59-497-020RC-WR-Fireye 59-497-020RC-WR Factory Wire Scanner Cable With Right Angle Connector 20ft - Industrial Stores
EP178-Fireye EP178 Programmer Keypad With Adjustable Purge Time - Combustion Depot | Shop Online for Parts and Systems used in the creation and monitoring of flame and heat
EDC2-Fireye EDC2 Amplifier - Industrial Stores
® 133-674 FEBRUARY 5, 2007 INSTALLATION INSTRUCTIONS 133-674 Flame-Monitor EP178/EP378 Programmers with EDC1/EDC2 Amplifiers using Phoenix and InSight Scanners APPROVED INSTALLATION INSTRUCTIONS The Fireye Flame-Monitor programmers, type EP178 and EP378, with the EDC1 or EDC2 amplifiers, are specially designed to operate as a primary burner control use specific models of the InSight and Phoenix integrated scanners as the flame detector. Specific models of the InSight scanners are 95IRS1-1, 95IRS2-2, 95UVS1-1, 95UVS2-2, 95DSS1-1, 95DSS2-2. Use of cable assembly 59-497-020-WR, 59-497-020C-WR, 59-497-020RWR, or 59-497-020RC-WR is necessary to make the InSight scanner compatible with the Flame-Monitor system. Specific models of the Phoenix scanners are 85UVF4-1WR, 85IRF4-1WR, 85UVF4-1EX-WR and 85IRF4-1EX-WR. Refer to bulletins E-1101, EAMP1, CU-95 and CU-105 for detailed installation and operational information. The Fireye E110 FLAME-MONITORTM System is a microprocessor based burner management control system designed to provide the proper burner sequencing, ignition and flame monitoring protection on automatically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating controls, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. The control also provides current operating status and lockout information in the event of a safety shutdown. Along with new unique amplifiers, the Flame-Monitor firmware was modified to allow the integration of the InSight and Phoenix scanners into the Flame-Monitor family of primary safeguard controls to provide continuous self-checking operation. Flame-Monitor algorithms precisely and continuously check the signal from the Phoenix scanners, such that a short circuit across the amplifier input would result in a safety shutdown and lockout. The Fireye Phoenix scanner types 85UVF4-1WR, 85IRF4-1WR, 85UVF4-1EX-WR and 85IRF4-1EX-WR are unique versions of the standard Phoenix microprocessor based devices specifically designed to interconnect and operate with Fireye Flame Safeguard Controls. The -1EX versions are rated for installation in hazardous locations and are rated Class 1, Div 2, Group A, B, C, and D. The Phoenix flame scanners incorporate an internal flame relay with automatically set ON/OFF thresholds. Phoenix scanners detect the amplitude of the modulations (the flame "flicker") that occur within the targeted flame, over a wide frequency. During the scanner set-up procedure, the amplitudes of the target flame are automatically stored by the flame scanner, along with the optimum ON/OFF criteria. The appropriate sensor gain is automatically selected. The FIREYE InSight Type 95IR, 95UV, and 95DS flame scanners are micro-processor based flame scanners utilizing solid state infrared (IR) or ultraviolet (UV) or dual (IR and UV) sensors. The FIREYE InSight Type 95 flame scanners incorporate an internal flame relay with adjustable ON/OFF thresholds. The InSight scanners incorporate elements of the FIREYE Type 45FS1 and 45UVFS1 Signature ScannersTM as well as of the Type 45RM4 flame scanners to detect the presence or absence of a target flame in single or multi-burner applications. The InSight scanners measure the amplitude of the modulations (the flame "flicker") that occur within the targeted flame. During the scanner set-up procedure, the modulation frequency that yields the best flame ON/OFF discrimination is selected. The appropriate modulation frequency and sensor gain is either manually selected (S1 models), or automatically selected with manual override capability (S2 models). 1 £ In order to meet compliance with national and local codes, the InSight scanner must have its FFRT (flame failure response time) set to no more than 3 seconds. The Standard Model S1 has three choices of modulation frequency, adjustable sensor gain, adjustable flame relay ON/OFF thresholds, 4-20 mA analog signal strength output, fault relay, and two selectable programmable files to store setpoints (for two different fuels or firing rates). The Expanded Model S2 adds automatic programming (AutoTune) with manual override capability, 21 choices of flame flicker frequency, a total of four selectable programmable files to store setpoints, plus adds remote communication capability via Fireye Windows 95/98/NT user software. All FIREYE InSight scanner models are powered by 24 Vdc and contain electronic self-checking (no mechanical shutter required). The scanners contain an eight character alpha-numeric LED display and a four (4) push-button keypad to enable the user to view operating parameters and select setpoints. For extremely hot or dirty applications, the Phoenix scanner mounting flange P/N 35-318-1 has provisions for purge air (see bulletin CU-105, Fig. 1). In typical line burner applications, simply leaving the fitting open will allow sufficient air to pass through to keep moisture out. All models of the Phoenix flame scanners are housed within an engineered material making them incredibly strong but lightweight and easy to handle. The housing material is designed to meet the requirements of NEMA 4X (IP66). The InSight scanner housing is cast aluminum with gray polyester powder coat finish and meets NEMA 4X, IP66, Class 1 Division II, Groups A, B, C, & D, Class 2 Division II, Groups F & G. The Phoenix and InSight flame scanners are powered by 24Vdc (supplied separately). The 24 Vdc supply must be powered from the same main supply as the E110 Flame-Monitor. See wiring diagrams. SCANNER ORDERING INFORMATION 85UVF4-1WR 85UVF4-1EX-WR 85IRF4-1WR 85IRF4-1EX-WR 35-318-1 35-318-2 95IRS1-1 95UVS1-1 95DSS2-1 95IRS2-1 95UVS2-1 95DSS2-1 60-2692 60-2693 59-497-020-WR 59-497-020C-WR 59-497-020R-WR 59-497-020RC-WR 60-2685-2 60-2685-4 PHOENIX Phoenix Integrated Scanner, 4 sec FFRT Ultra-violet with 10 foot cable. FM, UL_cus approved. Phoenix Integrated Scanner, 4 sec FFRT Ultra-violet with 10 foot cable. Suitable for Class 1, Div 2. Group A, B, C, and D. FM, UL_cus approved. Phoenix Integrated Scanner, 4 sec FFRT Infrared with 10 foot cable. FM, UL_cus approved. Phoenix Integrated Scanner, 4 sec FFRT Infrared with 10 foot cable. Suitable for Class 1, Div 2. Group A, B, C, and D. FM, UL_cus approved. Mounting flange for Phoenix, 1" NPT Mounting flange for Phoenix, 1" BSP INSIGHT Standard Model InSight Scanner infrared with quick disconnect, FM, CSA approved. Standard Model InSight Scanner Ultra-violet with quick disconnect, FM, CSA approved. Standard Model InSight Scanner Dual detector with quick disconnect, FM, CSA approved. Enhanced Model InSight Scanner infrared with quick disconnect, FM, CSA approved. Enhanced Model InSight Scanner Ultra-violet with quick disconnect, FM, CSA approved. Enhanced Model InSight Scanner Dual detector with quick disconnect, FM, CSA approved. 1" NPT mounting flange for InSight Scanner, includes heat insulator 35-127-1. 1" NPT mounting flange for InSight Scanner, includes heat insulator 35-127-3. CABLES Cable, using 59-497 with straight connector (129-164). 20 feet. Cable, using 59-497 with straight connector (129-164C) and flex conduit adapter. 20 feet. Cable, using 59-497 with right angle connector (129-164R), 20 feet Cable, using 59-497 with right angle connector (129-164RC) and flex conduit adapter. 20 feet POWER SUPPLIES Power Supply, 24 VDC, 2.1A, 120.240 VAC Power Supply, 24 VDC, 4.2A, 120.240 VAC 2 ® DESCRIPTION Flame-Monitor EP178 programmer module: The EP178 Programmer Module provides proven high fire purge and low fire start, early spark termination for the spark ignition that is connected to terminal 5, and waits indefinitely for the M-D low fire start switch to close switch before the start of pilot trial of ignition. This programmer model also provides a number of operational characteristics that are selected via the ED510 Keypad/Display rather than by dipswitch selection. When in a modifiable selection, the RESET key is used to enter the modify mode, the SCRL key is used to modify the value and the RESET key is used to save the value. Several operational characteristics of the EP178 programmer are determined by dipswitches 1 and 2 located on the side of the programmer. Dipswitch 1, in the UP position, will delay energizing the blower motor (terminal M) for 3 seconds after the operating control (terminal 13) closes. It will also force the blower motor to deenergize for 3 seconds in the event of a recycle. The purpose of dipswitch 1 is to allow the PPC5000 to recognize the start of a new burner cycle. Dipswitch 2 provides a 10 second (DOWN) or 15 second (UP) main trial for ignition (MTFI) period for terminal 6. The following is a list of the programmable functions associated with the EP178 Programmer Module: · Selectable purge (from 30s, 1m, 3m, 5m, 7m, 9m, 10m, 12m, 15m, 16m, 18m, 20m, 22m, 25m, 27m, 30m, 32m, 35m, 37m. default setting is 30 seconds). · Prove the operation of the 3-P Running Interlock Circuit at start- default is NO. · Terminal 6 operation - Interrupted / Intermittent operation of pilot valve default is interrupted. · Prove the operation of the High Fire Purge Interlock (D-8) - default is NO. · Prove the operation of the Low Fire Start Interlock (M-D) - default is NO. · Purge Count method, UP or DOWN default is down. · Selectable Post Purge Timing of 1, 15, 30, or 60 seconds default is 15 seconds. TYPE EP178 NON-RECYCLE RUNNING INTERLOCKS (3/P) PURGE TIME - 30 SEC.* TO 37 MIN. FLAME FAILURE RESPONSE TIME 4 SEC. PROGRAMMING SEQUENCE HFS LFS L1/13 CLOSED CLOSED ON (D/8) (MD) TM E R M5 I PURGE ADJUSTABLE 30 SEC to 37 MIN MIN 30 SEC PTFI 5 SEC N6 A L S 7 PTFI 10 SEC FIRING PERIOD MTFI 10/15 SEC DIPSWITCH 2 SELECTABLE L1/13 OFF POST PURGE ADJUSTABLE 1 - 60 SEC (MODULATOR MOTOR CIRCUIT) HIGH (10-X) LOW (10-12) AUTO (10-11) LOW (10-12) Flame-Monitor EP378 programmer module: The EP378 programmer is specifically designed to be used with an external valve proving system. The contacts of this module are located between terminals 13 and 3. The start of a cycle, as determined by a contact closure between terminals L1-13, signals the valve proving sequence to begin 3 £ and when completed will close its contacts that are located between terminals 13 and 3 of the FlameMonitor. These contacts must be closed within 1 minute after the completion of low fire start. In addition to operation with an external valve proving device, the EP378 provides low fire start, early spark termination for the spark ignition that is connected to terminal X, and waits indefinitely for the M-D low fire start switch to close before the start of pilot trial of ignition. This programmer model also provides a number of operational characteristics that are selected via the ED510 Keypad/ Display. Several operational characteristics of the EP378 programmer are determined by dipswitches 1 and 2 located on the side of the programmer. Dipswitch 1, in the UP position, provides non-recycle operation and the DOWN position will provide recycle operation. Dipswitch 2 provides a 10 second (DOWN) or 15 second (UP) main trial for ignition (MTFI) period for terminal 6. Note that terminal 6 must be set for interrupted operation. NOTE: The operating control for the EP378 connects to terminals L1-13. The running interlock circuit (air flow, low water, etc.) connects to terminals 13-P. The proof of closure contacts provided by the valve proving controller connect to terminals 13-3. The following is a list of the programmable functions associated with the EP378 Programmer Module: · Selectable purge (from 30s, 1m, 3m, 5m, 7m, 9m, 10m, 12m, 15m, 16m, 18m, 20m, 22m, 25m, 27m, 30m, 32m, 35m, 37m. - default setting is 30 seconds). · Prove the operation of the 13-P Running Interlock Circuit at start - default is NO. · Terminal 6 operation - Interrupted / Intermittent operation of pilot valve - default is intermittent. · Purge Count method, UP or DOWN - default is down. · Selectable Post Purge Timing of 1, 15, 30, or 60 seconds - default is 15 second. TYPE EP378 SELECTABLE OPERATION (RECYCLE OR NON-RECYCLE) RUNNING INTERLOCKS (13/P) PURGE TIME - 30 SEC to 37 MIN FLAME FAILURE RESPONSE TIME 4 SEC. PROGRAMMING SEQUENCE L1/13 ON LFS CLOSED (MD) TM E R X* M I5 N A L6 PURGE ADJUSTABLE 30 SEC to 37 MIN PTFI 5 SEC PTFI 10 SEC S7 FIRING PERIOD MTFI 10 SEC MTFI 10 /15 SEC DIPSWITCH 2 SELECTABLE L1/13 OFF POST PURGE ADJUSTABLE 1 - 60 SEC * TERMINAL "X" USAGE REQUIRES JUMPERING "5" & "10" ON THE WIRING BASE EDC1 amplifier The EDC1 amplifier provides connection for 1 or 2 Phoenix or InSight scanners connected in parallel to terminals S1 and S2. With this amplifier, loss of flame in the connected scanner, or in the case of two scanners connected in parallel, loss of flame in both scanners will cause a burner shutdown and subsequent lockout. Conversely, detection of flame in any connected scanner will indicate a presence of flame. In this mode, the white/red and black/red wires from the Phoenix and InSight are connected to terminals S1 and S2. NOTE: For maximum immunity against electrical interference, the shield wire of the Phoenix and InSight cable MUST be connected to earth ground. 4 ® EDC2 amplifier The EDC2 amplifier provides connections for 2 Phoenix or InSight scanners arranged such that 1 scanner is used to detect pilot flame and the second scanner is used to detect main flame. The purpose of the EDC2 amplifier is to detect pilot flame with the first scanner and then prove main flame propagation in a line burner using the second scanner. During the main flame period or AUTO, the pilot scanner is completely ignored. Conversely, during pilot and main establishing periods, the main scanner is completely ignored. 5 £ Phoenix or InSight Pilot Detection Main Flame SCANNER CONNECTION TABLE USING EDC2 White/Red White/Black ED510 Display Output S1 L2 28-34 S2 L2 35-43 NOTE: For maximum immunity against electrical interference, the shield wire of the Phoenix and InSight cable MUST be connected to earth ground. MODIFYING THE PROGRAMMER 1. Insert the EP programmer module into the EB700 chassis and connect the ED510 Keypad/Display. 2. Open the operating control (L1-13) circuit. The EP programmer cannot be modified unless the operating control is open and the unit is in STANDBY. 3. The PROGRAM SETUP sub-menu will be used to display the programmable functions. Press the SCRL key until the PROGRAM SETUP sub-menu is displayed. 4. Press the MODE key to enter the PROGRAM SETUP sub-menu. The SCRL key will advance through the selections in the sub-menu. The first four items displayed in the sub-menu are: PROGRAMMER TYPE EP178, ENGR CODE, AMPLIFIER TYPE AND FFRT TIME 4 S. These items are not programmable. 5. Press the SCRL key and the next item displayed (and first programmable item) is PURGE TIME followed by the current setting (default setting = 30 seconds). The available purge timings are from 30 seconds to 37 minutes. 6. Press and hold the RESET button for 1 second to enter the "Modify" mode (providing the control was not in a lockout condition). After a 2-3 second delay, the control will display SCRL TO MODIFY on the top line of the display (replacing STANDBY). 7. Press the SCRL key to advance through the allowable selections. The selections will roll over from the last selection to the first one. 8. Press and hold the RESET button for one second to choose and store in memory the appropriate selection. NOTE: The keypad selectable settings offered in the EP178 and EP378 do not automatically become permanent. In the PROGRAM SETUP menu, the user is offered a selection to ACCEPT the settings selected. Pressing the RESET button at this prompt will cause all selectable settings to become permanent. 6 ® OPERATOR & SYSTEM INTERFACE Local interface to the Phoenix scanner is via a pushbutton keypad and information LEDs. Local interface to the InSight scanner is via a keypad and alpha-numeric display. These provide continuous indication of flame signal, flame relay status, scanner status as well as selected mode of operation. Simplified keystroke routines are used for set up and can be completed in seconds. For remote interface, outputs are provided for fault relay and 4 to 20mA flame strength, in addition to the flame signal connection for the Fireye programming controller. PHOENIX WIRING DIAGRAM PHOENIX 85UVF INPUT POWER 24VDC (+) (-) R FLAME RELAY (Note 1) FAULT RELAY (Note 2) FAULT RELAY (Note 2) INTEGRAL FIREYE 59-497 CABLE BLACK/RED (+) WHITE/BLUE (-) WHITE/RED WHITE/BLACK SUPPLY GROUND 24VDC @ 0.2A INPUT POWER REFER TO CONFIGURATION DIAGRAMS ON FOLLOWING PAGES RED PINK FUSE TO BMS INPUT (NOTES 3 & 4) ANALOG (+) OUTPUT (-) 4-20mA VIOLET GREY/RED (NOTE 5) 4-20 mA FLAME SIGNAL INDICATION Notes: 1. Flame relay contacts are shown in the de-energized (no flame condition). 2. Fault relay contacts are shown in de-energized (fault) condition. 3. BMS = Burner Management System (by others). Do not use Grey/Red as 24 volt ground. 4. External 2.0 Amp fuses recommended. 5. A safety ground screw is provided on the scanner end plate. An external ground wire must be installed if line voltage is applied to the relay contacts. 7 INSIGHT WIRING DIAGRAM TYPE 95IR/95UV/95DS QUICK-DISCONNECT PIN NUMBER (+) INPUT A POWER 24VDC (-) B FLAME C RELAY (Note 1) FAULT R RELAY D (Note 2) E FAULT RELAY (Note 2) F (+) 4-20mA G OUTPUT Referenced (-) to Common H £ FIREYE CABLE 59-497 COLOR CODE BLACK/RED WHITE/BLUE (+) 24 VDC (-) INPUT POWER WHITE/BLACK WHITE/RED RED PINK FUSE REFER TO CONFIGURATION DIAGRAMS ON FOLLOWING PAGES TO BMS INPUT (Note 6) VIOLET GREY/RED TO BMS METER (Note 6) REMOTE FILE SELECT 1 SW1 J BLUE/RED (Note 5) REMOTE FILE SELECT 2 (Model S2 only) A REMOTE COMMUNICATIONS (Model S2 only) B K L M (Note 7) SW2 YELLOW BROWN ORANGE (Notes 3, 4) (Note 5) (Note 4) TO COMPUTER Notes: 1. Flame relay contacts are shown in de-energized (no flame) condition. 2. Fault relay contacts are shown in de-energized (fault) condition. 3. Brown and orange wires are a twisted pair. 4. Connect cable shield to earth ground at power source. 5. With Remote File Select programmed as "LINE", external switches SW1/SW2 (not furnished) will select between two (S1 Models) or four (S2 Models) internal memory files, when connected to 24Vdc (-) supply. 6. External 2.0 Amp fuses recommended. 7. A ground screw is provided on the scanner end plate. An external ground wire must be installed if line voltage is applied to the relay contacts. 8 ® SETUP & OPERATION The Flame-Monitor EP programmers provide a RUN / CHECK switch that halts the programmer during the Pilot Trial for Ignition period. The Flame-Monitor will keep the pilot valve and ignition transformer (terminals 5 and 6) energized during this period. In order for the Phoenix or InSight scanner to provide a contact closure to the Flame-Monitor, it must first be placed in the learn mode during the pilot establishing period. Refer to bulletin CU-105 for the Phoenix learn procedure and CU-95 for the InSight learn procedure. During the CHECK mode the Flame-Monitor provides up to 30 seconds of no flame signal to have the PHOENIX or INSIGHT scanner learn the pilot flame signal. After successfully learned the Flame-Monitor can be placed in the RUN mode to advance to the main flame trail for ignition (MTFI) stage. For the EDC2 amplifier the main flame scanner's output must be proven by the time the program module reaches the AUTO position. The programmer monitors the pilot scanner through PTFI and MTFI and expects the main flame scanner on at AUTO. For the EP178 and EP378, MTFI is dipswitch 2 selectable, 10 or 15 seconds. It is recommended the (S2) Phoenix or InSight scanner be put into the learn mode at the beginning of MTFI. If the learn was not successful, the Phoenix and InSight scanners learn mode will be allowed to time out prior to the next attempt to learn. 9 £ FLAME-MONITOR WITH EP178, EDC1 & 85UVF4-1WR SCANNERS Scanner # 1 P/N 35-318-1(1"NPT) Mounting Flange (Ordered Separately) OPTIONAL Scanner # 2 Cable Gland w/ 10 ft cable Note 3 + Violet - Gray/Red Black/Red White/Blue 4-20 mA Option Meter Fireye P/N 38-96 Option 4-20 mA + Violet Fireye Meter - Gray/Red P/N 38-96 White/Red White/Black Note 3 Black/Red White/Blue +24 vdc -24 vdc P/S 24 VDC P/N 60-2585-2 See Note 4 White/Black White/Red Alarm S2 X Running Intlk S1 P A Purge Intlk. D LFSP Main Fuel Valve Pilot Valve Ignition 8 M Fuel Valve 7 Interlock 3 6 L2 5 L1 Burner 13 Switch 11 Limits & 12 operating 10 Blower Motor Neutral 120 VAC 50/60 Hz Hot See Notes 1 & 2 Note 3 Flame-Monitor w/ EP178 & EDC1 Fireye Modulation Circuit Terminals Auto 11 R Lo 12 W Hi X B Com 10 Potentiometer Controller RW B T T Firing Rate Motor Power Supply CAUTION: All safety limit switches should be approved as limit controls and should be wired directly in the circuit of the Flame Safeguard control. The use of electronic switches to close interlock circuits may cause erratic operation. TYPICAL WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER Oil Solenoid Valve 7 6 Ignition 5 Note 1: Disconnect means & Overload Protection required. Note 2: All Flame-Monitor Interlock Inputs must be the same AC Phase. Note 3: Scanner shield must be connected to earth ground. See E-1101 Bulletin for recommended grounding techniques. Note 4: 24 VDC supply must be powered from same mains supply as E110. Note 5: InSight scanners may be used in place of Phoenix scanners. 10 ® FLAME-MONITOR WITH EP178, EDC2 & 85UVF4-1WR SCANNERS Pilot Scanner P/N 35-318-1(1"NPT) Mounting Flange (Ordered Separately) Main Scanner Cable Gland w/ 10 ft cable Note 3 + Violet - Gray/Red Black/Red White/Blue White/Black 4-20 mA Option Meter Fireye P/N 38-96 Option 4-20 mA + Violet Fireye Meter - Gray/Red P/N 38-96 White/Red Note 3 Black/Red White/Blue White/Black +24 vdc -24 vdc P/S 24 VDC P/N 60-2585-2 See Note 4 Alarm White/Red S2 White/Red S1 A Purge Intlk X P Running Intlk D LFSP Main Fuel Valve Pilot Valve Ignition 8 M Fuel Valve 7 Interlock 3 6 L2 5 L1 Burner 13 Switch 11 Limits & 12 operating 10 Blower Motor Neutral 120 VAC 50/60 Hz Hot See Notes 1 & 2 Note 3 Flame-Monitor w/ EP178 & EDC2 Fireye Modulation Circuit Terminals Auto 11 R Lo 12 W Hi X B Com 10 Potentiometer Controller RW B T T Firing Rate Motor Power Supply CAUTION: All safety limit switches should be approved as limit controls and should be wired directly in the circuit of the Flame Safeguard control. The use of electronic switches to close interlock circuits may cause erratic operation. TYPICAL WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER Oil Solenoid Valve 7 6 Ignition 5 Note 1: Disconnect means & Overload Protection required. Note 2: All Flame-Monitor Interlock Inputs must be the same AC Phase. Note 3: Scanner shield must be connected to earth ground. See E-1101 Bulletin for recommended grounding techniques. Note 4: 24 VDC supply must be powered from same mains supply as E110. Note 5: InSight scanners may be used in place of Phoenix scanners. 11 £ Flame-Monitor with EP178, EDC1 & INSIGHT scanner with 59-497-020xx-WR CABLE Note 3 +Violet - Gray/Red 4-20mA Meter OPTION Fireye P/N 38-96 Note 3 +Violet - Gray/Red 4-20mA Meter OPTION Fireye P/N 38-96 +Black/ Red - White/ Blue Blue/ Red sw-1 Yellow sw-2 File select contacts White/ Black S2 White/ Red S1 White/ Black White/ Red On 60-1466 wiring base w/E110, ED510, EP178 & EDC1 +Black/ Red - White/ Blue Blue/ Red sw-1 Yellow sw-2 File select contacts + 24 vdc - 24 vdc P/S 24VDC P/N 60-2585-2 Note 4 Hot Neutral Notes 1&2 Note 1: Disconnect means & overload protection required Note 2: All Flame-Monitor interlocks input must befrom the same AC phase Note 3: Scanner shield must be connected to earth ground Note 4: 24 VDC supply must be powered from same main supply as E110 2.69 1.10 4.60 1.10 59-497-020C-WR 2.69 59-497-020RC-WR 3.50 59-497-020R-WR 5.00 3.00 1.10 59-497-020-WR 12 ® FLAME-MONITOR WITH EP378, EDC1 & 85UVF4-1WR SCANNERS Scanner # 1 P/N 35-318-1(1"NPT) Mounting Flange (Order Separately) OPTIONAL Scanner # 2 Cable Gland w/ 10 ft cable Note 3 + Violet - Gray/Red Black/Red White/Blue 4-20 mA Meter Option Fireye P/N 38-96 White/Black S2 White/Red S1 Alarm A 8 Main Fuel Valve 7 Intermitent Pilot 6 Interrupted Pilot 5 13 12 Note 3 Option 4-20 mA + Violet Fireye Meter - Gray/Red P/N 38-96 White/Red White/Black Note 3 Black/Red White/Blue +24 vdc -24 vdc P/S 24 VDC P/N 60-2585-2 See Note 4 X Running Intlk P D Valve Proving M System 3 L2 L1 Burner Switch 11 Limits & operating 10 Flame-Monitor w/ EP378 & EDC1 Ignition Low Fire Start Blower Motor Neutral 120 VAC 50/60 Hz Hot See Notes 1 & 2 Note 5 TYPICAL WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER Secondary Main Oil Valve 7 Primary Main Oil Valve 6 Ignition X CAUTION: All safety limit switches should be approved as limit controls and should be wired directly in the circuit of the Flame Safeguard control. The use of electronic switches to close interlock circuits may cause erratic operation. Note 1: Disconnect means & Overload Protection required. Note 2: All Flame-Monitor Interlock Inputs must be the same AC Phase Note 3: Scanner shield must be connected to earth ground. See E-1101 Bulletin for recommended grounding techniques. Note 4: 24 VDC supply must be powered from same mains supply as E110. Note 5: The jumper 10-5 must be installed for use of Terminal "X". Note 6: InSight scanners may be used in place of Phoenix scanners. 13 £ 14 ® FLAME-MONITOR WITH EP378, EDC2 & 85UVF4-1WR SCANNERS Pilot Scanner P/N 35-318-1(1"NPT) Mounting Flange (Order Separately) Main Scanner Cable Gland w/ 10 ft cable Note 3 + Violet - Gray/Red Black/Red White/Blue White/Black 4-20 mA Option Meter Fireye P/N 38-96 Option 4-20 mA + Violet Fireye Meter - Gray/Red P/N 38-96 White/Red Note 3 Black/Red White/Blue White/Black +24 vdc -24 vdc P/S 24 VDC P/N 60-2585-2 See Note 4 Alarm White/Red S2 White/Red S1 A X Running Intlk P D Low Fire Start Ignition Main Fuel Valve Intermittent Pilot Interrupted Pilot Note 3 8 Valve Proving System 7 6 5 13 Limits & 12 operating Burner Switch Flame-Monitor w/ EP378 & EDC2 M 3 L2 L1 11 10 Note 5 Blower Motor Neutral 120 VAC 50/60 Hz Hot See Notes 1 & 2 TYPICAL WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER Secondary Main Oil Valve 7 Primary Main Oil Valve 6 Ignition X CAUTION: All safety limit switches should be approved as limit controls and should be wired directly in the circuit of the Flame Safeguard control. The use of electronic switches to close interlock circuits may cause erratic operation. Note 1: Disconnect means & Overload Protection required. Note 2: All Flame-Monitor Interlock Inputs must be the same AC Phase. Note 3: Scanner shield must be connected to earth ground. See E-1101 Bulletin for recommended grounding techniques. Note 4: 24 VDC supply must be powered from same mains supply as E110. Note 5: The jumper 10-5 must be installed for use of Terminal "X". Note 6: InSight scanners may be used in place of Phoenix scanners. 15 £ NOTICE When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Fireye warranty, as stated it its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance. WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace, or, at its option, to repair any product or part thereof (except lamps and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order. THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as specifically stated in these general terms and conditions of sale, remedies with respect to any product or part number manufactured or sold by Fireye shall be limited exclusively to the right to replacement or repair as above provided. In no event shall Fireye be liable for consequential or special damages of any nature that may arise in connection with such product or part. . £ FIREYE£ 3 Manchester Road Derry, New Hampshire 03038 USA www.fireye.com 133-674 FEBRUARY 5, 2007 Supersedes Aug. 10, 2006 16Acrobat Distiller 5.0.5 (Windows)