Read and understand this manual to ensure correct usage of the Σ-7-Series AC Servo Drives. Keep this manual in a safe place so that it can be referred to whenever necessary. Outline of Manual The contents of the chapters of this manual are described in the following table.
Manual Σ Series Σ-7S/ ERVOPACK s Option Module U ser’ Manual Σ-7-Series Servomotor Product Manuals (such as this manual) Σ-7-Series Σ-7C SERVOPACK Product Manual Σ-7-Series Σ-7C SERVOPACK Troubleshooting Manual Enclosed Enclosed Built-in Function Manuals Enclo ed Σ-7-Serie s Peripheral Device Selection ...
-7-Series AC Servo Drive Linear Servomotor Product Manual Model: SGLG/SGLF/SGLT MANUAL NO. SIEP S800001 37D Basic Information on Servomotors 1 Capacity Selection 2 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5 Equipment Design Precautions 6 Servomotor Installation 7 Connecting Linear Encoders 8 Connections between Servomotors and SERVOPACKs 9 Maintenance and Inspection 10 Copyright © 2014 YASKAWA ELECTRIC CORPORATION All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. About this Manual This manual provides information required to select, install, connect, and maintain Linear Servomotors for -7-Series AC Servo Drives. Read and understand this manual to ensure correct usage of the -7-Series AC Servo Drives. Keep this manual in a safe place so that it can be referred to whenever necessary. Outline of Manual The contents of the chapters of this manual are described in the following table. Refer to these chapters as required. Chapter 1 2 3 4 5 6 7 8 9 10 Chapter Title Basic Information on Servomotors Capacity Selection Specifications, Ratings, and External Dimensions of SGLG Servomotors Specifications, Ratings, and External Dimensions of SGLF Servomotors Specifications, Ratings, and External Dimensions of SGLT Servomotors Equipment Design Precautions Servomotor Installation Connecting Linear Encoders Connections between Servomotors and SERVOPACKs Maintenance and Inspection Contents Provides basic information on Linear Servomotors, including Servomotor part names and combinations with SERVOPACKs. Describes calculation methods to use when selecting Servomotor capacities. Describes how to interpret the model numbers of SGLG Servomotors and gives their specifications, ratings, and external dimensions. Describes how to interpret the model numbers of SGLF Servomotors and gives their specifications, ratings, and external dimensions. Describes how to interpret the model numbers of SGLT Servomotors and gives their specifications, ratings, and external dimensions. Provides precautions for equipment design. Describes the installation conditions, procedures, and precautions for Servomotors. Describes the conditions and procedures for mounting linear encoders. Describes the cables that are used to connect the Servomotors and SERVOPACKs. It also provides information on peripheral devices and provides related precautions. Describes the maintenance, inspection, and disposal of a Servomotor. iii Related Documents The relationships between the documents that are related to the Servo Drives are shown in the following figure. The numbers in the figure correspond to the numbers in the table on the following pages. Refer to these documents as required. System Components Machine Controllers Servo Drives Catalogs Machine Controller and Servo Drive General Catalog MP3300 Catalog -7-Series Catalog Machine Controllers Built-in Function Manuals Option Module User's Manuals SERVOPACKs: -7S and -7W SERVOPACKs with Built-in Controllers: -7C Enclosed Documents -7-Series -7C SERVOPACK Built-in Function Manuals Product Manual -7-Series -7C SERVOPACK Troubleshooting Manual Manuals Enclosed Documents -7-Series -7S/-7W SERVOPACK Product Manuals -7-Series -7S/-7W SERVOPACK Hardware Option Product Manuals -7-Series -7S/-7W SERVOPACK FT/EX Product Manuals Option Module User's Manual Servomotors Enclosed Documents -7-Series Servomotor Product Manuals (such as this manual) Other Documents -7-Series Peripheral Device Selection Manual -7-Series MECHATROLINK Communications Command Manuals Programming Manuals -7-Series Operation Interface Operating Manuals Distributed I/O Module User's Manual iv Classification Machine Controller and Servo Drive General Catalog Document Name Machine Controller and AC Servo Drive Solutions Catalog MP3300 Catalog Machine Controller MP3300 -7-Series Catalog AC Servo Drives -7 Series -7-Series AC Servo Drive -7C SERVOPACK Motion Control User's Manual Built-in Function Manuals Machine Controller MP3000 Series Communications User's Manual Option Module User's Manuals Machine Controller MP2000 Series Communication Module User's Manual Machine Controller MP2000 Series 262IF-01 FL-net Communication Module User's Manual Machine Controller MP2000 Series 263IF-01 EtherNet/IP Communication Module User's Manual Machine Controller MP2000 Series I/O Module User's Manual Machine Controller MP2000 Series Analog Input/Analog Output Module AI-01/AO-01 User's Manual Machine Controller MP2000 Series Counter Module CNTR-01 User's Manual Document No. KAEP S800001 22 KAEP C880725 03 KAEP S800001 23 SIEP S800002 03 SIEP C880725 12 Description Describes the features and application examples for combinations of MP3000-Series Machine Controllers and -7-Series AC Servo Drives. Provides detailed information on MP3300 Machine Controllers, including features and specifications. Provides detailed information on 7-Series AC Servo Drives, including features and specifications. Provides detailed information on the specifications, system configuration, and application methods of the Motion Control Function Modules (SVD, SVC4, and SVR4) for 7-Series -7C SERVOPACKs. Provides detailed information on the specifications, system configuration, and communications connection methods for the Ethernet communications that are used with MP3000-Series Machine Controllers and -7-Series -7C SERVOPACKs. SIEP C880700 04 SIEP C880700 36 SIEP C880700 39 Provide detailed information on the specifications and communications methods for the Communications Modules that can be mounted to MP3000-Series Machine Controllers and -7-Series -7C SERVOPACKs. SIEP C880700 34 SIEP C880700 26 Provide detailed information on the specifications and communications methods for the I/O Modules that can be mounted to MP3000Series Machine Controllers and 7-Series -7C SERVOPACKs. SIEP C880700 27 Continued on next page. v Classification Enclosed Documents -7-Series -7C SERVOPACK Product Manual -7-Series -7C SERVOPACK Troubleshooting Manual Document Name -7-Series AC Servo Drive -7S and -7W SERVOPACK Safety Precautions Continued from previous page. Document No. Description Provides detailed information for TOMP C710828 00 the safe usage of -7-Series SERVOPACKs. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Safety Precautions Option Module TOBP C720829 00 Provides detailed information for the safe usage of Option Modules. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Installation Guide Command Option Module Provides detailed procedures for TOBP C720829 01 installing the Command Option Module in a SERVOPACK. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Installation Guide Fully-closed Module Provides detailed procedures for TOBP C720829 03 installing the Fully-closed Module in a SERVOPACK. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Installation Guide Safety Module Provides detailed procedures for TOBP C720829 06 installing the Safety Module in a SERVOPACK. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Installation Guide INDEXER Module Provides detailed procedures for TOBP C720829 02 installing the INDEXER Module in a SERVOPACK. -V-Series/-V-Series for Large-Capacity Models/ -7-Series Installation Guide DeviceNet Module -7-Series AC Servo Drive -7C SERVOPACK Product Manual Provides detailed procedures for TOBP C720829 07 installing the DeviceNet Module in a SERVOPACK. SIEP S800002 04 Provides detailed information on selecting -7-Series -7C SERVOPACKs; installing, connecting, setting, testing in trial operation, and tuning Servo Drives; writing, monitoring, and maintaining programs; and other information. -7-Series AC Servo Drive -7C SERVOPACK Troubleshooting Manual SIEP S800002 07 Provides detailed troubleshooting information for -7-Series -7C SERVOPACKs. Continued on next page. vi Classification -7-Series -7S/-7W SERVOPACK Product Manuals -7-Series -7S/-7W SERVOPACK with Hardware Option Specifications Product Manuals Document Name -7-Series AC Servo Drive -7S SERVOPACK with MECHATROLINK-III Communications References Product Manual Document No. SIEP S800001 28 Continued from previous page. Description -7-Series AC Servo Drive -7S SERVOPACK with MECHATROLINK-II Communications References Product Manual SIEP S800001 27 -7-Series AC Servo Drive -7S SERVOPACK with Analog Voltage/Pulse Train References Product Manual SIEP S800001 26 -7-Series AC Servo Drive -7S SERVOPACK Command Option Attachable Type with INDEXER Module Product Manual SIEP S800001 64 Provide detailed information on selecting -7-Series SERVOPACKs and information on installing, connecting, setting, performing trial operation for, tuning, monitoring, and maintaining the Servo Drives. -7-Series AC Servo Drive -7S SERVOPACK Command Option Attachable Type with DeviceNet Module Product Manual SIEP S800001 70 -7-Series AC Servo Drive -7W SERVOPACK with MECHATROLINK-III Communications References Product Manual SIEP S800001 29 -7-Series AC Servo Drive -7S/-7W SERVOPACK with Hardware Option Specifications Dynamic Brake Product Manual SIEP S800001 73 -7-Series AC Servo Drive -7W/-7C SERVOPACK with Hardware Option Specifications HWBB Function Product Manual SIEP S800001 72 Provide detailed information on Hardware Options for -7-Series SERVOPACKs. Continued on next page. vii Classification -7-Series -7S/-7W SERVOPACK FT/EX Product Manuals Document Name -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Indexing Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Tracking Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Application with Special Motor, SGM7D Motor Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Press and Injection Molding Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Transfer and Alignment Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Torque/Force Assistance for Conveyance Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Cutting Application Feed Shaft Motor Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Three-Point Latching for Conveyance Application Product Manual -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Semi-/Fully-Closed Loop Control Online Switching for Conveyance Application Product Manual -7-Series AC Servo Drive -7W SERVOPACK with FT/EX Specification for Gantry Applications Product Manual Document No. SIEP S800001 84 SIEP S800001 89 SIEP S800001 91 SIEP S800001 94 SIEP S800001 95 SIEP S800002 09 SIEP S800002 10 SIEP S800002 17 SIEP S800002 27 SIEP S800002 29 Continued from previous page. Description Provide detailed information on the FT/EX Option for -7-Series SERVOPACKs. Continued on next page. viii Classification Option Module User's Manual Enclosed Documents Document Name AC Servo Drives -V Series/-V Series for Large-Capacity Models/ -7 Series User's Manual Safety Module Document No. Continued from previous page. Description SIEP C720829 06 Provides details information required for the design and maintenance of a Safety Module. AC Servo Drive Rotary Servomotor Safety Precautions Provides detailed information for TOBP C230260 00 the safe usage of Rotary Servomo- tors and Direct Drive Servomotors. AC Servomotor Linear Series Safety Precautions Provides detailed information for TOBP C230800 00 the safe usage of Linear Servomo- tors. -7-Series AC Servo Drive Rotary Servomotor Product Manual SIEP S800001 36 -7-Series Servomotor Product Manuals -7-Series Peripheral Device Selection Manual -7-Series MECHATROLINK Communications Command Manuals -7-Series AC Servo Drive Linear Servomotor Product Manual This manual (SIEP S800001 37) Provide detailed information on selecting, installing, and connecting the -7-Series Servomotors. -7-Series AC Servo Drive Direct Drive Servomotor Product Manual -7-Series AC Servo Drive Peripheral Device Selection Manual -7-Series AC Servo Drive MECHATROLINK-II Communications Command Manual -7-Series AC Servo Drive MECHATROLINK-III Communications Standard Servo Profile Command Manual SIEP S800001 38 SIEP S800001 32 Provides the following information in detail for -7-Series Servo Systems. · Cables: Models, dimensions, wir- ing materials, connector models, and connection specifications · Peripheral devices: Models, specifications, diagrams, and selection (calculation) methods SIEP S800001 30 Provides detailed information on the MECHATROLINK-II communications commands that are used for a -7-Series Servo System. SIEP S800001 31 Provides detailed information on the MECHATROLINK-III communications standard servo profile commands that are used for a -7Series Servo System. Continued on next page. ix Classification Programming Manuals -7-Series Operation Interface Operating Manuals Distributed I/O Module User's Manual Document Name Machine Controller MP3000 Series Ladder Programming Manual Machine Controller MP3000 Series Motion Programming Manual Machine Controller MP2000/MP3000 Series Engineering Tool MPE720 Version 7 User's Manual Document No. SIEP C880725 13 SIEP C880725 14 Continued from previous page. Description Provides detailed information on the ladder programming specifications and instructions for MP3000Series Machine Controllers and 7-Series -7C SERVOPACKs. Provides detailed information on the motion programming and sequence programming specifications and instructions for MP3000Series Machine Controllers and 7-Series -7C SERVOPACKs. SIEP C880761 03 Describes in detail how to operate MPE720 version 7. -7-Series AC Servo Drive Digital Operator Operating Manual SIEP S800001 33 Describes the operating procedures for a Digital Operator for a -7-Series Servo System. AC Servo Drive Engineering Tool SigmaWin+ Operation Manual MECHATROLINK-III Compatible I/O Module User's Manual SIET S800001 34 Provides detailed operating procedures for the SigmaWin+ Engineering Tool for a -7-Series Servo System. SIEP C880781 04 Describes the functions, specifications, operating methods, and MECHATROLINK-III communications for the Remote I/O Modules for MP2000/MP3000-Series Machine Controllers. x Using This Manual Technical Terms Used in This Manual The following terms are used in this manual. Term Servomotor SERVOPACK Servo Drive Main Circuit Cable Meaning A -7-Series Linear Servomotor. A -7-Series Servo Amplifier. The combination of a Servomotor and SERVOPACK. One of the cables that connect to the main circuit terminals, including the Main Circuit Power Supply Cable, Control Power Supply Cable, and Servomotor Main Circuit Cable. Trademarks · MECHATROLINK is a trademark of the MECHATROLINK Members Association. · QR code is a trademark of Denso Wave Inc. · Other product names and company names are the trademarks or registered trademarks of the respective company. "TM" and the ® mark do not appear with product or company names in this manual. Visual Aids The following aids are used to indicate certain types of information for easier reference. Indicates precautions or restrictions that must be observed. Also indicates alarm displays and other precautions that will not result in machine damage. Important Indicates definitions of difficult terms or terms that have not been previously explained in this manual. Term Example Indicates operating or setting examples. Information Indicates supplemental information to deepen understanding or useful information. xi Safety Precautions Safety Information To prevent personal injury and equipment damage in advance, the following signal words are used to indicate safety precautions in this document. The signal words are used to classify the hazards and the degree of damage or injury that may occur if a product is used incorrectly. Information marked as shown below is important for safety. Always read this information and heed the precautions that are provided. DANGER Indicates precautions that, if not heeded, are likely to result in loss of life, serious injury, or fire. WARNING Indicates precautions that, if not heeded, could result in loss of life, serious injury, or fire. CAUTION Indicates precautions that, if not heeded, could result in relatively serious or minor injury, or in fire. NOTICE Indicates precautions that, if not heeded, could result in property damage. xii Safety Precautions That Must Always Be Observed General Precautions DANGER Read and understand this manual to ensure the safe usage of the product. Keep this manual in a safe, convenient place so that it can be referred to whenever necessary. Make sure that it is delivered to the final user of the product. Do not remove covers, cables, connectors, or optional devices while power is being supplied to the SERVOPACK. There is a risk of electric shock, operational failure of the product, or burning. WARNING Connect the ground terminals on the SERVOPACK and Servomotor to ground poles according to local electrical codes (100 or less for a SERVOPACK with a 100-VAC or 200-VAC power supply, and 10 or less for a SERVOPACK with a 400-VAC power supply). There is a risk of electric shock or fire. Do not attempt to disassemble, repair, or modify the product. There is a risk of fire or failure. The warranty is void for the product if you disassemble, repair, or modify it. CAUTION The SERVOPACK heat sinks, regenerative resistors, External Dynamic Brake Resistors, Servomotors, and other components can be very hot while power is ON or soon after the power is turned OFF. Implement safety measures, such as installing covers, so that hands and parts such as cables do not come into contact with hot components. There is a risk of burn injury. Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables. There is a risk of failure, damage, or electric shock. Do not use the product in an environment that is subject to water, corrosive gases, or flammable gases, or near flammable materials. There is a risk of electric shock or fire. NOTICE Do not attempt to use a SERVOPACK or Servomotor that is damaged or that has missing parts. Install external emergency stop circuits that shut OFF the power supply and stops operation immediately when an error occurs. Always use a Servomotor and SERVOPACK in one of the specified combinations. Do not touch a SERVOPACK or Servomotor with wet hands. There is a risk of product failure. Storage Precautions CAUTION Store the Magnetic Way of a Linear Servomotor in the package that was used for delivery. Do not place an excessive load on the product during storage. (Follow all instructions on the packages.) There is a risk of injury or damage. xiii NOTICE Do not install or store the product in any of the following locations. · Locations that are subject to direct sunlight · Locations that are subject to ambient temperatures that exceed product specifications · Locations that are subject to relative humidities that exceed product specifications · Locations that are subject to condensation as the result of extreme changes in temperature · Locations that are subject to corrosive or flammable gases · Locations that are near flammable materials · Locations that are subject to dust, salts, or iron powder · Locations that are subject to water, oil, or chemicals · Locations that are subject to vibration or shock that exceeds product specifications · Locations that are subject to radiation If you store or install the product in any of the above locations, the product may fail or be damaged. Although machined surfaces are covered with an anticorrosive coating, rust can develop due to storage conditions or the length of storage. If you store the product for more than six months, reapply an anticorrosive coating to machined surfaces, particularly the core. Consult with your Yaskawa representative if you have stored products for an extended period of time. Transportation Precautions CAUTION Transport the product in a way that is suitable to the mass of the product. Do not hold onto the cables attached to the Moving Coil when you move a Linear Servomotor. There is a risk of disconnection, damage, or injury. Make sure that the eyebolts are securely attached to the Linear Servomotor with no looseness before you use them to move the Linear Servomotor. There is a risk of injury or damage. Do not use the eyebolts on a SERVOPACK or Servomotor to move the machine. There is a risk of damage or injury. When you handle a SERVOPACK or Servomotor, be careful of sharp parts, such as the corners. There is a risk of injury. Do not hold onto the magnet protective cover when you move a Magnetic Way. There is a risk of injury from the edges of the cover. There is also a risk of deforming the cover. Do not place an excessive load on the product during transportation. (Follow all instructions on the packages.) There is a risk of injury or damage. NOTICE A SERVOPACK or Servomotor is a precision device. Do not drop it or subject it to strong shock. There is a risk of failure or damage. Do not subject connectors to shock. There is a risk of faulty connections or damage. If disinfectants or insecticides must be used to treat packing materials such as wooden frames, plywood, or pallets, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used. Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30 minutes or more. If the electronic products, which include stand-alone products and products installed in machines, are packed with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors. Do not overtighten the eyebolts on a SERVOPACK or Servomotor. If you use a tool to overtighten the eyebolts, the tapped holes may be damaged. xiv Installation Precautions DANGER The Magnetic Way of a Linear Servomotor uses a strong permanent magnet. To ensure safety and prevent accidents, observe the following precautions when you install the Linear Servomotor. If you have a heart pacemaker or any other electronic medical device, do not go near the location of or near a machine where the Magnetic Way of a Linear Servomotor is being used. The influence of the magnetism may cause the medical device to malfunction or fail. CAUTION Make sure that there are no magnetic substances, such pieces of iron, near the worksite before you unpack or install the Magnetic Way. There is a risk of injury or damage to the magnets in the Magnetic Way due to the magnetic attraction of the Magnetic Way. Securely mount the Servomotor to the machine. If the Servomotor is not mounted securely, it may come off the machine during operation. Use all of the mounting screw holes on the Linear Servomotor to mount the Servomotor to the machine. There is a risk of damage or injury if the Servomotor is not mounted correctly. Do not use the mounting screw holes on a Linear Servomotor for any other purpose. There is a risk of damage or injury if the Servomotor is not mounted correctly. The Magnetic Way of a Linear Servomotor uses a strong permanent magnet. To ensure safety and prevent accidents, observe the following precautions when you install the Linear Servomotor. · Do not bring magnetic substances (including Moving Coils and tools) near the Magnetic Way. There is a risk of serious injury (such as pinching your hand) due to the large magnetic attraction exerted by the magnetic side of the Magnetic Way. Pay sufficient attention to the worksite and surrounding area to prevent magnetic substances from approaching the Magnetic Way. · Use only nonmagnetic tools for all work. Install the Servomotor or SERVOPACK in a way that will support the mass given in technical documents. Install SERVOPACKs, Servomotors, regenerative resistors, and External Dynamic Brake Resistors on nonflammable materials. Installation directly onto or near flammable materials may result in fire. Do not step on or place a heavy object on the product. There is a risk of failure, damage, or injury. Do not allow any foreign matter to enter the SERVOPACK or Servomotor. There is a risk of failure or fire. When you remove the dummy plates for reducing magnetic force from the Magnetic Way of an SGLF Linear Motor, be careful of the magnetic attraction of the Magnetic Way. Do not place the dummy plates close to the Magnetic Way after you remove them. There is a risk of injury, damage to the magnets in the Magnetic Way, or damage to the magnet protective cover. Implement safety measures, such as installing a cover so that the Linear Servomotor cannot be touched accidentally during operation. xv NOTICE Do not install or store the product in any of the following locations. · Locations that are subject to direct sunlight · Locations that are subject to ambient temperatures that exceed product specifications · Locations that are subject to relative humidities that exceed product specifications · Locations that are subject to condensation as the result of extreme changes in temperature · Locations that are subject to corrosive or flammable gases · Locations that are near flammable materials · Locations that are subject to dust, salts, or iron powder · Locations that are subject to water, oil, or chemicals · Locations that are subject to vibration or shock that exceeds product specifications · Locations that are subject to radiation If you store or install the product in any of the above locations, the product may fail or be damaged. The Magnetic Way of a Linear Servomotor uses a strong permanent magnet. To ensure safety and prevent accidents, observe the following precautions when you install the Linear Servomotor. Do not work on a Magnetic Way with electronic devices (such as clocks, calculators, or computers) or magnetic storage media (such as IC cards or magnetic cards) on your person or bring such devices or media near a Magnetic Way. The influence of the magnetism may cause the device or media to malfunction or fail. Use the product in an environment that is appropriate for the product specifications. If you use the product in an environment that exceeds product specifications, the product may fail or be damaged. A SERVOPACK or Servomotor is a precision device. Do not drop it or subject it to strong shock. There is a risk of failure or damage. In an application where the Servomotor would be subjected to large quantities of water or oil, implement measures to protect the Servomotor from large quantities of liquid, such as installing covers to protect against water and oil. In an environment that contains magnetic substances, such iron cuttings or powder, implement measures to prevent the magnetic substances from adhering to or entering the product. Be particularly careful not to let foreign matter, such as metals, enter the gaps between a Magnetic Way and Moving Coil. If foreign material adheres in the gaps between a Moving Coil and Magnetic Way, operation may stop or burning may occur. Wiring Precautions DANGER Do not change any wiring while power is being supplied. There is a risk of electric shock or injury. WARNING Wiring and inspections must be performed only by qualified engineers. There is a risk of electric shock or product failure. xvi CAUTION Observe the precautions and instructions for wiring and trial operation precisely as described in this document. Failures caused by incorrect wiring or incorrect voltage application in the brake circuit may cause the SERVOPACK to fail, damage the equipment, or cause an accident resulting in death or injury. Check the wiring to be sure it has been performed correctly. Connectors and pin layouts are sometimes different for different models. Always confirm the pin layouts in technical documents for your model before operation. There is a risk of failure or malfunction. Connect wires to power supply terminals and motor connection terminals securely with the specified methods and tightening torque. Insufficient tightening may cause wires and terminal blocks to generate heat due to faulty contact, possibly resulting in fire. Use shielded twisted-pair cables or screened unshielded multi-twisted-pair cables for I/O Signal Cables and Encoder Cables. The maximum wiring length is 3 m for I/O Signal Cables, and 50 m for Encoder Cables or Servomotor Main Circuit Cables. Observe the following precautions when wiring the SERVOPACK's main circuit terminals. · Turn ON the power supply to the SERVOPACK only after all wiring, including the main circuit terminals, has been completed. · If a connector is used for the main circuit terminals, remove the main circuit connector from the SERVOPACK before you wire it. · Insert only one wire per insertion hole in the main circuit terminals. · When you insert a wire, make sure that the conductor wire (e.g., whiskers) does not come into contact with adjacent wires. NOTICE Whenever possible, use the Cables specified by Yaskawa. If you use any other cables, confirm the rated current and application environment of your model and use the wiring materials specified by Yaskawa or equivalent materials. Securely tighten cable connector screws and lock mechanisms. Insufficient tightening may result in cable connectors falling off during operation. Do not bundle power lines (e.g., the Main Circuit Cable) and low-current lines (e.g., the I/O Signal Cables or Encoder Cables) together or run them through the same duct. If you do not place power lines and low-current lines in separate ducts, separate them by at least 30 cm. If the cables are too close to each other, malfunctions may occur due to noise affecting the low-current lines. For a motor with a built-in temperature sensor, use the temperature sensor to protect the motor from overheating. Secure the cable from the Moving Coil of the Linear Servomotor so that it moves together with the Moving Coil. There is a risk of cable disconnection. xvii Operation Precautions WARNING Before starting operation with a machine connected, change the settings of the switches and parameters to match the machine. Unexpected machine operation, failure, or personal injury may occur if operation is started before appropriate settings are made. Do not radically change the settings of the parameters. There is a risk of unstable operation, machine damage, or injury. Install limit switches or stoppers at the ends of the moving parts of the machine to prevent unexpected accidents. There is a risk of machine damage or injury. Forcing the motor to stop for overtravel is disabled when the Jog, Origin Search, or Easy FFT utility function is executed. Take necessary precautions. There is a risk of machine damage or injury. When an alarm occurs, the Servomotor will coast to a stop or stop with the dynamic brake according to the SERVOPACK Option specifications and settings. The coasting distance will change with the moment of inertia of the load and the resistance of the External Dynamic Brake Resistor. Check the coasting distance during trial operation and implement suitable safety measures on the machine. Do not enter the machine's range of motion during operation. There is a risk of injury. Do not touch the moving parts of the Servomotor or machine during operation. There is a risk of injury. CAUTION Always turn OFF the servo before you turn OFF the power supply. If you turn OFF the main circuit power supply or control power supply during operation before you turn OFF the servo, the Servomotor will stop as follows: · If you turn OFF the main circuit power supply during operation without turning OFF the servo, the Servomotor will stop abruptly with the dynamic brake. · If you turn OFF the control power supply without turning OFF the servo, the stopping method that is used by the Servomotor depends on the model of the SERVOPACK. For details, refer to the manual for the SERVOPACK. Linear Servomotors do not have holding brakes. If the load mass is large or the speed is high, the coasting distance will increase even if you perform a rapid stop with a dynamic brake. Install safety devices (external brakes or stoppers) so that the ends of the moving parts of the machine will not strike anything. NOTICE Always measure the vibration of the Servomotor with the Servomotor mounted to the machine and confirm that the vibration is within the allowable value. If the vibration is too large, the Servomotor will be damage quickly and bolts may become loose. When you adjust the gain during system commissioning, use a measuring instrument to monitor the torque waveform and speed waveform and confirm that there is no vibration. If a high gain causes vibration, the Servomotor will be damaged quickly. If a high gain causes vibration, the Servomotor will be damaged quickly. An alarm or warning may occur if communications are performed with the host controller while the SigmaWin+ or Digital Operator is operating. If an alarm or warning occurs, it may interrupt the current process and stop the system. xviii Maintenance and Inspection Precautions DANGER Do not change any wiring while power is being supplied. There is a risk of electric shock or injury. WARNING Wiring and inspections must be performed only by qualified engineers. There is a risk of electric shock or product failure. If you replace a Linear Servomotor, secure the machine before you replace the Servomotor. There is a risk of injury or equipment damage if the equipment falls. CAUTION Wait for at least six minutes after turning OFF the power supply (with a SERVOPACK for a 100VAC power supply input, wait for at least nine minutes) and then make sure that the CHARGE indicator is not lit before starting wiring or inspection work. Do not touch the power supply terminals while the CHARGE lamp is lit because high voltage may still remain in the SERVOPACK even after turning OFF the power supply. There is a risk of electric shock. Troubleshooting Precautions WARNING The product may suddenly start to operate when the power supply is recovered after a momentary power interruption. Design the machine to ensure human safety when operation restarts. There is a risk of injury. CAUTION When an alarm occurs, remove the cause of the alarm and ensure safety. Then reset the alarm or turn the power supply OFF and ON again to restart operation. There is a risk of injury or machine damage. If the Servo ON signal is input to the SERVOPACK and an alarm is reset, the Servomotor may suddenly restart operation. Confirm that the servo is OFF and ensure safety before you reset an alarm. There is a risk of injury or machine damage. If there is the possibility that an external force (including gravity) may move the current position and create a hazardous situation when power is interrupted or an error occurs, install an external braking mechanism that ensures safety. xix Disposal Precautions CAUTION When you dispose of a Linear Servomotor, heat the Magnetic Way to 300°C or higher for one hour to demagnetize it. There is a risk of injury from the strong magnetic attraction. Correctly discard the product as stipulated by regional, local, and municipal laws and regulations. Be sure to include these contents in all labelling and warning notifications on the final product as necessary. General Precautions Figures provided in this document are typical examples or conceptual representations. There may be differences between them and actual wiring, circuits, and products. The products shown in illustrations in this document are sometimes shown without covers or protective guards. Always replace all covers and protective guards before you use the product. If you need a new copy of this document because it has been lost or damaged, contact your nearest Yaskawa representative or one of the offices listed on the back of this document. This document is subject to change without notice for product improvements, specifications changes, and improvements to the manual itself. We will update the document number of the document and issue revisions when changes are made. Any and all quality guarantees provided by Yaskawa are null and void if the customer modifies the product in any way. Yaskawa disavows any responsibility for damages or losses that are caused by modified products. xx Warranty Details of Warranty Warranty Period The warranty period for a product that was purchased (hereinafter called the "delivered product") is one year from the time of delivery to the location specified by the customer or 18 months from the time of shipment from the Yaskawa factory, whichever is sooner. Warranty Scope Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during the above warranty period. This warranty does not cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited service life. This warranty does not cover failures that result from any of the following causes. · Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or manuals, or in any separately agreed-upon specifications · Causes not attributable to the delivered product itself · Modifications or repairs not performed by Yaskawa · Use of the delivered product in a manner in which it was not originally intended · Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from Yaskawa · Events for which Yaskawa is not responsible, such as natural or human-made disasters Limitations of Liability · Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to failure of the delivered product. · Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program execution of the programs provided by the user or by a third party for use with programmable Yaskawa products. · The information described in product catalogs or manuals is provided for the purpose of the customer purchasing the appropriate product for the intended application. The use thereof does not guarantee that there are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it construe a license. · Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other proprietary rights of third parties as a result of using the information described in catalogs or manuals. xxi Suitability for Use · It is the customer's responsibility to confirm conformity with any standards, codes, or regulations that apply if the Yaskawa product is used in combination with any other products. · The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer. · Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the application is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to minimize hazards in the event of failure. · Outdoor use, use involving potential chemical contamination or electrical interference, or use in conditions or environments not described in product catalogs or manuals · Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems, medical equipment, amusement machines, and installations subject to separate industry or government regulations · Systems, machines, and equipment that may present a risk to life or property · Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or systems that operate continuously 24 hours a day · Other systems that require a similar high degree of safety · Never use the product for an application involving serious risk to life or property without first ensuring that the system is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa product is properly rated and installed. · The circuit examples and other application examples described in product catalogs and manuals are for reference. Check the functionality and safety of the actual devices and equipment to be used before using the product. · Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to prevent accidental harm to third parties. Specifications Change The names, specifications, appearance, and accessories of products in product catalogs and manuals may be changed at any time based on improvements and other reasons. The next editions of the revised catalogs or manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm the actual specifications before purchasing a product. xxii Compliance with UL Standards, EU Directives, and Other Safety Standards Certification marks for the standards for which the product has been certified by certification bodies are shown on nameplate. Products that do not have the marks are not certified for the standards. North American Safety Standards (UL) Product SERVOPACKs Rotary Servomotors Direct Drive Servomotors Linear Servomotors Model · SGD7S · SGD7W · SGM7M · SGM7A · SGM7J · SGM7P · SGM7G · SGMMV · SGM7E · SGM7F-A, -B, -C, and -D (Small-Capacity Servomotors with Cores) · SGMCV · SGMCS-B, -C, -D, and -E (Small-Capacity, Coreless Servomotors) · SGLGW* · SGLFW* · SGLFW2 · SGLTW* UL Standards (UL File No.) UL 61800-5-1 (E147823) CSA C22.2 No.274 UL 1004-1 UL 1004-6 (E165827) UL 1004-1 UL 1004-6 (E165827) UL 1004-1 UL 1004-6 (E165827) * Only products with derating specifications are in compliance with the UL Standards. Estimates are available for those products. Contact your Yaskawa representative for details. xxiii EU Directives Product SERVOPACKs Rotary Servomotors Direct Drive Servomotors Linear Servomotors SGD7S Model EU Directives Machinery Directive 2006/42/EC · SGD7S · SGD7W SGMMV EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU EMC Directive 2004/108/EC Low Voltage Directive 2006/95/EC RoHS Directive 2011/65/EU · SGM7M · SGM7J · SGM7A · SGM7P · SGM7G · SGM7E · SGM7F · SGMCV · SGMCS-B, -C, -D, and -E (Small-Capacity, Coreless Servomotors)*1 EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU · SGLG*2 · SGLF*2 · SGLF2 · SGLT*2 EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU Harmonized Standards EN ISO13849-1: 2015 EN 55011 group 1, class A EN 61000-6-2 EN 61000-6-4 EN 61800-3 (Category C2, Second environment) EN 50178 EN 61800-5-1 EN 50581 EN 55011 group 1, class A EN 61000-6-2 EN 61800-3 (Category C2, Second environment) EN 60034-1 EN 60034-5 EN 50581 EN 55011 group 1, class A EN 61000-6-2 EN 61000-6-4 EN 61800-3 (Category C2, Second environment) EN 60034-1 EN 60034-5 EN 50581 EN 55011 group 1, class A EN 61000-6-2 EN 61000-6-4 EN 61800-3 (Category C2, Second environment) EN 60034-1 EN 60034-5 EN 50581 EN 55011 group 1, class A EN 61000-6-2 EN 61000-6-4 EN 61800-3 (Category C2, Second environment) EN 60034-1 EN 50581 *1. Only models with "-E" at the end of model numbers are in compliance with the standards. Estimates are available for those models. Contact your Yaskawa representative for details. *2. For Moving Coils, only models with "-E" at the end of model numbers are in compliance with the standards. Note: 1. We declared the CE Marking based on the harmonized standards in the above table. 2. These products are for industrial use. In home environments, these products may cause electromagnetic interference and additional noise reduction measures may be necessary. xxiv Safety Standards Product Model SERVOPACKs SGD7S Safety Standards Safety of Machinery Functional Safety EMC Standards EN ISO13849-1: 2015 IEC 60204-1 IEC 61508 series IEC 62061 IEC 61800-5-2 IEC 61326-3-1 Safety Parameters Item Safety Integrity Level Mission Time Probability of Dangerous Failure per Hour Performance Level Mean Time to Dangerous Failure of Each Channel Average Diagnostic Coverage Stop Category Safety Function Hardware Fault Tolerance Subsystem Standards IEC 61508 IEC 62061 IEC 61508 IEC 61508 IEC 62061 EN ISO 13849-1 EN ISO 13849-1 EN ISO 13849-1 IEC 60204-1 IEC 61800-5-2 IEC 61508 IEC 61508 Performance Level SIL3 SILCL3 10 years 20 years PFH = 4.04 × 10-9 [1/h] PFH = 4.05 × 10-9 [1/h] (4.04% of SIL3) (4.05% of SIL3) PLe (Category 3) MTTFd: High DCavg: Medium Stop category 0 STO HFT = 1 B xxv Contents About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Outline of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi Compliance with UL Standards, EU Directives, and Other Safety Standards . . .xxiii 1 Basic Information on Servomotors 1.1 Servomotor Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.1.1 1.1.2 1.1.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1.2 Interpreting the Nameplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2.1 Moving Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 1.2.2 Magnetic Ways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 1.3 Outline of Model Designations . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.3.1 Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 1.3.2 SERVOPACKs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 1.4 Combinations of Servomotors and SERVOPACKs . . . . . . . . . . . 1-5 2 Capacity Selection 2.1 Selecting the Servomotor Capacity . . . . . . . . . . . . . . . . . . . . . . 2-2 3 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.1 Model Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.1.1 3.1.2 3.1.3 Moving Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Magnetic Way. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) . . . . . . . .3-4 3.2 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 Specifications: With Standard-Force Magnetic Way . . . . . . . . . . . . . . . . . . .3-5 Ratings: With Standard-Force Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . .3-6 Force-Motor Speed Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . .3-8 Specifications: With High-Force Magnetic Way . . . . . . . . . . . . . . . . . . . . . .3-9 Ratings: With High-Force Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Force-Motor Speed Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . .3-11 xxvi 3.3 External Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3.3.1 3.3.2 3.3.3 3.3.4 SGLGW-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 SGLGW-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 SGLGW-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 SGLGW-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 3.4 Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 3.4.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 4 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.1 Model Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.1.1 4.1.2 4.1.3 SGLFW2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 SGLFW Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) . . . . . . . 4-5 4.2 Ratings and Specifications: SGLFW2 Models . . . . . . . . . . . . . . 4-6 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Ratings: Self-Cooled Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Force-Motor Speed Characteristics: Self-Cooled Models . . . . . . . . . . . . . . 4-9 Ratings: Water-Cooled Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Force-Motor Speed Characteristics: Water-Cooled Models . . . . . . . . . . . . 4-11 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . 4-12 4.3 Ratings and Specifications: SGLFW Models . . . . . . . . . . . . . . 4-13 4.3.1 4.3.2 4.3.3 4.3.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Force-Motor Speed Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . 4-16 4.4 External Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9 4.4.10 SGLFW2-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 SGLFW2-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 SGLFW2-90: Self-Cooled Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 SGLFW2-90: Water-Cooled Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 SGLFW2-90: Self-Cooled and Water-Cooled Models . . . . . . . . . . . . . . . . 4-30 SGLFW2-1D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 SGLFW-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 SGLFW-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 SGLFW-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 SGLFW-1Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 4.5 Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45 4.5.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45 4.5.2 Linear Servomotor Main Circuit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46 . 5 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.1 Model Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.1.1 5.1.2 5.1.3 Moving Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Precautions on Moving Coils with Polarity Sensors (Hall Sensor) . . . . . . . . 5-4 xxvii 5.2 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 5.2.1 5.2.2 5.2.3 5.2.4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 Force-Motor Speed Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . .5-9 5.3 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 SGLTW-20: Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 SGLTW-35: Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13 SGLTW-35H: High-efficiency Models . . . . . . . . . . . . . . . . . . . . .5-16 SGLTW-40: Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18 SGLTW-50: High-efficiency Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21 SGLTW-80: Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23 5.4 Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 5.4.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26 5.4.2 Linear Servomotor Main Circuit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27 6 Equipment Design Precautions 6.1 Influence of Magnetic Attraction . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.1.1 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6.1.2 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3 6.2 Influence of Magnetic Way Leakage Flux . . . . . . . . . . . . . . . . . 6-4 6.2.1 6.2.2 6.2.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 6.3 Special Precautions for SGLT Servomotors . . . . . . . . . . . . . . . . 6-6 6.4 Precautions for Water-Cooled Models . . . . . . . . . . . . . . . . . . . . 6-7 7 Servomotor Installation 7.1 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7.1.1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 7.1.2 Installation Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 7.2 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7.2.1 7.2.2 7.2.3 SGLG Servomotors (Coreless Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3 SGLF Servomotors (Models with F-type Iron Cores) . . . . . . . . . . . . . . . . . . .7-5 SGLT Servomotors (Models with T-type Iron Cores) . . . . . . . . . . . . . . . . . .7-10 7.3 Servomotor Temperature Increase . . . . . . . . . . . . . . . . . . . . . . 7-16 xxviii 8 Connecting Linear Encoders 8.1 Installation Conditions for Linear Encoders . . . . . . . . . . . . . . . . 8-2 8.1.1 8.1.2 8.1.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 8.2 Mounting Linear Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5 8.2.6 Linear Encoders from Heidenhain Corporation . . . . . . . . . . . . . . . . . . . . . . 8-4 Linear Encoders from RSF Elektronik GmbH . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Linear Encoders from Renishaw PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Linear Encoders from RLS d.o.o. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Absolute Linear Encoders from Mitutoyo Corporation . . . . . . . . . . . . . . . . . 8-5 Linear Encoders from Magnescale Co., Ltd. . . . . . . . . . . . . . . . . . . . . . . . . 8-5 8.3 Adjusting Linear Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 9 Connections between Servomotors and SERVOPACKs 9.1 Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 9.1.1 9.1.2 9.1.3 9.1.4 Linear Encoder Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Serial Converter Unit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Sensor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Serial Converter Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 9.2 Wiring Servomotors and SERVOPACKs . . . . . . . . . . . . . . . . . . . 9-7 9.2.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 9.2.2 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 10 Maintenance and Inspection 10.1 Periodic Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10.1.1 Linear Servomotor Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10.1.2 Linear Encoder Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 10.2 Disposing of Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Revision History xxix Basic Information on Servomotors This chapter provides basic information on Linear Servomotors, including Servomotor part names and combinations with SERVOPACKs. 1.1 Servomotor Part Names . . . . . . . . . . . . . . . 1-2 1.1.1 1.1.2 1.1.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . 1-2 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . 1-2 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2 Interpreting the Nameplates . . . . . . . . . . . . 1-3 1.2.1 Moving Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2.2 Magnetic Ways . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.3 Outline of Model Designations . . . . . . . . . . 1-4 1.3.1 Servomotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.3.2 SERVOPACKs . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.4 Combinations of Servomotors and SERVOPACKs . . 1-5 1 1.1 Servomotor Part Names 1.1.1 SGLG Servomotors 1.1 Servomotor Part Names 1.1.1 SGLG Servomotors Nameplate Magnetic Way Winding section Nameplate Enclosed cable (Sensor Cable) Base Moving Coil Polarity Sensor (Hall Sensor) Enclosed cable (Servomotor Main Circuit Cable) 1.1.2 SGLF Servomotors Enclosed cable (Sensor Cable) Moving Coil Polarity Sensor (Hall Sensor) Enclosed cable (Servomotor Main Circuit Cable) Note: The Moving Coil nameplate is attached here. Dummy plate to reduce magnetic force Magnet Cover Magnetic Way Magnet Cardboard Magnetic Way yoke Nameplate Condition with Cardboard Removed Magnetic Way Details 1.1.3 SGLT Servomotors Enclosed cable (Sensor Cable) Moving Coil Mounting spacer Dummy plate to reduce magnetic force Magnet Cover Polarity Sensor (Hall Sensor) Enclosed cable (Servomotor Main Circuit Cable) Note: The Moving Coil nameplate is attached here. Magnetic Way Magnet Cardboard Magnetic Way yoke Nameplate Condition with Cardboard Removed Magnetic Way Details 1-2 1.2 Interpreting the Nameplates The following basic information is provided on the nameplate. 1.2 Interpreting the Nameplates 1.2.1 Moving Coils 1.2.1 Moving Coils Moving Coil model QR code LINEAR SERVO MOTOR SGLFW2-45A200AS Ph. 3 Hz 78 W 1120 V 400 A 2.2 Ins. B/B UL/TUV N 840 m/s4 / 4.5 Rated/Max. O/N R0B205-101-001 1W S/N DD0123456789012 SUD MADE IN JAPAN Rated output, power supply voltage, rated current, and thermal class Rated force, rated motor speed, number of phases, and rated current frequency Order number Serial number 1.2.2 Magnetic Ways SGLG Servomotors LINEAR SERVO MOTOR TYPE: SGLGM-30108A O/N 390021-11-1 S/N D0136A517410001 Made IN JAPAN DATE 13.06 QR code Magnetic Way Model Order number Serial number SGLF, SGLT, and SGLF2 Servomotors 1 TYPE: SGLFM2-45714A Magnetic Way Model O/N390021-11-1 S/N D0136A517410001 Made IN JAPAN DATE 1306 Order number QR code Serial number Basic Information on Servomotors 1-3 1.3 Outline of Model Designations 1.3.1 Servomotors 1.3 Outline of Model Designations 1.3.1 Servomotors This section outlines the model numbers of -7-Series Servomotors. For details, refer to the chapter for your type of Servomotor. SGL - 30 A 050 C P Series 1st 2nd digit digit 3rd digit on Series -7-Series Servomotors 2nd digit Moving Coil/Magnetic Way 1st digit Servomotor Type Code G F T Specifications Reference Coreless models Chapter 3 Models with F-type iron core Chapter 4 Models with T-type iron core Chapter 5 Code W W2 M M2 Specification Moving Coil Magnetic Way 3rd digit on The specifications for the 3rd digit on depend on the Servomotor type. 1.3.2 SERVOPACKs This section outlines the model numbers of -7-Series SERVOPACKs. For details, refer to the manual for your SERVOPACK. -7-Series -7S SERVOPACK with Analog Voltage/Pulse Train References Product Manual (Manual No.: SIEP S800001 26) -7-Series -7S SERVOPACK with MECHATROLINK-II Communications References Product Manual (Manual No.: SIEP S800001 27) -7-Series -7S SERVOPACK with MECHATROLINK-III Communications References Product Manual (Manual No.: SIEP S800001 28) -7-Series -7W SERVOPACK with MECHATROLINK-III Communications References Product Manual (Manual No.: SIEP S800001 29) SGD7 Series - R70 A 00 A 000 000 B 1st+2nd+3rd 4th 5th+6th 7th 8th+9th+10th 11th+12th+13th 14th digits digit digits digit digits digits digit Series -7-Series SERVOPACKs Code SGD7S SGD7W SGD7C Specification Single-Axis SERVOPACKs Two-Axis SERVOPACKs Two-Axis SERVOPACKs with Built-in Controllers 1st+2nd+3rd digits Maximum Applicable Motor Capacity 0.05 kW to 15 kW 4th digit Power Supply Voltage 200 VAC 7th digit Design Revision Order Hardware Options 8th+9th+10th digits Specification 11th+12th+13th digits FT/EX Specification 5th+6th digits Interface 14th digit BTO Specification Analog voltage/pulse train reference MECHATROLINK-II communications reference MECHATROLINK-III communications reference Command Option attachable type 1-4 1.4 Combinations of Servomotors and SERVOPACKs 1.4 Combinations of Servomotors and SERVOPACKs Linear Servomotor Model Rated Force N Instantaneous Maximum Force N SERVOPACK Model SGD7S- SGD7W- SGD7C- SGLGW-30A050C 12.5 40 R70A or R70F SGLGW-30A080C SGLGW-40A140C 25 80 R90A or R90F 47 140 1R6A SGLG (Coreless Models), Used with Standard-Force Magnetic Way SGLGW-40A253C SGLGW-40A365C SGLGW-60A140C SGLGW-60A253C SGLGW-60A365C 93 280 1R6A or 2R1F 140 420 2R8A or 2R8F 2R8A 70 220 1R6A or 2R1F 1R6A 140 440 2R8A or 2R8F 2R8A 210 660 5R5A SGLGW-90A200C 325 1300 120A SGLGW-90A370C 550 2200 180A - SGLGW-90A535C 750 3000 200A SGLGW-40A140C 57 230 1R6A or 2R1F 1R6A SGLG (Coreless Models), Used with High-Force Magnetic Way SGLGW-40A253C SGLGW-40A365C SGLGW-60A140C SGLGW-60A253C 114 460 2R8A or 2R8F 171 690 3R8A 85 360 1R6A or 2R1F 170 720 3R8A 2R8A 5R5A 1R6A 5R5A SGLGW-60A365C 255 1080 7R6A SGLFW-20A090A 25 86 SGLFW-20A120A 40 125 1R6A or 2R1F 1R6A SGLFW-35A120A 80 220 SGLFW-35A230A 160 440 3R8A 5R5A SGLFW-50A200B 280 600 5R5A SGLFW-50A380B 560 1200 120A SGLFW-1ZA200B - SGLFW-1ZA380B 1120 2400 200A SGLFW2-30A070A 45 135 1 1R6A or 2R1F 1R6A SGLF SGLFW2-30A120A 90 270 (Models with F-type Iron Cores) SGLFW2-30A230A 180 540 3R8A 170 500 2R8A or 2R8F - 2R8A SGLFW2-45A200A 280 840 5R5A SGLFW2-45A380A 1680 560 1500 180A SGLFW2-90A200A1 560 120A SGLFW2-90A200AL 896 1680 - SGLFW2-90A380A 1120 3360 200A SGLFW2-90A560A 1680 5040 330A SGLFW2-1DA380A 1680 5040 200A SGLFW2-1DA560A 2520 7560 330A Continued on next page. Basic Information on Servomotors 1-5 1.4 Combinations of Servomotors and SERVOPACKs Linear Servomotor Model SGLT (Models with T-type Iron Cores) SGLTW-20A170A SGLTW-20A320A SGLTW-20A460A SGLTW-35A170A SGLTW-35A170H SGLTW-35A320A SGLTW-35A320H SGLTW-35A460A SGLTW-40A400B SGLTW-40A600B SGLTW-50A170H SGLTW-50A320H SGLTW-80A400B SGLTW-80A600B Rated Force N 130 250 380 220 300 440 600 670 670 1000 450 900 1300 2000 Instantaneous Maximum Force N 380 760 1140 660 600 1320 1200 2000 2600 4000 900 1800 5000 7500 Continued from previous page. SERVOPACK Model SGD7S- SGD7W- SGD7C- 3R8A 120A 7R6A 5R5A 5R5A - 120A - 180A 330A - 5R5A 120A 330A - 550A 1-6 Capacity Selection This chapter describes calculation methods to use when selecting Servomotor capacities. 2.1 Selecting the Servomotor Capacity . . . . . . 2-2 2 2.1 Selecting the Servomotor Capacity 2.1 Selecting the Servomotor Capacity Contact your Yaskawa representative for information on the Servomotor capacity selection software. Refer to the following selection examples to select Servomotor capacities with manual calculations. 1. Mechanical Specifications Load Table Moving Coil Magnetic Way Item Load Mass Table Mass Motor Speed Feeding Distance Friction Coefficient Code mW mT v l Value 1 kg 2 kg 2 m/s 0.76 m 0.2 2. Operation Pattern FP v Motor speed (m/s) FL Force (N) FS ta tc td t Time (s) Item Acceleration Time Constant-speed Time Deceleration Time Cycle Time External Force on Linear Motion Section Code ta tc td t F Value 0.02 s 0.36 s 0.02 s 0.5 s 0 N 3. Steady-State Force (Excluding Servomotor Moving Coil) FL = {9.8 × × (mW + mT)} + F = 9.8 × 0.2 × (1 + 2) + 0 = 5.88 (N) 4. Acceleration Force (Excluding Servomotor Moving Coil) FP = (mW + mT) × v ta + FL = (1 + 2) × 2 0.02 + 5.88 = 305.88 (N) 5. Provisional Selection of Linear Servomotor Selection Conditions · FP Maximum force × 0.9 · Fs Maximum force × 0.9 · Frms Rated force × 0.9 The following Servomotor Moving Coil and Magnetic Way meet the selection conditions. · SGLGW-60A253CP Linear Servomotor Moving Coil · SGLGM-60C Linear Servomotor Magnetic Way 2-2 2.1 Selecting the Servomotor Capacity Specifications of the Provisionally Selected Servomotor Item Maximum Force Rated Force Moving Coil Mass (mM) Servomotor Magnetic Attraction (Fatt) Value 440 (N) 140 (N) 0.82 (kg) 0 (N) 6. Verification of the Provisionally Selected Servomotor · Steady-State Force · FL = {9.8 × (mW + mT + mM) + Fatt} = 0.2 {9.8 × (1 + 2 + 0.82) + 0} = 7.5 (N) Verification of Acceleration Force FP = (mW + mT + mM) × ta + FL = (1 + 2 + 0.82) × 2 0.02 + 7.5 = 389.5 (N) Maximum force × 0.9 (= 396 N)... Satisfactory · Verification of Deceleration Force FS = (mW + mT + mM) × ta - FL = (1 + 2 + 0.82) × 2 0.02 - 7.5 = 374.5 (N) Maximum force × 0.9 (= 396 N)... Satisfactory · Verification of Effective Force Frms = FP2 ta + FL2 tc + Fs2 td = t 389.52 × 0.02 + 7.52 × 0.36 + 374.52 × 0.02 0.5 = 108.3 (N) Rated force × 0.9 (= 132.3 N)... Satisfactory 7. Result It has been verified that the provisionally selected Servomotor is applicable. 2 Capacity Selection 2-3 Specifications, Ratings, and External Dimensions of SGLG Servomotors This chapter describes how to interpret the model numbers of SGLG Servomotors and gives their specifications, ratings, and external dimensions. 3.1 Model Designations . . . . . . . . . . . . . . . . . . 3-2 3.1.1 3.1.2 3.1.3 Moving Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) . . . . . . . . . . . . . . 3-4 3.2 Ratings and Specifications . . . . . . . . . . . . . 3-5 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 Specifications: With Standard-Force Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Ratings: With Standard-Force Magnetic Way . . . 3-6 Force-Motor Speed Characteristics . . . . . . . . . . 3-7 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Specifications: With High-Force Magnetic Way . . 3-9 Ratings: With High-Force Magnetic Way . . . . . . . 3-9 Force-Motor Speed Characteristics . . . . . . . . . 3-10 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 3.3 External Dimensions . . . . . . . . . . . . . . . . . 3-12 3.3.1 3.3.2 3.3.3 3.3.4 SGLGW-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 SGLGW-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 SGLGW-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 SGLGW-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 3.4 Selecting Cables . . . . . . . . . . . . . . . . . . . . 3-25 3.4.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . 3-25 3 3.1 Model Designations 3.1.1 Moving Coil 3.1 Model Designations 3.1.1 Moving Coil S G L G W - 30 A 050 C P - E Linear Series 1st 2nd digit digit 3rd+4th 5th 6th+7th+8th 9th 10th 11th digits digit digits digit digit digit 12th digit Linear Servomotors 1st digit Servomotor Type 5th digit Power Supply Voltage 10th digit Sensor Specification and Cooling Method Code Specification G Coreless model 2nd digit Moving Coil/Magnetic Way Code Specification W Moving Coil 3rd+4th digits Magnet Height Code Specification 30 30 mm 40 40 mm 60 60 mm 90 86 mm Code Specification A 200 VAC 6th+7th+8th digits Length of Moving Coil Code Specification 050 50 mm 080 80 mm 140 140 mm 200 199 mm 253 252.5 mm 365 365 mm 370 367 mm 535 535 mm 9th digit Design Revision Order A, B... Specifications Code Polarity Sensor (Hall Sensor) Cooling Method None None Self-cooled C None Air-cooled H Yes Air-cooled P Yes Self-cooled Applicable Models All models SGLGW -40A, -60A, -90A All models 11th digit Connector for Servomotor Main Circuit Cable Code Specification None Connector from Tyco Electronics Japan G.K. D Connector from Interconnectron GmbH Applicable Models All models SGLGW -30A, -40A, -60A 12th digit EU Directive Certification Code E None Certified Not certified Specification Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. 3-2 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.1 Model Designations 3.1.2 Magnetic Way 3.1.2 Magnetic Way S G L G M - 30 108 A Linear Series Linear Servomotors 1st 2nd digit digit 3rd+4th 5th+6th+7th 8th 9th digits digits digit digit 1st digit Servomotor Type (Same as for the Moving Coil.) 2nd digit Moving Coil/Magnetic Way Code Specification M Magnetic Way 3rd+4th digits Magnet Height (Same as for the Moving Coil.) Length of 5th+6th+7th digits Magnetic Way Code Specification 090 90 mm 108 108 mm 216 216 mm 225 225 mm 252 252 mm 360 360 mm 405 405 mm 432 432 mm 450 450 mm 504 504 mm 9th digit Options Code Specification None Standard-force -M High-force Applicable Models All models SGLGM-40, -60 8th digit Design Revision Order A, B, C*... * The SGLGM-40 and SGLGM-60 also have a CT code. · C = Without mounting holes on the bottom · CT = With mounting holes on the bottom Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. 3 3-3 3.1 Model Designations 3.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) 3.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) When you use a Moving Coil with a Polarity Sensor (Hall Sensor), the Magnetic Way must cover the bottom of the polarity sensor (hall sensor). Refer to the example that shows the correct installation. Note When determining the length of the Moving Coil's stroke or the length of the Magnetic Way, consider the total length (L) of the Moving Coil and the polarity sensor (hall sensor). Refer to the following table. Correct Installation Polarity sensor Moving Coil (hall sensor) movement direction Moving Coil Magnetic Way Incorrect Installation Polarity sensor (hall sensor) Edge of Magnetic Way Edge of Magnetic Way Total Length of Moving Coil with Polarity Sensor (Hall Sensor) A Polarity sensor (hall sensor) L L1 Moving Coil Moving Coil Model SGLGW- 30A050P 30A080P Magnetic Way 40A140H 40A140P 40A253H 40A253P 40A365H 40A365P 60A140H 60A140P 60A253H 60A253P 60A365H 60A365P 90A200H 90A200P 90A370H 90A370P 90A535H 90A535P Length of Moving Coil, L1 [mm] 50 80 Length of Polarity Sensor (Hall Sensor), A [mm] 0 (Included in the length of Moving Coil.) Total Length, L [mm] 50 80 140 156 252.5 16 268.5 365 381 140 156 252.5 16 268.5 365 381 199 199 0 367 (Included in the length of 367 Moving Coil.) 535 535 3-4 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.2 3.2 Ratings and Specifications 3.2.1 Specifications: With Standard-Force Magnetic Way Ratings and Specifications 3.2.1 Specifications: With Standard-Force Magnetic Way Linear Servomotor Moving Coil Model SGLGW- 30A 40A 60A 90A 050C 080C 140C 253C 365C 140C 253C 365C 200C 370C 535C Time Rating Continuous Thermal Class B Insulation Resistance 500 VDC, 10 M min. Withstand Voltage 1,500 VAC for 1 minute Excitation Permanent magnet Cooling Method Self-cooled or air-cooled (Only self-cooled models are available for the SGLGW-30A.) Protective Structure IP00 Surrounding Air Temperature 0°C to 40°C (with no freezing) Environmental Conditions Surrounding Air Humidity Installation Site 20% to 80% relative humidity (with no condensation) · Must be indoors and free of corrosive and explosive gases. · Must be well-ventilated and free of dust and moisture. · Must facilitate inspection and cleaning. · Must have an altitude of 1,000 m or less. · Must be free of strong magnetic fields. Shock Resistance Impact Acceleration Rate Number of Impacts 196 m/s2 2 times Vibration Resistance Vibration Acceleration Rate 49 m/s2 (the vibration resistance in three directions, vertical, side-to-side, and front-to-back) 3 3-5 3.2 Ratings and Specifications 3.2.2 Ratings: With Standard-Force Magnetic Way 3.2.2 Ratings: With Standard-Force Magnetic Way Linear Servomotor 30A 40A 60A Moving Coil Model SGLGW- 050C 080C 140C 253C 365C 140C 253C 365C Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 m/s m/s N N Arms 1.5 1.5 2.0 2.0 2.0 2.3 2.3 2.3 5.0 5.0 5.0 5.0 5.0 4.8 4.8 4.8 12.5 25 47 93 140 70 140 210 40 80 140 280 420 220 440 660 0.51 0.79 0.80 1.6 2.4 1.2 2.2 3.3 Maximum Current*1 Arms 1.6 2.5 2.4 4.9 7.3 3.5 7.0 10.5 Moving Coil Mass kg 0.10 0.15 0.34 0.60 0.87 0.42 0.76 1.1 Force Constant N/Arms 26.4 33.9 61.5 61.5 61.5 66.6 66.6 66.6 BEMF Constant Vrms/ (m/s)/ phase 8.80 11.3 20.5 20.5 20.5 22.2 22.2 22.2 Motor Constant Electrical Time Constant N/ W ms 3.66 0.19 5.63 0.41 7.79 0.43 11.0 0.43 13.5 0.43 11.1 0.45 15.7 0.45 19.2 0.45 Mechanical Time Constant ms Thermal Resistance (with Heat K/W Sink) Thermal Resis- tance (without K/W Heat Sink) Magnetic Attraction N 7.5 4.7 5.6 5.0 4.8 3.4 3.1 3.0 5.19 3.11 1.67 0.87 0.58 1.56 0.77 0.51 8.13 6.32 3.02 1.80 1.23 2.59 1.48 1.15 0 0 0 0 0 0 0 0 Maximum Allowable Payload kg 1.7 3.4 5.9 12 18 9.9 19 48 Maximum Allow- able Payload (With External Regenerative kg Resistor and External Dynamic Brake Resistor*3) 1.7 3.4 5.9 12 18 9.9 19 48 Combined Magnetic Way, SGLGM- Combined Serial Converter Unit, JZDP-- 30A 250 251 40C 252 253 254 60C 258 259 260 Applicable SERVOPACKs SGD7S- SGD7WSGD7C- R70A, R70F R90A, R90F 1R6A 1R6A, 2R1F 2R8A, 2R8F 1R6A, 2R1F 2R8A, 2R8F 5R5A 2R8A 1R6A 2R8A 5R5A 90A 200C 370C 535C 1.8 1.5 1.5 4.0 4.0 4.0 325 1300 4.4 550 2200 7.5 750 3000 10.2 17.6 30.0 40.8 2.2 3.6 4.9 78.0 78.0 78.0 26.0 26.0 26.0 26.0 1.4 36.8 1.4 45.0 1.4 3.3 2.7 2.4 0.39 0.26 0.22 1.09 0.63 0.47 0 0 0 110 190 260 110 190 260 90A 264 265 266 120A 180A 200A - *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an aluminum heat sink of the dimensions given in the following table. · Heat Sink Dimensions · 200 mm × 300 mm × 12 mm: SGLGW-30A050C, -30A080C, -40A140C, and -60A140C · 300 mm × 400 mm × 12 mm: SGLGW-40A253C and -60A253C · 400 mm × 500 mm × 12 mm: SGLGW-40A365C and -60A365C · 800 mm × 900 mm × 12 mm: SGLGW-90A200C, -90A370C, and -90A535C *3. To externally connect dynamic brake resistor, select hardware option specification 020 for the SERVOPACK. However, you cannot externally connect dynamic brake resistor if you use the following SERVOPACKs (maximum applicable motor capacity: 400 W). · SGD7S-R70A020 to -2R8A020 · SGD7W-1R6A20A020 to -2R8A20A020 · SGD7C-1R6AMAA020 to -2R8AMAA020 3-6 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.2 Ratings and Specifications 3.2.3 Force-Motor Speed Characteristics 3.2.3 Force-Motor Speed Characteristics A : Continuous duty zone B : Intermittent duty zone (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input (dashed-dotted lines): With single-phase 100-V input Motor speed (m/s) SGLGW-30A050C* 6 5 4 A B 3 2 1 0 0 10 20 30 40 50 Force (N) Motor speed (m/s) SGLGW-30A080C* 6 5 4 A B 3 2 1 0 0 20 40 60 80 100 Force (N) Motor speed (m/s) SGLGW-40A140C 6 5 4 3 2 1A B 0 0 50 100 150 Force (N) Motor speed (m/s) SGLGW-40A253C 6 5 4 3 2 1A B 0 0 100 200 300 Force (N) Motor speed (m/s) SGLGW-40A365C 6 5 4 3 2 1A B 0 0 100 200 300 400 500 Force (N) Motor speed (m/s) SGLGW-60A140C 6 5 4 3 2 1A B 0 0 50 100 150 200 250 Force (N) Motor speed (m/s) SGLGW-60A253C 6 5 4 3 2 1A B 0 0 100 200 300 400 500 Force (N) Motor speed (m/s) SGLGW-60A365C 6 5 4 3 2 A B 1 0 0 150 300 450 600 750 Force (N) Motor speed (m/s) SGLGW-90A200C 6 5 4 3 2 1A B 0 0 300 600 900 1200 1500 Force (N) Motor speed (m/s) SGLGW-90A370C 6 5 4 3 2 1A B 0 0 500 1000 1500 2000 2500 Force (N) Motor speed (m/s) SGLGW-90A535C 6 5 4 3 2 A B 3 1 0 0 700 1400 2100 2800 3500 Force (N) * The characteristics are the same for three-phase 200 V and single-phase 200 V. Note: 1. These values (typical values) are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque- motor speed characteristics will become smaller because the voltage drop increases. 3-7 3.2 Ratings and Specifications 3.2.4 Servomotor Overload Protection Characteristics 3.2.4 Servomotor Overload Protection Characteristics The overload detection level is set for hot start conditions with a Servomotor surrounding air temperature of 40°C. SGLGW-30A SGLGW-40A 10000 10000 1000 1000 Detection time (s) Detection time (s) 100 100 10 10 1 50 100 150 200 250 300 350 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 Force reference (percent of rated force) (%) 10000 SGLGW-60A 10000 SGLGW-90A 1000 1000 Detection time (s) Detection time (s) 100 100 10 10 1 50 100 150 200 250 300 350 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 400 450 Force reference (percent of rated force) (%) Note: The above overload protection characteristics do not mean that you can perform continuous duty operation with an output of 100% or higher. Use the Servomotor so that the effective force remains within the continuous duty zone given in 3.2.3 Force-Motor Speed Characteristics on page 3-7. 3-8 3.2 Ratings and Specifications 3.2.5 Specifications: With High-Force Magnetic Way 3.2.5 Specifications: With High-Force Magnetic Way Linear Servomotor Moving Coil Model SGLGW- Time Rating Thermal Class Insulation Resistance Withstand Voltage Excitation Cooling Method Protective Structure Surrounding Air Temperature Surrounding Air Humidity Environmental Conditions Installation Site Shock Resistance Vibration Resistance Impact Acceleration Rate Number of Impacts Vibration Acceleration Rate 40A 60A 140C 253C 365C 140C 253C 365C Continuous B 500 VDC, 10 M min. 1,500 VAC for 1 minute Permanent magnet Self-cooled or air-cooled IP00 0°C to 40°C (with no freezing) 20% to 80% relative humidity (with no condensation) · Must be indoors and free of corrosive and explosive gases. · Must be well-ventilated and free of dust and moisture. · Must facilitate inspection and cleaning. · Must have an altitude of 1,000 m or less. · Must be free of strong magnetic fields. 196 m/s2 2 times 49 m/s2 (the vibration resistance in three directions, vertical, side-to-side, and front-to-back) Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.2.6 Ratings: With High-Force Magnetic Way Linear Servomotor Moving Coil Model SGLGW- 140C 40A 253C 365C 140C 60A 253C 365C Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 Maximum Current*1 m/s m/s N N Arms Arms 1.0 1.0 1.0 1.0 1.0 1.0 4.2 4.2 4.2 4.2 4.2 4.2 57 114 171 85 170 255 230 460 690 360 720 1080 0.80 1.6 2.4 1.2 2.2 3.3 3.2 6.5 9.7 5.0 10.0 14.9 Moving Coil Mass kg 0.34 0.60 0.87 0.42 0.76 1.1 Force Constant N/Arms 76.0 76.0 76.0 77.4 77.4 77.4 BEMF Constant Vrms/(m/s)/ phase 25.3 25.3 25.3 25.8 25.8 25.8 3 Motor Constant N/ W 9.62 13.6 16.7 12.9 18.2 22.3 Electrical Time Constant ms 0.43 0.43 0.43 0.45 0.45 0.45 Mechanical Time Constant ms 3.7 3.2 3.1 2.5 2.3 2.2 Thermal Resistance (with Heat Sink) K/W 1.67 0.87 0.58 1.56 0.77 0.51 Thermal Resistance (without Heat Sink) K/W 3.02 1.80 1.23 2.59 1.48 1.15 Magnetic Attraction N 0 0 0 0 0 0 Maximum Allowable Payload kg 12 24 58 18 61 91 Maximum Allowable Payload (With External Regenerative Resistor and External Dynamic kg Brake Resistor*3) 12 24 58 18 61 91 Continued on next page. 3-9 3.2 Ratings and Specifications 3.2.7 Force-Motor Speed Characteristics Continued from previous page. Linear Servomotor Moving Coil Model SGLGW- Combined Magnetic Way, SGLGM- 40A 140C 253C 365C 40C-M 60A 140C 253C 365C 60C-M Combined Serial Converter Unit, JZDP- 255 256 257 261 262 263 Applicable SERVOPACKs SGD7S- SGD7WSGD7C- 1R6A, 2R1F 1R6A 2R8A, 2R8F 2R8A 3R8A 5R5A 1R6A, 2R1F 1R6A 3R8A 5R5A 7R6A 7R6A *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an aluminum heat sink of the dimensions given in the following table. · Heat Sink Dimensions · 200 mm × 300 mm × 12 mm: SGLGW-40A140C and -60A140C · 300 mm × 400 mm × 12 mm: SGLGW-40A253C and -60A253C · 400 mm × 500 mm × 12 mm: SGLGW-40A365C and -60A365C *3. To externally connect dynamic brake resistor, select hardware option specification 020 for the SERVOPACK. However, you cannot externally connect dynamic brake resistor if you use the following SERVOPACKs (maximum applicable motor capacity: 400 W). · SGD7S-R70A020 to -2R8A020 · SGD7W-1R6A20A020 to -2R8A20A020 · SGD7C-1R6AMAA020 to -2R8AMAA020 3.2.7 Force-Motor Speed Characteristics Motor speed (m/s) A : Continuous duty zone B : Intermittent duty zone SGLGW-40A140C 5 4 3 2 A B 1 0 0 50 100 150 200 250 Force (N) (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input (dashed-dotted lines): With single-phase 100-V input Motor speed (m/s) SGLGW-40A253C 5 4 3 2 A B 1 0 0 100 200 300 400 500 Force (N) Motor speed (m/s) SGLGW-40A365C 5 4 3 2 1A B 0 0 200 400 600 800 Force (N) Motor speed (m/s) SGLGW-60A140C 5 4 3 2 A 1 0 0 80 B 160 240 320 400 Force (N) Motor speed (m/s) SGLGW-60A253C 5 4 3 2A B 1 0 0 200 400 600 800 Force (N) Motor speed (m/s) SGLGW-60A365C 5 4 3 2A B 1 0 0 240 480 720 960 1200 Force (N) Note: 1. These values (typical values) are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torquemotor speed characteristics will become smaller because the voltage drop increases. 3-10 3.2 Ratings and Specifications 3.2.8 Servomotor Overload Protection Characteristics 3.2.8 Servomotor Overload Protection Characteristics The overload detection level is set for hot start conditions with a Servomotor surrounding air temperature of 40°C. SGLGW-40A with High-Force Magnetic Way SGLGW-60A with High-Force Magnetic Way 10000 10000 1000 1000 100 100 10 10 1 50 100 150 200 250 300 350 400 450 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 400 450 Force reference (percent of rated force) (%) Note: The above overload protection characteristics do not mean that you can perform continuous duty operation with an output of 100% or higher. Use the Servomotor so that the effective force remains within the continuous duty zone given in 3.2.7 Force-Motor Speed Characteristics on page 3-10. Detection time (s) Detection time (s) Specifications, Ratings, and External Dimensions of SGLG Servomotors 3 3-11 3.3 External Dimensions 3.3.1 SGLGW-30 3.3 External Dimensions 3.3.1 SGLGW-30 Moving Coils: SGLGW-30AC 4 × M4 × 5 2 × #4-40 UNC screws 500±50 500±50 17 48.5 3 Cable UL20276, AWG26 (5.3 dia.) (5 dia.) L5 L4 Cable UL2517, AWG25 L1 15 L3 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 2 × 2 × M4 × 5 (both sides) 22 1 L2 44 12 57 3-12 G (Gap) G (Gap) W 24 Unit: mm Moving Coil Model SGLGW- L1 L2 L3 L4 L5 30A050C 50 48 30 20 20 30A080C 80 72 50 30 25 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). W G (Gap) Approx. Mass* [kg] 5.9 0.85 0.14 5.7 0.95 0.19 Connector Specifications · Servomotor Connector 1 1234 2 3 4 Phase U Phase V Phase W FG Red White Blue Green Plug: 350779-1 Pins: 350924-1 or 770672-1 From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350925-1 or 770673-1 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 Moving Coils: SGLGW-30ACD 4 × M4 × 5 3.3 External Dimensions 3.3.1 SGLGW-30 500±50 500±50 17 48.5 3 Specifications, Ratings, and External Dimensions of SGLG Servomotors 2 × #4-40 UNC screws L5 L4 Cable UL20276, AWG26 (5.3 dia.) (5 dia.) The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Cable UL2517, AWG25 2 × 2 × M4 × 5 (both sides) L1 15 L3 22 L2 1 44 12 57 G (Gap) G (Gap) W 24 Unit: mm Moving Coil Model SGLGW- L1 L2 L3 L4 L5 W G (Gap) Approx. Mass* [kg] 30A050CD 50 48 30 20 20 5.9 0.85 0.14 30A080CD 80 72 50 30 25 5.7 0.95 0.19 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications · Servomotor Connector 1 21 Phase U 6 32 Phase V 5 43 Phase W 4 Not used 5 Not used 6 FG Red White Blue - - Green Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) Extension: SROC06JMSCN169 Pins: 021.423.1020 3 From Interconnectron GmbH Mating Connector Plug: SPUC06KFSDN236 Socket: 020.030.1020 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 3-13 4.5 44 3.3 External Dimensions 3.3.1 SGLGW-30 Standard-Force Magnetic Ways: SGLGM-30A 7.6 8.2 Pitch: 54 N × 4.5 dia. 36 8 dia. 5 L2 L1 (1 unit) 24 (18) N × M4 × 6 Pitch: 54 27 L2 Magnetic Way Model SGLGM- L1 L2 N 30108A 108 -0.1 -0.3 54 2 30216A 216 -0.1 -0.3 162 4 30432A 432 -0.1 -0.3 378 8 (27) Approx. Mass [kg] 0.6 1.1 2.3 Unit: mm 3-14 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.3.2 SGLGW-40 Moving Coils: SGLGW-40AC 2 × #4-40 UNC screws L5 L6 45 N2 × M4 × 6 3.3 External Dimensions 3.3.2 SGLGW-40 (5.3 dia.) (7 dia.) The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. L1 16 L4 L3 25.4 45 N1 × M4 × 6 (both sides) 500±50 500±50 30 4 17 1 15 15 63 78 62 Polarity sensor (hall sensor) L2 (7.5) Gap 0.8 25.4 Gap 0.8 5.8 Unit: mm Moving Coil Model L1 L2 L3 L4 SGLGW- L5 L6 N1 N2 Approx. Mass* [kg] 40A140C 140 125 90 30 52.5 45 3 4 0.40 40A253C 252.5 237.5 180 37.5 60 135 5 8 0.66 40A365C 365 350 315 30 52.5 270 8 14 0.93 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector The figure on the right shows Inverse power (V) 1234 1 2 3 4 Phase U Phase V Phase W FG Red White Blue Green the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Vu Su Vv Sv Coil moves in the direction Plug: 350779-1 Pins: 350561-3 or 350690-3 (No.1 to 3) indicated by the arrow in the Vw dimensional drawings of the Sw 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Moving Coil. 0 180 360 540 Electrical angle (°) 3 Mating Connector Cap: 350780-1 Socket: 350570-3 or 350689-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 3-15 3.3 External Dimensions 3.3.2 SGLGW-40 Moving Coils: SGLGW-40ACD 3-16 500±50 500±50 30 4 17 2 × #4-40 UNC screws (5.3 dia.) (7 dia.) L5 L6 45 N2 × M4 × 6 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. L1 16 L4 L3 25.4 45 N1 × M4 × 6 (both sides) 1 15 15 63 78 62 L2 (7.5) Polarity sensor (hall sensor) Gap 0.8 25.4 Gap 0.8 5.8 Unit: mm Moving Coil Model L1 L2 L3 L4 SGLGW- L5 L6 N1 N2 Approx. Mass* [kg] 40A140CD 140 125 90 30 52.5 45 3 4 0.40 40A253CD 252.5 237.5 180 37.5 60 135 5 8 0.66 40A365CD 365 350 315 30 52.5 270 8 14 0.93 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications · Servomotor Connector 1 2 1 Phase U 6 3 2 Phase V 5 43 Phase W 4 Not used 5 Not used 6 FG Red White Blue - - Green Extension: SROC06JMSCN169 Pins: 021.423.1020 From Interconnectron GmbH Mating Connector Plug: SPUC06KFSDN236 Socket: 020.030.1020 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 7 10 dia. 5.5 dia. 62 10 dia. 5.5 dia. (13) 62 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.3 External Dimensions 3.3.2 SGLGW-40 Standard-Force Magnetic Ways: SGLGM-40C (without Mounting Holes on the Bottom) SGLGM-40CT (with Mounting Holes on the Bottom) L1 (1 unit) 7.4 9 9 7.4 X X Pitch: 45 22.5 L2 N × 5.5 dia. 10 dia. 5.4 22.5 L2 Pitch: 45 X (22.5) (22.5) X N × M5 × 13 ( SGLGM- CT only) Type Magnetic Way Model SGLGM- L1 L2 40090C or 40090CT 90 -0.1 -0.3 45 40225C or 40225CT 225 -0.1 -0.3 180 Standard-Force 40360C or 40360CT 360 -0.1 -0.3 315 40405C or 40405CT 405 -0.1 -0.3 360 40450C or 40450CT 450 -0.1 -0.3 405 25.4 12.7 25.4 5.4 X-X SGLGM- 40C 5.4 X-X SGLGM- 40CT Unit: mm N Approx. Mass [kg] 2 0.8 5 2.0 8 3.1 9 3.5 10 3.9 3 3-17 3.3 External Dimensions 3.3.2 SGLGW-40 High-Force Magnetic Ways: SGLGM-40C-M (without Mounting Holes on the Bottom) SGLGM-40CT-M (with Mounting Holes on the Bottom) L1 (1 unit) 7.4 12.2 7.4 12.2 7 10 dia. 5.5 dia. 62 10 dia. 5.5 dia. (13) 62 X 22.5 22.5 X Pitch: 45 L2 N × 5.5 dia. 10 dia. 5.4 L2 Pitch: 45 X (22.5) (22.5) X N × M5 × 13 ( SGLGM- CT-M only) Type Magnetic Way Model SGLGM- L1 L2 40090C-M or 40090CT-M 90 -0.1 -0.3 45 40225C-M or 40225CT-M 225 -0.1 -0.3 180 High-Force 40360C-M or 40360CT-M 360 -0.1 -0.3 315 40405C-M or 40405CT-M 405 -0.1 -0.3 360 40450C-M or 40450CT-M 450 -0.1 -0.3 405 31.8 15.9 31.8 5.4 X-X SGLGM- 40C-M 5.4 X-X SGLGM40CT-M Unit: mm N Approx. Mass [kg] 2 1.0 5 2.6 8 4.1 9 4.6 10 5.1 3-18 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.3.3 SGLGW-60 Moving Coils: SGLGW-60AC 2 × #4-40 UNC screws L5 L6 45 N2 × M4 × 6 3.3 External Dimensions 3.3.3 SGLGW-60 (5.3 dia.) (7 dia.) The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. L1 16 L4 L3 25.4 45 N1 × M4 × 6 (both sides) 500±50 500±50 30 4 17 1 98 15 15 83 L2 (7.5) Polarity sensor (hall sensor) 82 Gap 0.8 Gap 0.8 5.8 25.4 Unit: mm Moving Coil Model SGLGW- L1 L2 L3 L4 L5 L6 N1 N2 Approx. Mass* [kg] 60A140C 140 125 90 30 52.5 45 3 4 0.48 60A253C 252.5 237.5 180 37.5 60 135 5 8 0.82 60A365C 365 350 315 30 52.5 270 8 14 1.16 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector The figure on the right shows 1234 1 Phase U Red the relationship between the Su, Sv, and Sw polarity sen- Vu Su Inverse power (V) 2 Phase V 3 Phase W White Blue sor (hall sensor) output sig- nals and the inverse power of each motor phase Vu, Vv, and Vv Sv 4 FG Green Vw when the Moving Coil moves in the direction indi- Plug: 350779-1 Pins: 350561-3 or 350690-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. cated by the arrow in the Vw Sw dimensional drawings of the Moving Coil. 0 180 360 540 Electrical angle (°) 3 Mating Connector Cap: 350780-1 Socket: 350570-3 or 350689-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 3-19 3.3 External Dimensions 3.3.3 SGLGW-60 Moving Coils: SGLGW-60ACD 500±50 500±50 30 4 17 2 × #4-40 UNC screws (5.3 dia.) (7 dia.) L5 L6 45 N2 × M4 × 6 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. L1 16 L4 L3 25.4 45 N1 × M4 × 6 (both sides) 1 15 15 83 98 L2 (7.5) Polarity sensor (hall sensor) 82 Gap 0.8 25.4 Gap 0.8 5.8 Unit: mm Moving Coil Model SGLGW- L1 L2 L3 L4 L5 L6 N1 N2 Approx. Mass* [kg] 60A140CD 140 125 90 30 52.5 45 3 4 0.48 60A253CD 252.5 237.5 180 37.5 60 135 5 8 0.82 60A365CD 365 350 315 30 52.5 270 8 14 1.16 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications · Servomotor Connector 1 2 1 Phase U 6 32 Phase V 5 43 Phase W 4 Not used 5 Not used 6 FG Red White Blue - - Green Extension: SROC06JMSCN169 Pins: 021.423.1020 From Interconnectron GmbH Mating Connector Plug: SPUC06KFSDN236 Socket: 020.030.1020 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 3-20 7 10 dia. 5.5 dia. 82 10 dia. 5.5 dia. (13) 82 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.3 External Dimensions 3.3.3 SGLGW-60 Standard-Force Magnetic Ways: SGLGM-60C (without Mounting Holes on the Bottom) SGLGM-60CT (with Mounting Holes on the Bottom) L1 (1 unit) 7.4 9 7.4 9 X X Pitch: 45 22.5 L2 N × 5.5 dia. 10 dia. 5.4 22.5 L2 Pitch: 45 X (22.5) (22.5) X N × M5 × 13 ( SGLGM- CT only) Type Standard-Force Magnetic Way Model SGLGM60090C or 60090CT 60225C or 60225CT 60360C or 60360CT 60405C or 60405CT 60450C or 60450CT L1 90 -0.1 -0.3 225 -0.1 -0.3 360 -0.1 -0.3 405 -0.1 -0.3 450 -0.1 -0.3 L2 45 180 315 360 405 25.4 12.7 25.4 5.4 X-X SGLGM- 60 C 5.4 X-X SGLGM- 60 CT Unit: mm N Approx. Mass [kg] 2 1.1 5 2.6 8 4.1 9 4.6 10 5.1 3 3-21 3.3 External Dimensions 3.3.3 SGLGW-60 High-Force Magnetic Ways: SGLGM-60C-M (without Mounting Holes on the Bottom) SGLGM-60CT-M (with Mounting Holes on the Bottom) L1 (1 unit) 7.4 12.2 7.4 12.2 7 10 dia. 5.5 dia. 82 10 dia. 5.5 dia. (13) 82 X X Pitch: 45 22.5 L2 N × 5.5 dia. 10 dia. 5.4 22.5 L2 Pitch: 45 X (22.5) (22.5) X N × M5 × 13 ( SGLGM- CT-M only) Type Magnetic Way Model SGLGM- L1 L2 60090C-M or 60090CT-M 90 -0.1 -0.3 45 60225C-M or 60225CT-M 225 -0.1 -0.3 180 High-Force 60360C-M or 60360CT-M 360 -0.1 -0.3 315 60405C-M or 60405CT-M 405 -0.1 -0.3 360 60450C-M or 60450CT-M 450 -0.1 -0.3 405 31.8 15.9 31.8 5.4 X-X SGLGM- 60C-M 5.4 X-X SGLGM- 60CT-M Unit: mm N Approx. Mass [kg] 2 1.3 5 3.3 8 5.2 9 5.9 10 6.6 3-22 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.3.4 SGLGW-90 Moving Coils: SGLGW-90AC L5 95 L6 N2 × M6 × 9 3.3 External Dimensions 3.3.4 SGLGW-90 32 2 × #4-40 UNC screws Cable UL20276, AWG26 (5.3 dia.) 500±50 500±50 L4 65 2 × N1 × M6 × 9 (both sides) L1 L3 The Moving Coil moves in the direction indicated by the arrow 49 8 when current flows in the following phase sequence: U, V, W. 2 138 26 (10.5 dia.) 121 110 Cable UL2517, AWG15 L2 Gap1 Gap1 11.8 50.8 Unit: mm Moving Coil Model SGLGW- L1 L2 L3 L4 90A200C 199 189 130 40 90A370C 367 357 260 40 90A535C 535 525 455 40 L5 L6 N1 60 95 3 55 285 5 60 380 8 N2 Approx. Mass* [kg] 4 2.2 8 3.65 10 4.95 * The mass is for a Moving Coil with a Polarity Sensor (Hall Sensor). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector The figure on the right shows 1234 1 Phase U Red the relationship between the Su, Sv, and Sw polarity sen- Vu Su Inverse power (V) 2 Phase V 3 Phase W White Blue sor (hall sensor) output sig- nals and the inverse power of Vv each motor phase Vu, Vv, and Sv 4 FG Green Vw when the Moving Coil Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Vw Sw 0 180 360 540 Electrical angle (°) From Tyco Electronics Japan G.K. Mating Connector 3 Cap: 350780-1 Socket: 350537-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 3-23 3.3 External Dimensions 3.3.4 SGLGW-90 Standard-Force Magnetic Ways: SGLGM-90A L1 (1 unit) 13.8 18.5 8.5 12 dia. 6.6 dia. 110 X X Pitch: 63 31.5 L2 N × 6.6 dia. 12 dia. 6.5 19 L2 Pitch: 63 N × M6 × 14.5 Magnetic Way Model SGLGM- L1 L2 N 90252A 252 -0.1 -0.3 189 4 90504A 504 -0.1 -0.3 441 8 (31.5) 50.8 (44) 6.5 X-X Unit: mm Approx. Mass [kg] 7.3 14.7 3-24 Specifications, Ratings, and External Dimensions of SGLG Servomotors 3.4 Selecting Cables 3.4 Selecting Cables 3.4.1 Cable Configurations 3.4.1 Cable Configurations Prepare the cable required for the encoder. Refer to the following manual to select a Linear Encoder. -7-Series AC Servo Drive Peripheral Device Selection Manual (Manual No.: SIEP S800001 32) SERVOPACK Serial Converter Unit Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Linear Servomotor Main Circuit Cable Linear Encoder Cable Linear encoder (Not provided by Yaskawa.) Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Polarity sensor (hall sensor) Linear Servomotor * You can connect directly to an absolute linear encoder. Note: Refer to the following manual for the following information. · Cable dimensional drawings and cable connection specifications · Order numbers and specifications of individual connectors for cables · Order numbers and specifications for wiring materials -7-Series AC Servo Drive Peripheral Device Selection Manual (Manual No.: SIEP S800001 32) 3 3-25 3.4 Selecting Cables 3.4.1 Cable Configurations Linear Servomotor Main Circuit Cables Linear Servomotor Model Length (L) Order Number 1 m JZSP-CLN11-01-E 3 m JZSP-CLN11-03-E SGLGW-30A, -40A, -60A 5 m JZSP-CLN11-05-E 10 m JZSP-CLN11-10-E 15 m JZSP-CLN11-15-E 20 m JZSP-CLN11-20-E 1 m JZSP-CLN21-01-E 3 m JZSP-CLN21-03-E SGLGW-90A 5 m JZSP-CLN21-05-E 10 m JZSP-CLN21-10-E 15 m JZSP-CLN21-15-E 20 m JZSP-CLN21-20-E 1 m JZSP-CLN14-01-E SGLGW-30AD -40AD -60AD 3 m 5 m 10 m 15 m JZSP-CLN14-03-E JZSP-CLN14-05-E JZSP-CLN14-10-E JZSP-CLN14-15-E 20 m JZSP-CLN14-20-E *1. Connector from Tyco Electronics Japan G.K. *2. Connector from Interconnectron GmbH Appearance SERVOPACK end L Linear Servomotor end *1 SERVOPACK end Linear Servomotor L end *1 SERVOPACK end Linear Servomotor L end *2 3-26 Specifications, Ratings, and External Dimensions of SGLF Servomotors This chapter describes how to interpret the model numbers of SGLF Servomotors and gives their specifications, ratings, and external dimensions. 4.1 Model Designations . . . . . . . . . . . . . . . . . . 4-3 4.1.1 4.1.2 4.1.3 SGLFW2 Models . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 SGLFW Models . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) . . . . . . . . . . . . . . 4-5 4.2 Ratings and Specifications: SGLFW2 Models . . 4-6 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Ratings: Self-Cooled Models . . . . . . . . . . . . . . . 4-7 Force-Motor Speed Characteristics: Self-Cooled Models . . . . . . . . . . . . . . . . . . . . . . 4-9 Ratings: Water-Cooled Models . . . . . . . . . . . . . 4-10 Force-Motor Speed Characteristics: Water-Cooled Models . . . . . . . . . . . . . . . . . . . . 4-11 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 4.3 Ratings and Specifications: SGLFW Models . . 4-13 4.3.1 4.3.2 4.3.3 4.3.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Force-Motor Speed Characteristics . . . . . . . . . 4-15 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 4 4.4 External Dimensions . . . . . . . . . . . . . . . . . 4-17 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9 4.4.10 SGLFW2-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17 SGLFW2-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22 SGLFW2-90: Self-Cooled Models . . . . . . . . . . .4-25 SGLFW2-90: Water-Cooled Models . . . . . . . . . .4-28 SGLFW2-90: Self-Cooled and Water-Cooled Models . . . . . . . . . . . . . . . . . . . .4-30 SGLFW2-1D . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31 SGLFW-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34 SGLFW-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36 SGLFW-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39 SGLFW-1Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42 4.5 Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . 4-45 4.5.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . .4-45 4.5.2 Linear Servomotor Main Circuit Cables . . . . . . .4-46 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.1 Model Designations 4.1 Model Designations 4.1.1 SGLFW2 Models 4.1.1 SGLFW2 Models Moving Coil SGLF 1st Linear Series digit Linear Servomotors W 2 - 30 A 070 A T 2nd digits 3rd+4th 5th 6th+7th+8th 9th 10th digits digit digits digit digit 1H 11th 12th digit digit 1st digit Servomotor Type Code Specification F With F-type iron core 2nd digit Moving Coil/Magnetic Way Code Specification W2 Moving Coil 3rd+4th digits Magnet Height Code 30 45 90 1D Specification 30 mm 45 mm 90 mm 135 mm 5th digit Power Supply Voltage Code Specification A 200 VAC 6th+7th+8th digits Length of Moving Coil Code Specification 070 70 mm 120 125 mm 200 205 mm 230 230 mm 380 384 mm 560 563 mm 9th digit Design Revision Order A 10th digit Sensor Specification Code Specification S With polarity sensor(hall sensor) and Thermal Protector T Without polarity sensor(hall sensor), with Thermal Protector 11th digit Cooling Method Code Specification 1 Self-cooled L Water-cooled 12th digit Connector for Servomotor Main Circuit Cable and Cable Length Code Specification None Connector from Tyco Electronics Japan G.K., 300 mm F Loose lead wires with no connector, 300 m G Loose lead wires with no connector, 500 m H Connector from Tyco Electronics Japan G.K., 500 mm Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. Magnetic Way SGLF Linear S Series 1st digit Linear Servomotors M2- 2nd digits 30 270 A 3rd+4th 5th+6th+7th 8th digits digits digit 1st digit Servomotor Type 5th+6th+7th digits Length of Magnetic Way 4 (Same as for the Moving Coil.) Code Specification 2nd digit Moving Coil/Magnetic Way 270 270 mm 306 306 mm Code Specification M Magnetic Way 450 450 mm 510 510 mm 630 630 mm 3rd+4th digits Magnet Height 714 714 mm (Same as for the Moving Coil.) 8th digit Design Revision Order A 4-3 4.1 Model Designations 4.1.2 SGLFW Models 4.1.2 SGLFW Models Moving Coil S G L F W - 20 A 090 A P - E Linear Series 1st 2nd digit digit 3rd+4th 5th 6th+7th+8th 9th 10th 11th digits digit digits digit digit digit 12th digit Linear Servomotors 1st digit Servomotor Type Code Specification F With F-type iron core 2nd digit Moving Coil/Magnetic Way Code Specification W Moving Coil 3rd+4th digits Magnet Height Code Specification 20 20 mm 35 36 mm 50 47.5 mm 1Z 95 mm 5th digit Voltage Code Specification A 200 VAC 6th+7th+8th digits Length of Moving Coil Code Specification 090 91 mm 120 127 mm 200 215 mm 230 235 mm 380 395 mm 9th digit Design Revision Order A, B ... 10th digit Sensor Specification Code P None Specification With polarity sensor (hall sensor) Without polarity sensor (hall sensor) 11th digit Connector for Servomotor Main Circuit Cable Code Specification None Connector from Tyco Electronics Japan G.K. D Connector from Interconnectron GmbH Applicable Models All models SGLFW-35, -50, -1Z200B 12th digit EU Directive Certification Code E None Certified Not certified Specification Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. Magnetic Way SGLFM Linear Series Linear Servomotors 1st 2nd digit digit - 20 324 A 3rd+4th 5th+6th+7th 8th 9th digits digits digit digit 1st digit Servomotor Type (Same as for the Moving Coil.) 2nd digit Moving Coil/Magnetic Way Code Specification M Magnetic Way 3rd+4th digits Magnet Height (Same as for the Moving Coil.) 5th+6th+7th digits Length of Magnetic Way 9th digit Options Code Specification Code Specification 324 324 mm 405 405 mm 540 540 mm 675 675 mm 756 756 mm 945 945 mm None Without options C With magnet cover 8th digit Design Revision Order A, B ... 4-4 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.1 Model Designations 4.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) 4.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensors) When you use a Moving Coil with a Polarity Sensor (Hall Sensor), the Magnetic Way must cover the bottom of the polarity sensor (hall sensor). Refer to the example that shows the correct installation. Note When determining the length of the Moving Coil's stroke or the length of the Magnetic Way, consider the total length (L) of the Moving Coil and the polarity sensor (hall sensor). Refer to the following table. Correct Installation Polarity sensor (hall sensor) Moving Coil movement direction Incorrect Installation Moving Coil Magnetic Way Polarity sensor (hall sensor) Edge of Magnetic Way Edge of Magnetic Way Total Length of Moving Coil with Polarity Sensor (Hall Sensor) L A L1 Moving Coil Moving Coil Model SGLFW2- Polarity sensor (hall sensor) Magnetic Way 30A070AS 30A120AS 30A230AS 45A200AS 45A380AS 90A200AS 90A380AS 90A560AS 1DA380AS 1DA560AS Length of Moving Coil, L1 [mm] 70 125 230 205 384 205 384 563 384 563 Length of Polarity Sensor (Hall Sensor), A [mm] 27 32 32 32 Total Length, L [mm] 97 152 257 237 416 237 416 595 416 595 Moving Coil Model SGLFW- Length of Moving Coil, L1 [mm] Length of Polarity Sensor (Hall Sensor), A [mm] Total Length, L [mm] 4 20A090AP 91 20A120AP 127 113 22 149 35A120AP 127 35A230AP 235 149 22 257 50A200BP 215 50A380BP 395 237 22 417 1ZA200BP 215 1ZA380BP 395 237 22 417 4-5 4.2 Ratings and Specifications: SGLFW2 Models 4.2.1 Specifications 4.2 Ratings and Specifications: SGLFW2 Models 4.2.1 Specifications Linear Servomotor Moving 30A 45A 90A 1DA Coil Model SGLFW2- 070A 120A 230A 200A 380A 200A 380A 560A 380A 560A Time Rating Continuous Thermal Class B Insulation Resistance 500 VDC, 10 M min. Withstand Voltage 1,500 VAC for 1 minute Excitation Permanent magnet Cooling Method Self-cooled and water-cooled Protective Structure IP00 Surrounding Air Temperature 0°C to 40°C (with no freezing) Environmental Conditions Surrounding Air Humidity Installation Site 20% to 80% relative humidity (with no condensation) · Must be indoors and free of corrosive and explosive gases. · Must be well-ventilated and free of dust and moisture. · Must facilitate inspection and cleaning. · Must have an altitude of 1,000 m or less. · Must be free of strong magnetic fields. Shock Resistance Impact Acceleration Rate Number of Impacts 196 m/s2 2 times Vibration Resistance Vibration Acceleration Rate 49 m/s2 (the vibration resistance in three directions, vertical, side-to-side, and front-to-back) 4-6 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.2 Ratings and Specifications: SGLFW2 Models 4.2.2 Ratings: Self-Cooled Models 4.2.2 Ratings: Self-Cooled Models Linear Servomotor Moving Coil Model SGLFW2- Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 Maximum Current*1 m/s m/s N N Arms Arms Moving Coil Mass kg Force Constant N/Arms BEMF Constant Vrms/ (m/s)/ phase Motor Constant N/ W Electrical Time Constant ms Mechanical Time Constant ms Thermal Resistance (with Heat Sink) K/W Thermal Resistance (without Heat Sink) K/W Magnetic Attraction N Maximum Allowable Payload kg Maximum Allowable Payload (With External Regenerative Resistor and External kg Dynamic Brake Resis- tor*3) Combined Magnetic Way, SGLFM2- Combined Serial Converter Unit, JZDP-- Applicable SERVOPACKs SGD7S- SGD7WSGD7C- 30A 070A1 120A1 230A1 4.0 4.0 4.0 5.0 45 135 1.4 5.3 0.50 33.3 11.1 5.0 90 270 1.5 5.2 0.90 64.5 21.5 5.0 180 170 540 500 2.9 2.8 10.5 9.3 1.7 64.5 21.5 11.3 7.6 3.9 2.62 17.3 7.3 3.0 1.17 24.4 7.3 2.9 0.79 11.3 200 5.6 4.43 630 9.4 2.55 1260 34 10 5.6 11 34 20 30A 628 629 630 1R6A, 2R1F 3R8A 2R8A, 2R8F 1R6A - 2R8A 45A 200A1 380A1 4.0 4.0 4.5 280 840 4.4 16.4 2.9 67.5 22.5 4.5 560 1680 1500 8.7 32.7 27.5 5.5 67.5 22.5 36.9 19 2.1 0.60 52.2 19 2.0 0.44 2.64 2120 58 1.49 4240 110 95 64 110 110 45A 631 632 5R5A 180A 120A 5R5A - *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature wind- ing is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an alu- minum heat sink of the dimensions given in the following table. · Heat Sink Dimensions 4 · 150 mm × 100 mm × 10 mm: SGLFW2-30A070A · 254 mm × 254 mm × 25 mm: SGLFW2-30A120A and -30A230A · 400 mm × 500 mm × 25 mm: SGLFW2-45A200A and -45A380A *3. To externally connect dynamic brake resistor, select hardware option specification 020 for the SERVOPACK. However, you cannot externally connect dynamic brake resistor if you use the following SERVOPACKs (maxi- mum applicable motor capacity: 400 W). · SGD7S-R70A020 to -2R8A020 · SGD7W-1R6A20A020 to -2R8A20A020 · SGD7C-1R6AMAA020 to -2R8AMAA020 4-7 4.2 Ratings and Specifications: SGLFW2 Models 4.2.2 Ratings: Self-Cooled Models Linear Servomotor Moving Coil Model SGLFW2- Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 Maximum Current*1 m/s m/s N N Arms Arms Moving Coil Mass kg Force Constant N/Arms BEMF Constant Vrms/ (m/s)/ phase Motor Constant N/ W Electrical Time Constant ms Mechanical Time Constant ms Thermal Resistance (with Heat Sink) K/W Thermal Resistance (without Heat Sink) K/W Magnetic Attraction N Maximum Allowable Payload kg Maximum Allowable Payload (With External Regenera- kg tive Resistor and External Dynamic Brake Resistor) Combined Magnetic Way, SGLFM2- Combined Serial Converter Unit, JZDP-- SGD7SApplicable SERVOPACKs SGD7W- SGD7C- 200A1 4.0 4.0 560 1680 7.2 26.9 5.3 82.0 27.3 58.1 24 1.6 0.45 1.81 4240 130 140 633 120A 90A 380A1 4.0 4.0 1120 3360 14.4 53.9 10.1 82.0 27.3 82.2 23 1.5 0.21 1.03 8480 160 290 90A 634 200A 560A1 4.0 4.0 1680 5040 21.6 80.8 14.9 82.0 27.3 101 24 1.5 0.18 0.72 12700 360 440 648 330A - 1DA 380A1 560A1 2.0 2.0 2.5 1680 5040 14.4 53.9 14.6 123 2.5 2520 7560 21.6 80.8 21.5 123 41.0 41.0 105 129 25 25 1.3 1.3 0.18 0.12 0.79 12700 690 0.55 19100 1000 710 1000 1DA 649 650 200A 330A *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an aluminum heat sink of the dimensions given in the following table. · Heat Sink Dimensions · 400 mm × 500 mm × 25 mm: SGLFW2-90A200A · 609 mm × 762 mm × 40 mm: SGLFW2-90A380A · 900 mm × 762 mm × 40 mm: SGLFW2-90A560A and -1DA380A · 1,400 mm × 900 mm × 40 mm: SGLFW2-1DA560A *3. To externally connect dynamic brake resistor, select hardware option specification 020 for the SERVOPACK. However, you cannot externally connect dynamic brake resistor if you use the following SERVOPACKs (maximum applicable motor capacity: 400 W). · SGD7S-R70A020 to -2R8A020 · SGD7W-1R6A20A020 to -2R8A20A020 · SGD7C-1R6AMAA020 to -2R8AMAA020 4-8 4.2 Ratings and Specifications: SGLFW2 Models 4.2.3 Force-Motor Speed Characteristics: Self-Cooled Models 4.2.3 Force-Motor Speed Characteristics: Self-Cooled Models Specifications, Ratings, and External Dimensions of SGLF Servomotors A : Continuous duty zone B : Intermittent duty zone (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input (dashed-dotted lines): With single-phase 100-V input Motor speed (m/s) SGLFW2-30A070A 1 6 5 4 3 2 1 A B 0 0 50 100 150 Force (N) Motor speed (m/s) SGLFW2-30A120A 1 6 5 4 3 2 A B 1 0 0 100 200 300 Force (N) Motor speed (m/s) SGLFW2-30A230A 1 (Combined with SGD7 -2R8A) 6 5 4 3 2 A B 1 0 0 200 400 600 Force (N) Motor speed (m/s) SGLFW2-30A230A 1 (Combined with SGD7S-3R8A) 6 5 4 3 2 1 A B 0 0 200 400 600 Force (N) SGLFW2-45A380A 1 (Combined with SGD7S-120A) 5 SGLFW2-45A380A 1 (Combined with SGD7S-180A) 5 Motor speed (m/s) Motor speed (m/s) 4 4 3 3 2 A B 1 2 A B 1 0 0 500 1000 1500 2000 Force (N) 0 0 500 1000 1500 2000 Force (N) Motor speed (m/s) SGLFW2-45A200A 1 5 4 3 2A B 1 0 0 200 400 600 800 1000 Force (N) Motor speed (m/s) SGLFW2-90A200A1 5 4 3 2 A B 1 0 0 500 1000 1500 2000 Force (N) Motor speed (m/s) SGLFW2-90A380A1 5 4 3 2 A B 1 0 0 1000 2000 3000 4000 Force (N) Motor speed (m/s) SGLFW2-90A560A1 5 4 3 2 1A B 0 0 2000 4000 6000 Force (N) SGLFW2-1DA380A1 3 SGLFW2-1DA560A1 3 Motor speed (m/s) Motor speed (m/s) 2.5 2.5 2 2 1.5 1.5 1 A B 0.5 1 A B 0.5 0 0 2000 4000 6000 Force (N) 0 0 2000 4000 6000 8000 Force (N) Note: 1.These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. These are typical values. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque-motor speed characteristics will become smaller because the voltage drop increases. 4 4-9 4.2 Ratings and Specifications: SGLFW2 Models 4.2.4 Ratings: Water-Cooled Models 4.2.4 Ratings: Water-Cooled Models Linear Servomotor Moving Coil Model SGLFW2- Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 Maximum Current*1 m/s m/s N N Arms Arms Moving Coil Mass kg Force Constant N/Arms BEMF Constant Vrms/(m/s)/ phase Motor Constant N/ W Electrical Time Constant ms Mechanical Time Constant ms Thermal Resistance with Water Cooling K/W Thermal Resistance without Water Cooling K/W Magnetic Attraction N Maximum Allowable Load Mass kg Maximum Allowable Payload (With External Regenerative Resistor and External kg Dynamic Brake Resistor) Cooling Water Flow Rate L/min Combined Magnetic Way, SGLFM2Combined Serial Converter Unit, JZDP-- Applicable SERVOPACKs SGD7SSGD7W- 90A 200AL 4.0 4.0 896 1680 11.5 26.9 6.1 82.0 27.3 58.1 24 1.8 0.22 1.81 4240 120 130 4.0 90A 699 120A - *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. Do not allow the effective load ratio to exceed 80% when the servo is locked or during very small round-trip operation. 4-10 Motor speed (m/s) Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.2 Ratings and Specifications: SGLFW2 Models 4.2.5 Force-Motor Speed Characteristics: Water-Cooled Models 4.2.5 Force-Motor Speed Characteristics: Water-Cooled Models A : Continuous duty zone B : Intermittent duty zone (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input SGLFW2-90A200AL 5 4 3 2 A B 1 0 0 500 1000 1500 2000 Force (N) Note: 1.These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. These are typical values. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque-motor speed characteristics will become smaller because the voltage drop increases. 4 4-11 4.2 Ratings and Specifications: SGLFW2 Models 4.2.6 Servomotor Overload Protection Characteristics 4.2.6 Servomotor Overload Protection Characteristics The overload detection level is set for hot start conditions with a Servomotor surrounding air temperature of 40°C. SGLFW2-30A070A SGLFW2-30A120A and -230A 10000 10000 1000 1000 Detection time (s) Detection time (s) 100 100 10 10 1 50 100 150 200 250 300 350 400 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 400 Force reference (percent of rated force) (%) 10000 SGLFW2-45A, -90A1, and -1DA1 1000 SGLFW2-90AL Detection time (s) Detection time (s) 1000 100 100 10 10 1 50 100 150 200 250 300 350 400 Force reference (percent of rated force) (%) 1 50 100 150 200 250 Force reference (percent of rated force) (%) Note: The above overload protection characteristics do not mean that you can perform continuous duty operation with an output of 100% or higher. Use the Servomotor so that the effective force remains within the continuous duty zone given in 4.2.3 Force-Motor Speed Characteristics: Self-Cooled Models on page 4-9 and on page 4-11. 4-12 4.3 Ratings and Specifications: SGLFW Models 4.3.1 Specifications 4.3 Ratings and Specifications: SGLFW Models 4.3.1 Specifications Linear Servomotor Moving Coil Model SGLFW- Time Rating Thermal Class Insulation Resistance Withstand Voltage Excitation Cooling Method Protective Structure Surrounding Air Temperature Surrounding Air Humidity Environmental Conditions Installation Site Shock Resistance Vibration Resistance Impact Acceleration Rate Number of Impacts Vibration Acceleration Rate 20A 35A 50A 1ZA 090A 120A 120A 230A 200B 380B 200B 380B Continuous B 500 VDC, 10 M min. 1,500 VAC for 1 minute Permanent magnet Self-cooled IP00 0°C to 40°C (with no freezing) 20% to 80% relative humidity (with no condensation) · Must be indoors and free of corrosive and explosive gases. · Must be well-ventilated and free of dust and moisture. · Must facilitate inspection and cleaning. · Must have an altitude of 1,000 m or less. · Must be free of strong magnetic fields. 196 m/s2 2 times 49 m/s2 (the vibration resistance in three directions, vertical, side-to-side, and front-to-back) Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 4-13 4.3 Ratings and Specifications: SGLFW Models 4.3.2 Ratings 4.3.2 Ratings Linear Servomotor Moving Coil Model SGLFW- Rated Motor Speed (Reference Speed during Speed Control)*1 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 Maximum Current*1 m/s m/s N N Arms Arms Moving Coil Mass kg Force Constant N/Arms BEMF Constant Vrms/(m/s)/ phase Motor Constant N/ W Electrical Time Constant ms Mechanical Time Constant ms Thermal Resistance (with Heat Sink) K/W Thermal Resistance (without Heat Sink) K/W Magnetic Attraction N Maximum Allowable Payload kg Maximum Allowable Payload (With External Regenerative Resistor and External Dynamic kg Brake Resistor*3) Combined Magnetic Way, SGLFM- Combined Serial Converter Unit, JZDP-- SGD7SApplicable SERVOPACKs SGD7W- SGD7C- 20A 35A 50A 1ZA 090A 120A 120A 230A 200B 380B 200B 380B 5.0 3.5 2.5 3.0 1.5 1.5 1.5 1.5 5.0 25 86 0.70 3.0 0.70 36.0 5.0 40 125 0.80 2.9 0.90 54.0 5.0 80 220 1.4 4.4 1.3 62.4 5.0 160 440 2.8 8.8 2.3 62.4 5.0 280 600 5.0 12.4 3.5 60.2 5.0 560 1200 10.0 25.0 6.9 60.2 4.9 560 1200 8.7 21.6 6.4 69.0 4.9 1120 2400 17.5 43.6 12 69.0 12.0 18.0 20.8 20.8 20.1 20.1 23.0 23.0 7.95 3.2 11 9.81 3.3 9.4 14.4 3.6 6.3 20.4 3.6 5.5 34.3 16 3.0 48.5 16 2.9 52.4 18 2.3 74.0 18 2.1 4.35 3.19 1.57 0.96 0.56 0.38 0.47 0.20 7.69 310 3.2 5.02 460 4.8 4.10 810 8.7 1.94 1.65 0.95 1.30 0.73 1590 1650 3260 3300 6520 29 33 67 66 78 3.2 4.8 8.7 29 40 80 82 160 20A 35A 50A 1ZA 017 018 019 020 181 182 183 184 1R6A, 2R1F 3R8A 5R5A 120A 200A 1R6A 5R5A - *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an aluminum heat sink of the dimensions given in the following table. · Heat Sink Dimensions · 125 mm × 125 mm × 13 mm: SGLFW-20A090A and -20A120A · 254 mm × 254 mm × 25 mm: SGLFW-35A120A and -35A230A · 400 mm × 500 mm × 40 mm: SGLFW-50A200B, 50A380B, and -1ZA200B · 600 mm × 762 mm × 50 mm: SGLFW-1ZA380B *3. To externally connect dynamic brake resistor, select hardware option specification 020 for the SERVOPACK. However, you cannot externally connect dynamic brake resistor if you use the following SERVOPACKs (maximum applicable motor capacity: 400 W). · SGD7S-R70A020 to -2R8A020 · SGD7W-1R6A20A020 to -2R8A20A020 · SGD7C-1R6AMAA020 to -2R8AMAA020 4-14 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.3 Ratings and Specifications: SGLFW Models 4.3.3 Force-Motor Speed Characteristics 4.3.3 Force-Motor Speed Characteristics A : Continuous duty zone B : Intermittent duty zone (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input (dashed-dotted lines): With single-phase 100-V input Motor speed (m/s) SGLFW-20A090A 6 5 4 A B 3 2 1 0 0 20 40 60 80 100 Force (N) Motor speed (m/s) SGLFW-20A120A 6 5 4 3 2A B 1 0 0 20 40 60 80 100 120 140 Force (N) Motor speed (m/s) SGLFW-35A120A 6 5 4 3 2A B 1 0 0 50 100 150 200 250 Force (N) Motor speed (m/s) SGLFW-35A230A 6 5 4 3 2A B 1 0 0 100 200 300 400 500 Force (N) Motor speed (m/s) SGLFW-50A200B 6 5 4 3 2 A B 1 0 0 200 400 600 800 Force (N) Motor speed (m/s) SGLFW-50A380B 6 5 4 3 2 A B 1 0 0 500 1000 1500 Force (N) Motor speed (m/s) SGLFW-1ZA200B 6 5 4 3 2 A B 1 0 0 500 1000 1500 Force (N) Motor speed (m/s) SGLFW-1ZA380B 6 5 4 3 2 A 1 0 0 1000 B 2000 3000 Force (N) Note: 1.These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. These are typical values. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque-motor speed characteristics will become smaller because the voltage drop increases. 4 4-15 4.3 Ratings and Specifications: SGLFW Models 4.3.4 Servomotor Overload Protection Characteristics 4.3.4 Servomotor Overload Protection Characteristics The overload detection level is set for hot start conditions with a Servomotor surrounding air temperature of 40°C. SGLFW-20A SGLFW-35A 10000 10000 1000 1000 Detection time (s) Detection time (s) 100 100 10 10 1 50 100 150 200 250 300 350 400 450 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 Force reference (percent of rated force) (%) 10000 SGLFW-50A and -1ZA 1000 Detection time (s) 100 10 1 50 100 150 200 250 300 Force reference (percent of rated force) (%) Note: The above overload protection characteristics do not mean that you can perform continuous duty operation with an output of 100% or higher. Use the Servomotor so that the effective force remains within the continuous duty zone given in 4.3.3 Force-Motor Speed Characteristics on page 4-15. 4-16 4.4 External Dimensions 4.4 External Dimensions 4.4.1 SGLFW2-30 4.4.1 SGLFW2-30 Moving Coil with Polarity Sensor (Hall Sensor): SGLFW2-30A070AS 40 0.1 (27.5) 1.5 (9) Polarity sensor (hall sensor) Thermal protector relay connector (Molex Japan LLC) Receptacle housing: 5557-02R Plug housing: 5559-02P Magnetic Way 50 min. 12.2 27 70 5.8 20 20 (12) 54 31 (27.5) (27.5) (55) (1.5) (6) (10.2) 29 0.1 Gap: 0.8 14 15 12.5 0.1 Polarity sensor (hall sensor) and thermal protector cable UL20276, AWG28 2 × #4-40 UNC screws L 0.2 Polarity sensor (hall sensor) and thermal protector connector SGLFW2-30A070AS 3 × M4 × 8 Servomotor connector Refer to the following figure . (7 dia.) Servomotor Main Circuit Cable 50 min. UL2586, AWG19 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase Thermal protector cable sequence: U, V, W. UL1333, AWG20 L Thermal protector relay cable UL1333, AWG22 Inverse power (V) Specifications, Ratings, and External Dimensions of SGLF Servomotors 31 15 29 14 18 20 40 Unit: mm Moving Coil Model SGLFW2- L Approx. Mass [kg] 30A070AS1 300 ±30 0.5 30A070AS1H 500 ±50 0.5 Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 1234 1 Phase U Red 2 Phase V White 3 Phase W Black 4 FG Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 The figure on the right shows the relationship between the Su, Sv, and Sw polarity sen- Vu Su sor (hall sensor) output signals and the inverse power Vv Sv of each motor phase Vu, Vv, and Vw when the Moving Vw Coil moves in the direction Sw indicated by the arrow in the dimensional drawings of the 0 180 360 540 4 Electrical angle (°) Moving Coil. · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 1 2 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 4-17 4.4 External Dimensions 4.4.1 SGLFW2-30 Moving Coils with Polarity Sensors (Hall Sensors): SGLFW2-30AAS 400.1 (27.5) 1.5 Polarity sensor (hall sensor) Thermal protector relay Magnetic Way connector (Molex Japan LLC) Receptacle housing: 5557-02R Plug housing: 5559-02P 50 min. 27 12.6 26.7 L1 L2 (33.2) 31 (7) 7.5 15 50 (55) (27.5) (27.5) (6) (10.2) (0.5) 12 15 Polarity sensor (hall sensor) and thermal protector cable UL20276, AWG28 12.50.1 290.1 2 × #4-40 UNC screws 0.2 L4 Gap 0.8 L4 Polarity sensor (hall sensor) and thermal protector connector Servomotor connector Refer to the following figures and . L3 (7 dia.) 50 min. Servomotor Main Circuit Cable UL2586, AWG19 Thermal protector cable UL1333, AWG20 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Thermal protector relay cable UL1333, AWG22 SGLFW2-30A120AS 4 × M4 × 8 SGLFW2-30A230AS 8 × M4 × 8 15 31 15 31 Inverse power (V) 27 27 4-18 7.5 12 39.3 52.5 12 7.5 39.3 52.5 157.5 (52.5 × 3) Unit: mm Moving Coil Model SGLFW2- L1 30A120AS1 125 30A120AS1H 30A230AS1 230 30A230AS1H Connector Specifications · Servomotor Connector 1234 1 Phase U 2 Phase V 3 Phase W 4 FG L2 52.5 157.5 Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector L3 L4 Approx. Mass [kg] 300 ±30 105.9 0.9 500 ±50 300 ±30 210.9 1.7 500 ±50 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.4 External Dimensions 4.4.1 SGLFW2-30 Moving Coil without Polarity Sensor (Hall Sensor): SGLFW2-30A070AT 70 40±0.1 (27.5) 1.5 Magnetic Way 12.2 50 min. 5.8 20 20 (12) (9) 54 31 (27.5) (27.5) (55) 14 15 (1.5) (6) (10.2) 29±0.1 0.2 Gap 0.8 12.5±0.1 Servomotor Main Circuit Cable UL2586, AWG19 L (7 dia.) 100±20 Servomotor connector SGLFW2-30A070AT 3 × M4 × 8 Thermal protector connector Refer to the following figure . Thermal protector cable UL1333, AWG20 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 31 15 29 14 18 20 40 Moving Coil Model SGLFW2- L 30A070AT1 30A070AT1H Connector Specifications · Servomotor Connector 1234 1 Phase U 2 Phase V 3 Phase W 4 FG 300 ±30 500 ±50 Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 · Thermal Protector Connector 1 1 2 Thermal protector Thermal protector 2 Receptacle housing: 5557-02R Terminals: 5556T or 5556TL From Molex Japan LLC Mating Connector Plug housing: 5559-02P Terminals: 5558T or 5558TL Approx. Mass [kg] 0.5 0.5 Unit: mm 4 4-19 4.4 External Dimensions 4.4.1 SGLFW2-30 Moving Coils without Polarity Sensors (Hall Sensors): SGLFW230AAT 40±0.1 (27.5) 1.5 L1 Magnetic Way 12.6 26.7 L2 50 min. (33.2) (7) 15 50 31 (55) (27.5) (27.5) (0.5) 12 15 (6) (10.2) 29±0.1 Gap 0.8 12.5±0.1 Servomotor Main Circuit Cable UL2586, AWG19 0.2 L4 (7 dia.) 100±20 7.5 Refer to the following figures and . L3 Thermal protector cable UL1333, AWG20 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Servomotor connector Thermal protector connector SGLFW2-30A120AT 4 × M4 × 8 SGLFW2-30A230AT 8 × M4 × 8 15 31 15 31 27 27 7.5 12 39.3 52.5 12 7.5 39.3 52.5 157.5 (52.5 × 3) Moving Coil Model SGLFW2- L1 30A120AT1 125 30A120AT1H 30A230AT1 230 30A230AT1H Connector Specifications · Servomotor Connector L2 52.5 157.5 1234 1 Phase U 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 · Thermal Protector Connector 1 1 2 Thermal protector Thermal protector 2 Receptacle housing: 5557-02R Terminals: 5556T or 5556TL From Molex Japan LLC Mating Connector Plug housing: 5559-02P Terminals: 5558T or 5558TL L3 105.9 210.9 L4 300 ±30 500 ±50 300 ±30 500 ±50 Unit: mm Approx. Mass [kg] 0.9 1.7 4-20 Magnetic Ways: SGLFM2-30A 2 × N, 4.8-dia. mounting holes 8.5 dia. 0.4 4.4 External Dimensions 4.4.1 SGLFW2-30 (5) 27.5 (27.5) 45 55 NS 5 0.2 6 10.2±0.1 4.2 45 22.5±0.1 Reference mark (There are two, approx. 4-dia. indentations.) L2 L1±0.1 NS NS (45) (Reference mark) (22.5) Height of screw head: 4.2 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM230270A 30450A 30630A L1 ± 0.1 270 450 630 L2 225 (45 × 5) 405 (45 × 9) 585 (45 × 13) N Approx. Mass [kg] 6 0.9 10 1.5 14 2.0 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 4-21 4.4 External Dimensions 4.4.2 SGLFW2-45 4.4.2 SGLFW2-45 Moving Coils with Polarity Sensors (Hall Sensors): SGLFW2-45AAS Thermal protector relay connector (Molex Japan LLC) Polarity sensor(hall sensor) and Receptacle housing: 5557-02R thermal protector cable UL20276, AWG28 Plug housing: 5559-02P 50 min. Polarity sensor (hall sensor) L1 500.1 (36) 2 Magnetic 32 48.5 Way 12 L2 (55) (9) 11 23 69.5 46 (75) (37.5) (37.5) 14.5 22.5 4-22 (0.5) 150.1 (6) (11.2) 380.1 Gap: 0.8 2 × #4-40 UNC screws Refer to the following table. L4 L4 Polarity sensor (hall sensor) and thermal protector connector Servomotor connector SGLFW2-45A200AS 4 × M6 × 11.5 (9.1 dia.) L3 Servomotor Main Circuit Cable Refer to the following figures and . 50 min. UL2586, AWG15 Thermal protector cable The Moving Coil moves in the direction UL1333, AWG20 indicated by the arrow when current flows Thermal protector relay cable in the following phase sequence: U, V, W. UL1333, AWG22 SGLFW2-45A380AS 8 × M6 × 11.5 23 46 23 46 37 37 11 11 14.5 60.5 89.5 14.5 60.5 89.5 268.5 (89.5 × 3) Unit: mm Moving Coil Model SGLFW2- L1 L2 L3 L4 Flatness Approx. Mass [kg] 45A200AS1 300 ±30 205 89.5 187 0.2 2.9 45A200AS1H 500 ±50 45A380AS1 384 45A380AS1H Connector Specifications · Servomotor Connector 268.5 1234 1 Phase U 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 300 ±30 365.5 0.3 5.5 500 ±50 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 37 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.4 External Dimensions 4.4.2 SGLFW2-45 Moving Coils without Polarity Sensors (Hall Sensors): SGLFW245AAT L1 500.1 12 48.5 L2 (55) (36) 2 Magnetic Way 50 min. (9) 23 69.5 46 14.5 22.5 (75) (37.5) (37.5) 11 (6) (11.2) 380.1 Gap: 0.8 (0.5) 150.1 Servomotor Main Circuit Cable UL2586, AWG15 Refer to the following table. L4 (9.1 dia.) Refer to the following figures and . L3 Thermal protector cable 10020 UL1333, AWG20 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Servomotor connector Thermal protector connector SGLFW2-45A200AT 4 × M6 × 11.5 SGLFW2-45A380AT 8 × M6 × 11.5 23 46 23 46 37 11 11 14.5 60.5 89.5 14.5 60.5 89.5 268.5 (89.5×3) Unit: mm Moving Coil Model SGLFW2- L1 45A200AT1 205 45A200AT1H 45A380AT1 384 45A380AT1H L2 89.5 268.5 L3 187 365.5 L4 300 ±30 500 ±50 300 ±30 500 ±50 Flatness 0.2 0.3 Approx. Mass [kg] 2.9 5.5 Connector Specifications · Servomotor Connector 1234 1 Phase U 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 4 · Thermal Protector Connector 1 1 2 Thermal protector Thermal protector 2 Receptacle housing: 5557-02R Terminals: 5556T or 5556TL From Molex Japan LLC Mating Connector Plug housing: 5559-02P Terminals: 5558T or 5558TL 4-23 4.4 External Dimensions 4.4.2 SGLFW2-45 Magnetic Ways: SGLFM2-45A 2 × N, 5.8-dia. mounting holes 10 dia. 0.5 (6) 37.5 (37.5) 63 75 NS 0.2 6 5.2 11.2±0.1 6 102 51±0.1 Reference mark (There are two, approx. 4-dia. indentations.) L2 L1±0.1 NS NS (102) (51) (Reference mark) Height of screw head: 5.2 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM245306A 45510A 45714A L1 ± 0.1 306 510 714 L2 204 (102 × 2) 408 (102 × 4) 612 (102 × 6) N Approx. Mass [kg] 3 1.5 5 2.5 7 3.4 4-24 59.5 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.4 External Dimensions 4.4.3 SGLFW2-90: Self-Cooled Models 4.4.3 SGLFW2-90: Self-Cooled Models Moving Coils with Polarity Sensors (Hall Sensors): SGLFW290AAS1 120 Thermal protector relay connector (Molex Japan LLC) 50 min. Receptacle housing: 5557-02R Plug housing: 5559-02P Polarity sensor (hall sensor) 32 48.5 50±0.1 (36) 2 Refer to the following table. Magnetic Way 12 (9) Polarity sensor (hall sensor) and thermal protector cable 91 UL20276, AWG28 L1 L2 (55) (60) 15 30 30 114.5 14.5 45 (60) (6) (11.2) 38±0.1 Gap 0.8 (0.5) 15±0.1 2 #4-40 UNC screws L4 L4 (10.5 dia.) L3 60 min. Refer to the following figures , , and . Thermal protector cable UL1333, AWG20 Thermal protector relay cable The Moving Coil moves in the direction indicated by the UL1333, AWG22 arrow when current flows in the following phase Servomotor Main Circuit Cable sequence: U, V, W. UL2586, AWG12 Polarity sensor (hall sensor) and Servomotor connector thermal protector connector SGLFW2-90A200AS 6 × M6 × 11.5 SGLFW2-90A380AS 12 × M6 × 11.5 91 30 30 91 30 30 59.5 14.5 15 14.5 15 60.5 89.5 SGLFW2-90A560AS 18 × M6 × 11.5 60.5 89.5 268.5 (89. 5 × 3) 91 30 30 59.5 14.5 15 60.5 89.5 447.5 (89.5 × 5) Unit: mm Moving Coil Model SGLFW2- L1 90A200AS1 205 90A200AS1H 90A380AS1 384 90A380AS1H 90A560AS1 563 90A560AS1H L2 89.5 268.5 447.5 L3 187 365.5 544 L4 300 ±30 500 ±50 300 ±30 500 ±50 300 ±30 500 ±50 Flatness 0.2 Approx. Mass [kg] 5.3 0.3 10.1 0.3 14.9 4 4-25 4.4 External Dimensions 4.4.3 SGLFW2-90: Self-Cooled Models Connector Specifications · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 B2 Phase U Phase V Phase W FG Red White Black Green Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 Contacts: 179956-2 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sen- Vu Su Inverse power (V) sor (hall sensor) output sig- nals and the inverse power of Vv Sv each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Vw 0 Sw 180 360 540 Electrical angle (°) Moving Coil. Moving Coils without Polarity Sensors (Hall Sensors): SGLFW290AAT1 50±0.1 Refer to the folowing table. 12 48.5 (36) 2 Magnetic Way L1 L2 (55) (9) (60) 15 30 30 114.5 91 120 45 (60) (6) (11.2) 38±0.1 Gap 0.8 (0.5) 14.5 15±0.1 Servomotor Main Circuit Cable UL2586, AWG12 L4 Servomotor connector SGLFW2-90A200AT 6 × M6 × 11.5 (10.5 dia.) 60 min. L3 Refer to the following figures , , and . 100±20 Thermal protector cable UL1333, AWG20 Thermal protector connector The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. SGLFW2-90A380AT 12 × M6 × 11.5 91 30 30 91 30 30 59.5 59.5 14.5 15 14.5 15 60.5 89.5 SGLFW2-90A560AT 18 × M6 × 11.5 60.5 89.5 268.5 (89. 5 × 3) 59.5 60.5 89.5 447.5 (89.5 × 5) Unit: mm 91 30 30 14.5 15 4-26 Specifications, Ratings, and External Dimensions of SGLF Servomotors Moving Coil Model SGLFW2- L1 90A200AT1 205 90A200AT1H 90A380AT1 384 90A380AT1H 90A560AT1 563 90A560AT1H L2 89.5 268.5 447.5 Connector Specifications · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 B2 Phase U Phase V Phase W FG Red White Black Green Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 Contacts: 179956-2 · Thermal Protector Connector 1 1 2 Thermal protector Thermal protector 2 Receptacle housing: 5557-02R Terminals: 5556T or 5556TL From Molex Japan LLC Mating Connector Plug housing: 5559-02P Terminals: 5558T or 5558TL L3 187 365.5 544 4.4 External Dimensions 4.4.3 SGLFW2-90: Self-Cooled Models L4 300 ±30 500 ±50 300 ±30 500 ±50 300 ±30 500 ±50 Flatness 0.2 Approx. Mass [kg] 5.3 0.3 10.1 0.3 14.9 4 4-27 4.4 External Dimensions 4.4.4 SGLFW2-90: Water-Cooled Models 4.4.4 SGLFW2-90: Water-Cooled Models Contact your Yaskawa representative for information on the SGLFW2-90A380AL and 90A560AL. Moving Coils with Polarity Sensors (Hall Sensors): SGLFW290A200ASL 65±0.1 0.2 2 × RC 1/8 (for cooling medium)* Polarity Sensor 50 min. 205 (Hall Sensor) Magnetic Way 32 16 30 60 60 (39) (12) 120 (1.5) (60) (60) (6) (11.2) 53±0.1 Gap 0.8 0.5±0.1 (from Magnetic Way end surface) 114.5 (cooling plate) 116.5 (motor) Thermal protector relay connector (Molex Japan Co., Ltd.) Plug housing: 5559-02P Receptacle housing: 5557-02R Polarity sensor (hall sensor) and thermal protector cable UL20276, AWG28 2 screws #4-40 UNC L L Polarity sensor (hall sensor) and thermal protector connector Servomotor connector (11.7 dia.) (5) 87.5 102 60 min. 6 × M6 × 11.5 Thermal protector cable UL1333, AWG20 Thermal protector relay cable UL1333, AWG22 Servomotor Main Circuit Cable UL2586, AWG10 6 15 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. (2) * Use R1/8 stainless steel joints for the cooling medium. There is no directionality to the cooling medium ports. Use either side as the inlet port. Moving Coil Model SGLFW2- 90A200ASL 90A200ASLH L 300 ±30 500 ±50 Approx. Mass [kg] 6.1 6.1 Unit: mm Connector Specifications · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 B2 Phase U Phase V Phase W FG Red White Black Green Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 Contacts: 179956-2 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sen- Vu Su Inverse power (V) sor (hall sensor) output sig- nals and the inverse power of Vv Sv each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Vw 0 Sw 180 360 540 Electrical angle (°) Moving Coil. 4-28 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.4 External Dimensions 4.4.4 SGLFW2-90: Water-Cooled Models Moving Coils without Polarity Sensors (Hall Sensors): SGLFW290A200ATL 65±0.1 0.2 205 Magnetic Way 16 30 60 60 (39) 2 × RC 1/8 (for cooling medium)* (12) (60) (5) 102 120 60 min. 87.5 114.5 (cooling plate) 116.5 (motor) (60) (2) 15 6 100±20 0.5±0.1 (from Magnetic Way end surface) (1.5) (11.7 dia.) (6) (11.2) 53±0.1 Gap 0.8 6 × M6 × 11.5 L Servomotor connector Thermal protector cable UL1333, AWG20 Thermal protector connector Servomotor Main Circuit Cable UL2586, AWG10 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. * Use R1/8 stainless steel joints for the cooling medium. There is no directionality to the cooling medium ports. Use either side as the inlet port. Moving Coil Model SGLFW2- 90A200ATL 90A200ATLH L 300 ±30 500 ±50 Approx. Mass [kg] 6.1 6.1 Connector Specifications · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 B2 Phase U Phase V Phase W FG Red White Black Green Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 Contacts: 179956-2 · Thermal Protector Connector 1 1 2 Thermal protector Thermal protector 2 Receptacle housing: 5557-02R Terminals: 5556T or 5556TL From Molex Japan LLC Mating Connector Plug housing: 5559-02P Terminals: 5558T or 5558TL Unit: mm 4 4-29 4.4 External Dimensions 4.4.5 SGLFW2-90: Self-Cooled and Water-Cooled Models 4.4.5 SGLFW2-90: Self-Cooled and Water-Cooled Models Magnetic Ways: SGLFM2-90A 2 × N, 7-dia. mounting holes 11.5 dia. 2 (6.5) (60) 107 120 NS (60) 6.5 0.3 6 5.2 11.2±0.1 102 51±0.1 Reference mark (There are two, approx. 4-dia. indentations.) L2 L1±0.1 NS NS (102) (51) (Reference mark) Height of screw head: 6.7 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM290306A 90510A 90714A L1±0.1 306 510 714 L2 204 (102 × 2) 408 (102 × 4) 612 (102 × 6) N Approx. Mass [kg] 3 2.6 5 4.2 7 5.9 4-30 4.4 External Dimensions 4.4.6 SGLFW2-1D 4.4.6 SGLFW2-1D Moving Coil with Polarity Sensor (Hall Sensor): SGLFW2-1DAAS1 Thermal protector relay connector (Molex Japan LLC) Receptacle housing: 5557-02R Plug housing: 5559-02P 50 min. L1 50±0.1 Refer to the folowing table. Polarity sensor (hall sensor) 32 48.5 L2 (55) (36) 2 Magnetic Way 12 (9) (87.5) 22.5 45 45 Polarity sensor (hall sensor) and thermal protector cable UL20276, AWG28 160 136 175 67.5 (87.5) 2 × #4-40 UNC screws L4 20±0.1 15 (5) (6) (11.2) 38±0.1 L4 Gap 0.8 Polarity sensor (hall sensor) and thermal protector connector Servomotor connector (10.5 dia.) L3 60 min. Refer to the following figures and . Thermal protector cable UL1333, AWG20 Thermal protector relay cable UL1333, AWG22 Servomotor Main Circuit Cable UL2586, AWG12 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. SGLFW2-1DA380AS 12 × M8 × 16 SGLFW2-1DA560AS 18 × M8 × 16 Inverse power (V) 82.5 Specifications, Ratings, and External Dimensions of SGLF Servomotors 22.5 45 45 136 82.5 22.5 45 45 136 15 60.5 89.5 268.5 (89.5 × 3) 15 60.5 89.5 447.5 (89.5 × 5) Unit: mm Moving Coil Model SGLFW2- L1 1DA380AS1 384 1DA380AS1H 1DA560AS1 563 1DA560AS1H L2 268.5 447.5 L3 365.5 544 L4 300 ±30 500 ±50 300 ±30 500 ±50 Flatness Approx. Mass [kg] 0.3 14.6 0.3 21.5 Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 B2 Phase U Phase V Phase W FG Red White Black Green The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, Vu Su Vv Sv Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 and Vw when the Moving Vw Coil moves in the direction Sw 4 indicated by the arrow in the 0 180 360 540 dimensional drawings of the Electrical angle (°) Moving Coil. Contacts: 179956-2 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 1 2 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 4-31 4.4 External Dimensions 4.4.6 SGLFW2-1D Moving Coil without Polarity Sensor (Hall Sensor): SGLFW2-1DAAT1 50±0.1 (36) 2 Refer to the following table. Magnetic Way 12 48.5 L1 L2 (55) (9) (87.5) 22.5 45 45 160 136 175 67.5 (87.5) 4-32 (6) (11.2) (5) 38±0.1 Gap 0.8 15 20±0.1 Servomotor Main Circuit Cable UL2586, AWG12 L4 Servomotor connector (10.5 dia.) L3 60 min. Refer to the following figures and . 100±20 Thermal protector cable UL1333, AWG20 Thermal protector connector The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. SGLFW2-1DA380AT 12 × M8 × 16 SGLFW2-1DA560AT 18 × M8 × 16 82.5 22.5 45 45 136 136 45 45 82.5 15 22.5 60.5 89.5 268.5 (89.5 × 3) 15 60.5 89.5 447.5 (89.5 × 5) Moving Coil Model SGLFW2- L1 1DA380AT1 384 1DA380AT1H 1DA560AT1 563 1DA560AT1H L2 268.5 447.5 L3 365.5 544 Connector Specifications · Servomotor Connector B1 B2 A1 A2 A1 A2 B1 Phase U Phase V Phase W B2 FG Red White Black Green Tab housing: 1-917808-2 Contacts: 917803-2 (A1, A2, and B1) 84695-1 (B2) From Tyco Electronics Japan G.K. Mating Connector Receptacle housing: 1-917807-2 Contacts: 179956-2 · Polarity Sensor (Hall Sensor) and Thermal Protector Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 L4 300 ±30 500 ±50 300 ±30 500 ±50 Unit: mm Flatness 0.3 Approx. Mass [kg] 14.6 0.3 21.5 Specifications, Ratings, and External Dimensions of SGLF Servomotors Magnetic Ways: SGLFM2-1DA 2 × N, 10-dia. mounting holes 15 dia. 3 4.4 External Dimensions 4.4.6 SGLFW2-1D (9.5) (87.5) 156 175 NS (87.5) 0.3 6 5.2 11.2±0.1 9.5 102 51±0.1 Reference mark (There are two, approx. 4-dia. indentations.) L2 L1±0.1 NSNS (102) (51) (Reference mark) Height of screw head: 8.2 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM21D306A 1D510A 1D714A L1 ±0.1 306 510 714 L2 204 (102 × 2) 408 (102 × 4) 612 (102 × 6) N Approx. Mass [kg] 3 3.7 5 6.2 7 8.6 4 4-33 4.4 External Dimensions 4.4.7 SGLFW-20 4.4.7 SGLFW-20 Moving Coils: SGLFW-20AA (32) 2 50 min. L1 Polarity sensor 30 30 L2 (25) (hall sensor) 36 Magnetic Way (12) (20) (7.5) (17.5) 40 28 12.5 22 5.5 (20) (44) (22) (22) 9.7 dia. (22.5) 0.5 (6) 7.7 34 0.1 (4.2 with magnet cover) (4 without magnet cover) 45±0.1 (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (10.2 with magnet cover) (10 without magnet cover) 2 × #4-40 UNC 500±50 screws 500±50 (10) (12.5) 5 30 min. Refer to the following figures L3 12 and . The Moving Coil moves in the direction indicated by the arrow when current flows in 7 the following phase sequence: U, V, W. (6.1 dia.) (4.2 dia.) 4-34 SGLFW-20A090A 2 × M4 × 8 SGLFW-20A120A 3 × M4 × 8 (12.5) (20) (22.5) (12.5) (20) (22.5) Inverse power (V) 30 36 30 36 72 Unit: mm Moving Coil Model SGLFW- L1 L2 L3 Approx. Mass [kg] 20A090A 91 36 72 0.7 20A120A 127 72 108 0.9 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall senors) and models without polarity sensors (hall sensors). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) Cap: 350780-1 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 12 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 Magnetic Ways: SGLFM-20A Moving Coil 9.9° 4.4 External Dimensions 4.4.7 SGLFW-20 (L3) 2 × N × 4.8 dia. 44 4.5 35 (4.5) 22 (22) (17.5) (40) NS NS NS NS (22.5) 64 10 (34) 54 45±0.1 (Gap: 1) LA Reference mark (There are two, approx. 4-dia. indentations.) Reference mark (Reference mark) (54) L2 (30.8) L1 Height of screw head: 4.2 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM- 20324A 20540A 20756A L1 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 L2 270 (54 × 5) 486 (54 × 9) 702 (54 × 13) (L3) (331.6) (547.6) (763.6) LA 30.8 0 -0.2 30.8 0 -0.2 30.8 0 -0.2 N Approx. Mass [kg] 6 0.9 10 1.4 14 2 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 4-35 4.4 External Dimensions 4.4.8 SGLFW-35 4.4.8 SGLFW-35 Moving Coils: SGLFW-35AA (32) 2 50 min. L1 30 30 L2 25 (7.5) 36 Magnetic Way Polarity sensor (hall sensor) (35) (8.5) 18 (10.5) (60) (30) (30) (35) 12.5 37 5.5 (30) (25) 43 55 9.7 dia. 0.5 (4.2 with magnet cover) (6) 7.7 34 (4 without magnet cover) Refer to the following table. 2 #4-40 UNC screws 50050 450.1 (Gap: 0.8 with magnet cover) 50050 (Gap: 1 without magnet cover) (10.2 with magnet cover) (10 without magnet cover) (6.1 dia.) (4.2 dia.) 5 (12.5) 30 min. Refer to the following figures and . L3 7 12 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 4-36 SGLFW-35A120A 6 M4 8 SGLFW-35A230A 12 M4 8 18 (35) 18 (35) Inverse power (V) (30) (30) (8.5) (12.5) (8.5) (12.5) 30 36 72 30 36 180 (365) Unit: mm Moving Coil Model SGLFW- L1 L2 L3 Flatness Approx. Mass [kg] 35A120A 127 72 108 0.1 1.3 35A230A 235 180 216 0.2 2.3 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw polarity sen- Vu Su sor (hall sensor) output sig- nals and the inverse power Vv Sv of each motor phase Vu, Vv, and Vw when the Moving Vw Coil moves in the direction Sw indicated by the arrow in the dimensional drawings of the 0 180 360 540 Electrical angle (°) Moving Coil. 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 Inverse power (V) (30) Specifications, Ratings, and External Dimensions of SGLF Servomotors Moving Coils: SGLFW-35AAD (32) 2 50 min. 30 30 Magnetic Way Polarity sensor (Hall sensor) 36 4.4 External Dimensions 4.4.8 SGLFW-35 L1 L2 25 (35) (7.5) (10.5) (8.5) 18 (60) (30) (30) (35) 12.5 37 5.5 (30) (25) 43 55 9.7 dia. 0.5 (6) 7.7 (4.2 with magnet cover) (4 without magnet cover) 34 450.1 Refer to the following table. 2 × #4-40 UNC screws (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (10.2 with magnet cover) (10 without magnet cover) 50050 50050 (6.1 dia.) (4.2 dia.) Refer to the following figures and . L3 7 30 min. 12 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. (12.5) SGLFW-35A120AD 6 M4 8 SGLFW-35A230AD 12 M4 8 18 (12.5) (35) 18 (30) (12.5) (35) (8.5) (8.5) 30 36 72 30 36 180 (365) Unit: mm Moving Coil Model SGLFW- L1 L2 L3 Flatness Approx. Mass [kg] 35A120AD 127 72 108 0.1 1.3 35A230AD 235 180 216 0.2 2.3 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 5 61 1 Phase U 5 Not used 2 Phase V 6 Not used 4 2 4 Phase W Ground Extension: ARRA06AMRPN182 Pins: 021.279.1020 From Interconnectron GmbH Mating Connector Plug: APRA06BFRDN170 Socket: 020.105.1020 The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 4 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 4-37 4.4 External Dimensions 4.4.8 SGLFW-35 Magnetic Ways: SGLFM-35A 9.9° Moving Coil (L3) 2 × N × 4.8 dia. (4.5) 30 (30) 51 60 (55) (30) (25) NS NS NS NS 4.5 64 10 (34) 54 45±0.1 (Gap: 1) LA Reference mark (There are two, approx. 4-dia. indentations.) Reference mark (Reference mark) (54) L2 (32.2) L1 Height of screw head: 4.2 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM- 35324A 35540A 35756A L1 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 L2 270 (54 × 5) 486 (54 × 9) 702 (54 × 13) (L3) (334.4) (550.4) (766.4) LA 32.2 0 -0.2 32.2 0 -0.2 32.2 0 -0.2 N Approx. Mass [kg] 6 1.2 10 2 14 2.9 4-38 4.4.9 SGLFW-50 Moving Coils: SGLFW-50AB (40) 3 50 min. 30 55 Magnetic Way Polarity sensor (hall sensor) 60 4.4 External Dimensions 4.4.9 SGLFW-50 L1 L2 40 (15) 7 23.5 71.5 (37.75) (33.75) (64.5) (48) (75) (37.5) (37.5) 12 dia. 0.5 (4.2 with magnet cover) (9) (4 without magnet cover) 43 Refer to the following table. 580.1 (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (10.2 with magnet cover) (10 without magnet cover) 2 #4-40 UNC screws 50050 50050 (7.4 dia.) (4.2 dia.) 5 Refer to the following figures and . 50 min. 25 L3 10 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. SGLFW-50A200B 6 M5 9.5 SGLFW-50A380B 12 M5 9.5 Specifications, Ratings, and External Dimensions of SGLF Servomotors 23.5 (48) (12) 23.5 (48) (12) (14) (14) 55 60 120 55 60 300 (60 5) Unit: mm Moving Coil Model SGLFW- 50A200B 50A380B L1 L2 L3 Flatness Approx. Mass [kg] 215 120 180 0.2 3.5 395 300 360 0.3 6.9 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 The figure on the right shows Inverse power (V) the relationship between the Su, Sv, and Sw polarity sen- Vu Su sor (hall sensor) output signals and the inverse power Vv Sv of each motor phase Vu, Vv, and Vw when the Moving Vw Coil moves in the direction Sw indicated by the arrow in the 0 180 360 540 dimensional drawings of the Electrical angle (°) Moving Coil. 4 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (thermal protector), +5 V (power supply) 5 1 2 Su 6 3 Sv 7 Not used 4 Sw 8 5 0 V (power supply) 9 Thermal protector Pin connector: 17JE-23090-02 (D8C) -CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C) A-CG Studs: 17L-002C or 17L-002C1 4-39 4.4 External Dimensions 4.4.9 SGLFW-50 Moving Coils: SGLFW-50ABD 50 min. L1 30 55 L2 40 (40) 3 Magnetic Way Polarity sensor (hall sensor) 60 (15) 7 23.5 71.5 (37.75) (33.75) (64.5) (48) (75) (37.5) (37.5) (9) 0.5 43 Refer to the following table. 50050 (4.2 with magnet cover) 580.1 (4 without magnet cover) (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (10.2 with magnet cover) (10 without magnet cover) 2 #4-40 UNC screws 50050 (7.4 dia.) (4.2 dia.) 12 dia. 5 Refer to the following figures and . 50 min. 25 L3 10 55 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. SGLFW-50A200BD 6 M5 9.5 SGLFW-50A380BD 12 M5 9.5 23.5 (48) (12) 23.5 (48) (12) (14) (14) 55 60 120 55 60 300 (60 5) Unit: mm Moving Coil Model SGLFW- 50A200BD 50A380BD L1 L2 L3 Flatness Approx. Mass [kg] 215 120 180 0.2 3.5 395 300 360 0.3 6.9 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications · Servomotor Connector 5 61 1 Phase U 5 Not used 2 Phase V 6 Not used 4 2 4 Phase W Ground Extension: ARRA06AMRPN182 Pins: 021.279.1020 From Interconnectron GmbH Mating Connector Plug: APRA06BFRDN170 Socket: 020.105.1020 · Polarity Sensor (Hall Sensor) Connector Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows Inverse power (V) the relationship between the Su, Sv, and Sw polarity sen- Vu Su sor (hall sensor) output signals and the inverse power Vv Sv of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Vw 0 Sw 180 360 540 Electrical angle (°) Moving Coil. 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 4-40 75 Magnetic Ways: SGLFM-50A 8.6° Moving Coil NS NS 65 (5) 4.4 External Dimensions 4.4.9 SGLFW-50 (L3) 2 × N × 5.8 dia. NS NS 37.5 (37.5) (71.5) (37.75) (33.75) 5 95 14 (43) (Gap: 1) 58±0.1 67.5 LA Reference mark (There are two, approx. 4-dia. indentations.) Reference mark (67.5) (Reference L2 (39.4) mark) L1 Unit: mm Height of screw head: 5.2 max. Mounting Section Details Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM- 50405A 50675A 50945A L1 405 -0.1 -0.3 675 -0.1 -0.3 945 -0.1 -0.3 L2 (L3) 337.5 (67.5 × 5) 607.5 (67.5 × 9) 877.5 (67.5 × 13) (416.3) (686.3) (956.3) LA 39.4 0 -0.2 39.4 0 -0.2 39.4 0 -0.2 N Approx. Mass [kg] 6 2.8 10 4.6 14 6.5 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 4-41 4.4 External Dimensions 4.4.10 SGLFW-1Z 4.4.10 SGLFW-1Z Moving Coils: SGLFW-1ZAB 50 min. L1 (40) 3 Magnetic Way Polarity sensor (hall sensor) 30 55 60 L2 40 (15) 7 (96) 35.5 35.5 119 (61.5) (57.5) (62.5) 98 (96) (125) (62.5) 2 × #4-40 UNC screws 14 (9) 0.5 (5.2 with magnet cover) 43 (5 without magnet cover) (Gap: 0.8 with magnet cover) 58±0.1 (Gap: 1 without magnet cover) (14.2 with magnet cover) (14 without magnet cover) (8.4 dia.) (4.2 dia.) 500±50 500±50 Refer to the following figures and . 50 min. 25 (12) The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. L3 10 SGLFW-1ZA200B 9 × M5 × 9.5 SGLFW-1ZA380B 18 × M5 × 9.5 (12) 35.5 35.5 (96) (96) 35.5 35.5 (14) (14) (12) 4-42 55 60 120 55 60 300 (60 × 5) Unit: mm Moving Coil Model SGLFW- L1 L2 L3 Approx. Mass [kg] 1ZA200B 215 120 180 6.4 1ZA380B 395 300 360 11.5 Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications Polarity Sensor (Hall Sensor) Output Sig- nal · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Black Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) Cap: 350780-1 Socket: 350536-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 Phase U 7 Not used 3 Phase V 8 4 Phase W 9 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 Inverse power (V) Specifications, Ratings, and External Dimensions of SGLF Servomotors Moving Coils: SGLFW-1ZA200BD (40) 3 50 min. Polarity sensor Magnetic Way (hall sensor) 30 55 4.4 External Dimensions 4.4.10 SGLFW-1Z 215 120 (60 × 2) 40 60 (15) 7 35.5 35.5 (61.5) (57.5) (112) (62.5) (96) 119 (125) Proximity sensor (Hall sensor) cable UL20276, AWG28 (62.5) (9) 43 58±0.1 2 × #4-40 UNC screws 0.5 (5.2 with magnet cover) (5 without magnet cover) 0.2 (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (14.2 with magnet cover) (14 without magnet cover) Polarity sensor (hall sensor) connector Servomotor connector 500±50 500±50 (8.4 dia.) (4.2 dia.) Refer to the following figure . The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 50 min. 25 180 10 Servomotor Main Circuit Cable UL2517, AWG15 SGLFW-1ZA200BD 9 × M5 × 9.5L 35.5 35.5 (96) (12) (14) 55 60 120 Approx. mass: 6.4 kg Unit: mm Note: The above dimensional drawing gives the dimensions for both models with polarity sensors (hall sensors) and models without polarity sensors (hall sensors). Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 1 1 Phase U 4 Not used 6 22 Phase V 5 Not used 3 Phase W 6 Ground 5 3 Extension: SROC06JMSCN169 4 Pins: 021.423.1020 From Interconnectron GmbH Mating Connector Plug: SPUC06KFSDN236 Socket: 020.030.1020 The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Vu Su Vv Sv Vw 0 Sw 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 4 5 0 V (power supply) - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 4-43 4.4 External Dimensions 4.4.10 SGLFW-1Z Magnetic Ways: SGLFM-1ZA 8.6° Moving Coil (6.5) (62.5) (57.5) 112 125 (119) NS NS 62.5 (61.5) 6.5 9 5 14 (43) (Gap1) 58±0.1 1.5 67.5 LA Reference mark (There are two, approx. 4-dia. indentations.) (L3) 2 × N, 7-dia. mounting holes 11.5 dia. 1.5 NS NS Reference mark (Reference (67.5) mark) L2 (43.2) L1 11.5 dia. Height of screw head: 6.7 max. Mounting Section Details Unit: mm Note: More than one Magnetic Way can be connected. Connect the Magnetic Ways so that the reference marks on them are aligned in the same direction as shown in the figure. Magnetic Way Model SGLFM- 1Z405A 1Z675A 1Z945A L1 405 -0.1 -0.3 675 -0.1 -0.3 945 -0.1 -0.3 L2 337.5 (67.5 × 5) 607.5 (67.5 × 9) 877.5 (67.5 × 13) (L3) (423.9) (693.9) (963.9) LA 43.2 0 -0.2 43.2 0 -0.2 43.2 0 -0.2 N Approx. Mass [kg] 6 5 10 8.3 14 12 4-44 Specifications, Ratings, and External Dimensions of SGLF Servomotors 4.5 Selecting Cables 4.5.1 Cable Configurations Prepare the cable required for the encoder. Refer to the following catalog to select a Linear Encoder. AC Servo Drives -7 Series (Manual No.: KAEP S800001 23) SERVOPACK 4.5 Selecting Cables 4.5.1 Cable Configurations Serial Converter Unit Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Linear Servomotor Main Circuit Cable Linear Encoder Cable Linear Encoder (Not provided by Yaskawa.) Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Polarity sensor (hall sensor) Linear Servomotor * You can connect directly to an absolute linear encoder. Note: Refer to the following manual for the following information. · Cable dimensional drawings and cable connection specifications · Order numbers and specifications of individual connectors for cables · Order numbers and specifications for wiring materials -7-Series AC Servo Drive Peripheral Device Selection Manual (Manual No.: SIEP S800001 32) 4 4-45 4.5 Selecting Cables 4.5.2 Linear Servomotor Main Circuit Cables 4.5.2 Linear Servomotor Main Circuit Cables Linear Servomotor Model SGLFW-20A, -35A SGLFW-50A, -1ZA SGLFW-AD SGLFW2-30A070A SGLFW2-30A120A SGLFW2-30A230A SGLFW2-45A200A SGLFW2-45A380A SGLFW2-90A200A SGLFW2-90A380A SGLFW2-90A560A SGLFW2-1DA380A SGLFW2-1DA560A Length (L) Order Number 1 m JZSP-CLN11-01-E 3 m JZSP-CLN11-03-E 5 m JZSP-CLN11-05-E 10 m JZSP-CLN11-10-E 15 m JZSP-CLN11-15-E 20 m JZSP-CLN11-20-E 1 m JZSP-CLN21-01-E 3 m JZSP-CLN21-03-E 5 m JZSP-CLN21-05-E 10 m JZSP-CLN21-10-E 15 m JZSP-CLN21-15-E 20 m JZSP-CLN21-20-E 1 m JZSP-CLN14-01-E 3 m JZSP-CLN14-03-E 5 m JZSP-CLN14-05-E 10 m JZSP-CLN14-10-E 15 m JZSP-CLN14-15-E 20 m JZSP-CLN14-20-E 1 m JZSP-CL2N703-01-E 3 m JZSP-CL2N703-03-E 5 m JZSP-CL2N703-05-E 10 m JZSP-CL2N703-10-E 15 m JZSP-CL2N703-15-E 20 m JZSP-CL2N703-20-E 1 m JZSP-CL2N603-01-E 3 m JZSP-CL2N603-03-E 5 m JZSP-CL2N603-05-E 10 m JZSP-CL2N603-10-E 15 m JZSP-CL2N603-15-E 20 m JZSP-CL2N603-20-E 1 m JZSP-CL2N803-01-E 3 m JZSP-CL2N803-03-E 5 m JZSP-CL2N803-05-E 10 m JZSP-CL2N803-10-E 15 m JZSP-CL2N803-15-E 20 m JZSP-CL2N803-20-E 1 m JZSP-CL2N503-01-E 3 m JZSP-CL2N503-03-E 5 m JZSP-CL2N503-05-E 10 m JZSP-CL2N503-10-E 15 m JZSP-CL2N503-15-E 20 m JZSP-CL2N503-20-E Appearance SERVOPACK end L Linear Servomotor end *1 SERVOPACK end Linear Servomotor L end *1 SERVOPACK end Linear Servomotor L end *2 SERVOPACK end L Motor end *1 SERVOPACK end L Motor end *1 SERVOPACK end L Motor end SERVOPACK end L Motor end Continued on next page. 4-46 4.5 Selecting Cables 4.5.2 Linear Servomotor Main Circuit Cables Continued from previous page. Linear Servomotor Model Length (L) Order Number Appearance 1 m JZSP-CLN423-01-E SGLFW2-90A200AL 3 m 5 m 10 m JZSP-CLN423-03-E JZSP-CLN423-05-E JZSP-CLN423-10-E SERVOPACK end Linear Servomotor end L 15 m JZSP-CLN423-15-E 20 m JZSP-CLN423-20-E Note: Estimates are available for models other than those listed above (SGLFW2-90AAL and SGLFW21DAL). *1. Connector from Tyco Electronics Japan G.K. *2. Connector from Interconnectron GmbH Specifications, Ratings, and External Dimensions of SGLF Servomotors 4 4-47 Specifications, Ratings, and External Dimensions of SGLT Servomotors This chapter describes how to interpret the model numbers of SGLT Servomotors and gives their specifications, ratings, and external dimensions. 5.1 Model Designations . . . . . . . . . . . . . . . . . . 5-2 5.1.1 5.1.2 5.1.3 Moving Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Magnetic Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Precautions on Moving Coils with Polarity Sensors (Hall Sensor) . . . . . . . . . . . . . . . . . . . . . 5-4 5.2 Ratings and Specifications . . . . . . . . . . . . . 5-5 5.2.1 5.2.2 5.2.3 5.2.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Force-Motor Speed Characteristics . . . . . . . . . . 5-7 Servomotor Overload Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 5.3 External Dimensions . . . . . . . . . . . . . . . . . 5-10 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 SGLTW-20: Standard Models . . . . . . . . . . . . . . 5-10 SGLTW-35: Standard Models . . . . . . . . . . . . . . 5-13 SGLTW-35H: High-efficiency Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 SGLTW-40: Standard Models . . . . . . . . . . . . . . 5-18 SGLTW-50: High-efficiency Models . . . . . . . . . . 5-21 SGLTW-80: Standard Models . . . . . . . . . . . . . . 5-23 5.4 Selecting Cables . . . . . . . . . . . . . . . . . . . . 5-26 5.4.1 Cable Configurations . . . . . . . . . . . . . . . . . . . . 5-26 5.4.2 Linear Servomotor Main Circuit Cables . . . . . . . 5-27 5 5.1 Model Designations 5.1.1 Moving Coil 5.1 Model Designations 5.1.1 Moving Coil S G L T W - 20 A 170 A P - E Linear Series 1st 2nd digit digit 3rd+4th 5th 6th+7th+8th 9th 10th 11th digits digit digits digit digit digit 12th digit Linear Servomotors 1st digit Servomotor Type Code Specification T With T-type iron core 5th digit Power Supply Voltage Code Specification A 200 VAC 2nd digit Moving Coil/Magnetic Way Code Specification W Moving Coil 3rd+4th digits Magnet Height Code Specification 20 20 mm 35 36 mm 40 40 mm 50 51 mm 80 76.5 mm Length of 6th+7th+8th digits Moving Coil Code Specification 170 170 mm 320 315 mm 400 394.2 mm 460 460 mm 600 574.2 mm 9th digit Design Revision Order A, B ... H: High-efficiency model 10th digit Sensor Specification and Cooling Method Specifications Code Polarity Sensor Applicable Models Cooling Method (Hall Sensor) None C* H* P None None Yes Yes Self-cooled Water-cooled Water-cooled Self-cooled All models SGLTW-40, -80 All models 11th digit Connector for Servomotor Main Circuit Cable Code Specification Connector from Tyco Electronics Japan G.K. Applicable Models SGLTW-20A -35A None MS connector Loose lead wires with no connector SGLTW-40AB -80AB SGLTW-35AH -50AH 12th digit EU Directive Certification Code E None Certified Not certified Specification * Contact your Yaskawa representative for the characteristics, dimensions, and other details on Servomotors with these specifications. Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. 5-2 5.1 Model Designations 5.1.2 Magnetic Way 5.1.2 Magnetic Way SGL Linear Series Linear Servomotors T M - 20 324 A 1st 2nd digit digit 3rd+4th 5th+6th+7th 8th 9th digits digits digit digit 1st digit Servomotor Type (Same as for the Moving Coil.) 2nd digit Moving Coil/Magnetic Way Code Specification M Magnetic Way 3rd+4th digits Magnet Height (Same as for the Moving Coil.) 5th+6th+7th digits Length of Magnetic Way Code Specification 324 324 mm 405 405 mm 540 540 mm 675 675 mm 756 756 mm 945 945 mm 9th digit Options Code Specification None Without options C With magnet cover Y With base and magnet cover 8th digit Design Revision Order A, B ... H: High-efficiency model Applicable Models All models SGLTM-20, -35*, -40, -80 * The SGLTM-35H (high-efficiency models) do not support this specification. Note: This information is provided to explain model numbers. It is not meant to imply that models are available for all combinations of codes. Specifications, Ratings, and External Dimensions of SGLT Servomotors 5 5-3 5.1 Model Designations 5.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensor) 5.1.3 Precautions on Moving Coils with Polarity Sensors (Hall Sensor) When you use a Moving Coil with a Polarity Sensor (Hall Sensor), the Magnetic Way must cover the bottom of the polarity sensor (hall sensor). Refer to the example that shows the correct installation. Note When determining the length of the Moving Coil's stroke or the length of the Magnetic Way, consider the total length of the Moving Coil and the polarity sensor (hall sensor). Refer to the following table. Correct Installation Polarity sensor (hall sensor) Moving Coil movement direction Incorrect Installation Moving Coil Magnetic Way Polarity sensor (hall sensor) Edge of Magnetic Way Edge of Magnetic Way Total Length of Moving Coil with Polarity Sensor (Hall Sensor) L A L1 Polarity sensor (hall sensor) Moving Coil Magnetic Way Moving Coil Model SGLTW- 20A170AP 20A320AP 20A460AP 35A170AP 35A320AP 35A460AP 35A170HP 35A320HP 50A170HP 50A320HP 40A400BH 40A400BP 40A600BH 40A600BP 80A400BH 80A400BP 80A600BH 80A600BP Length of Moving Coil, L1 [mm] 170 315 460 170 315 460 170 315 170 315 394.2 574.2 394.2 574.2 Length of Polarity Sensor (Hall Sensor), A [mm] 34 34 34 34 26 26 26 26 Total Length, L [mm] 204 349 494 204 349 494 204 349 204 349 420.2 600.2 420.2 600.2 5-4 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.2 Ratings and Specifications 5.2 Ratings and Specifications 5.2.1 Specifications 5.2.1 Specifications Linear Servomotor Moving Coil Model SGLTW- Time Rating Thermal Class Insulation Resistance Withstand Voltage Excitation Cooling Method Protective Structure Surrounding Air Temperature Environmental Conditions Surrounding Air Humidity Installation Site Shock Resistance Vibration Resistance Impact Acceleration Rate Number of Impacts Vibration Acceleration Rate Standard Models High-efficiency Models 20A 35A 40A 80A 35A 50A 170A 320A 460A 170A 320A 460A 400B 600B 400B 600B 170H 320H 170H 320H Continuous B 500 VDC, 10 M min. 1,500 VAC for 1 minute Permanent magnet Self-cooled IP00 0°C to 40°C (with no freezing) 20% to 80% relative humidity (with no condensation) · Must be indoors and free of corrosive and explosive gases. · Must be well-ventilated and free of dust and moisture. · Must facilitate inspection and cleaning. · Must have an altitude of 1,000 m or less. · Must be free of strong magnetic fields. 196 m/s2 2 times 49 m/s2 (the vibration resistance in three directions, vertical, side-to-side, and front-to-back) 5 5-5 5.2 Ratings and Specifications 5.2.2 Ratings 5.2.2 Ratings 5-6 Linear Servomotor Moving Coil Model SGLTW- 20A Standard Models High-efficiency Models 35A 40A 80A 35A 50A 170A 320A 460A 170A 320A 460A 400B 600B 400B 600B 170H 320H 170H 320H Rated Motor Speed (Reference Speed during Speed Control)*1 3.0 3.0 3.0 2.5 2.5 2.5 1.5 2.0 2.0 2.0 2.5 2.0 2.0 2.0 Maximum Speed*1 Rated Force*1, *2 Maximum Force*1 Rated Current*1 m/s N N Arms 5.0 5.0 5.0 5.0 5.0 5.0 3.1 3.1 2.5 2.5 4.8 4.8 3.2 3.1 130 250 380 220 440 670 670 1000 1300 2000 300 600 450 900 380 760 1140 660 1320 2000 2600 4000 5000 7500 600 1200 900 1800 2.3 4.4 6.7 3.5 7.0 10.7 7.3 10.9 11.1 17.1 5.1 10.1 5.1 10.2 Maximum Current*1 Arms 7.7 15.4 23.2 12.1 24.2 36.7 39.4 60.6 57.9 86.9 11.9 23.9 11.8 23.6 Moving Coil Mass kg 2.5 4.6 6.7 3.7 6.8 10 15 23 24 35 4.9 8.8 6.0 11 Force Constant N/Arms 61.0 61.0 61.0 67.5 67.5 67.5 99.1 99.1 126 126 64.0 64.0 95.2 95.2 BEMF Constant Vrms/ (m/s)/ phase 20.3 20.3 20.3 22.5 22.5 22.5 33.0 33.0 42.0 42.0 21.3 21.3 31.7 31.7 Motor Constant N/ W 18.7 26.5 32.3 26.7 37.5 46.4 61.4 75.2 94.7 116 37.4 52.9 48.6 68.7 Electrical Time Constant ms 5.9 5.9 5.9 6.9 6.8 6.9 15 15 17 17 15 16 16 17 Mechanical Time Constant ms 7.1 6.6 6.4 5.2 4.8 4.6 4.0 4.1 2.7 2.6 3.5 3.1 2.5 2.4 Thermal Resistance K/W (with Heat Sink) 1.01 0.49 0.38 0.76 0.44 0.32 0.24 0.20 0.22 0.18 0.76 0.40 0.61 0.30 Thermal Resistance (without Heat K/W 1.82 1.11 0.74 1.26 0.95 0.61 0.57 0.40 0.47 0.33 1.26 0.83 0.97 0.80 Sink) Magnetic Attrac- tion*3 N 00000000000000 Magnetic Attraction on N One Side*4 800 1590 2380 1400 2780 4170 3950 5890 7650 11400 1400 2780 2000 3980 Maximum Allowable Payload kg 25 50 76 44 88 130 280 440 690 1000 33 67 92 190 Maximum Allow- able Payload (With External Regenerative kg Resistor and External Dynamic Brake Resistor) 25 50 76 44 88 130 280 440 690 1000 40 82 95 190 Combined Magnetic Way, SGLTM- 20A 35A 40A 80A 35H 50H Combined Serial Converter Unit, JZDP-- 011 012 013 014 015 016 185 186 187 188 105 106 108 109 Applicable SERVOPACKs SGD7S- 3R8A 7R6A 120A 5R5A 120A SGD7WSGD7C- 5R5A 7R6A - 5R5A 180A 330A - 550A 5R5A 120A 5R5A 120A 5R5A - 5R5A - *1. These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. The values for other items are at 20°C. These are typical values. *2. The rated forces are the continuous allowable force values at a surrounding air temperature of 40°C with an aluminum heat sink of the dimensions given in the following table. · Heat Sink Dimensions · 254 mm × 254 mm × 25 mm: SGLTW-20A170A and -35A170A · 400 mm × 500 mm × 40 mm: SGLTW-20A320A, -20A460A, -35A170H, -35A320A, -35A320H, -35A460A, and -50A170H · 609 mm × 762 mm × 50 mm: SGLTW-40A400B, -40A600B, -50A320H, -80A400B, and -80A600B *3. The unbalanced magnetic gap that results from the Moving Coil installation condition causes a magnetic attraction on the Moving Coil. *4. The value that is given is the magnetic attraction that is generated on one side of the Magnetic Way. Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.2 Ratings and Specifications 5.2.3 Force-Motor Speed Characteristics 5.2.3 Force-Motor Speed Characteristics A : Continuous duty zone B : Intermittent duty zone Standard Models (solid lines): With three-phase 200-V input (dotted lines): With single-phase 200-V input SGLTW-20A170A 6 SGLTW-20A320A 6 Motor speed (m/s) Motor speed (m/s) 5 5 4 4 3 2A B 3 2A B 1 1 0 0 100 200 300 400 Force (N) 0 0 200 400 600 800 Force (N) 6 SGLTW-35A170A SGLTW-35A320A 6 Motor speed (m/s) Motor speed (m/s) 5 5 4 4 3 2 A B 3 2A B 1 1 0 0 200 400 600 700 Force (N) SGLTW-40A400B 4 0 0 400 800 1200 1400 Force (N) SGLTW-40A600B 4 3 3 Motor speed (m/s) Motor speed (m/s) SGLTW-20A460A 6 5 4 3 2A B 1 0 0 200 400 600 800 1000 1200 Force (N) SGLTW-35A460A 6 5 4 3 2A B 1 0 0 500 1000 1500 2000 2500 Force (N) Motor speed (m/s) Motor speed (m/s) 2 A B 1 0 0 1000 2000 Force (N) SGLTW-80A400B 4 3000 3 2 A B 1 0 0 2000 4000 Force (N) SGLTW-80A600B 4 3 Motor speed (m/s) Motor speed (m/s) 2 A B 1 2 A B 1 0 0 2000 4000 6000 Force (N) 0 0 2000 4000 6000 8000 Force (N) Note: 1.These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. These are typical values. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque-motor speed characteristics will become smaller because the voltage drop increases. 5 5-7 5.2 Ratings and Specifications 5.2.3 Force-Motor Speed Characteristics High-efficiency Models Motor speed (m/s) Motor speed (m/s) Motor speed (m/s) Motor speed (m/s) SGLTW-35A170H 6 5 4 3 2 A B 1 0 0 200 400 600 Force (N) SGLTW-35A320H 6 5 4 3 A 2 B 1 0 0 400 800 1200 Force (N) SGLTW-50A170H 4 3 2 A B 1 0 0 300 600 900 Force (N) SGLTW-50A320H 4 3 2 A B 1 0 0 600 1200 1800 Force (N) Note: 1.These values are for operation in combination with a SERVOPACK when the temperature of the armature winding is 100°C. These are typical values. 2. The characteristics in the intermittent duty zone depend on the power supply voltage. 3. If the effective force is within the allowable range for the rated force, the Servomotor can be used within the intermittent duty zone. 4. If you use a Servomotor Main Circuit Cable that exceeds 20 m, the intermittent duty zone in the torque-motor speed characteristics will become smaller because the voltage drop increases. 5-8 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.2 Ratings and Specifications 5.2.4 Servomotor Overload Protection Characteristics 5.2.4 Servomotor Overload Protection Characteristics The overload detection level is set for hot start conditions with a Servomotor surrounding air temperature of 40°C. 10000 SGLTW-20AA and -35AA 10000 SGLTW-40AB and -80AB 1000 1000 Detection time (s) Detection time (s) 100 100 10 10 1 50 100 150 200 250 300 350 400 Force reference (percent of rated force) (%) 1 50 100 150 200 250 300 350 400 450 500 550 Force reference (percent of rated force) (%) 10000 SGLTW-35AH and -50AH 1000 Detection time (s) 100 10 1 50 100 150 200 250 Force reference (percent of rated force) (%) Note: The above overload protection characteristics do not mean that you can perform continuous duty operation with an output of 100% or higher. Use the Servomotor so that the effective force remains within the continuous duty zone given in 5.2.3 Force-Motor Speed Characteristics on page 5-7. 5 5-9 5.3 External Dimensions 5.3.1 SGLTW-20: Standard Models 5.3 External Dimensions 5.3.1 SGLTW-20: Standard Models Moving Coils: SGLTW-20AA (55) 51 47.5 12 N × M6 × 12 50 L1 Magnetic Way 10 L2 (L3) 48 (15) 1 80 20 28 60 100 60 (19.2 with magnet cover) (19 without magnet cover) (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) (70) (15) 2 × #4-40 UNC screws 500±50 500±50 (7.4 dia.) The Moving Coil moves in the direction Polarity sensor indicated by the arrow when current flows (hall sensor) in the following phase sequence: U, V, W. (4.2 dia.) 63 min. 90 min. Unit: mm Moving Coil Model SGLTW- L1 L2 (L3) N Approx. Mass [kg] 20A170A 170 144 (48 × 3) (16) 8 2.5 20A320A 315 288 (48 × 6) (17) 14 4.6 20A460A 460 432 (48 × 9) (18) 20 6.7 Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Blue Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350537-3 or 350550-3 The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 61 +5 V (DC) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5-10 8 Specifications, Ratings, and External Dimensions of SGLT Servomotors Magnetic Ways: SGLTM-20A LB 54 27 9.9° (55) LA 40 Moving Coil 54 5.3 External Dimensions 5.3.1 SGLTW-20: Standard Models L1 L2 (54) L2 (29.3) (54) 15 (1) 87 3 (100) *70±0.3 71.5 1 (at the factory) 103 max.(at the factory) C1 C1 32 (8) *2.4±0.3 (29.3) R6 2 N 7 dia. (Refer to Side-to-Side Cross Section for the depth.) Gap1±0.3 19 15 Side-to-Side Cross Section R: 0.5 max. R: 1 max. 27 2 × N × M6 × 8 9.9° *2.4±0.3 54 Mount the Magnetic LD Mount the Magnetic LC Way so that its edge surfaces are flush *70±0.3 Way so that its edge surfaces are flush (9.4) with the inner step. with the inner step. Mounting Section Details Spacers: Do not remove them until the Moving Coil is mounted on the machine. L2 L1 (54) Unit: mm Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Magnetic Way Model SGLTM- 20324A 20540A 20756A L1 L2 LA LB LC LD 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 270 (54 × 5) 31.7 0 -0.2 486 (54 × 9) 31.7 0 -0.2 702 (54 × 13) 31.7 0 -0.2 13.7 0 -0.2 13.7 0 -0.2 13.7 0 -0.2 40.3 0 -0.2 40.3 0 -0.2 40.3 0 -0.2 62 +0.6 0 62 +0.6 0 62 +0.6 0 N Approx. Mass [kg] 6 3.4 10 5.7 14 7.9 5 5-11 5.3 External Dimensions 5.3.1 SGLTW-20: Standard Models Magnetic Ways with Bases: SGLTM-20AY 15 Base (70) (55) 40 9.9° 11.7 20 L2 (54) 54 (100) 132 116 87 27 15 60 (0.8) 70±0.3 15 19.2 0.8±0.3 1 Moving Coil Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section 9.9° 2.4±0.3 74 2 × N1 × M6 × 8 (2.4±0.3) DATE L5 74 (14) L4 (162) 2 N2 10 dia. (Refer to Side-to-Side Cross Section for the depth.) 15 27 54 2×N1×M6×16 20 L2 2.3 L3 L1 (54) (11.7) Unit: mm Note: Two Magnetic Way tracks are used together as a set. More than one Magnetic Way can be connected. Magnetic Way Model SGLTM- L1 L2 L3 L4 L5 N1 20324AY 324 -0.1 -0.3 270 310 162 162 6 20540AY 540 -0.1 -0.3 486 526 378 189 10 20756AY 756 -0.1 -0.3 702 742 594 198 14 N2 Approx. Mass [kg] 2 5.1 3 8.5 4 12 5-12 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.3.2 SGLTW-35: Standard Models Moving Coils: SGLTW-35AA (70) 66 55 12 1 50 10 Magnetic Way N × M6 × 12 L1 L2 48 (15) 5.3 External Dimensions 5.3.2 SGLTW-35: Standard Models (L3) 80 20 28 60 100 60 (70) (15) (19.2 with magnet cover) (19 without magnet cover) (Gap: 0.8 with magnet cover) (Gap: 1 without magnet cover) 2 #4-40 UNC screws 500±50 (8.4 dia.) 500±50 Polarity sensor (hall sensor) (4.2 dia.) 63 min. The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 100 min. Unit: mm Moving Coil Model SGLTW- L1 35A170A 170 35A320A 315 35A460A 460 L2 144 (48 × 3) 288 (48 × 6) 432 (48 × 9) (L3) N Approx. Mass [kg] (16) 8 3.7 (17) 14 6.8 (18) 20 10 Connector Specifications · Servomotor Connector 1 Phase U 1234 2 Phase V 3 Phase W 4 FG Red White Blue Green Plug: 350779-1 Pins: 350218-3 or 350547-3 (No.1 to 3) 350654-1 or 350669-1 (No. 4) From Tyco Electronics Japan G.K. Mating Connector Cap: 350780-1 Socket: 350537-3 or 350550-3 · Polarity Sensor (Hall Sensor) Connector 9 61 +5 V (DC) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V - - Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows Inverse power (V) the relationship between the Su, Sv, and Sw polarity sen- Vu Su sor (hall sensor) output sig- nals and the inverse power of Vv Sv each motor phase Vu, Vv, and Vw when the Moving Coil Vw moves in the direction indi- Sw cated by the arrow in the dimensional drawings of the 0 180 360 540 Electrical angle (°) Moving Coil. Pin connector: 17JE-23090-02 (D8C)-CG 5 From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5-13 5.3 External Dimensions 5.3.2 SGLTW-35: Standard Models Magnetic Ways: SGLTM-35A L1 LB L2 (54) 54 34.5 9.9° (70) LA L2 55 Moving Coil 54 (30.6) (54) 15 87 3 (100) 19 Gap1±0.3 (1) *70±0.3 71.5 1 (at the factory) 103 max.(at the factory) C1 C1 47 (8) *2.4±0.3 R6 (30.6) 2 N 7 dia. (Refer to Side-to-Side Cross Section for the depth.) 15 Side-to-Side Cross Section R: 0.5 max. R: 1 max. 2 × N × M6 × 8 9.9° *2.4±0.3 4 Spacers: Do not remove them until the Moving Coil is mounted on the machine. 34.5 54 Mount the Magnetic LD Mount the Magnetic LC L2 Way so that its edge surfaces are flush with *70±0.3 Way so that its edge (12) surfaces are flush with L1 the inner step. the inner step. Mounting Section Details (54) Unit: mm Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Magnetic Way Model SGLTM35324A 35540A 35756A L1 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 L2 270 (54 × 5) 486 (54 × 9) 702 (54 × 13) LA 33 0 -0.2 33 0 -0.2 33 0 -0.2 LB 15 0 -0.2 15 0 -0.2 15 0 -0.2 LC 39 0 -0.2 39 0 -0.2 39 0 -0.2 LD 62 +0.6 0 62 +0.6 0 62 +0.6 0 N Approx. Mass [kg] 6 4.8 10 8 14 11 5-14 5.3 External Dimensions 5.3.2 SGLTW-35: Standard Models Magnetic Ways with Bases: SGLTM-35AY 13 20 L2 (54) 54 (85) 9.9° 15 (70) Base 55 (100) 132 116 87 34.5 15 60 (0.8) 70±0.3 1 2.4±0.3 0.8±0.3 19.2 15 Moving Coil Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section 9.9° 74 2 × N1 × M6 × 8 (2.4±0.3) L5 L4 74 (14) (162) 2 N2 10 dia. (Refer to Side-to-Side Cross Section for the depth.) 15 34.5 54 2 × N1 × M6 × 16 20 L2 1 L3 L1 (54) (13) Unit: mm Note: Two Magnetic Way tracks are used together as a set. More than one Magnetic Way can be connected. Magnetic Way Model SGLTM- L1 L2 L3 L4 L5 N1 35324AY 324 -0.1 -0.3 270 310 162 162 6 35540AY 540 -0.1 -0.3 486 526 378 189 10 35756AY 756 -0.1 -0.3 702 742 594 198 14 N2 Approx. Mass [kg] 2 6.4 3 11 4 15 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5 5-15 5.3 External Dimensions 5.3.3 SGLTW-35H: High-efficiency Models 5.3.3 SGLTW-35H: High-efficiency Models SGLTW-35H: High-efficiency Models (70) 66 62.5 12 Magnetic Way 30 10 20 48±0.15 N × M6 × 12 L1 L2 (L3) (15) 20±0.1 1 100±0.15 60 120±0.1 (4.2 dia.) 30 30 28 (90) 80±0.05 (15) (19.2 with magnet cover) (19 without magnet cover) (Gap: 0.8 with magnet cover) (Gap: 1.0 without magnet cover) 2 #4-40 UNC screws Polarity sensor (hall sensor) Protective tube 500±50 500±50 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Cable UL20276, AWG28 35 43 63 min. Moving Coil Model SGLTW- L1 L2 L3 35A170H 170 144 (48 × 3) (16) 35A320H 315 288 (48 × 6) (17) Unit: mm N Approx. Mass [kg] 8 4.7 14 8.8 Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Moving Coil Lead Phase V Phase W Phase U Phase U Phase V Phase W Red White Black U V W 2 mm2 Ground Ground Green - (Viewed from the top surface Secure the lead from the Moving Coil of of the Moving Coil.) the Linear Servomotor so that it moves together with the Moving Coil. The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 61 +5 V (DC) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V - - Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5-16 (4) Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.3 External Dimensions 5.3.3 SGLTW-35H: High-efficiency Models Magnetic Ways: SGLTM-35H L1 LB L2 (54) 54 34.5 9.9° 15±0.1 (70) LA L2 55 Moving Coil 54 (30.6) (54) (0.8) 107 (120) *90±0.3 123 max.(at the factory) 91.5 1 (at the factory) YASKAWA TYPE: O/N S/N MADE IN JAPAN DATE 15±0.1 C1 4.2±0.1 0.8±0.3 C1 47 (8) Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section *2.4±0.3 R6 (30.6) 2 N 7 dia. (Refer to Side-to-Side Cross Section for the depth.) 2 × N × M6 × 8 Spacers: Do not remove them until the Moving Coil is mounted on the machine. 9.9° R: 0.5 max. R: 1 max. 3 34.5 *2.4±0.3 54 LC L2 (12) L1 Mount the Magnetic LD Mount the Magnetic Way so that its edge surfaces are flush *90±0.3 Way so that its edge surfaces are flush with with the inner step. the inner step. (54) Unit: mm Mounting Section Details Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Magnetic Way Model SGLTM35324H 35540H 35756H L1 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 L2 LA 270 (54 × 5) 486 (54 × 9) 702 (54 × 13) 33 0 -0.2 33 0 -0.2 33 0 -0.2 LB 15 0 -0.2 15 0 -0.2 15 0 -0.2 LC 39 0 -0.2 39 0 -0.2 39 0 -0.2 LD 82 +0.6 0 82 +0.6 0 82 +0.6 0 N Approx. Mass [kg] 6 4.8 10 8 14 11 5 5-17 5.3 External Dimensions 5.3.4 SGLTW-40: Standard Models 5.3.4 SGLTW-40: Standard Models Moving Coils: SGLTW-40AB (83) Polarity sensor (hall sensor) N × M8 × 16 78 75 Receptacle 63 20 L1 L2 (L3) 16 Magnetic Way 40 60 (19.1) 1 124 30 38 98 149.8 (4.2 dia.) (111.8) 97 (19.1) (25.3 with magnet cover) (25.1 without magnet cover) (Gap: 1.2 with magnet cover) (Gap: 1.4 without magnet cover) 2 #4-40 UNC screws 500±50 64 min. The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Unit: mm Moving Coil Model SGLTW- 40A400B 40A600B L1 394.2 574.2 L2 360 (60 × 6) 540 (60 × 9) (L3) N Approx. Mass [kg] (15) 14 15 (15) 20 22 Connector Specifications · Servomotor Connector A DA B CB C D Phase U Phase V Phase W Ground Receptacle: MS3102A-22-22P From DDK Ltd. Mating Connector Right-angle plug: MS3108B22-22S Straight plug: MS3106B22-22S Cable clamp: MS3057-12A · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V (power supply) - - Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw Vu Su Inverse power (V) polarity sensor (hall sensor) output signals and the inverse power of each motor Vv Sv phase Vu, Vv, and Vw when Vw the Moving Coil moves in the Sw direction indicated by the arrow in the dimensional 0 180 360 540 Electrical angle (°) drawings of the Moving Coil. Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5-18 6 Specifications, Ratings, and External Dimensions of SGLT Servomotors Magnetic Ways: SGLTM-40A LB 67.5 5.6° (83) 63 Moving Coil LA 67.5 5.3 External Dimensions 5.3.4 SGLTW-40: Standard Models L1 L2 (67.5) YASKAWA TYPE: L2 (36.1) (67.5) (150) 131 39 19.1 (1.4) 25.1 Gap 1.4±0.3 111.8±0.3 * 153 max.(at the factory) 113 1 (at the factory) *1.4±0.3 C1 R7 19.1 C1 48 (15) Side-to-Side Cross Section R: 0.5 max. R: 1 max. (36.1) 2 × N × M8 × 10 5.6° *1.4±0.3 2 N 9 dia. (Refer to Side-to-Side Cross Section for the depth.) Spacers: Do not remove them until the Moving Coil is mounted on the machine. O/N S/N MADE I 4 39 Mount the Magnetic LD Mount the Magnetic 67.5 Way so that its edge surfaces are flush *111.8±0.3 Way so that its edge surfaces are flush LC L2 with the inner step. with the inner step. (7.6) L1 Mounting Section Details (67.5) Unit: mm Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Magnetic Way Model SGLTM40405A 40675A 40945A L1 405 -0.1 -0.3 675 -0.1 -0.3 945 -0.1 -0.3 L2 LA 337.5 (67.5 × 5) 37.5 0 -0.2 607.5 (67.5 × 9) 37.5 0 -0.2 877.5 (67.5 × 13) 37.5 0 -0.2 LB 15 0 -0.2 15 0 -0.2 15 0 -0.2 LC LD 52.5 0 -0.2 52.5 0 -0.2 52.5 0 -0.2 100 +0.6 0 100 +0.6 0 100 +0.6 0 N Approx. Mass [kg] 6 9 10 15 14 21 5 5-19 5.3 External Dimensions 5.3.4 SGLTW-40: Standard Models Magnetic Ways with Bases: SGLTM-40AY 12.5 25 L2 67.5 (67.5) (103) 20 (83) 5.6° Base 63 (150) 190 170 131 39 19.1 (1.2) 90 111.8 ±0.3 1 1.4±0.3 1.2 ±0.3 25.3 19.1 Moving Coil Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section 5.6° 92.5 2 × N1 × M8 × 10 (1.4±0.3) L5 92.5 (17.5) L4 (202.5) 2 × N2 × 12 dia. (Refer to the side cross-sectional view for the depth.) 20 39 67.5 2 × N1 × M8 × 25 25 L2 5 L3 L1 (67.5) (12.5) Unit: mm Note: Two Magnetic Way tracks are used together as a set. More than one Magnetic Way can be connected. Magnetic Way Model SGLTM- L1 L2 L3 L4 L5 N1 40405AY 405 -0.1 -0.3 337.5 387.5 202.5 202.5 6 40675AY 675 -0.1 -0.3 607.5 657.5 472.5 236.25 10 40945AY 945 -0.1 -0.3 877.5 927.5 742.5 247.5 14 N2 Approx. Mass [kg] 2 13 3 21 4 30 5-20 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.3 External Dimensions 5.3.5 SGLTW-50: High-efficiency Models 5.3.5 SGLTW-50: High-efficiency Models Moving Coils: SGLTW-50AH (85) 81 62.5 12 N × M6 × 12 30 L1 Magnetic Way 10 L2 (L3) 20 48±0.15 (4.1) (19.1) 20±0.1 1 100±0.15 120±0.1 60 (90) 80±0.05 30 28 (19.1) (23.3 with magnet cover) (23.1 without magnet cover) (Gap: 0.8 with magnet cover) (Gap: 1.0 without magnet cover) Polarity sensor 2 #4-40 (hall sensor) UNC screws Protective tube The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. 500±50 (4.2 dia.) 500±50 Polarity sensor (hall sensor) connector Cable UL20276, AWG28 35 43 63 min. Unit: mm Moving Coil Model SGLTW- L1 L2 (L3) N Approx. Mass [kg] 50A170H 170 144 (48 × 3) (16) 8 6 50A320H 315 288 (48 × 6) (17) 14 11 Connector Specifications Polarity Sensor (Hall Sensor) Output Signal · Moving Coil Lead Phase V Phase W Phase U Phase U Phase V Phase W Red White Black U V W 2 mm2 Ground Ground Green - (Viewed from the top surface Secure the lead from the Moving Coil of of the Moving Coil.) the Linear Servomotor so that it moves together with the Moving Coil. The figure on the right shows the relationship between the Su, Sv, and Sw polarity sensor (hall sensor) output signals and the inverse power of each motor phase Vu, Vv, and Vw when the Moving Coil moves in the direction indicated by the arrow in the dimensional drawings of the Moving Coil. Inverse power (V) Vu Su Vv Sv Vw Sw 0 180 360 540 Electrical angle (°) · Polarity Sensor (Hall Sensor) Connector 9 61 +5 V (DC) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V - - Pin connector: 17JE-23090-02 (D8C)-CG 5 From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5-21 5.3 External Dimensions 5.3.5 SGLTW-50: High-efficiency Models Magnetic Ways: SGLTM-50H L1 LB L2 (54) 54 42 19.1±0.1 (4.1) (85) LA L2 (27) 70 54 (54) (0.8) 112 (120) *90±0.3 91.5 1 (at the factory) 131 max.(at the factory) 19.1±0.1 C1 4.2±0.1 0.8±0.3 C1 62 (8) Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section Moving Coil 12 dia. 2 N 7 dia. (Refer to Side-to-Side Cross Section for the depth.) Spacers: Do not remove them until the Moving Coil is mounted on the machine. (4) R: 0.5 max. R: 1 max. Mount the Magnetic Way so that its edge surfaces are flush with the inner step. LD *90±0.3 3 42 2 × N × M6 × 8 54 LC Mount the Magnetic Way so that its edge surfaces are flush with the inner step. Mounting Section Details L2 L1 (54) Unit: mm Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Magnetic Way Model SGLTM50324H 50540H 50756H L1 324 -0.1 -0.3 540 -0.1 -0.3 756 -0.1 -0.3 L2 LA 270 (54 × 5) 486 (54 × 9) 702 (54 × 13) 27 0 -0.2 27 0 -0.2 27 0 -0.2 LB 90 -0.2 90 -0.2 90 -0.2 LC 45 0 -0.2 45 0 -0.2 45 0 -0.2 LD 82 +0.6 0 82 +0.6 0 82 +0.6 0 N Approx. Mass [kg] 6 8 10 13 14 18 5-22 Inverse power (V) Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.3.6 SGLTW-80: Standard Models Moving Coils: SGLTW-80B (120) 115 75 Polarity sensor (hall sensor) N × M8 × 16 Receptacle Magnetic Way 16 63 20 40 60 (19.1) 1 5.3 External Dimensions 5.3.6 SGLTW-80: Standard Models L1 L2 (L3) 124 30 38 98 149.8 (111.8) 97 (4.2 dia.) (19.1) (25.3 with magnet cover) (25.1 without magnet cover) (Gap: 1.2 with magnet cover) (Gap: 1.4 without magnet cover) 2 × #4-40 UNC screws 64 min. 500±50 The Moving Coil moves in the direction indicated by the arrow when current flows in the following phase sequence: U, V, W. Unit: mm Moving Coil Model SGLTW- 80A400B 80A600B L1 394.2 574.2 L2 360 (60 × 6) 540 (60 × 9) (L3) N Approx. Mass [kg] (15) 14 24 (15) 20 35 Connector Specifications · Servomotor Connector A DA B CB C D Phase U Phase V Phase W Ground Receptacle: MS3102A-22-22P From DDK Ltd. Mating Connector Right-angle plug: MS3108B22-22S Straight plug: MS3106B22-22S Cable clamp: MS3057-12A · Polarity Sensor (Hall Sensor) Connector 9 6 1 +5 V (power supply) 6 5 12 3 Phase U Phase V 7 8 Not used 4 Phase W 9 5 0 V (power supply) - - Polarity Sensor (Hall Sensor) Output Signal The figure on the right shows the relationship between the Su, Sv, and Sw Vu Su polarity sensor (hall sensor) output signals and the inverse power of each motor Vv Sv phase Vu, Vv, and Vw when Vw the Moving Coil moves in the Sw direction indicated by the arrow in the dimensional 0 180 360 540 Electrical angle (°) drawings of the Moving Coil. Pin connector: 17JE-23090-02 (D8C)-CG From DDK Ltd. Mating Connector Socket connector: 17JE-13090-02 (D8C)A-CG Studs: 17L-002C or 17L-002C1 5 5-23 5.3 External Dimensions 5.3.6 SGLTW-80: Standard Models Magnetic Ways: SGLTM-80A L1 LB L2 67.5 (67.5) (150) 131 57 57 5.6° 19.1 (120) 100 LA Moving Coil L3 33.75 (37.9) (67.5) Gap 1.4±0.3 C1 25.1 (1.4) *111.8±0.3 113 ±1 (at the factory) 153 max. (at the factory) C1 85 Side-to-Side Cross Section 19.1 R0.5 max. R: 1 max. 4 *1.5±0.3 (15) (37.9) 2 × N1 × M8 × 10 5.6° *1.5±0.3 R7 2 × N2 × 9 dia. (Refer to Side-to-Side Cross Section for the depth.) Spacers: Do not remove them until the Moving Coil is mounted on the machine. 6 Mount the Magnetic Way so LD Mount the Magnetic Way so 67.5 that its edge surfaces are flush with the inner step. *111.8±0.3 that its edge surfaces are flush with the inner step. LC (11.3) L2 L1 Mounting Section Details (67.5) Note: 1. Two Magnetic Way tracks are used together as a set. For safety, when they are shipped, the two tracks are secured to a mounting spacer made from aluminum. 2. More than one Magnetic Way can be connected. 3. Dimensions with asterisks are the distances between the Magnetic Way tracks. Install the tracks according to the specified dimensions. Observe the dimensions given in Mounting Section Details after installation. Dimensions when the Magnetic Way is shipped from the factory are indicated by . 4. Use socket head screws of strength class 10.9 or higher for the Magnetic Way mounting screws. (Do not use stainless steel screws.) Unit: mm Magnetic Way Model L1 SGLTM- 80405A 405 -0.1 -0.3 80675A 675 -0.1 -0.3 80945A 945 -0.1 -0.3 L2 L3 LA 337.5 (67.5 × 5) 607.5 (67.5 × 9) 877.5 (67.5 × 13) 337.5 (33.75 × 10) 607.5 (33.75 × 18) 887.5 (33.75 × 26) 39.4 0 -0.2 39.4 0 -0.2 39.4 0 -0.2 LB 16.9 0 -0.2 16.9 0 -0.2 16.9 0 -0.2 Approx. LC LD N1 N2 Mass [kg] 50.6 0 -0.2 100 +0.6 0 6 11 14 50.6 0 -0.2 100 +0.6 0 10 19 24 50.6 0 -0.2 100 +0.6 0 14 27 34 5-24 Specifications, Ratings, and External Dimensions of SGLT Servomotors (150) 190 170 131 57 5.3 External Dimensions 5.3.6 SGLTW-80: Standard Models Magnetic Ways with Bases: SGLTM-80AY 14.4 25 L2 67.5 33.75 (67.5) 5.6° 20 Base (140) (120) 100 Moving Coil 19.1 (1.2) 2 × N2 × 12 dia. (Refer to Side-to-Side Cross Section for the depth.) 1 1.5±0.3 90 111.8±0.3 1.2±0.3 25.3 19.1 92.5 Gap Includes a 0.2-mm-thick magnet cover. Side-to-Side Cross Section 2 × N1 × M8 × 10 5.6° (1.5±0.3) L5 L4 92.5 (17.5) (202.5) 20 57 33.75 2 × N3 × M8 × 25 67.5 25 L2 3.1 L3 L1 (67.5) (14.4) Unit: mm Note: Two Magnetic Way tracks are used together as a set. More than one Magnetic Way can be connected. Magnetic Way Model SGLTM- L1 L2 L3 L4 L5 N1 N2 N3 Approx. Mass [kg] 80405AY 405 -0.1 -0.3 337.5 387.5 202.5 202.5 6 2 11 18 80675AY 675 -0.1 -0.3 607.5 657.5 472.5 236.25 10 3 19 31 80945AY 945 -0.1 -0.3 877.5 927.5 742.5 247.5 14 4 27 43 5 5-25 5.4 Selecting Cables 5.4.1 Cable Configurations 5.4 Selecting Cables 5.4.1 Cable Configurations Prepare the cable required for the encoder. Refer to the following catalog to select a Linear Encoder. AC Servo Drives -7 Series (Manual No.: KAEP S800001 23) SERVOPACK Serial Converter Unit Linear Encoder Cable Linear encoder (Not provided by Yaskawa.) Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Linear Servomotor Main Circuit Cable Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Linear Servomotor Polarity sensor (hall sensor) * You can connect directly to an absolute linear encoder. Note: Refer to the following manual for the following information. · Cable dimensional drawings and cable connection specifications · Order numbers and specifications of individual connectors for cables · Order numbers and specifications for wiring materials -7-Series AC Servo Drive Peripheral Device Selection Manual (Manual No.: SIEP S800001 32) 5-26 Specifications, Ratings, and External Dimensions of SGLT Servomotors 5.4 Selecting Cables 5.4.2 Linear Servomotor Main Circuit Cables 5.4.2 Linear Servomotor Main Circuit Cables Linear Servomotor Model SGLTW-20A, -35A SGLTW-AD SGLTW-40B -80B Length (L) Order Number 1 m JZSP-CLN21-01-E 3 m JZSP-CLN21-03-E 5 m JZSP-CLN21-05-E 10 m JZSP-CLN21-10-E 15 m JZSP-CLN21-15-E 20 m JZSP-CLN21-20-E 1 m JZSP-CLN14-01-E 3 m JZSP-CLN14-03-E 5 m JZSP-CLN14-05-E 10 m JZSP-CLN14-10-E 15 m JZSP-CLN14-15-E 20 m JZSP-CLN14-20-E 1 m JZSP-CLN39-01-E 3 m JZSP-CLN39-03-E 5 m JZSP-CLN39-05-E 10 m JZSP-CLN39-10-E 15 m JZSP-CLN39-15-E 20 m JZSP-CLN39-20-E Appearance SERVOPACK end Linear Servomotor L end *1 SERVOPACK end Linear Servomotor L end *2 SERVOPACK end L Motor end *3 *1. Connector from Tyco Electronics Japan G.K. *2. Connector from Interconnectron GmbH *3. A connector is not provided on the Linear Servomotor end. Obtain a connector according to your specifications. Refer to the next page for information on connectors. JZSP-CLN39--E Cables 8.5 mm U V W M4 crimp terminal G 50 mm Wire markers L Heat-shrinkable tube Finished diameter: 15.8 35 mm 2 mm Cable (UL2570) AWG11/4C Wiring Specifications SERVOPACK Leads Servomotor Connector Wire Color Signal Signal Pin Red White Phase U Phase V Phase U A Phase V B 5 Blue Phase W Phase W C Green/yellow FG FG D JZSP-CLN39 Cable Connectors Applicable Servomotor Connector Provided with Servomotor SGLTW-40 and -80 MS3102A22-22P Plug Straight Right-angle MS3106B22-22S or MS3106A22-22S MS3108B22-22S Cable Clamp MS3057-12A 5-27 5.4 Selecting Cables 5.4.2 Linear Servomotor Main Circuit Cables MS3106B22-2S: Straight Plug with Two-piece Shell Q 50 max. 55.57 max. J W A Cable Clamp mounting thread: 1-3/16-18UNEF Shell Size Joint Thread A 22 1-3/8-18UNEF Length of Joint J ±0.12 18.26 Joint Nut Outer Diameter Q +0 -0.38 40.48 Unit: mm Effective Thread Length W min. 9.53 MS3106A22-2S: Straight Plug with Solid Shell Q 34.99 ±0.5 dia. 54±0.5 J W A Cable Clamp mounting thread: 1-3/16-18UNEF Shell Size Joint Thread A 22 1-3/8-18UNEF Length of Joint J ±0.12 18.26 Joint Nut Outer Diameter Q +0 -0.38 40.48 Unit: mm Effective Thread Length W min. 9.53 MS3108B22-2S: Right-angle Plug with Two-piece Shell Q W 33.3±0.5 24.1±0.5 76.98 max. J A Cable Clamp mounting thread: 1-3/16-18UNEF Shell Size Joint Thread A Length of Joint J ± 0.12 22 1-3/8-18UNEF 18.26 Joint Nut Outer Diameter Q +0 -0.38 40.48 Unit: mm Effective Thread Length W min. 9.53 Dimensional Drawings: MS3057-12A Cable Clamp with Rubber Bushing Unit: mm 35 ±0.7 dia. 37.3±0.7 23.8±0.7 1.6 C V 15.9 dia. (bushing inner diameter) 19.0 dia. (Cable Clamp inner diameter) 4.0 (slide range) Applicable Connector Shell Size 20.22 Effective Thread Length C 10.3 Mounting Thread V 1-3/1618UNEF Attached Bushing AN3420-12 5-28 Equipment Design Precautions This chapter provides precautions for equipment design. 6.1 Influence of Magnetic Attraction . . . . . . . . . 6-2 6.1.1 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.1.2 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . 6-3 6.2 Influence of Magnetic Way Leakage Flux . . 6-4 6.2.1 6.2.2 6.2.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . 6-4 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . 6-4 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.3 Special Precautions for SGLT Servomotors . .6-6 6.4 Precautions for Water-Cooled Models . . . . . .6-7 6 6.1 Influence of Magnetic Attraction 6.1.1 SGLF Servomotors 6.1 Influence of Magnetic Attraction 6.1.1 SGLF Servomotors The Moving Coil and Magnetic Way face each other, so magnetic attraction will occur. Consider the following magnetic attractions when you design the equipment. Gap, G Moving Coil Model SGLFWSGLFW2- 20A090 20A120 35A120 35A230 50A200 50A380 1ZA200 1ZA380 30A070 30A120 30A230 45A200 45A380 90A200 90A380 90A560 1DA380 1DA560 Gap, G*1 (mm) 0.7 (0.5)*3 0.5 Magnetic Attraction, F*2 (N) 410 600 1100 2100 2100 4100 4200 6520 240 750 1490 2390 4770 4770 9550 14300 14300 21500 Magnetic attraction, F *1. Gap values are given for the design value minus 0.3 mm. *2. The maximum force is given for the magnetic attraction. *3. Dimensions in parentheses are for when the magnet cover is attached. 6-2 6.1 Influence of Magnetic Attraction 6.1.2 SGLT Servomotors 6.1.2 SGLT Servomotors The Magnetic Way tracks are located on both sides of the Moving Coil. If the gaps on both sides of the Moving Coil are the same, the magnetic attraction is canceled. However, it is difficult to obtain the same gaps due to Servomotor precision, the precision of the user's equipment, error when assembling the Servomotor, and other factors. Consider the following magnetic attractions when you design the equipment. Moving Coil Model SGLTW- 20A170 20A320 20A460 35A170 35A320 35A460 40A400 40A600 50A170 50A320 80A400 80A600 Magnetic Gap, G1*1 (mm) 1.3 (1.1)*3 1.3 (1.1)*3 1.7 (1.5)*3 1.7 (1.5)*3 1.3 (1.1)*3 1.7 (1.5)*3 Magnetic Gap, G2*1 (mm) Magnetic Magnetic Attraction, F1*2 Attraction, F2*2 (N) (N) 0.7 (0.5)*3 0.7 (0.5)*3 1.1 (0.9)*3 1.1 (0.9)*3 0.7 (0.5)*3 1.1 (0.9)*3 760 1510 2260 1330 2650 4000 4700 7000 1900 3750 9200 13600 1030 2040 3050 1800 3570 5400 5900 8700 2600 5100 11400 16900 Difference in Magnetic Attraction, F (N) 270 530 790 470 920 1400 1200 1700 700 1350 2200 3300 *1. Gap values are given for the design value plus 0.3 mm on one side and minus 0.3 mm on the other side. *2. The maximum force is given for the magnetic attraction. *3. Dimensions in parentheses are for when the magnet cover is attached. Moving Coil Magnetic Magnetic attraction, attraction, F1 F2 Gap, G1 Gap, G2 Magnetic Way track Magnetic Way track Equipment Design Precautions 6 6-3 6.2 Influence of Magnetic Way Leakage Flux 6.2.1 SGLG Servomotors 6.2 Influence of Magnetic Way Leakage Flux The Magnetic Way has leakage flux. Particularly in locations where the leakage flux is 10 gauss or higher, the influence of the leakage flux will be strongly felt. Consider this in the equipment design. The following tables give the locations where the leakage flux will be 10 gauss for each Servomotor model. 6.2.1 SGLG Servomotors Magnetic Way Model SGLGM30 40C 40C-M 60C 60C-M 90 Z X (mm) 25 30 50 45 65 100 Location of 10-Gauss Leakage Flux +Y (mm) -Y (mm) 25 5 30 5 50 5 40 5 60 5 85 5 Z Z (mm) 35 40 60 55 75 115 -Y +Y X 6.2.2 SGLF Servomotors Magnetic Way Model SGLFM-20 SGLFM-35 SGLFM-50 SGLFM-1Z SGLFM2-30 SGLFM2-45 SGLFM2-90 SGLFM2-1D +Z X (mm) 60 70 90 120 60 90 120 130 Y -Z Location of 10-Gauss Leakage Flux Y (mm) +Z (mm) 35 65 45 85 50 105 60 135 30 70 50 105 60 135 70 150 +Z X -Z -Z (mm) 5 5 5 5 5 5 5 5 6-4 6.2 Influence of Magnetic Way Leakage Flux 6.2.3 SGLT Servomotors 6.2.3 SGLT Servomotors Magnetic Way Model SGLTM- 20 35A 35H 40 50 80 Z Location of 10-Gauss Leakage Flux X (mm) Y (mm) Z (mm) 55 40 10 60 40 10 65 45 15 80 60 15 70 50 15 90 60 20 Z Y X Equipment Design Precautions 6 6-5 6.3 Special Precautions for SGLT Servomotors 6.3 Special Precautions for SGLT Servomotors To mount the Magnetic Way, space is required between the Magnetic Way yoke and the positioning ridges on the equipment. Design the equipment with the following recommended values (W2) for the positioning ridges on the equipment. Mounting spacer Magnetic Way yoke Magnetic Way Model SGLTM- 20 35 40 80 35H 50 Magnet Positioning ridges Magnetic Way yoke Equipment W2 W1 Dimensions (mm) W1 (Factory Distance between Magnetic Way Yokes) W2 (Recommended Positioning Ridge Dimensions for Equipment) 71.5 ± 1 70 ± 0.15 113 ± 1 111.8 ± 0.15 91.5 ± 1 90 ± 0.15 6-6 6.4 Precautions for Water-Cooled Models 6.4 Precautions for Water-Cooled Models SGLFW2 Servomotors (SGLFW2-AL) use forced cooling with a cooling medium. Observe the following precautions if you use one of these Servomotors. Cooling System Design and Installation · You must design, purchase, and install the portion of the cooling system that is external to the Servomotor, such as the cooling medium, piping, and chiller or other cooling device. · The joints on the Servomotor are made of stainless steel. Use parts that will not corrode for the connecting joints, piping, and other connecting parts. (We recommend that you use stainless steel parts.) · The joints on the Servomotor are Rc1/8 (taper pipe thread). Wrap joints with sealing tape or take other measures to prevent the cooling water from leaking. · Use flexible piping tubes to prevent leaking. Cooling Medium · Use cooling water for the cooling medium. · Use cooling water that meets the water quality standards given in the following table (con- forming to JRA GL-02 1994 of the Japan Refrigeration and Air Conditioning Industry Association). If the water quality standards are not met, cooling performance will suffer and corrosion may cause problems. Item Water Quality Standard (Makeup Water Requirements for Cooling Water) pH (25°C) 6.8 to 8.0 Conductivity (mS/m) (25°C) 30 max. Chloride ions (mgCl-/l) 50 max. Sulfate ions (mgSO42-/l) Alkalinity (pH4.8) (mgCaCO3/l) Total hardness (mgCaCo3/l) Calcium hardness (mgCaCO3/l) Ionic silica (mgSiO2/l) Iron (mgFe/l) 50 max. 50 max. 70 max. 50 max. 30 max. 0.3 max. Copper (mgCu/l) 0.1 max. Sulfide ions (mgS2-/l) Must not be detected. Ammonium ions (mgNH4+/l) Residual chlorine (mgCl/l) 0.1 max. 0.3 max. Free carbon dioxide (mgCO2/l) 4.0 max. · The temperature range for the cooling medium supplied to the Servomotor is 5°C to 25°C. Using a colder cooling medium will increase cooling performance, but make sure that freezing or condensation does not occur. · The rated cooling medium flow rate is 4 L/min. This is the minimum flow rate required to pre- vent burning in the Servomotor for the current flow that corresponds to the rated force. If the flow rate is less than 4 L/min, install a protective circuit to cut off the current to the Ser- 6 vomotor. · The maximum cooling medium flow rate is 6 L/min. · Do not allow cooling water to be contaminated with oils, chemicals, or other impurities. Preventing Contamination by Foreign Matter Any foreign matter that is 0.5 mm or larger must not be allowed to enter the cooling piping to the Servomotor. Install a strainer, filter, or similar device to remove such foreign matter from the cooling water in the piping upstream from the cooling medium inlet port on the Servomotor. 6-7 Equipment Design Precautions 6.4 Precautions for Water-Cooled Models Pressure · Install a safety valve or other mechanism to keep the pressure in the Servomotor cooling piping below 1.0 MPa. · The normal withstand pressure of the Servomotor is 0.5 MPa. Do not allow the pressure to increase even momentarily to greater than 1.0 MPa, e.g., for cooling medium surges. Do not allow the pressure to exceed 0.5 MPa more than 99 times. Checking the Flow Rate Use a flow rate meter or other device to confirm that the required flow rate is achieved. If the flow rate is too low, burning may occur in the Servomotor and cooling performance may suffer. Storage and Periods of Nonuse · If you store the Servomotor or do not use it for a period of time, remove all of the cooling medium from the cooling piping. · Observe the following conditions when you store the Servomotor or do not use it for a period of time. Temperature: -20°C to +60°C (with no freezing) Humidity: 20% to 80% relative humidity (with no condensation) Other Precautions · If cooling medium leaks from the Servomotor, stop using the Servomotor immediately. Then, inspect the Servomotor and take suitable countermeasures. · After you install the Servomotor, make sure that there is no cooling medium or other liquid on the Servomotor. If you find any liquid, wipe it off immediately and dry the Servomotor sufficiently. A Servomotor may be damaged if it is used with liquid on it. · If you disconnect the piping during maintenance or at any other time, do not allow the cooling water to get on the Servomotor. 6-8 Servomotor Installation This chapter describes the installation conditions, procedures, and precautions for Servomotors. 7.1 Installation Conditions . . . . . . . . . . . . . . . . 7-2 7.1.1 Installation Environment . . . . . . . . . . . . . . . . . . . 7-2 7.1.2 Installation Orientation . . . . . . . . . . . . . . . . . . . . 7-2 7.2 Installation Procedure . . . . . . . . . . . . . . . . . 7-3 7.2.1 7.2.2 7.2.3 SGLG Servomotors (Coreless Models) . . . . . . . . 7-3 SGLF Servomotors (Models with F-type Iron Cores) . . . . . . . . . . . . . 7-5 SGLT Servomotors (Models with T-type Iron Cores) . . . . . . . . . . . . 7-10 7.3 Servomotor Temperature Increase . . . . . . 7-16 7 7.1 Installation Conditions 7.1.1 Installation Environment 7.1 Installation Conditions The service life of a Servomotor will be shortened or unexpected problems will occur if the Servomotor is installed incorrectly or in an inappropriate location. Always observe the following installation instructions. 7.1.1 Installation Environment Refer to the specifications for each type of Servomotor for the mechanical specifications, protective structure, and environmental conditions related to Servomotor installation. 7.1.2 Installation Orientation You can install the Servomotor in any orientation. Installation Orientation Figure Precautions Horizontal Direction - Hung Vertical Direction (Stroke in Vertical Direction) Install a mechanism on the equipment to provide protection in case the Servomotor falls off. · Implement safety measures, such as attaching a counterbalance, so that the workpiece will not fall, e.g., when an alarm occurs, when overtravel occurs, or when the power supply is interrupted. · Set the parameters so that the Servomotor will stop in the zero clamping state when overtravel occurs. 7-2 7.2 Installation Procedure 7.2 Installation Procedure 7.2.1 SGLG Servomotors (Coreless Models) 7.2.1 SGLG Servomotors (Coreless Models) Mounting the Magnetic Way The SGLG Magnetic Ways consist of C-shaped steel plates with magnets facing each other attached between them. Be careful not to let foreign matter (magnetic material) enter between the magnets. Note Magnet Use the following procedure. 1. Confirm the mounting reference surfaces of the Magnetic Way and place the Magnetic Way on one of the reference surfaces. There are two mounting references surfaces, as shown in the following figure. Select the appropriate reference surface for your system. Note: Be careful not to pinch your hands between the equipment and the Magnetic Way. Mounting reference surface Nameplate Servomotor Installation Mounting reference surface 2. Press the Magnetic Way tightly against the equipment and secure it with screws. Magnetic Way Model SGLGM- 30 40 60 90 Screw Nominal Size M4 M5 M6 Tightening Torque (Ncm) 360 to 500 720 to 1,010 1,220 to 1,710 Note:Use socket head screws with a strength class of 10.9. 3. Place the second Magnetic Way in line with and at least 30 mm away from the first Magnetic Way. 4. Align the corners of the connecting surfaces of the Magnetic Ways and then rotate the second Magnetic Way so that it connects to the first Magnetic Way. Note: The magnetic attraction will pull the Magnetic Ways together. Be careful not to pinch your fingers. First Magnetic Way Align the corners. 7 Second Magnetic Way Rotate the Magnetic Way. 5. Secure the second Magnetic Way with screws. 7-3 7.2 Installation Procedure 7.2.1 SGLG Servomotors (Coreless Models) 6. Mount the third and any other Magnetic Ways in the same way. This concludes the procedure. Mounting the Moving Coil An SGLGW Moving Coil consists of an aluminum base and a winding section that is protected by plastic. Do not subject them to shock. Doing so may result in injury or equipment damage. Note Use the following procedure. 1. Insert the winding section between the magnets of the Magnetic Ways that you previ- ously installed. Magnetic Ways Moving Coil Winding section Base 2. Attach the Moving Coil to the moving table that is supported by the linear motion guides. Secure the table with screws. Linear motion guides Moving table Linear motion guides Moving Coil Magnetic Way 7-4 H Servomotor Installation 7.2 Installation Procedure 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) 3. Confirm that the gap, G, between the winding section of the Moving Coil and the magnets of the Magnetic Way are as given in the following table. Moving Coil Magnetic Way G P Moving Coil Model SGLGW- 30A050 30A080 G 40 60 90 H 1 ± 0.3 1 ± 0.3 1 ± 0.3 1 ± 0.3 2 ± 0.3 Dimensions (mm) P 1 ± 0.1 1 ± 0.1 0 ± 0.1 0 ± 0.1 0.9 ± 0.1 G 0.85 ± 0.3 0.95 ± 0.3 0.8 ± 0.3 0.8 ± 0.3 1 ± 0.3 4. Move the Moving Coil back and forth to the ends of the Magnetic Ways several times and confirm the following items. · That the Moving Coil does not come into contact with the Magnetic Ways · That there is no foreign matter (magnetic material) between the magnets This concludes the procedure. 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) Outline 1. Mount one Magnetic Way. To install the Moving Coil, you need a Magnetic Way that is longer than the Moving Coil. If one Magnetic Way is shorter than the Moving Coil, install two Magnetic Ways first and then Important install the Moving Coil. Moving table Linear motion guide Magnetic Way 2. Separate the moving table that is supported by the linear motion guides from the Magnetic Way and attach the Moving Coil to it. Moving Coil 7 7-5 7.2 Installation Procedure 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) Important If you will use only one Magnetic Way, the linear motion guide may not be sufficiently long enough to install the Moving Coil at a location separated from the Magnetic Way. Install a dummy linear motion guide and use it to mount the Moving Coil. Proper linear motion guide Dummy linear motion guide Magnetic Way Moving Coil Moving table Blocks 3. Place the Moving Coil on top of the Magnetic Way. 4. Attach the second and any other Magnetic Ways. Second and any other Magnetic Ways This concludes the procedure. Mounting the First Magnetic Way When a Magnetic Way is shipped, the side with the magnets is covered with cardboard onto which thin rectangular steel plates are placed. The steel plates are dummy plates that are used to reduce the influence of the magnetism on the Note surroundings. When you remove the plates, be careful not to pinch your fingers and to not damage the magnets or magnet cover. Dummy plate to reduce magnetic force Magnet Cover 7-6 Magnet Cardboard Magnetic Way yoke Nameplate Condition with Cardboard Removed Use the following procedure. The magnets in the Magnetic Way exert a very strong magnetic attraction. Be very careful when you use steel screws, wrenches, or other metal objects. Note 7.2 Installation Procedure 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) 1. Remove the dummy plates to reduce magnetic force and the cardboard from the surface of the Magnetic Way. 2. Face the reference marks on the Magnetic Way (depressions of approx. 4 mm in diameter) toward the equipment and set down the Magnetic Way. Note: Be careful not to pinch your hands between the equipment and the Magnetic Way. Magnetic Way connecting section K K Mounting surface Reference mark Reference mark 3. Press the Magnetic Way tightly against the equipment and secure it with screws. Magnetic Way Screw Nominal Model Size SGLFM-20 M4 SGLFM-35 SGLFM-50 M5 SGLFM-1Z M6 SGLFM2-30 M4 SGLFM2-45 M5 SGLFM2-90 M6 SGLFM2-1D M8 Tightening Torque (Ncm) 360 to 500 720 to 1,010 1,220 to 1,710 360 to 500 720 to 1,010 1,220 to 1,710 2,970 to 4,150 Screw Head Height, K (mm) 4.2 max. 5.2 max. 6.7 max. 4.2 max. 5.2 max. 6.7 max. 8.2 max. Reference Figure 1 Figure 2 Magnet Magnetic Way yoke Figure 1 Magnet Magnetic Way yoke Figure 2 Note:Use socket head screws with a strength class of 10.9. This concludes the procedure. Mounting the Moving Coil An SGLF Moving Coil consists of an iron core and a winding section that is protected by plastic. Do not subject them to shock. Doing so may result in injury or equipment damage. Note Use the following procedure. 1. On a line extending from the Magnetic Way that you previously mounted, attach the Moving Coil to the moving table supported by the linear motion guides. 2. Confirm that the gap, G, between the Moving Coil and the Magnetic Way are as given in the following table. 7 Servomotor Installation 7-7 7.2 Installation Procedure 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) Mounting hole P Cable Gap, G H Moving Coil Reference mark Magnetic Way Side of Linear Servomotor (viewed from side of Moving Coil cable) Moving Coil Model 20 35 SGLFW50 1Z 30A070 30A120 30A230 SGLFW245 90 1D H 45 ± 0.1 58 ± 0.1 40 ± 0.1 50 ± 0.1 Dimensions (mm) P G (Gap) 22 ± 0.2 21 ± 0.2 25.8 ± 0.2 1 (0.8)* 27 ± 0.2 27.5 ± 0.2 20 ± 0.2 0.8 26 ± 0.2 30 ± 0.2 42.5 ± 0.2 *Dimensions in parentheses are for when the magnet cover is attached. 3. Place a thin nonmagnetic sheet in the gap between the Moving Coil and Magnetic Way. The sheet must be approximately 0.5 mm thick, and we recommend using a plastic sheet. 4. Slowly move the Moving Coil toward the Magnetic Way and confirm that there are no noises, such as noise from contact between the Moving Coil and Magnetic Way. As the Moving Coil approaches the Magnetic Way, magnetic attraction will pull on the Moving Coil. Be careful not to pinch your fingers or tools. Important Moving Coil Move the Moving Coil slowly. Nonmagnetic sheet 5. Move the Moving Coil back and forth to the ends of the Magnetic Ways several times and confirm the following items. · That the Moving Coil does not come into contact with the Magnetic Ways · That there is no foreign matter (magnetic material) between the magnets 7-8 7.2 Installation Procedure 7.2.2 SGLF Servomotors (Models with F-type Iron Cores) 6. Remove the thin nonmagnetic sheet. 7. Use a nonmagnetic gap gauge to confirm that the gap between the Moving Coil and Magnetic Way is 1 ±0.3 mm* at all locations. (We recommend a brass or stainless steel gauge.) *If the magnet cover is in place, the gaps should be 0.8 ±0.3 mm This concludes the procedure. Mounting the Second and Any Other Magnetic Ways Use the following procedure. 1. Place the second Magnetic Way in line with and at least 30 mm away from the first Mag- netic Way. Note: Face the Magnetic Ways in same orientation using the locations of the reference marks as a guide (depressions of approx. 4 mm in diameter). 30 mm Reference mark 2. Hold down the Magnetic Way tightly, press the second Magnetic Way against the first Magnetic Way, and then secure the second Magnetic Way with screws. Note: The magnetic attraction will pull the Magnetic Ways together. Be careful not to pinch your fingers. First Magnetic Way Magnetic attraction Second Magnetic Way 3. Mount the third and any other Magnetic Ways using steps 1 and 2, above. This concludes the procedure. 7 7-9 Servomotor Installation 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) Outline 1. Mount one Magnetic Way. To install the Moving Coil, you need a Magnetic Way that is longer than the Moving Coil. If one Magnetic Way is shorter than the Moving Coil, install two Magnetic Ways first and then Important install the Moving Coil. Moving table Linear motion guide Magnetic Way 2. Separate the moving table that is supported by the linear motion guides from the Magnetic Way and attach the Moving Coil to it. Moving Coil Important If you will use only one Magnetic Way, the linear motion guide may not be sufficiently long enough to install the Moving Coil at a location separated from the Magnetic Way. Install a dummy linear motion guide and use it to mount the Moving Coil. Proper linear motion guide Dummy linear motion guide Magnetic Way Moving Coil Moving table Blocks 3. Place the Moving Coil on top of the Magnetic Way. Moving Coil 4. Attach the second and any other Magnetic Ways. Second and any other Magnetic Ways 7-10 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) Mounting the First Magnetic Way There are two types of Magnetic Ways: Magnetic Ways with mounting spacers, and Magnetic Ways with Magnetic Way yokes secured to bases. · Magnetic Ways with mounting spacers: SGLTM-A and SGLTM-AC · Magnetic Ways with Magnetic Way yokes secured to bases: SGLTM-AY The installation procedure depends on the type of Magnetic Way. SGLTM-A and SGLTM-AC Important When the Magnetic Way is shipped, the two Magnetic Way yokes are secured to mounting spacers made from aluminum. Never remove these mounting spacers until the Magnetic Way is provisionally installed on the equipment. Mounting spacer Be careful of the magnetic force. Magnetic Way yoke Magnetic Way yoke Use the following procedure. 1. Without removing the mounting spacers, place the Magnetic Way on the positioning ridges on the equipment. There should be a gap between the positioning ridges on the equipment and the Magnetic Way yokes. Note: Be careful not to damage the equipment and the Magnetic Way. Mounting spacer Magnetic Way yoke Magnet Positioning ridges Gap Gap Magnetic Way yoke Equipment 2. Place a mounting screw in one of the Magnetic Way yokes and secure it provisionally 7 Servomotor Installation 7-11 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) 3. Hold the provisionally mounted Magnetic Way yoke tightly against the positioning ridges and secure it completely with screws. Hold the Magnetic Way yoke. Positioning ridge Magnetic Way Model SGLTM- 20 35 50 40 80 Screw Nominal Size M6 M8 Tightening Torque (Ncm) 1,220 to 1,710 2,970 to 4,150 Note:These values are for the following conditions. ·Equipment materials: Iron ·Use of socket head screws with a strength class of 10.9 4. Remove the bolts from mounting spacers on the side of the Magnetic Way yoke that you mounted. 5. Hold the other Magnetic Way yoke tightly against the positioning ridges and secure it completely with screws. Note: Be careful not to let the Magnetic Way yoke slip in the direction of Moving Coil forward movement. 6. Remove the mounting spacers. If there are Magnetic Way mounting holes in the positions where the mounting spacers were attached, secure the yokes with screws in those mounting holes as well. This concludes the procedure. SGLTM-AY Use the following procedure. 1. Place the base to which the Magnetic Way yokes are attached in the specific location in the equipment. 2. Firmly secure the base to the equipment with bolts using the base mounting bolt holes. This concludes the procedure. 7-12 Mounting the Moving Coil 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) An SGLT Moving Coil consists of an aluminum or steel base, iron core, and a winding section that is protected by plastic. Do not subject them to shock. Doing so may result in injury or equipment Note damage. Use the following procedure. 1. On a line extending from the Magnetic Way that you previously mounted, attach the Moving Coil to the moving table supported by the linear motion guides. Moving table Linear motion guide Magnetic Way Moving Coil 2. Confirm that the gaps, G1 and G2, between the Moving Coil and the Magnetic Way are as given in the following table. A Magnetic Way Moving Coil Magnetic Way Gap, G1 Gap, G2 Viewed from Moving Coil Cable Side Moving Coil Model SGLTW- 20 35 50 40 80 H 55 ± 0.3 70 ± 0.3 85 ± 0.3 83 ± 0.3 120 ± 0.3 Dimensions (mm) A G1 , G2 15 ± 0.1 19.1 ± 0.1 19.1 ± 0.1 1 ± 0.3 (0.8 ± 0.3)* 1.4 ± 0.3 (1.2)* *Dimensions in parentheses are for when the magnet cover is attached. 3. Place a thin nonmagnetic sheet in the gap between the Moving Coil and Magnetic Way. The sheet must be approximately 0.5 mm thick, and we recommend using a plastic sheet. H Servomotor Installation 7 7-13 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) 4. Slowly move the Moving Coil attached to the moving table toward the Magnetic Way and confirm that there are no noises, such as noise from contact between the Moving Coil and Magnetic Way. As the Moving Coil approaches the Magnetic Way, magnetic attraction will pull on the Moving Coil. Be careful not to pinch your fingers or tools. Important Nonmagnetic sheet Move the Moving Coil slowly. Moving table 5. Move the Moving Coil back and forth to the ends of the Magnetic Ways several times and confirm the following items. · That the Moving Coil does not come into contact with the Magnetic Ways · That there is no foreign matter (magnetic material) between the magnets 6. Remove the thin nonmagnetic sheet. 7. Use a nonmagnetic gap gauge to confirm that the gap between the Moving Coil and Magnetic Way is 1 ±0.3 mm* at all locations. (We recommend a brass or stainless steel gauge.) *If the magnet cover is in place, the gaps should be 0.8 ±0.3 mm This concludes the procedure. 7-14 7.2 Installation Procedure 7.2.3 SGLT Servomotors (Models with T-type Iron Cores) Mounting the Second and Any Other Magnetic Ways Use the following procedure. 1. Place the second Magnetic Way in line with and at least 30 mm away from the first Mag- netic Way. 2. Press the second Magnetic Way against the first Magnetic Way and secure it with screws. Note: The magnetic attraction will pull the Magnetic Ways together. Be careful not to pinch your fingers. Magnetic attraction 3. Mount the third and any other of the Magnetic Ways using steps 1 and 2, above. This concludes the procedure. 7 7-15 Servomotor Installation 7.3 Servomotor Temperature Increase 7.3 Servomotor Temperature Increase This section describes measures to suppress temperature increases in the Servomotor. · When you install the Servomotor, observe the cooling conditions (heat sink sizes) that are given in the specifications for each type of Servomotor. The Servomotor generates heat when it operates. The heat generated by the Servomotor radiates to the heat sink through the motor mounting surface. Therefore, if the surface area of the heat sink is too small, the temperature of the Servomotor may increase abnormally. · If the operating environment makes it difficult to use a large heat sink, or if the ambient operating temperature or altitude given in the specifications is exceeded, implement the following measures. · Derate the Servomotor. Contact your Yaskawa representative for information on derating. · Use external forced-air cooling for the Servomotor with a cooling fan or other means. Do not place packing or any other insulating material between the Servomotor and heat sink. Doing so will cause the motor temperature to increase, affect resistance to noise, and Important may cause motor failure. 7-16 Connecting Linear Encoders This chapter describes the conditions and procedures for mounting linear encoders. 8.1 Installation Conditions for Linear Encoders . . 8-2 8.1.1 8.1.2 8.1.3 SGLG Servomotors . . . . . . . . . . . . . . . . . . . . . . . 8-2 SGLF Servomotors . . . . . . . . . . . . . . . . . . . . . . . 8-3 SGLT Servomotors . . . . . . . . . . . . . . . . . . . . . . . 8-3 8.2 Mounting Linear Encoders . . . . . . . . . . . . . 8-4 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5 8.2.6 Linear Encoders from Heidenhain Corporation . . 8-4 Linear Encoders from RSF Elektronik GmbH . . . . 8-4 Linear Encoders from Renishaw PLC . . . . . . . . . 8-4 Linear Encoders from RLS d.o.o. . . . . . . . . . . . . 8-4 Absolute Linear Encoders from Mitutoyo Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Linear Encoders from Magnescale Co., Ltd. . . . . 8-5 8.3 Adjusting Linear Encoders . . . . . . . . . . . . . 8-6 8 8.1 Installation Conditions for Linear Encoders 8.1.1 SGLG Servomotors 8.1 Installation Conditions for Linear Encoders Observe the following installation conditions so that leakage flux from the Servomotor does not cause the linear encoder to malfunction. Refer to the specifications for each type of linear encoder for the installation conditions outside a magnetic field. Manufacturer Magnescale Co., Ltd. Mitutoyo Corporation Model SR75/77 SR85/87 SL710/PL101 SQ10 SQ47/SQ57 ST78A External Magnetic Field Strength 5 mT max. 0.5 mT max. 0.5 mT max. 5 mT max. 3 mT max. Mounting location guidelines for the linear encoders are given below. If the linear encoder mounting materials or the Magnetic Way mounting materials are magnetic materials, the magnetic field strength may exceed the specified values even for the following installation conditions. Implement the following measures. Note · Use a nonmagnetic material for the structure (SUS, aluminum, etc.). · Install a magnetic material between the Magnetic Way and the linear encoder. If implementing the above measures is not possible, install the linear encoder in a location where the magnetic field strength is less than the specified value. 8.1.1 SGLG Servomotors Magnetic Way Model SGLGM30 40 40-M 60 60-M 90 Z -Y +Y X (mm) 35 45 65 65 85 130 Z Distance from Magnetic Way +Y (mm) -Y (mm) 35 10 40 10 60 10 55 10 75 10 110 10 X Z (mm) 50 55 75 75 100 155 8-2 8.1.2 SGLF Servomotors Magnetic Way Model 20 35 SGLFM50 1Z 30 SGLFM2- 45 90 1D +Z Y -Z X (mm) 85 100 125 165 85 120 160 175 +Z -Z 8.1 Installation Conditions for Linear Encoders 8.1.2 SGLF Servomotors Distance from Magnetic Way Y (mm) +Z (mm) 55 85 65 110 80 135 95 170 50 95 75 140 90 175 90 200 X -Z (mm) 10 10 10 10 10 10 10 10 8.1.3 SGLT Servomotors Magnetic Way Model SGLTM- 20 35A 35H 50 40 80 Z X (mm) 70 80 85 85 110 120 Distance from Magnetic Way Y (mm) 50 55 60 65 80 80 Z Z (mm) 20 25 25 30 35 40 Y X Connecting Linear Encoders 8 8-3 8.2 Mounting Linear Encoders 8.2.1 Linear Encoders from Heidenhain Corporation 8.2 Mounting Linear Encoders Attach the linear encoder so that the forward direction of the Servomotor is the count-up direction of the linear encoder. If wiring or other restrictions prevent using the same directions for the forward direction and count-up direction, set parameter Pn080 to n.1 (phase-B lead and phase sequence of U, V, W). If the forward direction of the Servomotor and the count-up direction of the linear motor do not agree, the Servomotor may not operate or it may run out of control. Important The forward direction for the motor is toward the side where the cable is connected. (The forward direction is the direction in which the Moving Coil moves when current flows in a phase sequence of U, V, W.) Motor forward direction (U, V, W) Moving Coil cable 8.2.1 Linear Encoders from Heidenhain Corporation Reverse Forward If the linear encoder is installed as shown in the diagram on the left, LIDA 48 HEIDENHAIN the count is incremented when the scanning head moves to the Scanning head Signal cable right. 8.2.2 Linear Encoders from RSF Elektronik GmbH Reverse Forward If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the RSF Elektronik Scanning head Signal cable right. 8.2.3 Linear Encoders from Renishaw PLC Forward Reverse If the linear encoder is installed as shown in the diagram on the left, RENISHAW RGH22 the count is incremented when the scanning head moves to the Signal cable left. Scanning head 8.2.4 8-4 Linear Encoders from RLS d.o.o. Forward RLS Signal cable Reverse If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the Scanning head right. 8.2 Mounting Linear Encoders 8.2.5 Absolute Linear Encoders from Mitutoyo Corporation 8.2.5 Absolute Linear Encoders from Mitutoyo Corporation ST781A, ST783A, ST788A, and ST789A Reverse Forward If the linear encoder is installed as shown in the diagram on the left, Mitutoyo the count is incremented when the scanning head moves to the Scanning head Signal cable right. ST782A and ST784A Signal cable Reverse Forward Mitutoyo If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the right. Scanning head 8.2.6 Linear Encoders from Magnescale Co., Ltd. SR75-R, SR85-R, SR77-R, and SR87-R Reverse Forward Scanning head Signal cable If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the right. SR75-L, SR85-L, SR77-L, and SR87-L Signal cable Reverse Forward Scanning head If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the right. SL700, SL710, SL720, and SL730 Forward Scanning head Reverse Signal cable If the linear encoder is installed as shown in the diagram on the left, the count is incremented when the scanning head moves to the left. 8 Connecting Linear Encoders 8-5 8.3 Adjusting Linear Encoders 8.3 Adjusting Linear Encoders · Exposed Linear Encoders Always adjust the mounting of the scanning head. Consult the manufacturer of the linear encoder for the adjustment method. · Sealed Linear Encoders No adjustment is necessary. However, you must observe the dimensional tolerances for mounting. Consult the manufacturer of the linear encoder for details. 8-6 Connections between Servomotors and SERVOPACKs This chapter describes the cables that are used to connect the Servomotors and SERVOPACKs. It also provides information on peripheral devices and provides related precautions. 9.1 Selecting Cables . . . . . . . . . . . . . . . . . . . . . 9-2 9.1.1 9.1.2 9.1.3 9.1.4 Linear Encoder Cables . . . . . . . . . . . . . . . . . . . . 9-2 Serial Converter Unit Cables . . . . . . . . . . . . . . . . 9-2 Sensor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Serial Converter Units . . . . . . . . . . . . . . . . . . . . . 9-4 9.2 Wiring Servomotors and SERVOPACKs . . . 9-7 9.2.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . 9-7 9.2.2 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . 9-10 9 9.1 Selecting Cables 9.1.1 Linear Encoder Cables 9.1 Selecting Cables 9.1.1 Linear Encoder Cables Name For linear encoder from Renishaw PLC For linear encoder from Heidenhain Corporation Servomotor Model All Models Length (L)* 1 m 3 m 5 m 10 m 15 m 1 m 3 m 5 m 10 m 15 m Order Number JZSP-CLL00-01-E JZSP-CLL00-03-E JZSP-CLL00-05-E JZSP-CLL00-10-E JZSP-CLL00-15-E JZSP-CLL30-01-E JZSP-CLL30-03-E JZSP-CLL30-05-E JZSP-CLL30-10-E JZSP-CLL30-15-E Appearance Serial Converter Unit end L Linear encoder end * When using a JZDP-J00--E Serial Converter Unit, do not exceed a cable length of 3 m. 9.1.2 Serial Converter Unit Cables Servomotor Model All Models Length (L) 1 m 3 m 5 m 10 m 15 m 20 m Order Number JZSP-CLP70-01-E JZSP-CLP70-03-E JZSP-CLP70-05-E JZSP-CLP70-10-E JZSP-CLP70-15-E JZSP-CLP70-20-E Appearance SERVOPACK end Serial Converter L Unit end 9-2 9.1 Selecting Cables 9.1.3 Sensor Cables 9.1.3 Sensor Cables Servomotor Model SGLGW-A SGLFW-A SGLTW-A SGLFW2-AAS (With Polarity Sensor (Hall Sensor)) SGLFW2-AAT (Without Polarity Sensor (Hall Sensor)) Length (L) 1 m 3 m 5 m 10 m 15 m 1 m 3 m 5 m 10 m 15 m 1 m 3 m 5 m 10 m 15 m Order Number JZSP-CLL10-01-E JZSP-CLL10-03-E JZSP-CLL10-05-E JZSP-CLL10-10-E JZSP-CLL10-15-E JZSP-CL2L100-01-E JZSP-CL2L100-03-E JZSP-CL2L100-05-E JZSP-CL2L100-10-E JZSP-CL2L100-15-E JZSP-CL2TH00-01-E JZSP-CL2TH00-03-E JZSP-CL2TH00-05-E JZSP-CL2TH00-10-E JZSP-CL2TH00-15-E Appearance Serial Converter Polarity sensor Unit end L (hall sensor) end Serial Converter Polarity sensor Unit end L (hall sensor) end Serial Converter Unit end Thermal Protector L end Connections between Servomotors and SERVOPACKs 9 9-3 9.1 Selecting Cables 9.1.4 Serial Converter Units 9.1.4 Serial Converter Units Order Number Use the following tables to select the Serial Converter Unit. JZDP - 00 - Code H003 J003 H005 J005 H006 J006 H008 J008 Serial Converter Unit Model Appearance Applicable Linear Encoder From Heidenhain Corp. None From Renishaw PLC None From Heidenhain Corp. Yes From Renishaw Yes PLC Polarity Sensor (Hall Sensor) Thermal Protector None None Yes Yes Applicable Linear Servomotor Servomotor Model Code Servomotor Model 30A050C 250 20A090A 30A080C 251 20A120A 40A140C 252 SGLGW (coreless 40A253C 253 SGLFW(models 35A120A 35A230A models) 40A365C 254 with F-type 50A200B For Stan- 60A140C 258 iron cores) 50A380B dard-force 60A253C 259 Magnetic Way 60A365C 260 90A200C 264 1ZA200B 1ZA380B 20A170A 90A370C 265 20A320A 90A535C 266 20A460A SGLGW - 40A140C 255 + SGLGM - 40A253C 256 -M 40A365C 257 (coreless models) 60A140C 261 For High- 60A253C 262 force Magnetic Way 60A365C 263 SGLTW(models with Ttype iron cores) 35A170A 35A320A 35A460A 35A170H 35A320H 50A170H 30A070A 628 50A320H 30A120A 629 40A400B 30A230A 630 40A600B 45A200A 631 80A400B 45A380A 632 90A200A1 633 SGLFW2- 90A380A1 634 (models with F-type 90A560A1 648 iron cores) 1DA380A1 649 1DA560A1 650 90A200AL 699 90A380AL 700 90A560AL 701 1DA380AL 702 1DA560AL 703 80A600B Code 017 018 019 020 181 182 183 184 011 012 013 014 015 016 105 106 108 109 185 186 187 188 Note: Refer to the following manual for detailed specifications of the Serial Converter Units. -7-Series AC Servo Drive Peripheral Device Selection Manual (Manual No.: SIEP S800001 32) 9-4 9.1 Selecting Cables 9.1.4 Serial Converter Units Characteristics and Specifications Electrical Characteristics Mechani cal Characteristics Environment Item Power Supply Voltage Current Consumption*1 Signal Resolution Maximum Response Frequency Analog Input Signals*2 (cos, sin, and Ref) Polarity Sensor (Hall Sensor) Input Signal Thermal Protector Input Signal Output Signals Output Method Output Circuit Approximate Mass Vibration Resistance Shock Resistance Operating Temperature Range Storage Temperature Range Humidity Range JZDP-H00- JZDP-J00- +5.0 V ±5%, ripple content: 5% max. 120 mA Typ, 160 mA max. 1/256 pitch of input two-phase sine 1/4,096 pitch of input two-phase wave sine wave 250 kHz 100 kHz Differential input amplitude: 0.4 V to 1.2 V Input signal level: 1.5 V to 3.5 V CMOS level Connect the thermal protector built into the Linear Servomotor *3 Position data, polarity sensor (hall sensor) information, and alarms Serial data transmission Balanced transceiver (SN75LBC176 or the equivalent), internal terminating resistance: 120 150 g 98 m/s2 max. (10 Hz to 2,500 Hz) in three directions 980 m/s2, (11 ms) two times in three directions 0°C to 55°C -20°C to 80°C 20% to 90% relative humidity (with no condensation) *1. The current consumptions of the Linear Encoder and the polarity sensor (hall sensor) are not included in this value. The current consumption of the polarity sensor (hall sensor) is approximately 40 mA. Confirm the current consumption of the Linear Encoder that you will use and make sure that the current capacity of the SERVOPACK is not exceeded. *2. If you input an out-of-range value, the correct position information will not be output. Also, the device may be damaged. *3. Only SGLFW2 Servomotors come equipped with thermal protectors. Connections between Servomotors and SERVOPACKs 9 9-5 9.1 Selecting Cables 9.1.4 Serial Converter Units Analog Signal Input Timing Input the analog signals with the timing shown in the following figure. The /cos and /sin signals are the differential signals when the cos and sin signals are shifted 180°. The specifications of the cos, /cos, sin, and /sin signals are identical except for the phases. The Ref and /Ref signals are input to the comparator. Input a signal that will exceed the hysteresis of the comparator (i.e., the broken lines in the following figure). When they are crossed, the output data will be counted up. 100% *1 cos (A+) 12.5% 0.2 V to 0.6 V /cos cos, /cos, sin, and (A-) /sin input voltage range: 1.5 V to 3.5 V sin (B+) /sin (B-) 12.5% min. 12.5% min. *2 0.05 V Ref and /Ref input voltage range: 1.5 V to 3.5 V /Ref (R-) Ref (R+) 75% max. 75% max. Origin position, SERVOPACK origin pulse output position Count-Up Direction *1. If the analog signal amplitude declines to approximately 0.35 V because of the differential amplitude, the Serial Converter Unit will output an alarm. *2. This is the hysteresis width. Important Application Precautions 1. Never perform insulation resistance or withstand voltage tests. 2. When analog signals are input to the Serial Converter Unit, they are very weak signals, and therefore noise influence on the analog signals affects the Unit's ability to output correct position information. Keep the analog signal cable as short as possible and implement proper shielding. 3. Use the Serial Converter Unit in a location without gases such as H2S. 4. Do not replace the Unit while power is being supplied. There is a risk of device damage. 5. If you use more than one axis, use a shielded cable for each axis. Do not use one shielded cable for multiple axes. 6. If you use any Linear Encoder other than a recommended Linear Encoder, evaluate the system in advance before you use it. 9-6 9.2 9.2 Wiring Servomotors and SERVOPACKs 9.2.1 Wiring Precautions Wiring Servomotors and SERVOPACKs 9.2.1 Wiring Precautions CAUTION Do not connect the Servomotor directly to an industrial power supply. Doing so will destroy the Servomotor. You cannot operate a Servomotor without a SERVOPACK that is designed for it. General Precautions · Never perform any wiring work while the power supply is ON. · Always connect the Servomotor Main Circuit Cable before you connect the Encoder Cable. If you connect the Encoder Cable first, the encoder may be damaged due to the difference in electrical potential from the FG. · Never touch the connector pins on the Servomotor directly with your hands. Particularly the encoder may be damaged by static electricity. · Separate the Servomotor Main Circuit Cable from the I/O Signal Cables and Encoder Cable by at least 30 cm. · Do not connect magnetic contactors, reactors, or other devices on the cables that connect the SERVOPACK and Servomotor. Failure to observe this caution may result in malfunction or damage. · Do not subject the cables to excessive bending stress or tension. The conductors in the Encoder Cable and Servomotor Main Circuit Cable are as thin as 0.2 mm2 or 0.3 mm2. Wire them so that they are not subjected to excessive stress. · If you secure the cables with cable ties, protect the cables with cushioning material. · If the cable will be bent repeatedly, e.g., if the Servomotor will move in the equipment, use Flexible Cables. If you do not use Flexible Cables, the cables may break. · Before you connect the wires, make sure that there are no mistakes in the wiring. · Always use the connectors specified by Yaskawa and insert them correctly. · When you connect a connector, check it to make sure there is no foreign matter, such as metal clippings, inside. · The connectors are made of resin. To prevent damage, do not apply any strong impact. · Perform all wiring so that stress is not applied to the connectors. The connectors may break if they are subjected to stress. · If you move the Servomotor while the cables are connected, always hold onto the main body of the Servomotor. If you lift the Servomotor by the cables when you move it, the connectors may be damaged or the cables may be broken. Connections between Servomotors and SERVOPACKs 9 9-7 9.2 Wiring Servomotors and SERVOPACKs 9.2.1 Wiring Precautions Grounding Precautions The ground terminal on the SERVOPACK is used to ground the Servomotor. SERVOPACK Ground terminal Precautions for Standard Cables Do not use standard cables in applications that required a high degree of flexibility, such as twisting and turning, or in which the cables themselves must move. When you use Standard Cables, observe the recommended bending radius given in the following table and perform all wiring so that stress is not applied to the cables. Use the cables so that they are not repeatedly bent. Cable Diameter Less than 8 mm 8 mm Over 8 mm Recommended Bending Radius [R] 15 mm min. 20 mm min. Cable diameter × 3 mm min. 9-8 9.2 Wiring Servomotors and SERVOPACKs 9.2.1 Wiring Precautions Precautions for Flexible Cables · The Flexible Cables have a service life of 10,000,000 operations minimum when used at the recommended bending radius of 90 mm or larger under the following test conditions. The service life of a Flexible Cable is reference data under special test conditions. The service life of a Flexible Cable greatly depends on the amount of mechanical shock, how the cable is attached, and how the cable is secured. Test Conditions · One end of the cable is repeatedly moved forward and backward for 320 mm using the test equipment shown in the following figure. · The lead wires are connected in series, and the number of cable return operations until a lead wire breaks are counted. One round trip is counted as one bend. Travel distance: 320 mm Bending radius = 90 mm Fixed end End of travel Note: The service life of a Flexible Cable indicates the number of bends while the lead wires are electrically charged for which no cracks or damage that affects the performance of the cable sheathing occur. Breaking of the shield wire is not considered. · Straighten out the Flexible Cable when you connect it. If the cable is connected while it is twisted, it will break faster. Check the indication on the cable surface to make sure that the cable is not twisted. · Do not secure the portions of the Flexible Cable that move. Stress will accumulate at the point that is secured, and the cable will break faster. Secure the cable in as few locations as possible. · If a Flexible Cable is too long, looseness will cause it to break faster. It the Flexible Cable is too short, stress at the points where it is secured will cause it to break faster. Adjust the cable length to the optimum value. · Do not allow Flexible Cables to interfere with each other. Interference will restrict the motion of the cables, causing them to break faster. Separate the cables sufficiently, or provide partitions between them when wiring. Connections between Servomotors and SERVOPACKs 9 9-9 9.2 Wiring Servomotors and SERVOPACKs 9.2.2 Wiring Procedure 9.2.2 Wiring Procedure SGLG Servomotors Refer to the following figures for wiring. SERVOPACK Serial Converter Unit Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Servomotor Main Circuit Cable Linear Encoder Cable Linear encoder (Not provided by Yaskawa.) Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Polarity sensor (hall sensor) Linear Servomotor * You can connect directly to an absolute linear encoder. 9-10 SGLF Servomotors Refer to the following figures for wiring. SERVOPACK 9.2 Wiring Servomotors and SERVOPACKs 9.2.2 Wiring Procedure Serial Converter Unit Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Servomotor Main Circuit Cable Linear Encoder Cable Linear encoder (Not provided by Yaskawa.) Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Polarity sensor (hall sensor) Linear Servomotor * You can connect directly to an absolute linear encoder. Connections between Servomotors and SERVOPACKs 9 9-11 9.2 Wiring Servomotors and SERVOPACKs 9.2.2 Wiring Procedure SGLT Servomotors Refer to the following figures for wiring. SERVOPACK Serial Converter Unit Serial Converter Unit Cable* (between SERVOPACK connector CN2 and Serial Converter Unit) Servomotor Main Circuit Cable Linear Encoder Cable Linear encoder (Not provided by Yaskawa.) Sensor Cable (between Serial Converter Unit and polarity sensor (hall sensor)) Linear Servomotor Polarity sensor (hall sensor) * You can connect directly to an absolute linear encoder. 9-12 Maintenance and Inspection This chapter describes the maintenance, inspection, and disposal of a Servomotor. 10.1 Periodic Inspections . . . . . . . . . . . . . . . . . 10-2 10.1.1 Linear Servomotor Inspections . . . . . . . . . . . . . 10-2 10.1.2 Linear Encoder Inspections . . . . . . . . . . . . . . . . 10-3 10.2 Disposing of Servomotors . . . . . . . . . . . . . 10-4 10 10.1 Periodic Inspections 10.1.1 Linear Servomotor Inspections 10.1 Periodic Inspections 10.1.1 Linear Servomotor Inspections The following table gives the periodic inspection items for a Servomotor. The inspection periods given in the table are guidelines. Determine the optimum inspection periods based on the application conditions and environment. CAUTION Before you perform any maintenance or inspection work, turn OFF the power supply, confirm that the CHARGE indicator on the front of the SERVOPACK has gone out, and then use a tester to check the voltage between the positive and negative terminals on the SERVOPACK. Start inspection work only after you have confirmed that the main circuit voltage has dropped. If there is any main circuit voltage left, the risk of electric shock still exists. Do not touch the Servomotor or any wiring. All inspection and maintenance work must be performed by a trained technician. Failure to observe this caution may result in electric shock or injury. Contact your Yaskawa representative for help with failures, repairs, or part replacement. Daily Inspections Item Inspection Period Check for vibration and noise. Daily Moving Coil molded plastic Exterior Cables Magnets Daily Magnetic Way protective cover Screws Dirt and foreign matter As required by conditions Basic Inspection and Maintenance Procedure Remarks Inspect by touching and by listening in a safe location. There should be no more vibration or noise than normal. Confirm that there are no cracks, splitting, or chipping, and that there is no rubbing with the Magnetic Way. Make sure that there are no scratches or splitting. Make sure that there is no splitting or chipping. If any abnormality is found, repair it or replace the part. Contact your Yaskawa representative. Make sure that there is no deformation or rubbing with the Moving Coil. Make sure that there are no Tighten any loose loose screws. screws. Clean off any dirt or foreign matter with a cloth or pressurized air. Use alcohol as a solvent. Continued on next page. 10-2 Periodic Inspections Maintenance and Inspection 10.1 Periodic Inspections 10.1.2 Linear Encoder Inspections Item Gaps between Moving Coil and Magnetic Way Measure the insulation resistance. Overhaul Inspection Period At least once a year At least once a year At least once every 5 years Continued from previous page. Basic Inspection and Maintenance Procedure Remarks Disconnect the Servomotor from the SERVOPACK and confirm that there is no for- eign matter caught inside the Servomotor and that none of - the gaps has increased in size since the Servomotor was first used. Disconnect the Servomotor from the SERVOPACK and measure the insulation resistance at 500 V with an insulation resistance meter. (Measurement method: Measure the resistance between phase U, V, or W on the Servomotor's power line and FG.) The insulation is normal if the · If the resistance is less than 10 M, contact your Yaskawa representative. · Do not perform insulation resistance measurements or withstand voltage tests on the sensor. resistance is 10 M or higher. Contact your Yaskawa representative. Never attempt to disassemble or clean a Servomotor yourself. 10.1.2 Linear Encoder Inspections Consult the manufacturer of the linear encoder for maintenance and inspection information. 10 10-3 10.2 Disposing of Servomotors 10.2 Disposing of Servomotors When disposing of a Servomotor, treat it as ordinary industrial waste. However, local ordinances and national laws must be observed. Implement all labeling and warnings as a final product as required. CAUTION When you dispose of a Linear Servomotor, heat the Magnetic Way to 300°C or higher for one hour to demagnetize it. There is a risk of injury from the strong magnetic attraction. 10-4 Revision History The revision dates and numbers of the revised manuals are given at the bottom of the back cover. MANUAL NO. SIEP S800001 37B <1>-0 Published in Japan September 2014 WEB revision number Revision number Date of publication Date of Publication December 2019 July 2017 April 2017 September 2014 May 2014 Rev. No. <4> <3> <2> <1> Web Rev. No. Section 0 All chapters Back cover 0 Preface Back cover 0 All chapters Chapter 4 6.4 8.1 All chapters Preface Chapters 1, 4, and 10 Chapters 1, 5, and 7 - - - Revised Content Partly revised. Revision: Address Revision: Information on certification for standards Revision: Address Deleted the SGLC, corrected mistakes, and made changes to some parts. Addition: SGLFW2-90A200AL Addition: Precautions for water-cooled models Addition: SG10 and SQ47/SQ57 Corrected mistakes and made changes to some parts. Addition: Troubleshooting precautions Revision: Compliance with UL Standards, EU Directives, and Other Safety Standards Addition: Information on SGLFW2-90A560AS and -1DA560AS Addition: Information on SGLTW-40A600B, -80A400B, and -80A600B First edition Revision History-1 -7-Series AC Servo Drive Linear Servomotor Product Manual IRUMA BUSINESS CENTER (SOLUTION CENTER) 480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan Phone: +81-4-2962-5151 Fax: +81-4-2962-6138 www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br YASKAWA EUROPE GmbH Hauptstrae 185, 65760 Eschborn, Germany Phone: +49-6196-569-300 Fax: +49-6196-569-398 www.yaskawa.eu.com E-mail: info@yaskawa.eu.com YASKAWA ELECTRIC KOREA CORPORATION 35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea Phone: +82-2-784-7844 Fax: +82-2-784-8495 www.yaskawa.co.kr YASKAWA ASIA PACIFIC PTE. LTD. 30A, Kallang Place, #06-01, 339213, Singapore Phone: +65-6282-3003 Fax: +65-6289-3003 www.yaskawa.com.sg YASKAWA ELECTRIC (THAILAND) CO., LTD. 59, 1F-5F, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand Phone: +66-2-017-0099 Fax: +66-2-017-0799 www.yaskawa.co.th YASKAWA ELECTRIC (CHINA) CO., LTD. 22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China Phone: +86-21-5385-2200 Fax: +86-21-5385-3299 www.yaskawa.com.cn YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE Room 1011, Tower W3 Oriental Plaza, No.1, East Chang An Avenue, Dong Cheng District, Beijing, 100738, China Phone: +86-10-8518-4086 Fax: +86-10-8518-4082 YASKAWA ELECTRIC TAIWAN CORPORATION 12F, No. 207, Section 3, Beishin Road, Shindian District, New Taipei City 23143, Taiwan Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519 www.yaskawa.com.tw In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. © 2014 YASKAWA ELECTRIC CORPORATION MANUAL NO. SIEP S800001 37D <4>-0 Published in Japan December 2019 19-10-16 Original instructions