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Home Theater BD Player
HTB5540D/12/51/94/98/93
Service
Service Manual
TABLE OF CONTENTS
Page
. Location of PCB Boards,Version Variation and Repair Scenario Matrix.....1-2 . Technical Specifications.........................................................1-3 . Safety Instruction, Warning & Notes........................................1-7 . DFU Instruction..............................................................................2-1 . Mechanical and Dismantling Instructions....................................3-1
. Software Upgrades ........................................................................4-1 . Trouble Shooting Chart....................................................... 5-1
. Wiring Diagram..................................................................6-1
. Electrical Diagrams and Print-layouts......................................7-1
. Votages and Waveforms for Connection Pins...........................8-1 . Pin Description & Block Diagrams of ICs..................................9-1 . Set Mechanical Exploded view & Part list...............................10-1 . Revision List.................................................................................11-1
©Copyright 2013 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by Arya & Stephen - 1317 Printed in The Netherlands Subject to modification Version 1.2
CLASS 1 LASER PRODUCT
GB 3141 785 39822
PHILIPS
1-2
PCB Board Locations
VERSION VARIATIONS Type / Versions
HTB5540D
Board in used Service Policy /12 /51 /94 /98 /93
MAIN BOARD
M
M
M M
M
POWER BOARD AMPLIFIER BOARD
M+C M+C M+C M+C M+C M+C M+C M+C M+C M+C
FRONT CONTROL BOARD
M+C M+C M+C M+C M+C
TOUCH BOARD
LOADER Tips
M+C M+C M+C M+C M+C
M
M
M
M
M
C -- Component Lever Repair
M -- Module Lever Repair
X -- Used
1-3
Product specifications
Note
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notice.
Region codes
The type plate on the back or bottom of the home theater shows which regions it supports.
Country Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
DVD
BD
A A
Australia, New Zealand
Russia, India
C
China
C
Media formats
AVCHD, BD, BD-R/ BD-RE, BD-Video, DVD-Video, DVD+R/+RW, DVD-R/-RW, DVD+R/-R DL, CD-R/CD-RW, Audio CD, 9LGHR&'69&'3LFWXUHÀOHV03PHGLD WMA media, DivX Plus HD media, USB storage device
File formats
Audio: .aac, .mka, .mp3, .wma, .wav, .mp4, .m4a, ÁDFRJJ UD$YDLODEOHRQO\LQ$VLD3DFLÀFDQG China)
Video: .avi, .divx, .mp4, .m4v, .mkv, .asf, .wmv, PWVPSJPSHJÁYJS .rmvb, .rm, .rv (Available only in Asia 3DFLÀFDQG&KLQD
Picture: .jpg, .jpeg, .jpe, .gif, .png
Bluetooth
%OXHWRRWKSURÀOHV$'3 Bluetooth version: 2.1 + EDR
Audio formats
Your home theater supports the following DXGLRÀOHV UDÀOHVDUHVXSSRUWHGRQO\LQ$VLD3DFLÀFDQG China)
Extension .mp3 .wma .aac
.wav .m4a .mka
Container MP3 ASF AAC
WAV MKV MKA
Audio codec MP3
WMA
AAC, HEAAC PCM
AAC PCM
Dolby Digital DTS core MPEG
Bit rate
Upto 320 kbps Upto 192 kbps Upto 192 kbps
27.648 Mbps 192 kbps 27.648 Mbps 640 kbps
1.54 Mbps
912 kbps
1-4
MP3 Upto 320
kbps
WMA Upto 192
kbps
AAC, Upto 192 HE- kbps
AAC
.ra
RM
AAC, Upto 192
HE- kbps
AAC
Cook 96469 bps
ÁDF
FLAC
FLAC Upto 24
bps
.ogg
OGG
Vorbis Variable
bit rate, maximum
block size 4096
MP3 Upto 320
kbps
Video formats
,I\RXKDYHDKLJKGHÀQLWLRQ79\RXUKRPH WKHDWHUDOORZV\RXWRSOD\\RXUYLGHRÀOHVZLWK Resolution: 1920 x 1080 pixels at Frame rate: 6 ~ 30 frames per second. DYLÀOHVLQ$9,FRQWDLQHU
Audio codec
PCM, Dolby Digital, DTS core, MP3, WMA
Video codec DivX 3.11, DivX 4.x, DivX 5.x, DivX 6.x
MPEG 1, MPEG 2 MPEG 4 SP / ASP
H.264/AVC upto HiP@4.2 WMV9
Bit rate 10 Mbps max
40 Mbps 38.4 Mbps 25 Mbps 45 Mbps
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Audio codec
PCM, Dolby Digital, MP3, WMA
Video codec
DivX 3.11, DivX 4.x, DivX 5.x, DivX 6.x
Bit rate
10 Mbps max
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Audio codec
Dolby Digital, MPEG, MP3, AAC, HE-AAC, DD+
Video codec MPEG 1, MPEG 2
MPEG 4 ASP
H.264/AVC HiP@4.2
Bit rate 40 Mbps
38.4 Mbps 25 Mbps
PNYÀOHVLQ0.9FRQWDLQHU
Audio codec
PCM, Dolby Digital, DTS core, MPEG, MP3, WMA, AAC, HEAAC, DD+
Video codec Bit rate DivX Plus HD 30 Mbps
MPEG 1, MPEG 40 Mbps
2
MPEG 4 ASP 38.4
Mbps
H.264/AVC 25 Mbps
HiP@4.2
WMV9
45 Mbps
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Audio codec
PCM, Dolby Digital, DTS core, MPEG, MP3,WMA, AAC, HE-AAC, DD+
Video codec MPEG 1, MPEG 2
MPEG 4 ASP
H.264/AVC HiP@4.2 WMV9
Bit rate 40 Mbps
38.4 Mbps 25 Mbps 45 Mbps
1-5
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Audio codec
Dolby Digital, MP3, WMA, DD+
Video codec MPEG 4 ASP
H.264/AVC HiP@4.2 WMV9
Bit rate 38.4 Mbps
25 Mbps 45 Mbps
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Audio codec PCM, DTS core, MPEG, MP3
Video codec MPEG 1, MPEG 2
Bit rate 40 Mbps
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Audio codec
MP3, AAC
Video codec
Bit rate
H.264/AVC upto HiP@4.2 H.263
25 Mbps 38.4 Mbps
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Audio codec
AAC, HEAAC
Video codec
MPEG 4 ASP
H.264/AVC upto HiP@4.2
Bit rate
38.4 Mbps
25 Mbps max
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Audio codec AAC, COOK
Video codec RV30, RV40
Bit rate 40 Mbps
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Total output power: 1000W RMS (30% THD)
Frequency response: 20 Hz-20 kHz / ±3 dB
Signal-to-noise ratio: > 65 dB (CCIR) / (A-weighted)
Input sensitivity: AUX: 2 V AUDIO IN: 1 V
Video
Signal system: PAL / NTSC HDMI output: 480i/576i, 480p/576p, 720p,
1080i, 1080p, 1080p24
Audio
S/PDIF Digital audio input: Coaxial: IEC 60958-3 Optical:TOSLINK
Sampling frequency: MP3: 32 kHz, 44.1 kHz, 48 kHz WMA: 44.1 kHz, 48 kHz
Constant bit rate: MP3: 32 kbps - 320 kbps WMA: 48 kbps - 192 kbps
Radio
Tuning range: Europe/Russia/China: FM 87.5-108 MHz (50 kHz) $VLD3DFLÀF/DWLQ$PHULFD)0 MHz (50/100 kHz)
Signal-to-noise ratio: FM 50 dB Frequency response: FM 180 Hz-12.5 kHz /
±3 dB
USB
Compatibility: Hi-Speed USB (2.0) Class support: USB Mass Storage Class
(MSC) File system: FAT16, FAT32, NTFS USB connector:
Front panel: 5V , 1A Rear panel: 5V , 500mA
Main unit
Power supply: Europe/China: 220-240 V~, 50 Hz
1-6
/DWLQ$PHULFD$VLD3DFLÀF V/220-240 V~, 50-60 Hz
Russia/India: 220-240 V~, 50 Hz Power consumption: 160 W 6WDQGE\SRZHUFRQVXPSWLRQ: Dimensions (WxHxD): 435 x 58 x 280
mm Weight: 2.66 kg
Subwoofer
Output power: 166 W RMS (30% THD) Impedance: 4 ohm Speaker drivers: 165 mm (6.5") woofer Dimensions (WxHxD):
228.8 x 293 x 310 mm Weight: 4 kg Cable length: 3 m
Speakers
Center speaker: Output power: 166 W RMS (30% THD) Speaker impedance: 4 ohm Speaker drivers: 1 x 78 mm (3") full range Dimensions (WxHxD):
314.2 x 111.04 x 83 mm Weight: 1 kg Cable length: 2 m Front/Rear speaker: Output power: 4 x 166 W RMS (30%
THD) Speaker impedance: 4 ohm Speaker drivers: 1 x 78 mm (3") full range Dimensions (WxHxD):
HTB5510: 100.17 x 227.7 x 130.33 mm (front); 100.17 x 191.4 x 125.3 (rear)
HTB5540: 250 x 1179.1 x 250 mm (front); 100.17 x 191.4 x 125.3 mm (rear)
HTB5570: 250 x 1179.1 x 250 mm (front/rear)
Weight: HTB5510: 0.63 kg/each (front); 0.60 kg/each (rear)
HTB5540: 3.64 kg/each (front); 0.61 kg/each (rear)
HTB5570: 2.18 kg/each (front); 2.21 kg/each (rear)
Cable length (front): HTB5510: 3 m (front); 10 m (rear) HTB5540: 4 m (front); 10 m (rear) HTB5570: 4 m (front); 11 m (rear)
Remote control batteries
2 x AAA-R03-1.5 V
Laser
Laser Type (Diode): InGaN/AIGaN (BD), AIGaInP (DVD/CD)
Wave length: 405 +7 nm/-7 nm (BD), 655 +10 nm/-10 nm (DVD), 790 +10 nm/-20 nm (CD)
Output power (Max. ratings): 20 mW (BD), 6 mW (DVD), 7 mW (CD)
1- 7
Safety instruction, Warning & Notes
Safety instruction
1. General safety
Safety regulations require that during a repair: . Connect the unit to the mains via an isolation transformer. . Replace safety components indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: . Route the wires/cables correctly, and fix them with the
mounted cable clamps. . Check the insulation of the mains lead for external
damage. . Check the electrical DC resistance between the mains
plug and the secondary side: 1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug. 2) Set the mains switch the "on" position (keep the
mains cord unplug). 3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis bottom. 4) Repair or correct unit when the resistance measurement is less than 1M . 5) Verify this, before you return the unit to the customer/user (ref. UL-standard no. 1492). 6) Switch the unit "off", and remove the wire between the two pins of the mains plug.
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2.Laser safety
This unit employs a laser. Only qualified service personnel
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type
: Semiconductor laser GaAlAs
Wavelength
: 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
1-8
Warning
1.General
. All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handing during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment:
1) Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671.
2) Wristband tester 4822 344 13999. . Be careful during measurements in the live voltage section. The primary side of the power supply , including the heat sink, carries live mains voltage when you connect the player to the mains (even when the player is "off"!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A "lighting stroke" and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. . Never replace modules, or components, while the unit is "on".
2. Laser
. The use of optical instruments with this product, will increase eye hazard.
. Only qualified service personnel may remove the cover or attempt to service this device, due to possible eye injury.
. Repair handing should take place as much as possible with a disc loaded inside the player. . Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN, AVOID EXPOSURE TO BEAM.
Notes: Manufactured under licence from Dolby Laboratories. The double-D symbol is trademarks of Dolby Laboratories, Inc. All rights reserved.
1-9
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1-10
Notes
Lead-Free requirement for service
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according next rules.
Important note: In fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair: x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. x Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the
solder-tip o To exchange solder-tips for different applications. x Adjust your solder tool so that a temperature around 360°C 380°C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. x Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).
x Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.
x Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use highest lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called `dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. This will be communicated via AYS-website. Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.
x On our website: www.atyourservice.ce.Philips.com
You find more information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news". For additional questions please contact your local repair-helpdesk.
2-1
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1
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FRONT FRONT SUB REAR REAR FRONT RIGHT LEFT WOOFER RIGHT LEFT CENTER
SUB WOOFER
FRONT LEFT
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HDMI ARC
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2-6
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2-8
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2
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1
TV
HDMI
2 3
HOME THEATER
2-10
X7
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IT Utilizzo del sistema Home Theater NL Uw home cinema bedienen NO Bruke hjemmekinoanlegget PL Korzystanie z zestawu kina domowego PT Utilizar o sistema de cinema em casa RO UtLOL]DLVLVWHPXOKRPHWKHDWHU SK PoXçtYDQLHGRPiFHKRNLQD SV AnYlQGDKHPPDELRV\VWHPHW TR (YVLQHPDVLVWHPLQLQNXOODQ×OPDV×
3
2
1
3 sec
1
2 3
2-11
X
2
AUDIO IN
1
3.5MM STEREO
3
USB
1
2
2-12
X
2 1
3
1
LAN LAN
3-1
Mechanical and Dismantling Instructions
Dismantling Instruction
Detailed information please refer to the model set.
The following guidelines show how to dismantle the player.
Step 1:Open the top cover.Remove 4 screws on the back panel,dismantle the left and right baffles,then open the top cover.(Figur 1)
Figue 1
3-2
Mechanical and Dismantling Instructions
Dismantling Instruction
Detailed information please refer to the model set.
The following guidelines show how to dismantle the player.
Step 2:Dismantle the loader.Open the tray,diamantle the CD door,disconnect connectors(J11,J12,XP7,P2), remove 2 screws beside the loader,then pull up the loader.(Figure 2)
Step 3:Dismantle the main board.Disconnect connectors(XP6,XP9,XP4,XP13),remove 2 screws on the main board and 5 screws on the back panel.then pull up the main board.(Figure 2)
Step 4:Dismantle the amplifier board.Disconnect connectors(XP3,XP58),remove 2 screws on the amplifier board and 3 screws on the back panel.then pull up the amplifier board.(Figure 2)
Step 4:Dismantle the power board.Remove 4 screws on the power board, then pull up the board.(Figue 2)
Figue 2 Step 5:Dismantle the front control board.Remove 3 screws on the board, then pull up the board.(Figue 3)
Figue 3
4-1
Software upgrade
1.Build a folder name as UPG under root menu of USB device. 3.Copy the HTB5510.bin file(upgrade file) to the root menu of USB device. 4.Connect the USB device to HTS , 5.Power on DUT,enter into HOME UI. 6.Enter into Setup menu select Advance >>Software upgrade>>USB. If the upgrade SW was found ,it will prompt start upgrade SW,pls press ok select Start. 7.Don't power off DUT .DUT will restart after SW upgrade completed. Caution: The set must not be power off during upgrading, Otherwise the Main board will be damaged entirely.
5-1 VFD No display on Front Control Board
Trouble shooting Chart
VFD No display on Front Control Board
Go
Check every supply voltage on Main Board whether normal or not. (XP4 PIN4&PIN5:+12V)
No
Refer to CON501 on Power Board
Yes Check voltage -24V on main Board at XP9 PIN16: -24V
Yes Check the power key, open/closed key, source key and other key whether work normally or not
No Check whether U6 and U10 work good or not? And fix it or replace the main board.
No Replace MCU U8 on Main Board, or replace the Main Board
Yes
Check Front Control Board signals at XP9 Pin14 VFD_CLK, Pin15 VFD_DATA, Pin16 VFD_STB
Yes Yes
No Check the XP9 ON Front Control Board, signals at Pin14, 15, 16 arrive the IC U135 PIN6, 8, 9
Check whether bad solder exists on XP9 on No Front Control Board and U135 or VFD
Correct connection
Yes Replace U135 or VFD
5-2 Touch keys do not work
keys do not work
Trouble shooting Chart
Go
Check voltage 3.3V and 12V on Touch
Board:
No
3.3V at R676
12V at R680
Fix the connection CON606 to CON607 on Front Board
Yes
Check Front Control Board signals at XP9 Pin1 SCL_MCU, Pin2 SDA_MCU
No Replace U8 on Main Board, or replace Main Board
Yes Replace U604 on Touch Board
5-3
Trouble shooting Chart
Remote control does not work
Remote control does not work
Go
Check battery of remote control whether Yes
exhausted or not.
Replace the battery for remote control
No
Check power supply of IR601 on Front Control Board whether normal or not XP9 Pin13: +3.3V
No
Check the +3.3V net on Front
Control Board to Main Board XP9
Yes Replace IR601
5-4 No audio output
No audio output
Trouble shooting Chart
Go
Check voltage +34V for whether normal or
Check XP4 Pin1 +5V on Main Board
not at on Amplifier Board
No whether normal or not
Yes
Check the 24Pin FFC connection XP13 on Main Board and XP1 on Amplifier Board whether right or not between Main Board and Amplifier Board
Yes
Refer to CON502 on Power Board
No
Yes
Check the control signal whether right or not at the U8 Pin6, Pin7 on Main Board and the signal at the XP13 Pin1,2,3,4,5,7
No Replace U8 on Main Board or replace Main Board
Yes Replace Amplifier Board
5-5 No video output
No video output
Trouble shooting Chart
Go
Check L452, R616 whether right on Main Board
No Add L452, R616
Yes
Check the video signal whether right at U1: PIN B18 or R615
No Replace Main IC or Main Board
5-6 Can't read disc or can't open the disk door
Trouble shooting Chart
Can't read disc or can't open the disk door
Go Check loader work normally or not
No Check XP7 and J11 on Main Board
Yes
Check 45Pin, 8Pin, 4Pin cable from Main Board to Loader connect right or not
No Fix 45Pin, 8Pin, 4Pin cable
Yes Replace Loader
5-7 Tuner FM does not work
Tuner FM does not work
Trouble shooting Chart
Go
Check voltage at Q28 C electrode (+5V) on Main Board whether normal or not
Yes
Check voltage +3.3V at Tuner IC (Pin2) whether right or not
No Check whether U6 and U10 work good or not? And fix it or replace the main board.
No Check Main Board tuner power supply circuit.
Yes
Check Tuner module IC Pin14, Pin15 normal or not
No
Change the Tuner IC
Yes
Check the U8 PIN25, PIN26, I2C
Check Main Board U4 power
output on Main Board normal or not
No supply circuit
Yes Replace main Board
5-8
Trouble shooting Chart
AUX in does not work
AUX in does not work
Go
Check voltage at U18 PIN16 (6V), check 12V on Main Board whether normal or not
No Refer to Power Board CON501
Yes
Check Main Board U18 Pin4, Pin11 signal
input whether right or not
No Check AUX IN connector
Yes
Check U18 74HC4052 whether
broken or not
No
Check Main Board power supply circuit.
Yes Replace U18 74HC4052
5-9
MP3 Link does not work
MP3 Link does not work
Go
Check voltage 5V at FB23 whether normal or not
No
Check Main Board U9
Trouble shooting Chart
Yes
Check signal at XP9 PIN22: MP3_R PIN20:
MP3_L on front board whether normal or not
No
Check U21 U22 on front board
Yes
Check Main Board U18 74HC4052 PIN2,
PIN15 L/R signal input right or not
No
Check Main Board C361, C352, R352, R458
Yes
Check voltage at U18 PIN16 (6V), check No 12V on Main Board whether normal or not
Refer to Power Board CON501
Yes
Check U18 74HC4052 whether broken
or not
No
Check Main Board power supply
circuit.
Yes Replace U18 74HC4052
COAX in does not work
5-10
Trouble shooting Chart
COAX in does not work
Go
Check voltage at U27 PIN6/PIN23: 3.3V on Main Board whether normal or not
No Check power supply circuit.
Yes
Check Main Board U27 CS8416 PIN3 input
signal whether normal or not
No
Check Main Board C360, L11
Yes
Check U27 CS8416 whether broken or not No
Check Main Board U8
Yes Replace U27 CS8416
5-11
Trouble shooting Chart
Karaoke in does not work
Karaoke in does not work
Go
Check signal at XP9 PIN24 on Front
Board: MIC_in signal is normal or not
No
Check Karaoke switch is ON in software setting and U602 is OK.
Yes
Check Main Board U18 74HC4052 PIN5,
PIN14 L/R signal input right or not
No
Refer to Main Board XP9 and check the
cable between XP9 and XP9.
Yes
Check U18 74HC4052 whether broken or No not
Check Main Board U26
Yes Replace U18
Network in does not work
Network in does not work
Go
5-12
Trouble shooting Chart
Check P3 Pin1, Pin2, Pin3, Pin6 from netting twine normal or not
No Check netting twine link normal or
not
Yes Replace P3 or U12
6-1
6-1
5
4
3
2
1
Block Diagram for HTB5540D:
USB RJ45 CVBS HDMI IN 1 HDMI IN 2 HDMI OUT
AUX1
OPTI COAX
D
BD BOARD
EP92A2E
MT8560
ARC(OPTI)
SDIN
L/R
L/R
4052*2
I/O*3 PDN
L/R
AK5358
ASCLK ALRCLK
I2S
CS8416 I2S
C
MOTOR DRIVER
R2A30209SP
(In DEC modify to TPIC1405A)
+TI2050G4
SPI
45P/0.5mm 8P/1.0mm 4P/2.0mm
FLASH
NAND 2Gbit
DDR3x2
2GbitX2
INT IR I2C CEC
MCU
WT61P8
DP DN
4P/2.0mm
IR
SDA
SPI
SCL
MP3&MIC
24P/1.0mm
I2S
I2C RESET
I/O*3 PDN
USB_5V USB_DP USB_DN USB__GND
MIC_in AGND
MP3_R AGND
MP3_L 12V_D BT_RESET IR_OUT VFD_STB VFD_DATA VFD_CLK 3.3V_STBY_MCU
GND 12V_D
GND -24V_D MIC_Detect BT_STATUS BT_ADUIO_EN
PIO9 PIO11 PIO13 T_SDA T_SCL
WIFI_VCC USBM2 USBP2 GND
TPIC_A+ TPIC_ATPIC_B+ TPIC_BTPIC_COMMON
TPIC_W TPIC_V TPIC_U TPIC_LOADTPIC_LOAD+ MGND TRAYIN#
2.TILT+ TR+ FR+
CO_B10.CO_A-
AUX1 INB INA
IND
20.DRFO+
GND
RFOINC
HAVC
30.GND GND VCC_LD BD_LD(8V)
WIFI
45P/0.5mm
B
8P/1.0mm 4P/2.0mm
LDD_SDIO
FPDODVD MODEB
USB
24P/1.0mm
SPI
Front Board
POWER_ON GND GND ST12V ST12V
TUNER
L/R
CS I2C RDS
AMP_DET POWER_DER
AMP_MUTE I2C /PDN BKND_ERR
POWER_ON
5P/2.0mm
PVCC/5P
24P/0.5mm 24P/0.5mm
FL/FR PWM
D
SPK FL/FR
AOSDATA0 AOLRCK AOSDATA1 AOSDATA2 AOBCK GND AOMCLK GND AMP_SCL AMP_SDA GND AMP_MUTE AMP_RST 3.3V +12V_D 3.3V +12V_D GND GND POWER_derating WL_RST WL_IRQ PDWN MCU_CON_FAN
AUDIO PROCESSOR RL/RR PWM
TI5538
TAS5352*3
I2S
SUB/CEN PWM
I2C RESET MUTE BKND_ERR PDN
POWER_DER
MUTE AMP_DET
POWER DERATING
SPK RL/RR
SPK SUB/CEN
C
DGND
DGND
DGND
6P/2.0MM PVCC/8P
PDD
PDD
PDD
AMP BOARD
AC IN
B
33V
12V
41.GIO7 40.LDD_SEN
MODEA 45.MODEC
GND LDD_CLK
31.GND GND GND
INE INF
RFO+ GND
GND 21.DRFO-
PDIC
11.FO_IN INH ING
CO_B+ CO_A+
TRFR-
1.TILT-
L9828/TBL-2000+SANYO 415V
LOADER
IR
IR VFD DRIVER CS6312
5P/1.0mm
VFD DISPLAY
POWER BOARD
5701_SDA 5701_SCL
GND 3.3V_STBY
+12V_D
A
A
5P/1.0mm
I2C
WT5701
Toucht Board
5
4
3
2
1
7-1
7-1
Touch Board Circuit Diagram:
A
B
C
D
E
1
1
3.3V_STBY
0.01uF/25V/Y5V 1uF/10V/Y5V
PLAY/PAUSE PAD601
S0
R669 1M
C627
C637
3.3V_STBY
STOP
PAD602
S1
OPEN/CLOSE PAD603
S2
R676 470
VOLUME+
PAD604
S3
VOLUME-
PAD605
S4
GNDA
LED10
SOURCE
PAD606
S5
32 31 30 29 28 27 26 25
+12V_D
R680
10K
Q622
NPN_3DG3904M
SI[4] SI[3] SI[2] SI[1] SI[0] VDD OUT0 OUT1
STANDBY
PAD607
S6
2
C628 C629 C630 C631 C632 C633 C634 NC NC NC NC NC NC NC
1
ESD7
1
ESD6
1
ESD5
1
ESD4
1
ESD3
1
ESD2
1
ESD1
1 2 3 4 5 6 7 8
SI[5] SI[6] SI[7] SI[8] SI[9] SI[10] SI[11] TEST
OUT2 OUT3 WT5701-UG321 OUT4 OUT5 PWMO[0]
SCL SDA PWMO[1]
24 23 22 21 20 19 18 17
5701_SCL_A 5701_SDA_A
LED_RED
R679 10K
2
INT VSS OUT11 OUT10 OUT9 OUT8 OUT7 OUT6
2
2
2
2
2
2
2
9 10 11 12 13 14 15 16
GNDA
ESD Rreserved GNDA
GNDA
U604 WT5700-UG321
GNDA
CON606 5pin/1.0mm
3
5 4 3 2 1
5 4 3 2 1
3.3V_STBY GNDA 5701_SCL_A 5701_SDA_A
+12V_D
3
4
4
A
B
C
D
E
7-2
Front Control Board Circuit Diagram:VFD
5
4
3
7-2
2
1
D C B A
Bluetooth
R91
R87 0 NC/0
TP32
R88 NC/0
D
3.3V_STBY
R78 100K
Q3 PNP_3CG3906M
4V
BT_3V3
R319 3.3K
+12V_D
10K R685
Q4
R687 680
NPN_3DG3904M
D
BT_3V3
BT_RESET
R77
100K
R83
BT_RESET
0 2
PIO9 C47
PIO11
PIO13 D
0.1uF/16V/Y5V
BT_RST
2 2 2
BT_3V3
C53 C54 TP18 TM39 TM40
D
D
D
10uF/10V/Y5V 0.1uF/25V/Y5V
BT_BM160 U10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
AIO1 AIO0 RESET GND PIO9 PIO1 0 PIO11 PIO12 PIO13 PIO14 PIO15 GND VDD VDD_USB +1V8 GND USB_DP USB_DN
UART_RTS ART_CTS UART_RX UART_TX
GND RF
GND PIO8
60 59 58 57 56
PCM_IN PCM_SYNC PCM_CLK PCM_OUT SPI_CSB
PIO7 PIO6 PIO5 PIO4 PIO3
55 54 53 52 51
SPI_MISO SPI_CLK
PIO2 PIO1
50 49
SPI_MOSI
PIO0
GND MIC_A_N MIC_A_P MIC_B_N MIC_B_P MIC_BIAS
GND_S SPK_R_P SPK_R_N SPK_L_P SPK_L_N
GND LED0 LED1 VDD_CHG GND VDD_BAT VRE_IN
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
A
BT_ADUIO_EN BT_STATUS
BT_ADUIO_EN 2 BT_STATUS 2
D
R946 9.1K
2K R945
C775
R937 10K
4.7uF/10V/Y5V
R89 NC/0
BT_3V3
R953 9.1K
R951 9.1K
R954 2K
R949 9.1K
R952 2K D
C776
R939 10K
R950 2K
4.7uF/10V/Y5V
D
C777
R940
10K
4.7uF/10V/Y5V
C778
R941
10K
4.7uF/10V/Y5V
D C56 0.1uF/25V/Y5V
D
R938 100K
4
2
3
R943 100K BT_REFM
R944 100K
5+ 6-
8
8
+
-
1 C779
U406A AS4558M
BT_R 4.7uF/10V/Y5V
BT _12V
C780
7
U406B AS4558M
BT_L 4.7uF/10V/Y5V
4
A R942 100K
29 30
24 25 26 27 28
19 20 21 22 23
D
Unit Name
Unit Number E25
01UKOKAMP-102
Reference
Description
Date
20120924
VER:02
JACK601 MIC JACK
11 66 33 55
44 22
JACK603
11 66 33 55
44 22
6PIN/H-DIP3.5-09
A
+12V_D_A
R609 2.2K
12VA
R646
REFM
R650
1K MIC_Detect
FB611 A
1.2K
+ CE608 220uF/16V
22K
C772 0.1uF/16V/Y5V
C611 47pF/50V/NP0
R643 110K
A
R610 22K
CE609 + 47uF/16V
R642
A
A
100K
3 CE610
+
R612 680
2.2uF/25V
A
R648 10K
C607 1000pF/50V/X7R
A
6 5
REFM
8
4
+ -
A
AS4558M U602B 7
C623
2.2uF/10V/Y5V
8
3+ 2-
1
MIC
MIC
U602A AS4558M
4
R649
12VA
100pF/50V/NP0
C610 20K
R645100K
C626 47pF/50V/NP0 C625 2.2uF/10V/Y5V
A
FB612
1.2K
BT_RX BT_TX BT_SPDIF1
BT_3V3 GND MOSI BT_CLK MISO CSB
D
BT_3V3 GND MOSI BT_CLK MISO CSB
1 2 3 4 5 6
1 2 3 4 5 6
XP1 6PIN/2.0mm
+12V_D_A R613 1K
C774 100pF/50V/NP0 A
BT _12V
R647
+ CE612 220uF/16V
4.7K
C773 0.1uF/16V/Y5V
A
USB_VCC
BT_REFM
R611 4.7K
CE613 22uF/10V/Y5V
A
A
R21 100K
R23 100K
R20 100K
BT_R
BT_L
R22 100K
A
2
MP3_R BT_R
MP3_L BT_L
A
A
1 B2
S6
2 GND VCC 5
3 B1
A4
U21 74LVC1G3157GV
1 B2
S6
2 GND VCC 5
3 B1
A4
U22 74LVC1G3157GV
USB_VCC
MP3_BT_SW
2 FB23 0
C624 MP3_BT_R 2 C97
2.2uF/10V/Y5V
0.1uF/25V/Y5V
A
C627 MP3_BT_L 2 2.2uF/10V/Y5V
JACK602
11 66 33 55
44 22
6PIN/H-DIP3.5-09
USB_VCC
R692 47K
R18 R19 100K 100K
R15
100
MP3_R
C628 2.2uF/10V/Y5V
R16
100K
R6
R693 47K
100
C629 2.2uF/10V/Y5V
MP3_L
R17 100K
A
A
D C B A
5
4
3
2
1
7-3
7-3
Front Control Board Circuit Diagram:Bluetooth
A
B
C
D
E
XP9 24PIN/0.5mm
27
28
1
GND GND
GND GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
R190 R191 R192
SCL_MCU SDA_MCU 0 0 0
-24V_D +12V_D
PIO13
3
PIO11
3
PIO9
3
BT_ADUIO_EN 3
BT_STATUS
3
MIC_Detect
3
+5VA
+12V_D
AC2
R135 470
VFD581
P1 NC(6G) 8G 7G 6G
P10 P9 NC(2G) P8 P7
P14 P13 P12 NC(2G) P11
F2 F2
31 NP
4G 3G 2G 1G
26 5G
P6 P5 P4 P3 P2
5 NC(1G)
F1 F1 NP
32
27 28 29 30
21 22 23 24 25
16 17 18 19 20
11 12 13 14 15
6 7 8 9 10
1 2 3 4
R189
0 VFD_CLK
3.3V_STBY
R137
R136
R141 5.6 AC1
AC2
VFD_DATA
10K
R138
Q135
2.2
VFD_STB
Q136
470
NPN_3DG3904M
IR_IN
NPN_3DG3904M
BT_RESET
BT_RESET
3
+12V_D_A
MP3_BT_L
3
C152
0.1uF/50V/X7R Q138
NPN_3DG3904M
CE138 3.3uF/50V R139
470
R140 330
MP3_BT_R
3
R142
18K
R143 4.7K
Q137
ZD135
CE135
+
MIC
3
Q139
R146
PNP_3CG3906M
ZMM6V2/6.2V
R144 10K
3.3uF/50V
1
R145
10K
25
26
NPN_3DG3904M
1K
-24V_D
LR24
33 32 31 30 29 28 27 LR24 26 25 24 23
A
C135
1000pF/50V/X7R
R147 1K
U135
-24V_D
+ BZV55C5V1/5.1V
NC/10pF/50V/NP0 C250 NC/10pF/50V/NP0 C248 NC/10pF/50V/NP0 C245 NC/10pF/50V/NP0 C249 NC/10pF/50V/NP0 C283 NC/10pF/50V/NP0 C303 NC/10pF/50V/NP0 C329 NC/10pF/50V/NP0 C347 NC/10pF/50V/NP0 C348
NC/10pF/50V/NP0 C243 NC/10pF/50V/NP0 C242 NC/10pF/50V/NP0 C255 NC/10pF/50V/NP0 C257
C202 27pF/50V/NP0 C201 27pF/50V/NP0 C203 27pF/50V/NP0
G5 G6 SEG16 SEG15 SEG14 SEG13 VEE SEG12 SEG11 SEG10 SEG9
Unit Name
2
Unit Number B34 Reference
01U0IRRCV-102
Description IR RECEIVER
Date
20120924
+12V_D R154
1K
R156
1K
+5VA +5VA
ZD136
C222 C148
4.7uF/16V/Y5V0.1uF/50V/X7R
R148 51K
3
MP3_BT_SW
34 35 36 37 38 39 40 41 42 43 44
G4 G3 G2 G1 VDD LED4 LED3 LED2 LED1 GND OSC
SEG8 SEG7 SEG6/K6 SEG5/K5 DRIVER_VFD_CS6SS31EE2GGE34N//KK34 SEG2/K2 SEG1/K1
VDD KEY4 KEY3
22 21 20 19 18 17 16 15 14 13 12
+5V +5VA
C223 4.7uF/16V/Y5V
/CS KEY1 KEY2
SW4 SDout SDin GND SCLK
SW1 SW2 SW3
2
+5V
10 11
5 6 7 8 9
1 2 3 4
R157 R158 R159 10K 10K 10K
R171 4.7K
IRM_14mm
IR GND VCC GND GND
1 2 3 4 5
IR601
R638
100
IR_IN
R637
10K
C618 47pF/50V/NP0
C617
+ CE606
0.1uF/16V/Y5V NC/47uF/16V
3.3V_STBY
+5V
VFD_DATA R162
100
VFD_CLK R163
100
VFD_STB R164
100
3
1 2 3 4 5
1 2 3 4 5
CON607 5pin/1.0mm
5701_SDA 5701_SCL
+12V_D
3.3V_STBY
C614
+ CE611
0.1uF/16V/X7R
47uF/16V
5701_SDA 5701_SCL
R947 150 R948 150
SCL_MCU SDA_MCU
5 Shell A Shell B 6
3
P581
USB_VCC
VCC DD+
GND
1 2 3 4
USB-A/BK
R193
0
USB_VCC USB_DM USB_DP
USB_VCC 4 USB_DM 3 USB_DP 2
1
4 3 2 1
4PIN/2.0mm/200mm XS581
To main board
10pF/50V/NP0 C783 10pF/50V/NP0 C784
ESD22
E1SD21
1
2
2
4
4
A
B
C
D
E
7-4
7-4
Power Board Circuit Diagram:
A
B
C
D
E
HV
R515
C506
0.0022uF(222)400V ZD508
CY505 470pF/250VAC
C507 2200pF/1KV
R527
JP509
T502
NC/Jumper
PQ3230
1
10/1W
1 VDD
A8 A9
8 9
3
2
+34V_1
+34V
01U0PWOPP-PW101
22K/3W
R516 R517 R518
NC/P6KE160A
2 N.C
D514 SF20A300HPI/20A/300V
CE507 +
C510 0.1uF/50V/X7R
LOOP
HV
R510
R512
CE505
820uF/50V
1
Alternative
R507
22 22 22
ZD504
+
CE506 +
R530
D512
R549
1
CN502 2PIN/7.92mm
RV502
C511
2M
NC/2M
3D
820uF/50V BZX79C12
820uF/50V
8
D508 1N4148 OPR536
2.4K/1% OPP
230VAC\115VAC
CE501
470K
+ R508
VDR/240V 470uF/200V
470K
JP508
4700pF/400VAC
R511
R513 NC/2M
D506 D507
FR207/2A/1000V FR207/2A/1000V
A10 A12
10 12
T_GND
C512
R599
10 mR
22.1K/1%
1N4148
33K
D511
CE508 +
22uF/50V
C502
3
V+
+
1
2 - V-
<Package>
4 LM3580
U506A
1 2
1 2
2M JP507
5 P-GND
R523 NC/0.1uF/50V/X7R R528
R529
0.1uF/50V/X7R
R537 75K/1% C503
C515
R526
0.1uF/50V/X7R
JP506
Alternative
JP505
1N4148
0.1uF/50V/X7R C504 2200pF/50V/X7R
Alternative
Alternative
DV
R522
D503
6 FB
FR107/1A/1000V
1K
2K
NC/56
2.7K
+1
BD501
Alternative
R509
C513
CONTROL
NC/100pUF/51K0V2 TOP261EN
C
0
R524
2
3
RV503
470K
SX F
4
1
U507
2.2K
LOOP
CE502
R519
+
C509 220p
2
3
4-
R584
LTV-817S-B
VDR/240V 470uF/200V
R520
100
KBU610
01U0PWOFF-PW101 IC_VCC
5.6
R525
100K C508 0.1uF/50V/X7R
OPP
ZD502
R543
470K
R514
CE504 ZD509
+34V
CE503
0.1uF/50V/X7R C505
2
+
+
U503
47uF/50V
BZX79C12
1
AC
D509
NC/12K
BZX79C39V
VCC 1K
Q508
+5V
PNP_MMBT8550CLT1
LOOP
AS431
R531
R539
1.5K
ZD501
3
Q507
R532
PCON
47uF/35V
1
4
2
LIF502
6.6MH
R503
1M R504
1M
AC R505
1M R583
1M C501
0.47uF/63V
1N4148
Q503 PNP_MMBT8550CLT1
R506
PNP_3CG3906M
2.2M
CX502 0.22uF/275VAC
T501_H6V
CY503
CY504
100pF/250VAC 100pF/250VAC
T5012
HV
5
EF25
R538
0
D501
BAS316/100V/0.5A
D502
MBRX120/20V/1A
CY506 470pF/250VAC
R575
NC/22
2.67K/14%.99K/1%
R540 1.5K
U508 LTV-817S-B
R541
3
Q504 NPN_MMBT8050CLT1
C516
2.2K R542
0.1uF/50V/X7R 1K
2
R546 1K
Q502
BZX79B36 R547
Q501
1.2K/1% PNP_3CG3906M
OTP
NPN_3DG3904M
R548
C520
0.1uF/50V/X7R
220
R579R581
10K
C526
2
R582
0.1uF/50V/X7R
4.7K
10K
R580
Q509
NPN_MMBT8050C
C527 0.1uF/50V/X7R 10K
10PIN/2.0mm/200mm
PCON 1 1
+12V 2 2
33
44
+5V
55
T501_D4
11
R562
R561
R560
C521 ZD507 R559
0.0022uF(222)400V
R576
NC/2C2 522 NC/1000pF/1KV
66 77
LIF501
12 T501_P
R558
D515 HER203G/2A/200V
+12V
88
1 2
6.6MH
3 T501_V2CC
10 T501_N 9
150K
150K
150K
150K 22
NC/P6KE160A
D504
T501_H6V
T501 8
D517 NC/SR3100/3A/100V
CE512 +
CE513 +
R577 C518
1000UF/25V
0.1uF/50V/X7R
NC/470uF/16V
6.8K
CX501 0.22uF/275VAC
FR107/1A/1000V
11
U501
R573
NC/22
T501_G1ND
5S
Drain 4
T501_D4
C523 R574
NC/22
R502
1M
3
R501
1M
6S
NC 3
ZD505
NC/1000pF/1KV
7S
BP/M 2 IC_VCC R563
150
BZX79C18
D505
1T0501_P D516 SR3100/3A/100V
L502
3.3uH/3A
+5V
RV501 TR501
VDR/560V
F501
NTC/3ohm/5A
FUSE_6.3A/250V
8S
EN/UV 1
R564
22K
TNY180PN
CE511 + R565 R566
10uF/50V
100K 0
D510
1N4148
VCC
T5012_VCC
D518
FR107/1A/1000V CE510 +
47uF/35V
1 T501_GND
EEL19
9 T501_N
R572
SR3100/3A/100V CE514
+
CE515 +
1000UF/25V 1000UF/25V
CE516 +
C519
470uF/16V 0.1uF/50V/X7R R567 BD 22.1K
CN501
12.1K/1% 470
TR502
LOOP R550
NTC/10Kohm
R553 1.5K/1% CE509
+
2.21k/1%
R552 100K
8
NC/22uF/16V R554
C514
2.21k/1% 0.1uF/50V/X7R
R555 2.21k/1%
5 + V+ 7 6 - V-
<Package> 4 LM3580
U506B
D513 1N4148
OP R556
NC/2.4K/1% R557
680 OTP
99 +34V 10 10
11 11 12 12
CON504
3
PCON +5V
C0N501
1 2 3 4 5
1 2 3 4 5
4PIN/2.0mm/160mm
+34V
C0N502
1 2 3 4 5 6
1 2 3 4 5 6
1 2
R571
4PIN/2.0mm/160mm
1
4
CY502 100pF/250VAC
2PIN/7.92mm
CY501
T_GND
220pF/250VAC
4
ZD503 BZX79C12
3
3
2
2
U509
2.2K
LTV-817S-B
U504 1
AS431
C525 470pF/50V/X7R
C524 0.1uF/50V/X7RR570
10K
R569 DVD/NC
12.1K/1%
R568 11.3K/1%
R551 +34V_1
0
GND
1 2
1 2
CON503
4
* CAUTION :
THE PARTS MARKED WITH
ARE IMPORTANT PARTS ON THE SAFETY.
PLEASE USE THE PARTS HAVING THE DESIGNATED PARTS NUMBER WITHOUT FAIL.
A
B
C
D
E
7-5
Amplifier Board Circuit Diagram:SL+SW
A
B
C
7-5
D
1
+12V
R135 2.2
WIRE WIDE=3MM
WIRE WIDE=1MM
R136 2.2
C136 0.1uF/50V/X7R
D OTW
U7 1 GVDD_B
2{4} OTW
C135 0.1uF/50V/X7R
D GVDD_A 44
BST_A 43
0.033uF/50V/X7R C137
C133 0.1uF/50V/X7R
C134 0.1uF/50V/X7R
D D
WIRE WIDE=3MM
TP33
R137 3.3
CEN+
{4}
+34V
3 NC
D
4 NC
/SD
5{3,4S} D
NC 42
PVDD_A 41
D
PVDD_A 40
R138 56
L8 3
2 C141
C138
C139
1000pF/50V/X7R 0.22uF/50V/X7R
C140 0.01uF/50V/X7R
R139 3.3
2
{3P}M_A8CEN
6 PWM_A 7 RESET_AB
OUT_A 39 GND_A 38
WIRE WIDE=3MM(via 4x 0.4)
0.47uF/63V
100pF/504V/NP0
1
D
C144
C145 0.01uF/50V/X7R
+ C142 820uF/50V
C146
C143 0.1uF/50V/X7R
{3P}M_B8CEN
22K R140
8 PWM_B 9 OC_ADJ
GND_B 37
D
OUT_B 36
4coil
C147
C148
1000pF/50V/X7R 0.22uF/50V/X7R
R141 3.3
0.01uF/50V/X7R
D
D
D
10 GND
PVDD_B 35
+34V
D
11 AGND
BST_B 34
C149
0.033uF/50V/X7R
WIRE WIDE=3MM
TP34 CEN-
{3,4}
VALID
{3,4}
C150 0.1uF/50V/X7R
12 VREG
BST_C 33
C151
0.033uF/50V/X7R
WIRE WIDE=3MM
TP35 SL+
{4}
13 M3
PVDD_C 32
R142
14 M2
OUT_C 31
3.3 R143
{3P}M_A7SL {3P}M_B7SL
15 M1 16 PWM_C 17 RESET_CD 18 PWM_D 19 NC
GND_C 30 GND_D 29 OUT_D 28 PVDD_D 27 PVDD_D 26
D WIRE WIDE=3MM(via 4x 0.4)
R144 56
L9 3
C158 100pF/50V4/NP0
2 C157
C152
C153
1000pF/50V/X7R 0.22uF/50V/X7R
C155 0.01uF/50V/X7R
0.47uF/63V 1
D
C159 0.01uF/50V/X7R
3.3
C154 0.1uF/50V/X7R
C156 0.01uF/50V/X7R
D
D
+12V
D
C163 0.1uF/50V/X7R
R146 2.2
20 NC 21 VDD 22 GVDD_C
AMP_44P_TAS5352
NC 25
BST_D 24
D
GVDD_D 23
C162 0.033uF/50V/X7R
4coil
C160
C161
1000pF/50V/X7R 0.22uF/50V/X7R
R145 3.3
TP36
SL-
{3,4}
C164
D
0.1uF/50V/X7R
C165 0.1uF/50V/X7R
WIRE WIDE=3MM
3
+12V
D R147
D
C166 0.1uF/50V/X7R
C167 0.1uF/50V/X7R
WIRE WIDE=3MM
LAYOUT NOTE PLACE ON SPK JACK SIDE
WIRE WIDE=1MM
2.2
D D
01U000AMP-AU501
E 1 2 3
4
4
A
B
C
D
E
7-6
Amplifier Board Circuit Diagram:SL+SW
A
B
C
7-6
D
E
+12V
R88
R89 2.2
2.2 C47
0.1uF/50V/X7R D OTW
U4 1 GVDD_B
2{4,5O} TW
C46 0.1uF/50V/X7R
D GVDD_A 44
BST_A 43
C44 0.1uF/50V/X7R
C45 0.1uF/50V/X7R
D
D
0.033uF/50V/X7R C48
LAYOUT NOTE
PLACE ON COMPONENT
SIDETP25
L+
{4}
+34V
WIRE WIDE=5MM R90
3.3
3 NC
NC 42
L3
C49
C50
NOTE ALL CHANEL POWER SUPPLY NET \SPEAKER OUT NET AND ITS WIRE WIDE=3.5MM
1
D
4 NC
PVDD_A 41
D
R91
3
2
1000pF/50V/X7R 0.22uF/50V/X7R
R92
/SD
5{3..5S}D
PVDD_A 40
56
C52
C51
3.3
0.01uF/50V/X7R
1
{3P}M_A2FL
6 PWM_A
OUT_A 39
0.47uF/63V
+ C53
C54 0.1uF/50V/X7R
7 RESET_AB
GND_A 38
C56
4
1
D
C55 0.01uF/50V/X7R
820uF/50V C57
{3P}M_B2FL
R93
22K
8 PWM_B 9 OC_ADJ 10 GND
GND_B 37
D
OUT_B 36
PVDD_B 35
100pF/50V/NP0
4coil
C58
C59
1000pF/50V/X7R 0.22uF/50V/X7R
R94
3.3
D +34V
0.01uF/50V/X7R
D
D
D
11 AGND
BST_B 34
C60
0.033uF/50V/X7R
TP26 L-
{3,4}
WIRE WIDE=5MM
VALID
{3..5}
C61 0.1uF/50V/X7R
{3P}M_A1FR {3P}M_B1FR
+12V
D
0.1uF/50V/X7R R99
C74 2.2
12 VREG 13 M3 14 M2 15 M1 16 PWM_C 17 RESET_CD 18 PWM_D 19 NC 20 NC 21 VDD 22 GVDD_C
AMP_44P_TAS5352
BST_C 33 PVDD_C 32
OUT_C 31 GND_C 30 GND_D 29 OUT_D 28 PVDD_D 27 PVDD_D 26
NC 25 BST_D 24 GVDD_D 23
C62
0.033uF/50V/X7R
D
R97 56
C70
D
C73
0.033uF/50V/X7R 100pF/50V/NP0
TP27 R+
{4}
L5
3
2
1000pF/50V/X7R C64
C63
0.22uF/50V/X7R
R95 3.3
C66 0.01uF/50V/X7R
C68
0.47uF/63V
4
1
D
C69
0.01uF/50V/X7R
4coil
C71
C72
1000pF/50V/X7R 0.22uF/50V/X7R
R98
3.3
TP28
R- {3,4}
R96 3.3
C65 0.1uF/50V/X7R
C67 0.01uF/50V/X7R
D
D
D
D
D
D
D
D
C180 0.22uF/50V/Y5V
C179 0.22uF/50V/Y5V
C178 0.22uF/50V/Y5V
C177 0.22uF/50V/Y5V
C176 0.22uF/50V/Y5V
C175 0.22uF/50V/Y5V
C75
2
D
0.1uF/50V/X7R
C76 0.1uF/50V/X7R
+12V
D R100
C77
C78
D
0.1uF/50V/X7R 0.1uF/50V/X7R
2.2
01U000AMP-AU501
D
D
01U000AMP-AU501
LAYOUT NOTE PLACE ON SPK JACK SIDE
{5}
CEN+
{3,5} CEN-
{5}
SL+
{3,5}
SL-
{4}
SR+
{3,4}
SR-
{4}
SW+
{3,4}
SW-
{4}
L+
{3,4}
L-
{4}
R+
{3,4}
R-
2
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13
JK701 CON_13P_0GNDD
1 2 3 4 5 6 7
1 2 3 4 5 6 7
JACK JK702
C174 0.22uF/50V/Y5V
C173 0.22uF/50V/Y5V
C172 0.22uF/50V/Y5V
C171 0.22uF/50V/Y5V
C170 0.22uF/50V/Y5V
C169 0.22uF/50V/Y5V
+12V R101
WIRE WIDE=3.5MM
D
D
D
D
D
D
D
R102 2.2
2.2 C82 0.1uF/50V/X7R
D OTW
U5 1 GVDD_B
2{4,5O} TW
C81 0.1uF/50V/X7R
D GVDD_A 44
BST_A 43
0.033uF/50V/X7R C83
C79 0.1uF/50V/X7R
C80 0.1uF/50V/X7R
WIRE WIDE=3.5MM
D
D
TP29
SR+
{4}
R103 3.3
+34V WIRE WIDE=5MM
3 NC
NC 42
L6
C84
C85
D
4 NC
PVDD_A 41
D
R104 3
2
1000pF/50V/X7R 0.22uF/50V/X7R C86
R105
3
/SD {3P}M_A4SR
5{3..5S}D 6 PWM_A
PVDD_A 40 OUT_A 39
56
C87
0.47uF/63V
0.01uF/50V/X7R
3.3 + C88
C89 0.1uF/50V/X7R
3
7 RESET_AB
GND_A 38
WIRE WIDE=3MM(via 4x 0.4)
4
1
D
C90
820uF/50V C92
{3P}M_B4SR R106
22K D
8 PWM_B 9 OC_ADJ 10 GND 11 AGND
GND_B 37 OUT_B 36 PVDD_B 35 BST_B 34
100pF/50V/NP0 C91
D
4coil
C95
0.033uF/50V/X7R
C93
C94
1000pF/50V/X7R 0.22uF/50V/X7R
0.01uF/50V/X7R
R107 3.3
WIRE WIDE=3.5MM
TP30 SR-
{3,4}
D +34V
0.01uF/50V/X7R
D
D
VALID
{3..5}
C96 0.1uF/50V/X7R
12 VREG
BST_C 33
C97
0.033uF/50V/X7R
WIRE WIDE=3.5MM
TP31 SW+
{4}
13 M3
PVDD_C 32
R108
14 M2
OUT_C 31
3.3 R109
15 M1
GND_C 30
WIRE WIDE=3MM(via 4x 0.4)
C98
C99
3.3
{3P}M_A3SW
16 PWM_C 17 RESET_CD
GND_D 29 OUT_D 28
R110
L7
D
WIRE WIDE=3MM(via 4x 0.4)
56
3
2
1000pF/50V/X7R 0.22uF/50V/X7R C101
0.01uF/50V/X7R
C103
C102
C100 0.1uF/50V/X7R
{3P}M_B3SW
18 PWM_D 19 NC
PVDD_D 27 PVDD_D 26
100pF/50V/NP0
0.47uF/63V
4
1
D
C104
C105
0.01uF/50V/X7R
D
D
+12V
D
R112
C109
0.1uF/50V/X7R 2.2
20 NC 21 VDD 22 GVDD_C
AMP_44P_TAS5352
NC 25
BST_D 24
D
GVDD_D 23
C108 0.033uF/50V/X7R
4coil
C106
C107
1000pF/50V/X7R 0.22uF/50V/X7R
0.01uF/50V/X7R
R111 3.3
TP32
SW-
{3,4}
C110
D
0.1uF/50V/X7R
C111 0.1uF/50V/X7R
4
+12V
R113 D
C112
C113
D
0.1uF/50V/X7R 0.1uF/50V/X7R
LAYOUT NOTE PLACE ON
4
SPK JACK SIDE
2.2
D
D
A
B
C
D
E
7-7
Amplifier Board Circuit Diagram:DSP
A
B
C
7-7
D
E
ADD FB8 AND +12V-FAN NET FOR FAN
R55
33
R56
33
WL_IRQ WL_RST
+3.3V
25
24PIN/0.5mm D
26
FB1 +12V-FAN 70/1A
R1
R2 R3 R4 R5 R6 R7 R8
NC/4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K
1
1 2 3 4 5 6
TP1 TP2
R9
0
R10
0
TP3
TP4 TP5
1/2pow+e1r-2cVontrol {3}
R11
0
7
GND
+3.3V
8 9 10
TP6 TP7
500/800mA 500/800mA
FB2 FB3
R13
47
R14
47
R15
47
11
R16
47
TOP
12
RESET
13
DSP_MUTE
14
GND
TP8 TP9
R17
47
R18
47
15
I2C_SDA
16
I2C_SCL
17
GND
TP10 TP11
R19
47
R20
47
18
MCLK
19
GND
20
BICK
21
22
23
LRCLK
24
TP13
TP12
TP14 TP15 TP16 TP17 TP18
XP1
C6
C5
C7
C8
C9
0.01uF/50V/X7R
C1
C10
0.01uF/50V/X7R
C2
C11
0.01uF/50V/X7R
C3
C12
0.01uF/50V/X7R
C4
D
/PDN
MCU_CON
/RESET_MODULATOR
M_MUTE {3}
M_CLK S_CLK
SDA-A SCL-A
SDIN3 SDIN2 L_RCLK SDIN1
C13 4700pF/50V/X7R
TOP
1
2
3
4
5
WL_IRQ
6
WL_SDA
7
WL_SCL
8
9
10
TP24
11
12
13
LRCLKO
14
SCLKO
15
TP23
1
16
17
18
SDOUT
19
WL_RST
20
M_CLK
21
R25
47
22
D
R52
1
+3.3V
C30 C33 C35 C38 C39 C40 C114 C115
XP2
C29
+
0.1uF/50V/X7R
CE4
10uF/16V
10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0 10pF/50V/NP0
D
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
10pF/50V/NP0
28
27
D
D
R24
0
WL_SDA
R22
0
WL_SCL
+12V
+3.3V
D
R21
C14
470
R12
0.047uF/50V/Y5V
4.7
+3.3V
C15
+
D
+3.3V
2
C16 0.1uF/50V/X7R
D
+ CE2
47uF/16V
0.1uF/50V/X7R D
CE1 47uF/16V
+12V Power ON / OFF Mute
R32
NC/47K
D1 NC/LL4148
+ CE3
R40
NC/47K
Q1
NC/PNP_3CG3906M
Q2 NPN_3DG3904M
NC/220uF/16V
C26
R45
47K
{3}
M_MUTE
D
D2
R50
1K
LL4148
D
D
D
R33
NC/0
VALID
{3..5}
add R718 R717
R48
0
+3.3V
R29 10K
+3.3V +3.3V
R148 10K
C24 22uF/10V/Y5V
C17 R23
2.2 4700pF/50V/X7R R28 470
C22
C25
0.047uF/50V/Y5V
0.1uF/16V/Y5V
M_CLK R37
R34 12K/1% R38
1/2power-control
R150
C168 0.1uF/16V/Y5V D
33 /RESET_MODULATOR
/PDN MUTE SDA-A SCL-A L_RCLK S_CLK SDIN1 SDIN2 SDIN3
0 6.2K/1%
U1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PWM_HPM_L
PWM_P_6
PWM_HPP_L
PWM_M_6
PWM_HPM_R
PWM_P_5
PWM_HPP_R
PWM_M_5
AVSS
VR_PWM
PLL_FLTM
AVSS_PWM
PLL_FLTP
AVDD_PWM
VR_ANA
PWM_P_8
AVDD
PWM_M_8
ASEL_VACS2
PWM_P_7
MCLK
PWM_M_7
OSC_RES
PWM_P_4
DVSS2_CORE PWM_M_4
DVDD2_CORE
PWM_P_3
EMO_1
PWM_M_3
RESET
PWM_P_2
HP_SLE
PWM_M_2
PDN
PWM_P_1
MUTE
PWM_M_1
SDA
VALID
SCL
DVSS1_CORE
LRCLK
DVDD1_CORE
SCLK
BKND_ERR
SDIN1
PSVC
SDIN2
TEST
SDIN3
LRCLKO
SDIN4
SCLKO
VR_DIG
SDOUT
56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29
C23
0.1uF/16V/Y5V
R30
47
R31
47
R35
47
R36
47
R39
47
R41
47
R42
47
R43
47
R44
47
R46
47
R47
47
R49
47
R51
1K
TP19
+3.3V
PM_A3SW {4}
PM_B3SW {4}
PM_A7SL {5}
PM_B7SL {5}
PM_A4SR {4}
PM_B4SR {4}
PM_A8CEN{5}
PM_B8CEN{5}
PM_A2FL {4}
PM_B2FL {4}
PM_A1FR {4}
PM_B1FR {4}
VALID
{3..5}
D
+3.3V
R768 10K
R53
1K
/SD {4,5}
R57
33
R58
33
R59
33
LRCLKO SCLKO SDOUT
D D C18 0.1uF/16V/Y5V C19 0.1uF/16V/Y5V C20 0.1uF/16V/Y5V C21 10uF/16V/X7R
2
0.1uF/50V/X7R +
CE590 220uF/16V
+12V-FAN
Q581
XP581
3
+ CE589
PNP_MMBT8550CLT1 R612
R611 C584
R610
150 150
C587
C585
1 2
1 2
2PIN/2.0mm
47uF/16V
47K R609
4.7K
R54 100K
C27 0.1uF/16V/Y5V
TAS5538DGG TSSOP56-DGG C28 10uF/16V/X7R
C586
D D
3
D
D
0.1uF/25V/Y5V 10uF/16V/X5R
0.1uF/25V/Y5V
Power detect&DC FAN Control Circuit
R698
2K
MCU_CON
D +12V-A
R608
MCU_CON
5.6K
R607
1.2K
D
0.1uF/25V/Y5V
D D +
4
+ -
D + -
Q582 NPN_3DG3904M
R606
R699 2K
NC/5.6K 7
8
6
5 R605
U3B F4558
5.6K
+12VR65
+12V-A D
D
R63 8.2K
10
C31
0.1uF/50V/X7R
D3
LL4148
CE6 22uF/50V
R64 1K
CEN-
{4,5}
PW_ detect
D
4
R70
4
{3}1/2power-control
R72
1
2
NC/5.6K
3 3.16V
U3A
C41
15K
D4
LL4148
R75 CE11 +
F4558
R76
R77
R78 +
8
2.7K
30K
150K
68K
CE12
4.7uF/50V
0.1uF/50V/X7R
100uF/16V
+12V-A
R83
C43
D5
LL4148
C197
R71
4.7uF/25V/X7R
1K
SW-
{4}
C199
R82
4.7uF/25V/X7R
1K
L-
{4}
0.1uF/50V/X7R
CHANGE FROM
D
5.6K
R87
D
R84 8.2K
R86 8.2K
1% TO 5%
2K D
NC/0.1uF/50V/X7R NC/0.1uF/50V/X7R
NC/0.1uF/50V/X7R D
NC/0.1uF/50V/X7R NC/0.1uF/50V/X7R
1 2 3 4 5 6
1 2 3 4 5 6
6PIN/2.0mm XP3
TP41 TP42 WIRE WIDE5MM C36
C32 C116
L1
+34V
FB80@100MHzC42 C34
R73 10K R81 NC/3.3
L2
LAYOUT NOTE:
LAYOUT NOTE:FB80@100MHz
LAYOUT NOTE: EMI SNUBBER
EMI SNUBBER PLACE TO THE
EMI SNUBBER PLACE TO THE
PLACE NEAR J901 PIN 1
D
RIGHT OF U100
LEFT OF U100
4
A
B
C
D
E
7-8
7-8
Touch Board Print layout (bottom side):
7-9
7-9
Touch Board Print layout (top side):
7-10
7-10
Front Control Board Print layout (bottom side):
7-11
7-11
Front Control Board Print layout (top side):
7-12
7-12
Power Board Print layout:
7-13
7-13
Amplifier Board Print layout (bottom side):
7-14
7-14
Amplifier Board Print layout (top side):
8-1
Voltage for Connection
XP4--From Main Board Connect to Power Board
Pin No Pin Assin
1
VCC_D
2
GND
3
GND
4
+12V
5
+12V
Remarks 4.75-5.25V
11.4-12.6V 11.4-12.6V
XP9--From Main Board Connect to Front Board
Pin No Pin Assin
Remarks
1
MIC_in
2
AGND
3
MP3_R
4
AGND
5
MP3_L
6
+12V_D
11.4-12.6V
7
BT_RESET
8
IR_OUT
9
VFD_STB
10 VFD_DATA
SPI
11 VFD_CLK
12
3.3V_STBY_MCU 3.2-3.4V
13
GND
14
+12V_D
11.4-12.6V
15
GND
16
-24V_D
-19.0--24.0V
17 MIC_Detect
18
BT_STATUS
19
BT_ADUIO_EN
20
PIO9
21
PIO11
22
PIO13
23
T_SDA
24
T_SCL
XP13--From Main Board Connect to Amp Board
Pin No Pin Assin
Remarks
1
AOSDATA0
2
AOLRCK
3
AOSDATA1
I2S
4
AOSDATA2
5
AOBCK
6
GND
7
AOMCLK
I2S
8
GND
9
AMP_SCL
10
AMP_SDA
IIC
11
GND
12 AMP_MUTE
13 AMP_RST
14
3.3V
3.2-3.4V
15
+12V_D
11.4-12.6V
16
3.3V
3.2-3.4V
17
+12V_D
11.4-12.6V
18
GND
19
GND
20 POWER_derating
21
WL_RST
22
WL_IRQ
23
PDWN
24 MCU_CON_FAN
XP6--From Main Board Connect to Front USB
Pin No Pin Assin
Remarks
1
USB_VCCF
4.75-5.25V
2
USBP1
3
USBM1
High spped difference
4
GND
8-2
Waveforms for measure point
1.XP13.1 DATA0
2.XP13.2 LRCKL
3.XP13.3 DATA1
4.XP13.4 DATA2
5.XP13.5 BCLK
6.XP13.7 MCLK
8-3
Waveforms for measure point
7.XP13.9 AMP_SCL
8.XP13.10 AMP_SDA
9.XP13.12 AMP_MUTE
10.XP13.13 AMP_RST
11.XP13.20 POWER_derating
12.XP13.23 PDWN
9-1
FUNCTIONAL BLOCK DIAGRAM FOR MAIN IC MT8560
NAND 1GB
DDR3 256/384MB
OPU Motor Driver
Ethernet
USB
MT8560
HD+SD Decode 810MHz ARM11 400MHz AudioDSPx3
HDMI 1.4 Ethernet
7.1 CH 2 CH
S/PDIF
Audio DAC
HDMI Component
CVBS
DVO
10-1
10-1
Exploded View for HTB5540D/12/94/93
10-2
10-2
Exploded View for HTB5540D/51/98
11-1
Revision List
Version 1.0 Initial Release for HTB5540D/12:
Version 1.1 Initial Release
for
HTB5540D/51/94/98/93
and
correct
the
method
of
software
upgrade
by
WK1312.
Version 1.2 Correct the photo on cover,Specifications,DFU by WK1317.
Acrobat Distiller 7.0 (Windows)