Operating guide BOCK EX-HG12P
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AQ451855240787ru-000301 BOCK® EX-HG12P
2 G 2014/34/
EX-HG12P75-4 EX-HG12P/90-4 EX-HG12P/110-4
EX-HG12P/60-4 S EX-HG12P/75-4 S EX-HG12P/90-4 S EX-HG12P/110-4 S
EX-HGX12P/75-4 EX-HGX12P/90-4 EX-HGX12P/110-4
EX-HGX12P/60-4 S EX-HGX12P/75-4 S EX-HGX12P/90-4 S EX-HGX12P/110-4 S
EX-HG12P/75-4 HC EX-HG12P/90-4 HC EX-HG12P/110-4 HC
EX-HG12P/60-4 S HC EX-HG12P/75-4 S HC EX-HG12P/90-4 S HC EX-HG12P/110-4 S HC
AQ451855240787ru-000301
, . . , . , , .
1
4
1.1
1.2
1.3
1.4
2
7
2.1
2.2
D
2.3 2.4
GB 2.5 ATEX / UKEX / IECEx
F
3 3.1
12
E
3.2
I
3.3 3.4
RU 4
15
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5
19
5.1
5.2
5.3
5.4
2 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
5.5 5.6 INT69 EX2 5.7 INT69 EX2 5.8 INT69 EX2 5.9 PTC 5.10 HC 5.11 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 7 7.1 7.2 7.3 7.4 7.5 8 8.1 9
10
IECEx
26
29
D
GB
31
F
32
E
33
I
36 39 RU
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 3
1 |
1.1
, ,
, ,
, ,
, ,
D
GB
F
1.2
E
-
-
I
. -
RU
,
EN 60079-14.
· , -
, .
,
, ,
-
.
.
4 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
1 |
1.3
- · -
, -
.
· ! -
60 °C 0 °C -
.
· -
.
·
!
·
!
· , !
!
· , -
D
2 .
GB
-
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( -
, , ,
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, , . .).
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, /
RU
.
Bock , , 1999/92/EC ( ). , , ATEX (ATmospheres EXplosibles).
, , ATEX , ( ). . , , , , .
Bock . , , . , , / .
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 5
1 |
1.4
EX-HG12P Bock. ATEX. . , Bock Bock 2 2014/34/.
! , ATEX !
D GB F E I RU
6 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
2 |
2.1 · · ·
D
GB
F
. 1
E
I
RU
. 2
10.
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 7
2 |
2.2
Bock ATEX 2014/34/ 2 - T3 IIB/IIC.
, , .
, , . 80 % . > 250 °C.
,
, (Ex h)
.
INT69 EX2
.
D
GB
Ex e. Ex h -
F
, -
.
E
I
.
RU
Ex de. , (Ex e).
, IIC. « Offshore», IIB.
8 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
2 |
(Ex d) . , , , , . , .
/ PTC
1) Equipment Protection Level
Ex e Ex d Ex e Ex e / Ex d Ex d Ex d Ex i
EPL1)
b
b
b
b b
b
b
a
D
GB
F
E
I
RU
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 9
2 |
2.3 ()
GBOCK (E g II 2G Ex db eb ia m(bGIIC2TG3IEIGx2bGd/eEExiPadSme1bi6aIIAICITCETTJX3G1Gb0b9/5/EEXPP/SCS1M17L6A2AT1TEUEXKX1E10X0019285X0X1X
-1 ""-I
GEA Bock GmbH 72636 Fricken hausen,
Germany
Bock GmbH, Benzstr. 7
EExx ddbeeiab miabIIICICTT3JGGbb//IEIECCEExxEEPPSS1167.0.0004021XX
Tamb: / Tamb w1th capac1ty regulator:
2N004
72636 Frickenhausen, Germany
2503
°
°
°
°
[-20 C]-[60 C] / [-20 C]-[50 C]
14
1 Typ : EXE-XH-GHXG6162eP/2/101700--4 SS 2 Nr : AZA1Y21354559A50A00108
380-420V Y/YY -3- 50 HZ n: 1450 mi6 1 Vth: 180,09,4m3 /h
6 7 8
3 I max : 1063,1AA
440-480V Y/YY -3- 60 HZ
9
4 I block: Y: 22226AA YY: 361 A
n: 1740 mi61 Vth: 2161,01,m33 /h
10 11
5 p max : NDCLP)/HDCHP)= 19/28 bar IPI6P566
Öl: SBEO5C5Klub E55
12
13
. 3
1 2
} 6 , ,
7 50
3
8
} 4
5
( ) ND (LP): .
9 10
, ,
60
11
12 ,
D
HD (HP): . 13 - 14
GB
F
!
IP!
E
I
2.4 ()
RU
EX-HG X 1 2 P / 110 -4 S HC
- 4)
3)
²) ¹) Ex
1) HG - Hermetic Gas-Cooled ( )
2) X - ( HFKW,
R134a, R404A, R507, R407C)
3)
Pluscom
4) S - , ,
10 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
2 |
2.5 ATEX / UKEX / IECEx
II 2G Ex db eb ia IIB/IIC T3 Gb
T3 (. 200 °C)
, IIB = (Offshore) IIC = ESD
, ()
. 2014/34/
-
2 (= 1)
II D
( )
GB
ATEX IECEx
F
E
EPS 16 ATEX 1095 X / IECEx EPS 16.0042 X
I
:
RU
. « »
(Conditions of Certification)
/
Bureau Veritas ( ) Consumer Products Services Germany GmbH
: . 17
ATmospheres EXplosibles
Bureau Veritas ( ) Consumer Products Services Germany GmbH
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 11
2 |
UKEX
CML 21 UKEX 1801 X
: . « » (Conditions of Certification) UK Type Examination certificate
D 3 |
GB
F
3.1
· HFKW/HFC:
R134a, R404A, R507, R407C
E
· (H)FCKW/(H)CFC:
R22
I
· :
R290, R1270
RU
- -
> 250 °C.
3.2
( ) , , . . , : EN 378, BGR 500, TRBS 2152, 1999/92/EC 2014/34/.
, / (ISO 3864), . .
. .
, , ( ) , .
12 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
3 |
/ / , (<0,5 ) . , , ( ).
, . , , , ( , , , . .).
, . . .
, , . . Bock . (Pump Down), , .
3.3 :
D
GB
F
R22
BOCKlub A46
R134a, R404A, R507, R407C BOCKlub E55
E
R290, R1270
BOCKlub G68
I
RU
-
> 250 °C.
(BOCKlub E55) X (, EX-HGX12P/110-4). BOCKlub G68 HC (, EX-HG12P/110-4 HC).
. (, R22 ) ! / !
: . , (. . 4).
. , . !
~~ 0,5 . 4
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 13
3 |
3.4
.
Bock (VAP) vap.bock.de. -
, -
.
. 140 °C.
. 8 x/.
3 . -
( -
).
toh: -
toh :
toh =>
toh =>
D
toh . = 710 , .
GB
F
-20 °C +60 °C.
E
.
I
:
RU
.
.
( . 5.11, .
27).
-
.
, -
,
. -
.!
14 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
4 |
· . .
· .
· .
· ( : ATEX 1999/92/EC, EN 60079-14, EN 60079-17 . .).
· ( EN 1127-1).
· (TRGS 727, , . .)!
4.1
D
h.
GB
.
F
. INT69 EX2.
E
I
130 °C 140 °C . RU , INT69 EX2 .
, / -
- .
-
5.7 .
INT69 EX2
. 25.
5.8.
-
.
!
INT69 EX2
. INT69 EX2 ,
.
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 15
4 |
3
D GB F E I RU
4.2
?. 5
-30 °C +70 °C, 10 % 95 %, , , .
. 6
. ! !
4.3
( , . .)!
2
. 7
1, , . .
F
. 8 . 9
/ .
E
. . .
D
: , .
. 10
, :C .
. 11
Zone Änderungs-Nr. Datum Bearb. Gepr.
Zeichn.-Nr. Teile-Nr.
Blatt:
Maßstab:
Ausgangsteil, bzw. Rohteil: -
x.xxxx-1x6x| AxQx4x51.8x5524107/x87ru-100:01301 Werkstoff: -
B
Benennung:
Lieferantenzeichnung
© Danfoss | Climate Solutions | 2023.11
4 |
4.4
.12.
, . . . . . .
! , . . . , ().
4.5
, ,
, . .
D
. - GB ,
.
F
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4.6
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.
: .
© Danfoss | Climate Solutions | 2023.11
. 13
AQ451855240787ru-000301 | 17
4 |
4.7 , ¼ . .
. 14
. 15
4.8
D
GB
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RU
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--> /
. 16
: ½1 . --> / .
. 17
1416 . .
4.9 . ( ).
18 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
5 |
5
! ! !
, 3- .
- -
(. . 25
).
,
( : EN 60204, EN 60335
. .) -
( : EN 60079-14 . .).
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1 + 2
.
-
.
.
.
.
L1, L2 L3 U1,
V1 W1 .
U1, V1 W1 = 0,56,0 ².
1, 2, 3 4 = . 2,5 ².
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 19
5 |
5.1
(. . 18).
! (, ). .
. 18
D
GB
F
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(, VDE), . -
! , -
,
(. ). -
. , , 1,2
, 2 .
20 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
5 |
5.3
, .
EX-HG(X)12(P)(e)/60-4 S (HC) EX-HG(X)12(P)(e)/75-4 (HC) EX-HG(X)12(P)(e)/75-4 S (HC) EX-HG(X)12(P)(e)/90-4 (HC) EX-HG(X)12(P)(e)/90-4 S (HC) EX-HG(X)12(P)(e)/110-4 (HC) EX-HG(X)12(P)(e)/110-4 S (HC)
3 x 1,5 ² 3 x 1,5 ² 3 x 1,5 ² 3 x 1,5 ² 3 x 1,5 ² 3 x 1,5 ² 3 x 1,5 ²
>40 °C
/ -
90 °C.
D
400 , 50 30 °C.
GB
F 5.4
E
-
«».
I
«» !
RU
Y
. IP 66. ( ). / ( !). ! !
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 21
5.5 ( «»)
QA1
Q2
( 30 )
FC1.1
FC2.1
SF1 O/I
QA2 (
«»!)
EC1
BT1 ( PTC),
BT2
BT3¹ / Pump down
BP1/BP2¹ / -
UC1
KF4² INT69 EX2
A3
AC ( )
X KK
D
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GB
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E
EB1
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RU
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24 ,
.
!
= !
22 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
0
QA1
1
2
3
4
5
6
FC1.1
I> I> I>
1
3
5
QA2
2
4
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ININT6T96E9XG2 EX
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12 14 11
12
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12 3 4 PA
XSS L1 L2 L3 N
PE
CNetz404000VV 5500HHzz
123456
UC1 XKK
U1 V1 W1 U1 V1 W1 U2 V2 W2
PE
78
9
10
11 PE 12
13 PE 14
PE
12
3
3
4
4
PE
P< BP1
12 14 11
PE
P> BP2
12 14 11
7
8
9
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1
3
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2
4
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GB
11
QA2
12
F N
E
PE
I
RU
15 PE 16 17 PE 18
PE
BT3
1 PE
EB1
2
EC1
M
3~
BT2
BT1
3
Datum
Bearb.
© Danfoss | Climate Solutions | 20G2e3pr..11
nderung
Datum
Name Norm
01.07.2009 Kelich 22.11.2017
Urspr.
AQ451855240787ru-000201 | 23
Ers. f.
Ers. d.
DerSchaltplanistnureinSystemschema,zurAnordnungundReihenfolge derSicherheitskette, ohneStörungsmeldungen undMontageanordnung, (obimoder außerhalb v(omEX-Bereich). ). BeiderMontagevonGerätensinddieSicherheitsausführungen derentsprechenden Montag. ezone zu beachten. DieTypenschildangaben-undBetriebsanleitungenvom Hersteller derzuverwendendenBauteilesindunbedingt zubeach.ten.
Schaltplan ATEX HG12+ Hg22 V2.1
= +
BOCK COMPRESSORS
. 19
Bl.
4
4 Bl.
5 |
5.6 INT69 EX2
INT69 EX2 . INT69 EX2 .
(PTC), INT69 EX2. INT69 EX2 . ( 1 2) >5 . . INT69 EX2 "b1" EN 80079-37. INT69 EX2 . .
. , . . .
INT69 EX2
, , -
D
. . 30 .
-
GB
,
F
.
E
!
INT69
I
EX2 24 -
RU
3 (SELV PELV), EN 62368-1.
INT69 EX2 24 . , , , .
! , , . (, ) , . , . . , . ! .
24 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
5 |
5.7 INT69 EX2 (PTC) , , (. 19). PTC.
1 2 INT69 EX2 PTC 1 PTC 2 . PTC. L1-N (+/ 24 . ) 11, 12 14.
, -
, INT69 EX2
EN 60079-14. -
(, ).
50!
:
- : 50450 (R. 25 °C), .
- : 100 (R. 25 °C
)
INT69 EX2 .
D
.
GB
. .
F E
5.8 INT69 EX2
I
, RU .
.
11-12
INT69 EX2 11-14
PTC
11-12
PTC
11-12
11-14
INT69 EX2
B2 12 14 11 . 20
-
!
5.9 PTC
:
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 25
5 |
( 097B50159*, , 097B08860*)
Uo Ui1
15,8 30
[ ]
Uo Ui2
15,8 30
[ ]
Io Ii1
200 300 [ ]
Io Ii2
200 300 [ ]
Po Pi1
395 9000 [ ]
Po Pi2
395 9000 [ ]
Lo Li1+Li2+Lc* 0,5 0,25* [ ]
Co Ci1+Ci2+Cc* 478 50*
[ ]
*) Lc/Cc 250 ,
.
Li1+Li2 : O Ci1+Ci2 : O
D
5.10 HC
GB
( ),
F
. , ,
.
E
: 230 - 1 - 50/60 , 180 .
I
RU
.
-
.
8.1, . 32.
5.11
140% (160% CO2) (I-max.) 3 . : 1. (I-max) (. ). 2. , . 3. (I-max). 4. 1 50 . 5. (, VDE) , .
26 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
9, 33.
0 - f-min
f-min - f-max
< 1 s
4 s
f-min/f-max . 9: :
6 |
- -
(. . 4).
D
6.1
GB
- -
F
E
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I
.
RU
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. , EN 378-2 .
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 27
6 |
6.3
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EN 378-2 , .
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28 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
6 |
! , (, R407C). . .
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© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 29
6 |
, . , . 6.8
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7 |
7.1
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: 100200 , 3 10 00012 000 . , .
30 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
7 |
7.3 vap.bock.de, bockshop.bock.de. Bock!
, .
7.4
.
M10
75
M8
37
,
M8
1/4" NPTF 7/16" M8
1/8" NPTF
M8
34
25
D
13
37
GB
25
F
37
E
I - / : -
-
RU
( 50%/100%).
7.5
. ( ), . , . , . , .
© Danfoss | Climate Solutions | 2023.11
AQ451855240787ru-000301 | 31
8|
8.1 ( , 097B80880*)
IECEx .
Elmess, DHK60M05VAD-
0,08-T3 . 3 .
.
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.
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Ex e).
. EN 60079-
14 EN 60079-17. , ,
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.
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: 3 x 1,5 2
E
: 8 .
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RU
, -
/ .
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· TT TN (), 30 . 5 0,15 .
· IT , , 50 .
EC.
* , BOCK 097B
32 | AQ451855240787ru-000301
© Danfoss | Climate Solutions | 2023.11
9|
( )
( )
SV
DV
(-
)
.
RU
.
(1450/1740 /)
© Danfoss | Climate Solutions | 2023.11
:
3
4
EX-HG12../60 - 4 S
2
50/60
1
3/
V
Y 2
A
5,4/6,4
3,9
2,2
EX-HG12../75 - 4
6,7/8,1
4,1
2,3
380420 Y350 440480 Y360
EX-HG12../75 - 4 S
6,7/8,1
4,6
2,6
EX-HG12../90 - 4
2
8,0/9,6
4,9
2,8
EX-HG12../90 - 4 S
8,0/9,6
5,3
3,0
EX-HG12../110 - 4
9,4/11,3
5,3
3,1
EX-HG12../110 - 4 S
9,4/11,3
6,1
3,6
Y
A
Hz
() ()
23
48
23
48
25
49
30-70
25
49
12 (1/2)
16 (5/8)
0,8
0,6
26
49
25
48
26
48
1 (±10 %) . 2 . 50 .
60 1,2. . . . /. ,
. : AC3 3
4
AQ451855240787ru-000301 | 33
D
GB
F
E
I
10|
7
6
5
4
3
D GB
120
+2
296 243 98
EX-HG12P
M25x1,5
+2
11
J 135
66
208
316
¹) SV 90°
+2
412
M16x1,5 M32x1,5
PA
SV A1
+2
265 76
B1 DV L1 B A
4x 10 162 192
M16x1,5
H,D1 C K F
Anschlüsse / Connections
Saugabsperrventil, Rohr SV
Suction line valve, tube Druckabsperrventil, Rohr DV Discharge line valve, tube Anschluss Saugseite, nicht A Connection suction side, no Anschluss Saugseite, absp A1 Connection suction side, lo Anschluss Druckseite, nich B Connection discharge side Anschluss Druckseite, absp B1 Connection discharge side Anschluss Öldrucksicherhe C Connection oil pressure sa Anschluss Ölrückführung v D1 Connection oil return from Ölablass F Oil drain Stopfen Ölfüllung H Oil charge plug Anschluss Ölsumpfheizung J Connection oil sump heate Schauglas K Sight glass Wärmeschutzthermostat L1 Thermal protection thermos Anschluss Potentialausglei PA Connection potential comp (L)* = Lötanschluss / Brazin
. 21
F
E I RU
SV DV
A A1 B B1
.
9
Halbhermetischer Verdichter EX-HG,/Semi-hermeticcompressor EX-HG
Änderungen vorbehalten Subject to change without notice
1/8" NPTF
, Typ/ type
Teile-Nr. / Typ / part-no. type
Teile-Nr. / Typ / part-no. type
Teile-Nr. / Typ / part-no. type
Teile-Nr. / Typ / part-no. type
EX-HG12P/60-4 S 17001 EX-HG12P/90-4
17004 EX-HGX12P/60-4 S 17009 EX-HGX12P/90-4
17012 EX-HG12P/60-4 S HC
EX-HG12P/75-4
17002 EX-HG12P/90-4 S 17005 EX-HGX12P/75-4
17010 EX-HGX12P/90-4 S 17013 EX-HG12P/75-4 HC
, EX-HG12P/75-4 S 17003 EX-HG12P/110-4
17006 EX-HGX12P/75-4 S 17011 EX-HGX12P/110-4
17014 EX-HG12P/75-4 S HC
EX-HG12P/110-4 S 17007
EX-HGX12P/110-4 S 17015
7/16" UNF Teile-Nr. / Typ / part-no. type 17158 EX-HG12P/90-4 HC
1/8" NPTF 17159 17160
EX-HG12P/90-4 S HC EX-HG12P/110-4 HC EX-HG12P/110-4 S HC
Teile-Nr. / part-no. 17161 17162 17163 17164
,
7/16" UNF
Maße in m Dimension
Zei
1.
C*
D1*
F
H /
1/8" NPTF Gußtoleranzen / General casting tolerances:
-
Zeichnungs-N Drawing-No.
Baumustergeprüft / Type examination: Nein / No
1/4" NPTF Gewicht / Weight: (kg) -
Allgemeintoleranzen / General tolerances DIN ISO 2768-mK-E
1. 085
Benennung
M8 über / above 0.5 6 30 120 400 bis / up to 6 30 120 400 1000
±0.1 ±0.2 ±0.3 ±0.5 ±0.8
1/4" NPTF Unbemaßte Radien / Undimensioned radii: -
Oberflächena Indication of s
DIN EN ISO 1
J Der Lieferant muss sicherstellen, dass die Ware
n einwandfreiem Zustand angeliefert wird 0z | Betrifft Bl.3
11738
14.12.22
C. Polizzi
Korrosionsschutz, Verpackung für sicheren
Transport).
0y | BS-Befestigungsteile aus Lieferumfang entfernt und als Zubehör ergänzt
11614
06.04.22
S. Büttner
K The supplier has to ensure the delivery of parts
n proper conditions (corrosion packaging for safe transportation).
prevention, 0x | Betrifft Blatt 3
11641
11.02.22 S. Büttner
A. Layh
M16x1,5
1 1/8"- 18 UNEF A. Layh
J. Keuerleber
L1* Weitergabe sowie Vervielfältigung dieses Dokuments,
Verwertung und Mitteilung seines Inhalts sind ver-
0x | Betrifft Blatt 2
boten, soweit nicht ausdrücklich gestattet. Zuwider-
handlungen verpflichten Rechte für den Fall der
zu Schadenersatz. Alle Patent-, Gebrauchsmuster-
0w
|
Betrifft
Blatt
2
11564 11127
11.02.22 30.07.20
S. Büttner L. Kern
J. Keuerleber J. Keuerleber
1/8" NPTF
oder Geschmacksmustereintragung vorbehalten. 0v | Betrifft Blatt 3
10454
30.10.18
V. Polizzi J. Keuerleber
PA The reproduction, distribution and utilization of this
document as well as the communication of its contents to others without express authorization is
0v
| Betrifft
Blatt
2+4
10569
17.10.18 CAD Gast
A. Layh
M6
prohibited. Offenders will be held liable for the
) payment of damages. All rights reserved in the event
* 7.6 5 , 4- of the grant of a patent, utility model or design.
Zust.
/
Rev.
Änd.-Nr. / Mod-No. Datum / Date Bearb. / Edited Geprüft / Appr. Maß / Dimension
Passung / Clearance
Rz 1
s
BOCK GmbH -
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