Important Safety Information
WARNING: This information is intended for use by individuals with adequate electrical, electronics, and mechanical backgrounds and experience. Improper handling can lead to death, personal injury, or property damage. The manufacturer or seller is not responsible for the interpretation or use of this information.
- Disconnect electrical power before servicing.
- Shut off gas supply before servicing.
- Ensure all grounding devices are reconnected properly before restoring power and gas supply.
- All electrical components are grounded; ensure all grounding wires, screws, straps, nuts, and washers are replaced and fastened correctly.
- LP conversion must be performed by a qualified installer or gas supplier, adhering to manufacturer instructions and all applicable codes and requirements. Failure to comply may result in serious injury or property damage. The qualified agency performing the work assumes responsibility.
- Know the location of the gas shut-off valve and how to operate it.
- Do not operate surface or oven burners with LP gas before converting the pressure regulator and burner orifices. Failure to do so can cause high flames and toxic fumes, leading to serious injury.
- Do not mix or substitute LP gas burner orifices during conversion. Incorrect orifice placement can affect performance and lead to personal injury or product damage.
LP Gas (Propane) Conversion
1. Converting the Pressure Regulator
The regulator is located in the lower, left-hand corner of the back panel, accessible through a square hole.
- Locate the pressure regulator.
- Using a flat driver, turn the dual-purpose orifice counterclockwise to remove it from the pressure regulator.
- Completely remove the orifice and reinstall it on the opposite side of the spud.
- Reinstall the orifice in the pressure regulator with the large, open LP gas end exposed. Tighten the spud with a flat screwdriver; do not overtighten.
- Ensure the gas shut-off lever on the side of the pressure regulator is in the open position.
2. Converting the Surface Burners
The range includes low-altitude LP conversion kits with 16 burner orifices. Fourteen are sized and color-coded for surface burners, and two are for the bake and broil oven burners. Use the following charts for proper sizing and replacement.
Burner Orifice Sizes and Output Ratings (LP Gas [Propane] 10 in WCP)
Burner Location | BTU Rate | Orifice size [mm] |
---|---|---|
LF | 16500 | In: 0.46/Out: 0.74 (2 pcs) 1.12 |
LR | 14500 | In: 0.46/Out: 0.78 (2 pcs) 1.12 |
CF | 14500 | In: 0.46/Out: 0.74 (2 pcs) 1.12 |
CR | 14500 | In: 0.46/Out : 0.78 (2 pcs) 1.12 |
RR | 14500 | In: 0.46/Out: 0.74 (2 pcs) 1.12 |
RF | 16500 | In: 0.46/Out: 0.78 (2 pcs) 1.12 |
BAKE | 23000 | 1.4 |
BROIL | 14500 | 1.12 |
Orifice markings: 115 Denotes 1.15 mm orifice size opening.
Burner Orifice Sizes and Output Ratings (Natural Gas 5 in WCP)
Burner Location | BTU Rate | Orifice size [mm] |
---|---|---|
LF | 22000 | In: 0.85/Out: 1.40 (2 pcs) 1.78 |
LR | 16000 | In: 0.70/Out: 1.17 (2 pcs) 1.78 |
CF | 16000 | In: 0.70/Out: 1.17 (2 pcs) 1.78 |
CR | 16000 | In: 0.70/Out: 1.17 (2 pcs) 1.78 |
RR | 16000 | In: 0.70/Out: 1.17 (2 pcs) 1.78 |
RF | 22000 | In: 0.85/Out: 1.40 (2 pcs) 1.78 |
BAKE | 25000 | 2.34 |
BROIL | 18000 | 1.90 |
Orifice markings: 180 - Denotes 1.80 mm orifice size opening.
- Remove the surface burner grates.
- Lift off the surface burner caps and heads from the surface burner manifold cups.
- Using a 9/32" or 7 mm nut driver, remove the burner orifice from the bottom of each manifold cup. NOTE: Keep these orifices and note their positions for future conversion back to natural gas.
- Identify the proper orifice by size and color code for each surface burner.
- Install the proper orifices in each burner manifold cup as shown. Tighten with a 9/32" or 7 mm nut driver; do not overtighten. NOTE: Incorrect orifice placement can lead to dangerous operating conditions and/or poor cooking results.
- Replace the surface burner heads and caps in their original locations. Ensure heads and caps are seated properly for safe operation.
3. Converting the Oven Burners
WARNING: Adjustments must be made before turning on gas to oven burners. Failure to do so can result in death or serious personal injury due to high flames and toxic fumes.
The oven has a bake (lower) and a broil (upper) burner, both requiring orifice changes.
To replace the bake (lower) burner orifice:
- Remove the two screws from the back of the cavity floor. Lift the back to clear the front edge and lift out the cavity floor.
- Remove three screws from the front of the bracket bake-spreader.
- Lift the bracket bake spreader and remove it.
- Lift the burner bake from the bake burner box.
- Using a 9/32" or 7mm nut driver and an adjustable wrench, hold the gas fitting with the wrench and remove the bake oven burner orifice from the center of the lower gas fitting.
- Install a properly sized burner orifice for the lower oven burner using LP gas.
To replace the broil (upper) burner orifice:
- Remove 1 screw of bracket HSI-wire.
- Remove 4 screws of bracket-broil spreader to the top of the oven.
- Support the burner-broil with one hand and remove 1 screw supporting it to the front of the oven.
- To replace the broil-burner nozzle, remove the gas nozzle with a 9/32" nut driver.
- Install a properly sized burner orifice for the upper oven burner, using LP gas.
- Position the end of the upper oven burner over the burner orifice and secure it with the front screw.
4. Adjusting the Air Shutter Settings on the Oven Burners
NOTE: To ensure proper flame characteristics, install and close the oven door before checking oven burner flames.
- Install and close the oven door.
- Open the gas shut-off valve.
- Plug in the power cord or connect the power supply.
- Turn the mode selector knob to Bake, and set the temperature.
- Visually check the flame characteristics through the oven window. The inner cone should be approximately 1/2" to 3/4" long. Soft blue flames are normal for natural gas. Yellow tips on outer cones are normal for LP gas. Yellow flames are abnormal for any gas and require further adjustment. Orange flames may occur from foreign particles in the gas line and should disappear as they burn off.
- WARNING: Use caution when measuring flames and adjusting air shutters. Burner flames can cause burns or ignite clothing, leading to personal injury or death.
- After pulling out the bake burner, loosen the locking screw and adjust the oven burner air shutter. Clockwise rotation opens the shutter and increases airflow; counterclockwise rotation closes it and decreases airflow. NOTES: If flames are yellow, open the air shutter further. If flames flutter or blow away, close the air shutter further. It is highly recommended to fully open the air shutter when using LP gas.
- After adjusting flames, tighten the locking screw.
- Rotate the mode selector knob to Broil and set the temperature to HI or LO. Repeat steps E-G.
- Turn off the oven, install the oven bottom, and replace oven racks.
5. Adjusting Low Flame Settings on Surface Burners
All surface burner flames should be checked and adjusted at their lowest setting.
NOTE: Low setting adjustments should be made with 2 or more burners operating simultaneously.
- Turn on 2 or more surface burners and set them to HI.
- Quickly turn one control knob counterclockwise to the lowest setting. The flame should remain lit. If the flame flutters or goes out, adjust the bypass valve in the base of the valve stem for that control knob.
- Pull the control knob off the burner.
- Insert a small flat-blade screwdriver into the valve stem. While holding the valve stem, turn the bypass valve adjusting screw counterclockwise to increase flame size.
- Replace the control knob and repeat steps A and B.
- Repeat steps A-E for the remaining surface burners.
Additional Low Flame Check: Quickly open the oven door while a surface burner is set to LO. If the flame is extinguished, increase the low flame setting and repeat the test until the flame is stable.
Information Code Chart
1. Touch LIGHT and LIFT PANEL for 5 seconds to display the information code chart. To return to normal display mode, touch the same keys for 5 seconds.
2. Touch Error_Disp to check the latest 5 diagnostic codes.
Information Code Chart
Displayed code | Possible cause | Solution |
---|---|---|
C-d1 | Door lock is mispositioned. | Press OFF, then restart the oven. If the problem persists, disconnect power for 30 seconds and reconnect. If still unresolved, call for service. |
C-F0 | Communication between Main and Sub PBA is interrupted. | |
C-F2 | Communication between Main and Touch is interrupted. | |
C-20 | Oven sensor is open during operation. | |
C-21 | Oven sensor is short during operation. | |
C-23 | Internal temperature rises abnormally high. | Restart the appliance. |
C-30 | PCB sensor is open during operation. | Press OFF, then restart the oven. If the problem persists, disconnect power for 30 seconds and reconnect. If still unresolved, call for service. |
C-31 | PCB sensor is short during operation. | |
C-A2 | PCB temperature rises abnormally high. | Call for service. |
C-A2 | Cooling motor is operating abnormally. | Call for service. |
PCB Information
DESCRIPTION | |
---|---|
CNS100 | Connector for Power from SMPS PBA. |
CNS200 | Connector for lighting knob and communicates with Touch IC. |
CNS202 | Connector for Door LED, Rotary switch, Bluetooth, Main PBA. |
CNS203 | Connector for Bluetooth SW, Pop up SW, Valve SW, Lamp SW, Reservoir SW, Temp Knob. |
CNS500 | Connector for Sensing Knob. |
CNS600 | Connector for key backlight. |
CNS601 | Connector for HASS, Knob. |
CNS602 | Connector to communicate with LCD PBA. |
CNS700 | Connector for Pop up display motor. |
CNS905 | Connector for Shower-light. |
CNS906 | Connector for Shower-light. |
CN100 | Power supply from SMPS. |
CN200 | WATER TANK MOTOR-CW, WATER TANK MOTOR-CCW, DOOR LAMP, LIVE |
CN202 | Connector for Cooling Motor (Upper, Lower). |
CN203 | CONV FAN U, DOOR LOCK, AC120V_LINE |
CN204 | CONV FAN L, WATER PUMP, DRAIN PUMP |
CN300 | Connector for Door plunger switch, Door lock switch, divider switch, Cooling Fan TCO. |
CN320 | Connector for oven sensor (Broil temp sensor, Meat probe sensor). |
CN340 | Connector for SET GND. |
CN430 | Connector for writing Micom and connect with SET GND. |
CN450 | Connector for HASS. |
CN460 | Connector for SET GND. |
CN470 | Connector for Sub PCB communication. |
RY200 | Controls DLB, Bake, Broil, Conv. heater, Steam heater relays. Double line break. |
RY201 | Broil relay (RY203), Bake relay (RY204) turned ON/OFF by mi-com signal after DLB relay is engaged. |
RY203 | Broil relay. |
RY204 | Bake relay. |
RY210 | Controls Cooling Motor (upper cavity). |
RY211 | Controls Cooling Motor (lower cavity). |
RY214 | Controls Upper Convection Fan. |
RY216 | Controls Door Lock Motor. |
RY217 | Controls Lower Convection Fan. |
SSR202 | Controls Door Lamp. |
Component Tests - Basic Oven
Figure | Tests measure | Results |
---|---|---|
Convection fan | Measure resistance value of Motor terminal after taking off harness from Motor. | Approx. Convection Fan: 20-30 Ω |
Measure Voltage of Motor's terminal after making oven work by pressing bake keypad (measure for more than 1 minute as Fan cycles on/off). | Terminal voltage of convection fan: 120 V | |
Door lock | Lock motor Resistance: 1600-2200 Ω (at room temperature) | Replace or repair harness |
Measure the state of micro switch and motor after taking off harness from the heater. Check whether lock works normally by pressing Lock (3 sec) for 3 seconds. | Replace or repair main PCB | |
Oven sensor | Check whether the resistance values of oven sensor match the chart. | Approx. At room temperature: 1080 Ω |
Check whether wire or housing has been loosened or disconnected. | Check whether wire or housing has been loosen or disconnected. |
Schematic Diagram - Main
Model DOP36M96GL*
NOTES:
- CIRCUIT SHOWN WITH ALL CONTROLS SET TO OFF
- OVEN DOOR OPENED AND UNLOCKED
[Diagram of main schematic]
Schematic Diagram - Cooktop
Model DOP36M96GL*
NOTES:
- CIRCUIT SHOWN WITH ALL CONTROLS SET TO OFF
- OVEN DOOR OPENED AND UNLOCKED
[Diagram of cooktop schematic]