TE Connectivity ALROC Cable Preparation Tooling

TE Connectivity ALROC Cable Preparation Tooling

For Low and Medium Voltage Underground Applications

Introduction

Long-term product performance and grid reliability depend on the correct installation of cable accessories. Utilizing dedicated cable preparation tools can help to mitigate the risk of failures due to improper cable preparation procedures.

TE Connectivity offers the ALROC line of specialized cable preparation tools, designed to assist with all aspects of cable preparation, from jacket/sheath removal and semicon scoring, to insulation stripping and chamfering. These tools help ensure a safe and repeatable cable preparation process for low and medium voltage cables.

CWB/18-60

Tool to remove bonded semiconductor with chamfer on its cutback

The ALROC CWB/18-60 tool is designed to easily remove the bonded semiconductor with a chamfer on the transition, leaving a very smooth finish over the insulation.

Section: Medium voltage semiconductor

Benefits:

  • No silicon needed
  • Fine-tuning of the blade with a 'click' for each 1/10 mm
  • Very smooth finish over the insulation
  • Adjustable length of the semiconductor cutback: 0.984-1.181-1.575 in (25-30-40 mm)

Product Information

Part numberDiameter inches (mm)Thickness capacityAngle of the chamfer on the semiconductorRemaining length of the semiconductorDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
CWB/18-600.709 - 2.362 (18-60)0.043 (1.1)0,984-1,181-1,575 (25-30-40)9.252 (235)4.921 (125)3.543 (90)
CWB/18-60-FEP0.709 - 2.362 (18-60)0.071 (1.8)13°0,984-1,181-1,575 (25-30-40)9.252 (235)4.921 (125)3.543 (90)
CWB/18-60-MVS0.709 - 2.362 (18-60)0.043 (1.1)13° With MVS stop(25-30-40)9.252 (235)4.921 (125)3.543 (90)

Associated Tools

  • GRI Series - Scraper for residues of bonded semiconductor screen with protection pouch
  • PG Series Pliers for MV cables outer sheath
  • BRMRD1E - Tool to remove insulation
  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • CWB-SP2 - Spare blade for bonded semiconductor with chamfer 8°
  • LCWB-FEP - Spare blade for bonded semiconductor with chamfer 13°

Options

  • SGM - Large size pouch

CWE/0_5-2

Tool to remove the peelable semiconductor for medium voltage cable

The ALROC CWE/0_5-2 tool is designed to score the peelable semiconductor, in order to remove it. It performs a chamfer on the semiconductor cutback. Its design enables to make circular, longitudinal and helicoidal cuts. The ALROC MVS Stop sits on the cable to stop the CWE/0_5-2 with a large contact surface.

Section: Medium voltage semiconductor

Benefits:

  • Fine-tuning of the scoring depth
  • The chamfer on the transition

Product Information

Part numberDiameter inches (mm)Max scoring depthRemaining length of the semiconductorDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
CWE/0_5-20.551 - 1.969 (14 - 50)0.055 (1.4)0.394 (10)5.906 (150)3.150 (80)1.890 (48)

Associated Tools

  • BRMRD1E - Tool to remove insulation
  • MVS - Stop for tools
  • GRI Series - Scraper for residues of bonded semiconductor screen with protection pouch
  • PG Series Pliers for MV cables outer sheath
  • BRMRD1E - Tool to remove insulation
  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • LS-CD6 - Spare blade for the semiconductor scoring with chamfer

DSP

Tool to remove the peelable semiconductor

The ALROC DSP tool removes and catches the peelable semiconductor at the end of the cable to remove it by hand.

Section: Medium voltage semiconductor

Benefits:

  • Replaces the use of a knife, providing a safer method of semiconductor peeling

Product Information

Part numberDiameter inches (mm)Type of semiconductorDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
DSP0.394 - 3.150) (10 - 80)Smooth peelable or ribbed4,331 (110)1,378 (35)1,378 (35)

Associated Tools

  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation
  • SR - Scoring stylus for a peelable semiconductor
  • SRC - Scoring stylus for a peelable semiconductor with chamfer
  • SRC-D - Scoring stylus for peelable semiconductor with chamfer on the transition
  • CWE - Tool to remove the peelable semiconductor and stop for medium voltage cable

LHA/60

Tool to chamfer insulation

The ALROC LHA/60 tool enables the user to achieve a chamfer of 30° at the end of the insulation of medium voltage cables.

Section: Medium voltage insulation

Benefits:

  • No setting needed

Product Information

Part numberDiameter inches (mm)Degrees of chamferDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
LHA0.551 - 1.969 (14 -40)30°10.827 (275)2.953 (75)1.772 (45)
LHA/600.787 - 2.165 (20 - 55)30°10.433 (265)4.134 (105)1.772 (45)
LHA21.496 - 2.362 (38 - 60)30°11.024 (280)3.937 (100)1.772 (45)

Associated Tools

  • BRMRD1E - Tool to remove insulation
  • ROTO-TMG - Connector holder for bolted and clamping connections
  • PG Series - Pliers for medium voltage cables outer sheath
  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • LHAC - Spare blade chamfer insulation

MF2/40-S-USA & MF2/60-S-USA

Multifunction tool for outer sheath and insulation

The ALROC MF2 Series multifunction tool enables the user to remove the outer sheath (PE-PVC-PR) with a straight and neat cut.

Section: Medium voltage multifunctions

Benefits:

  • Tuning of the pitch of the tool
  • Embeded wear pads to protect the tool from the contact with the outer sheath

Product Information

Part numberDiameter inches (mm)Outer sheath and insulation thickness capacityDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
MF2/40-S-USA0.630 - 1.575 (16 - 40)0.433 (11)5.906 (150)3.150 (80)3.937 (100)
MF2/60-S-USA0.630 - 2.283 (16 - 58)0.433 (11)6.693 (170)3.543 (90)4.724 (120)

Associated Tools

  • CWE - Tool to remove the peelable semiconductor and stop for medium voltage cable
  • MVS - Stop for tools
  • PG Series

Spare Part

  • KIT-MF3/40 - Protective wear pads
  • LMF2-S - Spare blade for the outer sheath and thick insulation
  • BR-USA - Thrust to set the length of insulation to be removed
  • VBB1 - Screw for locking the thrust
  • PCR - Quick set up right-angled 45° handle
  • 196855 - Straight handle M10
  • 108098 - Clamping knob for blade

MF3/40 & MF3/60 Series

Multifunction tool for outer sheath, peelable semiconductor and thick insulation

The ALROC MF Series multifunction tool enables the user to remove the outer sheath (PE-PVC-PR) with a straight and neat cut, to score the peelable semiconductor with a chamfer on the edge of the semiconductor cutback (with the SRC scoring stylus delivered with the tool). It can also set the length to be removed and remove thicker insulation with a straight and neat cut.

Section: Medium voltage multifunction

Benefits:

  • Tuning of the pitch of the tool
  • Embeded wear pads to protect the tool from the contact with the outer sheath
  • For thick insulation

Product Information

Part numberDiameter inches (mm)Pelable semicon thickness capacityInsulation thickness capacityStylus includedDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
MF3/40-SR-USA0.630 - 1.575 (16 - 40)0.015 - 0.059 (0.4 - 1.5)0.433 (11)Straight12.008 (305)3.937 (100)6.496 (165)
MF3/40-SRC-USA0.630 - 1.575 (16 - 40)0.015 - 0.059 (0.4 - 1.5)0.433 (11)Chamfered12.008 (305)3.937 (100)6.496 (165)
MF3/60-SR-USA0.630 - 2.283 (16 - 58)0.015 - 0.059 (0.4 - 1.5)0.433 (11)Straight12.008 (305)4.528 (115)6.496 (165)
MF3/60-SRC-USA0.630 - 2.283 (16 - 58)0.015 - 0.059 (0.4 - 1.5)0.433 (11)Chamfered12.008 (305)4.528 (115)6.496 (165)

Associated Tools

  • ROTO-TMG - Connector holder for bolted and clamping connections
  • DSP - Peelable semiconductor lifter
  • MVS - Stop for tools
  • PG Series

Spare Part

  • KIT-MF3/40 - Protective wear pads
  • LMF2-S - Spare blade for the outer sheath and thick insulation
  • BR - USA - Thrust to set the length of insulation to be removed
  • VBB1 - Screw for locking the thrust
  • PCR - Quick set up right-angled 45° handle
  • 196855 - Straight handle M10
  • 108098 - Clamping knob for blade
  • LS-C - Spare blade for a peelable semiconductor with chamfer

Options

  • SCH - Chamfering stylus for insulation
  • SR - Scoring stylus for peelable semiconductor
  • SRC - Scoring stylus for a peelable semiconductor with chamfer

LMF2-S

Blade for the thick outer sheath and primary insulation

The ALROC blade LMF2-S fits the following products: MF2/40-S-USA, MF2/60-S-USA, MF3/40-SRC-USA, MF3/60-SRC-USA.

Section: Medium voltage accessories

Product Information

Part numberCutting depthDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
LMF2-S0.433 (11)0.984 (25)0.984 (25)0.591 (15)

Associated Tools

  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation
  • DSP - Tool to remove the peelable semiconductor

MVS

Stop for tools

The ALROC MVS Stop is designed to be tightened on the cable in order to stop the tool, on 1-core and 3-core cables. It can be used on outer jacket's cable with copper wires, tubular aluminium and foil type cable's screen.

Section: Medium voltage accessories

Benefits:

  • Clean and straight semicon cutback

Product Information

Part numberDiameter inches (mm)Rolling zoneDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
MVS0.709 - 2.362 (18 - 60)No3.937 (100)1.575 (40)3.937 (100)

Associated Tools

  • CWB/18-60 - Tool to remove bonded semiconductor with chamfer on the semiconductor cutback
  • CWB/18-60-FEP - Tool to remove bonded semiconductor with chamfer on the semiconductor cutback
  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation
  • CWE/14-50-MVS - Tool to remove the peelable semiconductor and stop for medium voltage cable

AGPB Series

Pliers for the lead sheath of medium voltage primary distribution cables

The ALROC AGPB3 plier is designed to make a circular and longitudinal cutting of the underground cable's lead sheath in order to remove it.

Section: Low Voltage

Benefits:

  • Non-cutting wheel to creep the lead

Product Information

Part numberDiameter inches (mm)Circular scoring depthLongitudinal scoring depthDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
AGPB31,024 - 2,047 (26 - 52)0.091 (2.3)0.138 (3.5)10.630 (270)3.740 (95)3.150 (80)
AGPB41.850-2.953 (47-75)0.091 (2.3)0.138 (3.5)10.63 (270)3.74 (95)3.15 (80)

Associated Tools

  • PINTEL4PI/465 - Pliers to remove paper impregnated insulation

Spare Part

  • CLB/CCB-AGPB - Spare blade for circular & longitudinal cutting

Options

  • SGM - Large size pouch
  • Insulated tool (1000v) available: ASTM F1505 AGPB3-1000v

PF3

Pliers for medium voltage cable corrugated shield (LC SHIELD)

The ALROC PF3 plier enables the user to make a circular cut on corrugated shield prior to its removal. The user will remove the LC shield without touching it with his hands. The grooves on the bushing make sure to score the LC shield without touching the semiconductor laying underneath.

Section: Medium Voltage shield

Benefits:

  • Very safe for both, the user and the cable

Product Information

Part numberDiameter inches (mm)Circular cutting thickness capacityDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
PF3/0241.024 - 2.047 (26 - 52)0.024 (0.6)10.433 (265)3.740 (95)3.150 (80)

Associated Tools

  • PG series - Pliers for an outer sheath for cable
  • PG series - Pliers for medium voltage cables outer sheath
  • MF3/40 & MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • CCBPF3/024- Spare blade for circular cutting 0.6 mm / 0.024 in (x4)

Options

  • SGM - Large size pouch

PG Series

Plier for medium voltage cable outer sheath

The ALROC PG Series plier enables the user to make a circular and longitudinal cut in order to remove cable's outer sheath. All cutting depth ranging from 0.019 in (0.5 mm) to 0.196 in (5 mm) are available on demand.

How to build your customized pliers: PG3MV/C***L***

  • C*** = Circular cutting depth e.g: 0.110 in = C110
  • L*** = Longitudinal cutting depth e.g: 0.130 in = L130

Section: Medium voltage outer sheath

Benefits:

  • Quick, light and easy to use
  • Blade customization available, please contact TE representative

Product Information

Part numberDiameter inches (mm)Circular cutting thickness capacityLongitudinal cutting thickness capacityDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
PG2MV/C079L0790.827 - 1.378 (21 - 35)0.110 (2.8)0.110 (2.8)9.449 (240)3.346 (85)3.150 (80)
PG3MV/C039L0701.024 - 2.047 (26 - 52)0.098 (2.5)0.118 (3.0)10.433 (265)3.740 (95)3.150 (80)
PG3MV/C079L0701.024 - 2.047 (26 - 52)0.110 (2.8)0.110 (2.8)9.449 (240)3.346 (85)3.150 (80)
PG3MV/C110L1301.024 - 2.047 (26 - 52)0.110 (2.8)0.130 (3.3)10.433 (265)3.740 (95)3.150 (80)
PG4MV/C110L1301.850 - 2.953 (47 - 75)0.118 (3.0)0.130 (3.3)11.811 (300)4.331 (110)4.134 (105)

Associated Tools

  • MF2/40 - Multifunction tool for outer sheath and insulation

Spare Part

  • CCB/CLB - Circular & longitudinal blades

Options

  • SGM - Large size pouch

CCB/CLB

Circular & Longitudinal cutting blades

The ALROC CCB/CLB blades are compatible with all PG series tools to change the circular and longitudinal cutting depth according to the thickness of the cable sheath. All cutting depths are available on request from 0.0197 to 0.197 in (0.5 to 5mm).

Reference info: CCB/*** or CLB/*** *** = Cutting depth (e.g MTC3/25 -> Cutting depth 0.0984 in)

Section: Medium voltage accessories

Product Information

Part numberCutting depthDimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
CCB/CLB0.87 (2.2)0.984 (25)0.984 (25)0.591 (15)

Associated Tools

  • PG series - Pliers for medium voltage cables outer sheath

SCH

Chamfering stylus for insulation

The ALROC SCH stylus enables the user to make a chamfer on the extremity of the primary insulation. Must be used with the following tools: MF3/40, MF3/60.

Section: Medium voltage insulation

Benefits:

  • On/off position
  • Easy mounting on any specific tools

Product Information

Part numberDiameter inches (mm)Dimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
SCH0.551 - 2.362 (14 - 60)2.559 (65)0.787 (20)1.181 (30)

Associated Tools

  • MF3/40 - Multifunction tool for outer sheath, peelable semiconductor and insulation
  • MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • LSCH - Spare blade to chamfer insulation

SRC

Scoring stylus for peelable semiconductor with chamfer

The ALROC SRC stylus enables the user to score the peelable semiconductor without touching the primary insulation located underneath, in order to peel it off manually. Must be used with the following tools: MF1+/25, MF3/40, MF3/60.

Section: Medium voltage semiconductor

Benefits:

  • Chamfer on the transition
  • A quick switch from one cutting depth to another
  • On/off position
  • Easy mounting on any specific tools

Product Information

Part numberDiameter inches (mm)Dimensions inches (mm) LengthDimensions inches (mm) WidthDimensions inches (mm) Height
SRC-USA0.551 - 2.283 (14 - 58)2.756 (70)0.787 (20)1.181 (30)

Associated Tools

  • DSP - Peelable semiconductor lifter
  • MF3/40 - Multifunction tool for outer sheath, peelable semiconductor and insulation
  • MF3/60 - Multifunction tool for outer sheath, peelable semiconductor and insulation

Spare Part

  • LS-C - Spare blade for a peelable semiconductor with chamfer

About TE Connectivity

TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. Our broad range of connectivity and sensor solutions, proven in the harshest environments, enable advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With more than 85,000 employees, including over 8,000 engineers, working alongside customers in approximately 140 countries, TE ensures that EVERY CONNECTION COUNTS.

Learn more at: TE.com/energy

Connect with us: TE.com/energy-contact

Trademarks: TE Connectivity, TE connectivity (logo), EVERY CONNECTION COUNTS, AMP, Raychem, SIMEL, SOLARLOK are trademarks owned or licensed by TE Connectivity. Other logos, product and company names mentioned herein may be trademarks of their respective owners.

Disclaimer: While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice.

© 2022 TE Connectivity. All Rights Reserved. CF-BRO-0066-CABLE PREPARATION TOOLING-04-22-EN

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