Jun 15, 2020 —
SERVICE PARTS CATALOG Issued June, 2020
15 Value $ of
For a table of contents, please click on either Current Parts or Discontinued Parts
CURRENT PARTS
Pages 4 - 265
DISCONTINUED PARTS Pages 266 - 416
For trade price schedule, wiring diagrams, boiler manuals or appropriate control supplement, please go to Weil-McLain.com
Part Number 559-900-000/0520
SERVICE PARTS CATALOG June, 2020
CURRENT PARTS
Table Of Contents
Gas Boilers
ECO Tec - 80/110/150/199.....................................................................................................................4 SVF - 1500-3000....................................................................................................................................16 SVF - 750-1100...................................................................................................................................... 26 AquaBalance Series 1-2.......................................................................................................................34 Evergreen - 70/110/155........................................................................................................................ 52 Evergreen - 220/299/399.......................................................................................................................64 WM97+CT/ WM97 Series 2...................................................................................................................76 ECO / ECO Series 2..............................................................................................................................96 Ultra Series 3, 3UE, 3CT.................................................................................................................. 114 Ultra Series 4....................................................................................................................................126 GV 90+ Series 1-2................................................................................................................................ 138 CGt Series 1-2................................................................................................................................ 150 CGi Series 2-3................................................................................................................................ 156 CGI Series 4...................................................................................................................................168 CGa Series 1-2................................................................................................................................ 176 CGa Series 3...................................................................................................................................190 EG Series 1-5................................................................................................................................ 200 EGH Series 1-5................................................................................................................................ 209 Ultra Commercial/SlimFit/SlimFit Series 2 & 3 - 550/750................................................................. 218 SlimFit/SlimFit Series 2 - 1000/1500/2000..........................................................................................226 LGB Series 2........................................................................................................................................ 240
Oil Boilers
Ultra Oil Series 1-3.............................................................................................................................. 266 WGO and WTGO Series 1-3................................................................................................................ 272 SGO Series 1-3.............................................................................................................................. 278 GOLD Oil Jackets................................................................................................................................ 282
Gas/Oil Boilers
80.......................................................................................................................................................... 284 88.......................................................................................................................................................... 288 94.......................................................................................................................................................... 292
Additional Products
Aqua Plus / Aqua Plus Series-2........................................................................................................ 298 AquaLogic...........................................................................................................................................302 Aqua Pro..............................................................................................................................................304
For trade prices, see current service parts TPS (Trade Price Schedule)
SERVICE PARTS CATALOG June, 2020
DISCONTINUED PARTS
Table Of Contents
Gas Boilers
GV Series 1-2.................................................................................................................................... 306 GV Series 3-4.................................................................................................................................... 314 CG/CGm Series 1-12........................................................................................................................ 322 CGs Series 1...................................................................................................................................... 336 CGx Series 1-2.................................................................................................................................... 344 CGi Series 1....................................................................................................................................... 348 Ultra Series 1-2.................................................................................................................................... 356 HE, HEII & VHE.................................................................................................................................... 366 EG Series 1-4.................................................................................................................................... 376 EGH Series 1-4..................................................................................................................................... 386 AHE Series 1-4..................................................................................................................................... 396 LGB Series 1........................................................................................................................................ 406 PFG Series 1-7.....................................................................................................................................422
Oil Boilers
68.......................................................................................................................................................... 430 76.......................................................................................................................................................... 435
Gas/Oil Boilers
78.......................................................................................................................................................... 438
Electric Boilers
CE, CER, PER...................................................................................................................................... 442
Additional Products
Gold Plus and Ultra Plus.....................................................................................................................447 Plus Commercial..................................................................................................................................448 EMCS/BCP Boiler Controls.................................................................................................................449
Miscellaneous Information
Manufacturing Dates - Gas Boilers.................................................................................................... 450 Manufacturing Dates - Round Boilers............................................................................................... 452 Manufacturing Dates - Oil Boilers...................................................................................................... 454 Manufacturing Dates - Misc................................................................................................................ 455 Burner Manufacturer Contact Information....................................................................................... 456
ECO Tec - 80/110/150/199 Jacket Parts
4 Current Service Parts
GAS
ECO Tec - 80/110/150/199 Jacket Parts
Item Part Number
Description/Contents
100 383-700-269 Jacket Door, Gaskets, and label 110 383-700-363 Gaskets for Door Bottom, Top, and Sides 120 383-700-271 Jacket Assembly-(Includes Jacket panels, Gaskets, and Hardware) 130 383-700-273 Flue Pipe - 80MM Polypropylene 140 383-700-274 Vent - Air Inlet Adapter - with Internal gasket 150 383-700-275 Vent - Air Outlet Adapter - with Internal Gasket 160 383-700-276 Air Baffle and Screws
Display / BracketGasket 170 383-700-361
Display Housing to Door Gasket 180 383-700-280 Control Bracket, Cover, and Hardware N/S 383-700-281 Display Board Bracket,and Gaskets 200 383-700-386 Wall Mount Bracket
Dome Plug - 1 " Dia, For Sealing Combi Pipe Holes 210 383-700-362 Grommet Seal 1 " I.D., For Condensate Tube to Botoom of Cabinet
Grommet Seal 2" I.D., Seals Top Water Pipe to Cabinet 220 383-700-384 Flue Gasket 230 383-700-390 Cabinet Top 240 383-700-391 Cabinet Door Top 250 383-700-393 Water Pipe Bracket
GAS
Current Service Parts 5
ECO Tec - 80/110/150/199 Heat Exchanger Assembly
6 Current Service Parts
GAS
ECO Tec - 80/110/150/199 Heat Exchanger Assembly
Item Part No.
Description
Boiler Model 80 110 150 199
383-700-284
100 383-700-285 Heat Exchanger
383-700-286
383-700-287 Heat Exchanger, Condensate Dish, Cover Plate, Burner, Igniter, Sight
110 383-700-288 Glass, Refractory, Water Senors, Gaskets, Silicone, and Hardware.
383-700289 (Includes Items 100,120,130,140,150,160,170,180,210,220,and 230)
383-700-291
120 383-700-292 Insulation with Intergeated Seal - Bottom Cover Plate
383-700-293
383-700-297
130 383-700-298 Burner
383-700-299
383-700-372
140
Disc - Burner Refractory
383-700-373
383-700-300
150
Burner Gasket
383-700-301
160 383-700-290 Burner Tube
170 383-700-295 Ignition Electrode Kit - (Includes Igniter, Gasket, and Screws)
180
383-700-360
Service Kit - (Includes Silencer O-Ring, Blower Gasket, Gas Flex Line, and Igniter Gasket)
190 383-700-185 Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware)
383-700-331
200 383-700-332 Condensate Dish
383-700-333
383-700-381
210 383-700-382 Condensate Dish Gasket
383-700-383
220 383-700-384 Flue Gasket
230 383-700-364 Flue Restrictor
383-700-366
240 383-700-367 Top Cover Insulation & Heat Exchanger Insulation Wrap
383-700-368
GAS
Current Service Parts 7
ECO Tec - 80/110/150/199 Combustion Components
8 Current Service Parts
GAS
ECO Tec - 80/110/150/199 Combustion Components
Item Part No.
Description
100 383-700-294 Air Silencer, Clip, and Gasket
110
383-700-360
Service Kit - (Includes Silencer O-Ring, Blower Gasket, Gas Flex Line, and Igniter Gasket)
120 383-700-303 Blower, Gasket, and Hardware 383-700-304
383-700-305
130 383-700-306 Venturi
383-700-307
140 383-700-308 Air Silencer Clip
150 383-700-313 Gas Valve Assembly
160
383-700-283
Adapter Gas Flex Line,Elbow, Gas Valve Flange with Hardware, and Gas Pipe
170 383-700-224 Gas Flex Line
Boiler Model 80 110 150 199
GAS
Current Service Parts 9
ECO Tec - 80/110/150/199 Combi and Heating Only Water Piping
10 Current Service Parts
GAS
ECO Tec - 80/110/150/199 Combi and Heating Only Water Piping
COMBI WATER PIPING
Item Part Number
Description/Contents
100 383-700-361 Water Pipe Sealing Grommet 110 383-700-377 Pipe -Water Top 120 383-700-268 Condensate Drain Tube- with Hose Nipple 130 383-700-378 Pipe - Water Flex 1" 140 383-700-375 Pipe - Water Return 150 383-700-355 Brazed Plate Heat Exchanger - Includes item 230 160 383-700-356 DHW Flow Manifold - Includes Item 210 170 383-700-358 Actuator - 3 Way Valve - Includes Retaining Clip 180 383-700-357 DHW Return Manifold - with Sensor Tapping - Includes Item 220 190 383-700-379 Circulator 200 383-700-380 Flow Transducer/Turbine 210 383-700-349 DHW Flow Manifold Components 220 383-700-350 DHW Return Manifold Components N/S 383-700359 Braze Plate Gaskets 240 383-700-392 DHW - Return and Supply Gaskets 250 383-700-329 Pressure Switch 260 383-700-319 Water Temperature Sensor 270 383-700-389 Flow Sensor Electronic Pickup
HEATING ONLY WATER PIPING
100 383-700-361 Water Pipe Sealing Grommet 110 383-700-377 Pipe - Water Top 120 383-700-268 Condensate Drain Tube - with Hose Nipple 240 383-700-392 DHW - Return and Supply Gaskets 250 383-600-073 Pressure Switch 260 383-700-319 Water Temperature Sensor 280 383-700-378 Pipe - Water Flex 1" 290 383-700-375 Pipe - Return Water 300 383-700-376 Pipe - Water Return Bottom with Sensor Tapping 310 383-700-374 Pipe - Water Supply Bottom
GAS
Current Service Parts 11
ECO Tec - 80/110/150/199 Controls and Electrical Assemblies
12 Current Service Parts
GAS
ECO Tec - 80/110/150/199 Controls and Electrical Assemblies
Item Part Number
Description/Contents
100 383-500-600 Flue Temperature Sensor and Grommet 110 383-500-125 Outdoor Temperature Sensor 120 383-700-371 System Temperature Sensor 130 383-700-320 Transformer 120v/50va/24v 140 383-700-321 Display Board Assembly -(Includes Circuit Board, and Plastic Housing) 150 383-700-322 Control Module Assembly
383-700-323 Wire Harness - Line Voltage 383-700-324 Wire Harness - Low Voltage 383-500-619 Ignition Cable 383-700-369 Fuse Kit - (Includes Five -2.5 amp, One - 3 Amp, and One - 4 Amp) 383-500-641 Jumper For Low Voltage Terminal Block - Quantity of 5 383-900-111 Connector Electrical Control - Quantity of 8 N/S 383-700-385 Low Voltage Wire Grommet - Seals Thermostat Wire at Entrance to Cabinet 383-700-351 Harness - Blower Jumper 383-700-352 Harness - Display to Control Module 383-700-353 Harness - Actuator - COMBI ONLY 383-700-354 Harness - Flow Sensor - COMBI ONLY 383-700-272 Harness - BMS 280 383-500-095 Relief Valve - 30 PSIG 290 380-000-000 Pressure & Temperature Gauge
GAS
Current Service Parts 13
ECO Tec - 80/110/150/199 Miscellaneous Service Parts and Kits
GAS
Part No.
Description/Contents
592-900-029 592-900-002 592-900-005
383-700-265 383-700-266 383-700-267 383-700-268 383-700-339 383-700-386 383-700-343 511-100-005 383-700-346 383-700-371
383-500-631
383-500-778
383-500-397
382-200-430
560-907-728 383-500-105
383-700-171 383-500-100 383-700-172
CHEMICALS
Antifreeze, Sentinel X-500 1 Gallon
Corrosion Inhibitor, Sentinel X-100
Sentinel X-100 Quick Test Kit
BOILER ACCESSORIES
ECO Tec 80/110 Maintenance Kit - (Includes Igniter & Gasket, Venturi & Cover Plate Gaskets, Venturi-Gas Valve O-Ring, Refractory, Inhibitor Test Kit, Clips, and Instructions) ECO Tec 150 Maintenance Kit - (Includes Igniter & Gasket, Venturi & Cover Plate Gaskets, VenturiGas Valve O-Ring, Refractory, Inhibitor Test Kit, Clips, and Instructions) ECO Tec 199 Maintenance Kit - (Includes Igniter & Gasket, Venturi & Cover Plate Gaskets, VenturiGas Valve O-Ring, Refractory, Inhibitor Test Kit, Clips, and Instructions) Condensate Trap Kit - (Includes Condensate Tube, Barb - Polypropylene 3/16", and Hose Clamps)
ECO Tec Pedestal - Floor Stand
Wall Bracket
ECO Tec Easy Up Manifold
Low Water Cut Off
DHW Service Valve
System Sensors- Quantity 2
CONDENSATE HANDLING ACCESSORIES
Condensate neutralizer Kit
VENT/AIR PARTS & KITS (PVC OR STAINLESS STEEL ( Available From Weil- Mclain)
Weil- Mclain Direct Exhaust Venting Kit - (Includes Interior/Exterior Exhaust Plates, 2" & 3" Vent Screens, Templates,and Mounting Hardware) Weil-McLain Sidewall Vent/Air Cap Termination Kit for PVC Vent and Air Pipes - (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware) Openings are for 3" PVC Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes Weil-McLain Sidewall Vent/Air Cap Termination Kit for AL29-4C Vent Pipe and PVC Air Pipe (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware) Openings are for 3" SS Pipe and 3" PVC Air Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes Bird Screen - For 2" PVC Vent and Air Pipes - Quantity-1
Bird Screen - For 3" PVC Vent and Air Pipes - Quantity - 1
Sidewall Separate PipesVent/Air Termination Kits - (Includes Two Cover Plates)
Kit For 2" PVC Vent And Air Pipes_ Approved For ECO Tec - 80/110/150 models Only
Kit For 3" PVC Vent and Air Pipes
Kit For 3" AL29-4C SS Vent pipe and PVC Air Pipe
14 Current Service Parts
ECO Tec - 80/110/150/199 Miscellaneous Service Parts and Kits
Part Number
Description/Contents
VENT/AIR PARTS & KITS (PVC OR STAINLESS STEEL ( Available From Weil- Mclain)
PVC Concentric Vent Kit - Horizontal or Vertical - (Includes Components For Concentric Assembly)
383-700-167 Kit for 2" PVC Vent and Air Pipes - Approved for ECO Tec - 80/110/150 Models Only
383-500-350 Kit for 3" PVC Vent and Air Pipes
VENT/AIR PARTS & KITS (PVC IPEX) ( Available From IPEX Only)
PVC Concentric Vent Kit - Horizontal or Vertical - (Includes Components For Concentric Assembly)
196005
2" PVC Concentric - Approved For ECO Tec - 80/110/150 Models Only
196006
2PPS-VK 3PPS-VK 2PPS-HTP 3PPS-HTP 3PPS-R2L
ICWT352
3" PVC Concentric
VENT/AIR PARTS & KITS (POLYPROPYLENE PIPE) ( Available From M&G Simpson-Duravent Only)
M&G Simpson-Duravent PolyPro VERTICAL Concentric Vent/Air Pipe Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 2" Polypropylene Pipe
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Pipe Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 3" Polypropylene Pipe
M&G Simpson-Duravent PolyPro SIDEWALL Separate Vent/Air Pipe Kit - For 2" Polypropylene Pipe
M&G Simpson-Duravent PolyPro SIDEWALL Separate Vent/Air Pipe Kit - For 3" Polypropylene Pipe
M&G Simpson-Duravent Polypro - 3" to 2" Polypropylene Adapter
VENT/AIR PARTS & KITS (POLYPROPYLENE PIPE) ( Available From Centrotherm Eco Systems Only)
Centrotherm INNOFLUE SIDEWALL 3" Concentric Polypropylene Vent/Air Pipe Kit
ICWT242 Centrotherm INNOFLUE SIDEWALL 2" Concentric Polypropylene Vent/Air Pipe Kit
ICRT2439 Centrotherm INNOFLUE VERTICAL Concentric Vent/Air Pipe Kit - 2" Polypropylene Pipe
ICRT3539 Centrotherm INNOFLUE VERTICAL Concentric Vent/Air Pipe Kit - 3" Polypropylene Pipe
ISRD0302 Centrotherm INNOFLUE - Polypropylene 3" to 2' Adapter
STAINLESS STEEL VENT/FLUE & AIR ADAPTER CONNECTIONS
9301PVC
2SVSAFNS03
Heat Fab, Inc, - Saf T Vent Z Flex, Inc - Z Vent
3CGPVA Metal Fab, Inc. - Corr/Guard
GAS
Current Service Parts 15
SVF - 1500 - 2000 - 2500 - 3000 Jacket Parts
16 Current Service Parts
GAS
SVF - 1500 - 2000 - 2500 - 3000 Jacket Parts
Item Part Number
Description/Contents
100 384-000-234 Service Kit - Jacket Cover Trim - Side with Hardware - SVF 1500-3000 110 384-000-235 Service Kit - Jacket Side Panel with Hardware - SVF 1500-3000 120 384-000-236 Service Kit - Jacket Side trim with Hardware - SVF 1500-3000 130 384-000-237 Service Kit - Jacket Front Bottom Panel with Hardware - SVF 1500-3000 140 384-000-238 Service Kit - Jacket Front Center Panel with Hardware - SVF 1500-3000 150 384-000-239 Service Kit - Jacket Front Display Panel with Hardware - SVF 1500-3000 160 384-000-240 Service Kit - Jacket Front Top Panel with Hardware - SVF 1500-3000 170 384-000-241 Service Kit - Jacket Top Front Panel with Hardware - SVF 1500-3000 180 384-000-242 Service Kit - Jacket Top Center with Hardware - SVF 1500-3000 190 384-000-243 Service Kit - Jacket Top Back with Hardware - SVF 1500-3000 200 384-000-244 Service Kit - Jacket Back Top - 1 Panel with Hardware - SVF 1500-3000 210 384-000-245 Service Kit - Jacket Back Top - 2 Panel with Hardware - SVF 1500-3000 220 384-000-246 Service Kit - Jacket Back Bottom Panel with Hardware - SVF 1500-3000 230 384-000-247 Service Kit - Jacket Control cover with Hardware - SVF 1500-3000 240 460-005-804 Bracket - Display Panel - SVF 1500-3000
384-000-260 Service Kit - Vertical Center Support - SVF 1500-3000 384-000-261 Service Kit - Vertical Back support - SVF 1500-3000 384-000-262 Service Kit - Vertical Front Support - SVF 1500-3000 384-000-263 Service Kit - Jacket Support Bracket - SVF 1500-3000 384-000-264 Service Kit - Frame Top Side - SVF 1500-3000 384-000-253 Service Kit - Jacket Back Bottom with Hardware - SVF 1500 384-000-265 Service Kit - Jacket Back Bottom with Hardware - SVF 2000 N/S 384-000-266 Service Kit - Jacket Back Bottom with Hardware - SVF 2500 384-000-267 Service Kit - Jacket Back Bottom with Hardware - SVF 3000 384-000-229 Service Kit - Base Assembly Replacement - SVF 1500-3000 384-000-230 Service Kit Box- Base Tray-Control with Hardware - SVF 1500-3000 384-000-231 Service Kit Box - Base-Heat Exchanger with Hardware - SVF 1500/2000 384-000-232 Service Kit Box- Base-Heat Exchanger with Hardware - SVF 2500/3000 384-000-233 Service Kit - Bracket Heat Exchanger Support - SVF 1500-3000 384-000-141 Touch Up Paint - Slate - SVF 1500-3000
GAS
Current Service Parts 17
SVF - 1500 - 2000 - 2500 - 3000 Burner, Blower, Cover Plate, Venturi, Gas Train, And Miscellaneous Parts
18 Current Service Parts
GAS
SVF - 1500 -2000 - 2500 - 3000 Burner, Blower, Cover Plate, Venturi, Gas Train, And Miscellaneous Parts
Item Part Number
Description/Contents
384-000-204 Service Kit - Burner - GXF - Mesh with Hardware - SVF 1500/2000 100
384-000-205 Service Kit - Burner - GXF - Mesh with Hardware - SVF 2500/3000
110
384-000-206
Service Kit - Plate - Cover Burner/Heat Exchanger with Gasket & Hardware - SVF 1500/2000
384-000-207 Service Kit - Plate - Cover Burner/Heat Exchanger with Hardware - SVF 2500/3000
384-000-208 Service Kit - Burner Insulation - SVF 1500/2000 120
384-000-209 Service Kit - Burner Insulation - SVF2500/3000
384-000-210 Service Kit - Blower Modulating Premix with Hardware - SVF 1500/2000 130
384-000-211 Service Kit - Blower Modulating Premix with Hardware - SVF 2500/3000
140 384-000-212 Service Kit - Venturi Swirlplate/Shroud - SVF 1500-3000
150 384-000-213 Service Kit - Gas Flapper with Hardware - SVF 1500-3000
160 384-000-214 Service Kit - Air Filter - SVF 1500-3000
170 384-000-220 Service Kit - Gas Inlet Pipe - SVF 1500-3000
180 384-000-216 Service Kit - Gas Manifold with T-Handle Valve with Hardware - SVF 2500/3000
190 384-000-217 Service Kit - Gas Valve - SVF 1500-3000
200 383-600-244 Service Kit - Manual Gas Valve with T-Handle - SVF 1500-3000
N/S 384-000-258 Service Kit - Flanged Orifice Fitting- SVF 1500-3000
220 384-000-223 Service Kit - Condensate Dish with Gasket - SVF 1500/2000
384-000-224 Service Kit - Condensate Dish with Gasket - SVF 2500/3000
230 384-000-225 Service Kit - Caster - Non Swivel - with Caster & Hardware - SVF 1500/2000
384-000-226 Service Kit - Caster - Swivel - with Caster & Hardware - SVF 2500/3000
240 384-000-227 Service Kit - Leveling Leg - with Leveling Leg & Hardware - SVF 1500-3000
250 384-000-228 Service Kit - Condensate Trap Assembly - SVF 1500-3000
260
383-500-020
Service Kit - Inspection Glass- Heat Excahnager - (Includes Glass, Retainer, Gasket, and Screws) - SVF 1500-3000
GAS
Current Service Parts 19
SVF - 1500 - 2000 - 2500 - 3000 Control Parts
20 Current Service Parts
GAS
SVF - 1500 - 2000 - 2500 - 3000 Control Parts
GAS
Item Part Number
Description/Contents
100 384-000-255 Service Kit - Control Module with Circ. Board, and Hardware 110 384-000-256 Service Kit - Display Housing with LCD 120 383-600-160 Service Kit - Control Module Expansion - 120 Volt
384-000-200 Service Kit - Ignition - (Includes Igniter, Gaskets & Hardware) - SVF - 1500/2000 130
384-000-254 Service Kit - Ignition - (Includes Igniter, Gaskets, and Hardware) - SVF - 2500/3000 140 384-000-201 Service Kit - Switch - Air Pressure with Hardware 150 384-000-202 Service Kit - Switch - Gas (High) Pressure Gauge Reset - M GMHA244 160 384-000-203 Service Kit - Switch - Gas (Low) Pressure Gauge Reset - M GMLA444 170 383-500-628 Service Kit - Control Transformer - 50 VA - 120 Volt/24 Volt 180 570-350-231 Blower Relay Switch - 15 Amp - 120 VAC - (Without Socket) 190 570-350-233 Contactor 3-Pole, 20 Full Load Amps/120 Volt Coil - SVF - 2500/3000 200 511-330-436 Ignition Transformer 210 383-600-511 Service Kit - Low Water Cut Off 220 384-000-100 Service Kit - Temperature Sensor - Flue and Water 230 384-000-101 Service Kit - Temperature Sensor Well 240 511-724-299 Service Kit - System Temperature Sensor - ½" N.P.T. - 4" Well 250 510-312-218 Service Kit - Outdoor Temperature Sensor 260 383-500-205 Service Kit - Rocker Switch - 16 Amp at 125 VAC 270 510-218-300 Service Kit - Filter Minder
591-391-961 Wiring Harness - Control Display 591-392-040 Wiring Harness - Control/Display Communication - 48" 591-392-055 Assembly Igniter/Sensor Cable - 435 MM Long with Boot 591-392-056 Wiring Harness - Control Tray Auxiliary P15, P16 591-392-057 Wiring Harness - Control Tray Low Voltage Sensors 591-392-058 Wiring Harness - Control Tray High Voltage - SVF 3000 N/S 591-392-059 Wiring Harness - Control Tray - Blower Control 591-392-060 Wiring Harness - Hig Voltage Field Terminals 591-392-061 Wiring Harness - Auxiliary Field Terminals 591-392-063 Wiring Harness - Blower Control 591-392-064 Wiring Harness - High Voltage SVF 3000 591-392-065 Wiring Harness - Low Voltage Sensors 591-392-066 Wiring Harness - Control Tray Auxiliary - P10,P11, P13, P14
Current Service Parts 21
SVF - 1500 - 2000 - 2500 - 3000 Control Parts Cont.
Item N/S
Part Number 591-392-088 591-392-089 591-392-090 591-392-091 591-392-093 591-392-094 591-392-096 591-392-097 383-500-633 383-500-603 383-500-604 591-850-196 591-850-194 591-850-195
Description/Contents Wiring Harness - Blower Control - SVF 3000 Wiring Harness - Lower High Voltage - SVF 2000 Wiring Harness - BMS/ Multiple Boiler Field Terminals Wiring Harness - BMS/Multiple Boiler Control Tray Wiring Harness - Control Tray - High Voltage - SVF2000 Wiring Harness - Blower High Voltage - SVF 3000 Wiring Harness - Gas Pressure Switch Valve Mount Wiring Harness - 72" Control/Display Communication Service Kit - Wiring Harness - Control/Display Communication Service Kit - 3-Amp Fuse, 32 Volt Fast Blow - ATO - (Includes 5 Fuses) Service Kit - 12 Amp Fuse, 250 Volt Fast Blow - AG - (Includes 5 Fuses) Service Kit - 12.5 Amp Fuse, 250 Volt Slow Blow - (Includes 1 Fuse) Service Kit - 16 Amp Fuse, 250 Volt Slow Blow - (Includes 1 Fuse) Service Kit - 20 Amp Fuse, 250 Volt Slow Blow - (Includes 1 Fuse)
GAS
22 Current Service Parts
NOTES
Current Service Parts 23
GAS
SVF - 1500 - 2000 - 2500 - 3000 Miscellaneous Parts and Kits
Part No.
592-900-006 592-900-016 592-900-017 592-900-005 592-900-003
383-600-093 383-600-101 383-600-299
383-600-298
383-600-148 383-600-095 383-600-096 383-600-299
383-600-298
383-600-148 383-600-287 384-000-240
384-000-257 383-500-601
384-000-221
384-000-241 384-000-242
Description Chemicals Antifreeze - Sentinel X-500 Corrosion Inhibitor - Sentinel X-100 ( 5 Gallons) Corrosion Inhibitor - Sentinel X-100 ( 50 Gallons) Inhibitor Quick Test Kit Cleaner - Sentinel X-400 ( One Tube 275 Mil) Boiler Accessories Pressure Relief Valve - SVF 1500/2000 - ASME 30 PSI, 1¼" NPT Female Pressure Relief Valve - SVF 1500/2000 - ASME 50 PSI, 1¼" NPT Female Pressure Relief Valve - SVF 1500/2000 - ASME 80 PSI, 1¼" NPT Female with New P/T Gauge Pressure Relief Valve - SVF 1500/2000 - ASME 100 PSI, 1¼" NPT Female with New P/T Gauge Pressure Relief Valve - SVF 1500/2000 - ASME 150 PSI, 1¼" NPT Female with New P/T Gauge Pressure Relief Valve - SVF 2500/3000 - ASME 30 PSI, 2" X 2½" NPT Female Pressure Relief Valve - SVF 2500/3000 - ASME 50 PSI, 2" X 2½" NPT Female Pressure Relief Valve - SVF 2500/3000 - ASME 80 PSI, 1¼" NPT Female with New P/T Gauge Pressure Relief Valve - SVF 2500/3000 - ASME 100 PSI, 1¼" NPT Female with New P/T Gauge Pressure Relief Valve - SVF 2500/3000 _ ASME 150 PSI, 1¼" NPT Female with New P/T Gauge Condensate Neutralizer Kit - Up to 3000 MBH Annual Maintenance Kit - (Includes 1-Igniter/Flame Sense Rod, 1-Inhibitor Test Kit, and 1 SVF 1500/2000 Gasket Seal Kit) Annual Maintenance Kit - (Includes 1-Igniter/Flame Sense Rod, 1-Inhibitor Test Kit, and 1 SVF 2500/3000 Gasket Seal Kit) System Temperature Sensor-Strap On Gas Conversion Kits Natural Gas To L/P Conversion Kit - SVF 1500 - 3000 Miscellaneous Kits Service Kit - Gasket Seal - SVF 1500/2000 Service Kit - Gasket seal - SVF 2500/3000
GAS
24 Current Service Parts
SVF - 1500 - 2000 - 2500 - 3000 Miscellaneous Parts and Kits
384-000-218 384-000-219 384-000-259
Miscellaneous Kits Cont.
Service Kit - Air Inlet - SVF 1500/2000 Service Kit - SVF 2500/3000 Service Kit - Air Grate - SVF 1500-3000
GAS
Current Service Parts 25
SVF - 750 - 1000 -1100 Jacket Parts
26 Current Service Parts
GAS
SVF - 750 - 1000 -1100 Jacket Parts
Item Part Number
Description/Contents
384-000-129 Jacket Side - Includes Hardware - For SVF 750 100
384-000-130 Jacket Side - Includes Hardware - For SVF 1000/1100 384-000-131 Jacket Lower Front - Includes Hardware - For SVF 750 110 384-000-132 Jacket Lower Front - Includes Hardware - For SVF 1000/1100 384-000-133 Jacket Front Control - Includes Hardware - For SVF 750 120 384-000-156 Jacket Front Control - Includes Hardware - For SVF 1000 384-000-134 Jacket Front Control - Includes Hardware - For SVF 1100 384-000-135 Jacket Upper Front - Includes Hardware - For SVF 750 130 384-000-136 Jacket Upper Front - Includes Hardware - For SVF 1000/1100 384-000-137 Jacket Top - Includes Hardware - For SVF 750 140 384-000-138 Jacket Top - Includes Hardware - For SVF 1000/1100 384-000-139 Control Tray Panel - Includes Hardware - For SVF 750 150 384-000-140 Control Tray Panel - Includes Hardware - For SVF 1000/1100 N/S 384-000-141 Touch Up Paint - Slate - For SVF 750/1000/1100
GAS
Current Service Parts 27
SVF - 750 - 1000 -1100 Burner, Blower, Cover Plate, Venturi, Gas Train, And Miscellaneous Parts
28 Current Service Parts
GAS
SVF - 750 - 1000 -1100 Burner, Blower, Cover Plate, Venturi, Gas Train, And Miscellaneous Parts
Item Part Number
Description/Contents
384-000-107 Burner Service Kit - Includes (Pre-Mix Fiber Mesh And Instructions) - For SVF 750 100
384-000-108 Burner Service Kit - Includes (Pre-Mix Fiber Mesh And Instructions) - For SVF 1000/1100
384-000-109 Burner Cover Plate Service Kit - Includes (Hardware And Instructions) - For SVF 750
110
384-000-110
Burner Cover Plate Service Kit - Includes (Hardware And Instructions) For SVF 1000/1100
120
384-000-111
Modulating Premix Blower Service Kit - Includes (Blower, Gasket, And Instructions) For SVF 750
384-000-112
Modulating Premix Blower Service Kit - Includes (Blower, Gasket, And Instructions) For SVF 1000/1100
384-000-113 Venturi Service Kit - Includes (Hardware, Gaskets, And Instructions) - For SVF 750 130
384-00-114 Venturi Service Kit - Includes (Hardware, Gaskets, And Instructions) - For SVF 1000/1100
140 384-000-115 Gas Pipe Manifold Assembly Service Kit With T Handle For All SVF
384-000-116 Gas Valve Service Kit - Includes (Hardware And Instructions) - For SVF 750 150
384-000-117 Gas Valve Service Kit - Includes ( Hardware And Instructions) - For SVF 1000/1100
160 384-000-118 Inlet Air Elbow Service Kit - Includes (Hardware And Instructions) - For All SVF
170 384-000-119 Inlet Air Hose Service Kit - Includes (Hardware A d Instructions) - For All SVF
384-000-120 Gas Pipe Assembly Service Kit -Includes (Hardware And Instructions) - For SVF 750
180
384-000-121
Gas Pipe Assembly Service Kit - Includes (Hardware And Instructions) For SVF 1000/1100
384-000-123 Condensate Dish With Gasket - For SVF 750 190
384-000-124 Condensate Dish With Gasket - For SVF 1000/1100
200 384-00-125 Non- Swivel Caster Kit With Hardware - For All SVF
210 384-000-126 Swivel Caster Kit With Hardware - For All SVF
220 384-000-127 Leg Leveling Kit With Adapter - For All SVF
230 384-000-128 Condensate Trap Assembly - For All SVF
240 383-600-244 Manual Gas Valve T Handle - For All SVF
GAS
Current Service Parts 29
SVF - 750 - 1000 -1100 Control Parts
30 Current Service Parts
GAS
SVF - 750 - 1000 -1100 Control Parts
GAS
Item Part Number
Description/Contents
100 384-000-155 Display Housing With LCD
110 383-600-160 Expansion Module - (120 Volt)
120 384-000-154 Control Module Kit With Hardware
130 511-624-645 Boiler On/Off Switch
140 383-500-628 Control Transformer 120/24 VAC
150 570-350-231 Blower Relay Without Socket
160 511-802-626 Ignition Transformer
170
384-000-103
Ignitor/Flame Sense Rod Kit - Includes (Ignitor, Flame Sense, Gasket, Hardware, And Ground Harness)
180 384-000-100 Temperature Sensor - Flue And Water
190 384-000-101 Temperature Sensor Well
200 511-724-299 System Temperature Sensor, ½" N.P.T. 4" Well
210 383-600-511 Low Water Cut Off
220 383-600-510 Gas Pressure Switch Kit - Includes (High/Low Pressure Switches, Hardware, And Sealant)
384-000-104
Pressure Switch Kit - Includes ( Pressure Switch,Minimum Air Flow Switch, Hoses, And Hardware) For SVF 750
230
384-000-105
Pressure Switch Kit - Includes ( Pressure Switch,Minimum Air Flow Switch, Hoses, And Hardware) For SVF 1000/1100
240 510-312-218 Outdoor Temperature Sensor
591-391-961 Wiring Harness - Control To Expansion Module
591-392-040 Wiring Harness - Expansion Module To Display
591-392-067 Wiring Harness - Main Front
591-392-068 Wiring Harness - Blower Front
591-392-069 Wiring Harness - Auxiliary Front
591-392-070 Wiring Harness - Communication Front
591-392-071 Wiring Harness - Low Voltage Front A
591-392-072 Wiring Harness - Low Voltage Front B N/S
591-392-073 Wiring Harness - Ignition Module
591-392-074 Wiring Harness - Flame Sensor
591-392-075 Wiring Harness - Low Voltage Rear
591-392-076 Wiring Harness - High Voltage Rear
591-392-078 Wiring Harness - Low Voltage Terminal
591-392-080 Wiring Harness - Main Terminal
383-500-603 3 Amp Fuse - Fast Blow ATO - ( 5 Fuses)
383-500-604 12 Amp Fuse - 250 Volt - Fast Blow AG - (5 Fuses)
Current Service Parts 31
SVF - 750 - 1000 -1100 Miscellaneous Parts And Kits
Part No.
592-900-006 592-900-016 592-900-017 592-900-005 592-900-003
383-600-063 383-600-064 383-600-065 384-000-149 384-000-150 383-600-093 383-600-101
383-600-299
383-600-298
383-600-148
380-000-000 570-218-055 510-218-110 383-600-076
384-000-143
384-000-122
383-500-601 384-000-005 384-000-006 384-000-144 384-000-145 384-000-146 384-000-147 384-000-151 384-000-152 384-000-153
Description Chemicals Antifreeze - Sentinel X-500 Corrosion Inhibitor - Sentinel X-100 ( 5 Gallons) Corrosion Inhibitor - Sentinel X-100 ( 50 Gallons) Inhibitor Quick Test Kit Cleaner - Sentinel X-400 ( One Tube 275 Mil) Boiler Accessories Pressure Relief Valve For SVF 750 - ASME 30 PSI - ¾" NPT Female Pressure Relief Valve For SVF 750 - ASME 50 PSI - ¾" NPT Female Pressure Relief Valve For SVF 750 - ASME 80 PSI - ¾" NPT Female With New P/T Gauge Pressure Relief Valve For SVF 750 - ASME 100 PSI - ¾" NPT Female With New P/T Gauge Pressure Relief Valve For SVF 750 - ASME 150 PSI - ¾" NPT Female With New P/T Gauge Pressure Relief Valve For SVF 1000/1100 - ASME 30 PSI - 1¼" NPT Female Pressure Relief Valve For SVF 1000/1100 - ASME 30 PSI - 1¼" NPT Female Pressure Relief Valve For SVF 1000/1100 - ASME 80 PSI - 1¼" NPT Female With New P/T Gauge Pressure Relief Valve For SVF 1000/1100 - ASME 100 PSI - 1¼" NPT Female With New P/T Gauge Pressure Relief Valve For SVF 1000/1100 - ASME 150 PSI - 1¼" NPT Female With New P/T Gauge Pressure/Temperature Gauge - ¼" NPT - 0-75 PSI ( For 30-50 PSI Relief Valves) Pressure/Temperature Gauge - ¼" NPT - 0-150 PSI ( For 80-100 PSI Relief Valves) Pressure/Temperature Gauge - ¼" NPT - 0-240 PSI ( For 100-160 PSI Relief Valves) Condensate Neuutralizer Kit ( Up To 3000 MBH) Annual Maintenance KIt - Includes (Ignitor/Flame Sense Rod And Gasket, Nuts And Washers For Ignitor/Sense Rods, Inhibitor Test Kit, Gasket/ Seal Kits For SVF750 And SVF 1000/1100) Combustion Air Damper Kit - Includes ( Damper, Electrical Wiring, Coupling, Hose Clamp, And Instructions) Temperature Sensor - Strap On Natural Gas To L/P Conversion Kit For SVF 750 - Includes ( Orifice, Gasket, And Label) Natural Gas To L/P Conversion Kit For SVF 1000/1100 - Includes (Orifice, Gasket, And Label) Insulation Service Kit - SVF 750 - Insulation And Instructions Insulation Service Kit - SVF 1000/1100 - Insulation And Instructions Seal Gasket Service Kit - SVF 750 - Gaskets For Burner, Blower, And Gas Valve Flange Seal Gasket Service Kit - SVF 1000/1100 - Gaskets For Burner, Blower And Gas Valve Flange Air Inlet Adapter Kit - Includes Hardware Exhaust Adapter Kit - Includes Hardware Automatic Air Valve Kit - ½" NPT
GAS
32 Current Service Parts
NOTES
Current Service Parts 33
GAS
AquaBalance - Series 1 & 2 - 80/120/155 Jacket Assembly
Item Part Number 100 640-000-067 Jacket Door 110 640-000-065 Jacket Left Side 120 640-000-066 Jacket Right Side
Description/Contents
GAS
34 Current Service Parts
AquaBalance - Series 1 & 2 - 80/120/155 Controls/Electrical Assemblies
Item Part Number
Description/Contents
100 640-000-003 Control Module assembly
110 640-000-004 Control module Display Cover
120 640-000-006 Pressure / Temperature Assembly
640-000-085 Wire Harness Assembly- Combi - 155
640-000-005 Wire Harness Assembly- Combi - 80/120 130
640-000-053 Wire Harness Assembly- Heating Only
640-000-103 Blower Wiring Adapter Heating Only - 155
140
640-000-062
PCB - Only - (Includes Circuit Board, Transformer, Relay, Terminal Strip, Fuse Holder, And Fuse)
150 640-000-131 Thermostat Relay Box and Cover
640-000-122 Board Fuse 3.15 Amp - (Package Of 5) N/S
640-000-123 Thermostat Board Fuse - 630ma - (Package Of 5)
GAS
Current Service Parts 35
AquaBalance - Series 1 & 2 - 80/120 Combi Boiler Replacement Kits And Parts
36 Current Service Parts
GAS
AquaBalance - Series 1 & 2 - 80/120 Combi Boiler Replacement Kits And Parts
Item Part Number
Description/Contents
AB-80
640-000-116 Heat Exchanger - WMB-80 - SERIES 2 ONLY
640-000-117 Heat Exchanger - WMB-120 - SERIES 2 ONLY
100
640-000-008 Heat Exchanger - WMB-80 - SERIES 1 ONLY
640-000-009 Heat Exchanger - WMB-120 - SERIES 1 ONLY
110 640-000-011 Flue Temperature Sensor
120 640-000-020 Blower Assembly
130 640-000-021 Blower Gasket
140 640-000-109 Ignitor
150 640-000-010 Central Heat Exchanger Insulation
160 640-000-012 Burner
170 640-000-013 Burner Gasket Set
180 640-000-016 Burner Cover
190 640-000-015 Inspection Glass
640-000-022 Natural Gas Conversion Kit - WMB-80 ONLY
200
640-000-023 Natural Gas Conversion Kit - WMB-120 ONLY
640-000-024 Propane Gas Conversion Kit - WMB-80 ONLY
210
640-000-025 Propane Gas Conversion Kit - WMB-120 ONLY
220 640-000-037 Gas Valve VK8205V
230 640-000-017 Circulator FX3-FP
240 640-000-018 Air Separator
250 640-000-019 Water Pressure Switch
260 640-000-026 Flow Meter
270 640-000-027 Water Filter
280 640-000-028 3-Way Valve
290 640-000-029 3-Way Valve Motor
300 640-000-030 N/ R Valve Fitting -
310 640-000-031 DHW R. Plate Connection
640-000-032 Plate Exchanger 16P - WMB 80 ONLY
320
640-000-033 Plate Exchanger 20P - WMB 120 ONLY
330 640-000-034 CH Temperature Probe DP
340 640-000-035 CH Temperature Probe US
350 640-000-036 DHW Temperature Probe US
360 640-000-038 Relief Valve ¾"
AB-120
GAS
Current Service Parts 37
AquaBalance - Series 1 & 2 - 80/120 Combi
Item 370 380 390 400 410 420 430
440
450 460 470 480 490 500 510
Part Number
640-000-039 640-000-007 640-000-068 640-000-107 640-000-108 640-000-044 640-000-043 640-000-124 640-000-125 640-000-069 640-000-070 640-000-071 640-000-126 640-000-049 640-000-050 640-000-051 640-000-072 640-000-130 640-000-110 640-000-136
Description/Contents
NPT Adapters Gasket Set Condensate Drain Trap Vent Adapters - ( 2 Adapters In Kit) Gaskets - Vent Adapters - (2 Gaskets In Kit) Wall Mount Bracket Outdoor Temperature Sensor CH - Flow Pipe - WMB - 80 SERIES 2 ONLY CH - Flow Pipe - WMB - 120 SERIES 2 ONLY CH - Flow Pipe - WMB - 80 SERIES 1 ONLY CH - Flow Pipe - WMB - 120 SERIES 1 ONLY CH - Return Pipe - SERIES 1 ONLY CH - Return Pipe - SERIES 2 ONLY Bypass Pipe Flow Meter Pipe DHW Outlet Pipe Gas pipe - WMB 80 ONLY Gas pipe - WMB 120 ONLY Flow Regulator (4 GPM) (Restrictor) Heat Exchanger Vent - Gasket
AB-80
AB-120
GAS
38 Current Service Parts
NOTES
Current Service Parts 39
GAS
AquaBalance - Series 1 & 2 - 80/120 Heating Only Boiler Replacement Kits And Parts
40 Current Service Parts
GAS
AquaBalance - Series 1 & 2 - 80/120 Heating Only Boiler Replacement Kits And Parts
GAS
Item Part Number
Description/Contents
640-000-116 Heat Exchanger - WMB 80 SERIES 2 ONLY 640-000-117 Heat Exchanger - WMB 120 SERIES 2 ONLY 100 640-000-008 Heat Exchanger - WMB 80 SERIES 1 ONLY 640-000-009 Heat Exchanger - WMB 120 SERIES 1 ONLY 110 640-000-011 Flue Temperature Sensor 120 640-000-020 Blower Assembly 130 640-000-021 Blower Gasket 140 640-000-109 Ignitor 150 640-000-010 Central Heat Exchanger Insulation 160 640-000-012 Burner 170 640-000-013 Burner Gasket Set 180 640-000-016 Burner Cover 190 640-000-015 Inspection Glass 640-000-022 Natural Gas Conversion Kit - WMB-80 ONLY 200 640-000-023 Natural Gas Conversion Kit - WMB-120 ONLY 640-000-024 Propane Gas Conversion Kit - WMB-80 ONLY 210 640-000-025 Propane Gas Conversion Kit - WMB-120 ONLY 220 640-000-037 Gas Valve VK8205V 230 640-000-019 Water Pressure Switch 240 640-000-034 CH Temperature Probe DP 250 640-000-035 CH Temperature Probe US 260 640-000-038 Relief Valve ¾" 270 640-000-039 NPT Adapters 280 640-000-055 Gasket Set 290 640-000-073 Condensate Drain Trap 300 640-000-107 Vent Adapters - ( 2 Adapters In Kit) 310 640-000-108 Gaskets - Vent Adapters - (2 Gaskets In Kit) 320 640-000-044 Wall Mount Bracket 330 640-000-043 Outdoor Temperature Sensor 640-000-127 CH - Flow Pipe - WMB - 80 SERIES 2 ONLY 640-000-128 CH - Flow Pipe - WMB - 120 SERIES 2 ONLY 340 640-000-074 CH - Flow Pipe - WMB - 80 SERIES 1 ONLY 640-000-075 CH - Flow Pipe - WMB - 120 SERIES 1 ONLY
AB-80
AB-120
Current Service Parts 41
AquaBalance - Series 1 & 2 - 80/120 Heating Only Boiler Replacement Kits And Parts
640-000-129 CH - Return Pipe SERIES 2 ONLY 350
640-000-076 CH - Return Pipe SERIES 1 ONLY 640-000-072 Gas Pipe 360 640-000-130 Gas Pipe 370 640-000-136 Heat Exchanger Vent - Gasket
GAS
42 Current Service Parts
NOTES
Current Service Parts 43
GAS
AquaBalance - Series 1 & 2 - 155C Combi Boiler Replacement Kits And Parts
44 Current Service Parts
GAS
AquaBalance - Series 1 & 2 - 155C Combi Boiler Replacement Kits And Parts
GAS
Item Part Number
Description/Contents
640-000-118 Heat Exchanger - SERIES 2 ONLY 100
640-000-080 Heat Exchanger - SERIES 1 ONLY 110 640-000-011 Flue Temprerature Sensor 120 640-000-081 Blower 130 640-000-021 Blower Gasket 140 640-000-109 Ignitor 150 640-000-010 Central Heat Exchanger Insulation 160 640-000-012 Burner 170 640-000-013 Burner Gasket Set - (Includes Premix Gasket, And Cover Gasket) 180 640-000-016 Burner Cover 190 640-000-015 Inspection Glass 200 640-000-082 Natural Gas Conversion Kit
640-000-083 Propane Gas Conversion Kit 210
640-000-133 Propane Gas Conversion Kit - SERIES 2 ONLY 220 640-000-037 Gas Valve - VK8205V 230 640-000-086 Circulator - UPS2578 240 640-000-087 Air Separator 250 640-000-019 Water Pressure Switch 260 640-000-098 DHW Inlet Pipe 270 640-000-027 DHW Inlet Water Filter 280 640-000-088 3 Way Valve 285 640-000-134 3 Way Valve Motor 290 640-000-095 3 Way Valve - PHE Pipe 300 640-000-030 N/R Valve Fitting 310 640-000-084 Flow Meter 320 640-000-089 Plate Heat Exchanger - PFH30 330 640-000-034 CH Temperature Probe - DP 340 640-000-035 CH Temperature Probe - US 350 640-000-036 DHW Temperature probe - US 360 640-000-038 Relief Valve - ¾" 370 640-000-090 N.P.T. Adapters 380 640-000-101 Gasket Set 390 640-000-073 Condensate Drain Trap
Current Service Parts 45
AquaBalance - Series 1 & 2 - 155C Combi Boiler Replacement Kits And Parts Continued
Item Part Number
Description/Contents
400 640-000-107 Vent Adapters - ( 2 Adapters In Kit) 410 640-000-108 Gaskets - Vent Adapters - (2 Gaskets In Kit) 420 640-000-044 Wall Mount Bracket 430 640-000-043 Outdoor Temperature Sensor 440 640-000-091 Heat Exchanger Flow Pipe 450 640-000-097 CH - Return Pipe 460 640-000-093 Bypass Pipe 470 640-000-099 Flow Meter PHE Pipe 480 640-000-096 DHW Outlet Pipe 490 640-000-100 Gas Pipe 500 640-000-092 Heat Exchanger Return Pipe 510 640-000-094 CH Flow pipe 520 640-000-136 Heat Exchanger Vent - Gasket
GAS
46 Current Service Parts
NOTES
Current Service Parts 47
GAS
AquaBalance - Series 1 & 2 - 155H - Heating Only Boiler Replacement Kits And Parts
48 Current Service Parts
GAS
AquaBalance - Series 1 & 2 - 155H - Heating Only Boiler Replacement Kits And Parts
Item Part Number
Description/Contents
640-000-118 Heat Exchanger - SERIES 2 ONLY 100
640-000-080 Heat Exchanger - SERIES 1 ONLY 110 640-000-011 Flue Temprerature Sensor 120 640-000-081 Blower 130 640-000-021 Blower Gasket 140 640-000-109 Ignitor 150 640-000-010 Central Heat Exchanger Insulation 160 640-000-012 Burner 170 640-000-013 Burner Gasket Set - (Includes Premix Gasket, And Cover Gasket) 180 640-000-016 Burner Cover 190 640-000-015 Inspection Glass 200 640-000-082 Natural Gas Conversion Kit
640-000-083 Propane Gas Conversion Kit 210
640-000-133 Propane Gas Conversion Kit - SERIES 2 ONLY 220 640-000-037 Gas Valve - VK8205V 230 640-000-019 Water Pressure Switch 240 640-000-034 CH Temperature Probe - DP 250 640-000-035 CH Temperature Probe - US 260 640-000-038 Relief Valve - ¾" 270 640-000-104 NPT Adapters 280 640-000-102 Gasket Set 290 640-000-073 Condensate Drain Trap 300 640-000-107 Vent Adapters - ( 2 Adapters In Kit) 310 640-000-108 Gaskets - Vent Adapters - (2 Gaskets In Kit) 320 640-000-044 Wall Mount Bracket 330 640-000-043 Outdoor Temperature Sensor 340 640-000-106 CH - Flow Pipe 350 640-000-105 CH - Return Pipe 360 640-000-100 Gas Pipe 370 640-000-136 Heat Exchanger Vent - Gasket
GAS
Current Service Parts 49
AquaBalance - Series 1 & 2 - 80/120/155 Miscellaneous Parts And Kits
Fig No.
Part No.
Description
Chemicals
592-900-029 Antifreeze, Sentinel X500 - ( 1 Gallon)
592-900-002 Corrosion Inhibitor, Sentinel X100 N/S
592-900-005 Sentinel X100 Quick Test Kit
592-900-003 Cleaner, Sentinel X400
Boiler Accessories
640-000-044 Wall Mount Kit - (Includes Wall-Mount Bracket, and Hardware) - Supplied With Boiler N/S
640-000-073 Condensate Trap Kit - (Includes Trap assembly And Flexible Line) - Supplied With Boiler
Condensate Handling Accessories
383-500-631 Condensate Neutralizer Kit
N/S 640-000-114 Annual Maintenance Kit 80/120 - Includes - (Ignitor, Water Filter, Gaskets , and Instructions)
640-000-112
Annual Maintenance Kit - 155 - Includes - (Ignitor, Water Filter, Fan & Burner Gaskets, Gasket Kit For Combi & Heat Only, And Instructions)
640-000-135
383-700-171 383-500-100 383-700-172 383-700-167 383-500-350
2PPS-HK 3PPS-HK 2PPS-VK 3PPS-VK 2PPS-HTP 3PPS-HTP ICRT2439 ICRT3539
Vent/Air Parts and Kits
Direct Exhaust Venting Kit - Includes (Cover Plates, Vent Screens, Mounting Hardware For 2" and 3" Vent Sizes
Sidewall Separate Pipes Vent / Air Termination Kit For 2" PVC Vent And Air Pipes (Includes 2 Cover Plates)
Sidewall Separate Pipes Vent / Air Termination Kit For 3" PVC Vent And Air Pipes (Includes 2 Cover Plates)
Sidewall Separate Pipes Vent / Air Termination Kit For 3" AL29-4C And Air Pipe (Includes 2 Cover Plates)
PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 2" PVC Vent And Air Pipes
PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 3" PVC Vent And Air Pipes
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit; Color White (2" Polypropylene Pipe)
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit; Color White (3" Polypropylene Pipe)
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (2" Polypropylene Pipe)
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (3" Polypropylene Pipe)
M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - (2" Polypropylene Pipe)
M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - (3" Polypropylene Pipe)
Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (2" Polypropylene Pipe)
Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (3" Polypropylene Pipe)
GAS
50 Current Service Parts
AquaBalance - Series 1 & 2 - 80/120/155 Miscellaneous Parts And Kits
ICWT352 ICWS2413 ICWS3513 383-500-106 383-500-105
Vent/Air Parts and Kits
Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (3" Polypropylene Pipe) Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (2" Stainless Steel/PP Pipe) Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (3" Stainless Steel/PP Pipe) Bird Screen For 2" PVC Vent/Air Pipes - (2 Required) Bird Screen For 3" PVC Vent/Air Pipes - (2 Required)
GAS
Current Service Parts 51
Evergreen Jacket Assembly - 70/110/155
52 Current Service Parts
GAS
Evergreen Jacket Assembly Parts - 70/110/155
Item Part Number
Description/Contents
100 383-900-101 Jacket Door - (Includes Labels) 110 383-900-102 Jacket Door To Cabinet Seals - (For Front Face) 120 383-800-218 Wall Mount Bracket - (Wall Side, Includes Hardware) 130 383-800-219 Wall Mount Hardware - (Boiler Side - Includes 2 Each Bolts, Washers,Spacers) 140 383-800-220 Upper Panel To Cabinet Gaskets 150 590-318-071 Heat Exchanger To Bottom Panel Gaskets 160 383-700-122 Door Latch - ( 2 Required - Includes Rivets) 170 562-150-290 Door Retention Screw - ( Truss Head - 10-24) 180 590-318-051 Internal Flue Pipe To Adapter Gasket - Fits Inner Diameter Of Flue Pipe 190 560-907-719 Flue Pipe Adapter - Top Flue Adapter With Internal Gasket 200 560-907-720 Boiler Flue Pipe - Internal Flue Pipe With Gasket 210 560-907-718 Air Inlet Adapter - Topr Air Inlet Adapter With Internal Gasket 220 590-300-031 Pipe Adapter To Cabinet Gasket - Applies To Air And Vent Adapters 230 590-318-052 Pipe Adapter To System Pipe Gasket - Inner Diameter Of Top Adapter 240 383-900-103 Jacket Bottom Panel Kit -(Includes Panel, Gasket, and Screws) 250 383-900-104 Bottom Panel To Cabinet Gasket 260 383-800-223 Air Baffle And Screws 270 561-444-186 " Hole Plug- For Sealing Electrical Knockouts 280 562-248-740 Pipe Grommet - Seals Water Pipes To Cabinet 290 383-800-228 Control/Transformer Bracket 300 383-900-105 Display Board Bracket 310 590-318-125 Display/Bracket Gasket 320 590-318-121 Display/Door Gasket
383-700-238 Condensate Bracket For 70/110 Boilers - (Includes Rivets) N/S
383-700-239 Condensate Bracket For 155 Boiler - (Includes Rivets) 350 383-900-106 Floor Stand Assembly 360 383-900-107 Floor Stand Front Panel 370 383-500-065 Boiler Leg Kit - (Includes 4 Leveling Guides 5/16-18) 380 563-039-984 Bumpers - Stand-Off.5" - 10-24 Thread 390 562-150-305 Shoulder Screw
Model
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL 70/110 155 ALL ALL ALL ALL
GAS
Current Service Parts 53
Evergreen Heat Exchanger - 70/110
54 Current Service Parts
GAS
Evergreen Heat Exchanger Parts - 70/110
Item Part Number
Description/Contents
383-800-234
100
Heat Exchanger
383-800-238
383-800-236 Heat Exchanger, Condensate Dish, Cover Plate, Burner, Igniter, Sight
110
Glass, Refractory, Water Sensors, Gaskets, Silicone, And Hardware -
383-800-239 (Includes Items 100,120,130,140,160,180,210,240, And 260)
120 383-700-102 Condensate Dish, Gaskets And Hardware
130 383-700-103 Heat Exchanger To Condensate Dish Gasket
140 383-700-104 Condensate To Internal Flue Pipe Gasket
383-700-105
150
Refractory Insulation And Silicone Sealant
383-700-244
160
383-700-108 383-800-240
Heat Exchanger Cover Plate, Refractory, Silicone, And Gaskets (Includes Items 150,170,200,220, And 250)
170 383-700-109 Cover Plate Gasket
180
383-700-185
Sight Glass Kit -( Includes Bracket, Glass, Gaskets, And Hardware (Includes190, And 200)
190 591-419-202 Sight Glass
200 383-700-112 Sight Glass Gaskets - Upper And Lower
383-700-113
210
Igniter Kit - (Includes Igniter, Gasket, And Screws)
383-700-245
220 590-300-034 Igniter To Cover Plate Gasket
383-700-106
230
Burner, Gasket, And Hardware
383-700-246
383-700-107
240
Burner Gasket
383-700-247
250
511-724-296
Heat Exchanger Water Temperature Sensor - (Includes One SensorEither Inlet Or Outlet)
Model 70 110
GAS
Current Service Parts 55
Evergreen Heat Exchanger - 155
56 Current Service Parts
GAS
Evergreen Heat Exchanger Parts - 155
Item Part Number
Description/Contents
100 383-800-231 Heat Exchanger
Heat Heat Exchanger, Condensate Dish, Cover Plate, Burner, Igniter, Sight 110 383-800-233 Glass, Refractory, Water Sensors, Gaskets, Silicone, And Hardware - (Includes
Items 100,130,140,160, 170,180,190, 200, 210, And 270)
120 590-318-054 Cover Plate/ Heat Exchanger Gasket
130
Boiler Water Inlet Temperature Sensor - 130, And 140 Same sensor
511-724-296
140
Boiler Water Outlet Temperature Sensor -130, And 140 Same sensor
150 590-318-006 Blower Gasket
160 383-700-181 Condensate Dish, Gaskets, And Hardware
170 383-700-205 Gasket To Seal Heat Exchanger To Condensate Dish
180 383-700-104 Gasket To Seal Condensate Dish To Internal Flue Pipe
190
383-700-184
Heat Exchanger Cover Plate, Refractory, And Gaskets - (Includes 200,230,260, And 290)
200 383-700-182 Refractory Insulation And Silicone Sealant
210 383-700-183 Burner, Gasket, And Hardware - (Includes 220)
220 383-700-208 Burner Gasket
230 383-700-202 Burner Access Cover, Gasket, And Hardware - (Includes 240)
240 383-700-206 Burner Access Cover Gasket
250 383-700-187 Igniter Kit - (Includes Igniter, Gasket, And Screws) ( Includes 260)
260 590-300-034 Igniter Gasket
270
383-700-185
Sight Glass Kit -( Includes Bracket, Glass, Gaskets, And Hardware - (Includes 280, And 290)
280 591-419-202 Sight Glass
290 383-700-112 Sight Glass Gaskets - Upper And Lower
300 383-700-207 Heat exchanger Cover Plate Gasket Set - (Icludes 120,150,220,240,And 260)
Model
155
155
155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155
GAS
Current Service Parts 57
Evergreen Combustion Components - 70/110/155
155
110
70
58 Current Service Parts
GAS
Evergreen Combustion Components Parts - 70/110/155
GAS
Item Part Number
Description/Contents
100 383-500-095 Relief Valve - 30 PSIG 110 380-000-000 Pressure / Temperature Gauge
Model 70 110
383-700-155
200
Air Inlet Silencer
383-700-248
210 590-318-049 Air Silencer O-Ring
383-700-157 Blower, Clip, And Gasket 220
383-700-249 Blower, Venturi, And Gas Valve Assembly
225 383-700-260 Blower, Venturi, And Blower Gasket
230 562-650-115 Blower Retainer Clip
240 590-300-001 Blower To Gas Valve Reference Tube
250
383-700-159
Gas Valve/Venturi Assembly - (Includes Gas valve, Ventrui, Gasket, O-Ring, Clip, And Screws)
383-700-259 Gas Valve - (Includes Gas Valve, Rubber Boot, And Screws)
255 383-700-261 Gas Valve/Venturi Rubber Boot
260 562-650-116 Gas Valve Retainer Clip
270 563-910-031 Gas Valve Adapter Block - (Includes O-Ring And Screws)
271 562-302-576 Gas Flex Line Adapter
273 383-600-009 Gas Valve Adapter Block O-Ring - (Includes 10 O-Rings)
275 590-318-045 Gas Valve Outlet O-Ring
280
N/A
Propane Orifice - Available Only with Propane Conversion Kit
383-800-224
290
Gas Flex Line - (Includes Gas Line, Seal, And Hardware)
383-800-241
295 590-300-027 Gas Flex Line To Cabinet Gasket
100 383-500-095 Relief Valve - 30 PSIG
110 380-000-000 Pressure / Temperature Gauge
270 563-910-031 Gas Valve Adapter Block - (Includes O-Ring And Screws)
271 562-302-576 Gas Flex Line Adapter
273 383-600-009 Gas Valve Adapter Block O-Ring - (Includes 10 O-Rings) 300 838-700-203 Air Inlet Silencer With Gasket And Clip 310 383-700-195 Blower
Evergreen 155
320 383-700-196 Gas Valve/Venturi Assembly - (Includes Gasket, And Hardware)
330
N/A
Propane Orifice - Available Only With Propane Conversion Kit
360 383-800-241 Gas Flex Line - (Includes Hardware)
370 590-300-027 Gas Flex Line To Cabinet Gasket
Current Service Parts 59
Evergreen Controls / Electrical Assemblies - 70/110/155
60 Current Service Parts
GAS
Evergreen Controls/Electrical Assembly Parts - 70/110/155
Item Part Number
Description/Contents
100 383-500-600 Flue Temperature Sensor And Grommet - 1 Each 110 590-318-011 Grommet Flue Temperature Sensor - 1 Each 120 510-312-218 Outdoor Temperature Sensor - 1 Each 130 383-500-601 System Temperature Sensor - 1 Each 140 511-100-005 Low Water Cut Off 150 383-500-628 Transformer 120V/24V - 50VA 160 383-900-108 Display Board Housing - Includes Circuit Board 170 381-330-037 Control Module Assembly 180 383-900-110 Communication Board - 1 Each
591-392-047 Line Voltage Wire Harness Evergreen -70 591-392-044 Line Voltage Wire Harness Evergreen -110 591-392-043 Line Voltage Wire Harness Evergreen -155 591-392-048 Low Voltage Wire Harness Evergreen - 70 591-392-045 Low Voltage Wire Harness Evergreen -110 591-392-046 Low Voltage Wire Harness Evergreen -155 591-392-004 Low Voltage Communication Board Wire Harness - Communication Board To Module N/S 591-392-009 Communication Ethernet Wire Harness 591-392-012 Ignition Cable 383-500-603 F1 - 3 Amp - Fast Blow ATO Fuses - 5 Each 383-500-604 F2 - 12 Amp - Fast Blow AG Fuses - 5 Each 383-500-641 Low Voltage Terminal Block Jumper - 5 Each 383-900-111 Electrical Control Connector - 8 Each 562-248-771 Low Voltage Wire Grommet - Seals Thermostat Wire At Entrance To Cabinet 290 512-050-248 Communication Board Terminal Block 300 383-900-112 Communication Board Stand Offs - 4 Each
GAS
Current Service Parts 61
Evergreen Miscellaneous Parts And Kits - 70/110/155
Fig No.
Part No.
Description
Chemicals
592-900-029 Antifreeze, Sentinel X500 - ( 1 Gallon)
592-900-002 Corrosion Inhibitor, Sentinel X100 N/S
592-900-005 Sentinel X100 Quick Test Kit
592-900-003 Cleaner, Sentinel X400
Boiler Accessories
383-700-165
Evergreen 70 Maintenance Kit - (Includes Igniter, Igniter Gasket,Venturi Gasket, Cover Plate Gasket, Venturi-Gas Vale O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips,and Manuals)
383-700-243
Evergreen 110 Maintenance Kit - (Includes Igniter, Igniter Gasket,Venturi Gasket, Cover Plate Gasket, Venturi-Gas Vale O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips,and Manuals)
N/S
383-700-200
Evergreen 155 Maintenance Kit - (Includes Igniter, Igniter Gasket,Venturi Gasket, Cover Plate Gasket, Venturi-Gas Vale O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips,and Manuals)
383-600-322 Modbus Converter To BacNet
383-600-332 Modbus Converter To Lonworks
Condensate Handling Accessories
N/S 383-500-631 Condensate Neutralizer Kit 560-907-722 Condensate Drain Trap Kit- (Includes Trap Assembly And Flexible Line)
Natural Gas To Propane Conversion Kits
540-202-837 Shipped With Boiler - Evergreen-70
N/S 540-202-088 Shipped With Boiler - Evergreen-110
540-202-839 Shipped With Boiler - Evergreen-155
GAS
62 Current Service Parts
Evergreen Miscellaneous Parts And Kits - 70/110/155
Vent/Air Parts and Kits
Weil-McLain Sidewall Vent/Air Cap Termination Kit For 3" PVC vent And Air Pipes - (Includes 383-500-397 W-M Sidewall Vent/Air Termination Cap, Inside And Outside Cover Plates, And Mounting
Hardware) Openings Are Sized For 3" PVC If using 2" Field Installed 3X2 Adapter Is Required
Weil-McLain Sidewall Vent/Air Cap Termination Kit For AL29-4C Vent And PVC Air Pipe -
383-200-430
(Includes W-M Sidewall Vent/Air Termination Cap, Inside And Outside Cover Plates, And Mounting Hardware) Openings Are Sized For 3" SS Vent Pipe And 3" PVC Air Pipe. If using 2"
N/S
Field Installed 3X2 Adapter Is Required
383-700-171
Sidewall Separate Pipes Vent/Air Termination Kit - (Includes 2 Cover Plates) For 2" PVC Vent And Air Pipes
383-500-100
Sidewall Separate Pipes Vent/Air Termination Kit - (Includes 2 Cover Plates) For 3" PVC Vent And Air Pipes
383-700-172
Sidewall Separate Pipes Vent/Air Termination Kit - (Includes 2 Cover Plates) For 3" AL29-4C SS Vent And PVC Air Pipes
383-700-167
PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 2" Vent And Air Pipes
383-500-350
PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 3" Vent And Air Pipes
2PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit; Color = White (2" Polypropylene Pipe)
3PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit; Color =White (3" Polypropylene Pipe)
2PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (2" Polypropylene Pipe)
3PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (3" Polypropylene Pipe)
2PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Air/Vent Kit; (2" Polypropylene Pipe)
3PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit; (3" Polypropylene Pipe)
3PPSC3PVCM-
3PPF
M&G Simpson-Duravent PolyPro - (3" Polypropylene Pipe Appliance Adapter)
ICRT2439 Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (2" Polypropylene Pipe)
ICRT3539 Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (3" Polypropylene Pipe)
ICWT352 Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (3" Polypropylene Pipe)
ICWS2413 Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (2" Stainless Steel/PP Pipe)
ICWS3513 Centrotherm INNOFLUE Sidewall Concentric Vent Air Kit - (3" Stainless Steel/PP Pipe)
ISAAL0303 Centrotherm INNOFLUE Polypropylene Appliance Adapter - For 3" Polypropylene Pipe
560-907-728 Bird Screen For 2" PVC Vent/Air Pipes - (2 Required)
383-500-105 Bird Screen For 3" PVC Vent/Air Pipes - (2 Required)
GAS
Current Service Parts 63
Evergreen Jacket Assembly - 220/299/300/399
64 Current Service Parts
GAS
Evergreen Jacket Assembly Parts - 220/299/300/399
Item Part Number
Description/Contents
Model
100 383-900-073 Front Door - (Includes WM Logo and Gaskets)
All
110 383-900-070 Front Door Gasket Kit - (Includes Right, Left, and Top Gaskets)
All
120 383-900-086 Wall Mount Bracket - Jacket Side - (Includes Screws)
All
130 383-700-122 Door Latch - (Includes Rivets) (2) Required
All
140 383-900-028 Gasket Kit - (Includes Flue Pipe Gaskets And Condensate Dish Gasket)
All
150 383-900-014 Flue Pipe Adapter - (Includes Top Flue Adapter and Internal Gasket
All
160 383-900-015 Boiler Flue Pipe - (Includes Internal Flue Pipe and Gasket)
All
170 383-900-013 Air Inlet Adapter - (Includes Top Air Inlet Adapter and Gasket)
All
180 383-900-058 Gasket - Pipe Adapter To Cabinet
All
190 590-318-106 Gasket - Pipe Adapter To System Pipe - (Gasket Fits Inner Diameter Of Adapter) All
200 383-900-042 Jacket Panel Bottom - (Includes Bottom Gasket, Leveling Legs, and Screws)
All
210 383-900-043 Jacket Panel Top - (Includes Top gasket and Screws)
All
220 383-900-052 Gasket Kit - (Jacket Panel Top) (Seals Top Panel Cabinet)
All
230 383-900-044 Jacket Panel Back - (Includes Brackets, Gaskets, Door Latches, and Screws)
All
240 383-900-051 Gasket Kit - (Jacket Panel Bottom) (Seals Bottom Panel Cabinet)
All
250 383-900-085 Bracket Piping - (Includes Screws) ( 2 Required)
All
260 383-900-084 Air Baffle - (Includes Screws)
All
270 383-500-065 Boiler Leg Kit - (4 Required)
All
280 562-248-762 Grommet Sealing - (Sealing Water Pipes To Cabinet) (2 Required)
All
290 383-900-087 Bracket Mounting Heat Exchanger - (Includes Screws)
All
300 383-900-041 Panel - Burner Access - (Includes Hardware)
All
310 383-900-080 Pressure Switch - Set Point 3.25 W.C.
All
320 590-300-056 Tube - Pressure Switch
All
N/S 592-002-033 Touch Up Paint - Black - Low-E, 4.5 oz Can
All
GAS
Current Service Parts 65
Evergreen Heat Exchanger - 220
66 Current Service Parts
GAS
Evergreen Heat Exchanger Parts - 220
Item Part Number
Description/Contents
Model
100 383-900-025 Heat Exchanger, Gaskets and Hardware - (Includes Items 130 and 150)
220
Heat Exchanger, Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass,
110 383-900-069 Refractory, Water Sensors, Gaskets, Silicone, and Hardware - (Includes Items
220
120 Through 280)
120 383-900-012 Condensate Dish, Gaskets ,Hardware - (Includes Item 130)
220
130
383-900-028
Gasket To Seal Heat Exchanger To Condensate Dish - (Includes Flue Pipe Gaskets)
220
150
383-900-032
Refractory Insulation & Silicone Sealant, Igniter Gasket, Flame Rod Gasket, and Burner Gasket
220
160
383-900-016
Heat Exchanger Cover Plate, Refractory, Silicone, Gaskets, and Hardware (Includes Items 150, 190, and 270)
220
170 383-900-094 Flame Sense Rod Kit - (Includes Flame Sense Rod, Gasket, and Screws)
220
180 590-300-057 Flame Sense Gasket
220
190 383-900-099 Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware)
220
200 591-419-202 Sight Glass
220
210 590-300-024 Sight Glass Gasket
220
220 383-900-033 Igniter Kit - (Includes Igniter, Gasket, and Screws)
220
230 590-300-034 Igniter To Cover Plate Gasket
220
240 383-900-022 Burner Kit - (Includes Item 280, Burner, Gaskets, and Screws)
220
250 383-900-060 Burner Gasket
220
260
511-724-296
Heat Exchanger Water Temperature Sensor - (2 Required) One Sensor For Either Boiler Inlet Or Outlet Water Temperature)
220
280 383-900-010 Burner Access Cover Gasket, Burner Gasket, and Hardware
220
GAS
Current Service Parts 67
Evergreen Heat Exchanger - 299/300/399
68 Current Service Parts
GAS
Evergreen Heat Exchanger Parts - 299/300/399
Fig. No.
Part Number
Description
383-900-024
100
Heat Exchanger, Gaskets, and Hardware - (Includes Items 130, and 150)
383-900-023
Model 299/300/399
383-900-068 Heat Exchanger, Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass,
110
Refractory, Water Sensors, Gaskets, Silicone, and Hardware - (Includes Items
383-900-067 120 Through 280)
120 383-900-011 Condensate Dish, Gaskets, and Hardware - (Includes Item 130)
130
383-900-030
Gasket To Seal Heat Exchanger To Condensate Dish - (Includes Flue Pipe Gaskets
150
383-900-031 383-900-096
Refractory Insulation & Silicone Sealant, Igniter Gasket, Flame Rod Gasket, and Burner Gasket
160
383-900-017 383-900-095
Heat Exchanger Cover Plate, Refractory, Silicone, Gaskets, and Hardware (Includes Items 150, 190, and 270)
170 383-900-094 Flame Sense Rod Kit - (Includes Flame Sense Rod, Gasket, and Screws)
180 590-300-057 Flame Sense Gasket
190 383-900-099 Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware)
200 591-419-202 Sight Glass
210 590-300-024 Sight Glass Gasket
220 383-900-033 Igniter Kit - (Includes Igniter, Gasket, and Screws)
230 590-300-034 Igniter To Cover Plate Gasket
383-900-021 240
383-900-020
Burner Kit - (Includes Item 280, Burner, Gaskets, and Screws)
250 383-900-060 260 511-724-296 280 383-900-010
Burner Gasket
Heat Exchanger Water Temperature Sensor - (2 Required) One Sensor For Either Boiler Inlet Or Outlet Water Temperature)
Burner Access Cover Gasket, Burner Gasket, and Hardware
GAS
Current Service Parts 69
Evergreen Controls / Electrical - 220/299/300/399
90
70 Current Service Parts
GAS
Evergreen Controls / Electrical Parts - 220/299/300/399
Item Part Number
Description/Contents
Model
90 590-318-011 Flue Temperature Sensor Grommet
All
100 383-500-600 Flue Temperature Sensor and Grommet
All
110 510-312-218 Outdoor Temperature Sensor
All
120 383-500-601 System Temperature Sensor - ( 2 Required)
All
130 511-100-005 Low Water Cutoff
All
140 511-802-011 Transformer - 120/24 Volt, 50-60 Htz
All
150 381-330-020 Ignition Control Module
All
160 511-624-645 On/Off Power Switch - Rated At 20 Amps
All
170 383-900-089 Comm Circuit Board
All
180 383-900-078 Display Board Assembly
All
190 383-900-079 Control Tray - (Includes Gaskets and Hardware)
All
200 383-900-029 Control Tray Cover - (Includes Gaskets and Hardware)
All
210 383-900-050 Control Tray Cover Gasket
All
220 383-900-046 Control Tray Gasket Kit - (Includes Items 210, and 230)
All
230 383-900-047 Control Tray Display Gasket
All
240 591-491-217 Inspection Window Plug
All
383-900-081 Fuse, F1, 3 Amp, 120vac, Fast Blow ATO - (5 Fuses) ( For Boiler Circulator)
All
383-500-603 Fuse, F2, 3 Amp, 32vac, Fast Blow ATO - (5 Fuses) ( For Low Voltage Circuit)
All
383-500-604 Fuse, F3, 12 Amp, 250vac, Fast Blow ATO - (5 Fuses) ( For Line Voltage Circuit) All
591-392-007 High Voltage Wire Harness
All
591-392-008 Low Voltage Wire Harness
All
591-392-009 Communication Ethernet Wire Harness
All
N/S 591-392-010 Low Voltage Com. Board Wire Harness
All
591-392-011 Blower Wire Harness
All
383-500-633 Control/Display Comm. Wire Harness
All
383-500-638 Wire Harness - With Receptacle and Safety Cap
All
591-392-012 Ignition Cable
All
383-900-083
Terminal Block Kit - (Includes 1 High Voltage Terminal Block, Low Voltage Terminal Blocks, and Screwdriver)
All
383-900-098 Cover Ground Terminal Kit
All
370 590-318-107 Gasket - Display Support
All
GAS
Current Service Parts 71
Evergreen Piping - 220/299/300/399
72 Current Service Parts
GAS
Evergreen
Piping Parts - 220/299/300/399
Fig. No.
Part Number
Description
383-900-027
100
Gas Valve - (Includes Gas Valve, Gasket, and O-ring)
383-900-061
383-900-054
383-900-055 Venturi - NATURAL GAS ONLY - (Includes Items 130, 150, and 240)
383-900-056 120
540-202-840
540-202-841 Venturi - PROPANE GAS ONLY- (Includes Items 130, 150, and 240)
540-202-842
130 590-318-103 Silencer Gasket - (Gasket Between Venturi and Silencer)
140 562-302-584 Adapter Gas Pipe - ¾" N.P.T - (Between Gas Valve and Venturi)
150 562-248-765 Gas Pipe Gasket - (Between Adapter and Venturi)
160
383-900-026
Gas Valve Adapter Block - (Includes Threaded Block, O-ring, and Screws) 2 Required
170 562-302-583 Gas Flex Line Adapter - (Between Gas Valve and Gas Line)
180 560-907-766 Gas Line - (Gas Line Between Gas Valve and Cabinet)
190 590-318-085 Gas Line Gasket - (Gas Line Seal To Cabinet)
200 383-900-039 Blower - (Complete With Control)
210 383-900-036 Blower Gasket - (Blower To Cover Plate Seal)
383-900-034
220
Inlet Air Silencer - (Includes Silencer and Gasket)
383-900-035
230 590-318-109 O-ring - Gas Valve - ( 2 Required Per Assembly)
240 590-318-102 O-ring - Blower - (O-ring Between Blower and Venturi)
300
380-000-000
Pressure- Temperature Gauge - 60° - 360°F 0-75 PSI, 3 " Dia ¼" NPT, Short Shank, With ¼" x ½" Reducing Bushing
383-500-095 Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet, 375 Mbtu/Hr
310 383-900-076 383-900-082
Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet, 535 Mbtu/Hr
Pressure Relief Valve and Gauge Kit, ASME, 80 PSIG, ¾" X ¾" Female Inlet, Gauge - ¼" N.P.T, 0-150 PSI
Model 220 299/300 399
GAS
Current Service Parts 73
Evergreen Miscellaneous Parts And Kits - 220/299/300/399
Fig No.
Part No.
Description
Chemicals
592-900-029 Antifreeze, Sentinel X500 - ( 1 Gallon)
592-900-006 Antifreeze, Sentinel X500 - ( 5 Gallon)
N/S 592-900-002 Corrosion Inhibitor, Sentinel X100
592-900-005 Sentinel X100 Quick Test Kit
592-900-003 Cleaner, Sentinel X400
Boiler Accessories
383-900-097
Evergreen Inspection Kit - (Includes Igniter Gasket, Flame Sense Gasket, Burner Gasket, Burner Access Cover Seal, and Hardware)
Evergreen 220 Maintenance Kit - (Includes Flame Sense Rod, Flame Sense Gasket, Igniter, 383-900-071 Igniter Gasket,Venturi Gasket, Burner Gasket, Cover Plate Gasket, Venturi-Gas Vale O-ring,
Refractory, Silicone, Inhibitor Test Kit, Burner Access Cover Seal, and Hardware)
Evergreen 299/300 Maintenance Kit - (Includes Flame Sense Rod, Flame Sense Gasket, 383-900-072 Igniter, Igniter Gasket,Venturi Gasket, Burner Gasket, Cover Plate Gasket, Venturi-Gas Vale
O-ring, Refractory, Silicone, Inhibitor Test Kit, Burner Access Cover Seal, and Hardware)
Evergreen 399 Maintenance Kit - (Includes Flame Sense Rod, Flame Sense Gasket, Igniter, N/S 383-900-088 Igniter Gasket,Venturi Gasket, Burner Gasket, Cover Plate Gasket, Venturi-Gas Vale O-ring,
Refractory, Silicone, Inhibitor Test Kit, Burner Access Cover Seal, and Hardware)
383-900-074 Wall Mount Kit - (Includes Wall-Mount Bracket, and Hardware)
383-900-082
Relief Valve - ( 80 PSI, ¾" N.P.T Female) & Pressure/Temperature Gauge (P/T Gauge - ¼" N.P.T, 0-150 PSI)
511-724-299
System Immersion Temperature Sensor Kit - (Includes Sensor, Well, Thermal Paste, And Instructions)
383-600-322 Modbus Converter To BacNet
383-600-332 Modbus Converter To Lonworks
Condensate Handling Accessories
383-500-631 Condensate Neutralizer Kit
540-131-075 Condensate Drain Trap - (Includes Trap, Clamp, Gasket, and PVC Fittings) 220 ONLY
N/S 540-131-076 Condensate Drain Trap - (Includes Trap, Clamp, Gasket, and PVC Fittings) 299/300/399
560-907-767 Condensate Drain Tube
220 ONLY
560-907-768 Condensate Drain Tube
299/300/399
Natural Gas To Propane Conversion Kits
540-202-840 Kit Includes Propane Venturi, Gasket, Hardware, And Instructions - Evergreen-220
540-202-841 Kit Includes Propane Venturi, Gasket, Hardware, And Instructions - Evergreen-299/300
540-202-842 Kit Includes Propane Venturi, Gasket, Hardware, And Instructions - Evergreen-399
Propane To Natural Gas Conversion Kits
383-900-054 Kit Includes Natural Gas Venturi, Gasket, Hardware, And Instructions - Evergreen-220
383-900-055 Kit Includes Natural Gas Venturi, Gasket, Hardware, And Instructions - Evergreen-299/300
383-900-056 Kit Includes Natural Gas Venturi, Gasket, Hardware, And Instructions - Evergreen-399
GAS
74 Current Service Parts
Evergreen Miscellaneous Parts And Kits - 220/299/300/399
383-500-397
383-500-398
383-500-100 383-500-350 383-900-075
196006 196106 196116 196021
3PPS-VKL
4PPS-VKL
ICRT3539 ICRT4679
4PPS04PVCM-
4PPF ISAAL040Y 383-500-105 383-500-110
Vent/Air Parts and Kits
Weil-McLain Sidewall Vent/Air Cap Termination Kit For 3" PVC vent And Air Pipes - (Includes W-M Sidewall Vent/Air Termination Cap, Inside And Outside Cover Plates, And Mounting Hardware) Evergreen 220 Weil-McLain Sidewall Vent/Air Cap Termination Kit For 4" PVC vent And Air Pipes - (Includes W-M Sidewall Vent/Air Termination Cap, Inside And Outside Cover Plates, And Mounting Hardware) Evergreen 220,299,300 & 399 Sidewall Separate Pipes Vent/Air Termination Kit - (Includes 2 Cover Plates) For 3"or 4" PVC PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 3" PVC Concentric Vent Kit - (Includes Components For Vertical Or Horizontal Assembly) For 4" IPEX PVC Concentric Vent Kits - Available From IPEX - (20" Length) For 3" PVC IPEX PVC Concentric Vent Kits - Available From IPEX - (32" Length) For 3" PVC IPEX PVC Concentric Vent Kits - Available From IPEX - (44" Length) For 3" PVC IPEX PVC Concentric Vent Kits - Available From IPEX - For 4" PVC M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (3" Polypropylene Pipe) M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit; Color = Black-(VK Suffix) Or Terra Cotta-(TC Suffix) - (4" Polypropylene Pipe) Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (3" Polypropylene Pipe) Centrotherm INNOFLUE VERTICAL Concentric Vent Air Kit - (4" Polypropylene Pipe)
M&G Simpson-Duravent Polypropylene Appliance Adapter - For 4" Polypropylene Pipe
Centrotherm INNOFLUE Polypropylene Appliance Adapter - For 4" Polypropylene Pipe Bird Screen For 3" PVC Vent/Air Pipes - (2 Required) Bird Screen For 4" PVC Vent/Air Pipes - (2 Required)
Notice: For AL29-4C Stainless Steel Vent Applications
Installer Must Supply PVC Transition Piece At Boiler Vent Connection, Supplied By Vent Manufacturer
GAS
Current Service Parts 75
WM97+, WM97+CT+,WM97+ Series 2 Jackets -70/110/155
76 Current Service Parts
GAS
WM97+, WM97+CT+,WM97+ Series 2 Jacket Parts - 70/110/155
Fig. No.
Part Number
Description
100 383-700-250 Front Door, Seals, Logo, and Labels
Model 70 110 155
110 383-700-117 Seals For Front Door To Jacket
120 383-700-118 Wall-Mount Bracket and Hardware - (Wall Side)
130 383-700-119 Wall-Mount Bracket and Hardware - (Boiler Side)
383-700-120 Gaskets - Top Panel To Cabinet - (Riveted Top) 140
383-700-188 Gaskets - Top Panel To Cabinet - (Screwed Top)
150 383-700-121 Gasket - Condensate Trap To Bottom Panel
383-700-251 Door Latch and Hardware - Series 2
160
383-700-122 Door Latch and Hardware - Series 1
170
590-318-051
Gasket - Internal Flue Pipe To Adapter - (Fits Inner Diameter of Boiler Flue Pipe)
180 560-907-719 Top Flue Pipe Adapter With Internal Gasket
190 560-907-720 Boiler Internal Flue Pipe and Gasket
200 560-907-718 Top Air Inlet Adapter With Internal Gasket
210 590-300-031 Gasket - Flue Adapter To Cabinet
220 590-318-052 Gasket - Pipe Adapter To System Pipe - (Fits Inner Diameter of Top Adapter)
230 590-300-028 Front Door To Display Seal - One seal (Attached to Control Housing)
383-700-252
240
Jacket Bottom Access Panel Kit - Includes Panel, Item 250, and Screws)
383-700-253
250 590-318-059 Bottom Access Panel Gasket
260 561-444-190 CWH Wire Harness Opening Plug
592-002-033 Touch Up Paint - Black - Low-E, 4.5 oz Can
N/S 383-700-238 Condensate Bracket Kit - (Includes Bracket, and Two Plastic Rivets)
383-700-239
GAS
Current Service Parts 77
WM97+, WM97+CT+,WM97+ Series 2 Heat Exchanger Assembly - 70 - Series 1 & 2
110 - Series 1
78 Current Service Parts
GAS
WM97+, WM97+CT+,WM97+ Series 2 Heat Exchanger Parts - 70/110
Item Part Number 383-700-254
383-700-101
120 383-700-102 130 383-700-103 140 383-700-104 150 383-700-105
160 383-700-108
170 383-700-109 180 383-700-185 190 591-419-202 200 383-700-112 210 383-700-113 220 590-300-034 N/S 590-318-008 240 383-700-106 250 383-700-107
260 511-724-296
Description / contents
Heat Exchanger - Only - Model 70 - Series 1 & 2, 110 - Series 1 ONLY Heat Exchanger Complete - (Includes Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, Refractory, Water Sensors, Gaskets, Silicone, and Hardware) Model 70 - Series 1 & 2, Model 110 - Series 1 ONLY Condensate Dish, Gaskets, and Hardware - Series 1 & 2 Gasket To Seal Heat Exchanger To Condensate Dish - Series 1 & 2 Gasket To Seal Condensate Dish To Internal Flue Pipe - Series 1 & 2 Refractory Insulation & Silicone Sealant - 70 Series 1&2, 110 - Series 1 ONLY Heat Exchanger Cover Plate - (Includes Cover Plate, Refractory, Silicone, and Gaskets) 70 Series 1&2, 110 - Series 1 ONLY Gasket - Heat Exchanger To Cover Plate - Series 1 & 2 Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware) - Series 1 & 2 Sight Glass - Series 1 & 2 Sight Glass Gaskets - Upper and Lower - Series 1 & 2 Igniter Kit - (Includes Igniter, Gasket and Screws) - 70 Series 1&2, 110 - Series 1 ONLY Igniter To Cover Plate Gasket - Series 1 & 2
Spark Suppressor For Igniter - Series 1 & 2
Burner - (Includes Burner, Gasket, and Hardware) - 70 Series 1&2, 110 - Series 1 ONLY
Burner Gasket - 70 Series 1&2, 110 - Series 1 ONLY Heat Exchanger Water Temperature Sensor - One Sensor (For Either Boiler Inlet or Outlet Water Sensor) - Series 1 & 2
GAS
Current Service Parts 79
WM97+ Model 110 - Series 2 Only Heat Exchanger Assembly
80 Current Service Parts
GAS
WM97+ Model 110 - Series 2 Only Heat Exchanger Assembly
Item Part Number 100 383-700-255
N/S 383-700-256
150 383-700-244 160 383-700-258 210 383-700-245 240 383-700-246 250 383-700-247
Description / contents
Heat Exchanger - Only - Model 110 Heat Exchanger Complete - (Includes Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, Refractory, Water Sensors, Gaskets, Silicone, and Hardware) Refractory Insulation & Silicone Sealant Heat Exchanger Cover Plate - (Includes Cover Plate, Refractory, Silicone, and Gaskets) Igniter Kit - (Includes Igniter, Gasket and Screws) Burner - (Includes Burner, Gasket, and Hardware) Burner Gasket
NOTICE: ALL OTHER HEAT EXCHANGER PARTS ARE THE SAME FOR SERIES 1 AND 2
GAS
Current Service Parts 81
WM97+, WM97+CT Heat Exchanger Assembly - 155
Series 1 & 2
82 Current Service Parts
GAS
Item Part Number
100 383-700-197
N/S 383-700-198
110 383-700-180
120 590-318-054 130
511-724-296 140 150 590-318-006 160 383-700-181 170 590-300-039 180 383-700-104 190 383-700-184 200 383-700-182 210 383-700-183 220 383-700-208 N/S 383-700-202 240 590-318-053 250 383-700-187 260 590-300-034 270 383-700-185 280 591-419-202 290 383-700-112 N/S 590-318-008
WM97+, WM97+CT Heat Exchanger Parts - 155
Series 1 & 2
Description / contents
Heat Exchanger - Only Heat Exchanger With Condensate Dish Assembled - (Includes Condensate Dish, and Condensate Dish Gaskets, Temperature Sensors (2), and Hardware) Heat Exchanger Complete - (Includes Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, Refractory, Water Sensors, Gaskets, Silicone, and Hardware) Gasket - Heat Exchanger To Cover Plate
Heat Exchanger Water Temperature Sensor - One Sensor (For Either Boiler Inlet or Outlet Water Sensor)
Blower Gasket Condensate Dish, Gaskets, and Hardware Gasket To Seal Heat Exchanger To Condensate Dish Gasket To Seal Condensate Dish To Internal Flue Pipe Heat Exchanger Cover Plate - (Includes Cover Plate, Refractory, Silicone, and Gaskets) Refractory Insulation & Silicone Sealant Burner - (Includes Burner, Gasket, and Hardware) Burner Gasket Burner Access Cover - (Includes Access Cover, Gasket, and Hardware) Burner Access Cover Gasket Igniter Kit - (Includes Igniter, Gasket and Screws) Igniter To Cover Plate Gasket Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware) Sight Glass Sight Glass Gaskets - Upper and Lower Spark Suppressor For Igniter
GAS
Current Service Parts 83
WM97+, WM97+CT Piping - 70/110
84 Current Service Parts
GAS
Item Part Number
100 383-700-144 110 383-700-145
120 590-300-036
130 590-317-543 140 383-700-148 150 560-900-022 160 511-246-399 170 562-302-577 180 383-700-152 190 511-405-142 200 383-700-153 210 511-405-143 220 383-500-095
230 380-000-000
240 383-700-155 250 590-318-049 260 383-700-157 265 562-650-115 270 590-300-001
383-700-159 280
383-700-160 285 562-650-116 290 563-910-031 295 590-318-045 300 562-302-576 310 383-700-163 320 590-300-027 330 590-300-037 340 590-318-050 350 383-600-069
WM97+, WM97+CT Piping Parts - 70/110
Description / contents
Upper Pipe Assembly and Gaskets (1 pump, 2 water)
70
110 110
Series Series Series
1&2 1
2
Lower Pipe Assembly and Gaskets (1 pump, 2 water)
Gaskets - To Seal Pipe To Heat Exchanger or Upper Pipe To Lower Pipe
Pump Gasket To Seal Pump Flange To Pipe Flange
12 Liter (3.2 gallons) Expansion Tank - Pre-Charged To 12 PSI
Expansion Tank Line - Flared Fitting Stainless Steel Flex Line
Expansion Tank Shutoff Valve - Female N.P.T To Flare Manual Ball Valve
Female N.P.T To Male Flare
Taco 007 & Gaskets
Replacement Cartridge For Wet-Rotor 007 Circulator
Taco 0015 & Gaskets
Replacement Cartridge For Wet-Rotor 0015 Circulator
Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T .Male
Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T.
Air Inlet Silencer
Air Silencer O-ring
Blower & Clip
Blower Retainer Clip
Reference Tube To Connect Blower To Gas Valve
Gas Valve, Venturi (027), Gasket, O-ring, Clip, and Screws
Gas Valve, Venturi (040), Gasket, O-ring, Clip, and Screws
Gas Valve Retainer Clip
Gas Valve Adapter Block - (Includes Block, O-ring, and Screws)
Gas Valve Outlet O-ring
Gas Flex Line Adapter - N.P.T To Flare Adapter
Gas flex Line - (Includes Gas Line, Seal, and Hardware)
Gasket - Gas Flex Line To Cabinet
Gasket - Lower Pipe To Cabinet
Gasket - Upper Pipe To Cabinet
Low Water Cutoff - (Taco-LTR024HV, Or Hydrolevel-45-1100)
GAS
Current Service Parts 85
WM97+ Model 110 - Series 2 Only Piping Parts
86 Current Service Parts
GAS
WM97+ Model 110 - Series 2 Only Piping Parts
Item Part Number
Description / contents
240 383-700-248 Air Inlet Silencer 250 590-318-115 Air Inlet Silencer O-ring 260 383-700-249 Blower/Gas Valve/Venturi - (Includes Gaskets , and Hardware) 261 383-700-260 Blower/Venturi - (Includes Gaskets , and Hardware) 262 383-700-259 Gas Valve - (Includes Gaskets, and Hardware) 263 383-700-261 Rubber Boot - Gas Valve - Venturi 310 383-700-257 Gas flex Line - (Includes Gas Line, Seal, and Hardware)
Model - 110
NOTICE: ALL OTHER PIPING PARTS REMAIN THE SAME FOR SERIES 1 AND 2.
GAS
Current Service Parts 87
WM97+, WM97+CT Piping - 155
88 Current Service Parts
GAS
WM97+, WM97+CT Piping Parts - 155
Item Part Number
Description / contents
100 383-700-193 Boiler Supply Manifold With Hardware
105 590-300-036 Boiler Supply and Return Gaskets
110 383-700-192 Boiler Upper Return Manifold With Hardware
120 383-700-191 Boiler Lower Return Manifold With Hardware
130 562-248-740 Water Line Sealing Grommets
150 383-700-194 Boiler Circulator - Taco 0015 (With Rotated Flange)
160 511-405-143 Circulator Replacement Cartridge - For Taco 0015
170 590-317-543 Circulator Gasket
180 511-246-400 Internal Primary/Secondary By-Pass Valve
190 383-600-069 Low Water Cutoff
200 383-700-196 Gas Valve - (Includes Gas Valve, Venturi, Gasket, and Hardware)
230 563-910-031 Gas Valve Adapter Block with O-ring and Screws
240 383-700-163 Gas flex Line - (Includes Gas Line, Seal, and Hardware)
250 590-300-027 Gasket - Gas Flex Line To Cabinet
260 383-700-195 Blower
280 383-700-203 300 380-000-000 310 383-500-095
Sir Inlet Silencer With Gasket and Clip
Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T.
Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T .Male
320 562-302-576 Gas Flex Line Adapter - N.P.T To Flare Adapter
GAS
Current Service Parts 89
WM97+, WM97+CT Controls / Electrical Assemblies - 70/110/155
90
90 Current Service Parts
GAS
WM97+, WM97+CT Controls / Electrical Parts - 70/110/155
Item Part Number
Description / contents
90 590-318-011 Flue Temperature Sensor Grommet
100 511-724-292 Flue Temperature Sensor
110 510-312-218 Outdoor Temperature Sensor
130 511-802-015 50 VA Transformer
591-391-969 591-391-993
High Voltage Harness, Left Side of Pod - 9 PinTerminal Strip, Blower, Boiler Circulator, DHW Circulator - Model 70 Series 1&2, Model 110 Series 1, Model 155 Series 1&2
591-391-968 Low Voltage Harness - Left Side of Pod - Supply/Return Sensors, Gas Valve, Flue Sensor, LWCO, Blower Control -
N/S 591-391-992 Model 70 Series 1&2, Model 110 Series 1, Model 155 Series 1&2
591-391-967
Low Voltage Harness - Right Side of Pod - 2 Terminal Strips, 10 Pin and 6 Pin, Transformer, DHW Sensor - Series 1&2 ALL
591-392-012 Ignition Cable
Control Assembly - (Includes Ignition Control, User Display, 170 383-700-240 Circulator Speed Control,Wire harnesses, Plastic, Gaskets, and
label)
180 595-000-033 Plastic Electrical Enclosures
190 383-700-173 Line Voltage Lid & Label - Left Side
200 383-700-174 Low Voltage Lid & Label - Right Side
210 511-624-645 On/Off Power Switch
383-500-603 F1-3 Amp, Fast Blow ATO Fuses (5 fuses)
383-500-604 F2 - 12 Amp, Fast Blow AG Fuses ( 5 fuses) N/S
591-391-991 Wire Harness Ground, Ignitor To Jacket
591-391-998 Wire Harness, CWH Boiler Sensor
Model 70 110 155
GAS
Current Service Parts 91
WM97+ Series 2 Controls / Electrical Parts
92 Current Service Parts
GAS
WM97+ Series 2 Controls / Electrical Parts
Item Part Number
Description / contents
110
591-392-033
High Voltage Harness, Left Side of Pod - 9 PinTerminal Strip, Blower, Boiler Circulator, DHW Circulator
N/S
591-392-032
Low Voltage Harness - Left Side of Pod - Supply/Return Sensors, Gas Valve, Flue Sensor, LWCO, Blower Control
170
383-700-240
Control Assembly - (Includes Ignition Control, User Display, Circulator Speed Control,Wire harnesses, Plastic, Gaskets, and label)
180 383-700-176 Circulator Speed Control Circuit Board
N/S 383-700-216 Wire Harness Control assembly - (Includes 4 Harnesses) - Series 1&2 ALL
Notice:All Other Control / Electrical Parts Are The Same For Series 1 And 2
GAS
Current Service Parts 93
WM97+, WM97+CT Miscellaneous Parts And Kits - 70/110/155
Fig No.
Part No.
592-900-029 592-900-006 N/S 592-900-002 592-900-005 592-900-003
383-700-165
N/S 383-700-200 383-700-118 560-907-722 383-800-102
N/S 383-500-631
383-500-397
382-200-430
383-700-171 N/S
383-500-100 383-700-172 383-700-167 383-500-350 560-907-728 383-500-105 383-700-235
N/S 383-700-243
Description
Chemicals
Antifreeze, Sentinel X500 - ( 1 Gallon)
Antifreeze, Sentinel X500 - ( 5 Gallon)
Corrosion Inhibitor, Sentinel X100
Sentinel X100 Quick Test Kit
Cleaner, Sentinel X400
Boiler Accessories
WM97+70 Series 1&2, 110 Series 2 - Maintenance Kit - Includes Igniter, Gaskets-(Igniter, Venturi, and Cover Plate),Venturi-Gas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, and Clips
WM97+155 Series 1&2- Maintenance Kit - Includes Igniter, Gaskets-(Igniter, Venturi, and Cover Plate),Venturi-Gas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, and Clips
Wall Mount Kit - (Supplied With Boiler) Includes Wall-Mount Bracket, and Hardware
Condensate Trap Kit - (Supplied With Boiler) Includes Trap Assembly, and Flexible Line
Adjustable Floor Stand
Condensate Handling Accessories
Condensate Neutralizer Kit
Vent/Air Parts and Kits (PVC or Stainless Steel) Available From Weil-McLain
Weil-McLain Sidewall Vent/Air Cap Termination Kit for PVC Vent and Air Pipes - (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware) Openings are for 3" PVC Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes
Weil-McLain Sidewall Vent/Air Cap Termination Kit for AL29-4C Vent Pipe and PVC Air Pipe (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware) Openings are for 3" SS Vent Pipe and 3" PVC Air Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 2" PVC Vent and Air pipes
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 3" PVC Vent and Air Pipes
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 3" AL29-4C SS Vent Pipe and 3" PVC Pipe
PVC Concentric Vent Kit - Horizontal or Vertical - Kit For 2" PVC Vent/Air Pipes
PVC Concentric Vent Kit - Horizontal or Vertical - Kit For 3" PVC Vent/Air Pipes
Bird Screen - 2" PVC - Vent/Air Pipes - Includes 1 Screen
Bird screen - 3" PVC - Vent/Air Pipes - Includes 1 Screen
Termination Restrictor Kit - (Includes Intake Washer, PVC Restrictor, and Instructions)
Boiler Accessory For Series 2 - Model 110 Only
WM97+110 Series -2 - ONLY - Maintenance Kit - Includes Igniter, Gaskets-(Igniter, Venturi, and Cover Plate),Venturi-Gas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, and Clips
GAS
94 Current Service Parts
WM97+, WM97+CT Miscellaneous Parts And Kits - 70/110/155
Fig No.
Part No.
Description
Vent/Air Parts and Kits (Polypropylene Pipe)
Available From M&G Simpson-Duravent ONLY
24PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit - (Color White) - For 2" Polypropylene Pipe
35PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit - (Color White) - For 3" Polypropylene Pipe
N/S
24PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 2" Polypropylene Pipe
35PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 3" Polypropylene Pipe
2PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - For 2" Polypropylene Pipe
3PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - For 3" Polypropylene Pipe
Vent/Air Parts and Kits (Polypropylene Pipe)
Available From Centrotherm Eco Systems ONLY
ICWT3452 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 3" Polypropylene Pipe
ICWS2413 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 2" Stainless Steel/PP Pipe
N/S ICWS3513 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 3" Stainless Steel/PP Pipe
ICRT2439 Centrotherm INNOFLUE Vertical Concentric Vent/Air Kit - 2" Polypropylene Pipe
ICRT3539 Centrotherm INNOFLUE Vertical Concentric Vent/Air Kit - 3" Polypropylene Pipe
GAS
Current Service Parts 95
ECO - Series 1 & 2 Jacket Assembly - 70/110/155
96 Current Service Parts
GAS
ECO - Series 1 & 2 Jacket Parts - 70/110/155
Fig No.
Part No.
Description
100 383-800-242 Jacket Door With Labels
110 383-800-217 Seals - Jacket Door To Cabinet
120 383-800-218 Wall - Mount Bracket (Wall Side) With Hardware
130 383-800-219 Wall - Mount Hardware (Boiler Side) - Includes Bolts, Washers & Spacers - 2 Required
140 383-800-220 Gaskets - Upper Panel To Cabinet
150 590-318-071 Gasket - Heat exchanger To Bottom Panel
160 562-150-290 Door Screw - #10-24 Truss Head (1 Each)
170 590-318-051 Gasket - Internal Flue Pipe To Adapter
180 560-907-719 Flue Pipe Adapter With Internal Gasket
190 560-907-720 Boiler Flue Pipe With gasket # 590-318-051
200 560-907-718 Air Inlet Adapter With Gasket
210 590-300-031 Gasket - Air/Vent Adapter To Cabinet - 2 Required
220 590-318-052 Gasket - Air/Vent Adapter To System Vent Pipe - 2 Required
230 383-800-243 Jacket Bottom Panel Kit - Includes Gaskets, Items 150 & 240, and Screws
240 383-800-222 Gaskets - Bottom Panel To Cabinet
250 383-800-223 Air Baffle With Screws
N/S 561-444-186 Hole Plug - " For Sealing Electrical Knockouts
270 562-248-740 Water Line Sealing Gaskets - Water Pipes To Cabinet
280 383-800-228 Control/Transformer Bracket
290 383-800-227 Display Board Bracket - To Mount Display To Side of Cabinet
592-002-033 Touch Up Paint - Black - Low E 4.5oz Can
N/S 383-700-238 Condensate Bracket 70/110 - (Includes Bracket And Plastic Rivets)
383-700-239 Condensate Bracket 155 - (Includes Bracket And Plastic Rivets)
GAS
Current Service Parts 97
ECO Heat Exchanger Assembly - 70/110
98 Current Service Parts
GAS
ECO Heat Exchanger Parts - 70/110
Fig No.
Part No.
Description
100 383-800-234 Heat Exchanger - Model 70 Series 1&2, Model 110 Series 1 ONLY
Heat Exchanger Complete , Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, N/S 383-800-236 Refractory, Water Sensors, Gaskets, Silicone, and Hardware - (Includes Items 100, 120, 130,
140, 160, 180, 210, 240, and 260) - Model 70 Series 1&2, Model 110 Series 1 ONLY
120 383-700-102 Condensate Dish - Includes Gaskets - (Items 130, and 140) and Hardware - Series 1 & 2
130 383-700-103 Gasket To Seal Heat Exchanger To Condensate Dish- Series 1 & 2
140 383-700-104 Gasket To Seal Condensate Dish To Internal Flue Pipe- Series 1 & 2
150 383-700-105 Refractory Insulation & Silicone Sealant - Model 70 Series 1&2, Model 110 Series 1 ONLY
160
383-700-108
Heat Exchanger Cover Plate, Refractory, Silicone, and Gaskets. (Includes Items 150, 170, 200, 220, and 250) - Model 70 Series 1&2, Model 110 Series 1 ONLY
170 383-700-109 Cover Plate Gasket - Heat Exchanger To Cover Plate- Series 1 & 2
180
383-700-185
Sight Glass Kit - Bracket, Glass, Gaskets, and Hardware - (Includes Items 190, and 200)Series 1 & 2
190 591-419-202 Sight Glass- Series 1 & 2
200 383-700-112 Sight Glass Gaskets - Upper and Lower- Series 1 & 2
210
383-700-113
Igniter Kit - (Includes Igniter, Gasket,and Hardware) - Model 70 Series 1&2, Model 110 Series 1 ONLY
220 590-300-034 Igniter To Cover Plate Gasket - Series 1 & 2
240
383-700-106
Burner, Gasket, and Hardware - (Includes Item 250) - Model 70 Series 1&2, Model 110 Series 1 ONLY
250 383-700-107 Burner Gasket - Model 70 Series 1&2, Model 110 Series 1 ONLY
260
511-724-296
Heat Exchanger Water Temperature Sensor. ( 1 Sensor for Either Boiler Inlet or Outlet Water Temperature)- Series 1 & 2
GAS
Current Service Parts 99
ECO - Series 2 Heat Exchanger Assembly - Model 110 Only
100 Current Service Parts
GAS
ECO - Series 2 Heat Exchanger Assembly
Fig No.
Part No.
Description
100 383-800-238 Heat Exchanger
N/S
383-800-239
Heat Exchanger - Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, Refractory, Water Sensors, Gaskets, Silicone, and Hardware
150 383-700-244 Refractory Insulation & Silicone Sealant
160 383-800-240 Heat Exchanger Cover Plate, Refractory, Silicone, and Gaskets.
210 383-700-245 Igniter Kit - (Includes Igniter, Gasket,and Hardware)
240 383-700-246 Burner, Gasket, and Hardware
250 383-700-247 Burner Gasket
Notice:All Other Heat Exchanger Parts Are The Same For Series 1 And 2
GAS
Current Service Parts 101
ECO - Series 1 & 2 Heat Exchanger Assembly - 155
102 Current Service Parts
GAS
ECO- Series 1 & 2 Heat Exchanger Parts - 155
Fig No.
Part No.
Description
100 383-800-231 Heat Exchanger
Heat Exchanger Complete , Condensate Dish, Cover Plate, Burner, Igniter, Sight Glass, 110 383-800-233 Refractory, Water Sensors, Gaskets, Silicone, and Hardware - (Includes Items 100, 130, 140,
160, 170, 180, 190, 200, 210, and 270)
120 590-318-054 Cover Plate Gasket - Cover Plate To Heat Exchanger
130
Boiler Inlet Temperature Sensor
511-724-296
140
Boiler Outlet Temperature Sensor - (Same as Item 130)
150 590-318-006 Blower Gasket
160 383-700-181 Condensate Dish, Includes Gaskets - (Items 170, and 180), and Hardware
170 383-700-205 Gasket To Seal Heat Exchanger To Condensate Dish
180 383-700-104 Gasket To Seal Condensate Dish To Internal Flue Pipe
190
383-700-184
Heat Exchanger Cover Plate, Refractory, and Gaskets - (Includes Items 200, 230, 260, and 290)
200 383-700-182 Refractory Insulation and Silicone Sealant
210 383-700-183 Burner, Gasket,and Hardware - (Includes Item 220)
220 383-700-208 Burner Gasket
230 383-700-202 Burner Access Cover, Gasket, And Hardware - (Includes Item 240)
240 383-700-206 Burner Access Cover Gasket
250 383-700-187 Igniter Kit - (Includes Igniter, Gasket, and screws) (Includes Item 260)
260 590-300-034 Igniter Gasket
270 383-700-185 Sight Glass Kit - (Includes Bracket, Glass, Gaskets, and Hardware) (Includes Items 280, & 290)
280 591-419-202 Sight Glass
290 383-700-112 Sight Glass Gaskets, Upper and Lower
N/S 383-700-207 Heat Exchanger Cover Plate Gasket Set - (Includes Items 120, 150, 220, 240, And 260)
GAS
Current Service Parts 103
ECO Combustion Components - 70/110/155
104 Current Service Parts
GAS
ECO Combustion Component Parts - 70/110/155
FIG NO.
Part Number
Description / contents
100 383-500-095 110 380-000-000 200 383-700-155
30 PSIG Relief Valve
Pressure Temperature Gauge, 60-360 F, 0-75 PSI, 3" Diameter, ¼" N.P.T.
Air Inlet Silencer
70
110 110
155
Series Series Series Series
1&2
1
2 1&2
210 590-318-049 Silencer O-ring
220 383-700-157 Blower With Clip, and Gasket
230 562-650-115 Blower Retainer Clip
240 590-300-001
Reference Tube - Tube To Connect Blower To Gas valve
383-700-159 250
383-700-160
Gas Valve/Venturi Assembly - (Includes Gas Valve, Venturi (027), Gasket, O-ring, Clip, and Screws)
Gas Valve/Venturi Assembly - (Includes Gas Valve, Venturi (040), Gasket, O-ring, Clip, and Screws)
260 562-650-116 Gas Valve Retainer Clip
270 563-910-031
Gas Valve Adapter Block - (Includes Block, O-ring, and Screws)
275 590-318-045 Gas Valve Outlet O-ring
285 562-302-576 Gas Flex Line Adapter - N.P.T To Flare Adapter
290 383-800-224 295 590-300-027
Gas Flex Line - (Includes Gas Line, Seal, and Hardware)
Gas Pipe Flange Gasket, Gasket Gas Flex Line to Cabinet
300 383-700-203 Air Inlet Silencer - Silencer, Gasket, and Clip
310 383-700-195 Blower
320
383-700-196
Gas Valve/Venturi Assembly - (Includes Gas Valve, Venturi, Gasket, and Hardware)
330
Propane Orifice--Boilers Converted To Propane ONLY -- Available ONLY With Propane Conversion Kit
340 563-910-031
Gas Valve Adapter Block - (Includes Block, O-ring, and Screws)
350 562-302-576 Gas Flex Line Adapter - N.P.T To Flare Adapter
360 383-800-241
Gas Flex Line - (Includes Gas Line, Seal, and Hardware)
370 590-300-027
Gas Pipe Flange Gasket, Gasket Gas Flex Line To Cabinet
GAS
Current Service Parts 105
ECO - Series 2 Combustion Components - Model 110 Only
106 Current Service Parts
GAS
ECO - Series 2 Heat Exchanger Assembly - Model 110 Only
FIG NO. Part Number
Description / contents
110
200
383-700-248
Air Inlet Silencer
220
590-318-115
Blower, Venturi, Silencer, ORing, And Gas Valve Assembly - Includes Blower Gasket
225
383-700-249
Blower And Venturi Assembly - Includes Blower Gasket
250
383-700-259
Gas Valve - (Includes Gas Valve, Rubber Boot And Screws)
255
383-700-261
Rubber Boot - Gasket Between Gas Valve And Venturi
290
383-800-241
Gas Flex Line - (Includes Gas Line, Seal, and Hardware)
Notice:All Other Combustion Components Are The Same For Series 1 And 2
GAS
Current Service Parts 107
ECO Controls/Electrical Assemblies - 70/110/155
108 Current Service Parts
GAS
ECO Controls/Electrical Assemblies Parts - 70/110/155
Fig No.
Part No.
Description
90 590-318-011 Flue Temperature Sensor Grommet
100 383-500-600 Flue Temperature Sensor
110 510-312-218 Outdoor Temperature Sensor
120 383-500-628 Transformer 120/24 Volt, 50 VA
130 381-330-019 Display Board Assembly - Models 70/110/155 Series 1 ONLY
140 381-330-018 Control Module Assembly - Models 70/110/155 Series 1 ONLY
130 381-330-030 Display Board Assembly - Models 70/110/155 Series 2 ONLY
140 381-330-029 Control Module Assembly - Models 70/110/155 Series 2 ONLY
591-392-001 Wire Harness--- Line Voltage - ECO - Model 70 Series 1&2, Model 110 Series 1 ONLY
591-392-003 Wire Harness--- Line Voltage - ECO 155
591-392-000 Wire Harness--- Low Voltage - ECO - Model 70 Series 1&2, Model 110 Series 1 ONLY
591-392-002 Wire Harness--- Low Voltage - ECO 155
591-392-004 Wire Harness--- Display To Control Module - ECO 70/110/155
591-392-012 Ignition Cable
N/S 383-500-603 F1 - 3 Amp Fast Blow ATO - 5 Fuses
383-500-604 F2 - 12 Amp Fast Blow AG - 5 Fuse
383-500-641 Jumper For Low Voltage Terminal Block - 5 Jumpers
383-800-229 Connector Electrical Control - Includes all 6 Connectors
512-050-244 Electrical Connector - Green Power Plug
562-248-771 Low Voltage Sealed Wire Cord Grip - Seals Thermostat Wire at Entrance to Cabinet
511-100-005 24-V LWCO Kit with Quick Connect Harness
150 383-500-095 Relief Valve, 30 PSIG - For Models 70, 110, 155
160 380 -000-000 Pressure Temperature Gauge, 60-360°F, 0-75 PSI, 3" Diameter, ¼" N.P.T.
GAS
Current Service Parts 109
ECO - Series 2 Controls And Electrical Components - Model 110 Only
110 Current Service Parts
GAS
ECO - Series 2 Controls And Electrical Components - Model 110 Only
Fig No.
Part No.
Description
130 381-330-030 Display Board Assembly - SERIES 2 ONLY
140 381-330-029 Control Module Assembly - SERIES 2 ONLY
591-392-031 Wire Harness--- Line Voltage - ECO 110 N/S
591-392-030 Wire Harness--- Low Voltage - ECO 110
Notice: All Other Control And ElectricalComponents Are The Same For Series 1 And 2
GAS
Current Service Parts 111
ECO Miscellaneous Parts And Kits - 70/110/155
GAS
Fig No.
Part No.
Description
Chemicals
592-900-029 Antifreeze, Sentinel X500 - 1 Gallon
592-900-006 Antifreeze, Sentinel X500 - 5 Gallon
N/S 592-900-002 Corrosion Inhibitor, Sentinel X100
592-900-005 Sentinel X100 Quick Test Kit
592-900-003 Cleaner, Sentinel X400
Boiler Accessories
ECO 70 Series 1&2, 110 Series 1 ONLY Maintenance Kit - Includes Igniter, Gaskets-(Igniter, 383-700-165 Venturi, and Cover Plate),Venturi-Gas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips,
and Manuals
N/S
383-700-200
ECO 155 Maintenance Kit - Includes Igniter, Gaskets-(Igniter, Venturi, and Cover Plate),Venturi-Gas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips, and Manuals
383-800-218 Wall Mount Kit - (Supplied With Boiler) Includes Wall-Mount Bracket, and Hardware
383-800-101 ECO Floor Stand Kit
560-907-722 Condensate Trap Kit - (Supplied With Boiler) Includes Trap Assembly, and Flexible Line
Condensate Handling Accessories
N/S 383-500-631 Condensate Neutralizer Kit
Propane Conversion Kits
540-202-837 Propane Conversion Kit -(Includes LP Orifice, Label, and Instructions) ECO-70
N/S 540-202-838 Propane Conversion Kit -(Includes LP Orifice, Label, and Instructions) ECO-110-Series 1 ONLY 540-202-839 Propane Conversion Kit -(Includes LP Orifice, Label, and Instructions) ECO-155
540-131-088 Propane Conversion Kit -(Includes LP Orifice, Label, and Instructions) ECO-110-Series 2 ONLY
Vent/Air Parts and Kits (PVC or Stainless Steel)
383-500-397
Weil-McLain Sidewall Vent/Air Cap Termination Kit for PVC Vent and Air Pipes - (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware; Openings are For 3" PVC Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes)
382-200-430
Weil-McLain Sidewall Vent/Air Cap Termination Kit for AL29-4C Vent Pipe and PVC Air Pipe (Includes Sidewall Vent/Air Termination Cap, Inside and Outside Cover Plates and Mounting Hardware; Openings are For 3" SS Vent Pipe and 3" PVC Air Pipe (Requires Field Installed 3" X 2" Adapter if Using 2" Vent/Air Pipes)
383-700-171
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 2" PVC Vent and Air pipes
N/S
383-500-100
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 3" PVC Vent and Air Pipes
383-700-172
Sidewall Separate Pipes Vent/Air termination Kit (Includes 2 Cover Plates) - For 3" AL29-4C SS Vent Pipe and 3" PVC Pipe
383-700-167 PVC Concentric Vent Kit - Horizontal or Vertical - Kit For 2" PVC Vent/Air Pipes
383-500-350 PVC Concentric Vent Kit - Horizontal or Vertical - Kit For 3" PVC Vent/Air Pipes
560-907-728 Bird Screen - 2" PVC - Vent/Air Pipes - Includes 1 Screen
383-500-105 Bird screen - 3" PVC - Vent/Air Pipes - Includes 1 Screen
383-700-235 Termination Restrictor Kit - (Includes Intake Washer, PVC Restrictor, and Instructions)
Boiler Accessories (SERIES 2 - 110 ONLY)
N/S
383-700-243
ECO 110 Maintenance Kit - Includes Igniter, Gaskets-(Igniter, Venturi, and Cover Plate),VenturiGas Valve O-ring, Refractory, Silicone, Inhibitor Test Kit, Clips, and Manuals. SERIES 2 ONLY
112 Current Service Parts
ECO Miscellaneous Parts And Kits - 70/110/155
Fig No.
Part No.
Description
Vent/Air Parts and Kits (Polypropylene Pipe)
Available From M&G Simpson-Duravent ONLY
2PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit - (Color White) - For 2" Polypropylene Pipe
3PPS-HK
M&G Simpson-Duravent PolyPro Sidewall Concentric Vent/Air Kit - (Color White) - For 3" Polypropylene Pipe
N/S
2PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 2" Polypropylene Pipe
3PPS-VK
M&G Simpson-Duravent PolyPro Vertical Concentric Vent/Air Kit - (Color - Black is Part Number Shown) or Terra Cotta - (Add -TC Suffix) For 3" Polypropylene Pipe
2PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - For 2" Polypropylene Pipe
3PPS-HTP M&G Simpson-Duravent PolyPro Sidewall Separate Vent/Air Kit - For 3" Polypropylene Pipe
Vent/Air Parts and Kits (Polypropylene Pipe)
Available From Centrotherm Eco Systems ONLY
ICWT352 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 3" Polypropylene Pipe
ICWS2413 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 2" Stainless Steel/PP Pipe
N/S ICWS3513 Centrotherm INNOFLUE Sidewall Concentric Vent/Air Kit - 3" Stainless Steel/PP Pipe
ICRT2439 Centrotherm INNOFLUE Vertical Concentric Vent/Air Kit - 2" Polypropylene Pipe
ICRT3539 Centrotherm INNOFLUE Vertical Concentric Vent/Air Kit - 3" Polypropylene Pipe ---
GAS
Current Service Parts 113
6 1
Ultra Series 3 / 3UE / CT Jacket
7
4 8
5 9
GAS
2 3
114 Current Service Parts
Ultra Series 3 / 3UE /CT Jacket Parts
Fig. No.
Part No.
Description
1 383-500-135 Jacket Front Door
2 3 N/S
4 & 5
6 7
383-500-065 383-500-320 383-500-180 383-500-770
383-500-771
383-500-772 383-500-607 383-500-608 383-500-609
Boiler Leg Kit (4 Required) Knurled Heat Screw For Jacket Front Door (2 Required) Knurled Heat Screw Clip-On Receptacle (2 Required) Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 4" Flue Outlet Adapter, 4" Flue Pipe, Bracket, Hardware, and Instructions.) Top Cover, Front Top Cover, Rear
Top Cover, Rear
8 383-500-610 Door Gasket Replacement Kit 9 383-500-611 Handle (2 Required) N/S 592-002-033 Touch Up Paint - Black - Low E 4.5oz Can
383-500-638 Electrical Plug 592-800-022 3" Flue/Intake Gasket
592-800-023 4" Flue/Intake Gasket N/S
590-318-007 70mm Lower Flue-Way Gasket 590-318-003 80mm Lower Flue-Way Gasket
590-318-004 100mm Lower Flue-Way Gasket
Model
80/105
155
230-399
80 to 230 310/299/
399 All All All
80/105/155 230/299/ 310/399 80/105 155 230/299/ 310/399
GAS
Current Service Parts 115
Ultra Series 3 / 3UE / CT - (Ultra-80/105) Heat Exchanger / Piping
26 27
GAS
24 25
1
29 28
Fig. No.
Part No.
Description
1
383-500-773 Heat Exchanger Replacement Kit-(Includes Heat Exchanger, Electrode, Water 383-500-774 Sensors, Compression Fitting, Condensate Fitting, Gaskets, Hardware)
Boiler Models
80 105
116 Current Service Parts
Fig. No.
Part No.
2 383-501-022
3 591-200-000 4 590-300-000 5 560-340-598 6 561-928-449 7 383-500-260 8 564-100-002
9 383-501-036
10 383-500-615 11 383-500-270 12 383-500-275
13 383-501-037
14 511-246-392 15 383-501-027 16 560-907-682 17 383-500-616 18 383-500-617 N/S 563-910-031
383-501-029 19
383-501-030
20 590-317-310 21 383-501-026 22 383-501-025 23 383-500-618 24 383-500-045 N/S 383-500-619 25 383-500-020
383-501-032 26 383-501-033
383-501-034
N/S 383-900-090
27 590-300-003 28 561-200-000 29 383-500-602
383-600-009 590-317-310 N/S 590-300-001 561-200-000
Ultra Series 3 / 3UE / CT - (Ultra-80/105) Heat Exchanger / Piping Parts
Description
Cover Plate Replacement Kit - (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket, and Hardware) Cover Plate Gasket/Insulation Burner Gasket Cover Plate Studs, M6, 1 Pitch Cover Plate Nuts, M6, 1 Pitch Water Compression Fitting, 28 mm Water Compression Fitting, 22 mm Supply Water Pipe Assembly - (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting) Supply Water Lower Pipe Clamp and Hardware ½" N.P.T Well For Temperature Gauge Pressure/Temperature Gauge Check Valve Return Water Pipe Assembly - (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting) Boiler Drain Valve, ¾" N.P.T. Blower Assembly Kit - (Includes: Blower, Gasket, and Hardware) Gas Pipe Flexible Gas Line Section, (Includes- Shut Off Valve, Block,O-Ring, and Screws) Gas Pipe Lower Pipe Clamp And Hardware Gas Valve Block (Includes Block, O-ring, and Screws) Gas Valve/Venturi Kit - (Includes: Gas Valve, Venturi, 90° Elbow, Gaskets, and Hardware (Assembled)) (For LP boilers, Make Sure to Reinstall The Existing Propane Orifice) Gasket Cork (For In Between Gas Valve Venturi and Burner Inlet) Air Silencer Kit - Air Silencer and Gasket Air Silencer Adapter Kit - Air Silencer Adapter and Hardware Condensate Trap Kit - Condensate Trap, Hose Clamps, PVC Fittings and Gasket Ignition Electrode Kit - Ignition Electrode, Suppressor, Gasket and Hardware Ignition Cable Kit - Ignition Cable, Suppressor and Wire Tie Inspection Glass Kit - Bracket, Glass, Gasket and Hardware
Burner Replacement Kit - Burner, Gaskets and Hardware
Burner Insert Repair Kit (Includes Drill-(6.9mm), Tap, Inserts, Screws, Instructions) Gasket Rubber, Blower Condensate Fitting Return/Supply Sensor Kit - (1) Sensor Gas Valve "O" ring, Includes 10 "O" Rings Cork Gasket (Goes Between Gas Valve and Blower) Silicone Tube - From Gas Valve To 90º Elbow Plastic Condensate Fitting - For Heat Exchanger
Boiler Models
80/105
80/105 80/105
All All 80/105 80/105
80/105
80/105 All All
80/105
All 80/105 80/105 80/105 80/105
All 80
105 All 80/105 80/105 80/105 All All All 80NG 80LP 105
All
80/105 80/105
All All All 80/105 80/105
GAS
Current Service Parts 117
Ultra Series 3 / 3UE / CT - (Ultra-155 / 230) Heat Exchanger / Piping Parts
16
15 25
20
26 19
18
17
23
21
24
GAS
14
22
Fig. No.
Part No.
Description
Boiler Model
1
383-500-775 Heat Exchanger Replacement Kit - (Includes: Heat Exchanger, Electrode, Water 383-500-776 Sensors, Compression Fittings, Condensate Fitting, Gaskets and Hardware)
155 230
2
383-500-395
Cover Plate Replacement Kit - (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware)
155/230
3 383-500-250 Cover Plate Insulation/Burner Gasket
155/230
4 383-500-255 Cover Plate Gasket
155/230
5 560-340-598 Cover Plate Studs, M6, 1 Pitch
All
6 561-928-449 Cover Plate Nuts, M6, 1 Pitch
All
7 383-500-260 Water Compression Fitting, 28 mm
155/230
8
383-500-265
Supply Water Pipe Assembly - (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting)
155/230
9 383-500-615 Supply Water Lower Pipe Clamp and Hardware
155/230
10 383-500-270 ½" N.P.T Well for Temperature Gauge
All
118 Current Service Parts
Ultra Series 3 / 3UE / CT - (Ultra-155 / 230) Heat Exchanger / Piping Parts
11 383-500-275 12 383-500-280
13 383-500-285
14 511-246-392 383-500-035
15 383-500-040
16 560-907-683 17 383-500-624 N/S 563-910-031 18 383-500-617
383-500-025 19
383-500-030 20 590-318-006 21 383-500-295
22 383-500-060
23 383-500-045
N/S 383-500-619 24 383-500-020
383-500-085 25
383-500-090 383-900-090 N/S 383-500-660 26 383-500-602 383-600-009 N/S 590-318-006 590-317-310
Pressure/Temperature Gauge Check Valve Return Water Bushing, 1¼" BSP x 1" BSP (Not Used On Ultra-310) Return Water Pipe Assembly - (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting Boiler Drain Valve, ¾" N.P.T.
Blower Assembly Kit (Includes: Blower, Gasket and Hardware)
Gas Pipe Flexible Gas Line Section, (Includes Flex-Line and Shut-off Valve) Gas Valve Block, (Includes Block, O-ring, and Screws) Gas Pipe Lower Clamp and Hardware Gas Valve/Venturi Kit (Includes: Gas valve, Venturi, (Make Sure to Reinstall The Existing Propane Orifice) Gasket Blower (Rubber) Discharge Gasket Air Silencer Kit (Includes: Air Silencer and Gasket) Condensate Trap Kit (Includes: Condensate Trap, Hose Clamps, PVC Fittings and Gasket) Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware) Ignition Cable Kit (Includes: Ignition Cable, Suppressor and Wire Tie) Inspection Glass Kit (Includes: Bracket, Glass, Gasket and Hardware)
Burner Replacement Kit (Includes: Burner, Gaskets and Hardware)
Burner Insert Repair Kit (Includes Drill, Tap, Insert, Screws, Instructions) Burner Screw/Tab Kit (Includes: 3 Burner Screws and 3 Tabs) Return/Supply Sensor Kit - (1) Sensor Gas Valve "O" Ring (Includes (10) "O" Rings) Rubber Gasket For Inducer Discharge To Heat Exchanger Cork Gasket (Goes Between Gas Valve Venture and Blower)
All 155/230
155/230
All 155 230 155/230 155/230
155/230 155 230 All
155/230
155/230
All
All All 155 230 155/230 All All All All All
GAS
Current Service Parts 119
Ultra Series 3 / 3UE / CT - (Ultra-299 / 310 / 399) Heat Exchanger / Piping Parts
25
24
10 14
22 19
23 18
14
15
7
12
21
20
18
17
9
8
16
21
16
1 24
12
25
11
26
13
GAS
Fig. No.
Part No.
1 383-500-777
2 383-500-395
3 383-500-250 4 383-500-255 5 560-340-598 6 561-928-449
7 383-500-380
8 383-500-270 9 383-500-275
Description
Heat Exchanger Replacement Kit (Includes: Heat Exchanger,Electrode, Water Sensors, Compression Fittings, Condensate Fitting, Gaskets and Hardware) Cover Plate Replacement Kit (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware) Cover Plate Insulation/Burner Gasket Cover Plate Gasket Cover Plate Studs, M6, 1 Pitch Cover Plate Nuts, M6, 1 Pitch Supply Water Pipe Assembly (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting ½" N.P.T. Well For Temperature Gauge Pressure/Temperature Gauge Check Valve
Boiler Model
299/399
299/399
299/399 299/399
All All
299-399
All All
120 Current Service Parts
Ultra Series 3 / 3UE / CT - (Ultra-299 / 310 / 399) Heat Exchanger / Piping Parts
Fig. No.
Part No.
10 383-500-385
11 562-248-755 12 561-326-828 13 511-246-392
383-500-360 14
383-500-650 15 560-907-679
560-900-016 16
383-500-653 N/S 563-910-031 17 383-500-625
383-500-390 18
383-500-652 19 383-500-651 20 590-317-310
383-500-355 21
383-500-654
383-500-045 22
511-330-253 N/S 383-500-619 23 383-500-020 24 383-500-407
383-900-090 N/S
383-500-660 25 383-500-602
26 383-500-626
N/S 383-600-009
Description
Return Water Pipe Assembly (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting) Supply/Return Water Piping Square Cut Garlock Gasket Fitting, Double Nipple For Supply/Return Boiler Drain Valve, ¾" N.P.T
Blower Assembly Kit (Includes: Blower, Gasket, and Hardware)
Gas Pipe
Flexible Gas Line Section and Shut-off Valve
Gas Valve Block - (Includes Block, O-ring, and Screws) Gas Pipe Lower Clamp and Hardware Gas Valve/Venturi Kit - (Includes: Gas valve, Venturi, (For 310LP Boilers, Make Sure To Reinstall The Existing Propane Orifice) Gas Valve Kit (Includes: Gas Valve, Venturi and Burner Inlet) Gas Valve Outlet Adapter/Nipple Kit Gasket Cork (For In Between Gas Valve Venturi and Blower Inlet)
Air Silencer Kit (Includes: Air Silencer and Gasket)
Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware) Ignition Electrode Gasket Only Ignition Cable Kit (Includes: Ignition Cable, Suppressor and Wire Tie) Inspection Glass Kit (Includes: Bracket, Glass, Gasket and Hardware) Burner Replacement Kit (Includes: Burner, Gaskets and Hardware) Burner Insert Repair Kit (Includes Drill, Tap, Insert, Screws, Instructions) Burner Screw/Tab Kit (Includes: 3 Burner Screws and 3 Tabs) Return/Supply Sensor Kit - (1) Sensor Condensate Trap Kit - (Includes: Condensate Trap, Hose Clamps, PVC Fittings and Gasket) Gas Valve O-Rings (10 Per Bag)
Boiler Model
299/399
299-399 299-399
All 299/310
399 299-399 299/310
399
299/310
299
399 399 299/310 299/310 399
All
All All 299-399 299-399 All All
299-399
All
GAS
Current Service Parts 121
Ultra Series 3 / 3UE / CT Electrical / Controls
3
4
6 7
1 8
10 16
12 13
9
14 15
2 11
5
GAS
122 Current Service Parts
Ultra Series 3 / 3UE / CT Electrical / Control Parts
Fig. No.
Part No.
Description
1 383-500-658 Ultra U-Control Module
2 383-500-628 Transformer, 120v/24v - 50VA
3 383-500-659 Display Board Assembly (Includes: Plastic and Display Screen)
4 383-500-205 On/Off Power Switch
5 383-500-630 Pressure/Temperature Gauge Assembly (Includes: Temperature and Pressure Sensor)
6 383-500-600 Flue Temperature Sensor Replacement Kit - (Includes Sensor and Grommet)
7 590-318-011 Flue Temperature Sensor Grommet
8 383-500-601 System Temperature Sensors (2 Required)
9 383-500-638 120 Volt, 3-Wire Receptacle
10 383-500-603 Ultra U-Control Module Fuses F - 3-Amp, Fast-Blow ATO (5 Fuses)
11 383-500-604 Ultra U-Control Module Fuses F - 12-Amp, Fast-Blow AG (5 Fuses)
12 383-500-641 Jumper For Low Voltage Terminal Blocks, (5 Jumpers)
13
383-500-642
Ultra U-Control Terminal Block Kit, (Includes: 1 High Voltage Terminal Block, 6 Low Voltage Terminal Blocks and Screwdriver)
14 383-500-636 Upper Low Voltage Wire Harness (Male)
15 383-500-633 Display To U-Control Wire Harness
16 383-500-125 Outdoor Temperature Sensor
383-500-634 Upper Line Voltage Wire Harness (Male)
N/S 383-500-635 Lower Line Voltage Wire Harness (Female)
383-500-637 Lower Low Voltage Wire Harness (Female)
511-100-005 24-V LWCO Kit with Quick Connect Harness
GAS
Current Service Parts 123
Ultra Series 3 / 3UE / CT Natural to Propane Conversion
1 2
Sea Level to 5500 Feet Altitude
Fig No
Model
Description
Part Number
1
80
LP Orifice, LP Burner, Instructions, Conversion Label. Order Separately if Converting Natural Gas Boiler.
383-501-020
105
540-100-001
155
383-500-115
2 230 LP Orifice, Instructions and Conversion Label. Provided with Boiler
383-500-120
299
540-202-832
310
540-202-833
N/S 399 LP Orifice Not Provided. Adjustment Made with Throttle Screw. See Boiler Manual
NA
Above 5500 Feet Altitude
1
80
LP HA (High Altitude) Orifice. Requires Nat to LP Conversion From Above To Replace Natural Burner With LP Burner.
383-500-644
105
383-500-645
155
383-500-646
2 230 LP Orifice, Instructions and Conversion Label
383-500-647
299
383-500-394
310
383-500-648
N/S 399 LP Orifice Not Provided. Adjustment Made With Throttle Screw. See Boiler Manual.
NA
Ultra Series 3, 3UE,CT Propane To Natural Conversion
Sea Level to 5500 Feet Altitude
N/S
80
Natural Gas Burner, Instructions, Conversion Label. Order Separately if Converting LP Gas Boiler.
383-501-021
GAS
124 Current Service Parts
Ultra Series 3 / 3UE / CT Miscellaneous Parts And Kits
2 1 3
Fig. No.
Part No.
Description
Model
511-405-113 Boiler Circulator, Without Flanges
80/105
511-405-133 Boiler Circulator, Without Flanges
155/230/310
511-405-140 Boiler Circulator, Without Flanges
399
381-354-525
Circulator Hardware Kit Inlet, 1" (Includes: 1 Flange, 2 Nuts, 2 Screws and 1 Gasket)
80 - 230
381-354-526 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1¼"
80 - 310
381-354-531 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1½"
399
383-500-350 Concentric Vent Kit N/S 383-500-631 Condensate Neutralizer Kit
80 - 155 All
591-706-200 Heat Exchanger Cleaning Tool
All
383-500-605
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
80/105
383-500-620
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
155 - 399
560-340-598 Cover Plate Studs - M6
All
561-928-449 Cover Plate Nut With Washer - M6-18MM
All
383-500-095 Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T Male
80 - 310
383-600-091 Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T Male
399
1 383-500-100 Vent/Air Termination Plate (2 Required For Each Boiler)
All
383-500-105 Vent Termination Bird Screen (2 Required) 3" Vent 2
383-500-110 Vent Termination Bird Screen (2 Required) 4" Vent
80/105/155 230/310
383-500-397 WM - PVC Sidewall Vent Termination Kit 3" 3
383-500-398 WM - PVC Sidewall Vent Termination Kit 4"
80 - 155 230 - 310
592-900-002 Corrosion Inhibitor, 1 Tube
All
592-900-005 Inhibitor Test Kit, 2 Tests
All
592-900-003 Boiler System Cleaner/Sludge Remover
All
N/S 592-900-006 Aluminum-Safe Anti-Freeze, 5 Gal.
All
383-500-765 Ultra 80/105 Easy Up Manifold Service Kit - 1 ¼"
80/105
383-500-766 Ultra 155/399 Easy Up Manifold Service Kit - 1½"
155-399
389-900-180 Wall Mount Kit - (Includes Brackets, Hardware, and Instructions)
All
GAS
Current Service Parts 125
Ultra Series 4 Jacket
126 Current Service Parts
GAS
Ultra Series 4 Jacket Parts
Fig. No.
Part No.
Description
1 383-500-135 Jacket Front Door
2 3 4
5 & 6
7 8
383-500-065 562-650-126 383-500-180 383-500-770
383-500-771
383-500-772 383-500-607 383-500-608 383-500-609
Boiler Leg Kit (4 Required) Screw Flat Head Slotted 17 Series For Jacket Front Door (2 Required) Knurled Heat Screw Clip-On Receptacle (2 Required) Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 4" Flue Outlet Adapter, 4" Flue Pipe, Bracket, Hardware, and Instructions.) Top Cover, Front Top Cover, Rear
Top Cover, Rear
9 383-500-610 Door Gasket Replacement Kit 592-002-033 Touch Up Paint - Black - Low E 4.5oz Can 592-800-022 3" Flue/Intake Gasket
592-800-023 4" Flue/Intake Gasket N/S
590-318-007 70mm Lower Flue-Way Gasket 590-318-003 80mm Lower Flue-Way Gasket
590-318-004 100mm Lower Flue-Way Gasket
Model
80/105
155
230-399
80 to 230 310/299/
399 All All 80/105/155 230/299/ 310/399 80/105 155 230/299/ 310/399
GAS
Current Service Parts 127
Ultra Series 4 - (Ultra-80/105) Heat Exchanger / Piping
GAS
Fig. No.
Part No.
Description
Heat Exchanger replacement Kit-(Includes Heat Exchanger, Electrode, 1 383-500-773 Water sensors, Compression Fitting, Condensate Fitting, Gaskets, and
Hardware.)
128 Current Service Parts
Boiler Models
80
Ultra Series 4 - (Ultra-80/105) Heat Exchanger / Piping Parts
GAS
Fig. No.
Part No.
1 383-500-774
2 383-501-022
3 591-200-000 4 590-300-000 5 560-340-598 6 561-928-449 7 383-500-260 8 564-100-002
9 383-501-036
N/S 383-500-615
10 383-501-037
11 511-246-392 12 383-501-027 13 560-907-682 14 383-500-616 15 383-500-617 N/S 563-910-031
383-501-029 16
383-501-030 17 590-317-310 18 383-501-026 19 383-501-025 20 383-501-031 21 383-500-602 22 383-500-045
511-330-253 N/S
383-500-619 24 383-500-020
383-501-032 25 383-501-033
383-501-034 N/S 383-900-090 26 590-300-003 27 561-200-000
383-600-009 590-317-310 N/S 590-300-001 561-200-000
Description
Boiler Models
Heat Exchanger Replacement Kit-(Includes Heat Exchanger, Electrode,
Water sensors, Compression Fitting, Condensate Fitting, Gaskets, and
105
Hardware.)
Cover Plate Replacement Kit - (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket, and Hardware)
80/105
Cover Plate Gasket/Insulation
80/105
Burner Gasket
80/105
Cover Plate Studs, M6, 1 Pitch
All
Cover Plate Nuts, M6, 1 Pitch
All
Water Compression Fitting, 28 mm
80/105
Water Compression Fitting, 22 mm
80/105
Supply Water Pipe Assembly - (Includes: Pipe, Temperature Well, Check Valve, Cap, Compression Fittings and Plugs
80/105
Supply Water Lower Pipe Clamp and Hardware
80/105
Return Water Pipe Assembly - (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting)
80/105
Boiler Drain Valve, ¾" N.P.T.
All
Blower Assembly Kit - (Includes: Blower, Gasket, and Hardware)
80/105
Gas Pipe
80/105
Flexible Gas Line Section
80/105
Gas Pipe Lower Pipe Clamp And Hardware
80/105
Gas Valve Block (Includes Block, O-ring, and Screws)
All
Gas Valve/Venturi Kit - (Includes: Gas Valve, Venturi, 90° Elbow, Gaskets, and
80
Hardware (Assembled)) (For LP boilers, Make Sure to Reinstall The Existing
Propane Orifice)
105
Gasket Cork (For In Between Gas Valve Venturi and Burner Inlet)
All
Air Silencer Kit - Air Silencer and Gasket
80/105
Air Silencer Adapter Kit - Air Silencer Adapter and Hardware
80/105
Condensate Trap Kit - Condensate Trap, Hose Clamps, PVC Fittings and Gasket 80/105
Return/Supply Sensor Kit - (1) Sensor
All
Ignition Electrode Kit - Ignition Electrode, Suppressor, Gasket and Hardware
All
Ignition Electrode Gasket ONLY
All
Ignition Cable Kit - Ignition Cable, Suppressor and Wire Tie
All
Inspection Glass Kit - Bracket, Glass, Gasket and Hardware
All
80NG
Burner Replacement Kit - Burner, Gaskets and Hardware
80LP
105
Burner Insert Repair Kit (Includes Drill, Tap, Inserts, Screws, Instructions)
All
Gasket Rubber, Blower
80/105
Condensate Fitting
80/105
Gas Valve "O" ring, Includes 10 "O" Rings
All
Cork Gasket (Goes Between Gas Valve and Blower)
All
Silicone Tube - From Gas Valve To 90º Elbow
80/105
Plastic Condensate Fitting - For Heat Exchanger
80/105
Current Service Parts 129
Ultra Series 4 - (Ultra-155 / 230) Heat Exchanger / Piping Parts
GAS
Fig. No.
Part No.
383-500-775 1
383-500-776
2 383-500-395
Description
Boiler Model
Heat Exchanger Replacement Kit - (Includes: Heat Exchanger, Electrode, Water
155
Sensors, Compression Fittings, Condensate Fitting, Gaskets and Hardware)
230
Cover Plate Replacement Kit - (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware)
155/230
130 Current Service Parts
Ultra Series 4 - (Ultra-155 / 230) Heat Exchanger / Piping Parts
Fig. No.
Part No.
3 383-500-250
4 383-500-255
5 560-340-598
6 561-928-449
7 383-500-260
8 383-501-036
9 383-500-280
10 383-500-763
11 511-246-392 383-500-035
12 383-500-040
13 560-907-683 14 383-500-624 N/S 563-910-031 15 383-500-617
383-500-025 16
383-500-030 18 383-500-295
19 383-500-060
20 383-500-045
511-330-253 N/S
383-500-619 22 383-500-020
383-500-085 23
383-500-090 383-900-090 N/S 383-500-660 24 383-500-602 383-600-009 590-318-006 N/S 590-317-310 590-318-006
Description
Cover Plate Insulation/Burner Gasket Cover Plate Gasket Cover Plate Studs, M6, 1 Pitch Cover Plate Nuts, M6, 1 Pitch Water Compression Fitting, 28 mm Supply Water Pipe Assembly - Includes (Pipe, Temperature Well, Check Valve, Cap Assembled, Compression Fitting, and Plugs) Return Water Bushing, 1¼" BSP x 1" BSP (Not Used On Ultra-310) Return Water Pipe Assembly - (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting Boiler Drain Valve, ¾" N.P.T.
Blower Assembly Kit (Includes: Blower, Gasket and Hardware)
Gas Pipe Flexible Gas Line Gas Valve Block, (Includes Block, O-ring, and Screws) Gas Pipe Lower Clamp and Hardware Gas Valve/Venturi Kit (Includes: Gas valve, Venturi, (Make Sure to Reinstall The Existing Propane Orifice) Air Silencer Kit (Includes: Air Silencer and Gasket) Condensate Trap Kit (Includes: Condensate Trap, Hose Clamps, PVC Fittings and Gasket) Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware) Ignition Electrode Gasket ONLY Ignition Cable Kit (Includes: Ignition Cable, Suppressor and Wire Tie) Inspection Glass Kit (Includes: Bracket, Glass, Gasket and Hardware)
Burner Replacement Kit (Includes: Burner, Gaskets and Hardware)
Burner Insert Repair Kit (Includes Drill, Tap, Insert, Screws, Instructions) Burner Screw/Tab Kit (Includes: 3 Burner Screws and 3 Tabs) Return/Supply Sensor Kit - (1) Sensor Gas Valve "O" Ring (Includes (10) "O" Rings) Rubber Gasket For Inducer Discharge To Heat Exchanger Cork Gasket (Goes Between Gas Valve Venture and Blower) Gasket Blower (Rubber) Discharge Gasket
Boiler Model 155/230 155/230
All All 155/230
155/230
155/230
155/230
All 155 230 155/230 155/230
155/230 155 230
155/230
155/230
All
All All All 155 230 155/230 All All All All All All
GAS
Current Service Parts 131
Ultra Series 4 - (Ultra-299 / 310 / 399) Heat Exchanger / Piping Parts
GAS
Fig. No.
Part No.
1 383-500-777
2 383-500-395
3 383-500-250 4 383-500-255 5 560-340-598 6 561-928-449
7 383-500-764
Description
Heat Exchanger Replacement Kit (Includes: Heat Exchanger, Electrode, Water Sensors, Compression Fittings, Condensate Fitting, Gaskets and Hardware) Cover Plate Replacement Kit (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware) Cover Plate Insulation/Burner Gasket Cover Plate Gasket Cover Plate Studs, M6, 1 Pitch Cover Plate Nuts, M6, 1 Pitch Supply Water Pipe Assembly - Includes ( Pipe, Temperature Well, Check Valve, Cap Assembled, Compression Fitting, and Plugs
Boiler Model
299/399
299/399
299/399 299/399
All All
299-399
132 Current Service Parts
Ultra Series 4 - (Ultra-299 / 310 / 399) Heat Exchanger / Piping Parts
Fig. No.
Part No.
8 383-500-385
9 562-248-755 10 561-326-828 11 511-246-392
383-500-360 12
383-500-650 13 560-907-679 14 383-500-768 15 383-500-625
383-500-390 16
383-500-652 17 383-500-651 18 590-317-310
383-500-355 19
383-500-654
383-500-045 20
511-330-253 N/S 383-500-619 22 383-500-020 23 383-500-407
383-900-090 N/S
383-500-660 24 383-500-602
25 383-500-626
383-600-009 N/S
563-910-031
Description
Return Water Pipe Assembly (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting) Supply/Return Water Piping Square Cut Garlock Gasket Fitting, Double Nipple For Supply/Return Boiler Drain Valve, ¾" N.P.T
Blower Assembly Kit (Includes: Blower, Gasket, and Hardware)
Gas Pipe Flexible Gas Line Gas Pipe Lower Clamp and Hardware Gas Valve/Venturi Kit - (Includes: Gas valve, Venturi, (For 310LP Boilers, Make Sure To Reinstall The Existing Propane Orifice) Gas Valve Kit (Includes: Gas Valve, Venturi and Burner Inlet) Gas Valve Outlet Adapter/Nipple Kit Gasket Cork (For In Between Gas Valve Venturi and Blower Inlet)
Air Silencer Kit (Includes: Air Silencer and Gasket)
Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware) Ignition Electrode Gasket Only Ignition Cable Kit (Includes: Ignition Cable, Suppressor and Wire Tie) Inspection Glass Kit (Includes: Bracket, Glass, Gasket and Hardware) Burner Replacement Kit (Includes: Burner, Gaskets and Hardware) Burner Insert Repair Kit (Includes Drill, Tap, Insert, Screws, Instructions) Burner Screw/Tab Kit (Includes: 3 Burner Screws and 3 Tabs) Return/Supply Sensor Kit - (1) Sensor Condensate Trap Kit - (Includes: Condensate Trap, Hose Clamps, PVC Fittings and Gasket) Gas Valve O-Rings (10 Per Bag) Gas Valve Block - (Includes Block, O-ring, and Screws)
Boiler Model
299/399
299-399 299-399
All 299/310
399 299-399 299-399 299/310
299
399 399 299/310 299/310 399
All
All All All 299-399 299-399 All All
299-399
All
GAS
Current Service Parts 133
Ultra Series 4 Electrical / Controls
134 Current Service Parts
GAS
Ultra Series 4 Electrical / Control Parts
Fig. No.
Part No.
Description
1 383-500-658 Ultra U-Control Module
2 383-500-628 Transformer, 120v/24v - 50VA
3 383-500-756 Display Board Assembly (Includes: Plastic and Display Screen)
4 383-500-205 On/Off Power Switch
5 383-500-600 Flue Temperature Sensor Replacement Kit - (Includes Sensor and Grommet)
N/S 590-318-011 Flue Temperature Sensor Grommet
6 383-500-601 System Temperature Sensors (2 Required)
7 510-312-218 Outdoor Temperature Sensor
383-500-601 System Temperature Sensors (2 Required)
383-500-638 120 Volt, 3-Wire Receptacle
383-500-603 Ultra U-Control Module Fuses F - 3-Amp, Fast-Blow ATO (5 Fuses)
383-500-604 Ultra U-Control Module Fuses F - 12-Amp, Fast-Blow AG (5 Fuses)
383-500-641 Jumper For Low Voltage Terminal Blocks, (5 Jumpers)
N/S
383-500-642
Ultra U-Control Terminal Block Kit, (Includes: 1 High Voltage Terminal Block, 6 Low Voltage Terminal Blocks and Screwdriver)
383-500-640 Low Voltage Wire Harness
383-500-633 Display To U-Control Wire Harness
383-500-639 Line Voltage Wire Harness
511-100-005 24-V LWCO Kit with Quick Connect Harness
383-000-000 Standard Pressure Temperature Gauge
GAS
Current Service Parts 135
Ultra Series 4 Natural to Propane Conversion
GAS
Sea Level to 5500 Feet Altitude
Fig No
Model
Description
Part Number
1
80
LP Orifice, LP Burner, Instructions, Conversion Label. Order Separately if Converting Natural Gas Boiler.
383-501-020
105
540-100-001
155
383-500-115
2 230 LP Orifice, Instructions and Conversion Label. Provided with Boiler
383-500-120
299
540-202-832
310
540-202-833
N/S 399 LP Orifice Not Provided. Adjustment Made with Throttle Screw. See Boiler Manual
NA
Above 5500 Feet Altitude
1
80
LP HA (High Altitude) Orifice. Requires Nat to LP Conversion From Above To Replace Natural Burner With LP Burner.
383-500-644
105
383-500-645
155
383-500-646
2 230 LP Orifice, Instructions and Conversion Label
383-500-647
299
383-500-394
310
383-500-648
N/S 399 LP Orifice Not Provided. Adjustment Made With Throttle Screw. See Boiler Manual.
NA
Ultra Series 4 - Propane To Natural Conversion
Sea Level to 5500 Feet Altitude
N/S
80
Natural Gas Burner, Instructions, Conversion Label. Order Separately if Converting LP Gas Boiler.
383-501-021
136 Current Service Parts
Ultra Series 4 Miscellaneous Parts And Kits
Part No.
Description
511-405-113 Boiler Circulator, Without Flanges
511-405-133 Boiler Circulator, Without Flanges
511-405-140 Boiler Circulator, Without Flanges
381-354-525
Circulator Hardware Kit Inlet, 1" (Includes: 1 Flange, 2 Nuts, 2 Screws and 1 Gasket)
381-354-526 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1¼"
381-354-531 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1½"
383-500-350 Concentric Vent Kit - 3" ONLY
383-500-631 Condensate Neutralizer Kit
591-706-200 Heat Exchanger Cleaning Tool
383-500-605
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
383-500-620
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
383-500-095 Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T Male
511-546-921 Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T Male
383-500-100 Vent/Air Termination Plate (2 Required For Each Boiler)
383-500-105 Vent Termination Bird Screen (2 Required) 3" Vent
383-500-110 Vent Termination Bird Screen (2 Required) 4" Vent
383-500-397 WM - PVC Sidewall Vent Termination Kit 3"
383-500-398 WM - PVC Sidewall Vent Termination Kit 4"
592-900-002 Corrosion Inhibitor, 1 Tube
592-900-005 Inhibitor Test Kit, 2 Tests
592-900-003 Boiler System Cleaner/Sludge Remover
592-900-006 Aluminum-Safe Anti-Freeze, 5 Gal.
592-900-029 Aluminum-Safe Anti-Freeze, 1 Gal.
383-500-765 Ultra 80/105 Easy Up Manifold Service Kit - 1 ¼"
383-500-766 Ultra 155/399 Easy Up Manifold Service Kit - 1½"
389-900-180 Wall Mount Kit - (Includes Brackets, Hardware, and Instructions)
Model 80/105 155/230/310
399
80 - 230
80 - 310 310
80 - 155 All All
80/105
155 - 399
80 - 310 399 All
80/105/155 230/310 80 - 155
230 - 310 All All All All All
80/105 155-399
All
GAS
Current Service Parts 137
GV90+ Series 1 & 2 Section Assembly
138 Current Service Parts
GAS
GV90+ Series 1 & 2 Section Assembly Parts
Fig. No.
Part No.
Description
322-200-304 Block Assembly (Includes: Front Section, Intermediate Section, Back Section,
1
322-200-305 Square Cut Seals -- 2", Silicone Sealant, Tie Rods, Tie Rod Nuts, Tie Rod 322-200-306 Washers, Blower Flange Gasket, Igniter, Igniter Gasket, Screws, Lock Washers,
322-200-307 Studs, Nuts)
2
382-200-713
Front Section Replacement Kit (Includes Front Section, Square Cut Seals (4), Silicone Sealant, Blower Flange Gasket, Igniter Gasket, Studs (13), Nuts (13))
3 312-200-110 Intermediate Section (Also Required Section Replacement Kit)
Model 3 4 5 6 All
All
4 312-200-130 Back section (Also Required Section Replacement Kit)
N/S 382-200-305 Section Replacement Kit
560-234-499
560-234-525
5
Tie Rods
560-234-503
560-234-504
452-100-173
6
Base Rail Legs -- (2) Per Boiler
452-100-174
7 452-100-080 Base Rail Brace -- (2) Per Boiler
8 452-100-111 Blower Housing Support
9
382-200-375
Block Temperature Switch Kit (Includes: Block Switch (350° Open, 250° Close) and Mounting Bracket)
11 590-317-628 Inspection Port Gasket
10 & 11
542-200-181
Inspection Port Kit (Includes: Cover and Gasket)
All
All 3 4 5 6 3 & 4 5 & 6 All
All
All
All
All
12 590-317-653 Recuperator Connection Gasket
All
13 560-340-581 Stud, 5/16" -18 x 1¼"
All
14 Obtain locally Hex Nuts (4 Each), 5/16 / Lock Washers (4 Each), 5/16"
All
GAS
Current Service Parts 139
GV90+ Series 1 & 2 Blower Assembly
GAS
12 13
13 14
11
26
28
29
27 22
30
9
23 24
30
25 18
19 18 20
21
10
17 22
16 15
140 Current Service Parts
GV90+ Series 1 & 2 Blower Assembly Parts
GAS
Fig. No.
Part No.
Description
Model
382-200-320
3
1
382-200-325 382-200-330
Burner Replacement Kit (Includes: Burner, Blower Flange Gasket, Igniter, Igniter Screws, Igniter Washers, Igniter Gasket)
4 5
382-200-335
6
2 590-317-610 Blower Flange Gasket
All
382-200-723 Air Pressure Switch (0 To 5,500 Feet Elevation)
All
3 382-200-728 Air Pressure Switch (5,500 To 10,000 Feet Elevation)
All
382-200-345
Blower Motor Replacement Kit (Includes: Blower Motor, Motor Mounting Grommets, Screws, Lock Nuts and 9" Allen Wrench) - (Series-1)
All
4
381-356-584
Blower Motor Replacement Kit (Includes: Blower Motor, Motor Mounting Grommets, Screws, Lock Nuts and 9" Allen Wrench) - (Series-2)
All
Blower Housing Assembly Replacement Kit (Includes: Blower Housing, Obsv.
Port, Blower Housing Cover Plate, Blower Motor Mounting Brackets, Washer
382-200-340 Hold Down Bracket, Lock Nuts, Motor Mount Grommets, Blower Motor, Blower
All
Wheel, Magnetic Washer, Silicone Sealant, Screws, Blower Flange Gasket,
Igniter, Igniter Washers, Igniter Screws, Igniter Gasket) - (Series-1) 5
Blower Housing Assembly Replacement Kit (Includes: Blower Housing, Obsv.
Port, Blower Housing Cover Plate, Blower Motor Mounting Brackets, Washer
381-356-587 Hold Down Bracket, Lock Nuts, Motor Mount Grommets, Blower Motor, Blower
All
Wheel, Magnetic Washer, Silicone Sealant, Screws, Blower Flange Gasket,
Igniter, Igniter Washers, Igniter Screws, Igniter Gasket) - (Series 2)
510-811-926
3
510-811-927
4
Conversion Kit, Natural To Propane (Includes: Propane Orifice Plate, Label)
510-811-928
5
6 510-811-929
6
510-811-934
3
510-811-935
4
Orifice Plate, Natural Gas
510-811-936
5
510-811-937
6
7
382-200-362
Gas/air Manifold Assembly (Includes: Gas/Air Manifold, Gas Tubing, Washers, Screws, Gas Valve O-ring)
All
8
382-200-409
Sense Line Condensate Trap (Includes: Sense Line Condensate Trap and Hoses)
All
9
382-200-411
Gas Valve Kit (Includes: Gas Valve, Gas Cock, ½" Nipple, Bracket, O-ring, Screws)
All
10 511-330-148 Igniter Replacement Kit Includes (Igniter and Gasket)
All
11 590-317-599 Igniter Gasket
All
12 382-200-310 Inlet Air Tube With Grill
All
13 591-850-068 Hose Clamp, 3"
All
14 562-302-573 Inlet Air Hose, 3" by 19" Long
All
15 542-200-181 Inspection Port Cover - (Includes Inspection Port Gasket)
All
16 590-317-628 Inspection Port Gasket - ONLY
All
Current Service Parts 141
GV90+ Series 1 & 2 Blower Assembly Parts Continued
Fig. No. 17 18 19 20 21
22
23 24 25
26
27 28
29 30 N/S
Part No.
590-317-653 591-850-086 560-907-716 Purchase
Locally 561-704-527 382-200-714
382-200-715
See item 24 590-317-535 511-624-664
382-200-716
382-200-717 593-000-002 593-000-003 593-000-004 593-000-005 593-000-006 592-900-036
Description
Recuperator Connection Gasket Condensate Drain Hose Clamp Condensate Trap
½" PVC Condensate Tee
Condensate Tee U-clamp Recuperator Kit (Includes: Recuperator, Recuperator Connection Gasket, Diamond Flange Gasket (2), Connection Hardware (4-Nuts), Flue Gas Thermal Fuse) Diamond Flange, 1" N.P.T Diamond Flange Gasket Flue Thermal Switch - Normally Closed - ¼" N.P.T. - 175 ° F In-line Flue Adapter with Drain Kit (Includes: In-Line Flue Adapter With Drain and Drain Hose (6 Inches)) Flue Drain Hose Kit, 6 Inches
Recuperator Cover Plate - (Series 1 ONLY)
Recuperator Cover Plate Gasket - (Series 1 ONLY)
Recuperator Vent Pipe Seal Oil Lubricant - Anderol 465 1.7 oz.Tube
Model
All All All
All
All 3-4 5-6 All All All
All
All 3-4 5-6 3-4 5-6 All All
GAS
142 Current Service Parts
GV90+ Series 1 & 2 Miscellaneous Parts
Part No.
383-500-397
382-200-430
383-500-105
383-500-350
560-907-717
560-907-723
560-907-724 Contact
Weil-McLain 592-900-002 592-900-005 592-900-003 592-900-004 383-500-631 381-400-010 382-200-728 382-200-435
Description Vent Termination Kit For 3" PVC Vent Termination Kit For 3" Stainless Steel Vent Termination Bird Screen 3" PVC (1 Piece) 3" PVC Concentric Vent Kit Adapter 3" AL29-4C Vent Starter, FasNSeal Adapter 3" AL29-4C Vent Starter, Z-Vent Adapter 3" AL29-4C Vent Starter, Saf-T-Vent
Adapter 3" AL29-4C Vent Starter, CORR/GUARD
Corrosion Inhibitor, Sentinel X100 (One Tube is Shipped With Boiler) Sentinel X100 Inhibitor Test Kit (One Kit is Shipped With Boiler) Cleaner, Sentinel X400 Antifreeze, Aluminum Safe, Sentinel X400 Condensate Neutralizer Kit GV90 Bug Box - (Instructions Included) High Altitude Kit - (Includes Pressure Switch) GV90 Through Roof Stainless Steel Vent Kit
Model All All All All All All All
All
All All All All All All All All
GAS
Current Service Parts 143
GV90+ Series 1 & 2 Water Trim Assembly
144 Current Service Parts
GAS
GV90+ Series 1 & 2 Water Trim Assembly Parts
Fig. No.
Part No.
1 511-405-113
2
3 590-317-543
4 382-200-720
5 382-200-721 6 572-800-011 7 590-317-535 8 382-200-722 9 570-148-565 10 591-391-824 11 511-330-089 12 Obtain locally 13 Obtain locally 14 380-000-000 15 383-500-095 16 Obtain locally 17 382-200-375 18 382-200-719 19 592-300-017 N/S 381-356-577 20 511-246-392
Description
System Circulator, Taco 007
Bypass Circulator, Taco 007
Circulator Gasket, Taco 110-339 Manifold, Casting/Circulator Kit (Includes: Water Manifold, Circulator Gasket (Taco 110-339) (2), Square Cut Seal (Manifold To Casting)) Return Manifold, Recuperator/Circulator Kit (Includes: Water Manifold, Circulator Gasket (Taco 110-339) (1), Diamond Gasket) Square Cut Seal Gaskets, Casting, 2.31"
Diamond Flange Gasket Supply Manifold Kit (Includes: Water Manifold, Circulator Gasket (Taco 110-339) (1), Square Cut Seal (Manifold To Casting)) Coin-Operated Air Vent, " N.P.T
Wiring Harness, Circulators To IBC
Return Water Temperature Sensor and Clip
Tee, 1" x 1" x ¾"
Bushing ¾" x ¼" Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T. 30 PSIG Relief Valve - ¾" Male Inlet
Nipple, N.P.T -- ¾" x 3" Block Temperature Switch Kit (Includes: Block Switch (350° Open, 250° Close) and Mounting Bracket) Limit Control Without Well, 200 °F Maximum Setpoint - (Series 1 ONLY) Limit Control Well, ½" N.P.T - (Series 1 ONLY) Boiler Temperature Sensor - Tasseron - TSD01BW-R, ½" N.P.T, 12K ohms - Series 2 ONLY Drain Valve, ¾" N.P.T
GAS
Current Service Parts 145
GV90+ Series 1 & 2 Controls
146 Current Service Parts
GAS
GV90+ Series 1 & 2 Control Parts
GV90+ Series 1
Fig. No.
Part No.
Description
2 382-200-448 Integrated Boiler Control Assembly (Includes: IBC and Screws)
3 511-842-370 Transformer
N/S 591-391-963 Wiring harness, IBC To Junction Box 591-391-964 Wiring harness, IBC To Controls (Not Shown)
GV90+ Series 2
Fig. No.
Part No.
Description
N/S
381-330-035
LWCO Function Disable Kit - (Includes Temperature Sensor, Sensor Harness, Label, And Instructions) - CP Range - CP7481990 - CP7538624
2
381-330-025
Integrated Boiler Control - (Includes,Sensor Harness) - Use On Boilers With A CP Range Less Than CP7481990
381-330-023
Integrated Boiler Control - Use only If 381-330-035 Kit Was Already Installed, And CP Range Is Greater Than CP7538624
3 381-356-578 Transformer - 120/24 Volt, 40 VA
591-391-984 Wire Harness, Power, J Box To Module
591-392-005 Thermostat Harness
N/S 591-391-985 Controls To Module Harness With Rectifier Plug
591-392-035 Temperature Senor Wire Harness
591-391-983 Wiring Harness - Blower To Control Module
GV90+ Series 1 & 2 Common Parts
1 382-200-727 Interior Panel
4 382-200-723 Air Pressure Switch 1.00 " W.C. Less Than 5,500 Feet Elevation 382-200-728 Air Pressure Switch .70" W.C. Greater Than 5,500 Feet Elevation
591-391-819 Wiring Harness, Ignitor To Control Harness N/S
591-391-824 Wiring Harness, Circulators
383-500-205 On/Off Switch Kit
GV90+ Series 2 Only Control Parts
381-356-586 Outdoor Temperature Kit - (Includes Sensor, Wire Harness, and Instructions)
N/S 381-356-585 Zone Interface Harness Kit - (Includes Wire Harness, Cable Clamp, and Instructions
383-500-125
Outdoor Sensor Kit - (Includes Sensor and Mounting Hardware) 30/50°C, 12 KOhms.
GAS
Current Service Parts 147
GV90+ Series 1 & 2 Jacket Assembly
148 Current Service Parts
GAS
GV90+ Series 1 & 2 Jacket Assembly Parts
Fig. No.
Part No.
Description
Model
382-200-700 Jacket Panel, Top - (Series 1 ONLY)
1 382-200-701 382-200-735 382-200-736 Jacket Panel, Top - (Series 2 ONLY)
3 & 4
5 & 6 3 & 4 5 & 6
2 382-200-702 Jacket Panel, Front
All
382-200-703 Jacket Panel, Left Side, Front - (Series 1 ONLY)
382-200-704
3 & 4 5 & 6
382-200-730
3
3
382-200-731
4
382-200-732 Jacket Panel, Left Side, Front - (Series 2 ONLY)
5
382-200-733
6
382-200-705
4
Jacket Panel, left side, rear
382-200-706
3 & 4 5 & 6
382-200-724
5
Jacket Panel, right side
382-200-725
3 & 4 5 & 6
6 382-200-726 Jacket Panel, rear
All
7 422-200-192 Jacket Brace
All
8 382-200-727 Jacket Panel, interior
All
9 Base Rail Assembly - In Section Assembly Parts
All
10
Purchase Screw, Sheet Metal Type AB, Serrated Hex Washer Head Phillips #10 Steel Black Locally Phosphate
All
N/S 592-002-032 Touch Up Paint - Putty - Low E 4.5oz Can
All
GAS
Current Service Parts 149
CGt - Series 1 & 2 Section Assembly Parts
15
16
14 8
8 8
4
3
6 7
5B 2
10
11
5A
12
9
13
1
Fig.No. Part No. 1 311-103-850 2 311-103-821 3 311-103-818 4 311-103-840
N/S 321-114-354 381-354-527
5A 560-234-389 5B 560-234-395 6 562-248-684 7 561-928-235 8 460-003-700 9 590-921-920 10 590-317-584 11 560-340-577 12 510-312-250 13 510-312-152 14 450-020-497 15 381-354-587 16 590-317-627
Description End Section, Left Hand, 51124 End Section, Right Hand, 51128 Intermediate Section, 51125 Intermediate Section For Tankless Replacement Section Assembly Section Replacement Kit Tie Rod, Without Nut 7/16" x 4.00 (Qty: 3) Tie Rod, Without Nut 7/16" x 6.50 (Qty: 3) Washer, 7/16" (1 Per Tie Rod) Nut, 7/16" (1 Per Tie Rod) Radiation Plate (1 Per Joint) Tankless Heater - (No Gasket) Gasket, Tankless Heater Stud and Nut Assembly " x 1", Qty: 10 Required High Limit, 30° Differential, With Well Tankless Heater Low Limit, 8° Differential With Well Collector Hood and Transition Assembly Inducer Fan Assembly Kit (Includes: Inducer Fan Assembly, Gasket and Nuts) Gasket, Inducer
GAS
150 Current Service Parts
CGt - Series 1 & 2 Base Assembly Parts
Fig. No.
Part No.
Description
Base Assembly Kit (Includes: Base
N/S
Side Panel Items 1 Through 7A
Below)
1
Base Side Panel
2
Base Front Cross-Tie Assembly
3 381-354-339 Base Back Cross-Tie Assembly
4
Burner Shield
5
Base Pan Angle, Left Side
6
Base Pan Angle, Right Side
7
Base Pan
7A
Base Pan Air Baffle
8A 450-003-692 Burner Mounting Plate
8B 550-320-162 Rear Spacing Strip
8C Available Locally Nut, HEX 5mm ZP
9 381-354-332 Base Insulation Kit
10 550-320-219 Boiler Leg Kit, 4 Required
11 591-126-737 Manifold
12
560-529-077
Main Burner Orifice--Natural gas, 2.7mm
13 512-200-076 Burner - ( CGt-5 Has 4 Burners)
14
Available Locally
Screw, 10-32 x 0.38 STP Type 23 Hex, Washer Hd Slot
15 512-050-230 Rollout Thermal Fuse Element
N/S 560-529-078 LP Orifice, 1.65mm
GAS
Current Service Parts 151
CGt - Series 1 & 2 Jacket Assembly Parts
5
8
4
3
GAS
9
6
1 2 7
Fig.No. Part No.
1
Available Locally
2 381-355-741
3 381-355-793
4 431-223-401
5 381-355-742
6 381-355-744
7 431-223-327
8 431-223-302
9 381-355-743
N/S 592-002-029
Description
Junction Box, 2 x 4 x 1½
Jacket Panel, Left Side With Insulation Jacket Panel, Right Side Jacket Panel, Top Front Jacket Panel, Top Rear Jacket Panel, Door Jacket Cross-Tie, Bottom Front Jacket Panel, Rear Kit Service Panel Interior Jacket Intermittent Pilot Natural Gas Touch Up Paint - Gold - Low E 4.5oz Can
152 Current Service Parts
CGt - Series 1 & 2 - Water trim Parts
GAS
Fig. No.
Part No.
511-210-423 Drain Valve, ¾" N.P.T.
1 511-246-392 Drain Valve, ¾" N.P.T.
Description
2 561-541-245 Tee, 1¼" x ¾" x 1¼"
3 561-326-601 Nipple, 1¼" x 2¾" N.P.T.
4 561-326-598 Nipple, 1¼" x 2" N.P.T.
5
511-405-113
Circulator, Pre-Piped (Circulator Hardware Kit Includes: (2) Flanges, (2) Nuts and (2) Screws)
6 590-317-535 Circulator Gasket, Universal (2 Per Boiler)
7 381-355-700 Circulator Wiring Harness kit (Molex For Control End Shipped Loose)
8 562-302-533 Adapter, Copper / N.P.T 1" x 1"
9 560-742-939 Nipple, Copper, 1" x Cut To Fit
635-100-023 3-way Valve Actuator 10
635-100-022 3-way Valve Body
591-391-920 Main Wire Harness Controls To Module - (Boilers With CP's Before CP-5952944) 11
591-391-950 Main Wire Harness Controls To Module - (Boilers With CP's After CP-5952944)
13 561-115-303 Elbow, Copper, 1"
15 561-541-212 Tee, 1" x 1" x 1", N.P.T.
16 560-807-350 Bushing, 1" x ½" N.P.T.
17
380-000-000
Combination Pressure-Temperature Gauge Kit, 60°-360°F 0-75 PSI, 3" Dia., With ¼" x ½" Reducing Bushing
¼" N.P.T., Short Shank
18 561-326-500 Nipple, 1" Closing
19 561-541-248 Tee 1¼" x 1¼" x 1" N.P.T.
20 561-326-625 Nipple, 1¼" x 6"
21 383-500-095 Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet (Fittings Shown are Factory-Installed on Boiler)
22 561-115-295 Elbow, ¾" N.P.T. Pre-Piped
23 561-326-395 Nipple, ¾" Pre-Piped
24 561-326-500 Nipple, 1" x Close N.P.T.
25 561-541-216 Tee, 1" x 1" x ½" N.P.T.
511-210-458 Domestic Mixing Valve, ¾" Sweat Connections
511-246-398 3-way Valve Repair Kit (Includes: New Valve Plunger and Wrench)
N/S 381-356-574
3-way Valve Retrofit Kit (Includes: New Boiler Wiring Harness and Relay) Retrofits CGt Boilers Prior to CP5952944, Febuary 23, 2009.
563-210-632 Red Male Connector - Circulator Harness - Series 2 Only
Current Service Parts 153
CGt - Series 1 & 2 Gas Control Assembly Parts
4
3
1
GAS
5
2
7
6
Fig.No. Part No.
Description
Natural Gas Parts
1 511-044-381 Gas Valve, ½" x ½"
2 511-330-080 Pilot Assembly With Orifice & Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
LP Gas Parts
1 511-044-354 Combination Gas Valve, ½" x ½"
2 511-330-081 Pilot Assembly, LP orifice, Tubing, Spark and Sense (Pilot Bracket Sold Separate)
Common Parts
3 511-330-090 Control Module
4 511-624-542 Air Pressure Switch, 1.53" W.C.
5 511-842-370 24 Volt Step Down Transformer, 40 VA
6 540-130-401 Ambient Temperature Switch (Bracket Not Shown); 135° F, Automatic Reset
7 510-311-019 Control Relay DPDT 24 Volt - (For Units After CP5952944)
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone, 17"
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone, 19"
381-356-574
CGt 3-Way Valve Conversion Kit (Includes: Relay, Wire Harness and Instructions) To Convert Unit Prior To CP5952944 To Prevent Heat Migration
N/S
591-391-903 Wiring Harness J-Box To Module
450-003-689 Pilot Bracket, Used For Both Propane and Natural Gas
510-811-925
Natural Gas To Propane Conversion Kit - (Includes Gas Valve, Pilot Bracket, Pilot Burner, Orifice, Screws, Labels, and Instructions)
154 Current Service Parts
NOTES
Current Service Parts 155
GAS
CGi - Series 2 & 3 Section Assembly Parts
8
5 6
11 10
7 7
1
7
3 3
9
4 2
Fig. No.
Part No.
Description
1 311-103-851 End Section, Left Hand, Cast #51124-Series 2 Only 311-103-850 End Section, Left Hand, Cast #51124-Series 3 Only
2 311-103-821 End Section, Right Hand, Cast #51128
3 311-103-818 Intermediate Section, Cast #51125
321-114-286
321-114-287
321-114-288 Replacement Section Assembly - (Includes Well) Series 2, 321-114-289 and 3
N/S 321-114-290
321-114-291
381-354-527
Section Replacement Kit (Includes: Seals and Sealant For (1) Joint)
383-600-120 Blower Cover
Mfr. Boiler Size
Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain
All All All All 25, 3 4 5 6 7 8
Weil-McLain
All
Weil-Mclain
All
GAS
156 Current Service Parts
CGi - Series 2 & 3 Section Assembly Parts Continued
Fig. No.
Part No.
Description
560-234-500 Tie Rod, 7/16" x 9" Without Nut (3 Required for Boiler)
560-234-501 Tie Rod, 7/16" x 12" Without Nut (3 Required for Boiler)
560-234-502 Tie Rod, 7/16" x 15" Without Nut (3 Required for Boiler) 4
560-234-503 Tie Rod, 7/16" x 18" Without Nut (3 Required for Boiler)
560-234-504 Tie Rod, 7/16" x 21" Without Nut (3 Required for Boiler)
560-234-505 Tie Rod, 7/16" x 24" Without Nut (3 Required for Boiler)
5 561-928-235 Nut, 7/16" (2 Per Tie Rod)
6 562-248-684 Washer, Lock 7/16" (1 Per Joint)
7 460-003-700 Radiation Plate (1 Per Joint)
450-000-010
450-000-011
450-000-012
450-000-013 Collector Hood and Transition Assembly
Series 2 Only
450-000-014
450-000-015
450-000-016 8
381-354-594
381-354-595
381-354-596
381-354-597 Collector Hood and Transition Assembly
Series 3 Only
381-354-598
381-354-599
381-354-600
510-312-250 High Limit, 30° Differential With Well
9
High Limit, 30° Differential With Well
381-356-577 Temperature Sensor, ½ " N.P.T
381-356-499 Inducer Fan Assembly Kit (Includes: Inducer Fan Assembly, Gasket and Nuts) 10
381-354-588 Inducer Fan Assembly Kit - (Includes Gasket and Instructions)
11 590-317-627 Gasket, Inducer
Number of burners: CGi-25: 2 burners CGi-3: 2 burners CGi-4: 3 burners CGi-5: 4 burners CGi-6: 5 burners
CGi-7: 6 burners CGi-8: 7 burners
Boiler Size
25, 3 4 5 6 7 8 All All All 25 3 4 5 6 7 8 25 3 4 5 6 7 8
All- Series 2
All -Series 3 Series-2 Series 3 All
GAS
Current Service Parts 157
CGi - Series 2 & 3 Base Assembly Parts
9
GAS
3 1 8C
8B 8A
1
14
2
4 15
13
12
11 6
7A
7
5
10
Fig. No.
Part No.
Description
Boiler Size
381-354-337
25, 3
381-354-338
4
381-354-339 Base Assembly Kit (Includes: Base Side Panel, Base Front Cross Tie Assembly, Base Back 5
N/S 381-354-340
Cross Tie Assembly, Burner Shield, Base Pan Angle Left And Right Side and Base Pan Baffle)
6
381-354-341
7
381-354-342
8
1
Base Side Panel
(In Base Assembly Kit)
All
2
Base Front Cross-Tie Assembly
(In Base Assembly Kit)
All
3
Base Back Cross-Tie Assembly
(In Base Assembly Kit)
All
4
Burner Shield
(In Base Assembly Kit)
All
5
Base Pan Angle, Left Side
( In Base Assembly Kit)
All
158 Current Service Parts
CGi - Series 2 & 3 Base Assembly Parts Continued
GAS
Fig. No.
Part No.
Description
Boiler Size
6
Base Pan Angle, Right Side
(In Base Assembly Kit)
All
7
Base Pan
(In Base Assembly Kit)
All
7A
Base Pan Air Baffle
(In Base Assembly Kit)
All
450-003-690
25, 3
450-003-691
4
450-003-692
5
8A
Burner Mounting Plate
450-003-693
6
450-003-795
7
450-003-796
8
550-320-160
25, 3
550-320-161
4
550-320-162
5
8B
Rear Spacing Strip
550-320-163
6
550-320-164
7
550-320-165
8
8C
Purchase Locally
Nut, HEX 5mm Zinc Plated
All
381-354-330
25, 3
381-354-331
4
9 381-354-332 Base Insulation Kit
5
381-354-333
6
381-354-334
7
381-354-335
8
10 550-320-219 Boiler Leg Kit
All
591-126-735
25, 3
591-126-736
4
591-126-737
5
11
Manifold
591-126-738
6
591-126-739
7
591-126-740
8
560-529-084 Main Burner Orifice LP Gas 0-1999', 54 Drill, (CGi - 25 - All)
560-529-111 Main Burner Orifice LP Gas 0-1999', 1.60 mm, (CGi 3,5,4E Series 2) (CGi 3-5 Series 3)
560-529-078 Main Burner Orifice LP gas 0-1999'- 1.65mm , (CGi 4,6-8 Series 2) (CGi 6-8 Series 3) 12 560-529-090 Main Burner Orifice Natural Gas 0-1999', 2.30mm, (CGi-25 - All)
560-529-126 Main Burner Orifice Natural Gas 0-1999', 2.55mm, (CGi 3-6,4E Series 2) (CGi 3-5 Series 3)
560-529-077 Main Burner Orifice Natural Gas 0-1999' 2.70mm, (CGi 7-8 Series 2) (CGi 6-8 Series 3)
13 512-200-076 Burner
All
14
Purchase locally
Screw, 10-32 x /38 STP type 23 HEX, Washer Heat Slot
All
15
512-050-230
Rollout Thermal Fuse Element (229°C) (Elmwood Sensors RD226-001 or Microtemp G4AM06 00229C)
All
Current Service Parts 159
CGi - Series 2 Control Parts
4
1
3
GAS
2
5
Fig. No.
1
2
1
2 Fig. No.
160
Part No.
Description
Natural Gas Components - Series 2
511-044-381 Gas Valve, ½" x ½"
511-044-353 511-044-508 511-330-080
Gas Valve, ¾" x ¾"
Natural Gas Valve, ½", Two Stage, .9" W.C. Low Fire and 3.5" W.C. High Fire, Low and High Fire Adjustable
Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
Propane Gas Components - Series 2
511-044-354 Gas Valve, ½" x ½"
511-044-355 511-044-510 511-330-081
Gas Valve, ¾" x ¾"
LP Gas Valve, ½", Two Stage,3.5" W.C. Low Fire, and 10.0" W.C. High Fire, Low and High Fire Adjustable
Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
Part No.
Description
Natural Gas and Propane Components - Series 2
Current Service Parts
Boiler Size
25, 3, 4, 5, 6 7, 8 4E
All
25, 3, 4, 5, 6 7, 8 4E
All Boiler Size
CGi - Series 2 Control Parts Continued
450-003-689 Pilot Bracket
N/S
Purchase Locally
Machine Screw, Pan Head Phillips, 10-32 x .19" Zinc Plated (2 Each For Pilot Bracket)
381-356-528 Wiring-Harness Circulator
3 511-330-090 Control Module With 10 Second Pre-Purge
591-391-894 Wiring Harness, Controls To Control Module
591-391-900 Wire Harness, J-box To Control Module - 120 Volt
N/S 591-391-951 Wiring Harness, Controls
591-391-954 Timer Harness
510-350-468 Delay Timer - 24 Volt., 90 Second, Delay on Make
511-624-401 Air Pressure Switch 1.79" W.C.
511-624-302 Air Pressure Switch 1.40" W.C.
511-624-303 Air Pressure Switch 1.12" W.C. 4 511-624-304 Air Pressure Switch .80" W.C.
511-624-405 Air Pressure Switch .75" W.C.
511-624-657 Air Pressure Switch - 1.36" W.C.
5 511-842-370 24 Volt Step Down Transformer, 40 VA
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone, 17"
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone, 19"
510-811-010
510-811-011
510-811-012 Natural to LP Conversion Kit CGi
510-811-013 N/S
510-811-124
510-811-014
510-811-015
510-811-016 LP to Natural Conversion Kit CGi
510-811-017
510-811-098
All
All
All All All 4E 4E 4E 25, 3 4 5 6, 8 7 4E All All All 25 3 & 5 4 & 6 7 & 8 4E 25 3 & 5 4 & 6 7 & 8 4E
GAS
Current Service Parts 161
CGi - Series 3 Control Parts
4
3
1
GAS
2
6
5
Fig. No.
Part No.
Description
Boiler Size
Natural Gas Components - Series 3
511-044-381 Gas Valve, ½" x ½"
25, 3, 5, 6
1 511-044-353 Gas Valve, ¾" x ¾"
7, 8
511-044-508
Natural Gas Valve, ½", Two Stage, .9" W.C. Low Fire and 3.5" W.C. High Fire, Both Adjustable
4
2
511-330-080
Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
All
Propane Gas Components - Series 3
511-044-354 Gas Valve, ½" x ½"
25, 3, 5, 6
1 511-044-355 Gas Valve, ¾" x ¾"
7, 8
511-044-510
LP Gas Valve, ½", Two Stage,3.5" W.C. Low Fire, and 10.0" W.C. High Fire, Both Adjustable
4
2
511-330-081
Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
All
Series 3 Only - Control Kits
381-356-586
Outdoor Temperature Sensor Kit - (Includes Sensor, Wire Harness, and Instructions)
All
N/S
381-356-585
Zone Interface Harness Kit - (Includes Wire Harness, Cable Clamp, and Instructions)
All
383-500-125 Outdoor Sensor - 30/50°C, 12 Kohms
162 Current Service Parts
CGi - Series 3 Control Parts Continued
Fig. No.
Part No.
Description
Boiler Size
Natural Gas and Propane Components - Series 3
450-003-689 Pilot Bracket
All
Locally
Machine Screw, Pan Head Phillips, 10-32 x .19" Zinc Plated - 2 Per Pilot Bracket All
591-391-976 Wiring-Harness Circulator
All
591-391-989
Wiring Harness, Controls to Module (For Boilers With Two-Stage Gas Valve ONLY)
4
N/S 591-391-978 Wiring Harness, Controls To Module
3-8
591-391-975 Wire Harness, J-box To Control Module
All
591-392-006 Wiring Harness, Thermostat
All
591-391-995 Temperature Sensor Wire Harness
All
591-392-035 Time Delay To Gas Valve Wire Harness
4
6 510-350-468 Delay Timer - 24 v., 60 Second, Delay On Make
4
511-624-401 Air Pressure Switch 1.79" W.C.
25, 3
511-624-657 Air Pressure Switch 1.36" W. C.
4
4 511-624-303 Air Pressure Switch 1.12" W.C.
5
511-624-304 Air Pressure Switch .80" W.C.
6, 8
511-624-405 Air Pressure Switch .75" W.C.
7
5 381-356-578 24 Volt Step Down Transformer, 40 VA
All
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone, 17", To Collector Hood
All
N/S
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone, 19" To Transition Box
All
N/S
381-330-035
LWCO Function Disable Kit - (Includes Temperature Sensor, Sensor Harness, Label, And Instructions) - CP Range - CP7471901 - CP7531679
3
381-330-028
Integrated Boiler Control - (Includes,Sensor Harness) - Use On Boilers With A CP Range Less Than CP7531679
All
381-330-022
Integrated Boiler Control - Use only If 381-330-035 Kit Was Already Installed, And CP Range Is Greater Than CP7531680
381-356-577 Boiler Temperature Sensor, ½" N.P.T
All
510-811-260
25
510-811-262 Natural To LP Conversion Kit CGi
510-811-266
3 - 5 6
N/S 510-811-268
7 & 8
510-811-261
25
510-811-263 LP To Natural Conversion Kit CGi
510-811-267
3 - 5 6
510-811-269
7 & 8
GAS
Current Service Parts 163
CGi - Series 2 & 3 Water Trim Parts
1
2
GAS
5 7
4
6 3
Fig. No.
Part No.
1 383-500-095
Description Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet*
Boiler Size
All
2
380-000-000
Combination Pressure-Temperature Gauge kit, 60º - 360º F, 0 - 75 PSI, 3 " Dia., ¼" N.P.T., Short Shank, With ¼" x ½" Reducing Bushing
All
511-210-423 3
511-246-392
4 511-405-113 5 590-317-535
381-354-530 381-354-525 N/S 381-354-526
381-354-531
6 381-356-528 591-391-976
7 563-210-632
Drain Valve, ¾"
Drain Valve, ¾"
Circulator* Circulator Gasket, Universal (2 Per Boiler) Circulator Hardware Kit (Includes: 1 Flange, 1 Gasket, 2 Nuts, 2 Screws ¾" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 Gasket, 2 Nuts, 2 Screws 1" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 gasket, 2 Nuts, 2 Screws 1¼" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 gasket, 2 Nuts, 2 Screws 1½" N.P.T.) Circulator Wiring Harness Kit With Molex (Series 2) Circulator Wiring Harness Kit With Molex (Series 3) Red Male Connector - Circulator Harness
All All All All All 25 3, 4, 5 6, 7
8
All All All
* Pipe fittings available locally.
164 Current Service Parts
CGi - Series 2 Jacket Assembly Parts
4B
4A
8
3
GAS
5
2
7
1 6
Boiler Model
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 CGi-4E
Boiler Model
1
2
3
Junction box, 2 x 4
Panel, left side, with insulation
Panel, right side, with insulation
Natural Gas Propane Gas
Weil-McLain part number
(Available at local supply
house)
381-355-534 381-355-541 381-355-546 381-355-553 381-355-560 381-355-567 381-355-574 381-355-610
381-355-581
381-355-587 381-355-590 381-355-601 381-355-604 381-355-607 381-355-612
381-355-757 381-355-758 381-355-759 381-355-793 381-355-793 381-355-793 381-355-793
5
6
7
8
Panel, door
Cross tie, bottom front
Panel, interior, with insulation
Panel, rear, with insulation
Weil-McLain part number
4A Panel, top front, with insulation
381-355-403 381-355-403 381-355-413 381-355-420 381-355-427 381-355-434 381-355-441
N/S Touch Up Paint - Gold
4B
Panel, top rear, with insulation
Boiler Model
381-355-539 381-355-539 381-355-551 381-355-558 381-355-565 381-355-572 381-355-579
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 CGi-4E
Boiler Model
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 CGi-4E
381-355-540 381-355-552 381-355-559 381-355-566 381-355-573 381-355-580 381-355-611
431-223-325 431-223-326 431-223-327 431-223-328 431-223-329 431-223-330
381-355-405 381-355-415 381-355-422 381-355-429 381-355-436 381-355-443
431-223-300 431-223-301 431-223-327 431-223-302 431-223-303 431-223-304 431-223-305
592-002-029 Low E
4.5oz Can
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 CGi-4E
Current Service Parts 165
CGi - Series 3 Jacket Assembly Parts
4B
4A
8
3
GAS
5
2
7
1 6
Boiler Model
1
Junction box, 2 x 4
2
3
Panel, left side, with insulation
Panel, right side, with insulation
Natural Gas Propane Gas
Weil-McLain part number
4A
Panel, top front, with insulation
4B
Panel, top rear, with insulation
Boiler Model
CGI-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
(Available at local supply
house)
381-355-851 381-355-858 381-355-864 381-355-871 381-355-877 381-355-883 381-355-889
381-355-895 381-355-898 381-355-901 381-355-904 381-355-907 381-355-910 381-355-913
381-355-699 381-355-699 381-355-699 381-355-793 381-355-793 381-355-793 381-355-793
381-355-403 381-355-403 381-355-413 381-355-420 381-355-427 381-355-434 381-355-441
381-355-539 381-355-539 381-355-551 381-355-558 381-355-565 381-355-572 381-355-579
CGI-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
Boiler Model
5 Panel, door
6
7
8
Cross tie, Panel, interior, Panel, rear, bottom front with insulation with insulation
Weil-McLain part number
N/S
Touch Up Paint - Gold
Boiler Model
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
381-355-540 381-355-552 381-355-559 381-355-566 381-355-573 381-355-580
431-223-325 431-223-326 431-223-327 431-223-328 431-223-329 431-223-330
381-355-405 381-355-415 381-355-422 381-355-429 381-355-436 381-355-443
431-223-300 431-223-301 431-223-302 431-223-303 431-223-304 431-223-305
592-002-029 Low E
4.5oz Can
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
166 Current Service Parts
NOTES
Current Service Parts 167
GAS
CGi - Series 4 Section Assembly Parts
GAS
Fig. No.
Part No.
Description
1 311-103-851 End Section, Left Hand, Cast #51124
2 311-103-821 End Section, Right Hand, Cast #51128
3 311-103-845 Intermediate Section, Cast #51127
321-114-360
321-114-361
321-114-362 N/S 321-114-363
321-114-364
Replacement Section Assembly
321-114-365
381-354-527
Section Replacement Kit (Includes: Seals and Sealant For (1) Joint)
Mfr. Boiler Size
Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain Weil-McLain
All All All 25, 3 4 5 6 7 8
Weil-McLain
All
168 Current Service Parts
CGi - Series 4 Section Assembly Parts Cont.
Fig. No.
Part No.
Description
560-234-500 Tie Rod, 7/16" x 9" Without Nut (3 Required for Boiler)
560-234-501 Tie Rod, 7/16" x 12" Without Nut (3 Required for Boiler)
560-234-502 Tie Rod, 7/16" x 15" Without Nut (3 Required for Boiler) 4
560-234-503 Tie Rod, 7/16" x 18" Without Nut (3 Required for Boiler)
560-234-504 Tie Rod, 7/16" x 21" Without Nut (3 Required for Boiler)
560-234-505 Tie Rod, 7/16" x 24" Without Nut (3 Required for Boiler)
5 561-928-235 Nut, 7/16" (2 Per Tie Rod)
6 562-248-684 Washer, Lock 7/16" (1 Per Joint)
7 460-003-017 Radiation Plate (1 Per Joint)
381-359-286
381-354-595
381-359-288
8 381-359-289 Collector Hood and Transition Assembly
381-359-290
381-359-291
381-359-292
9 511-724-305 Temperature Sensor, ½ " N.P.T
381-354-588
10 381-359-293 Inducer Fan Assembly Kit (Includes: Inducer Fan Assembly, Gasket and Nuts)
381-359-294
11 590-317-627 Gasket, Inducer
Boiler Size
25, 3 4 5 6 7 8 All All 4-8 25 3 4 5 6 7 8 All
25 & 3 4-6 7&8 All
GAS
Current Service Parts 169
CGi - Series 4 Base Assembly Parts
GAS
Fig. No.
Part No.
Description
Boiler Size
381-354-337
25, 3
381-354-338
4
381-354-339 Base Assembly Kit (Includes: Base Side Panel, Base Front Cross Tie Assembly, Base Back 5
N/S
Cross Tie Assembly, Burner Shield, Base Pan Angle Left And Right Side and Base Pan
381-354-340 Baffle)
6
381-354-341
7
381-354-342
8
1
Base Side Panel
(In Base Assembly Kit)
All
2
Base Front Cross-Tie Assembly
(In Base Assembly Kit)
All
3
Base Back Cross-Tie Assembly
(In Base Assembly Kit)
All
4
Burner Shield
(In Base Assembly Kit)
All
5
Base Pan Angle, Left Side
( In Base Assembly Kit)
All
170 Current Service Parts
CGi - Series 4 Base Assembly Parts Cont.
Fig. No.
Part No.
Description
6
Base Pan Angle, Right Side
(In Base Assembly Kit)
7
Base Pan
(In Base Assembly Kit)
7A
Base Pan Air Baffle
(In Base Assembly Kit)
450-003-690
450-003-691
450-003-692
8A
Burner Mounting Plate
450-003-693
450-003-795
450-003-796
550-320-160
550-320-161
550-320-162
8B
Rear Spacing Strip
550-320-163
550-320-164
550-320-165
8C 550-320-170 Nut, HEX 5mm Zinc Plated
381-354-330
381-354-331
9 381-354-332 Base Insulation Kit 381-354-333
381-354-334
381-354-335
10 550-320-219 Boiler Leg Kit
591-126-735
591-126-736
591-126-737
11
Manifold
591-126-738
591-126-739
591-126-740
560-529-084 Main Burner Orifice LP Gas 0-1999', 54 Drill, (CGi - 25 )
560-529-111 Main Burner Orifice LP Gas 0-1999', 1.60 mm, (CGi 3-5)
560-529-078 Main Burner Orifice LP gas 0-1999'- 1.65mm , (CGi 6-8) 12
560-529-090 Main Burner Orifice Natural Gas 0-1999', 2.30mm, (CGi-25)
560-529-126 Main Burner Orifice Natural Gas 0-1999', 2.55mm, (CGi 3-5)
560-529-077 Main Burner Orifice Natural Gas 0-1999' 2.70mm, (CGi 6-8)
13 512-200-076 Burner
14 562-135-710 Screw, 10-32 x 0.38 STP type 23 HEX, Washer Heat Slot
15 512-050-230 Rollout Thermal Fuse Element (229°C)
Boiler Size All All All 25, 3
4 5 6 7 8 25, 3 4 5 6 7 8 All 25, 3 4 5 6 7 8 All 25, 3 4 5 6 7 8
All All All
GAS
Current Service Parts 171
CGi - Series 4 Control Parts
GAS
Fig. No.
Part No.
Description
Natural Gas Components
511-044-381 Gas Valve, ½" x ½" 1
511-044-353 Gas Valve, ¾" x ¾"
2 511-330-080 Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing
Propane Gas Components
511-044-354 Gas Valve, ½" x ½" 1
511-044-355 Gas Valve, ¾" x ¾"
2
511-330-081
Pilot Assembly Kit With Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
Conversion Kits
510-811-260 510-811-262
Natural To LP Conversion Kit CGi 510-811-266 510-811-268 N/S 510-811-261 510-811-263 LP To Natural Conversion Kit CGi 510-811-267 510-811-269
Boiler Size
25 - 6 7, 8 All
25 - 6 7, 8 All
25 3 - 5
6 7 & 8
25 3 - 5
6 7 & 8
172 Current Service Parts
CGi - Series 4 Control Parts Cont.
450-003-689 Pilot Bracket
N/S
Purchase Locally
Machine Screw, Pan Head Phillips, 10-32 x .19" Zinc Plated (2 Each For Pilot Bracket)
381-356-528 Wiring-Harness Circulator
3 381-330-040 Control Module
591-391-978 Wiring Harness, Controls To Control Module
591-391-975 Wire Harness, J-box To Control Module - 120 Volt
N/S 591-392-006 Wire Harness - Thermostat
591-391-995 Wire Harness - Water Temperature Sensor
591-391-980 Wire Harness - Inducer Motor to Control Module
381-359-280 Air Pressure Switch
381-359-281 Air Pressure Switch
381-359-282 Air Pressure Switch 4
381-359-283 Air Pressure Switch .80" W.C.
381-359-284 Air Pressure Switch .75" W.C.
381-359-285 Air Pressure Switch - 1.36" W.C.
5 511-842-370 24 Volt Step Down Transformer, 40 VA
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone N/S
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone
All
All
All All All All All All 25 & 3 4 5 6 7 8 All All All
GAS
Current Service Parts 173
CGi - Series 4 Water Trim Parts
GAS
Fig. No.
Part No.
511-546-920 1
511-546-924
Description
Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet* Pressure Relief Valve, ASME, 30 PSIG, ¾" Female Inlet
Boiler Size
All
2
380-000-000
Combination Pressure-Temperature Gauge kit, 60º - 360º F, 0 - 75 PSI, 3 " Dia., ¼" N.P.T., Short Shank, With ¼" x ½" Reducing Bushing
All
511-210-423 3
511-246-392
511-405-153 4
511-405-113 5 590-317-535
381-354-530 381-354-525 N/S 381-354-526
381-354-531
6 381-356-528
Drain Valve, ¾
Drain Valve, ¾"
Circulator*
Circulator Gasket, Universal (2 Per Boiler) Circulator Hardware Kit (Includes: 1 Flange, 1 Gasket, 2 Nuts, 2 Screws ¾" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 Gasket, 2 Nuts, 2 Screws 1" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 gasket, 2 Nuts, 2 Screws 1¼" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 1 gasket, 2 Nuts, 2 Screws 1½" N.P.T.) Circulator Wiring Harness Kit With Molex (Series 2)
All All All 25-5 6-8 All 25 3, 4, 5 6, 7
8
All
174 Current Service Parts
CGi - Series 4 Jacket Assembly Parts
GAS
Boiler Model
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
1 Junction box, 2 x 4
(Available at local supply
house)
2
3
Panel, left side, with insulation
Panel, right side, with insulation
Natural Gas Propane Gas
Weil-McLain part number
381-359-215 381-359-216 381-359-217 381-359-218 381-359-219 381-359-220 381-359-221
381-359-222 381-359-223 381-359-224 381-359-225 381-359-226 381-359-227 381-359-228
381-359-229 381-359-229 381-359-229 381-359-229 381-359-229 381-359-229 381-359-229
4
Panel, top front, with insulation
5
Panel, top rear, with insulation
Boiler Model
381-359-230 381-359-230 381-359-231 381-359-232 381-359-233 381-359-234 381-359-235
381-359-242 381-359-242 381-359-243 381-359-244 381-359-245 381-359-246 381-359-247
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
Boiler Model
6 Panel, door
7
8
9
Cross tie, Panel, interior, Panel, rear, bottom front with insulation with insulation
Weil-McLain part number
11
Blower Cover
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
381-359-254 381-359-255 381-359-256 381-359-257 381-359-258 381-359-259
381-359-260 381-359-261 381-359-262 381-359-263 381-359-264 381-359-265
381-359-266 381-359-267 381-359-268 381-359-269 381-359-270 381-359-271
381-359-272 381-359-273 381-359-274 381-359-275 381-359-276 381-359-277
381-359-200
Boiler Model
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8
N/S - Touch Up Paint - 381-359-278 - Cloud, and 384-000-141 - Slate
Current Service Parts 175
12 13
14
CGa - Series 1 & 2 Section Assembly Parts
10 8
7 11
7
7 1
3 3
9
5 6
4 2
GAS
Fig. No.
Part No.
Description
1 311-103-850 End Section, Left Hand, Cast #51124
2 311-103-821 End Section, Right Hand, Cast #51128
3 311-103-818 Intermediate Section, Cast #51125
321-114-286
321-114-287
321-114-288 Replacement Section Assembly - (Series 1 ONLY) 321-114-289 With Well
321-114-290
321-114-291
321-114-345 N/S
321-114-346
321-114-347 Replacement Section Assembly - (Series 2 ONLY) 321-114-348 Without Well
321-114-349
321-114-350
381-354-527 Section Replacement Kit (Includes: Seals and Sealant for (1) Joint)
591-608-915 Retort Cement - ½ Pint Can
176 Current Service Parts
Boiler Size All All All 25, 3
4 5 6 7 8 25, 3 4 5 6 7 8 All All
CGa - Series 1 & 2 Section Assembly Parts Continued
Fig. No.
Part No.
Description
560-234-500 Tie Rod, 7/16" x 9" Without Nut (3 Required for Boiler)
560-234-501 Tie Rod, 7/16" x 12" Without Nut (3 Required for Boiler)
560-234-502 Tie Rod, 7/16" x 15" Without Nut (3 Required for Boiler) 4
560-234-503 Tie Rod, 7/16" x 18" Without Nut (3 Required for Boiler)
560-234-504 Tie Rod, 7/16" x 21" Without Nut (3 Required for Boiler)
560-234-505 Tie Rod, 7/16" x 24" Without Nut (3 Required for Boiler)
5 561-928-235 Nut, 7/16" (2 Per Tie Rod)
6 562-248-684 Washer, lock 7/16" (1 Per Joint)
7 460-003-700 Radiation Plate (1 Per Joint)
381-354-625
381-354-626
381-354-627
8 381-354-628 Collector Hood
381-354-629
381-354-630
381-354-631
9 510-312-250 High Limit, 140-220°F With 30° Differential and ½" N.P.T. Well, (Series 1 ONLY) 381-356-577 Boiler Temperature Sensor - (Series 2 ONLY)
450-021-240 Draft Hood 4" - Top, 4" Bottom Opening
450-021-241 Draft Hood 4" - Top, 5" Bottom Opening
450-021-242 Draft Hood 5" - Top, 6" Bottom Opening
10 450-021-243 Draft Hood 6" - Top, 7" Bottom Opening
450-021-244 Draft Hood 6" - Top, 7" Bottom Opening
450-021-245 Draft Hood 7" - Top, 8" Bottom Opening
450-021-246 Draft Hood 7" - Top, 8" Bottom Opening
510-300-013 Spill Switch 210° F, Manual Reset 11
510-300-014 Spill Switch 240° F, Manual Reset
381-800-474 Vent Damper Assembly, 4", CGa-25, 3
381-800-475 Vent Damper Assembly, 5", 12
381-800-476 Vent Damper Assembly, 6",
CGa-4 CGa-5, 6
381-800-477 Vent Damper Assembly, 7", CGa-7, 8
13 510-512-337 Vent Damper Actuator 14 591-391-795 Vent Damper Harness
Boiler Size 25, 3
4 5 6 7 8 All All All 25 3 4 5 6 7 8 All All 25 3 4 5 6 7 8 25 3-8
All All
GAS
Current Service Parts 177
CGa - Series 1 & 2 Base Assembly
9
GAS
3 1
8
5
178 Current Service Parts
1
14 2
4 15
13
12
11 6
7 10
CGa - Series 1 & 2 Base Assembly Parts
Fig. No.
Part No.
Description
1 460-003-710 Base Side Panel (2 Required)
460-003-777
460-003-778
460-003-779
2
Base Front Cross-Tie
460-003-780
460-003-781
460-003-782
460-003-701
460-003-702
460-003-703
3
Base Back Cross-Tie
460-003-704
460-003-705
460-003-706
460-003-741
460-003-742
460-003-743
4
Access Panel
460-003-744
460-003-745
460-003-746
5 & 6 450-030-971 Base Pan Side Angle, Universal Fits Right Or Left Side
450-003-730
450-003-731
450-003-732
7
Base Pan
450-003-733
450-003-734
450-003-735
450-003-742
450-003-736
450-003-737
8 450-003-738 Burner Rest
450-003-739
450-003-740
450-003-741
381-354-518
9
Base Insulation Kit
381-354-519
10 590-424-252 Boiler Leg (3"), 1 Leg, 4 Required
Boiler Size All 25-3
4 5 6 7 8 25-3 4 5 6 7 8 25-3 4 5 6 7 8 All 25-3 4 5 6 7 8 25 3 4 5 6 7 8 25-5 6-8 All
GAS
Current Service Parts 179
CGa - Series 1 & 2 Base Assembly Parts Continued
Fig. No.
Part No.
Description
591-126-615
591-126-616
591-126-617
11 591-126-618 Burner Manifold
591-126-619
591-126-556
591-126-557
560-528-997 Main Burner Orifice Natural Gas 2.0mm 12 560-528-998 Main Burner Orifice Propane Gas 1.3mm
13 512-200-077 Main Burner - Stainless Steel
512-200-079
Main Burner - Stainless Steel With Pilot Bracket (Standing Pilot) - (Available With Pilot Burner Kit)
N/S
512-200-078
Main Burner With Pilot Bracket (Spark Ignition Pilot)(Available With Pilot Burner Kit), Standing Pilot, LP
14
Available Locally
Screw, 10-32 x " STP Type D HEX, Washer Heat Slotted, Zinc Plated
15 512-050-230 Rollout Thermal Fuse Element, 228°C
381-354-355
381-354-356
381-354-357
N/S
381-354-358
Base Replacement Carton - (Includes, Base Panels - Items 1, 2, 3, 4, 5, 6, and 7, Insulation, Air Box Gaskets, and Hardware)
381-354-359
381-354-360
381-354-361
Notes: Order sufficient quantities to replace all orifices within a base. Number of burners: CGa-25: 2 main burners and 1 burner with pilot bracket CGa-3: 3 main burners and 1 burner with pilot bracket CGa-4: 5 main burners and 1 burner with pilot bracket CGa-5: 7 main burners and 1 burner with pilot bracket CGa-6: 9 main burners and 1 burner with pilot bracket CGa-7: 11 main burners and 1 burner with pilot bracket CGa-8: 13 main burners and 1 burner with pilot bracket
Boiler Size 25
3 4 5 6 7 8 All All All
All
All
All 25 3 4 5 6 7 8
GAS
180 Current Service Parts
CGa - Series 1 & 2 Water Trim
1
2
5 4
3
6
Fig. No.
Part No.
Description
Boiler Size
1
383-500-095
Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet (Fittings Shown are Factory Installed on Boiler)
All
2
380-000-000
Combination Pressure-Temperature Gauge Kit, 60°-360°F 0-75 PSI, 3 1/8" Dia., ¼" N.P.T., Short Shank With ¼" x ½" Reducing Bushing
All
3 511-210-423 Drain Valve ¾" N.P.T
All
4 511-405-113 Circulator (Fittings Shown are Factory Installed on Boiler)
All
5 590-317-535 Circulator Gasket, Universal (2 Per Boiler)
All
381-354-530 Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) ¾" N.P.T. 25
381-354-525 Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1" N.P.T. 3, 4, 5
N/S 381-354-526
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1¼" N.P.T.
6, 7
381-354-531
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1½" N.P.T.
8
591-319-793 Circulator Wiring Harness Kit for Standing Pilot Ignition - (Series 1 ONLY)
All
6
381-356-528
Circulator Wiring Harness Kit, For Spark Ignition (with Molex Connector) - (Series 1 ONLY)
All
591-391-976 Circulator Wiring Harness - (Series 2 ONLY)
All
N/S 563-210-632 Mate-N-Lock Connector - (Red) - (Series 2 ONLY)
All
GAS
Current Service Parts 181
CGa - Series 1 Control Parts
GAS
1
8 6
3
5
2
4
9
7
CGa - Series 1
Fig. No.
Part No.
Description
Boiler Size
Standing Pilot Natural Gas Components
511-044-360 Gas Valve, ½" x ½", Natural 1
511-044-256 Gas Valve, ¾" x ¾", Natural 1.2" Step Open
25-6 7, 8
2 510-811-644 Pilot Assembly Kit With Orifice
All
3 560-742-860 Tubing, pilot, Aluminum " x 22¾"
All
4 511-724-254 Thermocouple, 30"
All
Standing Pilot Propane Gas Components
1 381-356-534 Gas Valve, ½" x ½", With ¾ "Adapters, LP, 2.2" Step Open
25-8
2 510-811-646 Pilot Assembly Kit With Orifice
All
3 560-742-860 Tubing, Pilot, Aluminum " x 22¾"
All
4 511-724-253 Thermocouple, 48"
All
Standing Pilot Components For Natural and Propane Gas
5 510-312-167 Transformer and Relay Assembly
All
510-350-223 Relay Only- Standing Pilot
All
N/S 510-312-166 Transformer Only Standing Pilot
All
591-391-862 Standing Pilot Wiring Harness
All
Pilot Gas Components For Natural and Propane Gas CGa 25 & CGa 3 Only
N/S 510-811-648 Pilot Gas Pressure Regulator, 4.0" W.C. Outlet
25, 3
CGa - Series 1 Continued
Fig. No.
Part No.
Description
Boiler Size
560-742-859 Tubing,Aluminum From Gas Valve to Regulator, ¼" x 3" 90° N/S
562-302-017 Adapter, Male " x 7/16"-24, From Regulator to Pilot Gas Line
25, 3 25, 3
182 Current Service Parts
CGa - Series 1 Control Parts Continued
Standing Pilot Conversion Kits
These Kits Will Retrofit CG/CGM - Series 4 Thru 12
510-811-363 Conversion Kit: Natural To Propane CGa 7-8 (Standing Pilot Only)
510-811-356 Conversion Kit: Propane To Natural CGa 25-6 (Standing Pilot Only) N/S
510-811-357 Conversion Kit: Propane To Natural CGa 7-8 (Standing Pilot Only)
510-811-362 Conversion Kit: Natural To Propane CGa 25-6 (Standing Pilot Only)
Spark Ignition Components For Natural Gas
Spark Ignition Cannot Be Used With Propane Gas For Series 1
511-044-381 Gas Valve, ½" x ½" 6 511-044-382 Gas Valve, ¾" x ¾"
25-6 7, 8
7
511-330-218
Pilot Assembly Kit With Orifice, Aluminum Pilot Gas Tubing, And Spark Wire and Sense Wire
All
8 511-330-079 Ignition Control Module
All
9 511-842-370 24 Volt Step Down Transformer, 40 VA
All
591-391-900 Wire Harness, Power Supply
All
N/S
591-391-905 Wire Harness, Spark Ignition, Controls
All
GAS
Current Service Parts 183
CGa - Series 2 Control Parts
GAS
CGa - Series 2
Fig. No.
Part No.
Description
Boiler Size
Spark Ignition Components For Natural Gas
511-044-381 Gas Valve, ½" x ½", 1
511-044-382 Gas Valve, ¾" x ¾", 1.2" Step Open
25-6 7, 8
2 511-330-218 Pilot Assembly Kit - (Includes, Orifice, and Pilot Tubing)
All
N/S 381-330-035
LWCO Function Disable Kit - (Includes Temperature Sensor, Sensor Harness, Label, And Instructions) - CP Range - CP7528674 - CP7540455
3
381-330-026
Integrated Boiler Control - (Includes,Sensor Harness) - Use On Boilers With A CP Range Less Than CP7529278
All
381-330-024
Integrated Boiler Control - Use only If 381-330-035 Kit Was Already Installed, And CP Range Is Greater Than CP7529279
All
Spark Ignition Components For Propane Gas
511-044-356 Gas Valve ¾" X ¾" - 2.5" Step Open 1
511-044-366 Gas Valve ¾" X ¾" - Slow Open
25-7 8
2 511-330-273 Pilot Assembly Kit - (Includes Orifice, and Pilot Tubing)
All
N/S 381-330-035
LWCO Function Disable Kit - (Includes Temperature Sensor, Sensor Harness, Label, And Instructions) - CP Range - CP7528674 - CP7540455
3
381-330-027
Integrated Boiler Control - (Includes,Sensor Harness) - Use On Boilers With A CP Range Less Than CP7540389
All
381-330-021
Integrated Boiler Control - Use only If 381-330-035 Kit Was Already Installed, And CP Range Is Greater Than CP7540390
All
184 Current Service Parts
CGa - Series 2 Control Parts Continued
CGa - Series 2
Fig. No.
Part No.
Description
Common Components For Both Natural and Propane Gas
N/S 381-356-577 Boiler Temperature Sensor, ½" N.P.T 591-392-035 Wire Harness, Temperature Sensor
4 381-356-578 Control Transformer, 24 Volt, 40 VA
591-391-975 Wire Harness, Power, J Box To Module
591-391-976 Circulator Harness
591-392-006 Thermostat Harness
N/S 591-391-977 Wire Harness, Controls To Module
512-050-230 Rollout Fuse Element, 228° C.
510-300-013 Spill Switch, 210° F, Manual Reset
510-300-014 Spill Switch, 240° F, Manual Reset
Series 2 Only - Conversion Kits
Natural Gas To Propane - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-946 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module-1135-606, Bushing-¾" x ½" N.P.T, Hardware, Labels, and Instructions)
Natural Gas To Propane - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-947 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-606, Hardware, Labels, and Instructions) N/S
Propane To Natural Gas - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-948 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-605, Hardware, Labels, and Instructions)
Propane To Natural Gas - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-949 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-605, Hardware, Labels, and Instructions)
Series 2 Only - Control Kits
381-356-586
Outdoor Temperature Sensor Kit - (Includes Sensor, Wire Harness, and Instructions)
N/S 381-356-585
Zone Interface Harness Kit - (Includes Wire Harness, Cable Clamp, and Instructions)
383-500-125 Outdoor Sensor - 30/50°C, 12 Kohms
Boiler Size
All All All All All All All All 25 3-8
25-7
8
25-6
7-8
All All
GAS
Current Service Parts 185
CGa - Series 1 Jacket Assembly Parts
9
5
4
3
GAS
8
6
1
2
7
Fig. No. 1
2
Part No. Available Locally 381-355-400 381-355-407 381-355-410 381-355-417 381-355-424 381-355-431 381-355-438 381-355-451 381-355-454 381-355-457 381-355-460 381-355-463 381-355-466 381-355-470 381-355-473 381-355-477 381-355-481 381-355-485 381-355-489
Junction box, 2 x 4
Description
Panel, Left Side, With Insulation (Natural Gas Standing Pilot)
Panel, Left Side, With Insulation (Propane Gas Standing Pilot)
Panel, Left Side, With Insulation (Natural Gas Spark Ignition)
186 Current Service Parts
Boiler Model
CGa 25-8
CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa - Series 1 Jacket Assembly Parts Continued
Fig. No. Part No.
Description
381-355-699
381-355-745 Panel, Right Side, With Insulation - (Natural Gas, Standing Pilot)
381-355-746
381-355-793
381-355-747
3 381-355-749 Panel, Right Side, With Insulation - (Propane Gas, Standing Pilot)
381-355-793
381-355-754
381-355-755 381-355-756 Panel, Right Side, With Insulation - (Natural Gas, Spark Pilot)
381-355-793
Boiler Model
CGa-25 CGa-3 CGa-4 CGa-5-CGa-8 CGa-25 CGa-4 CGa-5-CGa-8 CGa-25 CGa-3 CGa-4 CGa-5-CGa-8
GAS
Current Service Parts 187
CGa - Series 2 Jacket Assembly Parts
9
5
4
3
GAS
8 1
2
6 7
Fig. No. Part No.
Description
1
Available Locally
Junction Box, 2" x 4"
381-355-800
381-355-805
381-355-809
381-355-814 Panel, Left Side, With Insulation (Natural Gas - Spark Ignition)
381-355-818
381-355-822
381-355-826 2
381-355-830
381-355-833
381-355-836
381-355-839 Panel, Left Side, With Insulation (Propane Gas - Spark Ignition)
381-355-842
381-355-845
381-355-848
3
381-355-699 Panel, Right Side, With Insulation
381-355-793
188 Current Service Parts
Boiler Model
All
CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 CGa 25-4 CGa-5-CGa-8
CGa - Series 1 & 2 Common Jacket Assembly Parts
Fig. No. Part No.
Description
381-355-403
381-355-413
381-355-420
4
Jacket Panel, Top Front
381-355-427
381-355-434
381-355-441
381-355-404
381-355-414
381-355-421 5 381-355-428 Panel, Top Rear
381-355-435
381-355-442
381-355-406
381-355-416
381-355-423
6
Panel, Door
381-355-430
381-355-437
381-355-444
431-223-325
431-223-326
431-223-327
7
Cross Tie, Bottom Front
431-223-328
431-223-329
431-223-330
381-355-405
381-355-415
381-355-422 8 381-355-429 Panel,Interior, With Insulation
381-355-436
381-355-443
431-223-300
431-223-301
431-223-302
9
Panel, Rear, With Insulation
431-223-303
431-223-304
431-223-305
N/S 592-002-029 Touch Up Paint - Gold - Low E 4.5oz Can
Boiler Model
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 All
GAS
Current Service Parts 189
CGa - Series 3 Section Assembly Parts
GAS
Fig. No.
Part No.
Description
1 311-103-851 End Section, Left Hand, Cast #51124
2 311-103-821 End Section, Right Hand, Cast #51128
3 311-103-845 Intermediate Section, Cast #51127
321-114-360
321-114-361
321-114-362 321-114-363 N/S 321-114-364
Replacement Section Assembly
321-114-365
381-354-527 Section Replacement Kit (Includes: Seals and Sealant for (1) Joint)
591-608-915 Retort Cement - ½ Pint Can
Boiler Size All All All 25, 3
4 5 6 7 8 All All
190 Current Service Parts
CGa - Series 3 Section Assembly Parts Cont.
Fig. No.
Part No.
Description
560-234-500 Tie Rod, 7/16" x 9" Without Nut (3 Required for Boiler)
560-234-501 Tie Rod, 7/16" x 12" Without Nut (3 Required for Boiler)
560-234-502 Tie Rod, 7/16" x 15" Without Nut (3 Required for Boiler) 4
560-234-503 Tie Rod, 7/16" x 18" Without Nut (3 Required for Boiler)
560-234-504 Tie Rod, 7/16" x 21" Without Nut (3 Required for Boiler)
560-234-505 Tie Rod, 7/16" x 24" Without Nut (3 Required for Boiler)
5 561-928-235 Nut, 7/16" (2 Per Tie Rod)
6 562-248-684 Washer, lock 7/16" (1 Per Joint)
460-003-018
7
Radiation Plate (1 Per Joint)
460-003-017
381-354-625
381-354-626
381-354-627
8 381-354-628 Collector Hood
381-354-629
381-354-630
381-354-631
9 511-724-305 Temperature/LWCO Sensor
450-021-240 Draft Hood 4" - Top, 4" Bottom Opening
450-021-241 Draft Hood 4" - Top, 5" Bottom Opening
450-021-242 Draft Hood 5" - Top, 6" Bottom Opening
10 450-021-243 Draft Hood 6" - Top, 7" Bottom Opening
450-021-244 Draft Hood 6" - Top, 7" Bottom Opening
450-021-245 Draft Hood 7" - Top, 8" Bottom Opening
450-021-246 Draft Hood 7" - Top, 8" Bottom Opening
11 510-300-013 Spill Switch 210° F, Manual Reset
381-800-474 Vent Damper Assembly, 4", CGa-25, 3
381-800-475 Vent Damper Assembly, 5", 12
381-800-476 Vent Damper Assembly, 6",
CGa-4 CGa-5, 6
381-800-477 Vent Damper Assembly, 7", CGa-7, 8
13 510-512-337 Vent Damper Actuator 14 591-391-795 Vent Damper Harness
Boiler Size 25, 3
4 5 6 7 8 All All 25 & 3 4-8 25 3 4 5 6 7 8 All 25 3 4 5 6 7 8 All
All All
GAS
Current Service Parts 191
CGa - Series 3 Base Assembly Parts
192 Current Service Parts
GAS
CGa - Series 3 Base Assembly Parts
Fig. No.
Part No.
Description
Boiler Size
381-354-362
25
381-354-356
3
381-354-357
4
N/S
381-354-358
Base Assembly Kit - (Includes Base Panel Items 1, 2, 3, 4, 5, 6, and 7 - Plus Insulation, Air Box Gaskets, and Hardware)
5
381-354-359
6
381-354-360
7
381-354-361
8
1
Base Side Panel - (In Base Assembly Kit
2
Base Front Cross Tie - (In Base Assembly Kit)
3
Base Back Cross Tie - (In Base Assembly Kit)
4
Access Panel - (In Base Assembly Kit)
5
Base Pan Side Angle, Left Side - (In Base Assembly Kit)
6
Base Pan Side Angle, Right Side - (In Base Assembly Kit)
7
Base Pan - (In Base Assembly Kit)
450-003-742
25
450-003-736
3
450-003-737
4
8 450-003-738 Burner Rest
5
450-003-739
6
450-003-740
7
450-003-741
8
9
381-354-518 Base Insulation Kit - (Includes Insulation For All Base Parts Above, Plus Gasket Material 381-354-519 Needed Between Block Assembly and Base)
25-5 6-8
10 590-424-253 Boiler Leg Kit
All
591-126-615
25
591-126-616
3
591-126-617
4
11 591-126-618
Manifold
5
591-126-619
6
591-126-556
7
591-126-557
8
560-528-997 Main Burner Orifice - Natural Gas - 2.0 MM
All
12
560-528-998 Main Burner Orifice - L/P - 1.3 MM
All
13 512-200-077 Burner - Stainless Steel
All
14 512-200-078 Burner with Pilot bracket
All
15
Available Locally
Screw, 10-32 X 0.38 STP Type D Hex, Washer Head Slot
All
16 512-050-230 Roll Out Fuse - 228 C
All
GAS
Current Service Parts 193
CGa - Series 3 Control Parts
GAS
Fig. No.
Part No.
Description
Spark Ignition Components For Natural Gas
1 511-044-381 Gas Valve, ½" x ½", 511-044-382 Gas Valve, ¾" x ¾", 1.2" Step Open
2 511-330-218 Pilot Assembly Kit - (Includes, Orifice, and Pilot Tubing)
3 381-330-039 Control Module - Natural Gas
Spark Ignition Components For Propane Gas
511-044-356 Gas Valve ¾" X ¾" - 2.5" Step Open 1
511-044-366 Gas Valve ¾" X ¾" - Slow Open
2 511-330-273 Pilot Assembly Kit - (Includes Orifice, and Pilot Tubing)
3 381-330-038 Control Module- Propane Gas
Boiler Size
25-6 7, 8 All
25-7 8 All All
194 Current Service Parts
CGa - Series 3 Control Parts Cont.
Fig. No.
Part No.
Description
Common Components For Both Natural and Propane Gas
591-391-995 Wire Harness, WaterTemperature/ LWCO Sensor
591-391-975 Wire Harness, Power, J Box To Module N/S
591-392-006 Wire Harness - Thermostat
591-391-977 Wire Harness, Controls To Module
4 381-356-578 Control Transformer, 24 Volt, 40 VA
Gas Conversion Kits
Natural Gas To Propane - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-946 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module-1135-606, Bushing-¾" x ½" N.P.T, Hardware, Labels, and Instructions)
Natural Gas To Propane - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-947 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-606, Hardware, Labels, and Instructions) N/S
Propane To Natural Gas - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-948 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-605, Hardware, Labels, and Instructions)
Propane To Natural Gas - (Includes,Gas Valve, Orifices, Burner With Pilot 510-811-949 Bracket, Temperature Sensor Wire Harness, Pilot Assembly With Tubing,
Module -1135-605, Hardware, Labels, and Instructions)
Control Kits
381-356-586
Outdoor Temperature Sensor Kit - (Includes Sensor, Wire Harness, and Instructions)
N/S 381-356-585
Zone Interface Harness Kit - (Includes Wire Harness, Cable Clamp, and Instructions)
383-500-125 Outdoor Sensor - 30/50°C, 12 Kohms
Boiler Size
All All All All All
25-7
8
25-6
7-8
All All
GAS
Current Service Parts 195
CGa - Series 3 Jacket Assembly Parts
GAS
Fig. No. Part No.
Description
1
Available Locally
Junction Box, 2" x 4"
381-359-201
381-359-202
381-359-203
381-359-204 Jacket Panel, Left Side, With Insulation (Natural Gas - Spark Ignition)
381-359-205
381-359-206
381-359-207 2
381-359-208
381-359-209
381-359-210
381-359-211 Jacket Panel, Left Side, With Insulation (Propane Gas - Spark Ignition)
381-359-212
381-359-213
381-359-214
3 381-359-229 Jacket Panel, Right Side, With Insulation
Boiler Model
All
CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8 CGa-25 CGa-3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
All
196 Current Service Parts
CGa - Series 3 Jacket Assembly Parts Cont.
Fig. No. Part No.
Description
381-359-230
381-359-231
381-359-232 4 381-359-233 Jacket Panel, Top Front
381-359-234
381-359-235
381-359-236
381-359-237
381-359-238
5
Jacket Panel, Top Rear
381-359-239
381-359-240
381-359-241
381-359-248
381-359-249
381-359-250
6
Jacket Panel, Door
381-359-251
381-359-252
381-359-253
381-359-260
381-359-261
381-359-262 7 381-359-263 Jacket Cross Tie, Bottom Front
381-359-264
381-359-265
381-359-266
381-359-267
381-359-268
8
Jacket Panel,Interior, With Insulation
381-359-269
381-359-270
381-359-271
381-359-272
381-359-273
381-359-274
9
Jacket Panel, Rear, With Insulation
381-359-275
381-359-276
381-359-277
381-359-278 Touch Up Paint - Cloud N/S 384-000-141 Touch Up Paint - Slate
Boiler Model
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
CGa-25/3 CGa-4 CGa-5 CGa-6 CGa-7 CGa-8
All
GAS
Current Service Parts 197
CGa - Series 3 Water Trim
GAS
Fig. No.
Part No.
Description
Boiler Size
511-546-920 Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet
1
All
511-546-924 Pressure Relief Valve, ASME, 30 PSIG, ¾" Female Inlet
2
380-000-000
Combination Pressure-Temperature Gauge Kit, 60°-360°F 0-75 PSI, 3 1/8" Dia., ¼" N.P.T., Short Shank With ¼" x ½" Reducing Bushing
All
3 511-210-423 Drain Valve ¾" N.P.T
All
511-405-153 4
511-405-113
Circulator
25-5 6-8
5 590-317-535 Circulator Gasket, Universal (2 Per Boiler)
All
381-354-530 Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) ¾" N.P.T. 25
381-354-525 Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1" N.P.T. 3, 4, 5
N/S
381-354-526
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1¼" N.P.T.
6, 7
381-354-531
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1½" N.P.T.
8
6 381-356-528 Circulator Wiring Harness Kit, For Spark Ignition (with Molex Connector)
All
198 Current Service Parts
NOTES
Current Service Parts 199
GAS
EG - Series 1 Through 5 Section / Base Assembly Parts
GAS
Fig. No.
Part No.
Description
321-811-095 Section Assembly, Complete: EG, P-EG 30, 35 Without Heater Opening
321-811-100
Section Assembly, Complete: EG, P-EG 35, With Heater Opening (Tankless Heater Not Available On EG-30)
321-811-110 Section Assembly, Complete: EG, P-EG 40, 45 With Heater Opening
321-811-115 Section Assembly, Complete: EG, P-EG 40, 45 Without Heater Opening
N/S 321-811-120 Section Assembly, Complete: EG, P-EG 50, 55 With Heater Opening
321-811-125 Section Assembly, Complete: EG, P-EG 50, 55 Without Heater Opening
321-811-130 Section Assembly, Complete: EG 65 With Heater Opening
321-811-135 Section Assembly, Complete: EG 65 Without Heater Opening
321-811-140 Section Assembly, Complete: EG 75 With Heater Opening 321-811-145 Section Assembly, Complete: EG 7I5 Without Heater Opening
311-800-014 Left Hand End Section With Heater Opening-( Pattern No.1814 ) A
311-800-007 Left Hand End Section Without Heater Opening-( Pattern No.1813 )
B 311-800-029 Right Hand End Section Without Heater Opening-( Pattern No.18118 )
C 311-800-010 Intermediate Section-( Pattern No.1815 )
200 Current Service Parts
Boiler Series
1-5
1-5
1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5
EG - Series 1 Through 5 Section / Base Assembly Parts
Fig. No.
Part No.
Description
381-800-667
Section Replacement Kit (Includes: (1) 3" and 6" Elastomer Seal, 2 Pieces ¼" Rope Seal, 1-2.8 oz Tube of Silicone) Order 1 Kit Per Joint Between Sections
592-800-010 3" Dia. Bottom Elastomer Seal (1 Per Joint)
592-800-007 6" Dia. Top Elastomer Seal (1 Per Joint)
590-735-122 Sealer For Sections (¼" Rope- 22¾" Length ) 2 Pieces Required.
513-000-002 Silicone ( High temperature--2.8oz )--Used To Attach Rope Seal
560-234-470 ½" x 14" Tie Rod Without Nut (2 Per Boiler): EG, P-EG-30,35
N/S 560-234-475 ½" x 18½" Tie Rod Without Nut (2 Per Boiler): EG, P-EG-40,45
560-234-480 ½" x 22¾" Tie Rod Without Nut (2 Per Boiler): EG, P-EG-50,55
560-234-485 ½" x 27" Tie Rod Without Nut (2 Per Boiler): EG-65
560-234-490 ½" x 31¼" Tie Rod Without Nut (2 Per Boiler): EG-75
561-928-221 ½" Hex Nut (2 Per Tie Rod)
562-248-668 ½" Split Lock Washer (1 Per Tie Rod)
591-602-913 Retort Cement (1 Quart)
591-706-214 Flue brush, 124 DMG 42" Long
450-021-255 Draft Hood: EG, P-EG- 30 ( 9" Left To Right Dimension )
450-021-256 Draft Hood: EG, P-EG- 35 ( 9" Left To Right Dimension )
450-021-257 Draft Hood: EG, P-EG- 40 ( 13" Left To Right Dimension )
450-021-258 Draft Hood: EG, P-EG- 45 D
450-021-259 Draft Hood: EG, P-EG- 50
( 13" Left To Right Dimension ) ( 18" Left To Right Dimension )
450-021-260 Draft Hood: EG, P-EG- 55 ( 18" Left To Right Dimension )
450-021-261 Draft Hood: EG-65
( 22-7/16" Left To Right Dimension )
450-021-262 Draft Hood: EG-75
( 26-11/16" Left To Right Dimension )
450-014-733 Collector Hood: EG, P-EG-30, 35 ( 9½" Left To Right Dimension )
450-014-734 Collector Hood: EG, P-EG-40, 45 ( 13¾" Left To Right Dimension )
E 450-014-735 Collector Hood: EG, P-EG-50, 55 ( 18" Left To Right Dimension )
450-014-736 Collector Hood: EG-65
( 22¼" Left To Right Dimension )
450-014-737 Collector Hood: EG-75
( 26½" Left To Right Dimension )
451-800-000 Front Base Panel: EG, P-EG-30, 35
451-800-001 Front Base Panel: EG, P-EG-40, 45
H 451-800-002 Front Base Panel: EG, P-EG-50, 55
451-800-003 Front Base Panel: EG-65
451-800-004 Front Base Panel: EG-75
451-800-010 Back Base Panel: EG, P-EG-30, 35
451-800-011 Back Base Panel: EG, P-EG-40, 45
I 451-800-012 Back Base Panel: EG, P-EG-50, 55
451-800-013 Back Base Panel: EG-65
451-800-014 Back Base Panel: EG-75
Boiler Series
1-5
1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5
GAS
Current Service Parts 201
EG - Series 1 Through 5 Section / Base Assembly Parts Continued
Fig. No.
Part No.
Description
451-800-020 Back Base Channel: EG, P-EG 30, 35
451-800-021 Back Base Channel: EG, P-EG 40-45
I2 451-800-022 Back Base Channel: EG, P-EG 50, 55
451-800-023 Back Base Channel: EG, P-EG-65
451-800-024 Back Base Channel: EG, P-EG-75
HI
510-811-660
Base Insulation Kit (Includes: Front And Rear Base Panel Insulation,4oz- Water Glass and Boiler Cement-½ Pint)
451-800-040 Base Front Access Panel With Flame Rollout Switch Bracket: EG, P-EG-30, 35
451-800-041 Base Front Access Panel With Flame Rollout Switch Bracket: EG, P-EG-40, 45
451-800-039 Base Front Access Panel With Flame Rollout Switch Bracket: EG, P-EG-50 H2
451-800-042 Base Front Access Panel With Flame Rollout Switch Bracket: EG, P-EG-55
451-800-043 Base Front Access Panel With Flame Rollout Switch Bracket: EG-65
451-800-044 Base Front Access Panel With Flame Rollout Switch Bracket: EG-75
451-800-085 Back Burner Support: EG, P-EG-30
451-800-086 Back Burner Support: EG, P-EG-35
451-800-087 Back Burner Support: EG, P-EG-40
451-800-088 Back Burner Support: EG, P-EG-45 H3
451-800-089 Back Burner Support: EG, P-EG-50
451-800-090 Back Burner Support: EG, P-EG-55
451-800-092 Back Burner Support: EG, P-EG-65
451-800-094 Back Burner Support: EG, P-EG-75
L1 389-900-103 Cover Plate For Heater Opening (Rectangular) Includes 8 Studs, Nuts and Gasket
L2 590-317-579 Gasket For Cover Plate (Rectangular)
L3 389-900-101 Cover Plate For Heater Opening (Round) Includes 6 Studs, Nuts and Gasket
L4 590-317-495 Gasket For Cover Plate (Round)
F 512-200-000 Burner, Stainless Tube, Regular (See Note 2)
512-200-001 Burner, Stainless Tube With Pilot Bracket: PI System (All Sizes)
F1
512-200-001
Burner, Stainless Tube With Pilot Bracket: "PI" Systems (All Sizes); "SPL" Systems (All Sizes); "SPN" Systems (EG-75 Only) Stainless (See Note 2)
512-200-002
Burner, Steel Tube With Pilot Bracket: "SPN" Systems (EG, P-EG-30-65 Only) Stainless
560-528-987 Main Burner Orifice, Natural Gas, 2.45mm (See Note 1) N/S
560-528-988 Main Burner Orifice, Propane Gas, 1.55mm - (NO L/P For Series 5)
J 451-800-070 Base Side Rail (2 Required)
N/S 560-340-577 Tankless Heater Nut and Stud
Boiler Series
1-5 1-5 1-5 1-5 1-5
1-5
1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 5
1-4
1-4
1-5 1-4 1-5 1-5
GAS
202 Current Service Parts
EG - Series 1 Through 5 Section / Base Assembly Parts Continued
Fig. No.
Part No.
Description
591-125-555 Manifold, EG, P-EG-30
591-125-552 Manifold, EG, P-EG-35
591-125-554 Manifold, EG, P-EG-40
591-125-551 Manifold, EG, P-EG-45 G
591-125-553 Manifold, EG, P-EG-50
591-125-550 Manifold, EG, P-EG-55
591-125-549 Manifold, EG-65
591-125-548 Manifold, EG-75
K 510-300-013 Spill Switch With Manual Reset - 210º F, EG 30-65
N/S 592-002-030 Touch Up Paint - Blue / Gray - Low E 4.5oz Can
Notes: (1)Order sufficient quantities to replace all orifices within a base. (2) Number of burners: EG-30: 2 main burners and 1 burner with pilot bracket EG-35: 3 main burners and 1 burner with pilot bracket EG-40: 4 main burners and 1 burner with pilot bracket EG-45: 5 main burners and 1 burner with pilot bracket EG-50: 6 main burners and 1 burner with pilot bracket EG-55: 7 main burners and 1 burner with pilot bracket EG-65: 9 main burners and 1 burner with pilot bracket EG-75: 11 main burners and 1 burner with pilot bracket
Boiler Series
1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5
GAS
Current Service Parts 203
EG - Series 5 Control Parts
Fig. No.
Part No.
Description
EG Series 5 Boiler Size 30 35 40 45 50 55 65 75
Control Components For Water Boiler, Natural Gas - No Tankless
LWCO Function Disable Kit - (Includes Temperature Sensor, Sensor N/S 381-330-036 Harness, Label, And Instructions) - CP Range - CP7499291 -
CP7499308
381-330-031 N/S
381-330-024
Integrated Boiler Control - (Includes,Sensor Harness) - Use On Boilers With A CP Range Less Than CP7499291
Integrated Boiler Control - Use only If 381-330-035 Kit Was Already Installed, And CP Range Is Greater Than CP7499291
X
X
X
X
X
X
X
X
381-356-577 Boiler Temperature Sensor, ½" N.P.T
XXXXXXXX
381-356-578 Control Transformer, 24 VAC, 40 VA. Foot Mounted
XXXXXXXX
591-391-975 Wire Harness, Power, J Box To Module
XXXXXXXX
381-356-528 Circulator Harness With Molex N/S 591-392-006 Thermostat Harness
XXXXXXXX XXXXXXXX
591-391-990 Controls To Module Harness
XXXXXXXX
591-392-036 Temperature Sensor Wire Harness
XXXXXXXX
381-356-586
Outdoor Temperature Sensor Kit - (Includes Sensor, Wire Harness, And Instructions)
XXXXXXXX
Control Components For Steam Boiler - No Tankless
511-330-097 Ignition Control Module Without Molex N/S
510-312-166 Combination Transformer-Relay Receptacle, 120/24 VAC, 40 VA
XXXXXXXX XXXXXXXX
Common Components For Both Steam And Water
511-044-381 Natural Gas Valve , ½" X ½"
XXXXX XXXXX
511-044-382 Natural Gas Valve, ¾" X ¾"
XXX XXX
N/S 511-330-218 Pilot Assembly Kit-( Orifice, Spark and Sense Wire,and Pilot Tubing.) X X X X X X X X
560-742-860 Pilot Tubing With Fittings " X 22¾"
XXXXXXXX
510-512-337 Vent Damper Motor With Molex
XXXXXXXX XXXXXXXX
591-391-795 Damper Wiring Harness
XXXXXXXX
GAS
204 Current Service Parts
EG - Series 5 Control Parts Continued
Fig. No.
Part No.
Description
EG Series 5 Boiler Size 30 35 40 45 50 55 65 75
Common Parts For Both Steam And Water
381-800-475 Vent Damper Assembly-5" With Harness
381-800-476 Vent Damper Assembly-6" With Harness N/S
381-800-477 Vent Damper Assembly-7" With Harness
381-800-478 Vent Damper Assembly-8" With Harness 512-050-230 Rollout Thermal Fuse-228º C
XX XX
XX XX
XX XX
XX XX XXXXXXX
GAS
Current Service Parts 205
EG - Series 1 Through 5 Water Trim / Control Parts
Fig. No.
Part No.
Description
Control Parts For All EG Water Boilers With Tankless Heaters
511-330-097
Ignition Control Module Without Molex
Combination High Limit / Low Limit / Circulator Control With Transformer
(High Limit: SPST Automatic Recycle, 140-240°F Range, 10°F Subtractive
510-312-249
Differential)
N/S
(Low Limit / Circulator Control: SPDT, Automatic Recycle,
100-200°F Range, 10-35°F Adjustable Differential)
540-130-960
Wire Harness
592-300-027
Immersion Well, ¾" N.P.T X 6¼" In Length
510-312-166
Combination Transformer-Relay Receptacle, 120/24 VAC, 40 VA
Tankless Heater Parts For EG Water Boilers
590-921-904
Tankless Heater For EG 35-45 Water Boiler (Includes: Heater, Gasket, Nuts and Studs) EG-30 Thru 45
590-921-905
Tankless Heater For EG 50-55 Water boiler (Includes: Heater, Gasket, Nuts and Studs) EG-50 & 55
N/S
590-921-901
Tankless Heater For EG 65-75 Water Boiler (Includes: Heater, Gasket, Nuts and Studs) EG- 65 & 75
560-340-577
Stud -16 NC-2A X 1.12" Long With -16 NC Brass Nut (6 Required)
590-317-495
Round Tankless Heater Gasket
Trim Parts For All EG Water Boilers
383-600-091
ASME Pressure Relief Valve (set to relieve at 30 PSIG, ¾" N.P.T., female inlet) All Size EG's
N/S
510-218-097
Combination Pressure-Temperature Gauge (2½" Dial, 0-75 PSIG, Long Shank, ¼" N.P.T. Back Connection) All Size EG's
511-210-423
Drain Valve, ¾" N.P.T., 1½" Shank
510-148-567
Automatic Air Vent, Float Type, " N.P.T.
GAS
206 Current Service Parts
EG - Series 1 Through 5 Steam Trim / Control Parts
GAS
9 8
3
7
1
10
2 6
4
5
Fig. No.
Part No.
Description
High Pressure Limit Control (SPST, Automatic Recycle,
1
510-312-135
0-15 PSIG Range, 1-5 PSIG Differential, ¼" N.P.T. Bottom
Connection)
2
383-600-106
ASME Steam Relief Valve (Set To Relieve At 15 PSIG, ¾" N.P.T. Male Inlet) 375 lbs Per Hour Rating
3
510-218-045
Steam Pressure Gauge (0-3- PSIG, 2½" Dial, ¼" N.P.T. Male Inlet)
4
383-600-000
Water Gauge Glass Kit (" X 7" With Gaskets and Brass Washers)
5
563-334-580
Water Gauge Glass Guard (3/16" X 9" (2 Required))
6
511-210-423
Drain Valve, ¾" N.P.T., 1½" Shank
N/S
590-921-903
Tankless Heater Steam Boiler (Includes: Heater, Gasket, Nuts and Studs) For EG-35 Thru EG-75
Water Gauge Glass Cocks For Electrode Type Low Water Cut-Off
7
510-218-145
Water Gauge Glass Cocks, ½" N.P.T. Male Inlet (Set of 2)
Water Gauge Glass Cocks For # 67 Float Type Low Water Cut-Off
7
510-218-135
Water Gauge Glass Cocks, ½" N.P.T. Male Inlet (Set of 2)
Electrode Type Low Water Cut-Off Components
8
510-811-403
Low Water Cut-Off, Electrode Type, SPDT, 24 Volt, ¾" Male N.P.T, With Instructions, Adapter, and Bushing
540-130-962
Wire Harness, Probe LWCO Only
N/S
560-640-696
90º Syphon, ¼" N.P.T., Brass
Current Service Parts 207
EG - Series 1 Through 5 Steam Trim / Control Parts Continued
Fig. No.
Part No.
Description
Float Type Low Water Cut-Off Components For EG Steam Boilers
Float Type Low Water Cut-Off (SPDT, Automatic Recycle, 15
9
511-114-494
PSIG Rated, 24 or 120 Volt Contact Rating, ½" N.P.T. With
Quick Hook-up Fittings) For EG Steam Except Millivolt
N/S
540-130-961
Wire Harness, Float LWCO Only
Control Components For Steam Boiler With Tankless Heater
Operating Temperature Control (SPST, Automatic Recycle,
10
510-312-250
140-250ºF Range, With ¾" N.P.T. Control Well, 10° Fixed
Subtractive Differential)
511-330-097
Ignition Control Module Without Molex
N/S
510-312-166
Combination Transformer-Relay Receptacle, 120/24 VAC, 40 VA
GAS
208 Current Service Parts
EGH - Series 1 Through 5 Section / Base Assembly Parts
13 1
9 9A 11 10 12
4 5
2
3A 3 6
7
8A 8
8B
GAS
Fig. No.
Part No.
Description
1 311-800-014 Left Hand End Section With Heater Opening 1814
N/S 311-800-007 Left Hand End Section Without Heater Opening 1813
2 311-800-022 Right Hand End Section With Heater Opening 1819
N/S 311-800-032 Right Hand End Section Without Heater Opening 18118
3 311-800-010 Intermediate Section 1815
3A 311-800-026 Intermediate Section With Tie Rod Lugs 1817
321-711-100 Section Assembly, Complete: EGH-85 With Heater Opening
321-711-105 Section Assembly, Complete: EGH-85 Without Heater Opening
321-711-110 Section Assembly, Complete: EGH-95 With Heater Opening N/S
321-711-115 Section Assembly, Complete: EGH-95 Without Heater Opening
321-711-120 Section Assembly, Complete: EGH-105 With Heater Opening
321-711-125 Section Assembly, Complete: EGH-105 Without Heater Opening
Boiler Series
1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5
Current Service Parts 209
EGH - Series 1 Through 5 Section / Base Assembly Parts Continued
321-711-130 Section Assembly, Complete: EGH-115 With Heater Opening
1-5
321-711-135 Section Assembly, Complete: EGH-115 Without Heater Opening
1-5
321-711-140 Section Assembly, Complete: EGH-125 With Heater Opening
1-5
321-711-145 Section Assembly, Complete: EGH-125 Without Heater Opening
1-5
381-800-667
Section Replacement Kit (Includes: (1) 3" and 6" Elastomer Seal, 2 Pieces-¼" Rope Seal, 1-2.8 oz Tube Silicone) Order 1 Per Joint Between Sections
1-5
592-800-010 3" Dia. Bottom Elastomer Seal (1 Per Joint)
1-5
592-800-007 6" Dia. Top Elastomer Seal (1 Per Joint)
1-5
N/S 560-234-465 ½" x 7" Tie Rod Without Nut (2 Per Boiler
1-5
560-234-472 ½" x 17" Tie Rod Without Nut ((4) For EGH-85, (2) For EGH-95)
1-5
560-234-477 ½" x 21¼" Tie Rod Without Nut ((2) For EGH-95, EGH-115; (4) For EGH-105)
1-5
560-234-482 ½" x 25¼" Tie Rod Without Nut ((2) For EGH-115, (4) For EGH-125)
1-5
561-928-221 ½" Nut (2 Per Tie Rod)
1-5
562-248-668 ½" Lock Washer (1 Per Tie Rod)
1-5
591-602-913 Retort Cement (1 Quart)
1-5
591-706-214 Flue Brush, 124 DMG
1-5
450-206-240 Draft Hood: EGH-85 --- 30.81" Left To Right 9" Flue Opening
1-5
450-206-241 Draft Hood: EGH-95 --- 35.06"
10"
1-5
4 450-206-242 Draft Hood: EGH-105 --- 39.31"
10"
1-5
450-206-243 Draft Hood: EGH-115 --- 43.56"
12"
1-5
450-206-244 Draft Hood: EGH-125 --- 47.81"
12"
1-5
450-014-750 Collector Hood: EGH-85 --- 30¾" Left To Right
1-5
450-014-751 Collector Hood: EGH-95 --- 35"
1-5
5 450-014-752 Collector Hood: EGH-105 --- 39¼"
1-5
450-014-753 Collector Hood: EGH-115 --- 43½"
1-5
450-014-754 Collector Hood: EGH-125 --- 47¾"
1-5
6 512-200-000 Burner, Stainless Tube, Regular (See Note 2) ---- 1" Diameter X 21¾" Long
1-5
N/S 512-200-001 Burner, Stainless Tube With Pilot Bracket (See Note 2) --- 1" Diameter X 21¾" Long
1-5
591-125-543 Manifold: EGH-85
1-5
591-125-544 Manifold: EGH-95
1-5
7 591-125-545 Manifold: EGH-105
1-5
591-125-546 Manifold: EGH-115
1-5
591-125-547 Manifold: EGH-125
1-5
8
Front Base Panel: (In Base Panel Carton)
Must Know Boiler Series
8A
Front Base Insulation (In Base Panel carton)
8B
Base Front Access Panel: (In Base Panel Carton)
9
Back Base Panel: (In Base Panel Carton)
9A
Back Base Insulation (In Base Panel Carton)
N/S
Back Base Channel: (In Base Panel Carton)
10 451-800-070 Side Rail For Burner Pan With Bracket For Burner Pan (2 Required)
1-5
GAS
210 Current Service Parts
EGH - Series 1 Through 5 Section / Base Assembly Parts Continued
451-800-095 Back Burner Support: EGH-85
29" In Length
1-5
451-800-096 Back Burner Support: EGH-95
33"
1-5
11 451-800-097 Back Burner Support: EGH-105
37"
1-5
451-800-098 Back Burner Support: EGH-115
42"
1-5
451-800-099 Back Burner Support: EGH-125
46"
1-5
Base Panel Carton EGH-85 (Includes: Front Base Insulation, Front Base Panel,
381-700-240 Base Front Access Panel, Back Base Insulation, Back Base Panel and Back Base
1-4
Channel)
Base Panel Carton EGH-95 (Includes: Front Base Insulation, Front Base Panel,
381-700-245 Base Front Access Panel, Back Base Insulation, Back Base Panel and Back Base
1-4
Channel)
Base Panel Carton EGH-105 (Includes: Front Base Insulation, Front Base Panel,
381-700-250 Base Front Access Panel, Back Base Insulation, Back Base Panel and Back Base
1-4
Channel)
Base Panel Carton EGH-115 (Includes: Front Base Insulation, Front Base Panel,
381-700-255 Base Front Access Panel, Back Base Insulation, Back Base Panel and Back Base
1-4
Channel)
Base Panel Carton EGH-125 (Includes: Front Base Insulation, Front Base Panel,
381-700-260 Base Front Access Panel, Back Base Insulation, Back Base Panel and Back Base
1-4
N/S
Channel)
389-900-103 Rectangular Tankless Cover Plate Kit With 8 Studs and Nuts and Tankless Gasket
1-5
590-317-579 Gasket For Cover Plate (Rectangular)
1-5
389-900-101 Cover Plate For Heater Opening (Round) Includes 6 Studs, Nuts and Gasket
1-5
590-317-495 Gasket for cover plate (round)
1-5
451-800-120 Burner Shields (Rollout): EGH-85
29" In Length
1-5
451-800-121 Burner Shields (Rollout): EGH-95
33"
1-5
451-800-122 Burner Shields (Rollout): EGH-105
37"
1-5
451-800-123 Burner Shields (Rollout): EGH-115
42"
1-5
451-800-124 Burner Shields (Rollout): EGH-125
46"
1-5
560-528-987 Main Burner Orifice, Natural Gas, 245mm (See note 1)
1-4
560-528-988 Main Burner Orifice, Propane Gas, 155mm (See Note 1)
1-4
592-002-030 Touch Up Paint - Blue / Gray - Low E 4.5 oz Can
Notes: (1)Order sufficient quantities to replace all orifices within a base. (2) Number of burners: EGH-85: 13 main burners and 1 burner with pilot bracket EGH-95: 15 main burners and 1 burner with pilot bracket EGH-105: 17 main burners and 1 burner with pilot bracket EGH-115: 19 main burners and 1 burner with pilot bracket EGH-125: 21 main burners and 1 burner with pilot bracket
GAS
Current Service Parts 211
EGH - Series 5 Only Section / Base Assembly Parts
Base Panel Carton EGH-85 (Includes: Front Base Insulation, Front Base Panel, 381-700-241 Base Front Access Panel, Back Base Insulation, Back Base Panel, Refractory Legs
and 3oz. RTV Silicone Sealant)
Base Panel Carton EGH-95 (Includes: Front Base Insulation, Front Base Panel, 381-700-246 Base Front Access Panel, Back Base Insulation, Back Base Panel, Refractory Legs
and 3oz. RTV Silicone Sealant)
Base Panel Carton EGH-105 (Includes: Front Base Insulation, Front Base Panel, N/S 381-700-251 Base Front Access Panel, Back Base Insulation, Back Base Panel, Refractory Legs
and 3oz. RTV Silicone Sealant)
Base Panel Carton EGH-115 (Includes: Front Base Insulation, Front Base Panel, 381-700-256 Base Front Access Panel, Back Base Insulation, Back Base Panel, Refractory Legs
and 3oz. RTV Silicone Sealant)
Base Panel Carton EGH-125 (Includes: Front Base Insulation, Front Base Panel, 381-700-261 Base Front Access Panel, Back Base Insulation, Back Base Panel, Refractory Legs
and 3oz. RTV Silicone Sealant)
451-800-136 Base Shield- EGH-85
28¾" In Length
451-800-137 Base Shield- EGH-95
33 "
12 451-800-138 Base Shield- EGH-105
37¼"
451-800-139 Base Shield- EGH-115
41½"
451-800-140 Base Shield- EGH-125
45¾"
13. 460-003-790 Flue Baffle---- One Per Joint
560-528-975 Main Burner Orifice, Natural Gas, 2.30mm
(See Note 1)
N/S 560-528-972 Main Burner Orifice, Propane Gas, 1.4mm
(See Note 1)
591-222-183 Refractory Leg---Left and Right
Series 5
Series 5
Series 5
Series 5
Series 5
Series 5 Series 5 Series 5 Series 5 Series 5 Series 5 Series 5 Series 5 Series 5
GAS
212 Current Service Parts
EGH - Series 5 Intermittent Ignition Parts
1
3
5
6 7
2 4
Fig. No.
Part No.
Description
511-044-286
*Combination Gas Control Valve, ¾" x 1"N.P.T., 24 Volt
1
511-044-287
*Combination Gas Control Valve, 1" x 1"N.P.T., 24 Volt
2
511-330-242
NG PIN Pilot Burner Assembly, With 34" Tubing, Pilot Burner, Orifice, Sensing Lead,Ignition Cable, and ¼" Adapter
3
560-742-865
Pilot Tubing Aluminum " OD x 34" Long ,With Compression Fittings
4 511-330-097 Ignition Control Module Without Molex 24 Volt
540-130-967
Wiring Harness (In Envelope Assembly) For Steam Boilers With Float LWCO Only
540-130-968
Wiring Harness (In Envelope Assembly) For Steam Boilers With Probe LWCO Only
510-811-411 Natural To Propane Conversion Kit EGH 85-95 only
510-811-412 Natural To Propane Conversion Kit EGH 105-125 only
EGH Series 5 Boiler Size 85 95 105 115 125 XX
XXX
XXXXX
XXXXX XXXXX XXXXX
XXXXX XX
XXX
*Combination gas valve Includes: manual gas cock, redundant gas valves, main pressure regulator, pilot take-off with filter, pilot adjustment
GAS
Current Service Parts 213
EGH - Series 5 Intermittent Ignition LP Gas Parts
Fig. No.
Part No.
Description
EGH Series 4 Boiler Size
85 95 105115 125
511-246-320 ¾" Hand Valve With " Tapping
XX
N/S
511-.426325
1" Hand Valve With " Tapping
XX X
511-044-278 LP Gas Valve, ¾" x 1" Spark Pilot 1
511-044-279 LP Gas Valve, 1" x 1" Spark Pilot
XX XX X
2
511-330-222
LP Spark Pilot Burner (Includes: Sparker With 34" Tubing, Sensor, Wires, Pilot Tubing and Pilot Burner)
X
X
X
X
X
3 560-742-865 " x 34" Pilot Tubing For Spark Pilot Burner
XX X X X
511-330-186 LP Standing Pilot Burner (Includes: Orifice and Pilot Burner)
XX X X X
3 560-528-957 Propane Gas Pilot Orifice, .010 Dia. (For Q0327 Pilot, Above)
XX X X X
5 511-246-340 " x ¼" Manual Pilot Shut Off Valve
XX X X X
6 511-724-254 Thermocouple, Screw In, 30" In Length
XX X X X
7 511-330-229 Pilot Switch Box For Standing Pilot
XX X X X
EGH CSD-1 Intermittent Ignition Natural Gas Only
511-330-086 Control Module, 1 Retry With Alarm Contacts 510-350-226 Impulse Relay 511-624-580 Push Button Switch 511-624-581 Red Lens Cover
Lamp, 24 Volt--Available Locally 511-044-287 Combination Gas Valve, 1" x 1", 24 Volt N/S 511-246-290 Hand Valve, 1" 511-246-325 Hand Valve, 1" With two " N.P.T Taps 511-246-339 Pilot Shut-off Valve, " N.P.T x ¼" Compression 510-933-195 Pilot Regulator, ¼" N.P.T 511-044-039 Pilot Solenoid Valve ¼" N.P.T 591-391-887 Wiring Harness, Gravity Return Steam 540-130-976 Wiring Harness, Pumped Steam Return, With Wiring Diagram
XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X
GAS
214 Current Service Parts
EGH - Series 5 Common Component Parts
2 1
3
Fig. No.
Part No.
Description
N/S 591-391-795 Damper Wiring Harness With Molex
1 510-512-337 Vent Damper Motor With Molex
381-800-445 Vent Damper Assembly, 9"
2 381-800-446 Vent Damper Assembly, 10"
381-800-447 Vent Damper Assembly, 12"
3 510-312-166 Combination Transformer Relay Receptacle, 120/24V, 40VA
EGH Series 4 Boiler Size 85 95 105 115 125 XXX XXXXX XXXXX X X
XX XX
XX XX XXXXX XXXXX
GAS
Current Service Parts 215
EGH - Series 5 Steam Trim
8 7
6 2
1 5
3 9
4
GAS
216 Current Service Parts
EGH - Series 5 Steam Trim Parts
Fig. No.
Part No.
Description
EGH Series 4 Boiler Size
85 95 105 115 125
Trim For All EGH Steam Boilers
1*
510-312-135
High Pressure Limit Control, SPST, Auto Recycle, 0-15 PSIG Range, 1-5 PSIG Additive Differential, ¼" N.P.T. Bottom Connection
XXXXX
2 383-600-105 Steam Relief Valve, 15 PSIG, With ¾" N.P.T. Male Inlet 450 LBH
XXXXX XXXXX
3 510-218-045 Pressure Gauge 0-30 PSIG, 2½" Dial, ¼" N.P.T. Bottom Mount
XXXXX
4 383-600-000 Water Gauge Glass Kit, " x 7" With Gaskets and Brass Washers
XXXXX
5
563-334-580
Water Gauge Glass Guard, " x 9" (2 Required)
XXXXX
N/S 511-210-423 Drain Valve, ¾" N.P.T. 1½" Shank
XXXXX
Probe Type Low Water Cut-off Components For EGH Steam Boilers
6 510-218-145 Water Gauge Glass Cocks, Set, ½" N.P.T., Male Inlet, Long Stem
XXXXX XXXXX
7* 511-114-515 Low Water Cut-off, SPDT, ¾" Male Electrode Type, 24 Volt
XXXXX
Float Type Low Water Cut-off Components For EGH Steam Boilers
6 510-218-135 Water Gauge Glass Cocks, Set, ½" N.P.T., Female Inlet, Standard Stem
XXXXX XXXXX
8 511-114-494 Low Water Cut-off, SPDT, ½" N.P.T. Float Type, 24 Volt
XXXXX
Tankless Heater Operating Temperature Control For EGH Steam Boilers
9
510-312-250
Operating Temperature Control, SPST, Auto Recycle, 140-240°F Subtractive differential With ¾" N.P.T. Well
X X
X X
X X
X X
X X
590-921-903 Tankless Heater Steam Boiler (Includes: Heater, Gasket, Nuts And Studs) X X X X X N/S
590-317-579 Gasket For Tankless Heater Opening
*Alternate components * Two high limits used with EGH-85 and EGH-95 standing pilot steam boilers
GAS
Current Service Parts 217
Ultra Commercial / Slimfit Series 2 & 3 Jacket Parts
6 8
8 5
GAS
7
Fig. No
Part No.
Description
1 383-600-052 Jacket Front Door
2 383-600-022 Door Seal
3 383-500-611 Handle (2 Required)
4 383-600-050 Black Jacket-(Includes Jacket, Grommets, Gasket, and Hardware)
N/S 383-600-053 Jacket Seal Kit (Includes: Base Seal, Door Seal, Grommets and Gaskets)
5 383-600-054 Plastic Top Cover (Includes: Cover, Gasket and Hardware)
593-000-055 Flue Outlet Adapter Extended Top 7 593-000-052 Air Inlet Adapter
8
383-600-023
Flue Pipe Drain Hose Kit Outlet and Hose Clamp)
(Includes:
Hose From Flue Adapter To
Heat
Exchanger
Condensate
9 590-300-016 Flue Pipe Adapter Gasket
383-600-083 Vent Adapter Kit (Fas-N-Seal, 6" Only, S.S.)
N/S 592-002-033 Touch Up Paint - Black - Low E 4.5oz Can
592-200-032 Touch Up Paint - Putty - Low E 4.5oz Can
218 Current Service Parts
Ultra Commercial / Slimfit Series 2 & 3 - Heat Exchanger Parts
1111 12
GAS
Fig. No
Part No.
Description
Boiler Models
1 383-600-029 5 Section Heat Exchanger Assembly - (Complete)
550
2 383-600-028 6 Section Heat Exchanger Assembly - (Complete)
750
3 383-600-036 Left End Section Replacement Kit (Includes: Section, O-Rings, Sealing Cord & Hardware) 550/750
4 383-600-037 Intermediate Section Replacement Kit (Includes: Section, O-Rings, Sealing Cord & Hardware) 550/750
5 383-600-038 Right End Section Replacement Kit (Includes: Section, O-Rings, Sealing Cord & Hardware) 550/750
6 590-318-039 Section/Manifold O-ring, 60-mm (Single O-ring Only)
550/750
7 560-134-510 5 Section Draw Rod Kit (Includes Draw Rods, Nuts, and Washers)
550
8 560-134-511 6 Section Draw Rod Kit (Includes Draw Rods, Nuts, and Washers)
750
9 383-600-040 5 Section HX Cover Plate Kit (Includes: Plate, Nuts, Cord & Silicone RTV Sealant)
550
10 383-600-041 6 Section HX Cover Plate Kit (Includes: Plate, Nuts, Cord & Silicone RTV Sealant)
750
383-600-033 5 Section Supply Distribution Tube Kit (Distribution Tube, O-Ring and Nuts)
550
N/S
383-600-032 6 Section Supply Distribution Tube Kit (Distribution Tube, O-Ring and Nuts)
750
11 383-600-031 5 Section Return Distribution Tube Kit (Distribution Tube, O-Rings and Nuts)
550
12 383-600-030 6 Section Return Distribution Tube Kit (Distribution Tube, O-Rings and Nuts)
750
13 383-600-034 Return Manifold Casting Kit (Includes: Manifold, O-ring and Nuts)
550/750
14 561-444-101 Inspection Plug
550/750
15 383-600-025 Aluminum Flue Pipe Kit (Includes Flue Pipe, Inspection Plug, Cord, RTV Silicone, & Nuts) 550/750
16 383-600-026 Plastic Base Assembly Kit (Includes: Base, Cord, Silicone RTV Sealant, hardware)
550/750
17 383-600-027 Base Cover Plate (5-Section Only)
550/750
N/S 383-600-021 Base Seal Kit (Base Sealing Gasket Cord)
550/750
18 383-600-020 Red Silicone Cord Kit (Used For Cover Plate and Base)
550/750
513-000-001 Tube of Silicone RTV, High Temperature, Red N/S
513-000-000 Tube of Silicone RTV, High Adhesive, Black
550/750 550/750
19 590-318-040 Return Distribution Tube O-ring, 45 mm
550/750
383-600-039
Heat Exchanger O-ring Replacement Kit (Not shown) (Includes: (18) 60-mm O-Rings (Item 6); (2) 45-mm O-Rings (Item 24); Sealing Cord; and Silicone RTV Sealant)
550/750
383-600-081 Condensate Trap Kit (Includes Trap, and PVC Fittings)
N/S 560-340-572 Cover Plate Stud, M8 - 1.25 x 36mm
561-928-451 Cover Plate Nuts, M8 - 1.25
560-340-582 Burner, Supply & Return Manifold Stud, M8 - 1.25 x 40mm
561-928-260 Burner, Supply & Return Manifold Nut, Flanged, Serrated, M8 - 1.25
Current Service Parts 219
Ultra Commercial / SlimFit Series 2 & 3 Burner / Blower / Venturi / Gas Train
19 15
16
18 20 18
17
14 13
GAS
220 Current Service Parts
Ultra Commercial / SlimFit Series 2 & 3 Burner / Blower / Venturi / Gas Train Parts
Fig. No
Part No.
Description
1 383-600-044 5 Section Burner Replacement Kit (Includes: Burner, Gasket and Nuts)
2 383-600-043 6 Section Burner Replacement Kit (Includes: Burner, Gasket and Nuts)
3 383-600-045 Blower Assembly Kit (Includes: Blower, Gasket, O-ring and Hardware)
4 383-600-067 5 Section Venturi Replacement Kit (Includes: Venturi, O-ring and Gasket)
5 383-600-068 6 Section Venturi Replacement Kit (Includes: Venturi, O-ring and Gasket)
6 590-300-022 Venturi To Gas Pipe Gasket
7 383-600-066 Gas Valve Replacement Kit (Includes: Gas Valve Only)
8 383-600-046 Gas Valve To Venturi Piping Kit (Includes: Piping, Gasket, O-ring and Hardware)
9 590-318-042 O-ring, Gas Valve To Adapter Pipe
10 383-600-048 High Gas Pressure Switch Replacement Kit (Includes: Switch and ¼" Nipple)
11 383-600-049 Low Gas Pressure Switch Replacement Kit (Includes: Switch and ¼" Plug)
12 383-600-047 Gas Pressure Switch Piping
13 560-900-021 Flexible Gas Line -- 1¼" N.P.T. X 26" Length
14 383-600-112 Air Silencer - (Includes - U Type Clip With Barb, Air Silencer, and Instructions)
15 383-500-020 Inspection Glass Kit (Includes: Retainer, Glass, Gasket and Screws)
N/S 383-500-619 Ignition Cable Kit
16 383-600-070 Ignition Electrode Kit (Includes: Ignitor, Gasket and hardware)
17 590-318-041 Venturi-To-Blower O-ring (Included In Item 4 and Item 5)
18 590-300-018 Blower Outlet Gasket (Included In Item 3)
19 590-300-011 Burner Gasket (Included In Item 1 and Item 2)
20
383-600-078
Blower Orifice Plate For Ultra-550 (Used For Both Natural Gas and Propane With Gasket)
Blower Orifice Plate For Ultra-750 (Used only On Ultra-750 Propane) In Conversion Kit Only
GAS
Current Service Parts 221
Ultra Commercial / SlimFit / Slimfit Series 2 & 3 Controls
222 Current Service Parts
GAS
Ultra Commercial / SlimFit / Slimfit Series 2 & 3 Control Parts
Fig. No
Part No.
1 383-500-603 3-Amp, Fast-Blow ATO (5 Fuses)
2 383-500-604 12-Amp, Fast-Blow AG (5 Fuses)
Description
3 383-600-062 CSD-1 U-Control Module (Includes Replacement Instructions) - Series 1 4 383-500-658 Non-CSD-1 U-Control Module (Includes Replacement Instructions) - Series 1 5 383-600-060 Expansion Module - Series 1 6 383-500-659 Display Board Assembly - Series 1 7 383-600-042 Display Bracket Kit
8 383-600-072 Supply Temperature Sensor Replacement Kit, Dual Sensor (Sensor Only) -12Kohm, ¼" N.P.T
9 383-600-071 Return Temperature Sensor Replacement Kit, Single Sensor and Bushing -12Kohm, ¼" N.P.T 10 383-500-125 Outdoor Temperature Sensor--12Kohm 11 383-500-601 System Temperature Sensors -- 12Kohm 12 383-500-600 Flue Temperature Sensor Replacement Kit (Sensor and Grommet) -- 12Kohm) 13 383-500-602 Heat Exchanger Temperature Sensor --12Kohm
14 383-500-205 On/Off Power Switch -- 16A@125 Volt 15 383-500-628 Transformer, 120V/24V, 50VA 16 570-218-054 Pressure/Temperature Gauge Assembly - 120 PSI 17 591-391-959 120 Volt, 3-Wire Receptacle, Pre-Wired 18 383-600-073 Air Pressure Switch Kit (Includes Switch, Tube and Mounting Screws) 3.25" W.C.
N/S 562-302-525 Hose Barb For Air Pressure Switch Sensing Tube Connection -- " RP
GAS
19 570-350-230 Blower Power Relay -- DPDT,10A-120 Volt 383-500-642 Ultra U-Control Terminal Block Kit -- Includes Screwdriver 383-500-633 Expansion Module To U-Control Wire Harness, RS485 591-391-961 Expansion Module To Display Harness 383-600-057 Upper Line Voltage Wire Harness (EP2, EP4, Power Input and Blower Relay)
591-391-958 Lower Line Voltage Wire Harness N/S 383-600-058 Upper Low Voltage Wire Harness - Series 1
383-600-059 Gas Pressure Switch Harness 591-391-956 Lower Low Voltage Wire Harness (P4 Through P9 and Others) 591-391-960 Gas Valve Harness
383-500-641 Jumper For Low Voltage Terminal Blocks ( 5 Jumpers)
20 590-318-011 Flue Temperature Sensor Gasket
Conversion - Slimfit Series 1 To Slimfit Series 2 Only - 550/750
N/S
383-600-164
Complete Conversion Kit From Series-1 To Series-2 -(Includes Evergreen Control Module, Expansion Board, Display, Harnesses, Manuals, and Instructions.
Individual Series 2 Conversion Kit Parts - 550/750
383-600-162 Evergreen Control Module Kit - (Includes Evergreen Control Module and Instructions)
383-600-160 Expansion Board Kit - (Includes Expansion Control Module and Instructions) N/S 383-600-159 Display Panel Kit - (Includes Display and Instructions)
591-391-932 Wiring Harness - Controls To Control Module 591-391-936 Wiring Harness - Control To Display
Current Service Parts 223
Ultra Commercial / Slimfit Series 2 & 3 Piping Parts
GAS
Fig. No
Part No.
Description
Boiler Models
1 383-600-055 Supply Manifold Kit (Includes Items 5 through 8 and 9 through 13)
550/750
2 383-600-035 Return Pipe Kit (Includes Items 8 and 14)
550/750
3 383-600-056 Inlet Gas Pipe Kit (Includes Items (15, 16, and 17)
550/750
4 383-600-032 Supply Distribution Pipe (See Heat Exchanger Diagram)
550/750
5 In Item 1 Serrated-Flange Nut, M8-1.25 (Four Required)
550/750
6 In Item 1 Supply Distribution Manifold, 2" N.P.T
550/750
7 590-318-039 Section/Manifold O-ring, 60 Mm (Included In Item 1)
550/750
8 562-248-747 Supply/Return Pipe Grommet, 2" N.P.T X 3½" Diameter (Included In Item 1 & 2) 550/750
9 383-500-275 P/T Gauge Pressure Sensor Line Check Valve
550/750
10 In Item 1 Plug, ½" NPT
550/750
11 383-600-069 Low Water Cut-Off - (Hydrolevel 45-1105, Or Taco LTR0243L)
550/750
12 383-500-270 P/T Gauge Temperature Sensor Well
550/750
13 383-600-072 Supply Temperature Sensor
N/S 383-600-071 Return Temperature Sensor
14 In Item 2 Return Pipe, 2" N.P.T
550/750
15 In Item 3 Inlet Gas Pipe With Flange
550/750
16 590-300-017 Inlet Gas Pipe Gasket (Included in Item 3)
550/750
17 In Item 3 Screws, -16 X ½", Button Head; Washers, " SAE (4 of Each Required)
550/750
224 Current Service Parts
Ultra Commercial / SlimFit Series 2 & 3 Miscellaneous Parts
Part No.
Description
383-600-076 Condensate Neutralizer Kit (Up To 1000 MBH)
591-706-200 Heat Exchanger Cleaning Tool
383-600-063 Relief Valve 30 PSI, ¾" X 1", 925 MBH Capacity
383-600-064 Relief Valve 50 PSI, ¾" X 1", 1352 MBH Capacity
383-600-065 Relief Valve 80 PSI, ¾" X ¾", 1400 MBH Capacity
560-907-633 6" Stainless Bird Screen (2 Required)
560-907-634 8" Stainless Bird Screen (2 Required)
592-900-002 Corrosion Inhibitor, 1 Tube
592-900-005 Inhibitor Test Kit, 2 Tests
592-900-003 Boiler System Cleaner/Sludge Remover
592-900-006 Aluminum-Safe Anti-Freeze, 5 gallon
383-600-079
Maintenance Kit (Includes: Igniter, Gasket, Hardware, Inhibitor Test Kit, Ignition Suppressor, Blower Gaskets, Silicone Cord, RTV 6500-2.8oz, and Boiler Manual )
383-600-080 Intake Filter For Direct Exhaust Venting
383-600-074 550 LP Propane Conversion Kit (Includes Round L/P Orifice, and Label)
383-600-075
750 LP Propane Conversion Kit (Includes Blower Orifice Plate, Round L/P Orifice, Blower Gasket, and Label)
383-600-081 Condensate Trap Kit (Includes 1" Coupling, Tee, Trap,Clamp, and Gasket)
383-600-083 Vent Adapter For 6" Stainless Steel Vent Pipe AL29-4C, Dura-Vent -FasNSeal
Size All All All All All Per boiler manual Per boiler manual All All All All
All
All 550
750
All
GAS
Current Service Parts 225
SlimFit / Slimfit Series 2 Jacket Assembly
226 Current Service Parts
GAS
SlimFit / Slimfit Series 2 Jacket Assembly Parts
Fig No.
Part No.
Description
100 426-700-330 Jacket Side Post With Mounting Plate
110 383-600-249 Support Frame Bracket Kit (Includes Frame Components, and Hardware)
120 383-600-253 Jacket Top Frame Kit, SF1000/1500, (Includes Frame, and Hardware)
130 383-600-254 Jacket Top Frame Kit, SF2000, (Includes Frame, and Hardware)
140 383-600-258 Jacket Corner Post, Front, (Includes Post, and Hardware)
150 426-700-315 Jacket Corner Post, Back/Left, (Includes Post, and Hardware)
160 426-700-316 Jacket Corner Post, Back/Right, (Includes Post, and Hardware)
170 383-600-261 Jacket Top-Size C, SF1000/1500, (Includes Panel,and Hardware)
180 383-600-262 Jacket Top-Size D, SF2000, (Includes Panel, and Hardware)
190 383-600-263 Jacket Top-Size A, SF1000/1500/2000, (Includes Panel, and Hardware)
200 383-600-265 Jacket Top-Size B, SF1000/1500/2000, (Includes Panel, Plugs, and Hardware)
210 426-700-325 Jacket Access Door-Size B, SF1000/1500, (Includes Panel With Handles)
220 426-700-326 Jacket Access Door-Size C, SF2000, (Includes Panel With Handles)
230 426-700-329 Door Panel-Size A, (Includes Panel With Handles, Bezel, and Hardware)
240 426-700-327 Door Panel-Left Hand (Shown) (Includes Panel With Handles)
250 426-700-328 Door Panel-Right Hand (Not shown) (Includes Panel With Handles)
260 383-600-264 Display Panel Mounting Bracket, (Includes Bracket, and Hardware)
592-002-033 Touch Up Paint - Black - Low E 4.5oz Can N/S
592-002-032 Touch Up Paint - Putty - Low E 4.5oz Can
GAS
Current Service Parts 227
SLIMFIT - SERIES 2 ONLY Jacket Assembly
228 Current Service Parts
GAS
SLIMFIT - SERIES 2 ONLY Jacket Assembly Parts
Fig No.
Part No.
Description
120 383-600-502 Jacket Top Frame Kit, SF-1000/1500 - (Includes Frame And Hardware)
130 383-600-503 Jacket Top Frame Kit, SF-2000 - (Includes Frame And Hardware)
200 383-600-504 Jacket Top-Front Center, Size-B, (Includes Panel, Plugs And Hardware)
230 383-600-505 Jacket Panel Top With Display Opening - (Includes Hardware)
240 383-600-506 Jacket Panel Bottom - (Includes Hardware)
280 383-600-507 Display Panel Bezel, Plastic - (Includes Hardware)
N/S 383-600-509 Supply Cover Plate With LWCO Port - (Includes Plate, O-Ring, And Hardware)
GAS
Current Service Parts 229
SlimFit / Slimfit Series 2 Heat Exchanger & Base Assembly
230 Current Service Parts
GAS
SlimFit / Slimfit Series 2 Heat Exchanger & Base Assembly Parts
Fig No.
Part No.
Description
100 383-600-201 Silicone Chord, 10mm X 144" To Seal Section To Base
110 383-600-202 Cleanout Plate Gasket Kit, SF1000, (Gasket, Silicone Sealing Cord,and Hardware)
120 383-600-203 Cleanout Plate Gasket Kit, SF1500, (Gasket, Silicone Sealing Cord,and Hardware)
130 383-600-204 Cleanout Plate Gasket Kit, SF2000, (Gasket, Silicone Sealing Cord,and Hardware)
140
383-600-205
Bottom Frame, SF1000/1500, (Frame, Casters Hardware, O-ring, Silicone Sealing Cord,and Silicone Sealant)
150
383-600-206
Bottom Frame, SF2000, (Frame, Casters Hardware, O-ring, Silicone Sealing Cord,and Silicone Sealant)
160 383-600-207 Flue Collector Base Kit, SF1000/1500, (Flue Collector,Silicone Sealing Cord,and Hardware)
170 383-600-208 Flue Collector Base Kit, SF2000, (Flue Collector,Silicone Sealing Cord,and Hardware)
180
383-600-209
Flue Collar Adapter Kit, SF1000, (Adapter, Silicone sealing Cord,Gasket, O-ring, Flue Temperature Sensor, and Hardware)
190
383-600-210
Flue Collar Adapter Kit, SF1500, (Adapter, Silicone Sealing Cord,Gasket, O-ring, Flue Temperature Sensor, and Hardware)
200
383-600-211
Flue Collar Adapter Kit, SF2000, (Adapter, Silicone Sealing Cord,Gasket, O-ring, Flue Temperature Sensor, and Hardware)
210 383-600-212 Heat Exchanger Front Section, (Section, Silicone Sealant, O-Rings, and Hardware)
220 383-600-213 Heat Exchanger Intermediate Section, (Section, Silicone Sealant, O-Rings, and Hardware)
230 383-600-214 Heat Exchanger Back Section, (Section, Silicone Sealant, O-Rings, and Hardware)
240 383-600-215 Heat Exchanger, Complete, Assembled, SF1000
250 383-600-216 Heat Exchanger, Complete, Assembled, SF1500
260 383-600-217 Heat Exchanger, Complete, Assembled, SF2000
GAS
270 383-600-218 Return Distribution Tube, Blank SF1000, (Tube, Flange,O-Ring, and Hardware)
280 383-600-219 Return Distribution Tube, Blank SF1500, (Tube, flange,O-Ring, and Hardware)
290 383-600-220 Return Distribution Tube, Blank SF2000, (Tube, Flange,O-Ring, and Hardware)
300 383-600-221 Return Distribution Tube, Perforated SF1000, (Tube, Flange,O-Ring, and Hardware)
310 383-600-222 Return Distribution Tube, Perforated SF1500, (Tube, Flange,O-Ring, and Hardware)
320 383-600-223 Return Distribution Tube, Perforated SF2000, (Tube, Flange,O-Ring, and Hardware)
330 383-600-224 Supply Cover Plate With LWCO Port, (Plate, O-ring, and Hardware)
N/S 383-600-228 Return Cover Plate, Blank, (Plate, O-ring, and Hardware)
350 383-600-229 Return Manifold With Flange, SF2000, (Manifold, flange, o-ring, temperature sensor, and sealant)
360 383-600-276 Return Manifold With Flange, SF1500, (Manifold, flange, o-ring, temperature sensor, and sealant)
370 383-600-277 Return Manifold With Flange, SF1000, (Manifold, flange, o-ring, temperature sensor, and sealant)
380 383-600-230 Supply Manifold With Flange, SF2000, (Manifold, flange, o-ring, temperature sensor, and sealant)
390 383-600-278 Supply Manifold With Flange, SF1500, (Manifold, flange, o-ring, temperature sensor, and sealant)
400 383-600-279 Supply Manifold With Flange, SF1000, (Manifold, flange, o-ring, temperature sensor, and sealant)
410 383-600-248 Bottom End Rail Kit
420 383-600-270 Caster Kit, Non-Swivel, (Caster, and Hardware)
430 383-600-271 Caster Kit, Swivel, (Caster, and Hardware)
440 383-600-272 Leveling Leg Kit, (Leveling Leg, and Adapter)
561-431-484 Hex Head Plug, BSP, 304 SS
561-013-872 Condensate Trap Coupling N/S 560-907-749 Condensate Trap Assembly - (Includes Trap Assembly, Gasket, Swivel Nut, and Siphon)
561-444-214 Combustion Cap Screw
Current Service Parts 231
SlimFit / Slimfit Series 2 Burner / Blower / Venturi / Gas Train Assembly
232 Current Service Parts
GAS
SlimFit / Slimfit Series 2 Burner / Blower / Venturi / Gas Train Assembly Parts
Fig No.
Part No.
Description
N/S 383-600-231 Piping End Combustion Chamber Access Plate, (Plate, Gasket, Insulation, and Hardware)
110 383-600-232 Burner Kit, SF2000, (Burner, Insulation Ring, and Hardware)
120 383-600-280 Burner Kit, SF1500, (Burner, Insulation Ring, and Hardware)
130 383-600-281 Burner Kit, SF1000, (Burner, Insulation Ring, and Hardware)
N/S 383-600-233 Burner Cover Plate, (Plate, Insulation, and Hardware)
150 383-600-234 Mixing Tube Kit, (Mixing Tube, Flapper Valve, Gasket, and Hardware)
160 383-600-235 Flapper Valve Kit, (Flapper Valve, and Hardware)
170 383-600-236 Blower Kit, SF2000, (Blower, O-ring, and Hardware)
180 383-600-282 Blower Kit, SF1500, (Blower, O-ring, and Hardware)
190 383-600-283 Blower Kit, SF1000, (Blower, O-ring, and Hardware)
200 383-600-237 Venturi Kit, SF2000, (Venturi,O-Ring, Gasket, and Hardware)
210 383-600-284 Venturi Kit, SF1500, (Venturi,O-Ring, Gasket, and Hardware)
220 383-600-285 Venturi Kit, SF1000, (Venturi,O-Ring, Gasket, and Hardware)
230 383-600-238 Gas Manifold, SF1000L, (Manifold,Gasket, Manual Gas Valve, O-Rings, and Hardware)
270 383-600-239 Gas Manifold, SF1000R, (Manifold,Gasket, Manual Gas Valve, O-Rings, and Hardware)
280 383-600-240 Gas Manifold, SF1500L, (Manifold,Gasket, Manual Gas Valve, O-Rings, and Hardware)
290 383-600-241 Gas Manifold, SF1500R, (Manifold,Gasket, Manual Gas Valve, O-Rings, and Hardware)
300 383-600-242 Gas Manifold, SF2000L, (Manifold,Gasket, Manual Gas Valve, O-Rings, and Hardware)
310 383-600-243 Gas Manifold, SF2000R, (Manifold,gasket, Manual Gas Valve, O-Rings, and Hardware)
320 383-600-244 Manual Gas Valve, T-Handle, SF1000/1500
330 383-600-245 Manual Gas Valve, T-Handle, SF2000
340
383-600-246
Automatic Gas Valve Kit, SF1000, (Automatic Valve, Plastic Reference Line Tubing, and Hardware)
350
383-600-286
Automatic Gas Valve Kit, SF1500/2000, (Automatic Valve, Plastic Reference Line Tubing, and Hardware)
360 383-600-251 Air Inlet Box Kit, (Box, and Hardware)
370 383-600-252 Air Inlet Hose Kit, (Hose, and Hardware)
390 383-600-291 Gas Manifold Pipe Kit, SF1000L, (Pipe, Sealant, Gasket, and Hardware)
400 383-600-292 Gas Manifold Pipe Kit, SF1000R, (Pipe, Sealant, Gasket, and Hardware)
410 383-600-293 Gas Manifold Pipe Kit, SF1500L, (Pipe, Sealant, Gasket, and Hardware)
420 383-600-294 Gas Manifold Pipe Kit, SF1500R, (Pipe, Sealant, Gasket, and Hardware)
430 383-600-295 Gas Manifold Pipe Kit, SF2000L, (Pipe, Sealant, Gasket, and Hardware)
440 383-600-296 Gas Manifold Pipe Kit, SF2000R, (Pipe, Sealant, Gasket, and Hardware)
383-600-301 Orifice Plate, SF1000, With Screws, 2.87" Diameter Opening
450 383-600-302 Orifice Plate, SF1500, With Screws, 3.58" Diameter Opening
383-600-303 Orifice Plate, SF2000, With Screws, 4.00" Diameter Opening
460 383-600-307 Acoustic Adapter, SF1000 Only, (Adapter, O-ring, and Hardware)
GAS
Current Service Parts 233
SlimFit Controls
234 Current Service Parts
GAS
SlimFit Control Parts
GAS
Fig No.
Part No.
Description
100 383-600-200 Display Panel Kit
110 383-600-226 Ignitor Kit, (Ignitor, Gasket, Hardware, and Ground Harness)
120 383-600-247 Gas Pressure Switch Kit, (High/Low Pressure Switches, Hardware, Sealant)
130 383-600-308 Pressure Switch Kit, (Pressure Switches, Hoses, and Hardware)
383-600-255 Weil-McLain Sola Control Module Kit, SF1000, (Control Module, and Hardware)
140 383-600-305 Weil-McLain Sola Control Module Kit, SF1500, (Control Module, and Hardware)
383-600-306 Weil-McLain Sola Control Module Kit, SF2000, (Control Module, and Hardware)
150 511-802-015 Control Transformer, 120/24 Volt, 50 VA, 50-60 HZ
160 570-350-231 Blower Relay, 120 Volt, 15 Amp, (Without Socket)
170 383-600-288 LWCO Kit, (Circuit Board, and probe)
180 383-600-290 Flue Temperature Sensor Kit, 10kohm, (Sensor, and Gasket)
190 571-724-295 Temperature Sensor, 12kohm, (Single Connector) Return Boiler Sensor
200 571-724-297 Temperature Sensor, 10kohm, (Dual Connector)
Supply Boiler Sensor
N/S 383-500-601 System Supply Sensor, 12kohm, Strap-On
210 511-330-436 Ignition Module
220 570-350-232 Minimum Air Flow Switch Relay, SPDT, 120 Volt
230 383-500-205 Boiler On/Off Switch, 16 Amp, 125 Volt
240 511-624-659 Boiler Reset Switch, SPST, 3 Amp, 125 Volt
N/S 591-850-191 Control Circuit Fuse, (2 Amp, 24 Volt), (Part of Control Wiring Harness)
280 383-600-300 Flame Sensor Kit
380-000-000 Pressure/Temperature Gauge, 0-75 Psi, ¼ " N.P.T. For 30-50 Psi Boilers
570-218-055 Pressure/Temperature Gauge, 0-150 Psi, ¼ " N.P.T. For 80-100 Psi Boilers
383-600-309 Time Delay Relay Kit
591-392-015 Harness-Wiring Low Water Cutoff Reset
591-391-767 Harness-Wiring Flame Sensor
591-391-768 Harness-Wiring Boiler Blower Control
591-391-770 Harness-Wiring Igniter Ground
591-391-771 Harness-Wiring Gas Pressure Switch
591-391-773 Harness-Wiring Main Bottom
N/S 591-392-016 Harness-Wiring Main Top 591-391-775 Harness-Wiring Auxiliary Bottom
591-391-776 Harness-Wiring Auxiliary Top
383-600-340 LWCO Button Kit - (Includes Black Test / Red Reset Buttons and Instructions)
511-624-662 Black LWCO Test Button
511-624-663 Red LWCO Reset Button
511-624-660 Heat Exchanger Thermal Switch, M6 Threads, (95°C/203°F)
383-500-125
Outdoor Sensor - (Includes Sensor and Mounting Hardware) 30/50°C, 12 Kohms
511-724-299
System Immersion Temperature Sensor Kit - (Includes Sensor, Well, Thermal Paste, And Instructions) 12Kohms
Current Service Parts 235
SLIMFIT - SERIES 2 ONLY Controls
236 Current Service Parts
GAS
SLIMFIT - SERIES 2 ONLY Control Parts
Fig No.
Part No.
Description
100 383-600-501 Display Panel Assembly Kit - (Includes instructions)
120 383-600-510 Gas Pressure Switch Kit - (Includes High/Low Gas Pressure Switches, Hardware, And Sealant)
140 383-600-500 Control Module Kit - (Includes Module, And Hardware) UT1176-180
150 383-500-628 Control Transformer, 120/24 Volt - 50VA
170 383-600-511 Low Water Cut Off
180 383-500-600 Flue Temperature Sensor - (Includes Gasket)
N/S 590-318-011 Flue Temperature Gasket Only
220 383-600-160 Expansion Module
591-392-018 Main Top Wiring Harness
591-392-019 Blower Control Wiring Harness
591-392-020 Auxiliary Circulator Wiring Harness
591-392-021 Auxiliary Additional Contacts Wiring Harness
591-392-022 Auxiliary Field Contacts Wiring Harness
591-392-026 Flame Sensor Wiring Harness
591-392-027 Auxiliary Field Terminals Wiring Harness
591-392-037 Lower Blower Control Wiring Harness
N/S 591-392-038 Lower High Voltage Wiring Harness
591-392-039 Lower Low Voltage Wiring Harness
591-392-017 Auxiliary Top Wiring harness
591-392-040 Expansion Module To Display Wiring Harness - (Cat-se RJ45)
383-500-633 Control To Expansion Module Wiring Harness - RS485)
510-312-218 Outdoor Temperature Sensor
511-724-302 Heat Exchanger Temperature Sensor
383-500-603 3-Amp Fuse, Fast-Blow ATO - (5 Fuses Included)
383-500-604 12-Amp Fuse, 250 Volt Fast-Blow AG - (5 Fuses Included)
GAS
Current Service Parts 237
SlimFit / Slimfit Series 2 Miscellaneous Parts
Miscellaneous Parts and Kits
Part No.
Description
Size
383-600-287 Condensate Neutralizer Kit, With Instructions, Up to 3000 MBH
ALL
591-706-201 Heat Exchanger Cleaning Tool
ALL
383-600-093 Pressure Relief Valve, ASME 30 PSI, 1¼" N.P.T.
ALL
383-600-101 Pressure Relief Valve, ASME 50 PSI, 1¼" N.P.T
ALL
383-600-299 Pressure Relief Valve, ASME 80 PSI, 1¼" N.P.T, With New P/T Gauge
ALL
383-600-298 Pressure Relief Valve, ASME 100 PSI, 1¼" N.P.T, With New P/T Gauge
ALL
592-900-006 Antifreeze, Sentinel X500--5 Gallons
ALL
592-900-016 Corrosion Inhibitor, Sentinel X100--5 Gallons
ALL
592-900-017 Corrosion Inhibitor, Sentinel X100--50 Gallons
ALL
592-900-003 Cleaner, Sentinel X400--275 ml Tube
ALL
592-900-005 Inhibitor Quick Test Kit
ALL
Annual Maintenance Kit (Includes 1-Ignitor, 2-Ignitor/Flame Sensor Gaskets,
383-600-225 4-Screws For Ignitor/Sensor, 2-Washers For Ignitor,1-Flame Sensor,1-Inhibitor
ALL
Test Kit, 2-Blower Connection Gaskets, and 1-Silicone Cord For Clean Out Plate
560-907-739 Vent/Air Adapter 6.00" CPVC/PVC Converts boiler connection to CPVC/PVC diameter.
560-907-738 Vent/Air Adapter 8.00" CPVC/PVC Converts boiler connection to CPVC/PVC diameter.
GAS
Vent Mfr. Centrotherm
Duravent
Heatfab/Selkirk MetalFab Inc. Nova Flex Group
Vent/Air Piping Components
Vent Type
Adapter Description
InnoFlue SW Polypropylene
Tapered 10" To 8" Reducer
9.85" To 6" (Exhaust)
Polpro Polypropylene
9.85" Adapter To 6" PP (Air) 9.85" Adapter To 8" PP (Exhaust)
9.85" Adapter To 8" PP (Air)
9.85" Adapter To 6" FNS (Exhaust)
FasNSeal AL29-4C
9.85" Adapter To 6" FNS (Air) 9.85" Adapter To 8" FNS (Exhaust)
9.85" Adapter To 8" FNS (Air)
SAF-T Vent EZ Seal AL29-4C
Slimfit Adapter To 6" Slimfit Adapter To 8"
CORR/Guard AL29-4C
Slimfit Adapter To 6" Slimfit Adapter To 8"
Z-Vent AL29-4C
Slimfit Adapter To 6" Slimfit Adapter To 8"
Mfr.'s Part No. ISTR1008 810007177 810007178 810007179 810007180 810007181 810007182 810007183 810007184 96WMSF 98WMSF 6FCG9WMA 8FCG9WMA 2SVESFA1006 2SVESFA1008
238 Current Service Parts
NOTES
Current Service Parts 239
GAS
LGB - Series 1 & 2 Section / Base Assembly
2
1
3 4
27
5
28
6
26
7
GAS
25
8
24
29
9 10
23 11
22
12
21
13
20
14
19
17
18
30
16
31
15
240 Current Service Parts
LGB - Series 1 & 2 Section / Base Assembly Parts
GAS
Fig. No.
Part No.
N/S 383-300-405
443-300-098
443-300-099
443-300-100
443-300-101
1 443-300-102
443-300-103
443-300-104
443-300-105
443-300-106
2
Available Locally
450-019-858
450-019-859
450-019-851
450-019-852
3 450-019-853
450-019-854
450-019-855
450-019-856
450-019-857
4
Available Locally
5
Available Locally
6
Available Locally
7 313-300-110
8 313-300-111
9 313-300-109
592-800-005
N/S 592-800-007
591-706-214
10
Size
4 5 A B C D E F G
4 5 A B C D E F G
4 5 A B C J K
Description Section Replacement Kit (Includes: Seals, Rope and Sealant For 1 Joint)
Horizontal Draft Hood, See Table 1 (Page 205)
Screw, Phillips # 10 X ½"
Horizontal Collector Hood, See Table 1 (Page 205)
Hex Nut, Regular ¼" - 20 Washer, Plain ¼" Carriage Bolt, ¼" - 20 X 1½" Regular Intermediate Section - 3315 - 80 P.S.I. Right Hand End Section - 3318 - 80 P.S.I. Left Hand End Section - 3314 - 80 PSI 9" Dia. Top Elastomer Seal (1 Per Joint) 6" Dia. Bottom Elastomer Seal (1 Per Joint) Flue Brush, 123 DMG
Base Front and Back Insulation, See Tables 1 & 2 (Page 205)
Current Service Parts 241
LGB - Series 1 & 2 Section / Base Assembly Parts Continued
Fig. No.
Part No.
450-003-600
450-003-601
450-003-560
450-003-561
11 450-003-562
450-003-563
450-003-564
450-003-565
450-003-566
450-003-602
450-003-603
450-003-568
450-003-569
450-003-570
450-003-571
450-003-572
450-003-573
450-003-574
N/S 450-003-604 450-003-605
450-003-575
450-003-576
450-003-577
450-003-578
450-003-579
450-003-580
450-003-581
12, 20 383-300-165
591-221-126
N/S 450-003-589
450-003-590
450-003-543
450-003-544
450-003-545
450-003-546
13 450-003-547
450-003-548
450-003-549
450-003-550
450-003-551
14
Available Locally
Size
4 5 A B C D E F G 4 5 A B C D E F G 4 5 A B C D E F G
4 5 A B C D E F G
Description
Burner Rest, See Table 1 (Page 205)
Burner Stop, See Table 1 (Page 205) Burner Stop, Size G, See Table 1 (Page 205) Combustion Air Baffle For Base, See Table 1 (Page 205) Base End Panel - (Includes 2 Panels With Insulation) Insulation End Panels, Left and Right Right Hand Base Leg Left Hand Base Leg Base Front Panel, See Table 1 (Page 205)
Screw, Hex Washer Heat Slotted 10-32 x "
GAS
242 Current Service Parts
LGB - Series 1 & 2 Section / Base Assembly Parts Continued
GAS
Fig. No.
Part No.
450-003-606
450-003-607
450-003-582
450-003-583
15 450-003-584
450-003-585
450-003-586
450-003-587
450-003-588
591-125-908
591-125-909
591-125-910
591-125-911
16 591-125-912
591-125-913
591-125-914
591-125-915
591-125-916
17 450-003-567
18
Available Locally
19
Available Locally
21 562-650-104
22 562-930-236
450-003-598
450-003-599
450-003-553
450-003-554
23 450-003-555
450-003-556
450-003-557
450-003-558
450-003-559
N/S 591-602-913
24
Available Locally
25
Available Locally
26
Available Locally
Size
4 5 A B C D E F G 4 5 A B C D E F G
4 5 A B C D E F G
Description
Base Access Shield, See Table 1 (Page 205
Manifold, See Table 1 (Page 205)
Base Cross Tie Nut, Flange Whiz-Lock ¼" -20 Screw, Hex Heat Cap ¼" - 20 x ¾" Support Clip For Base Insulation Roll Pin " x 2"
Base Back Panel, See Table 1 (Page 205)
Retort Cement (Collector Hood and Base Seal) (1 Quart) Carriage Bolt, ¼" - 20 x 1¾" Washer, Plain ¼" Hex Nut, Regular ¼" - 20
Current Service Parts 243
LGB - Series 1 & 2 Section / Base Assembly Parts Continued
Fig. No.
Part No.
27 591-221-115
28 450-029-549
N/S 591-706-214
29 560-134-480
561-928-224
562-248-710
N/S 590-735-140 591-641-850
30 512-200-050
512-200-055
560-528-976
N/S 560-528-979
423-300-420
460-005-624
450-003-350
450-003-352
450-003-354
450-003-356
31 450-003-358
450-003-360
450-003-362
450-003-364
450-003-366
N/S 592-002-030
Size
4 5 A B C D E F G All
Description Cleanout Plate Insulation 3" x 10½" x ½" (1 Per Joint) Cleanout Plate (1 Per Joint) Flue Brush - 42" Long -11 x 8" Draw Rod Without Nut (3 Required Per Joint) -11" Nut (2 Per Draw Rod) " Washer (1 Per Draw Rod) Rope Fiberglass ½" Diameter x 10' Per Joint Construction Adhesive For Sealing Rope (11 oz. Tube) Burner, Tubular Steel, Regular Burner, Tubular Steel, For Pilot Main Burner Orifice, Propane Gas, 2.4 mm Main Burner Orifice, Natural Gas, 3.95 mm Flame Sensor Bracket Pilot Bracket
Burner Shield, See Table 1 (page 205)
Touch Up Paint - Blue/Gray - Low E 4.5oz Can
Boiler Size Number Of Burner Tubes Boiler Size Number Of Burner Tubes
Regular
For Pilot
Regular
For Pilot
LGB-4
5
1
LGB-14
22
4
LGB-5
7
1
LGB-15
24
4
LGB-6
8
2
LGB-16
26
4
LGB-7
10
2
LGB-17
28
4
LGB-8
12
2
LGB-18
30
4
LGB-9
14
2
LGB-19
32
4
LGB-10
16
2
LGB-20
34
4
LGB-11
18
2
LGB-21
36
4
LGB-12
20
2
LGB-22
38
4
LGB-13
20
4
LGB-23
40
4
Note: For Propane Boilers; LGB 4-12, Add Additional Pilot Burner And Remove One Regular Burner
For LGB 13-23, Add Two Additional Pilot Burners, And Remove Two Regular Burners
GAS
244 Current Service Parts
LGB - Series 1 & 2 Section / Base Assembly Parts Continued
GAS
Table 1 Size Designator According To Boiler Size
Size Designator
Boiler Size Left Base
Right Base
LGB-4
4
-
LGB-5
5
-
LGB-6
A
-
LGB-7
B
-
LGB-8
C
-
LGB-9
D
-
LGB-10
E
-
LGB-11
F
-
LGB-12
G
-
LGB-13
B
B
Boiler Size LGB-14 LGB-15 LGB-16 LGB-17 LGB-18 LGB-19 LGB-20 LGB-21 LGB-22 LGB-23
Size Designator
Left Base
Right Base
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
G
G
G
Table 2 Base Front and Back Insulation According To Size Designator
Base Front and Back Insulation
Size Designator
Designator
Designator
4
4
-
5
5
-
A
A
-
B
B
-
C
C
-
D
A
E
E
B
E
F
A
D
G
B
D
Note: Refer to Table 1 to Key Size Designator According to Boiler Size
LGB base insulation part numbers have changed. The front and back insulation set, Item 9, is replaced with the following part numbers. Note: Both a front and a rear insulation piece must be ordered now, instead of a set. On the larger bases, 2 pieces make up the front insulation and 2 pieces make up the rear insulation.
D Base = A front and rear plus an E front and rear E Base = B front and rear plus an E front and rear F Base = A front and rear plus a D front and rear G Base = B front and rear plus a D front and rear
Fig.No. 9
Part No. 591-221-330 591-221-331 591-221-332 591-221-333 591-221-334 591-221-335 591-221-336 591-221-337 591-221-338 591-221-339 591-221-340 591-221-341
Size 4 4 5 5 A A B B C C D D
Description Base Insulation Front Base Insulation Rear Base Insulation Front Base Insulation Rear Base Insulation Front Base Insulation Rear Base Insulation Front Base Insulation Rear Base Insulation Front Base Insulation Rear Base Insulation Front Base Insulation Rear
591-221-342 591-221-343
E Base Insulation Front E Base Insulation Rear
Current Service Parts 245
LGB - Series 2 Main Gas Control Train Parts
Natural Gas
GAS
Table 1 LGB Main Gas Control Trains Arrangement
Main Gas Control Trains
Main Gas Control Trains
LGB Series 1 7.0" W.C. Natural 5.0" W.C. Natural
Boiler Size Gas Supply Pres- Gas Supply
sure
Pressure
LGB Series 1 Boiler Size
7.0" W.C. Natural Gas Supply Pressure
5.0" W.C. Natural Gas Supply Pressure
LGB-6
AB
AB
LGB-15
J
J
LGB-7
AB
AB
LGB-16
J
J
LGB-8
CD
CD
LGB-17
J
J
LGB-9
CD
CD
LGB-18
K
K
LGB-10
EF
E
LGB-19
L
M
LGB-11
EF
F
LGB-20
L
N
LGB-12
EF
F
LGB-21
*L
*O
LGB-13
H
H
LGB-22
*L
*O
LGB-14
I
I
LGB-23
*L
*O
*With Special Control Carton ( Includes Gas Pressure Switch, Switch Bracket, Connecting Tubing)
Table 2 LGB Main Gas Control Trains Individual Components
MAIN GAS CONTROL TRAINS
Fig.
7" W.C. Natural Gas 5" W.C. Natural Gas Supply
No.
Supply Pressure
Pressure
ABCD EF H I J K L AB CD E F H I J K M N O
Manual Main Shut-Off Gas Valve, 1" N.P.T.
XX
XXXX
Manual Main Shut-Off Gas Valve, 1¼" N.P.T. 1
Manual Main Shut-Off Gas Valve, 1½" N.P.T.
X
XXX X
XXXX
X
XXX
Manual Main Shut-Off Gas Valve, 2" N.P.T.
X
XX
Safety Gas Valve 1" N.P.T.
XX
XXXX
2 Safety Gas Valve 1¼" N.P.T.
X
XX X
XXXX
Safety Gas Valve 1½" N.P.T.
XX
XXXX
Combination Gas Control Valve, 1" N.P.T.
XX
XXXX
3 Combination Gas Control Valve, 1¼" N.P.T.
X
XX X
XXXX
Combination Gas Control Valve, 1½" N.P.T.
XX
XXXX
246 Current Service Parts
LGB - Series 2 Main Gas Control Parts - Natural Gas
Universal Control System
Fig. No.
Part No.
Description
Manual - Main Shut-Off Gas Valves
511-246-325
Manual - Main Shut-Off Gas Valve, 1" N.P.T., With Downstream Pressure Tapping, " N.P.T.
511-246-330 1
511-246-300
Manual - Main Shut-Off Gas Valve, 1¼" N.P.T., With Downstream Pressure Tapping, " N.P.T.
Manual - Main Shut-Off Gas Valve, 1½" N.P.T., With Downstream Pressure Tapping, " N.P.T.
511-246-305
Manual - Main Shut-Off Gas Valve, 2" N.P.T., With Downstream Pressure Tapping, " N.P.T.
Safety Gas Valves
511-044-191
Gas Valve, Without Regulator, 1"
511-044-192
Gas Valve, Without Regulator, 1¼"
511-044-193
Gas Valve, Without Regulator, 1½"
2
383-300-425
1" LGB Conversion To V8943A Kit (To Convert From V88 or V8843P To V8943A)
383-300-426
1¼" LGB Conversion To V8943A Kit (To Convert From V88 or V8843P To V8943A)
383-300-427
1½" LGB Conversion To V8943A Kit (To Convert From V88 or V8843P To V8943A)
Combination Gas Control Valves
511-044-214
Combination Gas Control Valve, 1" N.P.T., 24 Volt, With Low Fire Operator, High fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
3
511-044-215
Combination Gas Control Valve, 1¼" N.P.T., 24 Volt, With Low Fire Operator, High Fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
511-044-216
Combination Gas Control Valve, 1½" N.P.T., 24 Volt, With Low Fire Operator, High Fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
LGB 4-5 Gas Valve
N/S
511-044-287
Gas Valve 1" x 1" N.P.T Natural Gas Intermittent Pilot Slow Opening
Gas Pressure Switch and Accessories
511-624-555
N/S 561-643-451
High Gas Pressure Switch, SPDT, Manual Reset, Lockout on Pressure Rise, Diaphragm Type 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Vent Connector, With Switch Position Indicator (2 Required For LGB-21 Through LGB-23)
Union, " Male N.P.T. x ¼" CC (4 Required For LGB-21 Through LGB-23) (Purchase Locally)
560-742-915
Aluminum Tubing, ¼" O.D. x 100" Roll
GAS
Current Service Parts 247
LGB - Series 2 Pilot / Fame Sensor
4
GAS
7
Fig. No.
Part No.
Description
LGB Pilots and Fame Sensor
1
560-742-880
Pilot Line Aluminum Tubing, 2 Pieces Required, ¼" Dia. X 20" Long
2 561-643-450 Pilot Line Union, ¼" CC (Purchase Locally)
3
511-330-221
N/G PIN Pilot Burner Assembly With Pilot Burner, Orifice, Sensing Lead and Ignition Cable
4 460-005-624 Pilot Burner Mounting Bracket
5 511-724-274 Main Fame Sensor
6 591-391-790 Sensing Cable For Main Fame Sensor,
72" Long
7 423-300-420 Main Fame Sensor Mounting Bracket
8
511-246-340
Manual Shut-Off Pilot Gas Valve, " N.P.T. X ¼" CC
9 511-044-039 Pilot Line Solenoid Gas Valve, ¼" N.P.T., 24 Volt
4-5 6-12 13-23
12 12 11 2 12 12 12 12 12 12
248 Current Service Parts
LGB - Series 2 - Propane Gas Thermally Supervised Pilot to Standard Controls
GAS
Fig. No.
Part No.
511-246-325 1
511-246-330
2
511-330-229
511-330-186 3
383-300-410
N/S
511-330-222
4
560-528-957
5
460-005-624
6
512-200-055
7
511-724-245
8
560-528-976
9
511-246-340
10
560-742-880
11
511-044-039
12
561-643-450
13
560-742-860
14
560-807-360
15
561-326-200
16
561-541-199
383-300-425 17
383-300-426
511-044-346
18
511-044-218
N/S
511-044-279
Description
Manual Main Shut-Off Gas Valve, 1" N.P.T. Manual Main Shut-Off Gas Valve, 1¼" N.P.T.
Pilot Switch Box With Built In Pilot Filter, ¼" CC Inlet and Outlet
Pilot Burner, Constant Burning, Thermally Supervised Standing Pilot Burner Repair Kit, Propane Includes Pilot Burner & Orifice Electronic Pilot Burner With Spark and Sense Rod, Propane Propane Pilot Orifice, .010 Dia., For Q327A Pilot Mounting Bracket For Both Pilot Burners LGB Main Burner With Pilot Bracket Thermocouple, 48" Long, For Q327A Pilot LGB Main Burner Orifice, 2.40mm For Propane Manual Shut-Off Pilot Gas Valve, " N.P.T. x ¼" CC Pilot Line Aluminum Tubing, ¼" O.D. x 20" (2 Pieces Required) Pilot Line Solenoid Gas Valve, ¼" O.D. x 22¾" Long Union, ¼" CC, Brass (Purchase Locally) Bleed Line Aluminum Tubing, " O.D. X 22¾" Long Bushing, Black ¼" N.P.T. x " (Purchase Locally) Nipple, Black " N.P.T Close (Purchase Locally) Tee, Black " N.P.T. (Purchase Locally) 1" Conversion To V8943A Kit (Convert From V88/V8843P To 8943A) 1¼" Conversion V8943A Kit (Convert From V88 or V8843P To V8943A) Combination Gas Valve, 1" N.P.T., Propane Combination Gas Valve, 1¼" N.P.T., Propane Combination Gas Valve, 1" N.P.T. Propane 7000DERHC-LP, LGB 4-5
Current Service Parts 249
LGB - 5 - Series 2 CSD - 1 Common Parts
Part No. 511-246-290 511-246-325
511-246-339
511-044-039 510-933-195 511-246-345 560-742-880 510-933-195 561-643-450 511-330-086 510-350-226 511-624-580 511-624-581 Purchase Locally 511-842-364
511-044-287 511-330-221
511-330-222 383-300-410 511-330-245 511-330-229 511-246-340 511-044-279
Description Manual Gas Valve, 1" N.P.T Manual Gas Valve, 1" with 2 " taps
Leak Test Valve
Pilot Gas Valve Pilot Gas Shut Off Valve, ¾" Pilot Tubing, Aluminum, ¼" x 20", 2 Pieces Required Pilot Line Union, ¼" Pilot Regulator Pilot Tubing, ¼" (Purchase Locally) Ignition Control Module - With 2 Alarm Terminals Impulse Relay Push-Button Switch Lens Cover (Push-Button Switch) Light Bulb (Push Button Switch) Transformer, 120/24 Volt, 75 VA, Foot Mounted With Circuit Breaker
Natural Gas Parts
Combination Gas Valve, 1" Electronic Pilot Burner, With Orifice, Spark and Sense Connections
Propane Gas Parts
Electronic Pilot Burner With Spark and Sense Connections Standing Pilot Burner Thermocouple, 48" Pilot Switch Box Pilot Shut Off Valve-Standing Pilot Line Combination Gas Valve, 1"
GAS
250 Current Service Parts
LGB - Series 2 CSD - 1 Controls Universal Control System
5
4
Fig. No.
Part No.
Description
Universal Controls Ignition/Sensing Control Modules
1 511-330-097 Flame Sense Module, 24 Volt
2
510-811-456
Universal Control System-(Includes Panel With Modules,Pilot Assembly, Wiring,Hardware and Instructions)
3 511-330-097 Intermittent Pilot Ignition Module, 24 Volt
4 512-050-013 Terminal Block
5 511-842-364 Control Transformer, 120/24 Volt, 75 VA Foot Mounted With Circuit Breaker
CSD-1 Controls
511-330-086 Pilot Proving Module
511-330-085 Main Flame Proving Module
510-350-226 Impulse Relay
N/S 511-624-580 Push Button Switch
511-624-581 Lens Cover
Light Bulb 510-933-195 Pilot Regulator Set At 6.0" W.C.
Qty Per Boiler Size
4-5 6-12 13-23
11
2
1
2
11
2
11
2
5 6-12 13-20
11
2
11
2
11
2
11
2
11
2
11
2
11
2
11
2
11
2
GAS
Current Service Parts 251
LGB - Series 2 IRI / FM Control System
13 4
15
3 1
9
8 5
2 11
7
10 12
14 6
GAS
252 Current Service Parts
LGB - Series 2 IRI / FM Control System Parts
Fig. No.
Part No.
Description
Qty Per Boiler Size
6-12 13-23
IRI and FM Pilot Line Gas Train Components
1 511-246-345 Pilot Line Manual Shut-Off Gas Valve, ¼" N.P.T. Male x ¼" N.P.T. Female
12
2
510-933-195
Pilot Line Gas Pressure Regulating Valve, 3.5-7.0" W.C. Outlet Adjustment Range, ¼" N.P.T.
1
2
3 511-044-040 Pilot Line Solenoid Gas Valve, Quick Opening, 120 Volt, ¼" N.P.T.
12
4 560-742-915 Pilot Line Aluminum Tubing, ¼" O.D. x 100" Coil
12
IRI and FM Pilots, Flame Sensing and Ignition Components
5
511-330-181
Combination Pilot Burner With Flame Rod, Ignition Electrode, and Natural Gas Orifice, 0.026" Dia.
11
6
511-330-221
N/G PIN Pilot Burner Assembly With Pilot Burner, Orifice, Sensing Lead and Ignition Cable
1
7 460-005-624 Combination Pilot Burner Mounting Bracket
12
8 591-850-140 Rajah Connector, Female, Connects Sensing Cable To Q179C Pilot
11
9 591-391-798 Ignition Cable, 36" Long, For Q179C Pilot
11
10 511-724-274 Main Flame Sensor
11
11 423-300-420 Main Flame Sensor Mounting Bracket
11
12 590-849-236 Flame Rod Cable For Main Flame Sensor and Q179C Pilot (Feet Required)
44
13 511-802-625 Ignition Transformer, 120 Volt, 6,000 Volt Output
14 511-330-097 Pilot Proving Ignition/Sensing Control Module, 24 Volt, Q348A Pilot
-1 -1
15
510-312-166
Control Transformer/Relay Receptacle 120/24 Volt, 40 VA, Plate Mounted, For Universal Control System (UCS) Ignition Sensing Control
-1 -1
GAS
Current Service Parts 253
LGB - Series 2 IRI / FM Main Gas Control Train Components
7" W.C. Natural Gas Supply Pressure
GAS
Fig. No.
1,9
2 3,7 N/S 4,8 N/S* 5* 6
Part No. 511-246-325
511-246-330
511-246-300
511-246-305
511-624-550
510-744-315 511-044-170 511-044-171 511-044-172 511-044-173 510-744-317 511-044-176 511-046-340 511-046-342 511-210-415
Description
Manual Main Shut-Off Gas Valve, 1" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type Manual Main Shut-Off Gas Valve, 1¼" N.P.T., With " N.P.T. Female Pilot TakeOff Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type Manual Main Shut-Off Gas Valve, 1½" N.P.T., With " N.P.T. Female Pilot TakeOff Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type Manual Main Shut-Off Gas Valve, 2" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type Low Gas Pressure Switch, SPDT, Manual Reset, Lockout on Pressure Fill, Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, " N.P.T. Female Vent Connector, With Switch Position Indicator Motorized Gas Valve Small Body, With ¼" N.P.T. Female Downstream Pressure Tapping 1" Pipe Flange Adapter For Gas Valve Body 1¼" Pipe Flange Adapter For Gas Valve Body 1½" Pipe Flange Adapter For Gas Valve Body 2" Pipe Flange Adapter For Gas Valve Body Fluid Power Gas Valve Actuator, On/ Off, 120 Volt
Adapter For Solenoid Vent Valve (Fits Small Valve Body)
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, ¾" N.P.T. Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, 1" N.P.T.
Test Cock, ¼" N.P.T.
Boiler Size 5,6,7
8,9,10
11-18
19-23
All Sizes
5 - 17 5,6,7 8,9,10 11-18 19-23 5 -23
All sizes 5 - 13 14-23
All Sizes
254 Current Service Parts
LGB - Series 2 IRI / FM Main Gas Control Train Components
7" W.C. Natural Gas Supply Pressure
Combination Gas Control Valve, 1" N.P.T., 120 Volt, With Low Fire Operator, High
511-048-503 Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure
5,6,7
Tapping
Combination Gas Control Valve, 1¼" N.P.T., 120 Volt, With Low Fire Operator,
511-048-502 High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream
8 -10
Pressure Tapping 10
Combination Gas Control Valve, 1½ " N.P.T., 120 Volt, With Low Fire Operator,
511-048-501 High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream
11-13
Pressure Tapping
Combination Gas Control Valve, 2" N.P.T., 120 Volt, With Low Fire Operator, High 511-048-500 Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure 14-23
Tapping
High Gas Pressure Switch, SPDT, Manual Reset, Lockout on Pressure Rise,
11
511-624-555
Diaphragm Type, 3.0- 21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, " N.P.T. Female Vent Connector, With Switch Position
All Sizes
Indicator
GAS
Current Service Parts 255
LGB - Series 2 IRI / FM Main Gas Control Train Components
5.5" W.C. Natural Gas Supply Pressure
GAS
Fig. No.
Part No.
Description
Manual Main Shut-Off Gas Valve, 1¼" N.P.T., With " N.P.T. 511-246-330 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
Manual Main Shut-Off Gas Valve, 1½" N.P.T., With " N.P.T. 511-246-300 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
1,9
Manual Main Shut-Off Gas Valve, 2" N.P.T., With " N.P.T. 511-246-305 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
Manual Main Shut-Off Gas Valve, 2½" N.P.T., With ¼" N.P.T. 511-246-310 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
511-210-431
Manual Main Shut-Off Gas Valve, 3" N.P.T., With ¼" N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
Low Gas Pressure Switch, SPDT, Manual Reset, Lockout on
2
511-624-550
Pressure Fill, Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼ " N.P.T. Female Connector, " N.P.T. Female Vent Connector, With
Switch Position Indicator
3,7
510-744-315
Motorized Gas Valve Small Body, With Downstream Pressure Tapping
¼" N.P.T.
Female
511-044-171 1¼" Pipe Flange Adapter For Gas Valve Body
N/S 511-044-172 1½" Pipe Flange Adapter For Gas Valve Body
511-044-173 2" Pipe Flange Adapter For Gas Valve Body
3,7
510-744-316
Motorized Gas Valve Large Body, With ¼" N.P.T. Female Downstream Pressure Tapping
N/S 511-044-174 2½" Pipe Flange Adapter For Gas Valve Body
N/S 511-044-175 3" Pipe Flange Adapter For Gas Valve Body
4,8 510-744-317 Fluid Power Gas Valve Actuator, On/Off, 120 Volt
N/S* 511-044-176 Adapter For Solenoid Vent Valve (Fits Small Valve Body) 511-044-177 Adapter For Solenoid Vent Valve (Fits Large Valve Body)
Boiler Size
5,6,7
8
9 - 17
18 - 20
21-23
All Sizes
5 - 17 5,6,7
8 9 - 17 18 - 23 18 - 20 21 - 23 5 -23 5 - 17 18 - 23
256 Current Service Parts
LGB - Series 2 IRI / FM Main Gas Control Train Components
5.5" W.C. Natural Gas Supply Pressure
511-046-340
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, ¾" N.P.T.
5 - 8
5*
511-046-342
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, 1" N.P.T.
9 -17
511-046-344
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt , 1¼" N.P.T.
18 - 23
6 511-210-415 Test Cock, ¼" N.P.T.
All Sizes
511-048-502
Combination Gas Control Valve, 1¼" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
5 - 7
10
511-048-501
Combination Gas Control Valve, 1½ " N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
8
511-048-500
Combination Gas Control Valve, 2" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
9 - 23
High Gas Pressure Switch, SPDT, Manual Reset, Lockout on
11
511-624-555
Pressure Rise, Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, " N.P.T. Female Vent Connector, With Switch Position
Indicator
All Sizes
GAS
Current Service Parts 257
LGB-6 Through LGB-12 - Series 2 IRI / FM Flame Guardian WMBC-1A Control System
Pilot Proving / Main Flame Proving System
GAS
Fig. No.
Part No.
Description
6 591-850-003 Door Lock and Key set (Two keys)
7 511-624-575 Power on Manual Toggle Switch, SPST, 24 Volt or 120 Volt
8 591-850-205 Indicating Lamp Holder, 24 Volt or 120 Volt
9 591-850-370 Indicating Lamp Bulb, 24 Volt, Incandescent
591-850-200 Indicating Lamp Lens, Lexan, Screw-On White, Power On
591-850-200 Indicating Lamp Lens, Lexan, Screw-On White, Call For Heat
10 591-850-201 Indicating Lamp Lens, Lexan, Screw-On Blue, Gas Valve On
591-850-202 Indicating Lamp Lens, Lexan, Screw On Yellow, Pilot On
591-850-203 Indicating Lamp Lens, Lexan, Screw-On Red, Flame Failure
11 591-850-180 Fuse Holder Panel, 24 Volt or 120 Volt
12 591-850-183 Fuse, 24 Volt, 6 Amps
13 511-624-576 Manual Toggle Switch, SPDT, 24 Volt or 120 Volt, Used For Alarm Silencing
14 512-050-027 Terminal Block Set
15 511-802-615 Alarm Bell, 4" Dia., 120 Volt, Designed For Cabinet Mounting
16
510-350-430
Purge Timer Kit, 120 Volt, 0-5 Min., Adjustable Delay, Provides 5 Minute Enforced WaitPurge In The Event of Flame Failure
17 510-311-012 Control Relay, DPDT, 120 Volt Holding Coil
18 510-350-433 Flame Safeguard Control Mounting and Wiring Sub-base, Four Sides
Flame Safeguard Burner Primary Control, Flame Rectification, 120 Volt, 3 sec. Nominal 19 510-350-431 Flame Response Timing, 10 sec. Timed Trial For Pilot, 10 sec. Timed Trial For Main
Flame, Lock-Out on interlocking Contact Failure
20 510-350-432 Flame Safeguard Control Plug-in Pre-Purge Timer, 2 Sec. Purge
Qty Per System
1 Set 1 2 2 1 1 1 1 1 1 1 1 1 1
1
1 1
1
1
258 Current Service Parts
LGB-6 Through LGB-12 - Series 2 IRI / FM Flame Guardian WMBC-1A Control System Pilot Proving / Main Flame Proving System Continued
Fig. No.
Part No.
510-350-434 Flame Amplifier
510-350-435 Display Module N/S
590-216-501 Corcom, 10VS1
590-216-502 T-Filter, With Instructions
Description
Qty Per System
GAS
Current Service Parts 259
LGB-13 Through LGB-23 - Series 2 IRI / FM Flame Guardian WMBC-2A Control System
Pilot Proving / Main Flame Proving System
GAS
Fig. No.
Part No.
Description
Qty Per System
6 591-850-003 Door Lock and Key Set (Two keys)
1
7 511-624-575 Power on Manual Toggle Switch, SPST, 24 Volt or 120 Volt
3
8 591-850-205 Indicating Lamp Holder, 24 Volt or 120 Volt
5
9 591-850-370 Indicating Lamp Bulb, 24 Volt, Incandescent
5
591-850-200 Indicating Lamp Lens, Lexan, Screw-On White, Power On
1
591-850-200 Indicating Lamp Lens, Lexan,Screw-On White, Call For Heat
1
10 591-850-201 Indicating Lamp Lens, Lexan, Screw-On Blue, Gas Valve On
1
591-850-202 Indicating Lamp Lens, Lexan, Screw-On Yellow, Pilot On
1
591-850-203 Indicating Lamp Lens, Lexan, Screw-On Red, Flame Failure
1
11 591-850-180 Fuse Holder Panel, 24 Volt or 120 Volt
2
12 591-850-183 Fuse, 24 Volt, 6 Amps
2
13 511-624-576 Manual Toggle Switch, SPDT, 24 Volt or 120 Volt, Used For Alarm Silencing
1
14 512-050-026 Terminal Block Set
1
15 511-802-615 Alarm Bell, 4" Dia., 120 Volt, Designed For Cabinet Mounting
1
16
510-350-430
Purge Timer Kit, 120 Volt, 0-5 Min., Adjustable Delay, Provides 5 Minute Enforced WaitPurge In The Event of Flame Failure
1
17 510-311-012 Control Relay, DPDT, 120 Volt Holding Coil
1
18 510-350-221 Control Relay, SPST, 24 Volt Holding Coil
2
19 510-350-433 Flame Safeguard Control Mounting and Wiring Sub-base, Four Sides
1
Flame Safeguard Burner Primary Control, Flame Rectification, 120 Volt, 3 sec. Nominal
20 510-350-431 Flame Response Timing, 10 sec. Timed Trial For Pilot, 10 sec. Timed Trial For Main
1
Flame, Lock-Out on interlocking Contact Failure
21 510-350-432 Flame Safeguard Control Plug-in Pre-Purge Timer, 2 Sec. Purge
1
22 511-624-578 Manual Toggle Switch, Used For Power On, Reset
1
260 Current Service Parts
LGB-13 Through LGB-23 - Series 2 IRI / FM Flame Guardian WMBC-2A Control System Pilot Proving / Main Flame Proving System Continued
Fig. No.
Part No.
510-350-434 Flame Amplifier 510-350-435 Display Module N/S 590-216-501 Corcom, 10VS1 590-216-502 T-Filter, With Instructions
Description
Qty Per System
GAS
Current Service Parts 261
LGB-6 Through LGB-12 - Series 2 Flame Guardian WFFP-1 Control System Pilot Proving / Main Flame Proving System
GAS
Fig. No.
Part No.
Description
6 591-850-003 Door Lock and Key Set (Two Keys) 7 511-624-575 Power In Manual Toggle Switch, SPST, 24 Volt or 120 Volt 8 591-850-205 Indicating Lamp Holder, 24 Volt or 120 Volt 9 591-850-365 Indicating Lamp Bulb, 24 Volt, Incandescent
591-850-200 Indicating Lamp Lens, Lexan, Screw-On Type-white, Call For Heat 10 591-850-201 Indicating lamp Lens, Lexan, Screw-On Type-Blue, Pilot Proven
591-850-210 Indicating Lamp Lens, Lexan, Screw-On Type-Green, Main Flame Proven 591-850-203 Indicating Lamp Lens, Lexan Screw-On Type-Red, Flame failure 11 591-850-180 Fuse Holder Panel, 24 Volt or 120 Volt 12 591-850-183 Fuse, 24 Volt, 6 Amps 13 512-050-026 Terminal Block Set 14 570-350-370 Delay Timer, 24 Volt, 5 Min. Delay 16 511-802-615 Alarm Bell, 4" Dia., 120 Volt, Designed For Cabinet Mounting 17 511-802-621 Alarm Bell, 2" Dia., 12 Volt, Designed For Remote Mounting 18 511-802-620 Transformer, 120/12 Volt, For Use With 2" Dia. Alarm Bell
Qty Per WFFP-1 System
1 Set 1 4 4
1
1 1 1 1 1
262 Current Service Parts
LGB-13 Through LGB-23 - Series 2 Flame Guardian WFFP-2 Control System Pilot Proving / Main Flame Proving System
With Prewired Control Cabinet
GAS
15
Fig. No.
Part No.
Description
1
383-300-190
WFFP-2 Flame Guardian Control System Components, and Mounting Bracket
-
Complete With
Cabinet,
Internal
6 591-850-003 Door Lock and Key Set (Two Keys)
7 511-624-575 Power On Manual Toggle Switch, SPST, 24 Volt or 120 Volt
8 591-850-205 Indicating Lamp Holder, 24 Volt or 120 Volt
9 591-850-365 Indicating Lamp Bulb, 24 Volt, Incandescent
591-850-200 Indicating Lamp Lens, Lexan, Screw-On White, Power On
591-850-201 Indicating Lamp Lens, Lexan, Screw-On Blue, Gas Valve On 10 591-850-210 Indicating Lamp Lens, Lexan, Screw-On Blue, Pilot Proven
591-850-203 Indicating Lamp Lens, Lexan, Screw-On Red, Flame Failure
11 591-850-180 Fuse Holder Panel, 24 Volt or 120 Volt
12 591-850-183 Fuse, 24 Volt, 6 Amps
13 512-050-026 Terminal Block Set
14 570-350-370 Delay Timer, 24 Volt, 5 Min. Delay
15 510-311-019 Control Relay, DPDT, 24 Volt Holding Coil
19 511-802-615 Alarm Bell, 4" Dia., 120 Volt, Designed For Cabinet Mounting
17 511-802-621 Alarm Bell, 2" Dia., 120 Volt, Designed For Cabinet Mounting
18 511-802-620 Transformer, 120/12 Volt, For Use On 2" Dia. Alarm Bell
Qty Per WFFP-2 System
1
1 Set 1 8 8 2 2 2 2 1 1 1 2 4
Current Service Parts 263
LGB - Series 2 Water Trim
7 3
5
GAS
4
2
1
6
Fig. No.
Part No.
Description
Boiler Size
Combination Operating and High Limit Control, DPST,
1
510-312-065
Automatic Recycle, Less Well. Operating Limit: 100 - 220º Range With 10-35ºF Adjustable Subtractive Differential. High
Limit: 140-240ºF Range With 10ºF Fixed Subtractive Differential.
4 - 20
High Limit Temperature Control, SPST Automatic Recycle, 140-240ºF Range, 10ºF 2 510-312-209 Fixed Subtractive Differential With ¾" N.P.T. Control Well (Separate Controls Used For
Operating and High Limit Function For LGB-21 Through LGB-23 Boilers)
21 - 23
383-600-091
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Male Inlet x ¾ " N.P.T. Female Outlet; Side Outlet Type
4 - 5 4 - 5
383-600-063
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Male Inlet x 1" N.P.T. Female Outlet; Side Outlet Type
6 - 9
3
383-600-092
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1" N.P.T. Male Inlet x 1¼ " N.P.T. Female Outlet; Side Outlet Type
10 - 13
383-600-093
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1¼ " N.P.T. Male Inlet x 1½" N.P.T. Female Outlet; Side Outlet Type
14 - 20
383-600-094
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1½" N.P.T. Male Inlet x 2 " N.P.T. Female Outlet; Side Outlet Type
21 - 23
4
510-218-065
Combination Pressure-Temperature Gauge, 0-50 PSIG, 60-260ºF Back Connection, ½" N.P.T.
All Sizes
5 591-319-793 Temperature Control Wiring Harness
21 - 23
6 591-319-801 Water Trim Wiring Harness
4-23
7
511-114-528
Electrode ½" N.P.T.
Type Male
Low Water Electrode
Cut-Off,
120
Volt,
SPDT,
Automatic
Recycle,
160
PSIG
Rated,
All
Sizes
N/S 592-300-006 Well, ¾" N.P.T
264 Current Service Parts
LGB - Series 2 Steam Trim
7
1
2
8
4
5
3
6
GAS
Fig. No.
Part No.
Description
510-312-135
High Limit Steam Pressure Control, SPST, Automatic Recycle, 0-9 PSIG Range, 0-5 PSIG Adjustable Additive Differential, Bottom Connection, ¼" N.P.T. Male
1
510-312-106
High Limit Steam Pressure Control, SPST, Automatic Recycle, 0-9 PSIG Range, 0-5 PSIG Adjustable Additive Differential, Bottom Connection, ¼" N.P.T. Male
Boiler Size All
All
383-600-107
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1" N.P.T. Male Inlet x 1" N.P.T. Female Outlet, 643 Lbs/Hr Capacity
4 - 7
383-600-108 2
383-600-109
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1¼" N.P.T. Male Inlet x 1½" N.P.T. Female Outlet, 1200 Lbs/Hr Capacity
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1½" N.P.T. Male Inlet x 2" N.P.T. Female Outlet, 1900 Lbs/Hr Capacity
8 - 12 13 - 19
383-600-110
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 2" N.P.T. Male Inlet x 2" N.P.T. Female Outlet, 2500 Lbs/Hr Capacity
20 - 23
3
510-218-100
Combination Pressure-Vacuum Gauge, 0-30 PSIG, 0-30" Hg., 4½" Dial, Bottom Connection, ¼" N.P.T. Spec 04459
All
4 383-600-002 Water Gauge Glass Kit, " x 10" With Gaskets and Brass Washers
All
5 563-334-595 Water Gauge Glass Guard, 3/16" Dia. X 12½" Long (2 Per Gauge Glass)
All
6 510-218-145 Water Gauge Glass Cocks, Set ½" N.P.T. Male Inlet
All
7 511-114-474
Float Type Low Water Cut-Off, SPCT, Automatic Recycle, 14 PSIG Rated, 1" N.P.T.
All
8 591-319-800 Steam Trim Wiring Harness
All
Current Service Parts 265
5 4
6
14
5
Ultra Oil - Series 1 Through 3 Section Assembly
9 8
11
7
10
13 12
4 15
2 1
16
3 4
OIL
266 Current Service Parts
Ultra Oil - Series 1 Through 3 Section Assembly Parts
Fig. No.
Part No.
Description
1 316-900-200 Boiler Front Section
2 316-900-210 Boiler Intermediate Section
3 316-900-220 Boiler Back Section
383-600-114 UO-3 Section Assembly
N/S 383-600-115 UO-4 Section Assembly
383-600-116 UO-5 Section Assembly
560-234-468 Tie Rods (4 Required) UO-3
4 560-234-472 Tie Rods (4 Required) UO-4
560-234-477 Tie Rods (4 Required) UO-5
5 561-928-221 Nuts (8 Required)
6 562-248-668 Washers (4 Required)
7 592-300-025 P/T Gauge Temperature Sensor Well
8 592-300-026 Aquastat Well ¾" x 4¼"
9 512-400-001 Mounting Clip For P/T Gauge and Limit Well
10 512-400-000 P/T Gauge Pressure Sensor Check Valve
11 511-546-920 Boiler Relief Valve
12 446-900-000 Flue Collar
13 590-318-028 Flue Collar Gasket
N/S 386-902-002 Flue Collar Replacement Kit (Includes Flue Collar Plate, Gasket, and 4 Bolts)
14 452-800-455 Flueway Baffles - (For UO-3, 1.0 GPH Input SERIES 1 & 2 ONLY) (Two Required)
N/S 386-902-004 Front/Intermediate Section Replacement Kit (Includes: Seals & Rope) 386-902-003 Back Section Replacement Kit (Includes: Seals, Rope, Flue Gasket)
15 386-902-013 Leveling Legs (4)
591-221-287 UO-3 Combustion Chamber Floor Blanket
16 591-221-288 UO-4 Combustion Chamber Floor Blanket -(Series 3 Only)
591-221-292 UO-5 Combustion Chamber Floor Blanket -(Series 3 Only)
591-706-241 Flueway Brush
N/S 572-800-021 3.5" Square Cut Seal For Top and Bottom
383-500-095 ASME Pressure Relief Valve, Set To Relief At 30 PSIG, ¾" Male Inlet, ¾" Female Outlet
Flue Way Baffles Required For Series 3 Boilers
330-100-211 UO 3 / UO3R- Requires 2 Baffles
14 330-100-212 UO 4 - Requires 2 Baffles
330-100-213 UO 5 - Requires 2 Baffles
OIL
Current Service Parts 267
Ultra Oil - Series 1 Through 3 Burner Door Parts
3
4
8
8
9
1
6 2
7
5
Fig. No. Part No.
Description
1 Purchase locally Burner Flange Bolts (3) Each, 5/16"-18 x ¾" Hex HD SS
N/S 340-003-850 Burner Door Assembly - (Includes Parts In Figure 2, 5, and 9)
2 330-054-308 Burner Door
3 466-900-000 Burner Door Hinge Bracket
4 Purchase locally Hinge Bracket Screws (2 Required), "-16 X 1
Observation Port Assembly (Includes: Observation Port, Bolt, Observation Port Gasket, 5 386-902-000 Sight Glass Gasket, Sight Glass, Water Glass)
6 590-318-027 Observation Port Gasket (Requires Water Glass Adhesive)
N/S 591-632-612 Water Glass For Observation Port Gasket
7 590-317-580 Sight Glass Gasket
8 Purchase locally Burner Door Retainer Bolts and Washers (2) Each, "-16 X 2" Hex HD ZP
9 386-902-001 Burner Door Insulation Kit (Includes: Refractories, Insulation, Blankets & Rope)
N/S 386-902-015 Beckett Air Adapter Kit For NX Burner
268 Current Service Parts
OIL
Ultra Oil - Series 1 Through 3 Jacket / Control Parts
5
4
Terminal Strips
6
3
12
13
11
10
9
2
3
1
8
7
Fig. No. 1 2
3
4
5
6 7 8
N/S
9 10 11 12 13
N/S
Part No. 386-902-005 595-000-009 426-900-002 426-900-003 426-900-004 595-000-039 426-900-005 426-900-006 426-900-007 426-900-001 591-222-181 426-900-008 591-222-178 591-222-179 591-222-180
386-902-008
510-218-052 511-624-645 595-000-010 386-902-006 386-902-011 510-512-270 511-724-291 386-902-016 592-002-032
Description Jacket Front Panel Assembly (Includes: Sheet Metal Plastic Striker) Jacket Front Panel Plastic Jacket Side Panel (Left and Right Sides Are The Same) UO-3 Jacket Side Panel (Left and Right Sides Are The Same) UO-4 Jacket Side Panel (Left and Right Sides Are The Same) UO-5 Control Pod Cover Jacket Top Panel UO-3 Jacket Top Panel UO-4 Jacket Top Panel UO-5 Jacket Rear Panel (If Required Order Insulation Below) Jacket Rear Panel Insulation Jacket Cross-tie (SERIES 1 ONLY) Boiler Insulation UO-3 Boiler Insulation UO-4 Boiler Insulation UO-5 Control Tray Assembly (Includes: Tray, Limit Control, Terminal Strips ,P/T Gauge, On/Of Switch, Wiring, Labels) (SERIES 1 ONLY) Pressure/Temperature Gauge ON/OFF Switch Weil-McLain Logo Plate High Limit Control Honeywell L7248L-1030 (SERIES 1 ONLY) Wire Harness Kit - (Includes Low and High Voltage Harness) Barometric Draft Control Limit Control Sensor Kit Strike and Latch Touch Up Paint - Putty - Low E 4.5oz Can
Current Service Parts 269
OIL
Ultra Oil - Series 1 Through 3 Jacket / Control Parts Continued
SERIES 2 & 3
Fig. No.
Part No.
Description
8
426-900-009 Jacket Crosstie
9
386-902-018
Control Tray Assembly (Includes: Tray, Limit Control, Terminal Strips, P/T Gauge, On/Off Switch, Wiring, Labels)
12
595-000-010 Cover Control Bracket
13
386-902-019 High Limit Control, Hydrolevel, 3250 + Series 2 & 3
386-902-011 Wire Harness Kit - (Includes Low and High Voltage Harness)
N/S
592-300-026 Well For Hydrostat, ¾" N.P.T.
383-500-126 Outdoor Sensor Kit For Hydrostat 3250
511-700-001 Temperature Sensor Lead For Hydrostat, 48" In Length
SERIES 1, 2, & 3
386-900-004
Advanced Features Module Kit - (Includes Control Module, Remote Display Module, Outdoor Sensor, 2-Universal Sensors and Instructions)
650-000-016 Outdoor Sensor For AFM Module
N/S
386-900-005 AFM Control Module
386-900-006 AFM Display
650-000-095 Universal Sensor
OIL
270 Current Service Parts
NOTES
Current Service Parts 271
OIL
WGO- Series 1 Through 3 Section Assembly Parts
16
4 5 7
6
15
2 1
8 7
10 9
3
7
11
12
14
13
Fig. No.
Part No.
Description
Boiler Size 2345678 9
1 316-700-270 Front Section, with Envelope, Fits Series 1,2 & 3, #7012
1111111 1
316-700-065 Intermediate Section, Narrow, #7015 2
316-700-075 Intermediate Section, Wide, #7010
1
23434 5
1
3 316-700-070 Intermediate Section, With Draw Rod Lugs, #7016
22 2
4 316-700-226 Section Back With 2½" Supply & 1½" Return, #7027
1111111 1
386-700-851
Intermediate Section Replacement Kit (Includes: Seals, Rope and Adhesive For Two Joints) Series 1, 2, 3
-
-
1
23
45
6
Front or Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 3 Only
1
1
1
1
1
1
1
1
5 386-700-852
Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
1111111 1
386-700-855
Front Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
1111111 1
272 Current Service Parts
OIL
WGO- Series 1 Through 3 Section Assembly Parts
Boiler Size
2345678 9
386-700-650
1
386-700-651
386-700-652
Replacement Section Assembly Complete With Jacket For Series 1,2, and 3.
386-700-653
N/S
386-700-654
1 1 1 1
386-700-655
1
386-700-656 Replacement Section Assembly With Jacket
1
386-700-657
1
386-700-336
1
386-700-337
11
386-700-338
1
6 386-700-339 Collector Hood Kit
1
450-020-188
1
450-020-189
1
450-020-190
1
N/S
386-700-850
Collector Hood Hardware Kit-(Includes: (4) ¼" X 1¼" Bolts, (4) Nuts, (4) Washers, and (4) Tinnerman Nuts )
1111111 1
560-234-464 Tie Rod ½" x 5½"
22 2
560-234-491 Tie Rod ½" x 12¼"
4
2
560-234-492 Tie Rod ½" x 12"
22
560-234-470 Tie Rod ½" x 14"
44
22
560-234-495 Tie Rod ½" x 15" 7
560-234-472 Tie Rod ½" x 17"
2 4
560-234-534 Tie Rod ½" x 20"
4
560-234-538 Tie Rod ½" x 23¼"
2
560-234-542 Tie Rod ½" x 26"
2
560-234-497 Tie Rod ½" x 29½"
2
561-928-221 Nut, Regular HEX, ½" (2 Required Per Rod) N/S
562-248-668 Washer, Medium Split Plain Lock, ½" (1 Required Per Rod)
8 8 8 8 8 16 16 16 4444488 8
8
386-700-355
Combustion Chamber Kit (Includes: Rear & Front Refractory, Blanket & Water Glass)
1111111
1
9
386-700-358
Burner Mounting Door Assembly (Includes: Door, Observation Port, Rope, Insulation & Pins)
1
1
1
1
1
1
1
1
10 381-355-797 Door Hinge Kit, Cast #7054, (Includes 1 Hinge, and Roll Pins) 2 2 2 2 2 2 2 2
11 386-700-359 Door Refractory
1111111 1
12 591-222-115 Door Refractory Blanket
1111111 1
13 460-039-867 Observation Port Shutter
1111111 1
14 590-735-104 Door Seal, " Rope, 55"
1111111 1
15 590-735-109 Glass Rope, " For Collector Hood, 7'
1111111 1
16 386-700-344 Flue Cap Kit
1111111 1
591-706-214 Flue Brush
1111111 1
N/S 592-800-007 6" Top Seal
592-800-010 3" Bottom Seal
OIL
Current Service Parts 273
WTGO - Series 1 Through 3 Section Assembly Parts
17
4 5
8
7 16
2
1
6
OIL
9 8
3
11
12
15
13
10
Fig. No.
Part No.
Description
316-700-240 Front Section, With Envelope, Fits Series 1,2 & 3 Cast # 7023 1
316-700-211 Front Section, Fits Series 1, 2 & 3 Cast # 4013
316-700-065 Intermediate Section, Narrow Cast # 7015 2
316-700-075 Intermediate Section, Wide Cast # 7010
3 316-700-070 Intermediate Section, With Draw Rod Lugs Cast # 7016
4 316-700-226 Section Back With 2½" Supply & 1½" Return, #7027
386-700-851
Intermediate Section Replacement Kit (Includes: Seals, Rope and Adhesive For Two Joints) Series 1, 2, 3
Front or Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 3 Only 5 386-700-852 Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
386-700-855
Front Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
6 386-700-360 Heater Cover Plate Carton (Plate, Studs, Seal) - ¾" Tapping
386-700-658
N/S 386-700-659 Replacement Section Assembly Complete With Jacket
386-700-660
14
Boiler Size
3L 3 4 5 6 7 8 9
1
1111111
1
234345
1
222
11111111
- - 123456
11111111
11111111
11111111
1111111 1
1 1
274 Current Service Parts
WTGO - Series 1 Through 3
Section Assembly Parts
Fig. No.
Part No.
Description
3L 3
386-700-661
386-700-662
N/S
Replacement Section Assembly With Jacket
386-700-663
386-700-664
386-700-336 Collector Hood Kit (WTGO-3L)
1
386-700-337
1
386-700-338
7 386-700-339 Collector Hood Kit
450-020-188
450-020-189
450-020-190
560-234-464 Tie Rod ½" x 5½"
560-234-491 Tie Rod ½" x 12¼"
4
560-234-492 Tie Rod ½" x 12"
560-234-470 Tie Rod ½" x 14"
4
560-234-495 Tie Rod ½" x 15" 8
560-234-472 Tie Rod ½" x 17"
560-234-534 Tie Rod ½" x 20"
560-234-538 Tie Rod ½" x 23¼"
560-234-542 Tie rod ½" x 26"
560-234-497 Tie Rod ½" x 29½"
561-928-221 Nut, Regular HEX, ½" (2 Required Per Rod) N/S 562-248-668 Washer, Medium Split Plain Lock, ½" (1 Required Per Rod)
88 44
9
386-700-355
Combustion Chamber Kit (Includes: Rear & Front Refractory, Blanket & Water Glass)
1
10
386-700-358
Burner Mounting Door Assembly (Includes: Door, Observation Port, Rope, Insulation & Pins)
1
11 381-355-797 Door Hinge Kit,Cast # 7054, (Includes 1 Hinge, and Roll Pin)
22
12 386-700-359 Door Refractory
1
13 591-222-115 Door Refractory Blanket
1
14 460-039-867 Observation Port Shutter
1
15 590-735-104 Door Seal Rope, 4.6' " Rope
1
16 590-735-109 Glass Rope, " For Collector Hood, 7'
1
386-700-344 Flue Cap Kit (Includes: Cap, Handle, Rope & Screws) 17
426-700-268 Flue Cap Bracket
591-706-214 Flue Brush
1
592-800-007 Round 6" Tankless Heater Gasket
560-340-577 Tankless Heater Nut and Stud
N/S 592-800-007 Round 6" Section Seal Gasket 592-800-010 Round 3" Section Seal Gasket
386-700-850
Collector Hood Hardware Kit (Includes: (4) ¼" X 1¼" Bolts, (4) Nuts, (4) Washers and (4) Tinnerman Nuts)
590-735-250 " Rope , 79" Between Sections
Boiler Size 456789
1 1 1 1
1
1
1
1
1
1
222
2
22
4
22
2
4
4
2
2
2
8 8 8 16 16 16
444888
111111
111111
222222 111111 111111 111111 111111 111111
111111
OIL
Current Service Parts 275
WGO, WTGO - Series 1 Through 3 Water Trim / Control Parts
3
4
2
6
10A 1 7
11 5
9 10B
8
Fig. No.
Part No.
Description
1
380-000-000
Combination Pressure- Temperature Gauge Kit, 60° - 360°F 0-75 PSI, 3 1/8" Dia, ¼" NPT, Short Shank, With ¼" x ½" Reducing Bushing
2
383-500-095
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" Male Inlet, ¾" Female Outlet
Electronic Aquastat, High Limit or Combination High/Low Limit, With LWCO, 3,4 381-300-000 High Limit 100° - 220°, Low Limit 110° - 200°, Adj. differential 10° to 30°,
Circulator Amps 5.8 FA, Anticipator, .2 Amps
592-300-026 ¾" N.P.T. Well, 4¼" Long For Hydrolevel 3250 8
592-300-027 ¾" N.P.T. Well, 6¼" Long For Hydrolevel 3250
N/S 383-500-126 Outdoor Sensor Kit For Hydrostat 3250
Boiler WGO WTGO
X
X
X
X
X
X
X
X
X
X
OIL
276 Current Service Parts
WGO, WTGO - Series 1 Through 3 Water Trim / Control Parts
Fig. No.
Part No.
Description
511-210-423 Drain Cock, ¾", 1½" Shank 5
511-246-392 Drain Cock, ¾"
6 511-405-113 Circulator, 1/25HP, 120/60/1 Motor, 175 RPM, 0.75 Amps
381-354-526
Circulator Universal Hardware Kit 1¼" (Includes: (1) Flange, (1) Gasket, (2) Screws and (2) Nuts) For Sizes 2, 3 & 4 Only
7
381-354-531
Circulator Universal Hardware Kit 1½" (Includes: (1) Flange, (1) Gasket, (2) Screws and (2) Nuts) For Sizes 5 & 6 Only
10A
591-391-849
Junction Box Wiring Harness Assembly Series 2 & 3 WTGO-3L Only With Circulator Only
N/S
591-391-836
Junction Box Wiring Harness Assembly Series 2 & 3 All WGO and WTGO Boilers Except WTGO-3L With Circulator. See 10A Above.
10B
591-391-837
Junction Box Wiring harness assembly (Series 2 & 3 A & B Only) Trim Carton Only
9 591-391-854 Junction Box Cover Assembly With Service Switch
11 591-391-850 Burner Harness Assembly
426-700-268 Flue Pipe Brackets (Set of 2)
590-921-599
Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts and Studs) For Boiler Size WTGO-3L
590-921-612
Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts And Studs) For Boiler Sizes WTGO-3,4,5 & 6
N/S
590-921-610
Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts And Studs) For Boiler Sizes WTGO-7,8 & 9
560-340-577 " - 16 x 1 " Stud and Nut, 6 required
592-800-007 6" Round Tankless Heater Gasket
510-512-267 Barometric Damper 6"
Damper Kits
381-800-501 Vent Damper Kit - (Includes Damper and Actuator) WGO-2RD
381-800-502 Vent Damper Kit - (Includes Damper and Actuator) WGO/WTGO-3RD
381-800-503 Vent Damper Kit - (Includes Damper and Actuator) WGO/WTGO-4RD N/S
381-800-504 Vent Damper Kit - (Includes Damper and Actuator) WGO/WTGO-5RD
381-800-505 Vent Damper Kit - (Includes Damper and Actuator) WGO/WTGO-6RD
381-800-506 Vent Damper Kit - (Includes Damper and Actuator) WGO/WTGO-7RD
Boiler
WGO WTGO
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
OIL
Current Service Parts 277
SGO - Series 1 Through 3 Section Assembly Parts
8
4 5 9
9 17
7
16 2
1 11
12
13
15
9
3
10
14
6
Fig. No.
Part No.
Description
Boiler Size 345678 9
1 316-700-245 Front Section, Wide, 2½" Supply, #7011
111111 1
2 316-700-065 Intermediate Section, Narrow, #7015
123434 5
3 316-700-070 Intermediate Section, With Draw Rod Lugs, #7016
22 2
4 316-700-224 Section Back With 2½" Supply & 2" Return, #7027 - No Top Tapping 1 1 1
316-700-225 Section Back With 2½" Supply & 2" Return, #7027 - With Top Tapping
111 1
386-700-851
Intermediate Section Replacement Kit (Includes: Seals, Rope and Adhesive For Two Joints) Series 1, 2, 3
12345 6
Front or Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 3 Only 5 386-700-852 Rear Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
111111 1 111111 1
386-700-855
Front Section Replacement Kit (Includes: Seals, Rope, Adhesive and Collector Hood Fasteners) Series 1 & 2 Only
111111 1
6 389-900-103 Heater Cover Plate (Rectangular) (Includes 8 Studs, Nuts and Gasket) 1 1 1 1 1 1 1
278 Current Service Parts
OIL
SGO - Series 1 Through 3 - Section Assembly Parts
Fig. No.
Part No.
Description
Boiler Size 345678 9
386-700-665
1
386-700-666 Replacement Section Assembly Complete With Jacket and Tankless 386-700-667 Coverplate
1 1
N/S 386-700-668
1
386-700-669
1
386-700-670 Replacement Section Assembly With Jacket
1
386-700-671
1
386-700-340
1
386-700-341
1
386-700-342
1
7 386-700-343 Collector Hood Kit Series 1-3
1
450-020-191
1
450-020-192
1
450-020-193
1
8 386-700-344 Flue Cap Kit Series 1 & 2 (Includes: Cap, Handle, Rope & Screws)
111111 1
560-234-464 Tie Rod ½" x 5½"
22 2
560-234-491 Tie Rod ½" x 10¾"
4
560-234-493 Tie Rod ½" x 12¼"
2
560-234-494 Tie Rod ½" x 13"
22
560-234-470 Tie Rod ½" x 14"
22
560-234-495 Tie Rod ½" x 15"
2
9 560-234-532 Tie Rod ½" x 15"
4
560-234-496 Tie Rod ½" x 16½"
2
560-234-475 Tie Rod ½" x 18½"
4
560-234-536 Tie Rod ½" x 21½"
4
560-234-540 Tie Rod ½" x 24¾"
2
560-234-544 Tie Rod ½" x 28"
2
560-234-546 Tie Rod ½" x 31"
2
561-928-221 Nut, Regular HEX, ½" (2 Required Per Rod)
8 8 8 8 8 8 16
OIL
N/S 562-248-668 Washer, Medium Split Plain Lock, ½" (1 Required Per Rod)
444444 8
386-700-355 Combustion Chamber Kit (Includes: Rear & Front Refractory, Blanket ) 1 1 1 1 1 1 1
10 386-700-358 Burner Mounting Door Assembly (Includes: Door, Port, Rope, & Pins) 1 1 1 1 1 1 1
11 381-355-797 Door Hinge Kit, Cast #7054, (Includes 1 Hinge, and Roll Pin)
222222 2
12 386-700-359 Door Refractory
111111 1
13 591-222-115 Door Refractory Blanket
111111 1
14 460-039-867 Observation Port Shutter
111111 1
15 590-735-104 Door Seal " Rope, 55G
111111 1
16 590-735-109 Glass rope, " For Collector Hood, 7'
111111 1
N/S 591-706-214 Flue Brush
111111 1
17 590-317-550 Tankless Heater Gasket
560-340-577 Tankless Heater Nut and Stud
N/S
386-700-850
Collector Hood Hardware Kit (Includes: (4) ¼" X 1¼" Bolts, (4) Nuts, (4) Washers And (4) Tinnerman Nuts)
1
1
1
1
1
1
1
590-735-861 " Rope, 79" Between Sections
Current Service Parts 279
SGO - Series 1 Through 3 Steam Trim / Control Parts
17
9
21
12
10
15
2
11
18
4
6
5 14
7
33
16
1 13
8
OIL
280 Current Service Parts
SGO - Series 1 Through 3 Steam Trim / Control Parts
Fig. No.
Part No.
Description
1
560-640-698
Syphon, 180° Bend, ¼" Brass Pipe
Steam Relief Valve, Set To Relieve at 15 PSIG, ¾" N.P.T. Inlet
¾" N.P.T. Side Outlet, 375 Lbs./Hr Steam Capacity
2
383-600-106
Steam Relief Valve, Set To Relieve At 15 PSIG, ¾" N.P.T. Male
Inlet ¾" N.P.T. Female Side Outlet, 375 Lbs./Hr Steam Capacity
3
510-218-045
Steam Pressure Gauge, 0-30 PSIG
4
510-218-135
Gauge Cock Set, B15 Standard Stem
5
383-600-001
Gauge Glass Kit (Includes: Glass, Gaskets and Water Washers)
6
563-334-597
Water Gauge Glass Guard, 8" Long
High Pressure Limit Control, Operating Range 0.5-9 PSI,
Additive Differential 1-5 PSI
7
510-312-135
High Pressure Limit Control, Operating Range 0.5-15 PSI,
Additive Differential 2-8 PSI
High Limit Temperature Control, SPST, Automatic Recycle With
¾" Well (Used In Tankless Heater Kit)
8
510-312-209
High Limit Temperature Control, SPST, Automatic Recycle With
¾" Well (Used In Tankless Heater Kit)
9
511-114-495
Low Water Cutoff, Float Type
10
511-100-008
Kit Service Probe type Low Water Cut-Off Residential Steam Foam Compensating, Comes With Probe
N/S
592-300-031
Probe ¾" N.P.T For Low Water Cut Off
511-210-423
Drain Cock, ¾", 1½" Shank
11
511-246-392
Drain Cock, ¾"
12
510-512-267
Balanced Draft Damper (Barometric) 7"
13
591-391-848
Junction Box Wiring Harness Assembly (A & B Boilers Only)
14
591-391-854
Junction Box Cover Assembly With Service Switch
15
591-391-850
Burner Harness Assembly 4 Pin Plug
16
591-391-837
SGO Wire Harness With Junction Box
17
510-311-024
Limit Control Without Well, SPDT
18
591-391-842
Junction Box Wiring Harness Assembly (SGO Float Low Water Cut-off Only Packaged Boiler Only)
426-700-268
Flue Pipe Brackets (Set of 2)
590-921-903
Tankless Heater- Steam Boiler (Includes: Heater, Gasket, Nuts And Studs) For SGO-3 Through SGO-9
N/S
560-340-577
Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut
590-317-550
Gasket Tankless Heater Cover Plate 5¼" x 10"
510-312-209
Tankless Limit, 140°F To 240°F With 10° Differential and ¾" Well
591-391-965
Junction Box With Harness Assembly For Probe LWCO
OIL
Current Service Parts 281
WGO,WTGO,SGO - Series 3 Jacket Assembly
3 2
2 1
282 Current Service Parts
OIL
WGO WTGO SGO - Series 3 Jacket Assembly Parts
Boiler Model
1
Jacket panel with insulation Front
WGO-2 WGO-3 WGO-4 WGO-5 WGO-6
381-355-494
WTGO-3L WTGO-3 WTGO-4 WTGO-5
WTGO-6
381-355-509 318-355-512
SGO-3 SGO-4 SGO-5 SGO-6
381-355-521
2
Left side and rear
WGO 381-355-495 381-355-498 381-355-501 381-355-503 381-355-506
WTGO 381-355-510 381-355-513 381-355-515 381-355-517
381-355-519
SGO 381-355-522 381-355-525 381-355-528 381-355-531
3
Right side and Top panel with
rear
cap
426-700-250 426-700-252 426-700-252 426-700-254 426-700-256
381-355-497 381-355-500 381-355-771 381-355-505 381-355-508
426-700-250 426-700-252 426-700-252 426-700-254
426-700-256
381-355-772 381-355-773 381-355-774 381-355-775
381-355-776
426-700-252 426-700-254 426-700-256 426-700-258
381-355-524 381-355-527 381-355-530 381-355-533
Complete Jacket Cartons
WGO
WTGO
7 Section
416-700-170
416-700-176
8 Section
416-700-172
416-700-178
9 Section
416-700-174
416-700-180
Common Jacket Parts For All Boilers
Plastic Flue Cap Cover W/ Insulation
560-907-687
N/S Jacket Hardware Kit
386-700-853
Touch Up Paint - Gold - Low E 4.5oz Can
592-002-029
SGO 416-700-182 416-700-184 416-700-186
Note: All jacket panels come with appropriate labels To order a complete jacket for size 2 thru 6, order items 1, 2, 3. and Jacket hardware kit. For boiler sizes 7, 8, or 9 can only order complete jacket carton as listed above.
OIL
Current Service Parts 283
12 4 6
80 Boiler Section / Assembly Parts
14A
21
19
22
14
18 20
9 8 7
7
5
2
24 25 23
3 1
21 17 16 15
12
13
GAS\OIL
11
10
Fig. No. Part No.
Description
1 315-700-100 Front Section 8013
315-700-120 Intermediate Section, Regular 8015
2 315-700-130 Intermediate Section With Special Side Tappings 8017 - For Waterway Inspection
315-700-150 Intermediate Section, Supply (Steam Boilers) 8014
3 315-700-140 Intermediate Section, Tankless 8016
4 315-700-110 Back Section 8018
N/S
385-800-205
Section Assembly Kit - Includes ½" Rope, Adhesive, Elastomer Seals and Silicone Sealant - 1 Kit Per Joint
5 385-700-200 Heater Cover Plate Carton (Includes: Cover Plate, Gasket, Studs, Nuts)
6 590-921-917 Tankless Heater Carton (Includes: Tankless Heater, Gasket, Studs, Nuts)
7 590-317-550 Heater Gasket
284 Current Service Parts
80 Boiler
Section / Assembly Parts
8 450-030-928 Cleanout Plate
9 590-317-303 Cleanout Plate Gasket
591-000-070 Front Refractory, For Burner Mounting Plate - 4½" Burner Opening 10 591-000-072 Front Refractory, For Burner Mounting Plate - 6" Burner Opening
11 562-650-105 Refractory Retainer Clip
12 385-600-099 Observation Port Assembly (Includes: Observation Port Assembly, Sealing Rope, Screws)
13 590-735-254 Sealing Rope ½" x 10' Packaged
N/S
385-700-220
Combustion Chamber Kit (Includes: Back Refractory Blanket, Bottom Refractory Blanket, Adhesive, Sealing Rope, Sealing Rope Adhesive)
425-800-090 Flue Damper Assembly, Top Flue Boilers 8" For 380-680
14 425-800-091 Flue Damper Assembly, Top Flue Boilers 10" For 780-1180
425-800-092 Flue Damper Assembly, Top Flue Boilers 12" For 1280
425-800-096 Flue Damper Assembly, Rear Flue Boilers 8" For 380-680
14A 425-800-097 Flue Damper Assembly, Rear Flue Boilers 10" For 780-1180
425-800-098 Flue Damper Assembly, Rear Flue Boilers 12" For 1280
N/S
385-800-215
Flue Collector Hood Hardware Kit (Includes: Flue Collector Hardware Plus Collector Hood Gasket Kit, Below)
15 463-000-003 Flue Collector Hood End Cap
Collector Hood Gasket Kit (Includes: (2) Flue Collector Hood Gasket, (3) Circular Collector N/S 385-800-218 Hood Gaskets, (1) Rectangle Collector Hood Gasket, Flat-Stitched Sealing Rope, Double-
Faced Tape)
16
Included In Gasket Kit
Flue Collector Hood Gasket
With Below Collector Hoods A Collector Hood Gasket Kit 385-800-218 Is Needed
Quantity Required To Make a Boiler 3 4 5 6 7 8 9 10 11 12
450-020-300 80 Collector Hood - A
1
11
450-020-301 80 Collector Hood - B
1
17 450-020-302 80 Collector Hood - C
1
1
211
450-020-303 80 Collector Hood - D
1
1
1
1
450-020-304 80 Collector Hood - E
11
18 463-000-001 Flue Cap Top
19 463-000-002 Flue Cap Rear
Included In 20 Flue Damper Rear Flue Transition
Assembly
21
Included In Gasket Kit
Circular Collector Hood Gasket
22
Included In Gasket Kit
Rectangular Collector Hood Gasket
592-800-008 7½" Top Elastomer Seal N/S
592-800-009 3½" Bottom Elastomer Seal
23 560-134-495 " x 11" Draw Rod (4 Per Joint)
24 561-928-224 " HEX Nut (2 Per Draw Rod)
25 562-248-710 " Washer (1 Per Draw Rod)
591-706-214 Flue Brush - 42 Inches Long N/S 592-002-030 Touch Up Paint - Blue / Gray - Low E 4.5oz Can
GAS\OIL
Current Service Parts 285
80 Boiler Water Trim Parts
Part No.
Description
Boiler Size
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet, Brass, ¾" Female Side Outlet, Rated At 510,000 BTUH
3, 4
383-600-091
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet, Brass, ¾" Female Side Outlet, Rated At 510,000 BTUH
3, 4
383-600-063
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet, Brass, ¾" Female Side Outlet, Rated At 925,000 BTUH
5, 6, 7, 8
383-600-092
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1" N.P.T. Female Inlet, Brass, 1¼" Female Side Outlet, Rated At 1,300,000 BTUH
9, 10, 11
383-600-093
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1¼" N.P.T. Female Inlet, Brass, 1½" Female Side Outlet, Rated At 2,105,000 BTUH
12
510-218-099
Combination Pressure Temperature Gauge, 3½" Dia. Dial, 0-70 PSIG, 60-320°F Short
Shank, Back Connection,
¼" N.P.T.
All All
Combination High Limit/Low Limit Control, High Limit: 140-240°F Low Limit: 140-240°F
With 5-35°F Adjustable Differential: Low Limit Must Be Set 20°F Below High Limit, Less
All
Well 510-312-065
Combination High Limit/Low Limit Control, High Limit: 140-240°F Low Limit: 140-240°F
With 5-35°F Adjustable Differential: Low Limit Must Be Set 20°F Below High Limit, Less
All
Well
590-921-917 Tankless Heater (Includes: Heater, Gasket, Nuts and Studs)
560-340-577 Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut
590-317-550 Gasket Tankless Heater Cover Plate 5¼" x 10"
592-300-006 Well, ¾" N.P.T
All
GAS\OIL
286 Current Service Parts
80 Boiler Steam Trim Parts
1
2
Fig. No.
Part No.
Description
Boiler Size
Steam Relief Valve, Set To Relieve At 15 PSIG, ¾" N.P.T. Inlet, ¾" Side Outlet, 450
Lbs./Hr. Steam Capacity
383-600-105
3, 4
Steam Relief Valve, Set To Relieve At 15 PSIG, ¾" N.P.T. Inlet, ¾" Side Outlet, 450
Lbs/Hr Steam Capacity
383-600-107
Steam Relief Valve, Set To Relieve At 15 PSIG, Lbs/Hr Steam Capacity
1" N.P.T. Inlet, 1" Side Outlet, 643
5, 6
N/S
383-600-108
Steam Relief Valve, Set To Relieve At 15 PSIG, 1200 Lbs/Hr Steam Capacity
1¼" N.P.T. Inlet, 1½" Side Outlet, 7, 8, 9, 10
383-600-109
Steam Relief Valve, Set To Relieve At 15 PSIG, 1900 Lbs/Hr Steam Capacity
1½" N.P.T. Inlet, 2" Side Outlet,
11, 12
511-312-135
Steam Pressure Control, Cut In 0-9 PSI, Additive Differential 0 To 5 PSI, ¼" N.P.T. Connection
All
1
510-218-100
Combination Pressure Vacuum Gauge, 0-30 PSIG, 0-30"Hg., 4½" Dial, ¼" N.P.T. Bottom Connection
All
2 510-218-145 Water Gauge Class Cock Set, ½" N.P.T. Male inlet
All
383-600-002 Gauge Glass, 10" Long x " Diameter With Gaskets
All
563-334-595 Gauge Glass Guards, Includes 2-12½" Long x 3/16" Diameter Guards
All
N/S 590-921-917 Tankless Heater (Includes: Heater, Gasket, Nuts And Studs)
560-340-577 Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut
590-317-550 Gasket Tankless Heater Cover Plate 5¼" x 10"
GAS\OIL
Current Service Parts 287
88 - Series 1 & 2 Section Assembly Parts
GAS\OIL
Fig. No.
Part. No.
Description
Notes Series
1 316-301-210 Front Section 8823 80 PSI
1&2
2 316-301-212 Regular Intermediate Section 8825 80 PSI
1&2
3 316-301-214 Tankless Intermediate Section 8826 PSI
1&2
4 316-301-211 Back Section 8828 80 PSI
1&2
316-301-213 Supply Intermediate Section With 5" N.P.T. Supply Outlet Tapping 8824 80 PSI 1 & 2
N/S
386-300-213 86/88 Section Replacement Kit (Includes: Rope, Seals, Sealant, Rope Adhesive)
1 & 2
5 560-134-495 " x 11" Draw Rod - (4 Per Joint) Intermediate To Intermediate
1
6
560-134-505
" x 13" Draw Rod - (4 Per Joint) (All Series 2)
(Front or Back To Intermediate-Series 1)
1 & 2
561-928-224 " 11 Nut HEX (2 Per Draw Rod) 7
562-248-710 " Washer (1 Per Draw Rod)
1 & 2 1 & 2
8 590-735-140 Rope Fiberglass ½" Diameter x 13' Per Joint, 7' For Burner Plate, and 6' For Collar
1 & 2
N/S 590-735-145 " Dia. Wick (1 For Damper Locking Plate) Type FS 125
1 & 2
9 590-735-150 " Dia. Sealing Rope (1' Per Observation Port) Type MD-375
1 & 2
N/S 591-638-851 Silicone Sealant RTV700, 3 oz.
1 & 2
288 Current Service Parts
88 - Series 1 & 2 Section Assembly Parts
591-638-850 Silicone 4500 For Sealing Rope, 10.3 oz.
591-706-214 Flue Brush, 123 DMG
N/S
592-800-005 Square Cut Seal, 9" (1 Per Joint)
592-800-007 Square Cut Seal, 6" (1 Per Joint)
340-004-606
Flue Collar Assembly, 10" (Includes: Flue Collar, Damper, Damper Quadrant, Locking Plate, Swivel and Brackets) (488-688)
340-004-607
Flue Collar Assembly, 12" (Includes: Flue Collar, Damper, Damper Quadrant, Locking Plate, Swivel and Brackets) (788-888)
10
340-004-608
Flue Collar Assembly 14" (Includes: Flue Collar, Damper, Damper Quadrant, Locking Plate, Swivel and Brackets) (988-1388)
340-004-609
Flue Collar Assembly, 16" (Includes: Flue Collar, Damper, Damper Quadrant, Locking Plate, Swivel and Brackets) (1488-1688)
340-004-612
Flue Collar Assembly, 18" (Includes: Flue Collar, Damper, Damper Quadrant, Locking Plate, Swivel and Brackets) (1788-1888)
330-056-634 Quadrant For Flue Collar
N/S 460-003-646 Damper Blade For Flue Collar
563-530-784 Damper Locking Plate For Flue Collar
9 11 385-600-099 Observation Port Assembly (Includes: Frame, Sealing Rope, Plugs and Sight Glass) 12
590-317-580 Ceramic Fiber Gasket For Sight glass, 2" x 1¼" x " N/S
591-419-199 Sight Glass, 2" Round x "
13 450-030-934 Cover Plate For Heater Opening (Rectangular)
14 590-317-579 Gasket For Heater Cover Plate (Rectangular)
15 450-030-965 Cleanout Plate
16 590-317-305 Woven Fiberglass Gasket For Cleanout Plate
17 416-400-131 2-Flueway Kit (Includes: 2 Sets of Bars)
18
Available Locally
Cleanout Bolts and Nuts, (2 Per Cleanout) ¼" X 20, 1¾" Zinc Plated, Carriage Bolts, ¼" Plain Washer, ¼" X 20 HEX Nut
386-300-211 88 Combustion Chamber Kit
560-340-577 " x 1" Stud & Nut For Heater Cover Plate
591-632-612 Waterglass (4 oz. Bottle)
N/S 562-248-744 Grommet Jacket Observation Port
592-002-030 Touch Up Paint - Blue / Gray - Low E 4.5oz Can
592-002-033 Touch Up Paint - Black - Low E 4.5oz Can
592-002-032 Touch Up Paint - Putty - Low E 4.5oz Can
Indicated current TPS R/C Product
1 & 2 1 & 2 1 & 2 1 & 2
1 & 2
1 & 2
1 & 2
1 & 2
1 & 2
1 & 2 1 & 2 1 & 2
1 & 2
1 & 2 1 & 2 1 & 2 1 & 2
2 2 2
1 & 2
1 & 2 1 & 2 1 & 2
2 1 2 2
GAS\OIL
Current Service Parts 289
88 - Series 1 & 2 Water Trim Parts
2
5
1
4
3
Fig. No.
Part No.
Description
383-600-092
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Brass, Side Outlet
1" Inlet x 1¼"
383-600-093
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1¼" Inlet x 1½" Brass Side Outlet
1
383-600-094
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Brass, Side Outlet
1½" Inlet x 2"
383-600-095
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Brass, Side Outlet
2" Inlet x 2½"
2
510-312-065
Combination High Limit/Low Limit Control Less Well High Limit: Low Limit: 115-240º F
130-240º F
Combination Pressure/Temperature Gauge, 0-55 PSIG, 60-260º F, Back 3 510-218-065 Connection, ½" N.P.T,
2½" Shank
4 510-312-090 Combination Operating Limit and Manual Reset High Limit
Combination Pressure/Temperature Gauge, 0-200 PSIG, 60-260º F, Back 5 510-218-080 Connection, ½" N.P.T
3¼" Shank
Combination Pressure/Temperature Gauge, 0-55 PSIG, 60-260º F, Back 510-218-099 Connection, ½" N.P.T
2½" Shank
N/S 590-921-909 Tankless Heater (Includes: Heater, Gasket, Nuts and Studs)
560-340-577 Stud -16" NC-2A x 1.12 Long
With -16" NC Brass Nut
590-317-579 Gasket Tankless Heater Cover Plate 5¼" x 10"
592-300-006 Well, ¾" N.P.T
Boiler Size 4-5
6 8
9 11
12 18 All Sizes All Sizes All Sizes All Sizes All Sizes
All Sizes
All Sizes
Series 1 & 2 1 & 2 1 & 2 1 & 2
1 1 1 1 2 2
1 1 & 2
290 Current Service Parts
GAS\OIL
3 5
88 - Series 1 & 2 Steam Trim Parts
1 6
4
Relief Valves
4-5 1¼" x 1½" 1,200 1 383-600-108
6-7 1½" x 2"
1,900 1 383-600-109
8-10 2" x 2"
88
1" x 1"
Series 11
1
2" x 2"
1¼" x 1½" 12-14
2" x 2"
2,500 1 383-600-110 643 1 383-600-107 2,500 1 383-600-110 1,200 1 383-600-108 2,500 1 383-600-110
15-18 2" x 2"
5,000 2 383-600-110
2
4-5 1¼" x 1½" 1,200 1 383-600-108
6-7 1½" x 2"
1,900 1 383-600-109
8-9 2" x 2"
88 Series
2
10R, 10-11
2" x 2" 1" x 1"
1½" x 2" 12-14
2" x 2"
2,500 1 383-600-110 2,500 1 383-600-110 643 1 383-600-107 1,900 1 383-600-109 2,500 1 383-600-110
15-18 2" x 2"
5,000 2 383-600-110
Fig. No.
Part No.
Description
383-600-107
Steam Safety Valve, 1" N.P.T. Inlet, Side Outlet, 643 Lbs/Hr. Capacity, Brass. See Chart Above.
383-600-108
Steam Safety Valve, 1¼" N.P.T. Inlet, Side Outlet, 1,200 Lbs/Hr. Capacity, Brass. See Chart Above.
1
383-600-109
Steam Safety Valve, 1½ " N.P.T. Inlet, Side Outlet, 1,900 Lbs/Hr. Capacity Brass. See Chart Above.
383-600-110
Steam Safety Valve, 2" N.P.T. Inlet, Side Outlet, 2,500 Lbs/Hr. Capacity Brass (See Chart Above)
510-312-135 High Pressure Limit, Operating Range: 0-9 PSIG Differential: 0-5 PSIG 2
510-312-135 High Pressure Limit, Operating Range: 0-9 PSIG Differential: 0-5 PSIG
3 510-218-145 Water Gauge Glass Cocks, Set of Two ½" N.P.T. Male Inlet 4 383-600-002 Water Gauge Glass Kit (Includes: Glass, Gaskets, and Brass Washers)
5 563-334-595 Gauge Glass Guard 12½" Long x 3/16" Dia
6
510-218-100
Combination Pressure-Vacuum Gauge, 0-30 PSIG, 0-30" High 4½" Dial, Bottom Connection, ¼" N.P.T.
590-921-909 Tankless Heater (Includes: Heater, Gasket, Nuts and Studs)
N/S 560-340-577 Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut
590-317-579 Gasket Tankless Heater Cover Plate 5¼" x 10"
Boiler Size
11
4-5, 12-14
6 7
(2 required) 8-14
(2 required) 15-18
(2 required) All Sizes
(2 required) All Sizes All Sizes All Sizes
(2 required) All Sizes
All Sizes
GAS\OIL
Current Service Parts 291
94 - Series 1 Through 3 Section Assembly Parts
GAS\OIL
Fig. No.
Part No.
Description
A 317-802-500 Front Section 9217 318-102-508 Front Section 9517, 80 PSI
318-102-480 Back Section, Water & Steam With 8" Return Flange 94118
318-102-518 Back Section, Water & Steam With 8" Return Flange 9518, 80 Psi B
318-102-482 Back Section Water Only For 10" Return Flange Adapter 94218
318-102-528 Back Section Water Only For 10" Return Flange Adapter, 95218, 80 Psi
C 318-102-538 Regular Intermediate Section, 9515, 80 PSI
N/S 318-102-440 Regular Intermediate Section 9415
318-102-450 Tankless Intermediate Section, 9416
C1 318-102-548 Tankless Intermediate Section, 9516, 80 PSI
292 Current Service Parts
Series No. 1, 2 3 1, 2 3 1, 2 3 3 1, 2 1,2 3
94 - Series 1 Through 3
Fig. No.
Part No.
Section Assembly Parts
Description
Series No.
318-102-448 Supply Intermediate Section 9419
1, 2
C2 318-102-578 Supply Intermediate Section 9519, 80 PSI
3
388-135-020 90-92-94 Split Nipple Replacement Kit (1 Per Joint)
1, 2
388-135-010 Section Assembly Kit (1 Per Joint)
3
592-800-007 6" Dia. Bottom Elastomer Seal (2 Per Joint)
3
592-800-005 9" Dia. Bottom Elastomer Seal (1 Per Joint)
3
560-134-490 " X 10" Draw Rod Without Nut, Intermediate To Intermediate (4 Per Joint)
1, 2, 3
560-134-495 " X 11" Draw Rod Without Nut, Front or Back To Intermediate (4 Per Joint)
1, 2, 3
561-928-224 " Nut (2 Per Draw Rod)
1, 2, 3
562-248-710 " Washer (1 Per Draw Rod)
1, 2, 3
591-706-185 Flue Brush
1, 2, 3
591-706-222 Flue Brush Rod, 44"
1, 2, 3
591-706-223 Flue Brush Rod, 62"
1, 2, 3
N/S 591-706-240 Flue Brush Spacer, 48" 591-706-226 Flue Brush Handle, Flexible Wire
1, 2, 3 1, 2, 3
590-735-145
" Dia. Sealing Wick, (3' For Front Observation Port, 1' For Relief Plate Stud, 1' For Damper Locking Plate) TP500 Type FS 125
1, 2, 3
590-735-150
" Dia. Sealing Rope, (6' For Rear Access Shield, 2' For Rear Observation Port, 12' For Draft Hood Counter Flange, 3' Per Cleanout Plate)- TP1000 MD375
1, 2, 3
590-735-140
½' Dia. Sealing Rope, (9' For Burner Plate, 6' For Draft Hood Collar, 6' For Rear Access Door, and 6' Per Clean Out Door
590-735-154 " Dia. Silicone Coated Sealing Rope For Section Perimeter, 22' Cut
1, 2, 3
590-735-153 " Dia. Sealing Rope- TP500 Type Xl-625-60-5, 12' Cut To Length
1, 2, 3
591-638-850 Silicone 4500 For Sealing Rope (10.3 Oz. Tube)
1, 2, 3
591-638-855 Sealant, Loctite AVV, 50 CC Bottle
1, 2
591-638-851 Silicone Sealant (RTV 108 or Equivalent) (3 Oz. Tube)
3
D
340-004-616
Flue Collar Assembly, 20" (Includes: Flue Collar With Flange, Damper, Damper Quadrant, Locking Plate, Swivel, Bracket, Counter-Flange and Rope)
1, 2, 3
330-056-634 Quadrant Flue Collar 8474
1, 2, 3
460-003-640 Damper Blade For Flue Collar N/S
563-530-784 Damper Locking Plate
1, 2, 3 1, 2, 3
560-340-570 Stud ½" X 4¼" Dap 104A
1, 2, 3
D1 460-030-930 Counterflange For 20" Flue 8½ "- 13X2" In H Box, Bolts With Washers
1, 2, 3
D2 460-030-936 Flue Adapter, 22" Steel 22-2594
1, 2, 3
GAS\OIL
F3
340-004-620
Front Observation Port Assembly #462 (Includes: Bottom, Intermediate And Top Observation Port Plates, Spring, Rope and Sight Glass)
1, 2, 3
F4
385-600-099
Back Observation Port Assembly (Includes: Frame, Rope, Gasket, Plugs and Sight Glass)
1, 2, 3
591-419-199 Back Sight Glass N/S
590-317-580 Washer For Back Sight Glass
1, 2, 3 1, 2, 3
K20
340-004-740
Cleanout Door Assembly #474 (Includes: Door, Hinge, Hinge Plate, Handle, Liner and Accessories)
1, 2, 3
340-004-635 Wing Nut Assembly With " X 1¼" Stud (Threads Into Mounting Stud) 9256 N/S
560-340-560 Mounting Stud 92P112a
1, 2, 3 1, 2, 3
K22 330-060-500 Hinge For Cleanout Door 9254
1, 2, 3
Current Service Parts 293
94 - Series 1 Through 3 Section Assembly Parts Continued
Fig. No.
Part No.
Description
K24 330-060-400 Hinge Plate For Cleanout Door 9253
N/S 590-524-867 Liner For Cleanout Door
340-004-700 Back Access Door Assembly (Includes: Door Liner, Handle and Rope)
K40 387-834-906 Refractory Liner For Back Access Door - Inside Of Door
560-340-560 Mounting Stud 92S112a
K41 387-834-905 Refractory Shield For Back Access Door - Towards Flame Side Of Door
L 387-800-500 Heater Cover Plate Carton (Includes: Door Liner, Handle and Rope)
L1 590-317-544 Tankless Gasket
330-061-000 Cleanout Plate 9254
M 330-060-700 Wing Nut Cleanout With ½" Tapping 9256
560-340-570 Stud ½" X 4 " DAP 104A, 92P112A
330-060-200 6" Supply Elbow, Water Only Tapped, 9246
N 330-060-300 8" Supply Elbow, Water Only Tapped, 9248A
330-060-310 8" Supply Elbow, Steam Only Tapped, 92481-S
590-317-546 Gasket For Supply Outlet (2 Required), 1 For Front Supply And 1 For Rear Supply N1
560-340-579 Stud " X 3" 92P151A
N2 330-062-005 Cover Plate For Supply Outlet, 2-2", 9440
330-059-910 Cover Plate For Supply Outlet, 4", 92140
N3 330-060-210 Top Supply Outlet, 10" Flanged, 92410
N4 590-317-625 Gasket For Top Supply Outlet, 10" (2 Required Per Fitting)
O1 388-135-300 Return Flange Reducer, 8" To 6", 086
O2 590-317-572 Gasket For Return Flange Reducer, Round
O3 330-062-001 Return Flange Adapter, 10", 9410
O4 590-317-620 Gasket For Return Flange Adapter, Rectangular
N/S 592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5oz Can
Series No. 1, 2, 3 1, 2, 3
1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3
3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3
All
GAS\OIL
294 Current Service Parts
94 - Series 1 Through 3 Water Trim Parts
Fig. No.
Part No.
Description
Boiler Size
383-600-092 ASME Pressure Relief Valve, 1" Inlet x 1¼" Side Outlet, Brass, 30 PSIG
21-23
383-600-093 ASME Pressure Relief Valve, 1¼" Inlet x 1½" Side Outlet, Brass 30 PSIG
8, 24-25
1 383-600-094 ASME Pressure Relief Valve, 1½" Inlet X 2" Side Outlet, Brass, 30 PSIG
9-10(1-required) 20 (2-required)
383-600-095
ASME Pressure Relief Valve, 2" Inlet x 2½" Side Outlet, Brass, 30 PSIG
11-19 21-25
2
510-312-065
Combination High Limit/Low Limit Control High Limit: 130-240°F Low Limit: 115240°F, Less Well
All All
3
510-218-065
Combination Pressure-Temperature Gauge 0-50 PSIG 60-260°F Back Connection, ½" N.P.T.
All All
590-921-910 Tankless Heater, (Includes: Heater, Gasket, Nuts and Studs)
560-340-577 Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut N/S
590-317-550 Gasket Tankless Heater Cover Plate 5¼" x 10"
592-300-006 Well, ¾" N.P.T
Quantity Of Relief Valve/s Per 94 Series 3 Boiler Size
Relief Valve P/N
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
383-600-092
111
383-600-093
1
11
383-600-094
11
2
383-600-095
111111111
1111 1
Current Service Parts 295
GAS\OIL
94 - Series 1 Through 3 Steam Trim Parts
6 3
4
1
5
2
Fig. No.
Part No.
1 383-600-002
2 563-334-595
3 510-218-100
4 510-218-145
510-312-135 5
510-312-135
383-600-108
383-600-109 6
383-600-110
383-600-111
590-921-910 N/S 560-340-577
590-317-550
Description
Boiler Size
Gauge Glass Kit (Includes: Glass, Gaskets and Brass Washers)
All
Gauge Glass Guard 3/16" Dia. X 12½" Long
All (2 per Boiler)
Combination Pressure-Vacuum Gauge 0-30 PSIG 0-30"HG. 4½" Dial Bottom Connection N.P.T.
All
Water Gauge Glass Cock Set - ½" NPT Male Inlet - Long Stem
All
High Pressure Limit Operating Range: 0-9 PSIG Differential: 0-5 PSIG
All (2-Required)
High Pressure Limit Operating Range: 0-9 PSIG Differential: 0-5 PSIG
All (2-Required)
Steam Safety Valve 1¼" Inlet Set To Relieve At 15 PSIG Side Outlet 1,200 Lbs./ See Table
Hr. Capacity
Below
Steam Safety Valve 1½" Inlet Set To Relieve At 15 PSIG Side Outlet 1,900 Lbs./ See Table
Hr. Capacity
Below
Steam Safety Valve 2" Inlet Set To Relieve At 15 PSIG Side Outlet 2,500 Lbs./ Hr. Capacity
See Table Below
Steam Safety Valve 2½" Inlet Set To Relieve At 15 PSIG Side Outlet 3,529 Lbs./ See Table
Hr. Capacity
Below
Tankless Heater, (Includes: Heater, Gasket, Nuts and Studs)
Stud -16" NC-2A x 1.12 Long With -16" NC Brass Nut
Gasket Tankless Heater Cover Plate 5¼" x 10"
GAS\OIL
Quantity Relief Valve/s Per 94 Series 3 Boiler Size
Relief Valve P/N
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
383-600-108
11
383-600-109
112211
1
383-600-110
11
11222
11
383-600-111
111222 2
296 Current Service Parts
NOTES
Current Service Parts 297
GAS\OIL
Aqua Plus Water Heater
298 Current Service Parts
MISCELLANEOUS
Aqua Plus Water Heater Parts
Fig. No.
Part No.
Description
Magnesium Anode Replacement Kit Includes (Anode Rod, O-ring, 633-500-014 Insulating Washer and Brass Bushing & Instructions) 12.5 Inches Long
1¼" Socket Needed 1
Magnesium Anode Replacement Kit Includes (Anode Rod, O-ring, 633-500-016 Insulating Washer and Brass Bushing & Instructions) 13.8 Inches Long
1¼" Socket Needed
2 633-500-020 Thermostat Repair Kit (Includes Thermostat, and Instructions) 633-500-021
633-500-024
3 633-500-025 Top Plastic Cap Replacement Kit
633-500-026
633-500-030
4 633-500-031 Bottom Plastic Cap Replacement Kit (Plastic Cap and 4 Screws)
633-500-032
5 633-500-036 Leveling Leg Replacement Kit
633-500-038
Temperature & Pressure Relief Valve Kit-(Includes - Watts EF-LF 100XL) 150 P.S.I., 210°, ¾" N.P.T.
6
633-500-039
Temperature & Pressure Relief Valve Kit-(Includes - Watts LF - 40XL-5 ) 150 P.S.I., 205°, ¾" N.P.T.
N/S 633-500-042
Inspection and Service Kit (Includes Inspection Plate Gasket and Anode Gasket)
7 633-500-044 Inspection Plate Replacement Kit
8 633-500-046 Inspection Hatch Cover Replacement Kit
633-500-064
9
Fitting Grommet
633-500-037
10 633-500-048 Anode Cover
633-500-049
633-500-050
633-500-051
633-500-052 Jacket Replacement Kit-(Includes Jacket and Instructions)
N/S 633-500-053
633-500-054
633-500-055
633-500-056
633-500-012 Mixing Valve Kit, 1"
Model
35/45/55/85
105
35/45/55/85 105
35/45/55 85 105
35/45/55 85 105 All
35/45/55
85/105
All
All All 3/4" 1" All 35, Pewter 45, Pewter 55, Pewter 85, Pewter 105, Pewter 35, Gold 45, Gold 55, Gold All
MISCELLANEOUS
Current Service Parts 299
Aqua Plus Water Heater Series 2
300 Current Service Parts
MISCELLANEOUS
Aqua Plus Water Heater Series 2 - Parts
Fig. No.
Part No.
Description
1 633-600-012 Thermostat Repair Kit - (Includes Control And Sensor)
633-500-024
2 633-500-025 Top Plastic Cap Replacement Kit
633-500-026
633-500-030
3 633-500-031 Bottom Plastic Cap Replacement Kit (Plastic Cap and 4 Screws)
633-500-032
4 633-500-036 Leveling Leg Replacement Kit
633-500-038
Temperature & Pressure Relief Valve Kit-(Includes - Watts EF-LF 100XL) 150 P.S.I., 210°, ¾" N.P.T.
5
633-500-039
Temperature & Pressure Relief Valve Kit-(Includes - Watts LF - 40XL-5 ) 150 P.S.I., 205°, ¾" N.P.T.
633-500-064
6
Fitting Grommet
633-500-037
7 633-500-131 Sensor Cover
633-500-132
633-500-133
8 633-500-134 Jacket Replacement Kit-(Includes Jacket and Instructions)
633-500-135
633-500-136
9 633-500-137 Thermo Well
N/S 633-500-012 Mixing Valve Kit, 1"
Model
All
35/45/55 85 105
35/45/55 85 105 All
35/45/55
85/105
3/4" 1" All 35, Pewter 45, Pewter 55, Pewter 85, Pewter 105, Pewter All All
MISCELLANEOUS
Current Service Parts 301
AquaLogic WM97+ Companion Water Heater
302 Current Service Parts
MISCELLANEOUS
AquaLogic WM97+ Companion Water Heater Parts
Fig No.
Part No.
Description
100 635-900-059 Tank
110 383-700-211 Jacket Front
120 634-200-215 Jacket Back
130 634-200-216 Jacket Bottom
140 383-700-212 Jacket Top
150 634-200-218 Jacket Pipe Access Cover
160 563-039-981 Jacket Retainer Magnets - (4 Required)
170 590-424-256 Leveling Legs - (3 Required)
180 561-928-450 Riveted Nuts
190 562-248-756 Grommet, 1.22" O.D. - (2 Required)
383-700-210 Temperature Sensor - (2 Required)
200 383-700-213 Sensor Well - Top Sensor - 12k ohm
383-700-214 Sensor Well - Bottom Sensor - 12k ohm
210 562-650-119 Temperature Sensor Clip - (Holds Down Sensor By Securing Sensor Wires)
N/S 591-391-998 Wire Harness, Top and Lower Temperature Sensors
N/S 591-391-999 Wire Harness, Circulator
240 511-405-146 Circulator, Taco (0015)-3-Speed With Integral Flow/Check Valve. (Do Not Substitute)
250 560-907-735 Circulator Flange With 90-Degree Elbow
260 563-910-026 Circulator Flange, 1" N.P.T
270 562-136-260 Circulator Flange Bolts
280 561-928-235 Circulator Flange Nuts
290 590-317-543 Circulator Flange Gasket
300
560-907-700
Flexible Boiler Water Connector, 1" N.P.T Both Ends - (Includes Rubber Grommet on Each End) 2 Required
310 561-550-096 Tee, 1" FNPT X 1" FNPT X 1" MNPT
320
Local
Bushing, 1" X ¾" N.P.T
330
383-700-209
Mixing Valve Kit, Honeywell AMX302TLF - (Includes Mixing Valve, Inlet Water Fitting, and Flexible Cold Water Connector Pipe)
340 633-500-038 T&P Relief Valve, ¾" N.P.T, 150 PSI, 105MBH
350 511-246-402 Drain Valve, ¼" N.P.T
N/S 383-600-512 Flex Line Insulation Kit - (Includes 2 Pieces Of Insulation and Instructions)
MISCELLANEOUS
Current Service Parts 303
Aqua Pro Water Heater
304 Current Service Parts
MISCELLANEOUS
Fig. No.
Part No.
1 633-600-011
633-500-204
2 633-500-205
633-500-210
633-500-206 3
633-500-211
4 633-500-208
633-500-209 5
633-500-212
6 633-500-207
633-500-038 7
633-500-039
N/S 633-500-012
Control Kit Coil Kit
Aqua Pro Water Heater
Description
Gasket Kit V- Clamp Steel Plate - 8.15" Brass Drain Valve - ¾" Temperature/Pressure Relief Valve - ¾" Mixing Valve - 1" Optional
Model
All 30/55
80 119 30/55 80/119 All 30/55 80/119 All 30/55 80/119 All
MISCELLANEOUS
Current Service Parts 305
GAS
GV - Series 1 & 2 Section Assembly
2
3
1
4
6
5 306 Discontinued Service Parts
GAS
GV - Series 1 & 2 Section Assembly Parts
Fig. No.
Part No.
Description
322-200-240
322-200-245 Section Assembly (Repair Kit Required) See Note 1
322-200-250
322-200-255 Section Assembly, GV-6 (Repair Kit Required)
N/S
Repair Kit For Replacing Entire Block (Includes: Water Tubing-Pump
382-200-390 to Return, 1" N.P.T. Male Adapters, Blower Flange Gasket, Igniter and
Gasket, Screws, Studs, Nuts, Washers)
Repair Kit For Replacing Entire Block (Includes: Water Tubing-Pump 382-200-461 to Return, 1" N.P.T. Male Adapters, Blower Flange Gasket, Igniter and
Gasket, Screws, Studs, Nuts, Washers)
1 312-200-140 Front Section 3914 (Repair Kit Required)
2 312-200-110 Intermediate Section 3915 (Repair Kit Required)
3 312-200-130 Back Section 3918 (Repair Kit Required)
Repair Kit, Front Section (Includes: Square Cut Seals, Silicone Sealant,
382-200-300
Tie Rod Washers, Water Tubing-Pump to Return, 1" N.P.T. Male Adapters, Blower Flange Gasket, Igniter, Igniter Gasket, Screws, Studs, Washers,
N/S
Nuts)
382-200-305
Repair Kit, Intermediate/ Back Sections (Includes: Square Cut Seals, Silicone Sealant, Tie Rod Nuts, Tie Rod Washers) 1 Kit Per Joint
560-234-499 7/16" Tie Rod Without Nut (2 Per Boiler): (10-1/2")
560-234-525 7/16" Tie Rod Without Nut (2 Per Boiler): (14")
560-234-503 7/16" Tie Rod Without Nut (2 Per Boiler): (18") 4
560-234-504 7/16" Tie Rod Without Nut (2 Per Boiler): (21")
561-928-235 Regular Hex Nut 7/16" (2 Per Tie Rod)
562-248-684 Washer, Medium Plain Split Lock 7/16 (1 Per Tie Rod)
5 452-100-080 Base Rail Brace
6 452-100-111 Blower Housing Support
N/S 592-002-029 Touch Up Paint - Gold - Low E 4.5oz Can
Series No. 1,2 1,2 1,2 1,2
2
1
2 1,2 1,2
1,2
1,2 1,2 1,2 1,2 1,2 2 1,2 1,2 1,2
Model GV-3 GV-4 GV-5 GV-6
All
GV-3 GV-4 GV-5 GV-6
All
Note 1: Series 1 block assembly for GV boilers no longer available. Series 2 block can be used on Series 1 boiler. Only difference is bypass tapping on top of front section is 3/4" on series 2 block and 1/2" on series 1 block. Use 3/4" x 1/2" bushing and/or see Tech Bulletin SB0401R1 at our web site, www.weil-mclain.com.
Discontinued Service Parts 307
GAS
GV - Series 1 & 2 Blower Assembly
2 8
10
11
5
3
9
6
1 4
7
308 Discontinued Service Parts
GAS
GV - Series 1 & 2 Blower Assembly Parts
Fig. No.
Part No.
Description
Model
382-200-320
GV-3
1
382-200-325 Burner Replacement Kit (Includes: Burner Cone And Ring Assembly, Blower Flange GV-4
382-200-330 Gasket, Igniter, Igniter Gasket, Igniter Screws and Washers)
GV-5
382-200-335
GV-6
Blower Assembly Replacement Kit (Includes: Blower Housing Assembly, Blower 2 382-200-340 Motor With Mounting Brackets, Magnetic Washer, Blower Flange Gasket, Igniter,
Igniter Gasket, Screws and Washers)
3
382-200-345
Blower Motor Replacement Kit (Includes: Blower Motor, Motor Mount Grommets, Screws, Lock Nuts, 9" Tee Handle Allen Wrench)
4 590-317-610 Blower Flange Gasket
N/S 590-317-599 Igniter Gasket
511-624-520 Pressure Switch (0 to 5,500 ft. Elevation) 1.4" W.C. 5
382-200-317 Pressure Switch Kit (5,500 ft. to 10,000 ft. Elevation) 1.25" W.C.
6, 7
382-200-409
Sense Line Condensate Kit (Includes: 2 White Pressure Switch Tubes, 3 Red Pressure Switch Tubes and Plastic Condensate Trap)
8
382-200-315
Inlet Air Hose Replacement Kit (Includes: 13" Black Flexible Intake Hose with Clamps)
9 382-200-310 Inlet Air Fitting, Plastic, with Grill
N/S
382-200-350
Vent Ell Replacement Kit, Stainless Steel (Includes: Vent Ell With Drain Barb, Sealant, Hose Clamp Screws and Instructions)
10
382-200-430
Intake/Exhaust Termination Kit (Includes: Black Plastic Intake/Exhaust Cap, Mounting And Backing Plate, Hardware, and Instructions)
Vent Starter/Termination Retrofit Kit (Includes: Stainless Vent Ell With Drain Barb,
N/S
699-999-021
Standard Straight 3" Stainless Starter, Stainless Termination Coupling, High Temp Silicone, Black Plastic Intake/Exhaust Plate, Stainless Wall Mount Plate, Hardware
and Instructions)
11 382-200-385 Hose Trap Replacement Kit (Includes: 9.5" Flexible Drain Hose and 2 Clamps)
382-200-406 Condensate Drain Line Check Valve Kit
All
N/S 592-900-036 Anderol 465 1.7oz. Tube
All
381-400-010 GV Bug Box - Instructions Included
All
Discontinued Service Parts 309
GAS
GV - Series 1 & 2 Gas / Ignition Controls
11
10 1
2 9
8
7 4
5
6
3
310 Discontinued Service Parts
GAS
GV - Series 1 & 2 Gas / Ignition Control Parts
Fig. No.
Part No.
Description
Gas Valve Replacement Kit (Includes: Negative Regulation Gas Valve, Left Hand 1 382-200-410 Thread Adapter for Outlet, Hand Valve, Mounting Bracket, 12 VDC, Wiring Harness
With 24 Vac to 19-21 VDC Rectifier)
2
382-200-448
Gold Control Module Conversion Kit (Includes: Module, Circulator Harness, Temperature Sensor Jumper)
3 511-330-148 Igniter Replacement Kit (Includes: Norton 271Y Igniter, Gasket and Screws
N/S 590-317-599 Igniter Gasket
4 591-391-819 Wiring Harness Control Module to Igniter
5 591-391-821 Wiring Harness Control Module to Junction Box
Wiring Harness 9 Pin Connector, Control Module to T-Stat, Limit Switch, Pressure 6 591-391-820 Switch, 24VAC Gas Valve, and Block Limit Switch. Used with White-Rodgers or
Robertshaw Gas Valve
Wiring Harness 9 Pin Connector, Control Module to T-Stat, Limit Switch, Pressure
591-391-919 Switch, 19-21 VDC Gas Valve and Block Limit Switch. Used only with Honeywell
N/S
VK8115V-1176 Gas Valve
591-391-902
Circulator Harness With Temperature Sensor Jumper - Included With 382-200-448 Conversion Kit
7
382-200-409
Pressure Switch Tubing Replaced by Sense Line Condensate Kit (Includes: 2 White Pressure Switch Tubes, 3 Red Pressure Switch Tubes and Plastic Condensate Trap)
8 511-842-370 24 volt Step Down Transformer, 40 VA
9
382-200-355
Gas/Air Manifold Assembly (Includes: Manifold, Die Casting, Hose Barbs, Left Hand Threaded Fitting for Gas Valve)
510-811-600
10 510-811-605 Natural to Propane Conversion Kit (Includes: Propane Orifice Plate, label) 510-811-610
510-811-615
510-811-620
510-811-625
11
Propane to Natural Conversion Kit (Includes: Natural Orifice Plate, label)
510-811-630
510-811-635
Model
All
GV-3 GV-4 GV-5 GV-6 GV-3 GV-4 GV-5 GV-6
Discontinued Service Parts 311
GAS
GV - Series 1 & 2 Water Trim
11
13
10 9
5 7
1
12
6
3
2
4
8
312 Discontinued Service Parts
GAS
GV - Series 1 & 2 Water Trim
Fig. No.
Part No.
Description
High Limit Temperature Control, SPST, Automatic Recycle, 1 510-312-021 140-220°F, Range 30°F Fixed Differential, ½" N.P.T. Brass Control Well, No Remote
Capillary, Mounts Directly On Well.
2
383-500-095
ASME Pressure Relief Valve, 30 PSIG, ¾" N.P.T. Male Inlet, Brass, Side ¾" N.P.T. Female Outlet
3
510-218-099
Combination Pressure-Temperature Gauge, 2½" Dial, 0-60 PSIG, 70-250°F, Short Shank, Back Connection, ¼" N.P.T.
4 511-210-423 Drain Valve, ¾" N.P.T., 1½" Shank, Brass
5 511-405-113 Circulator, 1/25 HP, 120/60/1 Motor, 1,750 RPM, .75 Amps
6 590-317-535 Circulator Gasket, Diamond Universal (Two Required Per Circulator)
7
381-354-525
Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, 1 Gasket, 1" N.P.T, Fits Taco Circulators)
8 591-391-818 Wiring Harness, Control Module to Circulator
9
Obsolete Mixing Valve Series 2 (See Weil-McLain Technical Service Bulletin SB0401R1)
10 Obsolete Mixing Valve Repair Kit (See Weil-McLain Technical Service Bulletin SB0401R1)
11
382-200-375
Block Temperature Switch Kit (Includes: Block Switch (350° Open, 250° Close and Mounting Bracket )
12 510-148-567 Automatic Air Vent, Float Type, " N.P.T.
N/S 561-013-849 Reducing Coupling, ½" x " N.P.T. For Taco Air Vent
13
510-632-088
Fill-Trol Diaphragm Expansion Tank, (Tank Only) with O-ring and Special Thread Connection To Fill Valve For GV 3 To 5
510-632-089
Fill-Trol Diaphragm Expansion Tank, (Tank Only) with O-ring and Special Thread Connection To Fill Valve For GV-6
511-210-434
Fill Valve Angle Style-90 with Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
382-200-420 Fill-Trol Package Tank Kit with Fittings For GV-3 To 5 N/S
382-200-425 Fill-Trol Package Tank Kit with Fittings For GV-6
560-742-938
Copper Return Bend, 1", Requires 2 1" N.P.T. X 1" Sweat Adapters Which May Be Obtained Locally
Discontinued Service Parts 313
GAS
GV - Series 3 & 4 Section Assembly
1 9 4
8 3
5
2
15 12
14
11 10
13
7
6 5
7 6
314 Discontinued Service Parts
GAS
GV - Series 3 & 4 Section Assembly Parts
Fig. No.
Part No.
Description
Model
322-200-280
GV-3
1 322-200-281 Section Assembly (Repair Kit Required) 322-200-282
GV-4 GV-5
322-200-283
GV-6
Repair Kit, Section Assemblies (Includes: Water Tubing, Pump to Return, Male N/S 382-200-391 Adapter 1" N.P.T., Blower Flange Gasket, Ignitor, Ignitor Gasket, Screws, Studs,
Nuts, Washers)
2 312-200-150 Front Section 3913 (Repair Kit Required)
All
Repair Kit, Front Section (Includes: Square Cut Seals, Silicone Sealant, Tie Rod N/S 382-200-301 Washers, Water Tubing, Pump Tt Return, Male Adapters 1" N.P.T., Blower Flange
Gasket, Ignitor, Ignitor Gasket, Screws, Studs, Washers, Nuts)
3 312-200-110 Intermediate Section 3915 (Repair Kit Required)
All
4 312-200-130 Back Section 3918 (Repair Kit Required)
All
N/S
382-200-305
Repair Kit, Intermediate/Back Sections (Includes: Square Cut Seals, Silicone Sealant, Tie Rod Nuts, Tie Rod Washers (1) Kit Per Joint)
592-800-011 Square Cut Seals For Sections, 2" - 2 Required Per Joint
All
560-234-499 7/16" Tie Rod Without Nut (2 Per Boiler) (10 ½")
GV-3
5 560-234-525 7/16" Tie Rod Without Nut (2 Per Boiler) (14") 560-234-503 7/16" Tie Rod Without Nut (2 Per Boiler) (18")
GV-4 GV-5
560-234-504 7/16" Tie Rod Without Nut (2 Per Boiler) (21")
GV-6
N/S 562-248-684 Washer Medium Plain Split Lock 7/16 (1 Per Tie Rod)
All
6 452-100-170 Base Rail Leg
GV-3 & 4
7 452-100-080 Base Rail Brace
All
8 452-100-111 Blower Housing Support
All
9
382-200-375
Block Temperature Switch Kit (Includes: Block Switch (350° Open, 250° Close) and Mounting Bracket)
All
10 560-907-629 Inspection Port Cover
All
11 590-317-628 Inspection Port Gasket
All
12 590-317-653 Starter Tee Gasket
All
13 560-340-581 Stud 5/16" 18 x 1.25
All
14 Obtain Locally Hex Nuts 4 Each 5/16" With Nylon Lockseal, Washer, Plain, 4 Each 5/16"
All
15 699-999-029 Vent Starter Tee Reinforcing Plate Sections (2)
All
N/S 592-002-029 Touch Up Paint - Gold - Low E 4.5oz Can
All
Discontinued Service Parts 315
GAS
GV - Series 3 & 4 Blower Assembly Parts
4 3
2
5
1
12
11
10
9
6
Vent starter tee not included
7
17 8 13
16 15 20 19
18 14
Fig. No.
Part No.
Description
382-200-320
1
382-200-325 Burner Replacement Kit (Includes: Burner Cone And Ring Assembly, Blower Flange 382-200-330 Gasket, Ignitor Washers, Ignitor Gasket)
382-200-335
2 590-317-610 Blower Flange Gasket
511-624-520 Air Pressure Switch (0-5500' Elevation) - 1.4" W. C. 3
382-200-317 Air Pressure Switch Kit High Altitude (5500 10,000' Elevation) - 1.25" W.C.
Model
GV-3 GV-4 GV-5 GV-6
316 Discontinued Service Parts
GAS
GV - Series 3 & 4 Blower Assembly Parts Continued
Fig. No.
Part No.
4 382-200-345
5 382-200-340
510-811-600 510-811-605 510-811-610 510-811-615 6 510-811-620 510-811-625 510-811-630 510-811-635
382-200-362 7
382-200-355
8 382-200-409 9 590-317-647
382-200-411 10
382-200-410
11 511-330-148 12 590-317-599 13 382-200-310 14 382-200-315 15 560-907-629 16 590-317-628 17 590-317-629 18 382-200-385 19 452-100-112 20 560-907-650
382-200-430 N/S 382-200-406
592-900-036
Description
Blower Motor Replacement Kit (Includes: Blower Motor, Motor Mount, Grommets, Screws, Lock Nuts, Allen Wrench) Blower Housing Assembly Replacement Kit (Includes: Housing, Observation Port Window, Motor Mount Brackets, Lock Nuts, Grommets, Blower Motor (Fasco 716-2941), Blower Wheel, Magnetic Washer, Silicone Sealant, Screws, Blower Flange Gasket, Ignitor, Ignitor Screws, Ignitor Washers, Ignitor Gasket)
Conversion Kit, Natural to Propane (Includes: Propane Orifice Plate, Label)
Conversion Kit, Propane to Natural (Includes: Orifice Plate)
Gas/Air Manifold Assembly (Includes: Gas/Air Manifold, Gas Tubing, Washers, Screws and Gas Valve O-ring)-(Series-4) Gas/Air Manifold Assembly, Left Hand Threaded Fitting For Gas Valve, and Mounting Bracket) with White-Rodgers or Robertshaw ONLY - (Series-3) Sense Line Condensate Kit ( Condensate Trap, Hoses) Gas Valve Tubing To Gas/Air Manifold Gas Valve Replacement Kit (Includes: Gas Valve, Gas Cock, ½" Nipple, Mounting Bracket & Gas Valve O-ring)- (Series-4) Gas Valve Replacement Kit, Left Hand Thread Adapter, Mounting Bracket, Rectifier) White-Rodgers or Robertshaw ONLY - (Series-3) Ignitor Replacement Kit (Includes: Ignitor, Gasket) Ignitor Gasket Inlet Air Fitting Kit, Inlet Air Hose and Two Clamps Inspection Port Cover Inspection Port Gasket Starter Tee Gasket Hose Trap Replacement Kit (Includes: Hose and 2 Clamps) Drain Bracket Drain Ell Vent/Air Intake Terminal Kit S.S. (Includes: Intake/Exhaust Cap, Mounting and Backing Plate, Exhaust Tube Spacer, Anchors, Screws and Washers) Condensate Check Valve Anderol 465 - 1.7 oz.Tube
Model
GV-3 GV-4 GV-5 GV-6 GV-3 GV-4 GV-5 GV-6
Discontinued Service Parts 317
GAS
GV - Series 3 & 4 Water Trim
1 32
2 1
12
2
1
11
13 14
15
6 10
19 17
16
6 7
1 4
2
8 9
6
5
20 18
25
23 22
21
24
318 Discontinued Service Parts
GAS
GV - Series 3 & 4
Water Trim Parts
Fig. No.
Part No.
Description
1 381-354-525 1" Universal Hardware Kit (Includes: Flange, Gasket, Screw, Nuts)
2 590-317-535 Universal Circulator Gasket
3, 4 511-405-113 System And Bypass Circulator (1/25 HP, 120/60/1 Motor, 1,750 RPM)
5 591-391-824 Wiring Harness, Dual Circulators To Control Module
6
Nipple, Black, 1" x Close
7
Elbow, Black, 1"
8
Nipple, Black, 1" x 4 ½"
Available Locally
9
Tee, Black, 1"
10
Cross, Black
11
Bushing, Black, 1" x "
12 510-148-565 Coin Vent, " N.P.T.
13
Nipple, Black, 1" x 3"
14 Available Locally Reducing Tee, Black, 1" x 1" x ½"
15
Bushing, Black, ½" x 3"
380-000-000
Combination Pressure-Temperature Gauge Kit, 60° - 360° F 0-75 PSI, 3" Dia, ¼" N.P.T., Short Shank, With ¼" x ½" Reducing Bushing (Series-4)
16
510-218-099
Combination Pressure-Temperature Gauge, 2½" Dial, 0-60 PSIG, 70-250°F, Short Shank, ¼" N.P.T. (Series-3)
17 Available Locally Nipple, Black, 1" x 4"
18 383-500-095 Pressure Relief Valve, ¾" Male Inlet, 30 PSIG
19 Available Locally Nipple, Black, ¼" x 3"
20
382-200-375
Block Temperature Switch Kit (Includes: Block Switch (350° Open, 250° Close) and Mounting Bracket)
21, 22
510-312-021
High Limit Temperature Control, SPST, Automatic Recycle, 160-220°F 30°F Fixed Subtractive Differential, ½" N.P.T. Brass Control Well
23
560-742-938
Copper Return Bend, 1", Requires 2-1" N.P.T. x 1" Sweat Adapters Which Can Be Obtained Locally
24 511-246-392 Drain Valve, ¼" x 1½" Shank
25 511-330-089 Water Temperature Sensor and Clamp with 12" Leads
510-632-088 Fill-Trol Diaphragm Expansion Tank, (Tank only) With "O" Ring and Machine Thread 510-632-089 Connection To Fill Valve
N/S
511-210-434
Fill Valve Angle Style-90 With Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
382-200-420 Fill-Trol Package Tank Kit With Fittings 382-200-425
Discontinued Service Parts 319
GAS
GV - Series 3 & 4 Control Parts
4 3
2 1
Fig. No.
Part No.
Description
1 422-200-137 Interior Control Panel Less Controls
2 382-200-448 Gold Module Conversion Kit (Includes: UT module 1013-200)
3 511-842-370 24 volt Step Down Transformer, 40 VA
511-624-520 Air Pressure Switch (0-5500' Elevation) 4 382-200-317
Air Pressure Switch (5,500 - 10,000 Elevation) High Altitude 511-624-521
591-391-891 Wiring Harness, Control Module to Junction Box
591-391-819 Wiring Harness, Control Module to Hot Surface Ignitor
591-391-824 Wiring Harness, Control Module to System And By-Pass Circulators
N/S
Wiring Harness 9 Pin Connector - Control Module To T-Stat, 19-21 VDC Gas Valve,Limit,
591-391-919 Pressure, and Block Limit Switches. Used With Honeywell VK8115V-1176 Gas Valve Only, For
Series 4
591-391-820
Wiring Harness 9 Pin Connector - Control Module To T-Stat, 24 Volt Gas Valve, Limit, Pressure, and Block Limit Switches. Used With White Rodgers or Robertshaw Gas Valves Only, Series 3
320 Discontinued Service Parts
GAS
NOTES
Discontinued Service Parts 321
GAS
CG/CGM - Series 1 Through 12 Section / Base Assembly
5
6 3 1
13
10 11 11A
322 Discontinued Service Parts
12 2
14 4
7
9
9B
8
GAS
CG/CGM - Series 1 Through 12 Section / Base Assembly Parts
Fig. No. Part No.
Description
1 311-103-851 Left Hand End Section 51124
2 311-103-821 Right Hand End Section 51128
3 311-103-818 Intermediate Section 51125
321-114-286 Section Assembly: CGM, P-CG(m) 25,3
321-114-287 Section Assembly: CGM, P-CG(m) 4
321-114-288 Section Assembly: CGM, P-CG(m) 5
N/S 321-114-289 Section Assembly: CGM, P-CG(m) 6
321-114-290 Section Assembly: CGM, P-CG(m) 7
321-114-291 Section Assembly: CGM, P-CG(m) 8
381-354-527 Section Replacement Kit (One Per Joint)
4 592-800-011 Square Cut Seal 2"
591-602-913 Retort Cement 1 Quart
591-608-915 Retort Cement - Tube - 11oz
N/S 591-638-850 Silicone Sealant RTV 700, 10.3 oz. Tube
591-706-214 Flue-Way Brush
381-354-523 Well For Limit Control
450-021-240 Vertical Draft Hood CG(m)-25
450-021-241 Vertical Draft Hood CG(m)-3
450-021-242 Vertical Draft Hood CG(m)-4
5 450-021-243 Vertical Draft Hood CG(m)-5
450-021-244 Vertical Draft Hood CG(m)-6
450-021-245 Vertical Draft Hood CG(m)-7
450-021-246 Vertical Draft Hood CG(m)-8
381-354-625 Collector Hood Replacement Kit, CG 25
381-354-626 Collector Hood Replacement Kit, CG 3
381-354-627 Collector Hood Replacement Kit, CG 4
6 381-354-628 Collector Hood Replacement Kit, CG 5
381-354-629 Collector Hood Replacement Kit, CG 6
381-354-630 Collector Hood Replacement Kit, CG 7
381-354-631 Collector Hood Replacement Kit, CG 8
560-528-989 Natural Gas Orifice 46 Drill 7/16" Hex, " N.P.T.
560-528-990 LP Gas Orifice 56 Drill 7/16" Hex, " N.P.T. N/S
560-528-997 Natural Gas Orifice 2.0mm Drill, 7/16" Hex, " N.P.T.
560-528-998 LP Gas Orifice 1.3mm Drill, 7/16" Hex, " N.P.T.
512-200-078 Stainless Steel Burner With Pilot Bracket, See Note 1
512-200-077 Stainless Steel Regular Burner, See Note 1
7
512-200-078
Steel Pilot Burner With Pilot Bracket, L/P-Standing Pilot, and PI Versions Only, See Note 1
512-200-079 Steel Regular Burner With Pilot Bracket, SPN Version Only, See Note 1
Series No.
9-12 9-12 9-12 9-12 9-12 9-12 9-12 9-12 9-12 9-12 8-12 All All 8-12 All 9-12 9-12 9-12 9-12 9-12 9-12 9-12 9-12 11-12 9-12 9-12 9-12 9-12 9-12 9-12 5-8 5-8 9-12 9-12 5-8 5-12
9-12
9-12
Discontinued Service Parts 323
GAS
CG/CGM - Series 1 Through 12 Section / Base Assembly Parts Continued
Fig. No. Part No.
Description
450-003-742 Base Burner Rest CG(m)-25
450-003-736 Base Burner Rest CG(m)-3
450-003-737 Base Burner Rest CG(m)-4
N/S 450-003-738 Base Burner Rest CG(m)-5
450-003-739 Base Burner Rest CG(m)-6
450-003-740 Base Burner Rest CG(m)-7
450-003-741 Base Burner Rest CG(m)-8
591-126-615 Manifold CG(m)-25
591-126-616 Manifold CG(m)-3
591-126-617 Manifold CG(m)-4
8 591-126-618 Manifold CG(m)-5
591-126-619 Manifold CG(m)-6
591-126-556 Manifold CG(m)-7
591-126-557 Manifold CG(m)-9
460-003-777 Base Front Cross Tie CG(m)-25, 3
460-003-778 Base Front Cross Tie CG(m)-4
460-003-779 Base Front Cross Tie CG(m)-5 9
460-003-780 Base Front Cross Tie CG(m)-6
460-003-781 Base Front Cross Tie CG(m)-7
460-003-782 Base Front Cross Tie CG(m)-8
460-003-741 Base Access Panel CG(m)-25, 3
460-003-742 Base Access Panel CG(m)-4
9B 460-003-743 Base Access Panel CG(m)-5 460-003-744 Base Access Panel CG(m)-6
460-003-745 Base Access Panel CG(m)-7
460-003-746 Base Access Panel CG(m)-8
460-003-701 Base Back Cross Tie CG(m)-25, 3
460-003-702 Base Back Cross Tie CG(m)-4
460-003-703 Base Back Cross Tie CG(m)-5 10
460-003-704 Base Back Cross Tie CG(m)-6
460-003-705 Base Back Cross Tie CG(m)-7
460-003-706 Base Back Cross Tie CG(m)-8
11 460-003-710 Base Side Panel
381-354-355 Base Replacement Carton CG9(m)-25
381-354-356 Base Replacement Carton CG(m)-3
381-354-357 Base Replacement Carton CG(m)-4
381-354-358 Base Replacement Carton CG(m)-5 N/S
381-354-359 Base Replacement Carton CG(m)-6
381-354-360 Base Replacement Carton CG(m)-7
381-354-361 Base Replacement Carton CG(m)-8
450-030-971 Base Pan Angle - Universal Right or Left
324 Discontinued Service Parts
Series No. 8-12 8-12 8-12 8-12 8-12 8-12 8-12 7-12 7-12 7-12 7-12 7-12 7-12 7-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 4-12 1-12 1-12 1-12 1-12 1-12 4-12 8-12
GAS
CG/CGM - Series 1 Through 12 Section / Base Assembly Parts Continued
Fig. No. Part No.
Description
450-003-730 Base Pan CG(m)-25, 3
450-003-731 Base Pan CG(m)-4
450-003-732 Base Pan CG(m)-5 11A
450-003-733 Base Pan CG(m)-6
450-003-734 Base Pan CG(m)-7
450-003-735 Base Pan CG(m)-8
12 460-003-700 Radiation Plate with Horizontal Bends (1 Per Joint)
381-354-518 Base Replacement Insulation Carton CG(m) 25-5 13 381-354-519 Base Replacement Insulation Carton CG(m) 6-9
N/S 590-424-252 Base Leg Assembly 1½" Gray (4 Per Boiler)
560-234-500 7/16" X 9" Tie Rod Without Nut (3 Per Boiler) CG(m)-25, 3
560-234-501 7/16" X 12" Tie Rod Without Nut (3 Per Boiler) CG(m)-4
560-234-502 7/16" X 15" Tie Rod Without Nut (3 Per Boiler) CG(m)-5 14
560-234-503 7/16" X 18" Tie Rod Without Nut (3 Per Boiler) CG(m)-6
560-234-504 7/16" X 21" Tie Rod Without Nut (3 Per Boiler) CG(m)-7
560-234-505 7/16" X 24" Tie Rod Without Nut (3 Per Boiler) CG(m)-8
N/S 562-248-684 7/16" Washer Medium Plain Split Lock 592-002-030 Touch Up Paint- Blue/Gray -Low E 4.5oz Can
Notes: Order sufficient quantities to replace all orifices within a base. Number of burners: CG/CGm-25: 2 main burners and 1 burner with pilot bracket CG/CGm-3: 3 main burners and 1 burner with pilot bracket CG/CGm-4: 5 main burners and 1 burner with pilot bracket CG/CGm-5: 7 main burners and 1 burner with pilot bracket CG/CGm-6: 9 main burners and 1 burner with pilot bracket CG/CGm-7: 11 main burners and 1 burner with pilot bracket CG/CGm-8: 13 main burners and 1 burner with pilot bracket
Series No. 8-12 8-12 8-12 8-12 8-12 8-12 7-12 4-12 4-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12
Discontinued Service Parts 325
GAS
CG/CGM - Series 9 & 10 Standing Pilot Parts
6 1
4
5
3
8
9
2
7
Fig. No.
Part No.
Description
Boiler Size
Components for Natural Gas
511-044-360 Combination Gas Valve, ½" X ½" N.P.T., 24 Volt 1
511-044-256 Combination Gas Valve (Step Opening (1.2 step) ¾" X ¾" N.P.T., 24 Volt)
25 6 7 8
2 560-528-980 Natural Gas Pilot Orifice, .018 Dia.
All
Components for Propane Gas
Combination Gas Control Valve, ½" x ½" N.P.T., 24 Volt, Propane Gas, Need Regulator Below
25 6
N/S
NA
Propane Regulator For VR800A-1152
Combination Gas Control Valve, ¾" x ¾" N.P.T., 24 Volt Propane Gas, Need
Regulator Below, CG7 CG8
25 6 7 8
NA
Propane Regulator For VR800C-1302
7 8
2 560-528-985 Propane Gas Pilot Orifice, .010 Dia.
All
Components for Natural and Propane Gas
3
511-330-197
Safety Pilot Burner, Constant Burning, Thermally Supervised - Natural Gas Orifice Included - For L/P remove Natural Gas Orifice and Replace With L/P Gas Orifice.
All
4 511-724-253 Thermocouple, 48" Long
All
5 560-742-860 Pilot Tubing, " O.D. Alum. X 22 ¾" Long With Compression Fittings
All
All
6 510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40VA
All
All
All 7 510-350-223 Plug-In Relay, DPST, 24 Volt Holding Coil
All
6,7 510-312-167 Combination Transformer and DPST Relay, 120/24 Volt, 40 VA
All
326 Discontinued Service Parts
GAS
CG/CGM - Series 9 & 10 Standing Pilot Parts
Fig. No.
Part No.
Description
N/S 512-050-230 Rollout Thermal Fuse Element, 228°C
8 510-300-013 Spill Switch With Reset, 210°C 9 510-300-014 Spill Switch With Reset, 240° C
Standing Pilot Conversion Kits These Kits Will Retrofit CG/CGM - Series 4 Thru 12
510-811-363 Conversion Kit: Natural To Propane CGa 7-8 (Standing Pilot Only) 510-811-356 Conversion Kit: Propane To Natural CGa 25-6 (Standing Pilot Only) N/S 510-811-357 Conversion Kit: Propane To Natural CGa 7-8 (Standing Pilot Only) 510-811-362 Conversion Kit: Natural To Propane CGa 25-6 (Standing Pilot Only)
Boiler Size
All All CG(m) 25 CG(m) 3-8
Discontinued Service Parts 327
GAS
CG/CGM - Series 7 Through10 Spark Ignition Parts
Part No.
Description
Boiler Size
Spark Ignition Parts Cannot Be Used With Propane Gas
510-811-458
Conversion Kit (Includes: ½" Gas Valve, Pilot Assembly with Sparker and Sensor. United Technology Control Module, Wiring and Instructions)
25-6
510-811-459
Conversion Kit (Includes: ¾" Gas Valve, Pilot Assembly with Sparker and Sensor. United Technology Control Module, Wiring and Instructions)
7-8
Johnson G60 Pilot Assembly Repair Parts
511-330-163 Pilot Assembly, Natural Gas, Includes Sparker and Sensor and Wires
All
511-724-264 Flame Sensor For Above Pilot Assembly
All
511-724-270 Sensor Wire For Above Pilot Assembly
All
Common Control Parts for Series 7 - 10
510-312-250
High Limit Temperature Control, Auto Recycle, 140-240° F, 30° Fixed Subtractive Differential, With ½" N.P.T Well
All
510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40VA
All
510-350-223 Plug-In Relay, DPST, 24 Volt Holding Coil
All
510-312-167 Combination Transformer and DPST Relay, 120/24 Volt, 40 VA
All
512-050-230 Rollout Thermal Fuse Element, 228° C
All
510-300-013 Spill Switch with Reset, 210° F
CG(m) 25
510-300-014 Spill Switch with Reset, 240° F
CG(m) 3-8
328 Discontinued Service Parts
GAS
CG/CGM- Series 10 Millivolt Parts
1
4
5
6 3
2 7
Fig. No. Part No.
Description
Components for Natural Gas
1
N/A
Combination Gas Valve, ½" X ½" N.P.T., Milli-Volt
2 560-528-950 Natural Gas Pilot Orifice, .026 Dia.
Components for Propane Gas
NA
Combination Gas Control Valve, ½" x ½" N.P.T., 24 Volt, Propane Gas, Need Regulator Below
1
NA
Combination Gas Control Valve (¾" x ¾" N.P.T., Milli-Volt, Step Opening With 3.0 Step, Need Propane Regulator Below)
NA
Propane Regulator
Components for Natural and Propane Gas
3 511-330-186 Safety Pilot Burner, Constant Burning, Thermally Supervised
4 560-742-860 Pilot Tubing, " O.D. Alum. X 22 ¾" Long With Compression Fittings
5 510-312-167 Combination Transformer and DPST Relay, 120/24 Volt, 40 VA
N/S 512-050-230 Rollout Thermal Fuse Element, 228°C
6 510-300-013 Spill Switch with Reset, 210°C 7 510-300-014 Spill Switch with Reset, 240°C
Boiler Size
25 6 All
25 6
7 8
7-8l
All All All All All 25 3-8
Discontinued Service Parts 329
GAS
CG/CGM - Series 10 Water Trim Parts
5
4
2
3
1
6
7
8
Fig. No.
Part No.
1 510-312-250
2 383-500-095
3 380-000-000
4 511-210-423 511-405-113
5 511-405-115 590-317-543
6 590-317-542 381-354-530 381-354-525
7 381-354-526 381-354-531
510-632-088 8
510-632-089
N/S 511-210-434
Description
High Limit Temperature Control, Auto Recycle, 140-240°F Fixed Subtractive Differential With ½" N.P.T. Well ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Male Inlet Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T. Drain Valve, ¾" N.P.T., 1½" Shank, Brass Circulator, 1/25 HP, 120/60/1 Motor, 1,750 R.P.M., .75 Amps Circulator, 1/12 HP, 120/60/1 Motor, 1,750 R.P.M. Circulator Gasket for Taco 007, (Two Required Per Circulator) Circulator Gasket for B & G 100, (Two Required Per Circulator) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, ¾" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1¼" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1½" N.P.T.) Fill-Trol Diaphragm Expansion Tank with O-ring and Machine Thread Connector to Fill Valve, Tank Only Fill-Trol Diaphragm Expansion Tank with O-ring and Machine Thread Connector to Fill Valve, Tank Only Fill Valve Angle Style-90 with Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
330 Discontinued Service Parts
GAS
CG/CGM - Series 11 & 12 Spark Ignition Parts
1
2
4
3
Fig. No. Part No.
Description
Spark Ignition Cannot Be Used With Propane Gas
511-044-381 Combination Gas Valve, ½" x ½" N.P.T., 24 Volt CG-25 to CG-6 1
511-044-382 Combination Gas Valve (Step Opening (1.2" WC Step) ¾" x ¾" N.P.T., 24 Volt, CG-7,8)
2
511-330-218
Pilot Assembly Kit (includes: Orifice, Aluminum Pilot Gas Tubing, Spark Wire and Sense Wire)
3 560-742-860 Pilot tubing, " O.D. x 22 ¾", With Fittings
4 511-330-097 Ignition Sensing Control Module Without Damper Molex, 24 Volt, Series-12 Only
N/S 591-391-863 Wiring Harness, PIDN, Series-12 Only
4 511-330-095 Ignition Sensing Control Module With Damper Molex, 24 volt, Series-11 Only
Series 6 Thru 10 Boilers White-Rodgers Cycle Pilot Ignition Systems and Johnson Control Ignition Systems are obsolete and
replaced by the following conversion kits:
510-811-458
Spark Pilot Conversion Kit (Includes: UT Control Module, ½" Gas Valve, Pilot Assembly, Wiring and Instructions) Natural Gas Only CG 25-6
N/S
510-811-459
Spark Pilot Conversion Kit (Includes: UT Control Module, ¾" Gas Valve, Pilot Assembly, Wiring and Instructions) Natural Gas Only CG 7-8
Note: There is no Wiring Harness for series 11 boilers. Boiler had individual wires.
Discontinued Service Parts 331
GAS
CG/CGM - Series 11 & 12 Water / Electrical
14 10
9
5 8
1
2
4
11
6
7
12
3
13
332 Discontinued Service Parts
GAS
CG/CGM - Series 11 & 12 Water / Electrical Parts
Fig. No. 1 2 3 4 5 6
6,7
8 N/S
9
10 11 10,11 12 13
Part No.
510-312-250 383-500-095 380-000-000 511-210-423 511-405-113 511-405-115 590-317-543 590-317-542 381-354-530
381-354-525
381-354-526
381-354-531 591-391-795 510-512-337 381-800-474 381-800-475 381-800-476 381-800-477 510-312-166 510-350-223 510-312-167 512-050-230 510-300-013
510-300-014
Description
High Limit Temperature Control, Auto Recycle, 140-240°F Fixed Subtractive Differential With ½" N.P.T. Well ASME Pressure Relief Valve, Set To Relieve at 30 PSIG, ¾" N.P.T. Male inlet Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T. Drain Valve, ¾" N.P.T., 1½" Shank, Brass Circulator, 1/25 HP, 120/60/1 Motor, 1,750 R.P.M., .75 Amps Circulator, 1/12 HP, 120/60/1 Motor, 1,750 R.P.M. Circulator Gasket for Taco 007, (Two Required Per Circulator) Circulator Gasket for B & G 100, (Two Required Per Circulator) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, ¾" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1" N.P.T.) Circulator Hardware Kit (Includes: 1 flange, 2 bolts, 2 nuts, Diamond gasket, 1¼" N.P.T.) Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1½" N.P.T.) Damper Wiring Harness with Molex Vent Damper Motor Operator with Molex Vent Damper Assembly, 4", CG-25, 3 Vent Damper Assembly, 5", CG-4 Vent Damper Assembly, 6", CG-5, 6 Vent Damper Assembly, 7", CG-7, 8 Combination Transformer and Relay Receptacle (Relay Ordered Separately) 120/24 Volt, 40VA Plug-In Relay, DPST, with 24 Volt Holding Coil Combination Transformer and DPST Relay, 120/24 Volt, 40 VA Rollout Thermal Fuse, 228°C Spill Switch with Manual Reset, 210°F CG-25 Only Spill Switch with Manual Reset, 240°F CG-3 Thru 8
Discontinued Service Parts 333
GAS
CG/CGM - Series 11 & 12 Water / Electrical Parts Continued
Fig. No. 14 N/S
Part No. 510-632-088 510-632-089 511-210-434
Description
Fill-Trol Diaphragm Expansion Tank with O-ring and Machine Thread Connector to Fill Valve, Tank Only Fill-Trol Diaphragm Expansion Tank with O-ring and Machine Thread Connector to Fill Valve, Tank Only Fill Valve Angle Style-90 with Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
334 Discontinued Service Parts
GAS
CG/CGM - Series 11 & 12 Standing Pilot Parts
1
2
Fig. No.
Part No.
511-044-360 511-044-256 1 510-811-644
511-724-254
Description
Components for Natural Gas
Combination Gas Valve, ½" X ½" N.P.T., 24 Volt Combination Gas Valve (Step Opening (1.2 Step) ¾" X ¾" N.P.T., 24 Volt) Natural Gas Pilot Replacement Kit (Includes: Main Burner with Pilot Bracket, Pilot Burner, Thermocouple) Thermo-couple 30", Screw In (Natural Gas)
Components for Propane Gas
381-356-534 Combination Gas Valve, ½" x ½" N.P.T., 24 Volt
1 511-044-257 Combination Gas Control Valve, ¾" x ¾" N.P.T., 24 Volt
510-811-646
LP Gas Pilot Replacement Kit (Includes: Main Burner with Pilot Bracket, Pilot Burner, Thermocouple)
511-724-253 Thermo-couple 48", Push In (Propane Gas)
Components for Natural and Propane Gas
591-391-862 Wiring Harness (Series-12 Only)
N/S 560-742-860 Pilot Tubing, " O.D. Alum. X 22 ¾" Long With Compression Fittings
510-811-648 Pilot Regulator Kit (Includes: Maxitrol RV-12 Regulator, Tubing and Fittings)
2 591-391-780 Wiring Harness for Standing Pilot Damper-(Series 12 Only)
Boiler Size
25 6 7 8
All
25 6 25 6 7 8 E38A2
All 25-3
Discontinued Service Parts 335
GAS
11 10
CGs Section Assembly Parts
8
7 7 7
3 3
5 6
4 2
1
9
Fig. No.
Part No.
1 311-103-850
2 311-103-821
3 311-103-818
321-114-286
321-114-287
N/S 321-114-288
321-114-289
381-354-527
560-234-500
560-234-501 4
560-234-502
560-234-503
5 561-928-235
6 562-248-684
7 460-003-700
381-354-590
381-354-591 8
381-354-592
381-354-593
9 510-312-250
10 381-356-499
11 590-317-627
N/S 382-200-430
Description End Section, Left Hand, Cast #51124 End Section, Right Hand, Cast #51128 Intermediate Section, Cast #51128
Replacement Section Assembly
Section Replacement Kit (Includes: Seals and Sealant For (1) Joint) Tie Rod, 7/16" X 9" Without Nut (3 Per Boiler) Tie Rod, 7/16" X 12" Without Nut (3 Per Boiler) Tie Rod, 7/16" X 15" Without Nut (3 Per Boiler) Tie Rod, 7/16" X 18" Without Nut (3 Per Boiler) Nut, 7/16" (2 Per Tie Rod) Washer, Lock 7/16" (1 Per Tie Rod) Radiation Plate (1 Per Joint)
Collector Hood And Transition Assembly
High Limit 30° Subtractive Differential With Well Inducer Fan Assembly Kit (Includes: Inducer, Fan Assembly, Gasket And Nuts) Gasket, Inducer Terminator Vent/Air-Intake Kit (Includes: Intake/Exhaust Cap, Coupling, Mounting & Backing Plate And Hardware)
Boiler Size All All All
3 4 5 6 All 3 4 5 6 All All All 3 4/4E 5 6 All All All
All
336 Discontinued Service Parts
GAS
CGs Base Assembly Parts
19
7
12
6
8
13
22
16
5
15
17 18
14 20
3
9
10
11
2
21
4
1
Fig. No.
Part No.
Description
Boiler Size
381-356-515
3
381-356-516 Base Insulation Kit (Includes: Insulation For All Base Parts Plus Gasket Material
4
381-356-517 Needed Between Block Assembly and Base)
5
381-356-518
6
381-356-523
4
381-356-524
Base Assembly Kit (Includes: 1, 2, 3, 4, 5, 6, 7, 8, 11, 13 plus Insulation Air Box and Hard Wires
5
N/S 381-356-525
6
381-356-502 Inlet Air Box Top Panel Kit (Includes: Inlet Air Box Top Panel and Inlet Air Box
4
381-356-504 Top Panel Gasket)
6
Inlet Air Box Front Panel Kit (Includes: Inlet Air Box Front Panel and Inlet Air Box 381-356-508 Front Panel Gasket)
3
4
381-356-511
6
1
N/A
Base Pan (in Base Assembly)
All
2 550-320-219 Boiler Leg Kit
All
3
N/A
Heat Shield (in Base Assembly)
All
4
N/A
Burner Baffle (in Base Assembly)
All
Fig. No.
Part No.
Description
Boiler Size
5
N/A
Base Left Side Panel (in Base Assembly)
All
6
N/A
Base Right Side Panel (in Base Assembly)
All
Discontinued Service Parts 337
GAS
CGs Base Assembly Parts Continued
7
N/A
Base Back Panel (in Base Assembly)
All
8
N/A
Base Front Cross-Tie Assembly
All
9 450-003-689 Pilot Bracket
All
511-330-080 Pilot Burner Assembly Natural Gas (Pilot Bracket Sold Separate)
All
10
511-330-081 Pilot Burner Assembly - LP Gas (Pilot Bracket Sold Separate)
All
N/S
N/A
Inlet Air Box Front Panel (In Inlet Air Box Front Panel Kit)
All
11
N/A
Inlet Air Box Front Panel Gasket (Use Air Inlet Box Gasket)
All
12
N/A
Inlet Air Box Top Panel (In Inlet Air Box Top Panel Kit)
All
13
N/A
Inlet Air Box Top Panel Gasket (Use Air Inlet Box Gasket)
All
590-317-399 Air Inlet Box Gasket (8' Long, Must Be Cut To Length)
All
591-126-722
3
N/S 591-126-723
4
Manifold
591-126-724
5
591-126-725
6
14 590-317-406 Manifold Mounting Gasket
All
450-003-690
3
450-003-691
4
15
Burner Mounting Panel
450-003-692
5
450-003-693
6
550-320-160
3
550-320-161
4
16
Rear Spacer Strip
550-320-162
5
550-320-163
6
17 512-200-076 Burner
All
560-529-077 Burner Orifice Natural Gas, Sea Level 2.7mm
2-6
560-529-078 Burner Orifice LP Gas, Sea Level 1.65mm
2-6
18
560-529-126 Burner Orifice - Natural Gas, Sea Level 2.55mm
4E
560-529-111 Burner Orifice - LP Gas, Sea Level 1.60mm
4E
19 512-050-230 Thermal Fuse Element, 229°C
All
20 591-850-064 Grommet (For Sealing Pilot Tubing/Wiring Opening To Combustion Air Box)
All
21 591-491-216 Inspection Port Clear Plug
All
22
Purchase Locally
HEX Nut For Burner End Stud (5mm)
Number of burners: CGs-3: 2 burners CGs-4: 3 burners CGs-5: 4 burners CGs-6: 5 burners
338 Discontinued Service Parts
GAS
CGs Water Trim Parts
1
2
5 4
3
6
Fig. No.
Part No.
Description
Boiler Size
1 383-500-095 Pressure Relief Valve, ASME, 30 PSIG, ¾" Male Inlet*
All
2
380-000-000
Combination Pressure-Temperature Gauge Kit, 60°-360°F 0-75 PSI, 3" Dia., ¼" N.P.T., Short Shank With ¼" x ½" Reducing Bushing
All
511-210-423 Drain Valve ¾"*
All
3
511-246-392 Drain Valve ¾"*
All
4 511-405-113 Circulator*
All
5 590-317-535 Circulator Gasket, Universal (2 Per Boiler)
All
381-354-525
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1" N.P.T.)
3, 4, 5
N/S
381-354-526
Circulator Hardware Kit (Includes: (1) Flange, (1) Gasket, (2) Nuts, (2) Screws) 1¼" N.P.T.)
6
6 381-356-528 Circulator Wiring Harness Kit with Molex (Loose)
All
* Pipe fittings available locally
Discontinued Service Parts 339
GAS
CGs Gas Control Parts
1
4 2
3 5
Fig. No.
Part No.
Description
Natural Gas Components
381-356-532 Gas Valve, ½" x ½" with Hose Barb (Replacement Kit) 1
511-044-507 Natural Gas Valve, ½" Two Stage
2
511-330-080
Pilot Assembly Kit with Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
Propane Gas Components
1 381-356-533 Gas Valve, ½" x ½" with Hose Barb (Replacement Kit) 511-044-509 LP Gas Valve, ½" Two Stage
2
511-330-081
Pilot Assembly Kit with Orifice and Aluminum Pilot Gas Tubing (Pilot Bracket Sold Separate)
Natural Gas and Propane Components
N/S 450-003-689 Pilot Bracket
511-330-090 Control Module With 10 Second Pre-Purge
3 591-391-894 Wiring Harness Control
591-391-900 Wiring Harness Junction Box To Control Module
591-391-951 Wiring Harness Controls
N/S 591-391-954 Timer Harness
510-350-468 Delay Timer - 24 Volt, 90 Second, Delay On Make
511-624-401 Air Pressure Switch 0' to 1999', 1.79" W.C.
511-624-402 Air Pressure Switch 0' to 1999', 1.48" W.C.
4 511-624-403 Air Pressure Switch 0' to 1999', 1.22" W.C.
511-624-404 Air Pressure Switch 0' to 1999', .95" W.C.
511-624-656 Air Pressure Switch 1.71" W.C.
5 511-842-370 24 volt Step Down Transformer, 40 VA
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone, 17"
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone, 19"
510-811-096
N/S
Natural to LP Conversion Kit
510-811-125
510-811-097 LP to Natural Conversion Kit
510-811-099
Boiler Size
3, 4, 5, 6 4E
All
3, 4, 5, 6 4E
All
All 3-6 All 4E 4E 4E 3 4 5 6 4E All All All 3, 4, 5, 6 4E 3, 4, 5, 6 4E
340 Discontinued Service Parts
GAS
CGs Jacket Assembly Parts
9 5
8
10 4
3 12
11 6
1 2 7
Fig. No.
Part No.
Description
1
Available Locally
Junction Box, 2 x 4
381-355-701 381-355-708 381-355-815 Panel, Left Side, With Insulation (Natural Gas) 2 381-355-722 381-355-794 381-355-735
Panel, Left Side, With Insulation (Propane Gas) 381-355-738 381-355-760
Panel, Right Side, With Insulation 381-355-793 3 381-355-793 Panel, Right Side, With Insulation
Boiler Model CGs-3 CGs-4 CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6
4E CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6
Discontinued Service Parts 341
GAS
CGs Jacket Assembly Parts Continued
431-223-345 Panel Top Front Jacket Size-3 13.33 x 6.22 x 1.41
431-223-346 Panel Top Front Jacket Size-4 16.33 x 6.22 x 1.41 4
431-223-347 Panel Top Front Jacket Size-5 19.33 x 6.22 x 1.41
431-223-348 Panel Top Front Jacket Size-6 22.33 x 6.22 x 1.41
381-355-706
381-355-713
5
Panel, Top Rear, With Insulation
381-355-720
381-355-727
381-355-707
381-355-714
6 381-355-721 Panel, Door
381-355-728
381-355-795
431-233-325
431-223-326
7
Cross Tie, Bottom Front
431-223-327
431-223-328
381-355-415
8 381-355-422 Panel, Interior, With Insulation 381-355-429
381-355-436
431-223-301
431-223-302
9
Panel, Rear, With Insulation
431-223-303
431-223-304
10 382-200-310 Air Inlet Fitting
11 562-302-573 Inlet Air Hose
12 591-850-068 Hose Clamp 3"
N/S 592-002-029 Touch-Up Paint - Gold - Low E 4.5oz Can
CGs-3 CGs-4 CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6
4E CGs-3 CGs-4 CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6 CGs-3 CGs-4 CGs-5 CGs-6
All All All All
342 Discontinued Service Parts
GAS
NOTES
Discontinued Service Parts 343
GAS
CGx - Series 1 & 2 Section / Base Assembly
11
10 3
1
5 2
4
8
7
6
9 344 Discontinued Service Parts
GAS
CGx - Series 1 & 2 Section / Base Assembly Parts
Fig. No.
Part No.
Description
1 311-103-851 Left Hand End Section, 51124
2 311-103-821 Right Hand End Section, 51128
3 311-103-818 Intermediate Section, 51125
321-114-286
321-114-287 Replacement Section Assembly
N/S 321-114-288
321-114-289
381-354-527 Section Replacement Kit (Includes: Seals and Sealant For One Joint)
560-234-500
560-234-501
4
560-234-502 7/16" Tie Rod Without Nut (3 Per Boiler)
560-234-503
N/S 562-248-684 Washer Lock Helical Spring Regular 7/16 Zinc Plated
5 460-003-700 Radiation Plate with Horizontal Bends, 1 Per Joint
6 450-030-971 Base Pan Angle, Universal Fits Right Or Left
7 560-529-058 Main Burner Orifice (35 Drill)
8 550-320-152 Burner
9 550-320-219 Boiler Leg Kit
450-020-487
450-020-488
10
Collector Hood
450-020-489
450-020-490
450-021-241
450-021-242
11
Vertical Draft Hood
450-021-243
450-021-244
591-602-913 Retort Cement (One Quart) N/S 592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5oz Can
Note: Parts not listed above are obsolete. No Replacement. Number of burners: CGx-3: 2 burners CGx-4: 3 burners CGx-5: 4 burners CGx-6: 5 burners
Model
CGx-3 CGx-4 CGx-5 CGx-6
CGx-3 CGx-4 CGx-5 CGx-6
CGx-3 CGx-4 CGx-5 CGx-6 CGx-3 CGx-4 CGx-5 CGx-6
Discontinued Service Parts 345
GAS
CGx - Series 1 & 2 Water Trim / Gas Control Parts
9
4
16 12
10
1
7
8 5
2
6
11
13
3
14
15
Fig. No.
Part No.
Description
Notice:This Boiler Cannot Be Used For Propane Gas
1 511-044-381 Combination Gas Control Valve, ½" X ½" N.P.T., 24 Volt
2
511-330-218
Pilot Assembly Kit (Includes: Orifice, Aluminum Pilot Gas Tubing, Spark Wire and Sense Wire)
3 560-742-860 Pilot Tubing, " O.D. X 22¾" With Fittings
511-330-095 Ignition Sensing Control Module with Damper Molex, 24 Volt (Series 1)
4
511-330-097
Ignition Sensing Control Module without Damper Molex, 24 Volt (Series 2)
5
510-312-250
High Limit Temperature Control, 30°F Fixed Subtractive Differential With ½" N.P.T. Well, Automatic Recycle, 140-240°F Range
6 383-500-095 Relief Valve (Male) 30 PSIG, ¾" N.P.T.
7
380-000-000
Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T.
8 511-210-423 Drain Valve, ¾" N.P.T., 1½" Shank
346 Discontinued Service Parts
GAS
CGx - Series 1 & 2 Water Trim / Gas Control Parts Continued
511-405-113 Circulator, 1/25 HP, 120/60/1 9 511-405-115 Circulator, 1/12 HP, 120/60/1
N/S 511-405-535 Circulator Gasket
381-354-525 Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1" N.P.T.) 10
381-354-526 Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, Diamond Gasket, 1¼" N.P.T.)
N/S 591-319-793 Wiring Harness Circulator
11 591-391-795 Vent Damper Wiring Harness
N/S 510-512-337 Vent Damper Motor Operator with Molex
381-800-474 Automatic Vent Damper Assembly, 4", CGx-3
12 381-800-475 Automatic Vent Damper Assembly, 5", CGx-4
381-800-476 Automatic Vent Damper Assembly, 6", CGx-5, 6
N/S 510-312-167 Combination Transformer and DPST Relay, 120/24 Volt, 40 VA
13 510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40VA
N/S 510-350-223 Plug-In Relay, SPDT, with 24 Volt Holding Coil
14 512-050-230 Rollout Thermal Fuse, 228°C
15 510-300-014 Spill Switch with Manual Reset, 240°F CG-3 to 8
510-632-088
16
Fill-Trol Diaphragm Expansion Tank
510-632-089
N/S
511-210-434
Fill Valve Angle Style-90 with Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
591-391-863 Wiring Harness CG, CGx (Series 2 Only) See Note Below
Note: Series 1 uses individual wires and not a wire harness.
Discontinued Service Parts 347
GAS
CGi - Series 1 Section Assembly Parts
5
8
6
1
4
9
10
7
2 8
3
Fig. No.
Part No.
Description
Model
1 311-103-851 Left Hand End Section, 51124
2 311-103-821 Right Hand End Section, 51128
3 311-103-818 Intermediate Section, 51125
321-114-286
CGi-25/3
321-114-287
CGi-4
321-114-288 Section Assembly
CGi-5
N/S 321-114-289
CGi-6
321-114-290
CGi-7
381-354-527 Section Replacement Kit (Includes: Seals and Silicone Sealant For One Joint)
592-800-011 Square Cut Seal 2"
560-234-500 7/16" X 9" Tie Rod Without Nut (3 Per Boiler)
CGi-25/3
560-234-501 7/16" X 12" Tie Rod Without Nut (3 Per Boiler)
CGi-4
560-234-502 7/16" X 15" Tie Rod Without Nut (3 Per Boiler)
4
560-234-503 7/16" X 18" Tie Rod Without Nut (3 Per Boiler)
CGi-5 CGi-6
560-234-504 7/16" X 21" Tie Rod Without Nut (3 Per Boiler)
CGi-7
560-234-505 7/16" X 24" Tie Rod Without Nut (3 Per Boiler)
CGi-8
5 562-248-684 7/16" Washer Medium Plain Split Lock, 1 Per Rod
All
N/S 561-928-235 7/16" Hex Nut - 2 Per Tie Rod
All
348 Discontinued Service Parts
GAS
CGi - Series 1 Section Assembly Parts Continued
Fig. No.
Part No.
Description
6 460-003-700 Radiation Plate with Horizontal Bends, 1 Per Joint
381-354-581
381-354-582
7
381-354-583 Collector Hood and Transition Replacement Kit
381-354-584
381-354-585
381-354-586
8
510-312-254
High Limit, 30° Differential, with /Well, Case, Cover and Screw Honeywell- L4080B1386
9 381-354-580 Inducer Fan Assembly Kit (Includes Inducer Fan Assembly, Gasket and Nuts)
10 590-317-627 Inducer Gasket
Model
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7
Discontinued Service Parts 349
GAS
4 5
CGi - Series 1 Base Assembly Parts
6
14 9
8
7
7
2
10 11 12
1 3
Fig. No.
Part No.
1 450-030-474 Base Pan Angle- Right Hand
2 450-030-475 Base Pan Angle- Left Hand
450-003-730
450-003-731
3 450-003-732 Base Pan
450-003-733
450-003-734
4 460-003-710 Base Side Panel
460-003-777
460-003-778
5 460-003-779 Base Front Cross Tie
460-003-780
460-003-781
460-003-701
460-003-702
6 460-003-703 Base Back Cross Tie
460-003-704
460-003-705
350 Discontinued Service Parts
Description
4
13
Model
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7
CGi-25/3 CGi-4 CGi-5 CGi-6 CGi-7
GAS
CGi - Series 1 Base Assembly Parts Continued
Fig. No.
Part No.
Description
591-126-615
591-126-616
591-126-617
7
Manifold
591-126-618
591-126-619
591-126-556
460-003-741
460-003-742
8
460-003-743 Access Panel
460-003-744
460-003-745
381-354-518
9
Base Insulation Set
381-354-519
450-003-742
450-003-736
450-003-737
10
Burner Rest
450-003-738
450-003-739
450-003-740
512-200-077 Stainless Steel Burner with No Pilot Bracket
11
512-200-078 Stainless Steel Burner, Regular with Pilot Bracket (Natural Gas)
512-200-079 Stainless Steel Burner with Pilot Bracket (LP)
560-528-997 Main Burner Orifice, 2.0mm, Natural Gas 12
560-528-998 Main Burner Orifice, 1.3mm, Propane
13
550-320-219 Boiler Leg Kit (Includes: 4 Legs & 4 Nuts)
14
512-050-230 Rollout Thermal Fuse Element, Elmwood Sensors- RD226-001
Note: Number of burners: CGi-25 2 main burners and 1 burner with pilot bracket CGi-3 3 main burners and 1 burner with pilot bracket CGi-4 5 main burners and 1 burner with pilot bracket CGi-5 7 main burners and 1 burner with pilot bracket CGi-6 9 main burners and 1 burner with pilot bracket CGi-7 11 main burners and 1 burner with pilot bracket
Model
CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-25, 3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-25, 3, 4, 5 CGi-6, 7 CGi-25 CGi-3 CGi-4 CGi-5 CGi-6 CGi-7
Discontinued Service Parts 351
GAS
CGi - Series 1 Jacket / Electrical Parts
1
Fig. No. Part No.
Description
510-312-167 Transformer/Relay Assembly 1 510-312-166 Transformer 24 Volt, with Bale Wire (No Relay)
510-350-223 Relay N/S 592-002-030 Touch Up Paint - Blue/Gray - Low E - 4.5oz Can
Jacket Parts Are No Longer Available.
352 Discontinued Service Parts
GAS
CGi - Series 1 Water Trim Parts
1
5
2
4
6
3
Fig. No.
Part No.
Description
1 383-500-095 ASME Pressure Relief Valve, 30 PSIG, ¾" Male Inlet
2
380-000-000
Combination Pressure-Temperature Gauge, 3" Dia., 0-75 PSIG, 60-320°F, Short Shank, Back Connection, ¼" N.P.T.
3 511-210-423 Drain Valve, ¾" N.P.T, 1½" Shank
4 511-405-115 Circulator 511-405-113 Circulator
5 590-317-535 Circulator Gasket, Diamond Universal (Two Per Boiler)
6 591-319-793 Wiring Harness For Circulator
381-354-530
Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, 1 Gasket, ¾" N.P.T) Fits Taco Circulators
N/S
381-354-525
Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, 1 Gasket, 1" N.P.T) Fits Taco Circulators
381-354-526
Circulator Hardware Kit (Includes: 1 Flange, 2 Bolts, 2 Nuts, 1 Gasket, 1¼" N.P.T) Fits Taco Circulators
Discontinued Service Parts 353
GAS
CGi - Series 1 Gas Control Parts
3
1
2 4
Fig. No.
Part No.
Description
511-044-381 Gas Valve, ½" X ½", Natural, CGi 25-6
511-044-353 Gas Valve, ¾" x Natural 1
511-044-354 Gas Valve, ½" x ½", Propane
511-044-355 Gas Valve, ¾" x ¾", Propane
510-811-221
Pilot Assembly Kit (Includes: Orifice and Burner with Pilot Bracket, Wires and Pilot Tubing) Natural Gas
2
510-811-222
Pilot Assembly Kit (Includes: Orifice and Burner with Pilot Bracket, Wires and Pilot Tubing ) Propane
3 511-330-099 Ignition Control Module
N/S 560-742-860 Pilot Tubing, " O.D., Aluminum
511-624-450
Pressure Differential Switch, 1.18" W.C., 0' to 1,999' Altitude
Pressure Differential Switch, .96" W.C., 2,000' to 10,000' Altitude 511-624-451 Pressure Differential Switch, .96" W.C., 0' to 1,999' Altitude
Pressure Differential Switch, .75" W.C., 4 511-624-452 2,000' to 10,000' Altitude
Pressure Differential Switch, .75" W.C., 0 to 1,999' Altitude
Pressure Differential Switch, .59" W.C., 2,000' to 10,000' Altitude 511-624-453 Pressure Differential Switch, .59" W.C., 0' to 1,999' Altitude
511-624-432
Pressure Differential Switch, .48" W. C., 2,000' to 10,000' Altitude
Boiler Size 25 thru 6 7 25, 6 7 All All All All
25, 3, 4
5
6
7
354 Discontinued Service Parts
GAS
CGi - Series 1 Gas Control Parts Continued
Fig. No.
Part No.
Description
590-317-650 Air Pressure Switch Tubing, Red, .12 ID Silicone, 17"
590-317-651 Air Pressure Switch Tubing, White, .12 ID Silicone, 19"
591-319-795 Wiring Harness
N/S 510-811-225 Natural to Propane Conversion Kit
510-811-226
510-811-227 510-811-228 Propane to Natural Conversion Kit
Boiler Size
All All All 25 thru 6 7 25 thru 6 7
Discontinued Service Parts 355
GAS
Ultra Boiler - Series 1 & 2 Jacket Assembly Parts
8
9
7
4
6
1
5
2 3
Fig. No.
Part No.
Description
1 383-500-135 Jacket Front Door
2 383-500-065 Boiler Leg Kit (4 Required)
3 383-500-320 Knurled Head Screw For Jacket Front Door (2 Required)
383-500-180 Knurled Head Screw Clip-On Receptacle (2 Required)
N/S 383-500-055 Flue Temperature Sensor Replacement Kit
590-318-011 Flue Temperature Sensor Gasket
Model
356 Discontinued Service Parts
GAS
Ultra Boiler - Series 1 & 2 Jacket Assembly Parts Continued
Fig. No.
4,5,6
7 8 9
N/S
Part No.
383-500-770
383-500-771
383-500-772
383-500-165 595-000-006 383-500-175 383-500-133 383-500-610 383-500-245 592-800-022 592-800-023 590-318-007 590-318-003 590-318-004 590-318-011 592-002-033
Description
Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 3" Flue Outlet Adapter, 3" Flue Pipe, Bracket, Hardware, and Instructions.) Flue Kit- (Includes Air Inlet Adapter, 4" Flue Outlet Adapter, 4" Flue Pipe, Bracket, Hardware, and Instructions.) Top Cover, Front
Top Cover, Rear Electrical Cabinet Door Door Gasket Replacement Kit Door Gasket Replacement Kit - (Series-2) 120v Electrical Socket 3" Blue Intake And Vent Gasket For Top of Fitting 4" Blue Intake And Vent Gasket For Top of Fitting 70mm Blue Gasket For Bottom of Vent Fitting Into Aluminum Casting 80mm Blue Gasket For Bottom of Vent Fitting Into Aluminum Casting 100mm Blue Gasket For Bottom of Vent Fitting Into Aluminum Casting Flue Sensor Grommet Touch Up Paint - Black - Low E, 4.5oz Can
Model 80/105
155 230-399
310
80,105,155 230, 310 80, 105 155 230, 310 All All
Discontinued Service Parts 357
GAS
Ultra Boiler - Series 1 & 2 Heat Exchanger / Piping - Ultra-80/105
21 4
Gas valve sensor tubing: 5/16"OD (from gas valve to inlet elbow)
3 22
13
12 17 16
Elbow
O-ring
14
10
Venturi
Gas valve
Gas valve
7
23
15
inlet adapter
Cork
block
gasket
19
20 52
8
6
9
1
11 24
358 Discontinued Service Parts
23 18
GAS
Fig. No.
Part No.
Description
383-500-773 Heat Exchanger Replacement Kit-(Includes Heat Exchanger, Electrode,
1
Water Sensors, Compression Fitting, Condensate Fitting, Gaskets,
383-500-774 Hardware)
2
383-501-022
Cover Plate Replacement Kit (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware)
3 591-200-000 Cover Plate Gasket/Insulation
4 590-300-000 Burner Gasket
5 383-500-260 Water Compression Fitting, 28mm Return
6 564-100-002 Water Compression Fitting, 22mm Supply
7
383-501-036
Water Supply Piping Assembly (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting)
8 383-500-270 ½" N.P.T. Well for Temperature Gauge
9 383-500-275 Pressure/Temperature Gauge Check Valve
10
383-501-037
Return Water Pipe Assembly (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting)
11 511-246-392 Boiler Drain Valve, ¾" N.P.T.
12 383-501-027 Blower Assembly Kit (Includes: Blower, Gasket and Hardware)
13
383-501-038
Gas Pipe Assembly (Includes: Gas pipe, Shut-Off Valve, 1½" Nipple, Adapter Block, O-ring and Hardware)
N/S 563-910-031 Gas Valve Block (Includes Block, O-ring, and Screws)
Gas Valve/Venturi Kit (Includes: Gas valve, Venturi, 90° Elbow, Gaskets,
383-501-029 and Hardware (Assembled)) (For LP boilers, Make Sure To Reinstall The
Existing Propane Orifice)
14
Gas Valve/Venturi Kit (Includes: Gas valve, Venturi, 90° Elbow, Gaskets,
383-501-030 and Hardware (Assembled)) (For LP boilers, Make Sure To Reinstall The
Existing Propane Orifice)
15
Obtain Locally
Manual Gas Valve, ½" N.P.T.
16 383-501-026 Air Silencer Kit (Includes: Air Silencer and Gasket)
17 383-501-025 Air Silencer Adapter Kit (Includes: Air Silencer Adapter and Hardware)
18
383-501-031
Condensate Trap Kit (Includes: Condensate Trap, Hose Clamps, PVC Fittings and Gasket)
19
383-500-045
Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware)
511-330-253 Igniter Gasket N/S
383-500-050 Ignition Cable Kit (Includes: Ignition Cable, Suppressor and Wire Tie)
20 383-500-020 Inspection Glass Kit (Includes: Bracket, Glass, Gasket and Hardware)
383-501-032 21 383-501-033 Burner Replacement Kit (Includes: Burner, Gaskets and Hardware)
383-501-034
N/S 383-900-090 Burner Insert Repair Kit (Includes Drill, Tap, Inserts,Screws,Instructions)
22 590-300-003 Gasket Rubber, Blower
23 383-500-300 Return/Supply Sensor Kit-- (1) Sensor
590-317-310 Cork Gasket (Goes Between Gas Valve Venturi and Burner Inlet)
N/S 560-340-598 Cover Plate Studs, M6, 1 Pitch
561-928-449 Cover Plate Nuts, M6, 1 Pitch
24 561-200-000 Condensate Fitting
N/S 383-600-009 Gas Valve O-Rings - Package Of Ten
Boiler Model
80
105
80, 105
80, 105 80, 105 80, 105 80, 105
80, 105
ALL ALL
80, 105
ALL 80, 105
80, 105
All
80
105
80, 105
80, 105 80, 105
80, 105
ALL
All ALL ALL 80NG 80LP 105 All 80, 105 80, 105 ALL ALL ALL 80/105 All
Discontinued Service Parts 359
GAS
19
7
20
2
17 18
Ultra Boiler - Series 1 & 2 Heat Exchanger / Piping
Ultra-155 / 230 / 310
10 9
1 12 13 14 15 5
Ultra-155 / Ultra-230
4
6
20
3
8
16
20
Ultra-310
7 17 18
1
9 10
4
15 12
11
6 5
20
19
16
8
360 Discontinued Service Parts
GAS
Ultra Boiler - Series 1 & 2 Heat Exchanger / Piping Parts
Ultra-155 / 230 / 310
Fig. No.
Part No.
383-500-775 1
383-500-776
383-500-777
N/S 383-500-395
2 383-500-250 N/S 383-500-255
3 383-500-260
383-500-265 4
383-500-380
5 383-500-270 6 383-500-275 N/S 383-500-280
383-500-285 7
383-500-385
8 511-246-392 383-500-035
9 383-500-040 383-500-360 383-500-290
10 560-907-679
11 560-900-016 563-910-031
N/S 383-600-009 383-500-025
12 383-500-030 383-500-390
13 14
383-500-295 15
383-500-355 383-500-060 16 383-500-060 383-500-365
17 383-500-045
Description
Heat Exchanger Replacement Kit-(Includes Heat Exchanger, Electrode, Water Sensors, Compression Fitting, Condensate Fitting, Gaskets, Hardware)
Cover Plate Replacement Kit (Includes: Cover Plate, Cover Plate Gasket, Burner Gasket and Hardware) Cover Plate Insulation/Burner Gasket Cover Plate Gasket Water Compression Fitting, 28mm Supply/Return Water Supply Piping Assembly (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting) Water Supply Piping Assembly (Includes: Pipe, Temperature Well, Check Valve, Cap (Assembled) and Compression Fitting) ½" N.P.T. Well for Temperature Gauge Pressure/Temperature Gauge Check Valve Return Water Bushing, 1¼"BSP x 1"BSP (Not Used On Ultra 310) Return Water Pipe Assembly (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting) Return Water Pipe Assembly (Includes: Pipe, Drain Valve, Cap (Assembled) and Compression Fitting) Boiler Drain Valve ¾" N.P.T. Blower Assembly Kit (Includes: Blower, Gasket And Hardware) Blower Assembly Kit (Includes: Blower, Gasket, Molex Adapter and Hardware) Blower Assembly Kit (Includes: Blower, Gasket And Hardware) Gas Pipe Assembly (Includes: Gas Pipe and Shut-off Valve) Gas Pipe Flexible Gas Line Section and Shut-off Valve Gas Valve Inlet Block (Includes Block, O-ring, and Screws) Gas Valve - O-Rings (Package Of Ten)
Gas Valve/Venture Kit (Includes: Gas Valve/Venturi Assembly, and Hardware) (For LP Boilers, Make Sure To Reinstall The Existing Propane Orifice)
Ground Joint Union, ½" N.P.T. Manual Gas Valve, ½" N.P.T.
Air Silencer Kit (Includes: Air Silencer and Gasket)
Condensate Trap Kit (Includes: Condensate Trap, Hose Claps, PVC Fittings and Gasket)
Ignition Electrode Kit (Includes: Ignition Electrode, Suppressor, Gasket and Hardware)
Model
155 230 310
155, 230, 310
155, 230, 310 155, 230, 310
155, 230
155, 230
310
All All 155, 230
155, 230
310
All 155 230 310 155, 230 310 310 All All 155 230 310 155, 230 155, 230 155, 230 310 155 230 310
All
Discontinued Service Parts 361
GAS
Ultra Boiler - Series 1&2 Heat Exchanger / Piping Parts Continued
Ultra 155 / 230 / 310
Fig. No.
Part No.
N/S 383-500-050
18 383-500-020
383-500-085
19 383-500-090
383-500-407
383-900-090 N/S
383-500-660 20 383-500-300
562-248-755 561-326-828 511-330-253 N/S 590-317-310 590-318-006 562-248-755
Description
Ignition Cable Kit (Includes Ignition Cable, Suppressor, and Wire Tie) Inspection Glass Kit (Includes Glass, Bracket, Gasket, and Hardware)
Burner Replacement Kit (Includes Burner, Gasket, and Hardware), Series 1&2, Natural Gas or Propane
Burner Insert Repair Kit (Includes 6.9 MM Drill, Tap, Inserts, Screws, and Instructions) Burner Locking Plate Kit (Includes 3 screws, and 3 locking plates) Return/Supply Sensor (Includes 1 Sensor) ( 12 kohms) Square Cut Gasket For Ultra 310 Supply/Return Compression Fittings Garlock Fitting Double Nipple For Ultra 310 Supply/Return- 1½" Ignitor Gasket Cork Gasket (Goes Between Gas Valve Venturi and Blower) Gasket, Rubber (Goes Between Blower and Cover Plate) Gasket, Garlock (Supply/Return Fitting)
Model
All All 155 230 310
155,230,310
155,230,310 All All
All All All 310
362 Discontinued Service Parts
GAS
Ultra Boiler - Series 1 & 2 Control Parts
9 7
8
6
4
1
5
2
Fig. No.
Part No.
Description
383-500-190
1
Ultra Control Module- MCBA
383-500-191
2 383-500-195 Transformer, 120v/24v
4 383-500-205 On/Off Power Switch
5
383-500-210
Pressure/Temperature Gauge Assembly (Includes: Temperature and Pressure Sensor)
6 383-500-215 Ribbon Cable, Control Module to Display Board
N/S
591-300-002 Low Voltage Wire Harness Assembly - (Includes Wire Harness, Terminal Strip, 591-391-941 and Resistor)
591-300-001
7 383-500-230 High Voltage Wire Harness Assembly - (Includes Wire Harness)
591-391-940
383-500-235 Control Model Fuses (F-1 Is 5-Amp, Fast-Blow 8
383-500-240 Control Model Fuses (F-3 Is 4-Amp, Slow-Blow
(5 Fuses) (5 Fuses)
9 383-500-245 120v, 3-Wires Receptacle
510-350-200 Circulator Relay
591-391-927 Gas Valve Plug
N/S 591-850-570 Data Port Cover (Series 2 Only)
383-500-665
Series 3 - U-Control Up Grade Kit -(Includes U-Control, Wire Harnesses, Display, Hardware, and Instructions)
Model 80 105 155 230
310
80, 105 310
80, 105 155, 230,
310
310 155, 230,
310
All
Discontinued Service Parts 363
GAS
Ultra Boiler - Series 1 & 2 Miscellaneous Parts and Kits
1 3
5
2
4
Fig No
Part No.
Description
383-500-095 Pressure Relief Valve, ASME 30 PSI, ¾" N.P.T. Male
511-405-113 Boiler Circulator, Without Flanges
511-405-133 Boiler Circulator, Without Flanges
Model
80, 105 155,230,310
N/S 381-354-525 Circulator Hardware Kit-Inlet, 1" (Includes: (1) Flange, (2) Nuts, and (1) Gasket) 80 to 230
381-354-526 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1 ¼"
80 to 310
381-354-531 Circulator Hardware Kit (Includes: Flange, Nuts, Screws and Gasket) 1 ½"
310
383-500-105 Vent Termination Bird Screen, 3" Vent - 2 Required 1
383-500-110 Vent Termination Bird Screen, 4" Vent - 2 Required
2 383-500-120 Natural To Propane Conversion Kit (Orifice Bag Assembly) 383-501-020 Natural To Propane Conversion Kit
383-500-080 Alarm Control Kit - AM-3 3 383-500-396 Control Kit - AM-4 - Coverts 0-10 VDC Signal
N/S 383-500-125 Outdoor Temperature Sensor
4 383-500-100 Vent/Air Termination Plate (2 Required For Each Boiler)
N/S 383-500-397 Sidewall Termination Kit, 3"
5 383-500-398 Sidewall Termination Kit, 4"
383-501-020 Natural To Propane Conversion Kit (Orifice Bag Assembly)
540-100-001 Natural To Propane Conversion Kit (Orifice Bag Assembly)
383-500-115 Natural To Propane Conversion Kit (Orifice Bag Assembly)
383-500-120 Natural To Propane Conversion Kit (Orifice Bag Assembly)
N/S
383-500-016
Natural To Propane Conversion Kit (Includes: Propane Burner and Orifice Bag Assembly With Instructions)
540-202-833 Natural To Propane Conversion Kit (Orifice Bag Assembly)
383-501-021 Propane To Natural Conversion Kit
80,105,155 230,310 only
230 80
All
All
80 105 155 230 310 Series 1 only 310 Series 2 only 80
364 Discontinued Service Parts
GAS
UItra Boiler - Series 1 & 2 Miscellaneous Parts and Kits Continued
Fig No
Part No.
Description
383-500-605
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
383-500-620
Maintenance Kit (Includes: Igniter, Igniter Gasket, Cover Plate Gasket, Cover Plate Insulation, Burner Gasket and Venturi Gasket)
591-706-200 Heat Exchanger Cleaning Tool
383-500-631 Condensate Neutralizer Kit
560-340-598 Cover Plate Studs, M6, 1 Pitch
561-928-449 Cover Plate Nuts, M6, 1 Pitch
383-500-327 High Altitude Kit (Includes 1 Orifice of Each Boiler Size) L/P ONLY
383-500-021 Time Delay Kit (Includes Electrical Box, Relays, and Instructions)
383-600-009 Gas Valve O-Rings
383-500-345
Heat Exchanger Plug Kit - (Includes 14 Plugs, 12MM Allen Wrench, and Instructions) SERIES 1 ONLY
Manifolds
N/S 383-500-649 Easy Up Manifold -1 ¼" 383-500-661 Easy Up Manifold - 1 ½"
Model
80 & 105
155 - 399 All All All All All All All
155/230 Only
80/105 155-399
Discontinued Service Parts 365
GAS
HE / HEII / VHE - Series 1 Through 3 Section / Base Assembly
SECTION ASSEMBLY HE/VHE BOILERS
3 2
1
BASE ASSEMBLY HE/VHE BOILERS
4 5
366 Discontinued Service Parts
8 6 7
GAS
HE / HEII / VHE - Series 1 Through 3 Section / Base Assembly Parts
Parts not listed below are obsolete and no longer available. Parts listed below may become obsolete. Call Customer Service for part availability.
Fig. No.
Part No.
Description
Series No.
1
592-800-011 2" Square Cut Seal (Need 2 Per Joint)
1-3
560-234-500 7/16" X 14 Unc, Tie Rod Without Nut: (9" Long) (3 Per Boiler)
1-3
560-234-501 7/16" X 14 Unc,Tie Rod Without Nut: (12" Long) (3 Per Boiler)
1-3
2
560-234-502 7/16" X 14 Unc, Tie Rod Without Nut: (15" Long) (3 Per Boiler)
1-3
560-234-503 7/16" X 14 Unc, Tie Rod Without Nut: (18" Long) (3 Per Boiler)
1-3
3
562-248-684 7/16" Washer (1 Per Tie Rod)
1-3
N/S
591-638-850
Silicone Sealant For Cleanout Plate-RTV 700 or Equivalent: (10.3 oz.) Base Side Panel (2 Per Boiler)
1-3
450-030-644 Base Access Panel: (HSI Only)- HE/VHE/HEII-3
3
450-030-645 Base Access Panel: (HSI Only)- HE/VHE/HEII-4
3
4
450-030-646 Base Access Panel: (HSI Only)- HE/VHE/HEII-5
3
450-030-647 Base Access Panel: (HSI Only)- HE/VHE/HEII-6
3
5 & 6
450-030-971 Base Pan Angle-Universal Fits Right Or Left
1-3
7
590-424-252 Leg Assembly (Includes: Leg, Nuts and Washer)
1-3
560-528-992 Main Burner Orifice: (Natural Gas): 2.0mm-7/16" Hex-" N.P.T
1-3
N/S
560-529-052 Main Burner Orifice: (Propane Gas): 1.25mm-7/16" Hex-" N.P.T
1-3
512-200-035 Burner, Aluminized: (1.00" OD x15.00" Long)
1-3
8
512-200-045
Burner, Aluminum with Pilot Bracket - (HE/VHE Cycle Pilot System Only)
1-3
591-632-612 Waterglass (4 oz Bottle)
1-3
591-602-914 Boiler Cement (1 Can)=(1/2 Gallon)
1-3
N/S
591-638-851 Silicone Sealant (RTV 700 or Equivalent) (3 oz)
1-3
592-002-030 Touch Up Paint - Blue/Gray - Low E, 4.5oz Can
1-3
Note: Number of burners for HE/VHE/HEII Boilers: HE/VHE/HEII-3-(4 main burners), HE/VHE/HEII-4-(6 main burners), HE/VHE/HEII-5-(8 main burners), HE/VHE/HEII-6-(10 main burners).
For Cycle Pilot HE/VHE Boilers subtract one main burner, and add one pilot burner to each above. Boiler Cement Quantities Required: HEII-3-(1 Can), HEII-4-(2 Cans), HEII-5-(3 Cans), HEII-6-(4 Cans), 1 Can Equals ½ Gallon (Used For Base Front and Back Cross Ties on HEII)
Discontinued Service Parts 367
GAS
HE / HEII / VHE - Series 1 Through 3 Hot Surface Ignition
1
3 2
7 4
6 5
368 Discontinued Service Parts
GAS
HE / HEII / VHE - Series 1 Through 3 Hot Surface Ignition Parts
Fig. Part No. No.
Description
Combination Gas Valve Control For Natural Gas
1
510-811-655
Combination Gas Control Valve Kit (Step Opening, 0.9" W.C. Low Fire To 3.5" W.C. High Fire, ½" x ½" N.P.T. Natural Gas)
Combination Gas Valve Control For Propane Gas
1
510-811-656
(Step Opening, 3.0" W.C. Low Fire To 10.0" W.C. High Fire, ½" x ½" N.P.T. , Propane Gas) This Gas Valve No Longer Available - No Replacement
Gas Control Components For Natural Gas And Propane Gas
510-811-502 Combination Ignition-Sensing Control Module, 24 Volt, (Lock-Out After 3 Ignition Trials) 2
382-200-448
Integrated Boiler Control Module, 24 Volt, (Lock-Out After 3 Ignition Trials) Instructions Included
3
382-930-216
Norton 201 to 201N Conversion Kit - Used Only With Honeywell & Fenwall Controls (Igniter, Bracket, Sense Rod) Instructions Included
511-330-182 Sapco Fame Sensor - Comes With Kit # 382-930-216 With Bracket and Lead Wire
N/S
511-330-184
Norton 201N (Igniter only) - With Lead Wires and Connector Used With White Rodgers. Instructions Included
4
511-330-148
Igniter Replacement Kit - (Includes Igniter and Shield Used With United Technologies) HE II Only
5 511-330-192 Main Fame Sensor, Used With White Rodgers Control # 50E47-871
450-030-655 Igniter Bracket, Boilers With - 201N Igniter (HSI ) only N/S 450-030-653 Igniter Bracket, Boilers With - 271N Igniter
450-030-642 Igniter Shield, Boilers With HSI Only 6 591-391-819 Wiring Harness - Module To Igniter - Gold Control Module Only
591-391-786 Wiring Harness - Module To Controls Gold Control Module Only N/S
591-391-808 Wiring Harness - Module To Igniter - White Rodgers Module Only
7 591-391-788 Wiring Harness - Gold Control Module To Junction Box
N/S
591-391-784
Wiring Harness - Gold Control Module to Inducer (4-Pin Molex Plug)
Conversion Kits: Natural to Propane, Propane to Natural
N/S
510-811-480
Conversion Kit Natural Gas To Propane Gas This Kit Along With Gas Valve No Longer Available - No Replacement
510-811-485
Conversion Kit Propane Gas To Natural Gas (HSI only) - (Includes: Gas Valve, Orifices and Instructions)
Model
ALL
ALL
HE/ VHE HE II HE/ VHE HE/ VHE HE/ VHE HE II HE/ VHE HE/ VHE HE II ALL HE II HE II HE/ VHE
HE II
ALL
ALL
Discontinued Service Parts 369
GAS
HE / HEII / VHE - Series 1 Through 3 Hot Surface Ignition Conversion Kits
1 2
Fig. Part No. No.
Description
Model
Conversion Kits: Control Systems
Conversion Kit From Honeywell, Fenwall, White Rodgers HSI To Gold Control HSI 1 382-200-451 - (Includes: Module, Wiring, Transformer, Igniter, Hardware and Instructions) No Gas
Valve
HE/ VHE
2
382-200-449
Complete Conversion Kit From Cycle Pilot System To Gold Control HSI (Natural Gas) (Includes: Module, Gas Valve, Wiring, Hardware and Instructions) Gas Valve Included
HE/ VHE
N/S
382-200-450 382-200-448
Complete Conversion Kit From Cycle Pilot System To Gold Control HSI (Propane Gas) This Kit Along With Gas Valve - No Longer Available - No Replacement
Conversion Kit From Honeywell S9301A or Gold Control 1013 -100 To Gold Control 1013-200 - (Includes: Module, Wiring and Instructions)
HE/ VHE
HE II
370 Discontinued Service Parts
GAS
4 12
HE / HEII / VHE - Series 1 Through 3 Blower Assembly Parts
3
2 8
1
Fig.
Part
No.
No.
Description
1
510-312-312
Blower Assembly (Includes: Mounting Plate, Hardware, Motor and Wheel) - All Boilers
2 510-312-322 Blower Wheel (Galvanized Steel, 5.75" Diameter, 5/16" Shaft)
1
510-312-317
Blower Assembly (Includes: Mounting Plate, Hardware, Motor and Wheel) - All Boilers
2 510-312-279 Blower Wheel (Stainless Steel, 5.72" Diameter, 5/16" Shaft)
699-999-022
Starter/Termination Kit (Includes: Starter Tee, Termination Coupling, Sealant and Instructions) (Saf-T- Vent Only).
N/S
699-999-036
Starter/Termination Kit (Includes: Starter Tee, Termination Coupling, Sealant and Instructions) (Z- Vent Only).
699-999-024 Starter Kit (Includes: Starter Tee, Sealant and Instructions) (Saf-T- Vent Only).
699-999-034 Starter Kit (Includes: Starter Tee, Sealant and Instructions) (Z- Vent Only).
Electrical Components
N/S 510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40 VA
3 510-350-223 Plug In Relay, DPST, 24 Volt Holding Coil N/S 510-312-167 Complete Transformer and Relay
4 511-842-370 24 Volt Step Down Transformer, 40 VA N/S 512-050-230 Fuse Thermal Roll-Out, 228°C
592-900-015 Oil Lubricant - Anderol 465 - 3oz.
Note: Original draft inducer motor was Fasco # 7121-5750,Currently using Fasco # 7162-1335.
Boiler Model HE/HE-II
HE/HE II
VHE
VHE
HE/VHE
HE/VHE
HE II HE II
HE/VHE HE/VHE HE/VHE HE/VHE HE/VHE
HE II ALL All
Discontinued Service Parts 371
GAS
HE / HEII / VHE - Series 1 Through 3 Water Trim Parts
8
Fig.
Part
No.
No.
Description
1
510-312-015
High Limit Temperature Control (SPST, Automatic Recycle, 100-240°F Range, 5-30° Range Adjustable Differential, Compatible With Existing Well) With Instructions
2
383-500-095
ASME Pressure Relief Valve, ¾" N.P.T., Male Inlet, Side Outlet, Brass, Set To Relieve At 30 PSIG
3
510-218-099
Combination Pressure/Temperature Gauge, 3.12" Dial, 0-170 PSIG, 60-320°F Short Shank, ¼" N.P.T. Back Connection
4 511-210-423 Drain Valve, ¾" N.P.T., 1 ½" Shank
511-405-113 Circulator, 1/25 HP, 115/60/1 Motor, 3250 RPM, .70 Amps 5
511-405-115 Circulator, 1/12 HP, 115/60/1 Motor, 1725 RPM, 1.75 Amps
590-317-543
Circulator Gasket, For Taco 007 and Un 110 Circulators (2- Required Per Unit)
6 590-317-535 Circulator Gasket, For B&G LR-20 Circulators (2- Required Per Unit)
590-317-542 Circulator Gasket, for B&G 100 Series Circulators (2- Required Per Unit)
7 381-354-525 1" Universal Circulator Hardware Kit (Includes: Screws, Nuts, (1) Flange and (1) Gasket)
7 381-354-526 1¼" Universal Circulator Hardware Kit (Includes: Screws, Nuts, (1) Flange and (1) Gasket)
ADDITIONAL WATER TRIM COMPONENTS
8 510-148-567 Automatic Air Vent, Float Type, " N.P.T.
N/S 561-013-849 Reducing Coupling, ½" X " N.P.T. For Taco Air Vent
372 Discontinued Service Parts
GAS
HE / HEII / VHE - Series 1 Through 3 Water Trim Parts Continued
Fig.
Part
No.
No.
Description
510-632-088 Fill-Trol Diaphragm Expansion Tank With O-ring (Tank Only) 9
510-632-089 Fill-Trol Diaphragm Expansion Tank With O-ring (Tank Only)
10
511-210-434
Fill Valve Angle Style-90 With Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-Off Valve
Discontinued Service Parts 373
GAS
HE / HEII / VHE - Series 1 Through 3
Pressure Switches
1
2
3
Fig. No.
Part No.
Description
Model
511-624-541 Pressure Differential Switch, SPDT, 1.05" Setting, 0 4000' Ft Elevation
HE-Series 1&2(ALL)
511-624-545 Pressure Differential Switch, SPDT, 0.95" Setting, 4000 8000' Ft Elevation
HE-Series 2-(ALL)
511-624-544
Pressure Differential Switch, SPDT, 0.85" Setting, 8000 12000' Ft Elevation
HE-Series 2-(ALL)
511-624-510 Pressure Differential Switch, SPDT, 1.00" Setting, 0 4000' Ft Elevation
HE-Series 3, HE-II
Sizes (3,4,5)
HE-Series 3, 511-624-511 Pressure Differential Switch, SPDT, 0.90" Setting, 4000 8000' Ft Elevation HE-II
Sizes (3,4,5)
511-624-512
Pressure Differential Switch, SPDT, 0.80" Setting, 8000 12000' Ft Elevation
HE-Series 3, HE-II
Sizes (3,4,5)
511-624-511 Pressure Differential Switch, SPDT, 0.90" Setting, 0 - 4000' Ft Elevation
HE-Series 3, HE-II Size (6)
HE-Series 3,
1 511-624-512 Pressure Differential Switch, SPDT, 0.80" Setting, 4000 - 8000' Ft Elevation
HE-II
Size (6)
511-624-513
Pressure Differential Switch, SPDT, 0.70" Setting, 8000 12000' Ft Elevation
HE-Series 3, HE-II Size (6)
511-624-549 Pressure Differential Switch, SPDT, 1.47" Setting, 0 - 4000' Ft Elevation
VHESeries 1 (ALL)
511-624-548 Pressure Differential Switch, SPDT, 1.15" Setting, 0 - 4000' Ft Elevation
VHESeries 2 (ALL)
511-624-541 Pressure Differential Switch, SPDT, 1.05" Setting, 4000 - 8000' Ft Elevation
VHESeries 2 (ALL)
511-624-545
Pressure Differential Switch, SPDT, 0.95" Setting, 8000 - 12000' Ft Elevation
VHESeries 2 (ALL)
511-624-514 Pressure Differential Switch, SPDT, 1.26" Setting, 0 - 4000' Ft Elevation
VHESeries 3 (ALL)
511-624-548 Pressure Differential Switch, SPDT, 1.15" Setting, 4000 - 8000' Ft Elevation
VHESeries 3 (ALL)
511-624-541
Pressure Differential Switch, SPDT, 1.05" Setting, 8000 - 12000' Ft Elevation
VHESeries 3 (ALL)
2 590-317-630 Pressure Differential Switch Tubing, " I.D. X 12" Long, White 3 590-317-631 Pressure Differential Switch Tubing, " I.D. X 12" Long, Red
HE/VHE/HE-II HE/VHE/HE-II
374 Discontinued Service Parts
GAS
NOTES
Discontinued Service Parts 375
GAS
EG - Series 2 Through 4 Water Trim Parts
2 1
3
5 4
Fig. No.
Part No.
Description
Temperature Controls For All EG Water Boilers Without Tankless Heaters (Except EG-75 Standing Pilot)
1
510-312-209
High Limit Temperature Control SPST (Automatic Recycle, 140-240°F 10°F Fixed Subtractive Differential With ¾" N.P.T. Well)
Temperature Controls For EG-75 Standing Pilot
Combination Operating Limit (140-240°F Range) and Fixed High Limit (240°F Temperature 2 510-312-150 Control, Auto Recycle, DPST, With ¾" Well. Fixed High Limit, Furnished With Wire Leads For
Connection To Thermocouple Spade Terminal Block)
Temperature Controls For All EG Water Boilers With Tankless Heaters
Combination High Limit / Low Limit / Circulator Control with Transformer
N/S 510-312-249 (High Limit: SPST Automatic Recycle, 140-240°F Range, 10°F Subtractive Differential) (Low Limit / Circulator Control: SPDT, Automatic Recycle, 100-200°F Range, 10-35°F Adjustable Differential)
376 Discontinued Service Parts
GAS
EG - Series 2 Through 4 Water Trim Parts Continued
Fig. No.
Part No.
Description
Trim For All EG Water Boilers
3
383-600-091
ASME Pressure Relief Valve (Set To Relieve At 30 PSIG, ¾" N.P.T., Female Inlet) All Size EG's
4
510-218-097
Combination Pressure-Temperature Gauge (2½" dial, 0-75 PSIG, Long Shank, ¼" N.P.T. Back Connection) All Size EG's
5 511-210-423 Drain Valve, ¾" N.P.T., 1½" Shank
510-148-567 Automatic Air Vent, Float Type, " N.P.T.
590-921-904
Tankless Heater For EG 35-45 Water Boiler (Includes: Heater, Gasket, Nuts and Studs) Thru 45
EG-30
590-921-905
Tankless Heater For EG 50-55 Water Boiler (Includes: Heater, Gasket, Nuts and Studs) 55
EG-50 &
N/S
590-921-901
Tankless Heater For EG 65-75 Water Boiler (Includes: Heater, Gasket, Nuts and Studs) & 75
EG- 65
592-300-027 Immersion Well ¾" N.P.T. X 6.25" In Length
560-340-577 Stud 3/8-16 NC-2A X 1.12" Long With 3/8-16 NC Brass Nut (6 Required)
590-317-495 Round Tankless Heater Gasket
Discontinued Service Parts 377
GAS
EG - Series 2 Through 4 Steam Trim Parts
9 8
3
7
1
10
6
2
4
5
Fig. No.
Part No.
Description
1
510-312-135
High Pressure Limit Control (SPST, Automatic Recycle, 0-15 PSIG Range, 1-5 PSIG Differential, ¼" N.P.T. Bottom Connection)
2
383-600-106
ASME Steam Relief Valve (Set To Relieve At 15 PSIG ,¾" N.P.T. Male Inlet) 375 lbs Per Hour Rating
3 510-218-045 Steam Pressure Gauge (0-3- PSIG, 2½" Dial, ¼" N.P.T. Male Inlet)
4 383-600-000 Water Gauge Glass Kit (" X 7" With Gaskets and Brass Washers)
5 563-334-580 Water Gauge Glass Guard (3/16" X 9" (2 Required)
6 511-210-423 Drain Valve, ¾" N.P.T., 1½" Shank
N/S
590-921-903
Tankless Heater Steam Boiler (Includes: Heater, Gasket, Nuts and Studs) For EG-35 thru EG75
Water Gauge Glass Cocks For Electrode Type Low Water Cut-Off
7 510-218-145 Water Gauge Glass Cocks, ½" N.P.T. Male Inlet (Set of 2)
Water Gauge Glass Cocks For # 67 Float Type Low Water Cut-Off
7 510-218-135 Water Gauge Glass Cocks, ½" N.P.T. Male Inlet (Set of 2)
Electrode Type Low Water Cut-Off Components
8
510-811-403
Low Water Cut-Off, Electrode Type, SPDT, 24 Volt, ¾" Male N.P.T, With Instructions, Adapter, and Bushing
Float Type Low Water Cut-Off Components For EG Steam Boilers
9
511-114-494
Float Type Low Water Cut-Off (SPDT, Automatic Recycle, 15 PSIG Rated, 24 or 120 Volt Contact Rating, ½" N.P.T. With Quick Hook-up Fittings) For EG Steam Except Millivolt
378 Discontinued Service Parts
GAS
EG - Series 2 Through 4 Steam Trim Parts Continued
Fig. No.
Part No.
Description
Tankless Heater Operating Temperature Control
10
510-312-250
Operating Temperature Control (SPST, Automatic Recycle, 140-250ºF Range, With ¾" N.P.T. Control Well, 10° Fixed Subtractive Differential)
Probe Type Low Water Cut-off For EG Steam Boilers Series 4 Only
511-114-515 8
511-114-516
Low Water Cut-Off, SPDT, ¾" Male Electrode Type, 24 Volt Low Water Cut-Off, SPDT, ¾" Male Electrode Type, 24 Volt
Additional Parts
560-340-577 Tankless Stud and Nut
N/S 590-317-550 Rectangular Heater Gasket
560-640-696 90º Syphon, ¼" Brass Pipe
Discontinued Service Parts 379
GAS
EG - Series 2 Through 4 Standing Pilot Parts
1
4
5 2 3
Fig. No.
Part No.
Description
EG Boiler Size 30 35 40 45 50 55 65 75
Components For Natural Gas Only
511-044-360
Combination Gas Control Valve, ½" x ½" N.P.T., 24 Volt
XXXXX XXXXX
1
511-044-256
Combination Gas Control Valve, ¾" x ¾" N.P.T., 24 Volt
XX
510-811-641
Combination Gas Control Valve*, ¾" x 1" N.P.T., 24 Volt Thermopile Only
X
2 560-528-950 Natural Gas Pilot Orifice, .026 Dia. (For Q-327 Pilot)
X
Natural Gas Pilot Replacement Kit (Includes: Slotted Main Burner 510-811-640 With Pilot Bracket, Pilot Assembly - Q350, Thermocouple And
Tubing with Fittings)
XXXXXXX
560-528-980 Natural Gas Pilot Orifice, .018" Dia. ( For E-38 Pilot Only) (Series 2) X X X X X X X
N/S 511-724-254 Thermocouple Screw-In 30"
XXXXXXX
Thermocouple To Thermopile Conversion Kit for Natural Gas.
510-811-461 Includes Gas Valve, Bushing, Lead Wire, Thermopile, and
X
Instructions
380 Discontinued Service Parts
GAS
EG - Series 2 Through 4 Standing Pilot Parts Continued
Fig. No.
Part No.
Description
EG Series 4 Boiler Size 30 35 40 45 50 55 65 75
Components For Propane Gas Only
381-356-534
Combination Gas Control Valve ½" x ½" N.P.T., 24 Volt, Step Open
1
510-811-643
Combination Gas Control Valve, ¾" x 1" N.P.T., 24 Volt
XXXXXXX X
Thermocouple To Thermopile Conversion Kit for Propane Gas.
N/S 510-811-462 Includes Gas Valve, Bushing, Lead Wire, Thermopile, and
X
Instructions
560-528-985 Propane Gas Pilot Orifice. 0.010" Dia. (For E-38 Pilot Only) 2
560-528-957 Propane Gas Pilot Orifice. 0.010" Dia. ( For Q327 Pilot)
XXXXXXX X
N/S
510-811-642
Propane Gas Pilot Replacement Kit ( Burner w/Bracket Pilot Assembly - Q350, & Fittings)
XXXXXXXX
511-724-253 Thermocouple, 48" Long (Clip In)
XXXXXXXX
Components For Natural Gas And Propane
511-330-197 Pilot Burner, Constant Burning 3
511-330-186 Pilot burner, Constant Burning
XXXXXXX X
511-724-259 Thermopile, 36"
X
N/S
590-850-561 5" lead Wire
X
4
560-742-860
Pilot Tubing, Aluminum " OD x 22 ¾" Long With Compression Fittings
XXXXXXXX
540-130-955 Wiring Harness For Water Boilers No Tankless Heater Only-Series 4 X X X X X X X X
540-130-956
Wiring Harness For Water Boilers With Tankless Heater Only-Series 4
XXXXXX
5 540-130-957 Wiring Harness For Steam Boilers With Float LWCO Only-Series 4 X X X X X X X X
540-130-958 Wiring Harness For Steam Boilers With Probe LWCO Only-Series 4 X X X X X X X X
591-391-780 Control Wiring Harness-Series 3
XXXXXXXX
510-811-395 Natural to LP Kit - (Includes Gas Valve, Burner w/ Pilot Bracket, 510-811-396 Pilot Assembly w/ Tubing,Orifices, Thermocouple,Hardware, and 510-811-397 Instructions) N/S 510-811-398 LP to Natural Kit - (Includes Gas Valve, Burner w/ Pilot Bracket, 510-811-399 Pilot Assembly w/ Tubing, Orifices, Thermocouple, Hardware,and 510-811-402 Instructions)
XXXXX XX X
XXXXX XX X
Discontinued Service Parts 381
GAS
EG SerIEineGtser-2mSaietntredien3st II2gnntTeihtriomroniuttPgehanrt4tsIgnition
1 3 5
1 4
2 2
Fig. No.
Part No.
Description
Boiler Size
30 35 40 45 50 55 65 75
White Rodgers Cycle Pilot / Honeywell Intermittent Ignition
510-811-458
Conversion Kit From Cycle Pilot or Honeywell To United Technology Spark Pilot System. (Includes: Control Module, ½" Natural Gas Valve,
Pilot Assembly, Wiring and Instructions)
NS
Conversion Kit From Cycle Pilot or Honeywell To United Technology
510-811-459 Spark Pilot System. (Includes: Control Module, ¾" Natural Gas Valve,
Pilot Assembly, Wiring and Instructions)
X X XX XX X
United Technologies Universal Control System
511-044-381
Combination Gas Control Valve, ½" x ½" N.P.T., 24 Volt
1
511-044-382
Combination Gas Control Valve, ¾" x ¾" N.P.T., 24 Volt
X X X XX XX X
2
511-330-218
Pilot Assembly Kit (Includes: Orifice, Aluminum Pilot Gas Tubing, And Spark Wire and Sense Wire)
X X X X XXX X
3 560-742-860 Pilot Tubing With Compression Fittings, Aluminum, " x 22 ¾"
X X X X XXX X
4
511-330-095
Ignition Sensing Control Module With 24 Volt Damper Molex (Replaces Honeywell S8620C1011)
X X X XXX X
382 Discontinued Service Parts
GAS
EG - Series 2 Through 4 Intermittent Ignition Parts Continued
Fig. No.
Part No.
Description
Boiler Size
30 35 40 45 50 55 65 75
United Technologies Universal Control System Cont.
4 511-330-097
Ignition Control Module Without Molex, 24 Volt. Series 4 Only
X X X X XXXX
540-130-959
Wiring Harness, For Water Boilers Without Tankless Heater Only-Series 4 Only
X X X X XXXX
N/S
540-130-960
Wiring Harness, For Water Boilers With Heater Only-Series 4 Only
Tankless
X X X XXX
540-130-961 Wiring Harness For Steam Boilers With Float LWCO Only-Series 4 Only X X X X X X X X
540-130-962 Wiring Harness For Steam Boilers With Probe LWCO Only-Series 4 Only X X X X X X X X
Discontinued Service Parts 383
GAS
EG- Series 2 Through 4 Common Parts
Part No.
Description
591-391-795 Damper Wiring Harness With Molex
510-512-337 Vent Damper Motor Operator With Molex Connector
381-800-475 Vent Damper Assembly 5" Dia 381-800-476 Vent Damper Assembly 6" Dia 381-800-477 Vent Damper Assembly 7" Dia 381-800-478 Vent Damper Assembly 8" Dia 512-050-230 Rollout Thermal Fuse 228° C 510-300-013 Spill Switch With Reset, 210° F 510-312-166 Combination Transformer-Relay Receptacle, 120/24v, 40va With Bale Wire 510-350-223 Plug-In Relay DPST, 24 Volt Coil
Boiler Size 30 35 40 45 50 55 65 75 XXXX X X X X XXXX X X X X XXXX X X X X XX
XX XX XX
XXXX X X X XXXX X X X X XXX X X X X X XXX X X X X
384 Discontinued Service Parts
GAS
EG - Series 2 & 3 Millivolt Parts
3 1
4 2
Fig. No.
Part No.
Description
Boiler Size
30 35 40 45 50 55 65 75
Components For Natural Gas Only
1 560-528-950 Natural Gas Pilot Orifice, A26, 0.026 Dia. For Q327 Pilot Only
XXXXXXXX
Components For Propane Gas Only
1 560-528-957 Propane Gas Pilot Orifice, 0.010 Dia. For Q327 Pilot Only
XXXXXXXX
Components For Natural And Propane Gas
2 511-330-186 Pilot Burner, Constant Burning, Thermally Supervised
XXXXXXXX
3 511-724-249 Powerpile Millivolt Generator, With Spade Terminal Block, 35" long
XXXXXXXX
4 560-742-860 Pilot Tubing With Compression Fittings, " OD Aluminum, 22¾" long
XXXXXXXX
381-800-001
Millivolt Repair Kit- Natural Gas
Water Only- ( Includes Gas Valve,
Pilot Burner, Thermopile, Aquastat, Hardware and Instructions )
X
X
X
X
X
X
X
N/S
381-800-002
Millivolt Repair Kit- Propane Gas
Water Only- ( Includes Gas Valve,
Pilot Burner, Thermopile,Aquastat, Hardware and Instructions )
X
X
X
X
X
X
X
Discontinued Service Parts 385
GAS
EGH - Series 2 Through 4 Standing Pilot Parts
3 1
2
4
5
6
Fig. No.
Part No.
510-811-461 1
510-811-641 2 560-528-950
1 510-811-462 510-811-643
2 560-528-957
3 511-330-186 511-724-259
N/S 590-850-561 4 560-742-865 510-811-397
N/S 540-130-963 540-130-964 540-130-965
5 510-312-166 6 510-350-223
Description
Components For Natural Gas Only
Thermocouple to Thermopile Conversion Kit (Includes: New Gas Valve, Thermopile, Lead Wire Assembly and Instructions) Combination Gas Control Valve*, ¾" X 1" N.P.T., 24 Volt, Thermopile Only Natural Gas Pilot Orifice, A26, .027"
Components For Propane Gas Only
Thermocouple to Thermopile Conversion Kit (Includes: New Gas Valve, Thermopile, Lead Wire Assembly and Instructions) Combination Gas Control Valve*, ¾" X 1" N.P.T., 24 Volt, Thermopile Only Propane Gas Pilot Orifice
Components For Natural Gas And Propane Gas
Pilot Burner (Constant Burning, Thermally Supervised) Thermopile, 36" In Length 5" Lead Wire With Terminals Pilot Tubing, " X 34" Long With Fittings Natural to Propane Conversion Kit (Includes Gas Valve,Orifices, Thermopile, and Instructions) Wiring Harness For Water Boilers Without Tankless Heater Only Wiring Harness For Steam Boilers With Float LWCO Only Wiring Harness For Steam Boilers With Probe LWCO Only Combination Transformer & Relay Receptacle, 120/24 Volt, 40 VA With Bale Wire Plug In Relay, DPST, 24 Volt Coil
Boiler size 85 95 105 115 125
XX XX XX
XX XX
XX XX XX XX XX XX XX XX XX XX
386 Discontinued Service Parts
GAS
3
6J 5J
EGH - Series 2 Through 4 Intermittent Ignition
5H
4UT
2H
2J 2UT
1
4J 4H
Discontinued Service Parts 387
GAS
EGH - Series 2 Through 4 Intermittent Ignition Parts
Fig. No.
Part No.
Description
Boiler size
85 95 105 115 125
United Technologies Intermittent Ignition
2-UT 511-330-242
Pilot Burner Assembly Kit (Includes: Orifice, Pilot Burner, 34" Pilot Gas Tubing, Spark Wire and Sense Wire, and ¼" Adapter )
XX X X X
4-UT 511-330-095 Ignition-Sensing Control Module With Molex
XX X X X
Honeywell Intermittent Ignition
2-H
511-330-170
Combination Safety Pilot Burner with Ignition-Sensing Electrode and Natural Gas Orifice
XX X
X
X
5-H 591-391-798 Ignition-Sensing Cable, 36"
XX X X X
Johnson Intermittent Ignition
2-J
511-330-163
Pilot Burner (Includes: Ignition Electrode and Lead Cable, Sensing Probe and Lead Wire and Natural Gas Orifice)
X
X
X
X
X
5-J 511-724-270 Sensing Probe Lead Wire, 30" With Spade Receptacle
XX X X X
6-J 511-724-264 Sensing Probe With Spade Receptacle
XX X X X
Common Intermittent Ignition Components
511-044-286 Combination Gas Valve ¾" X 1" N.P.T., Natural Gas, 24 Volt 1
511-044-287 Combination Gas Valve 1" X 1" N.P.T., Natural Gas, 24 Volt
XX X XX
3 560-742-865 Pilot Tubing " X 34" Long With Compression Fittings
XX X X X
Conversion Kit to United Technologies Control (Includes: Module, Wiring, 4-J 510-811-457 Pilot Burner, and Instructions.) No Gas Valve, Only to Replace Honeywell or
Johnson Controls
XX X X X
Components For Series 4 Intermittent Ignition Only
4-H 511-330-097 Ignition Control Module Without Molex, 24 Volt
XX X X X
540-130-966 Wiring Harness For Water Boilers With-Out Tankless Heater Only
XX X X X
540-130-969 Wiring Harness For Water Boilers With Tankless Heater Only
XX X X X
540-130-967 Wiring Harness For Steam Boilers With Float LWCO Only
XX X X X
N/S 540-130-968 Wiring Harness For Steam Boilers With Probe LWCO Only
510-811-390
Natural to Propane Conversion Kit, EGH-85 & 95.(Includes: Gas Valve, Pilot Burner, Orifices, and Instructions)
XX X XX
XX
510-811-391
Natural to Propane Conversion Kit, EGH-105-125.(Includes: Gas Valve, Pilot Burner, Orifices, and Instructions)
X XX
388 Discontinued Service Parts
GAS
EGH - Series 4 Intermittent Ignition LP Gas
Fig. No.
Part No.
Description
EGH Series 4 Boiler Size
85 95 105115 125
511-246-320 ¾" Hand Valve With " tapping
XX
511-246-325 1" Hand Valve With " tapping
XX X
511-044-278 LP Gas Valve, ¾" x 1" Spark Pilot
XX
511-044-279 LP Gas Valve, 1" x 1" Spark Pilot
XX X
511-330-222
LP Spark Pilot Burner (Includes: Sparker, Sensor, Wires, Pilot Tubing and Pilot Burner)
XX X
X
X
N/S 560-742-865 " x 34" Pilot Tubing For Spark Pilot Burner
XX X X X
511-330-186 LP Standing Pilot Burner (Includes: Orifice and Pilot Burner & Bracket) X X X X X
560-528-957 Propane Gas Pilot Orifice, .010 Dia. (For Q0327 Pilot, Below)
XX X X X
511-246-340 " x ¼" Manual Pilot Shut Off Valve
XX X X X
511-724-254 Thermocouple, Screw In, 30°
XX X X X
511-330-229 Pilot Switch Box For Standing Pilot
XX X X X
EGH - CSD-1 Intermittent Ignition Natural Gas Only
511-330-086 Control Module, 1 Retry With Alarm Contacts 510-350-226 Impulse Relay 511-624-580 Push Button Switch 511-624-581 Red Lens Cover
Lamp, 24 Volt--Available Locally 511-044-287 Combination Gas Valve, 1" x 1", 24 Volt N/S 511-246-290 Hand Valve, 1" 511-246-325 Hand Valve, 1" With Two " N.P.T Taps 511-246-339 Pilot Shut-off Valve, " N.P.T x ¼" Compression 510-933-195 Pilot Regulator, ¼" N.P.T 511-044-039 Pilot Solenoid Valve ¼" N.P.T 591-391-887 Wiring Harness, Gravity Return Steam 540-130-976 Wiring Harness, Pumped Steam Return With Wiring Diagram
XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X XX X
Discontinued Service Parts 389
GAS
EGH - Series 2 Through 4 Water Trim Parts
1
2
4
5
3
Fig. No.
Part No.
Description
Boiler size 85 95 105 115 125
Temperature Controls For Standard Model Boilers
Combination Operating Limit (140-240°F Range) and Fixed High Limit (240° F) 1 510-312-150 Temperature Control, Auto Recycle, DPST, With ½" Well. Furnished With Wire X X
Leads For Connection To Thermocouple Spade Terminal Block
Temperature Controls For PI And PID Boilers Without Tankless Heaters
510-312-250
Operating Temperature Control, SPST, Auto Recycle, 140-240°F Subtractive Differential With ½" N.P.T Well
2
510-312-209
High Limit Temperature Control SPST, Automatic Recycle, 140-240°F, 10°F Fixed Subtractive Differential With ¾" N.P.T well
XX X X X XX X X X XX X X X
Temperature Controls For Standard Model, PI And PID Boilers With Tankless Heaters
Combination High / Low Limit / Circulator Control With Transformer. High Limit:
510-312-249 N/S
SPST Automatic Recycle, 140-240°F Range, 10°F Subtractive Differential. Low Limit / Circulator Control: SPDT, Automatic Recycle, 100-200°F Range, 10-35°F
X
X
X
X
X
Adjustable Differential
592-300-027 Immersion Well, ¾" N.P.T. X 6.25" In Length
XX X X X
Water Trim Components Common To All Boilers
3
383-600-091
ASME Pressure Relief Valve (Set To Relieve At 30 PSIG, ¾" N.P.T, Female Inlet)
XX X X X
4
510-218-097
Combination Pressure-Temperature Gauge 2½ " Dial, 0-60 PSIG, Long Shank, ¼" N.P.T Back Connection
XX X X X
5 511-210-423 Drain Valve, ¾" N.P.T, 1½" Shank
XX X X X
390 Discontinued Service Parts
GAS
EGH - Series 2 Through 4 Water Trim Continued
Water Trim Components Common To All Boilers
N/S
590-921-901
Tankless Heater for EGH 85-125 Water Boiler (Includes: Heater, Gasket, Nuts and Studs)
XX X X X
590-317-495 Tankless Gasket, Round
XX X X X
Discontinued Service Parts 391
GAS
EGH - Series 2 Through 4 Steam Trim Parts
8 7
3
1 6
2
9
4
5
Fig. No.
Part No.
Description
EGH Series 4 Boiler Size
85 95 105 115 125
Trim For All EGH Steam Boilers
1*
510-312-135
High Pressure Limit Control, SPST, Auto Recycle, 0-15 PSIG Range, 1-5 PSIG Additive Differential, ¼" N.P.T. Bottom Connection
XXXXX
2 383-600-105 Steam Relief Valve, 15 PSIG, With ¾" N.P.T. Male Inlet--450 LBH
XXXXX XXXXX
3 510-218-045 Steam Pressure Gauge 0-30 PSIG, 2½" Dial, ¼" N.P.T. Bottom Mount
XXXXX
4 383-600-000 Water Gauge Glass Kit, " x 7" With Gaskets and Brass Washers
XXXXX
5
563-334-580
Water Gauge Glass Guard, " x 9" (2 Required)
XXXXX
N/S 511-210-423 Drain Valve, ¾" N.P.T. 1½" Shank
XXXXX
Probe Type Low Water Cut-off Components For EGH Steam Boilers
6 510-218-145 Water Gauge Glass Cocks, Set, ½" N.P.T., Male Inlet, Long Stem
XXXXX XXXXX
511-114-515 Low Water Cut-off, SPDT, ¾" Male Electrode Type, 24 volt, Series 4 Only 7*
510-811-403 Low Water Cut-Off, SPDT, ¾" Male Electrode Type, 24 Volt
XXXXX XXXXX
Float Type Low Water Cut-Off Components For EGH Steam Boilers
6 510-218-135 Water Gauge Glass Cocks, ½" N.P.T. (Set of 2)
XXXXX
8
511-114-494
Float Type Low Water Cut-Off, SPDT, With Automatic Recycle, 15 PSIG, 120/24 Volt, ½" N.P.T With Quick Hook-Up Fittings)
XXXXX
* Alternate Components * Two High Limits Used With EGH-85 and EGH-95 Standing Pilot Steam Boilers
392 Discontinued Service Parts
GAS
EGH - Series 2 Through 4 Steam Trim Parts Continued
Tankless Heater Operating Temperature Control For EGH Steam Boilers
9
510-312-250
Operating Temperature Control, SPST, Auto Recycle, 140-240°F Subtractive Differential With ½" N.P.T. Well
XXXXX XXXXX
590-921-903
Tankless Heater Steam Boiler (Includes: Heater, Gasket, Nuts And Studs)
N/S
590-317-579 Gasket for Tankless Heater Opening
XXXXX XXXXX
Discontinued Service Parts 393
GAS
EGH - Series 2 Through 4 Common Component Parts
2
1
3
4
5
6
10
9
7
11
8
Fig. No.
Part No.
Description
Vent Dampers And Components
1 510-512-337 Vent Damper Motor Operator With Molex
2 591-391-795 Damper Wiring Harness With Molex 381-800-445 Vent Damper Assembly With Wiring Harness,
9" Dia.
3 381-800-446 Vent Damper Assembly With Wiring Harness, 10"Dia.
381-800-447 Vent Damper Assembly With Wiring Harness, 12"Dia.
Combination Transformer Relay Receptacle
4 510-312-166 Combination Transformer & Relay Receptacle, 120/24 Volt, 40 VA
Plug-In Relay
5 510-350-223 Plug-In Relay DPST, 24 Volt Coil
Propane Components For EGH-PI Models
6 511-330-229 Pilot Switch Box
7 560-528-957 Propane Orifice .010 Dia.(For Q327/Q348 Pilot) K14 8 511-330-186 Standing Pilot Burner 9 511-724-254 Thermocouple Lead, 30" Screw In 10 511-246-340 Manual Shut-off Pilot Gas Valve, " N.P.T x ¼" CC
11 511-044-278 Combination Gas Control Valve, ¾" x 1" N.P.T., 24 Volt (Propane gas)
Boiler size 8595 105 115125
XX X X X XX X X X XX X X X X X
XX XX
XX XX
XX X X X
XX X X X
XX X X X XX X X X XX X X X XX X X X XX X X X XX
394 Discontinued Service Parts
GAS
NOTES
Discontinued Service Parts 395
GAS
AHE - Series 2 & 3 Section Assembly Parts
Fig. No. Part No.
Description
B 512-200-077 Burner, Tubular Steel, Regular
C 512-200-045 Burner, Tubular Aluminum With Pilot Bracket
D 562-610-325 Hair Pin Clip
560-529-018
Main Burner Orifice, Natural Gas, No. 48 Drill Size (Order Sufficient Quantities To Replace All Orifices Within a Base)
E
560-529-019
Main Burner Orifice, Propane Gas, 1.15 mm Drill Size (Order Sufficient Quantities To Replace All Orifices Within a Base)
H 591-126-573 Burner Manifold - AHE-60
590-317-605 Gasket, Burner Inlet Plenum Cover, 6" x 6" - AHE-45 J
590-317-606 Gasket, Burner Inlet Plenum Cover, 6" x 9" - AHE-60
590-317-603 Gasket, Exhaust Box To Blower
N/S 590-317-602 Gasket, Air Box to Burner Inlet
592-002-029 Touch Up Paint - Gold - Low E, 4.5oz Can
Series No. 2,3 2,3 2,3
3
3
2,3 2,3 2,3 2,3 2,3
Note: AHE-45 has 3 burners, AHE-60 has 4 burners. If cycle pilot, replace 1 of the aforementioned burners with a burner and pilot bracket.
396 Discontinued Service Parts
GAS
AHE - Series 2 & 3 Blower / Ignition Control Parts
7
8
Fig No.
Part No.
Description
Boiler Size
1
510-811-466
Blower and Motor Assembly Replacement Kit (Includes: Blower Housings Left & right Mounting Plate, Blower Wheel, Blower Motor 120/60/1, Motor Fan, Guard) Series 2 & 3
45,60
511-624-530
Differential Pressure Switch, SPST Switch Action, 0.35" W.C. Setting, Sea Level to 4,000 ft. Elevation, Series 2 & 3
45 45
2
511-624-532
Differential Pressure Switch, SPST Switch Action, 0.30" W.C. Setting, Sea Level to 4,000 ft. Elevation, Series 2 & 3
60 60
3 590-317-636 Pressure Differential Switch Tubing, " ID x 14½", Red, Series 2 & 3
45,60
4 590-317-632 Pressure Differential Switch Tubing, " ID x 7", White, Series 2 & 3
45,60
5 512-050-235 Thermal Rollout Fuse, 250º F, Series 2 & 3
45,60
6
510-350-062
Low Water Cut-Off Temperature Control Device, 240º F Setting, SPST Switch Action, Manual Reset (Red Manual Reset Push Button), Series 2 & 3
45,60 45,60
45,60
7
510-312-166
Combination Transformer-Relay Receptacle, 120/24 Volt, 40VA (With Bale Wire), Series 2 & 3
45,65 45,65
45,65
Fig No.
Part No.
Description
Boiler Size
45,65
8 510-350-223 Plug-In Relay, DPST, 24 Volt Holding Coil, Series 2 & 3
45,65 45,65
45,65
Discontinued Service Parts 397
GAS
AHE - Series 2 & 3 Blower / Ignition Control Parts Continued
AHE - Series 2 Gas Control Parts White-Rodgers Cycle Pilot Ignition System
Part No.
Description
511-330-122 Combination Safety Pilot Burner With Ignition Electrode and Ignition Lead Cable, 30"
560-742-860 Pilot Tubing, " O.D. Aluminum X 22 ¾" long, With Compression Fittings Note: No other cycle pilot parts available through Weil-McLain.
Boiler Size 45,60 45,60 45,60
398 Discontinued Service Parts
GAS
AHE - Series 3 Gas Control Parts
Fig No.
Part No.
Description
381-400-170 Gas Valve Replacement Kit, Natural Gas, HSI 1
381-400-173 Gas Valve Replacement Kit, Propane Gas, HSI
Retrofit kit from Fenwal 05-21 or 05-31 To Fenwall 2 510-811-476 35-655505-011 (Includes: Module, Igniter Replacement Kit, Wiring, Hardware and
Instructions)
3 511-330-148 Igniter Replacement Kit (Includes: Igniter, Gasket, Screws)
N/S
570-330-155
Fenwall 35-655505-011 Ignition Sensing Control Module Only. See Retrofit Kits Above For Retrofitting
Boiler Size 45,60 45,60 45,60 45,60 45,60 45,60
45,60
45,60
45,60
Discontinued Service Parts 399
GAS
AHE - Series 2 & 3 Water Trim Parts
3
4
1
6
2
5
8
7
Fig No.
Part No.
Description
Boiler Size
1
510-312-009
High Limit Temperature Control, Control Obsolete, (Call Weil-McLain Technical Service At 800-526-6636 For Further Information)
45, 60
ASME Pressure Relief Valve, Set To Relieve At 50 PSIG, Brass, Side Outlet, Series 3 Only
¾" N.P.T. Male Inlet,
45,60
2
383-600-090
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Brass, Side Outlet, Series 2 Only
¾" N.P.T. Male Inlet,
45,60
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Brass, Side outlet, Series 2 Only
¾" N.P.T. Male Inlet,
45,60
3
510-218-099
Combination Pressure-Temperature Gauge, 2½" Dial, 0-60 PSIG, 60-260°F, Short Shank, Back Connection, ¼" N.P.T, Series 2 & 3
45,60 45,60
4 511-210-423 Drain Valve, ¾" N.P.T., Brass Series 2 & 3
45,60
5 510-148-563 Automatic Air Vent, Float Type, ¼" N.P.T., Series 2 & 3
45,60
6 511-405-006 Circulator Cartridge (Includes: Gaskets and Hardware)
Series 2 & 3
45,60
7 590-317-535 Circulator Gasket, Series 2 & 3
45,60
8 381-354-530 Circulator Hardware Kit, ¾" Universal, Series 2 & 3
45,60
400 Discontinued Service Parts
GAS
19 20
17 18 16
AHE - Series 4 Base Assembly Parts
2
1
3
4
5
7
8
6 15
10 9
11
14 13 12
Fig No.
Part No.
Description
1 510-312-009 Limit Control, 120-240°, 10° Fixed Differential, With 5/16" Well
2 510-350-062 Block Temperature Switch
511-624-530 Pressure Switch -.35" W.C. (AHE-45) 3
511-624-532 Pressure Switch -.30" W.C. (AHE-60)
4 590-317-632 Silicone Tubing, White 7.00"
590-317-645 Silicone Tubing, Red 6.00"
5 590-317-631 Silicone Tubing, Red 12.00"
590-317-636 Silicone Tubing, Red 14.50"
6 512-050-235 Rollout Thermal Fuse Element 121°C/250°F
7 Obtain Locally Tee, " x " x "
590-317-605 Gasket, Burner Inlet Plenum Cover (AHE-45) 8
590-317-606 Gasket, Burner Inlet Plenum Cover (AHE-60)
9 590-317-599 Gasket Igniter
10 511-330-148 Igniter With gasket
11 591-126-573 Burner Manifold AHE-60-10.63"
N/S Obtain Locally Junction Box, 4" x 2.12"
12 450-030-769 Bottom Insulation Retainer
Discontinued Service Parts 401
GAS
AHE - Series 4 Base Assembly Parts Continued
Fig No.
Part No.
13 511-842-370 24 Volt Step Down Transformer, 40 VA
Description
14 382-200-448 Control Module Kit (Includes: Module, Circulator Harness and Temperature Jumper)
N/S 591-391-831 Wiring Harness, Control 511-044-367 Gas Valve, Natural Gas, ½" x ½"
15 511-044-373 Gas Valve, Propane Gas, ½ " x ½"
16 510-811-466 Blower Motor Assembly 560-529-018 Main Burner Orifice #48 Hole, Natural Gas
17 560-529-019 Main Burner Orifice 1.15 mm Hole, LP
18 Obtain Locally Nut, Hex Jam, ½" 0-20 19 562-610-325 Clip Hairpin 20 512-200-077 Main Burner, Stainless Steel N/S 592-002-029 Touch Up Paint - Gold - Low E, 4.5oz Can
Note: AHE-45: 3 burners AHE-60: 4 burners
402 Discontinued Service Parts
GAS
AHE - Series 4 Water Trim Parts
1 4
2
3
5 6 7 8
3 2
20 19 18
9
2
13
17 14
16 15
12
11
10
2
Fig No.
Part No.
Description
1 383-600-090 Relief Valve, ¾"
2
Street Elbow, ¾", Black
Obtain Locally
3
Bushing, 1½" x ¾" Black, Inside Hex
4 510-148-563 Air Vent
¾" x Close, Black (AHE-45) 5
Obtain Locally ¾" x 4½" ,Black (AHE-60)
6
Tee, ¾" x ¼" x ¾", Black
7 510-218-099 Combination Temperature-Pressure Gauge, Short Shank
8 511-405-008 Circulator Pump With Mixing Valve - Obsolete Call Technical Services At 800-526-6636
Discontinued Service Parts 403
GAS
AHE - Series 4 Water Trim Parts Continued
Fig No.
Part No.
Description
591-391-902 Wire Harness With Temperature Sensor Plug For Circulator
511-405-006 Circulator Cartridge With Gaskets and Hardware N/S
Strain Relief Bushing
Strain Relief Adapter
Obtain Locally
9
Nipple, ¾" x 13½", Black
10
Tee, ¾", Black
511-210-423 Drain Valve, ¾" x 1½" Shank 11
511-246-392 Drain Valve, ¾" x 1½" Shank
12 381-354-530 Pump Flange Kit, ¾" (Includes: 1 Flange, Gasket, 2 Bolts, 2 Nuts)
13 590-317-535 Pump Flange Gasket
14
Elbow, ¾", Black
15
Nipple, ¾" x 2½", Black
16
Union, ¾", Black
Nipple, ¾" x 3", Black (AHE-45) 17 Obtain Locally
Nipple, ¾" x 6", Black (AHE-60)
18
Tee, ¾" x ½" x ¾", Black
19
Nipple, ½" x Close, Black
20
Nipple, ¾" x 22½", Black
404 Discontinued Service Parts
GAS
NOTES
Discontinued Service Parts 405
GAS
LGB - Series 1 Water Trim Parts
3
7
5
4
2
1
6
Fig. No.
Part No.
Description
Boiler Size
Combination Operating and High Limit Control, DPST,
1
510-312-065
Automatic Recycle, With ¾" N.P.T. Control Well. Operation Limit: 100 - 220º Range With 10-35ºF Adjustable Subtractive Differential. High
6 - 20
Limit: 140-240ºF Range With 10ºF Fixed Subtractive Differential.
High Limit Temperature Control, SPST Automatic Recycle, 140-240ºF Range, 10ºF 2 510-312-209 Fixed Subtractive Differential With ¾" N.P.T. Control Well (Separate Controls Used for
Operating and High Limit Function For LGB-21 Through LGB-23 Boilers)
21 - 23
383-600-091
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Male Inlet x ¾" N.P.T Female Outlet; Side Outlet Type
4 - 5 4 - 5
383-600-063
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T Male Inlet x 1" N.P.T. Female Outlet; Side Outlet Type
6 - 9
3
383-600-092
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG,
N.P.T. Female Outlet;
Side Outlet Type
1" N.P.T. Male Inlet x 1¼ "
10 - 13
383-600-093
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1¼" N.P.T. Male Inlet x 1½"
N.P.T. Female Outlet;
Side Outlet Type
14 - 20
383-600-094
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1½" N.P.T. Male Inlet x 2" N.P.T. Female Outlet; Side Outlet Type
21 - 23
4
510-218-065
Combination Pressure-Temperature Gauge, 0-50 PSIG, 60-260ºF Back Connection, ½" N.P.T.
All Sizes
5 591-319-793 Temperature Control Wiring Harness
21 - 23
6 591-319-801 Water Trim Wiring Harness
6-23
7
511-114-528
Electrode ½" N.P.T.
Type Male
Low Water Electrode
Cut-Off,120
Volt,
SPDT,
Automatic
Recycle,
160
PSIG
Rated,
All
Sizes
406 Discontinued Service Parts
GAS
LGB - Series 1 Steam Trim Parts
7
1
2
8
4
5
3
6
Fig. No.
Part No.
Description
1
510-312-135
High Limit Steam Pressure Control, SPST, Auto Recycle, 0-9 PSIG Range, 0-5 PSIG Adjustable Additive Differential, Bottom Connection, ¼" N.P.T. Male
LGB Boiler Size
All Sizes
383-600-107
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1" N.P.T. Male Inlet x 1" N.P.T. Female Outlet, 643 lbs/hr Capacity
4 - 7
383-600-108
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1½" N.P.T. Male Inlet x 1½" N.P.T. Female Outlet, 1200 lbs/hr Capacity
2
383-600-109
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 1½" N.P.T. Male Inlet x 2" N.P.T. Female Outlet, 1900 lbs/hr Capacity
8 - 12 13 - 19
383-600-110
ASME Steam Safety Relief Valve, Set To Relieve At 15 PSIG, Side Outlet, 2" N.P.T. Male Inlet x 2" N.P.T. Female Outlet, 2500 lbs/hr Capacity
20 - 23
3
510-218-100
Combination Pressure-Vacuum Gauge, 0-30PSIG, 0-30" HG., 4½" Dial, Bottom Connection, ¼" N.P.T. Spec 04459
All Sizes
4 383-600-002 Water Gauge Glass Kit, " x 10" With Gaskets and Brass Washers
All Sizes
5 563-334-595 Water Gauge Glass Guard, 3/16" Dia. X 12½" Long (2 Per Gauge Glass) 6 510-218-145 Water Gauge Glass Cocks, Set, ½" N.P.T. Male Inlet 7 511-114-474 Float Type Low Water Cut-off, Automatic Recycle, 14 PSIG Rated, 1" N.P.T. 8 591-319-800 Steam Trim Wiring Harness
All Sizes All Sizes All Sizes All Sizes
Discontinued Service Parts 407
GAS
LGB - Series 1 Main Gas Train Control Parts
Natural Gas
Table 1 LGB Main Gas Control Trains Arrangement
Main Gas Control Trains
Main Gas Control Trains
LGB Series 1 7.0" W.C. Natural 5.0" W.C. Natural
Boiler Size Gas Supply Pres- Gas Supply
sure
Pressure
LGB Series 1 Boiler Size
7.0" W.C. Natural Gas Supply Pressure
5.0" W.C. Natural Gas Supply Pressure
LGB-6
AB
AB
LGB-15
J
J
LGB-7
AB
AB
LGB-16
J
J
LGB-8
CD
CD
LGB-17
J
J
LGB-9
CD
CD
LGB-18
K
K
LGB-10
EFG
E
LGB-19
L
M
LGB-11
EFG
FG
LGB-20
L
N
LGB-12
EFG
FG
LGB-21
*L
*O
LGB-13
H
H
LGB-22
*L
*O
LGB-14
I
I
LGB-23
*L
*O
*With Special Control Carton ( Includes Gas Pressure Switch, Switch Bracket, Connecting Tubing)
Table 2 LGB Main Gas Control Trains Individual Components
MAIN GAS CONTROL TRAINS
Fig.
7" W.C. Natural Gas 5" W.C. NATURAL Gas Supply
No.
Supply Pressure
Pressure
AB CDEF H I J K L AB CD E F H I J K M N O
Manual Main Shut-Off Gas Valve, 1" N.P.T.
X X XXXX
Manual Main Shut-Off Gas Valve, 1¼" N.P.T. 1 Manual Main Shut-Off Gas Valve, 1½" N.P.T.
X
XX X X
XXXX
X
XXX
Manual Main Shut-Off Gas Valve, 2" N.P.T.
X
XX
Safety Gas Valve 1" N.P.T.
X X XXXX
2 Safety Gas Valve 1¼" N.P.T.
X
XX X
XXXX
Safety Gas Valve 1½" N.P.T.
XX
XXXX
Combination Gas Control Valve, 1" N.P.T.
X X XXXX
3 Combination Gas Control Valve, 1¼" N.P.T.
X
XX X
XXXX
Combination Gas Control Valve, 1½" N.P.T.
XX
XXXX
408 Discontinued Service Parts
GAS
LGB - Series 1 Main Gas Train Control Parts
Natural Gas
Fig. No.
Part No.
Description
511-246-325 Manual-Main Shut-off Gas Valve, 1" N.P.T., With Downstream Pressure Tapping, " N.P.T.
511-246-330 Manual-Main Shut-off Gas Valve, 1¼" N.P.T., With Downstream Pressure Tapping, " N.P.T. 1
511-246-300 Manual-Main Shut-off Gas Valve, 1½" N.P.T., With Downstream Pressure Tapping, " N.P.T.
511-246-305 Manual-Main Shut-off Gas Valve, 2" N.P.T., With Downstream Pressure Tapping, " N.P.T.
383-300-425
Gas Valve Conversion Kit, 1" N.P.T., 24 Volt, With " N.P.T. and " N.P.T. Downstream Pressure Tapping
2
383-300-426
Gas Valve Conversion Kit, 1¼" N.P.T., 24 Volt, With " N.P.T. and " N.P.T. Downstream Pressure Tapping
383-300-427
Gas Valve Conversion Kit, 1½" N.P.T., 24 Volt, With " N.P.T. and " N.P.T. Downstream Pressure Tapping
511-044-214
Combination Gas Control Valve, 1" N.P.T., 24 Volt, With Low Fire Operator, High Fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
3
511-044-215
Combination Gas Control Valve, 1¼" N.P.T., 24 Volt, With Low Fire Operator, High Fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
511-044-216
Combination Gas Control Valve, 1½" N.P.T., 24 Volt, With Low Fire Operator, High Fire Operator, Main Pressure Regulator and " N.P.T. Downstream Pressure Tapping
Discontinued Service Parts 409
GAS
LGB - Series 1 - Universal Control System - Natural Gas IRI / FM Pilot Gas Control Train / Flame Sensing Parts
4
4
4
13
3 1
14 15
4 7
17 9
11 2
10 12 8 17
5 6
410 Discontinued Service Parts
GAS
LGB - Series 1 - Universal Control System - Natural Gas IRI / FM Pilot Gas Control Train / Flame Sensing Parts
Fig. No.
Part No.
Description
IRI AND FM PILOT LINE GAS TRAIN COMPONENTS
1 511-246-345 Pilot Line Manual Shut-off Gas Valve, ¼" N.P.T. Male x ¼" N.P.T. Female
2
510-933-195
Pilot Line Gas Pressure Regulating Valve, 3.5-7.0" W.C. Outlet Adjustment Range, ¼" N.P.T.
3 511-044-040 Pilot Line Solenoid Gas Valve, Quick Opening, 120 Volt, ¼" N.P.T.
4 560-742-915 Pilot Line Aluminum Tubing, ¼" O.D. x 100" Coil
IRI AND FM PILOTS, FLAME SENSING AND IGNITION COMPONENTS
5
511-330-181
Combination Pilot Burner With Fame Rod, Ignition Electrode, and Natural Gas Orifice, 0.026" Dia.
6
511-330-221
NG PIN Pilot Burner Assembly With Pilot Burner, Orifice, Sensing Lead and Ignition Cable
7 460-005-624 Combination Pilot Burner Mounting Bracket
8 591-850-140 Rajah Connector, Female (Connects Sensing Cable To Q179C Pilot)
9 591-391-798 Ignition Cable, 36" Long, For Q179C Pilot
10 511-724-274 Main Fame Sensor
11 423-300-420 Main Fame Sensor Mounting Bracket
12 590-849-236 Fame Rod Cable For Main Fame Sensor and Q179C Pilot (Feet Required)
13 511-802-625 Solid State Ignition Transformer, 120 Volt/6,0000 Volt,
14 511-330-097 Pilot Proving Ignition/Sensing Control Module, 24 Volt, Q348A Pilot
Qty Per Boiler Size 6-12 13-23
12
12
12 12
11
11
12 11 11 11 11 44 11 -1 -1
15
510-312-166
Control Transformer/Relay Receptacle 120/24 Volt, 40 VA, Plate Mounted, For Universal Control System (UCS) Ignition Sensing Control
-1 -1
Discontinued Service Parts 411
GAS
LGB - Series 1 IRI / FM Main Gas Control Train Parts For 5.5" W.C. Natural Gas Supply Pressure
Fig. No.
Part No.
Description
Boiler Size
Manual Main Shut-off Gas Valve, 1¼" N.P.T., With " N.P.T. 511-246-330 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
5,6,7
Manual Main Shut-off Gas Valve, 1½" N.P.T., With " N.P.T.
511-246-300 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
8
Lubricated Type
1,9
511-246-305
Manual Main Shut-off Gas Valve, 2" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
9 - 17
Manual Main Shut-off Gas Valve, 2½" N.P.T., With ¼" N.P.T. 511-246-310 Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping,
Lubricated Type
18 - 20
511-210-431
Manual Main Shut-off Gas Valve, 3" N.P.T., With ¼" N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
21-23
Low Gas Pressure Switch, SPDT, Manual Reset, Lockout On
2
511-624-550
Pressure Fill, Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼ " N.P.T. Female Connector, " N.P.T. Female Vent Connector, With
Switch Position Indicator
All Sizes
3,7
510-744-315
Motorized Gas Valve Small Body, With ¼" N.P.T. Female Downstream Pressure Tapping
5 - 17
511-044-171 1¼" Pipe Flange Adapter For Gas Valve Body
5,6,7
N/S 511-044-172 1½" Pipe Flange Adapter For Gas Valve Body
8
511-044-173 2" Pipe Flange Adapter For Gas Valve Body
9 - 17
3,7
510-744-316
Motorized Gas Valve Large Body, With ¼" N.P.T. Female Downstream Pressure Tapping
18 - 23
412 Discontinued Service Parts
GAS
LGB - Series 1 IRI / FM Main Gas Control Train Parts Continued
For 5.5" W.C. Natural Gas Supply Pressure
Fig. No.
Part No.
Description
511-044-174 2½" Pipe Flange Adapter for Gas Valve Body N/S
511-044-175 3" Pipe Flange Adapter for Gas Valve Body
4,8 510-744-317 Fluid Power Gas Valve Actuator, On/Off, 120 Volt
511-044-176 Adapter For Solenoid Vent Valve (Fits Small Valve Body) N/S
511-044-177 Adapter for Solenoid Vent Valve (Fits Large Valve Body)
Boiler Size 18 - 20 21 - 23 5 -23 5 - 17 18 - 23
511-046-340 Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, ¾" N.P.T.
5 - 8
5 511-046-342 Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, 1" N.P.T.
511-046-344
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, 1¼" N.P.T.
9 -17 18 - 23
6 511-210-415 Test Cock, ¼" N.P.T.
All Sizes
Combination Gas Control Valve, 1¼" N.P.T., 120 Volt, With Low 511-048-502 Fire Operator, High Fire Operator, and Main Pressure Regulator,
" N.P.T. Downstream Pressure Tapping
5 - 7
10
511-048-501
Combination Gas Control Valve, 1½ " N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
8
511-048-500
Combination Gas Control Valve, 2" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
9 - 23
High Gas Pressure Switch, SPDT, Manual Reset, Lockout on
11
511-624-555
Pressure Rise, Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, " N.P.T. Female Vent Connector, With
Switch Position Indicator
All Sizes
Discontinued Service Parts 413
GAS
LGB - Series 1 IRI / FM Main Gas Control Train Parts For 7.0" W.C. Natural Gas Supply Pressure
Fig. No.
Part No.
Description
Boiler Size
511-246-325
Manual Main Shut-off Gas Valve, 1" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
5,6,7
511-246-330
Manual Main Shut-off Gas Valve, 1¼" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
1,9
511-246-300
Manual Main Shut-off Gas Valve, 1½" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
8,9,10 11-18
511-246-305
Manual Main Shut-off Gas Valve, 2" N.P.T., With " N.P.T. Female Pilot Take-Off Tapping and ¼" N.P.T. Female Downstream Pressure Tapping, Lubricated Type
19-23
2
Low Gas Pressure Switch, SPDT, Manual Reset, Lockout On Pressure Fill, Diaphragm 511-624-550 Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, "
N.P.T. Female Vent Connector, With Switch Position Indicator
All Sizes
3,7 510-744-315 Motorized Gas Valve Small Body, With ¼" N.P.T. Female Downstream Pressure Tapping 5 - 17
511-044-170 1" Pipe Flange Adapter For Gas Valve Body
5,6,7
N/S 511-044-171 1¼" Pipe Flange Adapter For Gas Valve Body 511-044-172 1½" Pipe Flange Adapter For Gas Valve Body
8,9,10 11-18
511-044-173 2" Pipe Flange Adapter For Gas Valve Body
19-23
4,8 510-744-317 Fluid Power Gas Valve Actuator, On/Off, 120 Volt
5 -23
N/S 511-044-176 Adapter For Solenoid Vent Valve (Fits Small Valve Body)
All sizes
511-046-340 Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, ¾" N.P.T.
5 - 13
5
511-046-342
Solenoid Vent Valve, Normally Open, Quick Closing, 120 Volt, 1" N.P.T.
14-23
6 511-210-415 Test Cock, ¼" N.P.T.
All Sizes
10
511-048-503
Combination Gas Control Valve, 1" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
5,6,7
Fig. No.
Part No.
Description
Boiler Size
511-048-502
Combination Gas Control Valve, 1¼" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
8 -10
10
511-048-501
Combination Gas Control Valve, 1½ " N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
11-13
511-048-500
Combination Gas Control Valve, 2" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
14-23
414 Discontinued Service Parts
GAS
LGB - Series 1 IRI / FM Main Gas Control Train Parts Continued
For 7.0" W.C. Natural Gas Supply Pressure
11
511-624-555
High Gas Pressure Switch, SPDT, Manual Reset, Lockout On Pressure Rise, Diaphragm Type, 3.0- 21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Connector, " N.P.T. Female Vent Connector, With Switch Position Indicator
All Sizes
Not Available From Weil Mclain
Hydromotor Gas Valve Body, With Parabolic Guide 1 ¼" N.P.T. Rated For Closure Against 5.0 PSIG Inlet Pressure, ¼" N.P.T. Female Downstream Pressure Tapping
8
3,7
510-744-332
Hydramotor Gas Valve Body, With Parabolic Guide 1½" N.P.T., Rated For Closure Against 5.0 PSIG Inlet Pressure, ¼" N.P.T. Female Downstream Pressure Tapping
11-13
510-744-334
Hydramotor Gas Valve Body, With Parabolic Guide, 2" N.P.T., Rated For Closure Against 5.0 PSIG Inlet Pressure, ¼" N.P.T. Female Downstream Pressure Tapping
14-23
Not Avail- Hydramotor Gas Valve Actuator, 120 Volt, 13 Second Opening Time, On/Off 4,8 able From
Weil Mclain Hydramotor Gas Valve Actuator, 120 Volt, Low/High/Off
All Sizes
All Sizes
511-046-340 Solenoid Vent Valve, Normally Open, Quick Closing, 5
511-046-342 Solenoid Vent Valve, Normally Open, Quick Closing,
120 Volt, ¾" N.P.T. 120 Volt, 1" N.P.T.
6-13 14-23
6 511-210-415 Test Cock, ¼" N.P.T.
All Sizes
Discontinued Service Parts 415
GAS
LGB - Series 1 IRI / FM Main Gas Control Train Parts Continued
For 7.0" W.C. Natural Gas Supply Pressure
Fig. No.
Part No.
Description
Boiler Size
511-048-503
Combination Gas Control Valve, 1" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
6-7
511-048-502
Combination Gas Control Valve, 1¼" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
10
511-048-501
Combination Gas Control Valve, 1½" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
8-10 11-13
511-048-500
Combination Gas Control Valve, 2" N.P.T., 120 Volt, With Low Fire Operator, High Fire Operator, and Main Pressure Regulator, " N.P.T. Downstream Pressure Tapping
14-23
High Gas Pressure Switch, SPDT, Manual Reset, Lockout On Pressure Rise, 8 511-624-555 Diaphragm Type, 3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female
Connector, " N.P.T. Female Vent Connector, With Switch Position Indicator
All Sizes
510-933-197 Regulator 1"
6-7
510-933-199 Regulator 1 ¼" N/S
510-933-201 Regulator 1½"
8-10 11-13
Regulator 2"
14-23
416 Discontinued Service Parts
GAS
LGB - Series 1 -Universal Control System - Natural Gas IRI / FM Pilot Gas Control Train / Flame Sensing Parts
4
4
4
14
15
4
7
13
3 1
8 5
6 12
4
2 9
10 11
Discontinued Service Parts 417
GAS
LGB - Series 1 - Universal Control System - Natural Gas IRI / FM Pilot Gas Control Train / Flame Sensing Parts
Fig. No.
Part No.
Description
IRI And FM Pilot Line Gas Train Components
1 511-246-345 Pilot Line Manual Shut-off Gas Valve, ¼" N.P.T. Male x ¼" N.P.T. Female
2
510-933-195
Pilot Line Gas Pressure Regulating Valve, 3.5-7.0" W.C. Outlet Adjustment Range, ¼" N.P.T.
3 511-044-040 Pilot Line Solenoid Gas Valve, Quick Opening, 120 Volt, ¼" N.P.T.
4 560-742-915 Pilot Line Aluminum Tubing, ¼" O.D. x 100" Coil
IRI And FM Pilots, Flame Sensing And Ignition Components
5
511-330-181
Combination Pilot Burner With Fame Rod, Ignition Electrode, and Natural Gas Orifice, 0.026" Dia.
6
511-330-170
Combination Pilot Burner With Ignition Sensing Electrode, Natural Gas Orifice and Ignition Wire
7 460-005-624 Combination Pilot Burner Mounting Bracket
8 591-391-798 Ignition Cable, 36" Long, For Q179C Pilot
9 511-724-274 Main Fame Sensor
10 423-300-420 Main Fame Sensor Mounting Bracket
11 590-849-236 Flame Rod Cable For Main Fame Sensor and Q179C Pilot (Feet Required)
12 591-850-140 Rajah Connector, Female (Connects Sensing Cable To Q179C Pilot)
13 511-802-625 Solid State Ignition Transformer, 120 Volt/6,000 Volt
14
510-811-456
S86H Conversion to UCS Kit (Includes: Control Panel, 2 Ignition/Sensing Control Modules, Pilot Burner Assembly, Wiring Harness and Ignition Cable)
Qty Per Boiler Size 6-12 13-23
12 12 12 12
11
1 12 11 11 11 4' 4' 11 11 -1
15
510-312-166
Control Transformer/Relay Receptacle 120/24 Volt, 40 VA, Plate Mounted, for Universal Control System (UCS) Ignition Sensing Control
-1 -1
418 Discontinued Service Parts
GAS
LGB - Series 1 - Universal Control System - Natural Gas Pilot / Flame Sensing Control Parts
54 3
1
6
5
2
Fig. No.
Part No.
Description
6-12 13-23
1 560-742-880 Pilot Line Aluminum Tubing, ¼" Dia. x 2" Long
12
2 561-643-450 Pilot Line Union, ¼" CC (Purchase Locally)
12
3
511-330-221
NG PIN Pilot Burner Assembly With Pilot Burner, Orifice, Sensing Lead and Ignition Cable
1
2
4 460-005-624 Combination Pilot Burner Mounting Bracket
12
5 511-724-274 Main Fame Sensor
12
6 591-391-790 Sensing Cable For Main Fame Sensor, 36" Long
12
Discontinued Service Parts 419
GAS
LGB - Series 1 - Natural Gas Flame Guardian® WFG Electronic Control System
Ignition / Sensing Control Module Parts
Fig. No.
Part No.
Description
1
510-811-456
Flame Guardian WFG Ignition/Sensing Control Module (Complete) Conversion Kit From Honeywell S86H To Universal Control System
2 450-003-593 Mounting System
3 & 4 511-330-097 Pilot Proving Ignition/Sensing Control Module, 24 Volt
5 512-050-013 Terminal Block
6 510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40VA, Plate Mounted
7 511-842-364 Control Transformer, 120/24 Volt, 75 VA, Foot Mounted With Circuit Breaker
Quantity/ Boiler Base
1,2
1,2 1,2 1,2 1 1 1 1
420 Discontinued Service Parts
GAS
LGB - Series 1 - Natural Gas Gas Pressure Switch / Accessory Parts
3
2
1
Fig. No.
Part No.
Description
High Gas Pressure Switch, SPDT, Manual Reset, Lockout On Pressure Rise, Diaphragm Type
1
511-624-555
3.0-21.0" W.C. Range, 1.0-3.0" W.C. Differential, ¼" N.P.T. Female Vent Connector, With Switch Position Indicator
(2 Required For LGB-21 Through LGB-23)
2 561-643-451 Union, " Male N.P.T. x ¼" CC (4 Required For LGB-21 Through LGB-23) (Purchase Locally)
3 560-742-915 Aluminum Tubing, ¼" O.D. x 100" Roll
N/S 511-330-229 Pilot Switch Box - Replaces WR 3048-25 - Must Add Thermocouple
Discontinued Service Parts 421
GAS
PFG - Series 1 Through 7 Section / Base Assembly
4
12 3 9A
1 9
10
5 2
11 10
8B 8
6
8A
7
422 Discontinued Service Parts
GAS
PFG - Series 1 Through 7 Section / Base Assembly Parts
Fig. No.
Part No.
Description
1
312-804-405 Left Hand End Section, 51113 *See Note 1
2
312-804-415 Right Hand End Section, 51117
3
312-804-416 Intermediate Section Half, 51125 (Requires 2 Per Intermediate Section)
321-114-507 Section Assembly, Complete With Well: PFG-5
321-114-508 Section Assembly, Complete With Well: PFG-6
N/S 321-114-509 Section Assembly, Complete With Well: PFG-7 321-114-510 Section Assembly, Complete With Well: PFG-8
386-700-856
Section Assembly Repair Kit (1 Per Joint) (Includes: Seals, Guide Ball Bearings, Silicone Sealant, Instructions) No Rope Silicone
450-021-200 Draft Hood, Vertical: PFG-5
450-021-201 Draft Hood, Vertical: PFG-6
4
450-021-202 Draft Hood, Vertical: PFG-7
450-021-205 Draft Hood, Vertical: PFG-8
N/S 591-638-851 RTV 108 or Equivalent
450-014-819 Collector Hood, PFG-5
450-014-820 Collector Hood, PFG-6 5
450-014-821 Collector Hood, PFG-7 450-014-822 Collector Hood, PFG-8 512-200-022 Burner, Tubular Steel, Regular 6 512-200-023 Burner, Tubular Steel With Pilot Bracket 591-125-820 Manifold: PFG-5
591-125-821 Manifold: PFG-6
7
591-125-822 Manifold: PFG-7
591-125-823 Manifold: PFG-8
452-800-500 Front Base Panel PFG-5
452-800-501 Front Base Panel PFG-6 8
452-800-502 Front Base Panel PFG-7
452-800-503 Front Base Panel PFG-8 560-529-055 Main Burner Orifice (Natural) No. 37 Drill N/S 560-529-056 Main Burner Orifice (Propane) 1.65mm Drill 452-800-580 Base Back Panel PFG-5 452-800-581 Base Back Panel PFG-6 9 452-800-582 Base Back Panel PFG-7 452-800-583 Base Back Panel PFG-8
* Note 1: When replacing series 1-6 sections, entire block must be replaced. Series 1-6 used push nipples, no longer made. Series 7 uses elastomer seals. Number Of Burners PFG-5: 7 Main Burners and 1 Burner With Pilot Bracket PFG-6: 9 Main Burners and 1 Burner With Pilot Bracket PFG-7: 11 Main Burners and 1 Burner With Pilot Bracket PFG-8: 13 Main Burners and 1 Burner With Pilot Bracket
Series
7 7 7 1-7 1-7 1-7 1-7
7
1-7 1-7 1-7 5-7 1-7 4-7 4-7 4-7 4-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7
Discontinued Service Parts 423
GAS
PFG - Series 1 Through 7 Section / Base Assembly Parts Continued
Fig. No.
Part No.
Description
561-928-224 " Nut (2 Per Tie Rod)
562-248-701 " Washer (2 Per Tie Rod)
591-706-214 Flue Brush, 123 DMG
591-638-851 Silicone Sealant RTV 700
591-602-913 Retort Cement (1 Quart)
460-003-700 Radiation Plate (2 Per Joint)
452-800-449 Flue Baffle: PFG-5, 5A
452-800-451 Flue Baffle: PFG-6
N/S 452-800-453 Flue Baffle: PFG-8
591-222-095 Flue Baffle Insulation: PFG-5,5A
591-222-096 Flue Baffle Insulation: PFG-6
591-222-098 Flue Baffle Insulation: PFG-8
412-800-115 Jacket Replacement: PFG-5
412-800-120 Jacket Replacement: PFG-6
412-800-125 Jacket Replacement: PFG-7
412-800-130 Jacket Replacement: PFG-8
569-928-020 Jacket Hardware Kit
452-800-540 Base Access Panel PFG-5
452-800-541 Base Access Panel PFG-6
8A
452-800-542 Base Access Panel PFG-7
452-800-543 Base Access Panel PFG-8
591-222-020 Front Base Insulation: PFG-5
591-222-021 Front Base Insulation: PFG-6 8B
591-222-022 Front Base Insulation: PFG-7
591-222-025 Front Base Insulation: PFG-8
591-222-030 Back Base Insulation: PFG-5
591-222-031 Back Base Insulation: PFG-6 9A
591-222-032 Back Base Insulation: PFG-7
591-222-033 Back Base Insulation: PFG-8
10 452-800-655 Right Hand/ Left Hand Base Rail (2 Required)
560-134-506 Tie Rod Without Nut (4 Per Boiler): PFG-5, " X 15.5"
560-134-507 Tie Rod Without Nut (4 Per Boiler): PFG-6, " X 18.5" 11
560-134-508 Tie Rod Without Nut (4 Per Boiler): PFG-7, " X 21.5"
560-134-509 Tie Rod Without Nut (4 Per Boiler): PFG-8, " X 24.5"
N/S 592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5 oz Can
Series
1-7 1-7 1-7 5-7 1-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7
424 Discontinued Service Parts
GAS
PFG - Series 1 Through 7 Water Trim Parts
2
3
1
6
5
4
12 11
10
7
8
9
Fig. Part No.
Description
Components For PI/PID Models
1 591-391-795 Vent Damper Wiring Harness
2 510-512-337 Vent Damper Motor Operator
381-800-477 Vent Damper Assemble, 7" (PFG-5)
3 381-800-478 Vent Damper Assemble, 8" (PFG-6)
381-800-445 Vent Damper Assemble, 9" (PFG-7, 8)
4
510-312-250
High Limit Control, SPST, Automatic N.P.T. Well
Recycle,
140-240°F Range, 30°
Fixed Differential With
¾"
24 Volt Standing Pilot Components
5
510-312-150
Combined Operating and Fixed High Limit Temperature Control, SPST, Automatic Recycle, Operating High Limit 140-240°F Range, Fixed High Limit 240°F With ½" N.P.T. Well
Components Common To All PFG Boilers
6 510-312-166 Combination Transformer-Relay Receptacle, 120/24 Volt, 40Va
7 510-350-223 Plug-In DPST Relay With 24 Volt Holding Coil
8 383-600-091 ASME Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female
9 510-218-097 Combination Gauge, 2½" Dial, 0-60 PSIG, 60-260°F Long Shank, ¼" N.P.T. Back Mount
10 511-210-423 Drain Valve, 1½" Shank, ¾" N.P.T.
11 510-300-013 Spill Switch With Reset, 210°F (PFG-5 Only)
12 512-050-230 Rollout Thermal Fuse Element, 228º C (PFG-5 Only)
Discontinued Service Parts 425
GAS
PFG - Series 3 Through 7 Standing Pilot
426 Discontinued Service Parts
GAS
PFG - Series 3 Through 7 Standing Pilot Parts
Fig. No.
Part No.
1 510-811-641
2 560-528-950
N/S 510-811-461
1 510-811-643
Description
Components For Natural Gas
Combination Gas Control Valve, 511-044-219 Is Obsolete and Replaced By The Thermocouple To Thermopile Conversion Kit Below Thermopile Gas Valve Kit, ¾" X 1" N.P.T., 24 Volt, Natural Gas (PFG 6 & 7 Only, Series 3 - 7) Natural Gas Pilot Orifice, A26, .026 Diameter Thermocouple to Thermopile Conversion Kit, Natural Gas (PFG 6 & 7 Only, Series 3 - 7) (Includes: Natural Gas Valve, Lead Wire, Thermopile and Instructions)
Components For Propane Gas
Combination Gas Control Valve, 511-044-277 Is Obsolete and Replaced By The Thermocouple To Thermopile Conversion Kit Below
Thermopile Gas Valve Kit, ¾" X 1" N.P.T., 24 Volt, Propane Gas (PFG 6 & 7 Only, Series 3 - 7)
2 560-528-957 N/S 510-811-462
3 511-330-186 4 5 560-742-860
511-724-259 N/S 590-850-561
591-391-879
Propane Gas Pilot Orifice, 0.010 Diameter Thermocouple To Thermopile Conversion Kit, Propane Gas (PFG 6 & 7 Only, Series 3 - 7) Includes Propane Gas Valve, Lead Wire, Thermopile, and Instructions.
Common Components
Pilot Burner, Constant Burning Thermally Supervised Thermocouple With Spade Terminal Block, Is Obsolete and Replaced By The Thermocouple To Thermopile Conversion Kit Pilot Tubing, " O.D. Alum. X 22-3/4" Long With Compression Fittings Thermopile, 36" (PFG 6 & 7 Only, Series 3 - 7) Lead Wire, 5" (PFG 6 & 7 Only (Series 3 - 7) Wiring Harness PFG 6 & 7
Discontinued Service Parts 427
GAS
PFG - Series 4 Through 7 Intermittent Pilot
Natural Gas 1
3
4
5
2
Propane Gas 1
4 6
5
2
3
7
428 Discontinued Service Parts
GAS
PFG - Series 3 Through 7
Intermittent Pilot Parts
Fig. No
Part No.
Description
Components For Natural Gas
511-044-382 *Combination Gas Valve, ¾" X ¾" N.P.T., 24 Volt, PF-5
1 511-044-286 *Combination Gas Valve, ¾" X 1" N.P.T., 24 Volt, PFG-6/7
511-044-287 *Combination Gas Valve, 1" X 1" N.P.T., 24 Volt, PFG-8
511-330-097 Ignition-Sensing Control Module Without Damper Molex Jumper, Series 6 & 7 2
511-330-095 Ignition-Sensing Control Module With Damper Molex Jumper, Series 4 & 5
3 511-330-221 N/G PIN Pilot Burner Assembly With Pilot Burner, Orifice, Sensing Lead and Ignition Cable
N/S
511-330-170
Combination Safety Pilot Burner With Ignition Sensing Electrode and Natural Gas Orifice--Series 4
4 512-050-230 Thermal Fuse Element 229º
5 510-300-013 Spill Switch With Reset 210º (PFG-5)
Components For Natural Gas Series 3 Only
511-330-104 Pilot Burner w/ Igniter, Wire and Orifice-Johnson Only
511-330-163 Pilot Assembly w/ Igniter/Sensor and orifice-Johnson Only
N/S 511-724-264 Sensing Probe With Spade Terminal-Johnson Only 511-724-270 Sense Wire, 30" Long-Johnson Only
560-742-860 Pilot Tubing, " o.d. Alum. X 22 ¾" Long, With Comp. Fitting
591-391-798 Ignition Sensing Cable, 36" Long-Honeywell S86H Only
Components For Propane Gas
511-044-278 *Combination Gas Control Valve, ¾" X 1" N.P.T., 24 Volt, PFG-6,7 1
511-044-279 *Combination Gas Control Valve, 1" X 1" N.P.T., 24 Volt, PFG-8
2 511-330-222 Pilot Assembly With Ignition Lead and Orifice
3 511-246-340 Pilot Shut-off Valve, " N.P.T. X ¼" CC
4 511-724-245 Thermocouple, 48"
5 511-330-229 Pilot Switch Box
6 560-742-905 Aluminum Tubing, ¼" O.D. X 60"
7 511-330-186 Standing Pilot Burner N.P.T. Orifice
N/S 560-528-957 LP orifice For Pilot Burner (Above)
Components For Natural And Propane Gas
591-391-878 Wiring Harness PFG-5 PI
591-391-880 Wiring Harness PFG-6,7,8 PI
510-811-405 Conversion Kit: Natural To LP PFG 6 & 7 - SP Models Only
510-811-406 Conversion Kit: Natural To LP PFG 6 & 7 - PI Models Only
510-811-407 Conversion Kit: Natural To LP PFG 8 - PI Models Only
Conversion Kit For Honeywell S86H1121/Johnson G60PFL-1 (Natural Gas Only)
N/S 510-811-457 Conversion Kit Includes Control Module-UT-1003-510, Pilot Assembly, Wiring, and Instructions
Discontinued Service Parts 429
OIL
P-68V / B-68V / A-68V / P-68 / B-68 / A-68 Section Assembly
430 Discontinued Service Parts
OIL
P-68V / B-68V / A-68V / P-68 / B-68 / A-68 Section Assembly Parts
Fig. No. Part No.
Description
Sections and Burner Mounting Plate Are Obsolete and No Longer Available.
F3
460-039-867 Observation Port Shutter
J
591-124-002 Return Pipe Manifold
N/S
590-317-535 Gasket For Return Pipe Manifold
L1
450-030-934 Cover Plate For Heater Opening (Rectangular)
L2
590-317-579 Gasket For Cover Plate (Rectangular)
L3
592-243-217 Cover Plate For Heater Opening (Round) (P-68-WT) (P-68V) ¾" Hole
592-243-216 Cover Plate For Heater Opening (Round) (A/68), P-68-S(T) (A & B-68V) 1½" Hole
L4
590-317-495 Gasket For Cover Plate (Round)
N/S
560-340-577 Tankless Stud and Nut, Rectangle Plate Requires 8, Round Plate Requires 6
R
386-500-085
Combustion Chamber Replacement Kit (Includes: Insulation Blanket, Back Refractory, Front Refractory, " X 5' Rope For Door, 4 Oz. Waterglass, Installation Instructions)
591-000-061 Front Door Refractory N/S
591-221-054 Door Cerafelt (Between Plate and Refractory)
R
591-000-064 Back Refractory
R1
591-221-236 Refractory Blanket (Apply Using Waterglass, Fits All Sizes of Boiler)
591-632-612 Waterglass, 4 oz.
N/S
590-735-122 ¼" Rope For Sections, 22¾" Long (4 Pieces Required Per Joint)
591-706-214 Flue Brush, 123DMG
M1
386-500-086 Cleanout Plate Gasket Kit, For All Sizes of Boiler
QB
592-800-010 3" Dia. Bottom Elastomer Seal (1 Per Joint)
QT
592-800-007 6" Dia. Top Elastomer Seal (1 Per Joint)
389-900-101
Round Tankless Cover Plate Kit With 1½" N.P.T Tapping, 6 Studs with Nuts, and Tankless Gasket
N/S
389-900-102
Round Tankless Cover Plate Kit With ¾" N.P.T Tapping, 6 Studs with Nuts, and Tankless Gasket
389-900-103 Rectangular Tankless Cover Plate Kit With 8 Studs and Nuts and Tankless Gasket
590-735-105 " X 5' Rope For Door Seal
592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5 oz Can
Discontinued Service Parts 431
OIL
P-68V / B-68V / A-68V / P-68 / B-68 / A-68 Water Trim Parts
4
5 6
2 3
1
Fig. No.
Part No.
Description
Water Trim Components Common To All 68 And 68V Water Boilers
Combination Pressure-Temperature Gauge, 2½" Dial, 510-218-099 0 60 PSIG, 60-260°F Short Shank, Back Connection,
¼" N.P.T. 1
Combination Pressure-Temperature Gauge, 2½" Dial, 510-218-097 0 60 PSIG, 60-260°F Long Shank, Back Connection,
¼" N.P.T.
2
383-600-091
ASME Pressure Relief Valve, ¾" N.P.T. Female Inlet
Set To
Relieve At 30 PSIG,
Boiler Size
All
All All All
432 Discontinued Service Parts
OIL
P-68V / B-68V / A-68V / P-68 / B-68 / A-68 Water Trim Parts Continued
Fig. No.
Part No.
Description
Additional Water Trim Components For P-68 And P-68V Water Boilers
3 511-210-423 ¾" N.P.T. Drain Cock
4 511-405-115 Circulator, 1/12 H.P., 120/60/1 Motor, 1,750 R.P.M.
5
381-354-526
Circulator Hardware Kit (Includes: N.P.T.)
1 Flange,
2 Bolts,
2 Nuts,
Diamond Gasket,
1¼"
590-317-543 Circulator Gasket For Taco Circulators (Two Required) 6
590-317-535 Circulator Gasket For Bell & Gossett Circulators (Two Required)
590-921-904 Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts And Studs)
590-921-905 Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts And Studs)
N/S 590-921-901 Tankless Heater Water Boiler (Includes: Heater, Gasket, Nuts And Studs)
560-340-577 Tankless Heater Nut and Stud
Boiler Size
All All
All
All All 368,468 568,668 768,868, 968
Discontinued Service Parts 433
OIL
P-68V / B-68V / A-68V / P-68 / B-68 / A-68 Steam Trim Parts
9 7
8 2
9
4
5
3
1
6
Fig. No.
Part No.
Description
Steam Trim Components Common To All 68 Steam Boilers
1 560-640-696 90° Syphon, ¼" Brass Pipe
2
383-600-106
ASME Steam Safety Valve, Set to Relieve at 15 PSIG, Side Outlet, ¾" N.P.T. Male Inlet, 446 lbs/hr Capacity
3 510-218-045 Pressure Gauge, 0 30 PSIG, 2½" Dial, Back Connection, ¼" N.P.T.
4 510-218-135 Water Gauge Glass Cocks, Set ½" N.P.T.
5 383-600-000 Water Gauge Glass Kit, " x 7" With Gaskets and Brass Washers
6 563-334-580 Water Gauge Glass Guard, 3/16" Dia. X 9" Long (2 Required)
Additional Steam Trim Components For B-68 And P-68 Boilers
7
510-312-135
High Pressure Limit, 0 15 PSIG Adjustable, Subtractive Differential 1 8 PSIG, Adjustable, Open on High Pressure Switch Action
Boiler Size
ALL ALL ALL ALL ALL ALL ALL
ALL
High Limit Temperature Control, SPST, Automatic Recycle, 140° - 240°F Range, 10° ALL 8 510-312-209 Fixed subtractive Differential, with ¾" N.P.T. Well (Furnished with Tankless Heater)
On Boilers With Tankless.
ALL
Additional Steam Trim Components For P-68 Boilers
9 511-114-494 Float type Low Water Cut-off, With ½" N.P.T. Connections and a ¾" Blow-Down Valve 3,4,5,6,7
N/S
590-921-903
Tankless Heater Steam Boiler (Includes: Heater, Gasket, Nuts and Studs.) For Boiler Sizes 368 Thru 968
ALL
560-340-577 Tankless Heater Nut and Stud
434 Discontinued Service Parts
76 Section Assembly Parts
OIL
Fig. No.
Part No.
Description
Sections and Burner Mounting Plates Are Obsolete and No Longer Available
592-800-009 3½" Dia. Bottom Elastomer Seal (1 Per Joint)
592-800-008 7½" Dia. Top Elastomer Seal (1 Per Joint)
560-134-485 " x 9" Draw Rod With Out Nut (4 Per Joint)
561-928-224 " Nut (2 Per Draw Rod) N/S
562-248-710 " Washer (1 Per Draw Rod)
591-706-214 Flue Brush, 123 DMG
590-735-150 " Dia. Sealing Rope (1' For Observation Port Frame) TP1000 Type MD-375
590-735-140 Rope Fiberglass, ½" Diameter x 10' Per Joint, 5' For Door
M 450-030-924 Cleanout Plate (1 Per Joint)
M1 591-221-270 Gasket For Cleanout Plate (Apply Using Waterglass)
591-632-612 Waterglass, 4 oz.
591-641-850 Construction Adhesive For Sealing Rope, 11oz. Tube N/S
591-638-850 Silicone Sealant, 10.3oz. Tube, RTV700
591-638-851 Silicone Sealant, 3oz. Tube, RTV700
L 450-030-934 Cover Plate For Heater Opening (Rectangular)
L1 590-317-579 Gasket For Heater Cover Plate (Rectangular)
N/S 560-340-577 Tankless Nut and Stud
N/S 591-000-062 Front Refractory
F2 562-650-105 Refractory Retainer Clip-(4 Required)
F1 460-039-898 Secondary Air Shutter
F3 385-600-099 Observation Port Assembly (Includes: Frame, Rope, Gasket, Plugs and Sight Glass)
591-419-199 Sight Glass
590-317-580 Washer For Sight Glass
N/S 591-221-240 Back Refractory Blanket (Apply Using Waterglass)
385-600-097
Back Refractory Blanket Kit (Includes: Blanket, Waterglass, ½" Rope, Construction Adhesive, Instruction Sheet and Warning Sheet)
592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5 oz Can
Discontinued Service Parts 435
76 Water Trim / Control Parts
OIL
Fig. No.
Part No.
Description
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet,
Brass Side Outlet
383-600-091
1
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet, Brass Side Outlet
383-600-063
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet x 1" Female Side Outlet, Rated At 925,000 BTU/hr.
2
510-218-099
Combination Pressure-Temperature Gauge, 2½" Dial, 0 60 PSIG, 60 260°F, Short Shank, Back Connection,1¼" N.P.T.
Combination Operating and High Limit Control With Well, Operating Limit: 1003 510-312-065 220° Range With 10-35°F Adjustable Subtractive Differential. High Limit: 140-240°
Adjustable With 10°F Fixed Subtractive Differential
N/S
590-921-903
Tankless Heater Water and Steam Boiler (Includes: Heater, Tankless Aquastat (Honeywell L4080B-1311), Gasket, Nuts and Studs.)
560-340-577 Tankless Nut and Stud
76 Ser. 1 Boiler
Size 4 7
4 7
7 9
ALL SIZES
ALL SIZES
436 Discontinued Service Parts
76 Steam Trim / Control Parts
OIL
3 1 4
2 5
6
Fig. No.
Part No.
Description
Boiler Size
383-600-105
Steam Safety Valve, Set To Relieve At 15 PSIG, ¾" N.P.T., Side Outlet, 450 lb./hr Steam Capacity
1
383-600-107
Steam Safety Valve, Set To Relieve At Outlet, 643 Lb./Hr. Steam Capacity
15
PSIG,
1" N.P.T. Inlet, 1" N.P.T. Side
3 6 3 6
7 9
2 510-312-135 High Pressure Limit, Operating Range 0 9 PSIG, Differential 0 5 PSIG
ALL SIZES
3
510-218-100
Combination Pressure-Vacuum Gauge, 0 Connection, ¼" N.P.T., Spec 05549
30 PSIG, 0
30" High,
4½" Dial,
Bottom
ALL SIZES
4 510-218-145 Water Gauge Glass Cocks, Set, ½" N.P.T., Male inlet
ALL SIZES
5
383-600-002
Water Gauge Glass Kit, " x 10" With Gaskets and Brass Washers.
ALL SIZES
6
563-334-595
Water Gauge Glass Guards, 3/16" Dia. X 12½" Long (2 Required)
ALL SIZES
N/S
590-921-903
Tankless Heater Water and Steam Boiler (Includes: Heater, Tankless Aquastat (Honeywell L4080b-1311), Gasket Nuts and Studs)
560-340-577 Tankless Nut and Stud
Discontinued Service Parts 437
GAS\OIL
78 Section Assembly
438 Discontinued Service Parts
GAS\OIL
78
Section Assembly Parts
Fig. No.
Part No.
Description
A 315-700-059 Front Section 80 PSI
315-700-120 Intermediate Section, Regular 80 PSI B
315-700-150 Intermediate Section, Supply Steam 80 PSI
C 315-700-140 Intermediate Section, Tankless 80 PSI
D 315-700-068 Back Section 80 PSI
N/S
385-800-205
Section Assembly Kit For One Joint (Includes: 10' Sealing Rope Sealing Rope Adhesive, Sealing Rings and Silicone Sealant)
E 385-700-200 Heater Cover Plate Carton (Includes: Cover Plate, Gasket, Studs and Nuts)
N/S 560-340-577 Tankless Nut and Stud
F 590-317-550 Heater Gasket - 5¼" X 10"
G 450-030-928 Cleanout Plate
H 590-317-303 Cleanout Plate Gasket
N/S 560-340-577 Heater Studs & Nuts X 1"
3 4 5 6 7 8 9 10 11
12
450-020-200 Flue Collector Hood "A" 14.4 1
I 450-020-210 Flue Collector Hood "C" 28.4
1
121
450-020-220 Flue Collector Hood "E" 42.4
1
1
385-700-215
Flue Collector Hood Hardware Kit (Includes: Fat-Stitched Sealing Rope, Double-Faced Tape, Flue Collar Gasket, Collector Hood Gaskets, Hold-Down Clips, Stud and Hardware)
N/S
385-700-218
Collector Hood Gasket Kit (Includes: Fat-Stitched Sealing Rope, Double-Faced Tape, Flue Collar Gasket, Collector Hood Gaskets)
J 450-020-225 Flue Collector Hood End Cap
385-700-065 Flue Collar Assembly, 8"
K 385-700-070 Flue Collar Assembly, 10"
385-700-075 Flue Collar Assembly, 12"
L
385-700-220
Combustion Chamber Kit (Includes: Back Refractory Blanket, Bottom Refractory Blanket, Waterglass, Sealing Rope and Sealing Rope Adhesive)
N/S 562-650-105 Insulation Retainer Clip
M 385-600-099 Observation Port Assembly (Includes: Observation Port, Sealing Rope and Screws)
N/S 591-419-199 Observation Port Glass, 2" Round X "
N 590-735-140 Rope Fiberglass ½" Diameter x 10' Per Joint
591-000-070 Burner Mounting Plate Front Refractory 4" Burner Opening P
591-000-072 Burner Mounting Plate Front Refractory 6" Burner Opening
560-134-490 Draw Rod " X 10" (4 Per Joint)
562-248-728 Washers " (1 per Rod)
561-928-224 " 11 Nut (2 Per Rod) N/S 592-800-008 7½" Elastomer Seal, Top
592-800-009 3½" Elastomer Seal, Bottom
592-002-030 Touch Up Paint - Blue/Gray - Low E 4.5 oz Can
Discontinued Service Parts 439
78 Water Trim Parts
GAS\OIL
Fig. No.
Part No.
Description
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. 383-600-091 Female Inlet, Brass, ¾" Female Side Outlet, Rated At 375,000 Btu/Hr
Boiler Sizes (378 & 478)
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. 383-600-063 Female Inlet, Brass, 1" Female Side Outlet, Rated At 925,000 Btu/Hr
Boiler Sizes (578 - 878) 1
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1" N.P.T. 383-600-092 Female Inlet, Brass, 1¼" Female Side Outlet, Rated At 1,300,000 Btu/Hr
Boiler Sizes (978 - 1178)
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, 1¼" N.P.T. 383-600-093 Female Inlet, Brass, 1½" Female Side Outlet, Rated At 2,105,000 Btu/Hr
Boiler Size (1278)
2
510-218-099
Combination Pressure Temperature Gauge, 2½" Dia. Dial, 0-170 PSIG, 70-320°F, Short Shank, Back Connection, ¼" N.P.T.
3
510-312-065
Combination High Limit/Low Limit Control High Limit: 140-240°F Low Limit: 140-240°F With 5-35°F Adjustable Differential: Low Limit Must Be Set 20°F Below High Limit
590-921-917 Tankless Heater - Water Or Steam (Includes: Heater, Gasket, Nuts and Studs) N/S
560-340-577 Tankless Nut And Stud
440 Discontinued Service Parts
78 Steam Trim Parts
GAS\OIL
3 1 4
2 5
6
Fig. No.
Part No.
Description
383-600-105
Steam Relief Valve, Set To Relieve At 15 PSIG, ¾" N.P.T., Inlet, ¾" Side Outlet, 446 Lbs. Lbs./
Hr. Steam Capacity
Boiler Sizes (378 - 478)
383-600-107
Steam Relief Valve, Set To Relieve At 15 PSIG, 1" N.P.T., Inlet, 1" Side Outlet, 643 Lbs. Lbs./
Hr. Steam Capacity
Boiler Sizes (578 - 678)
1
383-600-108
Steam Relief Valve, Set To Relieve At 15 PSIG, 1¼ " N.P.T., Inlet, Side Outlet, 1200 Lbs. Lbs./ Hr. Steam Capacity, Brass Boiler Sizes (778 - 1078)
383-600-109
Steam Relief Valve, Set To Relieve At 15 PSIG, 1½" N.P.T., Inlet, Side Outlet, 1900 Lbs. Lbs./ Hr. Steam Capacity, Brass Boiler Sizes (1178 - 1278)
2 510-312-135 Steam Pressuretrol
3
510-218-100
Combination Pressure Vacuum Gauge, 0-30 PSIG , 0-30" Hg., ¼" N.P.T.
4½" Dial, Bottom Connection,
4 510-218-145 Water Gauge Glass Cock Set, ½" N.P.T., Male Inlet
5 383-600-002 Water Gauge Glass Kit, " X 10" with Gaskets and Brass Washers
6 563-334-595 Gauge Glass Guards, 12½" Long X 3/16" Diameter
590-921-917 Tankless Heater - Water or Steam (Includes: Heater, Gasket, Nuts and Studs) N/S
560-340-577 Tankless Nut and Stud
Discontinued Service Parts 441
ADDITIONAL
Electric Boiler CER - Series 2
Parts
Line Voltage Electrical Control Components Control List Electrical Power Supply - 240/60/1
Part No.
Description
Qty. Req'd Per
Boiler
24 32 40
591-550-250 Element 8-Kilowatt 240-Volt Single-Phase With Gasket
345
590-317-523 Heating Element Gasket, Rubber 1¾"
555
592-243-200 Heating Element Opening Cover Plate
210
512-150-147
Heating Element Contactor, DPST, 24 Volt Holding Coil, 48.0 Amps, Rating-Resistive Load At 240 Volt
3
4
5
512-050-015 Line Voltage Terminal and Fuse Block
222
591-850-176 Heating Element Fuse 50 AMP 250 Volt
6 8 10
511-842-361 Transformer 208/240 Volt Primary To 24 Volt Secondary, 48 VA, Foot Mounting
111
Line Voltage Electrical Control Components Control List Electrical Power Supply - 208/60/1
591-550-229 Element 8-Kilowatt 208-Volt Single or Three-phase With Gasket
345
590-317-523 Heating Element Gasket, Rubber 1¾"
555
592-243-200 Heating Element Opening Cover Plate
210
512-150-147
Heating Element Contactor, DPST, 24 Volt Holding Coil, 48.0 Amps, Rating-Resistive Load At 240 Volt
3
4
5
512-050-015 Line Voltage Terminal and Fuse Block
222
591-850-176 Heating Element Fuse 50 AMP 250 Volt
6 8 10
511-842-361 Transformer 208/240 Volt Primary To 24 Volt Secondary, 48 VA, Foot Mounting
111
Line Voltage Electrical Control Components Control List Electrical Power Supply - 208/60/3
591-550-229 Element 8-Kilowatt 208-Volt Single or Three-phase With Gasket
345
590-317-523 Heating Element Gasket, Rubber 1¾"
555
592-243-200 Heating Element Opening Cover Plate
210
512-150-149
Heating Element Contactor, 3PST, 24 Volt Holding Coil, 50.0 Amps, Rating-Resistive Load At 480 Volt
3
4
5
512-050-017 Line Voltage Terminal and Fuse Block
333
591-850-174 Heating Element Fuse 30 AMP 250 Volt
9 15 15
511-842-361 Transformer 208/240 Volt Primary To 24 Volt Secondary, 48 VA, foot Mounting
111
442 Discontinued Service Parts
Electric Boiler CER - Series 2
Parts
Part No.
591-550-249 590-317-523 592-243-200 512-150-149 512-050-017 591-850-174 511-842-361
591-550-272 590-317-523 592-243-200 512-050-017 591-850-178 511-842-362
Line Voltage Electrical Control Components Control List Electrical Power Supply - 240/60/3
Description
Qty. Req'd Per
Boiler
24 32 40
Element 8-Kilowatt 240-Volt Three-phase with Gasket
345
Heating Element Gasket, Rubber 1¾"
555
Heating Element Opening Cover Plate
210
Heating Element Contactor, 3PST, 24 Volt Holding Coil, 50.0 Amps, Rating-Resistive Load At 480 Volt
3
4
5
Line Voltage Terminal and Fuse Block
333
Heating Element Fuse 30 AMP 250 Volt
9 12 15
Transformer 208/240 Volt Primary To 24 Volt Secondary, 48 VA, Foot Mounting
111
Line Voltage Electrical Control Components Control List Electrical Power Supply - 480/60/3
Element 8-Kilowats 480-Volt Three-phase With Gasket
345
Heating Element Gasket, Rubber 1¾"
555
Heating Element Opening Cover Plate
210
Line Voltage Terminal and Fuse Block
333
Heating Element Fuse 15 AMP 600 Volt
9 12 15
Transformer 480 Volt Primary To 24 Volt Secondary, 48 VA, Foot Mounting
111
ADDITIONAL
Discontinued Service Parts 443
Electric Boiler CER - Series 2
Parts
Water Trim and Control Components Control List Electrical Power Supply - 208/60/1, 240/60/1, 208/6/3, 240/60/3, 480/60/3
Part No.
Description
Qty. Req'd Per
Boiler
24 32 40
562-850-089 Door Latch With Retainer, Push-On Clip and Knob
111 111
510-350-061
Control, DPST, Automatic Recycle Low Limit: 120-220°F Range, 10-25°F Adjustable Subtractive Differential High Limit: 140-240°F Range, 10°F Fixed Subtractive Differential
111
383-600-091
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, ¾" N.P.T. Female Inlet, Brass, Side Outlet
111
388-800-185 Replacement Pressure Gauge Kit
111
Line Voltage Control Circuit Electrical Control Components Control List Electrical Power Supply - 208/60/1, 240/60/1, 208/6/3, 240/60/3, 480/60/3
510-350-211 Electrical Delay Timer, Solid State, 2 ½ Minute Delay On Make, 24 Volt
234
388-800-187
Thermal Time Delay Kit, 15 Sec. Delay on Make, 10 Sec. Delay On Break, SPST, 24 Volt
234
510-350-219 Circulator Relay, SPST, 24 Volt Holding Coil
111
512-050-022 Low Voltage Terminal Block
111
Miscellaneous Parts
592-002-030 Touch Up Paint - Blue/Gray - Low E, 4.5oz Can
ADDITIONAL
444 Discontinued Service Parts
ADDITIONAL
Electric Boiler CE - Series 2
Parts
Part No. 318-302-100 590-317-523 510-312-135 510-350-061 510-350-211 510-350-220 510-350-219 511-144-494 510-632-088 511-210-423
511-210-434
511-405-117 383-600-091 383-600-105 511-842-365 388-800-000 512-050-013 512-050-019 512-050-021 512-050-023 512-150-147 512-150-149 562-850-089 563-334-580 383-600-000 591-550-164 591-550-165 591-550-166 591-550-229 591-550-250 591-850-176 591-850-179 591-850-181 591-850-185 510-218-045 388-800-185 592-243-200 592-002-030
Description CES & CEW Section Element Gasket, Rubber 1¾" Pressuretrol Limit Control Without Well 140-240° Solid State Timer, 24 Volt, 2½ Minute Delay On Make Time Delay Control - Thermal, 30 Second Delay On Make Pump Relay Control Low Water Cutoff, 24 Volt Expansion Tank Without Fill Valve Drain Cock ¾" N.P.T, 1½" Shank Fill Valve Angle Style-90 With Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-off Valve Pump DWG DA-E100-A Electric Boiler Water Relief Valve, 30 PSI, ¾" Female Steam Relief Valve, 15 PSI, ¾" Female Transformer 208/240 Volt Transformer 480 Volt
Terminal Block
Contactor - Single Phase Contactor - Three Phase Door Knob Latch With Pawl Glass Guard Rods 3/16" x 9" - (2 Required) Gauge Glass Kit (Includes: Glass, Gaskets, and Brass Washers) Element With Gasket 16KW 208 Volt Element With Gasket 16KW 240 Volt Element With Gasket 16KW 480 Volt Element With Gasket 8KW 208 Volt Element With Gasket 8KW 240 Volt Fuse 50AMP, 250 Volt Fuse 30AMP, 600 Volt Fuse 60AMP, 250 Volt Fuse 10AMP Steam Gauge Center Rear Mount 0-30 PSI Replacement Pressure Gauge Kit Element Opening Cover Plate Touch Up Paint - Blue/Gray - Low E 4.5 oz Can
Discontinued Service Parts 445
ADDITIONAL
Electric Boiler PER - Series 3
Parts
Part No.
Description
Qty. Per Boiler
15 20 25
590-317-523 Heating Element Gasket, Rubber 1¾"
345
Combination Low Limit/High Limit Temperature Control, DPST, Automatic Recycle 510-350-061 Low Limit: 120-220°F Range, 10-25°F Adjustable Subtractive differential.
High Limit: 140-240°F Range, 10°F Fixed Subtractive Differential
111
510-350-211 Electronic Delay Timer, Solid State, 2½ Minute Delay On Make, 24 Volt
234
388-800-187 Thermal Time Delay Kit, 15 Sec. Delay On Make, 10 Sec. Delay On Break, SPST, 24 Volt 2 3 4
510-350-219 Circulator Relay, SPST, 24 Volt Holding Coil
111
510-632-088 Expansion Tank Without Fill Valve
111
511-210-423 Drain cock ¾" N.P.T 1½" Shank
111
511-210-434
Fill Valve Angle Style-90 With Built-in Strainer, Pressure Reducer, Check Valve Requires User Provided Shut-off Valve
111
511-405-117 Pump DWG, DA-E100-A Electric Boiler
111
383-600-091
ASME Pressure Relief Valve, Set To Relieve At 30 PSIG, Side Outlet
¾ " N.P.T. Female Inlet, Brass,
1 1
1 1
1 1
511-842-361 Transformer 208/240 Volt Primary To 24 Volt Secondary, 48VA, Foot Mounting
111
512-050-013 Low Voltage Terminal Block
111
512-150-147 Heating Element Contactor, DPST, 24 Volt Holding Coil
345
562-850-089 Door Knob Latch With Pawl
111 111
590-317-535 Circulator Gasket (Two Required Per Unit)
222 222
591-550-135 Element 5-Kilowatt 240-Volt Single-Phase With Gasket
345
591-850-172 Control Circuit Fuse 15 AMP
111
591-850-174 Control Circuit Fuse 30 AMP
6 8 10
592-300-010 Temperature Control Well, Brass. ¾" N.P.T.
111
510-148-567 Automatic Air Vent, Float Type, " N.P.T.
111
510-350-218 Pump Temperature Control
111
381-354-526
Circulator Universal Hardware Kit 1¼" (Includes: (1) 1 ¼" C.I. Pump Flange, (1) Universal Circulator Gasket, (2) Screws and Nuts)
222
388-800-185 Replacement Pressure Gauge Kit
111
592-243-200 Heating Element Opening Cover Plate
21
592-002-030 Touch Up Paint - Blue/Gray - Low E, 4.5oz Can
446 Discontinued Service Parts
ADDITIONAL
Gold Plus / Ultra Plus / Plus Residential Water Heater Parts
Part No.
Description
Model
633-900-130
Residential Thermostat, (Includes: Knob, Thermostat, Screws and Instructions) 90 -160 Degree Range
Plus 30-60 Gold & UltraPlus 30-80
633-900-102
Thermostat With Cover Plate Kit, (Includes: T-Stat, Knob, Snap Set, and Cover Plate with Fasteners, and Instructions)
Gold & Ultra Plus 30-80
635-600-145 Snap Set With Wire Connector
Gold & Ultra Plus 30-80
635-100-003 Automatic Air Vent # 400 - ½" N.P.T, 150 P.S.I - 240 Degree
ALL
635-700-014
Bag Assembly Kit (Includes :Air Vent, Reducer Bushing, Brass Tee, Drain Valve, and Drain Valve Cap With Washer)
Gold & Ultra Plus 30-80
633-900-117 Drain Valve Kit - (Includes: ¾" Drain Valve, ¾" Brass Tee, Hose Bib)
Plus 30-60 Gold & UltraPlus 30-80
635-100-017 Zoning Circulator (Taco 007)
Combo 40C
635-100-019 Zoning Circulator Priority Circuit Board (Taco 007)
Combo 40C
633-900-209 Zone Valve Replacement Kit, (Includes: Valve body, Valve actuator, & Wiring harness) Combo 30/40V
633-900-118 Dip Tube Kit ¾" (Includes: 34" Dip Tube, O Rings, & Instructions)
ALL Size 30
633-900-119 Dip Tube Kit ¾" (Includes: 42" Dip Tube, O Rings, & Instructions)
ALL Size 40
633-900-120 Dip Tube Kit ¾" (Includes: 52" Dip Tube, O Rings, & Instructions)
ALL Size 60
633-900-125 Dip Tube Kit ¾" (Includes: 61" Dip Tube, O Rings, & Instructions)
Gold & Ultra Plus 80
635-600-096 Dip Tube O-ring ¾"
Plus 30-60 Gold & UltraPlus 30-80
635-600-061 Drywell Replacement Kit (Includes: 19.68" Drywell, Loctite, and Instructions)
ALL 30
635-600-062 Drywell Replacement Kit (Includes: 27.56" Drywell, Loctite, and Instructions)
ALL 40
635-600-063 Drywell Replacement Kit (Includes: 37.40" Drywell, Loctite, and Instructions)
ALL 60
635-600-064 Drywell Replacement Kit (Includes: 47.25" Drywell, Loctite, and Instructions)
ALL 80
635-600-150 Drywell O-ring Kit (Includes: Rubber & Copper O-Rings, Loctite, and Instructions)
ALL
635-600-139 Plastic Top Cover (Old Style, Drywell in back) (Specify Tank Size When Ordering)
Gold & Ultra Plus 30-80
Plastic Top Cover (New Style, Drywell In Front) These Covers Used With Series 3 Tanks - (Need CP Number To Confirm) (Specify Tank Size When Ordering)
Gold Plus-30 (CP Number Greater Than 5216231) 633-800-440 Gold Plus-40 (CP Number Greater Than 5216747)
Gold & Ultra Plus 30-80
Gold Plus-60 (CP Number Greater Than 5217621)
Gold Plus-80 (CP Number Greater Than 5215500)
634-200-166 Plastic Bottom
Gold & Ultra Plus 30-80
Discontinued Service Parts 447
Plus Commercial Water Heater Parts
Part No. 635-100-010
635-600-080
635-600-205 635-600-084 635-100-003
633-900-115
635-600-098 635-600-065 635-600-150 633-800-441 633-800-442 634-200-167 634-200-168
Description Commercial Thermostat (Includes Thermostat and Instructions) 90 190° Range-- Has 2 Prong Connection
Snap Set With Wire Connector
Includes Thermostat Cover Plate With Plastic Fasteners, Thermostat Knob, Has Two Prong Connection Thermometer Automatic Air Vent ½" N.P.T
Dip Tube Kit 1½" (Includes: Dip Tube, O-Rings, & Instructions) , 61"
Dip Tube O-ring (1½") Drywell Replacement Kit (Includes: 51¼" Drywell, Loctite, & Instructions) Drywell O-ring Kit (Includes: Rubber & Copper O-Rings, Loctite and Instructions) Plastic Top Cover --- 26½" Outside Diameter --- Series 3 Plastic Top Cover --- 32¼" Outside Diameter --- Series 3 Bottom Cover Bottom Cover
Model Plus 80/100/120
Gold Plus 100/110/119 Plus 80/100/120
Gold Plus 100/110/119
Plus 100/110/119
Plus 80/100/120 ALL
Plus 100/120 Gold Plus
100/110/119 Plus 100/120 Plus 100/120
ALL Gold Plus 100/110 Gold Plus 119 Gold Plus 100/110 Gold Plus 119
ADDITIONAL
448 Discontinued Service Parts
Multiple Boiler Control / Zone Controller Parts
EMCS Energy Management/Staging Control
Part No.
Description
389-900-229 Universal 3-In-1 Sensor. Outdoor, Indoor Strap On, or Well Sensor
511-624-643 Pressure Sensor Assembly (Includes: Sensor With Transducer, Junction Box)
510-350-411 Output Relay, DPDT, 24 Volts DC
* EMCS Controls Are Obsolete. Replace With Appropriate BCP Panel. All Other Parts Are Obsolete With No Replacement.
BCP Energy Management/Boiler Staging Control
389-900-229 Universal 3-In-1 Sensor. Outdoor, Indoor Strap On, or Well Sensor
511-624-643 Pressure Sensor Assembly (Includes: Sensor With Transducer, Junction Box)
510-350-411 Output Relay, DPDT, 24 Volts DC
389-900-230 " Brass Sensor Only, With 8" Leads
WMCR Circulator Zone Control
510-311-021 Circulator Plug In Relay - (24 VAC Coil)
510-311-022 Control Plug In Relay - (120 VAC Coil) - (WMCR-3,4 and 6 ONLY)
591-850-078 18" Telephone Cable Connector - (Connects To WMCR-1E/4E) 511-842-370 Field Mounted 40 VA Transformer - (Not Used On WMCR-1E/4E)
WMZV Zone Valve Control 510-311-021 Circulator Plug In Relay - (24 VAC Coil) 511-842-370 Field Mounted 40 VA Transformer - (Used On WMZV-4 ONLY) 511-842-364 Field Mounted 75 VA Transformer - (Used On WMZV-6 ONLY)
WMR Switching Relay 510-311-021 Circulator Plug In Relay - (24 VAC Coil)
WM-ODR Outdoor Reset Control 511-724-279 Two Wire Water Temperature Sensor 511-724-280 Two Wire Outdoor Sensor With Housing
ADDITIONAL
Discontinued Service Parts 449
Manufacturing Dates By Series GAS BOILERS
ADDITIONAL
AHE Series 1 Series 2 Series 3 Series 4
CGa Series 1 Series 2
CGi Series 1 Series 2 Series 3
CGM, CG and P-CG Series 1 Series 2 & 3 Series 4 Series 5 Series 6 Series 7 Series 8 Series 9 Series 10 Series 11 Series 12
CGs Series 1
CGt Series 1 Series 2
CGx Series 1 Series 2
D and PD Series 1 Series 2 Series 3
E Series 1 Series EB Series 2 Series 3
Never Marketed May 1985 - April 1987 April 1987 - June 2000 June 2000 - June 2005 -- Discontinued
April 2000 - September 2012 September 2012 to Present
June 1997 - April 2000 April 2000 - September 2012 September 2012 to Present
February 1967 - November 1971 Never Marketed November 1971 - April 1975 April 1975 - January 1977 January 1977 - May 1980 May 1980 - April 1983 April 1983 - July 1987 July 1987 - January 1991 January 1991 - November 1991 November 1991 - December 1995 January 1996 - April 2000 -- Discontinued
October 1999 - September 2012 -- Discontinued
September 2001 - January 2013 -- Discontinued June 2012 - Present
August 1995 - December 1995 January 1996 - April 2000 -- Discontinued
August 1961 - January 1965 November 1964 - May 1965 April 1965 - February 1967 -- Discontinued
March 1960 - April 1962 April 1962 - April 1965 April 1965 - May 1970 May 1970 - August 1975 -- Discontinued
450 Discontinued Service Parts
EG - Standard Without Tankless Opening/Optional With Tankless Opening
Series 1
August 1975 - April 1985
Series 1
April 1985 - January 1991
Series 2
January 1991 - November 1991
Series 3
November 1991 - December 1995
Series 4
January 1996 - September 2012
Series 5
September 2012 to Present
P-EG
Series 1
August 1975 - April 1977 -- Discontinued
Boilers Below Offered as Packaged Steam Units Without Tankless Heater
Series 2
August 1978 - January 1991
Series 3
January 1991 - November 1997
Series 4
January 1996 - September 2012
Series 5
September 2012 to Present
EGH
Series 1
August 1975 - March 1978
Series 2
March 1978 - April 1985
Boilers Below Offered Standard without Tankless Opening/ Optional With Tankless Opening
Series 2
April 1985 - August 1990
Series 3
August 1990 - December 1995
Series 4
January 1996 - December 2012
Series 5
December 2012 to Present
G Series 1 Series 2 Series 3
February 1949 - April 1951 April 1951 - August 1957 August 1957 - April 1961 -- Discontinued
GV Series 1 Series 2 Series 3 Series 4
June 1990 - May 1993 May 1993 - July 1999 July 1999 - July 2001 July 2001 - June 2011
H Series 1 Series 2 Series 3 Series 4
March 1952 - June 1954 June 1954 - May 1956 May 1956 - August 1961 August 1961 - November 1966 -- Discontinued
HE Series 1 Series 2 Series 3
September 1981 - July 1982 July 1982 - May 1985 May 1985 - July 1991 -- Discontinued
ADDITIONAL
Manufacturing Dates By Series GAS BOILERS
HEII Series 1
July 1991 - June 1997
HG Series 1
February 1966 - October 1970 -- Discontinued
J Series 1 Series 2 Series 3
September 1955 - September 1957 September 1957 - March 1960 March 1960 - June 1965 -- Discontinued
JB Series 1
November 1964 - July 1970 -- Discontinued
K
Series 1
April 1964 - December 1969
Boiler Discontinued (Series 1) - December 1969
Series 3
April 1972 - August 1975
Boiler Discontinued (Series 2) - August 1975
LG Series 1 Series 2
April 1970 - July 1972 July 1972 - May 1977 -- Discontinued
LGB Series 1 Series 2
August 1985 - June 1993 June 1993 - Present
MG Series 1
June 1969 - April 1973 -- Discontinued
MGB Series 1 Series 2
April 1973 - January 1984 January 1984 - December 1985 -- Discontinued
PFG Series 1 Series 2 Series 3 Series 4 Series 5 Series 6 Series 7
February 1972 - February 1977 February 1977 - July 1981 July 1981 - January 1989 January 1989 - December 1991 December 1991 - December 1995 January 1996 - February 2006 February 2006 - September 2012 -- Discontinued
PAG Series 1 Series 2
August 1956 - August 1957 August 1957 - April 1961 -- Discontinued
VHE Series 1 Series 2 Series 3
September 1981 - July 1982 July 1982 - May 1985 May 1985 - June 1990 -- Discontinued
Ultra Gas Series 1 Series 2 Series 3 Series 3UE Series 3UE-CT Series 4
November 2002 - May 2004 May 2004 - July 2008 July 2008 - September 2009 September 2009 - February 2013 February 2013 - July 2017 July 2017 to Present
Ultra Commercial/Slimfit 550/750
Series 1
November 2009 - October 2014
Series 2 With U-Control
October 2014 - September 2015
Series 2 With Evergreen Control
September 2015 - Present
SlimFit Series 1 Series 2
June 2013 - August 2017 August 2017 to Present
WM97+ Series 1 Series 1-CT Series 2
September 2011 - February 2013 February 2013 - February 2017 February 2017 to Present
GV90+ Series 1 Series 2
ECO Series 1 Series 2
AquaBalance Series 1
June 2011 - September 2012 September 2012 to Present
May 2013 - February 2017 February 2017 to Present
September 2016 to Present
Discontinued Service Parts 451
Manufacturing Dates By Series ROUND BOILERS
ADDITIONAL
OB15 Series 1 Series 2 Series 3
OB18 Series 1 Series 2 Series 3
May 1950 - September 1951 September 1951 - June 1953 June 1953 - June 1962 - Discontinued
June 1952 - June 1954 Never Marketed June 1954 - June 1962 - Discontinued
PAG Series 1 Series 2
POB15 Series 3 Series 4
August 1956 - August 1957 August 1957 - April 1961 - Discontinued
November 1953 - January 1958 January 1958 - June 1962 - Discontinued
POB18 Series 4 Series 5 Boiler Series 5 Series 5A
August 1955 - June 1962 - Discontinued
May 1952 - April 1955 April 1955 - September 1955 - Discontinued
ROB18 Series 1 Series 2 Series 3
June 1953 - April 1954 April 1954 - June 1954 June 1954 - December 1964 - Discontinued
RO2-6, RO3-6, RO3-7, RO4-6, RO4-7
Series 1
May 1932 - April 1934
Series 2
April 1934 - March 1935
Series 3
March 1935 - July 1937
Series 4
July 1937 - April 1951
Series 5
April 1951 - April 1953 - Discontinued
Round Boilers, Jacketed (SJ or WJ)
Series D
February 1935 - September 1937 - Discontinued
17" Round, Hand-Fired Series B Series C Series D
November 1922 - September 1924 September 1924 - April 1928 April 1928 - March 1944 - Discontinued
19" Round, Hand-Fired Series B Series C Series D Series E
November 1922 - September 1924 September 1924 - March 1928 March 1928 - March 1934 March 1934 - January 1964 - Discontinued
452 Discontinued Service Parts
22" Round, Hand-Fired Series B Series C Series D Series E
November 22 - May 1924 May 1924 - March 1928 March 1928 - April 1951 April 1951 - January 1964 - Discontinued
25" Round, Hand-Fired Series B Series C Series D Series E
November 1922 - May 1924 May 1924 - March 1928 March 1928 - April 1951 April 1951 - January 1962 - Discontinued
28" Round, Hand-Fired Series B Series C Series D Series E
November 1922 - May 1924 May 1924 - March 1928 March 1928 - April 1951 April 1951 - April 1953 - Discontinued
31" Round, Hand-Fired Series B Series C Series D
November 1922 - May 1924 May 1924 - March 1928 March 1928 - April 1946 - Discontinued
17" Round, Automatic-Fired
Series B
November 1922 - September 1924
Series C
September 1924 - April 1928
Series D
April 1928 - March 1934
Series 1
March 1934 - February 1944 - Discontinued
19" Round, Automatic-Fired
Series B
November 1922 - September 1924
Series C
September 1924 - March 1928
Series D
March 1928 - March 1934
Series 1
March 1934 - April 1951
Series 2
April 1951 - January 1964 - Discontinued
22" Round, Automatic-Fired
Series B
November 1922 - May 1924
Series C
May 1924 - March 1928
Series D
March 1928 - April 1934
Series 1
April 1934 - April 1951
Series 2
April 1951 - January 1964 - Discontinued
Manufacturing Dates By Series ROUND BOILERS
25" Round, Automatic-Fired
Series B
November 1922 - May 1924
Series C
May 1924 - March 1928
Series D
March 1928 - March 1934
Series 1
March 1934 - April 1951
Series 2
April 1951 - January 1964 - Discontinued
28" Round, Automatic-Fired
Series B
November 1922 - May 1924
Series C
May 1924 - March 1928
Series D
March 1928 - March 1934
Series 1
March 1934 - April 1951
Series 2
April 1951 - April 1953 - Discontinued
31" Round, Automatic-Fired
Series B
November 1922 - May 1924
Series C
May 1924 - March 1928
Series D
March 1928 - March 1934 - Discontinued
ADDITIONAL
Discontinued Service Parts 453
Manufacturing Dates By Series OIL BOILERS
ADDITIONAL
P35 Series 1
P42 Series 1
P43 Series 1
P52 Series 1
P62 Series 1
B62 & A62 Series 1 Series 2
P-65 (Water) Series 1
P-65 (Steam) Series 1
A & B65 Series 1 Series 2 Series 3
A-66E Series 1 Series 2 Series 3
B-66E Series 1 Series 2 Series 3
P-66/P-66E Series 1 Series 2
Series 3
B-66HE Series 1 Series 2 Series 3
June 1971 - June 1972 - Discontinued
August 1964 - April 1967 - Discontinued
April 1967 - June 1971 - Discontinued
March 1963 - December 1964 - Discontinued
January 1961 - July 1972 - Discontinued
January 1961 - April 1962 April 1962 - January 1975 - Discontinued
June 1972 - February 1974 - Discontinued
December 1972 - February 1974 - Discontinued
May 1973 - August 1974 August 1974 - April 1978 April 1978 - April 1978 - Discontinued
Never Marketed Never Marketed March 1978 - April 1987 - Discontinued
Never Marketed Never Marketed March 1978 - April 1984 - Discontinued
February 1974 - April 1978 Never Marketed March 1978 - April 1984 - Discontinued P-66E Marketed Only as Series 3
Never Marketed Never Marketed March 1978 - April 1984 - Discontinued
P-66HE Series 1 Series 2
Series 3
Never Marketed Never Marketed June 1983 - April 1984 Weil-McLain Burner April 1984 - April 1987 Weil-McLain Burner Discontinued
P-66HEA, Top Flue Outlet
Series 1
Never Marketed
Series 2
Never Marketed
August 1983 - April 1984 Weil-McLain Burner
Series 3
April 1984 - April 1987 Weil-McLain Burner, Also Beckett & Carlin
May 1985 - April 1987 Incorporated P-266HEA-W
Boiler Discontinued - April 1987
P66WT-B (about 300 units)
Series 2
December 1977 only Sections used push nipples; Beckett oil burner
Boiler Discontinued - December 1977
P-68, B-68 and A-68 Series 1
April 1987 - April 1995 - Discontinued
P-68V, B-86V and A-68V Series 1
April 1987 - April 1995 - Discontinued
B-72 Series 1
March 1956 - August 1966 - Discontinued
A-72 Series 1
March 1956 - August 1966 - Discontinued
B-73 Series 1
August 1966 - May 1976 - Discontinued
FA-73 Series 1
August 1967 - May 1976 - Discontinued
B-76 Series 1
September 1975 - May 1993 - Discontinued
B-78 Series 1
May 1993 - July 2002 - Discontinued
B-82 & A-82 Series 1
B-84 Series 1 Series 2
April 1958 - August 1975 - Discontinued
February 1956 - September 1969 September 1969 - April 1977 - Discontinued
454 Discontinued Service Parts
Manufacturing Dates By Series OIL BOILERS
ADDITIONAL
B-86 Series 1
P-86 Series 1
B-88 Series 1 Series 2
July 1974 - February 1985 - Discontinued
January 1975 - February 1985 - Discontinued
February 1985 - March 2008 March 2008 - Present
Gold Oil (WGO, WTGO, SGO)
Series 1
April 1995 - June 1996
Series 2
June 1996 - June 1997
Series 3
June 1997 - Present
SF-90 Series 1 Series 2
August 1979 - January 1983 January 1983 - April 1985 - Discontinued
B-92 Series 1 Series 2 Series 3
August 1963 - March 1965 March 1965 - August 1969 August 1969 - August 1975 - Discontinued
BH-92 Series 1
August 1963 - January 1965 - Discontinued
HR-92 Series 1
August 1965 - January 1965 - Discontinued
B-94 Series 1 Series 2 Series 3
March 1965 - July 1967 July 1967 - January 1983 January 1983 - Present
H-94 Series 1 Series 2 Series 3
80 80 Series 1
Ultra Oil Series 1 Series 2 Series 3
March 1965 - July 1967 July 1967 - January 1983 January 1983 - Present
July 2002 - Present
November 2005 - September 2012 September 2012 - October 2014 October 2014 - Present
Indirect-Fired Water Heaters
Plus, Combo Series 1
August 1991 - August 1998 - Discontinued
Plus, Gold Series 2
Plus, Gold Plus, Ultra Plus Series 3
August 1998 - August 2008 - Discontinued August 2008 - January 2012 - Discontinued
Aqua Plus
June 2011 - Present
Aqua Logic
July 2013 - Present
Energy Management/Multiple Boiler
Controls
EMCS
Approx.-1984 - May 2001 - Discontinued
BCP-3,6,12
May 2001 - April 2008 - Discontinued
BCP-3 8W, 8S, BMC, BSC April 2008 - Present
CS Series 1 Series 1A Series 4 Series 5 C Series 1 Series 2 Series 3 Series 3A Series 4 Series 5 ER Series 1 Series 2 Series 3 PER Series 1 Series 2 Series 3 CER Series 1 Series 2 CE Series 1 Series 2
Electric Boilers
April 1967 - January 1970 January 1970 - June 1971 June 1971 - January 1972 January 1972 - August 1975 - Discontinued
February 1965 - August 1965 August 1965 - March 1966 March 1966 - January 1970 January 1970 - June 1971 June 1971 - December 1973 December 1973 - January 1975 - Discontinued
August 1972 - August 1975 August 1975 - July 1980 July 1980 - June 2005 - Discontinued
August 1972 - August 1975 Augsut 1975 - July 1980 July 1980 - June 2005 - Discontinued
June 1973 - July 1980 July 1980 - June 2005 - Discontinued
August 1975 - February 1982 February 1982 - June 2005 - Discontinued
Miscellaneous Products
Radiant Products
2002-2006 - Discontinued
QB-180/300 Burners
1996-2001 - Discontinued
Discontinued Service Parts 455
Burner Manufacturer Contact Information
When ordering burner repair parts from the following manufacturers, please provide UL Serial Number, Burner Model Number and Control/Burner Specification Number as appropriate.
R.W. Beckett Corporation 38251 Center Ridge Rd. PO Box 1289 Elyria, OH 44035 440-327-1060
Carlin Combustion Technology, Inc. 70 Maple St. East Long Meadow, MA 01028 413-525-7700
Power-Flame, Inc. 2001 S. 21st St. Parsons, KS 67357 620-421-0480
Webster Engineering and Manufacturing Co., Inc. 619 Industrial Rd., Drawer 748 Winfield, KS 67156 620-221-7464
Riello Corporation Of America 35 Pond Park Road Hingham, MA 02043 800-474-3556
456 Current Service Parts
MISCELLANEOUS
NOTES
Current Service Parts 457
MISCELLANEOUS
SERVICE PARTS CATALOG Issued June, 2020
For trade price schedule, wiring diagrams, boiler manuals or appropriate control supplement, please go to Weil-McLain.com
Service Parts Catalog June, 2020
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