Engels werkdoc HB XL 3 CF-LF IV
mvdheijden
/f44109bbd78f1c55f50d77a2071a7beb3a38f510640e521fc...
Engels werkdoc HB XL 3 CF-LF IV
IM Horizon Bell XL 3 EN CF-LF IV INSTALLATION INSTRUCTIONS & MANUAL FOR MAINTENANCE
HORIZON BELL XL 3 CF/LF
Gas fires with closed combustion system
Bellfires wishes you many cosy evenings with your new Bellfires gas fire This document is an essential part of your gas fire.
Read it carefully before installation and maintenance of the gas fire and keep it in a safe place!
Serial number: Production date:
Bellfires
English
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM:
Horizon Bell XL 3 CF (Centre Fire) Horizon Bell XL 3 LF (Line Fire)
(HBXL3 CF) (HBXL3 LF)
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CONTENTS
Page 1. INSTALLATION INSTRUCTIONS .............................................................. 7 2. MAINTENANCE ......................................................................................... 67 3. FAULTS ...................................................................................................... 68 4. DISMANTLING / ASSEMBLING OF THE GLASS ..................................... 69 5. DIAGRAM ELECTRICITY AND GAS ........................................................ 75 6. DIMENSIONS ............................................................................................ 76 7. TECHNICAL DETAILS/REGULATIONS .................................................... 84 8. REPLACEMENT PARTS LIST .................................................................. 88 9. DISPOSAL OF PACKAGING AND APPLIANCE ....................................... 91
IMPORTANT
The installation must only be carried out by a "Gas Safe Register" registered installation engineer.
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1 INSTALLATION INSTRUCTIONS
1.1 GENERAL
The gas fire must be positioned and connected as a "room sealed system" (balance flue) appliance by a "Gas Safe Register" registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see "Technical Details/ Regulations" at the rear of this manual). If you have any queries regarding the installation, please consult your local gas company.
Important:
Before beginning the installation, check that the details on the rating plate correspond to the gas type and pressure to which the appliance will be connected.
The appliance is supplied with a "Centre Fire" or "Line Fire" double burner, as ordered. These burners each have their own specific flame image which is defined by the perforation pattern in the burner cover. See Chapter 5 and the Instructions for use.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the correct level of consumption.
Depending on the requested version, the appliance will be delivered from the factory with a Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for extracting the flue gases and supply of combustion air.
It is possible to install the gas fire with either a wall or roof outlet.
The roof connection must be carried out using the concentric flue system Ø100 mm Ø150 mm. The fumes are exhausted naturally to the outside environment through the inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm and Ø150 mm pipes.
The wall connection must be carried out using the concentric flue system Ø130 mm Ø200 mm. The flue gases are evacuated outside by means of natural draft through the internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of Ø130 mm and Ø200 mm. The wall outlet itself is, depending on the concentric flue gas system configuration, Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
The gas fire can be installed in a completely sealed or mechanically ventilated house without extra ventilation and/or fume extraction.
The gas fire can be installed as an insertion into an existing open fire place or as a built-in appliance in a new fire place.
In order to prevent the fireplace heating up excessively, it must be properly ventilated by installing vents at the top and bottom of the fireplace.
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The appliance can be fitted with a convection package as an optional extra. This is a "convection jacket" (convection casing) for around and above the appliance, two flexible aluminium pipes and two built-in convection vents. This enables hot air to be circulated into the room. If required, two additional convector grills can be fitted (= 1x extra convection set).
If an existing chimney is to be used, please consult your installer first. If the chimney was previously used for a wood or coal fire, then it should be cleaned by an expert.
1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND Ø130 MM - Ø200 MM : · Bellfires (Muelink & Grol system) · Poujoulat (PGI system) · Ontop (Metaloterm US system)
The gas fire, in combination with the concentric flue system [Ø100 mm - Ø150 mm] and/ or [Ø130 mm - Ø200 mm] (rigid and/or flexible) for the brands Bellfires (Muelink & Grol system), Poujoulat (PGI system) or Ontop (Metaloterm US system), has been approved in accordance with the European CE-norm for gas appliances and may therefore be used only with these systems. The permitted components for these systems are listed in Chapter 1.6.2. The guarantee on the appliance lapses if it is installed, fully or partially, with other components or a different flue system. The concentric flue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be used with either a newly-built or existing chimney.
1.3 INCLUDED Set documentation Attributes
- Instructions for use - Installation instructions
- Ceramic log set, or marble pebbles white or marble pebbles grey
- Hook (for opening the frame and the glass)
N.B. If any part is missing, please contact your dealer.
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1.4 OPTIONS AND ACCESSORIES The following options and accessories can be supplied by your dealer:
Part no
330293 330600 312829
330361
311973
Option Convection package Horizon Bell XL 3 · 1x Convection casing · 1x Convection top plate · 1x Convection set General
Set of high adjustable feet (4 pieces)
Mantle iron L = 1800 mm
English
Part no
312829 302188 310178 309872 309730 304040
329874
3........
3........
3........
Accessorie
Convection set General: (for convection air extraction) · 1x Flexible aluminium pipe Ø125 mm, L= 3 m (max.) · 2x Fitting box 135 x 135 mm · 2x Convection exit grid, white, 145 x 145 mm · 2x Collar adaptor Ø125 mm · 4x Hose clamp Ø125 mm
Set carrying brackets (2 pieces)
Bellfires (M&G) concentric flue system See component summary
Poujoulat (PGI) concentric flue system See component summary
Ontop (Metaloterm US) concentric flue system See component summary
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1.5 PREPARATION FOR INSTALLATION The following preparation must be carried out before the gas fire can be installed.
1.5.1 Instructions for positioning the outlet 1.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
>0.5 m
Figure 1: Roof-mounted outlet This must be positioned at least 0.5 m from the roof edge; the apex of the roof can be disregarded. Wall-mounted outlet:
>0.5 m
Figure 2: Wall-mounted outlet
This must be positioned at least 0.5 m from: · the corner of the building. · the roof overhang, the rain gutter. · balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
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1.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed "distances" in this section are no more than guidelines. For the exact minimum "distances", please consult your national and local directives.
"Distance" = minimum distance required for positioning of the outlet to avoid adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply flows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet or a bathroom.
Roof-mounted outlet:
To avoid adverse effects At the same roof level. At a different roof level. At a lower positioned wall. At a higher sloping surface.
Distance: outlet - A, B or C >3 m (*) >1 m (*) >1 m >3 m (**)
(*) If the required distance cannot be achieved, the outlet position rules take precedence.
(**) If the required distance cannot be achieved, the position of the outlet must be at least 1 m above the highest facade/roof.
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Wall-mounted outlet:
English
To avoid adverse effects At walls in buildings with staggered heights. On a wall - general. (*)
At <1 m from the roof overhang. Beneath balconies, walkways etc.
Beneath balconies, walkways etc. where the outlet extends to the front. To the garden or on the terrace. With respect to a facing wall.
Distance: outlet - A, B or C
Not permitted if A, B, or C are located above the outlet.
Above the outlet: Below the outlet: Left and right of the outlet:
>2 m >0.75 m >0.75 m
>2 m
>2 m from the underside of the protruding balcony or walkway.
>2 m
>2 m to the outside space. (**)
>2 m (if the distance from the facing wall is less, the criteria detailed for "On a wall - general" apply).
Enquire at your local gas company for the regulations relating to outlets positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*) These minimum distances do not apply if there is an obstruction between the outlet and A, B and C that protrudes at least 0.5 m from the wall and has a length exceeding the distance.
(**) This distance is not required if the outlet is situated at least 1 m higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at a height of less than 2 m, it must be fitted with an effective protector. The mesh size of the guard must not affect the correct operation of the appliance.
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1.6 GENERAL SERVICES
1.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following concentric flue system configurations.
Important:
Due to the high temperature of the outer walls (approx. 150°C), no flammable materials may be located or used in the vicinity of the flue system. The complete flue system, must therefore be sleeved with a heat resistant material after assembly.
Ventilate the covered concentric flue by fitting a grid near the floor and ceiling (on each floor).
Do not insulate the concentric flue.
Use the universal wall/floor support Ø150 mm to attach the covering of the concentric flue system [Ø100 mm - Ø150 mm], see 1.6.2, drawing number 36.
36
Use as a wall support
36
Use as a floor support
Figure 3: Application universal wall/floor support Ø150 mm
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RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Y
28 4
16 17
24 23 10, 11, 12, 13
(100)
1
16 18
24
23
Appliance: Horizon Bell XL 3
Item descriptions: see 1.6.2
Distance Y (min.-max.)
2.0 - 4.0 m 4.0 - 12.0 m
Assemble restriction plate:
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
Width: B = 30 mm
Width: B = 65 mm
Width: B = 40 mm
Width: B = 80 mm
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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Y2 X
16 17 24 23
23 23 Y1
14, 15
10, 11, 12, 13
28 (100)
4
1
Item descriptions: see 1.6.2
Appliance:
Horizon Bell XL 3
Assemble restriction plate:
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 (*)
(min.-max.) (min.-max.)
(min.-max.)
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
-
Width: B = 40 mm
(*) : (Y1 + Y2) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 5: Vertical roof-mounted outlet with bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm
32 18 30
29
5
Y
7
29
26
Item descriptions: see 1.6.2
25 10, 11, 12, 13 23
28 (100)
4
1
Appliance: Horizon Bell XL 3
Distance Y (min.-max.)
2.0 - 4.0 m 4.0 - 12.0 m
Assemble restriction plate:
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
Width: B = 30 mm
Width: B = 65 mm
Width: B = 40 mm
Width: B = 80 mm
Figure 6: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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32 18 30 29 Y3
English
Y2 Y1
> 45° X
Item descriptions: see 1.6.2
5
7
29 26
25
10, 11, 12, 13
23 28 4
(100)
1
Appliance:
Horizon Bell XL 3
Assemble restriction plate:
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*)
(min.-max.) (min.-max.)
(min.-max.)
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
-
Width: B = 40 mm
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45° (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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32
18
31
30
29
29
English
6
Y
8
7
Item descriptions: see 1.6.2
Appliance:
Horizon Bell XL 3
27 28 29
4 1
26
29 (100)
Distance Y (min.-max.)
2.0 - 4.0 m 4.0 - 12.0 m
Assemble restriction plate:
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
Width: B = 30 mm
Width: B = 65 mm
Width: B = 40 mm
Width: B = 80 mm
Figure 8:
Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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32
31
18
29 Y3
30 29
English
Y2
Y1
Item descriptions: see 1.6.2
> 45°
X
27 28 29 4 1
6 8
7
26 29
(100)
Appliance:
Horizon Bell XL 3
Assemble restriction plate:
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*)
(min.-max.) (min.-max.)
(min.-max.)
Concentric connection on appliance is Ø100-Ø150 mm
Concentric connection on appliance is Ø130-Ø200 mm
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
-
Width: B = 40 mm
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 9: Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined; with a bend >45o (Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
0.16 m
Y 4
1
X
14 10, 11, 13 28
100
19
Wall Termination
Position
Appliance: Horizon Bell XL 3
Distance Y (min.-max.)
2.0 - 3.0 m
3.0 - 4.0 m
Distance X (min.-max.)
0 - 0.6 m
0 - 1.6 m
Item descriptions: see 1.6.2
Assemble restriction plate: Concentric connection on appliance is Ø130-Ø200 mm
-
Figure 10: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
100 Y
X
14 110, 111, 113 128
0.16 m
4
1
19
Wall Termination
Position
Appliance: Horizon Bell XL 3
Distance Y (min.-max.)
0.5 - 1.0 m
1.0 - 2.0 m
Distance X (min.-max.)
0 - 0.6 m
0 - 2.6 m
Item descriptions: see 1.6.2
Assemble restriction plate: Concentric connection on appliance is Ø130-Ø200 mm
Width: B = 40 mm
-
Figure 11: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
100
114
X
19
0.25 m
110, 111, 113
Y
123
128
4
1
Wall Termination
Position
Appliance: Horizon Bell XL 3
Distance Y (min.-max.)
0.5 - 1.0 m
1.0 - 3.0 m
Distance X (min.-max.)
0 - 1.6 m
1.6 - 4.6 m
Item descriptions: see 1.6.2
Assemble restriction plate: Concentric connection on appliance is Ø130-Ø200 mm
-
Figure 12: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
114 Y1
0.16 m
100 Y2 110, 113
X2
14
110, 111, 113
114 X1
110, 111, 113 128
19
Wall Termination
Position
4
1
Item descriptions: see 1.6.2
Appliance:
Horizon Bell XL 3
Distance Y1 (min.-max.)
Distance X1 Distance Y2 (min.-max.) (min.-max.)
Assemble restriction plate:
Distance X2 Concentric connection on (min.-max.) appliance is Ø130-Ø200 mm
0 - 0.5 m
0 - 0.5 m
0.5 - 1.0 m
0 - 0.6 m
-
0.5 - 1.0 m
0 - 0.5 m
0 - 0.5 m
0 - 0.6 m
-
1.0 - 3.0 m
0 - 1.0 m
0.5 - 2.0 m
0 - 0.6 m
-
1.0 - 3.0 m
0 - 3.0 m
1.0 - 3.0 m
0 - 0.6 m
-
Figure 13: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
114
X
119
0.25 m
110, 111, 113
Y
123
128
4
1
Wall Termination
Position
Appliance: Horizon Bell XL 3
Distance Y (min.-max.)
0 - 0.5 m 0.5 - 3.0 m 1.0 - 3.0 m
Distance X (min.-max.)
0 - 0.6 m 0 - 3.6 m 3.6 - 8.6 m
Item descriptions: see 1.6.2
Assemble restriction plate: Concentric connection on appliance is Ø130-Ø200 mm
-
Figure 14: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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1.6.2 Item descriptions for figures 4 t/m 14
FIG. NO.
1 2 3 4 5 6 7 8 9
DESCRIPTION
Gas fire; Concentric flue connection Ø130/Ø200 mm or Ø100/Ø150 mm Restriction plate (The different sizes restriction plates are supplied with every appliance) Chimney, min. Ø150 mm internal, totally gas tight. Chimney or fireproof sleeving. Min. Ø160 mm internal. Ø100 mm internal flexible stainless steel gas vent chimney liner AISI 316TI. Ø150 mm internal flexible stainless steel gas vent chimney liner AISI 316TI. -
AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
BELLFIRES
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
10 302289 Twin-wall balanced flue pipe, L = 500 mm, incl. and
Color(*) Application RVS antr. RIGID FLEX
11 302290 Twin-wall balanced flue pipe, L = 1000 mm, incl. and
12 302291 Telescopic twin-wall balanced flue pipe, L = min. 325 / max. 440 mm, incl. and
13 302292 Adjustable length twin-wall balanced flue pipe, L = 500 mm, incl. and
14 302297 Twin-wall balanced flue elbow 90°, incl. and
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BELLFIRES
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
15 302298 Twin-wall balanced flue elbow 45°, incl. and
16 302295 Vertical (roof) termination kit, L = 1360 mm (vertical), incl. , and
English
Color(*) Application RVS antr. RIGID FLEX
17 302212 Adjustable roof flashing. Roof pitch 20° - 45° (**), with lead flashing
18 302213 Roof flashing for existing chimney or flat roof
19 302296 Horizontal (wall) termination kit, L = 600 mm (horizontally adjustable)), incl. , and one set of wall spacer plates
20 302293
: Stainless steel locking band Ø150 mm, quick-fastening
21 302210
: Silicone seal Ø150 mm
23 302215
: Wall strap
24 302214 Set of ceiling finishing plates / Fire stops
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BELLFIRES
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
25 302189 Ceiling plate for transition Ø100 mm / Ø150 mm rigid Ø100 mm (flex.).
26 302278 Stainless steel adapter piece (100) from fire to flexible, Ø100 mm external (rigid) x Ø107 mm internal (flex.). [appliance - Ø100 mm flex.] and [Ø100 mm rigid - Ø100 mm flex.].
27 302279 Stainless steel adapter piece (150) fire to flexible, Ø148 mm external (rigid) x Ø148 mm internal (flex.) [appliance - Ø150 mm flex.].
28 302217 Stainless steel locking band Ø150 mm. For adapter 150 [appliance - Ø150 mm (flex.)], Screw-fastening
29 303776 Stainless steel screws Ø3.5 mm x 9.5 mm. For securing the flexible concentric flue. (Minimum 3 screws per connection)
30 304041 Hose clamp Ø100 mm. (Minimum 2 per connection)
31 304042 Hose clamp Ø150 mm. (Minimum 2 per connection)
32 302307 Vertical (roof) termination kit, L = 610 mm (vertical), incl. and . For the flexible flue system.
English
Color(*) Application RVS antr. RIGID FLEX
33 302301 Concentric T-piece with gauging orifice, incl. and
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BELLFIRES
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
34 302302 Concentric pipe with gauging orifice, L = 165 mm, incl. and
English
Color(*) Application RVS antr. RIGID FLEX
35 302303 90° concentric bend with inspection panel, incl. and
36 321948 Universal wall / floor support Ø150 mm
(*) : Color : RVS : Stainless steel self-colour, polished antr. : Anthracite colour lacquer, matt
(**) : Adjustable roof flashing for a slope > 45° can be supplied on request. When installing a balanced-flue "closed" gas fire in an existing chimney, ensure stainless steel flexible liners (Ø100 mm or Ø130 mm) conforming with BS 316 are used to conduct the spent gases.
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AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
BELLFIRES
FIG NO.
ART. / ORDER
DESCRIPTION
NO.
100 302319 Concentric reduction of Ø130 / Ø200 mm Ø100 / Ø150 mm
Color(*) Application RVS antr. RIGID FLEX
110 302308 Twin-wall balanced flue pipe, L= 500 mm, incl. and
111 302309 Twin-wall balanced flue pipe, L= 1000 mm, incl. and
113 302310 Adjustable length twin-wall balanced flue pipe, L= 500 mm, incl. and
114 302314 Twin-wall balanced flue elbow 90°, incl. and
115 302315 Twin-wall balanced flue elbow 45°, incl. and
119 302313 Horizontal (wall) termination kit, L= 600 mm (horizontally adjustable), incl. , and one set of wall spacer plates
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BELLFIRES
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
120 302311
: Stainless steel locking band Ø200 mm, quick-fastening
121 302248
: Silicone seal Ø200 mm
123 302251
: Wall strap
124 302250 Set of ceiling finishing plates / Fire stops
126 302281 Stainless steel adapter piece (130) from fire to flexible, Ø130 mm external (rigid) x Ø137 mm internal (flex.), [appliance - Ø130 mm flex.] and [Ø130 mm rigid - Ø130 mm flex.]
127 302282 Stainless steel adapter piece (200) from fire to flexible, Ø198 mm external (rigid) x Ø198 mm internal (flex.), [appliance - Ø200 mm flex.]
128 302257 Stainless steel locking band Ø200 mm. For adapter 200. [appliance Ø200 mm flex.]. Screw-fastening
129 303776 Stainless steel screws Ø3.5 mm x 9.5 mm. For securing the flexible concentric flue. (Minimum 3 screws per connection)
130 304045 Hose clamp Ø130 mm. (Minimum 2 per connection)
131 304046 Hose clamp Ø200 mm. (Minimum 2 per connection)
English
Color(*) Application RVS antr. RIGID FLEX
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AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
37100403
Twin-wall balanced flue pipe, L = 250 mm
English
10
37100404 Twin-wall balanced flue pipe,
L = 450 mm
11
37100405 Twin-wall balanced flue pipe,
L = 950 mm
12
37100429 Telescopic twin-wall balanced flue pipe,
L = min. 390 mm / max. 640 mm
14
37100441 Twin-wall balanced flue elbow 90°
15
37100421 Twin-wall balanced flue elbow 45°
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POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
37100411 Twin-wall balanced flue elbow 30°
37100401 Twin-wall balanced flue elbow 15°
16
37100654 Vertical (roof) termination kit,
L = 140 mm
17
45150171 Roof flashing, suitable for a brick roof,
with a roof pitch of 15°- 30°
45150170
Roof flashing, suitable for a tiled roof, with a roof pitch of 15°- 30°
45150172
Roof flashing, suitable for a brick roof, with a roof pitch of 30°- 45°
45150173
Roof flashing, suitable for a tiled roof, with a roof pitch of 30°- 45°
English
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POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
18
45150169 Roof flashing for existing chimney
or flat roof
19
37100610 Horizontal (wall) termination kit,
L = min. 365 mm / max. 585 mm
20
45150076 Stainless steel locking band Ø150 mm,
quick-fastening
23
45150072 Wall strap, Ø150 mm
24
37100442 Ceiling/wall plate with spacers and
ventilation grooves
37100425
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 0°- 10°
37100426
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 10°- 30°
37100427
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 30°- 40°
37100428
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 40°- 50°
34
37100407 Concentric pipe with inspection opening,
L = 250 mm
Installation instructions
English 33
Bellfires
POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
36
45150165 Roof support, (universal) Ø150 mm
36
45150081 Floor support, (universal) Ø150 mm
37
37100611 Adapter: Bellfires Ø100-150 mm
Poujoulat PGI Ø100-150 mm
(Appliance 100/150
Poujoulat PGI
100/150)
100
37100614 Adapter: Bellfires Ø130-200 mm
Poujoulat PGI Ø100-150 mm
(Appliance 130/200
Poujoulat PGI
100/150)
101
37100613 Concentric reduction of
Poujoulat PGI Ø130-200 mm
Poujoulat PGI Ø100-150 mm
English
34
Installation instructions
Bellfires
AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
37130403
Twin-wall balanced flue pipe, L = 250 mm
English
110
37130404 Twin-wall balanced flue pipe,
L = 450 mm
111
37130405 Twin-wall balanced flue pipe,
L = 950 mm
112
37130429 Telescopic twin-wall balanced flue pipe,
L = min. 390 mm / max. 640 mm
114
37130441 Twin-wall balanced flue elbow 90°
115
37130421 Twin-wall balanced flue elbow 45°
Installation instructions
35
Bellfires
FIG. NOR.
POUJOULAT ART. / ORDER NO.
DESCRIPTION
37130411 Twin-wall balanced flue elbow 30°
115
37130401 Twin-wall balanced flue elbow 15°
119
37130610 Horizontal (wall) termination kit,
L = min. 425 mm / max. 585 mm
120
45200076 Stainless steel locking band Ø200 mm,
quick-fastening
123
45200072 Wall strap, Ø200 mm
124
37130442 Ceiling/wall plate with spacers and
ventilation grooves
37130425
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 0°- 10°
37130426
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 10°- 30°
37130427
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 30°- 40°
37130428
Set of ceiling finishing plates / Fire stops, suitable for a roof pitch of 40°- 50°
English
36
Installation instructions
Bellfires
POUJOULAT
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
37130407
Concentric pipe with inspection opening, L = 250 mm
45200165 Roof support, (universal) Ø200 mm 45200081 Floor support, (universal) Ø200 mm
37130615
Adapter: Bellfires Ø130-200 mm
Poujoulat PGI Ø130-200 mm
(Appliance 130/200
Poujoulat PGI
130/200)
English
Installation instructions
37
Bellfires
English
AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
USA 10
Adapter for Bellfires appliances with Ø100-Ø150 mm concentric connection
US 25 10 Twin-wall balanced flue pipe, L = 250 mm
10
US 50 10 Twin-wall balanced flue pipe, L = 500 mm
11
US 100 10 Twin-wall balanced flue pipe, L = 1000 mm
12
USPP 10 Telescopic twin-wall balanced flue pipe,
L = min. 60 / max. 250 mm
14
USB 90 10 Twin-wall balanced flue elbow 90°
15
USB 45 10 Twin-wall balanced flue elbow 45°
USB 30 10 Twin-wall balanced flue elbow 30°
38
Installation instructions
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
USB 15 10 Twin-wall balanced flue elbow 15°
16
USDVC2 10 Vertical (roof) termination kit,
L = 375 mm, incl.
English
16
USSR 10 Storm collar Ø150 mm
17
USLS 10 Adjustable roof flashing.
Roof pitch 20° - 45° (**), with lead flashing
17
USDH 10 Roof flashing plate for roof pitch 5°- 30°
18
USDP 10 Roof flashing for existing chimney
or flat roof
18
USDPAL 10 Roof flashing - Aluminium for existing chimney
or flat roof
19
USDHC5 10 Horizontal (wall) termination kit,
L = 475 mm (horizontally adjustable)),
incl.
Installation instructions
39
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
20
USKB 10
: Locking band, quick-fastening
21
USAB 10
: Cover band, screw-fastening
23
USMB 10 Wall strap, adjustable
23
USEB 10 Fitting bracket
24
USCP 10 Set of ceiling finishing plates / Fire stops /
Centring plates
24
USDQ 10 Roof support
25
USSAN 10 Renovation set
English
25
USSAN1 10 Top of renovation set
40
Installation instructions
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
25
USSAN2 10 Bottom renovation set
28
USKBS 10 Locking band, screw-fastening
USI 10
Concentric pipe with inspection panel, L = 250 mm
34
USEM 10 Concentric pipe with gauging orifice,
L = 150 mm
35
USBI 10 90° concentric bend with inspection panel
USR 10
Rosette smooth Ø150 mm
USMPG 10 Wall plate XL Ø150 mm, 300 mm
ASAH 10 Spacer bracket
Installation instructions
English 41
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
USVG 10 13 Concentric reduction of Ø100-Ø150 mm Ø130-Ø200 mm
English
AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
USA 13
Adapter for Bellfires appliances with Ø130-Ø200 mm concentric connection
US 25 13 Twin-wall balanced flue pipe, L = 250 mm
10
US 50 13 Twin-wall balanced flue pipe, L = 500 mm
11
US 100 13 Twin-wall balanced flue pipe, L = 1000 mm
12
USPP 13 Telescopic twin-wall balanced flue pipe,
L = min. 60 / max. 250 mm
14
USB 90 13 Twin-wall balanced flue elbow 90°
42
Installation instructions
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
15
USB 45 13 Twin-wall balanced flue elbow 45°
USB 30 13 Twin-wall balanced flue elbow 30°
USB 15 13 Twin-wall balanced flue elbow 15°
16
USDVC2 13 Vertical (roof) termination kit,
L = 375 mm, incl.
16
USSR 13 Storm collar Ø150 mm
17
USLS 13 Adjustable roof flashing.
Roof pitch 20° - 45° (**), with lead flashing
17
USDH 13 Roof flashing plate for roof pitch 5°- 30°
English
Installation instructions
43
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
18
USDP 13 Roof flashing for existing chimney
or flat roof
18
USDPAL 13 Roof flashing - Aluminium for existing chimney
or flat roof
19
USDHC4 13 Horizontal (wall) termination kit,
L = 475 mm (horizontally adjustable)),
incl.
20
USKB 13
: Locking band, quick-fastening
21
USAB 13
: Cover band, screw-fastening
23
USMB 13 Wall strap, adjustable
23
USEB 13 Fitting bracket
24
USCP 13 Set of ceiling finishing plates / Fire stops /
Centring plates
English
44
Installation instructions
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
24
USDQ 13 Roof support
25
USSAN 13 Renovation set
25
USSAN1 13 Top of renovation set
25
USSAN2 13 Bottom renovation set
28
USKBS 13 Locking band, screw-fastening
USI 13
Concentric pipe with inspection panel, L = 250 mm
34
USEM 13 Concentric pipe with gauging orifice,
L = 150 mm
Installation instructions
English 45
Bellfires
ONTOP
FIG. NO.
ART. / ORDER
DESCRIPTION
NO.
35
USBI 13
90° concentric bend with inspection panel
USR 13
Rosette smooth Ø200 mm
USMPG 13 Wall plate XL Ø200 mm, 350 mm
ASAH 13 Spacer bracket
USVG 13 10 Concentric reduction of Ø130-Ø200 mm Ø100-Ø150 mm
English
· The room-sealed gas appliances have been approved in combination with the components of the concentric flue systems listed in this instruction book, according to the European CE norm for gas appliances and may therefore be used only with these components.
· The components of the concentric flue system of Bellfires (M&G system), Poujoulat (PGI system) and Ontop (Metaloterm US system) may not be used together in one installation.
· Check whether the wall or roof termination kit to be used exactly matches one of those listed in this instruction book.
46
Installation instructions
Bellfires
English
1.6.3 Gas connection Operation (gas regulator block (and receiver)) outside the appliance (in the operating unit): The gas connection is situated where the operating unit is built in near to the appliance.
Use only gas piping with a minimum diameter of 1/2" and a shut-off valve.
1.6.4 Operating unit
If the appliance is fitted with an operating unit comprising gas control block and receiver, this will be located, once it has been built in, at a maximum of 50 cm from the left or right hand side of the appliance.
1.6.5 Convection package connections
When fitting a convection package (= convection casing and convection set (1x or 2x)), consideration should be given to the openings at approximately 1 meter above the appliance for the warm air exiting grids.
1.7 POSITIONING THE APPLIANCE
Important:
The fireplace is constructed on a sufficiently solid floor that can bear the weight of the appliance.
Ensure a free space of at least 1 cm between the bottom of the appliance and the floor.
Ensure that the temperature of the floor under and in front of the appliance can never rise above 85°C! Make use of a temperature protection plate (of nonflammable material) on the floor if necessary. Take care with a floor made of a flammable material.
Min.1 cm
Figure 15: A clearence of at least 1 cm must be maintained between the bottom of the appliance and the floor.
Installation instructions
47
Bellfires
English
Never position the appliance directly against the rear wall, but always place an nonflammable insulation plate, at least 12 mm thick, between the appliance and the rear wall, with free space on either side of 2 cm. (Total ± 5 cm.) The rear wall must be made of nonflammable material.
Never use combustible materials during the installation.
Ventilate the fireplace, by allowing vents above and below the fireplace.
During installation of the gas fire, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation.
Do not insulate the appliance! Only the top and sides may be fitted with a strip of white, loose insulation wool (heat-resistant to 1000°C), width 15 cm max. to protect the wall.
Do not use fibreglass or Rockwool, or any other sort of insulating material. These emit a pungent odour. This is considered extremely unpleasant. They may also cause discolouring of the column.
Flammable materials, such as curtains, should not be placed in the vicinity of the gas fire. Minimum safe distance: 100 cm.
If desired, fit a convection package to the appliance. (See chapter 1.1)
The appliance can be easily installed using a set of carrying brackets (accessory). After installing: remove carrying brackets!
48
Installation instructions
Bellfires
English
Figure 16:
Appliance installed in ventilated chimney breast Horizontal outlet of the flue gas exhaust /combustion air supply via the wall. Fitted with the options / accessories: · convection package (= convection casing and 1x convection set) · 1x extra convection set · high adjustable feet
1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) natural convection air 5 Outlet opening (appliance) convection air / connection convection set (2x or 4x) 6 Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x) 7 8 Concentric flue connection appliance; Ø130-200 mm for a horizontal wall outlet 9 Horizontal wall outlet 10 Built in operating unit with gas regulator block and receiver
Installation instructions
49
Bellfires
English
Figure 17:
Appliance installed in ventilated chimney breast Vertical outlet of the flue gas exhaust / combustion air supply via the roof. Fitted without convection package
1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) convection air (2x) 5 Concentric flue connection appliance; Ø100-150 mm for a vertical roof outlet 6 Concentric flue system; Ø100-150 mm for a vertical roof outlet 7 Built in operating unit with gas regulator block and receiver
50
Installation instructions
Bellfires
English
When fitting the appliance, it can be levelled with the adjustable feet. These adjustable feet can be reached via the openings (4x), after removing the protective covers, in the corners of the floor of the combustion chamber. The floor of the combustion chamber can be reached after the window and the grill around the burner have been removed (see chapter 4). Using an Allenkey (no. 5), the appliance can be adjusted to the required height.
Press the 4 protecting covers back into the floor.
- Position 4 protecting covers.
- Protecting cover.
- Adjustable feet seen from the bottom of the appliance.
- Adjust height with Allenkey no. 5.
Installation instructions
51
Bellfires
English
Position the gas supply pipe such that it can be easily mounted after installation.
Because the control system is outside the appliance, the gas pipe must lead to where the operating unit (built in), the gas regulator block (and the receiver) assembly are fitted.
Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the nonflammable insulation plate (min. 12 mm) between the appliance and rear wall. The appliance may not be installed against a flammable rear wall.
Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting brackets at the side of the appliance for this.
- 2x Mounting bracket.
52
Installation instructions
Bellfires
English
1.7.1 Gas connection operating unit
Important:
During gas connection, take care not to twist the gas regulator block. Make sure that both the gas regulator block and the supply pipes are not subjected to stresses.
The appliance is supplied with a built-in operating unit.
Frame with door (white)
Operating unit
Figure 18: Operating unit
Remove the decorative edging and door of the operating unit. Fit the separate operating unit, where the gas regulator block and receiver will be placed, on max. 50 cm from the appliance.
The burner, gas regulator block and receiver have been fully factory assembled.
Disconnect the bracket with the gas regulator block and receiver from the appliance. Carefully move the bracket with the gas regulator block, receiver, pipes and cables to the operating unit. Mount the bracket at the bottom of the operating unit..
Important:
Take care that no pipes get damaged and no compression fittings come loose when moving the gas regulator block. Prevent twisting the flexible pipes! Check all compression fittings for leaks afterwards!
Mount the receiver in the top of the operating unit. Check afterwards that all electric connections are properly connected.
General: Route all piping and cables from the operating unit to the appliance through an easily accessible hollow cavity. During subsequent installation of the operating unit, protect the gas regulator block and piping against encasement by cement etc.
Installation instructions
53
Bellfires
English
Important :
Cement and chalk can damage the piping and can, in turn, lead to gas leaks.
Disassembly and assembly of pipes and cables:
If necessary for mounting, all pipe compression fittings and cable connectors can be temporarily disassembled. After mounting, carefully reassemble all pipes and cables. Check afterwards all compression fittings for leaks and that all electric connections are properly connected.
Important :
Screw the thermocouple connection (and thermocouple interrupter) manually into the gas regulator block. Afterwards, carefully fasten a half turn with a spanner.
Note :
Check that the flexible burner pipes are correctly connected! The gas connection of the gas valve "rear burner" must be connected to the "rear burner"! See Chapter 5. Switching over the flexible burner pipes during assembly can lead to an explosive ignition. Prevent this at all costs!
Thermocouple
Pilot light pipe Ø4 mm Flex.
Thermocouple interrupter
Gas pipe "rear burner" Ø8 mm Flex.
Gas valve "rear burner"
Gas pipe "front burner" Ø8 mm Flex.
Gas supply connection
Gas regulator block
Figure 19: Gas regulator block and gas valve: Gas and thermocouple connections
54
Installation instructions
Bellfires
Pilot Gas Adjustment Screw (Pierce the housing with a small screwdriver)
Adjustment Screw Maximum Burner pressure
English
Motor-knob
8 Wire connecting cable receiver
Figure 20: Gas regulator block - Front
Microswitch
Inlet Pressure Tap
Outlet Pressure Tap
Gas supply connection
Gas connection for to the "front burner"
Figure 21: Gas regulator block - Rear Installation instructions
Adjustment Screw Minimum Burner pressure
Pilot light connection
Thermocouple interrupter connection Gas connection for gas valve to the "rear burner"
55
Bellfires
Piezo cable connection
English
Thermocouple voltage / current OUT - connection (yellow)
Thermocouple voltage / current IN - connection (red)
SW
TC
AUX: Electrical connection for gas valve "rear burner"
Figure 22: Receiver - Top
Connection 8 wire cable gas regulator block
Connection for external operating (option)
6 VDC Adapter connection (option)
RESET button
AUX: Electrical connection for gas valve "rear burner"
RESET button
Figure 23: Receiver - AUX connection - RESET button
56
Installation instructions
Bellfires
English
1.7.2 Connecting the concentric flue Assemble the concentric flue system according to one of the examples in section 1.6.1, figure 4 to 14 inclusive. Make sure that all connections are completely gas tight.
1.7.3 Building in the appliance Remove the front of the casing, if applicable. (See Chapter 4: Dismantling / Assembling of the glass.) Decide on positions of the vents (grilles above and below the fireplace) and, if applicable, the hot air grids of the convection package.
The brickwork must be built up around the hearth. In connection with the hearth expanding during burning: there must be at least 3 mm clearance on either side of the appliance. Do not build up the brickwork farther than the angle irons/brackets (keep in mind the thickness of any plastering!).
Do not use masking tape on the appliance when installing and plastering. Tape can damage the finish of the hearth.
Connect up the convection package, if applicable.
The optional mantle iron is intended for supporting the brickwork above the hearth. The mantle iron must rest on the brickwork on both sides so that upward building is possible. The brickwork therefore must not rest on the fireplace; there must be approx. 3 mm clearance in connection with the weight.
If using other materials, such as stone or heat-resistant plating, you should follow the supplier's instructions.
Once the fireplace has been finished, you can now, fit the frame with the small door to the operating unit.
After installation in a new fireplace and/or applying new cement work, the appliance cannot be used for at least four weeks.
Installation instructions
57
Bellfires
English
1.7.4 Checking the gas connection
After connection of the gas supply, check that all connections are completely gas tight using soapy water or a leak tester.
1.7.5 Positioning the ceramic log set or marble pebbles
The appliance can be supplied with: · Ceramic log set + embers · Marble pebbles white (small, white marble stones) · Marble pebbles grey (small, grey marble stones)
Important:
· Carefully place the chips of wood/embers/vermiculite granules/ log set or marble pebbles, on and around the main burner according to the directions in this chapter.
· Do not place any chips of wood/embers/vermiculite granules/ log set or marble pebbles against the pilot light burner. For that reason, the main burner has a protective pilot-light cowl. Never remove this cowl! Make sure that the pilot flame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation.
· Make sure that all burner orifices remains free at all times! · The burner bed (with chips of wood/embers/vermiculite
granules) and the positioning of the logs or marble pebbles must not be changed. · Only use those items supplied! These been rigorously checked and the quantities adapted to the appliance. · Replacement parts, including the ceramic mat are available from your dealer. · Fitting may only be carried out by a qualified person.
Remove the glass according to the instructions in chapter 4; DISMANTLING / ASSEMBLING OF THE GLASS.
58
Installation instructions
Bellfires
English
1.7.5.1 Ceramic log set + chips of wood + embers + vermiculite granules
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in line with the burner openings.
2 Remove the embers carefully from their packaging and spread them evenly over the burner mat and the grate around the burner.
3 Distribute the vermiculite granules (50 gram) evenly over the burner.
Installation instructions
59
Bellfires
English
Note ! :
· Small embers and their residue should not be scattered on the burner. This can cause a blockage on the burner orifices.
· Embers and vermiculite granules must not be placed next to the pilot light burner.
· Important: make sure that all burner openings remain free !! Burner orifices, which are not open, could lead to a dangerous situation.
4 Place the logs on the burner:
Appliance Horizon Bell XL 3 CF/LF
Natural gas-burner see figure:
24
Propane / Butane-burner see figure:
25
Keep the burner orifices unblocked !!! 5 Place the chips of wood around the burner.
60
Installation instructions
Bellfires
Logs:
Log no
English Log no
Log no
Log no
Log no
Log no
Log no Installation instructions
Log no 61
Bellfires
English
Embers must not be placed next to the pilot light burner
Keep the burner orifices unblocked!
Figure 24: Log set Horizon Bell XL 3 CF/LF Position natural gas burner
Embers must not be placed next to the pilot light burner
Keep the burner orifices unblocked!
Figure 25: Log set Horizon Bell XL 3 CF/LF Position propane/butane burner
62
Installation instructions
Bellfires
English
1.7.5.2 Marble pebbles
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in line with the burner openings.
2 Spread the pebbles over the whole burner bed (burner and grid around the burner). Make sure that the pilot light remains free.
Horizon Bell XL 3 CF/LF : see figure 27
Keep the burner orifices unblocked
IMPORTANT: Open area, in order to ensure free accessibility of the pilot flame to the burner
Figure 26: Marble pebbles-set natural gas and propane/butane-burner
Installation instructions
63
Bellfires
English
Keep the burner orifices unblocked!
Marble pebbles must not be placed next to the pilot light burner
Keep the burner orifices unblocked!
Figure 27: Marble pebbles Horizon Bell XL 3 CF/LF Position natural gas and propane/butane burner
Important:
· Do not place any marble pebbles in front of the pilot light. Make sure that the pilot light can burn freely over the main burner.
· Keep the burner orifices unblocked.
Only this way a proper ignition of the main burner is ensured.
Once the logs / marble pebbles have been positioned, replace the glass in the appliance, following the instructions in chapter 4: DISMANTLING / ASSEMBLING OF THE GLASS.
1.7.6 Mounting flue gas restriction plate
Depending on the length and shape of the concentric flue system and the chimney construction, you should, if indicated, fit a restriction plate with a certain width (B) into the ceiling of the combustion chamber. To do this, see the set-up options as listed in figure 4 through 14.
64
Installation instructions
Bellfires
Important:
English
Ensure that the correct flue gas restriction plate is mounted. Use of the correct flue gas restriction plate will provide optimum efficiency, flame effect and combustion. Mounting an incorrect flue gas restriction plate can result in damage to the gas fire.
Screw fastening (2x)
Figure 28: Positioning restriction plate
Assembly restriction plate
Installation instructions
65
Bellfires
The following restriction plates are supplied:
English
%
[
Restriction plate:
Width: Width: Width: Width: Width:
Concentric flue connection appliance
[Ø130 - 200 mm]
[Ø100 - 150 mm]
Horizontal wall outlet Roof-mounted outlet
B = 40 mm B = 50 mm B = 65 mm B = 80 mm
B = 30 mm B = 40 mm B = 50 mm B = 65 mm
-
1.7.7 Checking the appliance following installation After installation, visually check the gas flame. When the fire is ignited, the flames should be short and blue/yellow in colour. These flames should gradually increase in height and become more yellow. When all flames are yellow, the gas fire has reached the correct temperature.
THE GAS FIRE IS NOW READY FOR USE
66
Installation instructions
Bellfires
English
2 MAINTENANCE
2.1 ANNUAL MAINTENANCE
It is essential that the appliance, the complete concentric flue system (where possible) and the outlet are cleaned and inspected annually by a recognised fitter/gas specialist. The safe operation of the appliance will thus remain guaranteed.
Maintenance consists of the following:
· Remove first the embers, vermiculite granules, logs set or pebbles from the main burner and carefully clean these with a soft brush.
· Clean and inspect (visually) the main burner, pilot light, combustion chamber, flue system and combustion air intake. Dust can be removed using a vacuum cleaner.
· Clean the glass on the inside of the appliance with glass spray or ceramic hob cleaner. This also applies to the black mirror rear wall and side panels, if the appliance is fitted with these.
· After cleaning; Carefully replace the embers, vermiculite granules, logs set or pebbles on and around the main burner according to the installation directions in this instruction booklet. Do not place any embers, vermiculite granules, logs or pebbles against the pilot light burner. Make sure that the pilot flame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation.
· Check the gas supply, flue system, and combustion air supply route for leaks.
· Check the correct operation of the gas regulator block, thermocouple circuit and the ignition of the main burner.
· Check the gas inlet-pressure (both when the appliance is off and when it burns at maximum) and the burner pressure.
· Check the complete concentric flue system including the outlet construction. A camera can be used to inspect the whole length of the flue gas outlet and the combustion air intake. Also check that all connections are secure.
Installation instructions
67
Bellfires
English
3
FAULTS
3.1 POSSIBLE REASONS
Possible reasons for the gas fire going out are:
· The concentric flue system is not installed according to one of the methods detailed in Paragraph 1.6.
· An incorrect "flue gas restriction plate" is fitted. · The pilot light extinguishes if fumes are not exhausted or are insufficiently
exhausted. · The pilot light is either dirty or defective. · Insufficient gas pressure. · (Internal) leak of the concentric flue system. · Thermocouple voltage is too low. This is usually caused by insufficient heating of the
thermocouple by the pilot light. · Dirty electrical contacts in the thermo-electrical system; for example, the
thermocouple connection. · Batteries in receiver or remote control are flat.
3.2 SAFETY MEASURES IN THE APPLIANCE
3.2.1 Thermo-electric pilot light shut off The appliance is protected by means of a thermo-electric pilot light shut off in the event of a gas escape from the main burner.
3.2.2 Over pressure safety system The appliance is fitted with a patented safety system, whereby the door will extract any over-pressure that arises in a controlled way. In this, a spring system briefly causes the door to hinge forward a few centimetres. A loud noise can occur. A safety strip limits the maximum degree to which the door can be tilted.
If an over-pressure situation occurs, the appliance should be thoroughly checked by the installer.
68
Installation instructions
Bellfires
4 DISMANTLING / ASSEMBLING OF THE GLASS 4.1 HORIZON BELL XL 3 FLOATING FRAME Dismantling of the glass:
English
- Horizon Bell XL 3 Floating Frame
- Use the hook supplied (see photo) for opening the frame and the glass.
Note ! :
When loosening the frame and after it has been loosened, support it with your hand to prevent it falling forward !
- With the hook, pull the thin, metal spring strips on the top left and right from the studs on the frame.
Installation instructions
69
Bellfires
stud (right)
English
- Detail of the stud (right).
- Place paperboard on the chimney breast, under the frame. This helps prevent damage.
- Dismantle the safety strip from the frame.
70
Installation instructions
Bellfires
English
- Carefully tilt the frame and the window forwards. Note ! : Frame and window are two separate parts !
- Take hold of the frame and the glass clamped together and pull these upwards.
- Frame and glass are now removed from the appliance.
Assembling of the glass:
The assembly of the glass takes place in reverse order.
Important: · Check whether the frame is properly positioned underneath in the 2 holes of the front. · Check whether the frame is placed in the middle of the front. · Check whether the safety strip is securely fastened to the top of the frame (middle). · The glass (frame) must fit tightly all round to the edge of the combustion chamber. · Check that the spring strips, on the top, remain in their proper place.
Installation instructions
71
Bellfires
4.2 HORIZON BELL XL 3 HIDDEN DOOR Dismantling of the glass:
English
- Horizon Bell XL 3 Hidden Door. (+10 cm frame and floating natural stone plateau (option).)
- Use the hook supplied for opening the frame (including glass).
- Use the hook to pull the frame at the top forward and hold the frame firmly.
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English
- With the hook, pull the thin, metal spring strips on the top left and right from the studs on the frame.
- Dismantle the safety strip from the frame.
Note ! :
When loosening the frame and after it has been loosened, support it with your hand to prevent it falling forward !
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Bellfires
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- Carefully tilt the frame and the glass forwards at the top. Prevent damage by laying paperboard on the chimney breast, under the frame. Pull the frame upwards and remove it from the appliance.
Assembling of the glass:
The assembly of the glass takes place in reverse order.
Important: · Check whether the frame is properly positioned underneath in the 2 holes of the front. · Check whether the frame is placed in the middle of the front. · Check whether the safety strip is securely fastened to the top of the frame. · The glass (frame) must fit tightly all round to the edge of the combustion chamber. · Check that the spring strips, on the top, remain in their proper place.
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5 DIAGRAM ELECTRICITY AND GAS
Double burner:
: Perforation pattern "Centre Fire" double burner. + : Perforation pattern "Line Fire" double burner.
"Rear burner"
Gas pipe "Rear burner" Gas pipe "Front burner"
"Front burner"
Pilot light Thermocouple
Pilot light gas pipe Thermocouple interruptor
GAS REGULATOR
BLOCK
"black"
"red"
Motorknob
Gas valve "Rear burner"
8 Wire connecting cable
Gas supply connection
2 Wire cable
Ignition(piezo)cable
"yellow"
"red"
AUX
Receiver (with battery compartment for 4 AA-batteries)
Button "RESET"
Thermo-electrical cable SW Thermo-electrical cable TC
Connection cable (option) for external operating (i.a. Domotica systems)
AC power adapter 230 VAC (option)
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Bellfires
6
DIMENSIONS
6.1 HORIZON BELL XL 3 6.1.1 HORIZON BELL XL 3 - Hidden Door
English
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Installation instructions
Bellfires
6.1.2 HORIZON BELL XL 3 - Floating Frame
English
Installation instructions
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Bellfires
English
6.2 HORIZON BELL XL 3
Fitted with the options: - Convection casing - High adjustable feet
6.2.1 HORIZON BELL XL 3 - Hidden Door
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
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6.2.2 HORIZON BELL XL 3 - Floating Frame
English
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
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Bellfires
6.3 HORIZON BELL XL 3 Hidden Door Plus (+) 6.3.1 HORIZON BELL XL 3 - Hidden Door Plus (+) 7 cm Frame
English
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
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6.3.2 HORIZON BELL XL 3 - Hidden Door Plus (+) 10 cm Frame
English
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
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Bellfires
6.3.3 HORIZON BELL XL 3 Hidden Door Plus (+) 10 cm Frame & Decorative Stone Fitted with the options: - Convection casing - High adjustable feet
English
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
With this model the remote control receiver and the gas regulating block are located in the fire and can be accessed via the metal cover, under the stone. The gas fire does not have a separate operating unit !!
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OPERATING UNIT
English
Installation instructions
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Bellfires
7 TECHNICAL DETAILS/REGULATIONS
National installation regulations: · Gas safety installation and use regulations 1984 plus all relevant
safety and building regulations concerning fire installation · Document J: Combustion appliances and fuel storage systems
English
Model
Gas
Country Product identification no Type of appliance under CE-norm Category of appliance Nominal heat input (Gross calorific value) Nominal heat output Efficiency class NOx-class Gas rate (max.)
Supply pressure
Burner pressure (max.) Hot
: HORIZON BELL XL 3 CF (Centre Fire)
: NATURAL GAS
: BUTANE / PROPANE
: GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland
: 0063CM3684 : C11 / C31 / C31S : I2H natural gas G20
: 14.2 kW
: 0063CM3684 : C11 / C31 / C31S : I3B/P butane/propane G30/G31
: Butane (G30) : 13.0 kW Propane (G31) : 11.0 kW
: 10.9 kW : 1 (85%) : 5
: 8.5 - 10.0 kW : 1 (85%) : 5
: 1.36 m3s/hr.
: Butane (G30) : 960 gr/hr. Propane (G31) : 790 gr/hr.
: 20.0 mbar
: Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
: 12.1 mbar(*)
: 29.0 mbar(*)
Burner pressure (max.) Cold
: 11.4 mbar(**)
: 29.0 mbar(**)
Burner pressure (min.) Primary air inlet burner Rear
: 2.1 mbar(***) : 1x Ø10.0 mm
Primary air inlet burner Front
: 1x Ø10.0 mm
Gas regulator block (remote control) Main burner Main burner injector Rear Main burner injector Front Pilot light burner Pilot light burner injector Gas connection Concentric flue system connection
: Mertik GV 60 : Centre Fire 1354x130 mm : no 225 (= 1x Ø2.25 mm) : no 225 (= 1x Ø2.25 mm) : SIT 0.145.019 : no 36 (SIT 0.977.091) : 3/8" G / Ø12 mm : Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
: 2.0 mbar(***)
: 1x Ø20.0+corner mm + 2x Ø5.0 mm
: 1x Ø20,0+corner mm + 2x Ø5.0 mm
: Mertik GV 60 : Centre Fire 1354x130 mm : no 130 (= 1x Ø1.30 mm) : no 130 (= 1x Ø1.30 mm) : SIT 0.145.019 : no 23 (SIT 0.977.150) : 3/8" G / Ø12 mm : Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
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Installation instructions
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English
Model
: HORIZON BELL XL 3 CF (Centre Fire)
Gas
: NATURAL GAS
: BUTANE / PROPANE
Country
: GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland
Batteries remote control - Receiver - Hand-transmitter
: 4x 1.5V AA : 1x 9V block
: 4x 1.5V AA : 1x 9V block
Weight: - Basis model - Including all options
: 132 kg : 155 kg
: 132 kg : 155 kg
(*) : Both burners at maximum. Appliance is on temperature. (**) : Both burners at maximum. Appliance is cold. (***) : Both burners at minimum.
Flue gas exhaust and combustion air supply: Roof-mounted outlet : Concentric flue system Ø100 mm - Ø150 mm. Rigid and/or flexible. Horizontal wall outlet : Concentric flue system Ø130 mm - Ø200 mm. Rigid.
With wall outlet, depending on the flue configuration; Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
Heat changing surface: Entire front of the appliance.
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Bellfires
English
Model
Gas
Country Product identification no Type of appliance under CE-norm Category of appliance Nominal heat input (Gross calorific value) Nominal heat output Efficiency class NOx-class Gas rate (max.)
Supply pressure
Burner pressure (max.) Hot
: HORIZON BELL XL 3 LF (Line Fire)
: NATURAL GAS
: BUTANE / PROPANE
: GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland
: 0063CM3684 : C11 / C31 / C31S : I2H natural gas G20
: 14.9 kW
: 0063CM3684 : C11 / C31 / C31S : I3B/P butane/propane G30/G31
: Butane (G30) : 15.0 kW Propane (G31) : 12.5 kW
: 11.4 kW : 1 (85%) : 5
: 9.6 - 11.5 kW : 1 (85%) : 5
: 1.43 m3s/hr.
: Butane (G30) : 1100 gr/hr. Propane (G31) : 900 gr/hr.
: 20.0 mbar
: Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
: 12.0 mbar(*)
: 29.0 mbar(*)
Burner pressure (max.) Cold
: 11.3 mbar(**)
: 29.0 mbar(**)
Burner pressure (min.) Primary air inlet burner Rear
: 3.0 mbar(***) : 1x Ø8.0 mm
Primary air inlet burner Front
: 1x Ø8.0 mm
Gas regulator block (remote control) Main burner Main burner injector Rear Main burner injector Front Pilot light burner Pilot light burner injector Gas connection Concentric flue system connection
: Mertik GV 60 : Line Fire 1354x130 mm : no 210 (= 1x Ø2.10 mm) : no 255 (= 1x Ø2.55 mm) : SIT 0.145.019 : no 36 (SIT 0.977.091) : 3/8" G / Ø12 mm : Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
: 2.0 mbar(***)
: 1x Ø20.0+corner mm + 2x Ø5.0 mm
: 1x Ø20,0+corner mm + 2x Ø5.0 mm
: Mertik GV 60 : Line Fire 1354x130 mm : no 130 (= 1x Ø1.30 mm) : no 150 (= 1x Ø1.50 mm) : SIT 0.145.019 : no 23 (SIT 0.977.150) : 3/8" G / Ø12 mm : Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
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Installation instructions
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English
Model
: HORIZON BELL XL 3 LF (Line Fire)
Gas
: NATURAL GAS
: BUTANE / PROPANE
Country
: GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland
Batteries remote control - Receiver - Hand-transmitter
: 4x 1.5V AA : 1x 9V block
: 4x 1.5V AA : 1x 9V block
Weight: - Basis model - Including all options
: 132 kg : 155 kg
: 132 kg : 155 kg
(*) : Both burners at maximum. Appliance is on temperature. (**) : Both burners at maximum. Appliance is cold. (***) : Both burners at minimum.
Flue gas exhaust and combustion air supply: Roof-mounted outlet : Concentric flue system Ø100 mm - Ø150 mm. Rigid and/or flexible. Horizontal wall outlet : Concentric flue system Ø130 mm - Ø200 mm. Rigid.
With wall outlet, depending on the flue configuration; Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
Heat changing surface: Entire front of the appliance.
Installation instructions
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Bellfires
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8 REPLACEMENT PARTS LIST
When requesting service or ordering replacement parts, please quote the model type and serial number. All parts listed in this manual may be ordered from a Bellfires dealer.
No Article no
1
334842
2
334845
3
301907
4
301928
5
334841
6
334846
7
301909
8
334876
9
301915
10 301928
11 333597 12 302122 13 302084 14 302089 15 333607 16 333608 17 333610 18 333611 19 302086 20 333601 21 333602 22 333598 23 333599
24 333600 25 302068 26 302421
27 321926 28 333604
Description
Main burner "Centre Fire" 1354 x 130 mm
Natural gas G20 / Butane/Propane G30/G31
G20:
1x Ø10.0 mm front + 1x Ø10.0 mm rear
G30/G31: 1x Ø20.0+corner mm + 2x Ø5.0 mm front and
1x Ø20.0+corner mm + 2x Ø5.0 mm rear
Burner mat L = 1354 mm "Centre Fire"
Burner injector (front+rear) Natural gas; no 225 (1x Ø2.25 mm)
Burner injector (front+rear) Butane/Propane; no 130 (1x Ø1.30 mm)
Main burner "Line Fire" 1354 x 130 mm
Natural gas G20 / Butane/Propane G30/G31
G20:
1x Ø8.0 mm front + 1x Ø8.0 mm rear
G30/G31: 1x Ø20.0+corner mm + 2x Ø5.0 mm front and
1x Ø20.0+corner mm + 2x Ø5.0 mm rear
Burner mat L = 1354 mm "Line Fire"
Burner injector Natural gas; Front: no 255 (1x Ø2.55 mm)
Burner injector Natural gas; Rear: no 210 (1x Ø2.10 mm)
Burner injector Butane/Propane; Front: no 150 (1x Ø1.50 mm)
Burner injector Butane/Propane; Rear: no 130 (1x Ø1.30 mm)
Gas regulator block; GV 60 (M10 Thermocouple connection) 3/8" male x 12 Compression fitting Nut Ø8 mm for burner supply GV 60 for "front burner" Olive Ø8 mm for burner supply GV 60 for "front burner" Gas valve "rear burner" Adapter 3/8"bsp x 3/8"+ O-ring Nut Ø8 mm for gas valve "rear burner" Olive Ø8 mm for gas valve "rear burner" Cut-off nipple Ø4 mm GV 60 Cable (sw): Receiver - Thermocouple interrupter, L = 500 mm Cable (tc): Receiver - Thermocouple interrupter, L = 500 mm Hand-held transmitter: Display screen: Temperature and two programmes Cover battery compartment hand-held transmitter - with imprint: Operating double burner Receiver GV 60 - EU 8 Wire connecting cable Gas regulator block - Receiver, L = 500 mm Piezo ignition cable, 2x 2.8 x 0.8 mm, L = 1500 mm
Thermocouple M10 - 1500 mm Thermocouple interrupter M10
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No Article no Description
29 310908 30 310909 31 310910 32 310912 33 310907 34 302062 35 319842 36 332552 37 332553 38 322552 39 325750
40 325750
Pilot light set outer casing, Double flame Packing pilot light set outer casing Pilot light injector; Natural gas; no 36 Pilot light injector; Butane/Propane; no 23 Piezo electrode for pilot light, 2.8 x 0.5 mm Nut piezo electrode Nut thermocouple Pilot light olive; Ø4 mm, steel Pilot light nut; Ø4 mm, steel Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+, "front burner" Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+, "rear burner"
41 326055 42 326054
Nut; Ø8 mm, compression elbow main burner Olive; Ø8 mm, compression elbow main burner
43 330292 44 330291
Glass Horizon Bell XL 3 Hidden Door (1440 x 399 x 4 mm) Glass Horizon Bell XL 3 Floating Frame (1432 x 405 x 4 mm)
45 301669
Tube ceramic glue
46 301593 47 319664 48 311006 49 301617
Black fibre glass tape 15 x 3 mm, adhesive Black fibre glass tape 30 x 2 mm, adhesive Black fibre glass tape 20 x 2 mm, adhesive Black fibre glass cord Ø10 mm
Installation instructions
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Installation instructions
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Appliance Horizon Bell XL 3
Log set
Marble pebbles Marble pebbles set (white) set (grey)
Set
Log no
Chips of wood set
Embers with Vermiculite no 4 Glow-effect black Anthracite filtered
1
2
3
4
5
6
7
8
3 pieces Bag: 125 gr. Bag: 50 gr. Bag: 2,5 kg. Bag: 2,5 kg.
Art. no: 331357 331358 331359 331360 331361 331362 331363 331364
xxxxxx
301863
332583
310937
325758
A 325291 2x
2x
1x
1x
1x
1x
1x
1x
2x
4x
1x
3x
3x
Logs - Chips of wood - Embers - Vermiculite granules - Marble pebbles
English
Bellfires
Bellfires
English
9 DISPOSING OF PACKAGING AND APPLIANCE
The appliance comes in recyclable packaging. This can include: · Cardboard · Wood · Plastic · Paper
Such materials must be disposed of responsibly, in line with local regulations.
Batteries should be disposed of as chemical waste. Batteries must be disposed of responsibly, in line with local regulations.
The authorities or fitter can provide you with information on responsible disposal of obsolete appliances.
Installation instructions
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Your Bellfires dealer
02 - 271123 - 334871
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