Installation Guide for RANGER models including: 1605-GS3, Cargo Rack
INSTALLATION GUIDE 1605-GS or 1605-GS3 CARGO RACK Savana 1605-GS 1605-GS3 REAR FRONT 18" recommended adjustable 65" recommended adjustable 7 1/2"
Item No. Description. Qty. 10-447. Foot ( FRONT & REAR FOOT ). 4. 10-411. Gutter Clip. 4. 10-602. Insulator Pad. 4. 16-005. Foot Bracket. 4. 18-041.
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DocumentDocumentINSTALLATION GUIDE 1605-GS 1605-GS3 65" RECOMMENDED ADJUSTABLE REAR FRONT 18" RECOMMENDED ADJUSTABLE 1605-GS OR 1605-GS3 CARGO RACK Savana 7 1/2" 1605-GS 1605-GS3 1 Operation 2 Operation Applicable only for 3 bars rack ( 1605-GS3 ). 16-UCDGS 16-UCSGS 1 Cargo Rack kit for 1 crossbar 16-U0005 3 Operation INSTALLATION GUIDE REAR FRONT W/O RANGER LOGO W/ RANGER LOGO 72" 16-UCDGS Crossbar SAVANA 2 BARS ( 72" ) QUICK START GUIDE Phase 1 - Assembly q 1.1.1 SETUP ( VERIFY ALL PARTS ARE PRESENT )............................................................................................... 2 q 1.2.1 ASSEMBLY ( FOOT ASSEMBLY )............................................................................................................... 3 q 1.2.2 ASSEMBLY ( PUT THE CROSSBAR IN THE TABLE )......................................................................................... 4 REQUIRED ITEMS 2 PERSONS q CORDLESS IMPACT q 1/2" SOCKET q KNIFE PHASE 1 ASSEMBLY 1.1 SETUP 1.1.1 Verify all parts are present. 18-198 18-041 16-005 10-602 10-411 10-447 BILL OF MATERIALS Item No. 10-447 10-411 10-602 16-005 18-041 16-0001 18-198 96-4806 Description Foot ( FRONT & REAR FOOT ) Gutter Clip Insulator Pad Foot Bracket Crossbar 72" Crossbar 72" w/ Ranger Logo End Plastic Plug Fastener kit 16-0001 Qty. 4 4 4 4 1 1 4 1 For technical support, contact us at 1-800-565-5321 16-UCDGS Installation Guide | REV. A1 | Page 2 PHASE 1 ASSEMBLY 1.2 PREPARATION 1.2.1 Assemble feet. 4× TOOLS q Cordless Impact q 1/2" Socket FASTENERS USED 2× ( 17 ft · lbs ) #90-213 Hex Bolt 1 - 1/4" #98-117 Flat Washer 5/16" #98-117 Flat Washer 5/16" #94-111 Lock Nut IMPORTANT: FEET FOR DOUBLE CROSSBARS (10-447) ARE TALLER THAN THE 3RD CROSSBAR (10-448), BECAUSE OF THE CURVE OF THE VAN AND IT'S PLACE IN THE FRONT AND REAR OF THE VEHICLE. For technical support, contact us at 1-800-565-5321 16-UCDGS Installation Guide | REV. A1 | Page 3 1.2.2 Remove one crossbar from the box and put the crossbar on the table. NOTE: OPEN THE NEXT BOX AND FOLLOW THE INSTALL GUIDE INSIDE THE BOX ON HOW TO ASSEMBLED YOU RACK. "You have successfully completed Operation 1 Crossbar! Open the next box to continue assembling your rack Thank you for doing business with us." For any feedback or suggestions you might have, please contact: cs@rangerdesign.com For technical support, contact us at 1-800-565-5321 16-UCDGS Installation Guide | REV. A1 | Page 4 INSTALLATION GUIDE 72" 16-UCSGS Crossbar SAVANA 1 BAR ( 72" ) QUICK START GUIDE Phase 1 - Assembly q 1.1.1 SETUP ( VERIFY ALL PARTS ARE PRESENT )............................................................................................... 2 q 1.2.1 ASSEMBLY ( FOOT ASSEMBLY )............................................................................................................... 3 q 1.2.2 ASSEMBLY ( PUT THE CROSSBAR IN THE TABLE )......................................................................................... 4 REQUIRED ITEMS 2 PERSONS q CORDLESS IMPACT q 1/2" SOCKET q KNIFE PHASE 1 ASSEMBLY 1.1 SETUP 1.1.1 Verify all parts are present. 18-041 18-198 16-005 10-602 10-411 BILL OF MATERIALS Item No. 10-448 10-411 10-602 16-005 18-041 18-198 96-4807 Description Foot ( MIDDLE FOOT ) Gutter Clip Insulator Pad Foot Bracket Crossbar 72" End Plastic Plug Fastener kit For technical support, contact us at 1-800-565-5321 10-448 Qty. 2 2 2 2 1 2 1 16-UCSGS Installation Guide | REV. A2 | Page 2 PHASE 1 ASSEMBLY 1.2 PREPARATION 1.2.1 Assemble feet. 2× TOOLS q Cordless Impact q 1/2" Socket FASTENERS USED 2× ( 17 ft · lbs ) #90-213 Hex Bolt 1 - 1/4" #98-117 Flat Washer 5/16" #98-117 Flat Washer 5/16" #94-111 Lock Nut IMPORTANT: FEET FOR 3RD CROSSBAR (10-448) ARE SMALLER THAN THE DOUBLE CROSSBARS (10-447), BECAUSE OF THE CURVE OF THE VAN AND IT'S PLACE IN THE MIDDLE VEHICLE. For technical support, contact us at 1-800-565-5321 16-UCSGS Installation Guide | REV. A2 | Page 3 1.2.2 Remove one crossbar from the box and put the crossbar on the table. NOTE: OPEN THE NEXT BOX AND FOLLOW THE INSTALL GUIDE INSIDE THE BOX ON HOW TO ASSEMBLED YOU RACK. "You have successfully completed Operation 1 Crossbar! Open the next box to continue assembling your rack Thank you for doing business with us." For any feedback or suggestions you might have, please contact: cs@rangerdesign.com For technical support, contact us at 1-800-565-5321 16-UCSGS Installation Guide | REV. A2 | Page 4 INSTALLATION GUIDE 5 - 1/8" 7 - 3/4" 18" RECOMMENDED ADJUSTABLE CROSSBAR LENGTH 18" RECOMMENDED ADJUSTABLE FOOT PLACEMENT GUIDE VEHICLE DIMENSION ( A ) NISSAN NV 7" SPRINTER 10" HR, 6 - 1/2" LF TRANSIT 8 - 7/8" PROMASTER 7 - 1/16" A FOOT PLACEMENT GUIDE VEHICLE DIMENSION ( A ) METRIS 6 - 1/4" PROMASTER CITY 6 - 7/8" TRANSIT CONNECT 6 - 3/4" NV200 7 - 3/4" 16-U0005 CARGO RACK KIT - SINGLE CROSSBAR Crossbar not included in the Kit QUICK START GUIDE Phase 1 - Assembly q 1.1.1 SETUP ( VERIFY ALL PARTS ARE PRESENT )............................................................................................... 2 TO 4 q 1.2.1 ASSEMBLY ( ATTACH TIE DOWNS, BRACKET - SIDE AND TRACK PLUG )......................................................... 5 q 1.2.2 ASSEMBLY ( ATTACH CROSSBAR TO THE MOUNTING TRACK )......................................................................... 6 - 7 REQUIRED ITEMS 2 PERSONS q Cordless Impact q Ratchet q Tape Measure q Marker q Ladder q 1/2" Wrench q 1/2" Socket PHASE 1 ASSEMBLY 1.1 SETUP 1.1.1 Verify all parts are present. 16 - 003 VERIFY ALL PARTS ARE PRESENT Item No. Description 16-001 BRACKET - SIDE, CARGO 16-002 TIE DOWN 16-003 18-193 TRACK PLUG ( 72" ) INSERT PLATE 96-4805 CUSTOMER INSTALL FASTENER KIT 16 - 001 Qty. 2 2 1 2 1 For technical support, contact us at 1-800-565-5321 18 - 193 16 - 002 16-U0005 Installation Guide | REV. A2 | Page 2 VERIFY ALL PARTS ARE PRESENT FASTENER BAGS. 96-4805 Hex Bolt 8× # 90-998 5/16" - 18 × 3/4" SS304 Fastener Assembly Carriage Bolt 4× # 90-491 5/16"-18 × 1" SS304 Hex Nut 4× # 94-105 5/16" SS316 WAX Flat Washer 4× # 98-117 5/16" OD, 3/4" SS18-8 8× #90-998 Hex Bolt 3/4" 4× #90-491 Hex Bolt 1" #98-123 Lock Washer #98-117 Flat Washer #94-105 Hex Nut Lock Washer 4× # 98-123 5/16" SS304 For technical support, contact us at 1-800-565-5321 16-U0005 Installation Guide | REV. A2 | Page 3 3 DIFFERENT WAYS TO ATTACH TIE DOWN. RECOMENDED SETUP 18" RECOMMENDED ADJUSTABLE FOR LADDER 18" RECOMMENDED ADJUSTABLE 18" RECOMMENDED ADJUSTABLE 18" RECOMMENDED ADJUSTABLE TOP FLUSHED 18" RECOMMENDED ADJUSTABLE 18" RECOMMENDED ADJUSTABLE For technical support, contact us at 1-800-565-5321 16-U0005 Installation Guide | REV. A2 | Page 4 PHASE 1 ASSEMBLY 1.2 ASSEMBLY 1.2.1 Attach tie downs, bracket - side, track plug and feet to the crossbar. CROSSBAR LENGTH 18" ADJUSTABLE 18" ADJUSTABLE A NOTE: · Attach the track plug on top of the crossbar from end to end. · Attach tie downs 1st followed by the feet and then the bracket - end. FOOT PLACEMENT GUIDE VEHICLE DIMENSION ( A ) NISSAN NV 7" SPRINTER 10" HR, 6 - 1/2" LF TRANSIT 8 - 7/8" PROMASTER 7 - 1/16" FOOT PLACEMENT GUIDE VEHICLE DIMENSION ( A ) METRIS 6 - 1/4" PROMASTER CITY 6 - 7/8" TRANSIT CONNECT 6 - 3/4" NV200 7 - 3/4" TOOLS q Ratchet q 1/2" Socket FASTENERS USED 4× ( 17 ft · lbs ) #90-491 Hex Bolt 1" #98-123 Lock Washer #98-117 Flat Washer #94-105 Hex Nut TOOLS q Cordless Impact q 1/2" Socket TOOLS q Cordless Impact q 1/2" Socket FASTENERS USED 4× ( 17 ft · lbs ) ( CROSSBAR FASTENER KIT ) #90-203 Hex Bolt 5/8" #98-123 Lock Washer 5/16" #98-117 Flat Washer 5/16" #94-250 Channel Nut 5/16" FASTENERS USED 8× ( 17 ft · lbs ) #90-998 Hex Bolt 3/4" For technical support, contact us at 1-800-565-5321 16-U0005 Installation Guide | REV. A2 | Page 5 SAVANA CARGO RACK RANGER LOGO REAR 65" RECOMMENDED ADJUSTABLE FRONT SHORTER FEET CROSSBAR 72" 18" ADJUSTABLE 7 1/2" For technical support, contact us at 1-800-565-5321 TOOLS q Ratchet q 3/16" Hex Bit Socket FASTENERS USED 8× ONE CROSSBAR ( 17 ft · lbs ) #90-979 Hex Drive Bolt 5/8" #98-123 Lock Washer 5/16" #98-117 Flat Washer 5/16" #94-250 Channel Nut 5/16" TOOLS q Ratchet q 1/2" Socket FASTENERS USED 2× ONE CROSSBAR ( 17 ft · lbs ) #90-327 Hex Bolt 3/8" × 2-1/2" #98-109 Flat Washer #10-411 Gutter Clip #10-602 Rubber Mat #10-447 Feet #94-109 Lock Nut 16-U0005 Installation Guide | REV. A2 | Page 7 1605-GS 1605-GS3 "Congratulations, you have successfully installed your Cargo Rack on your vehicle! Thank you for doing business with us." For any feedback or suggestions you might have, please contact: cs@rangerdesign.comAdobe InDesign 15.1 (Windows) Adobe PDF Library 15.0