Danfoss OCTO2020 Telemetry Device User Guide

User Guide for Danfoss models including: OCTO2020, 2ATXJ-OCTO2020, 2ATXJOCTO2020, OCTO2020 Telemetry Device, OCTO2020, Telemetry Device

User Manual

Danfoss A/S OCTO2020 Telemetry Device 2ATXJ-OCTO2020 2ATXJOCTO2020 octo2020

File Info : application/pdf, 10 Pages, 2.63MB

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User Guide
PROCTO: telemetry device for coolers remote control and tracking

User Guide | OCTO: telemetry device for coolers remote control and tracking

Content

1. Introduction.......................................................................................................................................................................2 2. Layout ..................................................................................................................................................................................2 3. Compatibility.....................................................................................................................................................................4 4. Connections and wires ..................................................................................................................................................4 5. Choosing the position in the cooler .........................................................................................................................5 6. Installation in the coolers .............................................................................................................................................7 7. Prosa mandatory settings.............................................................................................................................................8 8. Technical specification...................................................................................................................................................8 9. Dimensions ........................................................................................................................................................................9 10. Warnings.......................................................................................................................................................................... 10

1. Introduction

The PROCTO is one of the telemetry device that Danfoss uses in order to create an Internet Of Things. The PROCTO is able to communicate a specified set off alms raised on the cooler. To this aim, the PR OCTO has to work in conjunction with the electronic thermostat of the cooler, which controls the co mpressor of the cooler. The PROCTO contains modem and uses a Machine to Machine (M2M) SIM in o rder to communicate with the Danfoss Infrastructure through the mobile network. It contains also WiFi module used for hot spot discovery (WiFi scanning). The mobile network and WiFi hot spot are also exploited by the PROCTO in order to compute a trilateration. When the cooler is installed in a position defined y the owner of the equipment, the PROCTO has to learn that the visib le mobile antennas and the resulting computed position correspond to the "authorized position". If t he cooler is moved in a new position, once it is switchedon the PROCTO will spend some hours to co mpute the new position. If such new position is computed to be at least one kilometer far from the au thorized position, the PROCTO sends a warning to the Danfoss main system.

2. Layout

The diagram illustrates the layout of the OCTO device. It has only two connectors. The COMM connector allows the communication with the electronic thermostat, while the power supply connector is a two fast-on connector to power the device at 100 240 V AC, 50/60 Hz.

SIDE A
COMM STATUS: Gives information on the mobile connection and the connection with the prosa infrastructure.
POW/TH: Gives information about the power supply and the communication with the electronic thermostat

User Guide | PROCTO: telemetry device for coolers remote control and tracking

SIDE B
POWER SUPPLY: 100 240 V ~
COMM STATUS: The communication port with the electronic thermostat.

On SIDE A the OCTO for SLOT 2020 device presents two LEDs. The red one, on the right, gives information about the power supply and about the communication with the electronic thermostat, while the green one, on the left, gives information about the GPRS network and about the communication with the Danfoss infrastructure. The behavior of the LEDs is the following:

RED LED OFF

: The device is not correctly powered.

RED LED blinking

: The device is powered and the communication with the electronic thermostat is not established yet.

RED LED ON

: The device is powered and the communication with the electronic thermostat is correctly established.

RED LED fast blinking : The device is powered while the communication with the electronic thermostat has been interrupted.

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3. Compatibility 4. Connections and wires

The device PROCTO gives the possibility to perform the block command and to grasp diagnostic information only in conjunction with an electronic thermostat. The current version of the PROCTO includes the compatibility with the Danfoss ERC 111 and 112 thermostats. For other models and brands please contact your commercial contact.
The PROCTO requires two connections, one for the power supply, the other with the electro nic thermostat.
PR-OCTO

Danfoss 80G435

100 240 V AC ~

Electronic Thermostat

COMM Cable
This distance has to be at least 5 cm in case the power supply is not double insulated

Fig. 4: The connection schema

The power supply can be shared with the electronic thermostat: the PROCTO device does not require additional power adapter.
Note: All the cables have to be assembled by the Cooler Manufacturer following the instructions here below.
For the POWER SUPPLY connector of the OCTO, either two standard fast-on connectors or one connector with screw terminal can be used. Fig. 5 on the right, illustrates the Lumberg 3611 02 K1, an easy plug connector with lift clamp and protection against misplacing and fast assembling. Neither the standard fast-on connectors nor the easy plug connector are included in the OCTO package.
Note: If the power supply cable is not double insulated, it has to be physically separated from the COMM cable.

Standard fast-on

Easy plug double fast-on (for indirect mating)

Fig. 5: Two possible PROCTO terminations for the power supply cable. The one on the right is the Lumberg 3611 02 K1.

User Guide | PROCTO: telemetry device for coolers remote control and tracking

5. Choosing the position in the cooler

Concerning the COMM Cable (the communication cable between the PROCTO and the electronic thermostat) a specified cable has to be used depending on the specified thermostat. The COMM Cable could be either assembled by the cooler manufacturer or could be purchased from Prosa (please refer to "PROCTO: COMM Cable document").
Note: The COMM Cable for Danfoss thermostats have to be purchased from Danfoss.
The most important requirement for the PROCTO installation is to find the location inside the cooler where the mobile network signal is stronger and the device protected. The diagram below suggests the recommended positions for coolers:

Preferred area: Inside, On top
Best position: Inside the canopy

Preferred area: Back, outside,
next to the top
PROCTO has to be protected by an additional cover in order to avoid any possible electric shock. The OCTO has to be unaccessible by any person.

Standard VISI Cooler

Lean Cooler

On standard visi coolers the best area is inside the canopy, since the canopy usually does not have metal plates that could decrease the mobile network signal. On lean cooler, since the lack of the canopy and the presence of metallic plates all around the cooler, the OCTO can only be installed outside the cooler, in the back area, next to the top.
Note: In case of installation on the back side of the cooler, the OCTO has to be protected with an additional box to protect people from electric shock.
Prosa has developed a specific PC software to help discovering the right position of the OCTO in the cooler. To exploit such software, follow these steps:
Step 1: Download the VBCTKSignalTester application from this URL: http://area.riservata.it/ vbctksignaltester-1.0.0-setup-x86_32.exe
Step 2: Install the VBCTKSignalTester application in a Windows PC.
Step 3: Connect the 'Test Cable' (see Fig. 6) to the PC and to the OCTO.
Step 4: Power on the OCTO (see Section 4 for the power supply cable).
Step 5: Run VBCTKSignalTester and select the appropriate Serial COM port to which the 'Test Cable' is connected, as shown in Fig. 7a.
Step 6: If the program shows "No Connection" as in Fig. 7b, try to change the COM port listed in the combo or check the cable connection.
Step 7: When the system is finally connected to the device, it starts to display the Antenna Signal Level of the OCTO's internal antenna. Such level could be low (like in Fig. 7e), medium intensity (like in Fig. 7f ) or almost the best signal level (like in Fig. 7d).
Step 8: Try to change the position of the OCTO in the cooler in order to discover the highest possible Antenna Signal Level.
Step 9: Power off the OCTO and disconnect the PC 'test cable'.

To PC
To OCTO COMM Fig. 6: PC Test Cable for monitoring the OCTO GPRS transmission signal level.

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Fig. 7: VBCTKSignalTester application screeeshots.

Once discovered the best position with respect to the Antenna Signal Level, it is possible to decide if it is the case to protect the Side B (the one with the connectors) of the OCTO. To this aim, it can be adopted the same approach that the cooler manufacturer uses to protect the connector side of the electronic thermostat, hence a piece of plastic with an appropriate shape can be used. If a piece of plastic is not available, a metallic plate can be used but the covered area of the OCTO has to be as small as possible (the limit should be 5 cm from the front of the OCTO, as illustrated in Fig. 8).

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User Guide | PROCTO: telemetry device for coolers remote control and tracking

DO NOT CROSS

DO NOT CROSS 5 cm

Fig 8: In case of metallic protection, do not cross the indicated line otherwise the signal of the internal antenna results corrupted.

6. Installation in the coolers |

During the industrial production of the coolers, there should be a phase in which the electronic thermostat is installed. In the same phase, also the OCTO device has to be installed. The following preconditions have to be satisfied:
Pre-condition 1: The installation position has to be determined during the analysis performed as described in Section 5.
Pre-condition 2: One COMM CABLE for each cooler has been correctly assembled for the corresponding thermostat model with the appropriate length with respect to the position of both the OCTO and the electronic thermostat.
Pre-condition 3: A power supply cable has been prepared using one of the connectors illustrated in Fig. 5.
Pre-condition 4: A protection, if any, has been prepared, and in case of metallic protection it satisfies the constraint illustrated in Fig. 8.
For the installation, the following steps have to be performed:
Step 1: While the cooler is off, put the OCTO unplugged inside the cooler in the appropriate position.
Step 2: Connect the COMM cable to the thermostat and to the OCTO.
Step 3: Connect the power supply cable to the OCTO while such cable is not powered, as illustrated in Fig. 4.
Step 4: Install the protection, if any.
Step 5: Power on the cooler (and consequently the OCTO). The red led of the OCTO starts blinking. Wait until the red led stops blinking. If it results always on, then the device is powered and the communication with the electronic thermostat is correctly established.
Step 6: Wait until the green led remains always on.
Step 7: In case of success in STEP 6, and only in such case, the cooler code and the OCTO code have to be associated. This association is illustrated in Fig. 9. Both the cooler serial number and the OCTO Device Code have to be read using a bar code reader and to be traced in a special document where the cooler model, the cooler serial number and the OCTO device code must be written.
Note: In case STEP 7 is not properly executed, the future owner of the cooler will not recognize the cooler through the Prosa infrastructure.

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7. Prosa mandatory settings

This section is to highlight the fundamental importance of the STEP 7 listed in Section 6. The table illustrated in Fig. 9 on the right is fundamental, and has to be communicated to Prosa before to ship the coolers to the customer.
Note: The model of the cooler, the cooler serial number and the Device Code of the OCTO installed in the cooler, MUST be communicated to Prosa.
Only knowing the association cooler - OCTO, Prosa can set Prosa in order to trace the cooler in the system. To this aim, all these information have to be communicated to Prosa together with the name of the destination customer of each cooler.

8. Technical specification

FEATURES Weight Case Material Temperature range for storing Operating Temperature Humidity Voltage

Connectivity

Approvals

FCC and ISED Canada Approval Notices

DESCRIPTION
126 gm
Polycarbonate Makrolon: RW2407
-20 85 °C
-20 55 °C
95% non condensing
100 240 V AC, 50/60 Hz
$BU. - 5&'%%# ###### # # # # # ###### $BU/ # - 5&'%%# ###### # # # # ##### # &( 134 . ) [ 8 J'J#5- &'SFRVFO DZSBO HF_( ) [0QFSBUJO HGSFRVFO DZSBO HF . ) [ SIM on Chip Internal PCB Antenna Multiplexer for SIM selection (special OCTO model only) Flash memory 8MB
Super capacitor NESSCAP 2.7 V 25F
RED Radio Equipment Directive (2014/53/EU) · Article 3.1a:
EN 60950-1: 2005/AMD1: 2009 Information Technology Equipment Safety Part 1: General Requirements
EN 62368-1: 2014 Audio/video, information and communication technology equipment Part 1: Safety requirements
EN 62311:2008 · Article 3.1b
EN 61326-1:2013 ETSI EN 301 489-1 V.2.1.1; ETSI EN 301 489-17 V.3.1.1 ETSI EN 301 489-52 V.1.1.0 · Article 3.2 EN 301 511 V.12.5.1 par. 4.2.16, 4.2.17 EN 300 328 V2.1.1 par. 4.3.2.9 and 4.3.2.10 · RoHS Restriction of the use of certain hazardous substances directive
(2011/65/EU) EN 50581: 2012
Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances
UL approval files · E488917-A2-UL · E500508-A6001-UL

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation."

"No changes shall be made to the equipment without the manufacturer's permission as this may void the user's authority to operate the equipment"

This device complies with FCC radiation exposure limits set forth for an uncontrolled environment. This device must be installed and operated with a minimum distance of 20 cm between the radiator and your body.

This device complies with ISED's licenseexempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device"

This device complies with ISED Canada RSS102 radiation exposure limits set forth for general population. This device must be installed and operated with a minimum distance of 20 cm between the radiator and your body.

Cet appareil est conforme aux RSS sans licence d'ISDE. Son fonctionnement est soumis aux deux conditions suivantes: (1) Cet appareil ne doit pas provoquer d'interférences; et (2) Cet appareil doit accepter toute interférence, y compris les interférences susceptibles d'entraîner un fonctionnement indésirable de l'appareil

Cet appareil est conforme aux limites d'exposition aux rayonnements RSS102 d'ISDE Canada établies pour population générale. Cet appareil doit être installé et utilisé à une distance minimale de 20 cm entre le radiateur et votre corps.

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15.74 mm

User Guide | PROCTO: telemetry device for coolers remote control and tracking

9. Dimensions

4.3 mm

54.93 mm

4.3 mm

9.07 mm 4.3 mm

4.45 mm

78.2 mm 59.7 mm

14.61 mm 18.95 mm
9.63 mm 22.79 mm
9.18 mm Fig 10. Size of the OCTO plastic box

143.03 mm
139.61 mm
143.03 mm

19.35 mm

34.1 mm 7.4 mm 26.7 mm

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10. Warnings

The installation of the OCTO has to be performed only and exclusively by qualified and skilled technicians.
The installation of the OCTO should be performed while the cooler is switched-off.
Inside the device there is a GPRS antenna. For this reason, while the OCTO is working it must be at the minimum distance of 9.5 cm (4") from the people. The installation must be done to ensure this distance.
The OCTO has to be installed in a protected position. The OCTO has to be embedded in the cooler and not accessible. In case of installation on the back side of the cooler, the OCTO has to be protected with an additional box to protect people from electric shock.
If the power supply cable of the OCTO is not double insulated, it has to be physically separated from the COMM cable (the communication cable with the thermostat).
The OCTO input power supply is protected by over-currents by the F002 device, with this characteristics: delayed fuse 250 V 400 mA.
Any document related to the conformity declaration of the OCTO can be downloaded from www.prosa.com.
This equipment is not suitable for use in locations where children are likely to be present. Cet équipement ne convient pas à une utilisation dans des lieux où des enfants sont susceptibles d'être présents.

ADAP-KOOL®

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References

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