rev. revisions page auth date a by checked by approved by dwg. number title document is electronically controlled. verify rev prior to use. cage code 36mv0 engineer drawn by checked by date
DRAWING INDEX
CONNECTOR LOADING DIAGRAMS..............3-4-5-6-7-8 CONNECTOR LOCATING DIAGRAM..................9 POWER DISTRIBUTION...................................10-11 GROUND DISTRIBUTION.................................12 SWITCHES.....................................................14-15 WIPER SYSTEM.............................................16
FORWARD LAMP WIRING...............................17 REAR LIGHT WIRING-STANDARD...................18-19
CLEARANCE LIGHT SYSTEM..........................20 FRONT CLEARANCE LIGHT............................21 REAR CLEARANCE LIGHT..............................22 PANEL LAMP................................................23 DOOR AJAR..................................................24
WIRE COLOR CODE:
BK - BLACK BR - BROWN
CONNECTOR SYMBOL
DB - DARK BLUE
DG - DARK GREEN
1.1
A
2.3 A
GY - GRAY
LB - LIGHT BLUE
LG - LIGHT GREEN OR - ORANGE
CONTINUE TO ANOTHER SHEET
PK - PINK RD - RED
CONTINUED FROM ANOTHER SHEET
YL - YELLOW
VT - VIOLET
WT - WHITE
SPLICE
WIRE GAUGE CHART:
HARNESS #
ITEM #
1.1 COWL CONNECTOR
12020991
CAVITY IDENTIFICATION
ELECTRICAL SCHEMATIC #-2
SCHEMATIC NAME
HARNESS # ITEM #
CONN. DESCRIPTION
CONN. PART NO.
CONN. WITH NO NUMBER ASSIGNED
1 - HARNESS #
18 - 18 GA - 0.8mm
16 - 16 GA - 1.0mm
14 - 14 GA - 2.0mm
500 BK 2.0mm
12 - 12 GA - 3.0mm NOTES:
WIRE GAUGE SIZE IN MM
1) ALL CONNECTORS ARE SHOWN IN THE LOAD POSITION.
2) SPECIAL CUSTOMER OPTIONS MAY NOT BE COVERED BY THESE DIAGRAMS.
WIRE COLOR CIRCUIT #
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
A RELEASE FOR PRODUCTION
REV.
REVISIONS
515140 AUTH
DATE
BY
ENGINEER
---
CHECKED BY
RLC APPROVED BY
CHECKED BY
RLC
DRAWN BY
JYD
DATE
SCHEMATIC TITLE
Spartan Motors USA, Inc. 603 Earthway Blvd
Bristol, N 46507
FREIGHTLINER MT45
THE INFORMATION CONTAINED IN THIS DRAW NG IS THE SOLE PROPERTY OF SPARTAN MOTORS USA, INC ANY
02/17/17 REPRODUCT ON IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SPARTAN MOTORS S PROHIBITED DOCUMENT IS ELECTRONICALLY CONTROLLED. VERIFY REV PRIOR TO USE.
58232644 CAGE CODE DWG. NUMBER
36MV0
A
PAGE 2 OF 12
236 LG 230 BR 500 WT
ABC DEF
234 RD 232 DG
238 YL
1.1 TO REAR STRUCTURE HARNESS
12015799
200 DB 520 WT 222 YL
220 YL 256 DG/WT 224 YL/BK 231 BR/WT
1 4 7 10 13 2 5 8 11 14 3 6 9 12 15
2.1 TO ROOF HARNESS
770023-1
350 BK/PK 150 RD
234 RD
500A WT
200 DB 520 WT 222 YL
257 LB 110B PK/BK 258 LB/WT 254 DG
220 YL 256 DG/WT 224 YL/BK
231A BR/WT
1 4 7 10 13 2 5 8 11 14 3 6 9 12 15
2.2 TO ROOF HARNESS
770023-1
350 BK/PK 150 RD
234 RD 500A WT
257 LB 110 PK/BK 258 LB/WT 254 DG
500B WT
500A WT
230A BR
2.4
"A" PILLAR(ROOF) MOLDED CONN.
3.1
"A" PILLAR(ROOF) MOLDED CONN.
3.2
"A" PILLAR(ROOF) MOLDED CONN.
ELECTRICAL SCHEMATIC #-3
CONNECTOR VIEW
231B BR/WT
2.3
"A" PILLAR(ROOF) MOLDED CONN.
222 YL/BK 224 YL/BK
230A BR
14 25 36
4.4 ROOF HARNESS
770020-1
500A WT
236 LG 234 RD
B
A
E
DC
5.1
LEFT S/T/T FEED 12034342
500 WT 238 YL
230 BR
500A WT
230A BR
BA
5.2 LEFT MARKER
12015792
A RELEASE FOR PRODUCTION
REV.
REVISIONS
515140 AUTH
DATE
234B RD 232A DG 238B YL
FE DC B A
236A LG 230C BR
500C WT
236B LG
AB
500D WT
5.4 FRAME RAIL HARNESS
12010975
5.5 BACK UP ALARM
12010973
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
ENGINEER
---
CHECKED BY
RLC APPROVED BY
CHECKED BY
RLC
DRAWN BY
JYD
DATE
Spartan Motors USA, Inc. TITLE
SCHEMATIC 603 Earthway Blvd FREIGHTLINER MT45 Bristol, N 46507
THE INFORMATION CONTAINED IN THIS DRAW NG IS THE SOLE PROPERTY OF SPARTAN MOTORS USA, INC ANY
02/17/17 REPRODUCT ON IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SPARTAN MOTORS S PROHIBITED DOCUMENT IS ELECTRONICALLY CONTROLLED. VERIFY REV PRIOR TO USE.
58232644 CAGE CODE DWG. NUMBER
36MV0
A
PAGE 3 OF 12
230D BR
5.6 LICENSE PLATE LIGHT
12010996
230A BR
540A WT 240 LG/BK
B EA CD
6.1 LEFT LAMP HARNESS
12065158
235A YL 242 RD/BK
230E BR
5.7 LICENSE PLATE LIGHT
12010996
500E WT
230F BR
BA
5.8 RIGHT MARKER
12015792
241 LG/WT 230 BR
E DC B A K J HGF
6.3 TO HEADLIGHT JUMPER
15326661
243 RD/WT 240 LG/BK 242 RD/BK
235 YL
233 DG 540 WT
731 DB 510 WT
120 OR 890 VT
RA
B
PQ
C
O
D
S
V
N
E
T
U
M
F
L K HG
710 DG 700 DB/WT
830 RD
JI
820 DG
840 GY
6.4 TO COWL CONNECTOR
15492521
500F WT 236C LG
234C RD
ELECTRICAL SCHEMATIC #-4
CONNECTOR VIEW
B
A
E
DC
232B DG 230G BR
5.9 RIGHT S/T/T FEED
12034342
710 DG
A
6.5 A/C CONNECTOR
12015791
230B BR
540B WT 241 LG/WT
B EA CD
6.9 RIGHT LAMP HARNESS
12065158
233A DG 243 RD/WT
237 GY 242 RD/BK
B
A
E
DC
7.1/L LEFT HEADLAMP DIST.
12034342
230A BR 500A WT
240 LG/BK
REV.
REVISIONS
AUTH
DATE
237 GY 242 RD/BK
B
A
E
DC
7.1/R RIGHT HEADLAMP DIST.
12034342
230A BR 500A WT
240 LG/BK
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 4 OF 12
240 LG/BK
BC A
7.6/L LEFT HEADLIGHT
12077384
500B WT 242 RD/BK
240 LG/BK
BC A
7.6/R RIGHT HEADLIGHT
12077384
500B WT 242 RD/BK
237 GY
321
230B BR 500C WT
7.8/L LEFT TURN/MARKER LIGHT
282087-1
ELECTRICAL SCHEMATIC #-5
CONNECTOR VIEW
237 GY
321
230B BR 500C WT
7.8/R RIGHT TURN/MARKER LIGHT
282087-1
500D WT
230C BR
BA
7.9/L LEFT SIDE MARKER LIGHT
12015792
500D WT
230C BR
BA
7.9/R RIGHT SIDE MARKER LIGHT
12015792
500 WT 232 GY
230 BR
B EA CD
8.1/L LEFT S/T/T DIST.
12065158
236 LG 234 RD
500 WT 232 GY
230 BR
B EA CD
8.1/R RIGHT S/T/T DIST.
12065158
236 LG 234 RD
237 GY
321
230A BR 500A WT
237 GY
321
230A BR 500A WT
236 LG
500B WT
321
236 LG
500B WT
321
8.2/L LEFT STOP/TAIL
282087-1
8.2/R RIGHT STOP/TAIL
282087-1
REV.
REVISIONS
AUTH
DATE
8.3/L LEFT BACK-UP
282087-1
8.3/R RIGHT BACK-UP
282087-1
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 5 OF 12
120 OR 890 VT
7108 DG 314A VT
7008 DB/WT 830 RD 820 DG
253 DG 840 GY 2578 LB 936 RD 710E DG
AR
D E F
C V U G
B H
Q K
P S T L
O N M
IJ
9.1 COWL CONNECTOR
15492531
170 RD 234A RD 1108 PK/BK 236 LG
234 RD 710A DG 232 DG
238 YL 232 DG
230 BR 2588 LB/WT
238 YL 130 RD
236 LG 230 BR 700 DB/WT
280B LB/RD 530 WT
4321
700A DB/WT 710 DG
9.5 HVAC CONTROL TO SCS HARN
770019-1
150A RD 257 LB
ELECTRICAL SCHEMATIC #-6
CONNECTOR VIEW
13 10 7 4 1 14 11 8 5 2 15 12 9 6 3
9.2 CHASSIS POWER FEED
770030-1
280 LB/RD 110 PK/BK 150 RD 170 RD
231 BR/WT 500B WT 350 BK/PK
890 VT 200A DB 120 OR
520 WT
820 DG 710E DG
123 456 789
9.3 CHASSIS POWER FEED
770028-1
830 RD 840 GY
180 PK
350 PK/BK 150B RD
234B RD
500C WT 257A LB 180 PK
258A LB/WT 256 DG/WT
13 10 7 4 1 14 11 8 5 2 15 12 9 6 3
200B DB 222 YL/BK 220 YL 224 YL/BK
520 WT 231 BR/WT 254 DG
9.4 "A" PILLAR STANDARD TO 16400487
770030-1
3 2 18
6 5 47
9.7 HEATED MIR SW (ETP)
999-16716-001
280E LB/RD 500G WT
110A PK/BK 254 DG
3 2 18
6 5 47
9.8 AUX FAN SWITCH (ETP)
999-16716-001
256 DG/WT 280D LB/RD
150D RD 220 YL
500F WT
222 YL/BK
3 2 18
6 5 47
9.9 CARGO LIGHT SWITCH (ETP)
999-16716-001
224 YL/BK 280C LB/RD
500E WT
110C PK/BK 255 DB
3 2 18
6 5 47
9.11 AUX SWITCH (ETP) 999-16716-001
253 DG 280A LB/RD
500H WT
150C RD
BA
9.13 CARGO LT FUSE
12033769
150D RD
200 DB 500L WT
BA CD
110D PK/BK 936 RD
9.14 KEYLESS POWER
12015024
150E RD 258 LB/WT
3 2 18 6 5 47
280F LB/RD 500K WT
9.27 CARGO LIGHT SWITCH (ETP)
999-16716-001
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 6 OF 12
87 87A 87 87A 87 87A
255 DB 314A VT
85 30
86
9.28 AUX HEATER RELAY
12033871
314 VT 500P WT
314 VT
4321
9.29 AUX HEATER FEED
770026-1
280B LB/RD 231 BR/WT 110A PK/BK
150A RD 700A DB/WT
150D RD 500T WT
1 4 7 10 13 2 5 8 11 14 3 6 9 12 15
10.3 POWER FEED #1
770023-1
234 RD 232 DG 238 YL
830 RD 820 DG 700 DB/WT
130 RD 236 LG 230A BR 254 DG
180 PK 500A WT
321 654 987
10.4 POWER FEED #2
770021-1
890 VT 200 DB 120B OR
500C WT
180 PK 700 DB/WT
370 LB/BK
DCB A HGF E
10.1 BODY BUILDER CONNECTOR
15326655
110 PK/BK 150 RD
120 OR 280 LB/RD
110B PK/BK 700A DB/WT
85 30
86
10.5 HVAC POWER RELAY
12033871
700 DB/WT 500G WT
150B RD 200 DB
ELECTRICAL SCHEMATIC #-7
CONNECTOR VIEW
3 2 18
6 5 47
10.2 DOME LIGHT SWITCH (ETP)
999-16716-001
280C LB/RD 500E WT
110C PK/BK 120A OR
85 30
86
10.6 WIPER POWER RELAY
12033871
120 OR 500H WT
236 LG
230 BR 232 DG
DCB A HGF E
10.12 BODY BUILDER CONNECTOR
15326655
234 RD
234 RD 500A WT
110 PK/BK
13 10 7 4 1 14 11 8 5 2 15 12 9 6 3
11.1 TO "A" PILLAR HARNESS
770030-1
222 YL/BK
224 YL/BK 230 BR
REV.
REVISIONS
AUTH
DATE
224 YL/BK 222 YL/BK
234 RD
123 456
230 BR
500 WT 236 LG
11.5 REAR CLEARANCE LIGHT HARNESS
770027-1
280 LB/RD 530 WT
710 DG 700 DB/WT
4321
13.1 TO MAIN DASH HARNESS
770026-1
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 7 OF 12
720 DKGN
15.1 TO UNDERHOOD A/C SIGNAL FEED
12010996
143
380 GN
BA
16.1 CONNECTOR, 2-WAY WEATHER PACK TOWER
12015792
380 GN
143
AB
16.2 CONNECTOR, 2-WAY WEATHER PACK SHROUD
12010973
ELECTRICAL SCHEMATIC #-8
CONNECTOR VIEW
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 8 OF 12
M.NO HARNESS NUMBER
1 16514516-36600
2
16400487
3
16512062
4
16512066
5
16514514
6
16517040
7
16516613
8
16516661
9
16517256
10
16517261
11 16516727-004
12
16513694
13
16514775
14
16513731
15
16514537
16
16515000
17
16516409
MOTOR POWER 17.3
AUX HEATER HARNESS
17.4 MOTOR
GND
17
TO SCS WIRING
17.1 MOTOR POWER
13.1
MAIN DASH 9.5
HVAC
CONTROL
17.2 MOTOR
GND
AUX HEATER FEED
9.4 ''A'' PILLAR
9.3 POWER FEED
DESCRIPTION HARNESS FROM EXT T/LIGHT 366' (15-22)
HARNESS "A" PILLAR STD #30-36
HARNESS CLRNS/CENTRAL GROUND HARNESS RR CL LGT/CENTRAL GRD HARNESS STANDARD REAR STRUCTURE
HARNESS HDLP/WIPER M2000 HARNESS HEADLAMP/TURN IND LED TURN
HARNESS REAR LIGHTS UNIVERSAL LED HARNESS MAIN DASH
HARNESS POWER FEED FCCC MY'141 HARNESS ROOF UNIVERSAL 15'-18' HARNESS BACKUP ALARM JUMPER HARNESS CABLE TO ELEC HVAC ADAPTER
HARNESS FLASHER 1419 HARNESS AC FRTLR ISB 07 W/FAN
HARNESS ELEC FAN CLUTCH FCCC 2010 HARNESS AUX HEATER 15KBTU
CIG LTR
9.14 KEYLESS POWER
9.7
AUXILLARY
9.8 SWITCHES
10.3 POWER FEED
10.1 BODY BUILDER CONNECTOR
10
GROUNDS
9.2 POWER FEED
9.11 AUXILLARY
SWITCH
9.9
10.12
9.27
POWER FEED HARNESS
BODY BUILDER
WIPER
CONNECTOR
4
GROUNDS
SWITCH
9.1
9
COWL
CONNECTOR
MAIN HARNESS
CARGO LIGHT
8
ELECTRICAL SCHEMATIC #-9
CONNECTOR LOCATING
CLRC LT
CLRC LT CLRC LT
4.19
CLRC
LT
CLRC LT
8.2/R
4.1
ROOF TO REAR STRUCTURE CONNECTION
(NO CONN. #)
CLRC LT
3
14 7
6.9 7.1/R
CLRC LT CLRC LT
15
CLRC
LT CLRC LT
3.2
2.3
15.5 15.4
2.1
VIEW-AA
TO FLASHER
6.8 6.7
TO
15.1
6
7.9/R 7.6/R CHASSIS FLASHER
6.3
7.8/R CONNECTOR
TO
FLAHSER
7.6/L
7.8/L
6.5
6.4
6.1 7.1/L TO CHASSIS FLASHER CONNECTOR
7.9/L
CARGO LIGHT
4.4 11.5 11.1
2.2
11
2
1
9.9
REAR CARGO SWITCH
5.7
8.1/R
5.9
5
8.2/L
8
5.6
1.1
5.4
BACKUP ALARM
5.5
BACKUP SIGNAL
5.1 8.1/L
12
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
PAGE 9 OF 12
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
ELECTRICAL SCHEMATIC #-10
POWER DISTRIBUTION
FUSE
FREIGHTLINER BATTERY
HOT
15A
AT
37A YL
FUSE
PK/BK
C116
RUN
F
I/O FUSE PANEL
753 YL
C116
YL/RD
4
B
2
5
OR/RD
700 DB/WT
9.1 6.4
700 DB/WT
D
D
HVAC
1
SPLICE LOCATED ON RIGHT SIDE
OF ENGINE COMPARTMENT
EEC PIN 41
BK/YL
PK
BK/YL
C116
710 DG
E
10.4
9.2
10
10
710 DG
HVAC
BK
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 10 OF 12
150 RD 3.0 110 PK/BK 3.0 180 PK 2.0 700 DB/WT 3.0 120 OR 1.0 280 LB/RD 0.8
370 LB/BK 0.8
10.1
150A RD 2.0
10.3 9.2
A
2
2
10.1
110A PK/BK 3.0
10.3 9.2
B
1
1
10.1
180 PK 2.0
10.4 9.3
C
9
9
10.1
700 DB/WT 3.0
10.5 10.5
D
30
87
10.1
120 OR 1.0
10.6 10.6
E
30
87
10.1
280B LB/RD 0.8
10.3 9.2
F
4
4
150 RD 2.0 110 PK/BK 3.0
180 PK 2.0 700A DB/WT 3.0
120A OR 1.0 280 LB/RD 0.8 280 LB/RD 0.8 370 LB/BK 0.8
ELECTRICAL SCHEMATIC #-11
POWER DISTRIBUTION
BATTERY POWER DISTRIBUTION SHEET NO. 14, 15 & 29 AUXILARY SWITCHES SHEET NO. 14 & 15 BACK UP CAMERA SHEET NO. 26 HVAC
WIPER SYSTEM SHEET NO. 16 AUXILARY SWITCHS SHEET NO. 14 , 15 & 23 ILLUMINATION POWER SHEET NO. 29 SEAT BELT WARN SIG
A B CD E F G H BODY BUILDER CONNECTOR - 5.1
A B CD E F G H BODY BUILDER CONNECTOR - 5.12
A
B
C
D
E
J
I
H
G
F
HEADLIGHT JUMPER- 13.3
CHASSIS POWER DISTRIBUTION
234 RD 1.0 236 LG 1.0 238 YL 2.0 232 DG 2.0 230 BR 2.0
10.12
234 RD 1.0
A
10.12
236 LG 1.0
D
10.12
238 YL 2.0
F
10.12
232 DG 2.0
G
10.12
230A BR 2.0
H
10.3
9.2
7
7
10.3
9.2
15
15
10.3
9.2
14
14
10.3
9.2
13
13
10.3
9.2
12
12
234 RD 1.0 236 LG 1.0 238 YL 2.0 232 DG 2.0 230 BR 2.0
9.1
6.4
P
P
9.1
6.4
O
O
9.1
6.4
N
N
9.1
6.4
M
M
9.1
6.4
L
L
234 RD 1.0 236 LG 1.0 238 YL 2.0 232 DG 2.0 230 BR 2.0
243 RD/WT 1.0 241 LG/WT 0.8 230 BR 0.8 235 YL 0.8 233 DG 0.8 540 WT 2.0
242 RD/BK 1.0 240 LG/BK 0.8
6.3
243 RD/WT 1.0
C
6.3
241 LG/WT 0.8
D
6.3
230 BR 0.8
E
6.3
235 YL 0.8
F
6.3
233 DG 0.8
G
6.3
540 WT 2.0
H
6.3
242 RD/BK 1.0
A
6.3
240 LG/BK 0.8
B
REAR LIGHT WIRING SHEET NO. 18 REAR LIGHT WIRING SHEET NO. 18 REAR LIGHT WIRING SHEET NO. 18 REAR LIGHT WIRING SHEET NO. 18 REAR LIGHT WIRING SHEET NO. 18
FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17
FORWARD LAMP WIRING SHEET NO. 17 FORWARD LAMP WIRING SHEET NO. 17
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 11 OF 12
HVAC WATER VALVE
500A WT 1.0
FORWARD LAMPS WASHER MOTOR WIPER MOTOR
500 WT 1.0 500B WT 0.8 510 WT 1.0
MARKER LAMPS TAILL LAMPS
BACKUP ALARM
500 WT 0.8 500 WT 1.0 500D WT 1.0
COWL
530 WT 3.0 500J WT 1.0 500L WT 2.0 500 WT 2.0
500 WT 2.0
HDLP/WIPER BODY GROUND
500 WT 0.8
500 WT 2.0
500C WT 2.0
MAIN DASH BODY GROUND
9.4
2.1 500 WT 2.0
14 14
500B WT 2.0
2.2 500A WT 2.0 14
500 WT 1.0
500M WT 1.0
500P WT 1.0
520 WT 0.8 9.4 5
2.1 520 WT 0.8 5
500C WT 3.0
5.4
1.1 500 WT 3.0
2.7
C
A
1
REAR STRUCTURE BODY GROUND
10.13 500 WT 3.0 1
POWER FEED BODY GROUND
500E WT 0.8 500G WT 0.8 500H WT 0.8 500F WT 0.8 500B WT 0.8
ELECTRICAL SCHEMATIC #-12
BODY GROUND
HVAC
DIODE PACK KEYLESS POWER PANEL LAMPS
AUXILIARY SWITCH FRONT CLEARANCE LIGHTS REAR CLEARANCE LIGHTS
CIGARETTE LIGHTER CORNERING LIGHT MODULE AUX HEATER RELAY DOME LIGHTS
DOME LIGHT SWITCH SHEET NO. 29
HVAC POWER RELAY
WIPER POWER RELAY
WIPER SWITCH
WIPER LEGEND
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
PAGE 12 OF 12
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
CARGO LIGHT SWITCH
ON/OFF
8
7
6
2
1
3
9.9
222 YL/BK 0.8
6
9.9
224 YL/BK 2.0
1
9.9
150D RD 2.0
2
9.9
220 YL 2.0
3
9.9
500E WT 0.8
7
9.9
280C LB/RD 0.8
8
9.4
2.1
1
1
9.4
2.1
3
3
9.4
2.1
2
2
222 YL/BK 2.0 224 YL/BK 2.0
220 YL 2.0
2.2
11.1 222 YL/BK 2.0
1
1
2.2
11.1 224 YL/BK 2.0
3
3
2.2
TO CARGO LIGHT
2
11.5
4.4
222 YL/BK 2.0
1
1
11.5
4.4 224 YL/BK 2.0
2
2
ELECTRICAL SCHEMATIC #-14
SWITCHES
AUX FAN SWITCH
ON/OFF
8
7
1
2
3
6
9.8
256 DG/WT 2.0
1
9.8
110A PK/BK 2.0
2
9.8
254 DG 2.0
3
9.8
500F WT 0.8
7
9.8
280D LB/RD 0.8
8
9.4
2.1
256 DG/WT 2.0
2.2
8
8
8
9.4
2.1
254 DG 2.0
2.2
9
9
9
HEATED MIR SW
ON/OFF/ON
8
7
1 2 3
6
9.7
150A RD 2.0
2
9.7
257 LB 2.0
3
9.7
500G WT 0.8
7
9.7
280E LB/RD 0.8
8
257A LB 2.0
9.4
2.1
257 LB 1.0
2.2
11
11
11
9.1 H
257B LB 2.0
SWITCHES SHOWN ARE VISUAL FUNCTIONAL REASONS ONLY. THEY ARE NOT NECCESSARILY MATCHED TO THE CONNECTOR # SHOWN
500 WT 2.0
ILLUMINATION POWER DISTRIBUTION POWER DISTRIBUTION IGNITION POWER DISTRIBUTION
280 LB/RD 150 RD
110 PK/BK
REV.
REVISIONS
AUTH
DATE
PANEL LAMPS GROUND
TYPICAL SWITCH USAGES: ON/OFF-LIGHTING, HTD MIRRORS,POWER VENTS. ON/ON-3-WAY CARGO LIGHT SWITCHING ONLY ON/OFF/ON-AUX. HEATERS
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 2 OF 12
CARGO LIGHT SWITCH
ON/OFF
8
7
6
2
1
3
9.27
150E RD 2.0
2
9.27
258 LB/WT 2.0
3
9.27
500K WT 0.8
7
9.27
280F LB/RD 0.8
8
ON/OFF
9.11
253 DG 2.0
1
8
AUX
SWITCH
1
2
3
9.11
110C PK/BK 2.0
7
2
9.11
255 DB 1.0
3
9.11
500H WT 0.8
6
7
9.11
280A LB/RD 0.8
8
258A LB 2.0
9.4 2.1
258 LB/WT 1.0
2.2
2
2
2
9.1
258B LB 2.0
H
253 DG 2.0
9.1
U
255 DB 1.0
9.28
85
ELECTRICAL SCHEMATIC #-15
SWITCHES
SWITCHES SHOWN ARE VISUAL FUNCTIONAL REASONS ONLY. THEY ARE NOT NECCESSARILY MATCHED TO THE CONNECTOR # SHOWN
500 WT 2.0
PANEL LAMPS GROUND
ILLUMINATION POWER DISTRIBUTION POWER DISTRIBUTION IGNITION POWER DISTRIBUTION
280 LB/RD 150 RD
110 PK/BK
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 3 OF 12
WIPER SYSTEM
510 WT 2.0 500 WT 0.8
120B OR 1.0 890 VT 0.8
820 DG 1.0 830 RD 1.0 840 GY 1.0
10.4 9.3
4
4
120 OR 1.0
10.4 9.3
2
2
890 VT 0.8
9.1 6.4
A
A
9.1
6.4
B
B
10.4 9.3
5
5
820 DG 1.0
10.4 9.3
3
3
830 RD 1.0
10.4 9.3
6
6
840 GY 1.0
510 WT 2.0
9.1
6.4
F
F
9.1
6.4
E
E
9.1
6.4
G
120 OR 1.0 890 VT 0.8
820 DG 1.0 830 RD 1.0 840 GY 1.0
510 WT 2.0
ELECTRICAL SCHEMATIC #-16
WIPER SYSTEM
6.8
820 DG 1.0
E
6.8
830 RD 1.0
D
6.8
120 OR 2.0
A
6.8
840 GY 1.0
B
L
H
M
B
P
6.8 510 WT 2.0 C
890 VT 0.8 500B WT 0.8
6.7 2
M
6.7 1
WIPER POWER SHEET NO. 11
120 OR 1.0
120 OR - WIPER POWER 510 WT - WIPER MOTOR GROUND 820 DG - LOW SPEED 840 GY - PARK 830 RD - HIGH SPEED 890A VT - WASHER PUMP
WIPER MOTOR GROUND
WASHER GROUND
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 4 OF 12
ELECTRICAL SCHEMATIC #-17
FORWARD LAMP WIRING
6.3 E
6.3 F
6.3 A
FROM
6.3
POWER DISTRIBUTION
B
SHEET NO. 11 6.3
D
6.3 C
6.3 G
230 BR 0.8 235A YL 0.8 242 RD/BK 1.0 240 LG/BK 0.8 241 LG/WT 0.8 243 RD/WT 1.0 233A DG 0.8
6.1
7.1/L 230A BR 0.8
B
B
6.1
7.1/L 235 YL 0.8
A
A
6.1
7.1/L 500A WT 1.0
E
E
6.1
7.1/L 242A RD/BK 1.0
D
D
6.1
7.1/L 240 LG/BK 0.8
C
C
6.9
7.1/R 241 LG/WT 0.8
C
C
6.9
7.1/R 243 RD/WT 1.0
D
D
6.9
7.1/R 500A WT 1.0
E
E
6.9
7.1/R 233 DG 0.8
A
A
6.9
7.1/R 230A BR 0.8
B
B
230C BR 0.8
7.9/L
A
500D WT 0.8
7.9/L
B
230B BR 0.8
7.8/L
2
235 YL 0.8
7.8/L
3
500C WT 0.8
7.8/L
1
242A RD/BK 1.0
7.6/L
A
240 LG/BK 0.8
7.6/L
B
500B WT 1.0
7.6/L
C
500B WT 1.0
7.6/R
C
241 LG/BK 0.8
7.6/R
B
243 RD/BK 1.0
7.6/R
A
500C WT 0.8
7.8/R
1
233 DG 0.8
7.8/R
3
230B BR 0.8
7.8/R
2
500D WT 0.8
7.9/R
B
230C BR 0.8
7.9/R
A
LEFT SIDE MARKER
LEFT TURN/TAIL LIGHT
LEFT HEADLIGHT
RIGHT HEADLIGHT
RIGHT TURN/TAIL LIGHT
RIGHT SIDE MARKER
540 WT 1.0
GROUND
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 5 OF 12
ELECTRICAL SCHEMATIC #-18
REAR LIGHT WIRING-STANDARD
6.4 L
6.4 N
FROM
6.4
M
POWER DISTRIBUTION
6.4
SHEET NO. 11
P
6.4 O
230 BR 2.0 238 YL 2.0 232 DG 2.0 234 RD 2.0 236 LG 2.0 500 WT 3.0
BATTERY POWER
GROUND 190 RD
STOP LAMP SWITCH
190A RD 230 BR 500A WT
190B RD 232 DG 500B WT
190C RD 238 YL 500C WT
190D RD 236 LG 500D WT
234 RD
500E WT
4
1
2
RUNNING LIGHT
FEED
5
4
1
2
RIGHT TURN
FEED
5
4
1
2
LEFT TURN
FEED
5
4
1
2
BACK UP
FEED
5
14
10
TAILER BRAKE
BRAKE FEED
CONTROLLER
11
230 BR 2.0 232 DG 2.0 238 YL 2.0 236 LG 2.0
234 RD 2.0 500 WT 3.0
1.1
B
TO
1.1 E
REAR LIGHT
1.1 F
WIRING
1.1 SHEET NO. 19
C
1.1 D
1.1 A
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 6 OF 12
BACK UP ALARM
5.5
5.5
A
B
500D WT 1.0 236B LG 1.0
FROM REAR LIGHT
WIRING SHEET NO. 18
5.4
238B YL 2.0
F
5.4
236A LG 2.0
C
5.4
232A DG 2.0
E
5.4
234B RD 2.0
D
5.4
230C BR 2.0
B
5.4
500C WT 3.0
A
230D BR 1.0 230 BR 1.0 234 RD 1.0
236 LG 1.0 238 YL 1.0 500 WT 1.0
5.6
LICENSE
A
PLATE 1
5.1
8.1/L
C
C
230 BR 1.0
5.1 8.1/L
D
D
234 RD 1.0
5.1 8.1/L
A
A
236 LG 1.0
5.1
8.1/L
E
E
5.1
8.1/L
B
B
238 YL 1.0 500 WT 1.0
8.3/L
LEFT
A
BACK UP
232B DG 1.0
5.9 8.1/R
E
E
232B DG 1.0
230E BR 1.0 230G BR 1.0 234C RD 1.0
5.7
LICENSE
A
PLATE 2
5.9 8.1/R
C
C
230G BR 1.0
5.9 8.1/R
D
D
234C RD 1.0
230 BR 1.0
500 WT 1.0 234 RD 1.0 500 WT 1.0 230 BR 1.0
5.2
A
LEFT
SIDE
MARKER
5.2 B
8.2/L A
8.2/L B
LEFT
STOP/TAIL
8.2/L C
ELECTRICAL SCHEMATIC #-19
REAR LIGHT WIRING-STANDARD
238 YL 1.0 500 WT 1.0
LEFT TURN
232B DG 1.0 500F WT 1.0
RIGHT TURN
230G BR 1.0 500F WT 1.0 234C RD 1.0
8.2/R C
8.2/R B
RIGHT
STOP/TAIL
8.2/R A
236C LG 1.0 500F WT 1.0
5.9 8.1/R
A
A
236C LG 1.0
5.9 8.1/R
B
B
500F WT 1.0
8.3/R
RIGHT
A
BACK UP
230G BR 0.8
5.8
A
500E WT 0.8
5.8
B
RIGHT SIDE MARKER
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 7 OF 12
CLEARANCE LIGHT
ELECTRICAL SCHEMATIC #-21
FRONT CLEARANCE LIGHT
3.3 A 3.4 A
230B BR 0.8 500B WT 0.8
FROM CLEARANCE LIGHT SYSTEM
SHEET NO. 20
231B BR/WT 1.0 500B WT 1.0
GROUND
2.3 3.2
A
1
2.4 3.1
1
1
230A BR 1.0 500A WT 1.0
230C BR 0.8 500C WT 0.8
3.5 3.6 A A
230D BR 0.8 500D WT 0.8
3.7 3.8 A A
230E BR 0.8 500E WT 0.8
3.9 3.10 A A
CLEARANCE LIGHT CLEARANCE LIGHT CLEARANCE LIGHT
230F BR 0.8 500F WT 0.8
3.11 A 3.12 A
REV.
REVISIONS
AUTH
DATE
CLEARANCE LIGHT
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 9 OF 12
LEFT SIDE MARKER
ELECTRICAL SCHEMATIC #-22
REAR CLEARANCE LIGHT
4.1 4.2 A A
230 BR 0.8 500 BK 0.8
FROM CLEARANCE LIGHT SYSTEM
SHEET NO. 20
231A BR/WT 2.0
2.2
11.1
6
6
230 BR 2.0 500 WT 2.0
11.5 4.4
3
3
11.5 4.4
6
6
230A BR 1.0 500A WT 1.0
GROUND
230B BR 0.8 500B WT 0.8
4.6 4.5 A A
LEFT CLEARANCE
230C BR 0.8 500C WT 0.8
4.8 4.7 A A
230D BR 0.8 500D WT 0.8
4.10 4.9 A A
230E BR 0.8 500E WT 0.8
4.11 4.12 A A
LEFT I.D
CENTER I.D
RIGHT I.D
230G BR 0.8 500G WT 0.8
4.13 4.14 A A
RIGHT CLEARANCE
4.19 230H BR 0.8 4.18 A 500H WT 0.8 A
REV.
REVISIONS
AUTH
DATE
RIGHT SIDE MARKER
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 10 OF 12
10.1
F
280 LB/RD 0.8
10.3
9.2
4
4
280A LB/RD 0.8
9.11
8
280F LB/RD 0.8
9.27
8
280E LB/RD 0.8
9.7
8
280D LB/RD 0.8
9.8
8
280C LB/RD 0.8
9.9
8
280 LB/RD 0.8
9.5
13.1
3
3
9.11
500H WT 0.8
7
9.27
500K WT 0.8
7
9.7
500G WT 0.8
7
9.8
500F WT 0.8
7
9.9
500E WT 0.8
7
13.1
9.5
4
4
ELECTRICAL SCHEMATIC #-23
PANEL LAMP
500 WT 0.8 530 WT 0.8
GROUND GROUND
HVAC PANEL ILLUMINATION
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
REV.
REVISIONS
AUTH
DATE
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 11 OF 12
ELECTRICAL SCHEMATIC #-24
DOOR AJAR
MAGNETIC SWITCH
350 BK/PK 0.8
2.1
9.4
350 BK/PK 0.8
9.2
7
7
9
DOOR AJAR LIGHT
CHASSIS OEM SUPPLIED 12V POWER
500 WT 0.8
GROUND
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
BY
CHECKED BY
ENGINEER
APPROVED
CHECKED BY
BY
DRAWN BY
DATE
Spartan Motors USA, Inc. TITLE
603 Earthway Blvd Bristol, N 46507
CAGE CODE DWG. NUMBER
PAGE 12 OF 12
13
13.1 ITEM: 1
13.1-MAIN DASH HARNESS AMP MATE-N-LOCK 4-WAY
13.2 ITEM: 2
TO WATER VALVE DELPHI 1-WAY
13.3 ITEM: 3
TO HVAC HARNESS AMP 9-WAY
17
17.2, 17.3 & 17.4 ITEM: 2 ,3 & 4 MOTOR POWER & MOTOR GROUND 1-WAY
16514775-REV B HVAC HARNESS
16516409-REV C AUX HEATER
17.1
ITEM: 1 MOTOR POWER (ETP) PACKARD 1-WAY
14
14.1, 14.2 & 14.3 ITEM: 1, 2 & 3
TO FLASHER (ETP) MOLEX 1-WAY
16513731 IS USED LEFT
14.4 ITEM: 4
GROUND (ETP) MOLEX 1-WAY
14.5 & 14.6
ITEM: 5 & 6 TO CHASSIS FLASHER CONNECTOR (ETP)
MOLEX 1-WAY
NO E - CONNECT NG TO OEM ONNECTOR O O M CONNEC OR
16516613 IS USED
LEFT
7.6 ITEM NO: 6 LEFT HEADLIGHT DELPHI 3-WAY
7.8 ITEM NO: 8
LEFT TURN/MARKER LIGHT AMP 3-WAY
ELECTRICAL SCHEMATIC
HARNESS LAYOUT
7.1 ITEM: 1
7.1/L-"A" P LLAR TO WIPER
7
DELPHI 5-WAY
7.9 ITEM NO: 9
LEFT SIDE MARKER DELPHI
2- WAY
16514775-REV B HVAC HARNESS
16517256-REV A MAIN
9.5
ITEM: 5 9 5 - HVAC CONTROL TO SCS HARN.
AMP MATE-N-LOCK 4-WAY
9 25 & 9 26
ITEM: 25 & 26 CIGARETTE LIGHTER 2 MOLEX
1-WAY
NOTE CONNECTING TO OEM CONNECTOR
9.16 & 9. 7
ITEM: 16 & 17 CIGARETTE LIGHTER 1 MOLEX
1-WAY
NOTE CONNECTING TO OEM CONNECTOR
16516409-REV C AUX HEATER 16517256-REV A MAIN
9.14
ITEM: 14 KEYLESS POWER WEATHER PACK
4-WAY
NOTE CONNECT NG TO OEM CONNECTOR
9.13
ITEM: 13 CARGO LIGHT FUSE
DELPHI 2-WAY
NOTE CONNECTING TO OEM CONNECTOR
16513731-REV C HARNESS FLASHER 16517256-REV A MAIN
9.29
ITEM: 29 AUX HEATER FEED
AMP 4-WAY
9.19
TEM: 19 HVAC GROUND
MOLEX 1-WAY
NOTE CONNECTING TO GROUND
9.24 ITEM: 24
CORNERING LIGHT MODULE AMP 9-WAY
9.15 ITEM: 15
DIODE PACK FAI
2-WAY
9.1
ITEM: 1 9.1-"A" PILLAR TO HVAC DELPHI MATE-N-LOCK
22-WAY
16517256-REV A MAIN
16516613-REV A HEADLAMP 16517040-REV D HDLP/WIPER
6.4 ITEM: 4
TO COWL CONNECTOR DELPHI 22-WAY
6.6 ITEM: 6
HVAC DELPHI 6-WAY
NOTE - CONN CT NG O O M CONNEC ORTO OEM ONNECTOR
6.1 ITEM: 1
LEFT LAMP HARNESS DELPHI
5-WAY
16517040-REV D HDLP/WIPER
6.7 ITEM: 7
WASHER MOTOR AMP
2-WAY
NOTE - ONNECT NG TO OEM ONNECTOR
6.8 ITEM: 8 TO WIPER MOTOR DELPHI 5-WAY
NOTE - ONN CT NG O O M CONNE TOR
15.3
ITEM: 3 TO A/C COMPRESSOR
DELPHI 2-WAY
NOTE - CONN CT NG O OEM ONNECTOR
5.4 ITEM: 4
TO LOW PRESSURE SWITCH DELPHI 2-WAY
NOTE CONNECT NG TO OEM ONN CTOR
15 5 ITEM: 5 TO HI PRESSURE SW TCH (ETP) KRA 2-WAY
NO E - CONNEC ING TO OEM CONNECTOR
10.12 ITEM: 12
BODY BUILDER CONNECTOR DELPHI
8-WAY
NOTE CONNECT NG TO OEM CONNECTOR
10.1 ITEM: 1
BODY BUILDER CONNECTOR DELPHI 8-WAY
NOTE CONNECT NG TO OEM CONNECTOR
10.5 ITEM: 5
HVAC POWER RELAY DELPHI
5-WAY
NOTE CONNECT NG TO OEM CONNECTOR
9 7, 9.8, 9.9, 9.11 & 9 27
TEM: 7,8,9,11&27 AUXILARY SWITCHES
ITT CANNON 8-WAY
10.4 ITEM: 4
POWER FEED AMP MATE-N-LOCK 9-WAY
93
ITEM: 3 9.3 POWER FEED AMP MATE-N-LOCK 9-WAY
10.8
ITEM: 8 WIPER SWITCH
DELPHI 6-WAY
NOTE CONNECT NG TO OEM CONNECTOR
10.2
ITEM: 2 DOME LIGHT SWITCH
IIT CANNON 8-WAY
NO E CONNECT NG TO OEM CONNEC OR
10.6 ITEM: 6
WIPER POWER RELAY DELPHI 5-WAY
NOTE - CONNE TING TO OEM CONNEC OR
10.3
ITEM: 3 POWER FEED AMP MATE-N-LOCK 15-WAY
10
16517261-REV A POWER FEED
92 ITEM: 2
9.2 POWER FEED AMP MATE-N-LOCK 15-WAY
16517256-REV A MAIN
16517256-REV A MAIN 16400487 PILLAR STD
NOTE ALL CLEARANCE LIGHTS ARE CONNECT NG TO OEM CONNECTORS
3 3, 3.4, 3 5, 3.6, 3 7, 3 8, 3 9, 3.10, 3.11 & 3.12,
ITEM: 3,4,5,6,7,8,9,10,11&12 CLEARANCE LIGHTS VENDOR CHOICE
1-WAY
3
16512062-REV F FRONT CLEARANCE
3.1 & 3 2
ITEM: 1 & 2 3.2-"A" PILLAR TO STANDARD
MOLEX DISCONNECT 1-WAY
16400487-REV K PILLAR STD
2 5, 2.6 & 2.7
ITEM: 5,6&7
BACKUP MONITOR
MOLEX
1-WAY
2.3 & 2.4
ITEM: 3 & 4 2.3-"A" PILLAR TO FRONT CLEARANCE
MOLEX DISCONNECT 1-WAY
REV.
REVISIONS
6.3
9.28 ITEM: 28
9.20 & 9.21
ITEM:20&21
9.22 & 9.23
ITEM:22&23
ITEM: 3 TO HEADLIGHT JUMPER
DELPHI
AUX HEATER RELAY DELPHI
RIGHT LEFT HDLP HARN MOLEX
RIGHT/LEFT CORNERING LIGHT MOLEX
9
6
10-WAY
5-WAY
1-WAY
1-WAY
9.4
ITEM: 4 9.4-"A" P LLARTO STANDARD AMP MATE-N-LOCK 15-WAY
14.1, 14 2 & 14 3 ITEM: 1, 2 & 3
TO FLASHER (ETP) MOLEX 1-WAY
16513731 IS USED FOR RIGHT
14
14.4 ITEM: 4
GROUND (ETP) MOLEX 1-WAY
14.5 & 14.6 ITEM: 5 & 6
TO CHASSIS FLASHER CONNECTOR (ETP) MOLEX 1-WAY
NOTE - O NECT NG TO O M CONN CTORTO OEM CONNECTOR
16513731-REV C HARNESS FLASHER
16517040-REV D HDLP/WIPER 16516613-REV A HEADLAMP
7
16516613 IS USED FOR RIGHT
16516613-REV A HEADLAMP
6.9 ITEM: 9
RIGHT LAMP HARNESS DELPHI 5-WAY
6.5 ITEM: 5
"A" PILLAR TO AC DELPHI 1-WAY
15.1 ITEM: 1
"A" PILLAR TO WIPER WEATHER PACK 1-WAY
16517040-REV D HDLP/WIPER
16514537-REV C AC
15
7.1 ITEM: 1
.1/R-"A" PILLAR TO WIPER DELPHI 5-WAY
7.6 ITEM NO: 6
RIGHT HEADLIGHT DELPHI 3-WAY
7.8 ITEM NO: 8
RIGHT TURN/MARKER LIGHT AMP 3-WAY
7.9 ITEM NO: 9
RIGHT SIDE MARKER DELPHI 2- WAY
2.1
ITEM: 1 2.1-"A" PILLAR TO MA N AMP MATE-N-LOCK 15-WAY
16400487-REV K PILLAR STD
2
22
ITEM: 2 2.2-"A" PILLAR TO ROOF
AMP MATE-N-LOCK 15-WAY
AUTH
DATE
BY
16516727-REV B ROOF
11.1
ITEM: 1 11 1-"A" PILLARTO STANDARD
AMP MATE-N-LOCK 15-WAY
11 2, 11.3 & 11.4
ITEM: 2, 3 & 4 MONITOR MOLEX 1-WAY
NOTE:- CONNECTING TO OEM CONNECTOR
16516727-REV B ROOF
11
11.5
ITEM: 5 11.5-"A" PILLAR TO ROOF
AMP MATE-N-LOCK 6-WAY
16512066-REV N
REAR CLR LTS
4.1 & 4.2
NOTE:- CONNECTING TO OEM CONNECTOR
ITEM NO: 1 & 2 LEFT SIDE MARKER MOLEX
4.4
1-WAY
ITEM: 4
4.4-"A" PILLAR TO ROOF
AMP MATE-N-LOCK
6-WAY
ENGINEER
DRAWN BY
CHECKED BY
APPROVED
CHECKED BY
BY
DATE
4.5 & 4.6
ITEM NO: 5 & 6 LEFT CLEARENCE MOLEX 1-WAY
NOTE:- CONNECTING TO OEM CONNECTOR
3 7,3.8,3.9,3.10,3.11&3.12
4.13 & 4.14
ITEM: 7,8,9.10,11&12 LEFT, CENTER &
ITEM NO: 13 & 14 RIGHT CLEARENCE
4
RIGHT ID LIGHTS
MOLEX
1-WAY
1-WAY
NOTE:- CONNECTING
TO OEM CONNECTOR
NOTE:- CONNECTING
4.18 & 4.19
TO OEM CONNECTOR
ITEM NO: 18 & 19
RIGHT SIDE MARKER
MOLEX
1-WAY
NOTE:- CONNECTING TO ITEM 4 OF HARNESS
16512066
4.15, 4.16 & 4.17
ITEM: 15,16&17 CARGO SWITCHES MOLEX 1-WAY
NOTE:- CONNECTING TO OEM
CONNECTOR
TITLE
CAGE CODE DWG. NUMBER
PAGE 2 OF 3
1
16
16.1 ITEM: 1
CONNECTOR, 2-WAYWEATHER PACKTOWER DELPHI 2-WAY
16 2
ITEM: 2 CONNECTOR,2 WAYWEATHERPACKSHROUD
DELPHI 2-WAY
16514516-REV C TAIL LIGHTS 16514514-REV D REAR STRUCTURE
16515000-REV B ELEC FAN CLUTCH
16514514-REV D REAR STRUCTURE
5.3
ITEM: 3
TRAILER FEED DELPHI 5-WAY
1.1
ITEM: 1 1.1-"A" PILLAR TO REAR STRUCT
DELPHI MATE-N-LOCK 6-WAY
5.4
ITEM: 4 5.4-"A" PILLAR TO FRAME RAIL
DELPHI MATE-N-LOCK 6-WAY
16513731 HARNESS FLASHER 16516661-REV B REAR LIGHTS
8
8.3
ITEM: 3 BACKUP
AMP 3-WAY
82
ITEM: 2 8.2/L-STOP/TAIL/TURN
AMP 3-WAY
8.4, 8.5
ITEM: 4 & 5 CLEARANCE LIGHTS
MOLEX 1-WAY
NOTE:- ALL CLEARANCE LIGHTS ARE CONNECTING TO OEM CONNECTORS
16516661 IS USED TWICE FOR LEFT S/T/T
8.1
ITEM: 1 8.1/L-"A" P LLARTO REAR STRUCT
DELPHI 5-WAY
16516661-REV B REAR LIGHTS
5.1
ITEM: 1 5 1-"A" PILLARTO LEFT S/T/T
DELPHI 5-WAY
16514514-REV D REAR STRUCTURE
5.2
ITEM: 2 LEFT MARKER DELPHI 2-WAY
NOTE:- CONNECTING TO OEM CONNECTOR
1.2, 1.3, 1.4, 1.5, 1.6 & 1.7
ITEM: 2,3,4,5,6&7 TAIL LIGHT FEEDS
DELPHI 1-WAY
NOTE:- CONNECTING TO ITEM 3 OF HARNESS 16514940
16514516-REV C TAIL LIGHTS
12
12.1 & 12 2
ITEM:1&2 BACKUP ALARM
MOLEX 1-WAY
16513694-REV C BACKUP ALARM
12.3 & 12.4
ITEM: 3 & 4 BACKUP SIG. & TERMINAL
DELPHI 1-WAY
16513694-REV C BACKUP ALARM 16514514-REV D REAR STRUCTURE
5
5.5
ITEM: 5 5.5 -"A" PILLAR TO BACK-UP ALARM
DELPHI 2-WAY
5.9
ITEM: 9 5.9-"A" PILLAR TO RIGHT S/T/T
DELPHI 5-WAY
8
8.1
ITEM: 1 8.1/R-"A" PILLARTO REAR STRUCT
DELPHI 5-WAY
5.6
ITEM: 6 LICENSE PLATE LIGHT
DELPHI 1-WAY
NOTE:- CONNECTING TO OEM CONNECTOR
57
ITEM: 7 LICENSE PLATE LIGHT
DELPHI 1-WAY
NOTE:- CONNECTING TO OEM CONNECTOR
5.8
ITEM: 8 RIGHT MARKER DELPHI 2-WAY
NOTE:- CONNECT NG TO OEM CONNECTOR
16514514-REV D REAR STRUCTURE
16516661-REV B REAR LIGHTS
16516661 IS USED TWICE FOR RIGHT S/T/T
ELECTRICAL SCHEMATIC
HARNESS LAYOUT
8.2
ITEM: 2 8.2/R-STOP/TAIL/TURN
AMP 3-WAY
8.3
ITEM: 3
BACKUP AMP 3-WAY
8.4, 8.5
ITEM: 4 & 5 CLEARANCE LIGHTS MOLEX 1-WAY
NOTE:- ALL CLEARANCE LIGHTS ARE CONNECTING TO OEM CONNECTORS
REV.
REVISIONS
AUTH
DATE
LEGEND
BATT HOT AT ALL TIMES IGN HOT IN RUN OR START ACC HOT IN ACC OR RUN
ENGINEER
DRAWN BY
TITLE
BY
CHECKED BY
APPROVED
CHECKED BY
BY
DATE
CAGE CODE DWG. NUMBER
PAGE 3 OF 3
Adobe PDF library 15.00