FilterQuick Instruction Manual Front Cover 02-16
fr51287
FilterQuick Instruction Manual Front Cover 02-16
819-7206 FEB 16 FilterQuickTM
Controller Version 2 (For push button FilterQuickTM fryers)
Operation Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
*8197206*
Part Number: FRY_IOM_8197206 02/2016
Original Instructions
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer's warranty.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS
U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications. Cet appareil numerique n'emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.
NOTICE The instructions in this manual for using a bulk oil system for filling and discarding oil are for a Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.
DANGER Keep all items out of drains. Closing actuators may cause damage or injury.
DANGER Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
Do not add HOT or USED oil to a JIB.
WARNING
WARNING NEVER drain boil-out solution into an SDU. Boil-out solution can cause damage to an SDU and void the warranty.
DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
DANGER Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.
DANGER When draining oil into an appropriate SDU or METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers. Otherwise oil could overflow and can cause injury.
DANGER When draining boil out solution oil into an appropriate METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers. Otherwise boil out solution could overflow and can cause injury.
DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling.
DANGER Ensure that the frypot and filter pan are completely dry and free of water before filling with oil. Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature.
WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING Never drain water into the filter pan. Water will damage the filter pump
WARNING Ensure a filter paper/pad is in place prior to filtering, draining or disposing of oil. Failure to insert a filter paper/pad may result in clogged lines and/or pumps.
DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING Never operate the filter system without oil in the system.
WARNING Never use the filter pan to transport old oil to the disposal area.
WARNING Never leave the fryer unattended during the boil out process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.
FilterQuickTM Controller Manual TABLE OF CONTENTS
CHAPTER 1: FilterQuickTM Controller Instructions 1.1 Using the FilterQuick ..............................................................................................................1-1 1.2 Menu Trees ..............................................................................................................................1-2 1.2.1 FilterQuickTM Controller Menu Setup Tree .................................................................1-2 1.2.2 FilterQuickTM Filter and Info Mode Menu Tree ..........................................................1-3 1.3 Setup Main Menu.....................................................................................................................1-4 1.4 Vat Setup..................................................................................................................................1-4 1.5 Info Mode.................................................................................................................................1-7 1.6 Product Setup (Single Setpoint).............................................................................................1-10 1.7 Multiple Setpoint Cooking Overview ....................................................................................1-11 1.8 Product Setup (Multiple Setpoint) .........................................................................................1-11 1.9 Filter Menu.............................................................................................................................1-13 1.9.1 Filter ...........................................................................................................................1-13 1.9.2 Clean and Filter..........................................................................................................1-14 1.9.2.1 OQS............................................................................................................................1-14 1.9.3 Dispose (SDU or Alternate Container/Fill from JIB) ................................................1-15 1.9.4 Dispose (Bulk or Front / Fill from JIB) .....................................................................1-15 1.9.5 Dispose (Bulk /Fill from Bulk) ..................................................................................1-16 1.9.6 Drain to Pan ...............................................................................................................1-17 1.9.7 Fill Vat from Pan........................................................................................................1-17 1.9.8 Fill Vat from Bulk (Bulk only) ..................................................................................1-18 1.9.9 Pan to Waste (Bulk only) ...........................................................................................1-18 1.9.10 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose SDU or Alternate Container/Manually Fill Vat from JIB) .................................................................................1-19 1.9.11 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose to Bulk or Front / Manually Fill Vat from JIB) .........................................................................................................................1-20 1.9.12 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose to Bulk /Fill Vat From Bulk) 1-21 1.10 Polishing ................................................................................................................................1-22 1.11 SCAN Mode...........................................................................................................................1-23
CHAPTER 2: Operator Troubleshooting 2.1 Introduction..............................................................................................................................2-1 2.2 Troubleshooting .......................................................................................................................2-2 2.2.1 Error Message and Display Problems ...........................................................................2-2 2.2.2 Filtration Problems........................................................................................................2-3 2.2.3 Using Tech Modes.........................................................................................................2-5 2.2.4 Error Log Codes ............................................................................................................2-5 2.2.5 OQS (Oil Quality Sensor) Troubleshooting..................................................................2-7
CHAPTER 3: FilterQuick Oil Quality Sensor (OQS) 3.1 OQS Filter Setup......................................................................................................................3-1 3.2 Info Mode: Viewing OQS Total Polar Material (TPM) Stats..................................................3-2 3.3 OQS Filter Menus ....................................................................................................................3-2 3.3.1 Clean and Filter with OQS (Set to Number).................................................................3-2 3.3.2 Clean and Filter with OQS (Set to Text).......................................................................3-3 3.3.3 OQS Filter with OQS (Set to Number) .........................................................................3-4 3.3.4 OQS Filter with OQS (Set to Text)...............................................................................3-5
iv
CHAPTER 1: FILTERQUICKTM CONTROLLER INSTRUCTIONS
1.1 Using the FilterQuickTM Controller
ON/OFF
Press ON/OFF button. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before switching to full
temperature and heating to setpoint or idle temperature and displays: READY.
Exit melt cycle, when using liquid oil, by pressing and releasing the Exit Cool button or any programmed product button. Displays Exit
Melt? on left and YES NO on the right. Press (YES) arrow to exit. Cooking
COOL displayed: Press product button or Exit Cool; fryer heats to setpoint and displays READY. READY displayed: Press product button and drop product. ----- displayed: The vat temperature is out of the Ready zone. DONE displayed: Press blinking product button to cancel alarm and end a cook. HOLD displayed: Press blinking product button to cancel hold alarm. Cancel a Cook: Press and hold blinking product button to cancel cook cycle.
Change Cook Temperature: Press and hold a product button with the desired different cooking temperature for 3 seconds. An audible will confirm that the temperature has changed. Press the product button again to start a cook at the new temperature. NOTE: When a product button with a setpoint different than a currently cooking product is pressed, a low tone is heard indicating the new cook won't start until the cook is finished and the cook temperature is changed. Controller Button Navigation
Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold to cancel a
cook cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint to change setpoint temperature.
Exit/ Scan: Press once; all product buttons are lit. Select Product displayed. Press product button to view product name. Press to
advance through all product parameters. Press Exit Scan again to repeat. Press Exit Scan twice to escape.
Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle. Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one is selected in
setup.
Exit Cool: Exits cool mode, returns fryer to setpoint temperature. Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display. Thermometer: Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board software versions. Thermometer: Fryer OFF: Press and hold. Will display AIF/ATO Temp Checkmark: Fryer OFF: Press to check recovery; Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product
setup.
Checkmark: Fryer ON: Press to check recovery; Enter Codes and Respond to left display prompts. Filter: Press and release: Displays total percentage of products cooked and cooks remaining to filter cycle. Press and hold: Filter
options: Filter, Clean and Filter, OQS, Dispose, Drain to Pan, Fill from Pan, Hot or Cold Clean, Fill Vat from Bulk (Bulk only) and Pan to Waste (Bulk only).
1-1
1.2 Menu Trees 1.2.1 FilterQuickTM Controller Menu Setup Tree
1-2
1.2.2 FilterQuickTM Filter and Info Mode Menu Tree
1-3
1.3 Setup: Main Menu
Pressing and holding the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the controller off and follow the steps below to navigate the options.
Left Display Right Display
Action
OFF
OFF
Product Setup
Product Setup
vat setup
Tech Mode
Exit
Exit
Start with the far left controller. Press and hold the (check) button until the controller scrolls INFO MODE, changing to MAIN MENU and then PRODUCT SETUP. Press to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired selection displayed, press . Used to program menu items and cooking parameters.
Vat set up is described below in section 1.4.
Tech mode is used to enable and disable Cooks and Filters options.
Press Exit/Scan button to return the controller to OFF.
1.4 Vat Setup
Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the controller OFF, follow the steps below. *NOTE: Most of the system choices are only available on the far left (Master) controller. Vat type, Cool Mode Default and Basketlift are only available on other controllers.
Left Display
OFF
PRODUCT SETUP VAT SETUP SYSTEM Language 2nd language
Locale
Energy
Type
SYSTEM volume Tempr format Exit Melt Tempr COOL MODE TEMPR
Right Display OFF
Enter code English SPANISH
Non-CE
Gas
GL30 Full
5 F 180º (82 ºC) 250F (121 ºC)
Action Start with the far LEFT controller. Press and hold the (check) button until the controller scrolls Info Mode, changing to MAIN MENU and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press . Press to scroll to choice and press . Press to scroll to choice and press . (This option allows another language to be toggled from the front panel. (ex. Spanish as a second language.) Default is Spanish. Press to scroll to choices: CE (European Conformity standards), or Non-CE (non-European standards) and press . This option is available only on the far left controller. Press to scroll to choices: Gas or Electric and press . This option is available only on the far left controller. Press to scroll choices: Gas- GL30 Full, GL30 Split, GL30 OSP Full, GL30 OSP Split Electric- EL30-14 Full, EL30-14 Split, EL30-17 Full, EL30-17 Split, 11817 Full. With the current fryer vat type displayed, press .
Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .
Press to scroll choices: F for Fahrenheit; C for Celsius. Press .
Use numbered keys to change default setting. Press . (This is the temperature for the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is 180°F (82°C). Use numbered keys to change default setting. Press . (This is the temperature during setback or idle mode.) Default is 250°F (121°C).
COOL MODE DEFAULT
0
Use numbered keys to change default setting. (This is the amount of minutes the fryers sits idle before going to cool mode. The default, 0, disables the feature.) Press .
FRESH OIL JIB
Press to scroll choices JIB or Bulk. Default is JIB. Press .
WASTE
SDU
Press to scroll choices SDU, BULK or FRONT. Default is SDU. Press .
1-4
Left Display RECOVERY ALARM BASKET LIFT
Right Display DISABLED
DISABLED
HOLD TIME AUTO
Exit
Exit
Time/date Programming
OFF
OFF
PRODUCT SETUP
VAT SETUP
SYSTEM TIME/DATE TIME ENTRY
DATE FORMAT
ENTER DATE
Enter code
Time Mm/dd/yy date
Action Press to scroll choices DISABLED and ENABLED. Press . (This is a recovery alarm that locks out the fryer if it does not heat properly. Default is disabled. Press to scroll choices DISABLED and ENABLED. Press . Default is disabled. Press to scroll choices AUTO and MANUAL. Press . (This is the hold timer cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto. Press button once to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll to TIME/DATE. Press .
Use numbered keys to change time. Enter the time in 24 hour format. Press .
Press to scroll choices. With the desired date format displayed, press .
Use numbered keys to change date. Press .
EXIT
Exit
Press the Exit/Scan button three times to return the controller to OFF.
DST SETUP
OFF
PRODUCT SETUP
VAT SETUP
SYSTEM DST SETUP
DST
DST START MONTH DST START SUNDAY DST END MONTH DST END SUNDAY EXIT FILTER
OFF
PRODUCT SETUP
This is daylight savings time setup. In the United States, daylight saving time begins at 2:00 A.M. on the
second Sunday in March. Clocks move ahead one hour. Daylight saving time ends at 2:00 A.M. on the
first Sunday in November. Clocks move back one hour. For the two U.S. states and international
locations that do not use DST, set to disabled.
OFF
Press until the controller displays INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter code
Enabled 3 2 11 1 Exit
Enter 1656.
Press to scroll to DST Setup. Press Press to scroll choices DISABLED and ENABLED. Press . (Default is enabled.) If disabled is chosen, pressing the button, displays exit. Press the exit scan button three times to exit.
Enter the daylight savings time starting month using the 1-10 keys. (Default is US starting month: 3.) Press .
Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US starting Sunday 2.) Press .
Enter the daylight savings time ending month using the 1-10 keys. (Default is US ending month 11.) Press .
Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US ending Sunday 1.) Press .
Press the Exit/Scan button three times to return the controller to OFF.
OFF
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
1-5
Left Display
VAT SETUP
SYSTEM
FILTER Cooks till Filter
FILTER LOCKOUT
EOD FILTER TIMER EOD filter time FLUSHING TIMER
CLEAN
CLEAN timer
POLISH LOCKOUT
1 polish TIMER 1 polish prompt time 1 polish DELAY timeR 1 polish duration ENABLE FILTERS PERCENT 1 polish start TEMPR CLEAN AND FILTER TIMER CLEAN AND FILTER prompt time
Right Display
Enter code
Enter 1656.
Press to scroll to FILTER.
Press .
Action
0 NONE
(This is the total number of cooks that occur before a filter prompt. The default is 0.) Enter the number of cooks before a filter prompt is desired. Press .
Press to scroll to choice NONE, MAX or MIN and press . (Default is NONE) NONE=Disabled, MIN=a filtration must occur at each prompt. No bypasses are allowed. MAX= allows a filter to be bypassed once. At the next filter prompt the vat must be filtered. NOTE: This affects Filter and Clean and Filter functions.
DISABLED Press to scroll to choice enable or disable and press . (Default is DISABLED)
23:59 5 HOT 30 DISABLED DISABLED 23:59
00:30 15
Use numbered keys to program end of day filter alert time. Enter time in 24 hour format. After this time, the controller prompts for filter when user presses the power button to go to OFF. Enter 23:59 if no end of day filter prompt is desired. Press .
Use numbered keys to change default setting for the flushing timer. Enter the time in minutes. Default is five minutes. Press . Press to scroll to choice HOT (Boil Out) or COLD (Cold Soak) and press . (Default is HOT (Boil Out)
Use numbered keys to change default setting for the hot (Boil Out) or cold clean (Cold Soak) timer. Enter the time in minutes. Default is 30 minutes. Press . Press to scroll to choice enable or disable and press . (Default is DISABLED)
If enabled, allows a polish to be bypassed once. On the next polish prompt the vat must be filtered. Press to scroll to choice enable or disable and press . (Default is DISABLED). Press .
Use numbered keys to enter polish prompt time. (This is the time the polish prompt will occur each day.) 23:59 is disabled. Enter time in 24 hour format. Press .
Use numbered keys to change time (use 10 for 0). (This is the amount of time which an operator can delay the start of a polish.) Press . After the delay the operator must polish.
Use numbered keys to change. (This is the duration, in minutes for a polish.) Default is 15 minutes. Press .
Press . Press to scroll to choice YES or NO and press . Default is NO. Press . This is the total percentage of products cooked and cooks remaining to filter cycle.
(300F) (149°C)
Use numbered buttons to change temperature. (This is the minimum temperature required for a polish to begin.) Default is 300F (149C). Press .
DISABLED
Press to scroll to choice enable or disable and press . (Default is DISABLED). Press . This is a prompt to perform a clean and filter.
14:00
Use numbered keys to enter clean and filter prompt time. (This is the time the clean
and filter prompt will occur each day if enabled.) 23:59 is disabled. Enter time in 24 hour format. Press . (Default is 14:00).
1-6
Left Display
CLEAN AND FILTER DELAY timeR CLEAN AND FILTER start TEMPR CHANGE FILTER PAD INTERVAL H
Right Display
Action
01:00
Use numbered keys to change time (use 10 for 0). (This is the amount of time which an operator can delay the start of a clean and filter delay timer.) If the delay time = 0, no delay is allowed. Press . After the delay the operator must perform a clean and filter.
(300F) (149°C)
Use numbered buttons to change temperature. (This is the minimum temperature required for a clean and filter to begin.) (Default is 300F (149C)). Press .
Use numbered keys to adjust CHANGE FILTER PAPER prompt. (This is the amount
25
of time in hours after the filter paper has been changed before the next prompt will occur.) (The default is set to 25 hours.) If the value = 0, the CHANGE FILTER
PAPER prompt is disabled. Press .
OQS
DISABLED If installed, see section 3.1 in Chapter 3.
Exit E-LOG
OFF
PRODUCT SETUP
VAT SETUP
SYSTEM E-LOG NOW
A thru j
Exit
Exit
OFF
Enter code
Time/date Time/date Exit
Press the Exit/Scan button once to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP. Press to scroll to Vat Setup. Press .
Enter 1656.
Press to scroll to E-LOG. Press . (This is a log of the ten most recent error codes.) Press . (Current time and date) Errors listed A-J. Press to scroll through errors. Error codes are listed on page 2-4. If no errors exist, pressing will display No errors. Press . Press the Exit/Scan button three times to return the controller to OFF.
CHANGE PASSWORD
OFF
OFF
PRODUCT SETUP
VAT SETUP
SYSTEM CHANGE PASSWORD Product setup Vat setup
Exit
Enter code
1650 1656 Exit
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP. Press to scroll to Vat Setup. Press .
Enter 1656. Press to scroll to Change Password. Press .
Use numbered keys to change code. Press . Use numbered keys to change code. Press . Press the Exit/Scan button three times to return the controller to OFF.
1-7
1.5 INFO MODE: Viewing Operational Stats
The FilterQuickTM collects and stores information on cook and filter cycles. This data is in the info mode, and is accessed by pressing the checkmark key with the controller off or on. The steps to view the data are detailed below.
Left Display OFF/ON
Right Display
Action
OFF/ON
Press until INFO MODE is displayed and release.
LAST DISPOSE STATS Total cooks Last dispose FILTERS-- since dispose Filters bypassed SINCE DISPOSE Polishes-- since dispose Polishes by-passed SINCE DISPOSE
Oil Life
Oil Life- 1 dispose prior Oil Life 2 disposes prior Avg Oil Life
Avg cooks
Reset Last dispose stats Reset Last dispose stats complete
Number date
Number
Number
Number
Number
Number Days Number Days Number Days Number Days Number Yes no
Enter code
Exit
Exit
DAILY STATS
MON
date
Press to scroll: Last Dispose Stats, Daily Stats, Selected Period Stats, Last Load Stats, TPM. With the desired stats displayed, press . Press . (This is the number of cooks since the last dispose.) Press . (This is the date of the last dispose.) Press . (This is the number of filters since oil disposal.)
Press . (This is the number of by-passed filters since oil disposal.)
Press . (This is the number of polishes since oil disposal.)
Press . (This is the number of by-passed polishes since oil disposal.)
Press . (This is the number of days since the last dispose.) Press . (This is the oil life in days 1 dispose prior.)
Press . (This is the oil life in days 2 disposes prior.) Press . (This is the average oil life of past 3 disposes.) Press . (This is the average cooks over past 3 disposes.) Press to scroll or to reset Last Dispose stats.
Enter 1656
Press button once and press to scroll to desired choice. Once desired choice is displayed, press button or press the Scan button once to return the controller to OFF. With the desired stats displayed, press . Press to scroll a day within the prior week. With the desired date displayed, press .
1-8
Left Display
Filters
Filters prior week Filters bypassED
Cooks
Exit
SELECTED PERIOD STATS Date COOKS
QUIT COOKS
On HOURS Reset usage Reset usage Complete
Exit
LAST LOAD STATS Product
Started Actual time Program time Max TEMP Min TEMP Avg TEMP
Heat on
Ready for Cook TPM Current Day
TPM
Right Display Number and day Number and day Number and day Number and day
Exit
TIME Number Number
Number
Yes no
Action
Press to scroll number of times the vat was filtered on that day of the prior week. Press . Press to scroll number of daily filter cycles in the prior week. Press . Press button once to return to Info Mode menu, or Exit/Scan button once to return the controller to OFF. Press to scroll number of times the filter prompt was bypassed on that day in the prior week. Press . Press to scroll number of cook cycles on that day of the prior week occurred. Press . Press button once and press to scroll to desired choice. Once desired choice is displayed, press button or press the Scan button once to return the controller to OFF.
Press to scroll Info Mode Menu: Last Dispose Stats, Daily Stats, Selected Period Stats, Last Load Stats with the desired stats displayed, press .
Press . (This is the date and time the selected period started.) Press . (This is the total number of cooks since start of selected period.) Press . (This is the total number of cooks that were cancelled since start of the selected period.) Press . (This is the total number of hours the fryer was on since start of the selected period.)
Press to scroll or to set start of new selected period stats.
Enter code Enter 1656.
Exit
Product Name Number Minutes Number Minutes Number Minutes Number Number Number
%
Yes or no
Current Date
Number/ Current Day
Press button once and press to scroll to desired choice. Once desired choice is displayed, press button or press the Scan button once to return the controller to OFF.
With the desired stats displayed, press .
Press .
Press . (This is the time the last cook started.)
Press . (This is the actual cook time including stretch time.)
Press . (This is the programmed cook time.)
Press . (This is the maximum temperature of the oil during the last cook.) Press . (This is the minimum temperature of the oil during the last cook.) Press . (This is the average temperature of the oil during the last cook.) Press . (This is the percentage of the cook time the heat source was on during the last cook.) Press . (This displays yes if the fryer was back to set temperature before the cook cycle was started.) With the desired stats displayed, press . Press to view TPM. Press to scroll for last measured TPM value that day. Press . NOTE: If not installed; or invalid or no reading is taken, dashed lines are shown.
1-9
Left Display TPM Exit
Right Display Date Exit
Action Press to scroll to TPM values for the previous week. Press to view dates. Press the Scan button twice to return the controller to OFF.
1.6 Main Menu: Product Setup (Single Setpoint Cooking)
Programming food items is shown below. Ensure the controller is OFF and follow the steps. The right column has the
action necessary to continue. Exit from a programming step at any time by pressing the Exit/Scan key until the display
returns OFF
Left Display
Right Display
Action
OFF
OFF
PRODUCT SETUP
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP. Press .
Product Setup
Select Product
Enter Code
Enter 1650. If loading a default menu on a legacy fryer, use the steps in the gray fields below. If not, skip gray fields.
Press desired product button.
Long Name Short Name COOKING MODE 1 Time 1 TEMPR
Product name or button number Abbreviated Product name or button number
SINGLE SETPOINT
0:00 or previously entered time 350F or previously entered temperature
Enter product name with letter keys. Advance cursor with . Press to advance to next product set up feature. Enter four character product name which alternates with the timer during a cook. Press . Press . If multiple setpoint or segmented cooking is desired press MULTIPLE SETPOINT and go to 1.8 and follow the instructions. Default is SINGLE SETPOINT.
Enter total cook time with numbered keys. Press .
Enter cooking temperature. Press .
1 Sensitivity
Number
Enter the level of sensitivity, 0-9, for the product. Press .
1 alarm time
(Shake Time)
1 ALARM NAME
1 ALARM MODE
(Shake Alarm Mode)
0:00 or previously entered time SHAKE
AUTO
Enter time in cook cycle for audible alarm for shaking. Press . If set to 0:00 skip to FILTER PROMPT.
Press to scroll through the alarm names (ex. Shake, Stir). Press . Press . Default is auto. Press to scroll to Manual shake alarm mode. Press . Alarm (Shake) Mode when set to auto, cancels the alarm automatically after a few seconds. Manual requires user action.
1 ALARM TONE
(Shake Alarm tone)
Short
Press to scroll choice of shake alarm tones. Press . Default is SHORT.
2 alarm time Filter PROMPT
0:00
0 or previously entered number.
Press . Leave at 0:00 if a second alarm is not needed. Enter time if needed and follow steps above for entering other parameters. Repeat for third alarm time. (If 0:00 is entered for second alarm, the steps for the third alarm do not appear.) Enter number of cook cycles before a filter prompt and press .
Instant On
HOLD TIME Exit
5 or previously set number
0 or previously entered time. Exit
This is the time, in seconds, the fryer heats at 100%, after the product button is pressed before the controller adjusts the temperature. Enter value and press . (Default is 5. 0=OFF). NOTE: Instant on time may need to be adjusted for light cooking loads.
Enter time in minutes to hold product before discarding. Press .
Press the button to save changes.
1-10
Left Display
Select Product
Right Display
Action
For additional programming refer back to Product Setup above. To exit press the EXIT SCAN button twice to OFF.
To access menu strip, remove screws attaching bezel. Lower bezel and remove strip from back of controller. Once the menu strip is updated, reverse the steps to reassemble. To unassign a product from a button set the cook time to 0:00 and press EXIT/SCAN.
1.7 Multiple Setpoint (Segmented) Cooking Overview
When segmented cooking is selected, the product can cook at a variety of cooking temperatures with the temperature changes occurring at user programmable points in the cook cycle.
When programming for segmented cooking, it is easiest to think of the entire cook cycle occurring on a countdown timer. The cook cycle begins with its full time allotment, say, 13 minutes and it is completed when the countdown timer reaches zero. The desired temperature changes are entered based on when they are to occur relative to the remaining cooking time.
The time entries for temperature changes are for the time remaining in the cook cycle, not the time elapsed. The graphic below breaks down a 13-minute cook cycle. It's best to create a similar table of time/temperature changes before beginning the programming process.
Step 1 sets total cook time and initial setpoint. Step 2 sets the duration of the first cooking
segment, 2 minutes, and the setpoint of the first temperature change. Step 3 sets the duration of the second cooking segment, 4 minutes, and the setpoint of the second temperature change. Step 4 sets the duration of the third cooking segment, 3 minutes, and the setpoint of the third temperature change. The four remaining minutes in the cook time elapse at the final temperature. No entry is required to use the final minutes
1.8 Main Menu: Product Setup (Multiple Setpoint (Segmented) Cooking)
Left Display
Right Display
Action
OFF
OFF
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
PRODUCT SETUP
Press .
Product Setup
Enter Code
Enter 1650.
Select Product
Press desired product button.
Long Name
Product name or button number
Enter product name with letter keys. Advance cursor with . Press to advance to next product set up feature.
Short Name
Abbreviated product name or button number
COOKING MODE SINGLE SETPOINT
Enter with letter keys abbreviated 4-character product name, which alternates with cook time. Press .
Press . If multiple setpoint or segmented cooking is desired press Multiple Setpoint (Segmented) and follow the
instructions in the next section. (Default is SINGLE
SETPOINT)
1-11
Left Display 1 Time 1 TEMPR 1 sensitivity 2 Time 2 TEMPR 2 sensitivity 3 Time 3 TEMPR 3 sensitivity 4 Time 4 TEMPR 4 sensitivity
5 Time
5 TEMPR 5 sensitivity 1 ALARM time 1 alarm name 1 alarm mode 1 Alarm Tone 2 SHAKE time 2 Alarm name 2 alarm mode 2 Alarm Tone 3 time 3 Alarm name 3 alarm mode 3 Alarm Tone
Right Display 0:00 or previously entered time 350F or previously entered temperature
Number
0:00 or previously entered time 0 or previously entered temperature 0 or previously entered value 0:00 or previously entered time 0 or previously entered temperature 0 or previously entered value 0:00 or previously entered time 0 or previously entered temperature 0 or previously entered value
0:00 or previously entered time
0 or previously entered temperature 0 or previously entered value 0:00 or previously entered time
shake
auto
Short 0:00 or previously entered time
shake
auto
Short 0:00 or previously entered time
shake
auto
Short
Action
Enter total cook time for segmented item and press .
Enter initial cooking temperature and press .
Enter the level of sensitivity, 0-9, for the product. Press . Default is 0. Enter time remaining after first temperature change (see page 1-9) and press .
Enter first temperature change and press .
Enter the flex value, 0-9, for the product and press . Default is 0. Enter time remaining after second temperature change and press .
Enter temperature of the second segment and press .
Enter the flex value, 0-9, for the product and press . Default is 0. Enter time remaining after third temperature change and press .
Enter temperature of the third segment and press .
Enter the flex value, 0-9, for the product and press . Default is 0. Leave at zero if no more segments are needed and press . If more segments are needed, continue programming as shown above. Five is the limit.
Enter temperature of the third segment and press .
Enter the flex value, 0-9, for the product and press . Default is 0. Enter time in cook cycle for audible alarm for shaking. Press . Press to scroll through the alarm names (ex. Shake). Press . Press to scroll to confirm Auto or Manual shake alarm mode. Press . The default is auto. Press to scroll to choice of shake alarm tones. Press . Enter time in cook cycle for a second audible alarm for shaking. Press . Press to scroll through the alarm names (ex. Shake). Press . Press to scroll to confirm Auto or Manual shake alarm mode. Press . The default is auto. Press to scroll to choice of shake alarm tones. Press .
Enter time for third audible alarm for shaking. Press .
Press to scroll through the alarm names (ex. Shake). Press . Press to scroll to confirm Auto or Manual shake alarm mode. Press . The default is auto. Press to scroll to choice of alarm tones. Press .
1-12
Left Display
Right Display
Action
Filter PROMPT
0 or previously entered number.
Enter number of cook cycles before a filter prompt and press .
Instant ON
0
This is the time, in seconds, the fryer heats at 100%, after the
product button is pressed, before the controller adjusts the temperature. Enter value and press . Default is 0.
HOLD TIME
0 or previously entered time.
Enter time to hold product before discarding. Press .
Exit
Exit
Press the button to save changes.
Select
For additional programming refer back to Product Setup above.
Product
To exit press the EXIT SCAN button twice to OFF.
To access menu strip, remove screws attaching bezel. Lower bezel and remove strip from back of controller. Once the
menu strip is updated, reverse the steps to reassemble. To remove a product from a button set the cook time to 0:00 and
press EXIT/SCAN.
1.9 Filter Menu
The FilterQuickTM controller has the following Filter menu options: Filter, Clean and Filter, OQS (if installed), Dispose (SDU or alternate container / Manually Fill Vat From JIB, Dispose to Bulk or Front / Manually Fill Vat From JIB, Dispose to Bulk / Fill From Bulk), Drain to Pan, Clean (Hot [ Boil Out] or Cold [Cold Clean]) (Dispose to SDU or alternate container / Manually Fill Vat From JIB, Dispose to Bulk or Front / Manually Fill Vat From JIB, Dispose to Bulk / Fill From Bulk), Fill From Pan, Pan to Waste (Front or Bulk only), and Fill Vat from Bulk (Bulk only). All are accessed by pressing and holding the Filter button until the display becomes Filter Menu. If fryer temp is below 300°F the, controller displays "WAIT FOR FILTER" or "FILTER BUSY". The controller must be on and at or above 300°F to execute a Filter, a Clean and Filter or a Polish. All messages need to be confirmed or cleared on all controllers prior to starting any filtration process. NOTE: Some functions are only available when the controller is on, while others are only available when the controller is OFF. Some are available when it is on or off. See menu tree on page 1-2.
Entering Filter Menu Mode
Left Display READY
FILTER
Right Display READY
Action
Press the FILTER button until FILTER MENU is displayed for three seconds changing to FILTER. Press to scroll to Clean and Filter, OQS (if installed), Dispose, Drain To Pan, Fill Vat from Pan, Fill Vat from Bulk (Bulk only), Pan to Waste (Bulk and Front only), Clean, or Exit. With the desired choice displayed press . Follow instructions on the following pages to navigate the modes. If the filter pan is not fully engaged, the controller displays INSERT PAN. Once the filter pan is pushed fully into place, and the MIB board displays an "A", the filter function continues.
1.9.1 Filter
Left Display FILTER
LEFT (Split vats only)
FILTER
Right Display
RIGHT (Split vats only)
FILTER NOW?
YES / NO
Action
Press and hold FILTER button until FILTER is displayed.
Press appropriate arrow to select side.
Press the button. Press (YES) arrow to continue. Press (NO) arrow to bypass filtration and return to previous state. If the filter prompt was controller initiated, it will prompt again once the cook count reaches a fraction of the filter count. If (NO) is selected to a controller initiated filter prompt and filter lockout is enabled, FLT DLYD will be displayed. Pressing the check button for >3 seconds when FLT DLYD is displayed will prompt a filter. If the controller is turned OFF during the filter now prompt or when FLT DLYD is displayed, it will return once the controller is soft powered on again. If filter lockout is enabled, a filter has to be completed on
1-13
Left Display
Right Display
the next prompt.
Action
SKIM VAT or OIL TOO LOW.
START FILTRATION
DRAINING
FLUSHING FILLING -------- or LOW TEMP alternating with the temperature.
CONFIRM or OIL TOO LOW display
-------- or LOW TEMP alternating with the temperature.
Skim the vat and press arrow under CONFIRM. If the oil level is too low, the controller displays "OIL TO LOW". Fill the vat and press either arrow under CONFIRM.
Press button with blinking LED.
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage. None required. None required.
Fryer starts heating back to setpoint. Once back to setpoint the controller displays READY.
1.9.2 Clean and Filter
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11.
LEFT (Split vats only)
RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN AND FILTER
Press .
Press (YES) arrow to continue. Press (NO) arrow to cancel and
return to previous state. If (NO) is selected to a timed clean and
filter lockout is enabled, filter prompt FLT DLYD will be displayed.
CLEAN NOW?
YES / NO
Pressing the check button for >3 seconds when FLT DLYD is displayed will prompt a filter. If the controller is turned OFF during
the clean now prompt or when FLT DLYD is displayed, it will
return once the controller is soft powered on again. If filter lockout
is enabled, a clean and filter has to be completed on the next prompt.
SKIM VAT
Skim the vat.
START FILTRATION
Press button with blinking LED.
DRAINING
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage
CLEAN OIL SENSOR
CONFIRM
(Gas Only) Clean oil sensor with a no scratch pad and press arrow under CONFIRM (see section 5.2.5 in the FilterQuick Gas Installation and Operation Manual).
FLUSHING
Use brush and hot oil to wash down crumbs and residue from the frypot walls and foam deck. Use no scratch pad to remove residue.
Frypot surface will be hot, use thermal gloves and extreme care.
Clean the vat with a scrub brush. Clean the sediment
SCRUB VAT COMPLETE?
CONFIRM
from around the AIF and ATO sensors with a
screwdriver or similar object to remove any sediment
from around the sensors. Press arrow under CONFIRM to continue when complete.
POLISHING CLOSE DRAIN
5:00 TIMER CONFIRM
None required. The oil flows from the filter pan to the frypot and
back to the filter pan for 5 minutes. Press arrow under CONFIRM.
FILLING
None required.
IS VAT FULL?
YES / NO
Press (YES) if the vat is full. Press (NO) to continue filling.
OFF
OFF
1.9.2.1 OQS (Oil Quality Sensor) see Chapter 3
1-14
1.9.3 Dispose (to SDU or alternate container / Manually fill vat from JIB)
For safe, convenient draining and disposal of used oil or shortening, Frymaster recommends using the Frymaster Shortening
Disposal Unit (SDU). The SDU is available through your local distributor.
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11. DANGER: When draining oil into an appropriate METAL
container, make sure the container will hold at least FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers,
or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers, otherwise hot liquid could overflow and cause
injury.
LEFT (Split vats only) RIGHT (Split vats only) Press appropriate arrow to select side.
DISPOSE
Press .
DISPOSE NOW?
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state.
REMOVE FILTER PAN
Remove filter pan.
Insert (SDU) shortening disposal unit or METAL pan large
INSERT DISPOSAL UNIT
CONFIRM
enough to contain FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers under the drain and press arrow under
CONFIRM.
START DISPOSE
Press button with blinking LED.
DISPOSING
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage.
VAT EMPTY AND CLEAN?
CONFIRM
Press arrow under CONFIRM.
Remove Disposal Unit
CONFIRM
Remove disposal unit and press arrow under CONFIRM.
INSERT Filter PAN
Insert Filter pan
FILL VAT
CONFIRM
Manually fill vat with fresh oil and press arrow under CONFIRM when full.
OFF
OFF
1.9.4 Dispose (to Bulk or Front / Manually fill vat from JIB)
Left Display
Right Display
Follow steps to Entering Filter Menu Mode on page 1-11.
LEFT (Split vats only) RIGHT (Split vats only)
DISPOSE
DISPOSE NOW?
YES / NO
WASTE TANK FULL
START DISPOSE
DRAINING
VAT EMPTY AND CLEAN?
CONFIRM CONFIRM
OPEN DISPOSE VALVE
DISPOSING
4:00 countdown timer
Action
Press appropriate arrow to select side. Press . Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state. If waste tank is full, this message is displayed. Press button to CONFIRM and call waste oil provider. Controller displays OFF. Press button with blinking LED. None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage.
Press arrow under CONFIRM.
Pull the dispose handle. (Note: If using front dispose, ensure the wand is connected to the quick disconnect port. Press and hold switch after pulling the dispose handle to dispose oil.)
None required.
1-15
Left Display
REMOVE FILTER PAN IS PAN EMPTY?
Right Display YES / NO
INSERT FILTER PAN CLOSE DISPOSE VALVE FILL VAT?
OFF
CONFIRM OFF
Action Open the door and pull filter pan out of the cabinet.
Ensure the pan is empty and press (YES), otherwise press (NO) and follow the prompts (returns to DISPOSING). Insert the pan.
Push the dispose handle in. (Note: If using front dispose, disconnect the dispose wand.) Manually fill vat with fresh oil and press arrow under CONFIRM when full.
1.9.5 Dispose (to Bulk or Front / Fill Vat from Bulk)
Left Display
Right Display
Follow steps to Entering Filter Menu Mode on page 1-11.
LEFT (Split vats only) RIGHT (Split vats only)
DISPOSE
DISPOSE NOW?
YES / NO
WASTE TANK FULL
START DISPOSE
DRAINING
VAT EMPTY and clean?
CONFIRM CONFIRM
OPEN DISPOSE VALVE
DISPOSING
REMOVE FILTER PAN
4:00 countdown timer
IS PAN EMPTY? YES / NO
INSERT Filter PAN CLOSE DISPOSE VALVE FILL VAT FROM BULK? PRESS AND HOLD YES TO FILL
FILLING
CONTINUE FILLING?
OFF
Yes / No Yes
Yes / No OFF
Action
Press appropriate arrow to select side. Press . Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state. If waste tank is full, this message is displayed. Press button to CONFIRM and call waste oil provider. Controller displays OFF. Press button with blinking LED. None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage.
Press arrow under CONFIRM when empty.
Pull the dispose handle. (Note: If using front dispose, ensure the wand is connected to the quick disconnect port. Press and hold switch after pulling the dispose handle to dispose oil.) None required while the oil is disposing as the timer counts down.
Open the door and pull filter pan out of the cabinet.
Ensure the pan is empty and press (YES) arrow, otherwise press (NO) arrow and follow the prompts (returns to DISPOSING).
Insert the pan.
Push the dispose handle. (Note: If using front dispose, disconnect the dispose wand.) Press (YES) arrow to fill vat or (NO) arrow to go to OFF.
Press and hold (YES) arrow to fill.
Displayed while filling vat. Press (NO) arrow when full, otherwise press (YES) arrow to continue filling.
1-16
1.9.6 Drain to Pan
Left Display
Right Display
Follow steps to Entering Filter Menu Mode on page 1-11. LEFT (Split vats only) RIGHT (Split vats only) DRAIN TO PAN
DRAIN NOW?
YES / NO
OPEN DRAIN VALVE
DRAINING
VAT EMPTY? FILL FROM PAN? FILLING
CONFIRM YES / NO
IS THE VAT FULL?
YES / NO
REMOVE FILTER PAN
IS PAN EMPTY? YES / NO
INSERT Filter PAN
OFF
OFF
Action
Press appropriate arrow to select side. Press . Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state.
Press button with blinking LED.
Displayed while draining. If the drain becomes clogged, use the Fryer's Friend to clear the blockage. Press arrow under CONFIRM. Press (YES) to fill vat from pan. Press (NO) to go to OFF. None required. Press (YES) if vat is full, otherwise press (NO) and follow the prompt (returns to FILLING for another 45 seconds). If vat is not full after two attempts go to next line.
Open the door and pull filter pan out of the cabinet.
Ensure the pan is empty and press (YES) arrow and go to next line, otherwise press (NO) arrow and follow prompt to CHANGE FILTER PAPER.
Insert the pan.
1.9.7 Fill Vat from Pan
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11. WARNING: Ensure the oil is at or near operating
temperature to prevent damage to the pump.
LEFT (Split vats only) RIGHT (Split vats only)
Press appropriate arrow to select side.
FILL FROM PAN
Press .
FILL VAT FROM PAN?
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to OFF.
FILLING
None required.
IS THE VAT FULL?
YES / NO
Press (YES) arrow if vat is full, otherwise press (NO) arrow and follow the prompt (returns to FILLING).
OFF
OFF
1-17
1.9.8 Fill Vat from Bulk (Bulk only)
Left Display
Right Display
Follow steps to Entering Filter Menu Mode on page 1-11.
LEFT (Split vats only) RIGHT (Split vats only)
FILL VAT FROM BULK FILL VAT FROM BULK? PRESS AND HOLD YES TO FILL
YES/NO Yes
FILLING
CONTINUE FILLING?
Yes / No
OFF
OFF
1.9.9 Pan to Waste (Bulk only)
Left Display
Right Display
Follow steps to Entering Filter Menu Mode on page 1-11.
LEFT (Split vats only) RIGHT (Split vats only)
PAN TO WASTE
PAN TO WASTE? YES/NO
WASTE TANK FULL
OPEN DISPOSE VALVE DISPOSING REMOVE FILTER PAN
COMFIRM
IS PAN EMPTY? YES / NO
INSERT Filter PAN CLOSE DISPOSE VALVE
OFF
OFF
Action
Press appropriate arrow to select side. Press . Press (YES) arrow to continue. Press (NO) arrow to cancel and return to OFF. Press and hold (YES) arrow to fill. Displayed while filling vat. Once the button is released while filling this message is displayed. Press (NO) arrow when full, otherwise press (YES) arrow to continue filling.
Action
Press appropriate arrow to select side. Press . Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state. If waste tank is full, this message is displayed. Press button to CONFIRM and call waste oil provider. Controller displays OFF. Pull the dispose handle. None required while the oil is disposing. Open the door and pull filter pan out of the cabinet.
Ensure the pan is empty and press (YES) arrow, otherwise press (NO) arrow and follow the prompts (returns to DISPOSING). Insert the pan.
Push the dispose handle in.
1-18
1.9.10 Clean (Hot [Boil Out] or Cold [Cold Clean (Soak)]) (Dispose to SDU or Alternate container / Manually Fill Vat from JIB)
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11. WARNING: To prevent injury, ensure adjacent vats that
contain oil are OFF and covered prior to performing a Clean (Hot [Boil Out] or Cold [Cold Soak]).
LEFT (Split vats only)
RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN
Press .
BOIL OUT NOW? or Cold Clean Now?
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to OFF.
IS OIL REMOVED? YES / NO
REMOVE FILTER PAN
Press (YES) arrow and go to "IS SOLUTION IN THE VAT?". Press (NO) arrow to continue to next line.
Remove filter pan and press arrow under CONFIRM.
INSERT DISPOSAL UNIT
START DISPOSE
CONFIRM
Insert (SDU) shortening disposal unit or METAL pan large enough to contain FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers under the drain and press arrow under CONFIRM.
Press button with blinking LED.
DISPOSING
VAT EMPTY AND CLEAN? REMOVE DISPOSAL UNIT IS SOLUTION IN THE VAT? BOIL OUT or COLD CLEAN BOIL OUT DONE or COLD CLEAN DONE
CONFIRM
CONFIRM
CONFIRM 30:00 countdown timer
CONFIRM
If the drain becomes clogged, use the Fryer's Friend to clear the blockage. Press arrow under CONFIRM. Remove disposal unit and press arrow under CONFIRM. Ensure solution is in the vat and press arrow under CONFIRM.
The timer starts and if a hot clean the vat heats to 195ºF (91ºC).
Press arrow under CONFIRM to cancel the alarm.
INSERT DISPOSAL PAN
OPEN DRAIN VALVE
CONFIRM
Insert disposal pan large enough to contain FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers under the drain and press arrow under CONFIRM.
Press button with blinking LED.
DRAINING
IS SOLUTION REMOVED? RINSE COMPLETE? VAT AND PAN DRY? REMOVE DISPOSAL PAN INSERT FILTER PAN
CONFIRM CONFIRM CONFIRM CONFIRM
None required. Press arrow under CONFIRM.
Rinse the vat with water and press arrow under CONFIRM. Ensure the vat and filter pan are completely dry and press arrow under CONFIRM. Remove the disposal pan and press arrow under CONFIRM.
Insert Filter pan
FILL VAT
CONFIRM
Fill vat with fresh oil and press arrow under CONFIRM when full.
OFF
OFF
1-19
1.9.11 Clean (Hot [Boil Out] or Cold [Cold Clean (Soak)]) (Dispose to Bulk or Front / Manually Fill Vat from JIB)
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11. WARNING: To prevent injury, ensure adjacent vats that
contain oil are OFF and covered prior to performing a Clean (Hot [Boil Out] or Cold [Cold Soak]).
LEFT (Split vats only) RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN
Press .
BOIL OUT NOW? or Cold Clean Now?
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to OFF.
WASTE TANK FULL
CONFIRM
If waste tank is full, this message is displayed. Press button to CONFIRM and call waste oil provider. Controller displays OFF.
IS OIL REMOVED? YES / NO
Press (YES) arrow and go to "IS SOLUTION IN THE VAT?". Press (NO) arrow to continue to "START DISPOSE" prompt.
START DISPOSE
Press button with blinking LED.
DRAINING
VAT EMPTY and clean?
CONFIRM
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage.
Press arrow under CONFIRM when empty.
OPEN DISPOSE valve
DISPOSING REMOVE FILTER PAN
4:00 countdown timer
Pull the dispose handle. (Note: If using front dispose, ensure the wand is connected to the quick disconnect port. Press and hold switch after pulling the dispose handle to dispose oil.) None required.
Open the door and pull filter pan out of the cabinet.
IS PAN EMPTY? YES / NO
INSERT Filter PAN CLOSE DISPOSE VALVE IS SOLUTION IN THE VAT? BOIL OUT or COLD CLEAN BOIL OUT DONE or COLD CLEAN DONE REMOVE FILTER PAN
CONFIRM 30:00 countdown timer CONFIRM
Ensure the pan is empty and press (YES) arrow, otherwise press (NO) arrow and follow the prompts (returns to DISPOSING). Insert the pan.
Push the dispose handle. Ensure solution is in the vat and press arrow under CONFIRM. The timer starts. If hot clean, the vat heats to 195ºF (91 ºC).
Press arrow under CONFIRM to cancel the alarm.
Open the door and pull filter pan out of the cabinet.
INSERT DISPOSAL PAN
OPEN DRAIN valve
CONFIRM
Insert disposal pan large enough to contain FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers under the drain and press arrow under CONFIRM.
Press button with blinking LED.
DRAINING
None required.
1-20
Left Display
IS SOLUTION REMOVED? RINSE COMPLETE? VAT AND PAN DRY? REMOVE DISPOSAL PAN INSERT FILTER PAN
FILL VAT
OFF
Right Display CONFIRM CONFIRM CONFIRM CONFIRM
CONFIRM OFF
Action
Press arrow under CONFIRM.
Rinse the vat with water and press arrow under CONFIRM.
Ensure the vat and filter pan are completely dry and press arrow under CONFIRM. Remove the disposal pan and press arrow under CONFIRM. Insert Filter pan
Fill vat with fresh oil and press arrow under CONFIRM when full.
1.9.12 Clean (Hot [Boil Out] or Cold [Cold Clean (Soak)]) (Dispose to Bulk or Front / Fill Vat from Bulk)
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode on page 1-11. WARNING: To prevent injury, ensure adjacent vats that
contain oil are OFF and covered prior to performing a Clean (Hot [Boil Out] or Cold [Cold Soak]).
LEFT (Split vats only)
RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN
Press .
BOIL OUT NOW? or Cold Clean Now?
Yes/no
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to OFF.
WASTE TANK FULL
CONFIRM
If waste tank is full, this message is displayed. Press button to CONFIRM and call waste oil provider. Controller displays OFF.
IS OIL REMOVED? YES / NO START DISPOSE
Press (YES) arrow and go to "IS SOLUTION IN THE VAT?". Press (NO) arrow to continue to START DISPOSE.
Press button with blinking LED.
DRAINING
VAT EMPTY AND CLEAN?
CONFIRM
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage.
Press arrow under CONFIRM when empty.
OPEN DISPOSE VALVE
DISPOSING REMOVE FILTER PAN
4:00 countdown timer
Pull the dispose handle. (Note: If using front dispose, ensure the wand is connected to the quick disconnect port. Press and hold switch after pulling the dispose handle to dispose oil.) None required.
Open the door and pull filter pan out of the cabinet.
IS PAN EMPTY?
INSERT Filter PAN CLOSE DISPOSE valve IS SOLUTION IN THE VAT? BOIL OUT or COLD CLEAN
YES / NO
CONFIRM 30:00 countdown timer
Ensure the pan is empty and press (YES), otherwise press (NO) and follow the prompts (returns to DISPOSING). Insert the pan. Push the dispose handle in. Ensure solution is in the vat and press arrow under CONFIRM.
The timer starts. If hot clean, the vat heats to 195ºF (91 ºC).
1-21
Left Display
BOIL OUT DONE or COLD CLEAN DONE REMOVE FILTER PAN
INSERT DISPOSAL PAN
OPEN DRAIN valve DRAINING IS SOLUTION REMOVED? RINSE COMPLETE? VAT AND PAN DRY? REMOVE DISPOSAL PAN INSERT FILTER PAN FILL VAT FROM BULK? PRESS AND HOLD YES TO FILL FILLING CONTINUE FILLING? OFF
Right Display
Action
CONFIRM
Press arrow under CONFIRM to cancel the alarm.
CONFIRM
CONFIRM CONFIRM CONFIRM CONFIRM
Yes / No Yes Yes / No OFF
Open the door and pull filter pan out of the cabinet. Insert disposal pan large enough to contain FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers under the drain and press arrow under CONFIRM. Press button with blinking LED. None required. Press arrow under CONFIRM.
Rinse the vat with water and press arrow under CONFIRM. Ensure the vat and filter pan are completely dry and press arrow under CONFIRM. Remove the disposal pan and press arrow under CONFIRM.
Insert Filter pan
Press (YES) arrow to fill vat or (NO) arrow to go to OFF.
Press and hold (YES) to fill. Displayed while filling vat. Press (NO) arrow when full, otherwise press (YES) arrow to continue filling.
1.10 Polishing
The FilterQuickTM controller displays a series of prompts when a polish filter cycle is under way. To initiate a polish, press and hold the arrows simultaneously when the controller displays READY. The steps are detailed below. A "WAIT TO POLISH" message may appear until the signal is received that the vat is ready for polish cycle to begin.
Left Display
LEFT (Split vats only)
Right Display
Action
RIGHT (Split vats only) Press appropriate arrow under side to filter.
POLISH NOW? Yes / NO
Press the (YES) arrow to continue. Press (NO) arrow to bypass a polish and return to previous state; POL DLYD will be displayed. Pressing the arrows simultaneously when the controller displays POL DLYD will prompt a polish. If the controller is turned OFF during the polish now prompt, a polish prompt is displayed. If no is selected, the polish prompt will return once the controller is soft powered on again. If the controller is turned OFF when POL DLYD is displayed, the polish prompt will return once the controller is soft powered on again. If polish lockout is enabled, a polish has to be completed on the next prompt.
SKIM VAT or
CONFIRM or OIL
OIL TOO LOW. TOO LOW display
Skim the vat and press arrow under CONFIRM. If the oil level is too low, the controller displays "OIL TO LOW". Fill the vat and
1-22
Left Display
Right Display
Action
press either arrow under CONFIRM.
START POLISH
Press button with blinking LED.
DRAINING
None required.
POLISHING
15:00 countdown timer
None required. The oil flows from the filter pan to the frypot and back to the filter pan for 15 minutes. Default is 15 minutes.
FILLING
None required.
-------- or LOW -------- or LOW TEMP alternating TEMP alternating with the Fryer starts heating back to temperature. with the temperature. temperature.
1.11 SCAN Mode
The daily stats mode can be used to see current stats about any product quickly throughout the day. Follow the steps below to view stats.
Left Display Right Display
Explanation/Action
READY
READY
SELECT PRODUCT
Long name 8 character product name
Short Name
4 character abbreviated product name
COOKS
Number or DISABLED
REMAINING
COOKS TODAY
Number
COOKS
Number
SINCE LAST
DISPOSE
1 TIME
Time
1 TEMPR
Temperature
Press the Exit/Scan button. Press a product button to check daily stats. Press to progress to next product stat. Press to progress to next product stat. Number of cooks remaining until filter prompt. Press . Number of cooks completed today. Press . Numbers of cooks since last dispose. Press .
Time that product is programmed to cook. Press . Temperature that product is programmed to cook. Press .
1
Number
Sensitivity
1 ALARM
TIME *
Shake Time
1 ALARM
NAME *
Shake, stir, or numbered alarm
1 ALARM
MODE *
AUTO or MANUAL
1 ALARM
TONE *
Short, medium, long, double or
The level of sensitivity the product is programmed to cook at. Press . The time during a cook till a product shake alarm occurs. Press . This is the name of the alarm. Press . The alarm mode the product is programmed with. Press . The shake alarm tone the product is programmed with. Press .
1-23
Left Display Right Display
Explanation/Action
long short, none
FILTER PROMPT
Number
The number of cook cycles before a filter prompt occurs. Press .
INSTANT ON 0
This is the time, in seconds, the fryer heats before the controller checks
the temperature. NOTE: An incorrect entry may cause the fryer to overshoot temperature and over cook some products. Press .
HOLD time 0:00 or previously entered time.
The time to hold product before discarding. Press .
Exit
Exit
Press Exit/Scan button twice to exit.
* NOTE: If no alarm time is programmed these fields are hidden.
1-24
CHAPTER 2: FILTERQUICKTM OPERATOR TROUBLESHOOTING
2.1 Introduction
This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment. The troubleshooting guides that follow are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Most importantly, always try to establish a clear idea of why a problem has occurred. Part of your corrective action involves taking steps to ensure that it doesn't happen again. If a controller malfunctions because of a poor connection, check all other connections while you're at it. If a fuse continues to blow, find out why. Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.
If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Authorized Servicer for assistance.
Before calling a servicer or the Frymaster HOTLINE (1-800-551-8633):
Verify that electrical cords are plugged in and that circuit breakers are on. Verify that gas line quick-disconnects are properly connected. Verify that any gas line cutoff valves are open. Verify that frypot drain valves are fully closed. Have your fryer's model and serial numbers ready to give to the technician assisting
you.
DANGER Hot oil will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another.
DANGER This equipment should be unplugged when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests.
This appliance may have more than one electrical power supply connection point. Disconnect all power cords before servicing.
Inspection, testing, and repair of electrical components should be performed by an factory authorized servicer only.
2-1
2.2 Troubleshooting Fryers 2.2.1 Error Messages and Display Problems
PROBLEM
PROBABLE CAUSES
CORRECTIVE ACTION
A. Controller not turned on. No display on the B. No power to fryer.
controller. C. Failed controller or other component
A. Press the ON/OFF switch to turn the controller on.
B. Verify that the fryer is plugged in and that the circuit breaker is not tripped.
C. Call your FAS for assistance.
Fryer repeatedly cycles on and off when first started with MLT CYCL displayed.
Fryer is in melt-cycle mode.
This is normal when fryer is turned on with oil temperature below 100 F° (38C°).
Heat indicator is on and blower is running,
but burner will not ignite.
Blown fuse on interface board or ignition module.
Contact your FAS for service.
Fryer does not heat after filtering.
Drain valve is open.
Verify that the drain valve is fully closed.
Controller displays Hot hi-1.
Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC).
Shut the fryer down immediately and call your FAS for assistance.
Controller displays Hi Frypot temperature is more than temp. 40 ºF (4ºC) over setpoint.
Press the power button to turn off fryer and let cool before returning power to fryer. If issue continues call your FAS for assistance.
Controller displays RECOVERY
FAULT/ YES and alarm sounds.
Controller display is in wrong temperature scale (Fahrenheit or Celsius).
Controller displays High limit failure
disconnect power.
Controller displays TEMPR PROBE
FAILURE.
Recovery time exceeded maximum time limit.
Clear error and silence the alarm by pressing the (YES) button. If the error continues call your FAS for assistance.
Incorrect display option programmed.
Toggle between F° to C° by pressing the button until Product setup is displayed. Press to scroll to Tech Mode and press . Enter 1658. Press the
scan button. The controller displays OFF. Turn
the controller on to check temperature. If the
desired scale is not displayed, repeat.
Failed high limit
Shut the fryer down immediately and call your FAS for assistance.
Problem with the temperature measuring circuitry including the probe or damaged controller wiring harness or connector.
Shut the fryer down and call your FAS for assistance.
2-2
PROBLEM
PROBABLE CAUSES
Controller displays HEATING FAILURE.
Contactor issue, gas valve off, failed controller, failed transformer, open high-limit thermostat.
Controller displays SERVICE
REQUIRED followed by an error message.
An error has occurred which requires a service technician.
Controller displays IS VAT FULL? YES NO during a cook or in idle mode
with an audible alarm.
A. An error has occurred due to carbon buildup on oil level sensor.
B. CAN communication issues, component failure issues.
Controller displays IS OIL
SENSOR CLEAM? CONFIRM during a cook or in idle mode with an audible alarm.
A. The oil level sensor may be coated with caramelized oil.
B. CAN communication issues, component failure issues.
CORRECTIVE ACTION
It is normal for this message to appear during startup if a gas fryer's lines have air in them. Check that the gas valve is on. If it continues, shut the fryer down and call your FAS for assistance.
Press (NO) to continue cooking and call
your FAS for assistance. In some cases, cooking may not be allowed.
A. If answering yes directs to IS OIL SENSOR CLEAN? CONFIRM, clean the oil level sensor with a scratch pad and power cycle the controller.
B. If the issue persists contact your FAS for assistance.
A. Clean sensor with scratch pad. B. If the issue persists contact your FAS for
assistance.
2.2.2 Filtration Problems
PROBLEM
PROBABLE CAUSES
CORRECTIVE ACTION
Controller displays IS VAT FULL? YES
NO after a filter function.
A. An error has occurred due to carbon buildup on oil level sensor. Normal after some filter menu functions when filling.
B. All the oil may not have returned during a filter function due to dirty or clogged filter paper, clogged filter pump, filter pump thermal overload, improperly installed filter pan components, worn or missing O-rings, cold oil or an actuator problem.
A. If answering yes directs to clean oil sensor,
clean oil level sensor with a scratch pad and retry. Otherwise press (YES) if the vat is full, otherwise press (NO) and follow
prompts.
B. Check to ensure that the probable causes
are remedied. Follow the prompts to refill
the vat.
CLEAN, POLISH, FILTER OR DISPOSE
won't start.
A. Temperature too low or controller displays OFF.
B. Messages or errors on other controllers.
C. Filter pan not fully engaged.
A. Ensure fryer is at 250°F (121°C) or setpoint before starting; ensure the controller is ON.
B. Clear messages and errors on other controllers.
C. Ensure the filter pan is in position and fully inserted into the fryer and "A" is displayed
2-3
PROBLEM
PROBABLE CAUSES
CORRECTIVE ACTION on the MIB board.
Controller displays WAIT FOR
Filter, FILTER BUSY, CLEAN AND
FILTER, DISPOSE, DRAIN TO PAN,
POLISH, FILL VAT FROM BULK, FILL VAT FROM PAN,
BOIL OUT, PAN TO WASTE
A. Another function is still in process.
B. MIB has not cleared checking system.
C. Messages or errors on other controllers.
D. Filter pan not fully engaged.
A. Wait until the previous function ends to start another filtration cycle.
B. Wait one minute and try again. C. Clear messages and errors on other
controllers. D. Ensure the filter pan is in position and
fully inserted into the fryer and "A" is displayed on the MIB board.
Controller displays CHANGE FILTER
PAPER?
Controller displays INSERT pan.
Controller displays OIL IN DRAIN PAN / CONFIRM
Filter error has occurred, filter Press (YES), follow prompts and change
paper clogged, 25 hour filter the filter paper. Ensure the filter pan has been
paper change prompt has
removed from the fryer for a minimum of 30
occurred or change filter paper was ignored on a prior prompt.
seconds. Do NOT ignore CHANGE FILTER PAPER prompts.
A. Normal during Change Filter Paper routine.
A. Insert pan and press (CONFIRM) button.
Drain valve open or possibility that oil is in drain pan.
Press (CONFIRM) and follow directions for FILL VAT FROM DRAIN PAN.
Controller displays FLT A filter cycle has been DYLD delayed.
This is a normal display when a filter has been delayed. After the next filter prompt press YES to filter.
Controller displays POL A polish cycle has been DYLD delayed.
This is a normal display when a polish has been delayed. After the next polish prompt press YES.
Controller displays CANCEL FILTER?
YES/NO
A filter menu function has been requested while another function is in process.
Press YES to keep the desired function in memory. Once the current function is complete, the second requested function will prompt to start. Press NO to cancel requested function and return to OFF.
2-4
2.2.3 Using Tech Modes
The FilterQuickTM controller has a Tech Mode menu accessed with Code 3000, which allows clearing of E-log, password reset, lane count, hold mode and high limit test.
Left Display OFF
Product Setup
Right Display
Action
OFF
Start with the far LEFT controller. Press until the controller
Blank
scrolls Info Mode, changing to Main and then PRODUCT SETUP. Press to scroll to Tech Mode. Press .
Tech Mode
Enter Code Enter 3000
Clear E-Log
Blank
Press to clear error codes. Press . Clears captured error codes.
Clear passwords Blank
Press to clear passwords. Press .
Lane count
2
Press to change Lane Count. Press .
HOLD MODE
STANDARD
Press to toggle to LANE. Press .
Hi limit test*
Blank
Press to initiate Hi-Limit test.
Hi limit test*
YES NO
Press to start; press to decline. Press .*
Exit
Exit
Press Exit/Scan twice.
OFF
OFF
*This test will ruin the oil and should only be conducted by a technician.
2.2.4 Error Log Codes
Code
ERROR MESSAGE
EXPLANATION
E03 ERROR TEMP PROBE FAILURE
Temp probe reading out of range
E04 HI 2 BAD
High limit reading is out of range.
E05 HOT HI 1
High limit temperature is past more than 410°F (210°C), or in CE countries, 395°F (202°C)
E06 HEATING FAILURE
A component has failed such as controller, interface board, contactor, gas valve, ignition module or open-high limit.
E07 ERROR MIB SOFTWARE
Internal MIB software error
E08 ERROR ATO BOARD
MIB detects ATO board connection lost; ATO board failure
E09 ERROR PUMP NOT FILLING
Dirty pad and it needs changed or it was bypassed; filter pump problem
E10 ERROR DRAIN VALVE NOT OPEN
Drain valve was trying to open and confirmation is missing
E11 ERROR DRAIN VALVE NOT CLOSED Drain valve was trying to close and confirmation is missing
E12 ERROR RETURN VALVE NOT OPEN Return valve was trying to open and confirmation is missing
E13 ERROR RETURN VALVE NOT CLOSED
Return valve was trying to close and confirmation is missing
E14 ERROR AIF BOARD
MIB detects AIF missing; AIF board failure
2-5
Code
ERROR MESSAGE
EXPLANATION
E15 ERROR MIB BOARD
Cooking computer detects MIB connections lost; MIB board failure
E16 ERROR AIF PROBE
AIF RTD reading out of range
E17 ERROR ATO PROBE
ATO RTD reading out of range
E20 INVALID CODE LOCATION
SD card removed during update
E21 FILTER PAPER PROCEDURE ERROR 24 hour timer has expired (Change Filter Paper)
E22 OIL IN PAN ERROR
Oil may be present in the filter pan.
E23 CLOGGED DRAIN (Gas) E24 OIL LEVEL SENSOR FAILED (Gas) E25 RECOVERY FAULT
Vat did not empty during filtration Oil level sensor failed. Recovery time exceeded maximum time limit.
E26 RECOVERY FAULT CALL SERVICE E28 HIGH TEMP ALARM E70 OQS TEMP HIGH E71 OQS TEMP LOW E72 TPM RANGE LOW
E73 TPM RANGE HIGH E74 OQS ERROR E75 OQS AIR ERROR
E76 OQS ERROR
Recovery time exceeded maximum time limit for two or more recovery tests.
Oil has exceeded 40ºF (4ºC) over setpoint.
Oil temperature is too high for a valid OQS reading. Filter at a temperature between 300ºF (149ºC) and 375ºF (191ºC).
Oil temperature is too low for a valid OQS reading. Filter at a temperature between 300ºF (149ºC) and 375ºF (191ºC).
The TPM is too low for a valid OQS reading. This may also be seen with fresh new oil. The incorrect oil type may be selected in the setup menu. The sensor may not be calibrated for the oil type. See oil type chart in instruction document 8197316. If issue continues contact a FAS.
The TPM reading is too high for a valid OQS reading. Dispose the oil.
The OQS has an internal error. If issue continues contact a FAS.
The OQS is detecting air in the oil. Check the Orings and check/tighten prescreen filter to ensure no air is entering the OQS sensor. If issue continues contact a FAS.
The OQS sensor has a communication error. Check connections to the OQS sensor. Power cycle the entire fryer battery. If issue continues contact a FAS.
2-6
2.2.5 OQS (Oil Quality Sensor) Troubleshooting
Problem
Corrective Action
Check the following items and perform another OQS filter. Ensure the vat is at setpoint temperature. Inspect the pre-screen filter and ensure it is screwed in tightly. No TPM results Inspect the O-rings on the filter pan and ensure they are both present and displayed. that they are not missing, cracked or worn. If so replace them. Ensure the filter paper is not clogged and clean filter paper is used. Did
the vat refill the first time for the previous filter? If not change the filter paper.
2-7
CHAPTER 3: FILTERQUICKTM OIL QUALITY SENSOR (OQS)
3.1 OQS Filter Setup
With the controller OFF, follow the steps below. *NOTE: This should only be done on the far left (Master) controller.
Left Display OFF PRODUCT SETUP VAT SETUP
SYSTEM FILTER Cooks till Filter OQS CLEAN AND FILTER WITH OQS
OQS TYPE
DISPLAY TYPE
DISCARD NOW
DISCARD SOON
DISPOSE DELAY TIMER
Exit
Right Display OFF Enter code
0 DISABLED CHOICE OC01v01 NUMBER 24
4
30 Exit
Action Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656.
Press to scroll to FILTER. Press .
Press two times to scroll to OQS and press .
Press to scroll to ENABLED and press . (Default is DISABLED.) Press to scroll to CHOICE, YES or NO and press . (Default is CHOICE.) CHOICE = Prompts for OQS during CLEAN AND FILTER. YES = Performs OQS during CLEAN AND FILTER without a prompt. NO= OQS is disabled during CLEAN AND FILTER. Press to scroll through oil types OC01V01, OC02V01, etc. Use the table on instruction sheet 8197316 to determine the oil type. Ensure the oil type matches what the store is using. When complete press . Press to scroll to choice NUMBER or TEXT and press . (Default is NUMBER.) NOTE: If set to NUMBER the Total Polar Materials is shown as a number. If set to Text, only DISCARD SOON/CONFIRM, OIL IS GOOD or DISCARD NOW is shown. Use numbered keys to change the default setting of the TPM DISCARD NOW value and press . (Default is 24. Minimum value is 15, maximum value is 30.) Use numbered keys to change the default setting of the TPM DISCARD SOON value and press . This is the offset value from DISCARD NOW which the DISCARD SOON is displayed. Example: If the DISCARD NOW is set at 24, and the DISCARD SOON is desired 4 TPM values below that, set the DISCARD SOON value to 4. (Default is 4. Minimum value is 0=Disabled, maximum value is 15.) Set to "0" to disable DISCARD SOON. Use numbered keys to change default setting for the DISCARD NOW delay timer and press . This is the amount of time once the DISCARD NOW prompt is displayed and bypassed before the DISCARD NOW message returns. (Default is: 30 minutes. Minimum value is :00 = DISABLED, maximum value is 4:00 hours.)
Press the Exit/Scan button twice to return the controller to OFF.
3.2 INFO MODE: Viewing OQS Total Polar Material (TPM) Stats
The FilterQuickTM collects and stores information on the TPM values. This data is in the info mode, and is accessed by pressing the checkmark key with the controller off or on. The steps to view the data are detailed below.
Left Display OFF/ON
Right Display
Action
OFF/ON
Press until INFO MODE is displayed and release.
LAST DISPOSE STATS
Press two times to scroll to TPM.
3-1
Left Display TPM Current Day
TPM
TPM Exit
Right Display
Current Date
Number/ Current Day Number/ Current Day Exit
Action With the desired stats displayed, press . Press to view TPM. Press to scroll for last measured TPM value that day. Press . NOTE: If OQS is not installed; or invalid or no reading is taken, dashed lines are shown. Press to scroll to TPM values for the previous week. Press to view dates.
Press the Scan button twice to return the controller to OFF.
3.3 OQS Filter Menus
To access the OQS Filter menu options follow the steps below. All are accessed by pressing and holding the Filter button until the controller displays Filter Menu. If fryer temp is below 300°F the, controller displays "WAIT FOR FILTER". The controller must be on and at or above 300°F to execute a Clean and Filter, an OQS filter. All messages need to be confirmed or cleared on all controllers prior to starting any filtration process.
Entering Filter Menu Mode
Left Display READY
FILTER
Right Display READY
Action
Press the FILTER button until FILTER MENU is displayed for three seconds changing to FILTER. Press to scroll to Clean and Filter, OQS or Exit. With the desired choice displayed press . Follow instructions on the following pages to navigate the modes. If the filter pan is not fully engaged, the controller displays INSERT PAN. Once the filter pan is pushed fully into place, and the MIB board displays an "A", the filter function continues.
3.3.1 Clean and Filter with OQS (Set to Number)
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode above in section 3.3.
LEFT (Split vats only)
RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN AND FILTER
Press .
CLEAN NOW?
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to cancel and return to previous state. See section 1.9.2 for additional
information.
SKIM VAT
Skim the vat.
START FILTRATION
Press button with blinking LED.
DRAINING
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage
CLEAN OIL SENSOR
CONFIRM
(Gas Only) Clean oil sensor with a no scratch pad and press arrow under CONFIRM.
Use brush and hot oil to wash down crumbs and residue from the
FLUSHING
frypot walls and foam deck. Use no scratch pad to remove residue. Frypot surface will be hot, use thermal gloves and
extreme care.
SCRUB VAT COMPLETE?
CONFIRM
Press arrow under CONFIRM.
OQS FILTER
YES / NO
Press (YES) arrow to continue. Press (NO) arrow to advance to the POLISHING step below. (Follow the arrows to the left.)
NOTE: This step may be shown if CHOICE is selected in setup.
3-2
Left Display POLISHING
CLOSE DRAIN FILLING TPM FILLING IS VAT FULL? WAIT FOR FILTER
Right Display 5:00 TIMER CONFIRM
X / X alternating
YES / NO TPM ###
DISCARD NOW?
POLISHING
CLOSE DRAIN FILLING IS VAT FULL? OFF
YES / NO
5:00 TIMER CONFIRM
YES / NO OFF
Action None required. The oil flows from the filter pan to the frypot and back to the filter pan for 5 minutes. Press arrow under CONFIRM.
None required. None required. The pump stops and the OQS sensor calculates the TPM value of the oil. None required. The pump continues filling the frypot.
Press (YES) if the vat is full. Press (NO) to continue filling. Displays the TPM value. If TPM reading is within limits, skip to OFF step below, otherwise proceed to next step. Displayed if the value in OQS SETUP DISCARD NOW is attained. Press (YES) arrow to continue to DISCARD function. Press (NO) arrow to return to normal operation and skip to OFF (below). None required. The oil flows from the filter pan to the frypot and back to the filter pan for 5 minutes. Press arrow under CONFIRM.
None required.
Press (YES) if the vat is full. Press (NO) to continue filling.
3.3.2 Clean and Filter with OQS (Set to Text)
Left Display
Right Display
Action
Follow steps to Entering Filter Menu Mode above in section 3.3.
LEFT (Split vats only)
RIGHT (Split vats only)
Press appropriate arrow to select side.
CLEAN AND FILTER
Press .
Press (YES) arrow to continue. Press (NO) arrow to cancel and
CLEAN NOW?
YES / NO
return to previous state. See section 1.9.2 for additional
information.
SKIM VAT
Skim the vat.
START FILTRATION
Press button with blinking LED.
DRAINING
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage
CLEAN OIL SENSOR
CONFIRM
(Gas Only) Clean oil sensor with a no scratch pad and press arrow under CONFIRM.
FLUSHING
SCRUB VAT COMPLETE? OQS FILTER
POLISHING CLOSE DRAIN
CONFIRM
YES / NO 5:00 TIMER CONFIRM
Use brush and hot oil to wash down crumbs and residue from the frypot walls and foam deck. Use no scratch pad to remove residue. Frypot surface will be hot, use thermal gloves and extreme care.
Press arrow under CONFIRM.
Press (YES) arrow to continue. Press (NO) arrow to advance to the POLISHING step below. (Follow the arrows to the left.) NOTE: This step may be shown if CHOICE is selected in setup. None required. The oil flows from the filter pan to the frypot and back to the filter pan for 5 minutes. Press arrow under CONFIRM.
3-3
Left Display FILLING TPM FILLING
Right Display
X / X alternating
IS VAT FULL?
YES / NO
OIL IS GOOD
DISCARD SOON
CONFIRM
DISCARD NOW?
POLISHING
CLOSE DRAIN FILLING IS VAT FULL? OFF
YES / NO
5:00 TIMER CONFIRM
YES / NO OFF
Action
None required. None required. The pump stops and the OQS sensor calculates the TPM value of the oil. None required. The pump continues filling the frypot. Press (YES) if the vat is full. If TPM reading is below OQS SETUP DISCARD NOW and DISCARD SOON limits, proceed to OIL IS GOOD step. If TPM reading is below OQS SETUP DISCARD NOW but above DISCARD SOON limits, proceed to DISCARD SOON step. If TPM reading is above OQS SETUP DISCARD limits, proceed to DISCARD NOW step. None required. Return to normal operation and advance to OFF (below). Displayed if TPM reading is below OQS SETUP DISCARD NOW, but the TPM value has reached the DISCARD SOON limits, press arrow under CONFIRM and advance to OFF (below). Displayed if the value in OQS SETUP DISCARD NOW is exceeded. Press (YES) arrow to continue to DISCARD NOW function. Press (NO) arrow to return to normal operation and advance to OFF (below). None required. The oil flows from the filter pan to the frypot and back to the filter pan for 5 minutes. Press arrow under CONFIRM.
None required.
Press (YES) if the vat is full. Press (NO) to continue filling.
3.3.3 OQS Filter with OQS (Set to Number)
Left Display FILTER
LEFT (Split vats only)
OQS OQS FILTER NOW?
SKIM VAT or OIL TOO LOW.
START FILTRATION
DRAINING
FLUSHING FILLING
TPM
FILLING IS VAT FULL?
WAIT FOR FILTER
DISCARD NOW?
Right Display RIGHT (Split vats only) YES / NO CONFIRM or OIL TOO LOW display
X / X alternating
YES / NO TPM ### YES / NO
Action
Press and hold FILTER button until FILTER is displayed.
Press appropriate arrow to select side.
Press the button. Press (YES) arrow to continue. Press (NO) arrow to bypass filtration and return to previous state. Skim the vat and press arrow under CONFIRM. If the oil level is too low, the controller displays "OIL TO LOW". Fill the vat and press either arrow under CONFIRM.
Press button with blinking LED.
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage. None required. None required. None required. The pump stops and the OQS sensor calculates the TPM value of the oil. None required. The pump continues filling the frypot. Press (YES) if the vat is full. Press (NO) to continue filling. Displays the TPM value. If TPM reading is within limits, skip to ---------- or LOW TEMP step below. Displayed if the value in OQS SETUP DISCARD NOW is
3-4
Left Display
Right Display
-------- or LOW TEMP alternating with the temperature.
READY
-------- or LOW TEMP alternating with the temperature.
READY
Action attained. Press (YES) arrow to continue to DISCARD NOW function. Press (NO) arrow to return to normal operation and advance to next step.
None required. Fryer starts heating back to setpoint.
None required. Displayed once the temperature returns to setpoint.
3.3.4 OQS Filter with OQS (Set to Text)
Left Display FILTER
LEFT (Split vats only)
OQS OQS FILTER NOW?
SKIM VAT or OIL TOO LOW.
START FILTRATION
DRAINING
FLUSHING FILLING
TPM
FILLING
Right Display RIGHT (Split vats only) YES / NO CONFIRM or OIL TOO LOW display
X / X alternating
IS VAT FULL?
YES / NO
OIL IS GOOD
DISCARD SOON
CONFIRM
DISCARD NOW?
YES / NO
-------- or LOW TEMP alternating with the temperature.
-------- or LOW TEMP alternating with the temperature.
Action
Press and hold FILTER button until FILTER is displayed.
Press appropriate arrow to select side.
Press the button. Press (YES) arrow to continue. Press (NO) arrow to bypass filtration and return to previous state. Skim the vat and press arrow under CONFIRM. If the oil level is too low, the controller displays "OIL TO LOW". Fill the vat and press either arrow under CONFIRM.
Press button with blinking LED.
None required. If the drain becomes clogged, use the Fryer's Friend to clear the blockage. None required. None required. None required. The pump stops and the OQS sensor calculates the TPM value of the oil. None required. The pump continues filling the frypot. Press (YES) if the vat is full. If TPM reading is below OQS SETUP DISCARD NOW and DISCARD SOON limits, proceed to OIL IS GOOD step. If TPM reading is below OQS SETUP DISCARD NOW but above DISCARD SOON limits, proceed to DISCARD SOON step. If TPM reading is above OQS SETUP DISCARD limits, proceed to DISCARD NOW step. If the TPM is out of range or an error occurs, proceed to final step below. None required. Return to normal operation and skip to ----------- or LOW TEMP step below. Displayed if TPM reading is below OQS SETUP DISCARD NOW, but the TPM value has reached the DISCARD SOON limits, press arrow under CONFIRM and skip to ----------- or LOW TEMP step below. Displayed if the value in OQS SETUP DISCARD NOW is exceeded. Press (YES) arrow to continue to DISCARD NOW function (see DISPOSE function in Chapter 2). Press (NO) arrow to return to normal operation and advance to next step.
None required. Fryer starts heating back to setpoint.
READY
READY
None required. Displayed once the temperature returns to setpoint.
3-5
FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA 71106-6800
318-865-1711 800-551-8633 844-724-CARE (2273) WWW.FRYMASTER.COM EMAIL: SERVICE@FRYMASTER.COM
*8197206*
Every new piece of Manitowoc Foodservice equipment comes with KitchenCareTM and you choose the level of service that meets your operational needs from one restaurant to multiple locations.
StarCare Warranty & lifetime service, certified OEM parts, global parts inventory, performance audited ExtraCare CareCode, 24/7 Support, online/mobile product information LifeCare Install & equipment orientation, planned maintenance, KitchenConnectTM, MenuConnect Talk with KitchenCareTM - 1-844-724-CARE - www.mtwkitchencare.com To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at www.manitowocfoodservice.com, then discover the regional or local resources available to you.
©2016 Manitowoc Foodservice except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice. Part Number FRY_IOM_8197206 02/2016
Acrobat Distiller 11.0 (Windows)