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1105175L

Owner's Manual
CRAFTSMAN

i PR0

S I o HAL i

ROTARY LAWN MOWER

160cc Honda Engine Power-Propelled 22" Multi-Cut

Model No. 944.361361

CAUTION'.
Read and follow all Safety Rules and Instructions before operating this equipment
Sears Canada, Inc., Toronto, Ontario M5B 2B8

Safety Rules ......................................... 2-3 Warranty ............................................... 4-5 Product Specifications ........................... 5
Assembly/Pre-Operation ......................... 6 Operation ............................................ 7-11 Maintenance Schedule .......................... 12

Maintenance ..................................... 12-15
Service and Adjustments .................. 16-17
Storage ............................................. 17-18 Troubleshooting ................................ 18-19 Repair Parts ...................................... 20-29 Sears Service .......................... Back Cover

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
ALook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. A WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact with plug. A CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION · Read, understand, and follow all instruc-
tions on the machine and in the manua!(s) before starting. Be thoroughly familiarwith the controls and the proper use of the machine before starting. · Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. · Only allow responsible individuals, who are familiar with the instructions, to operate the machine. · Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. · Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. · Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.

· Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.
· Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.
· Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
· See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
· Stop the blade(s) when crossing gravel drives, walks, or roads.
· Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
· Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
· Mow only in daylight or good artificial light.
· Do not operate the machine while under the influence of alcohol or drugs.
· Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run.
· Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine.
· If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
· Always wear safety goggles or safety glasses with side shields when operating mower.
Ii. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel
2 uneasy on a slope, do not mow it.

DO:
· Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
· Remove obstacles such as rocks, tree limbs, etc.
· Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
· Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
· Do not trim excessively steep slopes. · Do not mow on wet grass. Reduced footing
could cause slipping.
Iii. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. · Keep children out of the trimming area
and under the watchful care of another responsible adult. · Be alert and turn machine off if children enter the area. · Before and whilewalking backwards, look behind and down for small children. · Never allow children to operate machine. · Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. · Extinguish all cigarettes, cigars, pipes and
other sources of ignition. · Use only an approved container. · Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling. · Never refuel the machine indoors. · Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances.

· Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
· Remove gas-powered equipmentfrom the truck or trailer and refuel iton the ground. If this is not possible, then refuel such equipmentwith a portable container, rather than from a gasoline dispenser nozzle.
· Keep the nozzle in contact with the rim of the fue! tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
· Iffue! is spilled on clothing, change clothing immediately.
· Never overfill fue! tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
· Never run machine inside a closed area.
· Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
· Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
· Never tamper with safety devices. Check their proper operation regularly.
· Keep machine free of grass, leaves, or other debris build-up. Clean oil or fue! spillage. Allow machine to cool before storing.
· Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
· Never attempt to make wheel height adjustments while the engine is running.
· Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
· Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.
· Do not change the engine governorsetting or overspeed the engine.
· Maintain or replace safety and instruction labels, as necessary.

&WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest Sears Service Centre (See the REPAIR PARTS section of this manual).
3

GENERAL: Craftsman products are warranted to be free from defects in materials or workmanship for a specific time period as set-out below (the "Warranty Period"). Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded. The relevant Warranty Period commences on the original date of purchase. Within this period, Sears Canada, Inc. will, at its sole option, repair or replace any products or components which fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost.

EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse, neglect (including but not limited to the use of stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to improper storage or use habits), improper maintenance or failure to follow maintenance guidelines and/or instructions, failure to operate the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications with the original purchaser, accident or unauthorized alterations or repairs made or attempted by others. Also excluded from warranty coverage - except as provided below - are the following: maintenance, adjustments, components subject to wear including but not limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, filters, guide bars, lubricants, seats, grips, recoil assy's, saw chains and bars, trimmer lines and spools, spark plugs, starter ropers and tines, and discoloration resulting from ultraviolet light. Any product missing the model and/or serial number identification label will be disqualified from coverage under this warranty.

REPAIRS: Repairs have a 90 day warranty. If the defective product is still within the Warranty Period, then the new warranty is 90 days from the date of repair or to the end of the original Warranty Period, whichever period is longer.
DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM PROVINCE TO PROVINCE.

IN NO EVENT SHALL SEARS BE LIABLE FORANY INCIDENTAL, SPECIAL, INDIRECT

OR CONSEQUENTIAL

DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE

OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. THE

EXCLUSIONS APPLICABLE

IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS

WHERE

LAW DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR

CONSEQUENTIAL

DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH

NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT

REMAIN VALID.

SHALL SHALL

Sears retains the exclusive right to repair or replace the product or offer a full refund of
the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.

CUSTOMER RESPONSIBILITIES:

In additional to complying with all suggested

maintenance guidelines and instructions, customers' obligations shall include but shall

not be limited to: operating the product in accordance with the owner's manual or any

additional instructions or information provided at the time of purchase or in subsequent

communications to the purchaser from time to time, exhibit reasonable care in the use,

operation, maintenance, general upkeep and storage of the product. Failure to comply

with these requirements will void any applicable warranty.

LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable Warranty Period for your Craftsman product and is based on a combination of the type of product or component and the intended and actual use of the product or component:
. 90 DAYS: Craftsman products intended for use or actually used for commercial, institutional, professional or income-producing purposes
. 2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers, hedge trimmers and electrical products for noncommercial, nonprofessional, noninstitutional, or non-income-producing use, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchase has received an separate warranty with product information supplied at the time of purchase.
. 1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws, electric chain saws, trimmer attachments, baggers and pole saws for noncommercial, nonprofessional, non-institutional, or non-income-producing use.
. 90 DAYS: All defective batteries, which will be replaced during this 90-day Warranty Period.
. 60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS for products used for commercial, institutional, professional or income-producing purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs, air filters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines, collection bags and pulleys.
As the Warranty Period runs from the date of purchase and NOT from the date that a product is delivered, opened, assembled or first used, plea se ensure during this time period that your product or component has been assembled and tested for correction operation regardless of when you intend to actually use it. Claims made after the Warranty Period has expired will not be honored.
PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon the original purchaser furnishing Sears Canada or its authorized third party service provider if applicable, with the original sales receipt or other adequate written proof of the original purchase date and identification of the product. In the event that the original purchaser is unable to provide a company of the original sales receipt, Sears Canada Inc. reserves the right to determine in its sole discretion what other written proof of the original purchase date and identification of the product is acceptable.

Serial Number:

Date of Purchase:

Gasoline Capacity / Type: Oil Capacity:

0,94 Litres (Unleaded Regular) 0,5 Litres

Oil Type (API SG-SL):

SAE 30 (above 0°C/32°F) or SAE 10W-30

Spark Plug (Gap: 0,76 mm) Valve Clearance (+ 0.04 mm):

NGK BPR6ES Intake: 0.015 mm; Exhaust: 0.020 mm

Blade Bolt Torque:

35-40 ft. Ibs.

· The model and serial numbers wil! be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above. 5

Read these instructions and this manual in its entirety before you attemptto assemble or operate your new lawn mower.
IMPORTANT:This lawn mower is shipped WITHOUTOIL OR GASOLINEin the engine.
Your new lawn mower has been assembledatthe factorywith the exception ofthose parts left unassembledfor shipping purposes. Toensure safe and proper operationofyour lawn mower,all parts and hardwareyou assemble must be tightened securely. Use the correct tools as necessaryto ensure propertightness. All parts such as nuts,washers,bolts, etc., necessaryto complete the assembly have been placed in the parts bag.

TO REMOVE MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton
and lay end panel down flat. 3. Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll lawn mower out of carton and
check carton thoroughly for additional loose parts.

Handle bracket
Bolt

NOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
iMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. 1. Raise handles until lower handle sec-
tion locks into place in mowing position.
2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual.

Operator control bar

MOWING POSITION b_,
///

TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside
of the bag top. 2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If
bag gets wet, let it dry before using.

////

LIFT UP

//
, /j /////X

Vinyl

Upper bindings handle

Frame opening

TO iNSTALL ATTACHMENTS

Handle knob
Lower handle

Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see "TO CONVERT MOWER" in the Operation section of this manual.
6

KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

CAUTION ENGINE

OR WARNING

ENGINE OFF

FAST

SLOW

CHOKE

FUEL

OIL DANGER, KEEP HANDS AND FEET AWAY

Operator presence control bar

Drive control levers

Starter handle
Grass catcher
Engine oil cap with dipstick

Handle knobs
Gasoline filler cap Fuel valve lever Air filter Spark plug

Muffler

Mulcher door
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Housing
Wheel adjuster (on each wheel)

MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards American National Standards Institute and the U.S. Consumer Product Safety mission. _I,WARNING: The blade turns when the engine is running.

of the Com-

Operator presence control bar- must be held down to the handle to start the engine. Release to stop the engine. Starter handle - used for starting engine,

Drive control levers - used to engage power-propelled forward motion of mower. Mulcher door - allows conversion to discharging or bagging operation.
7

The operation of any lawn SAFETVG'ASSmEoSwer can result in foreign
objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a standard safety glasses orwide vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED Engine speed was set at the factory for optimum performance. It is not adjustable.

DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may become "loose", resulting in decreased speed. There is a turnbuckle on the drive control housing to increase tension on the drive cable. Proceed as follows:
1. Turn unit off and disconnect spark plug wire from spark plug.
2. Rotate turnbuckle on drive control to
increase drive speed. 3. Operate mower to test drive speed.
Readjust as required. 4. If condition fails to improve after the
above steps (forward speed remains the same), your drive belt is worn and should be replaced.

ENGINE ZONE CONTROL
_CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. · Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
· Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling either drive control lever rearward to the handle. The further toward the handle a lever is
pulled, the faster the unit will travel. . Forward motion will stop when either
the operator presence control bar or a drive control lever are released. To stop forward motion without stopping engine, release a drive control lever only. Hold operator presence control bar down against handle to continue mowing without self-propelling. NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.
Operator presence control bar

Adjustment turnbuckle

TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
· To change cutting height, pull up on adjuster lever, move wheel up or down to suit your requirements and release adjuster lever. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when lever inserts into hole in plate.
LEVER BACKWARD TO LOWER MOWER

LEVER

Lever

FORWARD

TO RAISE MOWER

Plate

rive control levers

TO ENGAGE

DRIVE CONTROL

-....

DRIVE CONTROL

DISENGAGED

TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: REAR BAGGING

· Lift rear door of the lawn mower and

place the grass catcher frame hooks onto the grass bag brackets.

Unlock latch

· To convert to mulching or discharging

operation, remove grass catcher and close rear door.

Open mulcher door

I
I

door

Grass bag

bracket

Grass

catcher

\., handle

Discharge deflector

Grass

frame hook

NOTE: Rear door will remain open until

operator presence control bar is held down to the handle.

,ACAUTION: Do NOT force rear door to

close. Serious damage to your mower could result.

SIDE DISCHARGING
· Rear door must be closed.
· Open mulcher door and install discharge deflector under door as shown.
· Mower is now ready for discharging operation.
· To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door must be closed and locked.

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING 1. Rear door closed. 2. Mulcher door closed and locked. FOR REAR BAGGING 1. Grass catcher installed. 2. Mulcher door closed and locked. FOR SIDE DISCHARGING 1. Rear door closed.
2. Discharge deflector installed. _,CAUTION: Do not run your lawn mower without rear door closed or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Grass catcher
frame
\
/

Bag handle

_:_:__:,

BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance section of this manual. ,A CAUTION: DO NOT overfill engine with oil, or it will smoke on startup. 1. Be sure lawnmower is level.
2. Remove oil fill cap/dipstick from oil fill spout.
3. You recieve a container of oil with the
unit. Slowly pour the entire container down the oil fill spout into the engine. 4. Insert and tighten oil fill cap/dipstick. IMPORTANT: · Check oil level before each use. Add oil
if needed. Fill to full line on dipstick. · Change the oi! after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO CHANGE ENGINE OIL" in the Maintenance section of this manual.

ADD GASOLINE
· Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. · i, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. ,A CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE
. To stop engine, release operator presence control bar. Wait until blade and
all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon.

OFF

lever

Oil fill cap / di

Gasoline filler cap

Fuel valve lever

Upper Lowe

mark mark

TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON (1\1) position. 3. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. NOTE: The choke lever automatically begins moving to the OFF position when operator presence control bar is held down to handle.
MOWING TIPS _i, CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, wil! damage your mower and could void your warranty.
· Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
· For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
· For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position.
· Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers wil! collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. · Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See "CLEANING" in the Maintenance section of this manual. · The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. · Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight. · For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
· Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.
· Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE SCHEDULE
Check for Loose Fasteners ,_ Clean / Inspect Grass Catcher *

BEFORAEFTEREVERY EVERY EuACsHe EUACSHE HO10 UROS2R5HSOEUARSOSN
t_ I/

EVERY 100
HOURS

BEFORE STORAGE
t/ t/

_ CChheecckk TDirreivse Wheels *** Clean Lawn Mower****

_1_
i/

M Clean under Drive Cover ***

O Check Drive Belt / Pulleys ***

W Check / Sharpen / Replace Blade

_ ubrication

Clean and Recharge Battery **

Check Engine Oil level

E Change Engine Oil

N Clean Air Filter

_ Inspect Muffler N Replace Spark Plug I1= Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer

i/3

1_,2
14 I/
I/ 14
I/

* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers **** Use a scraper
to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use.

temperatures.

GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive ful! value from the warranty, operator must maintain unit as instructed in this manual.
Some adjustments wil! need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. · At least once a year, replace the spark
plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. · Follow the maintenance schedule in this manual.

LUBRICATION

CHART
Wheel adjuster (on each wheel)
Engine oil

(_ Mulcher door hinge
pin
(_ Rear door hinge

(_ Handle bracket mounting pins

BEFORE EACH USE · Check engine oil level. · Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART").

(_) Spray lubricant
(_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 12

LAWN MOWER Always observe safety rules when performing any maintenance.
TIRES · Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber. · Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
DRIVE WHEELS Check rear drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels.

3. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft. 5. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise. · The recommended tightening torque is 35-40 ft. Ibs. IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual.

Blade adapter

Key

Crankshaft

If necessary to clean the drive wheels, be sure to clean both rear wheels.

Lockwasher

BLADE CARE

Blade

For best results, mower blade must be kept sharp. Replace a bent or damaged blade. & CAUTION: Use only a replacement blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up. 3. Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 4. Remove blade bolt by turning counterclockwise.
5. Remove blade and attaching hardware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE

Blade bolt Hardened
washer

.... Trailing/ed_ge '

retainer

TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. An unbalanced blade
will cause eventual damage to lawn mower or engine. · The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower. · To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. · Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

1. Position the blade adapter on the en-

gine crankshaft. Be sure key in adapter

and crankshaft keyway are aligned.

2. Position blade on the blade adapter.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on blade adapter.

Center hole 5/8" bolt or pin

Blade

GRASS CATCHER
· The grass catcher may be hosed with water, but must be dry when used.
· Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn
mower model number when ordering.

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove oil fil! cap/dipstick; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to re-
move any oil trapped inside of engine.

GEAR CASE · To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. · The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. LUBRICATION
Use only high quality detergent oi! rated with API service classification SG-SL. Selectthe oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES

4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. Slowly pour oil down the oil fil! spout into the engine.
6. Wait one minute to allow oil to settle.
Use guage on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking reading.
Oil fill cap / dipstick

Uppe

°F

-20

32 40

°c -_o .2; -_; ;

TEMPERATURE RANGE ANTICIPATED

60
1;

80
_o

100
1o 4O

BEFORE NEXT OIL CHANGE

mark-_ Lower" mark

NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level frequently to avoid possible engine damage
from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5)

7. Continue adding small amounts of oil and rechecking the dipstick until it reads ful!. DO NOT overfill, or engine will smoke on startup.
8. Always be sure to retighten oil fill cap/ dipstick before starting engine.
9. Reconnect spark plug wire to spark plug.
AIR FILTER

hours of continuous use. Tighten oil plug

Your engine will not run properly and may

securely each time you check the oil level. be damaged by using a dirty air filter.

TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.

Replace the air filter every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often
under dusty conditions. 14

TO CLEANAIR FILTER
1. Remove cover.
2. Carefully remove cartridge. 3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge. ACAUTION: Petroleum solvents, such as kerosene, are not to be used to clean car-
tridge. They may cause deteriorationof the
cartridge. Do not oil cartridge. Do not use pressurizedair to clean or dry cartridge. 4. Install cartridge,then replace cover.

WATER WASHOUT FEATURE
Your lawn mower is equipped with a fitting that allows quick and easy cleaning of the underside of the housing. To use this feature, proceed as follows: 1. Move lawn mower to an area of cut
grass or another hard surface. NOTE: Water, grass and other debris will drain from beneath the mower housing during the washout process. 2. Remove grass catcher and discharge
chute assembly from lawn mower. 3. Close mulcher door (if equipped).

4. Connect a garden hose to the fitting where shown.

IMPORTANT: Be sure the garden hose is

Tab

not routed under the lawn mower housing

or entangled in the wheels.

5. Turn on water supply and check for leaks at the fitting.
If no leaks are present, start engine (as

Cartridge

described in the Operation section of
this manual) and let engine run until the underside of the lawn mower is clean.

Filter
MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS" section of this manual.

A WARNING: Do not engage the drive
system during the washout process. 6. Shut off the engine. 7. Shut off water supply and remove
hose from fitting. CAUTION: Do not remove hose from
fitting while engine is running. Water in engine can result in shortened engine life.
8. Start engine (as described in the Operation section of this manual) and let engine run for a full minute to remove excess water from mower.

CLEANING
IMPORTANT: For best performance, keep mower housing free of built-grass and trash. Clean the underside of your mower after each use.

Hose

,ACAUTION: Disconnect spark plug wire

from spark plug and place wire where it

cannot come in contact with spark plug.

· Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.

· Clean engine often to keep trash from

accumulating. A clogged engine runs

Fitting

hotter and shortens engine life.

· Keep finished surfaces and wheels free

of all gasoline, oil, etc.

CLEAN UNDER DRIVE COVER

· We do not recommend using a garden

Clean under drive cover at least twice a

hose to clean lawn mower unless the

season. Scrape underside of cover with

electrical system, muffler, air filter and

putty knife or similar tool to remove any

carburetor are covered to keep water

build-up of trash or grass on underside of

out. Water in engine can result in short- drive cover.

ened engine life.

A WARNING: To avoid serious injury,before performingany service and adjustments:
1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with plug.

LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced.
TO REMOVE DRIVE BELT 1. Remove drive cover and belt keeper. 2. Remove belt from gearcase pulley. 3. Turn lawn mower on its side with air
filter and carburetor down. 4. Remove blade and blade adapter. 5. Remove belt from engine pulley.
Drive cover
\
Gearcase pulley

6. Reinstall belt keeper and drive cover. NOTE: Always use factory approved belt to assure proper fit and long life.

Blade adapter

Key

Crankshaft

Lockwasher Blade

Blade

i,.:...

bolt Hardened

washer

Trailing/ed_ge

retainer

TO ADJUST HANDLE
Your handle has three (3) height positions - adjust to a height that suits you. 1. Remove knob and carriage bolt on one
side of the lower handle.
2. While holding handle assembly,
remove knob and carriage bolt from opposite side, align hole in handle with desired hole in handle bracket and
reassemble bolt and knob and tighten
securely. 3. Align opposite side of handle with
same positioning hole and secure with bolt and knob.

Belt 3er

Knob

Handle bracket

J Belt

Bolt

TO REPLACE DRIVE BELT
1. Place new drive belt on engine pulley, inside tabs of belt retainer.
2. Route the other end of the new drive belt through hole in housing.
3. Reinstall blade adapter and blade. 4. Return mower to upright position. 5. Install new belt on gearcase pulley.
16

ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that engine is running too fast or too slow, take your mower to a Sears or other qualified service center for repair and adjustment.

CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to a Sears or other qualified service center for repair and/or adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire lawn mower (See
"CLEANING" in the Maintenance section of this manual). 2. Lubricate as shown in the Maintenance section of this manual.
3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

Operator control bar
FOLD FORWARD FOR STORAGE
/

MOWING POSITION

/////

Upper

handle

Handle knob

HANDLE

You can fold your handle for storage.

1. Loosen the two (2) handle knobs on

sides of the upper handle and allow handle to fold down to the rear.

2. Remove the two (2) handle knobs and

carriage bolts on sides of the lower handle

and pivot entire handle assembly forward and allow it to rest on mower.

3. Reinstall knobs and carriage bolts to lower handle / handle brackets for safe

keeping.

· When setting up your handle from

the storage position, lower handle will

require manually locking into mowing

position.

IMPORTANT: When folding the handle

for storage or transportation, be sure to

fold the handle as shown or you may dam-

age the control cables.

Knob

Lower handle
Handle bracket
Bolt

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
· Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.
· Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
· Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oi! (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through
spark plug hole into cylinder. 3. Pull starter handle slowly a few times
to distribute oil. 4. Replace with new spark plug.
OTHER , Do not store gasoline from one season
to another. · Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems. , If possible, store your unit indoors and cover it to protect it from dust and dirt. , Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover mower while
engine and exhaust areas are still warm. _I_CAUTION: Never store the lawn
mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TROUBLESHOOTING

= See appropriate

to a Sears Parts & Repair Centre.

PROBLEM

CAUSE

section in manual unless directed CORRECTION

Does not start

. Dirty air filter. 2. Out of fue!. 3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is disconnected.
6. Bad spark plug. 7. Loose blade or broken
blade adapter. 8. Control bar in released
position. 9. Control bar defective. 10. Fuel valve lever (if so
equipped) in OFF position. 11. Weak battery (if equipped). 12. Disconnected battery
connector (if equipped). 13. Blown fuse (if equipped).

. Clean/replace air filter. 2. Fill fuel tank. 3. Empty fuel tank and refill tank
with fresh, clean gasoline. 4. Empty fuel tank and refill tank
with fresh, clean gasoline. 5. Connect wire to plug.
6. Replace spark plug. 7. Tighten blade bolt or
replace blade adapter. 8. Depress control bar to
handle. 9. Replace control bar. 10. Turn fuel valve lever
to the ON position. 11. Charge battery. 12. Connect battery to engine.
13. Replace fuse.

TROUBLESHOOTING = See appropriate

to a Sears Parts & Repair Centre.

PROBLEM

CAUSE

section in manual unless directed CORRECTION

Loss of power

1. Rear of lawn mower
housing or cutting blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves, and trash under mower.
5. Too much oil in engine. 6. Walking speed too fast.

1. Raise cutting height.
2. Raise cutting height. 3. Clean/replace air filter. 4. Clean underside of mower
housing. 5. Check oi! level. 6. Cut at slower walking speed.

Poor cut -
urleveR

1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves and trash under mower.

1. Replace blade. Tighten blade bolt.
2. Set all wheels at same
height. 3. Clean underside of
mower housing.

Excessive vibration

1. Worn, bent or loose blade. 2. Bent engine crankshaft.

1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other
qualified service centre.

Starter rope hard to pull

. Engine flywheel brake is on when control bar is released.
. Bent engine crankshaft.
3. Blade adapter broken. 4. Blade dragging in grass.

1. Depress control bar to upper handle before pulling starter rope.
2. Contact a Sears or other
qualified service centre. 3. Replace blade adapter. 4. Move lawn mower to cut
grass or to hard surface.

Grass catcher
not filling (if so equipped)

1. Cutting height too low. 2. Lift on blade worn off.
3. Catcher not venting air.

1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher.

Hard to push

1. Grass is too high or wheel height is too low.
2. Rear of lawn mower
housing or cutting blade dragging in grass. 3. Grass catcher too full.
4. Handle height position not right for you.

1. Raise cutting height.
2. Raise rear of lawn mower housing one (1) setting higher.
3. Empty grass catcher. 4. Adjust handle height to suit.

Loss of drive
or slowing of drive speed

1. Belt wear.
2. Belt off of pulley. 3. Drive cable worn or broken.
4. "Loose" drive control system.

1. Check/replace drive belt. 2. Check/reinstal! drive belt.
3. Replace drive cable. 4. Adjust drive control.

3
19
0

CRAFTSMAN

PROFESSIONAL

ROTARY LAWN MOWER- - MODEL NUMBER 944.36t 36t

27 25

12 9

39 22

22
31 35

\52\

/
36
42

!jl 43
....3. 2 41

48
51 44

47 50

CRAFTSMAN PROFESSIONAL

ROTARY LAWN MOWER- - MODEL NUMBER 944.361361

KEY NO.

PART NO.

DESCRIPTION

1 2
3 4 5 6 7 8 9 _O 11 --_ 12 17
18 19 20 21 22 24 25 26 27 28

183471X479 438391
429930X004 145006 66426 182398 750634 426432X428 430654 425575 189713X428 427120X428
132004 194788 429157 419949 141841 419948 409148 419945 400246X460 72250505

Upper Handle Cable, Engine Zone Control/ Rear Door Prop Bracket, Upstop Guide, Cable Wire Tie Handle Knob, Star Screw #10-24 x 112 Control Bar
Rear Door Assembly Hairpin, Door/Handle Pivot Handle Knob, Standard Rear Baffle
Keps Locknut 1/4-20 Rope Guide Rear Skirt
Spring, Rear Door, LH, Black Screw, Panhead, Torx #20 Spring, Rear Door, RH, Grey Nut, Hex, Flanged Screw, Rear Door/Handle Pivot
Wheel & Tire Assembly, Rear Bolt, Carriage 5116-18 x 518

KEY NO.

PART NO.

DESCRIPTION

30 413808 31 419407X615 32 419944X007 33 420019 34 419946X615 35 431127
36 175735 38 419942X428 39 442470X479 40 438526X479 41 150406 42 193000 43 191730 44 431558 45 175650 46 421782 47 421825 48 851074 49 850263 50 851084
51 430599

Nut, Push Selector Knob Latch, Mulcher Door Mulcher Door Bracket, Grassbag Kit, Wheel Adjuster, Rear, RH (Includes Knob & Pushnut) Hinge Bracket Assembly Discharge Deflector
Handle Bracket, LH Handle Bracket, RH Bolt, Engine Spring, Torsion
Nut, Hex, Nylock Kit, Lawn Mower Housing Rod, Hinge
Blade Adapter/Pulley Blade, 22" Washer, Hardened Washer, Helical Screw, Machine, Hex Head
3/8-24 x 1-3/8 Grade 8 Front Baffle

KEY NO.

PART NO.

DESCRIPTION

52 404763 53 17000510
55 191730 56 17411312
57 155377 58 421241X479 59 191574 62 431913X004 63 178848 64 ---
68 431129
83 750097 84 428124 85 429801X004
96 197991 - - 443307 -- 443308

Decal, Danger Screw, Semi-Gimlett Point 1/4-20 x 1/2 Nut, Hex Screw, Hex Washer Head #13 x 3/'4
Nut, Hex Lower Handle Handle Bolt Belt Retainer Screw #10-16 x 5t8
Engine, Honda, Model Number GCV160-LAOS3A
(See Breakdown) Kit, Wheel Adjust, Rear, LH (Includes Knob & Pushnut) Screw
Fastener, Push Mounting Bracket, Rear Skirt
Clip, Cable Owner's Manual, English Owner's Manual, French

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O,E,M) replacement parts, Failure to do so could be hazardous, damage your lawn mower and void your warranty,

CRAFTSMAN PROFESSIONAL

ROTARY LAWN MOWER- - MODEL NUMBER 944.36t 36t

/
_/P\\

81 82 "'"
-... C_ _ / 83i

27 28

\\ 9

- @-

20
57 54 \ 11

1 ...........

CRAFTSMAN PROFESSIONAL

ROTARY LAWN MOWER- - MODEL NUMBER 944.361361

KEY PART NO. NO.

DESCRiPTiON

KEY PART NO. NO.

DESCRiPTiON

1 431508

Drive Control Assembly

28 428165

Drive Cover

(Includes Cable)

29 409148

Locknut, Hex

9 431649

Cable, Drive

32 194018

Drive Pulley

10 429544X479 Mounting Bracket, Drive Control

33 426609 35 431124

V-Belt Kit, Wheel Adjuster, Front, LH

11 194231X460 Wheel & Tire Assembly

12 12000058

E-Ring

36 424657

(Includes Knob and Pushnut) Gearcase Assembly, Complete

13 403849

Pinion

38 191730

Locknut, Hex 1/'4-20

14 189403

Dust Cover

40 406558

Spring

15 404845

Pawl, Drive

41 431121

Kit, Wheel Adjuster, Front, RH

16 67725

Washer, Flat 3t8

17 413808

Nut, Push

18 419345X615 Selector Knob

54 422506 57 419951

(Includes Knob and Pushnut) Grassbag Frame, Grassbag

20 181698

Screw

80 421114

Kit, Water Washout Assembly

25 430458X004 Belt Guide Bracket

(Includes Key Numbers 81 thru 83)

26 163409

Screw, Hi-Lo Thread #12 x 518

81 419735 82 415585

Fitting, Water Washout Washer, Lock, Internal Tooth

27 175262

Screw, Pan Head

83 415586

Locknut, Hex, with O-Ring

#10-24 x 2-3/4

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O,E,M.) replacement parts, Failure to do so could be hazardous, damage your lawn mower and void your warranty,

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160-LAOS3A

CYLINDER BARREL !

CRANKSHAFT

®
3tS-24UNF 2B TAP

--135.7--

L_"_86.7.

CARBURETOR l
14
o.,,.W._;_,/ ,
M " ,,o_,,_o<. ,_!

15_ ^,_4

_-"7 :__
___-__j

, ]
,_,
@_,

--_

-29_7_,.<........,._

2_p -'i

21_

28 "o/_

{_"

. ....

RECOIL STARTER

-24

11J=_l.i/'I

-_-_--

]

.o_

_ .........

L_w/ _ __

L____ _-__ ....

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160=LAOS3A

CYLIND£R BARR£L

KEY PART

NO. NO.

DESCRIPTION

1 12000-ZOL-406 Cylinder Assembly 12000-ZOL-840 Cylinder Assembly

3 12310-ZOJ-000 Cover, Cylinder Head

12311-ZL8-D00 Cover, Head

12311-ZL8-000 Cover, Head

4 12355-ZL8-000 Cover, Breather

(Breather Valve Assembly)

5 90013-883-000 Bolt, Flange (#6 x 12)

6 90014-952-000

(CT200) Bolt, Flange (#6 x 14)

7 91201-ZL8-003 8 98079-55846

(CT200) Oil Seal (25.4 x 62 x 6) Spark Plug (BPR5ES)

(NGK)

10 12209-ZM0-003 Seal, Valve Stem

11 14711-ZL8-000 Valve, Intake

14711-ZOJ-000 14711-ZOJ-800

(Technostar) Valve, Intake (Rocknel) Valve, Intake

12 14721-ZL8-000 Valve, Exhaust

13 14751-ZL8-000 Spring, Valve 14 14771-ZOJ-000 Retainer, Valve Spring

CARBURETOR KEY PART NO. NO.
1 16010-883-015 2 16013-ZLI-003 3 16015-ZOL-881 5 16028-ZE0-005
16028-ZK7-$91 7 16100-ZOL-852
8 16155-ZM0-013 9 16166-ZM0-003 10 16211 -ZL8-000 11 16212-ZL8-000 13 16228-ZL8-000 15 93500-05006-0H 16 99101-124-0600
99101-124-0620 99101-124-0650 26 16951-ZOL-000

DESCRIPTION Gasket Set Float Set Chamber Set, Float Screw Set Screw Set
Carburetor Assembly (Ba62z B) Valve, Float Nozzle, Main Insulator, Carburetor Gasket, Insulator Gasket, Carburetor Screw, Pan (#5 x 6) Jet, Main (#60) Jet, Main (#62) Jet, Main (#65) Guide, Air

CONTROL KEY PART NO. NO.
1 16551-ZM0-010 2 16555-ZOL-801 3 16561-ZOL-000 4 16562-ZM0-000 10 90015-ZE5-010 13 94050-06000 15 93892-04012-00
16 94103-04000

DESCRIPTION Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Bolt, Governor Arm Nut, Flange (6 mm) Screw, Washer Head (#4 x 12) Washer, Plain (4 mm)

CRANKSHAFT KEY PART NO. NO. 3 13310-ZM0-610 5 90402-ZL8-000

DESCRIPTION Crankshaft Washer, Thrust

RECOIL STARTER

KEY PART

NO. NO.

DESCRIPTION

1 28400-ZOL-V20ZA Starter Assembly, Recoil, "NHI" (Long Rope) (Black)
8 28461-ZL8-003 Grip, Recoil Starter 9 28462-ZOL-V20 Rope, Recoil Starter,
"Long Type" (Black) 11 90201-ZM0-000 Nut, Flange (6 ram)

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160-LAOS3A

9
®
11
49 33 8

] _15

14
@1o

- 27

E.t4
40
FAN COVER i

2 26

AIR CLEANER ]
2
I
3 7
26

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160=LAOS3A

FAN COVER

KEY PART

NO. NO.

DESCRIPTION

6 16950-ZOY-003 Petcock Assembly 7 16952-ZA8-800 Filter, Fuel

8 16961-ZOL-900 Stay, Fuel Petcock

9 17511-ZOL-030 Tank, Fuel

10 17514-ZOL-000 Seal, Fuel Filler Neck

11 17518-ZOL-000 Clip, Tank Mounting

12 17532-ZOL-000 Rubber A, Tank Mounting

13 17533-ZOL-000 Rubber B, Tank Mounting

14 17534-ZOL-000 Nut, Tank Mounting

15 17620-ZOJ-800 Cap Assembly, Fuel Tank

16 17636-ZOL-000 Gauge, Fuel Level

21 19610-ZOL-861 ZC Cover Assembly, Fan

"T89" (Craftsman Red) 19610-ZOL-861 ZA Cover Assembly, Fan

"T89" ("NHI")(Black) 19610-ZOL-861 ZD Cover Assembly, Fan

"T93" (Husqvarna Grey)

19610-ZOL-861 ZE Cover Assembly, Fan

"T98" (M.T.D. Red)

22 19619-ZL8-300 Collar, Fan Cover

24 90013-883-000 Bolt, Flanged (#8 x 12)

25 90015-883-000

(CT200) Bolt, Flanged (#8 x 28)

27 90043-ZL8=000

(CT200) Bolt, Stud (H=42.5mm)

28 90043-ZL8-000 Bolt, Stud (H=42.5mm)

33 93913-25220

Screw, Tapping (PO)

(#5 x 12)

35 91424-Z8B-821 Tube, Fuel Tank

36 91427-Z8B-821 Tube, Fuel (7.3 x 160)

40 95002-40800-08 Clip, Tube (D8) 42 95002-41200-08 Clip, Tube (D12)

MUFFLER KEY PART NO. NO.
1 18310-ZM0-000 2 18321-ZOL-J00
18321-ZOL-J01
3 90004-ZL8-000
4 90013-883-000
5 18381-ZL8-305 9 18350-ZL8-000 10 18356-ZL8-000 11 90055-ZE1-000 12 06180-ZOJ-000

DESCRIPTION Muffler Protector, Muffler (S/N 1243452 and below) Protector, Muffler (S/N 1243453 and above) Bolt, Flange #6 x 79 (CT200) Bolt, Flange #6 x 12 (CT200) Gasket, Muffler Arrester, Spark Plate, Arrester Number Screw, Tapping #4 x 6 Kit, Spark Arrester

FLYWHEEL KEY PART NO. NO.
1 13331-357-000
3 30500-ZL8-014 4 31105-ZM0-000 5 32195-ZM0-800 6 35120-ZM0-003
8 75113-ZM0-000 10 90014-952-000
11 90018-ZE1-000
12 90018-ZE1-000
13 90201-Z0%800 14 51125-ZOL-003
90681-959-003
15 93892-04012-00
16 94103-04000 21 75110-ZOY-000 25 91601-ZOL-300

DESCRIPTION Key, Special, Woodruff (25 x 18) Coil Assembly, Ignition Flywheel Assembly Wire, Stop Switch Switch Assembly, Engine Stop (NC) Spring, Brake Lever Bolt, Flange (#6 x 14) (CT200) Bolt, Flange (#8 x 23) (CT200) Bolt, Flange (#6 x 23) (CT200) Nut, Special (14 mm) Holder, Wire (Fastex) Clip A, Cable (3.8mm) (Black) (NIFCO) Screw, Washer Head (#4 x 12) Washer, Plain (4 mm) Brake Sub Assembly Grommet, Brake Plate

AIR CLEANER KEY PART NO. NO.
1 15721-ZM0-000 2 17211-ZL8-023 3 17220-ZM0-010
17220-ZM0-020
17220-ZM0-030
5 17228-ZM0-000 6 17231-ZOL-030
17231-ZOL-040
17231-ZOL-050 7 90003-ZM0-010

DESCRIPTION Tube, Breather Element, Air Cleaner Case Assy., Air Cleaner (SIN 1167575 and below) Case Assy., Air Cleaner (SIN 1167576-1239013) Case Assy., Air Cleaner (SIN 1239014 and above) Gasket, Air Cleaner Cover, Air Cleaner (SIN 1167575 and below) Cover, Air Cleaner (SIN 1167575 and below) Cover, Air Cleaner Bolt, Flange (#6 x 85) (CT200)

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160-LAOS3A

_ .........................

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CAMSHAFT PULLEY

CONNECTING ROD

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CHOKESASE

HONDA 4-CYCLE ENGINE

MODEL NUMBER GCV160=LAOS3A

CAMSHAFT PULLEY

KEY PART

NO. NO.

DESCRIPTION

1 14320-ZL8-010 Pulley, Camshaft

2 14324-ZL8-000 Shaft, Cam Pulley

3 14400-ZOJ-014 Belt, Timing

(84HU7 G-200)

6 14461-ZL8-000 Shaft, Rocker Arm

11 90112-333-000 Screw, Tappet Adjusting

12 90206-001-000 Nut, Tappet Adjusting

13 91301-ZM0-V31 O-Ring (6.8 x 1.9) (ARAI) 15 14431-ZOJ-000 Rocker Arm, Intake Valve

16 14441-ZOJ-000 Rocker Arm,

Exhaust Valve

OIL PAN KEY PART NO. NO.
1 11300-ZM0-811 2 15650-ZM0-801
4 15625-ZE6-000 5 15631-ZM0-000 6 15639-ZM0-000 8 16508-ZM0-010 9 16510-ZM0-010 10 16511-ZL8-000 11 16512-ZM0-000 12 16513-ZEI-000 13 16531-ZE1-000 14 16541-ZM0-000 15 90014-952-000
16 90121-952-000
17 90451-ZEI-000 18 90602-ZE1-000 19 91202-ZL8-003 20 91356-MA6-005 21 94101-068000 22 94251-08000 23 94301-08200

DESCRIPTION Pan Assembly, Oil Gauge Assembly, Oil Level
Gasket, Oil Filler Cap Extension, Oil Filler Lock Washer, Extension Shaft, Governor Holder Governor Assembly Weight, Governor Holder, Governor Weight Pin, Governor Weight Slider, Governor Shaft, Governor Arm Bolt, Flange (#6 x 14) (CT200) Bolt, Flange (#6 x 25) (CT200) Washer, Thrust (6 mm) Clip, Governor Holder Oil Seal (28 x 41.25 x 6) O-Ring (14.8 x 2.4) (NOK) Washer, Plain (6 mm) Pin, Lock (8 mm) Pin, Dowel (#8 x 20)

PISTON / CONNECTING ROD

KEY PART

NO. NO.

DESCRIPTION

1 13101-Z2A-010 Piston

2 13111-ZE0-000 Pin, Piston

3 13200-ZOJ-000 Connecting Rod Assembly

4 90001-ZEI-000 Bolt, Connecting Rod

5 90551-ZE0-000 Clip, Piston Pin (13 mm)

6 13010-ZOL-014 Ring Set, Piston, Standard

(Teikoku)

LABELS KEY PART NO. NO. 9 87528-ZOL-V20 20 87114-ZH7-821 30 87101-Z8B-000 31 87169-Z8E-000 32 87524-Z8B-000

DESCRIPTION
Mark, Choke Indication Label, Warning Mark, Emblem (GCV160) Mark, Recoil Cover Mark, Caution, Fuel Petcock

CHOKE BASE KEY PART NO. NO. 2 16592-Z2D-800 5 16614-Z2D-800 8 16632-ZOL-801 9 90022-888-010
14 16610-Z2D-801 16610-Z2D-802

DESCRIPTION Spring, Return Spring, Choke Lever Rod, Stop Bolt, Flange (#6 x 20) (CT200) Lever Assembly, Choke Lever Assembly, Choke

SERVICE NOTES
3O

SERVICE NOTES
31

Just Call:
1-800-4-MY-HOME ®
(1-800-469-4663)
24 hours a day, 7 days a week For the repair of major brand appliances in your own home...
no matter who made it, no matter who sold it! For your nearest Sears Parts and Service location, to bring in products like vacuums, lawn equipment and electronics. For Sears Parts & Service, to order the replacement parts, accessories and owner's manuals that you need to do-it-yourself.
www.sears.ca
To purchase or inquire about a Sears Maintenance Agreement, call:
1-800-361-6665 9 a.m.-11 p.m. Mon.- Fri., EST, 9 a.m.- 4 p.m. Sat.
Pour service en fran(_ais:
1-800-LE-FOYER Mc
(1-800-533-6937) www.sears.ca
(_)/ TMTrademarks of Sears, Roebuck and Co. used under license by Sears Canada MDMarqued_pos6e / MCMarque de commerce de Sears, Roebuck and Co. utilisee en vertu d'une licence de Sears Canada

443307 o5.o4.1B1Y

PrinteindU.S.A.

Goby Monitor Application version 3, 2, 1, 4