Honeywell TH5220D1003 Thermostat Wiring for Modine Unit Heaters

This guide details the installation and wiring of the Honeywell TH5220D1003 thermostat for various Modine gas unit heaters and duct furnaces, including the HD/HDB, HDS/HDC, PTS/BTS, PTC, PDP/BDP, and D, H, I, & O series duct furnaces.

WARNING:
  1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage.
  2. All units must be wired strictly in accordance with the wiring diagram furnished with the unit. Any wiring different from the wiring diagram could result in a hazard to persons and property.
  3. All wiring must be done with a wiring material having a temperature rating of at least 105°C.
IMPORTANT:
  1. The use of this manual is specifically intended for a qualified installation and service agency. All installation and service of these kits must be performed by a qualified installation and service agency.
  2. These instructions must also be used in conjunction with the Installation and Service Manual that originally shipped with the appliance, in addition to any other accompanying component supplier literature.

Installation and Wiring

Installation of wiring must conform with local building codes, or in the absence of local codes, the National Electric Code ANSI/NFPA 70 - Latest Edition. The unit must be electrically grounded in conformance to this code. In Canada, wiring must comply with CSA C22.1, Part 1, Electrical Code.

Wiring Diagram Selection

Figure 1.1 - Terminals on Thermostat

[Diagram showing thermostat terminals: Y2, W2, G, W, C, Y, R, Rc]

Table 1.1 - Thermostat to Unit Wiring
ModelWiring Terminals on ThermostatLocation of Unit Terminals
W2
(2-stage ONLY)
GWCR (2)
HD/HDB, HDS/HDC, PTS/BTSW2GW1CRIgnition control in unit control compartment
PTCn/aG (2)T2FT1Terminal board on external junction box
PDP/BDPGas valve high stage (HI, 3, or A)F (4)T2GT1Terminal board on external junction box
DFG, IFG, DFP, IFPGas valve high stage (HI, 3, or A)Fan relay by others or to factory relay wire removed from T or HTGHTerminal board on external junction box (Digit 13=4 Only)
DFG, IFG, DFP, IFP, DFS, IFS, HFG, OFG, HFP, OFP3Factory time delay relay wire removed from 4421Terminal strip in control compartment (Digit 13=0, 1, 2, or 3)

Notes for Table 1.1:

Thermostat Function Program Selection

To enter thermostat setup mode, press and hold the $\boldsymbol{\Delta}$ and FAN buttons until the display changes to setup mode. Use the $\boldsymbol{\Delta}$ and $\boldsymbol{\nabla}$ buttons to change settings, the NEXT button to advance to the next setting, and the DONE button to save the settings and exit from the setup mode.

Figure 2.1 - Buttons to Press to Enter Function Programming Mode

[Image depicting the thermostat display with arrows pointing to the buttons to press and hold to enter function programming mode.]

Table 2.1 - Typical Thermostat Function Program Settings (1)
Function NumberFeatureTypical SettingDescription
1System type3Single stage heat only with fan
62 heat/2 cool conventional (cooling by others)
72 heat/1 cool conventional (cooling by others)
3Fan control0Gas or oil furnace - equipment controls fan in heating
5Heat cycle rate (CPH)5For gas or oil furnaces of less than 90% efficiency
3For furnaces of over 90% efficiency
6Second stage heat cycle rate (CPH)5For gas or oil furnaces of less than 90% efficiency
3For furnaces of over 90% efficiency
9-12Cooling functions(1)(1)
14Temperature display0Fahrenheit
1Celsius
15-26Cooling and emergency heat functions(1)(1)
27Heat temperature range stops90Default value, can be set 40-90 in increments of 1°F
80For PTC models, this setting must be changed to 80
28Cool temperature range stops50(1)

Note for Table 2.1: (1) See Honeywell instructions that shipped with stat for more information and additional setting options.

Commercial Products Group, Modine Manufacturing Company, 1500 DeKoven Avenue, Racine, Wisconsin 53403-2552. For "D" & "H" Model Series and Gas Fired Unit Heaters - Phone: 1.800.828.4328 (HEAT), Fax: 1.800.204.6011. For "I" & "O" Model Series - Phone: 1.866.823.1631 (Toll Free), Fax: 1.800.204.6011.

© Modine Manufacturing Company 2009. 6-436.9. Litho in USA.

Models: TH5220D1003 Heater Thermostat, TH5220D1003, Heater Thermostat, Thermostat

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