TACKLIFE PBS01A Bandsaw

1. Introduction

Dear Customer, We hope your new tool brings you much enjoyment and success.

Note: According to applicable product liability laws, the manufacturer does not assume liability for damages caused by improper handling, non-compliance with operating instructions, unauthorized repairs, use of non-original spare parts, or applications other than specified. Electrical system breakdowns due to non-compliance with electric regulations are also excluded.

We recommend: Read the complete operating instructions before installation and commissioning. Familiarize yourself with the machine and its capabilities. The instructions provide essential information for safe, professional, and economical operation, hazard avoidance, cost reduction, downtime minimization, and increased reliability and service life. Always comply with national safety regulations and general occupational health and safety rules. Keep the manual with the machine and protect it from dirt and moisture. Read the manual before each operation. Only persons instructed on operation and aware of dangers should use the machine. The minimum age requirement must be met. We cannot accept liability for damage or accidents arising from failure to follow these instructions and safety guidelines.

2. Device Description (Fig. 1-18)

The bandsaw comprises the following main components:

• 1 Case door
• 2 Door lock
• 3 Saw blade safety device
• 4 Saw blade guidance
• 5 Longitudinal limit stop
• 6 Table width enlargement
• 7 Tabletop
• 8 Clamping lever
• 9 Frame
• 10 On/Off switch
• 11 Handle for saw blade tensioning
• 12 Handle for belt tensioning
• 13 Adjustment handle for sawblade guard
• 14 Mitre gauge
• 15 Underframe

3. Scope of Delivery

Upon receiving the bandsaw:

• Open the packaging and remove the device carefully.
• Remove all packaging materials and transport bracing.
• Check that the delivery is complete.
• Inspect the device and accessories for transport damage.
• Store the packaging until the warranty period has expired, if possible.

Attention! The device and packaging materials are not toys. Keep away from children to prevent swallowing or suffocation risks from plastic bags, film, and small parts.

The scope of delivery includes:

• Bandsaw
• Saw table
• Retainer plate
• Rail with scale
• Push stick
• Guide rail for lengthwise aligning stop
• Longitudinal limit stop
• Allen key (3x)
• Screwdriver
• Open-ended spanner (2x)
• Cross member, top (2x)
• Longitudinal member, top (2x)
• Cross member, bottom (2x)
• Longitudinal member, bottom (2x)
• Foot strut (4x)
• Table width enlargement with guide rail for length-wise aligning stop
• Fastening materials
• Original operating instructions

4. Intended Use

The bandsaw is designed for longitudinal and cross cuts on timber or wood-type materials. Suitable holding devices are required for cutting round materials. Use is restricted to the prescribed purpose; any other use is considered misuse. The manufacturer is not liable for damage or injuries resulting from misuse. Operate the machine only with suitable saw blades and adhere to safety regulations, assembly, and operating instructions. All users must be familiar with the manual and potential hazards. Observe accident prevention regulations and general occupational health and safety rules. The manufacturer is not liable for modifications made to the machine or resulting damage. Residual risk factors exist even with prescribed use, including hearing damage (without ear-muffs), harmful wood dust emissions (in closed rooms), contact with the blade, injuries during blade changes, injury from catapulted workpieces, crushed fingers, workpiece tilting due to inadequate support, touching the blade, and workpiece catapulting. This equipment is not designed for commercial, trade, or industrial applications; such use voids the warranty.

5. General Safety Information

Observe basic safety measures when using electric tools to prevent electric shock, injury, and fire.

Safe Work Practices:

• Keep Work Area Orderly: Disorder can lead to accidents.
• Environmental Influence: Avoid exposing tools to rain or damp/wet environments. Ensure good illumination. Do not use where fire or explosion risk exists.
• Protect from Electric Shock: Avoid contact with earthed parts (pipes, radiators, etc.).
• Keep Children Away: Prevent others from touching the equipment or cable.
• Secure Storage: Store unused tools in a dry, elevated, or closed location out of children's reach.
• Do Not Overload: Operate within the specified output range for safety and performance.
• Use Correct Tool: Do not use low-output tools for heavy work or for unintended purposes (e.g., cutting firewood or branches with a saw not designed for it).
• Wear Suitable Clothing: Avoid wide clothing or jewelry that can entangle. Wear anti-slip footwear outdoors. Tie long hair back.
• Use Protective Equipment: Wear safety goggles and a breathing mask for dust-creating work.
• Dust Extraction: Connect a dust extraction device when processing wood, wood-like materials, or plastics. Ensure connections are proper. Operation in enclosed spaces requires a suitable extraction system.
• Secure Workpiece: Use clamping devices or a vice for secure holding. Support long workpieces to prevent tipping. Press the workpiece firmly against the working plate.
• Avoid Abnormal Posture: Maintain secure footing and balance. Avoid awkward hand positions near the saw blade.
• Take Care of Tools: Keep cutting tools sharp and clean. Follow lubrication and replacement instructions. Regularly check and replace damaged connection or extension cables. Keep handles dry and clean.
• Pull Plug: Never remove splinters or jammed pieces from a running saw blade. Disconnect power before maintenance or tool replacement. If the blade jams, turn off and disconnect power, remove the workpiece, ensure the blade is free, then restart with reduced feed.
• No Tool Key Inserted: Ensure all keys and adjusting tools are removed before switching on.
• Avoid Inadvertent Starting: Ensure the switch is off when plugging in.
• Extension Cables: Use approved outdoor extension cables only. Ensure cable reels are fully unrolled.
• Remain Attentive: Stay focused on your work; do not use the tool when distracted.
• Check for Damage: Inspect protective devices and parts for proper function before use. Check moving parts for smooth operation. Ensure all parts are correctly mounted. Moving protective hoods must not be fixed open. Damaged parts must be repaired or replaced by qualified personnel. Do not use faulty or damaged cables or tools with non-functional switches.
• Other Accessories: Use of other insertion tools or accessories can pose injury risks.
• Qualified Electrician: Repairs must be performed by a qualified electrician using original spare parts.
• Cable Use: Do not use the cable to pull the plug. Protect it from heat, oil, and sharp edges.

Additional Safety Instructions:

• Wear safety gloves during maintenance.
• Use a device to stop workpieces from twisting when cutting round or irregular wood.
• Use a device to prevent kick-back when cutting boards upright.
• Connect a dust extraction system (20 m/s air velocity) for woodworking dust emission compliance.
• Pass these safety regulations to all users.
• Do not use the saw for firewood.
• The machine has a safety switch to prevent accidental restart after power failure.
• Check mains voltage against the rating plate before first use.
• Fully unroll cable reels.
• Do not be distracted while working.
• Note motor and blade rotation direction.
• Never dismantle or disable safety devices.
• Never cut workpieces too small to hold securely.
• Never remove splinters or jammed pieces from a running saw blade.
• Observe local accident prevention regulations.
• Note information from professional associations.
• Adjust protective devices close to the workpiece.
• Support long workpieces (e.g., with a roller table) to prevent sagging.
• Ensure the blade guard (3) is in its lower position during transport.
• Safety guards are not for moving or misusing the machine.
• Do not use misshapen or damaged blades. Replace worn table inserts.
• Never operate with blade door or detachable safety device open.
• Ensure blade choice and speed are suitable for the material.
• Do not clean the blade until it has stopped completely.
• Use a push stick for straight cuts of small workpieces against the longitudinal limit stop.
• The bandsaw blade guard should be in its lowest position during transport.
• For miter cuts, position the parallel stop on the lower part of the table when tilted.
• Use a suitable holding device for cutting round timber to prevent turning.
• Never use guards to lift or transport items.
• Ensure bandsaw blade guards are used and correctly adjusted.
• Keep hands a safe distance from the blade; use a push stick for narrow cuts.
• Store the push stick on its designated device for easy access.
• The operator should be in front of the machine during normal operation.

Warning! This electric tool generates an electromagnetic field that may affect medical implants. Consult a physician and implant manufacturer before use if you have a medical implant.

Emergency Procedure: Conduct first-aid and summon medical attendance. Protect the injured person. A workplace must be equipped with a first-aid kit (DIN 13164). Replace used kit materials immediately. When seeking help, provide accident site, type, number of injured, and injury type.

6. Technical Data

Workpiece minimum height: 3mm, minimum width: 10 mm.

Noise values (in accordance with EN 61029):

Wear hearing protection. Noise can cause hearing loss. Total vibration values (vector sum - three directions) determined in accordance with EN 61029.

7. Remaining Hazards

Despite modern technology and safety rules, some hazards remain:

• Risk of finger/hand injury from the rotating saw band due to improper handling.
• Risk of injury from hurled workpieces due to improper handling (e.g., without a push stick).
• Health risk from wood dust/chips; wear protective goggles and use a dust extractor.
• Risk of injury from defective saw bands; check regularly.
• Risk of finger/hand injury when changing the saw band; wear gloves.
• Risk of injury from starting saw band when switching on.
• Incorrect/damaged mains cables can cause electrical injuries.
• Wear close-fitting clothes; remove rings, bracelets, jewelry. Tie long hair back.
• Remaining hazards may still be present even with all safety measures. Minimize them by following general safety instructions and the manual.

8. Attachment and Operation

Before Starting the Equipment:

• Ensure the machine stands securely, ideally bolted to a workbench or solid base (two holes in the machine foot are provided).
• Mount the saw table correctly.
• Ensure all covers and safety devices are fitted before switching on.
• Verify the blade can run freely.
• When working with pre-processed wood, watch for foreign bodies like nails or screws.
• Before actuating the On/Off switch, ensure the saw blade is correctly fitted and moving parts run smoothly.
• Before connecting to power, verify the rating plate data matches your mains supply.

Assembly Tools: 1 engineer's wrench SW 10/13

8.1 Mounting the Base (Fig. 2+3+3.1)

Installation Parts:

• 4 stand feet (A)
• Stand braces below (B): 2 x long + 2 x short
• Stand braces above (C): 2 x long + 2 x short
• Mounting parts: 24 hex screws M8x14, 48 washer M8, 24 hex nuts M8; 4 hex screws M6x40, 8 washer M6, 4 hex nuts M6.

Assembly Steps:

• Hand-tighten all screws during installation.
• Attach one stand brace below (B) to each stand foot (A) using 2 screws M8 x 16, 2 washers, and 2 nuts.
• Mount frame struts above (C) onto the frame feet (A) using 4 carriage bolts M8 x 14, 4 washers, and 4 nuts each, as shown in Fig. 3.
• Fig. 2: Shows the components for assembling the stand: A (stand feet), B (stand braces below), C (stand braces above), with variations B1, B2, C1, C2 indicating different lengths.
• Fig. 3: Depicts the fully assembled stand.
• Place a cardboard box behind the machine and carefully tip it backward until it rests on its housing.
• Fig. 3.1: Illustrates attaching the assembled frame (Fig. 3) under the bandsaw base plate using 4 hex bolts M6x40, 8 washers, 4 circlips, and 4 hex nuts.
• Position the machine with the base on a level surface and firmly tighten all screws and nuts.

8.2 Assembling the Work Table (Fig. 4-6)

• Fig. 4: Shows the rear of the bandsaw, indicating the table (7) and its components.
• Lay the table insert (a) into the recess in the work table (7), as shown in Fig. 4. (Reverse order for disassembly).
• Place the band saw blade through the slot on the machine table.
• Position the machine table on the table guide so that the fitting screw (b) passes through the bracket (c), as seen in Fig. 4.1 and 4.2.
• Fig. 4.1: Close-up view of the table tilt mechanism, showing the lever (E) and adjustment screw (F).
• Fig. 4.2: Similar view showing the angle scale (C) and pointer.
• Fig. 5: Another perspective of the table tilt mechanism.
• Fig. 5.1: Detail showing the attachment of the table to the frame using a bolt M6x40 with two washers and a nut.
• Fig. 5.2: Detail of the dust extraction port attachment using four screws (M6x10).
• Fig. 6: Shows the table tilt mechanism with the angle scale (I), pointer (G), and locking lever (E).
• Screw the machine table tight using the quick release lever (E) and a washer.
• Check that the bandsaw blade runs freely and does not touch the table.
• Use the adjustment screw (F) to adjust the table to a right angle. A set square is recommended for accuracy.
• Counter the adjustment screw (F) and tighten the quick release lever (E).
• Set the scale pointer (G) to 0.

8.3 Fitting the Table Width Enlargement (Fig. 7+7.1+7.2+7.3+7.4)

• Fig. 7: Shows the table width enlargement component (6) and bolts (d).
• Remove the two bolts and washers (d) from the table width enlargement (6).
• Slide the table width enlargement (6) onto the table mounted on the machine. Ensure the clamping lever (8) is open (Fig. 7.1+7.2).
• Fig. 7.1-7.4: Illustrate the steps for sliding the table width enlargement onto the table and securing it with bolts (d) on both sides to limit its extension.
• Push the table width enlargement fully onto the table (Fig. 7.3) and secure the bolts (d) on both sides (Fig. 7.4).

8.4 Fitting the Parallel Stop (Fig. 8)

• Fig. 8: Shows the bandsaw with the parallel stop (5) attached to the table.
• Fit the parallel stop (5) by positioning it at the back and fixing the clamping lever (K) downwards.
• To dismantle, pull the clamping lever (K) upwards and remove the parallel stop (5).
• The clamping force of the parallel stop can be adjusted at the rear knurled nut (P).
• Fig. 8.1: A close-up of the parallel stop (5), showing the clamping lever (K), scales (L, M), window (O), and adjustment knob (P).

8.5 Adjusting the Cutting Width (Fig. 8+8.1)

• The parallel stop (5) is used for cutting sections of wood lengthways.
• Place the parallel stop (5) on the guide rail (Q) to the left or right of the sawing blade.
• Two scales (L/M) on the guide rail show the distance between the stop rail and the sawing blade.
• Adjust the parallel stop (5) to the required dimension in the window (O) and fix it using the clamping lever (8).

8.6 Using the Table Width Enlargement (Fig. 9-10)

• Fig. 9: Bandsaw with parallel stop and scale.
• Fig. 9.1: Close-up of the parallel stop scale.
• Fig. 10: Demonstrates using the table width enlargement with a wide workpiece.
• Always use the table width enlargement (6) with particularly wide workpieces.
• Loosen the clamping lever (8) and pull the table width enlargement out far enough so that the workpiece can lie on it without tipping (Fig. 10).

8.7 Sawblade Changing (Fig. 11+12)

• Attention: Pull the mains plug! Wear protective gloves when changing the saw blade. Risk of injury!
• Remove the parallel stop and table width enlargement in reverse order (Fig. 7-8).
• Open the saw band guard (top and bottom).
• Relieve saw band tension using the clamping screw (11) and remove the band (Fig. 11).
• Insert a new saw band.
• Fig. 11: Shows the sawblade tensioning mechanism with clamping screw (11) and the handle (J) for side correction.
• Fig. 12: Shows the motor and the belt tensioning handle (12).
• Side Correction (Fig. 11): The sawblade should run in the center of the band wheels. Turn the upper band wheel by hand in the cutting direction and make side corrections using handle (J). Ensure the saw band runs over the center of the band wheel after multiple turns (visual inspection).
• Tensioning: Turn the band wheel by hand in the cutting direction while determining final tension with screw (11). Tension depends on sawblade width; wider blades need more tension. Firmly tighten the locknut (N) and close the guard. Attention: Overtensioning can cause premature breaking.
• Fit the table width enlargement in reverse order (Fig. 7-7.4).
• After work, always relieve tension by releasing tension bolt (11).

8.8 Setting the Number of Revolutions (Fig.12+13+13.1)

• Pull the mains plug!
• Open the lower guard. The table top may need to be tilted slightly.
• Release the belt with the tension handle (12).
• Put the belt into the desired position (S1 or S2).
• Retension the belt with the tension handle (12).
• Close the lower guard.
• Fig. 13: Shows the sawblade running on the wheels.
• Fig. 13.1: Diagram illustrating belt pulley positions for different speeds: 1-3 for 960 m/min, 2-4 for 660 m/min.
• RPM Range:
• Rpm stage 1: 360 m/min (for hardwood, similar materials, fine cuts).
• Rpm stage 2: 720 m/min (for softwood, less fine cuts).

8.9 Sawblade Guiding (Fig. 14)

• Fig. 14: Shows the sawblade guiding adjustment knob (13).
• The sawblade guiding (4) is adjusted with the fixing button (13).
• The upper sawblade guiding can be set for workpiece heights from 0 to 175 mm.
• A minimal clearance between the guiding and the workpiece ensures optimum guiding and safe working.
• Back Pressure Bearings (Fig. 15+16):
• Fig. 15: Shows back pressure bearings (e) and upper guide rollers (f).
• Fig. 16: Shows lower guide rollers (i).
• The back pressure bearings (e) absorb feed pressure. Set them so they slightly touch the sawblade back and tighten screws (g). The distance should be 0.5 mm.
• Upper Guide Rollers (Fig. 15): Set the upper guide rollers (f) to the sawblade width. Their front edges must not exceed the tooth base of the sawblade. Tighten screws (g) when rollers slightly touch the sawblade.
• Lower Guide Rollers (Fig. 16): Set the lower guide rollers (i) to the sawblade width. Their front edges must not exceed the tooth base of the sawblade. Tighten screws (h) when rollers slightly touch the sawblade.
• Ensure the sawblade does not jam.

8.10 Storing the Push Rod (Fig. 17)

• Fig. 17: Shows the push rod (R) stored on a hook (j) on the side of the bandsaw.
• To keep the push rod (R) readily accessible, hang it on the designated device (j) on the top left side of your bandsaw.

8.11 Transverse Cutting Gauge (14) (Fig. 18)

• Fig. 18: Depicts the bandsaw with the transverse cutting gauge (14) attached, showing lateral stop (o), stop rail (n), and angle scale (I).
• Slide the lateral stop (o) into a groove (k) in the saw bench.
• Release the grip screw (l).
• Turn the lateral stop (o) to set the desired angle; the arrow indicates the set angle.
• Retighten the grip screw (l).
• Slide the stop rail (n) against the lateral stop (o) by loosening knurled screws (m) and sliding it to the desired position. Tighten screws (m) again.
• Attention: Do not slide the stop rail (n) too far towards the saw blade.

8.12 On/Off Switch (Fig. 1)

• Fig. 1: Shows the bandsaw with the On/Off switch (10) labeled with green '1' and red '0'.
• To turn the machine on, press the green button '1' (10).
• To turn the machine off, press the red button '0' (10).
• The band saw has an undervoltage switch; it must be switched back on after a power failure.

Attention! Ensure all protective devices and guards are fitted when working. The upper and lower bandwheel are protected by fixed and articulated covers. Starting is only possible with the cover closed.

9. Transport

Caution: Be mindful of the machine's weight when lifting. Seek assistance from another person. Use transport equipment. Stand on the side of the wheels. Pull the upper part of the machine towards you so it rests on its two wheels for moving. Hold the machine by its frame (9).

Attention! Note the high center of gravity. Never use safety guards for lifting or transporting.

10. Working Instructions

The following are examples of safe band saw use. These methods are aids to safety and should be interpreted carefully.

• Connect to a suction unit when working in closed rooms. Use a commercially compliant suction device.
• Loosen the sawband when the machine is not in operation (e.g., after finishing work). Attach a notice regarding tension for the next user.
• Collect and store unused sawbands safely in a dry place. Check for faults (teeth, cracks) before use. Do not use faulty sawbands.
• Wear suitable gloves when handling sawbands.
• Ensure all protective and safety devices are securely mounted before starting work.
• Never clean the sawband or guide with a brush/scraper while the sawband is running. Clean resin-covered sawbands regularly.
• Wear protective glasses and hearing protection. Wear a hairnet if you have long hair. Roll up loose sleeves.
• Position the sawband guide as close to the workpiece as possible.
• Ensure sufficient lighting in the work area.
• Always use the fence for straight cuts to prevent workpiece tipping or slipping.
• Use a push stick for narrow workpieces with manual feed.
• For diagonal cuts, position the saw bench appropriately and guide the workpiece on the fence.
• Ensure safe workpiece guidance.
• For arced/irregular cuts, push the workpiece evenly with both hands, fingers together, holding it in a safe area.
• Use a pattern for repeated arced or irregular cuts.
• Ensure the workpiece does not roll when cutting round pieces.
• Use the special transverse cutting gauge accessory for safe transverse cutting.

10.1 Performing Longitudinal Cuts (Fig. A)

• Fig. A: Shows a person performing a longitudinal cut using the longitudinal fence.
• A workpiece is cut in its longitudinal direction.
• Position the longitudinal fence (5) on the left side of the saw band, according to the desired width.
• Lower the saw band guide (4) onto the workpiece (see 8.9).
• Switch on the saw.
• Press one edge of the workpiece against the longitudinal fence (5) with your right hand, while the flat side rests on the saw bench (7).
• Slide the workpiece at an even feed rate along the longitudinal fence (5) into the saw band.
• Important: Secure long workpieces against tipping at the end of the cut (e.g., with a reel-off stand).
• Attention! Use a push stick for narrower workpieces. The push stick (R) should be stored within reach on the hook (j) provided on the side of the saw (Fig. 17).

10.2 Angled Cuts (Fig. B+ Fig. 6)

• Fig. B: Shows a person performing an angled cut.
• Fig. 6: Shows the table tilt mechanism with angle scale.
• To execute angled cuts parallel to the saw band, tilt the saw bench (7) from 0° to 45°.
• Release the locking handle (E).
• Tilt the saw bench (7) forward until the desired angle is set on the degree scale (I).
• Retighten the locking handle (E).
• Attention: With a tilted saw bench (7), position the longitudinal fence (5) on the downward facing side to the right of the saw band (if workpiece width allows) to secure the workpiece against slipping.
• Perform the cut as described in section 10.1.

10.3 Freehand Cuts (Fig. C)

• Fig. C: Shows a person performing a freehand cut.
• This bandsaw excels at cutting curves and radii.
• Lower the saw band guide (4) onto the workpiece (see 8.9).
• Switch on the saw.
• Press the workpiece firmly onto the saw bench and slowly slide it into the saw band.
• During freehand cutting, use a low advancing speed so the saw band follows the desired line.
• For curves, it's helpful to saw approximately 6 mm from the line.
• For tight curves, make auxiliary cuts up to the curve's front face so material falls away as waste when the final radius is sawn.

10.4 Executing Cuts with the Transverse Cutting Gauge (Fig. D + Fig. 18)

• Fig. D: Shows a person performing a cut using the transverse cutting gauge.
• Fig. 18: Shows the transverse cutting gauge setup.
• Set the transverse cutting gauge (14) to the desired angle (see 8.10).
• Perform the cut as described in section 10.1.

11. Cleaning and Maintenance

Important: Warning! Disconnect the mains power plug before any adjustment, maintenance, or service work!

General Maintenance Measures:

• Wipe chips and dust off the machine with a cloth periodically.
• Oil rotary parts monthly to extend tool life. Do not oil the motor.
• Do not use corrosive cleaning agents on plastic parts.
• Keep safety devices, air vents, and motor housing free of dirt and dust.
• Wipe the equipment with a clean cloth or blow with compressed air at low pressure.
• Clean the device immediately after each use.
• Use a moist cloth and mild soap; avoid cleaning agents or solvents that could damage plastic. Ensure no water seeps into the device, as this increases electric shock risk.

Maintenance: There are no internal parts requiring additional maintenance.

12. Storage

Store the device and accessories in a dark, dry, frost-proof place inaccessible to children. Optimum storage temperature is between 5°C and 30°C. Cover the tool to protect it from dust and moisture. Store the operating manual with the electrical tool.

13. Electrical Connection

The installed electric motor is ready for use. Connection complies with VDE and DIN regulations. The customer's mains supply and extension line must meet these regulations.

Important Information: In case of overloading, the motor will switch off and can be restarted after a cool-down period.

Defective Electric Connection Lines: Insulation damage can occur due to drag marks, kinks, being run over, pulling from the socket, or aging. Such lines are hazardous and must not be used. Regularly check connection lines for damage, ensuring they are disconnected from the mains supply. Use only connection lines labeled H05VV-F, complying with VDE and DIN regulations.

AC Motor: Mains voltage must be 110 - 120 V~. Extension cables up to 25 m require a 1.5 mm² cross-section. Electrical equipment connections and repairs must be done by an electrician. Provide motor type, machine data, and type plate information for inquiries.

14. Disposal and Recycling

The packaging can be reused or recycled. The equipment and accessories are made of various materials. Dispose of defective components as special waste via your dealer or local council.

Old devices must not be disposed of with household waste! The symbol indicates this product must not be disposed of with domestic waste per Directive (2012/19/EU) concerning WEEE. Dispose of at a designated collection point. Improper handling can harm the environment and health due to hazardous substances. Proper disposal contributes to natural resource conservation. Information on collection points is available from municipal administration, public waste disposal authorities, or your waste disposal company.

15. Troubleshooting