DirtQuad ControlModIns

DIRT QUAD CONTROL MODULE INSTALLATION INSTRUCTIONS

Razor Scooter Controllers – Monster Scooter Parts

Razor Dirt Quad Control Module Installation Instructions

HB2430-TYD6-FS Razor 6-Wire Throttle & Controller Bundle for the Razor – Monster Scooter Parts

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DIRT QUAD CONTROL MODULE INSTALLATION INSTRUCTIONS
Tools Required: A. 3mm Allen Wrench
B. 5mm Allen Wrench C. 6mm Allen Wrench D. No. 10 Open Wrench E. Phillips Head Screw Driver

The control module is located inside the battery cover.

WARNING: Turn off the main power switch and disconnect charger before proceeding with the

following instructions.

Step 1:

Step 2:

Use the rear carry handle to carefully lift Dirt Quad up on front end. Using a 5mm Allen wrench, remove the 4 bolts on the bottom of the battery cover. Using a 3mm Allen wrench, remove the 2 bolts on the support bracket (Figure 1). Using the rear carry handle, slowly lower the Dirt Quad back down to the ground. Save bolts for reassembly.

Using a 6mm Allen wrench, remove the 4 bolts on the handlebar clamps and detach handlebars. (Figure 2)

3mm Allen 5mm Allen

Figure 1

Figure 2

Need Help? Visit our website at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00am - 5:00pm Pacific Time. 1

Step 3:
Using a 5mm Allen wrench, remove the 4 bolts on both sides of the footrest platforms. (Figure 3)

Step 4:
Using a # 10 open wrench, remove the 2 bolts underneath the rear fender. (Figure 4)

Step 5:

Figure 3

Figure 4

Lift up the plastic body (Figure 5a). Carefully maneuver it around the top of the steering tube (Figure 5b) in order to remove the body.

Figure 5a

Figure 5b

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Step 6:
Using a Phillips screw driver, remove the 3 screws on the right side (as if riding product) of the battery cover. (Figure 6)

Step 7: Remove both sides of the battery covers. (Figure 7)

Step 8:

Figure 6

Carefully unplug the 5 wiring connections attached to the controller. Each connector is a snap-lock type connection that requires depressing a small tab to allow the connector to release (Figure 8). Do not attempt to disconnect by pulling on the wires!

Step 9:

Figure 7

Using a 5mm allen wrench, unscrew the 2 Allen bolts and remove the control module (Figure 8).

5mm Allen

Figure 8

Figure 9

DISPOSAL: Your controller must be recycled or disposed of in an environmentally sound manner.
Pb
Do not dispose of controller in your regular household trash. Return controller to a federal or state approved recycler.

Need Help? Visit our website at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00am - 5:00pm Pacific Time. 3

Step 10: 1. Install the new control module by attaching it to the frame using the 2 Allen bolts. 2. Re-connect the (5) plastic connectors. *Note: Check that all connectors are securely attached, especially to the power switch as it is possible connector(s) may become detached when lifting up the plastic body. 3. Re-attach the battery cover. 4. Lower the plastic body back down over the main frame and re-fasten the 2 bolts to the to the rear fender. 5. Re-fasten the 4 bolts on both of the footrest platforms. 6. Re-attach the handlebars. 7. Lift Dirt Quad up and re-fasten the bolts to the battery cover and support bracket. 8. Carefully lower Dirt Quad back down; installation complete.
Need Help? Visit our website at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00am - 5:00pm Pacific Time. 4