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Field Controls SWG-4HD 090747248001 0090747248001 1001265897
Carrier Furnace: Venting A Carrier Furnace
SWG SIDEWALL POWER VENTING KIT Installation Specifications For The Following Furnaces Certified As A Component Part of The Furnace Application. This instruction sheet contains OEM specific information that supercedes the provided instruction manual where applicable. All field wiring shown in included wiring diagrams are correct regardless whether the CK-43 or CK-43F is used. Contents Kit P/N Furnace Manufacturer Page 46205411 Amana Refrigeration Inc. 2 46205405 American Standard Inc. & The Trane Co. 4 46205407 Armstrong Air Conditioning Inc. 6 46205410 Bard Manufacturing Co. 7 46205403 Carrier Corp. 8 46205408 Consolidated Industries Corp. 10 46205406 Dunkirk Radiator Corp. 11 Evcon Industries Inc. 13 46205401 International Comfort Products (Adjustable) 14 46205413 International Comfort Products (Fixed) 16 46205402 Lennox International Inc. 17 46205409 Rheem Air Conditioning 18 46205404 York International Corp. 19 Field Controls, L.L.C., 2630 Airport Road, Kinston, NC 28504 Technical Support (800) 742-8368 SWG-4AM AMANA SIDEWALL POWER VENTING KIT Field Controls P/N 46205411 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43 Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable Post Purge Recommended For Use On The Following Amana Model Furnaces: GBI GCIC GUI GUID GCI GHI GUIA GCIA GMI GUIB GCIB GSI GUIC NOT For Use On The Following Amana Model Furnaces: GCIS GUIS GUIV Furnace Configuration and Vent Pipe Restrictions Type B-1 vent pipe shall be used to join the furnace to the venting system and for the entire length of the venting system. Exception: Up to 24" of single wall vent pipe may be used to connect the furnace to the barometric damper. The barometric damper tee may be single wall. Type B-1/double wall vent pipe MUST be used from the barometric damper tee to the power venter. For Furnace Models GUIA, GUIB, GUIC, and GUID BTU/Hr. Diameter of Installer Maximum Flue Collar Provided Flue Equivalent Length on Furnace Pipe Transition (ft.) for 4" Vent Pipe Size Diameters 46,000 4" None 100 69,000 4" None 100 92,000 4" None 100 115,000 4" None 85 138,000 4" None 65 Maximum Equivalent Length (ft.) for 5" Vent Pipe 100 100 100 95 80 For Furnace Models GCIA, GCIB, and GCIC BTU/Hr. Diameter of Installer Maximum Flue Collar Provided Flue Equivalent Length on Furnace Pipe Transition (ft.) for 4" Vent Pipe Size Diameters 46,000 3" 3" to 4" 100 69,000 3" 3" to 4" 100 92,000 3" 3" to 4" 100 115,000 3" 3" to 4" 85 138,000 3" 3" to 4" 65 Maximum Equivalent Length (ft.) for 5" Vent Pipe 100 100 100 95 80 Page 2 For Furnace Models GBI, GCI, GHI, GSI, and GUI BTU/Hr. Diameter of Installer Maximum Flue Collar Provided Flue Equivalent Length on Furnace Pipe Transition (ft.) for 4" Vent Pipe Size Diameters 45,000 3" 3" to 4" 100 70,000 3" 3" to 4" 100 90,000 3" 3" to 4" 100 115,000 4" None 85 140,000 4" None 65 Maximum Equivalent Length (ft.) for 5" Vent Pipe 100 100 100 95 80 For Furnace Models GMI BTU/Hr. Diameter of Installer Flue Collar Provided Flue on Furnace Pipe Transition Size Diameters 40,000 3" 3" to 4" 60,000 4" None 80,000 4" None 100,000 4" None 120,000 4" None 140,000 4" None Maximum Equivalent Length (ft.) for 4" Vent Pipe 100 100 100 100 80 60 Maximum Equivalent Length (ft.) for 5" Vent Pipe 100 100 100 100 90 80 General Wiring For complete installation information refer to the Field Controls SWG-4AM Power Venter Installation Manual for details (P/N 46333300.) Page 3 SWG-4AT AMERICAN STANDARD AND TRANE SIDEWALL POWER VENTING KIT Field Controls P/N 46205405 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following American Standard And Trane Furnaces: AUD-C TUD-C AUD-R TUD-R CUE-A TUE-A ADD-C TDD-C ADD-R TDD-R CDE-A TDE-A Furnace Configuration And Vent Pipe Restrictions: Furnace Input BTU/Hr 40,000 60,000 80,000 100,000 120,000 140,000 Diameter Of Vent Pipe Collar On Furnace (In.) 4 4 4 4 4 4 Maximum Equivalent Vent Length (Ft.) 65 65 65 65 65 65 General Wiring Refer to the Diagrams on the following page for guidance in wiring the Power Venter and Control Kit to the appliance. For complete installation information refer to the Field Controls SWG-4AT Power Venter Installation Manual for details (P/N 46306700.) Page 4 Page 5 SWG-4A ARMSTRONG SIDEWALL POWER VENTING KIT Field Controls P/N 46205407 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For use with Armstrong furnace models that begin with the following: AMEG6G EG5G EG6G EG7G EG8G GCJ GHJ GUJ Furnace Configuration and Vent Pipe Restrictions Model Number AMEG6G EG5G EG6G EG7G EG8G GCJ GHJ GUJ Configuration Upflow Lowboy Upflow Downflow Horizontal Downflow-Horizontal Upflow-Horizontal Upflow Furnace Vent Collar Diameter (in.) 4 4 4 4 4 4 4 4 Max. Equivalent Vent Length (ft.); 4" Diameter Vent Pipe 60 60 60 60 41 60 60 60 General Wiring For complete installation information refer to the Field Controls SWG-4A Power Venter Installation Manual for details (P/N 46333500.) Page 6 SWG-4B BARD SIDEWALL POWER VENTING KIT Field Controls P/N 46205410 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Bard Standard Furnaces: Upflow IH60D36 (A,B) IH85D48 (A,B,D) IH115D48 (A,B) IH115D60A IH145D60A Downflow IC60D36A IC85D42 (A,D) IC115D48A ----------- Lowboy ------ IL85D42 (A,D) IL115D48A -----IL145D60A Unit Selection Table: Furnace Input Diameter Of Vent Installer Provided Flue Maximum Equivalent Btu/Hr Pipe Collar On Pipe Transition Size* Vent Length (Ft.) Furnace (In.) 4" Vent Pipe 58,000 3" 3"-4" 65 86,000 4" ** 3"-4" *** 65 115,000 4" None Required 65 145,000 4" None Required 65 * Transition should be attached to the furnace vent pipe collar if required. ** 86,000 Btu models with A or B suffix letter have 3" collars. *** 86,000 Btu models with D suffix have 4" collars and do not require a 3" to 4" transition. General Wiring For complete installation information refer to the Field Controls SWG-4B Power Venter Installation Manual for details (P/N 46332100.) Page 7 SWGII-4CC CARRIER SIDEWALL POWER VENTING KIT Field Controls P/N 46205403, Carrier P/N KGASW03012SP Kit Includes: SWGII-4HD Sidewall Power Venter CK-43CC Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Carrier Furnace Models: 58UXT 58WAV 58DXT 58ZAV 58UXV 58PAV 58UHV 58RAV 58TUA 58TMA GB1AAV GB3AAV For Use With The Following BDP Furnace Models: 330JAV 331JAV 333JAV 333BAV 330AAV 331AAV 395CAV 376CAV 383KAV 373LAV 480BAV 481BAV GB1AAV GB3AAV For All Single-Furnace Systems: Use one SWGII-4CC Kit for each furnace, and do not common-vent with other appliance(s). To common-vent these furnaces with other appliances, use SWGII-4HD Kit with instruction P/N 46139100 and a CK Series Control Kit for each appliance. For All Two-Stage furnaces: When setting up a two-stage furnace, the furnace should be operating on HIGH-STAGE HEAT while adjusting the sidewall power venter airflow adjustment damper, draft control, and proving switch. VENTING INSTALLATION OPTIONS FURNACE MODELS 4-in. dia. Type B-1 vent up 3-in. dia. Type B-1 vent up to 40 ft. Draft Safeguard to 40 ft. long, up to 4 long, up to 4 elbows, and 1 tee § Switch Assembly elbows, and 1 tee § Two-Stage models 58UXT 330JAV 58DXT 331JAV 58UXV 333JAV 58UHV 333BAV 58TUA 330AAV 58TMA 331AAV PERMITTED WITH ALL GAS INPUT SIZES PERMITTED WITH ALL GAS INPUT SIZES A 5"-to-4" reducer is required between furnace and vent for inputs greater than 105,000 Btu/hr. A reducer is required between furnace and vent for these inputs: up through 105,000 Btu/hr 4"-to-3" more than 105,000 Btu/hr 5"-to-3". PERMITTED WITH OR WITHOUT THE DRAFT SAFEGUARD * Single-Stage models 58WAV 395CAV 58ZAV 376CAV 58PAV 383KAV 58RAV 373LAV GB1AAV 480BAV GB3AAV 481BAV PERMITTED WITH ALL PERMITTED WITH GAS INPUTS GAS INPUT SIZES OF 88,000 Btu/hr AND LESS A 5"-to-4" reducer is required between furnace and vent for inputs greater than 115,000 Btu/hr. A 4"-to-3" reducer is required between furnace and vent. PERMITTED ONLY WITH THE DRAFT SAFEGUARD Page 8 * The furnace's Draft Safeguard switch assembly can remain in place as installed at the factory, or the Draft Safeguard switch assembly can be removed (relief box opening sealed with Block-off Plate and switch replaced with Splice Connector from Kit KGASW0101/02012SP). The Draft Safeguard switch assembly must remain installed and operational in the furnace. § See Equivalent Length Table II. Fewer elbows permit longer straight length & vice-versa. 3"-to-4" increaser is required between vent pipe and power venter. General Wiring: For complete installation information refer to the Field Controls SWGII-4CC Power Venter Installation Manual for details (P/N 46295100.) Page 9 SWG-4CD CONSOLIDATED SIDEWALL POWER VENTING KIT Field Controls P/N 46205408 Kit Includes: SWGII-4HD Sidewall Power Venter WMO-1 Thermal Safety Switch (Must be purchased separately if using other venting kit on Consolidated Furnaces.) CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For use with the following series of furnaces: This furnace was built by CONSOLIDATED INDUSTRIES under the names: QUATRO, TECH-4, QUADPRO, QUADTECH, MULTIFLOW, BRENTWOOD, and SUNBURST. Model Numbers: MAA040NR2R MBA040NH2R MCA040NR2R MDA040NH2R MAA040NR3R MBA040NH3R MCA040NR3R MDA040NH3R MAA060NR2R MBA060NH2R MCA060NR2R MDA060NH2R MAA060NR3R MBA060NH3R MCA060NR3R MDA060NH3R MAA060NR4R MBA060NH4R MCA060NR4R MAA080NR2R MBA080NH2R MCA080NR2R MAA080NR3R MBA080NH3R MCA080NR3R MDA060NH4R MDA080NH2R MDA080NH3R MAA080NR4R MBA080NH4R MCA080NR4R MDA080NH4R MAA080NR5R MBA080NH5R MCA080NR5R MDA080NH5R MAA100NR3R MBA100NH3R MCA100NR3R MDA100NH3R MAA100NR4R MBA100NH4R MCA100NR4R MDA100NH4R MAA100NR5R MBA100NH5R MCA100NR5R MDA100NH5R MAA120NR4R MBA120NH4R MCA120NR4R MDA120NH4R MAA120NR5R MBA120NH5R MCA120NR5R MDA120NH5R MAA140NR4R MBA140NH4R MCA140NR4R MDA140NH4R MAA140NR5R MBA140NH5R MCA140NR5R MDA140NH5R Note: Model numbers may have suffix "X". This kit may also be used with furnaces manufactured by Consolidated Industries and sold by a number of other companies under their names. General Information: Page 10 This furnace was built by CONSOLIDATED INDUSTRIES under the name PREMIER. Model Numbers: HBA040NR3R HBA060NR4R HBA080NR4R HBA100NR5R HBA120NR5R Note: Model numbers may have suffix "X". This kit may also be used with furnaces manufactured by Consolidated Industries and sold by a number of other companies under their names. 1. Maximum equivalent vent length is 63 feet for all furnaces listed! 2. The SWG-4CD power venter kit must be installed using type B-1 vent pipe only! General Wiring For complete installation information refer to the Field Controls SWG-4CD Power Venter Installation Manual for details (P/N 46333600.) SWG-4D DUNKIRK SIDEWALL POWER VENTING KIT Field Controls P/N 46205406 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43D Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable post purge For use with the Dunkirk Radiator Boiler Models XEB 2-5 or Equivalent* *To determine equivalent models, call (716)366-5500 and ask for Technical Service Department Unit Sizing and Equivalent Footage Max. Horizontal Vent Run Min. Horizontal Vent Run 50'+ Tee with a 3"x4" increaser for the barometric draft control + 3"x4" increaser with power venter 2'+ 90° elbow + tee with a 3"x4" increaser for the barometric draft control + 3"x4" increaser with power venter For additional elbows, reduce the maximum vent length as follows: Page 11 3" x 90° elbow - reduce vent length by 3 feet for each elbow Standard 3" single walled galvanized venting or 3" Type B vent pipe should be used. Draft Control Installation: 1. Install a 3" vent pipe tee of the same material as the vent piping 12" to 24" away from the outlet of the boiler's blower. Then place a 3"X4" reducer in the tee for mounting the barometric draft control as shown in the Figure below. 2. Seal the vent pipe tee and reducer using the sealing and joining procedures in the boiler installation instructions. Seal the barometric draft control into the tee using the same high temperature silicone as used on the vent piping. 3. The front face of the control MUST be plumb and the bearing surfaces MUST be level whether the control is on a horizontal, vertical, or sloping vent pipe. Use a spirit level and level accurately. If necessary, the control may be held in place by sheet metal screws. Dunkirk instructions continued on next page. Page 12 General Wiring For complete installation information refer to the Field Controls SWG-4D,5D Power Venter Installation Manual for details (P/N 46298400.) SWG-4E EVCON SIDEWALL POWER VENTING KIT Field Controls Standard Model SWGII-4HD and CK-43F Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use On The Following Evcon Series of Furnace Models: 2800 AGU BGU Page 13 General Wiring: For complete installation information refer to the Standard Field Controls SWG/SWGII series Power Venter Installation Manual (P/N 46139100), and the CK-43F Control Kit Installation Manual (P/N 46285100) for details. SWG-4IC INTER-CITY SIDEWALL POWER VENTING KIT Field Controls P/N 46205401 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43 Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable Post purge For Use With The Following Furnace Models: GDJ GDL GNI GNJ GNL CUGE CUG5 NCC5 NDC7 NDN5 NTC5 NTC7 NTN5 NUG5 Page 14 Unit Sizing: BTU/HR Input Diameter Of Vent Pipe To Flue Pipe Transition Size Power Venter Diameter 50,000 3" 3" TO 4" 75,000 4" None Required 100,000 4" None Required 125,000 4" None Required Maximum Pipe Length - (3) 90° Elbows, 30 feet of vent pipe and reducer or increaser if required. Minimum Pipe Length - (1) 90° Elbow, 5 feet of vent pipe and a reducer or increaser if required. General Wiring For complete installation information refer to the Field Controls SWG-4IC Power Venter Installation Manual for details (P/N 46201400.) Page 15 SWG-4ICF INTER-CITY SIDEWALL POWER VENTING KIT Field Controls P/N 46205413 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Series Of Furnaces GDJ NCC5 GDL NDC7 GNI NDN5 GNJ NTC5 GNL NTC7 CUGE NTN5 CUG5 NUG5 Unit Selection Table BTU/HR Input 50,000 75,000 100,000 125,000 Diameter Of Vent Pipe To Power Venter 3" 4" 4" 4" Flue Pipe Transition Size Diameter 3" TO 4" None Required None Required None Required General Wiring For complete installation information refer to the Field Controls SWG-4ICF Power Venter Installation Manual for details (P/N 46319700.) Page 16 SWG-4L LENNOX SIDEWALL POWER VENTING KIT Field Controls P/N 46205402 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43 Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable post purge For Use On The Following Lennox Series Furnaces: G23 G24M 80MGF Unit Selection And Maximum Vent Length Table BTU/Hr Input Diameter Of Vent Pipe Collar On Furnace 45,000* 3" 50,000 3" 60,000* 3" 75,000* 4" 100,000* 4" 120,000* 4" 125,000 5" 140,000* 4" 150,000 5" *G24M/80MGF Input Rates Installer Provided Flue Pipe Transition Size Diameters 3" to 4" 3" to 4" 3" to 4" None Required None Required None Required 4" to 5" None Required 4" to 5" Maximum Equivalent Length (Ft) For 4" Vent Pipe 60 60 60 60 60 60 60 48 35 Maximum Equivalent Length (Ft) For 5" Vent Pipe 60 60 60 60 60 60 60 60 60 General Wiring: For complete installation information refer to the Field Controls SWG-4L Power Venter Installation Manual for details (P/N 46257600.) Page 17 SWG-4R RHEEM SIDEWALL POWER VENTING KIT Field Controls P/N 46205409 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43R Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Rheem, Ruud, And Weatherking Model Series Furnaces: (-)GDG* (-)GDJ* (-)GPJ* (-)GVJ* (-)GVA (-)GYA (-)GVH* (-)GPH* (-)GLG (-)GLH* (-)GVG (-)GLJ* (-)GDC (-)GLC (-)GDE (-)GLE (-)GVC (-)GYC (-)GVB (-)GYB WGVAH WGVAG WGDAG WGLAG *Indicated models are CGA certified with the SWG-4R as a vent system. Indicated 45,000 and 67,500 BTU furnaces must not be auxiliary power vented unless the original vent pressure switch is replace with a 0.30 vent pressure switch, Rheem P/N 42-24064-01. Failure to replace the pressure switch as specified could lead to improper operation of the furnace resulting in property damage, personal injury, or death. Application & Installation Notes: 1. READ THE POWER VENTER APPLICATION & INSTALLATION INSTRUCTIONS VERY CAREFULLY BEFORE ATTEMPTING TO INSTALL AND/OR OPERATE THE POWER VENTER. 2. Do not use this kit with HTPV or SVS vent pipe. Use only "B" type vent pipe. 3. Do not exceed 30 linear feet of type "B" vent pipe or maximum of three 90° elbows. 4. Carefully observe the minimum required % combustion efficiency and the maximum measure flue gas temperature. 5. Each furnace must have a dedicated power venter. Common venting with more than one appliance to a power venter is not permitted. 6. Note: Where a 3" to 4" and 4" to 6" vent pipe transitions are necessary, use only tapered transitions. 7. The barometric draft control is supplied with the power venting kit. (It is required, but not supplied with the Tjernlund kit.) Regardless of vent pipe diameter size, a 4" diameter gas furnace barometric draft control is required to be installed with in three (3) feet of the furnace cabinet. 8. Do not attempt to use this power venter on a furnace equipped with a draft hood or a vent damper. 9. Carefully observe ambient air temperature limitations. Important: Under no circumstances can any standing pilot furnace be horizontally vented. Under no circumstances can any additional appliances be common vented with the furnace by the Field Controls SWG-4R. Under no circumstances can a furnace equipped with a natural draft diverter be horizontally vented. Page 18 Vent Specifications: 1. All vent pipe and elbows must be Type B, double wall vent. 2. The maximum vent length is 30 feet with a maximum of three 90° elbows. 3. The minimum vent length is 5 feet. 4. Use 3" vents for models with inputs through 75,000 BTU/Hr. 5. Use 4" vents for models with inputs over 75,000 BTU/Hr. 6. A 4" barometric damper is included in the power venter kit. When 3" vent pipe is used, a 3" to 4" single wall increaser is required for connecting the barometric damper and for connecting the power venter. A single wall increaser will also be required at the furnaces with 3" outlet collars when 4" vent pipe is used. General Wiring For complete installation information refer to the Field Controls SWG-4R Power Venter Installation Manual for details (P/N 46331300.) SWG-4Y YORK SIDEWALL POWER VENTING KIT Field Controls Part #46205404 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge Approved For Use On The Following York International Model Furnaces: Page 19 P1UK P2MP P9MP P2DP P3UC P9UC P3CC P9CC PKMD PAKU PBKM XEM PBKD XED PCMU PKMU PCMD Unit Sizing And Equivalent Footage Refer to the following to choose the proper size vent pipe and fittings for connecting the SWG power venter to the appliance. The following table also lists the maximum equivalent length of vent pipe allowed, depending on the appliance input rating and the diameter of vent pipe used. BTU/Hr Input 40,000 60,000 80,000 100,000 120,000 140,000 Diameter Of Vent Pipe Collar On Furnace Installer Provided Flue Pipe Transition Size Diameters 3" 3" TO 4" 3" 3" TO 4" 4" None Required 4" None Required 4" None Required 4" None Required Maximum Equivalent Length (Feet) 4" Vent Pipe 100 100 100 100 80 65 General Wiring For complete installation information refer to the Field Controls SWG-4Y Power Venter installation manual for details (P/N 46297600.) P/N 46334200 Page 20Acrobat PDFWriter 4.0 for Windows