Toshiba Concealed Duct Air Conditioner Installation Manual

Brand: Toshiba

Product Type: Air Conditioner (Multi Type), Concealed Duct Indoor Unit

Models Covered: MMD-UP0051BHP-E, MMD-UP0071BHP-E, MMD-UP0091BHP-E, MMD-UP0121BHP-E, MMD-UP0151BHP-E, MMD-UP0181BHP-E, MMD-UP0241BHP-E, MMD-UP0271BHP-E, MMD-UP0301BHP-E, MMD-UP0361BHP-E, MMD-UP0481BHP-E, MMD-UP0561BHP-E

Refrigerant: R32 or R410A

Usage: For commercial use

Manual Availability: Manuals are available on the website: https://www.toshiba-carrier.co.th/manuals/default.aspx

Original Instruction

This document is the original installation manual.

1 Accessory Parts

This section details the accessory parts included with the installation manual.

Accessory Parts List

Part NameQtyShapeUsage
Installation Manual1This manualFor hand over to customers
Heat insulating pipe2For heat insulation of pipe connecting section
Washer8For hanging-down unit
Hose band1For connecting drain pipe
Flexible hose1For adjusting center of drain pipe
Heat insulator1For heat insulation of drain connecting section
Filter stopper1For fixing the filter
Safety Manual1For hand over directly to the customer

Filter Fixing Rails

Part nameQtyUP005~ UP018UP024~ UP030UP036~ UP056
Filter fixing rail 1 (700 L)1222
Filter fixing rail 2 (700 L)1222
Filter fixing rail 3 (490 L)1222
Filter fixing rail 4 (490 L)1222

2 Selection of installation place

WARNING:

CAUTION:

Avoid installing in the following places

Select a location where air circulates evenly. Avoid:

Installation under high-humidity atmosphere

In environments with high humidity (dew-point temperature 23°C or higher), such as during the rainy season or in ceilings with tiles/slated roofs, or near fresh air intakes:

[Reference] Condensation test conditions: Indoor side: 27°C dry bulb, 24°C wet bulb; Air volume: Low; Operation time: 4 hours.

Installation space

Reserve adequate space for installation and service. Diagrams illustrate required clearances for air discharge, inspection openings, and service access (for filter maintenance). Specific dimensions (A, B) are provided for different model series:

Filter cleaning sign term setting

The filter cleaning notification term can be adjusted via the remote controller. Refer to the "Filter sign setting" in the Applicable Controls section for setup methods.

3 Installation

CAUTION: Strictly follow these guidelines to prevent unit damage and injury:

External dimensions

Diagrams show external dimensions and hanging bolt pitch:

A table provides specific dimensions for models:

Installation of hanging bolt

Consider piping and wiring when determining unit location and orientation. Install hanging bolts after location is set, referring to external views for pitch dimensions. For existing ceilings, lay drain pipes, refrigerant pipes, and control wires before hanging the unit.

Procure hanging bolts, washers, and nuts separately. Recommended specifications: M10 or W3/8 hanging bolts (4 pcs), M10 or W3/8 nuts (12 pcs), M10 washers (8 pcs).

Installation of indoor unit

Treatment of ceiling: Consult your constructor or interior finish contractor for ceiling structure details. Reinforce ceiling foundation and ensure the installed ceiling is level to prevent vibration.

REQUIREMENT: Hang the unit horizontally to prevent drain overflow. Install within specified dimensions. Use a level gauge.

Diagrams show front and side views for setting the unit horizontally, ensuring the drain pipe connecting port is lower than the opposite side by up to 5 mm, and air intake/discharge sides are within 5 mm of each other.

Mounting filter rails and filters

  1. Mount filter rails, ensuring hooks fit corresponding holes (upper and lower rails are not identical).
  2. Mount the filter stopper.
  3. Slide and push filters until they stop, inserting them in the direction indicated by arrows.

CAUTION: Push rails until latches click.

Changing from back air intake to under air intake

  1. Remove filters from the back of the unit.
  2. Remove the suction board cover from the bottom and attach it to the back of the unit.
  3. Mount the supplied rail to the bottom and set the filter.

Diagrams illustrate the process, noting that covers for UP0241-UP0301 units are not identical and may need to be reversed.

4 Drain piping

CAUTION: Ensure proper drainage and apply heat insulation to prevent condensation. Improper piping can cause water leakage.

Diagrams show correct piping with downward slope and support brackets, and incorrect piping with arched shape or traps.

Pipe material, size and insulator

Locally procured materials are required:

Connecting drain pipe

Insert the flexible drain hose into the upper drain pipe of the main unit as far as it will go and secure it with a hose band. Do not use adhesive.

Diagrams show the connection and required dimensions.

Gravitational drainage

  1. Reattach the drain cap. For gravitational drainage, remove the white connector (CN504) from the circuit board in the electrical control box.
  2. Insert the flexible drain hose into the lower drain pipe and secure it with a hose band.
  3. Remove the drain pump connector CN504.

Diagrams illustrate moving the drain cap and the setup.

Drain up

For situations where a down-gradient cannot be secured, drain-up piping is possible:

Diagrams show drain up setup dimensions.

Check the draining

During test run, verify proper water drainage and check for leaks at pipe connections. Also, listen for abnormal sounds from the drain pump motor. Check drainage during heating operation as well.

When the electrical and wiring work has been completed

Pour water following the diagram. During cooling operation, check for drainage from the connecting port and for leaks.

When the electrical and wiring work has not been completed

Diagrams show the electrical connections for testing.

5 Duct design

Arrangement

Manufacture ducts locally according to the dimensions provided for different model series (UP005-UP018, UP024-UP030, UP036-UP056) and air intake configurations (Under air intake, Back air intake). Dimensions are given in millimeters.

6 Refrigerant piping

CAUTION: Use only the provided flare nuts to prevent refrigerant gas leakage.

Refrigerant piping

Use seamless phosphorous de-oxidized copper pipe. Wall thickness requirements: 0.8 mm or more for 6.35, 9.52, 12.7 mm; 1.0 mm or more for 15.88 mm.

REQUIREMENT: For long refrigerant pipes, install support brackets every 2.5-3 m to prevent abnormal sounds.

CAUTION: IMPORTANT 4 POINTS FOR PIPING WORK:

  1. Mechanical connectors and flared joints are not allowed indoors. Renew sealing parts if reusing mechanical connectors indoors. Re-fabricate flare parts if reusing flared joints indoors.
  2. Ensure tight connections between pipes and the unit.
  3. Evacuate air from connecting pipes using a vacuum pump.
  4. Check for gas leakage at connected points.

Permissible piping length and height difference

These vary depending on the outdoor unit. Refer to the outdoor unit's Installation Manual for details.

Pipe size

A table lists pipe sizes (gas and liquid sides) for different model series:

Connecting refrigerant piping

Flaring

  1. Cut pipe with a pipe cutter and remove burrs completely.
  2. Insert flare nut and flare the pipe. Use provided flare nuts or those for R32/R410A. Flaring dimensions differ from R22. A new flare tool for R32/R410A is recommended. If using a conventional tool, adjust projection margin as per the table.

Projection margin in flaring (B): 0-0.5 mm for 6.4, 9.5 mm pipes (conventional tool); 1.0-1.5 mm for 12.7, 15.9 mm pipes (conventional tool).

Flaring diameter size (A):

CAUTION: Do not scratch the flared part's inner surface. Check for scratches, deformation, chips, etc. Do not apply refrigerating machine oil to the flare surface.

For R32/R410A with conventional tools, pull out approx. 0.5 mm more than for R22. The sealed gas is at atmospheric pressure; a "whooshing" sound upon flare nut removal is normal.

Work using double spanner

Use specified tightening torques:

R32/R410A pressure is higher. Use a torque wrench. Incorrect connections can cause gas leaks and refrigeration cycle trouble.

CAUTION: Overtightening may crack the nut.

Evacuation

Perform vacuuming from the outdoor unit's charge port using a vacuum pump. Refer to the outdoor unit manual. Do not use the sealed refrigerant for evacuation.

REQUIREMENT: Use tools exclusively for R32 or R410A.

Refrigerant amount to be added

Add R32 or R410A refrigerant as specified in the outdoor unit manual. Use a scale for accurate charging.

REQUIREMENT: Incorrect refrigerant amounts can damage the compressor. Record pipe length and added refrigerant on the F-GAS label.

Airtight test / Air purge, etc.

Refer to the outdoor unit manual for airtight testing, vacuum drying, and refrigerant addition.

CAUTION: Do not supply power to the indoor unit until airtight test and vacuuming are complete.

Open the valve fully

Open the outdoor unit valve fully using a 4 mm hexagonal wrench.

Gas leak check

Check for gas leaks using a leak detector or soap water at pipe connections and valve caps.

REQUIREMENT: Use a leak detector specifically for HFC refrigerants (R32, R134a, R410A, etc.).

7 Electrical connection

WARNING:

CAUTION:

REQUIREMENT:

Power supply wire and communication wires specifications

Power supply wire and communication wires are procured locally. Follow the table for power supply specifications. Insufficient capacity can lead to overheating or burnout. Refer to the outdoor unit manual for power capacity and wire specifications.

Indoor unit power supply

8 Applicable controls

REQUIREMENT: Upon first use, allow time for the remote controller to become available after power-on. Automatic address setup may take up to 10 minutes. Outdoor unit operation may take up to 10 minutes after power-on. All units are factory-set to [STANDARD]. Settings may need adjustment using a wired remote controller.

Applicable controls setup (settings at the site)

Remote controller model name: RBC-ASCU11-E

Basic procedure: Stop the air conditioner before making settings.

CAUTION: Only set the Code No. shown in the table. Setting incorrect Code Nos. may result in operational issues or product trouble.

  1. Press and hold the Menu and [ ] buttons simultaneously for 10 seconds. The display will show "TEST" for test run permission.
  2. Press the [ ] or [ ] buttons to cycle through indoor unit numbers for group control. The fan of the selected unit will run.
  3. Press the OFF timer button to confirm the selected indoor unit.
  4. Press the Menu button to flash the Code No. [ ], then change it using the [ ] or [ ] buttons.
  5. Press the Menu button to flash the Set data [ ], then change it using the [ ] or [ ] buttons.
  6. Press the OFF timer button to complete the setup. Repeat from step 4 to change other settings for the selected unit.
  7. Press the ON/OFF button to finalize all settings. "SETTING" will flash, then the display will clear, and the unit will enter normal stop mode.

External static pressure settings

Refer to "Fan characteristics" for external static pressure settings. Set tap changes based on duct requirements. Follow the basic operation procedure (1-6). Specify Code No. [5d]. Select SET DATA for external static pressure from the table:

Note: Settings are based on SW501-1 and SW501-2 being OFF. Incorrect settings may cause a "P12" fan motor error.

Setting up on the circuit board of the indoor unit

External static pressure can also be set using DIP switches on the wireless reception part's circuit board or the indoor microcomputer circuit board. Refer to the wireless remote controller kit manual for details.

Filter sign setting

The filter sign notification term can be adjusted based on installation conditions. Follow the basic operation procedure (1-7). Specify Code No. [01]. Select SET DATA for the filter sign term from the table:

The filter sign may not be available with all remote controllers.

To secure better effect of heating

To improve heating performance in challenging installations, raise the heating detection temperature. Use circulators or other devices to circulate warm air. Follow the basic operation procedure (1-6). Specify Code No. [06]. Select SET DATA for detection temperature shift from the table:

Remote controller sensor

To have the remote controller sense room temperature instead of the indoor unit's sensor, follow the basic operation procedure (1-6). Specify Code No. [32]. Select SET DATA from the table:

If the display flashes, the remote controller sensor may be defective. Select [0000] or replace the controller.

Group control

A single remote controller can manage up to 8 or 16 units (depending on the outdoor unit). Only wired remote controllers support group control; wireless controllers do not.

9 Test run

Before test run

Requirements for turning thermostat OFF

Execute a test run

For fan operation on an individual unit, turn off power, short circuit CN72 on the circuit board, then turn power back on. Set operation mode to "fan". Release CN72 short circuit after the test run.

Operate the unit as usual via the remote controller. Refer to the Owner's Manual for details. A forced test run can be executed even if the unit stops due to thermostat-OFF. The forced test run releases after 60 minutes.

CAUTION: Do not use forced test run for purposes other than testing, as it places excessive load on devices.

Wired remote controller

Stop the air conditioner before making settings.

  1. Press and hold OFF timer and [ ] buttons for 10 seconds. "TEST" will appear, permitting test run.
  2. Press ON/OFF button.
  3. Use the Menu button to select operation mode (Cool or Heat) using [ ] / [ ] buttons, then press Menu three times to confirm. Do not use modes other than Cool or Heat. Temperature setting is disabled during test run. Check codes display normally.
  4. After test run, press OFF timer to stop. "TEST" disappears, and the unit returns to normal stop mode.

Wireless remote controller

  1. Press and hold the TEMPORARY button for 10 seconds. A "Pi!" sound indicates test run mode. Cooling starts after approx. 3 minutes. Check for cool air. If not starting, check wiring.
  2. To stop, press TEMPORARY button once (approx. 1 second). Check wiring/piping.

When a test run is not performed properly

10 Maintenance

Periodic Maintenance

Regular cleaning and maintenance of indoor and outdoor units are recommended for efficient operation and extended product life. Annual maintenance is advised for units operated long hours. Check outdoor units for rust/scratches and treat them. For units operating 8+ hours daily, clean every 3 months. Professional cleaning is recommended. Failure to maintain units can lead to poor performance, freezing, water leakage, and compressor failure.

Inspection before maintenance (Once a year)

This inspection should be performed by a qualified installer or service person.

Maintenance List

A table details parts, inspection methods, and maintenance actions:

11 Troubleshooting

Confirmation and check

If a problem occurs, the OFF timer indicator will alternately show the check code and the indoor unit number where the problem occurred.

Troubleshooting history and confirmation

You can check the troubleshooting history (up to 4 incidents) during operation or when stopped. Checking history during OFF timer operation cancels the timer.

  1. Press and hold the OFF timer button for over 10 seconds to enter troubleshooting history mode. "Service check" will display.
  2. The temperature indicator will show "[01: Order of troubleshooting history]". The OFF timer indicator will show the check code and indoor unit number.
  3. Press the setting button to cycle through history (newest [01] to oldest [04]).

CAUTION: Do not press the Menu button for over 10 seconds in history mode, as this deletes the entire history.

Press ON/OFF to return to regular mode. If the unit is operating, it will continue until ON/OFF is pressed again.

Check method

Operation status can be monitored via the wired remote controller's LCD, the outdoor unit's 7-segment display, or the wireless remote controller's sensor block display. This self-diagnosis function helps identify errors.

Check code list

A comprehensive list of check codes, their display methods (wired remote, outdoor unit, wireless remote), auxiliary codes, operation status indicators (Operation, Timer, Ready, Flash), check code names, and judging devices (Remote controller, Indoor unit, Inverter, I/F) is provided. This list covers various communication, sensor, motor, compressor, and system faults.

12 Specifications

A table lists specifications for different models:

13 Notice code

Notice codes are used in TC2U-Link communication to alert users to conditions requiring caution or maintenance. The notice code mark (spanner symbol) will appear on the remote controller or central controller display. The air conditioner can operate normally even when a notice code is displayed. Up to 5 notice codes can be displayed simultaneously.

How to check Notice code No.

  1. Stop the air conditioner. Press Menu and OFF timer buttons simultaneously for 10 seconds.
  2. The indoor unit number is displayed. Use [ ] / [ ] buttons to change it and press OFF timer to confirm.
  3. The history number and Notice code No. are displayed. Use setting buttons to switch history (up to 5 codes).
  4. Press ON/OFF to return to the operation stop screen.

Notice code list

Declaration of Conformity

This section includes declarations from CARRIER AIR CONDITIONING (THAILAND) CO., LTD. and Carrier Solutions UK Ltd. regarding the compliance of the Super Modular Multi System Air Conditioner series (including Mini-Super Modular Multi System) with relevant directives and regulations. It lists manufacturer details, TCF holder information, generic denomination, model/type, and commercial names. The declaration is dated May 2, 2024, and states it becomes invalid if unauthorized modifications are made.

14 Appendix

Work instructions

Existing R22 and R410A piping can be reused for inverter R32 product installations, provided certain conditions are met.

WARNING: Confirm pipe strength and condition locally.

Basic conditions needed to reuse existing pipes

Pipes must be:

  1. Dry (no moisture inside).
  2. Clean (no dust inside).
  3. Tight (no refrigerant leaks).

Restrictions for use of existing pipes

Existing pipes should not be reused if:

Pipe diameter and thickness table: Specifies minimum thickness for R32/R410A pipes based on outer diameter.

Curing of pipes

When opening pipes for extended periods, cure them to prevent rust formation from condensation. Pinching or taping is recommended.

Warnings on Refrigerant Leakage

Check of concentration limit

Rooms must be designed so that refrigerant gas concentration does not exceed set limits in case of leaks. Specific limits apply for R32 and R410A refrigerants, with calculation methods provided.

NOTE 1: For multi-system devices, consider amounts per independent device.

NOTE 2: Standards for minimum room volume are provided, considering partitions and ventilation openings.

NOTE 3: System compliance with IEC60335-2-40 Ed6 is confirmed.

Confirmation of indoor unit setup

Before delivery, check and record the address and setup of each installed indoor unit on a check sheet. This sheet is crucial for post-installation maintenance.

Indoor unit setup check sheet

The check sheet includes fields for Room name, Model, Indoor unit address (Line, Indoor, Group, Central control), and Various setup options (External static pressure, Filter sign lighting time, Detected temp. shift value). It also has sections for checking if specific settings have been changed from default and if optional parts have been incorporated.

Models: MMD-UP0051BHP-E, MMD-UP0071BHP-E, MMD-UP0091BHP-E, MMD-UP0121BHP-E, MMD-UP0151BHP-E, MMD-UP0181BHP-E, MMD-UP0241BHP-E, MMD-UP0271BHP-E, MMD-UP0301BHP-E, MMD-UP0361BHP-E, MMD-UP0481BHP-E, MMD-UP0561BHP-E, R32 R410A Air Conditioner Multi Type Concealed Duct Type, R32 R410A, Air Conditioner Multi Type Concealed Duct Type, Conditioner Multi Type Concealed Duct Type, Type Concealed Duct Type, Concealed Duct Type

File Info : application/pdf, 29 Pages, 4.46MB

PDF preview unavailable. Download the PDF instead.

20250614 IM 1128950173 01 R32 MMD-UP 1BHP-E EN

References

Acrobat Distiller 25.0 (Macintosh)

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