Raychem RayClic Connection System
Installation Instructions
Description
The Raychem RayClic Connection System offers three types of kits:
- Raychem RayClic-S Splice Kit
- Raychem RayClic-T Tee and End Seal Kit
- Raychem RayClic-X Cross and End Seal Kit
These kits are designed for use with Raychem IceStop, XL-Trace Edge, and HWAT heating cables. The connection can be strapped to the pipe or wall-mounted. These installation instructions should be used in conjunction with the IceStop, XL-Trace Edge, and HWAT System Installation and Operation Manuals. For technical support, contact your Chemelex representative or call Chemelex at (800) 545.6258.
Approvals
- Pipe Heating System 718K
- De-icing and Snow Melting Equipment 877Z
- De-icing and Snow Melting Equipment FOR USE IN HAZARDOUS LOCATION E538285
- Hazardous Location Class I Div. 2 Group A, B, C, D T6 when installed with GM-1XT and GM-2XT only
- -40°C ≤ Tambient ≤ +40°C
Certifications: UL Listed
Tools Required
- TORX T20 screw driver
- Utility knife
- Wire cutters
Optional Accessories (Not Included in This Kit)
- Raychem RayClic-SB-02 Wall mounting bracket
- Raychem RayClic-SB-04 Pipe mounting bracket
Kit Contents
RayClic-S Splice Kit
| Item | Qty | Description |
|---|---|---|
| A | 1 | Splice |
| B | 2 | Plastic cable ties |
| C | 2 | Clips |
| D | 3 | Labels (1 splice, 2 warning) |
| E | 1 | Cable lubricant (for use with HWAT cables only) |
RayClic-T Tee Kit
| Item | Qty | Description |
|---|---|---|
| A | 1 | Tee |
| B | 2 | Plastic cable ties |
| C | 3 | Clips |
| D | 1 | End seal |
| E | 3 | Labels (1 splice, 2 warning) |
| F | 1 | Cable lubricant (for use with HWAT cables only) |
RayClic-X Cross Kit
| Item | Qty | Description |
|---|---|---|
| A | 1 | Cross |
| B | 2 | Plastic cable ties |
| C | 4 | Clips |
| D | 2 | End seals |
| E | 3 | Labels (1 splice, 2 warning) |
| F | 1 | Cable lubricant (for use with HWAT cables only) |
Splice, Tee, and Cross Installation
For pipe-mounted applications, follow steps 1 through 10 (pages 4-6).
For roof-mounted applications, follow steps 2 through 9 (pages 4-6), then turn to "Roof Installation" on page 7.
- Place kit on pipe and attach with plastic cable ties.
- Allow enough extra heating cable to make service loops as required. Make sure the end of the heating cable is cut clean.
- WARNING: Do not cut through metal braid or inner jacket.
- Remove the outer jacket. Place the metal clip over the base of the exposed braid.
- HWAT ONLY: Using wire cutters, cut away 1 inch of the braid. Pull exposed braid back over metal clip.
- HWAT ONLY: Using wire cutters, cut away aluminum wrap.
- ICESTOP AND XL-TRACE EDGE ONLY: Pull exposed braid back over metal clip.
- Insert prepared heating cable end into connector. Push until heating cable is fully inserted and end is visible through opening in connection cover plate. Note: Heating cable cannot be removed. The connection and end seal are designed to be installed only once; the heating cable cannot be removed once installed.
- Securely tighten the two connection screws, alternating as they are being tightened. WARNING: Fire hazard. Loose screws can cause excessive heating. Be sure screws are fully tightened.
- Close the lid and snap the lever shut. Do not force lid closed. If lid does not close, check the connection to ensure all screws are fully tightened. Tighten the nuts on the heating cable entries until grommets are compressed.
- Using glass cloth tape, attach heating cable to pipe. Apply insulation, cladding, warning labels and yellow splice identification label.
Roof Installation
- Mount flat (wall-mounting) bracket by installing screws through the center holes. Mount bracket above water line. Do not mount in gutter or where it may be immersed in water.
- Position attachment clips on mounting bracket based on the type of connector being installed.
- Prepare and attach heating cables as detailed in steps 2 through 9 (pages 4-6).
- SPLICE: Attach connector to mounting bracket by pressing until it snaps into place. Complete heating cable installation and install drip loops as shown. Protect heating cable from sharp edges.
- TEE: Attach connector to mounting bracket by pressing until it snaps into place. Complete heating cable installation and install drip loops as shown. Protect heating cable from sharp edges.
End Seal Installation
- Score down and around outer jacket 1 inch from the end. Remove the outer jacket. Do not cut or damage inner jacket.
- HWAT: Using wire cutters, cut away aluminum wrap close to braid and outer jacket.
- IceStop, XL-Trace Edge and RaySol: Remove exposed braid.
- Push end seal completely onto heating cable. Note: The end seal can be installed only once; it cannot be removed from the heating cable. Do not use until ready for final installation.
Heating Cable Circuit Testing
The RayClic-T now includes test ports in the blank module. Voltage can be measured at these points to confirm continuity or power to the installed heating cable circuit. For detail heating cable operation refer to the appropriate installation and operating manual.
Instructions:
- Open the RayClic cover.
- Set multimeter to AC voltage function.
- Insert multimeter test probes into the two test ports. WARNING: To avoid shock do not cross the test probes or touch them to the metal pressure plate when measuring voltage.
Troubleshooting Guide
| Problem | Solution |
|---|---|
| Braid clips are missing. | The braid clips are attached to the cardboard packing insert under the lid. The braid clips must be used to ensure a ground connection. If clips are missing or lost, call Chemelex at (800) 545-6258. |
| Mounting bracket is missing. | A mounting bracket is not included in the splice, tee and cross kits. One can be ordered using one of the catalog numbers listed under "Optional Accessories" on the front page of these instructions when you place your order. |
| Connector does not snap onto bracket. | The bracket has two sets of attachment clips. Fold up the four outer clips for the splice kit. Fold up only the center clips for the tee and cross kits. |
| Heating cable type not mentioned. | Raychem RayClic connection kits are approved for use only with HWAT, XL-Trace Edge and IceStop heating cables. Do not use with other heating cables. |
| Braid clip does not fit. | Be sure the clip is installed on the metal braid, not on the outer jacket. |
| Heating cable does not have aluminum wrap. | Only HWAT heating cables have the aluminum wrap under the braid. Skip the aluminum wrap removal step for XL-Trace Edge and IceStop heating cables. |
| Heating cable cannot be inserted into connector. | Check for the following:
|
| Heating cable cannot be inserted into end seal. | The outer jacket must be removed from the heating cable before the end seal is installed (see the "End Seal Installation" instructions on page 8). Make sure 1 inch of the outer jacket, braid, and aluminum wrap (HWAT only) are removed. |
| Heating cable cannot be removed. | The connection and end seal are designed to be installed only once; the heating cable cannot be removed once installed. Additional Raychem RayClic-E end seals can be ordered from Chemelex. |
Contact Information
North America: Tel +1 800 545 6258, info@chemelex.com
Latin America: Tel +1 713 868 4800, info@chemelex.com
Europe, Middle East, Africa, India: Tel +32 16 213 511, Fax +32 16 213 604, info@chemelex.com
Asia Pacific: Tel +86 21 2412 1688, infoAPAC@chemelex.com
©2025 Chemelex. All Chemelex marks and logos are owned or licensed by Chemelex Europe GmbH or its affiliates. All other trademarks are the property of their respective owners. Chemelex reserves the right to change specifications without notice.
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