Antunes Filtros, rejillas y secadores | Parts Town México
® Gold Standard Toaster Model GST-2H Int'l owner's manual Manufacturing Numbers: 9210961, 9210962, 9211004 www.antunes.com P/N 1012011 Rev. D 01/20 Contents Overview 2 Before Use 2 In Case of Damage 2 Service/Technical Assistance 2 Equipment Information to Save 2 Authorized Service Agency 2 Safety Information 3 Installation 3 Operation 3 Maintenance 3 Service 3 Specifications 4 Installation 5 Operation 5 Light/Dark Adjustments 5 User Mode 6 Error Codes 6 Manager Mode 6 Safety Features 6 Hi-Limit Control 6 Purging Buns from Toaster 6 Fault Messages 6 Daily Cleaning 7 Clean Toaster & Belt Wraps 7 Inspect the belts 7 Quarterly Cleaning 8 Remove Wraps & Clean Rollers 8 Install Belt Wraps 8 Annual Cleaning 9 Clean Cooling Fans and Electrical Housings 9 Troubleshooting 10 Replacement Parts 12 Wiring Diagram 16 Mfg No. 9210961 16 Mfg No. 9210962 17 Notes 18 Limited Warranty 19 Overview The Antunes Gold Standard Toaster is an energy-efficient toaster designed with a dual belt feed for toasting crowns, heels, and clubs. The electronic temperature controller ensures proper calibration and event toasting. A continuously moving dual belt allows for immediate feeding of buns without sticking. The Gold Standard Toaster features a new design that saves valuable counter space and increases energy efficiency. Before Use This manual contains safety, installation, and operating procedures for the toaster. Read and understand it completely before installing or operating the toaster. Keep this document for reference. If the toaster changes ownership, this manual must accompany it. Service/Technical Assistance If any parts are missing or damaged, contact Antunes Customer Service immediately at +1-877-392-7856 (toll free). If there are problems with the installation or operation of this product, contact Antunes Technical Service toll free at +1-877-392-7854. Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate located on the system. In Case of Damage If the toaster arrives damaged, file a claim with the carrier immediately. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty. Equipment Information to Save Purchased from: Date of purchase: Website www.antunes.com Model number: Serial number: Manufacturing number: Authorized Service Agency Name: Phone No: Address: 2 P/N 1012011 Rev. D 01/20 ® Safety Information Installation yy Read and understand all instructions before installing or using the eated display cabinetr yy Install and locate the equipment only for its intended use as described in this manual. yy All electrical connections must be in accordance with local electrical codes and any other applicable codes. The equipment must be grounded according to local electrical codes to prevent electrical shocks. It requires a grounded receptacle with separate electrical lines, protected by fuses or a properly-rated circuit breaker. yy Electrical ground is required on this appliance. Consult a qualified electrician if there is any uncertainty about whether the appliance is properly grounded. yy Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician. yy Do not use an extension cord with this appliance. Operation yy The toaster is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector. yy Do not operate the toaster if it has been damaged or dropped, if it has a damaged cord or plug, or if it is not working properly. yy Do not block or cover any openings on the equipment. yy Do not immerse the cord or plug in water. yy Keep the cord away from heated surfaces. yy Do not allow the cord to hang over the edge of a table or counter. Maintenance yy Do not use abrasive materials; they can damage the toaster's stainless steel finish. yy Do not use corrosive chemicals in this equipment. yy Chlorides or phosphates in cleaning agents (e.g., bleach, sanitizers, degreasers, and detergents) can permanently damage stainless steel equipment. The damage is usually in the form of discoloration, dulling of the metal surface finish, pits, voids, holes, or cracks. This damage is permanent and is not covered by warranty. yy Use only chemical cleaners that are safe for cast aluminum. Observe all precautions and warnings on product labels. yy Always use a soft, damp cloth for cleaning. Rinse with clear water and wipe dry. When required, always rub in the direction of metal polish lines. yy Routine cleaning should be performed daily with soap, ammonia detergent, and water. yy Sponge stains and hard water spots with a 50% vinegar solution. yy Rub off finger marks and smears using soap and water. yy Do not clean the toaster with a water jet. Service yy Inspection, testing, and repair of electrical equipment must be performed only by qualified service personnel. yy Have the toaster serviced only by qualified personnel. Contact Antunes Technical Service for adjustment or repair. yy Turn the power off, unplug the power cord, and allow unit to cool to room temperature before performing any service or maintenance. yy If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid an electrical hazard. P/N 1012011 Rev. D 01/20 3 ® Specifications A B C Model & Mfg. No. GST-2H 9210961 GST-2H 9210962 GST-2H 92110004 Width (A) 22" (559 mm) 22" (559 mm) 22" (559 mm) Depth (B) 21" (533 mm) 21" (533 mm) 21" (533 mm) Model & Mfg. No. GST-2H 9210961 GST-2H 9210962 GST-2H 9211004 Volts Watts Hertz 230 2000 50/60 208 2000 60 208 2000 60 Plug Description CEE 7/7, 16 Amp., 250 VAC (Assembly Only). NEMA 6-20P 20 Amp, 250 Volt Right Angle NEMA L6-15 15 Amp, 250 Volt Height (C) 17" (432 mm) 17" (432 mm) 17" (432 mm) 4 P/N 1012011 Rev. D 01/20 ® Installation 1. Remove unit and all packing materials from shipping carton. 2. Open the Accessories Box. It should contain the following: yy Bun Chute yy Bun Feeder yy 1 Belt Set yy Owner's Manual NOTE: If any parts are missing or damaged, contact Antunes Customer Service IMMEDIATELY at +1-877-3927856 (toll free). 3. Open the side door (Figure 1) and remove all of the plastic ties securing the toaster mechanism. 4. Remove all packing materials and protective coverings from the unit. 5. Wipe the entire exterior of the toaster and the accessories mentioned above with a hot damp cloth. Allow to air dry NOTE: Do NOT use a dripping wet cloth. Wring out before use. 6. Attach the Bun Chute, Bun Feeder, and Butter Wheel assembly. 7. Make sure the Compression Knob is set to 3, the default setting. When placing the toaster into service, pay attention to the following guidelines. yy The power cord is located at the bottom of the unit. The unit is designed to be placed on a table that will NOT pinch the power cord. yy Make sure the power switch is off and the unit is at room temperature before plugging in the power cord. yy Do not block or cover any openings on the unit. yy Do not immerse the power cord or plug in water. yy Keep the power cord away from heated surfaces. yy Do not allow the power cord to hang over edge of table or counter. yy Place the unit on a sturdy, level table or other work surface. yy Turn the power switch to off (if it is set to on). yy Ensure the line voltage corresponds to the stated voltage on the specification label and power cord warning tag. 8. Plug the power cord into the appropriate power outlet. Refer to the specification plate for the proper voltage. Operation 1. Press and release the Power button to turn the toaster on. Allow the toaster to warm up until USE appears in the display 2. Set the Compression Knobs to the desired setting. The recommended Compression Settings are: CROWN - #4 HEEL - #3 3. Insert product into the appropriate lane on the Bun Feeder according to Bun Feeder labels. Insert buns with the cut side facing down. 4. Finished product drops into the bun landing zone. Light/Dark Adjustments The light/dark value can be adjusted when the unit is displaying "USE". 1. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value. NOTE: The default light/dark value is d0. 2. Press the LIGHTER or DARKER buttons to change the light/dark value. The adjustment range is L1L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting. 3. To save the light/dark value, press the PROGRAM button or wait 5 seconds until the screen displays "USE". NOTE: Adjusting the light/dark value does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the default value of d0 when the unit is turned off. Figure 1. Gold Standard Toaster - 2H P/N 1012011 Rev. D 01/20 5 ® User Mode User Mode allows an operator to view the toaster settings but does not permit any adjustments. 1. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen. 2. Press the LIGHTER button to toggle between the Setpoint and actual temperature of the Platen Heater. 3. Press the PROGRAM button to proceed to the Motor Menu. The display shows the actual speed of the motor. 4. Press the LIGHTER button to toggle between the Setpoint and actual speed of the Motor. NOTE: The unit will exit User Mode after 5 seconds of keypad inactivity. Error Codes If any of the following Error Codes appear, press and release the Power button to turn the toaster off. Allow the unit to cool. Then press and release the Power button to turn the toaster on. If the error repeats, contact Antunes Technical Service for assistance. NOTE: ERR #1, 2 , 3, 5, 6, 7, and 30 to 51: Internal Error. Cycle the power. If error persists, replace the board. Error ERR 8 ERR 9 ERR 10 ERR 11 Description Motor running when it should be off. High Internal Temperature. Shorted Thermocouple. Open Thermocouple. Manager Mode Manager Mode allows an operator to view and adjust the following settings: yy Heater Temperature yy Motor Speed yy Temperature Units (Celsius or Fahrenheit) Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment. 1. Press and release the Power button to turn the toaster off. 2. Press and release the Power button while holding the PROGRAM button. Continue holding the button until "ENA" appears on the display (after approximately 10 seconds). 3. Release the PROGRAM button. The display shows the Heater Setpoint Temperature. 4. To adjust the Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature. NOTE: See the Default Settings table below for recommended set point settings. 5. Press the PROGRAM button to procedure to the Motor Speed Setpoint. 6. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed. NOTE: See the Default Settings table below for recommended Speed settings. 7. Press the PROGRAM button to proceed to the Temperature Units. 8. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons. 9. Press and hold the PROGRAM button to save any changes. NOTE: The unit exits Manager Mode after 30 seconds of keypad inactivity. Default Settings Part # 9210961 9210962 9211004 Platen Set Point 535°F (279°C) 575°F (302°C) Speed 57 100 Crown 4 4 Heel 3 3 Safety Features Hi-Limit Control A Hi-Limit Control turns off electrical power to the heaters and control circuits and displays HL if the unit overheats. To reset the control: 1. Let the unit cool for 15 minutes. 2. Locate the Hi-Limit Controls on the rear of the unit. Remove the black protective cap. 3. Press and release the button. Reinstall the protective cap. NOTE: If the Hi-Limit Control requires continuous resetting, contact your Authorized Service Agency. Purging Buns from Toaster If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster. Fault Messages The unit displays fault messages when there is a problem with the unit. yy "Hi" flashes if the Platen Heater temperature is 30 °F more than the Setpoint or if the Platen Thermocouple is disconnected or open. yy "CHEC" flashes when the control compartment ambient temperature is more than 150 °F (66 °C). All heaters shut off. The unit will not restart until the control compartment ambient temperature falls below 140 °F (60 °C). yy "PO" flashes if the incoming power drops below 190 volts. The toaster shuts down. yy "StoP" flashes when the motor has stopped for seven continuous seconds. yy "SpEd" flashes when the motor speed drops 25% below the Setpoint for 30 continuous seconds. yy "PLt" slow warmup (2:20 Min) yy "SSr" The Solid State Relay has shorted - the unit is running beyond the setpoint temperature. 6 P/N 1012011 Rev. D 01/20 ® Daily Cleaning Clean Toaster and Belt Wraps 1. Press and release the Power button to turn the unit off. The unit enters a 45 minutes cool-down mode and automatically shuts down when complete. NOTE: The belt rollers will continue turning while in cool-down mode. This allows the entire belt to be cleaned. 2. Put on heat resistant gloves. Remove the Top Cover, Feeder, and Chute (Figure 1). 3. Wash, rinse and sanitize the Top Cover, Feeder, and Chute at the 3-compartment sink. Inspect the belts NOTE: Replace any belts that are torn, folded, missing snaps, or damaged. Belts should be removed ONLY during belt replacement or when required in a service situation (see images on page 9 for examples). Refer to the section titled Replacing Belts for instructions on removing and installing belts. 1. Apply a small amount of KAY® QSR Heat-Activated Grill & Toaster Cleaner on a non-abrasive pad. 2. Wash step Wipe with the nonabrasive pad damped with the Grill & Toaster Cleaner. 3. Rinse step Wipe with a clean towel dampened with water. 4. Sanitize step Wipe with a clean towel soaked in KAYQUAT® II Sanitizer solution and allow to air dry. 5. Clean the top and bottom belts (each belt should follow the WashRinse-Sanitize step): NOTE: Repeat Steps 3 and 4 as needed to remove heavy carbon buildup. Be sure to wash-rinse-sanitize the belts completely. Failure to properly clean the belts will shorten the life of the belts and result in poor performance. 6. Wipe the exterior surfaces of the unit with a clean, sanitizer-soaked towel and allow to air dry. 7. Reinstall all accessories (Figure 1). 8. Turn n the unit on and test the unit before returning it to operation. Examples of damaged belts Replace the belt if snaps are missing or damaged. Replace belts that are wrinkled or distressed around snaps or with snaps that are loose, damaged, or missing. Replace torn or folded belts P/N 1012011 Rev. D 01/20 7 ® Quarterly Cleaning Remove Belt Wraps and Clean Rollers 1. Turn the toaster's power switch to the off position. The toaster enters a cool-down mode and will automatically shut down when complete. 2. Unplug the power cord once the cool-down period is complete. NOTE: Wait for the cool-down period to complete before unplugging the power cord. 3. Remove the bun feeder using heatresistant gloves. NOTE: Reposition the toaster as needed to perform these steps. 4. Unlock the lock on the right side panel with a flathead screwdriver and open the panel. Turn the compression knobs (there are 2) to 7. Loose Loose Figure 2. Loosening the conveyor rollers 5. Remove tension on the Top Belt by pushing the Top FRONT Roller IN and UP until it locks into position. 6. Remove tension on the Bottom Belt by pushing the Bottom FRONT Roller IN and DOWN. 7. Unlock the Top and bottom lock levers. (See below). Upper Frame Belt Lock Unlocked Figure 3. Conveyor locks 8. Carefully remove the two top belts and one bottom belt. Upper Belt Wraps Tense Tense Lower Belt Wrap Figure 4. Belt Wraps 9. Wipe all four rollers and backing plates with a clean, damp sanitized towel. Make sure to remove all debris from the rollers and the backing plates so they are as clean as possible. 10. Use a dry cloth towel or nylonbristled brush to remove all debris from both side compartments, inside of the toaster, and underneath the rollers. Install Belt Wraps 1. If you are installing the existing belt wraps, inspect the belts. Replace belt wraps if worn or damaged. If the belt wraps are in good condition put them back on the toaster. 2. For new or existing belts, wipe both sides of the belts with a clean, damp sanitized towel. Allow to air dry. 3. Slide the belts gently over the appropriate top and bottom roller. Make sure the belt lines up properly on the rollers. The snaps on the belts should face the inside of the roller. 4. Restore tension on the bottom belt by pushing UP and OUT (See figure 5). 5. Restore the tension on the top belt by pushing DOWN and OUT (See figure 5). Figure 5. Conveyor rollers under tension NOTE: Lift up on the camshaft of the rear conveyor roller while lifting the conveyor lock. Upper Frame Belt Lock Engaged Lower Frame Belt Lock Engaged Figure 6. Belt frame locks 6. Engage the top and bottom lock levers as shown above. Make sure the lock lever is properly inserted into the slotted grooves. 7. Close the side panel and lock the lock using a flathead screwdriver on the side panel. 8. Set the Crown compression knob to 4 and the Heel to 3. 9. Re install the top cover and bun feeder onto the unit. 10. Plug in the power cord and turn the unit on. Lower Frame Belt Lock Unlocked 8 ® P/N 1012011 Rev. D 01/20 Annual Cleaning Clean Cooling Fans and Electrical Housings 1. Turn the toaster's power switch to the off position. The toaster enters a cool-down mode and will automatically shut down when complete. Unplug the power cord. 2. Remove the push knob and top six screws on the left side of the toaster and set aside. 3. Using the handle, remove the left side cover of the unit by lifting up and away from the unit (See Figure 7). Set aside. 4. Remove any debris or dust from the cooling fan with a small brush. Wipe away any debris with a clean, dry towel Inspect the electrical compartment for crumbs and debris. Clean out all crumbs and debris using a clean, dry towel or nylon bristled brush. Be careful not to disrupt any of the electrical wiring. 5. Replace the left side panel cover by sliding it onto the bottom screws. 6. Reconnect with the screws and replace Push on Knob. Figure 7. Accessing the cooling fan P/N 1012011 Rev. D 01/20 9 ® Troubleshooting Problem Possible Cause Corrective Action Control Display flashes PLt continuously. Buns not toasting properly. Platen temperature is below 575 °F (302 °C). Allow the unit to warm up for 30 minutes and then recheck. If the Control Display still flashes PLt, contact your maintenance person or Antunes Technical Service for service. Failed Platen Thermocouple. Failed Control Board Contact your maintenance person or Antunes Technical Service for service. Control Display flashes Er 9 Control Compartment ambient tempera- continuously. ture is above 150 °F (66 °C) Failed Cooling Fan. Failed Control Board Verify side vents on toaster are unblocked and not near other heating appliances. If problem persists contact your maintenance person or Antunes Technical Service for service. Control Display Flashes SSr continuously. Buns Burn. Failed Front Platen Solid State Relay. Failed Control Board. Failed Front Platen Thermocouple. Contact your maintenance person or Authorized Service Agency for service. Control Display flashes Er 11 continuously. Buns not toasting properly. Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open. Failed Control Board. Re-secure the Platen Thermocouple to the Control Board. If the Control Display still reads Er 11, check the Thermocouple for continuity.Contact your maintenance person or Antunes Technical Service for service. Control Display flashes Er 10 continuously. Buns not toasting properly. Shorted Platen Thermocouple to ground. Failed Control Board Disconnect and re-secure the Platen Thermocouple connection to the Control Board. If the Control Display still reads Er 10, check the Thermocouple for continuity. Contact your maintenance person or Antunes Technical Service for service. Control Display flashes StoP. Mechanical bind in one or both conveyors. Worn or damaged Ball Bearings. Drive chain or sprockets damaged. Enter "user mode" to check the motor speed. Check both conveyors for mechanical binds. Test the motor. Replace necessary parts. Contact your maintenance person or Antunes Technical Service for service. Failed Motor. Failed Control Board. Control Display flashes SpEd. Mechanical bind in one or both conveyors. Worn or damaged Ball Bearings. Conveyor chains loose or damaged. Enter "user mode" to check motor speed. Check both conveyors for mechanical binds. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service. Drive chain or sprockets damaged. Crowns and/or Heels must be forced into the toaster. Buns sticking and burning. Belts are dirty, worn, or damaged (replace every 2-4 months). Buns do not meet specifications. Clean or replace Belts as described in the Maintenance section of this manual. Contact your bun supplier. Buns not toasting adequately. Compression Setting is incorrect. Use the recommended setting of 4 for Crowns and 3 for Heels. One of the Conveyor shafts is stuck in the lower lock position. Inspect positions of the shafts as described in the Maintenance section of this manual. Either both Upper/Lower Conveyor locks are not properly locked in place. Inspect the proper position of the locks as described in the Maintenance section of this manual. Buns do not meet specifications. Contact your bun supplier. Motor settings are incorrect. Verify that the motor setting is set to 4000 as described in the Programming section of this Manual. Compression side door will Either both Upper/Lower Conveyor Inspect the proper position of the locks as described in not close. Locks are not properly locked in place. the Maintenance section of this manual. The lock on the Compression Side Door Turn the lock to the unlocked position before closing the is in the locked position when trying to door. close the door. 10 P/N 1012011 Rev. D 01/20 ® Problem Fan is making an unusual sound. Control Display flashes HL continuously. Buns are not toasting properly. Control Display is blank. Conveyors not turning. Belts are ripped or torn. Possible Cause Failed Cooling Fan. Cooling Fan is dirty and needs to be cleaned. Hi-Limit Control is tripped. Power Cord is not plugged in. Circuit Breakers turned off or tripped. Damaged electrical outlet, plug, or Power Cord. Power Switch damaged. Faulty Transformer. Belt is damaged. Motor Drive Chain is detached from sprockets. Failed Drive Motor. Rollers or Heater Cover Plates are dirty and need to be cleaned. Belts are not installed properly. Roller(s) in the incorrect locked position during operation. Front Conveyor Lock is disengaged. Corrective Action Verify vents on toaster are unblocked and not near other heating appliances. Clean fans as described in the Maintenance section of this manual. If problem persists, contact your maintenance person or Antunes Technical Service for service. Allow the unit to cool and reset the Hi-Limit Control. If it trips again, contact your maintenance person or Antunes Technical Service for service. Plug the Power Cord into the appropriate outlet. Turn the toaster on. If the Control Display is still blank, contact your maintenance person or Antunes Technical Service for service. Reset Circuit Breakers. If they trip again, check the Power Cord, Plug, and outlet for damage. Contact your maintenance person or Antunes Technical Service for service. Replace Transformer. Replace Belts Reinstall the Drive Chain. Contact your maintenance person or Antunes Technical Service for service. Clean Rollers and Heater Cover Plates as outlined in the Maintenance section of this manual. Install Belts correctly as outlined in the Maintenance section of this manual. Unlock Rollers to operational position. Engage and lock the Front Conveyor Lock. P/N 1012011 Rev. D 01/20 11 ® Exploded Diagram 1 120 61 136 120 69 NOTE: Use only genuine Antunes replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will 80 void the warranty. 40 59 120 128 128 65 18 54 128 66 37 38 128 51 52 8 135 12 125 12 19 65 135 9 125 27 3 107 25 76 81 80 120 12 P/N 1012011 Rev. D 01/20 ® Exploded Diagram 2 81 75 123 60 108 113 73 71 57 90 125 100 104 126 85 89 50 85 7 126 131 88 64 127 101 97 90 10 125 118 96 79 119 113 118 47 45 119 82 55 19 65 18 68 120 98 115 103 120 105 116 26 102 80 120 28 74 106 NOTE: Use only genuine Antunes replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty. P/N 1012011 Rev. D 01/20 13 ® Exploded Diagram 3 30 33 29 63 63 134 86 93 7 95 67 34 70 32 36 83 109 109 108 91 58 20 87 34 7 94 67 93 95 86 35 4 83 96 48 62 92 21 NOTE: See Next Page for Parts List related to this graphic. NOTE: Use only genuine Antunes replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty. 14 ® P/N 1012011 Rev. D 01/20 Replacement Parts Item No. 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 32 33 34 35 36 37 38 40 41 44 45 47 48 50 51 52 54 55 57 58 59 60 Part # Description Qty. 0012913 Insulator Assembly 1 0012961 Door Assembly 1 0013024 Platen Assembly (Mfg. No. 9210962 & 9211004) 1 0013234 Platen Assembly (Mfg. No. 9210961) 1 0013025 Drive Motor Assy 1 0013092 Cam Bracket Assy 4 0013093 Brkt Assy Top 1 0013094 Brkt Assy Bottom 1 0013095 Bearing Brkt Assy 2 0013096 Adjustable Frame Assy 1 0013104 Brg Cover Assy. 2 0013109 Duct Assembly 1 0013110 Housing Door Assy (Mfg. No. 9210961) 1 0013111 Assy, Drive Chain Tensioner 1 0013234 Platen Assembly (Mfg. No. 9210961) 1 0013249 Housing Door Assy (Mfg. No. 9210962) 1 0021724 Weldment, Brg. Brkt. & Spring Guide RH 2 0021725 Weldment, Brng Brkt & Spring Guide LH 2 0021864 Adjust Frame Wldmt 1 0021865 Main Platen Frame Wldmt 1 0021885 End Housing Weldment 1 0021894 Weldment, End Cover Lock 1 0021897 End Housing Panel Weldment 1 0021916 Ele. Bracket Weldment 1 0021940 Base Weldment 1 0021950 Panel Weldment Control Hsng. 1 0021953 Weldment, Drive Roller Adj. Lanes 1 0021954 Weldment, Idler Adjust Lanes 1 0021976 Wldmnt, Drive Roller Main Platen 1 0021977 Weldment, Idler, Roller Main Platen 1 0022004 Slide Plate Wldmt 4 0022005 Crown Plate Wldmt 1 0022006 Heel Plate Wldmt 1 0022007 Top Hinge Lock Wldmnt 1 0022008 Bottom Hinge Lock Wldmnt 1 0022105 Cover Weldment 1 0022245 Plate Wldmt Line Filter (Mfg. No. 9210961 only) 1 0400119 Busing, Shorty 5/8" (Mfg. No. 9210961 & 9210004 only) 3 0400251 Strain Relief Cord Connector 1 0400432 Bushing, Open/Closed 1 0400458 Insulation, Main Platen 1 0506157 Motor Plate 1 0506543 Plate, Tensioner LH 1 0506544 Plate, Tensioner RH 1 0506562 Electrical Cover 1 0506566 Plate, Tensioner 2 0506839 Bearing Retainer Brckt. 1 0506853 Frame Cover 1 0506860 Back Cover 1 0506862 Duct 1 Item No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Part # Description Qty. 0506864 Bun Ramp 1 0507092 Insulation Plate 1 0507140 Alum Washer 2 0600143 Spring, Compression Setting 1 0600158 Spring, Roller Tension 4 0600161 Torsion Spring, Locking Bracket Top 1 0600162 Spring, Cam 8 0700453 Power Cord CEE 7/7, 16 Amp.,250 VAC (Mfg. No. 9210961) 1 0700932 NEMA 6-20P 20 Amp, 250 Volt Right Angle (Mfg. No. 9210962) 1 0701120 Power Cord Plug, Locking L6-15P (Mfg. No. 9211004) 1 0800950 Bun Chute (Mfg. No. 9210961 & 9210962 ONLY) 1 0800473 Rod, Hsg. Spacer 14.375 LG 4 1000900 Label, Warning 1 1001192 Label, Caution Hot 1 1001213 Label, Shock Hazard 1 1001505 Label, Control 1 1001585 Label, Compression LH 1 1001586 Label, Compression RH 1 1001589 Label ,Wiring Diagram (Mfg. No. 9210962 & 9211004) 1 1001643 Label, Wiring Diagram (Mfg. No. 9210961) 1 2110197 Clip, Steel Cable 1 2100212 Handle, Pocket Pull Snap In 2 2100253 Knob, 1/4" Shaft, Push on 2 2100334 Thrust Strip 4 2120233 Spacer .252 ID X .5 OD X .935" LG 4 2150185 Sprocket, 25B18, 1/2" Bore 2 2150362 Cam, Hbcs 4 2150376 Shaft Crown 1 2150378 Sprocket, 25B20 3/8" Bore 1 2150393 Drive Chain 1 2150484 Bearing ASsy, Hi-Temp 1 1/8" OD X 1/2: ID 8 3080144 Screw, #8-32 X 1/4" (#6 Head) 4 3080164 Screw, Mach. #8-32 X 1" 4 3080340 Nut, Hex Acorn Lock #8-32 8 3100187 Screw Set, #10-32 X 3/8 Hex Socket-Cone Point 4 3100215 Scr, Shldr #10-32 X 1/4" W/ 1/4" Shldr Precision 8 3250193 Screw, Hex Head, #1/4-20 X 1.375", S.s. 4 4000186 Motor, 230 V 1 4010187 Transformer 240 VAC 12 VAC 1 4010221 CAP MP Motor Run 1 4030352 Thermostat, HiLimit 700 1 4050214 Thermocouple Type K Open End 1 4050236 Contactor, 2 Pole 1 4051010 Relay, Random Phase Solid State 50A 1 4060374 Ground Lug 1 4070154 Varistor Board 1 4070415 Assy-PCB GST-2H KFC 1 P/N 1012011 Rev. D 01/20 15 ® Replacement Parts Item No. 107 108 109 110 112 113 115 116 117 118 119 120 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 Part # Description Qty. 0200343 Gasket 20" 4 7000913 Replacement Fan Kit 1 7000984 Main Belt 1 7000991 Crown & Heel Belt 1 7001428 Line Filter 10 A (Mfg. No. 9210961 only) 1 206P130* Nut, HEX KEPS #6-32 (Small Pttrn) 1 304P105* Nut, Hex KEPS #4-40 1 306P130* Nut, Hex Keps #6-32 (Small Pattern) 9 308P124* Screw, Mach One Way #8-32 1 308P145* Nut, HEX Acorn #08-32 Low Crown 1 308P199* Nut, HEX KEPS #8-32 1 308P203* Screw, Tap 8-32 X 3/8" W IntTooth Wshr 1 308P340* Nut, HEX Acorn Lock #8-32 1 310P102* Washer, IntTooth Lock #10 1 310P146* Nut, Hex KEPS #10-32 1 310P187* Screw Set, #10-32 x 3/8 HEX, SocketCone Point 2 3100188 Socket Head Cap Screw 4 310P196* Screw, Shoulder 10-32 SS 1 310P204* Fillister Head Phillips Screw #10-32 x .25 1 310P213* Screw, PHPNHD #10-16 X 3/4" THRD Form 1 310P214* Screw, HEX #10-32 x 1/2" 1 325P154* Washer 1/4" Helical Spring Lock 1 325P177* Screw, Shoulder 5/16 SD 1 325P192* Screw, HEX head #1/4-20 x 1.275" SS 1 2150384 Bearing Assy, Hi-Temp 1 1/8" Od X 1/2" Id 8 0506835 Bun Stop (Mfg. No. 9210961 & 9210962 ONLY) 1 0325109 Screw ,Hexcap 1/4-20 X 1/2 S.s. T304; Brt 9 7001054 GST-2H Belt Kit 1 16 P/N 1012011 Rev. D 01/20 ® Wiring Diagram Mfg No. 9210961 P/N 1012011 Rev. D 01/20 17 ® Wiring Diagram Mfg No. 9210962 & 9211004 18 P/N 1012011 Rev. D 01/20 ® Notes P/N 1012011 Rev. D 01/20 19 ® Limited Warranty Equipment manufactured by Antunes has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of eighteen (18) month from date of purchase under normal use and service, and when installed in accordance with manufacturer's recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner's Manual. During the first 18 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. Antunes reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier's receipt. Damage should be reported to the carrier. This damage is not covered under this warranty. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty or merchantability or fitness for a particular purpose, each of which is hereby expressly disclaimed. The remedies described above are exclusive and in no event shall ANTUNES be liable for special consequential or incidental damages for the breach or delay in performance of this warranty. The warranty does not extend to: yy Damages caused in shipment or damage as result of improper use. yy Installation of electrical service. yy Installation, calibration, or adjustment. yy Normal maintenance outlined in this manual. yy Malfunction resulting from improper service or maintenance. yy Damage caused by improper installation, abuse, or careless handling. yy Damage from moisture getting into electrical components. yy Damage from tampering with, removal of, or changing any preset control or safety device. yy Damage caused by parts or components not provided by Antunes Corporate Headquarters China Facility India Facility Carol Stream, IL, USA Suzhou, China Chennai, India Phone: +1.630.784.1000 Phone: +84.512.6841.3637 Phone: +91.44.25532212 Toll Free: +1.800.253.2991 Fax: +86.512.6841.3907 Fax: +91.44.25532415 ® Fax: + 1.(630).784-1650Adobe PDF Library 15.0 Adobe InDesign 14.0 (Windows)