Manual: Rosemount 2051 Pressure Transmitter

Rosemount 2051 Pressure Transmitter, 2051 Pressure Transmitter, Pressure Transmitter, Profibus PA Protocol

Rosemount - Emerson

[PDF] Manual: Rosemount 2051 Pressure Transmitter - Emerson

See Flow configuration or Square Root of DP Configuration for defaults when configuring with the LOI. Configuration. Reference Manual. May 2024. 00809-0300-4101.

Manual: Rosemount 2051 Pressure Transmitter

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Reference Manual 00809-0300-4101, Rev BC
May 2024
RosemountTM 2051 Pressure Transmitter
with PROFIBUS® PA Protocol

Safety messages This guide provides basic guidelines for the Rosemount 2051 Pressure Transmitter. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, explosion-proof, flameproof, or intrinsically safe (IS) installations.
WARNING
Explosions could result in death or serious injury. Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Quick Start Guide for any restrictions associated with a safe installation. Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the transmitter.
WARNING
Process leaks could result in death or serious injury. Install and tighten process connectors before applying pressure. Do not attempt to loosen or remove flange bolts while the transmitter is in service.
WARNING
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock. Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the transmitter.
WARNING
Physical access Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users' equipment. This could be intentional or unintentional and needs to be protected against. Physical security is an important part of any security program and fundamental in protecting your system. Restrict physical access by unauthorized personnel to protect end users' assets. This is true for all systems used within the facility.
WARNING
Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous. Use only bolts supplied or sold by Emerson as spare parts.
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WARNING
Improper assembly of manifolds to traditional flange can damage sensor module. For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (bolt hole) but must not contact sensor module housing.
CAUTION
Improper assembly of manifolds to traditional flange can damage sensor module. For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not contact sensor module housing.
NOTICE
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
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Contents May 2024

Contents

Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5
Chapter 6 Chapter 7

Introduction...............................................................................................................................7 1.1Overview....................................................................................................................................... 7 1.2Models covered............................................................................................................................7 1.3Device revisions........................................................................................................................... 8 1.4Transmitter overview.................................................................................................................. 8 1.5Product recycling/disposal......................................................................................................... 8
Configuration............................................................................................................................ 9 2.1Hazardous locations certifications............................................................................................ 9 2.2Configuration guidelines............................................................................................................ 9 2.3Basic setup tasks....................................................................................................................... 10 2.4Detailed setup tasks..................................................................................................................12
Hardware installation.............................................................................................................19 3.1Overview..................................................................................................................................... 19 3.2Installation considerations.......................................................................................................19 3.3Installation procedures............................................................................................................ 20 3.4Rosemount 304, 305, and 306 Manifolds............................................................................... 32 3.5Liquid level measurement........................................................................................................40
Electrical installation..............................................................................................................45 4.1Overview..................................................................................................................................... 45 4.2LCD display.................................................................................................................................45 4.3LCD display with local operator interface (LOI)..................................................................... 46 4.4Configuring security and simulation...................................................................................... 46 4.5Electrical considerations...........................................................................................................48
Calibration............................................................................................................................... 57 5.1Overview..................................................................................................................................... 57 5.2Calibration overview................................................................................................................. 57 5.3Determine calibration frequency............................................................................................ 58 5.4Zero trim.....................................................................................................................................59 5.5Sensor trim.................................................................................................................................59 5.6Recall factory trim..................................................................................................................... 60 5.7Compensating for line pressure .............................................................................................61
Troubleshooting...................................................................................................................... 63 6.1Overview..................................................................................................................................... 63 6.2Diagnostics identification and recommended action...........................................................63 6.3PlantwebTM and NE107 diagnostics.......................................................................................... 68 6.4Alert messages and fail safe type selection........................................................................... 68 6.5Disassembly procedures.......................................................................................................... 69 6.6Reassembly procedures........................................................................................................... 71
Reference data........................................................................................................................ 75 7.1Ordering information, specifications, and drawings............................................................75

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Appendix A Appendix B

7.2Product certifications................................................................................................................75
Local operator interface (LOI) menu.................................................................................... 77 A.1LOI Menu....................................................................................................................................77
PROFIBUS® PA Block Information.........................................................................................79 B.1PROFIBUS® block parameters................................................................................................. 79 B.2Condensed status..................................................................................................................... 84

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1
1.1

Introduction
Overview
Figure 1-1: Commissioning and Installation Flowchart

Introduction May 2024

1.2

Models covered
The following Rosemount 2051 Transmitters are covered by this manual: · Rosemount 2051C CoplanarTM Pressure Transmitter
· Rosemount 2051T In-Line Pressure Transmitter -- Measures gauge/absolute pressure up to 10,000 psi (689.5 bar).
· Rosemount 2051L Level Transmitter -- Measures level and specific gravity up to 300 psi (20.7 bar).
· Rosemount 2051CF Series Flow Meter -- Measures flow in line sizes from ½-in. (15 mm) to 96 in. (2400 mm).

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1.3 1.4
1.5

Device revisions

Table 1-1: Device Revisions

Date 10/16

Software revision
2.6.1

PROFIBUS profile
3.02

Compatible files
2051 GSD: rmt3333.gsd Profile 3.02 GSD: pa139700.gsd DD: ROPA3__TP_2051.ddl DTM: Pressure_Profibus_3.02_DTM_v1.0.8.exe

Manual revision
BB

Transmitter overview
The Rosemount 2051C Coplanar design is offered for Differential Pressure (DP), Gauge Pressure (GP) and Absolute Pressure (AP) measurements. The Rosemount 2051C utilizes Emerson capacitance sensor technology for DP and GP measurements. Piezoresistive sensor technology is utilized in the Rosemount 2051T.
The major components of the Rosemount 2051 are the sensor module and the electronics housing. The sensor module contains the oil filled sensor system (isolating diaphragms, oil fill system, and sensor) and the sensor electronics. The sensor electronics are installed within the sensor module and include a temperature sensor (RTD), a memory module, and the capacitance to digital signal converter (C/D converter). The electrical signals from the sensor module are transmitted to the output electronics in the electronics housing. The electronics housing contains the output electronics board, the optional Local Operator Interface (LOI) buttons, and the terminal block.
For the Rosemount 2051C, design pressure is applied to the isolating diaphragms. The oil deflects the center diaphragm, which then changes the capacitance. This capacitance signal is then changed to a digital signal in the C/D converter. The microprocessor then takes the signals from the RTD and C/D converter calculates the correct output of the transmitter.
Product recycling/disposal
Consider recycling equipment and packaging.
Dispose of the product and packaging in accordance with local and national legislation.

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2
2.1 2.2
2.2.1 2.2.2
2.2.3

Configuration
Hazardous locations certifications
Individual transmitters are clearly marked with a tag indicating the approvals they carry. Transmitters must be installed in accordance with all applicable codes and standards to maintain these certified ratings. Refer to the Rosemount 2051 Profibus® Quick Start Guide for information on these approvals.
Configuration guidelines
The Rosemount 2051 can be configured either before or after installation. Configuring the transmitter on the bench using the LOI or Class 2 Master ensures that all transmitter components are in working order prior to installation.
To configure on the bench, required equipment includes a power supply, an LOI (option M4) or a Class 2 Master with DP/PA coupler, proper cable and terminators.
Verify the security hardware jumper is set to the OFF position in order to proceed with configuration. See Figure 4-2 for jumper location.
Profile 3.02 identification number adaptation mode
Rosemount 2051 PROFIBUS® Profile 3.02 devices are set to identification number adaptation mode (0127) when shipped from the factory. This mode allows the transmitter to communicate with any PROFIBUS Class 1 Master with either the generic profile GSD (9700) or Rosemount 2051 specific GSD (3333).
Block modes
When configuring a device with the LOI, the output status will change to Good ­ Function Check to alert hosts that the transmitter is not in standard operation mode.
When configuring a device with a Class 2 Master, blocks must be set to Out of Service (OOS) in order to download parameters that could affect the output. This prevents the Class 1 Master from seeing a jump in output without a status change. Setting the blocks OOS and back into Auto might be done automatically using the Class 2 Master when using the Rosemount 2051 DD or DTM, if no additional action is required when configuring the device. Verify the block mode is set back to Auto.
Configuration tools
The Rosemount 2051 can be configured using two tools: LOI and/or Class 2 Master.
The LOI requires option code M4 to be ordered. To activate the LOI, push either configuration button located under the top tag of the transmitter. See Table 2-1 and Figure 2-1 for operation and menu information. See Local operator interface (LOI) menu for a complete LOI menu tree.
Class 2 Masters require either DD or DTM files for configuration. These files can be found at EmersonProcess.com/Rosemount or by contacting your local Emerson representative.
Some configurations steps may need to be completed in offline mode or using the LOI.

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2.3
2.3.1
2.3.2

The remainder of this section will cover the configuration tasks using the applicable configuration tool. Note Instructions in this section use the language found in the Class 2 Master or LOI. See PROFIBUS® PA Block Information to cross reference parameters between the Class 2 Master, LOI and PROFIBUS specification.
Basic setup tasks
The following tasks are recommended for initial configuration of the Rosemount 2051 PROFIBUS® device.
Assign address
The Rosemount 2051 is shipped with a temporary address of 126. This must be changed to a unique value between 0 and 125 in order to establish communication with the Class 1 Master. Usually, addresses 0­2 are reserved for masters, therefore transmitter addresses between 3 and 125 are recommended for the device. Address can be set using either: · LOI: See Table 2-1 and Figure 2-1. · Class 2 Master: See respective Class 2 Master manual for setting instrument addresses.
Pressure configuration
The Rosemount 2051 ships with the following settings: · Measurement type: Pressure · Engineering units: Inches H2O · Linearization: None · Scaling: None Each of these parameters can be set using: · LOI: See Table 2-1 and Figure 2-1. · Class 2 Master
Pressure unit parameters
The LOI was designed to automatically set the following parameters when selecting a pressure unit: · Measurement type: Pressure · Linearization (Transducer Block): None · Scaling: None See Flow configuration or Square Root of DP Configuration for defaults when configuring with the LOI.

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Table 2-1: LOI Operation

Button

Action Scroll

Navigation
Moves down menu categories

Character entry Changes character value(1)

Save?
Changes between Save and Cancel

Enter

Select menu category Enters character and advances

Saves

(1) Characters flash when they can be changed. Figure 2-1: LOI Menu

A. SCROLL down list B. ENTER into menu
Note See Local operator interface (LOI) menu for a more detailed LOI menu and unit list.
Pressure configuration using Class 2 Master
Procedure 1. From the Basic Setup > Units > Primary Value > Primary Value Type dropdown, select Pressure. 2. Select Units.
Note Pressure units in steps Step 3, 3.a, and 3.b must match.
3. From the Basic Setup > Units > Primary Value > Scale In (Transducer Block) > Unit (Secondary Value 1) dropdown, select Engineering Unit. a) From the Basic Setup > Units > Primary Value > Unit (PV) dropdown, select Engineering unit.
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Unit (Out Scale) dropdown, select Engineering Unit.
4. Enter scaling.

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2.4
2.4.1
12

Note Scaling is done in the Transducer Block.
5. In the Basic Setup > Units > Primary Value > Scale In (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step Step 3). a) In the Basic Setup > Units > Primary Value > Scale Out (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a).
6. Verify Analog Input (AI) Block.
Note Scaling should not be repeated in the AI Block. To ensure no additional scaling is being done on the Al Block, set the lower values in steps Step 7 and 7.a to 0 and the upper values to 100.
7. In the Basic Setup > Units > Process Value Scale (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a). a) In the Basic Setup > Units > Output Signal (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.b).
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Linearization Type dropdown, select No Linearization.
Detailed setup tasks
The following tasks explain how to configure the Rosemount 2051 for Flow or Level measurement and how to configure additional parameters found in the device.
Flow configuration
LOI
To configure the Rosemount 2051 for flow measurement with the LOI, select UNITS > FLOW. When configuring flow units, the following parameters are set: · Measurement type: Flow
· Linearization (Transducer Block): Square Root
During unit configuration, the user defines scaling, units and low flow cutoff per the application requirements. See Local operator interface (LOI) menu for detailed menu for further scaling help.
Note The LOI assumes a zero based scaling (minimum pressure = minimum flow = zero) for Flow applications in order to improve configuration efficiency. Class 2 Masters can be used if non-zero based scaling is required. Low Flow Cutoff has a default value of 5.0%. Low Flow Cutoff can be set to 0% if required.
Class 2 Master
To configure the transmitter for a flow application, use the flow output in the Transducer Block.
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2.4.2

Flow configuration using Class 2 Master:
Procedure
1. From the Basic Setup > Units > Primary Value > Primary Value Type dropdown, select Flow.
2. Select Units.
Note Flow units in steps 3.a and 3.b must match.
3. From the Basic Setup > Units > Primary Value > Scale In (Transducer Block) > Unit (Secondary Value 1) dropdown, select Engineering Unit. a) From the Basic Setup > Units > Primary Value > Unit (PV) dropdown, select Engineering Unit.
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Unit (Out Scale) dropdown, select Engineering Unit.
4. Enter scaling.
Note Scaling is done in the Transducer Block.
5. In the Basic Setup > Units > Primary Value > Scale In (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step Step 3). a) In the Basic Setup > Units > Primary Value > Scale Out (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a).
6. Verify Analog Input (AI) Block.
Note Scaling should always be done in the Transducer Block. Ensure the AI Block is always set to no linearization for flow applications. To ensure no additional scaling is being done on the AI Block, set the lower values in steps Step 7 and 7.a to 0 and the upper values to 100.
7. In the Basic Setup > Units > Process Value Scale (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a). a) In the Basic Setup > Units > Output Signal (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in Step 3.b).
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Linearization Type dropdown, select No Linearization.
Square Root of DP Configuration
The Rosemount 2051 has two Pressure output settings: Linear and Square Root. Activate the Square Root output option to make output proportional to flow.
To configure the transmitter to output square root of differential pressure, a Class 2 Master must be used.
Square Root configuration using Class 2 Master:

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2.4.3

Procedure
1. From the Basic Setup > Units > Primary Value > Primary Value Type dropdown menu, select Pressure.
2. Select Units.
Note Pressure units in steps Step 3, 3.a, and 3.b must match.
3. From the Basic Setup > Units > Primary Value > Scale In (Transducer Block) > Unit (Secondary Value 1) dropdown, select Engineering Unit. a) From the Basic Setup > Units > Primary Value > Unit (PV) dropdown, select Engineering Unit.
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Unit (Out Scale) dropdown, select Engineering Unit.
4. Enter scaling.
Note Scaling is done in the Transducer Block. No scaling required for pressure measurement.
5. In the Basic Setup > Units > Primary Value > Scale In (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step Step 3). a) In the Basic Setup > Units > Primary Value > Scale Out (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a).
6. Verify Analog Input (AI) Block.
Note Scaling should not be repeated in the Analog Input Block. To ensure no additional scaling is being done on the Al Block, set the lower values in steps Step 7 and 7.a to 0 and the upper values to 100.
7. In the Basic Setup > Units > Process Value Scale (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a). a) In the Basic Setup > Units > Output Signal (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.b).
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Linearization Type dropdown, select Square Root.
Level configuration
LOI
To configure the Rosemount 2051 for Level measurement with the LOI, select UNITS > LEVEL. When configuring level units, the following parameters are set:
· Measurement type: Level
· Linearization (Transducer Block): None

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During unit configuration, the user defines scaling and units per the application requirements. See Local operator interface (LOI) menu for detailed menu for further scaling help.
Level configuration using Class 2 Master
To configure the transmitter for a level application, use the level output in the Transducer Block.
Procedure
1. From the Basic Setup > Units > Primary Value > Primary Value Type dropdown, select Level.
2. Select units.
Note Level units in steps 3.a and 3.b must match.
3. From the Basic Setup > Units > Primary Value > Scale In (Transducer Block) > Unit (Secondary Value 1) dropdown, select Engineering Unit. a) From the Basic Setup > Units > Primary Value > Unit (PV) dropdown, select Engineering Unit.
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Unit (Out Scale) dropdown, select Engineering Unit.
4. Enter scaling.
Note Scaling is done in the Transducer Block.
5. In the Basic Setup > Units > Primary Value > Scale In (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step Step 3). a) In the Basic Setup > Units > Primary Value > Scale Out (Transducer Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a).
6. Verify Analog Input (AI) Block.
Note Scaling should not be repeated in the AI Block. To ensure no additional scaling is being done on the AI Block, set the lower values in steps Step 7 and 7.a to 0 and the upper values to 100.
7. In the Basic Setup > Units > Process Value Scale (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.a). a) In the Basic Setup > Units > Output Signal (Analog Input Block) field, enter upper and lower values (this value should correspond to the unit selected in step 3.b).
b) From the Basic Setup > Units > Output Signal (Analog Input Block) > Linearization Type dropdown, select No Linearization.

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2.4.4 2.4.5

Damping
User-selected damping will affect the transmitters ability to respond to changes in the applied process. The Rosemount 2051 has a default damping value of 0.0 seconds applied in the AI Block. Damping can be set using: · LOI ­ See Table 2-1 and Figure 2-1.
· Class 2 Master ­ See Damping configuration using Class 2 Master.
Damping configuration using Class 2 Master
Procedure In the Basic Setup > Damping > Filter Time Const field, enter value (in seconds).
Process alerts
Process alerts activate an output alert status when the configured alert point is exceeded. A process alert will be transmitted continuously if the output set points are exceeded. The alert will reset once the value returns within range. Process alert parameters are defined as follows: · Upper alarm: Changes Output Status to Good ­ Critical Alarm ­ Hi Limit
· Upper warning: Changes Output Status to Good ­ Advisory Alarm ­ Hi Limit
· Lower warning: Changes Output Status to Good ­ Advisory Alarm ­ Lo Limit
· Lower alarm: Changes Output Status to Good ­ Critical Alarm ­ Lo Limit
· Alarm hysteresis: Amount the output value must pass back into range before alarm is cleared.
Upper alarm = 100 psi. Alarm Hysteresis = 0.5%. After activation at 100 psi, the alarm will clear once the output goes below 99.5 psi = 100 ­ 0.5 psi. Process alerts can be set using a Class 2 Master.
Process alert configuration using Class 2 Master
Procedure Enter process alerts:
a) In the Basic Setup > Output > Output Limits > Upper Limit Alarm Limits field, enter upper alarm value.
b) In the Basic Setup > Output > Output Limits > Upper Limit Warning Limits field, enter upper warning value.
c) In the Basic Setup > Output > Output Limits > Lower Limit Alarm Limits field, enter lower alarm value.
d) In the Basic Setup > Output > Output Limits > Lower Limit Warning Limits field, enter lower warning value.
e) In the Basic Setup > Output > Output Limits > Limit Hysteresis field, enter a percent of range value.

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2.4.6 2.4.7 2.4.8
2.4.9

LCD display
The LCD display connects directly to the electronics board which maintains direct access to the signal terminals. A display cover is provided to accommodate the display. The display always indicates the transmitter output (Pressure, Flow, or Level) as well as abbreviated diagnostic status when applicable. Sensor temperature and pressure are optional variables that can be configured using LOI or Class 2 Master. When turned on, the display will alternate between the selected variables. For LCD display configuration using: · LOI ­ See Table 2-1 and Figure 2-1.
· Class 2 Master ­ See LCD display configuration using Class 2 Master.
LCD display configuration using Class 2 Master
In Basic Setup > Display Variables > Local Operator Interface (LOI) > Display Selection, select the process variables to be shown on the local display.
Security
The Rosemount 2051 has a hierarchy of security features. The security jumper on the electronics board (or optional LCD display) provides the highest level of security. With the jumper in the ON position, all writes to the transmitter will be disabled (including writes from the LOI or a Class 2 Master). See Figure 4-2 for details on jumper configuration.
LOI security
To prevent unauthorized changes, either set the security jumper to ON and/or set an LOI password (Refer to Configuring security and simulation). The LOI password requires a user to enter a non-zero four digit password at the transmitter in order to operate the LOI. These parameters can be set using a Class 2 Master.
LOI security configuration using Class 2 Master
Procedure 1. To turn on the LOI password, enter value in the Basic Setup > Display Variables > Local Operator Interface (LOI) > Password field. 2. To turn off the LOI password, enter 0 in the Basic Setup > Display Variables > Local Operator Interface (LOI) > Password field.
Note Security jumper must be in the Off position for the LOI to operate. The password appears after the LOI is activated using the local configuration buttons.
Simulation
The Rosemount 2051 has a simulation jumper located on the electronics board (or optional LCD display) that must be set to the ON position in order to simulate. With the AI block simulation enabled, the actual measurement value has no impact on the OUT value or the status.

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Simulation configuration using Class 2 Master
Procedure 1. Set the simulation jumper to On. 2. To enable simulation, select the following in Basic Setup > Simulation: a) Select Enabled. b) Enter Simulation Value. c) Select Simulation Status. d) Select Transfer.
3. To disable simulation, select the following in Basic Setup > Simulation: a) Select Disabled. b) Select Transfer.
4. Set the simulation jumper to Off.

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3
3.1 3.2
3.2.1

Hardware installation
Overview
The information in this section covers installation considerations for the Rosemount 2051 with protocols. A Quick Start Guide (document number 00825-0200-4101) is shipped with every transmitter to describe recommended pipe-fitting and wiring procedures for initial installation. For dimensional drawing information, refer to the Dimensional Drawings section of the Rosemount 2051 Product Data Sheet.
Note For transmitter disassembly and reassembly refer to the Dimensional Drawings section of the Rosemount 2051 Product Data Sheet and Reassembly procedures.
Installation considerations
Measurement accuracy depends upon proper installation of the transmitter and impulse piping. Mount the transmitter close to the process and use a minimum of piping to achieve best accuracy. Keep in mind the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment. Install the transmitter to minimize vibration, shock, and temperature fluctuation.
NOTICE
Install the enclosed pipe plug in unused conduit opening. Engage a minimum of five threads to comply with explosion-proof requirements. For tapered threads, install the plug wrench tight. For material compatibility considerations, see Material Selection and Compatibility Considerations for Rosemount Pressure Transmitter Technical Note.
Mechanical considerations
Steam service
NOTICE
For steam service or for applications with process temperatures greater than the limits of the transmitter, do not blow down impulse piping through the transmitter. Flush lines with the blocking valves closed and refill lines with water before resuming measurement.
Side mounted
When the transmitter is mounted on its side, position the CoplanarTM flange to ensure proper venting or draining. Keep drain/vent connections on the bottom for gas service and on the top for liquid service.

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3.2.2
3.3
3.3.1

Environmental considerations
Best practice is to mount the transmitter in an environment that has minimal ambient temperature change. The transmitter electronics temperature operating limits are ­40 to 185 °F (­40 to 85 °C). Mount the transmitter so that it is not susceptible to vibration and mechanical shock and does not have external contact with corrosive materials.
Installation procedures
Mounting the transmitter
For dimensional drawing information refer to the Dimensional Drawings section of the Rosemount 2051 Product Data Sheet.
Process flange orientation
Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used. In addition, consider the need for a testing or calibration input.
Rotate housing
You can rotate the electronics housing up to 180 degrees in either direction to improve field access to wiring or to better view the optional LCD display.
Procedure 1. Loosen the housing rotation set screw using a 5/64-inch hex wrench.
Figure 3-1: Housing rotation

A
A. Housing rotation set screw (5/64-in.)
2. Rotate the housing clockwise to the desired location. 3. If the desired location cannot be achieved due to thread limitation, rotate the
housing counterclockwise to the desired location (up to 360° from thread limit). 4. Retighten the housing rotation set screw to no more than 7 in.-lbs. when desired
location is reached.

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Terminal side of electronics housing
Mount the transmitter so the terminal side is accessible. Clearance of 0.75-in. (19 mm) is required for cover removal. Use a conduit plug on the unused side of the conduit opening.

Circuit side of electronics housing
Provide 0.75-in. (19 mm) of clearance for units without an LCD display. Provide 3-in. (76 mm) of clearance for units installed with LCD display.

Conduit entry threads
For NEMA® 4X, IP66, and IP68 requirements, use thread seal (PTFE) tape or paste on male threads to provide a watertight seal.

Environmental seal for housing
Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight conduit seal and meets requirements of NEMA Type 4X, IP66, and IP68. Consult factory if other ingress protection ratings are required.
For M20 threads, install conduit plugs to full thread engagement or until mechanical resistance is met.
Always ensure a proper seal by installing electronics housing cover(s) so that metal contacts metal. Use Rosemount O-rings.

Mounting brackets

Transmitters may be panel-mounted or pipe-mounted through an optional mounting bracket. Refer to Table 3-1 for the complete offering and see Figure 3-2 through Figure 3-5 for dimensions and mounting configurations.
Table 3-1: Mounting Brackets

2051 brackets

Option code

Process connections Coplanar In-line

B4





B1

N/A

N/A

B2

N/A

N/A

B3

N/A

N/A

B7

N/A

N/A

B8

N/A

N/A

B9

N/A

N/A

BA

N/A

N/A

BC

N/A

N/A

Traditional
N/A        

Mounting

Pipe mount

Panel mount







N/A

N/A



N/A

N/A



N/A

N/A



N/A

N/A



N/A

N/A

N/A

Flat panel mount 
N/A N/A 
N/A N/A 
N/A 

Materials

CS bracket

SST bracket

N/A





N/A



N/A



N/A



N/A



N/A



N/A

N/A



N/A



CS

SST

bolts bolts

N/A 



N/A



N/A



N/A

N/A 

N/A 

N/A 

N/A 

N/A 

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Figure 3-2: Mounting Bracket Option Code B4

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A. Pipe mounting B. Panel mounting C. 2-in. U-Bolt for pipe mounting (clamp shown) D. ¼ x 1 ¼ Bolts for transmitter mounting (not supplied) E. ¼ x 1 ¼ Bolts for transmitt mounting (not supplied) F. 5/16 x 1 ½ Bolts for panel mounting (not supplied)
Note Dimensions are in inches (millimeters).

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Figure 3-3: Mounting Bracket Option Code B4

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A. Pipe mounting B. Panel mounting C. 2-in. U-Bolt for pipe mounting (clamp shown) D. ¼ x 1 ¼ Bolts for transmitter mounting (not supplied) E. ¼ x 1 ¼ Bolts for transmitt mounting (not supplied) F. 5/16 x 1 ½ Bolts for panel mounting (not supplied)
Note Dimensions are in inches (millimeters).

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Figure 3-4: Mounting Bracket Option Code B4

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A. Pipe mounting B. Panel mounting C. 2-in. U-Bolt for pipe mounting (clamp shown) D. ¼ x 1 ¼ Bolts for transmitter mounting (not supplied) E. ¼ x 1 ¼ Bolts for transmitt mounting (not supplied) F. 5/16 x 1 ½ Bolts for panel mounting (not supplied)
Note Dimensions are in inches (millimeters).
Figure 3-5: Head Markings

* The last digit in the F593 heading marking may be any letter between A and M. A. Carbon Steel (CS) Head Markings B. Stainless Steel (SST) Head Markings C. Alloy K-500 Head Markings
Flange bolts
The 2051 is shipped with a coplanar flange installed with four 1.75-in. (44 mm) flange bolts. See Figure 3-6 and Figure 3-8. Stainless steel bolts are coated with a lubricant to ease

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installation. Carbon steel bolts do not require lubrication. No additional lubricant should be applied when installing either type of bolt. Bolts are identified by their head markings:

Bolt installation
Only use bolts supplied with the 2051 or provided by Emerson as spare parts. When installing the transmitter to one of the optional mounting brackets, torque the bolts to 125 in-lb. (0,9 N-m). Use the following bolt installation procedure:

Procedure 1. Finger-tighten the bolts. 2. Torque the bolts to the initial torque value using a crossing pattern. 3. Torque the bolts to the final torque value using the same crossing pattern.
Example Torque values for the flange and manifold adapter bolts are as follows: Table 3-2: Bolt Installation Torque Values

Bolt material CS-ASTM-A449 Standard 316 SST--Option L4 ASTM-A-193-B7M--Option L5 ASTM-A-193 Class 2, Grade B8M--Option L8

Initial torque value 300 in-lb. (34 N-m) 150 in-lb. (17 N-m) 300 in-lb. (34 N-m) 150 in-lb. (17 N-m)

Final torque value 650 in-lb. (73 N-m) 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 300 in-lb. (34 N-m)

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Figure 3-6: Traditional Flange Bolt Configurations - Differential transmitter

A. Drain/vent Figure 3-7: Traditional Flange Bolt Configurations - Gauge transmitter

A. Drain/vent B. Plug
Note Dimensions are in inches (millimeters).

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Figure 3-8: Mounting Bolts and Bolt Configurations for Coplanar Flange

3.3.2

A. Transmitter with Flange Bolts B. Transmitter with Flange Adapters a Flange/Adapter Bolts

Note Dimensions are in inches (millimeters).
Table 3-3:
Description Flange bolts Flange/adapter bolts Manifold/flange bolts

Size in inches (mm) 1.75 (44) 2.88 (73) 2.25 (57)

Note Rosemount 2051T transmitters are direct mount and do not require bolts for process connection.

Impulse piping
The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are six possible sources of impulse piping error: · Pressure transfer
· Leaks
· Friction loss (particularly if purging is used)
· Trapped gas in a liquid line
· Liquid in a gas line
· Density variations between the legs
The best location for the transmitter in relation to the process pipe is dependent on the process. Use the following guidelines to determine transmitter location and placement of impulse piping: · Keep impulse piping as short as possible.

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· For liquid service, slope the impulse piping at least 1 in./foot (8 cm/m) upward from the transmitter toward the process connection.
· For gas service, slope the impulse piping at least 1 in./foot (8 cm/m) downward from the transmitter toward the process connection.
· Avoid high points in liquid lines and low points in gas lines. · Ensure both impulse legs are the same temperature. · Use impulse piping large enough to avoid friction effects and blockage. · Vent all gas from liquid piping legs. · When using a sealing fluid, fill both piping legs to the same level. · When purging, make the purge connection close to the process taps and purge through
equal lengths of the same size pipe. Avoid purging through the transmitter. · Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact with
the sensor module and flanges. · Prevent sediment deposits in the impulse piping. · Maintain equal leg of head pressure on both legs of the impulse piping. · Avoid conditions that might allow process fluid to freeze within the process flange.
Mounting requirements
Impulse piping configurations depend on specific measurement conditions. Refer to Figure 3-9 for examples of the following mounting configurations:
Liquid flow measurement · Place taps to the side of the line to prevent sediment deposits on the process isolators. · Mount the transmitter beside or below the taps so gases vent into the process line. · Mount drain/vent valve upward to allow gases to vent.
Gas flow measurement · Place taps in the top or side of the line. · Mount the transmitter beside or above the taps so to drain liquid into the process line.
Steam flow measurement · Place taps to the side of the line. · Mount the transmitter below the taps to ensure that impulse piping will remain filled
with condensate. · In steam service above +250 °F (+121 °C), fill impulse lines with water to prevent steam
from contacting the transmitter directly and to ensure accurate measurement startup.
NOTICE
For steam or other elevated temperature services, it is important that temperatures at the process connection do not exceed the transmitter's process temperature limits. See Temperature Limits in the 2051 Pressure Transmitter Product Data Sheet for details.

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Figure 3-9: Liquid applications installation example

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Figure 3-10: Gas applications installation example

Figure 3-11: Steam applications installation example

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Figure 3-12: Installation examples

Liquid service

Gas service

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Steam service

3.3.3
30

A. Flow
Process connections
Coplanar or traditional process connection NOTICE
Install and tighten all four flange bolts before applying pressure, or process leakage will result.
When properly installed, the flange bolts will protrude through the top of the sensor module housing.
CAUTION
Do not attempt to loosen or remove the flange bolts while the transmitter is in service.
Install flange adapters
Rosemount 2051DP and GP process connections on the transmitter flanges are ¼­18 NPT. Flange adapters are available with standard ½­14 NPT Class 2 connections. Use the flange adapters to disconnect from the process by removing the flange adapter bolts.
WARNING
Process leaks Process leaks could result in death or serious injury.
Install and tighten all four flange bolts before applying pressure. Do not attempt to loosen or remove flange bolts while the transmitter is in service.
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Use plant-approved lubricant or sealant when making the process connections. This distance may be varied ± in. (3.2 mm) by rotating one or both of the flange adapters.
To install adapters to a coplanar flange:
Procedure
1. Remove the flange bolts. Whenever you remove flanges or adapters, visually inspect the PTFE O-rings. If there are any signs of damage, such as nicks or cuts, replace the O-rings with O-rings designed for Rosemount transmitters. You may reuse undamaged O-rings. If you replace the O-rings, retorque the flange bolts after installation to compensate for cold flow.
2. Leaving the flange in place, move the adapters into position with the O-rings installed.
3. Clamp the adapters and the coplanar flange to the transmitter sensor module using the larger of the bolts supplied.
4. Tighten the bolts. Refer to Flange bolts for torque specifications.
O-rings
The two styles of Rosemount flange adapters (Rosemount 3051/2051/2024/3095) each require a unique O-ring (see Figure 3-13). Use only the O-ring designed for the corresponding flange adapter.
WARNING
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury.
The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown in Figure 3-13. When compressed, PTFE O-rings tend to cold flow, which aids in their sealing capabilities.
Figure 3-13: O-rings

A. Flange adapter B. O-ring C. PFTE based D. Elastomer
NOTICE
Replace PTFE O-rings if you remove the flange adapter.

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3.3.4

Inline process connection
NOTICE
Do not apply torque directly to the sensor module. Rotation between the sensor module and the process connection can damage the electronics. To avoid damage, apply torque only to the hex-shaped process connection.

A. Sensor module B. Process connection
Inline gauge transmitter orientation
The low side pressure port on the inline gauge transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360 degrees around the transmitter between the housing and sensor. See Figure 3-14. Keep the vent path free of any obstruction, such as paint, dust, and lubrication, by mounting the transmitter so that the process can drain away.
Figure 3-14: Inline gauge low side pressure port
A

3.4
32

A. Low side pressure port (atmospheric reference)
Rosemount 304, 305, and 306 Manifolds
The 305 Integral Manifold is available in two designs: Traditional and Coplanar. You can mount the traditional 305 Integral Manifold to most primary elements with mounting adapters in the market today. The 306 Integral Manifold is used with the 2051T
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In-Line Transmitters to provide block-and-bleed valve capabilities of up to 10,000 psi (690 bar).
Figure 3-15: Manifolds

3.4.1

A. 2051C and 304 Conventional B. 2051C and 305 Integral Coplanar C. 2051C and 305 Integral Traditional D. 2051T and 306 In-Line
Install 305 Integral Manifold
Procedure 1. Inspect the PTFE sensor module O-rings. You may reuse undamaged O-rings. If the O-rings are damaged (if they have nicks or cuts, for example), replace with O-rings designed for Rosemount transmitters.
NOTICE
If replacing the O-rings, take care not to scratch or deface the O-ring grooves or the surface of the isolating diaphragm while you remove the damaged O-rings.
2. Install the integral manifold on the sensor module. Use the four 2¼-inch (57 mm) manifold bolts for alignment. Finger tighten the bolts; then tighten the bolts incrementally in a cross pattern to final torque value.
3. If you have replaced the PTFE sensor module O-rings, re-tighten the flange bolts after installation to compensate for cold flow of the O-rings.
NOTICE
Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate mounting effects.

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3.4.2 3.4.3
3.4.4

Install Rosemount 306 Integral Manifold
The 306 Manifold is for use only with in-line pressure transmitters, such as the 3051T and 2051T. Assemble the 306 Manifold to the in-line transmitters with a thread sealant.
Install 304 Conventional Manifold
Procedure 1. Align the conventional manifold with the transmitter flange. Use the four manifold bolts for alignment. 2. Finger tighten the bolts; then tighten the bolts incrementally in a cross pattern to the final torque value. When fully tightened, the bolts extend through the top of the sensor module housing. 3. Leak-check assembly to maximum pressure range of transmitter.
Integral manifold operation
Perform a zero trim on 3 and 5-valve manifolds
Perform zero trim at static line pressure. In normal operation, the two isolate (block) valves between the process ports and the transmitter will be open, and the equalize valve will be closed.

A. High B. Low C. Drain/vent valve D. Isolate (open) E. Equalize (closed) F. Process

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Procedure
1. To zero trim the transmitter, close the isolate valve on the low side (downstream) side of the transmitter.

A. High B. Low C. Drain/vent valve D. Isolate (open) E. Equalize (closed) F. Process G. Isolate (closed)
2. Open the equalize valve to equalize the pressure on both sides of the transmitter. The manifold is now in the proper configuration for performing a zero trim on the transmitter.

A. High B. Low C. Drain/vent valve D. Isolate (open) E. Equalize (open) F. Process G. Isolate (closed)

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3. After zeroing the transmitter, close the equalize valve.

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A. High B. Low C. Drain/vent valve D. Isolate (open) E. Equalize (closed) F. Process G. Isolate (closed)
4. Finally, to return the transmitter to service, open the low side isolate valve.

A. High B. Low C. Drain/vent valve D. Isolate (open) E. Equalize (closed) F. Process
Zero a five-valve natural gas manifold
Perform zero trim at static line pressure.
In normal operation, the two isolate (block) valves between the process ports and the transmitter will be open, and the equalize valves will be closed. Vent valves may be open or closed.

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A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (closed) G. Drain vent (closed)
Procedure 1. To zero trim the transmitter, first close the isolate valve on the low pressure (downstream) side of the transmitter and the vent valve.
A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (closed) G. Drain vent (closed) H. Isolate (closed)

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2. Open the equalize valve on the high pressure (upstream) side of the transmitter.

A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (open) G. Equalize (closed) H. Drain vent (closed) I. Isolate (closed)
3. Open the equalize valve on the low pressure (downstream) side of the transmitter. The manifold is now in the proper configuration for zeroing the transmitter.

A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (open) G. Drain vent (closed) H. Isolate (closed)

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4. After zeroing the transmitter, close the equalize valve on the low pressure (downstream) side of the transmitter.

A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (open) G. Equalize (closed) H. Drain vent (closed) I. Isolate (closed)
5. Close the equalize valve on the high pressure (upstream) side.

A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (closed) G. Drain vent (closed) H. Isolate (closed)

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6. Finally, to return the transmitter to service, open the low side isolate valve and vent valve.
The vent valve can remain open or closed during operation.

3.5
3.5.1 3.5.2
40

A. High B. Low C. Plugged D. Isolate (open) E. Process F. Equalize (closed) G. Drain vent (closed)
Liquid level measurement
Differential pressure transmitters used for liquid level applications measure hydrostatic pressure head. Liquid level and specific gravity of a liquid are factors in determining pressure head. This pressure is equal to the liquid height above the tap multiplied by the specific gravity of the liquid. Pressure head is independent of volume or vessel shape.
Open vessels
A pressure transmitter mounted near a tank bottom measures the pressure of the liquid above. Make a connection to the high pressure side of the transmitter and vent the low pressure side to the atmosphere. Pressure head equals the liquid's specific gravity multiplied by the liquid height above the tap. Zero range suppression is required if the transmitter lies below the zero point of the desired level range. Figure 3-16 shows a liquid level measurement example.
Closed vessels
Pressure above a liquid affects the pressure measured at the bottom of a closed vessel. The liquid specific gravity multiplied by the liquid height plus the vessel pressure equals the pressure at the bottom of the vessel. To measure true level, the vessel pressure must be subtracted from the vessel bottom pressure. To do this, make a pressure tap at the top of the vessel and connect this to the low side of the transmitter. Vessel pressure is then equally applied to both the high and low sides of the transmitter. The resulting differential pressure is proportional to liquid height multiplied by the liquid specific gravity.
Dry leg condition
Low-side transmitter piping will remain empty if gas above the liquid does not condense. This is a dry leg condition. Range determination calculations are the same as those described for bottom-mounted transmitters in open vessels, as shown in Figure 3-16.
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Figure 3-16: Liquid Level Measurement Example

Hardware installation May 2024

A. Hi B. Zero C. Suppression D. Range E. Lo F. inH20
Let X equal the vertical distance between the minimum and maximum measurable levels (500 in. [12700 mm]).
Let Y equal the vertical distance between the transmitter datum line and the minimum measurable level (100 in. [2540 mm]).
Let SG equal the specific gravity of the fluid (0.9).
Let h equal the maximum head pressure to be measured in inches of water.
Let e equal head pressure produced by Y expressed in inches of water.
Let Range equal e to e + h.
Then h = (X)(SG)
= 500 x 0.9
= 450 inH2O e = (Y)(SG)
= 100 x 0.9
= 90 inH2O Range = 90 to 540 inH2O
Wet leg condition
Condensation of the gas above the liquid slowly causes the low side of the transmitter piping to fill with liquid. The pipe is purposely filled with a convenient reference fluid to eliminate this potential error. This is a wet leg condition.
The reference fluid will exert a head pressure on the low side of the transmitter. You must then make zero elevation of the range.

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Figure 3-17: Wet Leg Example

Reference Manual 00809-0300-4101

Let X equal the vertical distance between the minimum and maximum measurable levels (500 in. [12700 mm]). Let Y equal the vertical distance between the transmitter datum line and the minimum measurable level (50 in. [1270 mm]). Let z equal the vertical distance between the top of the liquid in the wet leg and the transmitter datum line (600 in. [15240 mm]). Let SG1 equal the specific gravity of the fluid (1.0). Let SG2 equal the specific gravity of the fluid in the wet leg (1.1). Let h equal the maximum head pressure to be measured in inches of water. Let e equal the head pressure produced by Y expressed in inches of water. Let s equal head pressure produced by z expressed in inches of water. Let Range equal e ­ s to h + e ­ s. Then h = (X)(SG1) = 500 x 1.0 = 500 in H2O e = (Y)(SG1) = 50 x 1.0 = 50 in H2O s = (z)(SG2) = 600 x 1.1 = 660 in H20 Range = e ­ s to h + e ­ s. = 50 ­ 660 to 500 + 50 ­ 660 = ­610 to ­110 in H20

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A. Zero elevation B. inH20 C. mA DC
Bubbler system in open vessel
A bubbler system that has a top-mounted pressure transmitter can be used in open vessels. This system consists of an air supply, pressure regulator, constant flow meter, pressure transmitter, and a tube that extends down into the vessel.
Bubble air through the tube at a constant flow rate. The pressure required to maintain flow equals the liquid's specific gravity multiplied by the vertical height of the liquid above the tube opening. Figure 3-18 shows a bubbler liquid level measurement example.
Figure 3-18: Bubbler Liquid Level Measurement Example

A. Air
Let X equal the vertical distance between the minimum and maximum measurable levels (100 in. [2540 mm]). Let SG equal the specific gravity of the fluid (1.1). Let h equal the maximum head pressure to be measured in inches of water. Let Range equal zero to h. Then h = (X)(SG)

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= 100 x 1.1 = 110 inH2O Range = 0 to 110 inH2O
A. mA DC B. inH20

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4
4.1
4.2

Electrical installation
Overview
The information in this section covers installation considerations for the Rosemount 2051. A Quick Start Guide is shipped with every transmitter to describe pipe-fitting, wiring procedures and basic configuration for initial installation.
Note For transmitter disassembly and reassembly refer to sections Disassembly procedures, and Reassembly procedures.
LCD display
Transmitters ordered with the LCD display option (M5) are shipped with the display installed. Installing the display on an existing 2051 Transmitter requires a small instrument screwdriver. Carefully align the desired display connector with the electronics board connector. If connectors don't align, the display and electronics board are not compatible.
Figure 4-1: LCD Display Assembly

A. LCD display B. Extended Cover C. Captive Screws

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4.3 4.4

LCD display with local operator interface (LOI)
Transmitters ordered with the LCD display with LOI option (M4) are shipped with the display and local configuration buttons installed. The configuration buttons are located under the top tag as indicated by the sticker. See Table 2-1 for LOI operation. Upgrading to an LOI transmitter requires installation of a new electronics board, configuration buttons and LCD display (if not previously ordered).

Configuring security and simulation
The Rosemount 2051 has four security methods: · Security switch · HART lock · Configuration buttons lock · Local operator interface (LOI) password

Figure 4-2: 4­20 mA electronics board

Without LCD display

With LCD display

4.4.1

A. Alarm B. Security
Note 1-5 Vdc alarm and security switches are located in the same location as 4-20 mA output boards.
Set Security switch
Use the Security switch to prevent changes to the transmitter configuration data. If the Security switch is set to the locked ( ) location, the transmitter will reject any transmitter configuration requests sent via HART®, the local operator interface (LOI), or local configuration buttons, and the transmitter configuration data will not be modified. Reference Figure 4-2 for the location of the security switch. To enable the Security switch:

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4.4.2 4.4.3 4.4.4

Procedure 1. Set loop to Manual and remove power. 2. Remove transmitter housing cover. 3. Use a small screwdriver to slide the switch to the locked ( ) position. 4. Replace transmitter housing cover.
WARNING
Cover must be fully engaged to comply with explosion-proof requirements.

HART® Lock
The HART Lock prevents changes to the transmitter configuration from all sources; the transmitter will reject all changes requested via HART, the Local Operator Interface (LOI), and local configuration buttons.
You can only set the HART Lock via HART communication, and the HART Lock is only available in HART Revision 7 mode. Use a communication device or AMS Device Manager to enable or disable the HART Lock.

Configure HART® Lock using a communication device

Procedure From the HOME screen, enter the fast key sequence:

Fast keys

2, 2, 6, 4

Configuration Button lock
The configuration button lock disables all local button functionality. Changes to the transmitter configuration from the LOI and local buttons will be rejected. Local external keys can be locked via HART® communication only.

Configure Configuration Button Lock using a communication device

Procedure From the HOME screen, enter the fast key sequence:

Fast keys

2, 2, 6, 3

Local operator interface (LOI) password
You can enter and enable an LOI password to prevent review and modification of device configuration via the LOI.
This does not prevent configuration from HART® or external keys (analog Zero and Span; Digital Zero Trim). The LOI password is a 4 digit code that is to be set by the user. If the password is lost or forgotten the master password is "9307".
The LOI password can be configured and enabled/disabled by HART Communication via a communication device, AMS Device Manager, or the LOI.

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4.5
4.5.1

Electrical considerations
WARNING
Ensure all electrical installation is in accordance with national and local code requirements.
WARNING
Electrical shock Electrical shock can result in death or serious injury. Do not run signal wiring in conduit or open trays with power wiring or near heavy electrical equipment.
Conduit installation
NOTICE
If all connections are not sealed, excess moisture accumulation can damage the transmitter.
Mount the transmitter with the electrical housing positioned downward for drainage. To avoid moisture accumulation in the housing, install wiring with a drip loop, and ensure the bottom of the drip loop is mounted lower than the conduit connections of the transmitter housing.
Figure 4-3 shows recommended conduit connections.
Figure 4-3: Conduit installation diagrams

A. Possible conduit line positions B. Sealing compound
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Figure 4-4: Incorrect conduit installation

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4.5.2 4.5.3

Power supply
The DC power supply should provide power with less than two percent ripple. The transmitter requires between 9 and 32 Vdc (between 9 and 17.5 Vdc for FISCO) at the terminals to operate and provide complete functionality.
Wiring the transmitter
NOTICE
Incorrect wiring can damage the circuit. Do not connect the power signal wiring to the test terminals.
Note Use shielded twisted pairs to yield best results. To ensure proper communication, use 24 AWG or larger wire and do not exceed 5000 ft. (1500 m). For 1­5 V 500 ft. (150 m) maximum, Emerson recommends unpaired three conductors or two twisted pairs.

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Figure 4-5: Wiring the transmitter (4­20 mA HART®)

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B
A
A. Dc power supply B. RL 250 (necessary for HART communication only) Figure 4-6: Wiring the transmitter (1­5 Vdc low power)
A
B

A. Dc power supply B. Voltmeter
To connect wiring: Procedure
1. Remove the housing cover on terminal compartment side. Signal wiring supplies all power to the transmitter.
WARNING
Do not remove the cover in explosive atmospheres when the circuit is live.
2. Connect the leads.

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4.5.4

NOTICE
Power could damage the test diode. Do not connect the powered signal wiring to the test terminals.
· For 4­20 mA HART output, connect the positive lead to the terminal marked (pwr/comm+) and the negative lead to the terminal marked (pwr/comm­).
· For 1­5 Vdc HART output, connect the positive lead to (PWR+) and the negative to the (PWR­).
3. Plug and seal unused conduit connection on the transmitter housing to avoid moisture accumulation in the terminal side.
Grounding the transmitter
Ground signal cable shield
Figure 4-7 summarizes signal cable shield grounding. Trim and insulate the signal cable shield and unused shield drain wire to ensure that the signal cable shield and drain wire do not come in contact with the transmitter case. To correctly ground the signal cable shield:
Procedure 1. Remove the field terminals housing cover. 2. Connect the signal wire pair at the field terminals as indicated in Figure 4-5. 3. At the field terminals, trim the cable shield and shield drain wire closely and insulate them from the transmitter housing. 4. Reattach the field terminals housing cover.
WARNING
Cover must be fully engaged to comply with explosion-proof requirements.
5. At terminations outside the transmitter housing, make sure the cable shield drain wire is continuously connected. a) Prior to the termination point, insulate any exposed shield drain wire as shown in Figure 4-6 (B).
6. Properly terminate the signal cable shield drain wire to an earth ground at or near the power supply.

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Figure 4-7: Wiring pair and ground A

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DP

C

B

A. Insulate shield and shield drain wire B. Insulate exposed shield drain wire C. Terminate cable shield drain wire to earth ground
Transmitter case grounding
Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include:
· Internal ground connection: The internal ground connection screw is inside the FIELD TERMINALS side of the electronics housing. This screw is identified by a ground symbol
( ). The ground connection screw is standard on all Rosemount 2051 Transmitters. Refer to Figure 4-8.
· External ground connection: The external ground connection is located on the exterior of the transmitter housing. Refer to Figure 4-9. This connection is only available with option V5 and T1.

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Figure 4-8: Internal Ground Connection
A

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A. Internal ground location

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Figure 4-9: External Ground Connection (Option V5 or T1)

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A
A. External ground location
Note Grounding the transmitter case via threaded conduit connection may not provide sufficient ground continuity.
Transient protection terminal block grounding
The transmitter can withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients. However, high-energy transients, such as those induced in wiring from nearby lightning strikes, can damage the transmitter. The transient protection terminal block can be ordered as an installed option (Option Code T1) or as a spare part to retrofit existing 2051 Transmitters in the field. See for part numbers. The lightning bolt symbol shown in Figure 4-10 identifies the transient protection terminal block.

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Figure 4-10: Transient Protection Terminal Block
A B

A. External ground connection location B. Lightning bolt location
Note The transient protection terminal block does not provide transient protection unless the transmitter case is properly grounded. Use the guidelines to ground the transmitter case. Refer to Figure 4-10.

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5
5.1
5.2

Calibration
Overview
This section contains information on calibrating the RosemountTM 2051 Pressure Transmitter with PROFIBUS® PA Protocol using either the local operator interface (LOI) or a Class 2 Master.
Calibration overview
Calibration is defined as the process required to optimize transmitter accuracy over a specific range by adjusting the factory sensor characterization curve located in the micro- processor. This is done by performing one of the following procedures,
Zero trim
A single-point offset adjustment. It is useful for compensating for mounting position effects and is most effective when performed with the transmitter installed in its final mounting position.
When performing a zero trim with a manifold, refer to Integral manifold operation.
Note Do not perform a zero trim on absolute pressure transmitters. Zero trim is zero based, and absolute pressure transmitters reference absolute zero. To correct mounting position effects on absolute pressure transmitters, perform a lower trim within the sensor trim function. The lower trim function provides an offset correction similar to the zero trim function, but it does not require zero-based input.
Sensor trim
A two-point sensor calibration where two end-point pressures are applied, and all output is linearized between them. Always adjust the lower trim value first to establish the correct offset. Adjustment of the upper trim value provides a slope correction to the characterization curve based on the lower trim value. The trim values allow you to optimize performance over your specified measuring range at the calibration temperature. Sensor trimming requires an accurate pressure input ­ at least four times more accurate than the transmitter ­ in order to optimize performance over a specific pressure range.
Note The Rosemount 2051 has been carefully calibrated at the factory. Trimming adjusts the position of the factory characterization curve. It is possible to degrade performance of the transmitter if any trim is done improperly or with inaccurate equipment.
Note Rosemount 2051C Range 4 and Range 5 Transmitters require a special calibration procedure when used in differential pressure applications under high static line pressure. See Compensating for line pressure .
Recall factory trim
A command that allows the restoration of the as-shipped factory settings of the sensor trim. This command can be useful for recovering from an inadvertent zero trim of an absolute pressure unit or inaccurate pressure source.

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5.3
5.3.1

Determine calibration frequency
Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions.
To determine the calibration frequency that meets the needs of your application:
Procedure
1. Determine the performance required for your application. 2. Determine the operating conditions. 3. Calculate the Total Probable Error (TPE). 4. Calculate the stability per month. 5. Calculate the calibration frequency.

Sample calculation for a standard Rosemount 2051C
1. Determine the performance required for your application.

Required performance:

0.30% of span

2. Determine the operating conditions.

Transmitter: Calibrated span:

Rosemount 2051CD, Range 2 (URL= 250 inH2O [623 mbar]) 150 inH2O (374 mbar)

Ambient temperature change:

±50 °F (28 °C)

Line pressure:

500 psig (34,5 bar)

3. Calculate Total Probable Error (TPE). TPE =

= 0.189% of span
Where:
Reference accuracy = ± 0.065% of span
Ambient temperature effect =

Span static pressure effect(1) = 0.1% reading per 1000 psi (69 bar) = ±0.05% of span at maximum span
4. Calculate the stability per month.

Stability =

% of span for 3 years = ±0.0046% span per month

5. Calculate calibration frequency.

(1) Zero static pressure effect removed by zero trimming at line pressure. 58

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5.4
5.4.1 5.4.2
5.5
5.5.1

Zero trim
Note The transmitter PV at zero pressure must be within 10% × Upper Sensor Limit (USL) of zero in order to calibrate using the zero trim function.
LOI
Procedure Enter Calibration > Zero.
a) Verify measurement is within 10% × USL of zero. b) Save.
Class 2 Master
Procedure 1. To set the Transducer Block to Out of Service, select the following: a) From the Basic Setup > Mode > Transducer Block > Target dropdown, select Out of Service. b) Select Transfer.
2. To calibrate the sensor, select the following in Basic Setup > Calibration: a) In the Lower Calibration Point field, enter 0. b) Adjust pressure source to zero pressure. c) Verify Pressure Trimmed Value is stable and within 10% × LSL of zero. d) Select Transfer.
3. To set Transducer Block to Auto, select the following: a) From the Basic Setup > Mode > Transducer Block > Target dropdown, select Auto. b) Select Transfer.
Sensor trim
Note Use a pressure input source that is at least four times more accurate than the transmitter, and allow the input pressure to stabilize for ten seconds before entering any values.
LOI
Procedure 1. Enter Calibration > Lower menu. a) Enter trim unit and value. b) Verify measurement is stable.

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5.5.2
5.6
5.6.1

c) Save.
2. Enter Calibration > Upper menu. a) Enter trim unit and value. b) Verify measurement is stable. c) Save.
Class 2 Master
Procedure 1. To set the Transducer Block to Out of Service, select the following: a) From the Basic Setup > Mode > Transducer Block > Target Mode dropdown, select Out of Service. b) Select Transfer.
2. Set the lower sensor calibration, select the following in Basic Setup > Calibration: a) In the Lower Calibration Point field, enter value. b) Adjust pressure source to desired pressure. c) Verify Pressure Trimmed Value is stable. d) Select Transfer.
3. Set the upper sensor calibration, select the following in Basic Setup > Calibration: a) In the Upper Calibration Point field, enter value. b) Adjust pressure source to desired pressure. c) Verify Pressure Trimmed Value is stable. d) Select Transfer.
4. To set Transducer Block to Auto, select the following: a) From the Basic Setup > Mode > Transducer Block > Target Mode dropdown, select Auto. b) Select Transfer.
Recall factory trim
LOI
Procedure 1. Enter Calibration > Reset. 2. Save.

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5.6.2
5.7
5.7.1 5.7.2

Class 2 Master
Procedure 1. To set the Transducer Block to Out of Service, select the following: a) From the Basic Setup > Mode > Transducer Block > Target dropdown, select Out of Service.
b) Select Transfer.
2. To Recall the Factory Trim, select the following in Basic Setup > Calibration > Factory Recall: a) Select Factory Settings.
b) Select Transfer.
3. To set Transducer Block to AUTO, select the following: a) From the Basic Setup > Mode > Transducer Block > Target dropdown, select Auto.
b) Select Transfer.

Compensating for line pressure

Range 2 and 3

The following specifications show the static pressure effect for the Rosemount 2051 Range 2 and 3 Pressure Transmitters used in differential pressure applications where line pressure exceeds 2000 psi (138 bar).

Zero effect
±0.1% of the upper range limit plus an additional ±0.1% of upper range limit error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

Example

Line pressure is 3000 psi (207 bar). Zero effect error calculation: ±(0.01 + 0.1 × [3 kpsi ­2 kpsi]) = ±0.2% of the upper range limit

Span effect Refer to Range 4 and 5.

Range 4 and 5
Rosemount 2051 Range 4 and 5 Pressure Transmitters require a special calibration procedure when used in differential pressure applications. The purpose of this procedure is to optimize transmitter performance by reducing the effect of static line pressure in these applications. The Rosemount 2051 Differential Pressure Transmitters (Ranges 1, 2, and 3) do not require this procedure because optimization occurs in the sensor.
Applying high static pressure to Rosemount 2051 Range 4 and 5 Pressure Transmitters causes a systematic shift in the output. This shift is linear with static pressure; correct it by performing the Sensor trim.
The following specifications show the static pressure effect for Rosemount 2051 Range 4 and 5 Transmitters used in differential pressure applications:

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Zero effect
±0.1% of the upper range limit per 1000 psi (69 bar) for line pressures from 0 to 2000 psi (0 to 138 bar)
For line pressures above 2000 psi (138 bar), the zero effect error is ±0.2% of the upper range limit plus an additional ±0.2% of upper range limit error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

Example

Line pressure is 3000 psi (3 kpsi). Zero effect error calculation: ±(0.2 + 0.2 × [3 kpsi ­ 2 kpsi]) = ±0.4% of the upper range limit

Span effect
Correctable to ±0.2% of reading per 1000 psi (69 bar) for line pressures from 0 to 3626 psi (0 to 250 bar)
The systematic span shift caused by the application of static line pressure is ­1.00% of reading per 1000 psi (69 bar) for Range 4 transmitters, and ­1.25% of reading per 1000 psi (69 bar) for Range 5 transmitters.

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6
6.1 6.2
6.2.1
6.2.2

Troubleshooting

Overview
This section contains information on how to troubleshoot the Rosemount 2051 Pressure Transmitter with PROFIBUS® PA Protocol.

Diagnostics identification and recommended action
The Rosemount 2051 PROFIBUS® device diagnostics can be used to warn a user about a potential transmitter error. There is a transmitter error if the Output Status reads anything but Good or Good - Function Check, or the LCD display reads SNSR or ELECT.
Use Diagnostics identification and recommended action to identify what diagnostic condition exists based on the combination of errors under the How to Identify columns. Start with the Physical block diagnostic extension and use Primary value and Temperature status to identify the diagnostic condition. If a box is blank, it is not necessary to identify that diagnostic condition. Once condition is identified, use the Recommended actions to remedy the error.

PV Simulation Enabled

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Simulate Active

Class 2 Master N/A
Primary value status

Temperature N/A status

Recommended actions 1. Check the simulation switch. 2. Replace the electronics.

Pressure beyond sensor limit

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Sensor Transducer Block Error

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Class 2 Master
Primary value status

Bad, sensor failure, underflow/ overflow

Temperature N/A status

Recommended actions
1. Verify the applied pressure is within the range of the pressure sensor. 2. Check for impulse line plugging or leaks. 3. Replace the sensor module.

Module Temperature Beyond limits

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Sensor Transducer Block Error

Class 2 Master N/A
Primary value status

Temperature status

Uncertain

Recommended actions 1. Verify the sensor temperature is between -49 and 194 °F (-45 and 90 °C). 2. Replace the sensor module.

Sensor Module Memory Failure

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Sensor Transducer Block Error

Class 2 Master
Primary value status

Bad, Out of Service (OOS)

Temperature N/A status

Recommended actions Replace the sensor module.

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6.2.5 6.2.6 6.2.7

No Sensor Module Pressure Updates

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Sensor Transducer Block Error

Class 2 Master
Primary value status

Bad, sensor failure, constant

Temperature N/A status

Recommended actions
1. Check cable connection between sensor module and electronics. 2. Replace electronics. 3. Replace the sensor module.

No Device Temperature Updates

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Sensor Transducer Block Error

Class 2 Master N/A
Primary value status

Temperature status

Bad

Recommended actions
1. Check cable connection between sensor module and electronics. 2. Replace electronics. 3. Replace the sensor module.

Circuit Board Memory Failure

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

Memory Failure Non Volatile Memory Integrity Error

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Class 2 Master N/A Primary value status
Temperature N/A status
Recommended actions Replace electronics.

LOI button stuck

How to identify

Class 1 or 2 Master
Physical block diagnostic extension

LOI Button Malfunction

Class 2 Master N/A
Primary value status

Temperature N/A status

Recommended actions
1. Check if button is stuck under housing. 2. Replace buttons. 3. Replace electronics.

Extended diagnostics identification with Class 1 Master
If using a Class 1 Master to identify Physical Block Diagnostic Extensions, see Figure 6-1 and Figure 6-2 for diagnostic bit information. Table 6-1 and Table 6-2 list the diagnostic description for each bit.
Note A Class 2 Master will automatically decode bits and provide diagnostic names.

Figure 6-1: Extended Diagnostics Identification

Standard Diagnostic Response 6 Bytes

Extended Diagnostic Data Device Related

Header byte 0 0 x x x x x x

Status, Slot Number, Status Specifier
3 Bytes

Diagnosis 4 Bytes

Extended Diagnosis (Vendor Specific)
3 Bytes

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Figure 6-2: Diagnoses and Extended Diagnoses Bit Identification

Diagnosis

Byte 1

Byte 2

Bit

765432107654321 0

Unit_Diag_Bit(1) 31 30 29 28 27 26 25 24 39 38 37 36 35 34 33 32

Byte 3

Byte 4

765432107654321 0

47 46 45 44 43 42 41 40 55 54 53 52 51 50 49 48

Extended Diagnosis

Byte 1

Byte 2

Bit

765432107654321 0

Unit_Diag_Bit(1) 63 62 61 60 59 58 57 56 71 70 69 68 67 66 65 64

Byte 3

76543210

79 78 77 76 75 74 73 72

(1) Unit_Diag_Bit is located in GSD file.

Table 6-1: Diagnosis Descriptions

Device related diagnosis Byte-bit 2-4 2-3 3-2 3-0 4-7

Unit_Diag_Bit (1) 36 35 42 40 55

(1) Unit_Diag_Bit is located in GSD file.

Table 6-2: Extended Diagnosis Descriptions

Diagnostic extension Byte-Bit

Byte-bit

Unit_Diag_Bit (1)

1-4

28

1-7

63

2-0

64

2-1

65

2-2

66

2-4

68

2-5

69

Diagnostic description Cold Start Warm Start Function Check Maintenance Alarm More Information Available
Diagnostic description Simulate Active Other Out-of-Service Power-Up Device Needs Maintenance now Lost NV Data Lost Static Data

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Table 6-2: Extended Diagnosis Descriptions (continued)

Diagnostic extension Byte-Bit

Byte-bit

Unit_Diag_Bit (1)

2-6

70

3-1

73

3-3

75

3-4

76

3-5

77

3-6

78

3-7

79

Diagnostic description Memory Failure ROM Integrity Error Non-Volatile Memory Integrity Error Hardware/Software Incompatible Manufacturing Block Integrity Error Sensor Transducer Block Error LOI Button Malfunction is detected

(1) Unit_Diag_Bit is located in GSD file.

PlantwebTM and NE107 diagnostics

Table 6-3 describes the recommended status of each diagnostic condition based on Plantweb and NAMUR NE107 recommendations.
Table 6-3: Output Status

Name

PlantWeb alert category

NE107 category

PV Simulation Enabled LOI button pressed Pressure beyond sensor limits Module Temperature Beyond limits

Advisory Advisory Maintenance Maintenance

Check Good Failure Out of spec

Sensor Module Memory Failure No Sensor Module Pressure Updates No Device Temperature Updates Circuit Board Memory Failure

Failure Failure Failure Failure

Failure Failure Out of spec Failure

LOI button stuck

Failure

Failure

Alert messages and fail safe type selection

Table 6-4 defines the output status and LCD display messages that will be driven by a diagnostic condition. This table can be used to determine what type of fail safe value setting is preferred. Fail safe type can be set with a Class 2 Master under Fail Safe > Fail Safe Mode.
Table 6-4: Alert Messages

Diagnostic Name
PV Simulation Enabled

Output status (based on fail safe type)

Use fail safe value

Use last good value Use wrong calculated value

Depends on simulated value/ status

Depends on simulated value/ status

Depends on simulated value/status

LCD display status
N/A

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Table 6-4: Alert Messages (continued)

Diagnostic Name

Output status (based on fail safe type)

Use fail safe value

Use last good value Use wrong calculated value

LCD display status

LOI button pressed

Good, function check

Good, function check

Good, function check

N/A

Pressure beyond Uncertain,

sensor limits

substitute set

Uncertain, substitute set

Bad, process related, maintenance alarm

SNSR

Module Temperature Beyond limits

Uncertain, substitute set

Uncertain, process related, no maintenance

Uncertain, process

SNSR

related, no maintenance

Sensor Module Memory Failure

Bad, passivated Uncertain, substitute set

Bad, maintenance alarm SNSR

No Sensor Module Uncertain, Pressure Updates substitute set

Uncertain, substitute set

Bad, process related, maintenance alarm

SNSR

No Device Temperature Updates

Uncertain, process related, no maintenance

Uncertain, process related, no maintenance

Uncertain, process

SNSR

related, no maintenance

Circuit Board Memory Failure

Bad, passivated Bad, passivated

Bad, passivated

ELECT

LOI button stuck Bad, passivated Bad, passivated

Bad, passivated

ELECT

Table 6-5: Output Status Bit Definition

Description Bad - passivated

HEX 0x23

Bad, maintenance alarm, more diagnostics available Bad, process related - no maintenance Uncertain, substitute set Uncertain, process related, no maintenance

0x24 0x28 0x4B 0x78

Good, ok Good, update event Good, advisory alarm, low limit Good, advisory alarm, high limit

0x80 0x84 0x89 0x8A

Good, critical alarm, low limit Good, critical alarm, high limit Good, function check

0x8D 0x8E 0xBC

DECIMAL 35 36 40 75 120 128 132 137 138 141 142 188

Disassembly procedures
WARNING
Do not remove the instrument cover in explosive atmospheres when the circuit is live.

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6.5.2 6.5.3
70

Removing from service
Procedure 1. Follow all plant safety rules and procedures. 2. Power down device. 3. Isolate and vent the process from the transmitter before removing the transmitter from service. 4. Remove all electrical leads and disconnect conduit. 5. Remove the transmitter from the process connection. a) The Rosemount 2051 Transmitter is attached to the process connection by four bolts and two cap screws. Remove the bolts and screws and separate the transmitter from the process connection. Leave the process connection in place and ready for re-installation. Reference Installation procedures for coplanar flange.
b) The Rosemount 2051 Transmitter is attached to the process by a single hex nut process connection. Loosen the hex nut to separate the transmitter from the process. Do not wrench on neck of transmitter. See warning in Inline process connection.
NOTICE
Do not wrench on neck of transmitter.
6. Clean isolating diaphragms with a soft rag and a mild cleaning solution, and rinse with clear water. Do not scratch, puncture, or depress the isolating diaphragms.
7. For the 2051C, whenever you remove the process flange or flange adapters, visually inspect the PTFE O-rings. Replace the O-rings if they show any signs of damage, such as nicks or cuts. Undamaged O-rings may be reused.
Removing terminal block
Electrical connections are located on the terminal block in the compartment labeled FIELD TERMINALS.
Procedure 1. Remove the housing cover from the field terminal side. 2. Loosen the two small screws located on the assembly in the 9 o'clock and 5 o'clock positions relative to the top of the transmitter. 3. Pull the entire terminal block out to remove it.
Removing electronics board
The transmitter electronics board is located in the compartment opposite the terminal side. To remove the electronics board, see Figure 4-2 and perform following procedure:
Procedure 1. Remove the housing cover opposite the field terminal side. 2. If you are disassembling a transmitter with a LCD display, loosen the two captive screws that are visible (See Overview for screw locations) on the front of the meter
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6.5.4
6.6

display. The two screws anchor the LCD display to the electronics board and the electronics board to the housing.
NOTICE
The electronics board is electrostatically sensitive; observe handling precautions for static-sensitive components
3. Using the two captive screws, slowly pull the electronics board out of the housing. The sensor module ribbon cable holds the electronics board to the housing. Disengage the ribbon cable by pushing the connector release.
NOTICE
If an LOI/LCD display is installed, use caution as there is an electronic pin connector that interfaces between the LOI/LCD display and electronics board.
Removing sensor module from the electronics housing
Procedure 1. Remove the electronics board. Refer to Removing electronics board.
NOTICE
To prevent damage to the sensor module ribbon cable, disconnect it from the electronics board before you remove the sensor module from the electrical housing.
2. Carefully tuck the cable connector completely inside of the internal black cap.
NOTICE
Do not remove the housing until after you tuck the cable connector completely inside of the internal black cap. The black cap protects the ribbon cable from damage that can occur when you rotate the housing.
3. Using a 5/64-inch hex wrench, loosen the housing rotation set screw one full turn. 4. Unscrew the module from the housing. Ensure that the black cap on the sensor
module and sensor cable do not catch on the housing.
Reassembly procedures
Procedure 1. Inspect all cover and housing (non-process wetted) O-rings and replace if necessary. Lightly grease with silicone lubricant to ensure a good seal. 2. Carefully tuck the cable connector completely inside the internal black cap. To do so, turn the black cap and cable counterclockwise one rotation to tighten the cable. 3. Lower the electronics housing onto the module. Guide the internal black cap and cable on the sensor module through the housing and into the external black cap. 4. Turn the module clockwise into the housing.

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6.6.1 6.6.2 6.6.3

NOTICE
Ensure the sensor ribbon cable and internal black cap remain completely free of the housing as you rotate it. Damage can occur to the cable if the internal black cap and ribbon cable become hung up and rotate with the housing.
5. Thread the housing completely onto the sensor module. The housing must be no more than one full turn from flush with the sensor module to comply with explosion proof requirements.
6. Tighten the housing rotation set screw to no more than 7 in-lbs when desired location is reached.
Attaching electronics board
Procedure 1. Remove the cable connector from its position inside of the internal black cap and attach it to the electronics board. 2. Using the two captive screws as handles, insert the electronics board into the housing. Ensure the power posts from the electronics housing properly engage the receptacles on the electronics board.
NOTICE
Do not force. The electronics board will slide gently onto the connections.
3. Tighten the captive mounting screws. 4. Replace the housing cover. Emerson recommends tightening the cover until there is
no gap between the cover and the housing.
Installing terminal block
Procedure 1. Gently slide the terminal block into place, ensuring the two power posts from the electronics housing properly engage the receptacles on the terminal block. 2. Tighten the captive screws. 3. Replace the electronics housing cover.
WARNING
The transmitter covers must be fully engaged to meet explosion-proof requirements.
Reassembling the 2051C process flange
Procedure 1. Inspect the sensor module PTFE O-rings.

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Note Undamaged O-rings may be reused. Replace O-rings that show any signs of damage, such as nicks, cuts, or general wear. If you are replacing the O-rings, be careful not to scratch the O-ring grooves or the surface of the isolating diaphragm when removing the damaged O-rings.
2. Install the process connection. Possible options include: a) Coplanar process flange: · Hold the process flange in place by installing the two alignment screws to finger tightness (screws are not pressure retaining).
NOTICE
Do not over-tighten as this will affect module-to-flange alignment.
· Install the four 1.75-in. flange bolts by finger tightening them to the flange.
b) Coplanar process flange with flange adapters: · Hold the process flange in place by installing the two alignment screws to finger tightness (screws are not pressure retaining).
NOTICE
Do not over-tighten as this will affect module-to-flange alignment.
· Hold the flange adapters and adapter O-rings in place while installing (in the desired of the four possible process connection spacing configurations) using four 2.88-inch bolts to mount securely to the coplanar flange. For gauge pressure configurations, use two 2.88-inch bolts and two 1.75-inch bolts.
a) Manifold: · Contact the manifold manufacturer for the appropriate bolts and procedures.

3. Tighten the bolts to the initial torque value using a crossed pattern. See Table 6-6 for appropriate torque values.
4. Using same cross pattern, tighten bolts to final torque values seen in Table 6-6.
Table 6-6: Bolt Installation Torque Values

Bolt material CS-ASTM-A445 Standard 316 SST--Option L4 ASTM-A-19 B7M--Option L5 ASTM-A-193 Class 2, Grade B8M--Option L8

Initial torque value 300 in-lb. (34 N-m) 150 in-lb. (17 N-m) 300 in-lb. (34 N-m) 150 in.-lb (17 N-m)

Final torque value 650 in-lb. (73 N-m) 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 300 in.-lb (34 N-m)

Note If you replaced the PTFE sensor module O-rings, re-torque the flange bolts after installation to compensate for cold flow of the O-ring material.

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6.6.4

For Range 1 transmitters: after replacing O-rings and re-installing the process flange, expose the transmitter to a temperature of 185 °F (85 °C) for two hours. Then re-tighten the flange bolts in a cross pattern, and again expose the transmitter to a temperature of 185 °F (85 °C) for two hours before calibration.
Installing drain/vent valve
Procedure 1. Apply sealing tape to the threads on the seat. Starting at the base of the valve with the threaded end pointing toward the installer, apply five clockwise turns of sealing tape. 2. Tighten the drain/vent valve to 250 in-lb. (28.25 N-m).
CAUTION
Take care to place the opening on the valve so that process fluid will drain toward the ground and away from human contact when the valve is opened.

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7
7.1
7.2

Reference data
Ordering information, specifications, and drawings
To view current Rosemount 2051 Pressure Transmitter ordering information, specifications, and drawings:
Procedure 1. Go to the Rosemount 2051 CoplanarTM Pressure Transmitter Product Detail Page. 2. Scroll as needed to the green menu bar and click Documents & Drawings. 3. For installation drawings, click Drawings & Schematics and select the appropriate document. 4. For ordering information, specifications, and dimensional drawings, click Data Sheets & Bulletins and select the appropriate Product Data Sheet.
Product certifications
To view current Rosemount 2051 Pressure Transmitter product certifications:
Procedure 1. Go to the Rosemount 2051 CoplanarTM Pressure Transmitter Product Detail Page. 2. Scroll as needed to the green menu bar and click Documents & Drawings. 3. Click Manuals & Guides. 4. Select the appropriate Quick Start Guide.

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Local operator interface (LOI) menu May 2024

A
A.1

Local operator interface (LOI) menu

LOI Menu
Figure A-1: Detailed LOI Menu

Either button or
PASSWORD ON?

Password protection is default out of the factory as off. The customer will need a configuration tool to set it.

Display mode

TRUE

CODE CORRECT?

FALSE

DROP OUT OF LOI

DISPLAY-PV DISPLAY-PV
UNITS see page 2
UNITS see page 2

EXCEEDS LIMIT

NO

YES

UNITS see page 2

DISPLAY-PV DISPLAY-PV

UNITS see page 2

DISPLAY-PV DISPLAY-PV

EXCEEDS LIMIT

NO

YES

EXCEEDS LIMIT

NO

YES

UNITS see page 2
UNITS see page 2
UNITS see page 2
UNITS see page 2

see page 2

Go To Save/Cancl

UNITS
UNITS see page 2
Go To Save/Cancl

see page 2

Go To Save/Cancl

CURRENT VALUE

see page 2

2051 Pressure Transmitter

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Either button or
PASSWORD ON?

Password protection is default out of the factory as off. The customer will need a configuration tool to set it.

Display mode

TRUE

CODE CORRECT?

FALSE

DROP OUT OF LOI

DISPLAY-PV DISPLAY-PV
UNITS see page 2
UNITS see page 2

EXCEEDS LIMIT

NO

YES

UNITS see page 2

DISPLAY-PV DISPLAY-PV

UNITS see page 2

DISPLAY-PV DISPLAY-PV

EXCEEDS LIMIT

NO

YES

EXCEEDS LIMIT

NO

YES

UNITS see page 2
UNITS see page 2
UNITS see page 2
UNITS see page 2

see page 2

Go To Save/Cancl

UNITS
UNITS see page 2
Go To Save/Cancl

see page 2

Go To Save/Cancl

CURRENT VALUE

see page 2

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PROFIBUS® PA Block Information May 2024

B

PROFIBUS® PA Block Information

B.1

PROFIBUS® block parameters

Table B-1 through Table B-3 can be used to cross reference parameters from the PROFIBUS® specification, Class 2 Master, and Local Operator Interface (LOI).

Table B-1: Physical Block Parameters

Index Parameter name

DTMTM name

LOI

Definition

location(1)

0

BLOCK OBJECT

Block Object

N/A

N/A

1

ST_REV

Static Revision N/A No.

The revision level of the static data associated with block; the revision value will be incremented each time a static parameter value in the block is changed.

2

TAG_DESC

Tag

N/A

The user description of the intended

block application.

3

STRATEGY

Strategy

N/A

Grouping of function blocks.

4

ALERT_KEY

Alert Key

N/A

The identification number of the plant unit. This information may be used in the host for sorting alarms, etc.

5

TARGET_MODE

Target Mode N/A

Contains desired mode of the block normally set by the operator or a control specification.

6

MODE_BLK

Actual Mode

N/A

Contains the actual, permitted, and normal modes of the block.

7

ALARM_SUM

N/A

N/A

Contains the current states of the block

alarms

8

SOFTWARE REVISION

Software

N/A

Revision

Software revision, includes a major, minor, and build revision.

9

HARDWARE_REVISION

Hardware

N/A

Revision

Hardware revision

10

DEVICE_MAN_ID

Manufacturer N/A

Identification code of the manufacturer of the field device

11

DEVICE_ID

Device ID

N/A

Identification of the device (Rosemount 2051)

12

DEVICE_SER_NUM

Device Serial N/A Num

Serial number of the device (output board serial number).

13

DIAGNOSIS

Diagnosis

N/A

Detailed information of the device bitwise coded. MSB (bit 31) represents more information available in Diagnosis extension.

14

DIAGNOSIS_EXTENSION

Diagnosis

N/A

Extension

Additional manufacturer diagnoses information (See DIAGNOSIS_EXTENSION table below).

15

DIAGNOSIS_MASK

N/A

N/A

Definition of supported DIAGNOSIS

information bits

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Table B-1: Physical Block Parameters (continued)

Index Parameter name

16

DIAGNOSIS_MASK_EXTENSION

18

WRITE_LOCKING

19

FACTORY_RESET

20

DESCRIPTOR

21

DEVICE_MESSAGE

22

DEVICE_INSTAL_DATE

23

LOCAL_OP_ENA

24

IDENT_NUMBER_SELECTOR

25

HW_WRITE_PROTECTION

26

FEATURE

27

COND_STATUS_DIAG

33

FINAL_ASSEMBLY_NUM

34

DOWNLOAD_MODE

35

PASSCODE_LOI

36

LOI_DISPLAY_SELECTION

37

LOI_BUTTON_STATE

38

VENDOR_IDENT_NUMBER

39

LOI_PRESENT

40

HW_SIMULATE_PROTECTION

DTMTM name N/A

LOI location(1) N/A

Write Locking N/A

Factory Reset N/A

Descriptor

N/A

Message

N/A

Installation Date
LOI Enable
Ident Number Selector

N/A
N/A IDENT

HW Write

N/A

Protection

Optional Device N/A Features

N/A

N/A

Final Assembly Number
Factory Upgrade
Password
Display Selection
Button State
Vendor Ident Number
LOI Present

N/A N/A PSSWD DISP N/A IDENT N/A

HW Simulation N/A Protection

Definition
Definition of supported DIAGNOSIS_EXTENSION information bits Software write protection Command for restarting device User-definable text to describe the device. User-definable message to the device or application in plant. Date of installation of the device.
Disable/enable the optional LOI Specifies the cyclic behavior of a device which is described in the corresponding GSD file Status of the security jumper
Indicates optional features implemented in the device Indicates the mode of a device that can be configured for status and diagnostic behavior The same final assembly number placed on the neck label Puts the device into a manufacturer mode for upgrading the device Password for the LOI Indicates process variables shown on the local display Status of the optional LOI buttons 0x3333
Parameter written during manufacturing to indicate if an optional LOI is present Status of hardware simulation jumper

(1) If blank, parameter is not applicable to LOI.

Table B-2: Transducer Block Parameters

Index Parameter name

DTM name

1

ST_REV

Static Revision No.

LOI

Definition

location(1)

N/A

The revision level of the static data

associated with block; the revision value

will be incremented each time a static

parameter value in the block is changed.

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Table B-2: Transducer Block Parameters (continued)

Index Parameter name

DTM name

LOI

Definition

location(1)

2

TAG_DESC

3

STRATEGY

Tag Strategy

N/A

The user description of the intended

block application.

N/A

Grouping of function blocks.

4

ALERT_KEY

Alert Key

N/A

The identification number of the plant

unit. This information may be used in the

host for sorting alarms, etc.

5

TARGET_MODE

6

MODE_BLK

Target Mode

N/A

Actual Mode

N/A

Contains desired mode of the block normally set by the operator or a control specification.
Contains the actual, permitted, and normal modes of the block.

7

ALARM_SUM

N/A

N/A

Contains the current states of the block

alarms

8

SENSOR_VALUE

9

SENSOR_HI_LIM

Pressure raw

N/A

value

Upper Sensor N/A Limit

Raw sensor value, untrimmed, in SENSOR_UNIT
Upper sensor range value, in SENSOR_UNIT

10

SENSOR_LO_LIM

Lower Sensor

N/A

Limit

Lower sensor range value, in SENSOR_UNIT

11

CAL_POINT_HI

12

CAL_POINT_LO

Upper

CALIB->

Calibration Point UPPER

Lower

CALIB->

Calibration Point LOWER

The value of the sensor measurement used for the high calibration point. Unit is derived from SENSOR_UNIT.
The value of the sensor measurement used for the low calibration point. Unit is derived from SENSOR_UNIT.

13

CAL_MIN_SPAN

Calibration Min N/A Span

The minimum span that is allowed between the calibration high and low points.

14

SENSOR_UNIT

15

TRIMMED_VALUE

Sensor Unit

UNITS

Pressure

UNITS

Trimmed Value

Engineering units for the calibration values
Contains the sensor value after the trim processing. Unit is derived from SENSOR_UNIT.

16

SENSOR_TYPE

Sensor Type

N/A

Sensor type (capacitance, strain gauge)

18

SENSOR_SERIAL_NUMBER

19

PRIMARY_VALUE

Sensor Serial

N/A

Number

Primary Value N/A

Sensor serial number
Measured value and status available to the Function Block. The unit of PRIMARY_VALUE is the PRIMARY_VALUE_UNIT.

20

PRIMARY_VALUE_UNIT

Unit (PV)

N/A

Engineering units for the primary value

21

PRIMARY_VALUE_TYPE

Primary Value N/A Type

22

SENSOR_DIAPHRAGM_MATERIAL

Isolator Material N/A

Type of pressure application (pressure, flow, level)
Type of material of the sensor isolator

23

SENSOR_FILL_FLUID

Module Fill Fluid N/A

Type of fill fluid used in sensor

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Table B-2: Transducer Block Parameters (continued)

Index Parameter name

24

SENSOR_O_RING_MATERIAL

25

PROCESS_CONNECTION_TYPE

26

PROCESS_CONNECTION_MATERIAL

27

TEMPERATURE

28

TEMPERATURE_UNIT

29

SECONDARY_VALUE_1

30

SECONDARY_VALUE_1_UNIT

31

SECONDARY_VALUE_2

33

LIN_TYPE

34

SCALE_IN

35

SCALE_OUT

36

LOW_FLOW_CUT_OFF

59

FACT_CAL_RECALL

60

SENSOR_CAL_METHOD

61

SENSOR_VALUE_TYPE

DTM name

LOI

Definition

location(1)

O-ring Material N/A

Type of material of the flange O-rings

Process

N/A

Connection Type

Type of flange that is attached to the device

Process

N/A

Connection

Material

Type of material of the flange

Temperature

N/A

Sensor temperature, in TEMPERATURE_UNIT

Temperature Unit

UNITS

Engineering units of the sensor temperature

Secondary Value UNITS 1

Trimmed pressure value, unscaled, in SECONDARY_VALUE_1_UNIT

Unit (Secondary UNITS Value 1)

Engineering unit of SECONDARY_VALUE_1

Secondary Value UNITS 2

Measured value after input scaling

Characterization UNITS type

Linearization type

Scale in

UNITS

Input scaling in SECONDARY_VALUE_1_UNIT

Scale out

UNITS

Output scaling in PRIMARY_VALUE_UNIT

Low Flow Cut Off UNITS-> FLOW

This is the point in percent of flow until the output of the flow function is set to zero. It is used for suppressing low flow values

Restore Calibration Factory

CALIB-> RESET

Recalls the sensor calibration set at the factory

Sensor

N/A

Calibration

Factor

The method of last sensor calibration.

Transmitter Type N/A

Type of pressure measurement (differential, absolute, gauge)

(1) If blank, parameter is not applicable to LOI.

Table B-3: Analog Input Block Parameters

Index Parameter name

DTM name

1

ST_REV

Static Revision No.

2

TAG_DESC

3

STRATEGY

Tag Strategy

LOI

Definition

location(1)

N/A

The revision level of the static data

associated with block; the revision value

will be incremented each time a static

parameter value in the block is changed.

N/A

The user description of the intended

block application.

N/A

Grouping of function blocks.

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Table B-3: Analog Input Block Parameters (continued)

Index Parameter name

DTM name

LOI

Definition

location(1)

4

ALERT_KEY

5

TARGET_MODE

Alert Key

N/A

Target Mode

N/A

The identification number of the plant unit. This information may be used in the host for sorting alarms, etc.
Contains desired mode of the block normally set by the operator or a control specification.

6

MODE_BLK

Actual Mode

N/A

Contains the actual, permitted, and normal modes of the block.

7

ALARM_SUM

8

BATCH

Alarm Summary N/A

Batch

N/A

Information

Contains the current states of the block alarms
Used in Batch applications according to IEC 61512-1

10

OUT

Value (Output) N/A

Value and status of the block output.

11

PV_SCALE

12

OUT_SCALE

PV Scale

N/A

Output Scale

N/A

Conversion of the Process Variable into percent using the high and low scale value, in TB.PRIMARY_VALUE_UNIT
The high and low scale values, units code, and number of digits to the right of the decimal point associated with OUT.

13

LIN_TYPE

Characterization N/A Type

Linearization type

14

CHANNEL

16

PV_FTIME

Channel

N/A

Filter Time Const DAMP

Used to select the Transducer Block measurement value. Always 0x112.
The time constant of the first order PV filter. Time required for a 63% change in the input value (seconds).

17

FSAFE_TYPE

Fail Safe Mode N/A

Defines the reaction of the device, if a fault is detected

18

FSAFE_VALUE

19

ALARM_HYS

Fail Safe Default N/A Value
Limit Hysteresis N/A

Default value for the OUT parameter, in OUT_SCALE units, if a sensor or sensor electronic fault is detected
The amount the alarm value must return within the alarm limit before the associated active alarm condition clears.

21

HI_HI_LIM

Upper Limit

N/A

Alarm Limits

The setting of the alarm limit used to detect the HI_HI alarm condition.

23

HI_LIM

25

LO_LIM

Upper Limit

N/A

Warning Limits

Lower Limit

N/A

Warning Limits

The setting of the alarm limit used to detect the HI alarm condition.
The setting of the alarm limit used to detect the LO alarm condition.

27

LO_LO_LIM

Lower Limit

N/A

Alarm Limits

The setting of the alarm limit used to detect the LO_LO alarm condition.

30

HI_HI_ALM

31

HI_ALM

Upper Limit

N/A

Alarm

Upper Limit

N/A

Warning

The HI_HI alarm data. The HI alarm data

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Table B-3: Analog Input Block Parameters (continued)

Index Parameter name

DTM name

32

LO_ALM

33

LO_LO_ALM

34

SIMULATE

Lower Limit Warning
Lower Limit Alarm
Simulation

(1) If blank, parameter is not applicable to LOI.

LOI

Definition

location(1)

N/A

The LO alarm data.

N/A

The LO_LO alarm data.

N/A

A group of data that contains the

simulated transducer value and status,

and the enable/disable bit.

B.2

Condensed status

The Rosemount 2051 device utilizes condensed status as recommended by the Profile 3.02 specification and NE 107. Condensed status has some additional bits and changed bit assignments from classic status. Confirm bit assignment using Table B-4 and Table B-5.
Table B-4: Diagnosis Descriptions

Device related diagnosis

Byte-bit

Unit_Diag_Bit

Diagnostic description

2-4

36

2-3

35

3-2

42

3-0

40

Cold Start Warm Start Function Check Maintenance Alarm

4-7

55

More Information Available

Table B-5: Output Status Bit Definition Description Bad - passivated Bad, maintenance alarm, more diagnostics available Bad, process related - no maintenance Uncertain, substitute set Uncertain, process related, no maintenance Good, ok Good, update event Good, advisory alarm, low limit Good, advisory alarm, high limit Good, critical alarm, low limit Good, critical alarm, high limit Good, function check

HEX 0x23 0x24 0x28 0x4B 0x78 0x80 0x84 0x89 0x8A 0x8D 0x8E 0xBC

DECIMAL 35 36 40 75 120 128 132 137 138 141 142 188

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85

00809-0300-4101 Rev. BC 2024
For more information: www.emerson.com ©2024 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.


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