No. _______________________
Using the part numbers, please contact your Spartan Territory Manager, the home office at (800) 435-3866, or online at www.spartantool.com. Thank You.
Special Note
We at Spartan wish to help you maintain the safety, performance and appearance of your new Spartan Warrior. This manual is provided to aid in ordering replacement parts. It is not intended to be used as an operating guide. See your operating manual for important safety precautions, operating instructions and troubleshooting aids. Though much of your Warrior Jet is user serviceable, trained professional mechanics may be needed with pump, plumbing, engine, lights, hitch and axle experience. -- Contact Spartan Tool for all engine repair or troubleshooting. -- Contact Spartan Tool or consult the Pump Repair Manual for all pump repair or troubleshooting. -- All plumbing repairs should use Spartan parts. The high pressure plumbing has been designed for pressures
greater than 4000 PSI. Substituting parts is dangerous and voids Spartan warranties. Use standard pipe sealing compound or "Teflon"® tape to seal all joints except swivel joints and hose nozzles (o-rings, seals, and tapered seat designs do not require sealing materials
Page 31
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Item Qty PART #
DESCRIPTION
1 4 00113500 SCREW, HEX HD CAP 1/4-20 X 1/2
2 8 00113600 SCREW, HEX HD CAP 1/4-20 X 5/8
3 45 00113700 SCREW, HEX HD CAP 1/4-20 X 3/4
4 2 00114800 SCREW, HEX HD CAP 5/16-18 X 1
5 6 00115100 SCREW, HX HD CAP 5/16-18 X 1"
6 1 00115300 SCREW, HX HD CAP 5/16-18 X 1-1/4"
7 5 00117500 SCREW, HX HD CAP 3/8-16 X 4
9 22 00162700 WASHER, FLAT 3/8
10 1 00163300 WASHER, 2" OD X 13/16" ID X 5/32
11 3 00165300 SPLIT LOCKWASHER #10 ZINC PLTD
12 16 00165400 WASHER, LOCK SPLIT 1/4
13 4 00165600 KANTLINK LOCKWASHER
14 6 00165800 WASHER, LOCK SPLIT 3/8
15 3 01588200 WASHER, FLAT #10 SAE ZINC PLTD
16 4 01733900 NUT, HEX 3/8-16
17 1 02761500 BUMPER RECESSED BLACK RUBBER
18 2 02820700 NUT, HEAVY HEX JAM 5/16-18
19 5 02821100 NUT, HEX 3/8-24
20 12 02821200 NUT, NYLOCK JAM 1/4-20
21 4 02824000 PHILLIPS FILLISTER HD MACH.
22 62 02825100 WASHER, FLAT 1/4 USS
23 16 02899200 WASHER, FLAT 5/16 USS
24 2 02934100 NUT, HEX 3/8-16
25 6 03004100 NUT, STD HEX 5/16-18
26 4 03312001 NUT KEP #8-32 ZINC PLTD
27 16 03366300 WASHER, FLAT 3/8 SAE
28 8 03850100 NUT, HEX KEP 10-32
29 20 04723100 SCREW, MACHINE 10-32 X 5/8"
30 1 44121300 GROMMET
31 1 44298100 KEYCHAIN, SPARTAN LOGO
32 16 521012-04 SCREW, HEX HD 1/4-20 X 1-1/2
33 18 522132-00 NUT,NYLON LOCKING 3/8-16
34 1 538002-01 CABLE TIE -15" BLACK
35 1 538002-02 CABLE TIE -8" BLACK
36 1 542106-04 COUPLING 1/2" STEEL
37 4 71705500 SCREW, HX HD 1/4-20 X 1-1/4
38 15 72715100 CLAMP, HOSE 1-1/8 I.D. RUBBR
39 2 73807400 GROMMET, 7/8" ID
40 1 73811700 NIPPLE, REDUCER 3/4 X 1/2 HP
Item Qty PART #
DESCRIPTION
41 1 73816400 ELBOW, NOZZLE BODY W/ NUT
42 1 73817300 WASH DOWN ACCESSORY PCKG
43 1 73817400 DECAL, MADE IN THE USA
44 2 73817900 HOLDER, PLASTIC MANUAL
45 21 73821200 NUT, NYLON LOCKING 1/4-20
46 1 73826800 WIRE-LOOM, BLCK 3/8"
47 50 73826900 WASHER, FLAT 1/2 USS HS
48 1 73827600 BUSHING, REDUCER (MODIFIED)
49 1 73827800 BULKHEAD FITTING W/PVC CAP
50 1 73829700 U-BOLT, SQRE 2" X 2-5/8" (3/8-16)
51 2 73830200 BEARING, FLANGE BRNZ 7/8 SHAFT
52 2 73830400 WASHER, FLAT 7/8 SAE
53 1 73831000 U-BOLT, 3" TUBE OD W/NUTS
54 6 73831200 CLAMP, HOSE 1-1/16" - 2" #24
55 5 73832400 SCREW, HEX HD 3/8-16 X 4-3/4
56 16 75822400 SPACER, NYLON 1/2 DIA X 1/2
57 1 75823200 SWITCH, LIQUID LEVEL
58 3 75824700 HOSE BARB, 1-1/2 MPT X 1-1/4
59 1 75844500 ASSEMBLY, JACK-SIDE WIND
60 1 75845700 CASTER, JACK
61 1 75851406 STRIKER PLATE, TRANSIT LOCK
62 8 75852401 WASHER, .281 ID X 1.5 OD BLACK
63 80 75852700 WASHER, 3/8" ID USS GRD 9
64 2 75860900 SOLDIER ENCLOSURE AEROLATCH
65 1 75867300 ELBOW, NOZZLE BODY - 5/8
66 10FT 77710200 HOSE 1-1/4 X 4 SPIRAL SM
67 1 77724800 ADAPTER, SWIVEL 3/8" X 1/2"
68 6 77736900 CLAMP, HOSE 1-9/16 - 2-1/2 #32
69 6 77738100 SCREW, CAP HX HD 3/8-16 X 1
70 2 77742600 BUSHING, REDUCER 3/4 X 1/2
71 12 77743400 WASHER, LOCK SPLIT 5/16
72 6 77746000 CLAMP, HOSE 7/32 - 5/8 S.S.
73 10 77747700 SCREW, CAP, HEX HD 5/16-18 X 1
74 12 77747800 NUT, HEX 5/16-18
75 9 77748000 NUT, STOVER LOCK 3/8-16 UNC
76 5 77748200 HOSE 1-1/2 ID X 4 SPIRAL
80 21 77751600 DISCONNECT, FEMALE BULLET
81 38 77751700 DISCONNECT, MALE BULLET
82 6 77754900 WASHER, ROBO 1/2"
Page 32
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Item Qty PART #
DESCRIPTION
83 8 77755000 WASHER, ROBO 3/8"
84 12 77759900 SCREW, CAP HX HD 3/8-16 X 1-1/4
85 10 77760000 SCREW HEX HD CAP 3/8-16 X 1-1/2
86 2 77765803 GROMMET, GAS TANK
87 1 77765804 VALVE, GAS TANK
88 35 77765900 TIE, NYLON CABLE 3/16 X 15.5"
89 6 77766000 NUT, NYLOCK JAM 1/4-20
90 2 77767600 CLAMP, HOSE 11/16 - 1-1/4 S.S.
91 1 77770800 NIPPLE, HEX 1/2 NPT
92 6.7 77785900 HOSE, PUSH LOK 3/4
93 1 77799800 SPRAYGUN ASSEMBLY
94 1 77800600 ASSY, HOSE GUARD 2"
95 4 79804200 TIRE,225/75R15
96 1 79811200 NIPPLE CLOSE 4", 1-1/2 X 1-1/2 P
97 2 79811400 ELBOW, 90 DEG STREET 1-1/2 POLY
98 1 79811500 VALVE, BALL 1-1/4FNPT X 1-1/4F
99 1 79811700 FILTER, 1-1/2 FPT POLYPROYLENE
100 1 79811800 NIPPLE 1-1/2" X 1-1/2" MPT POLYP
101 1 79812000 HOSE BARB, 1-1/4 POLY
102 1 79812100 BARB, HOSE 1-1/2 X 1-1/2
103 5 79815700 ROD END BALL JOINT 3/8-24
104 1 79818600 HOSE BARB, 1-1/4 POLY
105 3 79821200 EL 1-1/2 MPT X 1-1/2 HOSE BARB
106 1 79821500 ADAPTER, 3/4 MNPT/ - 12 JIC
107 2 79824400 SCREW, SOCK CAP 1/4-20 X 1.5
108 1 79824900 HOSE, LEADER 1/2" X 15' RED
109 1 79827000 ELBOW, 90 DEG STREET 3/4
110 1 79827100 CLAMP, MUFFLER 2"
111 1 79827200 GARDEN HOSE ADPT. 3/4 X 1/2
112 1 79829300 CLAMP, MUFFLER 2-1/2 ZINC PL
113 1 79829800 OIL, RYKON PREMIUM #46
114 1 79829900 SCREW, HX HD CAP 1/2-13 X 2
115 1 79831400 SCREW, SOC HD 1/4-20 X 2
116 14 79842200 CLAMP, HOSE 1/2
117 1 79849200 VALVE, GAS TANK
118 1 79849600 TAPE, SELF FUSING 1-1/2"
119 13 79849800 HOSE FUEL 5/16 ID
120 14 79849900 HOSE FUEL 3/16 ID
121 4 79854500 NUT, HEX LOCK 5/8-11
122 2 79858200 SCREW, HEX HD 3/8-16 X 2-1/2
124 20 79860000 CLAMP, VINYL COATED 5/8" ID
Item Qty PART #
DESCRIPTION
125 1 79864400 STOP LINK ARM 798
126 1 79865900 ROD END, FRONT CLUTCH LEVER
128 7 79868500 CLAMP, HOSE 2" VINYL COATED
129 1 79873500 ASSY, HOSE ANTI-TURN AROUND
130 2 79900200 AXLE, SINGLE W/ELECTRIC BRAKES
131 1 79900300 CONNECTOR, 7 POLE - TRAILER
132 1 79900600 ASSY, 7 POLE QUICK RELEASE 6'
133 1 79901800 WELDMENT, HITCH
134 1 79904200 BREAKAWAY KIT, WITH CHARGER
135 2 79904478 EL 90D 1/2NPT-BARB BRASS
136 3 79904483 1/2" PUSH-ON HOSE
137 1 79904930 COUPLING, HEX 1/2 NPT STEEL
138 1 79906900 STROBE, BEACON
139 2 79908100 SCREW, HX HD 1/4-20 X 3
140 2 79909900 SCREW, SOCKET HD 3/8-16 X 1-3/4
141 8 79912300 SCREW, HEX HD 5/16-18 X 4
142 1 79920100 WELDMENT, FRAME 1 OR 2 AXLE
143 11 79920140 HEX HD BOLT 1/2-13 X 4-1/2 GR8
144 32 79920141 NUT, HX GR8 1/2-13 STOVER
145 20 79920145 HEX HD BOLT 1/2-13 X 1-1/2 GR8
146 34 79920150 HEX HD BOLT 3/8-16 X 1-1/2 GR8
147 74 79920151 HEX NUT, 3/8-16 GRADE 8
148 32 79920152 HEX HD BOLT 3/8-16 X 3 GR8
149 12 79920153 HEX HD BOLT 3/8-16 X 4-1/2 GR8
150 8 79920160 SCREW, HEX HD GR8 - 5/8-18 X 2
151 16 79920161 WASHER, FLAT 5/8 GR8
152 4 79920170 SCREW, HEX GR8 5/8-18 X 5
153 1 79920191 PLATE, JACKSTAND BRACE
154 1 79920236 DECAL, CLUTCH ON-OFF
155 1 79920238 CROSS TIE CLUTCH LINK
156 1 79920239 WELDMENT, TOP CLUTCH SHAFT
157 1 79920271 TIE ROD SHORT
158 1 79920273 PLATE, BEARING MOUNT
159 6 79920274 PILLOW BLOCK 1" STEEL
160 1 79920282 WELDMENT, REAR CLUTCH SHAFT
161 1 79920283 WELDMENT, FRONT CLUTCH SHAFT
162 1 79920289 HANDLE, CLUTCH LEVER
163 1 79920298 SHAFT, SHORT CLUTCH
164 2 79920330 CLAMP, EXHAUST 2-1/2
165 1 79920500 WELDMENT, REAR TRANSFORMER
Page 33
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Item Qty PART #
DESCRIPTION
166 2 79920625 BRACKET, LOWER GAS STRUT
167 2 79920630 SPARTAN LOGO
168 1 79920700 ASSY, REAR ENCLOSURE
169 3 79920720 BREAKLIGHT, OVAL LAMP
170 2 79920770 ANGLE, REAR ENCLS FRAME MNTS
171 6 79920975 SCREW, 1/4-20 THRD 5/16" SHLDR
172 2 79921300 ASSY, TANK FILL TEE
173 1 79921330 HEAT SHIELD
174 1 79921400 TANK, ANTI-FREEZE (2008)
175 1 79921500 TANK, DIESEL FUEL 2008
176 1 79921510 REDUCING COUPLING 3/8 X 1/4
177 1 79921520 PLUG, BRASS 1/4 NPT HX HD
178 2 79921610 HOSE, 4" LAYFLAT
179 6 79921620 CLAMP, 4" WORM DRIVE
180 1 79921650 TANK, 150 GAL MODIFIED REAR
181 1 79921660 TANK, 150 GAL WATER WARRIOR
182 2 79921670 TANK, 150 GAL MIDDLE POSITION
183 4 79921700 BAFFLE-INSERT
184 8 79921710 CLAMP, TANK FILL PIPE
185 1 79921800 WELDMENT, FRONT CROSS BRACE
186 1 79921826 ANGLE, UPPER BEARING
187 1 79921827 ANGLE, LOWER BEARING
188 1 79921829 ARM ASSY CLUTCH
189 1 79921900 WELDMENT, REAR CROSS MEMBER
190 2 79922000 WELDMENT, HEAT SHIELD
191 1 79922200 ASSY-HYD RESERVOIR
192 1 79922400 WELDMENT, REAR TANK
193 1 79922500 WELDMENT, CURB SIDE FRONT
194 1 79922550 WELDMENT, STREET SIDE FRONT
195 1 79922600 WELDMENT, REAR CURB
196 1 79922710 PLATE, HP REEL SUPPORT BASE
197 1 79922800 WLDMNT, HP REEL CROSS SPPRT
198 1 79923000 WLDMNT, ANGLE BRACE HP REEL
199 1 79931100 WELDMENT, 90 DEG PIV FRAME
200 1 79931300 WELDMENT, PIVOT PIN 90 DEG
201 2 79931330 WELDMENT, PIVOT PIN 180 DEG
202 3 79931360 SCREW, FLT HD 10-32 X 1/4" UND
203 1 79931380 1-1/4" POLY STREET ELBOW 45 D
204 1 79931400 BRACKET, ANTI-FREEZE VALVE
205 1 79931700 BRACKET WATER FILTER
Item Qty PART #
DESCRIPTION
206 1 79931800 FILL TEE-ULTIMATE WARRIOR
207 1 79932800 WELDMENT, CLUTCH LINK ULTIMAT
208 2 79936600 WLDMT, S-SIDE ULT-WAR AXLE
209 2 79936700 WLDMT, C-SIDE ULT-WAR AXLE
210 1 79940100 ASSY, WATER SUPPLY/ANTIFRZ
212 1 79940460 ASSY, FILL REEL WARRIOR
213 1 79940600 BRACKET, TIGER TAIL 2010
214 2 79942000 WELDMENT, STRETCH FRAME
215 1 79942200 ASSY STRETCH FRAME FIBRGLAS
216 5 79942300 PLATE, FIBERGLASS FRAME MNT
217 8 79942400 BUMPER, VIBRATION DAMPENER
218 1 79942560 LOW REAR FBRGLSS-STREET SIDE
219 48 79942600 WASHER, FLAT SAE 1/2'' - .074
220 2 79942700 NUT, HEX JAM 1/2-20
221 1 79942800 COVER, BACK FENDER STRT SIDE
222 1 79942950 COVER, NEW FENDER CURB SIDE
223 2 79943000 WELDMENT, BOLT PAIR
224 4 79943100 WASHER, 17/32 ID X 2 OD
225 1 79944100 HOSE, GARDEN 5/8 X 100'
226 2 79944200 SENDER, TANK LEVEL
227 1 79944300 SENDER, TANK LEVEL (150GAL)
228 2 79945810 LIGHT, SIDE MARKER RED
229 2 79945830 REFLECTOR, RED
230 4 79945860 SCREW, 8-32x1-1/4 FLT HD ZNC
231 4 79945960 NUT, 10-24 HX JAM NUT - BLCK
232 1 79947400 SPRING HANGER - BLACK
233 1 79947410 ANGLE, SPRAYGUN HOLSTER
234 1 79947640 BRACKET, 7PIN RECEPTICLE
235 1 79948060 HOSE ASSY, HYD SUCTION WAR
237 1 79948075 HOSE ASSY, HYD VALVE OUT (ULT)
238 1 79948095 HOSE ASSY, HYD PUMP ULT
239 1 79948130 NIPPLE, 3/4 NPT ZNC PLT STEEL
240 1 79948700 RECIRC HOSE ASSY FILL REEL
241 2 79948800 RECIRC HOSE ASSY FILL SHUTOFF
242 1 79949000 RECIRC HOSE ASSY WATER TANK
243 2 79949105 RECIRC HOSE ASSY ANTFREEZ ULT
244 3 79949300 FLANGE GASKET 3/4" PIPE
245 1 79950000 HOSE, HP REEL INLET HOSE (VIS)
Page 34
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Item Qty PART #
DESCRIPTION
247 1 79950205 HOSE, SUPPLY PUMP-REEL (ULT)
250 21FT 79950410 CLEAR VIEW PVC HOSE
251 1 79950500 ELBOW, 12 MALE 37DEG 3/4NPT
252 1 79950700 BLOCK HP RESTING W/STEP
253 1 79950800 BLOCK, HP REEL STOPPER
254 1 79950810 BUMPER, 1-1/2" DIA X 3/4" HG
255 2 79950820 SCREW,5/16-18X1 SCK CAP
256 1 79952100 DECAL, VIN NUMBER
257 1 79952300 DECAL, WHEEL & LUG NUTS
258 1 79952400 DECAL, SAFETY CHAINS
259 1 79952600 DECAL, ELECTRIC BRAKES
260 1 79952700 DECAL, NATM COMPLIANCE
261 1 79954100 WIRE HARNESS ULT MAIN
262 1 79954200 WIRE HARNESS WAR LIGHTS
263 1 79954300 WIRE HARNESS REMOTE UW
264 1 79954620 DECAL, CLUTCH ON-OFF
265 2 79956900 ANGLE FILL REEL SHUTOFF MNT
266 1 79957000 LATCH ASSY 90 D LOWER INDEX
267 1 79957090 U-BOLT, 3/8-16 X 2.5" ID
268 1 79957100 GRIP, FOAM CUT - 7/16" ID X 6"
269 1 79957140 BRACKET, RELIEF VALVE WAR
270 1 79957600 SEALED TOOL BOX W/ DECAL
271 1 79958000 HYDRANT FILL ASSY WARRIOR
272 1 79958100 BASEPLATE ASSEMBLY (WAR)
273 1 79958300 HP REEL ASSEMBLY (WARRIOR)
274 1 79958400 ASSY, FRONT ENCLOSURE
275 1 79959000 DRAIN VALVE ASSEMBLY (WAR)
276 13 79959200 RUBBER TRIM 3/4 X 7/16 X 3/16
277 2 79960000 CHAIN, SAFETY
278 1 79960200 ANGLE, REAR SUPPORT ULT. WAR
279 1 79961000 DOOR, LIFT UP FBRGLS ASSEMBLY
280 2 79961030 PLATE, HINGE LIFT UP FBRGLS
281 2 79961050 GAS STRUT 110 LBS-22.36" EX
282 4 79961060 BALL SOCKET 10MM-M6 THRD
283 4 79961070 BALL STUD 10MM W/ 5/16-18 THD
284 2 79961100 BRACKET, STRUT SUPPORT- DOOR
285 2 79961130 FLANGE BEARING 3/8" SHAFT BRN
Item Qty PART #
DESCRIPTION
286 2 79961140 SCREW, SHLDR 3/8" DIA X 3/4 LG
287 5 79961160 EDGE TRIM, RBBR SEAL - 7/16 SIDE
288 8 79961200 WASHER, NEOPRN .23ID X .50 OD
289 1 79962020 BRACE, OIL PAN PREVENTER
290 2 79962300 CLAMP, INSULATED 7/8 ID
291 1 79962310 CLAMP, INSULATED 1-1/4 ID
292 1 79962320 HOSE, HP REEL PROTCT COVER
293 1 79962650 GUARD HOSE - HP REEL
294 1 79963000 DECAL, MASTER SHT WAR/ULT
295 1 79963200 DECAL, ULT TIRE & LOAD PRINT
296 1 79964000 HP HOSE ASSY 1/2"X500 FT
297 1 79965000 ASSY, POWER PACK WARRIOR
298 1 79965550 PULSATOR VALVE, ELECTRIC
299 154 79965700 OIL, GEAR SAE 80 (HIGH FLOW)
300 1 79965800 ASSY, CONTROL BOX WARRIOR
301 1 79966000 NOZZLE, 798 CLOSED
302 1 79966100 NOZZLE, OPEN HIGH FLOW
303 2 79966200 FLEX HEAT SHRINK TUBING
304 1 79966300 ADJ, COUPLER-2-5/16" 12000 LB
305 1 79966330 STRIKER PLATE, REAR DOOR LATCH
306 1 79967200 WLDMNT, ULT WAR BP SUPPORT
307 8 82020100 SCREW, 1/4-20 X 1 BUTTON HEAD
Page 35
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Page 36
59
133 152
304 152
277
205 164
210 54
142 297 275
131 129
132
297
173
FIBERGLASS REMOVED FOR ASSEMBLY VIEW
174
135
226
136
92
136
181
87
226
119 119
86 175
176 72
120
227 184
182
78 182
77 2 20
38 136
180 94
183 194
23 284 283 189
74 6
246 291
263 261
300
189 212
198 207
222
130 95
214 212
221
157 103
159 218
9
33
217
85
192
147 149 63
213 D
160
225 61
140 75 252
108
85
162
33
270
9
154
296 303
305 63 146 147
273
122
272
264
158
D
170
5 71 23
272 165
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Page 37
259
59 260 60
304 133
277
257
258
142
236
191
235
166
297
66 54
193
174 136
217
216
206 78
181
77
166
164 210 54
76
205
248
54
226 175 226
92 38 172
184
2 183 249
249
72
120 182
176 119
194
63 149 147
183 184
16 12 22
147 149 63 147 63 148
51 200
217
195
216
47 143 144 266
A
284 23 283
180 172
136
38 2 16 12 22
148 63 147
94 198
197
144 143 47
196 246
252 140 27 75 61 211
D 272
22 37 45 D
270
221
233 148
63 149 147 63 147
302 232
301
170
5 71 23 93
297
304 133
59 256
152
121
60
277
295 262
25 23 73
175
190 173
185
210
76
298 275
172 217 216
223
172 147 63 146
136
147
148
183
63
284 214
263 261
246 199
93 201
300
5 69 290
149 147 63
145 144
95 130
270
192
D 217
218 165 50
273 296 108 201
247 250
144 145
144 149 63 147 47 143
Page 38
247
277 304
29 262
143 47 144
28
234
121 152
224 219
220
251
70
91
SCALE 1 / 2
36
SECTION G-G
245
52 244
DETAIL F SCALE 1 / 2
297 275
146 144 142 95
76
76
130
151
51 51
130
208
76
130
208
179
54
178
102
97
165
242
211
241
241
265
265
D 211
243 D
22 45 37
48 57
D 240
74
174
23
250
79 278
73
38
54
209
209
101
247
D
38 134 66
G
G
204
104
98
104
53
251
244
47 144 143
271
283 71
280 281
83
168
280
286 23
18 27
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Hi-Flow Ultimate Warrior
Final Assembly 79940000
232
216 233
217
183 180
290 14 69 273
300 94
236
302 301
189 B
238
253
254 255
130
79
247 251
95
305 63 146 147
Page 39
Hi-Flow Ultimate Warrior
Final Assembly 79940000
Page 40
E
274
59
133 295
304 256 60
275
E
279 138
215
168
169
280
261 27 69 14 16
168 263
300
2
288
167
228 230
201
289 271
247 251
Hi-Flow Ultimate Warrior
Final Assembly 79940000
226
226
64
54
174
185
101
177
66
57 48
49 191
297
49 80
81
SECTION E-E
298
SCALE 1 / 10
Page 41
Hi-Flow Ultimate Warrior
Final Assembly 79940000
16 69 14 27
283
F
94
25 232
189
169 228
229
301 189
B
270
252
D
273
130 208 130
253 254
271
305 63 146 147
130 B
DRILL (2) Ø13/32" CLEARANCE HOLES FOR MOUNTING 79966330
Page 42
Hi-Flow Ultimate Warrior
Final Assembly 79940000
1318
162 8
1639
Rear Enclosure Only
2248
1369
165 8
1693 1658
Page 43
79958400 Front Enclosure Assembly
Item Qty
Pa rt # De scription
1
6
00113901 SCREW , HX HD CAP 1/4-20 X 1 ZN
2
4
00162400 W ASHER, FLAT 3/16
3
4
00162700 W ASHER, FLAT 3/8
4
2
02820700 NUT, HEAVY HEX JAM 5/16-18
5
12 02825100 W ASHER, FLAT 1/4 USS
6
4
03312001 NUT, HEX KEP 8-32 ZINC PLATED
7
6
73821200 NUT, NYLON LOCKING 1/4-20
8 10FT 75841010 VINYL EDGE TRIM BLACK
9
4
75853710 10MM GAS STRUT SOCKET
10
2
77760000 SCREW HEX HD CAP 3/8-16 X 1-1/2
11
2
79858000 SCREW , HEX HD CAP 1/2-13 X 1-1/2
12
2
79920141 NUT, 1/2-13 HX GR8 CENTER LOCK
13
1
79920600 ASSY, FRONT ENCLOSURE
14
2
79920623 GAS SPRING, M8 THRD 125#
15
4
79920628 BALL STUD, GAS STRUT
16
1
79920658 HINGE BASE FRONT STREET
17
1
79920659 HINGE BASE FRONT CURB
18
2
79920669 HINGE VERTICAL TAB
19 7FT 79920750 EDGE TRIM, BLACK RUBBER 1/4"
20
2
79941620 PLATE, UPPER GAS STRUT ANGLED
21
6
79942600 W ASHER, FLAT SAE 1/2'' - .074
22
2
79943300 NUT, HEX JAM 3/8-16 ZNC PLT
23
2
79945850 LIGHT, SIDE MARKER AMBER
24
4
79945860 SCREW , 8-32x1-1/4 FLT HD ZNC
13 8
24 23
20 7
1 19
22 3 10
18
12 21 11 16
17 175
Page 44
4
6 2 24
23
14
15
9
79961000 - Lift Up Door Assembly
Item Qty
Part # Description
1
6 00162400 WASHER, FLAT 3/16
2
6 00165300 SPLIT LOCKWASHER #10 ZINC PTLD
3
4 03850100 NUT, HEX KEP 10-32 ZINC PLATED
4 10 ft 44222400 WIRE, HOOK-UP 16 AWG - BLACK
5
4 44294600 SCREW, MACHINE 10-32X 1-1/4
6
1 44298500 JETTER LICENSE PLATE INSERT
7
1 77722100 FRAME, LIGHTED LICENSE
8 10 ft 77733100 WIRE, 16 AWG - RED STRANDED CU
10
2 77742400 NYLOCK LOCK NUT 10-24
11
3 77751600 DISCONNECT, FEMALE BULLET
12
3 77751700 DISCONNECT, MALE BULLET
13
1 79961010 FIBRGLSS DOOR, LIFT UP (BRKTS)
14
1 79961080 NYLON WEBBING, 1-1/2" WIDE
17
1 79961120 WEBBING FEED THRU PLATE, 1-1/2
18
1 79961300 WELDMENT, PULL DOWN STRAP
19 17.6 ft 79961150 EDGE TRIM, RBBR SEAL-TOP 3/8
21
1 77735301 ADJUSTABLE LATCH 2-1/2"
22
1 79961110 T-HANDLE, KEY LATCH-CCW CHRM
23
1 79966340 SHAFT COLLAR, 7/16" BORE
24
2 79961180 SCREW, FLT HD 10-24 X 1-1/4"
25
1 79970100 WELDMENT, DOOR LATCH SUPPORT
26
8 ft 73826800 WIRE-LOOM, BLACK PLASTIC 3/8"
7 6
13 22 24
19 19
Page 45
79961000 - Lift Up Door Assembly
19 11 12
19 19
513 7
14
19
19 19
12 11
11 12
18
17
D
4
19
8
26
23 21
25
DETAIL D SCALE 1 / 2
1 10 24
Page 46
79965000 - Power Pack Assembly
Item Qty Part # Description 1 4 00117500 SCREW, HEX HD 3/8-16 X 4 2 1 00118900 HEX HD SCREW 1/2-13 X 2-1/2 3 2 00162600 WASHER, FLAT 5/16 USS 6 2 00165800 WASHER, LOCK SPLIT 3/8 7 2 00778000 NUT, HEX 1/2-13 9 2 02939000 SCREW, HEX HD 5/16-18 X 3/4 11 4 44181400 WASHER, LOCK-SPLIT M12 14 16 73826900 WASHER, FLAT 1/2 USS HS 15 1 73830900 CABLE, NEGATIVE BATT 60" LG 21 8 77738100 SCREW, CAP HX HD 3/8-16 X 1 24 2 77747800 NUT, HEX 5/16-18 25 11 77748000 NUT, STOVER LCK 3/8-16 UNC 29 1 79846500 ADAPTER-10 O-RING/-8JIC 30 1 79846600 ADAPTER-12 O-RING/JIC45 DEG 31 1 79847800 BATTERY, DIESEL 875 CCA 32 1 79847900 CABLE, POSITIVE BATTERY 798 33 2 79908500 SCREW, HEX HD 1/2-13 X 3 34 4 79920141 NUT, HX GR8 1/2-13 STOVER 35 4 79920145 HEX BOLT 1/2-13 X 1-1/2 GR8 36 4 79920150 HEX BOLT 3/8-16 X 1-1/2 GR8 37 5 79920151 HEX NUT, 3/8-16 GRADE 8 39 4 79920158 SCREW,HEX M12X25mm CL8.8 40 1 79920200 WLDMNT, POWER SUB-FRAME 41 1 79920220 WELDMENT, BATTERY TRAY 47 1 79920261 BEARING, 1"IDX2"ODX1/8 DELRIN 51 1 79920300 ENGINE, KUBOTA V-3600 55 1 79920340 WELDMENT, EXHAUST SUPPORT 57 2 79920380 HOSE, AIR FILTER 58 1 79920360 SUPPORT, HORZ MUFFLER 59 1 79920365 MUFFLER, HORZ. WARRIOR 60 4 79920370 ADAPTER, MUFFLER MANIFOLD
Item Qty Part # Description 61 2 79920380 HOSE, AIR FILTER 62 1 79920390 PIPE-2-1/2" SCH 40 PVC CONDUIT 63 4 79921620 CLAMP, 4" WORM DRIVE 64 1 79922330 SPROCKET, DRIVE 14MM X 85MM 65 1 79922350 BUSHING, QD-SK 2-1/4 BORE 66 1 79922355 KEY, STEP 1/2 X 5/8 SQ 67 1 79922370 BELT, DRIVE 1400 PTH 14M42 68 1 79931600 ASSY, AIR FILTER 69 1 79931630 ELBOW, RUBBER AIR FILTER 70 1 79931650 WELDMENT, AIR FILTER 71 1 79931900 WELDMENT, PUMP SUPPORT HF 73 1 79946130 ASSY, STARTER RELAY 74 1 79965010 PLATE, UNLOADER SUPPORT BASE 75 1 79965020 ANGLE, UNLOADER SUPPORT VERT. 76 1 79965030 PLATE, UNLOADER SUPPORT UBOLT 77 2 79965040 U-BOLT, 3/8-16 X 2-3/4" ID 78 1 79965100 PUMP ASSEMBLY 798 106 4 79965630 SCREW, M14X35MM SOC CAP SS 111 3 79829300 CLAMP, MUFFLER 2-1/2 112 14 00162700 WASHER, FLAT 3/8 119 1 79874700 PUMP, BUCHER HYDRALIC 120 1 79920385 WELDMENT, 2-1/2 EXHAUST 121 1 79920375 EXHAUST PIPE 2-1/2 X (3) 90 122 1 79922280 BOX, BATTERY 7.5 X 14.5 123 1 79922290 PROTECTOR SET BAT TERMINALS 126 1 79920262 COLLAR, 1" SHAFT 2 PIECE 127 1 79844800 FUEL FILTER, DIESEL 128 1 79920305 RADIATOR, DIESEL 129 1 79920460 MODULE, ENG CONTROL - HI-FLOW 130 1 79875000 MAG PICKUP 131 1 79871700 ACTUATOR, FUEL SOLENOID
Page 47
79965000 - Power Pack Assembly
120 55 58
111
121
111 51
59 60
51
64
65
47
55 67
39 78
11 62
69
112
76
63
21
34
75
73
1 61
63
68
70 40
3 24
14 37 71
Page 48
79965000 - Power Pack Assembly
120 55
111 121
58
67
47
64
29
119 30
1
40
41
25
55
59
61
60
51
55 78
15
32
3
Page 49
24
70
79965000 - Power Pack Assembly
1 12
75
C
76
74 112 25 21
61 63
12 0 55
59
12 1 1 11
77 112 25
76 77
64 66
67 65
78
75 74
25 112 21
67 37
14
14
34 36
33
35
7
34
35
Page 50
79965000 - Power Pack Assembly
64 51
36 14
DETAIL A SCALE 1 / 2
Page 51
Assy, Starter Relay 79946130
4 5 1
2 3
6
2
Item Qty 11 25 31 42 51 64
Part # 75823600 79946140 79946150 79925500 79925520 79946160
De scription RE LA Y JUMPER W IRE, STARTER POW ER JUMPER W IRE, STARTER CONTROL 5 PIN W EATHERPROOF CONNECTOR TERMINAL, 12GA SEALED CONNECT JUMPER W IRE-PUSH ON
Page 52
79965100 - High Pressure Pump Assembly
Ite m 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22
Qty
Pa rt # De scription
2
41006000 BUSHING, REDUCER 1" X 3/4"
3
77736900 CLAMP, HOSE 1-9/16 - 2-1/2 #32
2'
77748200 HOSE 1-1/2 ID X 4 SPIRAL
3
79811200 NIPPLE CLOSE 4", 1-1/2 X 1-1/2 P
1
79811800 NIPPLE, 1-1/2 X 1-1/2 MPT POLYP
3
79812100 BARB, HOSE 1-1/2 MPT X 1-1/2 PO
3
79812600 ELBOW , 90 DEG. 1-1/2 NPT FEMALE
1
79816200 ELBOW , 90 DEG STREET 3/4 STEEL
1
79821500 ADAPTER, 3/4" MNPT/ -12 JIC
1
79823000 NIPPLE, HEX 1 X 3/4
1
79871900 TEE, 1-1/2 FNPT POLYPRO
1
79922340 SPROCKET, DRIVE 60 TOOTH 14MM X 85MM
1
79922360 BUSHING, 35MM BORE W / 10MM KEY
1
79965500 PUMP, GIANT MODEL GP5132
3
79965510 VALVE, DUMP GIANT MODEL 2256A
1
79965520 MANIFOLD FITTING, DUMP VALVES
1
79965600 UNLOADER, GIANT 22949
1
79965640 TEE, 1" NPTF - MALE/FEMALE ZN PLT
1
79965650 NIPPLE, ADAPTER 1" MNPTF X 1" MBSPP
1
79965660 ELBOW 90, 3/4(MPT) STL
1
79838300 PLUG, G1 (SUPPLIED W /PUMP)
13
14 7
3
14
19 18 11
Page 53
79965100 - High Pressure Pump Assembly
12
7 6
14 2
20 17
10 15
16
4
6
20 1
2
15 16
7 5
4
18 11 2
4
17 1
8 9
12
Page 54
Pump Parts List 79965500
Item Qty Part # Description 1 1 79965101 Crankcase 2 1 79965102 Oil Filler Plug Assembly 3 1 79965103 Oil Sight Glass Assy. 4 1 79965104 Crankcase Cover 5 1 79965105 O-Ring 8 1 79965106 Oil Dip Stick 9 1 79965107 O-Ring, Dip Stick 10 4 79965108 Inner Hexagon Screw
11 4 79965109 Spring Washer 12 1 79965110 Drain Plug G 3/4" 13 1 79965111 Gasket, Drain Plug 14 2 79965112 Bearing Cover 15 2 79965113 Radial Shaft Seal 16 2 79965114 O-Ring 17 8 79965115 Hexagon Screw 18 8 79965116 Spring Washer
20 2 79965117 Taper Roller Bearing 20A 5 79965118 Fitting Disc (Shim) 21 1 79965119 Shaft Protector 22 1 79965120 Crankshaft 23 1 79965121 Fitting Key 24 3 79965122 Connecting Rod Assy. 25 3 79965123 Crosshead Assy. 28 3 79965124 Crosshead Pin 29A 3 79965125 Centering Sleeve 29B 3 79965126 Plunger Pipe 29C 3 79965127 Tensioning Screw 29D 3 79965128 Copper Ring 30 3 79965129 Oil Scraper 31 3 79965130 Radial Shaft Seal 35 3 79965131 Seal Sleeve 35B 3 79965132 O-Ring 36 3 79965133 Grooved Ring
Item Qty Part # Description 37 3 79965134 Seal Case 37A 3 79965135 O-Ring 37B 3 79965136 O-Ring 39 3 79965137 Pressure Ring 40 6 79965138 V-Sleeve 41 3 79965139 Sleeve Support Ring 42 3 79965140 Tension Spring 43 1 79965141 Valve Casing 46 3 79965142 Suction Valve Assy. 46A 1 79965143 O-Ring 46B 1 79965144 O-Ring 46C 1 79965145 Suction Valve Seat 46D 1 79965146 Valve Plate 46E 1 79965147 Valve Spring 46F 1 79965148 Spring Tension Cap 46G 1 79965149 Spacer Pipe 47 3 79965150 Discharge Valve Assy. 47A 1 79965151 O-Ring 47B 1 79965152 O-Ring 47C 1 79965153 Discharge Valve Seat 47D 1 79965154 Valve Plate 47E 1 79965155 Valve Spring 47F 1 79965156 Spring Tension Cap 48 3 79965157 Plug 48A 12 79965158 Inner Hexagon Screw 48B 3 79965159 O-Ring 48C 3 79965160 Pressure Ring 49 8 79965161 Inner Hexagon Screw 52 1 79965162 Disc for Crankshaft 53 1 79965163 Hexagon Screw 54 1 79965164 Plug G 1" 55 2 79965165 Plug G 1-1/2"
Page 55
Pump - Exploded View 79965500
Plunger Packing Kit 79965166 (1 Required)
Part #
QTY
79965132 3
79965133 3
79965138 6
Description O-RING
GROOVED RING V-SLEEVE
Discharge Valve Kit
79965168 (1 Required)
Part #
QTY
Description
79965151 1
O-RING
79965152 1
O-RING
79965153 1
VALVE SEAT
79965146 1
VALVE PLATE
79965147 1
VALVE SPRING
Inlet Valve Kit 79965167 (1 Required)
Part # 79965143 79965144 79965145 79965146 79965147
QTY 1 1 1 1 1
Description O-RING O-RING
VALVE SEAT VALVE PLATE VALVE SPRING
Page 56
Hi-Flow Unloader - 79965600
Item Qty
1
1
2
2
2A
2
3
1
3A
1
4
1
4A
1
5
1
5A
1
6
1
7
1
8
1
9
1
10
1
11
3
12
2
13
1
14
2
15
1
16
1
17
1
18
1
19A
1
19B 2
19C 1
19D 1
20
1
20A
4
20B
4
21
1
22
19
23
1
23A
1
23B
2
23C
2
23D
1
24
1
24A
1
25
6
25A
6
Part # 79965169 79965170 79965171 79965172 79965173 79965174 79965175 79965176 79965177 79965178 79965179 79965180 79965181 79965182 79965183 79965184 79965185 79965186 79965187 79965188 79965189 79965190 79965191 79965192 79965193 79965194 79965195 79965196 79965197 79965198 79965199 79965200 79965201 79965202 79965203 79965204 79965205 79965206 79965207 79965208
Description CASING, UNLOADER TENSION PLUG, UNLOADER SPRING TENSION DISC, UNLOADER RETAINER, VALVE RETAINER, DISCHARGE VALVE SPRING, DISCHARGE VALVE SPRING, INLET VALVE BALL VALVE, INLET SPACER DISC VALVE, DISCHARGE VALVE SEAT, DISCHARGE VALVE SEAT, INLET CYLINDER GUIDE O-RING SUPPORT RING O-RING, DISCHARGE VALVE SEAT O-RING PISTON SPACER PACKING VALVE STEM O-RING, VALVE STEM SPACER, VALVE STEM KEY TENSION SLEEVE SUPPORT RING ALLEN SCREW WASHER, SPRING DISC SPRING, RED NUT, ADJUSTING SPACER DISC, .2m SPACER DISC, .5mm SPACER DISC, 1.0mm SPACER DISC, 5mm NUT, LOCKING TENSION PIN PLUG, 1/4" WASHER
Page 57
Hi-Flow Unloader - 79965600
ORING REPAIR KIT - 79965209 Part # Qty Description 79965183 3 O-RING 79965184 2 SUPPORT RING 79965185 1 O-RING, DISCHRG VALVE SEAT 79965186 2 O-RING 79965189 1 PACKING 79965191 1 O-RING, VALVE STEM 79965194 1 TENSION SLEEVE
Page 58
UNLOADER REPAIR KIT - 79965210 Part # Qty Description 79965174 1 SPRING, DISCHARGE VALVE 79965175 1 SPRING, INLET VALVE 79965176 1 BALL VALVE, INLET 79965178 1 VALVE, DISCHARGE 79965183 3 O-RING 79965184 2 SUPPORT RING 79965185 1 O-RING, DSCHRG VALVE SEAT 79965186 2 O-RING 79965189 1 PACKING 79965191 1 O-RING, VALVE STEM 79965192 2 SPACER, VALVE STEM 79965194 1 TENSION SLEEVE
79922200 Hydraulic Tank Assembly
Item Qty 1 10 2 10 32 41 51 61 71 81 91 10 1 11 1 13 1 14 1 15 1 16 1
Part # 00113700 00165400 71101200 72763000 77742600 79807000 79807100 79821600 79826000 79827000 79842700 79922220 79922260 79922270 79948010
De scription SCREW , HEX HD 1/4-20 X 3/4 W ASHER, LOCK SPLIT 1/4 PLUG, INTERNAL HEX 1/2 NPT DECAL, MASTER SHEET BUSHING, REDUCER 3/4 X 1/2 FILTER HEAD FILTER, ELEMENT ELBOW , 90 DEG FEMALE 2/4 BLACK 3/4 X 6" NIPPLE BLK PIPE STEEL ELBOW , 90 DEG STREET 3/4 BLACK CAP, HYDRAULIC TANK HYD RESERVOIR, MACHINED W ELDMENT, COVER HYD RESERVOIR GASKET, HYD RESERVOIR REDUCER, PIPE 1/2 X 3/8NPT
10 9
11
6
5
16 14 15
7
8 18 2
4 13 3
Page 59
79940100 - Water/ Antifreeze Supply Assembly
Ite m Q ty P a rt # De sc rip ti o n 1 1 75824700 HOSE B ARB, 1-1/2 M P T X 1-1/4 2 2 79811400 E LB O W , 90 DE G RE E S TRE E T 1-1/2 P O LY 3 1 7 9811 700 S TR A INE R, 1-1/2 NP T 4 1 7 9811 800 NIP P LE , 1-1/2 X 1-1 /2 M P T P O LY P 5 1 79812100 BARB, HOSE 1-1/2 M P T X 1-1/2 P O 6 1 79821200 E L 90D 1-1/2M P T X 1-1/2 HO S E B A RB 7 1 79871900 TE E , 1-1/2 F NP T P O LY P RO 8 1 7 5853 650 NIP P LE , 1-1/2 " X 6" P P (B LA C K ) 9 1 79812600 ELB OW , 90 DEG. 1-1/2 NP T FE M A LE
2
2
6
1 7
5
3
2
7 4
8
9
Page 60
6 3
79959000 Drain Valve Assembly
Item Qty
Part # Description
1
2
73831000 U-BOLT, 3" TUBE OD W/NUTS
2
1
75853620 1-1/2" POLY STREET ELBOW 45 DEG
3
2
79811500 VALVE, BALL 1-1/4FNPT X 1-1/4F
4
3
79811600 NIPPLE, 1-1/2 X 1-1/4 MPT POLYP
5
2
79812100 BARB, HOSE 1-1/2 MPT X 1-1/2 PO
6
1
79871900 TEE, 1-1/2 FNPT POLYPRO
7
1
79931490 BRACKET, DRAIN VALVE
8
1
79968000 1-1/2 COUPLING
7 5
3
5
8 2
3
4
1 4 6 4 1
Page 61
79921300 Water Tank Fill Tee
Item Qty
12 21 41 51 92
Part #
79921350 79921340 79921322 79921323 79921360
Description
PIPE, 1-1/2" SCH 40 PVC TEE, 1-1/2" SCH 40 PVC ADAPTER, 1-1/2 PVC TO 1-1/2 NPT ADAPTER, 1-1/2 HOSE BARB TO 1-1/2 NPT ELBOW 1-1/2" 90D SCH 40 PVC
5 4
9 1
2
Page 62
79940600 Fill Reel Assembly
13
18
9
12
24
17
51
8
4
2
23
8 10
14
7 3
15 16
13 22
21
Item Qty Part # Description
1
4 00113901 SCREW, HX HD CAP 1/4-20 X 1 ZN
2
8 02825100 WASHER, FLAT 1/4 USS
3
1 521400-04 U-BLOLT 1 X 1-3/4 (1/4-20) ZINC
4
1 72727500 REEL, HP HOSE
5
4 73821200 NUT, NYLOK LOCK 1/4-20
7
8 75852700 WASHER, 3/8 ID USS GR 8
8
2 77705101 ELBOW, 90 DEG STREET 1/2 STEEL
9
1 79904462 ST ELB 45D 1/2 NPT BRASS
10 1 79904476 ADAPTER, 1/2 NPT-8JIC 45 D BRASS
12 1 79904491 PLATE, HOSE SWIVEL MOUNT
13 1 79904492 ADAPTER, GARDEN HOSE 3/4M-1/2FM
14 4 79920150 SCREW, 3/8-16 X 1-1/2 HX GR 8
15 4 79920151 NUT, 3/8-16 HX GR8 STOVER
16 2 79932500 BRACKET, LEGACY FRONT
17 1 79932600 WELDMENT, LEGACY SIDE
18 1 79940430 FILL HOSE RECIRC WELDMENT
21 1 79904477 ADAPTER,1/2NPT-BARB BRASS
22 1 79904464 ST EL 90 D 1/2 NPT BRASS
23 1 79962100 SWIVEL, HP REEL 1/2"
24 1 75867030 ADAPTER, 3/4 GHT SWL-1/2 NPT
Page 63
Wash Down Accessory Package 73817300
4 2
5
Item Qty Part # Description
1 1 73816500 ADAPTER, SW IVEL 3/8 M X 3/8 F
3
1
2 1 77719500 HOSE, 1/4" X 75'
3 1 77721400 COUPLER, QUICK GUN MALE
4 1 77799800 HANDGUN LANCE VNOZZLE ASSEMBLY
5 1 77815800 NOZZLE, 1/4" DOMED (6)
HandGun Lance Vnozzle Assembly 77799800
Item Qty Pa rt # De scription 1 1 77720100 GUN, HAND 2 1 77721300 COUPLER, QUICK GUN, 1/4" NPT M ALE 3 1 77721400 COUPLER, QUICK GUN, M ALE 4 1 553006-01 LANCE, INSULATED GRIP, 18" 5 1 71126100 NOZZLE - VARIABLE .080 6 1 79874400 FITTING, W AND ANTI-KICKBACK
5 6 4
3 2 1
Page 64
79958100 Baseplate Assembly
Item Qty Part # Description
1
2 03366300 WASHER, FLAT 3/8 SAE
2
2 77748000 NUT, STOVER LOCK 3/8-16 UNC
4
2 79909900 SCREW, SOCKET HD 3/8-16 X 1-3/4
5
1 79934000 PLATE, BACKEND BASE COVER
6
1 79950600 BLOCK HP RESTING WARRIOR
7
1 79904410 VALVE, 1/2 BRASS 3 WAY
8
5 79904476 ADAPTER,1/2NPT-8JIC 45D BRASS
9
1 79904466 TEE, 1/2" NPT BRASS
11
1 79934200 DECAL, WARRIOR RECIRC
12
1 79934100 CLAMP 3/4 CONDUIT 1 HOLE
13
1 77752800 ADAPTER, SWIVEL 1/2
14
1 79934300 SPACER-RELIEF VALVE
15
1 521012-04 SCREW, HX HD 1/4-20 X 1-1/2
16
5 73821200 NUT, NYLON LOCK 1/4-20
17
2 79908200 WASHER, FLAT 1/4 SAE
30
1 72704800 VALVE, BALL 1/2 M X 1/2F
31
1 79904478 EL 90D 1/2 NPT-BARB BRASS
33
2 79956900 ANGLE, FILL REEL SHUTOFF MNT
34
4 71705500 SCREW, HX HD 1/4-20 X 1-1/4
35
8 02825100 WASHER, FLAT 1/4 USS
36
1 72714600 ELBOW, 90 DEGREE FEMALE 1/2
38
1 79904475 VALVE, RELIEF BRONZE 50-175 PSI
8
8
7
A
8
412
11
5
D
D
15
13
C
C
6
4.50 REF
7.00 REF
Page 65
79958100 Baseplate Assembly
35 16 34
8
8
7
SECTION D-D
9
12
8
14
8 36 33
30
31
38 4
SECTION C-C
2 1
17 16 15
6
13
DETAIL A
Recirc Hose Assembies 79948700; 79948800 & 79949105
Recirc Hose Assembly, Fill Reel
79948700
Ite m 1 2
Qty 1
6.3ft
Pa rt # De scription 79904479 SW IVEL,8JIC 45D-BARB BRASS 79904483 HOSE, 1/2 PUSH-ON 300 PSI
Recirc Hose Assembly, Fill Shutoff
79948800
2
Ite m 1
Qty
Pa rt # De scription
1 79904479 SW IVEL,8JIC 45D-BARB BRASS
1
2 2.3ft 79904483 HOSE, 1/2 PUSH-ON 300 PSI
Recirc Hose Assembly, Antifreeze
- Ultimate 79949105
Ite m 1 2
Qty 1
12. 5ft
P a rt # De scription 79904479 SW IVE L,8JIC 45D-B ARB B RAS S 79904483 HOS E, 1/2 PUSH-ON 300 PS I
Page 66
Recirc Hose Assy, Water Tank 79949000
3
2
1
Ite m 1 2 3
Qty 8. 6ft
1 1
Part # 79904483 79904479 79904478
De scription HOSE, 1/2 PUSH-ON 300 PSI SW IVEL,8JIC 45D-BARB BRASS EL, 90D 1/2NPT-BARB BRASS
Hydrant Fill Assy, Warrior 79958000
13 234
7
9
7 10 5
11
8 12
6
132
Item Qty Part # Description
1
4 00116900 SCREW, HEX HD 3/8-16 X 1-3/4
2
6 03366300 WASHER, FLAT 3/8 SAE
3
6 522132-00 NUT, NYLON LOCKING 3/8-16
4
2 77738100 SCREW, HEX HD 3/8-16 X 1
5
1 79812100 BARB, HOSE 1-1/2 MPT X 1-1/2 PO
6
2 79819401 ELBOW, 90 DEGREE 2" PVC
7
2 79819600 PIPE, PVC 2" X 3"
8
1 79830200 ADAPTER, 2" MALE SCHED 80 PVC
9
1 79842800 BALL VALVE 2" w/ QUICK COUPLER
10
1 79921321 REDUCER, 2" TO 1-1/2 SCH 40 PVC
11
1 79921322 ADAPTER, 1-1/2 PVC TO 1-1/2 NPT
12
1 79935100 PLATE, BALL VALVE MNT BRACKET
13
1 79950400 PLATE, HYDRANT FILL MOUNT
Page 67
79957000 Latch Assembly, 90 Deg Lower
4 7
3
10 8
5 9
6
2 1
Item Qty Part # Description
1
1 00113700 SCREW, HEX HD CAP 1/4-20 X 3/4
2
2 73821200 NUT, NYLOCK LOCK 1/4-20
4
1 79957010 WLDMENT, SPRING PIN-MNT BRCKT
5
1 79957020 PLATE, PIVOT LEVER ARM
6
1 79957030 PLATE, HANDLE LEVER ARM
7
1 79957040 COUPLER, LEVER ARM-SPRING PIN
8
1 79957050 SCREW, SHOULDER 5/16 X 1/4 SS
9
1 79957060 SCREW, SHOULDER 5/16 X 1/2 SS
10
1 79957070 HANDLE, BLK PLST 3" LNG 1/4-20
11
1 79957080 SCREW, SHOULDER 5/16 X 3/4 SS
Page 68
79958300 High Pressure Reel Assembly
Item Qty Part # Description
1
4 00115100 SCREW, HEX HD CAP 5/16-18 X 1"
2
7 00165800 WASHER, LOCK SPLIT MEDIUM 3/8
3
6 02825100 WASHER, FLAT 1/4
4
6 03366300 WASHER, FLAT 3/8 SAE
7
5 77738100 SCREW, CAP HEX HD 3/8-16 X 1
8
2 77748000 NUT, STOVER LOCK 3/8-16 UNC
10 1 79904930 COUPLING, HEX 1/2NPT STEEL
11 1 79932000 REEL, HP WARRIOR
12 1 79932055 ELBOW, FEMALE PIPE 1/2NPSMX1/2NPT
13 1 79932060 SWIVEL, 1/2-14 NPT-NPSM ELBOW
14 2 79947360 SCREW, 3/8-16 x 3-3/4 HX HD
17 2 79948010 REDUCER, PIPE 1/2 X 3/8NPT
18 2 79948080 HOSE, ASSY HYD BYPASS WARRIOR
19 1 79948110 ELBOW, 12 MALE STREET 37DEGREE
21 1 79962100 SWIVEL, HP REEL 1/2"
22 1 79962200 WELDMENT, CONTROL PANEL MNT
23 1 79962400 LATCH ASSY 180 PIVOT DBL PIN
24 1 79962500 BRACKET, HP REEL NIPPLE SPRT
26 1 79962630 PIPE SS, 1/2" NPT - 10" LONG
27 1 77770800 NIPPLE, HEX 1/2 NPT
63 1 79966320 LATCH, SPRING BOLT ZN PLT
64 4 71705500 SCREW, HEX HD 1/4-20 X 1-1/4
65 4 00165400 WASHER, LOCK SPLIT MEDIUM 1/4
67 1 79947870 DECAL WATER OFF BEFORE ENGINE
71 1 79947540 PLATE, BUCHER VALVE MOUNT
74 2 522132-00 NUT, NYLOCK 3/8-16
75 1 79970200 DECAL HOSE IN-OUT-SPIN
82 1 79962700 ASSY, HOSE GUIDE PIVOT WAR 09
97 1 79932180 ASSY, HIGH TORQUE MOTOR W/ SPROCKET
98 8 00162700 WASHER, FLAT 3/8
99 4 01733900 NUT, HEX 3/8-16
103 3 00162600 WASHER, FLAT 5/16 SAE
104 3 523011-02 WASHER, LOCK SPIT 5/16
105 3 02939000 SCREW, CAP HEX HD 5/16-18 X 3/4
106 1 79962600 ASSY, HP NIPPLE - GAUGE - WARRIOR 09
109 1 79948170 ASS'Y, HYD VALVE SINGLE SECTION
27 10 21
VIEW A-A
Page 69
22 18
19
17
79958300 High Pressure Reel Assembly
23 24 1 2 106
103 105
27
23 27
B
G
4 74 7
A
12
13
26
A
11
8 14
4 14
22
4 14
12 C
75
17 109
97 63 64 65
Page 70
79962700 - Hose Guide Assembly
Item Qty
Pa rt # De scription
1
1 00113901 SCREW , HX HD CAP 1/4-20 X 1 ZN
2
4 00162600 W ASHER, FLAT 5/16 USS
3
1 02821200 NUT, NYLOCK JAM 1/4-20
4
1 02825100 W ASHER, FLAT 1/4 USS
5
4 02939000 SCREW , CAP HX HD 5/16-18 X 3/4
6
2 44218300 FITTING STANDARD DRIVE
7
2 75845090 SHAFT, SS .75 O.D.
8
4 77743400 W ASHER, LOCK SPLIT 5/16
9
2 79911500 BEARING, FLANGED 3/4 ID X 1/2
10
1 79911600 COILED HOSE GUIDE w/BEARINGS
12
1 79950810 BUMPER, 1-1/2" DIA X 3/4" HG
13
2 79962710 PIN, 3/8" DIA - 4" USABLE -T-HNDL
14
1 79962720 LEVER, STEEL BALL HANDLE 4"
15
1 79962800 W LDMNT, HG CANTILEVER SUPPORT
16
1 79962900 W LDMNT, PIVOT HG 90DEG ARM
17
1 79966310 PIN, LOCKING 3/8" DIA - 1-3/8" USABLE
431
12
7
17
13 15
14
16 10
2 8 5
13 528
17 9
582 6
Page 71
79948170 - Assy, Hyd Valve Single Section
2 3
6
1
4 5
7
8 9 10
Item Qty Part # Description 1 1 79932028 PLATE, HYD MOTOR SUPPORT 2 2 1 41294500 MOTOR, HYDRAULIC 3 4 77738300 SCREW, CAP HEX HD 3/8-16 X 3/4 4 4 00165800 WASHER, LOCK SPLIT 3/8 5 4 00162700 WASHER, FLAT 3/8 7 2 79932173 SCREW, SET 5/16-18 X 3/8 8 1 79932182 SPROCKET, HI-TORQUE 9 1 79932183 LINKS, #35 CHAIN EXTENSION (NOT SHOWN) 10 1 77737000 LINK, # 35 ROLLER CHAIN CONNECTING
Page 72
79915600 Assy, Hyd Valve Operator
10 3 2 8
6 9
27 4
5 1
Item Qty Part # Description
1
8 00162400 WASHER, FLAT 3/16 USS
5
2
8 77742400 10-24 ZINC NYLON LOCK NUT
3
1 79915571 PLATE 571
4
1 79915573 PLATE 573
5
2 79915610 ADAPTER, 1/8 NPT MALE X 3/8 NPT FEMALE
6
1 79915620 ROD END 3/8-24 FEMALE SHANK
7
1 79915630 CLEVIS, 3/8-24 X 3/8 PIN
8
4 79915640 TIE ROD #10-32 SS X 5-3/4
9
1 79915650 SCREW, 3/8-16 X 3/4 FL HD HEX SOC
10 1 79915660 CYLINDER, HYD 1" BORE X 3" STROKE
79948220 Assy, Tandem Soleniod Valve
4
1 2 3
3
5
Item Qty Part # Description
6
1
1 79948210 VALVE, HYD TANDEM SOLENIOD
2
2 79948030 NIPPLE HEX 3/8 NPT STEEL
3
5 79948020 ADAPTER, 3/4-16 O-RING, 3/8 NPT STEEL
4
2 72710000 ELBOW, 90 DEG FEMALE 3/8 STEEL
5
1 79948230 ADAPTER, #10 SAE O-RING 3/8 NPT
6
1 79948240 PLUG, #10 SAE O-RING
Page 73
79962600 Assy, HP Nipple/Gauge Warrior
6
8
2 4
7 2 3
Item Qty Pa rt # De scription
1
1 544000-01 GAUGE 5000 PSI 1/4 NPT
2
2 77742600 BUSHING, REDUCER 3/4 X 1/2
5
3
1 79816100 TEE, 3/4 NPT STEEL
4
1 79816200 ELBOW , 90 DEG STREET 3/4 STEEL
1
5
1 79816300 REDUCER BUSHING 3/4 X 1/4
6
1 79948120 SW VL ADPT, 12M L 37DEG-3/4MNPT
7
1 79962610 PIPE NIPPLE, 1/2" NPT-9"LNG
8
1 79962620 PIPE COUPLING, 1/2"-3/4" NPT
79960300 Assy, HP Nipple-Gauge & Valve
7 5
6 4
2
9
1
4
Item Qty Part # Description
3
1
1 00162700 WASHER, FLAT 3/8
2
2 544000-01 GAUGE 5000 PSI 1/4 NPT
3
1 72730100 NIPPLE, 1/2 NPT X 5
8
4
2 77742600 BUSHING, REDUCER 3/4 X 1/2
5
1 79816100 TEE, 3/4 NPT STEEL
11
6
1 79816200 ELBOW, 90 DEG STREET 3/4 STEEL
7
1 79816300 REDUCER BUSHING 3/4 X 1/4
8
10
9
1 79914600 VALVE, 1/2" SS 5880 PSI 1 79915560 HANDLE, 1/2" SS VALVE
10 1 79948120 SWVL ADPT, 12ML 37DEG-3/4MNPT
11 1 79915690 ADAPTER, 1/2 NPT MALE X 3/4 NPT FEMALE
Page 74
79932180 Assy, Hi-Torque Motor w/ Sprocket
7
2.60 REF 1
2
3 54
Item Qty Part # Description 1 1 79932028 PLATE, HYD MOTOR SUPPORT 2 2 1 41294500 MOTOR, HYDRAULIC 3 4 77738300 SCREW, CAP HEX HD 3/8-16 X 3/4 4 4 00165800 WASHER, LOCK SPLIT 3/8 5 4 00162700 WASHER, FLAT 3/8 7 2 79932173 SCREW, SET 5/16-18 X 3/8 8 1 79932182 SPROCKET, HI-TORQUE 9 1 79932183 LINKS, #35 CHAIN EXTENSION (NOT SHOWN) 10 1 77737000 LINK, # 35 ROLLER CHAIN CONNECTING
Page 75
79962400 Latch Assy, 180 Pivot Dbl Pin
4
1 1
6
1
1
2 3
1
5
1
Item Qty Pa rt # De scription
1
6 75851503 SPRING PIN, 3/32" OD X 5/8"
2
1 79962410 BRACKET, 180 PIVOT- DBL PIN
3
2 79962420 PIN, 180 PIVOT LATCH-DBL PIN
4
1 79962430 GRAB, 180 PIVOT LATCH-DBL PIN
5
1 79962440 STRICKER- 180 PIVOT LATCH
6
2 79962450 SPRING .5" OD-1/5" FREE LNG
Page 76
Optional Wireless Remote Control 79946000
5 17
31
36 37
4
8
34 36
34
33
37 30
35
6
13
1
22
2 7
23
14 26
11
24
9
3
10 25
32 22
15 12
Page 77
Optional Wireless Remote Control 79946000
ITEM QTY PART NUMBER
DESCRIPTION
14
00113901
SCREW, HX HD CAP 1/4-20 X 1 ZN
21
00116000
SCREW, HEX HD 3/8-16 X 1/2"
34
00125100
SCREW, MACHINE SLOTTED 8-32 X 3/8
43
00162600
WASHER, FLAT 5/16
57
00165800
WASHER, LOCK SPLIT 3/8
61
02825100
WASHER, FLAT 1/4
71
02934100
NUT, HEX 3/8-16
83
02939000
SCREW, CAP HX HD 5/16-18 X 3/4
98
03850100
NUT, HEX KEP 10-32
10 8
61015500
SCREW, PAN HD 10-32 X 3/8
11 1
61018000
HOLDER, FUSE
12 1
63008600
CONNECTOR, MALE PLUG
13 4
73821200
NUT, NYLON LOCKING 1/4-20
14 4
75823600
RELAY
15 1
77731100
WIRE LOOM-PLASTIC 1/2 BLACK
16 9ft 77733100
WIRE, 16 GA- RED
17 1
77738300
SCREW, HEX HD 3/8-16 X 3/4
18 3ft 77751800
WIRE, BROWN 16 GA
19 1ft 77766500
16 GAGE YELLOW WIRE
20 6
77805000
DIODE 1 AMP 200V
21 6
77814100
CONNECTOR, 12 GA BUTT
22 1
79907102
CONTROLLER, 6 CHANNEL REMOTE
23 1
79907103
CONNECTOR BNC RIGHT ANGLE
24 1
79907105
PLATE, REMOTE ENCLOSURE
25 1
79907106
CORD, GRIP 3/4 NPT .51-.71
26 1
79907110
ENCLOSURE, REMOTE SYSTEM
27 1
79907111
CABLE CLAMP CPC
28 6ft 79907112
WIRE, 16 AWG STRANDED
29 6ft 79907113
WIRE, 16 AWG STRANDED
30 3
79915580
WELDMENT, CYL BRACKET
31 6
79915600
ASSY, HYD VALVE OPERATOR
32 1
79946010
WELDMENT, WARRIOR REMOTE
33 1
79947560
PLATE, TANDEM SOLENOID
34 1
79948080
HOSE, 1/2" NPT X 36-1/2"
35 1
79948220
ASSY, TANDEM SOLENOID HYD VALVE
36 1
79948040
VALVE, FLOW CONTROL 3/8
37 1
79948030
NIPPLE, HEX 3/8 NPT STEEL
38 1
79960300
ASSY HP NIPPLE-GAUGE & VALVE
39 1
79948260 ASSY CORD,TANDEM SOLENOID (not shown)
Hand Held Wireless Remote Control Transmitter Unit
Page 78
Optional Remote Control 79946000
Original hydraulic valve and HP water connections on Units with out Remote Control
Fig. 78-1
Single section hydraulic valve is replaced by 2 section hydraulic valve assembly One section is manually operated to control reel rewind, the other is electrically operated by remote control system to control water ON/OFF
Fig. 78-2
View of hydraulic cylinder attached to HP water Valve
Fig. 78-3
Page 79
Optional Remote Control 79946000
Wireless Remote Control Reciever Unit
Fig. 79-1
Complete water control with 2 section hydraulic valve, hydraulic cylinder and
high pressure water valve
Page 80
Fig. 79-2
79965800 - Control Box Assembly
31
28
25 26
44
36 32 12
14
48 49
30
17
15 32
23 17 16
19 46
20 8
30 11
45
8 47
22
13
1 2
21
21
23
24 22
13
24
39 79945410
Part # Qty Description 77909700 1 DECAL, 3000 PSI, 35 GPM JET 79945410 1 DECAL, ANTIFREEZE GAUGE
Page 81
39 77909700
79965800 - Control Box Assembly
44 28
7 5
MOUNTING DETAIL 5
9 10
39 79945410
39 77909700
Item Qty Part # Description
1 11 01588200 WASHER, FLAT #10 SAE
2 10 02823800 SCREW, MACHINE 10-32 X 3/8
3 1 02824000 PHILLIPS FILLISTER HD MACHINE
4 2 03312001 NUT, KEP #8-32 ZN PLATED
5 13 03850100 NUT, HEX KEP 10-32
6 4 44294100 JUMPER WIRE PIGGYBACK
7 1 44294600 SCREW, SOC HD 10-32X 1.25 zinc plt
8 5 532000-01 SWITCH, TOGGLE SPST
9 2 61021600 NUT, 8-32
15
10 2 62017800 SCREW, FLAT HD 8-32 X 3/8
11 4 75823600 RELAY
31
12 1 79804500 PLUG, 12V DC
13 1 79830300 SWITCH, ROTARY 4 POS.
14 2 79850400 FUSE, 15AMP
15 1 79859905 LAMP TIMER (SUPPLIED W/ENGINE)
16 1 79859906 INDICATOR, GLOW PLUG
17 1 79859908 SWITCH, IGNITION
19 1 79903540 RELAY, 4-POLE 5 AMP
20 1 79903541 SOCKET, 5A RELAY
21 1 79945110 ENCLOSURE, WARRIOR MODIFIED
22 1 79945200 GAUGE, 4-IN-1 FUEL-VOLTS-OIL-TEMP 2008
23 1 79945300 GAUGE, TACH W/ HOUR METER 2008
24 2 79945400 GAUGE, TANK LEVEL 2008
25 50 79945500 TERMINAL BLOCK, DIN RAIL SCREWLESS
26 19 79945510 JUMPER-TERMINAL BLOCK
27 1 79945530 END BRK - TERM
28 1 79945550 RELAY, IDEC SMART
29 1 79945601 DIN RAIL MOUNTING BRACKET
30 2 79945610 DIN RAIL- 17 INCHES
31 2 79945620 DIN RAIL- 8.5 INCHES
32 2 79945710 ORING, BUNA 3/8ID - 1/2OD 012
33 2 79945720 ORING, BUNA 1/2ID - 5/8OD 014
34 2 79945730 ORING, BUNA 1-7/8ID - 2"OD 032
35 2 79945740 ORING, BUNA 3-1/4ID - 3-3/8OD
36 2 79946700 FUSE HOLDER, DIN RAIL SCREWLESS
37 1 79946900 SET, WARRIOR CONTROL JUMPERS
38 5 79957500 DESICCANT BAG, INDICATING
39 .16 79963000 DECAL, MASTER SHT WARRIOR/ULT
44 1 79955100 BUZZER WITH WIRES
45 1 79954700 GUARD, TOGGLE SWITCH RED
46 1 79954600 SWITCH, TOGGLE SPST
47 5 79954630 BOOT, TOGGLE SWITCH (BLACK)
Page 82
Final Wiring Schematic Part A
Page 83
Final Wiring Schematic Part B
Page 84
Final Wiring Schematic Part C - Control Box
79915592 CORD GRIP (PART OF 79915590)
CONNECTORS (3 PIN SQ DIN ) NOPOLARITY REQ'D (PART OF 79915590)
79915590 CORD ASSEMBLY
VIEW OF MATING SIDE OF CONNECTOR
(7 PIN FEMALE - 63008500)
7
1
6
2 3
5 4
Page 85
79954100 - Final Wiring Schematic Part D - Terminal Block
Page 86
1 2 3
VIEW OF MATING SIDE OF CONNECTOR
(7 PIN MALE - 63008600)
7 6 5
4
79955000 - Final Wiring Schematic Part E - Remote Control
Page 87
PART NUMBER
DESCRIPTION
79945300 GAUGE, TACHOMETER W/ HOUR METER 2008
PART NUMBER
DESCRIPTION
79945400 GAUGE, TANK LEVEL 2008
WATER LEVEL
ANTI-FREEZE LEVEL
PART NUMBER
DESCRIPTION
79945200 GAUGE, 4-IN-1 FUEL - VOLTS - OIL - TEMP 2008
Warrior Wiring Assembly Control Panel
Page 88
F
PART NUMBER DESCRIPTION 79804500 PLUG, 12V DC
TERMINAL BLOCK 1 JUMPERS 11-13
JUMPERS 14-15
JUMPERS 23-24
TERMINAL BLOCK 50
JUMPERS 42-43 JUMPERS 33-40
JUMPERS 44-50
(ENGINE CONTROL VIOLET) (ENGINE CONTROL GRAY)
ORANGE WIRE (TERMINAL 8)
YELLOW WIRE (TERMINAL 7)
QUICK CONNECTORS (PART OF 79830300)
ENGINE CONTROL GRAY
RED WIRE (TERMINAL 9)
ENGINE CONTROL VIOLET
K
PART NUMBER
DESCRIPTION
79830300
SPEED SELECTOR SWITCH
REMOTE TOGGLE SWITCH
PART NUMBER DESCRIPTION 79903541 SOCKET, 5A RELAY
SPEED SELECTOR SWITCH RUN POSITION CONTACTS
TERMINAL 7 TERMINAL 9 RUN 1 RUN 2 RUN 3 RUN 4
TERMINAL 8
H PULSE TOGGLE SWITCH
PART NUMBER DESCRIPTION 79954400 SWITCH, E-STOP 79954500 LEGEND PLATE
PART NUMBER
DESCRIPTION
79859906 INDICATOR, GLOW PLUG
WATER TOGGLE SWITCH
PART NUMBER
DESCRIPTION
532000-01 SWITCH, TOGGLE SPST
STROBE TOGGLE SWITCH
BUZZER WITH WIRES
OVER RIDE LOW WATER TOGGLE SWITCH
PART NUMBER
DESCRIPTION
79954600 SWITCH, TOGGLE SPDT
PART NUMBER DESCRIPTION
79859905
LAMP TIMER
BLACK WIRE
RED WIRE
PART NUMBER DESCRIPTION 79955100 BUZZER W/ WIRES
GUARD, TOGGLE SWITCH
PART NUMBER
DESCRIPTION
79954700
GUARD-TOGGLE SWITCH RED
PART NUMBER
DESCRIPTION
79859908
IGNITION SWITCH
RELAY # 1 WATER LEVEL
RELAY # 2 ENGINE SHUTDOWN
RELAY # 3 REMOTE CLUTCH ENGAGE
PART NUMBER DESCRIPTION 75823600 RELAY
RELAY # 4 PULSATION
79954200 - Trailer Wiring Harness
Page 89
79954200 - Trailer Wiring Harness
Page 90
Hi-Flow Ultimate Warrior Standard Accessories
Part No. 02893400 02893500 02893600 02893700 02895300 44262300 44256200 44256000 44262200 71109900 73817300 77752600 77763700 77800600 79873500 79922950 79923400 79929910 79944100 79946000 79964000 79966000 79966100 79968100 79968200 79968300 79968400 79968500
Description 1-1/2 INCH FLUSHER 2 INCH FLUSHER 4 INCH FLUSHER 6 INCH FLUSHER 3 INCH FLUSHER HANDBOOK, PROFESSIONAL S & D GLOVES, FULL LENGTH LINER, GLOVE LINER, GLOVE (BOX OF 25) TIP CLEANER SET WASH DOWN ACCESSORY KIT ASSY., MOBILE HOSE REEL - U.S. ASSY., VENTURI PUMPING ATTACHMENT HOSE GUARD (TIGER TAIL) HOSE, ANTI - TURNAROUND DEVICE NOZZLE, WTHG - 79922940 W/1/2 SUPERCENTRALIZER WARTHOG 6-18" SERVICE KIT, WARTHOG 6-18" HOSE, GARDEN 5/8" X 100' REMOTE CONTROL, WARRIOR 5/8" X 500' THERMOPLASTIC HOSE NOZZLE, CLOSED HIGH FLOW NOZZLE, OPEN HIGH FLOW NOZZLE, ROCKET HIGH FLOW NOZZLE, "Q" HIGH FLOW NOZZLE, ROTATING HIGH FLOW NOZZLE, GRENADE HIGH FLOW NOZZLE KIT, HIGH FLOW
Page 91
Tire Safety Information
This portion of the User's Manual contains tire safety information as required by 49 CFR 575.6.
The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. It can be obtained and downloaded from NHTSA, free of charge, from the following web site:
http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html
Tire Safety Terminology Glossary
- Cold tire inflation pressure - The pressure in the tire before you drive. - Gross Axle Weight Rating (GAWR) - The maximum weight that any axle can support, as published on the
Certification / VIN label on the front left side of the trailer. Actual weight determined by weighing each axle on a public scale, with the trailer attached to the towing vehicle. - Gross Vehicle Weight Rating (GVWR)- The maximum weight of the fully loaded trailer, as published on the Certification / VIN label. Actual weight determined by weighing trailer on a public scale, without being attached to the towing vehicle. - Load rating - The maximum load that a tire is rated to carry for a given inflation pressure. - Maximum load rating - The load rating for a tire at the maximum permissible inflation pressure for that tire. - Maximum permissible inflation pressure - The maximum cold inflation pressure to which a tire may be inflated. - Outer diameter - The overall diameter of an inflated new tire. - Recommended inflation pressure - The inflation pressure provided by the vehicle manufacturer on the Tire Information label and the Certification/VIN tag. - Rim - A metal support for a tire or a tire and tube assembly upon which the tire beads are seated. - Vehicle maximum load on the tire - The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two.
Tire Information Placard
The Spartan Warrior's Federal Certification/VIN label is located on the forward half of the left (road) side of the unit. The VIN label will identify the units GVWR and GAWR.
The Spartan Warrior's Tire Information Placard can be located adjacent to the trailer's VIN (Certification) label at the left front of the trailer. The placard includes the Warrior's tire size, cold tire inflation pressure, and load limitations. The load limitation statement will give an indication of the maximum cargo capacity. Any items (cargo) added to the Warrior must not cause the total weight of the Warrior to exceed the stated GVWR.
Fig. 34-1 Page 92
Tire Safety Information
Steps for Determining Correct Load Limit - Locate the statement "The weight of cargo should never exceed 2265 kg or 5000 lbs" on your tire information placard. - This figure equals the available amount of cargo and luggage load capacity. - Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity.
General Tire Information
- Tire inflation pressure is the level of air in the tire that provides the load-carrying capacity and affects the overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure a tire requires to be properly inflated. Since tires are designed to be used on more than one type of vehicle, tire manufacturers list the "maximum permissible inflation pressure" on the tire sidewall. This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.
- Improper inflation is the main cause of tire failure. Excessive loads and/or under inflation cause tire overloading, which leads to abnormal tire flexing. Check the cold tire inflation pressures at least once a week for proper inflation levels. o The proper air pressure may be found on the Certification/VIN label and/or the Tire Information placard.
- High speed towing in hot conditions degrades the life of the Warrior's tires. The internal heat generated from high speeds breaks down the tire's internal structure. It is recommended to drive at moderate speeds.
- If the trailer is stored for an extended period of time, the tires should be fully inflated to the maximum rated pressure. The Warrior should be stored in a cool, dry place. Use tire covers to protect the trailer tires from the harsh effects of the sun.
Tire Maintenance
Checking Tire Pressure - The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper PSI when a tire is cold. A cold tire is one that has not been driven on for at least three hours. Since driving raises the tires temperature, the internal air pressure also increases. To prevent inflated tire readings, the tire must be measured when cold.
Maintaining Proper Tire Pressure a. Locate the recommended tire pressure on the vehicle's tire information placard, certification label, or in the owner's manual. b. Record the tire pressure of all tires. c. If the tire pressure is too high in any tires, slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until the correct pressure is reached. d. If the tire pressure is too low, note the difference between the measured tire pressure and the correct tire pressure. Add the missing pounds of air pressure to each tire that is under inflated. e. Check all the tires to make sure they have the same air pressure
Note: If the tires are warm due to driving, but testing confirms under inflation, fill the tire to the recommended cold inflation pressure. While the tire may be slightly under inflated due to extra pressure in the warm tire, it is safer to drive a slightly under inflated tire then to drive a significantly under inflated tire. Since this is a temporary fix, the tire must be re-checked and adjusted once a cold reading can be obtained.
Tire Size and Tread
- Tires should be replaced when the tread is worn down 1/16 of an inch. - Treadwear indicators on the bottom of the tire can be used as a guide. The indicators are raised sections spaced
intermittently in the bottom of the tread groves. If they appear even with the outside of the tread, the tire should be replaced. - Replacement tires should be the same size as the Warrior's original tires. To prevent error and maintain safety, it is recommended that all replacement parts be purchased through Spartan Tool LLC.
Page 93
Tire Safety Information
Tire Balance and Wheel Alignment - Tires must be properly balanced to avoid vibrations and shaking of the trailer. A wheel alignment adjusts the angles of the wheels to position them correctly relative to the trailer's frame. Such adjustments can maximize the life of the tires, but should be performed by a qualified technician.
Tire Repair - A punctured tire can be repaired by plugging the hole and patching the area that surrounds the puncture hole. A
small puncture in the tire tread can be repaired, but punctures to the sidewall should not. Tires should be removed from the rim to be properly inspected before plugging.
Special Trailer Designation
Tire Fundamentals
Fig. 36-1
Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire. It also provides a tire identification number for safety standard certification and in case of a recall.
Tire Safety Tips
Preventing Tire Damage - Slow down before driving over a pothole or other object in the road - Do not run over curbs or other foreign objects in the roadway.
Tire Safety Checklist - Check tire pressure regularly (at least once a month). - Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs of wear or trauma. - Remove bits of glass and foreign objects wedged in the tread. - Make sure tire valves have valve caps. - Check tire pressure before any long trips. - Do not overload trailer. Check the Tire Information Placard for the maximum recommended trailer load.
Page 94
Safety Information
Confirm that: · The coupler is secure to the hitch and is locked, · Electrical connections are made, · There is appropriate slack in the safety chains, · There is appropriate slack in the breakaway switch pull-pin cable, · The tires are not visibly low on pressure, and the cargo is secure and in good condition.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan Tool LLC. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Spartan Tool LLC. To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800424-9153), go to http://www.safecar.gov; or write to
Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain other information about motor vehicle safety from http://www.safecar.gov.
Spartan Tool LLC 1506 W. Division St. Mendota, IL 61342
Page 95
Diesel Engine Emissions
All Kubota Diesel engines are tested to meet emissions standards. See Figure 83-2 for the emissions authentication label.
SAMPLE EMISSIONS LABEL
Fig. 83-1
Page 96
Warranty Information
ONE YEAR WARRANTY
Spartan Tool warrants its equipment to free from defects in material and workmanship for one year from the date of purchase. To obtain warranty service, a purchaser should notify Spartan Tool in writing, at the address provided below, within the warranty period, and Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials. (Freight and insurance are the purchaser's responsibility.) This warranty is limited to the original retail purchaser and is not transferable. Spartan Tool assumes no responsibility for damage due to accident, neglect, abuse, tampering or misuse, nor damage from repairs or alterations by others. This warranty does not cover dhe equipmente equipment resulting from the use of replacement parts other than Spartan Tool parts. Spartan Tool's sole obligation and the original retail purchaser's exclusive remedy under this warranty shall be for repair or replacement as described above. ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL SPARTAN TOOL BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
SPARTAN TOOL L.L.C. MENDOTA, ILLINOIS 61342
SPARTAN TOOL L.L.C.
1506 W. Division Street Mendota, IL 61342
(800)435-3866 Fax (888)876-2371 www.spartantool.com
Page 97
Acrobat Distiller 5.0 (Windows)