Created Date: Sun Jul 20 22:09:25 2008
Save This Manuat For Future Reference MODEL NO. 113.243300 SAW ONLY MODEL NO. 113.243311 SAW WITH LEGS AND MOTOR Serial Number Model and serial number may be found at the right-hand side of the frame, You should record both model and serial number in a safe place for future use. I CAUTION: Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefu|ly / / / / / '/ // // e \ .\ 12-iNCH SANDER = assembly · operating · repair parts Sold by SEARS, Part No. 69185 ROEBUCK AND CO., Chicago, [L. 60684 U.S.A. Printed in U.S.A. FULL ONE YEAR WARRANTY ON CRAFTSMAN SAND SAW If within one year from the date of purchase, this Craftsman Band Saw fails due to a defect or workmanship. Sears will repair it, free of charge. WARRANTYSERVICE IS AVAILABLE CENTER/DEPARTMENTTHROUGHOUT BY SIMPLY CONTACTING THE UNITED STATES THE NEARESTSEARS in materia! SERVICE THiS WARRANTY APPLIES ONLY WHILE THiS PRODUCT IS IN USE iN THE UNITED STATES This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS. ROEBUCK AND CO.. 698/731A, Sears Tower, Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manua and labels affixed to the tool. Learn its a pplication ana limitations as well as the specific potential hazards peculiar to this toot. 2. GROUND ALL TOOLS This toot is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green w_re to a live terminal. 3. KEEP GUARDS IN PLACE - in working oraer, and in proper adjustment ment. and align- 4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from toot before turning it on 5. KEEP WORK AREA CLEAN Cluttered areas and benches mvite accidents. must not be slippery due to wax or sawdust. Floor 0. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose mere to rain. Keep work area well lighted, Provide adequate surrounding work space, 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area_ 8, MAKE WORKSHOP C MILD-PROOF -- with padlocks, master switches keys, or by removing starter 9. DON'T FORCE TOOL It will do the job better and safer at the rate for which it was designed. 10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for, 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) To get caught iF moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear safety goggles (must comply with ANSI Z87.1) at all times. "Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses." Also. use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. 13. SECURE WORK Use clamps or a v=se to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 14. DON'T OVERREACH Keeo orooer footing and balance at all times. 15. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest oerformonce. Follow mstructions for luOncatlng and changmg accessories. 16. DISCONNECT TOOLS before servicing; when changing blades, bits, cutters, etc. accessories sucn as 17. AVOID ACCIDENTAL STARTING Make sure switch is an "OFF" 13osltion before In. p[uggmg 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards, 19. NEVER STAND ON TOOL Serious injury could occur if the tool is t_pped or if the cutting tool is accidentally contacted. Do not store materials above or near me tool such that it _snecessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guaro or other part that =s damaged should be carefully checked to ensure that _t will operate properly and perform its mtended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountmg, and any other conditions that may affect its operation A guard or other cart that s damaged should be properly reoaired or replaced. 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction o! rotation of the blade or cutter only. 22. NEVER LEAVETOOL UNATTENDED Turn power off. Don't complete stop. RUNNING leave tool until it comes to a 2 Safety is a combination of operator common sense and alertness at all times when the band saw is being used. WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL mT tS COMPLETELY ASSEMBLED AND INSTALLED ACCORDBNG TO THE INSTRUCTIONS , .. AND UNTSL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING: PAG E 1. General Safety Instructions for Power Tools ...... 2 2. Getting To Know Your Band Saw/Sander ........ 18 3. Basic Band Saw Operation .................... 21 4. Maintenance ............................... 22 5. Stability of Machine Your band saw must be bolted securely to a stand or work bench. In addition, if there is any tendency for the band saw to tip over or move during certain operations such as cutting long heavy boards, bolt your bandsaw to the floor. 6. Location The band saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the blade. This band saw is intended for indoor use only. 7. Protection: Eyes, Hands, Face, Ears, Body a. Wear safety goggles that comply with ANSI Z87.1 and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves.., roll long sleeves above the elbow. b. Do not cut pieces of material too small to hold by hand. c. Avoid awkv_ard hand positions where a sudden slip could cause a hand to move into the blade or the sanding belt. d. Never turn your band saw "ON" before clearing the table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned. e. Make sure the blade runs downward toward the table in the right direction. Always adjust tracking wheel correctly wheels. so that the blade does not run off the f. Always adjust tension correctly sanding belt being used... for the blade or g. Always adjust the upper blade guide and blade guard to just clear the workpiece to protect the operator, to keep blade breakage to a minimum, and to provide maximum support for blade. h. When cutting a large piece of material, make sure it is supported at table height. i. Hold the work firmly against the table. DO NOT FREEHAND Do not feed the material too fast while cutting, Only feed the material fast enough so that the blade wiil cut, Keep fingers away from the blade, k. Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed. A piece of molding for example must lay fiat on the table and not be permitted to rock while being cut. Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite". Always use a "V" block, or clamp round material to a miter gauge. m. When backing up the workpiece, the blade may bind in the kerf (cut} . . . this is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides. If this happens: 1. Turn off the band saw . . . remove plug from povver source outlet . . . remove cover from band saw. Insert a screwdriver or wedge in the kerf . . . rotate the wheels by hand while backing up the workpiece. n. Never leave the band saw work area with the power on, before the machine has come to a complete stop, or without removing and storing the switch key. o. Never operate the band saw with frame cover or with protective cover on the unused shaft end of the motor removed. p, Do not perform layout, assembly, or setup work on the table while the cutting tool is rotating. q. Turn saw "OFF" before installing attachment. and remove or removing plug from power an accessory or 8. Should any part of this band saw be missing, or bend, or fail in any way, or any electrical component fail to perform properly, shut off power switch, and remove power supply cord from power supply. Replace damaged, missing, and/or failed parts before resuming operation. g. Think Safety. Safety is a combination of operator common sense and alertness whenever the band saw/sander is n operation. additional safety instructions for band saw/sander WARNING: THE 5" BAND SAW PULLEY AND THE 2-I/2" MOTOR PULLEY FURNISHED, WILL RUN THE BLADE AT APPROXIMATELY 900 RPM (OR 2700 FEET PER MINUTE) WHEN USED WiTH A 1725 RP_ MOTOR. NEVER SUBSTITUTE THESE PULLEYS TO iNCREASE THIS SPEED BECAUSE IT COULD BE DAN- GEROUS. WARNING: DO NOT ALLOW FAMiLIARiTY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND iS SUFFICIENT TO iNFLICT SEVERE iNJURY. WEAR YOUR The operation of any power tOOl can result in foreign objects being thrown into the eyes, which can result in severe eye aamage. Always wear safety goggles complying with ANSi Z87.1 (shewn on Package} before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. READ AND FOLLOW THE INSTRUCTIONS THE FRONT OF THE BAND SAW/SANDER APPEARING ON THE iNSTRUCTiON PLATE ON AND FRONT OF THE BLADE GUARD. DANGER ALLOW TOOL TO STOP BEFORE ADJUSTING _| BELT DRIVE BA D SAW- SA DE 4 motor specifications Qnd eledrkai requirements This machine is designed to use a 1725 RPM motor only. Do not use any motor that runs faster than 1725 RPM. It is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPER- ATE ON 230 VOLT EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE, CHANGING TO 230 VOLT WILL NOT CONSERVE ENERGY AND REQUIRES CHANGING THE POWER CORD PLUG AND MOTOR RECEPTACLE. THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEP1ABLE FOR USE ON THIS TOOL. HP RPM VOLTS CATALOG NO. 1/2 1725 115 1278 1/2 1725 115 1279 1/2 1725 115 1289 CAUTION: Do not use blower or washing machine motor_ or any motor with an automatic reset overload protector, as their use may be hazardous. CONNECTING TO POWER SOURCE OUTLET This machine must be grounded while in use to protect the operator from electric shock. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp dual element time delay or Circuit-Saver fuse or circuit breaker. If you are not sure that your outlet is properly grounded, have it check by a qualified electrician. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN iNSTALLING OR RE- MOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE. If power cord is worn or cut, or damaged in any way, have it replaced irnmediate!v. If your unit is for use on less than 150 volts it has a plug that looks like below. 3--PRONG PLUG PROPERLY GROUNDED OUTLET,_ GROUNDING PRONG This power tobl is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor outlet as shown. grounded type if the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the grounding _ug to known ground. It is recommended that you have a qualified rep!ace the TWO prong outlet w;th a properly THREE prong outlet. electrician grounded A temporary adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician, GROUNDING LUG _ MAKE SURE THIS IS 3-PRONG ,3_ I..._"'"_.,,- CONNECTED TO A _-_._ _)!_J L_ _ -_/ "_ ADAPTER 2-PRONG RECEPTACLE NOTE: The adapter illustrated is for use only if you already have a propedy grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension co_d. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which accept the tools plug. Extension Cord Length Up to 100 Ft. 100 200 Ft, 200-400 Ft, Wire Size A.W.G. 16 14 10 CHECK MOTOR ROTATION Before checking motor rotation make sure key is removed from shaft. Place the motor on your workbench or on the floor. Standing clear of the shaft, plug the cord into a properly grounded outlet. Notice rotation of the shaft. If motor is not turning counterclockwise, remove the plug and contact your Sears store immediately, tf motor turns counter- clockwise remove the plug and proceed on with the assembly. unpackm°n g and checking contents CONTENTS UNPACKING AND CHECKING CONTENTS ....... 6 ASSEMBLY Assembling Steel Legs ........................ 7 Mounting Band Saw/Sander on Leg Set ........ 8 Installing Motor. Pulley. V-Belt. and Belt Guards 8 Installing Sawdust Elbow ................... 11 Installing Table ............................. 12 Installing Blade ............................. 12 Adjusting the Table ......................... "15 On-OH Switch .............................. 16 GETTING TO KNOW YOUR BAND SAW/SANDER ................................. 17 Adjustment Diagrams ....................... 17 Tension Adjustment Knob ................... 17 Tension Scales .............................. 17 Table Tilting ................................ 17 TOOLS NEEDED SMALL SCREWDRIVER __ MEDIUM SCREWDRIVER _ @2 PHILLIPS SCREWDRIVER COMEINATION 7/16 INCH WRENCH 3/8 INCH WRENCH 314 INCH WRENCH SQUARE MUST BE TRUE DeAW LIGHT LIllE ON BOARD ALONG THIS --_'_, STRAIGHT EOG£ OIF eOARD 3/4- TRICK rHle EDGE MUST BE PERFECTLY STRAIGHT Blade Guide Adjustment ................... 17 Lateral Guide Adjustment ................... 17 Blade Thrust Bearing Adjustment ............ 17 Guide Bar Lock Screw ...................... 17 Guide Bar .................................. 18 Installing Sanding Attachment .............. 18 BASIC BAND SAW/SANDER OPERATION ..... 20 Sawing ..................................... 20 Sanding .................................... 20 MAINTENANCE ................................ 21 General ..................................... 21 Motor ...................................... 21 Recommended Accessories ................. 21 TROUBLE SHOOTING .......................... 22 REPAIR PARTS ................................. 24 MOTOR CONNECTIONS ....................... 2g Model in one Motor. 113.243300 carton but = . Band Saw/Sander is shippec complete DOES NOT INCLUDE Steel Legs or Model 113.243311 Band Saw/Bander'is shipped complete in one carton and INCLUDES Steel Legs and Motor. Separate all parts from packing materials and check item with illustration and "Table of Loose Parts," certain all items are accounted for, before discarding packing material. each Make any If any parts are missing, do not attempt to assemble the band saw, plug in the power cord or turn the switch on until the missmg parts are obtained and installed correctly. ITEM TABLE OF LOOSE PARTS QTY. A Fj /C / J / _M A Basic Saw Assembly ........................ 1 B Owner's Manual ........................... 1 C Saw Table ............................... 1 D I/2 x 52-1n. V-Belt ......................... 1 E Carton containing Belt Guard, Belt*Guard Support, Support Bracket, three Clips and three Self- Tapping Screws .......................... 2 F 1/2-In. Sanding Belt ........................ 1 G I/4-1n Band Saw Blade ...................... 1 H Sawdust Elbow ........................... 1 J Loose Parts Bag -1_69139 (Containing the following items:) Sanding Platen .......................... 1 Wrench 1 Table Insert ............................. 1 Pulley, 5" . ............................. 1 Pulley Motor, 2-1/2" . ..................... 1 Knob Tension Adj ........................ 1 Tube Clamp 1 Foam Gasket (Strip) 1 K Loose Parts Bag _69140 (Containing the following items:) Key, Sq. 3/16 x 1-1/8" . ................... 1 Wing Nut, 1/4-20 ........................ 1 Spacer ................................. 1 I Screw, Truss Hal. 1/4-20 x 1 ................. 1 Hex, Nut 3/8-16 .......................... 1 Flat Washer, 17/64 x 5/8x 1/16 .............. 1 Flat Washer, .380 x 1-9/64 x 7/64 ........... 1 Set Screw Wrench, 1/8" . .................. 1 Set Screw Wrench, 3/16" . ................. 1 Set Screw Wrench, 5/32" . ................ 1 L Loose Parts Bag =;_9141 {Containing the following items:) Switch Key ............................ 1 Lockwasher, "_ ........................ t Hex Nut, 6-32 1 Soc. Hd. Set Screw, 5/16-18 x 3/8" . ........ I Screw, Pen Hd. Ty. "T" 8_32 x 3/8" . ........ 2 Screw, Pan Hd. Ty. "T" 10-32 x 3/8" . ....... 2 Screw, Flat Hd. 6-32 x 7/16" . ............. 1 Cord Clamp ............................ 1 Plate, Alignment ........................ 1 Pointer ............................... 1 M "L'" Bracket .............................. 1 THE FOLLOWBNG MODEL I 13,24331 PARTS' ARE iNCLUDED 1 ONLY. WiTH totem Description Qty. 1 I A Nut, He× Head 1/2-13 .......... 8I A *NutHex 1/4-20 .............. 32 1 B "Screw Truss Hd. 1/4-20 x 5/8 ..... 32 C Lockwasher, 1/4 External ....... 32 D " Foot, Leveling ............... 4 E Motor ..................... I F Leg ....................... i4 G Channel, Support .............. I 2I H Stiffener, Side ................ t 2I J Stiffener, End ................... I2 K Support, Motor ............... I1 F_ HARDWARE FOR MOUNTING TOOL & MOTOR CA NLouct,kwaHsehxer 5/16E-x1t8. 5/.1..6................. * Washer 11/32 ID .............. * Bolt, Carriage 5/16-18 x 3/4 ....... * Parts Contained In Loose Parts Bag Part No. 69097 A B C D g N N assembBy ASSEMBLING STEEL LEGS 1. Assemble the two (2) End Stiffeners and the two (2) Side Stiffeners using four (4) 1/4-20 Truss head screws. The End Stiffeners are placed on top of each Side Stiffener as shown. Insert screws through the 9/32 inch diameter holes and attach Iockwashers and 1/4-20 nuts and finger tighten nuts. 2. Attach the four (4) legs to the Side and End Stiffeners using 1/4-20 screws, Iockwashers and nuts as shown. 3. Remove the four (4) Truss head screws which were assembled in Paragraph No. One. Place the two (2) Support Channels as shown, in position, align holes in supports with holes in the Stiffeners, replace Iockwashers and nuts. Tighten all nuts using 7/16" wrench. 4. Assemble the motor support to steel legs with 1/4-20 screws and nuts. Motor support can be mounted to either end of stand. Tighten nuts. 5. Install leveling feet as shown. To level Leg Set, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers, if necessary, and then tighten nuts on inside of leg. NOTE: These levelers justment, are not intended for height acF HEX NUT SCREW "_ STIFFENER LOCKWASHER ®_f ._j_/- ENSDTIFFENER SIDE ! ] STIFFENER CHANNEL __ SUPPORT _ I_ SIDE STI FFENER ..jJ ; CHANNEL LOC KWASH ER -._.___ HEX NUT _ l SUPPORT LEG I/4-20 SCR EW_°_ LEG _ LEGS_f" I t REW SCREW LOCK_/ASHE MOTOR SUPPORT R LEVELING FEET "_"-_...._ ,_ HEX NUT assembly MOUNTING BAND SAW/SANDER ON LEG SET NOTE: For illustrative purposes, the Band Saw is shown mounted on the Craftsman Catalog No. 9-22236 Steel *Leg Set. This Leg Set is included with Model No. 113.243311. 1. Remove the Band Saw cover by applying gentle side pressure on the spring tabs and release the top portion of the cover by pulling it away from the frame. Repeat procedure for bottom portion of cover NOTE: Check the bolts which hold the feet to the Band Saw as shown. Make sure they are tight. LE FT FOOT \ CHECK BOLTS FOR TIGHTNE_ RIGHT FOOT 2. Place the Band Saw on the Steel Legs, position as shown and align the mountmg holes in the feet of the Band Saw with those in the END STIFFENERS (marked with an X in the illustration), 3, Mount saw to legs using four (4) 5/16-1BXl " hex head screws, Iockwashers, and hex nuts. Tighten screws. © 00 °° 0 © ©© oo FRONT OF SAW HERE o 00 0o 0o Oo 0 0o0 MOTOR SUPPORT AT THIS END iNSTALLING MOTOR, AND BELT GUARDS PULLEY, V-BELT, 1. Locate the following parrs: Qty. Description 1 Motor 1 -L'" Bracket 1 Small Pulley (approx. 2-1/2" Dia.) 1 Large Pulley (approx. 5" Dia ) 1 Woodruff Key 3/16"' 1 V-Belt 1/2 x 52 1 Motor Cord Clamp 4 Carnage Bolt 5/16-18 x 3/4 4 Flat Washer 5/16 I.D. 4 Lockwasher 5/16 I.D. 4 Hex Nut 5/16-18 2 Guard Assembly including a guard support, guard support bracket, self-threading screws, and clips, 2. Fasten a belt guard support to the band sawframewith self-threading screws 3. Install clJ ps onto the guard support with long end facing you. _ARD SUPPORT "_._./_ / /2 _ __-.N\l SHAFT __-_ / / SELF-THREADING SCREW 4. Place the large pulley onto the drive wheel shaft and insert the key into the keyway of the shaft and pulley. Position pulley hub flush with end of shaft and tighten set screw securely against key. _" Ilil HUB SET SCREW FLUSH HER£ ! 3/16" KEY KEYWAY iN SHAFT AND PULLEY 5. Place motor against the motor mounting bracket and insert bolts through holes in motor base and then through holes marked "'X" in motor mounting bracket. DO NOT TIGHTEN BOLTS AT THIS TIME. The "'L'" bracket which holds the guard support must be slid between the motor base and the motor mounting bracket so motor must be loosely assembled to bracket at this time. CARRIAGE BOLT 5/16-18 x 3/4 / LOCKWASHER FLAT WASHER -NUT MOTOR VIEW FROM BACK OF SAW. BOLTS GO THRU HOLES MARKED"X" " /i 6, Slide long leg of "'L'" bracket between motor base and motor mounting bracket. Then sandwich the "L" bracket between the guard support bracket and the guard support and loosely fasten together with selfthreading screws as shown. Install clips onto belt guard support. :"L" BRACKET TWO HOLES CLOSEST TOGETHER J SUPPBOERLTT GUBARRADCKE" I 10-32 X 1/;= IN, """ SEL'F-THREADING SCREW SUPPORT BELT GUARD !i assem61y 7. Install the small pulley ontothe motor shaft and tighten the se_ screw _n the pulley hub against the flat part of the motor shaft, SMALL [2-9/2" DIA,) MOTOR PULLEY 5/32 INCH SETSCREW WRENCH \ \ TIGHTEN SET SCREW AGAINST FLAT ON SHAFT \ 8. Push V-Belt partly through belt guard enough to allow belt to loop around the large pulley and push guard ove r belt and pulley into position on guard support / PULLEY FLUSH HERE WITH MOTOR SHAFT -1 \ OPEN END 9. Push the lower section of the V-Belt through theother guard as in the previous step and loop V-Belt around small pulley on motor shaft, 10. Visually line up both pulleys and V-Belt until they are perpendicular needed. to the floor by sliding motor sideways as 1 1. Press clown hard on motor to put tension on the V-Bell and tighten the motor mounting bolts at this time. 12, Check guard support before tightening guard support screws to be su re tt is centered around motor shaft and will not rub against shaft when motor =s running Tighten screws. 13. Push motor pulley belt guard into position onto guard support. / / ,/ I SAW -- PULLEYS AND V-BELT MUST BE STRAIGHT IN-LINE _AT90' WITH RELATIONSHIP TO THE FLOOR _V-BELT ---7 ! t GUARDS REMOVED "_ _ FOR PICTURE CLARITY \\' \t i/ ,_ STRAIGHT LINE # \ _ UP -- DOWN I t 90° I _/ 10 14. Route motor cord up and around front leg and along backside of saw frame. Plug motor cord into outlet on upper section of band saw frame and secure cord with the cord clamp and screw. INSTALLING SAWDUST ELBOW 1. Remove the Band Saw cover by applying gentle side pressure on the spring tabs and release the top portion of the cover by pulling it away from the frame. Repeat procedure for bottom portion of cover. 2. Find the sawdust elbow, gasket, and two 10-32 among the loose parts. the clamp, the strip of rubber x 3/8" self-threading screws SELF-THR EADING SCREW ,% 3. Place the elbow in the opening at the bottom left-hand side of saw as shown, and attach the clamp with the two screws. CLAMP SAWDUST ELBOW 4. Peel off the protective covering from the rubber gasket and stick it around the clamp. Make sure it extends a little beyond each end of the clamp. The gasket will help to prevent sawdust from leaking out. For the most efficient removal of sawdust, Craftsman Vac to the sawdust elbow. attach a RUBBER GASKET (\ I1 assembly INSTALLING TABLE Apply a coat of automobile wax to the table. 1. Place the table on the band saw so that the two trunnion pins and the table lock bolt go through the slot tn the trunnion. 2. Find the 1-1/8" din. flat washer, a sleeve 11/16" the trunnion lock nut and the table lock handle among the loose parts. long, from 3. Hold the head of the table lock bolt inside the band saw with your left hand and oul the 1-1/8" din. flat washer, the sleeve, and the handle on the bolt. 4. Screw the nut on the. bolt and tighten it wit_ the handle while the table is in a horizontal position. INSTALLING THE BLADE Find the blade tension knob among the loose parts. Put a dab of grease or vaseline on the end of the knob and screw it on the tension stud. Screw it on only a few turns, just enough to start moving the pointer. 2. Loosen the two mounting screws and remove the blade Hard. TABLE TRUNNION TABLE LOCK BOLT TABLE LOCK HANDLE __ _ i"_'-_" TENSION I STUD ,"__ POINTER GUIDE BAR LOCK SCREW GUIDE BAR 3. Loosen the guide bar lock screw and position the upper guide assembly approximately three inches above the table as shown and tighten the lock screw. UPPER BLADE. GUIDE ASSEMBLY 12 4. Loosen the two setscrews which lock the upper blade guides and separate them about 1/8". Do that same thing to the lower guides beneath the table. See Step 6 for location of setscrew. UPPER THRUST BEARING 1/8" SETSCREW WRENCH _ SETSCREWS THRUSTBEARIN! ADJ. KNOB 5. Loosen the setscrew which locks the upper thrust bearing and turn the knob until the thrust bearing is all the way back as shown. i tl / UPPER THRUST BEARING J t :_ /1[8" SETSCREW WRENCH _UIDE 6. Loosen the setscrew which locks the lower thrust bearing and turn the knob until the thrust bearing is aft the way back. LOWER THRUST BEARING t CREW LOWER BLADE GUIDE-._ f / SETSCREW 13 assembly TO AVOID BEING SCRAPED SHOULD BLADE SUDDENLY UNCOIL WEAR SAFETY GOGGLES AND CAREFULLY UNCOIL THE BLADE HOLDING iT AT ARMS LENGTH. 7. Carefully uncoil the blade, holding it at arms length. 8. Place the blade over the wheels with the teeth pointing downwards toward the table as shown. Make sure the blade is between the blade guides and is in the center of the rubber tl res. NOTE: Your bandsaw can be used with blades of various widths from 1/8" to 1/2". The saw must be adjusted to the proper blade tension setting for the blade to be used. A 1/4" wide blade is included with this saw. 9. Screw down the to 1/4. This will blade. tension knob pu_ sufficient until the pointer points tension on a 1/4" wide 10. Turr the upper wheel by hand a few times and notice if the blade remains in the approx, center of the tire on the top wheel. If the blade moves away from the center of the wheel while you are turning it, the blade is not TRACKING properw. The top wheel shaft is hinged which allows the wheel to be tilted so that the blade can be TRACKED, By turning the tracking adjustment screw, the wheel will De tilted. (see illustration). If the blade moves toward the front of the band saw: a. Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. If the blade moves toward the back of the band saw: a. Turn the tracking adjustment screw counterclockwise about 1/4 of a turn as though you were loosening it. POINTER _--TENSION ADJ. KNOB ] T SCREW BLADE CENTERED ON TIRES OF BOTH WHEELS Turn the screw just enough to cause the blade to run in the appro×=mate center of the tire. The thrust bearings support the blade from the rear and will rotate when the blade is pushed against them while you are cutting. As soon as you stop cutting, the bearings should stop rotating, 11 To be sure the thrust bearing is properly supporting the blade, turn the thrust bearing adjustment knob so that the bearing moves toward the blade and almost touches it. 12. While turning the upper wheel to the right by hand, adjust the thrust bearing until it barely touches the blade and starts to rotate. Now move the bearing back slightly, until it stops rotating. Tighten the thrust bearing setscrew. 13. Adjust the lower thrust bearing the same way. THRUST BEARING / 14 THRUST BEARING ADJ. KNOB NOTE: The upper and lower blade guides support the blade and keep it from twisting during operation. An adjustment is necessary when blades are changed or replaced. 14. To adjust the upper blade guides loosen the setscrew which locks the blade guide holder (see illustration). !5. Turn the blade guide adjustment knob, so that the guides move toward the blade, Move them until the "ledge" is about 1/32" from the deepest part of the blade teeth. This deep part is called a "gullet". Tighten the setscrew. 16. Adjust the lower guides the same way. 17. Press the two guides evenly against the sides of the blade, but don't pinch the blade. Release the guides and rotate the upper wheel a little bit, moving the blade downward. Make sure one guide is not farther away from the blade than the other. Tighten both setscrews. 18. Adjust the lower guides the same way. 19. Rotate the upper wheel a few times by hand, and check the guides and thrust bearings. Make readjustments if necessary. 20. Replace the blade guard on the upper guide support_ 21. Locate the table insert and place it in the opening in the table. 22. Replace the cover. APPROX. 1/32"' BLADE GUIDE KNOB SETSCREW BLADE GUIDE HOLDER v__>/ SAW BLADE "_ UPPER BLADE GUIDE TRUSS HEAD SCREW AND WINGNUT ADJUSTING THE TABLE 1. Find a 1/4-20 x 1 inch truss head screw, a regular washer, and a 1/4-20 wing nut among loose parts. Insert the screw into the hole in the table top. 2. From the underside of the table, screw the washer and wing nut onto the truss head screw and tighten finger tight. This will keep the table flat and in alignment. COMBINATION SQUARE 5/32" SETSCREW WRENCH 3. Locate among the loose parts a 5/16"-18 x 3/8" socket head flat point setscrew. 4. This setscrew acts as a 90 ° stop. Screw it partially into the tapped hole in the top of the table on the left side. Use the 5/32" setscrew wrench. 5. Raise the blade guides all the way up. 6. Loosen the table lock slightly and push down on the left side of the table until it touches the frame of the band saw. 7. Screw in the stop screw and notice that as it touches the frame, the table will start to tilt. 8, Place a square on the table against the blade and continue to screw in the stop screw until the table is square with the blade. Tighten "the table lock. "NOTE: The combination start of "assembly" method," square must be "true" -- see section on pg. 6 for checking NOTE: If the plastic housing should interfere with the underside of the table so that4he table will not level, loosen the 4 boltsthat hold the trunnion (see page 8) to the table and slide the table toward the rear of the saw. Tighten the bolts. The table should now adjust to a level position. 9. Find the pointer and a pan head thread cutting screw 8-32 x 3/8 inches long and attach the pointer. Set it at 0 degrees and tighten the screw. 15 assembJy ON-OFF SWITCH WARNING: DON'T CONNECT POWER COR D TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE SURE THAT MOTOR ROTATION IS CORRECT. (SEE PAGE 5). The On-Off Switch has a locking feature, THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLY HAZARDOUS USE BY CHILDREN AND f OTH E RS. 1. Insert key into switch. NOTE: Key is made of yellow plastic Rk_k 2. To turn machine on. insert finger under switch lever and pull end of switch out. 3. To turn machine OFF. . PUSH lever in. Never leave the machine unattended until it has come to a complete stop, Remove key and store remote from band saw. 4. To lock switch in OFF position.., hold switch IN wi_h one hand. ,. REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE . . . REMOVE KEY AND KEEP IT IN A SAFE PLACE. ,. ALSO. ,. IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF . . . REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 16 4OLD / / / / / / I geffing to know your band saw/sander 2 8 /--TENSA,OUNSNTGK, .OB-- GUIDE BAR LOCK SCREW COVER.ETCALI,NP"\ING 3 TENSION SCALE (Inside) FRONT CORD OUTLET "7 TBHERAURSINTG ADJ. KNOB (Lower Knob Not Shown) \ SAW PULLEY BLADEGUIDE ADJ. KNOB (Lower Knob Not Shown) TI LT LOCK HANDLE BA CK 1. ADJUSTMENT DIAGRAMS . . . Help you to become familiar with the adjustments, 2. TENSION ADJUSTMENT KNOB . . . Tightening the knob will increase the tension on the blade. Loosening it will decrease the tension. 3. TENSION SCALES... The fractional markings indicate the correct blade tension for various widths of blades. For example, when installing a 1/4" wide blade, tighten the tension knob until the pointer is pointing to the 1/4 marking. 4. TABLE TILTING . . . Loosen the table lock handle, tilt the table to the desired angle and tighten the lock handle. To return the table to the 90 ° position, tilt it until the 90 ° stop screw rests on the frame, then tighten the lock handle. 5. BLADE GUIDE ADJUSTMENT . - . Turning the knob moves the guides in or out for various widths of blades. 6. LATERAL BLADE GUIDE ADJUSTMENT .... The guides can be adjusted sideways and locked in position by the setscrews. 7. BLADE THRUST BEARING ADJUSTMENT . . . Turning the knob moves the thrust bearings in or out for various widths of blades. 8. GUIDE BAR LOCK SCREW... The upper blade guides should just clear the workpiece while cutting. Always adjust the guides before turning on the band saw and lock the guide bar by tightening the thumb screw. 17 getting to know your band saw/sander 9. GUIDE BAR When the upper guides are raised or lowered, they must not deflect the blade sideways. This means th at the guide bar must be parallel to the blade, or square with the table. 1. Remove the blade guard, cover, blade, and the upper guide assembly. 2. Lower the guide bar until the end =s approximately 1-3/4" from the table. 3. Hold a square on the table against the guide bar 4. If the bar s not square with the table, lock the guide bar and oosen the four screws in the guide bar support witl_ a 3/16" setscrew wrench To reach the lower left screw, it wil be necessary to tilt the upper wheel ouTwara. NOTE: 'The holes in the guide bar support are larger than the screws. This allows the support to be moved. 5. Move the guide bar until it is square with the table, then tighten the screws. 6. Be sure to replace the blade guard before operation. SCREW (4 Total} / _//3/16'" SETSCREW WRENCH BAR COMBINATION SQUARE INSTALLING SANDING ATTACHMENT WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE INSTALLING SANDING ATTACHMENT. 1. Remove the blade guard, the table insert, and the table alignment screw. 2. Remove the cover release the blade tension and remove the blade. 3, Remove the upper blade guide assembly. Use a 7/16" wrench to remove the screw. 4. Loosen the setscrew that locks the lower thrust bearing, ano move the bearing as far back as it will go. Retighten setscrew 5. Loosen the two setscrews that lock the lower blade guides. Spread them apart so that the end of each guide is inside the holder. Retighten setscrew. ,/ /' HEX. HD. SCREW K(O/)I .UPPEBRLADGE UIDE ASSEMBLY 18 6, Attach the sanding platen to the guide bar with the same screw that held the upper blade guide assembly. Do not tighten the screw at this time. On the smooth side of the sanding belt, you will find a "directional arrow". The belt must run in the direction of this arrow so that the splice does not come apart, 7. Place the belt on the wheels and tighten the tension knob until the pointer points to SAND. Rotate the upper wheel by hand a few times to make sure that the belt is tracking properly and is not rubbing the guides. 8, Loosen the guide bar lock screw and lower the end of the sanding platen below the table. 3 PLATEN 9. Locate among the loose parts, the alignment plate, a flat head machine screw 6-32 x 7/16", a small hex nut and Iockwasher. _0, Attach the alignment plate to the insert so that the end of the alignment plate is in the center of the slot in the insert. Place the insert in the opening in the table. ¢ TABLE ICENTER I iNSERT OF SLOT / SCREW / [ _i __[:::::::_ LOCKWASHER _.N U T _...//A LIPGLANTME E NT SANDING PLATEN ;ANDING BELT 11. Hotd a square on the table against the sandinc3 belt and platen. 12. Tighten the hex. head screw which holds the platen to the guide bar. 13. Replace the cover. WARNING: FOR YOUR OWN SAFETY, DO NOT SAND IRON OR STEEL BECAUSE THE SPARKS COULD IG- NITE THE SAWDUST INSIDE YOUR BAND SAW. SANDING BE LT AND PLATEN COMBINATION SQUARE 19 basic band saw/sander operation BASIC BAND SAW/SANDER OPERATION A band saw is basically a "curve cutting" capable of doing inside cutting. machine. It is no_ Your Craftsman Band Saw/Sander is no_ only capable of the usual band saw operations, out it can he converted into a sander as well. You can finish wood, certain compositions and plastics and non-ferrous metals. It is also used for stra ght-line cutting operations crosscutting, ripping, mitering, beveling, compound and resawing. such as cutting, SAWING WARNING: ADJUST THE UPPER GUIDES TO CLEAR THE WORKPIECE. 1. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. BLADE SELECTION GUIDE FOR MINIMUM 2. The smallest diameter that can be cut out is determined by the width of the blade. For example, a 1/4" wide blade will cut a minimum 1-1/2". CSee Chart) diameter of approximately CIRCLE CUTTING BLADE 1 " 3" I" 3" 1" StZE 16 4 8 SANDING The sanding belt cuts very scraps of wood first before actual workpiece. rapidly. Practice with some you attempt to sand your 1. Press the workpiece gently against the sanding belt, and keep moving it until the edge is smooth. 20 maimtenamce WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR BAND SAW, GENERAL MAINTENANCE Pitch and sawdust that accumulate on the tires should be removed with a stiff brush or scraped off with a piece of wood. Do not use a sharp knife or any kind of solvent. When the tires become worn they should be replaced. When replacing the tires, stretch them around the wheels butdo not glue them onto the wheels. Do not allow pitch to accumulate on the table, the insert, the guides or the thrust bearings. Clean them with Craftsman Gum and Pitch Remover. CAUTION: Do not immerse the thrust bearings. Apply a thin coat of automobile-type wax on the table so that the wood slides easily while cutting. ON-OFF SWITCH t__o o_3. -- _J uG,r _ MOTOR _ET POWER CORD A i E GREE GROUND WIRING DIAGRA,"_ GROUND MOTOR MAaNTENANCE LUBRtCATRON AND I. The bearings, }n both end shieJds of the motor, have been lubricated at the factory with correct lubricant.No other part of the motor requires lubrication. 2. Re-lubricate motor bearings in accordance with the instructions on the nameplate. Be sure to wipe off dirtor gritifpresent around oilhole caps toprevent any possibility of foreign material contaminating the oilwicks that supply the bearings with oil.Use a good grade of medium weight mineral oil,such as automobile engine oil,SAE 20. 3. If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mail-order store in order to prevent voiding the guarantee. NOTE: The speed of this motor cannot be reg,;fated o changed. 4. Every effort should be made to prevent foreign materia from entering the motor When operated under condition likely to permit accumulations of dust, dirt, or waste withll the motor, a visual inspection ehou#d be made at frequef_ intervals. Accumulations of dry dust can usually be b_ow_ out successfully. NOTE: Motors used on wood-working tools are particularl susceptible to the accumulation of sawdust and wood chip and should be blown out or "vacuumed'" frequently t, prevent interference with normal motor ventilation an, proper operation of the centrifugally-operated startin, switch. RECOMMENDED ACCESSORIES 8tern Cat, No. Floor Stand ................................... 9-22213 Steel Leg Set ................................. Caster Set .......................... 9-22236 9-22222, 9-2222! Miter Gauge .................................. 9-29929 Hold-Down Clamp for Miter Gauge ............. Stop-Rods for Miter Gauge ..................... 9-29928 9-29924 Rip Fence ..................................... 9-23433 Blades and Sanding Belts ................... See Catalog Circle Cutting Attachment ...................... Table Extension ............................... 9-24301 9-24302 Speed Reducer ................................ Power Tool Know How Handbooks 9-23896 Radial Saw .................................... 9.2917 Table Saw ..................................... 9-2918 The above recommended accessories are current and were available at the time this manual was printed. 21 trouble shooting WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR BAhiD SAW/SANDER. TROUBLE Blade does not run in the approximate center of the PROBABLE CAUSE 1. Not tracking properly. REMEDY 1. Adjust tracking, see Assembly Section, "Installing the Blade." Blade does not run in the approximate center of the lower wheel, 1. Lower wheel not positioned correctly on shaft. Band Saw slows down when cutting. 1. Belt too loose. 2. Motor pivots in motor base. i, Blades breaking, 3, Cutting too small a radius. 4. Dull blade. 1, Too much tension. Blade dulls too quickly. 2. Kink in blade caused by cutting too small a radius or turning the material too fast when cutting. 1. Blade guides set too close to teeth. 1. Rep0siLion the wheel, see Assembly Section, "1 nstalling the Blade." 1. Adjust belt tension, see Assembly Section, "Attaching Belt Guards." 2, Tighten motor base clamp screws. See Assembly Section, "Motor Installation". 3. Stop feeding, and back up the material slightly, until the band saw speeds up. 4. Replace blade. 1. Adjust tension. See Getting To Know Your Band Saw/Sander, "3 Tension Scales." 2, Use correct cutting technique. See Basic Band Saw/Sander Operation Section. 1, Adjust upper and lower blade guides. See Assembly Section "installing the Blade." TROUBLE SHOOTING -- MOTOR MOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugallyoperated starting switch. TROUBLE Excessive noise. PROBABLE CAUSE 1. Motor. Motor fails to develop full power. NOTE: LOW VOLTAGE: [Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example, a reduction of 10% in voltage causes a reduchon of 19% in maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) 1. Circuit overloaded lights, appliances other motors. with and 2, Undersize wires or circu=t too long. 3. General overloading of power company facilities. REMEDY Have motor checked oy qualified service technician. Repa=r service is available at your nearest Sears store. 1. Do not use other appliances or motors on same mrcuit when using the saw. 2, Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section. 3. Request a voltage check from the power corn ;)any. 22 TROUBLE Motor starts siow{y or faiJs to come up to full speed. Motor overheats. Starting switch in motor will not operate. Motor stalls (resulting in blown fuses or tripped circuit breakers). Frequent opening of fuses or circuit breakers. TROUBLE SHOOT_NG -- MOTOR (Cont.) PROBABLE CAUSE t. Low voltage will not trip relay. 2. Windings or open. burned out 3. Starting relay not operating. 1. Motor overloaded. 2. Improper cooling. {Air circulation restricted through motor due to sawdust, accumulating inside of saw). 1. Burned switch contacts (due to extended hold-in periods caused by tow line voltage, etc.) 2. Shorted capacitor 3, Loose or broken connections. 1, Starting switch not operating. 2. Voltage too low to permit motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity. 1. Motor overloaded. 2. Fuses or circuit breakers do not have sufficient capacity. 3. Starting switch not operating (motor does not reach speed). REMEDY 1. Request voltage check from the power company. 2, Have motor repaired or replaced. 3. Have relay replaced. 1. Feed work slower into blade. 2. Clean out sawdust to provide normal air circulation through motor, See "Maintenance and Lubrication" section 1. Have switch replaced and request a voltage check from the power company, 2. Have capacitor tested and replace if defective, 3. Have wiring checked and repaired, 1. Have switch replaced. 2. Request voltage check from the power company. 3. Install proper size fuses or circuit breakers. 1. Feed work slower into blade. 2. Install proper size fuses or circuit breakers. 3. Have switch replaced. 23 CRAFTSMAN 12-INCH BAND SAW/SANDER, MODEL 113.243300 & 113.243311 ,/ / 32 31 SEE FIGURE 3 FOR EXPLODED VIEW 14 f \ 46 m / 2 45 _.I._ ® "tO Q _o CRAFTSMAN 12-iNCH BAND SAW/SANDER, MODEL 113.243300 Always order by Part Number -- not by Key Number FIGURE 1 PARTS LiST & 113.243311 IKEY NO. PART NO. 69069 41815 38524 37158 41711 STD315228 69028 41812 60256 10 69085 11 STD315238 12 38884 13 STD601105 14 STD580104 15 STD503105 16 STD328052 17 60255 18 60252 19 STD204520 20 STD328022 21 69184 22 60254 23 69183 60253 DESCRIPTION Cover, Frame with Trim Tire Screw, Self-Locking Ring, Retaining 5/8 Washer, Spring Bearing, Ball Wheel, Upper Drive Ring, Internal Retaining 1-3/8 Key, Switch Clip *Bearing, Ball Ring, Interna! Retaining 1-11/16 *Screw, Type "'T" 10-32 x 1/2 *Key, Square 3/16 x 1-1/4 *Screw, Set, 5/16-18 x 1/2, Soc. Hd., Cup Pt. tPulley, 1/2 V Groove, 5" x 5/8 Bore, Keyed with Set Screw Clip, "S '" Guard, Belt tBelt, "V" Type, 1/2 x 52 fPulley, 1/2 V Groove, 2-1/2" Keyed with Set Screw x 5/8 Bore, Bracket, Mounting Bracket, Support Motor (Model 113.243311 Only) Support, Belt Guard KEY NO. PART NO. 25 i453068 26 i69084 27 ;STD541031 28 STD522503 29 69023 30 65013 31 69004 32 STD601103 33 i69078 34 _69059 35 69058 36 69025 37 60272 38 _37887 39 _60096 40 37911 41 69062 42 133427 43 169005 44 STD551106 45 STD541006 46 69037 69185 69139 69140 69141 DESCRiPTiON *Screw, 5/16-18 x 3/4, Sems, Hex, Hd. Foot, Frame *Nut, Square, 5/16-18 *Screw, Truss Hd., Slotted 1/4-20 x 3/8 Spacer, Bearing Elbow Clamp, Tube *Screw, Pan Hd. 10-32 x 3/8 Gasket, Foam Wheel, Lower Drive Shaft, Lower Wheel Lens tBlade, Band Saw, 1/4 x 80 tWrench, Hex., "L", 1/8 fWrench, tWreneh, Hex., "L', 5/32 Hex, "L", 3/16 Platen, Sanding *Screw, Flat Hd., 6-32 x 7/16 Plate, Sanding Alignment *Lockwasher, No. 6 *Nut, Hex., 6-32 tBelt, Sanding, 1/2 x 80 Owner's Manual (Not Illustrated) Bag Asm. Loose Parts (Not Illustrated) Bag Asm. Loose Parts (Not Illustrated) Bag Asm. Loose Parts (Not Illustrated) *Standard Hardware Item - May Be Purchased Locally. ?Stock Item -- May be secured through the Hardware Department of most Sears or Simpsons-Sears Retail Sto_es or Catalog Order Houses. CRAFTSMAN 12-INCH BAND SAW/SANDER, MODEL 113.243300 & 113.243311 FOR WIRING DIAGRAM Q me SEE PAGE 26 67 68 \ =0 Q I I [ 44\ O' 9 10 2o I 12 13 14 I 18 7i \16 12 17 6 "_"'"_ 2o FIGURE 2 CRAFTSMAN 12-INCH BAND SAW/SANDER, MODEL 113.243300 FIGURE 2 PARTS LiST & 113.243311 KE_ PART NO NO. 1 STD522503 2 60386 3 63266 4 69031 5 30613 6 STD600803 7 60321 8 STD502502 9 69042 10 69099 69100 69021 STD541037 69077 69072 STD551037 i38724 i69070 iSTD551!31 !9416187 !69029 ISTD572507 69068 41426 69022 69019 69089 !STD533725 i69057 ISTD541625 ISTD651025 i60323 69094 69063 69024 60190 DESCR IPTION *Screw, Hex Hd., Type "'T', 1/4-20 x 3/8 Washer, Plain, 15/32 x 1-3/8 x 3/64 Bushing Knob Assy., Tension Adjustment Clamp, Cord *Screw, Pan Hd, Type "'T'" 8-32 x 3/8 Screw, Thumb 5/16-18 x 1-1/2 *Screw, Set, 1/4-20 x 1/4 Sec. Hd., FI. Pt. Sleeve, Thrust Bearing Knob Assy., Thrust Adjustment Knob Assy., Guide Adjustment Pin, Trunnion *Nut, Hex. 3/8-16 Spacer Wrench *Washer, Plain, 3/8 x 1-1/8 x 7/64 Pointer, Tilt Frame Assy., (Incl. Key Nos. 12 & 35) *Lockwasher, Ext. 5/16 *Screw, Hex, Hd., 5/16-18 x 3/4 Bumper, Upper Wheel *Pin, Roll 1/4 x 3/4 Guide Assy., Fulcrum (Includes Key No. 22) Bracket, Upper Wheel Support Rod, Upper Wheel Guide Spring, Wheel Tension Pointer *Bolt, Carriage, 3/8-16 x 2-1/2 Trunnion _Nut, Wing 1/4-20 *Washer, 9/32 x 5/8 x 1/16 Screw, Truss Hd., !/4-20 x 1 Table Insert, Table Pin, Lower Guide Support Screw, Self-Locking, 5/16-18 x 3,/8 KEY NO. PART NO. 37 69039 38 69045 39 STD561031 40 STD581031 41 STD502503 42 STD502505 43 STD512505 44 STD315505 45 69038 46 STD522508 47 STD551125 48 69041 49 STD601103 50 69044 51 69043 52 69035 53 216278 54 69036 55 69034 56 62295 57 30682 68 STD551225 59 STD522512 60 STD372252 61 69014 62 STD551208 63 STD510802 64 69009 65 STD600603 66 STD661206 67 447845 68 69010 69 60257 70 69082 71 69026 72 STD375006 73 69027 74 67073 DESCRIPTION Guide, Blade Guide, Lower Blade *Washer, 5/16 x 9/16 x 1/16 *Ring, Retaining, 5/16 *Screw, Soc. Hd. Cone Pt. 1/4-20 x 1/4 *Screw, Set, 1/4-20 x 3/4, Soc. Hd., FI. Pt. *Screw, Mach., 1/4-20 x t/2, Pan Hd. *Bearing, Ball Guide, Upper Blade *Screw, Mach., 1/4-20 x 7/8, Hex. Hd. *Lockwasher, 1/4 Support, Upper Blade *Screw, Pan Hd., Type "'T'" 10-32 x 5/16 Guard Knob, Upper Guide Bar, Guide *Screw, Soc. Hd. Cap, 1/4-20 × 1/2 Support, Guide Bar Spring, Guide Bar Spacer *Nut, Speed * Lockwasher, External Tooth 1/4 *Screw, Pan Hd., 1/4-20 x lq/4 *Bulb, Light 116/1 26V, 25 Watt, Db!. Socket, Light *Lockwasher, No. 8 *Screw, Pan Hd., 8-32 x 1/4 Relief Strain *Screw, Pan Hd. 5-32 x 3/8 *Lockwasher, Int. 6 Screw, Pan Hd. Type "T", 1/4-20 x 3/8 Box Assy., Switch Switch, Locking Gasket, Switch Box Cord Assembly *Connector, Wire, 14-18 Outlet Assembly Relief, Strain *Standard Hardware Item -- May Be Purchased Locally. tStock Item -_ May be secured through the Hardware Department of most Sears or Simpsons-Sears Retai{ Stores or Catalog Order Houses. CRAFTSMAN 12-tNCH BAND SAW/SANDER, MODEL 113.243300 & 113.243311 3 ---'--e el'_'--" 4 /,-'7 /'/7 SUPPUED FIGURE 3 WiTH MODEL 113.243311 ONLY Key , No, Part No, 1 62614 2 60314 3 STD541025 4 STD551225 5 68060 6 68059 7 62615 8 68061 9 STD541050 10 803835 69097 Description Leg t'Screw, Truss Hd, 1/4-20 f'Nut, Hex 1/420 t*Lockwasher, 1/4 External Channel, Support Stiffener, Side Stiffener, End Support, Motor f_Nut, Hex Hd 1/2-13 f Foot, Leveling 'Bag of Loose Parts x 5/8 HARDWARE FOR MOUNTING TOOL & MOTOR STD523110 STD551131 STD541231 STD551031 STD532507 t'Screw, Hex Hd. 5/1 6-18 x 1 t*Lockwasher, Ext. 5/16 f'Nut, Hex Jam 5!16-18 t'Washer, 11i32x11/16xl/16 t'Bolt, Carriage 5/16-18 x 3/4 Standard Hardware All Parts Conta=ned Item - May Be Purchased In Loose Parts Bag 2$ Locally CRAFTSMAN 12-iNCH BAND SAW/SANDER, MODEL 113.243300 & 113.243311 NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE 3 AT YOUR NEAREST SEARS STORE. \ \ \ @- FIGURE 4-- MOTOR PART NO. 69183 SUPPLIED WiTH MODEL 113.243311 ONLY Key Part No. No. 60306 64088 64258 Description Screw, 8-32 x 3/8, Thread Cutting, Slotted, Serrated Hd. Cover, Terminal Cord with Plug MOTOR CONNECTIONS WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED. 1. Open motor connector box cover located on left end of motor (viewed from rear of saw) using a flat blade screwdriver. 2. Remove GREEN SCREW and Iockwasher and insert screw through round metal terminal on the end of the GREEN wire of power cord with tockwasher between terminal and motor frame. (See illus.) 3. Reinsert GREEN SCREW in the threaded hole. Tighten securely. 4. Insert terminal end of WHITE wire on spade terminal marked T4 on the motor. Push terminal firmly until seated. 5. Insert terminal end of BLACK wire on spade terminal marked T1 on the motor. Push terminal firmly until seated. 6. Close motor connector box being sure that power cord is seated in the largest strain relief groove, and tighten box cover screws. GREEN iNTERNAL' LOCKWASHER TERMINAL GREEN WIRE -TO GREEN SCREW STRAIN RELIEF pOVE TO TERMINAL T4 29 NOTE5 30 NOTES 31 SERVICE MODEL NO. 113.24330(} SAW ONLY MODEL NO. 113.243311 SAW WITH LEGS AND MOTOR HOW TO ORDER REPAIR PARTS Now that you have purchased your 12-Inch Band Saw!Sander should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent call or visit. facts when you The model number of your 12-Inch Band Saw/ Sander will be found on a plate at the righthand side of the saw. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION' PART NUMBER PART DESCRIPTION MODEL NUMBER 113.243300 113.243311 NAME OF ITEM 12-Inch Band Saw/Sander All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sol(i by SEARS, Part No. 69185 ROEBUCK AND CO., Chicago, Form No. SP4922_2 IL. 60684 U.S.A. Printed in U.S.A. 6/87Goby Monitor Application version 4, 0, 0, 13