EV Charging Stations | Electric Vehicle Chargers Australia
Installation Guide for OCULAR models including: IOCAP06C-7, IOCAP06C-22, Pedestal Charger, IOCAP06C-7 IQ Tower, IOCAP06C-7 IQ Tower Pedestal Charger
READ THIS ENTIRE DOCUMENT BEFORE INSTALLING. OR USING THE CHARGER. FAILURE TO DO SO. OR TO FOLLOW ANY OF THE INSTRUCTIONS AND.
OCULAR IQ TOWER IOCAP06C-7 / IOCAP06C-22 INSTALLATION GUIDE ocularcharging.com.au sales@ocularcharging.com.au 1300 912 650
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DocumentDocumentINSTALLATION GUIDE OCULAR IQ TOWER IOCAP06C-7 / IOCAP06C-22 ocularcharging.com.au sales@ocularcharging.com.au 1300 912 650 CONTENTS Specifications 03 Features 04 Product Overview 04 Safety Instructions 05 Installation 06 Tools Required Overview of Steps Step One - Check Box Contents Step Two - Concrete Anchoring Step Three - Power Cable Wiring Step Four - Internet Connection Step Five - Verify The Installation Step Six - Secure Cover LCD Display Details 10 Troubleshooting 11 Maintenance & Repair 11 IMPORTANT! READ THIS ENTIRE DOCUMENT BEFORE INSTALLING OR USING THE CHARGER. FAILURE TO DO SO OR TO FOLLOW ANY OF THE INSTRUCTIONS AND WARNINGS IN THIS DOCUMENT CAN RESULT IN FIRE, ELECTRICAL SHOCK, SERIOUS INJURY OR DEATH. THE CHARGER MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN. THE ENTIRE INSTALLATION MUST COMPLY WITH THE LATEST "AS/NZS3000:2018 & AS/NZS:3008 STANDARDS" 2 SPECIFICATIONS Model Voltage and Wiring Current and Power Frequency Internal RCCB Internal MCB SPD Data Protocol Charging Connector Buttons RFID Display Network Connectivity Working Temperature Storage Temperature Working Humidity Dimension (H x W x D) Weight IP Rating Certifications IOCAP06C-7 230V AC single-phase: LIVE, NEUTRAL, and EARTH. IOCAP06C-22 400V AC three-phase: L1, L2, L3, NEUTRAL, and EARTH. Maximum 32A and 7kW Maximum 32A and 22kW 50-60 Hz AC 30mA, DC 6mA Type B RCCB x 2 50A MCB x 2 40kA SPD x 2 OCPP 1.6J IEC62196 Type-2 socket or 5m type-2 cable Physical Button for socket selection x 2 ISO 14443 A/B 7" LCD Display Ethernet, WLAN, optional 4G Cellular -30°C to 50°C -40°C to 70°C 5% - 95% without condensation 1420 x 340 x 195 33 Kg 35 Kg IP55 IEC/ EN 61851-1:2020, IEC/EN 61851-21-2, IEC/ EN 61000-3 3 PRODUCT OVERVIEW 1 Wi-Fi & 4G Antenna 1 2 2 LED Indicator 3 Optional Programmable Button (Charging Port Selection is set up as default 4 4 7" LCD screen 3 5 RFID card reader 6 Internal MCB-RCD circuit 5 6 FEATURES Integrated RCD Type B The Ocular IQ Tower is designed to meet and comply with the AS/NZS3000:2018 Wiring Rules With an inbuilt integrated RCD Type B, the installer will only need to install a Type A RCBO at the distribution board. LCD Screen & RFID Reader The Ocular IQ Tower is equipped with a 7 inch LCD screen allowing users to know the status of the charger. Details about the LCD screen can be found on pages 10 12. The Ocular IQ Tower charger comes with an inbuilt RFID reader to allow for access control to the charging station. The RFID Reader is compatible with all ISO 14443 A/B RFID Cards. Self-Monitoring & Recovery The charger will automatically resume charging after a minor fault such as OVP, UVP, OTP or OCP with no user intervention required. OCPP 1.6J Full Profiles & Smart Charging Support The charger supports OCPP 1.6J full profiles, including the latest smart charging to balance the load of charging stations with limited power supply. 4 SAFETY INSTRUCTION WARNING! Do not install or use the charger near flammable, explosive, harsh, or combustible materials, chemicals, or vapors. Turn off input power at the circuit breaker before installing or maintaining. Do not use or stop using the charger if it is defective, appears cracked, frayed, broken or otherwise damaged, or fails to operate. Do not attempt to open, disassemble, repair, tamper with, or modify the charger. The charger is not user serviceable. Contact your installer for any repairs. Do not use the charger when either you, the vehicle or the charger is exposed to severe rain, snow, electrical storm or other inclement weather. Do not touch the charger sockets with sharp metallic objects, such as wire, tools or needles. Do not put fingers into the charger sockets. Do not use this charger if the EV charging cable is frayed, has broken insulation, or displays any other indication of damage. Do not use this charger if the enclosure or the EV charging connector is broken, cracked, open, or shows any other indication of damage. CAUTIONS! The charger should be installed only by a qualified electrician. Make sure that the materials used and the installation procedures follow local building codes and safety standards. Incorrect installation and testing of the charger could potentially damage either the vehicle's Battery and/or the charger itself. Any resulting damage is excluded from the warranty for both the vehicle and the charger. Do not operate the charger in temperatures outside its operating range of -30°C to +50°C. Ensure that the EV charging cable is positioned properly to the charging sockets. Do not use cleaning solvents to clean any of the charger's components. Be careful not to damage the circuit board when removing the power entry knock-out. 5 INSTALLATION Tools Required · Slotted #6 screwdriver · Philips #2 screwdriver · Terminal crimper · Adjustable spanner Overview of Steps TURN OFF THE POWER SUPPLY. Then follow these steps to install the Charger: No. Steps 1 Check box contents. 2 Concrete anchoring. 3 Power cable wiring. 4 Internet connection. 5 Verify the installation. 6 Secure cover and power up. Step 01 - Check Box Contents If any components are damaged or missing, please contact your installer or Ocular charging. Backplate Key x 1 Pedestal Charger Ground Mounting Bracket x 1 Terminal crimps x 5 J type anchor bolts x 4 6 INSTALLATION Step 02 - Floor Mounting 01. Position the ground mounting bracket to the concrete basement 02. Open the charger backplate with the key provided. 03. Remove the screws and open the guard plate. 04. Anchor the charger to the concrete basement Step 03 - Power Cable Wiring 01. Cross the power cables through guard plate. 02. Connect the power cables to the connector board. 7 INSTALLATION Step 04 - Internet Connection Option 01. Cellular & Ethernet No. Item 1 Insert SIM card to the card slot 1 for cellular connection. 2 Connect the internet cable for Ethernet connection. 2 Option 02. Wi-Fi a) Connect your device to the charger Wi-Fi SSID `ioc-XXXXXX', and enter default password `IOC12345'. b) Open web-based setup page by entering the default IP Address `192.168.10.1:8900', and enter Username `admin' and Password `ioc12345' then click `ok'. Additional Notes No. Item 1 Change the value to `true' to activate the offline mode. 2 Ethernet supporting DHCP or static IP. 3 Scan the Wi-Fi to select the SSID to be connected. 4 Enter parameters from your ISP provider for cellular connection. 8 INSTALLATION Step 05 - Verify The Installation No. Steps 1 Verify the power cables are wired properly. 2 Close the RCD to power on the charger unit, and you should see the LED lights sequentially illuminate green. 3 If the LED red light illuminates or flashes, refer to the Troubleshooting table on page 11. 4 Check on the screen display whether internet is available and back office is connected, refer to page 10. 5 Test the live charging process with simulator or electric vehicle if the installation is completely verified. Step 06 - Secure Cover 01. Reposition the backplate to the charger and lock it with the key. 02. Seal the back cover 9 LCD DISPLAY SCREEN Welcome Screen Scan the QR code or swipe Connect the charging plug the RFID card to start charging Charging in process Suspended by EV Suspended by EVSE Remove the charging plug Automatic upgrade mode activated Software downloading and upgrading automatically Network upgrade mode Micro SD card upgrade mode Factory reset activated Invalid authorisation Not permitted to charge Failed to start charging Service not available 10 Software update error Explanation of icons TROUBLESHOOTING Situations Actions Status indicator is not green after the charger is powered on. 1 Make sure the AC power input is connected correctly. 2 Turn OFF the charger and then back ON using the switch. 3 If the problem persists, please contact your installer or Ocular charging. 1 Unplug the charging plug and reconnect it fully to the receptacle on the EV. Status indicator does not 2 Inspect the cable and plug for damage. flash green when the charger is connected to the EV. 3 Inspect the EV and its receptacle for damage. Try to charge with the portable cord set that came with 4 the vehicle; if the problem persists, please contact your installer or Ocular Charging. Status indicator flashes red while charging. 1 There is a temporary error. 2 Wait until the temporary error is resolved and the pedestal charger returns to normal condition. It usually takes less than 10 seconds. If the status indicator doesn't return to green, 3 turn OFF the pedestal charger, and then back ON using the switch. 4 If the problem persists, please contact your installer or Ocular Charging. 1 There is a critical error. 2 Unplug the charging plug from the EV immediately. Status indicator is solid red. 3 Turn OFF the pedestal charger and then back ON using the switch. 4 If the problem persists, please contact your installer or Ocular Charging. MAINTENANCE & REPAIR · Regularly inspect the Charger. If damage is found, contact your installer or Ocular Charging. · The Charger contains no user-serviceable components. If unit is not operating correctly, contact your installer or Ocular Charging. · Wipe the outside of the Pedestal Charger regularly with a clean damp cloth to remove any accumulation of dust and dirt to prevent rust. 11 CHARGE WITH VISION