torque values. Refer to the Service Manual for the torque values of the removed parts. Item N·m kgf·m Ibf·ft Screw 6.8 0.69 5 USE AND CARE INFORMATION • This accessory will create the need for more frequent air cleaner maintenance. Service the air cleaner daily when operating in dusty conditions. • Check the accessory mounts frequently and
... copy of these instructions to your customer. © 2017 American Honda Motor Co., Inc - All Rights Reserved. ... Refer to the Service Manual for the torque.
Accessory HARD REAR PANEL Application INSTALLATION INSTRUCTIONS P/N 0SU95-HL3-102A (2P) P/N 0SU95-HL3-102C (4P-short roof) P/N 0SU95-HL3-104C (4P-extended roof) After `16 SXS700M2/M2D/M4/M4D Honda Dealer: Please give a copy of these instructions to your customer. Publication No. MII 15753 Issue Date January 2017 PARTS LIST (1) TOOLS AND SUPPLIES REQUIRED Hex wrench (4 mm) Wrench (10 mm) Torque wrench Drill bit (5/16 inch) Power drill TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. (2) Item N·m kgf·m Ibf·ft Screw 6.8 0.69 5 (3) (9) (5) (10) (7) No. Description (1) Upper panel (2) Lower panel (3) Hook (4) Clamp (5) Screw, 6 x 20 mm (6) Screw, 6 x 25 mm (7) Flat washer (8) Nut (9) Trim clip (10) Tie-down ring (11) J-hook bracket (11) Qty. 1 1 1 2 2 4 6 2 6 2 2 USE AND CARE INFORMATION · This accessory will create the need for more frequent air cleaner maintenance. Service the air cleaner daily when operating in dusty conditions. · Check the accessory mounts frequently and retighten if necessary. · Replace this accessory with a new one if it is damaged or discolored excessively. · When this accessory becomes dirty, first rinse it thoroughly with cool water to remove loose dirt, and then wash it with warm, soapy water and a clean cloth or sponge. · Do not use a brush to clean this accessory as it may scratch the surface. · Never use petroleum solvents such as gasoline, thinner and benzine to clean this accessory. Also do not use acid or alkaline cleaners. © 2017 American Honda Motor Co., Inc - All Rights Reserved. 0SU95-HL3-102A 1 of 4 INSTALLATION NOTE · Install this rear panel before installing the roof or door kits. 1. Release and raise the cargo bed to expose the frame behind the front seats. 2. Remove the seat back cushions by removing the five screws as shown. 4. Re-install the seat back cushions over the lower panel using four of the screws removed in Step 2 as shown. SCREWS (Reuse) 5. Install a 6 x 20 mm screw and flat washer into the middle hole location as shown. SCREWS 3. Align the lower panel in place (textured side facing rearward) with the inside of the frame, where the seat cushion was removed. Fit the driver's side of the lower panel in place first, installing the lower panel around the handle and behind the seat belt, as shown. Flex out the lower panel to slide it behind the passenger seat belt. The lower panel should now be fully in place. 6 x 20 mm SCREW, FLAT WASHER 6. Install the hook onto the smooth side of the upper panel using a 6 x 20 mm screw and flat washer as shown. HANDLE LOWER PANEL DRIVER'S SEAT BELT Install hook here. WASHER UPPER PANEL HOOK 2 of 4 0SU95-HL3-102A 6 x 20 mm SCREW © 2017 American Honda Motor Co., Inc - All Rights Reserved. 7. Place the upper panel on the outside of the frame. Align the upper panel with the lower panel by sliding the slots from the upper panel over the lower panel as shown. (The cargo bed must be halfway between open and closed.) SLOTS 9. Attach two clamps onto the cab frame at the indicated locations with the bolt hole mounting tabs pointing up. 10. Attach two J-hook brackets onto the cab frame at the indicated locations. CLAMPS J-HOOK BRACKET J-HOOK BRACKET 8. Ensure the hook on the upper panel secures onto the frame as shown. 11. Secure the sides of the upper panel to the J-hook brackets using two 6 x 25 mm screws, flat washers and tie-down rings as shown. Leave the hardware loose for now. SCREW WASHER J-HOOK BRACKET TIE-DOWN RING HOOK FRAME NOTE · Install the tie-down rings so that they are pointing towards the front of the vehicle as shown. TIE-DOWN RING © 2017 American Honda Motor Co., Inc - All Rights Reserved. 0SU95-HL3-102A 3 of 4 12. Mark the hole drilling locations of both upper clamps on the inside of the panel. NOTE · Upper clamps should be spaced approximately 12 inches apart as shown. 15. Lower the cargo bed. Using the lower panel as a template, drill six holes into the upper panel using a 5/16 inch drill bit. · Drill shallow, only penetrating through the upper panel so as not to damage the seats. 12 in 13. Move the clamps out of the way and drill two 51/16 inch holes at the locations marked in Step 12. 14. Secure the top edge of the upper panel to the clamps using two 6 x 25 mm screws, flat washers and nuts as shown. SCREW CLAMP NUT WASHER DRILL HOLES 16. Fasten the lower and upper panels together at the locations drilled in Step 10 using six trim clips. UPPER PANEL TRIM CLIP LOWER PANEL 4 of 4 0SU95-HL3-102A © 2017 American Honda Motor Co., Inc - All Rights Reserved.Acrobat Distiller 11.0 (Windows)