Trimline Tourmaline 1120 Installation Instruction
GBR-IRL
Contents
This section lists the document's structure and page numbers:
- 1 INSTALLATION INSTRUCTIONS .........................................................................................................................................3
- 2 PLACING THE APPLIANCE....................................................................................................................................................3
- 2.1 Preparation and installation ...................................................................................................................... 3
- 2.2 Connection to the gas pipes ..................................................................................................................... 4
- 2.3 Removing the front glass panel ............................................................................................................... 4
- 2.4 Removing the side glass panels .............................................................................................................. 5
- 2.5 Fitting the front glass panel ...................................................................................................................... 6
- 2.6 Restrictor and baffle plate ......................................................................................................................... 7
- 3 INSTALLATION OF THE BURNER MESH AND DISPERSION MEDIUM................................................................8
- 4 TECHNICAL DETAILS MAXITROL GV60 .......................................................................................................................10
- 5 INSTRUCTIONS FOR MAXITROL GV60.........................................................................................................................11
- 6 GAS-TECHNICAL SPECIFICATIONS ...............................................................................................................................12
- 7 CONCENTRIC PATHWAYS..................................................................................................................................................14
- 8 CONCENTRIC FLUE SYSTEM............................................................................................................................................15
- 8.1 Components of the concentric flue system ........................................................................................15
- 8.2 Construction of concentric flue system ...............................................................................................15
- 8.3 Installation instructions regarding existing flues................................................................................15
- 8.4 Parts ............................................................................................................................................................16
- 8.5 Installation ..................................................................................................................................................16
- 9 PASS-THROUGH POSITIONS AND FUNCTION CORRECTLY ............................................................................... 17
- 10 CLEANING AND MAINTENANCE .....................................................................................................................................18
- 11 FITTING THE LED GLOW BED MODULE........................................................................................................................20
- 11.1 Installation instructions for the LED glow bed module .....................................................................20
- 11.2 Fitting the glass plate ...............................................................................................................................20
- 11.3 Fitting the LED unit....................................................................................................................................21
- 12 QUICK REFERENCE GUIDE FOR FAULTSSEARCH FOR ENCLOSED APPLIANCES USING MAXITROL GV60 GASCONTROL ...................................................................................................................... 23
- Appendix 1 DIMENSIONAL DRAWINGS ..................................................................................................................25
- Appendix 2 CONSTRUCTION DIAGRAM DOUBLE-WALL CONCENTRIC .......................................................26
thermoCet International B.V.
Laagerfseweg 27
3931 PC Woudenberg
The Netherlands
www.trimlinefires.com
Modifications and printerrors are reserved. thermoCet International BV is not responsible for any (consequential) damage due to incorrect installation
V100621
1 INSTALLATION INSTRUCTIONS
The installation may only be carried out by an authorised person.
- The appliance must be installed, connected, inspected and serviced as a closed appliance by a qualified fitter, according to local standards and regulations.
- The flue tube system and the outlets in the outer wall or roof face must also meet the requirements outlined in the applicable local standards and regulations.
- The temperature of the walls near the side and back of the appliance may not exceed the ambient temperature by 80 °C or more. For example, ambient temperature 20 °C, maximum increase of 80 K gives a maximum temperature of 100 °C.
- The appliance has been approved in combination with the concentric flue system THC/Holetherm in accordance with European CE standards for gas appliances, and may therefore only be applied with this system.
- The appliance needs to be inspected by the fitter for local gas distribution (gas type and gas pressure) as indicated on the identification plate.
- The instructions are only applicable if the relevant country code is stated on the appliance.
- There will be air in the gas pipes when the appliance is first used. The gas supply pipes therefore need to be vented first.
- Ignite the appliance according to the user manual and check the flame is burning evenly. After the appliance has been used for the first time, any deposits resulting from curing must be removed from the glass panel using a glass cleaner made specifically for fireplaces.
Distance to flammable materials
Maintain the following minimum distances from combustible materials: front 1000mm, side 500mm, top 1200mm to curtains, fabrics and/or combustible material. Maintain a minimum distance of 100mm from the back wall.
Distance to non-flammable materials
The appliance needs to be placed a minimum distance of 25mm from the wall unless stated otherwise in these instructions.
Gas fires become hot when in use. After installation of the appliance, the glass panel surface is considered to be an active zone. The glass panel surface can become very hot.
• Therefore, you should take care by, for example, keeping children and those requiring help away from the immediate vicinity of burning fires. Gas fires must not be placed on or against flammable materials.
2 PLACING THE APPLIANCE
Before putting the appliance in place, we recommend you first read Chapter 8 Concentric flue system.
Option
If you want to install an LED glow bed module, first review Chapter 11 Installing the optional LED glow bed module.
2.1 Preparation and installation
The appliance is delivered in a crate. Remove the packaging and check the appliance for possible damage.
- Place the appliance on a stable surface.
- Do not place the appliance on its side.
- Put the appliance in its place of destination.
The packaging contains the following components:
- Appliance
- Remote control
- Ceramic wood set
- Bag of glow wool
- Dispersion medium (glass granules and coal embers)
- Restrictor
- 4 x AA battery
- 2 x AA battery
- Suction cup
- Installation instruction
- User Manual
Diagram showing a gas fireplace unit with a vertical flue pipe extending upwards and a 3/8" connection point indicated at the base.
2.2 Connection to the gas pipes
Before removing the appliance from the packaging, first check whether everything is whole and complete. If defects can be seen, report this to the supplier before fitting. You must then read and understand the installation instructions before starting the installation.
You can determine where the gas pipes will be placed, dependent on the layout. Ensure control equipment is not twisted during installation and there is no excessive tension. Accessibility of various connection points in relation to components needs to be maintained. After installation, check the connection seals are gastight. Use a 3/8" gas tap with a connector. Ensure the gas pipes are free of dirt and soil or sand and that the gas and combustion controls in the various components and all appliance functions operate correctly. The gas supply should only be connected up when the electricity supply is disconnected. Failing to do so may cause damage to the gas control equipment.
2.3 Removing the front glass panel
The front glass panel is clamped at the bottom and top.
- Remove the strips next to the side glass panels 1. The strips are loose and can be lifted with a small screwdriver or a magnet 1.
- After removing the strips, the two clamping screws 2 are visible. Loosen these screws a few turns, do not remove the screws.
- Remove the clamping strip on the upper side of the front glass panel 2. The strip can be pressed downwards using a small screwdriver 3.
- Place the suction cup approximately in the middle of the glass 3.
- Carefully lift the glass panel up to the stop 4, the glass panel can be moved forward at the bottom 5 and taken out diagonally downwards 6.
- Place the glass panel in a safe place so that it does not fall and/or get damaged.
If the dismantled glass panel is damaged (scratches and/or damaged edges) do not use the glass panel; notify the supplier.
Diagrams illustrating the internal structure of the fireplace and the steps for removing the front glass panel, showing numbered points for screws, strips, and suction cup placement.
2.4 Removing the side glass panels
The side glass panels do not need to be removed when installing the appliance. For replacement or thorough cleaning, proceed as follows:
- First remove the front glass panel, see previous text.
- The side glass panels are clamped with four bolts and a clamping strip per panel 4.
- Take out the strips next to the back of the side glass panels 1. These strips are fixed with magnets and can be removed from the bottom to the front.
- Loosen the four bolts per glass panel, two under 2 and two behind 3, but do not remove them.
- Remove the clamping strip on the upper side of the side glass panel 5. The strip can be pressed downwards using a small screwdriver 4.
- Place the suction cup in the centre of the side glass panel 6.
- The side glass panel can now be carefully pushed upwards to the stop 5.
- The side glass panel is then pushed forward 6, just enough to be able to pivot the glass panel out at the bottom 7.
- The side glass panel can now be removed diagonally downwards 8.
Diagrams detailing the process of removing the side glass panels, indicating bolts, clamping strips, and the use of a suction cup.
2.5 Fitting the front glass panel
When fitting the front glass panel, there is a risk of the glass breaking. The side glass panel is pressed against the front glass panel by spring pressure. When removing the front glass panel, the side glass panel can creep forward due to the spring pressure.
Therefore, proceed as follows to refit the front glass panel:
- The side glass panel does not need to be removed, but it must be pushed back.
- Loosen the screws of the glass holders of the side glass panels 1 (do not remove the glass holder) or remove the spring glass holder*.
- Place the suction cup on the side glass panel and slide it, against the spring pressure, to the rear 2, past the contact surface of the front glass panel 3.
- Clamp the side glass panel(s) by tightening the glass holder screws or fitting the spring glass holder*.
- Make sure the seals are complete, whole and clean.
- Fit the front glass panel and ensure it is aligned with the side glass panel(s) 4.
- Clamp the front glass panel by tightening the glass holder screws 5 or fitting the spring glass holder*.
- Loosen the side glass panel(s) by loosening the glass holder screws (do not remove the glass holder) or removing the spring glass holder 1.
- Carefully slide the side glass panel(s) forward using the supplied suction cup 6. Check the side glass panel fits neatly against the front glass panel.
- Keep the side glass panel pushed against the front glass panel and clamp the side glass panel firmly by tightening the glass holder screws or fitting the spring glass holder*.
- Refit the decorative strips.
- Check the appliance ignites properly again.
* Depending upon the model.
Diagrams illustrating the steps for fitting the front glass panel, showing glass holders, suction cup placement, and alignment with side panels.
2.6 Restrictor and baffle plate
The restrictor 7 1 and/or baffle plate 2 can be mounted inside the appliance, at the location of the flue gas duct. Chapter 7 Concentric pathways contains a table that describes when a baffle plate and/or a restrictor must be fitted. This is important to ensure the gas fire works correctly.
Diagram showing the interior of the fireplace with arrows indicating the placement of the restrictor (1) and baffle plate (2) within the flue gas duct.
3 INSTALLATION OF THE BURNER MESH AND DISPERSION MEDIUM
Handle the logs carefully, the ceramic material is very fragile (for example, if dropped or bumped). Do this as accurately as possible; incorrect placement of the logs can negatively influence the flame and cause soot formation.
- Remove the front glass panel, see chapter 2.
- Remove the right-hand part of the grille.
- Remove the right burner 2.
- Distribute the glass granules evenly over the middle part of the grille.
- Place the middle log A on the horizontal burner 3.
- Fit the right part of the grille.
- Place the coal embers on the left and right part of the grille 4.
- Place log F on the right burner, with the bark facing to the right 5.
- Place log G on the left burner, with the bark facing to the left 5.
- Place the 3 small logs B in place 6.
Two optional stools can be placed in the space under the appliance. This space should never be completely filled. Always keep at least 25 mm free at the top and at least 40 mm at the sides.
Image displaying the ceramic wood set components: a large log (A), three small logs (B), and coal embers (G, F).
Sequence of images demonstrating the placement of ceramic logs (A, G, F, B) and dispersion medium (black granules) onto the burner and grille within the fireplace.
4 TECHNICAL DETAILS MAXITROL GV60
| Gas valve type | Mertik GV60 M1 | |
| Automatic ignition control type | B6R-R8P (Wifi Ready) | |
| Ignition | Remote control operation and piezo ignition | |
| Gas connection | 1 Pilot flame connection | 6 Multi cable |
| 2 Thermocouple connection | 7 Piezo connection | |
| 3 Gas inlet 3/8" | 8 Connector double burner | |
| 4 Gas outlet left and right burner | 9 Receiver | |
| 5 Gas outlet front burner/middele burner | ||
| Appliance category | C11, C31, C91 | |
| Pilot flame | SIT 3 flames | |
| Security | Thermocouple principle | |
Diagram of the Maxitrol GV60 gas valve with labeled connections (Pilot flame, Thermocouple, Gas inlet, Gas outlet) and a schematic diagram showing the receiver and pilot burner connections.
WARNING Sealed parts must not be adjusted.
5 INSTRUCTIONS FOR MAXITROL GV60
- Ensure the fuel supplied to the appliance is clean and free from particles and moisture.
- The appliance must not be turned on if the glass pane(s) is not present and/or is broken.
Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas valve of the appliance, clean and dry compressed air needs to have been blown through it. Copper and aluminium pilot flame pipes that have been cut must be deburred and blown clean before they are connected.
Heat, moisture and dust are a threat to all electronic components
Protect the electronic gas control until all construction, plastering and paintwork has been completed. If you cannot avoid this work, then protect the control against dirt and moisture penetration by covering it with plastic film for instance.
- Electronic components become permanently faulty when they are exposed to temperatures higher than 60°C. Normal AA batteries will crack open at temperatures >54°C and the battery contents will damage the electronic switches below. Batteries have the longest life span at <25°C.
- Only install the gas valve and receiver as pre-installed at the factory.
- Remember that components may have to be replaced or that repairs may have to be performed at a later date. This may prove to be more difficult if the control is installed in a different way to how we have described in instructions.
Only insert the batteries after the receiver, gas valve and pilot flame have been wired. Premature connection to the power source can damage the electronics. In the version with the LED module, inserting the batteries is not permitted. Use the mains adapter supplied with the LED module.
Batteries should not be used in the receiver when using the LED module.
Ensure the ignition cable is not near the antenna wire and that they do not cross each other. The high voltage released during ignition may damage the sensitive receiver circuit of the antenna. This could mean the appliance becomes less responsive or totally unresponsive to commands from the handset.
- Do not tighten the contact breaker and the thermocouple connection too tightly on the gas valve.
- It is sufficient to tighten by hand and add a half a turn with an open-end spanner. Tightening too much will break the connection to the magnetic coil below and/or the insulation around the aluminium contact pin in the contact breaker. This may cause the magnetic coil to not open the gas supply to the pilot flame and prevent the appliance from functioning.
Only use the original extension set to extend the supplied thermocouple. (Available through your supplier. Not available with LED.) Extending the thermocouple beyond its limit will lead to a reduction in voltage. This may in turn prevent the activation of the magnetic coil.
Prevent leakage of ignition spark to parts of the installation other than the ignition rod on the pilot flame. Ensure the ignition cable is not in contact with the body or other metal parts.
The receiver and the control units on the gas valve should be switched on to ensure automatic start-up via the remote control. The oval disc on the gas valve should be turned to the ON position. The I/0 switch should be set to I. The ignition cable should be connected to the SPARK connection point on the receiver.
The system's thermostat sensor is located inside the remote control. The remote control operates best at a distance of 2 or 3 metres away from the appliance. Although communication occurs via shortwave radio signals, it is recommended that you place the remote control in the line of sight of the gas appliance, in a place where the user wishes to experience a pleasant temperature. Do not place the manual transmitter in direct sunlight or other warm locations. The thermostat measures the temperature and, accordingly, regulates the flame size of the gas appliance.
- Sealed parts must not be adjusted, to do so would void the warranty.
- A waiting time of 5 minutes between each start attempt must be observed.
- Remove batteries not with a metal tool. Removing batteries with a metal object can permanently damage the electronic control.
In the event of an emergency, the I/0 switch can be used to switch off the appliance. The I/0 switch is located behind the opening on the left side of the mounting plate.
Diagram indicating the location of the I/O switch behind an opening on the left side of the mounting plate.
6 GAS-TECHNICAL SPECIFICATIONS
| Type of indication(s) | 1120 - Free Standing | ||||
|---|---|---|---|---|---|
| Appliance type | C11, C31, C91 | ||||
| Concentric extraction system | Holetherm CC 100-150 | ||||
| Gas type | G25,3 | G20/G25 | G20 | G 20DG 25 | |
| Supply pressure in mbar | 25 | 20 | 20 | 20/25 | |
| Country | NL | DE | AT/CH/CZ/DE/DK/ EE/ES/FI/GB/GR/ HR/IE/IT/LT/LU/LV/ NO/PL/PT/RO/SE/ SI/SK/TR | BE/FR | |
| Category | I2EK | I2ELL | I2H/I2E | I2E+ | |
| I2(43,46-45,3 MJ/m3) | |||||
| Primary air per burner | mm | L=3x Ø4,5 M=3x Ø3,5 R=3x Ø5,5" | L=3x Ø4,5 M=3x Ø3,5 R=3x Ø5,5" | L=4x Ø4,5 M=4x Ø3,5 R=4x Ø5,5 | L=4x Ø4,5 M=4x Ø3,5 R=4x Ø5,5 |
| Supply pressure | mbar | 25 | 20 | 20 | 20D25 |
| Burner pressure - high position | mbar | 20,2 | 16,1 | 16,1 | 16,1 / 20,2 |
| Burner pressure - low position | mbar | 11,5 | 8,9 | 8,9 | 8,9 / 11,5 |
| Injector orifice | Ømm | L Ø1,3 M= Ø1,2 R= Ø1,3 | L= Ø1,3 Mid= Ø1,2 R= Ø1,3 | L= Ø1,3 M= Ø1,2 R= Ø1,3 | L= Ø1,3 M= Ø1,2 R= Ø1,3 |
| Pilot flame injector | CODE | 51 | 51 | 51 | 51 |
| Low position orifice | mm | Adjustable | Adjustable | Adjustable | Adjustable |
| Load Hs | kW | 6,7 | 6,2 | 7,6 | 7,6 |
| Load Hi | kW | 6,1 | 5,6 | 6,8 | 6,8 |
| Gas consumption | m³/h | 0,738 | 0,688 | 0,724 | 0,724 |
| Nominal power - high position | kW | 4,8 | 4,3 | 5,3 | 5,3 |
| Nominal power - low position | kW | 3,4 | 3,1 | 3,7 | 3,7 |
| NOx Hi EN613 | classe | 4 | 4 | 4 | 4 |
| Efficiency Class EN613 | 2 | 2 | 2 | 2 | |
| Useful return (NCV) system** | |||||
| For nominal heat output | % | 78,0 | 77,3 | 78,8 | 78,8 |
| For minimal heat output | % | 73,8 | 74,0 | 74,7 | 74,7 |
| Supplementary electricity consumption | |||||
| Nominal | kWh | 0 | 0 | 0 | 0 |
| Stand-by | kWh | 0 | 0 | 0 | 0 |
| Energy efficiency*** | |||||
| Energy efficiency index (EEI) | % | 78 | 78 | 79 | 79 |
| Energy label | C | C | C | C | |
| NOx Hs | mg/kWh | 120 | 126 | 126 | 126 |
| Heat output type/room temperature control | |||||
| Indirect heat functionality | No | ||||
| Single stage heat output, no room temperature control | No | ||||
| 2 or more manually-adjustable stages, no control of the room temperature | No | ||||
| With mechanical control of room temperature by thermostat | No | ||||
| With electronic control of room temperature | Yes | ||||
| With electronic control of room temperature plus day-time switch | Yes | ||||
| With electronic control of room temperature plus week-time switch | Yes | ||||
| Other control options | |||||
| Control of room temperature with presence detection* | Yes | ||||
| Control of room temperature with open window detection* | Yes | ||||
| With remote control option | Yes | ||||
* In combination with home automation
** Shortest system path
*** EU directive 2015-1186/1188
| Type of indication(s) | 1120 - Free Standing | ||
|---|---|---|---|
| Appliance type | C11, C31, C91 | ||
| Concentric extraction system | Holetherm CC 100-150 | ||
| Gas type | G30/G31 (28-30)-37 | G30 (30/50) | |
| Supply pressure in mbar | BE/CH/CY/CZ/ES/FR/GB/GR/IE/IT/LT/PT/ SI/SK | NL/BE/CH/CY/FR/GB/IT/LT/ SI/SK/AT/CH/ DE/FR/SK/PL | |
| Country | I3+ | I3B/P | |
| Category | L=4xØ6 Mid=4xØ15 R=4xØ7 | L=4xØ6 Mid=4xØ15 R=4xØ7 | |
| Primary air per burner | mm | (28-30)-37 | 30/50 |
| Supply pressure | mbar | Set burner pressure to 50 mbar | |
| Burner pressure - high position | mbar | 27,9 | 27,9 |
| Burner pressure - low position | mbar | 16,5 | 16,5 |
| Injector orifice | Ømm | L=Ø0,75 M=Ø0,9 R=Ø0,75 | L=Ø0,75 M=Ø0,9 R=Ø0,75 |
| Pilot lame injector | CODE | 30 | 30 |
| Low position orifice | mm | Adjustable | Adjustable |
| Load Hs | kW | 7,0 | 7,0 |
| Load Hi | kW | 6,5 | 6,5 |
| Gas consumption | m³/h | 0,202 | 0,202 |
| Nominal power - high position | kW | 5,2 | 5,2 |
| Nominal power - low position | kW | 3,8 | 3,8 |
| NOx Hi | classe | 4 | 4 |
| Efficiency Class EN613 | 2 | 2 | |
| Useful return (NCV) system** | |||
| For nominal heat output | % | 79,4 | 79,4 |
| For minimal heat output | % | 75,2 | 75,2 |
| Supplementary electricity consumption | |||
| Nominal | kWh | 0 | 0 |
| Stand-by | kWh | 0 | 0 |
| Energy efficiency*** | |||
| Energy efficiency index (EEI) | % | 80 | 80 |
| Energy label | C | C | |
| NOx Hs | mg/kWh | 95,6 | 95,6 |
| Heat output type/room temperature control | |||
| Indirect heat functionality | No | ||
| Single stage heat output, no room temperature control | No | ||
| 2 or more manually-adjustable stages, no control of the room temperature | No | ||
| With mechanical control of room temperature by thermostat | No | ||
| With electronic control of room temperature | Yes | ||
| With electronic control of room temperature plus day-time switch | Yes | ||
| With electronic control of room temperature plus week-time switch | Yes | ||
| Other control options | |||
| Control of room temperature with presence detection* | Yes | ||
| Control of room temperature with open window detection* | Yes | ||
| With remote control option | Yes | ||
* In combination with home automation
** Shortest system path
*** EU directive 2015-1186/1188
7 CONCENTRIC PATHWAYS
Table of concentric pathways
| Pathway | Illustration | X total in metres | Y total in metres | Restriction | ||
|---|---|---|---|---|---|---|
| x = vertical and y = horizontal | Min* | Max* | Min* | Max* | 1120 | |
| Indirect façade outlet G20/25 | A-B | 1 | 3 | 0 | 4,5 | See restriction conditions |
| Indirect façade outlet G30/G31 | A-B | 1 | 3 | 0 | 4,5 | See restriction conditions |
| Roof pass-through without slope | C | 2 | 12 | - | - | See restriction conditions |
| Roof pass-through with 45° slope** | D | 3 | 12 | 0 | 4 | From X total - Y > 6 meter: 55mm |
| Roof pass-through with 90° slope*** | E | 3 | 12 | 0 | 2 | From X + X1-Y > 6 meter: 55mm |
* 45° Bend: calculation length 1 metres, 90° Bend: calculation length 2 metres
** Ratio vertical : horizontal X + X1 + X2: Y ≥ 2: 1
*** Ratio vertical : horizontal X + X1: Y ≥ 2: 1
Restriction conditions all gas types
| Distance | Baffle plate | Restriction |
|---|---|---|
| G20 and G20/25 Vertical lay out | ||
| 1-6m | Yes | 45mm |
| 6-12m | Yes | 55mm |
| G25/25,3 Vertical lay out | ||
| 1-6m | Yes | 50mm |
| 6-12m | Yes | 55mm |
| G30/31 Verticale trajecten | ||
| 1-6m | Yes | 45mm |
| 6-12m | Yes | 55mm |
| G20 and G20/25 horizontal sections up to 4,5 meter including wall ducts | ||
| 1m 90° en 0.5m | Yes | 45mm |
| 1m 90° en 4.5m | No | No |
| G25/25,3 horizontal sections up to 4,5 meter including wall ducts | ||
| 1m 90° en 0.5m | Yes | 50mm |
| 1m 90° en 4.5m | No | No |
| G30/31 horizontal sections up to 4,5 meter including wall ducts | ||
| 1m 90° en 0.5m | Yes | 45mm |
| 1m 90° en 4.5 m | Yes | No |
Diagrams A through E illustrate different configurations for concentric flue pathways (indirect façade outlet, roof pass-through) with corresponding vertical (X) and horizontal (Y) measurements.
8 CONCENTRIC FLUE SYSTEM
The concentric flue system is composed of an inner flue and an outer flue. These flues have been set up concentrically so the combustion gases will be discharged via the internal flue while the fresh combustion air is supplied via the gap between the inner and outer flues.
8.1 Components of the concentric flue system
Different connections are possible using the concentric flue system. These are:
Through the roof face and through the exterior wall
The pathway used for this system can be laid in different ways, but there are a few important conditions:
- The total allowed vertical flue length must not exceed 12 metres (the sum of the flue length and calculation lengths for the bends).
- 90° bends have a 2-metre horizontal calculation length.
- 45° bends have a 1-metre horizontal calculation length.
- The outlet can be installed at any point on the roof face or exterior wall (supply and discharge in an identical pressure area), but must meet applicable regulations.
- Flue pathways must not be insulated.
- Ensure the restrictor is mounted in the correct manner, as indicated in these instructions.
- The correct restrictor will provide the appliance with the most optimal efficiency, flame image and combustion.
- Mounting an incorrectly placed restrictor may cause malfunction of the appliance.
8.2 Construction of concentric flue system
Indirect wall connection
- The outlet may also be installed in an upwards exhaust in the wall, taking any hindrance to the surrounding area into consideration, in accordance with local standards and regulations.
Ensure wind pressure on the outlet is not excessive, such as in locations with a balcony, flat roof, corners and very narrow alleys, etc., as this can negatively affect the performance of the appliance.
Make a recess in the façade of around 155mm or 205mm when using respectively Ø100-150 and Ø130-200 flues (keep an extra space of 50mm in a refractory façade around the outer tube) and fit the façade pass-through with the wall plate on the inside of the wall. The wall plate of the exterior façade pass-through must be sealed sufficiently against the wall on the outside to avoid moisture and/or flue gas leaks leaking into the living space. We recommend our clearance box use as a direct façade pass-through through a refractory façade.
Mounting using the roof pass-through option
- The flue outlet can be located at any random place on the roof face (supply and exhaust in identical pressure areas) and must meet the applicable rules and regulations.
- A roofing sheet for a flat roof or a roofing sheet lead for sloping tiled roofs can be used for a watertight duct.
- Use various bends for the slope, if required. The recess in the roof decking should be 50mm larger all around to ensure sufficient fire resistance.
- One needs to take into account the regulation regarding fire resistance between rooms. (For this, see the applicable local standards and regulations.) A casing of fireproof material (for example, 12mm Promatect fire-resistant plate) should be applied up to 25mm from the outer flue.
- Determine the position of the appliance and the outlet and begin the construction of the flue with the connection on the appliance (always 1 metre vertical first) pay attention to the direction of installation. The inner flue must be installed for draining purposes. Connect the elements using the clamping straps. Ensure all connections are gastight.
- An adjustable pipe can be used between the bends or when making the connection to the appliance and/or the roof pass-through. Use 2 wall brackets to support the flue on each floor.
8.3 Installation instructions regarding existing flues
APPENDIX 2
Instructions
The flue gas exhaust system falls within category: C91 and must be built in accordance with national rules and regulations and the instructions of the manufacturer, as specified in the documentation and installation instructions. This means, among other things, that the chimney pass-through must not be smaller than 150mm round/square, but no larger than 200mm, and not ventilated by grilles, etc. In the case of larger chimney pass-throughs, a flexible hose of around 150 mm may possibly be used in combination with a flexible hose of around 100mm, as described below. For other situations, consult your supplier.
Diagrams illustrating the concentric flue system installation via indirect wall connection and roof pass-through, showing components like flue pipes, bends, and wall brackets.
8.4 Parts
Check all parts for damage before commencing the installation. For the conversion of a brick flue to concentric flue, connected to CC flue system, you need the components described in APPENDIX 2.
The renovation/sanitation set consists of parts:
3 Interior mounting plate
4 Sliding element
7 Chimney mounting plate
Diagrams showing components of the renovation/sanitation set for converting a brick flue to a concentric flue, including interior mounting plate, sliding element, and chimney mounting plate, along with installation steps.
8.5 Installation
- Guide the flexible hose 5 through the existing flue 6.
- Attach the slider 4 to the bottom of the flexible hose and secure this in place using two Parker screws.
- Keep the bottom of the slider at the same height as the bottom of the flue or ceiling.
- Shorten the flexible hose to approximately 100mm above the chimney coping.
- Attach the mounting plate to the flexible hose on the roof 7, clamp it with a hose bracket. Stainless steel Ø90 to 165, secure the whole with Parker screws.
- Attach the mounting plate to the chimney coping watertight on the roof 7 using silicone sealant and stainless steel screws.
- Install the roof pass-through 9 and secure it in place using the supplied clamping strip 8.
- The slider 4 will protrude approximately 100mm underneath the flue or ceiling after installation.
- Attach the inner mounting plate 3 gastight against the bottom of the structural flue or against the bottom of the concrete floor using silicone sealant and screws.
- Position the appliance in accordance with the instructions of the appliance manufacturer.
- Install a minimum of 1 metre of concentric flue type THC CC 1.
- Extend the concentric flue using sections up to a minimum of 100mm in the structural duct. Finally, turn the clamping strip by hand in the mounting plate inside 3.
9 PASS-THROUGH POSITIONS AND FUNCTION CORRECTLY
Diagram illustrating various outlet positions around a building (labeled A-N) and a table detailing required minimum distances (in mm) from ventilation openings, eaves, ground level, corners, regulators, and roof drains.
| Dimensions | Outlet positions | Distance mm |
|---|---|---|
| A | Distance to ventilation openings | Room* |
| B | Distance to ventilation openings | Room* |
| C | Distance to ventilation openings | Room* |
| D | Lower gutter bottom pipes or exhaust lines | 500 |
| E | Under the eaves | 500 |
| F | Under a carport, roof or balcony, inside and outside corners | 500 |
| G | From ground level and rainwater drainage pipes | 300 |
| H | Inside and outside a corner | 500 |
| I | Above an external gas pressure regulator | 1000 |
| J | Side of a gas pressure regulator | 500 |
| K | Conflict distance façade outlet | Room* |
| L | Roof drain centre to centre | 1000 |
| M | From the centre of both roof drains | 450 |
| N | Two wall drains above each other | 1000 |
| O | Two wall drains next to each other | 1000 |
* In accordance with local building codes
10 CLEANING AND MAINTENANCE
- The appliance must be checked and serviced by a recognised installer at least once a year. The glass is also cleaned during this process.
- It is advisable to regularly clean the outside of the appliance, both during and outside the heating season.
- Do not use aggressive or corrosive cleaning agents or sharp objects.
- The concentric flue system must be cleaned every 2 years. A check must be carried out on:
- 1 Seal of the exhaust and supply circuit.
- 2 Seal of the upper and lower pressure release hatches of the appliance; check the gasket.
- 3 The operation of the pressure release hatches; that they can open and close freely.
- 4 Correct operation of the gas valve and ignition of the burner.
Measuring points
The appliance has 4 measuring points: 2 on the gas control block, and 2 at the top of the appliance under the upper cover for the flue gas and the supply air.
Diagrams of the fireplace showing measuring points for flue gas discharge, supply air, pressure release hatches, gas control block, supply pressure, and burner pressure.
AR glass (Anti-Reflective glass) cleaning instructions
General
AR glass is a non-reflecting ceramic glass. This glass has an AR coating on both sides of the glass. The anti-reflection layer reduces the reflection to a minimal gloss. It is a known fact that the coating layers are more sensitive than the ceramic, therefore it is necessary to follow special cleaning procedures.
Wear soft cotton gloves at all times.
Important
Do not use any of the following cleaning agents:
- Hard or abrasive sponges, steel wool, abrasives
- Cleaning agents with ammonia or acid (even citric acid)
- Paper towels, ceramic hob cleaner.
Only use
Water or a suitable detergent surfactant. We recommend our thermCet Cleaner set.
Important
After the first use, there will be a white haze on the inside of the glass pane; this white haze must be removed immediately after the first use when the appliance has cooled down. The higher the frequency of use, the more often cleaning is required. After more frequent use, more frequent cleaning of the glass panel will be necessary. By not cleaning the glass panel in time, it will become dull and increasingly difficult to clean.
Information
If a unit with AR glass is placed near windows, or if there is a lot of light on the glass, it is possible the reflection of bright colours will be seen. For example, the AR glass may reflect the colours from a red sofa, white table or a floor. If the AR glass is cleaned regularly, or by frequently using products that are not recommended, the AR effect will fade over time.
11 FITTING THE LED GLOW BED MODULE
11.1 Installation instructions for the LED glow bed module
The LED glow bed module consists of:
- LED unit
- Mains adapter
- Sealing set
- Glass panel
- Glazing bars
Fitting the glow bed module consists of two parts:
- Fit the glass plate in the combustion chamber
- Fit the LED module to the mounting plate under the combustion chamber
There must be a 230 VAC wall socket for the LED module power supply in the vicinity of the appliance.
11.2 Fitting the glass plate
- Remove the front glass panel, Paragraph 2.3 Removing the front glass panel.
- Remove the right-hand part of the grille 1 1.
- Remove the right burner 2 by loosening the 2 bolts.
- Slide the middle part of the grille 3 to the right and then remove the middle burner 4.
- Remove the middle grille 3 from the appliance.
- Remove the left grille 5 and, if necessary, the left burner 6.
- Remove the air guide 2 7 and central sealing plate 8, this will create a recess in the bottom of the appliance. Be careful to ensure the seal does not get damaged.
- Place glass plate 4 9 on top of the seal, glossy side up and matte side down.
Diagrams illustrating the steps for fitting the glass plate for the LED glow bed module, showing removal of grilles and burners, and placement of the glass plate.
Clamp the glass plate in place using the glazing bars 10 11, the short glazing bars 10 are fitted on the left and right side, the long glazing bars 11 are fitting at the front and back, do not forget to refit the air guide 7.
Do not overtighten the screws, this could risk glass breakage.
- Refit the burners and grilles in the reverse order.
- Refit the supplied wood set and dispersion medium, see Chapter 3 Installation of the burner mesh and dispersion medium.
- Fit the front glass panel, See Paragraph 2.5 Fitting the front glass panel.
11.3 Fitting the LED unit
The LED unit can be mounted from the rear or from the inside. If the rear of the appliance is easily accessible, mounting from the rear is easiest.
Rear mounting
- Remove the rear wall.
- Place the LED unit on the mounting plate 6 1 and fasten the LED unit with two screws 2.
- Connect the cable to the receiver 7.
- Connect the mains adapter to the receiver 8 and the 230 VAC wall socket.
- Check whether the LED module is working correctly, see the appliance operating instructions.
Diagrams illustrating rear mounting of the LED unit, showing placement on the mounting plate, screw fastening, and connection to the receiver and mains adapter.
Installation from the inside
- Remove locking screw 9 1 on the left under the mounting plate.
- Lift the mounting plate on the right over the locking pin 2.
- The mounting plate 3 now drops down.
- Place the LED module 10 4 on the mounting plate using the screws supplied.
- Connect the cable to the receiver 11 6.
- Connect the mains adapter to the receiver 10 5 and the 230 VAC wall socket.
- Check whether the LED module is working correctly, see the appliance operating instructions.
- Refit the mounting plate, first hook on the right side, then fit the locking screw on the left side.
The cable of the LED module must not touch or cross the ignition cable.
Diagrams illustrating installation of the LED unit from the inside, showing removal of a locking screw, lifting the mounting plate, placing the LED module, and connecting cables.
12 QUICK REFERENCE GUIDE FOR FAULTSSEARCH FOR ENCLOSED APPLIANCES USING MAXITROL GV60 GASCONTROL
| Function | Possible cause | Solution |
|---|---|---|
| 1. Acoustic signals | 1 long beep → reset switch OFF (0) | Set switch to (I) |
| 1 long beep → connections not complete | Check connections in thermocouple circuit | |
| 1 long beep → 8-core cable defective | Check connections in connector/replace 8-core cable | |
| 1 long beep → micro switch defective | Replace gas valve | |
| 1 long beep → Sync not OK | Carry out new sync procedure for remote control/receiver | |
| 2. No reaction remote control/receiver | 3 short beeps → mains adapter | Replace batteries or 6-VDC adapter |
| Power supply problem | Check batteries/6-VDC adapter | |
| No sync remote/receiver | Carry out sync procedure | |
| Distance between remote control/receiver | Change position of receiver | |
| Defective receiver | Replace receiver | |
| Faulty remote control | Replace remote control | |
| 3. No pilot flame gas | Maxitrol GV60 DC magnet appliance does not open (no clicking noise from gas valve) |
|
| 4. Poor/no spark | Spark cable loose | Replace receiver |
| Short circuit between cable and metal | Replace gas valve | |
| Poor spark candle | Check spark cable connections | |
| 5. Pilot light difficult to ignite | Distance of sparkling candle to pilot flame head | Check whether cable is free of metal parts |
| Gas supply pressure too high, nervous flame | Check spark candle for fractures, replace if necessary | |
| Gas supply pressure too low, short flame | Check distance is approximately 4mm | |
| Air in (pilot flame) pipe, flame on/off | Adjust gas supply pressure or adjust the pilot flame pressure using the gas valve | |
| Injector blocked | Adjust gas supply pressure, check gas pipes, or adjust pilot flame pressure using the gas valve | |
| Blocked/curved pilot flame pipe | Blow pipes through, make air-free | |
| Pilot light head damaged | Clean or replace pilot flame injector | |
| 6. Pilot light goes out after ignition | Small pilot flame, no flame on thermocouple tip | Check and clean pipe |
| Nervous pilot flame flame, no flame on thermocouple tip | Check and replace pilot flame | |
| Lazy pilot flame, no flame on thermocouple tip | Check gas supply pressure, possibly too low | |
| Poor connections in thermocouple circuit | Check pilot flame injector and gas pipe | |
| Bad thermocouple | Check gas supply pressure, too high, adjust Adjust pilot flame pressure on gas valve | |
| Poor DC magnet appliance in Maxitrol GV60 | Air in pipes, vent | |
| Check premix opening on pilot flame, must be open | ||
| Check cables/breaker in thermocouple circuit | ||
| Check thermocouple connections in gas valve, do not over-tighten. | ||
| Measure thermocouple circuit voltage 4.5mV minimum | ||
| Check open circuit voltage of thermocouple (18-30mV), replace if necessary | ||
| Replace gas valve |
| Function | Possible cause | Solution |
|---|---|---|
| 7. Pilot light goes out when the appliance is closed | False air along pilot flame holder/gasket | Check pilot flame holder and gasket for leaks |
| False air hatches | Check pressure hatches/gasket is completely closed | |
| 8. Pilot light/main flame off | Main flame causes pilot flame to go out | Check restrictor/baffle in accordance with regulations |
| Gas pre-pressure has dropped | Check correct dimensions of gas pipe or blockage, correct | |
| 9. Main burner does not start up | Main burner ignition, 3 beeps, low mains adapter voltage | Check batteries or 6-VDC adapter |
| 10. Delayed ignition of main burner | Too much/little transport in appliance/outlet | Check restrictor/baffle situation in accordance with instructions. |
| Concentric outlet pathway incorrect | Check outlet pathway in accordance with instructions | |
| 11. Low main flame | Recirculation, façade/roof mouth position incorrect | Check outlet in accordance with instructions |
| Recirculation in closed outlet system | Check outlet connections | |
| 12. No or little difference between high/low settings for main flame | Gas control valve knob to MAN | Check gas control valve knob to ON |
| 13. DB burner does not work | Pilot light burner blocked | Check logs, pebbles, etc. are in the right position. pilot flame should be free of obstructions. |
| Small/lazy pilot flame | Check and correct pressure and physical state of pilot flame burner | |
| 14. Sooty flame | Close main burner flame openings | Check and clean with a vacuum cleaner or similar device. |
| Logs, etc. in wrong position | Check and correct, see instructions | |
| Gas supply pressure too low | Check gas supply pressure and corrections | |
| Burner pressure too low | Check burner pressure, check instructions for correct values | |
| Low position setting incorrect | Check and adjust low position in accordance with instructions | |
| Defective step valve | Check whether clicking sound is perceptible, press button on remote control several times, replace valve if necessary | |
| Insufficient transport in appliance/closed drainage system | Check restrictor/baffle, follow instructions for correct value | |
| Excessive feed/burner pressure | Check outlet system pathway in accordance with instructions | |
| Blocked burner flame openings | Check outlet in accordance with regulations/instructions | |
| Incorrect premix for main burners | Check and correct gas supply/burner pressure in accordance with instructions | |
| Decorative logs, etc. in incorrect position | Check and correct, see instructions |
Appendix 1 DIMENSIONAL DRAWINGS
Trimline Tourmaline
Measurements in mm
Technical drawings of the Trimline Tourmaline fireplace showing overall dimensions, including width, depth, height, and flue outlet diameter, with measurements in millimeters.
Appendix 2 CONSTRUCTION DIAGRAM DOUBLE-WALL CONCENTRIC
Material: Stainless steel AISI 316L - Allow number 1.4404
Application: for the discharge of flue gases and the supply of combustion air from gas-fired appliances or stoves with a closed combustion system
- Roof pass-through (R)
- Storm collar (Q)
- Lead flashing (P)
- Roof mounting bracket (O)
- Fire plate tilte (N)
- Bend (M)
- Length section (L)
- Bend (K)
- Floor support (J)
- Fire plate flat (I)
- Length section (H)
- Wall bracket (G)
- Length section (F)
- Floor support (E)
- Fire separation plate flat (D)
- Length section (C)
- Wall bracket (B)
- Clamping strap (A)
- Roof pass-through (9)
- Clamping strap (8)
- Chimney mounting plate (Renovation package) (7)
- Existing flue (6)
- Flexible hose (stainless steel) (5)
- Sliding element (Renovation package) (4)
- Interior mounting plate (Renovation package) (3)
- Clamping strap (2)
- Fitting piece (1)
Diagram illustrating the construction of a double-wall concentric flue system, showing components like roof pass-through, storm collar, lead flashing, bends, length sections, wall brackets, floor supports, and flexible hose, with labels for each part.
Trimline Fires | Hartverwarmende sfeerhaarden
