Bormann Pro Hydraulic Jack Manual
This document provides comprehensive instructions for the Bormann Pro hydraulic jacks, models BWR5215 and BWR5217. It covers essential safety guidelines, operational procedures, maintenance schedules, troubleshooting common issues, and detailed technical specifications.
Safety Instructions
Always read and understand all instructions before using the tool. Never exceed the maximum weight limit or attempt to lift vehicles whose combined weight exceeds the jack's capacity. Use the jack only on a flat, hard surface and only for lifting vehicles. After lifting, always use safety brackets to secure the vehicle. Do not move the jack while it is lifting a vehicle. Do not adjust the regulator valve. Always wear appropriate personal protective equipment, including ANSI-approved safety glasses and heavy-duty gloves. Lower the vehicle slowly and carefully to avoid injury. Do not use the jack for aviation applications. Ensure the vehicle's parking brake is engaged and use wheel chocks to prevent rolling. Lift the vehicle only at the manufacturer-specified points. Inspect the jack before each use for missing, loose, or damaged parts. Maintain a clean and tidy work area. Keep children and untrained individuals away from the jack during operation. Stay alert and avoid operating the jack under the influence of drugs, fatigue, or alcohol. Store the jack away from children and untrained persons. Maintenance and servicing must be performed only by authorized personnel. Use only genuine spare parts. Keep safety labels and instructions visible and readable, replacing them if necessary. Read the vehicle manufacturer's instructions before lifting. When lifting one side of the vehicle, ensure it is securely on a flat surface and use a support as quickly as possible. When lifting from the front or rear, use two pre-adjusted supports at the same height. Never work under a vehicle that is not secured with appropriate brackets.
Operation
Lifting Vehicles
To lift a vehicle, close the release valve by turning the lever clockwise. Secure the vehicle with the parking brake and wheel chocks. Read the vehicle manufacturer's instructions to identify the correct lifting point. Use the lever to raise the jack until the saddle is close to the intended point. Continue to operate the lever until the vehicle is at the desired height. Secure the vehicle with safety brackets, open the release valve, and lower the vehicle until it rests on the brackets. Warning: No person should be under a vehicle being lifted by the jack.
Maintenance
Checking and Maintaining Oil Level
Important: When adding or replacing jack oil, use only good quality jack oil. Do not use substitutes like engine oil, glycerine, or used engine oil. To add oil, place the jack on a flat surface and lower the arm completely. Remove the oil retaining screw. The oil level should be approximately 4.5 mm above the cylinder as seen through the oil fill hole. If the level is low, add the required amount and reinstall the screw.
Lubrication of Moving Parts
Apply oil to all moving parts and external friction points of the jack.
Preventing Oxidation
Check the arm and the visible part of the jack cylinder for signs of oxidation. Clean with an oiled cloth where necessary. When not in use, store the jack with its arm in the idle position.
Changing the Oil
To drain the oil, remove the screw and open the release valve. Turn the jack to the appropriate position to allow the oil to drain from the removed screw hole. Refill with new oil through the same hole, ensuring no foreign objects or dirt enter the jack. After refilling, purge the air by opening the release valve and quickly pressing the lever several times. Reinstall the oil retaining screw. The jack is now ready for use.
Troubleshooting
This section provides solutions for common problems encountered with the hydraulic jack. Issues such as the jack not lifting loads, not maintaining height, the arm not lowering completely, low lifting performance, the handle returning to its original position, or the jack not working properly are addressed. Common causes include the release valve not being properly closed, air in the hydraulic system, low or high oil levels, or a faulty pump. Solutions involve ensuring the valve is closed, purging air from the system, adding or draining oil, or replacing the pump.
Technical Data
| Model | BWR5215 | BWR5217 |
|---|---|---|
| Lifting Capacity | 2 tons | 3 tons |
| Lifting Range | 89-359 mm | 130-465 mm |
| Dimensions | 556x234x140 mm | 572x328x175 mm |
| Weight | 14.2 kg | 27.7 kg |
* The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice, unless these changes significantly affect the performance and safety of the products. Parts described/illustrated may concern other models with similar features and may not be included in the product acquired. For safety and reliability, all repairs, inspections, and replacements, including maintenance and special adjustments, must be performed only by authorized service technicians. Always use the supplied equipment; non-provided equipment may cause malfunctions or serious injury or death. The manufacturer and importer are not liable for injuries and damages resulting from the use of non-conforming equipment.
