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User Manual for GREENHECK models including: XG-6600 Linear Slot Diffuser, XG-6600, Linear Slot Diffuser, Slot Diffuser, Diffuser
Linear Slot Diffusers - XG-6600 Series | Greenheck
File Info : application/pdf, 12 Pages, 2.24MB
DocumentDocumentInstallation, Operation and Maintenance Manual XG-6600 Linear Slot Diffuser XG-6600 Linear Slot Diffuser ® Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage. Table of Contents Getting Started. . . . . . . . . . . . . . . . . . . . . 2 Model Nomenclature. . . . . . . . . . . . . . . . . . 3 Border Types Quick Reference Guide . . . . . . . . 3 Border Types Dimensional Drawings . . . . . . 4 - 6 End Border Types . . . . . . . . . . . . . . . . . . . 7 Installation: Concealed Surface Mount (-12-1 Frame) . . . . . 7 - 8 Concealed Spline Mount (-22-73 Frame) . . . . . 9 - 11 Operation: Pattern Controller Adjustment . . . . . . . . . . . . .11 Maintenance: General Maintenance . . . . . . . . . . . . . . . . .12 Getting Started/Model Nomenclature 1. Before starting, inspect all shipping boxes for visible damage. If any visible damage is found, note it on the BOL and contact your local Greenheck Representative. 2. If you decide to keep the shipment, take all linear diffusers out of the shipping boxes, and inspect for any manufacturing flaws or hidden damage. If anything is found, contact your local Greenheck Representative. 3. Once all product is accounted for in acceptable condition locate any mounting hardware (if included) and be sure to keep this hardware with the applicable diffuser. 4. Referring to the model nomenclature breakdown and the Table of Contents, proceed to the appropriate page within this IOM to begin installation. 2 Linear Slot Diffuser ® Model Nomenclature XG-6600 Series Linear Slot Diffusers Product Family XG- 665 Return Model Optional Frame Type 0 R- 1 1 Border Type - 6 Length in Inches # of Slots 108 x 3 End Types 1EB Finish 20 50 = 0.50" Slot Width 75 = 0.75" Slot Width 10 = 1" Slot Width 15 = 1.5" Slot Width 11-1 = Face Screw Surface Mount - No Hardware 12-1 = Surface Mount With Hardware (Concealed Mount) 10-6 = 1-1/8" Border Lay-In No Hardware 12-6 = 1-1/8" Border Lay-In With Hardware 20-6 = 3/4" Border Lay-In No Hardware 22-6 = 3/4" Border Lay-In With Hardware 22-73 = 3/4" Border Concealed Spline With Hardware - Plaster Frame 22-74 = 3/4" Border Concealed Spline With Hardware - Plaster/Wall Frame 22-75 = 3/4" Border Concealed Spline With Hardware - Wall Frame 30-6 = 1/2" Border Lay-In No Hardware 32-6 = 1/2" Border Lay-In With Hardware 40-7 = 9/16" Border Concealed Spline No Hardware 40-8 = 9/16" Border Lay-In Drop Face No Hardware 40-9 = 9/16" Border Lay-In Narrow Tee No Hardware 42-7 = 9/16" Border Concealed Spline With Hardware 42-8 = 9/16" Border Lay-In Drop Face With Hardware 42-9 = 9/16" Border Lay-In Narrow Tee With Hardware 50-1 =Tape and Spackle (Mud-In) Mount No Hardware 52-1 =Tape and Spackle (Mud-In) Mount With Hardware Length of Linear in Inches Quantity of Slots 1EB = 1 End Border and 1 Open End 1EC = 1 End Cap and 1 Open End 2EB = 2 End Borders (both ends have borders) 2EC = 2 End Caps (both ends have caps) OO = 2 Open Ends (both ends are open) MM = Mitered Ends (-50,-52 Frame Style Only) MO = 1 Mitered End 1 Open End (-50,-52 Frame Style Only) 20 = White Frame with Black Pattern Controller 21 = Clear Frame with Black Pattern Controller 03 = Black Frame and Black Pattern Controller Border Types - Quick Reference Guide Frame Surface Mount Lay-In XG-6600-11-1 X XG-6600-12-1 X XG-6600-10-6 X XG-6600-12-6 X XG-6600-20-6 X XG-6600-22-6 X XG-6600-22-73 XG-6600-22-74 XG-6600-22-75 XG-6600-30-6 X XG-6600-32-6 X XG-6600-40-7 XG-6600-40-8 XG-6600-40-9 XG-6600-42-7 XG-6600-42-8 XG-6600-42-9 XG-6600-50-1 XG-6600-52-1 Application Hardware Drop Face Narrow Tee Concealed Spline Tape and Spackle With Without 1/2" X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 9/16" X X X X X X Border 3/4" 1-1/8" 1-13/16" X X X X X X X X X X X Linear Slot Diffuser 3 ® Border Types Dimensional Drawings Surface Mount D1 = Duct Opening C A Air Pattern Controller D2 = Duct Opening C A 1 1 8 1 3 4 1 1 8 S 3 4 W =Overall Width XG-6600-11-1 (No Hardware) 4 5 8 Air Pattern Controller 1 1 8 1 1 8 S 3 4 W= Overall Width Min = 3/4" Max = 1-1/4" XG-6600-12-1 (With Hardware) Lay-In Mount 1-1/8" Border D1 = Duct Opening A Air Pattern Controller D2 = Duct Opening A 1 1 8 1 3 4 1 1 8 S 3 4 W = Overall Width XG-6600-10-6 (No Hardware) 4 5 8 3" Air Pattern Controller 1 1 8 1 1 8 3 4 W= Overall Width XG-6600-12-6 (With Hardware) Lay-In Mount 3/4" Border D1 = Duct Opening A D2 = Duct Opening A Air Pattern Controller 1 1 8 1 3 4 S 3 3 4 4 W =Overall Width XG-6600-20-6 (No Hardware) 4 Linear Slot Diffuser 4 5 8 Air Pattern Controller 1 1 8 1 3 4 S 3 3 4 4 W =Overall Width XG-6600-22-6 (With Hardware) ® Border Types Dimensional Drawings (continued) Lay-In Mount 1/2" D1 = Duct Opening A Pattern Controller 1 3/4" 1/2 S 3/4" W = Overall Width XG-6600-30-6 (No Hardware) D2 = Duct Opening A Pattern Controller 1 3/4" 1/2 S 3/4" W = Overall Width XG-6600-32-6 (With Hardware) Lay-In Mount 9/16" Border Drop Face D1 = Duct Opening A Air Pattern Controller 1 1 4 25 S 1 32 3 4 4 W = Overall Width XG-6600-40-8 (No Hardware) D2 = Duct Opening A Air Pattern Controller 1 1 4 25 S 1 32 3 4 4 W = Overall Width XG-6600-42-8 (With Hardware) Lay-In Mount 9/16" Border Narrow Tee D1 = Duct Opening A Air Pattern Controller 1 1 4 4 5 8 25 S 1 32 3 4 4 W = Overall Width XG-6600-40-9 (No Hardware) D2 = Duct Opening A Air Pattern Controller 25 S 1 32 3 4 4 W = Overall Width XG-6600-42-9 (With Hardware) 1 1 4 1 3 4 Linear Slot Diffuser 5 ® Border Types Dimensional Drawings (continued) Concealed Spline Mount 3/4" Border D1 = Duct Opening A D1 = Duct Opening A D1 = Duct Opening A 4 5 8 1 1 8 S 3 3 4 4 W= Overall Width Air Pattern Controller XG-6600-22-73 (Plaster Both Sides) 4 5 8 1 1 8 S 3 3 4 4 W= Overall Width Air Pattern Controller XG-6600-22-74 (Plaster / Wall Frame) 4 5 8 1 1 8 S 3 3 4 4 W= Overall Width Air Pattern Controller XG-6600-22-75 (Wall Frame) Concealed Spline Mount 9/16" Border D1 = Duct Opening A Air Pattern Controller 25 S 1 32 3 4 4 W = Overall Width XG-6600-40-7 (No Hardware) 1 1 4 1 3 4 D2 = Duct Opening A 4 5 8 Air Pattern Controller 1 1 4 1 3 4 25 S 1 32 3 4 4 W = Overall Width XG-6600-42-7 (With Hardware) Tape and Spackle (Mud-In) Mount D1 = Duct Opening C A 1 1 4 1 13 16 S 3 4 W =Overall Width XG-6600-50-1 (No Hardware) 6 Linear Slot Diffuser D2 = Duct Opening C 4 5 8 1 1 8 1 13 16 S 3 4 W= Overall Width XG-6600-52-1 (With Hardware) ® End Border Types Surface Mount and Lay-In Options: EndEBndorBdoerdre(rE(EBB)) Concealed Spline Options: End BEnodrCdaepr ((EECC) ) Open OEpnedn (EOnd) (O) OpEennd EBonrdde(rE(EBB)) Tape and Spackle (Mud-In): End BEnodrCdaepr ((EECC) ) OpeOnpEenndEn(dO(O) ) EnEdndCCaapp ((EECC) ) OpOepnenEEnndd(O(O) ) EnMditBeroerddEenrds(E(MB) ) Installation Instructions for Drywall Surface Mount Applications (Concealed Mount -12-1 Frame) This section applies to Greenheck model XG-6600-12-1 specifically. The below can be used as a guideline to install other Greenheck XG-6600 frame styles that mount similarly with concealed mounting hardware in a surface mount application. Step 1 Mounting Hardware A. Locate and ensure all proper mounting brackets and screws were supplied with the linear diffuser before starting installation. See Figure 1 for a table showing how many hanger brackets are shipped with the corresponding linear lengths. XG-6600 Number of Linear Length Hanger Brackets 24" or less 2 > 24" to 48" 3 > 48" to 60" 4 > 60" to 96" 6 Figure 1 (Step 1A) Linear Slot Diffuser 7 ® Step 2 Framing the Opening A. Before installing drywall, an adequate frame must be constructed for the Greenheck XG-6600 Linear Slot Diffuser. This framing must be suitable to hold the weight of the diffuser (typically wood framing). The length and width of the framing depends on the length and number of slots of the linear diffuser being installed. B. In general, the length of the opening within the framing should be the ordered size plus ½" (see Figure 2) and the opening width should be the "C" dimension from the Greenheck XG-6600-11-12-1 submittal. For convenience, we have provided the dimensional drawing (see Figure 3) and dimension table (see Figure 4) from the XG-6600-11-121 submittal (please note the most up-to-date information will be on the submittal). C Dimension (Inches) # of Slots XG-6650 XG-6675 (1/2" Slot) (3/4" Slot) XG-6610 XG-6615 (1" Slot) (1-1/2" Slot) 1 1-7/8" 2-1/8" 2-3/8" 2-7/8" 2 3-1/8" 3-5/8" 4-1/8" 5-1/8" 3 4-3/8" 5-1/8" 5-3/4" 7-3/8" 4 5-5/8" 6-5/8" 7-5/8" 9-5/8" 5 6-7/8" 8-1/8" 9-3/8" - 6 8-1/8" 9-7/8" 11-1/8" - 7 9-3/8" 11-1/8" 12-7/8" - 8 10-5/8" 12-5/8" 14-5/8" - Figure 4 (Step 2B): XG-6600-12-1 Dimension Table Figure 2 (Step 2B) Opening Width (C) Ordered Length + 1/2" D2 = Duct Opening C A 4 5 8 Air Pattern Controller 1 1 8 1 1 8 S 3 4 W= Overall Width Min = 3/4" Max = 1-1/4" Figure 3 (Step 2B): XG-6600-12-1 Cut Section Step 3 Preparation for the Hanger Supports A. The hanger bracket hardware is meant to be installed above the plane of the sheet rock in the ceiling. Once installed above that plane, using the screws provided, you will be able to screw from the face of the diffuser and the linear diffuser will be pulled up into the opening. B. There are several ways to support the hanger brackets see Figure 5. Drywall Support Hemmed Plenum Angle Support Figure 5 (Step 3B): Hanger Support Options Steel Stud Framing 8 Linear Slot Diffuser ® Step 4 Installing Hanger Brackets A. To start, insert the screw through the face of the diffuser and start the screw into the hanger bracket do not tighten all the way, only enough to be attached see Figure 5. B. Push all brackets up into the opening until all hanger brackets get caught on the hanger bracket support (drywall, hemmed plenum, angle, steel stud, etc.) see Figure 6. C. Using a screwdriver or drill, tighten the screws to pull the linear slot diffuser up into the opening see Figure 7. Figure 5 (Step 4A) Figure 6 (Step 4B): Hanger Bracket Install Using Angles (other methods similar) Figure 7 (Step 4C) Installation Instructions for Concealed Spline Mount (-22-73 Frame) This section applies to Greenheck model XG-6600-22-73 specifically. Step 1 Mounting Hardware A. Locate and ensure all proper mounting brackets and screws were supplied with the linear diffuser before starting installation. See Figure 8 for a table showing how many hanger brackets are shipped with the corresponding linear lengths. XG-6600 Number of Linear Length Hanger Brackets 24" or less 2 > 24" to 48" 3 > 48" to 60" 4 > 60" to 96" 6 Figure 8 (Step 1A) Linear Slot Diffuser 9 ® Step 2 Framing the Opening A. Before installing drywall, an adequate frame must be constructed for the Greenheck XG-6600 Linear Slot Diffuser. This framing must be suitable to hold the weight of the diffuser (typically wood framing). The length and width of the framing depends on the length and number of slots of the linear diffuser being installed. B. In general, the length of the opening within the framing should be the ordered size plus 1-5/8" (see Figure 9) and the opening width should be the "C" dimension from the Greenheck XG-6600-22-73-7475 submittal. For convenience, we have provided the dimensional drawing (see Figure 10) and dimension table (see Figure 11) from the XG-6600-22-7374-75 submittal (please note the most up-to-date information will be on the submittal). D1 Dimension (Inches) # of Slots XG-6650 XG-6675 (1/2" Slot) (3/4" Slot) XG-6610 XG-6615 (1" Slot) (1-1/2" Slot) 1 1-11/16" 1-15/16" 2-3/16" 2-11/16" 2 3" 3" 4" 5" 3 4-3/16" 4-15/16" 5-11/16" 7-3/16" 4 5-7/16" 6-7/16" 7-7/16" 9-7/16" 5 6-11/16" 7-15/16" 9-3/16" - 6 8" 9" 11" - 7 9-3/16" 10-15/16" 12-11/16" - 8 10-7/16" 12-7/16" 14-7/16" - Figure 11 (Step 2B): XG-6600-22-73 Dimension Table Figure 9 (Step 2B) Opening Width (C) Ordered Length + 1-5/8" D1 = Duct Opening A 4 5 8 1 1 8 Air Pattern Controller S 3 3 4 4 W= Overall Width Figure 10 (Step 2B): XG-6600-22-73 Cut Section Step 3 Installing Sub Frame A. The hanger bracket hardware is meant to be installed above the plane of the sheet rock in the sub frame provided. Once installed above that plane, using the screws provided, you will be able to screw from the face of the diffuser and the linear diffuser will be pulled up into the opening/sub frame. B. Install and secure sub frame provided in framing see Figure 12. Note: sub end borders need to be cut to size and notched if used. Step 4 Installing Sheet Rock / Drywall A. Install drywall below framing, butted up against the lower section of the subframe see Figure 13. Figure 12 (Step 3B): Sub Frame Installed in Framing 10 Linear Slot Diffuser Figure 13 (Step 4A) ® Step 5 Installing Hanger Brackets A. To start, insert the screw through the face of the diffuser and start the screw into the hanger bracket do not tighten all the way, only enough to be attached see Figure 14. B. Push all brackets up into the opening until all hanger brackets get caught on the sub frame support see Figure 15. C. Using a screwdriver or drill, tighten the screws to pull the linear slot diffuser up into the opening. Figure 15 (Step 5B): Install Linear Into Sub Frame Figure 14 (Step 4A) Operation Pattern Controller Adjustment (Supply Models Only) The pattern controllers can be used to adjust the direction of the airflow as well as damper the volume of airflow when needed. Horizontal Right Vertical Horizontal Left Linear Slot Diffuser 11 ® General Maintenance Linear Slot Diffusers are basically maintenance free. The face of most diffusers can be cleaned with water and mild detergent if dirt and dust begin to build up. Our Commitment As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature. ® Phone: 715.359.6171 · Fax: 715.355.2399 · Parts: 800.355.5354 · E-mail: gfcinfo@greenheck.com · Website: www.greenheck.com 12 XG-6600 · Linear Slot Diffuser , Rev. 1, April 2023 Copyright 2023 © Greenheck Fan Corporation