Instruction Manual for Barkbusters models including: BHG-105 Aluminum Handguard Kit, BHG-105, Aluminum Handguard Kit, Handguard Kit

INS-BHG-105-00-NP.pub

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Installation (pdf)

Barkbusters Aluminum Handguard Kit Aprilia Tuareg 660 2022-2023 - RevZilla

Barkbusters Aluminum Handguard Kit Aprilia Tuareg 660 2022-2023 - Cycle Gear

INS-BHG-105-00-NP - Cycle Gear

2022-10-07 — Installation for Right Side. Repeat for Left side with applicable parts (use the clamp connector (5) for the left side).


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INS-BHG-105-00-NP
www.barkbusters.net
Preparation
Remove original handguards and bar end weight if fitted.

RIGHT SIDE 8

1 6
2

FITTING INSTRUCTIONS for...

· Aprilia Tuareg 660 (2022-)

RIGHT SIDE

Riding Direction
1

4
3
7 3
Installation for Right Side.
Repeat for Left side with applicable parts (use the clamp connector (5) for the left side). · Loosely assemble the clamp to the handlebar as per diagram making sure to use the
OEM bar end weight. · Attach the handguard backbone (1) with applicable parts to the handlebar end and
also to the clamp connector (5). · Position backbone so it is horizontal when viewed from the side. · Tighten all bolts in the following order: (9), (8), (3) then (6). Important: Use the specified torque setting over page.
INS-BHG-105-00-NP

11 10 9

Bar Side View


X

Email: info@barkbusters.net @BARKBUSTERSHANDGUARDS

1
Aluminium Bar

2
Multi Fit Clamp 22mm

3

4

Socket Head Bolt 20mm Connector LEFT

5
Connector RIGHT

6

7

Socket Head Bolt 30mm Nylock Nut 6mm

8
Button Head Bolt 25mm

PN: BAR-V-043 Pcs. Left/Right Pair

PN: MFC-22 Pcs. 2

9
Flat Head Bolt 40mm

10
Bar End Weight

PN: M6X20SHCSZP Pcs. 4
11
Bar End Fitting

PN: CP8-L Pcs. 1

PN: M8X40FHCSZP Pcs. 2

PN: BEW35 Pcs. 2

Recommended Torque Settings M6 10 Nm (7.4 lbf ft) M8 20 Nm (14.8 lbf ft)

PN: BESF4 Pcs. 2

PN: CP8-R Pcs. 1

PN: M6X30SHCSZP Pcs. 2

PN: M6LN Pcs. 2

PN: M8X25BHCSZP Pcs. 2

Personalise Your Protection Guard options sold separately
JET-003 VPS-003 STM-003 BCF-003

CAUTION: Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a motorcycle service technician. Rideworx accepts no liability for damages caused by improper mounting. All screws, bolts and nuts, including all replacement hardware provided by Rideworx, should be tightened to the torque specified in the table. After the first 50km of riding check all screws, bolts and nuts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.

WARNING: It is important there is a working clearance (approx 3mm) between the throttle grip end and the handguard to ensure a free closing throttle. Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Check periodically that all bolts are tight. Please note that all Rideworx test fitment are done on stock motorcycles with factory standard handle bar, windscreen, etc. and in there original positions.

Email: info@barkbusters.net @BARKBUSTERSHANDGUARDS

Disclaimer: A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting instructions.
INS-BHG-105-00-NP



References

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